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CASE STUDY<br />

ON<br />

SEWAGE TREATMENT PLANTS<br />

AND<br />

LOW-COST SANITATION UNDER<br />

RIVER ACTION PLANS<br />

VOLUME I : TECHNICAL<br />

TOKYO ENGINEERING CONSULTANTS, JAPAN<br />

February, 2004<br />

FOUNDATION FOR GREENTECH ENVIRONMENTAL SYSTEMS<br />

F-200, SARITA VIHAR<br />

NEW DELHI 110 044<br />

e-mail : greentech@touchtelindia.net


CASE STUDY<br />

ON<br />

SEWAGE TREATMENT PLANTS<br />

AND<br />

LOW-COST SANITATION UNDER<br />

RIVER ACTION PLANS<br />

VOLUME II : INSTITUTIONAL<br />

TOKYO ENGINEERING CONSULTANTS, JAPAN<br />

February, 2004<br />

FOUNDATION FOR GREENTECH ENVIRONMENTAL SYSTEMS<br />

F-200, SARITA VIHAR<br />

NEW DELHI 110 044<br />

e-mail : greentech@touchtelindia.net


TOKYO ENGINEERING CONSULTANTS, JAPAN<br />

CASE STUDY ON SEWAGE TREATMENT PLANTS AND LOW-COST<br />

SANITATION UNDER RIVER ACTION PLANS<br />

SL. NO. CONTENTS PAGE<br />

NO.<br />

VOLUME-I<br />

1. INTRODUCTION 1<br />

Background 1<br />

Objectives of the <str<strong>on</strong>g>study</str<strong>on</strong>g> 2<br />

Structure of the report 2<br />

2. EXECUTIVE SUMMARY 4<br />

Technology distributi<strong>on</strong> 4<br />

Coverage of the <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> 4<br />

Evaluati<strong>on</strong> of technology opti<strong>on</strong>s 7<br />

Overall assessment 19<br />

Recommended opti<strong>on</strong>s for STPs 19<br />

Disinfecti<strong>on</strong> of STP effluent 21<br />

Low cost sanitati<strong>on</strong> 22<br />

Instituti<strong>on</strong>al aspects of <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> 23<br />

Instituti<strong>on</strong>al aspects of <strong>low</strong> cost sanitati<strong>on</strong> 26<br />

3. METHODOLOGY 28<br />

Review of background documents 28<br />

Field visits 30<br />

Analysis 32<br />

Organisati<strong>on</strong>s met 32<br />

4. BACKGROUND OF RIVER ACTION PLANS IN INDIA 34<br />

Approach for c<strong>on</strong>trol of wastewater 34<br />

Technologies adopted for STPs 39<br />

Low-cost sanitati<strong>on</strong> 44<br />

5. ASSESSMENT OF TECHNOLOGY OPTIONS FOR SEWAGE<br />

TREATMENT<br />

46<br />

Activated sludge process 45<br />

Trickling filter process 61<br />

Waste stabilisati<strong>on</strong> p<strong>on</strong>ds system 65


Upf<strong>low</strong> anaerobic sludge blanket process 81<br />

Advanced technologies 97<br />

BIOFOR technology 98<br />

High rate ASP BIOFOR-F technology 109<br />

Fluidized aerated bed technology 115<br />

Submerged aerati<strong>on</strong> fixed film technology 122<br />

Facultative aerated lago<strong>on</strong>s 128<br />

Duckweed aquaculture p<strong>on</strong>ds system 131<br />

6. CONCLUSIONS AND RECOMMENDATIONS FOR SEWAGE<br />

TREATMENT<br />

139<br />

Evaluati<strong>on</strong> of technology opti<strong>on</strong>s 139<br />

Overall assessment 147<br />

Alternatives for part reducti<strong>on</strong> of organic loads 148<br />

The Shimanto Gawa system 151<br />

7. ASSESSMENT OF TECHNOLOGY OPTIONS FOR DISINFECTION 155<br />

Disinfecti<strong>on</strong> through solar raditi<strong>on</strong>a 156<br />

UV system downstream of an UASB plant 158<br />

UV system downstream of a BIOFOR 159<br />

Disinfecti<strong>on</strong> through chlorinati<strong>on</strong> 160<br />

Down hanging sp<strong>on</strong>ge bio-tower 161<br />

C<strong>on</strong>clusi<strong>on</strong>s <strong>on</strong> pilots for disinfecti<strong>on</strong> 166<br />

Strategic c<strong>on</strong>siderati<strong>on</strong>s for disinfecti<strong>on</strong> of STP effluent 168<br />

8. ASSESSMENT OF TECHNOLOGY OPTIONS FOR URBAN<br />

SANITATION<br />

171<br />

Background 171<br />

Community toilet complexes 172<br />

Individual household latrines 176<br />

Micro <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> 177<br />

Strategic c<strong>on</strong>siderati<strong>on</strong>s for sanitati<strong>on</strong> 180<br />

Technology opti<strong>on</strong>s for Individual household latrines 182<br />

Technology opti<strong>on</strong>s for community latrines 187<br />

C<strong>on</strong>clusi<strong>on</strong>s 194


VOLUME-II<br />

9. SITUATION ANALYSIS FOR YAP-CORE COMPONENT 196<br />

Project implementati<strong>on</strong> 196<br />

Operati<strong>on</strong> & maintenance of STPs under YAP 203<br />

Training 225<br />

M<strong>on</strong>itoring 226<br />

10. SITUATION ANALYSIS FOR YAP-LOW COST SANITATION 230<br />

Key issues in approach to implementati<strong>on</strong> 230<br />

Current instituti<strong>on</strong>al arrangements for O&M of CTCs 233<br />

11. RECOMMNEDATIONS FOR INSTITUTIONAL ARRANGEMENTS 239<br />

AND STRENGTHENING<br />

Core-comp<strong>on</strong>ent 239<br />

Low-cost sanitati<strong>on</strong> 252<br />

*****<br />

APPENDICIES ATTACHED TO THIS REPORT<br />

APPENDIX<br />

NO.<br />

I STPs COMMISSIONED UNDER GANGA ACTION PLAN<br />

II STPs COMMISSIONED UNDER YAMUNA ACTION PLAN<br />

III PROFILES OF ASP TECHNOLOGY PLANTS<br />

IV PROFILES OF WSP TECHNOLOGY PLANTS<br />

V PROFILES OF UASB TECHNOLOGY PLANTS<br />

VI PROFILE OF BIOFOR STP AT DR. SEN NURSING HOME NALLA<br />

VII PROFILE OF THE HIGH RATE ACTIVATED SLUDGE - BIOFOR - F STP<br />

AT RITHALA, DELHI<br />

*****


CHAPTER 1<br />

INTRODUCTION<br />

1.1 Tokyo Engineering C<strong>on</strong>sultants Co. Ltd., Japan (TEC) is working <strong>on</strong> the JICA (Japan<br />

Internati<strong>on</strong>al Cooperati<strong>on</strong> Agency) supported Ganga River Water Quality Management Plan<br />

specifically for the four cities of Lucknow, Kanpur, Allahabad <strong>and</strong> Varanasi in the state of<br />

UP. First phase of the <str<strong>on</strong>g>study</str<strong>on</strong>g> was carried out during the m<strong>on</strong>ths of April – July 2003 which<br />

involved a detailed situati<strong>on</strong> analysis covering identificati<strong>on</strong> <strong>and</strong> quantificati<strong>on</strong> of sources of<br />

polluti<strong>on</strong>, mapping of the wastewater management infrastructure, water quality m<strong>on</strong>itoring<br />

<strong>and</strong> modelling, impact of existing river acti<strong>on</strong> plans, nati<strong>on</strong>al regulati<strong>on</strong>s, water quality norms,<br />

etc. Sec<strong>on</strong>d phase of the <str<strong>on</strong>g>study</str<strong>on</strong>g> commenced from October 2003 which involves preparati<strong>on</strong> of<br />

master plans for sewerage <strong>and</strong> storm water drainage for the four cities <strong>and</strong> assessing the<br />

feasibility of implementati<strong>on</strong> of the master plan for <strong>on</strong>e of the cities.<br />

BACKGROUND<br />

1.2 Since the commencement of the centrally sp<strong>on</strong>sored programme <strong>on</strong> river polluti<strong>on</strong><br />

c<strong>on</strong>trol in 1985, more than 70 <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> have been c<strong>on</strong>structed under the<br />

Ganga Acti<strong>on</strong> Plan (GAP) <strong>and</strong> Yamuna Acti<strong>on</strong> Plan (YAP). These <strong>plants</strong> are based <strong>on</strong> a<br />

range of technologies involving varying levels of mechanisati<strong>on</strong>, energy inputs, l<strong>and</strong><br />

requirements, costs, skilled manpower etc. In the early stages, the selecti<strong>on</strong> of technology<br />

was based <strong>on</strong> past experience <strong>and</strong> its perceived performance efficiency. Moreover, at<br />

different stages of these Acti<strong>on</strong> Plans a number of technologies have been tried out <strong>on</strong> pilot<br />

scale <strong>and</strong> some of them have been scaled up for larger capacity <strong>plants</strong>. Over last 20 years a<br />

c<strong>on</strong>siderable experience <strong>and</strong> expertise has been built up within the country in this sector.<br />

However, the level of performance of these <strong>plants</strong> with regard to effluent quality, energy<br />

c<strong>on</strong>sumpti<strong>on</strong>, process stability, resource recovery, sustainability of initial <strong>and</strong> O&M costs etc.<br />

has been varied.<br />

1.3 In additi<strong>on</strong>, the programmes also included a comp<strong>on</strong>ent <strong>on</strong> <strong>low</strong>-cost sanitati<strong>on</strong> for the<br />

urban <strong>low</strong> income communities as well for the floating populati<strong>on</strong> in urban centres. The key<br />

objective of this comp<strong>on</strong>ent has been to reduce open defecati<strong>on</strong> <strong>and</strong> thereby c<strong>on</strong>trol n<strong>on</strong>-point<br />

discharge of waste into the river system. The approach adopted in this comp<strong>on</strong>ent focussed<br />

<strong>on</strong> creati<strong>on</strong> of community level sanitati<strong>on</strong> facilities i.e., community toilet complexes <strong>and</strong><br />

mobilisati<strong>on</strong> of the community in their increased utilisati<strong>on</strong>. In spite of large interventi<strong>on</strong>, it is<br />

reported that due to a variety of reas<strong>on</strong>s utilisati<strong>on</strong> of these communal facilities is <strong>low</strong>. The<br />

target populati<strong>on</strong> still c<strong>on</strong>tinues to defecate in open <strong>and</strong> as a result, the object of reduced<br />

loads <strong>on</strong> river system has not been achieved to the desired extent.


