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ORNL-2106 - the Molten Salt Energy Technologies Web Site

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ANP PROJECT PROGRESS REPORT<br />

PUMP FABRICATION EXPERIMENTS<br />

P. Patriarca G. M. Slaughter<br />

Welding Studies<br />

The dimensional changes associated with <strong>the</strong><br />

welding of lnconel pump volutes representative of<br />

those designed for <strong>the</strong> main NaK pumps (PK-2)<br />

of <strong>the</strong> ART were determined in a preliminary<br />

investigation .’ These changes were considered<br />

to be in excess of those allowable. Accordingly<br />

<strong>the</strong> welding procedure was modified and <strong>the</strong> test<br />

was repeated in <strong>the</strong> interest of improving <strong>the</strong><br />

ability to more nearly conform to acceptable<br />

tolerances,<br />

Two test pieces essentially similar to those<br />

used previously were machined from 2-in. lnconel<br />

plate. A shrinkage of 0.100 in. was provided for<br />

in <strong>the</strong> fabrication of <strong>the</strong>se pieces. Four spacers<br />

were also machined from lnconel plate to act as<br />

rigid supports during welding of <strong>the</strong> volutes after<br />

’P, Patriorca, ANP Quar. Prog. Rep. March 10, 1956,<br />

<strong>ORNL</strong>-2061, p 142.<br />

1 76<br />

BOTTOM<br />

3.4. WELDING AND BRAZING INVESTIGATIONS<br />

P. Patriarca<br />

PK-2 WELD TEST<br />

-<br />

jLj *<br />

<strong>the</strong> initial shrinkage occurred. These are shown<br />

in Fig. 3.4.1, along with <strong>the</strong> component parts of<br />

m<br />

<strong>the</strong> test. The spacers were subjected to an<br />

aluminizing treatment prior to assembly of <strong>the</strong><br />

components in order to prevent self-welding during<br />

<strong>the</strong> subsequent operations. The two volutes were<br />

welded in accordance with <strong>the</strong> welding procedure<br />

described in Fig. 3.4.2.<br />

Micrometer measurements were made at four<br />

radial sections, as described in Fig. 3.4.3, prior<br />

to and after each operation. The results of <strong>the</strong>se<br />

micrometer measurements are summarized in Table<br />

*<br />

3.4.1. It may be noted that <strong>the</strong> shrinkage decreased<br />

with increased distance from <strong>the</strong> weld, *<br />

an effect noted previously.’ It appears that an<br />

improvement of <strong>the</strong> shrinkage prediction at position<br />

3 by reducing <strong>the</strong> shrinkage allowance can be<br />

accomplished only at a sacrifice in <strong>the</strong> absolute<br />

shrinkage at positions 1 and 2, <strong>the</strong> over-all error<br />

being of <strong>the</strong> order of 0.012 in.<br />

A compromise would be to provide for a 0.090-in.<br />

shrinkage allowance and <strong>the</strong>reby reduce <strong>the</strong> absolute<br />

error to 0.006-in. The ability to reproduce<br />

TOP<br />

Fig. 3.4.1. Component Parts for NaK (PK-2) Pump Volute Weld Shrinkage Test.<br />

UNCLASSIFIED<br />

Y-17332<br />

iIb<br />

.

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