ORNL-1771 - Oak Ridge National Laboratory

ORNL-1771 - Oak Ridge National Laboratory ORNL-1771 - Oak Ridge National Laboratory

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alloys, special Stellite heats, Hastelloy R, In- conel, graphite, and various ceramics in sodium, fluoride fuel mixtures, and other mediums (Sec. 6). The brazing alloy 67% Ni-13% Ge-11% Cr-6% Si-2% Fe-1% Mn was found to have good corrosion resistance in fluoride fuels and fair corrosion resistance in sodium and therefore will be useful for the fabrication of many reactor components. In the thermal-convection loop studies, UF,- bearing fuels were tested in Inconel. Hot-leg attack is not found in lnconel loops in which ZrF,- base fluoride mixtures with the uranium as UF, are circulated. A deposit is, however, found on the hot-leg surface. Only preliminary information is available, but it appears that neither attack nor a hot-leg layer is found with alkali-metal-base fluoride mixtures containing UF,. Mixtures of UF, and UF, result in a reduction in attack from that found with only UF, but some attack is present, and in high-uranium-content systems the attack may be significant. Several Hastelloy 8 loops have now been suc- cessfully operated in both the as-received and the over-aged conditions. In both cases a consider- able increase in hardness occurs during operation. With ZrF,-base mixtures containing UF, very little attack is found, even after 1000 hr. Thermal-convection loop tests of molten lithium in type 316 stainless steel were operated for 1000 hr. There were no signs of plug formation, and only a small amount of mass transferred material was found in one loop. Alloys of 45% Cr-55% CO, Ni-Mo alloys, and the Fe-Cr-base stainless steels have been shown to be more resistant to corrosion and mass transfer in liquid lead than are the pure metals. Their resistance to mass transfer can probably be related to the formation of interme- tallic compounds. Metallurgy Creep and stress-rupture testing by the tube- burst method has been studied intensively (Sec. 7). In the tube-burst tests, a tube that is closed at one end is stressed with an internal gas pressure. The stress pattern introduced into the specimen in this test approaches the stress pattern that will be found in ANP-type reactors. Apparatus for the tests has been constructed, and a theoretical analysis has been made with which a check on the experimental results con be obtained. In the investigation of high thermal-conductivity PERIOD ENDING SEPTEMBER 70, 7954 fins for sodium-to-air radiators, stress-rupture and creep tests were made on copper fins with various types of cladding at stress levels between 500 and 2000 psi at 15OOOF. The tests show that for a 1000-hr exposure in air, stresses greater than 500 psi and less than 1000 psi are tolerable; that is, in this stress range there is no indication of brittleness in the core or oxidation of the core due to cladding failure of type-310 stainless-steel- clad copper fins. From the over-all considerations of melting point, oxidation resistance, dilution of fin and tube wall, formation of low-melting eu- tectics, and flowability, it was found that Coast Metals alloy 52 was the best brazing alloy for use in the construction of radiators with high- conductivity fins. A sodium-to-air radiator with 6 in. of type-430 stainless-steel-clad copper high- conductivity fins was fabricated by use of u combi- nation heliarc welding and brazing procedure. Packed-rod nozzle assemblies were fabricated for the 100-kw gas-fired I iquid-metal-heater system, and work was started on the formation of duplex tubing. An attempt is being made to prepare tubing that will have good corrosion resistance on the inner surface and oxidation resistance on the outer surface. Attempts are being made to find new alloys in the nickel-molybdenum system that will have better high-temperature strength and fluoride corrosion resistance than lnconel has. Hastelloy 6 satisfies these requirements, but it has poor fabrication properties and oxidation resistance; it also loses its ductility in the temperature range of interest for application in high-temperature circulating-fuel reuctors. Investigations are under way to find a suitable melting practice and heating treatment that will increase the ductility of Hastelloy B in the temperature range of interest. Heat Transfer and Physical Properties The enthalpies and heat capacities of NaF-ZrF,- UF, (65-15-20 mole %) and of LiF-NaF-UF, (57.6- 38.4-4.0 mole %) were determined (Sec. 8). The thermal conductivity of NaF -K F-U F , (46.5-26.0- 27.5 mole %) was found to be 0.7 Btu/hr-ft2("F/ft), that for KF-LiF-NaF-UF, (43.5-44.5-10.9-1.1 mole %) was 2.0, and that for LiF-KF-UF, (48.0-48.0- 4.0 mole 76) was 1.4. A new electrical conduc- tivity device has been constructed and has been successfully checked with molten salts of known conductivity. 3