OBJECTIVES OF THE STUDY<br />

1.4 In this c<strong>on</strong>text, TEC has engaged Foundati<strong>on</strong> for Greentech Envir<strong>on</strong>mental Systems,<br />

New Delhi to carry out a <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> of <strong>sewage</strong> <strong>treatment</strong> technologies / <strong>plants</strong> <strong>and</strong> community<br />

toilet complexes especially for works implemented under Yamuna Acti<strong>on</strong> Plan with the<br />

objectives to:<br />

- Assess their overall performance, <strong>treatment</strong> efficiency <strong>and</strong> suitability under given<br />

c<strong>on</strong>diti<strong>on</strong>s<br />

- Assess l<strong>and</strong>, energy <strong>and</strong> capital requirements per unit volume of <strong>treatment</strong><br />

- Arrive at a set of guidelines for selecti<strong>on</strong> of appropriate technology opti<strong>on</strong>s for STPs,<br />

<strong>and</strong> <strong>on</strong>-site or off-site sanitati<strong>on</strong> under the <strong>on</strong>-going master planning activity for the<br />

four cities in the project<br />

In additi<strong>on</strong>, the <str<strong>on</strong>g>study</str<strong>on</strong>g> also covers aspects relating to instituti<strong>on</strong>al arrangements, manpower<br />

<strong>and</strong> training for STPs etc.<br />

STRUCTURE OF THE REPORT<br />

1.5 The report is divided into two volumes wherein the first volume deals with technical<br />

aspects of <strong>sewage</strong> <strong>treatment</strong> <strong>and</strong> <strong>low</strong> cost sanitati<strong>on</strong>, while the sec<strong>on</strong>d volume deals with<br />

instituti<strong>on</strong>al aspects.<br />

1.6 Under Volume I, Chapter 2 provides a summary of the <str<strong>on</strong>g>study</str<strong>on</strong>g>. Chapter 3 provides brief<br />

methodology fol<strong>low</strong>ed in the assignment. Chapter 4 gives a synopsis of the two river acti<strong>on</strong><br />

plans viz. GAP <strong>and</strong> YAP covering the approach <strong>and</strong> technologies adopted for water polluti<strong>on</strong><br />

c<strong>on</strong>trol, pilot interventi<strong>on</strong>s, <strong>and</strong> <strong>low</strong> cost sanitati<strong>on</strong>. Chapter 5 gives a descripti<strong>on</strong> of a range<br />

of <strong>sewage</strong> <strong>treatment</strong> technologies e.g., aerobic energy intensive, anaerobic, natural systems<br />

<strong>and</strong> advanced soluti<strong>on</strong>s which have been adopted at various stages of the two Acti<strong>on</strong> Plans.<br />

For each of the technologies, this chapter brings out key features, performance level, specific<br />

requirements for l<strong>and</strong>, energy <strong>and</strong> capital (initial <strong>and</strong> recurring), operati<strong>on</strong> <strong>and</strong> maintenance<br />

aspects, advantages, disadvantages <strong>and</strong> applicability aspects. Chapter 6 presents c<strong>on</strong>clusi<strong>on</strong>s<br />

<strong>and</strong> recommendati<strong>on</strong>s for <strong>sewage</strong> <strong>treatment</strong> where the wide range of technologies covered in<br />

previous chapter are compared <strong>on</strong> critical parameters. In additi<strong>on</strong>, this chapter puts forth<br />

broader strategic c<strong>on</strong>siderati<strong>on</strong>s for Indian c<strong>on</strong>diti<strong>on</strong>s with regard to phasing <strong>and</strong><br />

sustainability of interventi<strong>on</strong>s <strong>and</strong> attempts to introduce alternative <strong>and</strong> unc<strong>on</strong>venti<strong>on</strong>al<br />

natural wastewater <strong>treatment</strong> systems. Chapter 7 provides an assessment of pilot interventi<strong>on</strong>s<br />

for disinfecti<strong>on</strong> of treated <strong>sewage</strong> which were implemented under YAP <strong>and</strong> again offers<br />

strategic c<strong>on</strong>siderati<strong>on</strong>s from the point of view of their desirability, feasibility <strong>and</strong><br />

sustainability. Chapter 8 gives an assessment of technology opti<strong>on</strong>s for urban sanitati<strong>on</strong><br />

implemented under the two river acti<strong>on</strong>s plans <strong>and</strong> offers strategic c<strong>on</strong>siderati<strong>on</strong>s <strong>and</strong> opti<strong>on</strong>s<br />

for community <strong>and</strong> individual household latrines.


1.7 Under Volume II, while chapter 9 provides a situati<strong>on</strong> analysis <strong>on</strong> instituti<strong>on</strong> aspects<br />

of YAP I relating to the core comp<strong>on</strong>ent of <strong>sewage</strong> <strong>treatment</strong>, chapter 10 describe the same<br />

aspects for the <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent. The situati<strong>on</strong> analysis includes a brief review<br />

of instituti<strong>on</strong>al arrangements for both the c<strong>on</strong>structi<strong>on</strong> as well as the O&M part of the<br />

facilities. Chapter 11 provides recommendati<strong>on</strong>s for instituti<strong>on</strong>al arrangements <strong>and</strong><br />

strengthening for both the key comp<strong>on</strong>ents.


CHAPTER 2<br />

EXECUTIVE SUMMARY<br />

2.1 In view of a varied experience with different technologies under the various river<br />

acti<strong>on</strong> plans, a need for a <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> was perceived to assess technologically <strong>and</strong> financially<br />

suitable opti<strong>on</strong>s for <strong>sewage</strong> <strong>treatment</strong> under the JICA assisted ‘Study <strong>on</strong> Water Quality<br />

Management Plan for the Ganga River’. Therefore a <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> was commissi<strong>on</strong>ed in the<br />

sec<strong>on</strong>d phase of the project where in 23 STPs were covered, mostly under Yamuna Acti<strong>on</strong><br />

Plan (YAP) <strong>and</strong> 3 under Ganga Acti<strong>on</strong> Plan (GAP). Out of these, 15 <strong>plants</strong> were visited for<br />

primary data collecti<strong>on</strong> whereas for the remaining 8 <strong>plants</strong>, data was obtained from sec<strong>on</strong>dary<br />

sources. Seven different categories of <strong>sewage</strong> <strong>treatment</strong> technologies have been covered.<br />

These are (a) activated sludge process (b) trickling filter process (c) UASB (d) waste<br />

stabilisati<strong>on</strong> p<strong>on</strong>d (e) advanced aerobic technologies (f) facultative aerated lago<strong>on</strong> <strong>and</strong> (g)<br />

duckweed p<strong>on</strong>ds. In additi<strong>on</strong>, 5 disinfecti<strong>on</strong> <strong>plants</strong> based <strong>on</strong> diverse technologies have also<br />

been covered. This chapter presents the executive summary of the findings of the <str<strong>on</strong>g>study</str<strong>on</strong>g>.<br />

TECHNOLOGY DISTRIBUTION IN YAP & GAP<br />

2.2 Under GAP, out of the total 880 mld of STP capacity commissi<strong>on</strong>ed at 43 different<br />

locati<strong>on</strong>s, activated sludge process including its variants accounted for 62%. Waste<br />

stabilisati<strong>on</strong> p<strong>on</strong>d technology accounted for 16%, fol<strong>low</strong>ed by trickling filter technology at<br />

15%. Thus activated sludge process was the most preferred technology opti<strong>on</strong> while UASB<br />

technology was introduced <strong>on</strong> pilot <strong>and</strong> experimental basis.<br />

2.3 The experience under GAP was mixed in terms of efficiency of <strong>treatment</strong> versus<br />

energy c<strong>on</strong>sumpti<strong>on</strong> <strong>and</strong> cost of operati<strong>on</strong> <strong>and</strong> maintenance. Drawing less<strong>on</strong>s from GAP, the<br />

YAP opted for energy neutral <strong>and</strong> energy recovery technologies. Am<strong>on</strong>g the 26 large<br />

capacity <strong>plants</strong>, there were 16 UASBs <strong>and</strong> 10 waste stabilisati<strong>on</strong> p<strong>on</strong>ds (WSPs). Out of the<br />

total capacity of 722 mld created under YAP, UASBs accounted for an overwhelming 83%<br />

while WSPs accounted for 14%. On the other h<strong>and</strong> c<strong>on</strong>currently with YAP, Govt. of NCT<br />

Delhi created over 1000 mld of STP capacity which relied entirely <strong>on</strong> ASP.<br />

COVERGAE OF THE CASE STUDY<br />

2.4 Salient features of the categories of STP technologies covered in the <str<strong>on</strong>g>study</str<strong>on</strong>g> are<br />

described in the paragraphs that fol<strong>low</strong>.


