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ORNL-2106 - the Molten Salt Energy Technologies Web Site

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ANP PROJECT PROGRESS REPORT<br />

Auxiliary NaK Pump Development Tests<br />

H. C. Young J. G. Teague<br />

M. E. Lackey<br />

Water tests were conducted on <strong>the</strong> auxiliary NaK<br />

pump (model PK-A). The volute used for <strong>the</strong>se<br />

tests consisted of two brass volute halves bolted<br />

toge<strong>the</strong>r. The volute flow passage was accurately<br />

milled in each volute half. The test impeller was<br />

fabricated of brass, with vanes silver-soldered to<br />

<strong>the</strong> hub and soft-soldered to <strong>the</strong> inlet shroud.<br />

The pump assembly was tested in <strong>the</strong> test loop<br />

used for <strong>the</strong> water tests of <strong>the</strong> primary NaK pump.9<br />

A 60-hp d-c drive motor was used. No changes<br />

were necessary in <strong>the</strong> instrumentation, except<br />

that a new orifice was installed to measure <strong>the</strong><br />

lower flow rates.<br />

Performance and cavitation data were obtained<br />

for as wide a flow range as possible within <strong>the</strong><br />

practical limits of volute hydraulic unbalance, and<br />

<strong>the</strong> final head vs flow curves are presented in<br />

Fig. 1.4.5. A plot of pump shaft horsepower versus<br />

flow for some head and flow conditions is shown in<br />

Fig. 1.486. The volute hydraulic unbalanceover<strong>the</strong><br />

design range was found to be quite satisfactory,<br />

-<br />

450<br />

400<br />

350<br />

300<br />

E 250<br />

0<br />

a<br />

y 200<br />

450<br />

400<br />

50<br />

a<br />

-<br />

<strong>ORNL</strong>-LR-OW644957<br />

0 400 200 300 400 500 600 700 000<br />

FLOW (gpml<br />

Fig. 1.4.5. ART Auxiliary NaK Pump (Model<br />

PK-A) Performance Curves of Head vs Flow Show-<br />

ing Efficiency and Volute Pressure Balance Lines.<br />

54<br />

and <strong>the</strong>refore this pump will be satisfactory for<br />

use as <strong>the</strong> special NaK pump for cooling <strong>the</strong> ART<br />

fuel fill-and-drain tank. This pump requires 300-gpm<br />

flow at a 275-ft head. The impeller diameter, <strong>the</strong><br />

dynamic seal vanes, and <strong>the</strong> top labyrinth seal are<br />

<strong>the</strong> same as those for <strong>the</strong> primary NaK pump, and<br />

<strong>the</strong> speed ranges of both pumps are <strong>the</strong> same.<br />

Therefore <strong>the</strong> radial and axial clearances determined<br />

by <strong>the</strong> primary pump tests were used for <strong>the</strong> auxiliary<br />

pump. The pump showed satisfactory degassing<br />

characteristics with <strong>the</strong>se clearances.<br />

After <strong>the</strong> initial performance tests were com-<br />

pleted, a 0.023-in. spacer was installed between<br />

<strong>the</strong> volute halves, and tests were conducted to<br />

determine whe<strong>the</strong>r <strong>the</strong> addition of <strong>the</strong> spacer would<br />

change <strong>the</strong> volute hydraulic unbalance. The pur-<br />

pose of <strong>the</strong>se tests was to ascertain <strong>the</strong> allowable<br />

tolerances for use in welding <strong>the</strong> Inconel volute<br />

halves toge<strong>the</strong>r.<br />

The volute hydraulic unbalance was measured<br />

during <strong>the</strong>se tests by eight static pressure taps<br />

equally spaced in <strong>the</strong> volute near <strong>the</strong> periphery of<br />

<strong>the</strong> impeller. The static pressure readings at any<br />

of <strong>the</strong> eight taps, for a given discharge head and a<br />

set flow rate, did not change over 1 psi from <strong>the</strong><br />

measurements taken without <strong>the</strong> spacer.<br />

In general, <strong>the</strong> water tests indicate that <strong>the</strong> pump<br />

will meet <strong>the</strong> head and flow conditions required for<br />

use in <strong>the</strong> ART, both for <strong>the</strong> auxiliary and <strong>the</strong><br />

special NaK pumps, The design conditions are in<br />

<strong>the</strong> range of minimum volute hydraulic unbalance.<br />

Cavitation characteristics of <strong>the</strong> pump, based on<br />

extrapolations from water to NaK, indicate that a<br />

pump tank gas pressure of 14.4 psia, or -0.3 psig,<br />

should be sufficient to suppress cavitation at<br />

design flow for a NaK temperature of 1282OF, as<br />

compared with a required pressure of 6 psig for <strong>the</strong><br />

primary NaK pump at <strong>the</strong> same NaK temperature.<br />

Primary and Auxiliary NaK Pump lest Stands<br />

H. C. Young J. G. Teague<br />

Fabrication of all parts for two primary and two<br />

auxiliary NaK pump high-temperature test loops is<br />

under way. At present, <strong>the</strong> pump volutes are <strong>the</strong><br />

most critical delivery item. A method of profile-<br />

machining <strong>the</strong> volute halves from a pattern is being<br />

used. Several primary pump volute halves have<br />

been received, and <strong>the</strong> vendor is now setting up for<br />

profile-machining of <strong>the</strong> first auxiliary pump volute<br />

halves.<br />

A series of welding tests were conducted to<br />

determine <strong>the</strong> joint preparation and <strong>the</strong> welding<br />

w<br />

c<br />

-<br />

-.<br />

* .<br />

.<br />

c-,

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