AMP QUARTERLY PROGRESS REPORT A device for studying the ratcs 3f growth of tube-wall deposits has heen successfully tested with a simple heat transfer salt. Also, a hydso- dynamic flow system for sti~dying ths r-flector- maderated reactor flow structure has bseii tested. A mcsthematical study of the ternperdure structure in converging and in diverging channsl systems that duct fluids with volumetric heat SOU~CCS and a study of wall cooling requirements in circulating- fuel reactors were made. Radbatim Damage Additional irradiations of lnconel CapsuOes containing fluoride mixtures '?awe carried out ir-i the MTR (Sec. 9). Only one capsule containing a UF,-bearing fuel has been examined, a d it shows no corrosion, in contrast to that found previously with UF4-bearing fuels. Inspection of the k.ITR in-pile loop, whish failed prior to startup, disclosed that the failure was caused by o break in the weld connecting the pump discharge nipple to the fuel line. Design revisions and refotaricatiow of some of the ports are in prog- ress. De-velapmental work continued on a sniuller loop for operation in UIP LITR &piece+ Detailed examination of an Incoilzl loop which circulated sodium at high temperature in the ORNL Graphite Reactor showed no evidence of radiation- induced corros ion. Metal lograph i c exam i not i ons were carried out in the hot cells oil irradiated fuel plates for Pratt R Whitney Aircraft Division, und studies were made on annealing-out of fission- fragment darnage. Y!mk continued on examination of wirc arid multiple-plate-type units for GE-ANP. Analytical Studies of Reactor u?rla~erta!s The primary analytical problem continues to be the separation on$ determinntion of trivaIer3t and tetravalent uraniiiiii in hoth NnF-ZrF, and NoF- KF-l-iF-base furls (SX. 10). A successful POtentiornett-ic fitration of UF, in m0li-n NaZrF, with metallic zirconium was accompl ishcd by means of polarized platinum c!cc:rodcs, '[he sclubillity of UF, in NaAlC1, was determined to be 18 iiq/g at 200°C, in contrast to o solubility if UF, of less than 1 mg/g. The:zfora molten NaAICI, is expected to dissolve tetravalent ura- nium selectively Crow the 4ue!s. Calibration measurements have tisen cornplated on the apparatus for thc determination nf oxygen as metallic oxides in rractor fuels. I he reaction 4 ,. ~ involves the hydsofluorination of the oxide and mensuremant sf the increase in conductivity of liquid MF as a function of the water formed. In- vestigiaticns are being mode of the oxidation of UF, id of UF, with oxygen at elevated tempesa- tures, An improved method for the determination of lithium in NaF-KF-Li F-base fuels was developed. Also, studies were mode of the solubilities of potassium, rubidigsm, and cesium tetraphenyl- borates in various organic solvents to uscertain d ifferanti al so I ub i I i f ie s. PART Ill. SHIELDING RESEARCH Sh ia I Cli ng Analysis Application of the Monte Carlo method to the calculation of gamma-soy penetration of crew shield sides has been worked out, and the method appears to be quite satisfactory for this type of problem (SEX- B 1). Considerable progress has been made on understanding the Tower Shielding Fa- cility (TSF) measurements of ground and air scattering, Expressions have been derived which describe the effect of ground interference with the air-scattered flux, nwd thus it is now possible to estimate ground-scattered radiation both at the TSF and in an airplane at landing and takeoff. Calculations have been set up for evaluating multiply scattered radiation in air, The values obtained WI II be of considerable importance in studies of the highly asymnietsic but light shields era1 current designs. Lid Task Shialdisg Facility Pieparations for a second series of shielding tests for the reflector-moderated reactor at the Lid Tunk Shielding Foci lify (LTSF) Rave included the consiiuction of a large tank which will hold all the components of the raiockups and the irradi- ation of the LJF,C,F,, salution which may be used to simulate the reactor fuel in mockup ex- periments (Sec. 12). h4casurenients of the removal cross section nf carbon made in a continuous carbnr; m5dium hove resulted in a value of - ur = 0.750 ban. Ihis is to be compared with the prca :ous VUIUS of 0.81 + 0.05 barn measured behind 0 solid slab of graphite. Thermal-neutron flux ti~easursmcnts have been made beyond two configurations of GF-ANP helical air ducts, a single duct arid o tricngvlni array of three ducts. Measurements beymd a 35-dt~cf array will begin soon.