STPs based <strong>on</strong> activated sludge process<br />

2.05 The three STPs covered in this category viz. Varanasi, Allahabad <strong>and</strong> Okhla are based<br />

<strong>on</strong> c<strong>on</strong>venti<strong>on</strong>al activated sludge process with capacities in the range of 60-80 mld. However,<br />

an unusual feature of the f<strong>low</strong> scheme at all the three STPs is return of the sec<strong>on</strong>dary settled<br />

sludge not <strong>on</strong>ly to the aerati<strong>on</strong> tank but also to the primary sedimentati<strong>on</strong> tank. Moreover, as<br />

against the normal practice of withdrawing excess sludge from sec<strong>on</strong>dary settling tank, the<br />

sludge is withdrawn <strong>on</strong>ly from primary settling tank. This arrangement (a) leads to increased<br />

solids load <strong>on</strong> the PST (b) causes <strong>on</strong>set of anaerobic digesti<strong>on</strong> in the primary <strong>treatment</strong> stage,<br />

<strong>and</strong> (c) reduces the solids removal efficiency from the PST. Typically sludge thickeners have<br />

been excluded or a comm<strong>on</strong> thickener for primary <strong>and</strong> sec<strong>on</strong>dary sludge streams is provided<br />

which may not be the ideal way to h<strong>and</strong>le it. Sludge digesters are designed for <strong>low</strong> rate<br />

mesophilic operati<strong>on</strong>s (from cost c<strong>on</strong>siderati<strong>on</strong>s <strong>and</strong> simplicity of technology), however the<br />

bio-energy potential of the generated biogas is not optimally exploited for ec<strong>on</strong>omic reas<strong>on</strong>s.<br />

STPs based <strong>on</strong> waste stabilisati<strong>on</strong> p<strong>on</strong>d system<br />

2.06 Six STPs covered in this category have capacities ranging from 0.5 mld to 30 mld.<br />

Typical c<strong>on</strong>figurati<strong>on</strong> found at all these STPs comprises two parallel series of anaerobic,<br />

facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds with detenti<strong>on</strong> periods of 1 d, 3 d <strong>and</strong> 3-4 d respectively.<br />

However, at smaller STPs variati<strong>on</strong>s in the scheme are observed where the last p<strong>on</strong>d is<br />

excluded. Preliminary <strong>treatment</strong> in the form of manual screen <strong>and</strong> grit separati<strong>on</strong> is provided.<br />

However, arrangement for sludge removal, drying/storage are found to have been excluded as<br />

its withdrawal from the p<strong>on</strong>ds is irregular. In view of the <strong>low</strong>-tech <strong>and</strong> <strong>low</strong> cost tag attached<br />

with WSPs, the screen <strong>and</strong> grit chambers are typically manually operated systems which<br />

could be a c<strong>on</strong>cern from occupati<strong>on</strong>al health point of view. Attempts <strong>on</strong> aquaculture have<br />

been unsuccessful as the later p<strong>on</strong>ds are not designed <strong>on</strong> nitrogen loading criteria <strong>and</strong><br />

therefore fish kills are comm<strong>on</strong>.<br />

STPs based <strong>on</strong> UASB technology<br />

2.07 Eight UASB installati<strong>on</strong>s have been covered in the <str<strong>on</strong>g>study</str<strong>on</strong>g> with capacities ranging from<br />

10 to 78 MLD. The <strong>plants</strong> have modular structure with typical capacity in the range of 10-15<br />

mld <strong>and</strong> the f<strong>low</strong> scheme comprises a reactor fol<strong>low</strong>ed by final polishing unit (p<strong>on</strong>d) offering<br />

8 – 10 hours <strong>and</strong> 24 hours of detenti<strong>on</strong> respectively. Arrangement for biogas collecti<strong>on</strong> <strong>and</strong><br />

energy generati<strong>on</strong> are integral, however utilisati<strong>on</strong> of the gas is sub-optimal. Sludge<br />

thickeners are typically not included while the sludge is dried in drying beds, which to certain<br />

extent counters the advantage of <strong>low</strong> l<strong>and</strong> requirement, if any.


STPs based <strong>on</strong> advance technologies<br />

2.08 Five <strong>plants</strong> under this category have been covered which comprise <strong>on</strong>e BIOFAR<br />

(Biological filtrati<strong>on</strong> <strong>and</strong> oxygenated reactor technology), <strong>on</strong>e high rate ASP fol<strong>low</strong>ed by<br />

BIOFAR-F, two FAB (fluidised aerated bed technology) <strong>plants</strong>, <strong>and</strong> <strong>on</strong>e SAFF (submerged<br />

aerati<strong>on</strong> fixed film) based STP. These <strong>plants</strong> adopt aerobic processes with a fairly high<br />

degree of mechanical <strong>and</strong> electrical comp<strong>on</strong>ents, multistage <strong>treatment</strong> including physicochemical<br />

steps, complex reactor <strong>and</strong>/or media arrangement <strong>and</strong> have several other features<br />

for accelerated removal of suspended solids, sludge thickening, disinfecti<strong>on</strong> etc. These <strong>plants</strong><br />

are designed to deliver high quality effluent. Compactness of these technologies is reflected<br />

in their smaller foot print area <strong>and</strong> undoubtedly they turn out to be energy intensive. ASP<br />

BIOFAR-F based STP at Rithala is unique in terms of meeting almost 85% of the energy<br />

requirement through internal bio-energy generati<strong>on</strong>, however this comes at a fairly high<br />

capital cost. FAB based systems are another innovati<strong>on</strong> of extended aerati<strong>on</strong> process where<br />

the biological culture in a combined attached <strong>and</strong> suspended form is exploited for high degree<br />

of <strong>treatment</strong> at almost 10% of the hydraulic retenti<strong>on</strong> time. These ‘next generati<strong>on</strong>’<br />

technologies were tried out <strong>on</strong> pilot basis under YAP (except Lucknow plant) to assess their<br />

suitability for situati<strong>on</strong>s where l<strong>and</strong> is a major c<strong>on</strong>straint <strong>and</strong> where high degree of treated<br />

effluent recycling could be envisaged for industrial or other applicati<strong>on</strong>s which can justify<br />

higher life cycle costs.<br />

Other lago<strong>on</strong> based STPs<br />

2.09 From the point of view of higher sustainability <strong>and</strong> robustness of the STPs, two<br />

alternative technologies have also been c<strong>on</strong>sidered during the <str<strong>on</strong>g>study</str<strong>on</strong>g> viz. facultative aerated<br />

lago<strong>on</strong>s (FAL) <strong>and</strong> duckweed p<strong>on</strong>ds. FAL offers a simplified versi<strong>on</strong> of ASP where the level<br />

of mechanisati<strong>on</strong> <strong>and</strong> requirement for process c<strong>on</strong>trol is <strong>low</strong>. Its energy requirement is also<br />

significantly <strong>low</strong> as it is governed by the DO criteri<strong>on</strong> levels rather than the solid suspensi<strong>on</strong><br />

level. FAL works independently or in combinati<strong>on</strong> with maturati<strong>on</strong> p<strong>on</strong>ds.<br />

2.10 On the other h<strong>and</strong>, duckweed p<strong>on</strong>d is a variant of WSP <strong>and</strong> is a completely natural<br />

process which harnesses the rapid growing characteristics of the floating weeds that can<br />

enable tangible resource recovery in the form of animal feed or aquaculture. It can be part of<br />

existing WSP <strong>plants</strong>.


EVALUATION OF TECHNOLOGY OPTIONS<br />

2.11 Comprehensive informati<strong>on</strong> which guided assessment of the STP technologies is<br />

presented in Exhibit 2.1. The evaluati<strong>on</strong> criteria to judge the available opti<strong>on</strong>s involve am<strong>on</strong>g<br />

others, performance, stability, resource requirement <strong>and</strong> associated costs, impact of effluent<br />

discharge <strong>and</strong> resource recovery. Each technology opti<strong>on</strong> has been graded <strong>on</strong> a scale (from<br />

‘very good’ to ‘poor’) for each of the identified criteria based <strong>on</strong> the underst<strong>and</strong>ing of the<br />

problems associated with it. These qualitative ratings are presented in Exhibit 2.2 <strong>and</strong> the<br />

descripti<strong>on</strong> is given be<strong>low</strong>.<br />

Performance in terms of quality of treated <strong>sewage</strong><br />

2.12 C<strong>on</strong>venti<strong>on</strong>ally, the major c<strong>on</strong>cern in terms of discharge of treated or untreated<br />

wastewaters in water bodies has been the presence of organic matter <strong>and</strong> pathogens. These<br />

are resp<strong>on</strong>sible for (i) spoiling aesthetics of water bodies, (ii) depleti<strong>on</strong> of dissolved oxygen<br />

resulting in adverse impact <strong>on</strong> aquatic life, <strong>and</strong> (iii) spread of water born diseases. Effluent<br />

discharge st<strong>and</strong>ards adopted in RAPs typically address these issues through limits <strong>on</strong> TSS,<br />

BOD <strong>and</strong> COD partially. Any <strong>treatment</strong> technology must ensure that these st<strong>and</strong>ards are met.<br />

Advance aerobic <strong>treatment</strong> technologies including activated sludge <strong>plants</strong> have shown that<br />

these are generally met in most of the <strong>plants</strong> in India <strong>and</strong> hence are rated ‘very good’.<br />

Performance of waste stabilizati<strong>on</strong> p<strong>on</strong>ds <strong>and</strong> duckweed p<strong>on</strong>ds (<strong>and</strong> trickling filters, though<br />

not covered in this <str<strong>on</strong>g>study</str<strong>on</strong>g>) reveal that BOD <strong>and</strong> COD are generally within the limits but TSS<br />

norms may be violated marginally in some situati<strong>on</strong>s <strong>and</strong> can be rated as ‘good’ in terms of<br />

meeting st<strong>and</strong>ards. Removal of BOD/COD <strong>and</strong> TSS may not be very high in facultative<br />

aerated lago<strong>on</strong>s <strong>and</strong> may violate the st<strong>and</strong>ards marginally in most situati<strong>on</strong>s <strong>and</strong> hence are<br />

rated as ‘fair’. The experience with UASB has shown that the st<strong>and</strong>ards are violated in most<br />

situati<strong>on</strong>s in a significant way even with 1 day FPU <strong>and</strong> hence is rated as ‘poor’ in terms of<br />

potential of meeting the RAP discharge st<strong>and</strong>ards. (Please refer Box 2.1 for a focused<br />

discussi<strong>on</strong> <strong>on</strong> UASB).


