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ORNL-2106 - the Molten Salt Energy Technologies Web Site

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LJ<br />

DEVELOPMENT OF NICKEL-MOLYBDENUM<br />

BASE ALLOYS<br />

H. lnouye T. K. Roche<br />

The available supply of HastelIoy B and W<br />

tubing was prepared by redrawing tubing formed<br />

from welded strip, and it is not of high quality.<br />

Since <strong>the</strong>se alloys are characterized by high-<br />

temperature strength and resistance to fused-salt<br />

corrosion, a source of seamless tubing is desired,<br />

and <strong>the</strong>refore considerable effort has been devoted<br />

to <strong>the</strong> study of extrusion techniques for <strong>the</strong> pro-<br />

duction of seamless tubing of <strong>the</strong>se Hastelloys<br />

and o<strong>the</strong>r related alloys.<br />

Extrusion of Hastelloy W<br />

Early attempts to extrude tube blanks of<br />

Hastelloy W failed. In <strong>the</strong>se experiments forged<br />

billets canned in lnconel were extruded at 2050<br />

and 21OCf'F at an extrusion ratio of 7:1. Severe<br />

fracturing of <strong>the</strong> tubing occurred during <strong>the</strong> ex-<br />

trusion process as a result of melting. An<br />

excessive temperature rise as a result of <strong>the</strong> rapid<br />

deformation of <strong>the</strong> material is believed to have<br />

caused <strong>the</strong> difficulty. Recently this alloy was<br />

successfully extruded under conditions identical<br />

to those used earlier, as listed below, except for<br />

<strong>the</strong> extrusion temperature and rate:<br />

5iI let<br />

Billet size<br />

Forged Hastelloy W canned in Inconel<br />

3 in. OD, 1k in. ID, 3 in. long<br />

3.3. FABRICATION RESEARCH<br />

J. H. Coobs<br />

PERIOD ENDlNG JUNE 10, I956<br />

<strong>the</strong> 2050 and 21OOOF used for <strong>the</strong> unsuccessful<br />

extrusions. It was concluded from this work that<br />

Hastelloy W could be extruded on a laboratory<br />

scale by raising <strong>the</strong> extrusion temperature and<br />

lowering <strong>the</strong> extrusion rate to allow time for <strong>the</strong><br />

heat generated in <strong>the</strong> work to dissipate to <strong>the</strong><br />

surroundings. The successful and unsuccessful<br />

tube-blank extrusions are illustrated in Fig. 3.3.1.<br />

Extrusion of Hastelloys 8, W, and X<br />

on a Commercial Scale<br />

An experiment was performed at <strong>the</strong> Huntington<br />

Works of <strong>the</strong> International Nickel Company on<br />

March 27, 19%, to determine <strong>the</strong> feasibility of<br />

producing tube blank extrusions of Hastelloys B,<br />

W, and X on a commercial scale. The experiment<br />

was carried out as a cooperative effort between<br />

<strong>the</strong> Oak Ridge National Laboratory, <strong>the</strong> Inter-<br />

national Nickel Company, and <strong>the</strong> Haynes Stellite<br />

Company.<br />

Forged and machined billets of <strong>the</strong> Hastelloys<br />

were prepared by <strong>the</strong> Haynes Stellite Company.<br />

Based upon extrusion experience on a laboratory<br />

scale at <strong>ORNL</strong>, as described above, a schedule<br />

was prepared for <strong>the</strong> extrusion of <strong>the</strong> Hastelloy B<br />

billets. Since small tube blanks had been prepared<br />

successfully by using a slow extrusion rate at<br />

2200°F, it was proposed that <strong>the</strong>se larger billets<br />

. .<br />

be extruded at as slow a rate as practical. The<br />

extrusion temperature could be lower, of course,<br />

because of <strong>the</strong> larger size of <strong>the</strong> billet. The<br />

results of <strong>the</strong> Hastelloy B extrusions, which are<br />

ummarized in Table 3.3.1, were reported to <strong>ORNL</strong><br />

y <strong>the</strong> International Nickel Company upon com-<br />

ent. The actual extruded<br />

stelloy B are shown in Figs.<br />

elloy W and X billets were not<br />

der <strong>the</strong> direction of <strong>ORNL</strong>, <strong>the</strong> fabri-<br />

se alloys is of interest to <strong>the</strong> overs11<br />

am. The available results<br />

presented in Table 3.3.2.<br />

al conclusions have been<br />

<strong>the</strong> extrusion of 6,9-in.-OD, 10ts<br />

of Hastelloys B, W, and X:<br />

The extrusion temperature of 2200OF used for 1. Forged billets of Hastelloys B, W, and X can<br />

<strong>the</strong> successful extrusion was an increase over be successfully extruded to tube blanks.<br />

159

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