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ORNL-2106 - the Molten Salt Energy Technologies Web Site

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ANP PROJECT PROGRESS REPORT<br />

lnconel contains 15 wt ?6 G or a chromium mole<br />

fraction of about 0.16. The assumption that <strong>the</strong><br />

activity of chromium in lnconel is roughly equal to<br />

its mole fraction appears to be ra<strong>the</strong>r good. The<br />

compounds in <strong>the</strong> melts, which were treated with<br />

pure chromium at 600 and 80O0C, are shown in<br />

Table 2.2.5, along with corresponding values cal-<br />

culated for equilibration with lnconel. Experimental<br />

values obtained from corrosion experiments with<br />

lnconel and <strong>the</strong>se melts are usually slightly lower<br />

than <strong>the</strong>se calculated values, presumably because<br />

in <strong>the</strong> experiments equilibrium is dttained with an<br />

lnconel surface layer significantly depleted in<br />

chromium. When lnconel powder is used in experi-<br />

mental equilibration apparatus, side reactions that<br />

involve oxides of <strong>the</strong> metals complicate <strong>the</strong> situa-<br />

tion; equilibrium concentrations of chromium cow<br />

pounds higher than those calculated are often<br />

observed. In general, it appears that <strong>the</strong> calcu-<br />

lations are good only for <strong>the</strong> idealized case de-<br />

scribed.<br />

From <strong>the</strong> data in Table 2.2.5 it is obvious that<br />

lnconel exposed to <strong>the</strong> NaF-KF-LiF-UF4 melt will<br />

support a higher concentration of CrF,-GF, in<br />

equilibrium at 800OC than pure Go is able to<br />

support at 600°C. Accadingly, chromium is re-<br />

moved from lnconel in <strong>the</strong> hot zone of a loop and<br />

deposited as essentially pure chromium in <strong>the</strong> cold<br />

zone. Since no diffusion process is necessary in<br />

<strong>the</strong> cold zone (<strong>the</strong> chromium can deposit at <strong>the</strong> sur-<br />

face of <strong>the</strong> Go crystals), <strong>the</strong> rate of attack is con-<br />

trolled simply by <strong>the</strong> rate of diffusion of chromium<br />

to <strong>the</strong> metal-salt interface in <strong>the</strong> hot zone.<br />

98<br />

The data in Table 2.2.5 also reveal, however, bB<br />

thut lnconel exposed to NaF-ZrF4-UF4 mixtures is<br />

in equilibrium with much lower GF concentrations<br />

than pure CrO is in equilibrium wit when exposed<br />

to <strong>the</strong> fluoride mixture under <strong>the</strong> same conditions.<br />

Accordingly, it is not possible for chromium to<br />

dissolve from 800OC lnconel and to deposit at<br />

600OC as Go when NaF-ZrF UF, mixtures of<br />

4:<br />

this general composition are circulated. Loops<br />

of pure Go would, of course, mass-transfer in<br />

this medium; moreover, mass transfer can occur<br />

if a sufficiently dilute alloy of chromium can be<br />

formed in <strong>the</strong> cold zone. This suggests that <strong>the</strong><br />

mass-transfer process takes place in <strong>the</strong> following<br />

general way.<br />

The molten salt in <strong>the</strong> hot zone reaches equi-<br />

librium with <strong>the</strong> 8oo°C lncanel and passes with<br />

<strong>the</strong> dissolved GF, to <strong>the</strong> cold zone. In <strong>the</strong> cold<br />

zone, equilibrium is established by deposition of<br />

a small amount of <strong>the</strong> chromium (by reversal of <strong>the</strong><br />

reaction) in <strong>the</strong> surface layer of <strong>the</strong> metal to form<br />

an alloy containing slightly more chromium than is<br />

normally present in Inconel. If no diffusion of<br />

chromium were possible, a true equilibrium would<br />

be reached shortly, with <strong>the</strong> hot surfaces slightly<br />

depleted and <strong>the</strong> colder surfaces slightly en-<br />

riched in chromium. The process would <strong>the</strong>n<br />

stop (except for <strong>the</strong> exchange process which has<br />

no net effect), with negligible corrosion of <strong>the</strong><br />

metal. Since diffusion does take place, however,<br />

<strong>the</strong> process continues. In <strong>the</strong> hot zme <strong>the</strong> con-<br />

centration gradient causes a flow of chromium to<br />

TABLE 2.2.5. EQUILIBRIUM CONCENTRATIONS OF CHROMIUM FLUORIDES WITH<br />

ALKALI FLUORIDE AND ZrF4-BEARING FUEL MIXTURES<br />

Experimental results for melt treated with<br />

pure chromtum, (G) = 1.0*<br />

Chromium Concentration (ppm)<br />

In Na F-K F-LI F-U F4 In Na F -t F4-UF4<br />

At 6OO0C 1100 2400<br />

At 8WoC 260 2550<br />

Results calculated for equilibration of melt<br />

with Inconel, (G) 0.16*<br />

At 6OO0C<br />

At 8OO0C<br />

*Concentration of chromium in mole fraction.<br />

7 10<br />

1660<br />

1320<br />

1400<br />

.<br />

s<br />

e

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