EXHIBIT 2.1: ASSESSMENT OF TECHNOLOGY OPTIONS FOR SEWAGE TREATMENT UNDER INDIAN CONDITIONS<br />

S No Factor Units<br />

ASP <strong>and</strong><br />

its Minor<br />

Variants<br />

Trickling<br />

Filters<br />

UASB<br />

Process<br />

Waste<br />

Stabilizati<strong>on</strong><br />

P<strong>on</strong>ds<br />

Duckweed<br />

P<strong>on</strong>d<br />

Systems<br />

Facultative<br />

Aerated<br />

Lago<strong>on</strong>s<br />

Advance<br />

Aerobic<br />

Process<br />

1 Overall Hydraulic Retenti<strong>on</strong><br />

Time (through the entire plant)<br />

d 4* 0.5-1.0 1.33 8-15 7-20 1-2 0.3-0.5<br />

2 Average Depth m 4 3-4 1.75 1-1.5 2-3 2-3 4<br />

3 L<strong>and</strong> Requirement ha/mld 0.15-0.25 0.3-0.65 0.2-0.3 0.8-2.3 2-6 0.3-0.4 0.03-0.08<br />

4 Energy Requirement kWh/ml 180-225 180 10-15 Negligible Negligible 18-25 100-400<br />

5<br />

6<br />

7<br />

Capital Cost<br />

Annual Recurring Cost<br />

Life Cycle Cost<br />

Rs<br />

milli<strong>on</strong>/mld<br />

2-4<br />

0.3-0.5<br />

12-17<br />

NA<br />

NA<br />

NA<br />

2.5-3.6<br />

0.08-0.17<br />

7-11<br />

1.5-4.5<br />

0.06-0.1<br />

3-7<br />

Same as WSP<br />

0.2<br />

Same as WSP<br />

2-3<br />

0.2<br />

6-7<br />

3-7<br />

0.2-1.1<br />

20-40<br />

8 Expected Effluent Characteristics (range)<br />

TSS mg/l 30-50 30-50 50-100 50-100 30-50 50-100


2.13 To safeguard against the spread of water borne diseases due to discharge of <strong>sewage</strong> in<br />

the water bodies, CPCB has now come-up with desired <strong>and</strong> maximum levels of coliform in<br />

the treated wastewater. However, it is to be noted that in all c<strong>on</strong>venti<strong>on</strong>al <strong>sewage</strong> <strong>treatment</strong><br />

opti<strong>on</strong>s coliform removal is incidental <strong>and</strong> not targeted. The potential of coliform removal in<br />

all aerobic processes namely, ASP, TF, FAL <strong>and</strong> advance aerobic processes is of the same<br />

order (2 logs) <strong>and</strong> hence rated as ‘fair’. However, the coliform removal in UASB process is<br />

generally 1-2 log <strong>low</strong>er than aerobic processes <strong>and</strong> hence rated as ‘poor’ from the point of<br />

view of potential to remove coliforms. WSP <strong>and</strong> duckweed p<strong>on</strong>d system in combinati<strong>on</strong> with<br />

aquaculture / maturati<strong>on</strong> p<strong>on</strong>d <strong>on</strong> the other h<strong>and</strong> yields <strong>low</strong>er coliforms in the effluent <strong>and</strong><br />

hence has been rated as ‘good’.<br />

2.14 The primary target of <strong>sewage</strong> <strong>treatment</strong> is to reduce pressure <strong>on</strong> oxygen dem<strong>and</strong>.<br />

Aerobic processes typically yield effluent with some residual dissolved oxygen <strong>and</strong> hence are<br />

viewed as ‘good’ or ‘very good’ from this point of view. On the other h<strong>and</strong> in all UASB<br />

based <strong>plants</strong> the effluents DO are found to be ‘nil’ <strong>and</strong> hence it is rated as ‘poor’.<br />

2.15 N<strong>on</strong>e of the aerobic processes except FAL lead to initial or immediate oxygen<br />

dem<strong>and</strong> (IOD) <strong>and</strong> hence are c<strong>on</strong>sidered to be ‘very good’ from the point of view of IOD.<br />

FAL effluents may occasi<strong>on</strong>ally exert IOD <strong>and</strong> hence may be rated as ‘fair’. On the other<br />

h<strong>and</strong> UASB effluents in most situati<strong>on</strong>s have shown significant IOD due to presence of<br />

dissolved methane <strong>and</strong> humic substances. The problem is very serious when <strong>sewage</strong> c<strong>on</strong>tains<br />

significant amount of sulphates. As such UASB opti<strong>on</strong> is assigned ‘poor’ rating from the IOD<br />

c<strong>on</strong>siderati<strong>on</strong>s.<br />

2.16 As of now, effluent discharge st<strong>and</strong>ards for major nutrients such as nitrogen <strong>and</strong><br />

phosphorous are not imposed in RAP. However, these are important <strong>and</strong> will need to be<br />

c<strong>on</strong>sidered in future. The ability to remove nutrients such as nitrogen <strong>and</strong> phosphorous must<br />

be given due c<strong>on</strong>siderati<strong>on</strong> in selecti<strong>on</strong> of <strong>treatment</strong> opti<strong>on</strong>. In general, in biological<br />

processes, nutrient removal is related to biomass growth which is typically more in aerobic<br />

processes compared to anaerobic processes. Also <strong>treatment</strong> opti<strong>on</strong>s based <strong>on</strong> aerobic<br />

processes can be easily exp<strong>and</strong>ed to include nutrient (particularly nitrogen) removal<br />

compared to <strong>plants</strong> based <strong>on</strong> anaerobic processes. WSP <strong>and</strong> duckweed p<strong>on</strong>d systems because<br />

of high biological growth rates assimilate more nutrients <strong>and</strong> can be rated as ‘good’. As such<br />

ASP, TF, FAL <strong>and</strong> advanced aerobic processes are rated as ‘fair’ while UASB opti<strong>on</strong> is<br />

treated as ‘poor’ from nutrient removal c<strong>on</strong>siderati<strong>on</strong>s.


S No Criteria<br />

1 Performance in terms of quality of treated <strong>sewage</strong><br />

Potential of Meeting the RAPs<br />

TSS, BOD, <strong>and</strong> COD Discharge<br />

St<strong>and</strong>ards<br />

Potential of Total Faecal Coliform<br />

Removal<br />

Effluent DO<br />

Initial/Immediate Oxygen Dem<strong>and</strong><br />

Nutrient Removal<br />

2 Performance Stability<br />

3 Impact of Effluent Discharge<br />

On L<strong>and</strong><br />

On Surface<br />

On Ground Waters<br />

4 Potential for Resource Generati<strong>on</strong><br />

Manure/Soil C<strong>on</strong>diti<strong>on</strong>er<br />

Power<br />

Food<br />

EXHIBIT 2.2: ASSESSMENT OF<br />

ASP <strong>and</strong><br />

its Minor<br />

Variants<br />

Trickling<br />

Filters<br />

UASB<br />

Process<br />

Waste<br />

Stabilizati<strong>on</strong><br />

P<strong>on</strong>ds<br />

Duckweed<br />

P<strong>on</strong>d<br />

Systems<br />

Facultative<br />

Aerated<br />

Lago<strong>on</strong>s<br />

Advance<br />

Aerobic<br />

Process


5 Liabilities<br />

Gas<br />

Sludge<br />

6 Impact of STP<br />

On Health of STP Staff/Local<br />

On Surrounding Building/Properties<br />

7 Energy Requirement<br />

8 L<strong>and</strong> Requirement<br />

9 Capital Cost<br />

10 Recurring Cost<br />

11 Level of Skill in O&M<br />

12 Life Cycle Costs<br />

13 Overall Assessment<br />

Poor Fair Good Very Good


BOX 2.1 : UASB TECHNOLOGY - MISCONCEPTIONS AND REALITY<br />

Based <strong>on</strong> initial results from the pilot in GAP, while opting for the UASB technology under<br />

YAP, it was argued that this technology will be advantageous for <strong>sewage</strong> <strong>treatment</strong> due to:<br />

- Low energy requirement<br />

- Less operati<strong>on</strong> <strong>and</strong> maintenance cost<br />

- Lower skill requirement for operati<strong>on</strong> / supervisi<strong>on</strong><br />

- Less sludge producti<strong>on</strong>, <strong>and</strong><br />

- Potential for resource recovery through generati<strong>on</strong> of electricity from biogas <strong>and</strong><br />

utilizati<strong>on</strong> of sludge cakes for agricultural purposes.<br />

However, by now a large number of UASBs based STPs have been c<strong>on</strong>structed in the country<br />

<strong>and</strong> c<strong>on</strong>siderable experience has been built up <strong>on</strong> the technology. Particularly performance of<br />

the eight STPs covered under the current <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>and</strong> the two pilots at Kanpur which are under<br />

observati<strong>on</strong> for over a decade by <strong>on</strong>e of the members of the <str<strong>on</strong>g>study</str<strong>on</strong>g> team offer an insight <strong>on</strong><br />

technical effectiveness of the technology. These are summarised be<strong>low</strong>:<br />

TECHNOLOGY PERFORMANCE<br />

In retrospect the fol<strong>low</strong>ing may be stated regarding UASB technology for <strong>sewage</strong> <strong>treatment</strong><br />

applicati<strong>on</strong>s:<br />

Pros<br />

Am<strong>on</strong>g the above listed attributes, it is acknowledged that UASB technology based STPs<br />

have almost insignificant energy c<strong>on</strong>sumpti<strong>on</strong> <strong>and</strong> require <strong>low</strong> O&M cost. However, the pros<br />

stop at that.<br />

C<strong>on</strong>s<br />

When it comes to applicati<strong>on</strong> of UASB for <strong>sewage</strong> <strong>treatment</strong> (where the BOD is between<br />

200-400 mg/l), of late a number of adverse features of the technology have been realised.<br />

These are discussed be<strong>low</strong>.<br />

Effluent characteristics<br />

UASB reactor is able to bring down BOD of domestic wastewater <strong>on</strong>ly to 70 –<br />

100 mg/l <strong>and</strong> it perforce requires sec<strong>on</strong>d stage aerobic <strong>treatment</strong>.<br />

The effluent is highly anoxic <strong>and</strong> exerts a high immediate oxygen dem<strong>and</strong> (IOD)


<strong>on</strong> the receiving water body or l<strong>and</strong>. If al<strong>low</strong>ed to join a river, it would<br />

immediately suck up the oxygen <strong>and</strong> undermine survival of aquatic life.<br />

If the <strong>sewage</strong> carries sulphates, it gets reduced to sulphides in the reactor which<br />

has the characteristics of exerting immediate oxygen dem<strong>and</strong>.<br />

Due to inadequate operati<strong>on</strong> c<strong>on</strong>trol from the <strong>low</strong> skilled pers<strong>on</strong>nel, often there<br />

are <str<strong>on</strong>g>case</str<strong>on</strong>g>s of solids washout from the reactor which add to the BOD of the effluent.<br />

While theoretical biogas yield is 0.35 cum/kg of COD removed, the actual yield is<br />

not more than 25-30% of this value (0.08-0.1 cum/kg of COD removed). The<br />

remaining gas goes out in dissolved form with the effluent, raising its BOD <strong>and</strong><br />

