Tier 1 Selection Guide - Atlas Copco
Tier 1 Selection Guide - Atlas Copco Tier 1 Selection Guide - Atlas Copco
2. Nutrunner controllers, Tensor DS/DL Instead of a torque transducer, Tensor DS uses DigiTork, the digital torque controller developed by Atlas Copco. Unlike conventionally-controlled tools, the micro-processor in the DS drive unit takes motor speed and temperature into account, as well as the current strength and voltage that supply the motor. The ToolsTalk DS software developed by Atlas Copco gives you access to all DS system programming, tightening strategies and accessory options (device bus, I/Os etc.). A Tensor DS or Tensor DL system comprises the following components: Tensor DL: DL Controller DL tool (ETV DL, ETD DL, ETP DL) Tool cable Programming software and accessories (optional) Tensor DS: DS Controller DS tool (ETV DS, ETD DL, ETP DL) Tool cable Programming software and accessories (optional) The three Tensor DS motor sizes (DS4, DS7 and DS9) and one DL motor size can handle torques of 1–4000 Nm. This catalog contains descriptions of tools up to 100 Nm in the angle, pistol grip and straight designs (DS4 and DS7). There are three different drive unit designs available for DS: DS Box, BASIC and ADVANCED. For the DL Controller, the BASIC and ADVANCED versions. 2.1 DS Box Control 1-channel controller with powerpack in sturdy housing for controlling EC nutrunners in the Tensor DS range. It determines OK/NOK following the tightening operation. Programming is carried out on the device and/or via PC and ToolsTalk DS. This model has one parameter set and is able to count OK joints. After tightening, the OK/NOK signal is emitted via one relay, the overall OK via another. 2.2 BASIC Controller 1-channel controller with powerpack in sturdy housing for controlling EC nutrunners in the Tensor DS range. It determines OK/NOK following the tightening operation. Programming is carried out on the device and/or via PC and ToolsTalk DS. This model has one parameter set and is able to count OK joints. After tightening, the OK/NOK signal is emitted via one relay, the overall OK via another. Integrated keypad and display in the front panel show the results. 2.3 ADVANCED Controller 1-channel controller with powerpack in sturdy housing for controlling EC nutrunners in the Tensor DS range. It determines OK/NOK following the tightening operation. Programming is carried out on the device and/or via PC and ToolsTalk DS. This model has 8 freely programmable parameter sets, 4 inputs and 4 outputs for process communication and a 24 V power supply. With I/O bus for accessories such as socket magazine and RE alarm (chapter 8.1) and functions such as integrated line control and group counting. 5
Comparison: DS Box, BASIC and ADVANCED: 6 ADVANCED BASIC DS Box Front panel keypad x x Display x x OK relay x x x NOK relay x x x Overall OK relay x x x Reset counter x x Increase group counter by 1 x x x Decrease group counter by 1 x x x Autoset x x x Quick programming x x x Torque Tuning x x x Signal lamp tool x x x Service indicator x x x Counterclockwise tightening x x Open jaw function x x RE alarm x PLC functions x Belt controller x Socket magazine/Selector x Up to 12 I/Os x Block if NOK x Tightening monitoring x SelfTap x Quick run down x Entering step x I/O bus x Designation Ordering No. DS Box for DS4 8433 0820 66 DS Box for DS7 8433 0822 66 BASIC DS4 8433 0820 48 BASIC DS7 8433 0822 48 ADVANCED DS4 8433 0820 33 ADVANCED DS7 8433 0822 33
- Page 1 and 2: Tier 1 Selection Guide Industrial p
- Page 3: 4 1. Nutrunner selection guide This
- Page 7 and 8: 3.2 Power Focus 3100 Graph 1-channe
- Page 9 and 10: 3.7 Factory Overview The control ro
- Page 11 and 12: 4.5 Tool cable for Tensor DL tools
- Page 13 and 14: 6.2 Pistol grip nutrunners 14 Squar
- Page 15 and 16: 7.2 Pistol grip nutrunners Designat
- Page 17 and 18: Torque Weight Length/ Square drive
- Page 19 and 20: 9.1 ETX structure Designation Order
- Page 21 and 22: (On request) The MMS enables extrem
- Page 23 and 24: 12.2 ToolsTalk ACTA 3000 The ToolsT
- Page 25 and 26: 12.6 ACTA 3000 measuring device 12.
- Page 27 and 28: 13.2 Angle screwdrivers 28 Model To
- Page 29 and 30: 13.5 Pulsor, digitally controlled i
- Page 31 and 32: 15.1 ToolScan RCM RCM (Reliability
- Page 33 and 34: 34 16. Advanced Fastening Technolog
- Page 35: Atlas Copco has more than 3,000 ele
Comparison: DS Box, BASIC and ADVANCED:<br />
6<br />
ADVANCED BASIC DS Box<br />
Front panel keypad x x<br />
Display x x<br />
OK relay x x x<br />
NOK relay x x x<br />
Overall OK relay x x x<br />
Reset counter x x<br />
Increase group counter by 1 x x x<br />
Decrease group counter by 1 x x x<br />
Autoset x x x<br />
Quick programming x x x<br />
Torque Tuning x x x<br />
Signal lamp tool x x x<br />
Service indicator x x x<br />
Counterclockwise tightening x x<br />
Open jaw function x x<br />
RE alarm x<br />
PLC functions x<br />
Belt controller x<br />
Socket magazine/Selector x<br />
Up to 12 I/Os x<br />
Block if NOK x<br />
Tightening monitoring x<br />
SelfTap x<br />
Quick run down x<br />
Entering step x<br />
I/O bus x<br />
Designation Ordering No.<br />
DS Box for DS4 8433 0820 66<br />
DS Box for DS7 8433 0822 66<br />
BASIC DS4 8433 0820 48<br />
BASIC DS7 8433 0822 48<br />
ADVANCED DS4 8433 0820 33<br />
ADVANCED DS7 8433 0822 33
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