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ORNL-1771 - Oak Ridge National Laboratory

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ANP QUARTERLY PROGRESS REPOR7<br />

Effect of Zirconium Hydride Additions to Fuel<br />

Various amounts of zirconium hydride were added<br />

to NaF-ZrF,-UF, (50-46-4 mole %) as a means of<br />

reducing the UF, to UF,. The hydride was added<br />

to small portions of fluorides taken from the same<br />

original batch, and filters were used when the<br />

smal I batches were transferred to lnconel thermal-<br />

convection loops. The data from loops operated<br />

with these batches of fluoride mixture are given in<br />

Table 4.8. Layers were found in the cold legs of<br />

all loops to which the ZrH, additions had been<br />

made. The data show that to obtain sufficient<br />

reducing power by the addition of ZrH, to eliminate<br />

corrosion it may be impossible to prevent the loss<br />

of some uranium both in the treatment pot and in<br />

the loop.<br />

Effect of Uranium Concentration<br />

Two loops were operated with a high-purity NaF-<br />

ZrF,-UF, (53.5-40-63 mole %) mixture, This mix-<br />

ture is comparable to the one to be used in the<br />

ARE and has a higher uranium content than the<br />

mixture normally used in thermal-convection loop<br />

tests. The heavy hot-leg attack in both loops was<br />

of the usual subsurface-void type with a maximum<br />

penetration of 10 mils. This is slightly deeper<br />

than the 6 to 8 mils found with the lower uranium<br />

content mixtures. Thin metal lic-appearing loyers<br />

were found in the cold legs of both loops. The<br />

results obtained with these loops confirm those<br />

found previously with similar, but impure, mixtures.<br />

Effect of lnconel Grain Size<br />

lnconel pipe was annealed at two temperatures to<br />

provide specimens with different grain sizes. A<br />

98<br />

Loop<br />

NO.<br />

469<br />

ZrH2<br />

Added<br />

( w<br />

series of loops fabricated from the annealed pipe<br />

was filled from the same batch of NaF-ZrF,-UF,<br />

(50-46-4 mole %) and operated for 500 hr at 1500°F.<br />

Two loops were made from pipe annealed at 2100°F<br />

that had a grain size of 1 to 1\ gr/in., at 100 X,<br />

while the loop fabricated from as-received lnconel<br />

pipe and the one fabricated from pipe annealed at<br />

1600°F contained about 6 gr/in.2. Very little dif-<br />

ference in hot-leg attack was found in these loops.<br />

Those with the larger grains may have had slightly<br />

deeper attack, but the attack was heavier and more<br />

general and the deep penetrations were concentrated<br />

into fewer boundaries.<br />

FLUORlDE CORROSION OF HASTELLOY 6<br />

IN THERMAL-CONVECTION LOOPS<br />

G. M. Adamson<br />

Meta I I urgy Div is ion<br />

Loops fabricated from both as-received and over-<br />

aged Hastelloy B were operated satisfactorily.<br />

The operating mortality rate has been reduced from<br />

90% to 0% in the last group of four loops. The<br />

increase in hardness during operation is not so<br />

great in the loops constructed with over-aged<br />

material as in the loops constructed with as-<br />

received material, but, with proper care, the loops<br />

of as-received material can be operated.<br />

Very little attack was found in a loop which<br />

circulated NaF-ZrF,-UF, (50-46-4 mole %) for<br />

1000 hr at 1500°F. The attack appeared as a few<br />

voids to a maximum depth of 1 mil, with possibly<br />

some increase in surface roughness. Most of the<br />

surface roughness was present in the as-received<br />

tubing, as shown in Fig. 6.17.<br />

TABLE 6.8. EFFECT OF ZrH, ADDITIONS TO NaF-ZrF4-UF4 (50-46-4 male %)<br />

CIRCULATED IN INCONEL THERMAL-CONVECTION LOOPS AT 1H)O"F FOR SO0 hr<br />

Hot-Leg Attack<br />

.~~ .~ ~ _ _<br />

............... ~.~ ..........<br />

Heavy general attack and intergranular voids to a depth of 8 mils<br />

Uranium Content (X)<br />

Before Test After Test<br />

459 0.2 Moderate to heavy attock to a depth of 6 niils 8.6 a. 5<br />

470 0.5 Light to moderate attack to a depth of 3 mils 7.5 7.1<br />

440 0.9 Thin hot-leg deposit; no attack 5.4 5.1<br />

471 2.0 Hot-leg layer to 1 mil thick; no attack 4.0 4.0<br />

___<br />

8.5<br />

a. 8

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