COD.<br />

The effluent has a dark brown or blackish colour which represents high<br />

c<strong>on</strong>centrati<strong>on</strong> of dissolved <strong>and</strong> suspended humic substances in the effluent. This<br />

also leads to poor aesthetic value of the effluent.<br />

There are no reliable data correlating BOD removal with biogas generati<strong>on</strong>;<br />

effluent BOD with COD <strong>and</strong> immediate oxygen dem<strong>and</strong>.<br />

While the effluent BOD (after FPU) reported at various STPs covered in the <str<strong>on</strong>g>study</str<strong>on</strong>g><br />

is under 30 mg/l, an independent <str<strong>on</strong>g>study</str<strong>on</strong>g> carried out by IIT Kanpur during 2002-03<br />

found COD c<strong>on</strong>centrati<strong>on</strong> to be above 200 mg/l.<br />

Sec<strong>on</strong>dary <strong>treatment</strong><br />

The current practice of giving sec<strong>on</strong>d stage <strong>treatment</strong> in the form of a final<br />

polishing unit (FPU) of 1 d retenti<strong>on</strong> at best offers removal of solids washed out<br />

of the reactor.<br />

The FPU does not lead to re-aerati<strong>on</strong> of wastewater as there is no energy input for<br />

turbulence <strong>and</strong> neither is there growth of algae which can facilitate this naturally<br />

through photosynthesis.<br />

A retenti<strong>on</strong> of <strong>on</strong>ly 1 d does not al<strong>low</strong> growth of algal cells in the FPU as it is too<br />

short of the minimum requirement of 3 d.<br />

As the settled solids are not removed regularly from the FPU, the bottom depth for<br />

sludge storage quickly gets filled up undermining its efficiency <strong>and</strong> leading to<br />

higher suspended solids/BOD in the final effluent.<br />

A meaningful <strong>and</strong> effective sec<strong>on</strong>dary <strong>treatment</strong> would comprise any of the<br />

fol<strong>low</strong>ing :<br />

- A c<strong>on</strong>venti<strong>on</strong>al activated sludge plant<br />

- A c<strong>on</strong>venti<strong>on</strong>al trickling filter plant<br />

- A super high rate trickling filter plant with plastic media<br />

- A WSP comprising series of facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds<br />

- A WSP in combinati<strong>on</strong> with a duckweed p<strong>on</strong>d<br />

- A facultative aerated lago<strong>on</strong> with minimum of 3 d retenti<strong>on</strong>, or may be<br />

- A down hanging sp<strong>on</strong>ge <strong>treatment</strong> plant


Even though the sec<strong>on</strong>dary <strong>treatment</strong> plant will be required to bring down BOD<br />

from 100 to 30 mg/l, it is not in any way cheaper than bringing down from 250 to<br />

30 mg/l as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of raw <strong>sewage</strong>, since the system will have to be designed <strong>on</strong><br />

the basis of hydraulic loading <strong>and</strong> not <strong>on</strong> the basis of organic loading.<br />

Typically the power rating of aerators in an activated sludge plant is determined<br />

by the requirements for keeping the solids in suspensi<strong>on</strong> <strong>and</strong> not <strong>on</strong> the basis of<br />

actual oxygen requirements. Therefore the percepti<strong>on</strong> that the operati<strong>on</strong> costs<br />

would get minimised due to primary <strong>treatment</strong> in a UASB is also not valid.<br />

Suitability for disinfecti<strong>on</strong><br />

The removal of total <strong>and</strong> faecal coliforms in UASB is about 1-2 <strong>on</strong> log scale <strong>and</strong> it<br />

entails tertiary <strong>treatment</strong> for disinfecti<strong>on</strong>.<br />

However, unlike other technologies, the effluent carries high c<strong>on</strong>centrati<strong>on</strong> of<br />

humic substances <strong>and</strong> therefore its chlorinati<strong>on</strong> would lead to formati<strong>on</strong> of<br />

trihalmethanes. Moreover, chlorine c<strong>on</strong>sumpti<strong>on</strong> will be high as major part of it<br />

would be used up for satisfying the COD <strong>and</strong> IOD.<br />

Therefore, effluent from an UASB plant can not be readily sent for chlorinati<strong>on</strong><br />

(which incidentally emerges as the <strong>on</strong>ly cost effective disinfecti<strong>on</strong> technology<br />

am<strong>on</strong>g a variety of opti<strong>on</strong>s tried out under YAP).<br />

Power generati<strong>on</strong><br />

Biogas generati<strong>on</strong> is subject to a number of factors including raw BOD, ambient<br />

temperature <strong>and</strong> its seas<strong>on</strong>al variati<strong>on</strong>s, etc. Biogas quantity is not large enough<br />

which could guarantee favourable ec<strong>on</strong>omics of bio-energy generati<strong>on</strong>.<br />

The duel fuel engines (indigenous <strong>and</strong> <strong>low</strong> cost) invariably require large quantity<br />

of diesel as the supplementary fuel. Apparently, the cost of diesel turns out to be<br />

not <strong>on</strong>ly high but pinching as the electricity is made freely available to the<br />

operating agency. Ec<strong>on</strong>omics of envir<strong>on</strong>ment <strong>and</strong> resource utilisati<strong>on</strong> apart, it<br />

does not make business sense for the operating agency to run the duel fuel<br />

generators <strong>on</strong> externally purchased diesel.<br />

State-of-the-art technology based gas engines are not yet made in India <strong>and</strong> the<br />

imported engines are rather expensive. Their deployment for small scale<br />

applicati<strong>on</strong>s turns out to be unviable.<br />

As the energy requirement of the UASB is <strong>low</strong> <strong>and</strong> the process is not vulnerable<br />

to power cuts; <strong>and</strong> energy bill of the STP is linked to the installed load any way,<br />

there in no incentive in generating bio-energy in-house at extra cost.<br />

Moreover, as the electricity laws do not al<strong>low</strong> energy to be transmitted in a local<br />

area network to other c<strong>on</strong>sumers in the vicinity of the plant, there is no incentive<br />

in maximising the generati<strong>on</strong> of bio-energy either.<br />

The field observati<strong>on</strong> of typical 1-2 hour operati<strong>on</strong> of duel fuel engines or n<strong>on</strong>e


corroborate the above c<strong>on</strong>clusi<strong>on</strong>s at all.<br />

Lastly, there is the risk of corrosi<strong>on</strong> of the engine parts as the biogas typically<br />

c<strong>on</strong>tains hydrogen sulphide. The technology for desulpherisati<strong>on</strong> is <strong>on</strong> <strong>on</strong>e h<strong>and</strong><br />

not widely available <strong>on</strong> the other h<strong>and</strong> it entails additi<strong>on</strong>al recurring expenses. In<br />

this regard, the experience from Kanpur (rusted engines) <strong>and</strong> Allahabad<br />

(ab<strong>and</strong><strong>on</strong>ed desulpherisati<strong>on</strong> plant) is an ample proof of mismatched ambiti<strong>on</strong>s.<br />

Resource recovery<br />

Others<br />

Another ‘resource recovery’ opti<strong>on</strong> through the sale of sludge has found no takers<br />

<strong>and</strong>, any way it does not have the potential to generate major revenue.<br />

Ambiti<strong>on</strong> of ‘resource recovery’ through bio-energy generati<strong>on</strong> <strong>and</strong> sludge, which<br />

was the guiding principle at the time of launching the technology, turn out to be a<br />

fallacy as n<strong>on</strong>e of the <strong>plants</strong> have been able to c<strong>on</strong>tribute in any significant way<br />

towards the cost of operati<strong>on</strong> <strong>and</strong> maintenance in any form.<br />

Performance of the UASB based <strong>plants</strong> is, in general, adversely affected by<br />

mixing industrial effluents that c<strong>on</strong>tain some toxic materials or high levels of<br />

sulphate.<br />

In general, corrosi<strong>on</strong> of the materials in <strong>and</strong> around the UASB based <strong>plants</strong> is<br />

higher compared to other technology based STPs.<br />

THE CONCLUSION<br />

C<strong>on</strong>sidering all the pros <strong>and</strong> c<strong>on</strong>s <strong>and</strong> the need for an elaborate sec<strong>on</strong>dary <strong>and</strong> tertiary<br />

<strong>treatment</strong> the questi<strong>on</strong> that must be asked is what is the need for giving partial primary<br />

<strong>treatment</strong> through UASB which makes the raw <strong>sewage</strong> more problematic than what it was<br />

originally. The c<strong>on</strong>clusi<strong>on</strong> is to avoid UASB <strong>and</strong> opt for simpler <strong>and</strong> less ‘ambitious’<br />

c<strong>on</strong>venti<strong>on</strong>al technologies such as ASP, TF or FAL.<br />

Not withst<strong>and</strong>ing the above c<strong>on</strong>clusi<strong>on</strong>, it may be desirable to generate additi<strong>on</strong>al authentic<br />

data <strong>on</strong> the performance of various UASB <strong>plants</strong> through an independent <strong>and</strong> reliable agency<br />

to validate various limitati<strong>on</strong>s highlighted in this box.<br />

Performance stability<br />

2.17 Advance aerobic processes <strong>and</strong> duckweed p<strong>on</strong>d systems have shown very stable<br />

performance over a l<strong>on</strong>g period of operati<strong>on</strong> <strong>and</strong> can be rated as ‘very good’ from operati<strong>on</strong>al<br />

stability view point. ASP <strong>and</strong> WSP based plant have also yielded c<strong>on</strong>sistent <strong>and</strong> stable<br />

performance with marginal variati<strong>on</strong>s occasi<strong>on</strong>ally due to poor sludge settling or excessive<br />

leakage of algae in the p<strong>on</strong>d effluents <strong>and</strong> could be c<strong>on</strong>sidered ‘good’. FAL <strong>and</strong> TF based


plant frequently give marginal variati<strong>on</strong>s in the effluent quality due to no c<strong>on</strong>trol <strong>on</strong><br />

operati<strong>on</strong>al parameters for biological growth c<strong>on</strong>trol <strong>and</strong> hence are rated as ‘fair’ from<br />

performance stability c<strong>on</strong>siderati<strong>on</strong>s. UASB performance by <strong>and</strong> large varies significantly<br />

due to overf<strong>low</strong> of bio-solids in effluent as a result of the rise in sludge blanket <strong>and</strong> inability<br />

of operators to m<strong>on</strong>itor level of sludge bed. Thus UASB rates ‘poor’ based <strong>on</strong> ability to give<br />

stable performance.<br />

Resource requirements <strong>and</strong> associated costs<br />

2.18 Resource requirement includes energy requirement, l<strong>and</strong> requirement, capital cost,<br />

recurring costs, level of skill required in O & M of the <strong>plants</strong> <strong>and</strong> life cycle costs. From this<br />

point of view, WSP <strong>and</strong> duckweed p<strong>on</strong>d system are found to be ‘very good’ except for l<strong>and</strong><br />

requirement. ASP <strong>and</strong> TF are comparable in terms of resource requirements <strong>and</strong> associated<br />

costs. UASB offers an advantage as its recurring cost is <strong>low</strong> while the life cycle cost is about<br />