AMP QUARTERLY PROGRESS REPORT<br />

A device for studying the ratcs 3f growth of<br />

tube-wall deposits has heen successfully tested<br />

with a simple heat transfer salt. Also, a hydso-<br />

dynamic flow system for sti~dying ths r-flector-<br />

maderated reactor flow structure has bseii tested.<br />

A mcsthematical study of the ternperdure structure<br />

in converging and in diverging channsl systems<br />

that duct fluids with volumetric heat SOU~CCS and<br />

a study of wall cooling requirements in circulating-<br />

fuel reactors were made.<br />

Radbatim Damage<br />

Additional irradiations of lnconel CapsuOes containing<br />

fluoride mixtures '?awe carried out ir-i the<br />

MTR (Sec. 9). Only one capsule containing a<br />

UF,-bearing fuel has been examined, a d it shows<br />

no corrosion, in contrast to that found previously<br />

with UF4-bearing fuels.<br />

Inspection of the k.ITR in-pile loop, whish failed<br />

prior to startup, disclosed that the failure was<br />

caused by o break in the weld connecting the pump<br />

discharge nipple to the fuel line. Design revisions<br />

and refotaricatiow of some of the ports are in prog-<br />

ress. De-velapmental work continued on a sniuller<br />

loop for operation in UIP LITR &piece+<br />

Detailed examination of an Incoilzl loop which<br />

circulated sodium at high temperature in the <strong>ORNL</strong><br />

Graphite Reactor showed no evidence of radiation-<br />

induced corros ion. Metal lograph i c exam i not i ons<br />

were carried out in the hot cells oil irradiated fuel<br />

plates for Pratt R Whitney Aircraft Division, und<br />

studies were made on annealing-out of fission-<br />

fragment darnage. Y!mk continued on examination<br />

of wirc arid multiple-plate-type units for GE-ANP.<br />

Analytical Studies of Reactor u?rla~erta!s<br />

The primary analytical problem continues to be<br />

the separation on$ determinntion of trivaIer3t and<br />

tetravalent uraniiiiii in hoth NnF-ZrF, and NoF-<br />

KF-l-iF-base furls (SX. 10). A successful POtentiornett-ic<br />

fitration of UF, in m0li-n NaZrF,<br />

with metallic zirconium was accompl ishcd by<br />

means of polarized platinum c!cc:rodcs, '[he sclubillity<br />

of UF, in NaAlC1, was determined to be<br />

18 iiq/g at 200°C, in contrast to o solubility if<br />

UF, of less than 1 mg/g. The:zfora molten<br />

NaAICI, is expected to dissolve tetravalent ura-<br />

nium selectively Crow the 4ue!s.<br />

Calibration measurements have tisen cornplated<br />

on the apparatus for thc determination nf oxygen<br />

as metallic oxides in rractor fuels. I he reaction<br />

4<br />

,. ~<br />

involves the hydsofluorination of the oxide and<br />

mensuremant sf the increase in conductivity of<br />

liquid MF as a function of the water formed. In-<br />

vestigiaticns are being mode of the oxidation of<br />

UF, id of UF, with oxygen at elevated tempesa-<br />

tures,<br />

An improved method for the determination of<br />

lithium in NaF-KF-Li F-base fuels was developed.<br />

Also, studies were mode of the solubilities of<br />

potassium, rubidigsm, and cesium tetraphenyl-<br />

borates in various organic solvents to uscertain<br />

d ifferanti al so I ub i I i f ie s.<br />

PART Ill. SHIELDING RESEARCH<br />

Sh ia I Cli ng Analysis<br />

Application of the Monte Carlo method to the<br />

calculation of gamma-soy penetration of crew<br />

shield sides has been worked out, and the method<br />

appears to be quite satisfactory for this type of<br />

problem (SEX- B 1). Considerable progress has been<br />

made on understanding the Tower Shielding Fa-<br />

cility (TSF) measurements of ground and air<br />

scattering, Expressions have been derived which<br />

describe the effect of ground interference with the<br />

air-scattered flux, nwd thus it is now possible to<br />

estimate ground-scattered radiation both at the<br />

TSF and in an airplane at landing and takeoff.<br />

Calculations have been set up for evaluating<br />

multiply scattered radiation in air, The values<br />

obtained WI II be of considerable importance in<br />

studies of the highly asymnietsic but light shields<br />

era1 current designs.<br />

Lid Task Shialdisg Facility<br />

Pieparations for a second series of shielding<br />

tests for the reflector-moderated reactor at the<br />

Lid Tunk Shielding Foci lify (LTSF) Rave included<br />

the consiiuction of a large tank which will hold<br />

all the components of the raiockups and the irradi-<br />

ation of the LJF,C,F,, salution which may be<br />

used to simulate the reactor fuel in mockup ex-<br />

periments (Sec. 12). h4casurenients of the removal<br />

cross section nf carbon made in a continuous<br />

carbnr; m5dium hove resulted in a value of<br />

-<br />

ur = 0.750 ban. Ihis is to be compared with the<br />

prca :ous VUIUS of 0.81 + 0.05 barn measured behind<br />

0 solid slab of graphite. Thermal-neutron flux<br />

ti~easursmcnts have been made beyond two configurations<br />

of GF-ANP helical air ducts, a single<br />

duct arid o tricngvlni array of three ducts. Measurements<br />

beymd a 35-dt~cf array will begin soon.

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