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Dipl. Ing. Matthias Mayerhofer Technische Universität München ...

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36 Iron Based Catalysts<br />

mercury, to the average radius of the pores which are filled. The number of these pores is related<br />

to the volume of mercury to fill pores of a certain average diameter (White,1990).<br />

Determination of the active sites of the catalysts:<br />

By putting the catalyst under a flow of 3,85 vol% of H2 in argon (total flow 52 mL /min) with a temperature<br />

raise from room temperature to 900⁰C (15⁰C/min) and determined by temperature programmed<br />

reduction (Virginie,2010b).<br />

Mössbauer studies:<br />

This method is used for the determination of the iron oxidation state after steam reforming with<br />

Fe2+/Fe3+ ratio depending on the support’s chemical composition (Polychronopoulou,2006).<br />

The ratio of H2/inert gas may vary (H2 20%-N2 80%) or the rate of the increase of temperature<br />

(7⁰C/min) (Noichi,2010). Especially after activation of the catalyst under H2 flow it is essential to<br />

determine the active sites by H2 chemisorption (Polychronopoulou,2006). The Mössbauer spectra<br />

measurements in some studies (Virginie,2010b) were carried out in transmission mode with 57Co<br />

diffused into an Rh matrix as a source moving with constant acceleration. The spectrometer (Wissel)<br />

was calibrated by means of a -Fe foil standard, and the isomer shift was expressed with respect<br />

to this standard at 293 K.<br />

Quantification of tar yields via UV-fluorescence streptoscopy to semi-quantify the extent of<br />

reforming of aromatic ring systems (Min,2011). The fluorescence intensity is multiplied by the tar<br />

yield to display the fluorescence intensity on the basis of ‘’per gram biomass’’.<br />

4.7 Activation of Iron-based Catalysts<br />

There are three basic activation methods of Fe- catalysts, under H2, CO or syngas. Rong Zhao et<br />

al. (Zhao,2002) applied all these three methods as pretreatment for Fe catalysts and reported the<br />

different iron phases that resulted. Before applying the activation gas in all cases there was a general<br />

procedure held which involved heating the catalysts under atmospheric pressure to 280° C<br />

(1°C/min) and kept them at this temperature for 12 hours. Then the catalysts were cooled down to<br />

room temperature under He flow (50 cm³/min). Finally, passivation was achieved as the catalysts<br />

were under 5% O2 in He flow (50 cm³/min) flow rate. Passivation results in a thin layer (less than 1-<br />

2 mm) of Fe oxide that prevents the bulk of the catalysts particles from further oxidation.<br />

Reduction has to be applied prior to calcination, if it is applied (Polychronopoulou,2006).<br />

Activation under H2 flow:<br />

It involves the reduction of catalyst under a flow H2 in an inert gas such Argon or Nitrogen. The<br />

Fe2O3 was reduced to FeO4 and then further to a-Fe or carburized to various carbides (mostly<br />

magnetite) with a flow rate 350 cm³/min. Reduction under hydrogen flow reduces the iron oxidation<br />

state providing more active sites for tar cracking (Sarvaramini,2012). In a study (Guan,2012) the<br />

catalyst was put under H2 flow for ½ hour at 650⁰C which was enough to achieve the desired oxidation<br />

state of the catalyst.<br />

Another procedure was proposed by Polychronopoulou (Polychronopoulou,2006).Reduction of Iron<br />

based catalysts under 20% H2/He flow t 400°C for 4 hours that can fully reduce the Fe metal on the<br />

surface in Fe with respect to the total Fe in the sample for the various supported Fe catalysts. Following,<br />

the catalyst has to be heated to 600°C in He flow to desorb any H2 that might have been<br />

spilled over the support, then cooled in He flow to 200°C and finally the feed has to be switched to<br />

2% H2/He gas mixture for 30 minutes until the catalyst is cooled to room temperature and left for 15<br />

minutes. The aim is to detect no H2 with the MS when the He flow is switched in the end. When the<br />

reduction is achieved the catalyst sample is heated up again up to 700°C to apply Temperature<br />

Programmed Desorption (TPD) experiment and determine the fraction of Fe on the catalyst surface<br />

(μmol Fe s/ μmol Fe). It is important to state that when reduction was applied the catalyst was more<br />

stable, so initial reduction of Fe3+ to Fe2+/Fe is suggested.<br />

To achieve the reduction of the oxide to the elemental state it is important to apply reduction in situ,<br />

in the catalytic reactors. The catalyst is placed in the reactor and a stream of H2 (9 dm³/min of nitrogen<br />

with 40% hydrogen) passes through the catalyst at 800°C for 4 hours (Nordgreen,2006).

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