<strong>on</strong>e half to two third of ASP. On the other h<strong>and</strong> the advance aerobic systems are ‘very good’<br />

from l<strong>and</strong> requirements point of views but have high to very high life cycle costs, <strong>and</strong> they<br />

could be justified <strong>on</strong>ly in excepti<strong>on</strong>al circumstances where l<strong>and</strong> is a major c<strong>on</strong>straint or where<br />

effluent recycling yields proporti<strong>on</strong>ally high revenue. Am<strong>on</strong>g the five advance technology<br />

systems, FAB technology scores very well with regard to energy c<strong>on</strong>sumpti<strong>on</strong>, l<strong>and</strong><br />

requirement <strong>and</strong> recurring cost <strong>and</strong> can be c<strong>on</strong>sidered a close competitor to ASP with regard<br />

to life cycle cost. However, more experience is required to be gained before c<strong>on</strong>sidering this<br />

opti<strong>on</strong> for further applicati<strong>on</strong>.<br />

Impact of effluent discharge<br />

2.19 The effluent from duckweed p<strong>on</strong>d systems becomes akin to water quality of inl<strong>and</strong><br />

water bodies <strong>and</strong> hence is rated as ‘very good’. WSP effluents also c<strong>on</strong>tain less nutrients <strong>and</strong><br />

support aquatic growth <strong>and</strong> hence can be c<strong>on</strong>sidered to be ‘good’ opti<strong>on</strong> from the point of<br />

impact <strong>on</strong> l<strong>and</strong> <strong>and</strong> water resources. Effluents from advance aerobic processes typically have<br />

high DO <strong>and</strong> may not have adverse impact <strong>on</strong> l<strong>and</strong> <strong>and</strong> water bodies <strong>and</strong> can be c<strong>on</strong>sidered as<br />

‘good’. ASP, TF <strong>and</strong> AFL yield effluents that may become anoxic due to subsequent<br />

biological acti<strong>on</strong>, <strong>and</strong> may have slight adverse impact if used for l<strong>and</strong> applicati<strong>on</strong>. As such<br />

they are rated as ‘fair’ from this angle. However, from the point of view of disposal into<br />

water bodies, the impact may be negligible <strong>and</strong> hence could be rated as ‘good’. On the other<br />

h<strong>and</strong>, anaerobic effluents typically have <strong>low</strong> oxidati<strong>on</strong>-reducti<strong>on</strong> potential (ORP) <strong>and</strong> lead to<br />

reducing c<strong>on</strong>diti<strong>on</strong>s. This leads to adverse impact <strong>on</strong> both l<strong>and</strong> <strong>and</strong> water bodies <strong>and</strong> hence<br />

UASB opti<strong>on</strong> is rated as ‘poor’.<br />

Potential for resource generati<strong>on</strong><br />

2.20 Typically three types of end products, which can be c<strong>on</strong>sidered as resources, are<br />

produced from <strong>sewage</strong> <strong>treatment</strong> - excess biomass or sludge as manure or soil c<strong>on</strong>diti<strong>on</strong>er;<br />

biogas as a fuel for power generati<strong>on</strong> or other uses; <strong>and</strong> aquatic growth (fish culture) as food.


2.21 Substantial quantity of sludge is produced from ASP, UASB <strong>and</strong> some of the advance<br />

aerobic processes that can have potential for applicati<strong>on</strong> to l<strong>and</strong> as manure or soil c<strong>on</strong>diti<strong>on</strong>er.<br />

However, the informati<strong>on</strong> available <strong>on</strong> fate of sludge generated from such <strong>plants</strong> reveals that<br />

it c<strong>on</strong>tributes marginally in terms of revenue generati<strong>on</strong>. As such <strong>on</strong> this basis, these<br />

<strong>treatment</strong> opti<strong>on</strong>s can be rated as ‘fair’. Other <strong>treatment</strong> opti<strong>on</strong>s do not produce sludge <strong>on</strong><br />

c<strong>on</strong>tinuous basis <strong>and</strong> hence rated as ‘poor’.<br />

2.22 Biogas is produced from ASP <strong>and</strong> UASB <strong>plants</strong>. However, at all but <strong>on</strong>e <strong>plants</strong>, actual<br />

c<strong>on</strong>tributi<strong>on</strong> in power generati<strong>on</strong> is marginal <strong>and</strong> hence these opti<strong>on</strong>s can at best be rated as<br />

‘fair’ from the view point of power generati<strong>on</strong>. Other <strong>treatment</strong> opti<strong>on</strong>s do not generate any<br />

biogas power <strong>and</strong> hence are rated as ‘poor’. Only at <strong>on</strong>e STP (Rithala - though classified as<br />

advanced technology plant but essentially a multistage ASP) financially meaningful biogas<br />

potential exploitati<strong>on</strong> is observed (85% energy requirement met from bio-energy) due to well<br />

engineered digester <strong>and</strong> state-of-the-art gas engine system.<br />

2.23 Duckweed p<strong>on</strong>d systems <strong>and</strong> WSP c<strong>on</strong>tribute substantially <strong>and</strong> marginally<br />

respectively in terms of fish producti<strong>on</strong> <strong>and</strong> can be rated as ‘good’ <strong>and</strong> ‘fair’ from the<br />

c<strong>on</strong>siderati<strong>on</strong> of generating resource that can be directly used as food. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of WSP it is<br />

noteworthy that as the maturati<strong>on</strong> p<strong>on</strong>ds are designed <strong>on</strong> hydraulic retenti<strong>on</strong> criteria <strong>and</strong> not<br />

<strong>on</strong> nitrogen loading criteria, fish kills are comm<strong>on</strong> occurrences which make the commercial<br />

aquaculture operati<strong>on</strong>s unworkable. All other technology opti<strong>on</strong>s get ‘poor’ rating from<br />

resource generati<strong>on</strong> c<strong>on</strong>siderati<strong>on</strong>.<br />

Liabilities<br />

2.24 The sludge <strong>and</strong> gas produced from the <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> can be c<strong>on</strong>sidered as<br />

liabilities if these can not be used effectively. The Indian experience in effective generati<strong>on</strong><br />

of power from biogas, particularly from UASB based <strong>plants</strong>, is very poor. Much of the biogas<br />

generated is leaked or released to the atmosphere. Thus UASB <strong>and</strong> ASP opti<strong>on</strong>s get ‘poor’<br />

<strong>and</strong> ‘good’ rating <strong>on</strong> this count while all other opti<strong>on</strong>s can be rated as ‘very good’.<br />

2.25 A substantial porti<strong>on</strong> of sludge produced from ASP, TF, UASB, FAL <strong>and</strong> advance<br />

aerobic processes needs provisi<strong>on</strong> for sludge disposal <strong>and</strong> hence these opti<strong>on</strong>s are rated ‘fair’.<br />

The other opti<strong>on</strong>s generally do not have problem of sludge disposal <strong>and</strong> can be rated as ‘very<br />

good’. The sludge generated in FAB <strong>and</strong> SAFF technologies comes out in stabilised form <strong>and</strong><br />

thus does not require digesti<strong>on</strong> <strong>and</strong> which could otherwise lead to subsequent biogas related<br />

liabilities. From that point of view these opti<strong>on</strong>s are c<strong>on</strong>sidered good.<br />

Impact of STP<br />

2.26 Different technology opti<strong>on</strong>s have varying degree of local impacts because of foul<br />

odours, release of corrosive <strong>and</strong> harmful gases such as H2S, amm<strong>on</strong>ia, methane, etc., flies<br />

nuisance, etc. which have implicati<strong>on</strong>s <strong>on</strong> (i) health of STP staff <strong>and</strong> locales, <strong>and</strong> (ii)<br />

surroundings. Advance aerobic processes are judged to be the best from the point of view of


impact of STP <strong>on</strong> the local envir<strong>on</strong>ment. On the other h<strong>and</strong> while the WSP may not have<br />

major emissi<strong>on</strong>, there could be c<strong>on</strong>cerns <strong>on</strong> groundwater polluti<strong>on</strong> in porous strata, odour <strong>and</strong><br />

mosquito breeding.<br />

OVERALL ASSESSMENT<br />

2.27 Based <strong>on</strong> the ranking <strong>and</strong> grading presented in Exhibit 2.2 for different assessment<br />

criteria, various technologies can be grouped into fol<strong>low</strong>ing four categories:<br />

Category I: Technologies with very good performance, <strong>low</strong> energy requirement, <strong>low</strong><br />

resource requirements <strong>and</strong> associated costs but high l<strong>and</strong> requirements. Duckweed<br />

p<strong>on</strong>d system <strong>and</strong> WSP fall in this category with overall rating ‘good’ <strong>and</strong> should be<br />

adopted where l<strong>and</strong> can be made available.<br />

Category II: Technologies with very good performance, high energy requirement,<br />

high resource requirements <strong>and</strong> associated costs but <strong>low</strong> l<strong>and</strong> requirements. Advance<br />

aerobic processes fall in this category with overall rating ‘fair’ <strong>and</strong> should be adopted<br />

where availability of l<strong>and</strong> is a major c<strong>on</strong>straint. Under this category FAB technology<br />

turns out to be <strong>on</strong>e of the most efficient with regard to energy requirement, sludge<br />

generati<strong>on</strong>, <strong>and</strong> overall cost of operati<strong>on</strong> <strong>and</strong> maintenance. While its energy<br />

requirement is <strong>low</strong>er than that of ASP, it produces stabilised sludge thereby<br />

eliminating the need for digesters. Moreover, as the primary settling is also excluded,<br />

it leads to fairly compact system without compromising the final effluent quality.<br />

