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ORNL-2106 - the Molten Salt Energy Technologies Web Site

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ANP PROJECT PROGRESS REPORT<br />

EDDY-CURRENT TESTING OF<br />

SMALL-DIAMETER TUBING<br />

J. W. Allen<br />

Continued study of <strong>the</strong> application of <strong>the</strong> cyclo-<br />

graph' to <strong>the</strong> problem of <strong>the</strong> inspection of small-<br />

diameter tubing has revealed that, in addition to<br />

its use as a flaw detector, <strong>the</strong> cyclograph may<br />

also be used to gage adherence to dimensional<br />

tolerances. Although changes in diameter and in<br />

wall thickness are inseparable in <strong>the</strong> readout of<br />

<strong>the</strong> instrument, <strong>the</strong> tolerance limits for both di-<br />

mensions may be established by utilizing two<br />

standards: (1) <strong>the</strong> minimum acceptable diameter<br />

and wall thickness and (2) <strong>the</strong> maximum allowable<br />

diameter and wall thickness. Dimensional checks<br />

made by using this method, augmented with me-<br />

chanical measurements, have been used success-<br />

fully to determine <strong>the</strong> dimensional acceptability<br />

oi approximately 6000 ft of ?,,-in.-OD, 0.025-in.-<br />

'R. B. Oliver, J. W. Allen, and K. Reber, ANP Quar.<br />

Prog. Rep. March 10, 1956. <strong>ORNL</strong>-2061, p 164.<br />

- .- -<br />

6 0.0275<br />

% 0.0270<br />

W<br />

z<br />

5 0.0265<br />

-<br />

I<br />

k- 0.0260<br />

J<br />

2 0.0255<br />

2 0.0250<br />

3.7. NONDESTRUCTIVE TESTING STUDIES<br />

R. B. Oliver<br />

wal I and 0.229-in.-OD,<br />

lnconel tubing.<br />

0.025-in.-wall CX-900<br />

The 200-kc cyclograph trace of a 0.229-in.-OD,<br />

0.025-in.-wall lnconel tube that has small wallthickness<br />

variations along its length and no perceptible<br />

diameter variations is shown in Fig.3.7.1.<br />

The wall thickness was plotted from Vidigage<br />

(u I trason ic-resonance-type thickness gage) and<br />

mechanical measurements. It may be seen that,<br />

although <strong>the</strong>re is not perfect agreement, <strong>the</strong>re is<br />

a fairly close correspondence between <strong>the</strong> two<br />

types of checks. The disagreement is probably<br />

due to minute amounts of eccentricity and intergranular<br />

attack on <strong>the</strong> inside surface of <strong>the</strong> tube<br />

having been detected by <strong>the</strong> cyclograph.<br />

The confidence level of <strong>the</strong> interpretations of<br />

indications from this instrument is increasing<br />

with continued use. Because <strong>the</strong> sensing coil<br />

observes at any one instant a section of tubing<br />

approximately<br />

3 /s in. long, it is not possible to<br />

detect pin holes, except when <strong>the</strong>y occur in<br />

clusters. In general, defects can be resolved if<br />

<strong>the</strong>y have a length of b6 in. or longer and have<br />

I<br />

AVERAGE WALL THICKNESS DETERMINED WITH VlDlGAGE<br />

OUTSIDE DIAMETER CONSTANT AT 0.230 in.<br />

200-kc CYCLOGRAPH TRACE<br />

UNCLASSIFIED<br />

<strong>ORNL</strong> -LR-DWG 13970<br />

0 6 12 48 24 30 36 42 48 54 60 66 72 78<br />

LENGTH (in.)<br />

Fig. 3.7.1. Cyclograph Record at 200 kc from a 0.229-in.-OD, 0.025-in.-Wall CX-900 lnconel Tube<br />

Compared with Dimensional-Variation Measurements Made Mechanically and with <strong>the</strong> Vidigage.<br />

214<br />

Y<br />

L

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