Category III: Technologies with moderate performance, moderate energy<br />

requirement, moderate resource requirements (including l<strong>and</strong>) <strong>and</strong> associated costs.<br />

ASP, TF <strong>and</strong> FAL fall in this category. ASP <strong>and</strong> TF are comparable with overall<br />

assessment rating ‘good’ while FAL is inferior with overall assessment rating ‘fair’.<br />

ASP <strong>and</strong> TF should be adopted in most <str<strong>on</strong>g>case</str<strong>on</strong>g>s where l<strong>and</strong> is not a major c<strong>on</strong>straint.<br />

Category IV: Technology with poor performance, but <strong>low</strong> energy requirement,<br />

moderate resource requirements (including l<strong>and</strong>) <strong>and</strong> associated costs. UASB falls in<br />

this category with overall assessment rating ‘poor’. Future installati<strong>on</strong> of UASB based<br />

<strong>plants</strong> warrants thorough review of pros <strong>and</strong> c<strong>on</strong>s of the process.<br />

RECOMMENDED OPTIONS FOR STPs<br />

2.28 The choice of a suitable technology opti<strong>on</strong> involves trade-off am<strong>on</strong>gst a number of<br />

decisi<strong>on</strong> factors <strong>and</strong> selecti<strong>on</strong> of the best opti<strong>on</strong> will have to be <str<strong>on</strong>g>case</str<strong>on</strong>g> specific. With regard to<br />

scale of systems <strong>and</strong> availability of resources, the opti<strong>on</strong>s are presented in Exhibit 2.3. For<br />

small <strong>and</strong> medium size <strong>plants</strong>, first preference is given to <strong>low</strong> life cycle cost opti<strong>on</strong>s which<br />

offer ease in operati<strong>on</strong> <strong>and</strong> scope for aquaculture (Category I). In <str<strong>on</strong>g>case</str<strong>on</strong>g> of large size <strong>plants</strong><br />

Category I would not be practicable due to large l<strong>and</strong> requirements <strong>and</strong> therefore ASP is


given first preference as it is the next best opti<strong>on</strong>s being a proven technology <strong>and</strong> requires<br />

moderate area (Category III).<br />

2.29 For sec<strong>on</strong>d preference, the criteria is moderate l<strong>and</strong> <strong>and</strong> energy requirement <strong>and</strong> ease<br />

in operati<strong>on</strong>. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of small <strong>and</strong> medium size <strong>plants</strong> the suggested opti<strong>on</strong> is FAL (Category<br />

III). However, in <str<strong>on</strong>g>case</str<strong>on</strong>g> of large size <strong>plants</strong>, in additi<strong>on</strong> to the above criteria, additi<strong>on</strong>al aspects<br />

c<strong>on</strong>sidered are robustness <strong>and</strong> compactness <strong>and</strong> thus FAB is found to be appropriate opti<strong>on</strong><br />

(Category II).<br />

2.30 Lastly, the criteria involving reliability but where cost may not be a primary c<strong>on</strong>cern<br />

is given third preference. In that <str<strong>on</strong>g>case</str<strong>on</strong>g>, for small size <strong>plants</strong> ASP is suggested (Category III).<br />

Whereas for medium scale plats FAB is suggested <strong>and</strong> for large scale plant the opti<strong>on</strong> of a<br />

sophisticated system with bio-energy opti<strong>on</strong> as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of Rithala at Delhi is suggested (both<br />

Category II) which would be quite feasible if adequate resources <strong>and</strong> trained manpower are<br />

available.<br />

EXHIBIT 2.3 : TECHNOLOGY OPTIONS FOR SEWAGE TREATMENT<br />

Level of Preference Small<br />

Scale of STP<br />

Medium Large<br />

(5-30 mld) (30-50 mld) (50 mld < )<br />

First WSP / Duckweed WSP ASP<br />

Sec<strong>on</strong>d FAL FAL / ASP FAB<br />

Third ASP FAB High rate ASP with<br />

bio-energy generati<strong>on</strong><br />

Other aspects<br />

2.31 In additi<strong>on</strong> to the above technology choices for centralised facilities, c<strong>on</strong>sidering<br />

general resource c<strong>on</strong>straints <strong>and</strong> large volumes of wastewater in a typical river basin, the<br />

strategy for <strong>sewage</strong> <strong>treatment</strong> under a river polluti<strong>on</strong> c<strong>on</strong>trol project could look at the<br />

fol<strong>low</strong>ing aspects as well:<br />

- A the outset, the strategy should attempt wider geographical coverage by targeting<br />

major part of wastewater in the basin <strong>and</strong> giving primary <strong>treatment</strong> rather than giving<br />

complete tertiary level <strong>treatment</strong> for small part of the wastewater.<br />

- Phasing of STP implementati<strong>on</strong> wherein the sec<strong>on</strong>dary <strong>treatment</strong> <strong>and</strong>, if required<br />

tertiary <strong>treatment</strong> can be taken up at a later stage depending <strong>on</strong> availability of<br />

resources.<br />

- Augmenting <strong>and</strong> utilising self purificati<strong>on</strong> potential of the drainage system through<br />

renaturing of open drains <strong>and</strong> Shimanto-gawa system which could complement the<br />

<strong>treatment</strong> capacity created at STPs.<br />

- Exclusi<strong>on</strong> of the resource recovery aspect from biogas as it is found to be impractical<br />

<strong>and</strong> unviable under the available technology of duel fuel generators.


DISINFECTION OF STP EFFLUENT<br />

2.32 The disinfecti<strong>on</strong> methods can generally be applied to those treated effluents which<br />

meet certain quality requirements in terms of suspended solids, organic c<strong>on</strong>tents, etc., <strong>and</strong> is<br />

thus effective when high level of primary <strong>and</strong> sec<strong>on</strong>dary <strong>treatment</strong> is adopted. In India, the<br />

present allocati<strong>on</strong> of resources for wastewater <strong>treatment</strong> is vastly inadequate <strong>and</strong> hence any<br />

attempt to use disinfecti<strong>on</strong> for poorly treated wastewater is bound to be unsatisfactory.<br />

Strategically, thus, the issue of coliforms may be taken up after the objectives of primary <strong>and</strong><br />

sec<strong>on</strong>dary <strong>treatment</strong>, taken in this order, are completely satisfied. Moreover, certain removal<br />

capacity of the receiving envir<strong>on</strong>ment can be depended <strong>on</strong> for coliform removal.<br />

2.33 Having said that, am<strong>on</strong>g the five different pilots, it is seen that chlorinati<strong>on</strong> has the<br />

least cost <strong>and</strong> it offers a fairly high degree of bactericidal efficiency. The technology is well<br />

established, robust <strong>and</strong> the chemical agent is cheaply <strong>and</strong> easily available. However, there are<br />

c<strong>on</strong>cerns of THM formati<strong>on</strong> particularly for effluent from UASB which is not c<strong>on</strong>ducive as it<br />

carries high c<strong>on</strong>centrati<strong>on</strong> of humic substances <strong>and</strong> dissolved methane. In general the risk<br />

associated with THM is of l<strong>on</strong>g term nature <strong>and</strong> difficult to assess. The risk due to presence<br />

of pathogens is of short term nature <strong>and</strong> c<strong>on</strong>sidered to be high from the point of view of<br />

surface water bodies serving as source of drinking water supplies. Thus where the<br />

circumstances dem<strong>and</strong>, selective chlorinati<strong>on</strong> of <strong>on</strong>ly well treated <strong>sewage</strong> is advised.<br />

2.34 The innovative system developed specifically for treating UASB effluent called DHS<br />

has shown promising results in terms of reduced BOD, SS, improved DO <strong>and</strong> colour.<br />

However, it has not been able to completely satisfy the desirable discharge limit for faecal<br />

coliform of 2500 MPN/100 ml. It may prove to be promising system for achieving multiple<br />

tertiary water quality objectives however, besides life cycle cost; there are several<br />

uncertainties that need to be addressed before full scale trials could be c<strong>on</strong>sidered.<br />

LOW COST SANITATION<br />

2.35 Under both the GAP <strong>and</strong> YAP the <strong>low</strong>-cost sanitati<strong>on</strong> model was characterised by the<br />

supply driven approach of c<strong>on</strong>structing community toilet complexes irrespective of the level<br />

of dem<strong>and</strong> from the community. This aspect is exhibited in the form of <strong>low</strong> utilisati<strong>on</strong> level<br />

of the comm<strong>on</strong> facilities <strong>and</strong> c<strong>on</strong>tinued practice of open defecati<strong>on</strong> by a large fracti<strong>on</strong> of the<br />

target populati<strong>on</strong> in <strong>low</strong> income communities. Besides the behavioural <strong>and</strong> hygiene educati<strong>on</strong><br />

aspects, it is found that from technical point of view, sustainability of the created facilities is<br />

dependent <strong>on</strong> the key inputs of water, electricity <strong>and</strong> manpower for operati<strong>on</strong>, maintenance<br />

<strong>and</strong> keeping the place clean. Very often the facilities are ab<strong>and</strong><strong>on</strong>ed due to lack of cleanliness<br />

which is dependent <strong>on</strong> the three above menti<strong>on</strong>ed inputs.<br />

2.36 The sanitati<strong>on</strong> approach needs to adopt a paradigm shift where it is dem<strong>and</strong> driven<br />

<strong>and</strong> offers a balance between : community toilets <strong>and</strong> individual toilets; water c<strong>on</strong>suming <strong>and</strong><br />

dry sanitati<strong>on</strong> opti<strong>on</strong>s; off-site <strong>and</strong> <strong>on</strong>-site sanitati<strong>on</strong>. The new approach should c<strong>on</strong>sider


sanitati<strong>on</strong> as a process rather than an engineering interventi<strong>on</strong> of merely c<strong>on</strong>structing latrines.<br />

It has to recognise that it is the pers<strong>on</strong>al ‘c<strong>on</strong>struct’ or ‘behaviour’ of the target populati<strong>on</strong><br />

which needs to be changed from the current practice of open defecati<strong>on</strong> towards adopti<strong>on</strong> of<br />

the practice of fixed point defecati<strong>on</strong>.<br />

2.37 The community toilets should be c<strong>on</strong>sidered as transiti<strong>on</strong> soluti<strong>on</strong>s which need to be<br />

backed-up by provisi<strong>on</strong> of a higher level of service in the form of individual household<br />

latrines. The latter approach can then look at <strong>on</strong>-site sanitati<strong>on</strong> opti<strong>on</strong>s such as VIP latrines,<br />

single pit or two pit latrines, double vault latrines, or septic tanks c<strong>on</strong>nected to small bore<br />

sewerage system. Of course it will require l<strong>on</strong>ger time horiz<strong>on</strong>s, str<strong>on</strong>ger commitments, <strong>and</strong><br />

more resources to achieve desirable coverage. However, this will offer a more sustainable<br />

soluti<strong>on</strong> than the current approach of CTCs <strong>and</strong> lead to reducti<strong>on</strong> of organic loads <strong>on</strong> rivers.<br />

2.38 In <str<strong>on</strong>g>case</str<strong>on</strong>g> of CTCs, it is found that am<strong>on</strong>g others, it is the availability <strong>and</strong> cost of water<br />

(energy) which affects the sustainability. A technology opti<strong>on</strong> which could be c<strong>on</strong>sidered for<br />

reducing water requirement <strong>and</strong> which is very close to the current pattern is aqua privy. This<br />

involves c<strong>on</strong>venti<strong>on</strong>al pan with out a water seal but with a chute dipping into the septic tank.<br />

It offers same advantage of odour c<strong>on</strong>trol but at a reduced level of water c<strong>on</strong>sumpti<strong>on</strong>.<br />

However, its acceptability must be ascertained through field trials.<br />

2.39 At the end it must be realised that whatever may be the technology of sanitati<strong>on</strong>, it<br />

must meet user preferences <strong>and</strong> choices. From this point of view, no particular set of<br />

technologies can be prescribed but <strong>on</strong>ly the range of opti<strong>on</strong>s can be exp<strong>and</strong>ed with experience<br />

c<strong>on</strong>sidering ease in use, affordability, flexibility, sustainability <strong>and</strong> ease in replicati<strong>on</strong>.<br />

INSTITUTIONAL ASPECTS OF SEWAGE TREATMENT PLANTS<br />

2.40 As per the 74 th Amendment of the C<strong>on</strong>stituti<strong>on</strong> of India, ULBs are eventually<br />

resp<strong>on</strong>sible for water <strong>and</strong> sewerage in their areas. However, in YAP, there was a lack of<br />

c<strong>on</strong>sultati<strong>on</strong> or involvement of ULBs/ Jal Sansthans during project implementati<strong>on</strong>. YAP was<br />

primarily a technology driven project with minimal inputs for instituti<strong>on</strong>al strengthening.<br />

Absence of any c<strong>on</strong>current instituti<strong>on</strong>al strengthening <strong>and</strong> capacity building efforts in ULBs<br />

has led to their inability to take over the O&M of STPs.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

2.41 ULBs are under severe financial crisis <strong>and</strong> are characterized by poor technical<br />

capacities. In view of their inability to take over the O&M of STPs, all <strong>plants</strong> except at Noida,<br />

are being operated <strong>and</strong> maintained by the respective PIAs i.e. UPJN <strong>and</strong> PHED. However,<br />

these organizati<strong>on</strong>s have further c<strong>on</strong>tracted out the actual O&M to private c<strong>on</strong>tractors, with<br />

the excepti<strong>on</strong> of Yamunanagar <strong>and</strong> Karnal in Haryana. The primary role of the former,<br />

therefore, is <strong>on</strong>ly supervisory <strong>and</strong> as caretakers.


2.42 While the above arrangement results in <strong>low</strong>ering O&M costs at the plant (as reported<br />

by PIAs), costs <strong>on</strong> account of supervisi<strong>on</strong> <strong>and</strong> overheads of PIAs are high e.g. UPJN charges<br />

19% centage. On <strong>on</strong>e h<strong>and</strong> ULBs are facing financial hardships, <strong>on</strong> the other h<strong>and</strong> <strong>on</strong> account<br />

of their failure to take over the assets the Government of UP is deducting equivalent O&M<br />

cost of STP from the grant received by ULBs from the respective State Finance Commissi<strong>on</strong>.<br />

Instituti<strong>on</strong>al arrangement<br />

2.43 UPJN <strong>and</strong> PHED are running the UASBs through large private c<strong>on</strong>tractors <strong>and</strong> WSPs<br />

through local c<strong>on</strong>tractors. Excepti<strong>on</strong>s are :<br />

- Yamunanagar <strong>and</strong> Karnal in Haryana, where STPs are being operated by the PHED<br />

itself. Discussi<strong>on</strong>s with officials indicate that this arrangement has succeeded in<br />

gainfully employing its surplus staff, achieves a higher level of resp<strong>on</strong>sibility <strong>and</strong><br />

apparently yields improved O&M (as claimed) in absence of incentives to cut costs.<br />

- Noida, where the Noida Authority has taken over the STPs from UPJN. After running<br />

the <strong>plants</strong> with its own staff for 6 m<strong>on</strong>ths, the Authority has engaged a private<br />

c<strong>on</strong>tractor, to decrease supervisi<strong>on</strong> time of their own staff, avoid the danger of<br />

regularizati<strong>on</strong> of daily wage workers, <strong>and</strong> <strong>low</strong>er overhead costs.<br />

- Delhi, where DJB has c<strong>on</strong>tracted the O&M of 2 STPs to Delhi Government’s Pragati<br />

Power Corporati<strong>on</strong> Ltd (PPCL), who in exchange for free 20 mld of daily intake of<br />

water operate <strong>and</strong> maintain the <strong>plants</strong> (including the cost of electricity) without any<br />

payment. PPCL has further subc<strong>on</strong>tracted the O&M to a large private c<strong>on</strong>tractor.<br />

Organisati<strong>on</strong> structure<br />

2.44 UPJN <strong>and</strong> PHED have retained their YAP units, which are dedicated for managing<br />

STP operati<strong>on</strong>s. UPJN has a heavy supervisory structure for STP O&M. In additi<strong>on</strong> to a<br />

Project Manager, both AE (civil) <strong>and</strong> JE (civil) spend 2-6 hours at the <strong>plants</strong> everyday to<br />

m<strong>on</strong>itor the c<strong>on</strong>tractor’s activities. The situati<strong>on</strong> is similar in <str<strong>on</strong>g>case</str<strong>on</strong>g> of PHED. In Faridabad <strong>and</strong><br />

Panipat, full time engineers (from EE to JE level) have been placed for STP O&M.<br />

2.45 There are no separate operati<strong>on</strong> <strong>and</strong> maintenance branches in both UPJN <strong>and</strong> PHED.<br />

Engineers involved in c<strong>on</strong>structi<strong>on</strong> aspects today, can be posted for O&M jobs later or vice<br />

versa. Same is the <str<strong>on</strong>g>case</str<strong>on</strong>g> between water <strong>and</strong> sewerage. Also, there is little expertise in O&M of<br />

large or complicated STPs. Frequent transfers of engineers in UPJN, PHED <strong>and</strong> DJB often<br />

results in loss of knowledge as well as trained <strong>and</strong> experienced project pers<strong>on</strong>nel.<br />

Training<br />

2.46 No systematic training for any specific target group was c<strong>on</strong>ducted under YAP.<br />

Sporadic training efforts were carried <strong>on</strong> piecemeal basis. Technical training for engineers of<br />

PHED <strong>and</strong> UPJN was carried out without a training needs assessment <strong>and</strong> selecti<strong>on</strong> of


participants was arbitrary. Training needs of other target groups such as operators were not<br />

addressed. A comprehensive <strong>and</strong> plant specific O&M manual is seen <strong>on</strong>ly at few STPs.<br />

However, this is not readily available to the operating staff. Other manuals provided by the<br />

c<strong>on</strong>tractor may not be readily available or are put to little use.<br />

M<strong>on</strong>itoring<br />

2.47 At the project level, mid term project reviews, appraisal, evaluati<strong>on</strong>s or performance<br />

reviews were not carried out by any independent agencies. At the city level, the Citizen’s<br />

M<strong>on</strong>itoring Committees c<strong>on</strong>stituted to m<strong>on</strong>itor the progress of schemes <strong>and</strong> to facilitate<br />

public awareness <strong>and</strong> participati<strong>on</strong> have not been effective as they meet infrequently <strong>and</strong><br />

have <strong>low</strong> representati<strong>on</strong> from civil society. At the plant level, operati<strong>on</strong> of laboratories under<br />

O&M c<strong>on</strong>tractor puts a <strong>low</strong>er degree of reliability <strong>on</strong> effluent quality data.<br />

Recommendati<strong>on</strong>s for O&M of STPs<br />

2.48 For O&M of STPs, c<strong>on</strong>current instituti<strong>on</strong>al efforts (including organizati<strong>on</strong>al<br />

assessment of involved state <strong>and</strong> city level agencies <strong>and</strong> their capacity building) should match<br />

pace with technical inputs during the project cycle. The ownership of the project should rest<br />

with the ULBs which would be finally resp<strong>on</strong>sible for operating <strong>and</strong> maintaining the STPs<br />

<strong>and</strong> pumping stati<strong>on</strong>s. In additi<strong>on</strong> cost sharing by ULBs can also be c<strong>on</strong>sidered. Fol<strong>low</strong>ing<br />

opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements for STP O&M have been determined under the<br />

assumpti<strong>on</strong> that Nagar Nigams (ULBs) would be the owners of STPs <strong>and</strong> Jal Sansthans<br />

would eventually be integrated within Nagar Nigams as a separate water <strong>and</strong> sewerage<br />

department.<br />

OPTION 1: STP O&M by Nagar Nigam/ Jal Sansthan staff; UPJN engineers <strong>on</strong> deputati<strong>on</strong><br />

2.49 In order to build capacity, a separate unit for O&M of sewerage <strong>and</strong> STPs under water<br />

<strong>and</strong> <strong>sewage</strong> department can be created which would require engineers for O&M (either by Jal<br />

Sansthan-Nagar Nigam staff or UPJN engineers <strong>on</strong> deputati<strong>on</strong> to Jal Sansthan-Nagar Nigam)<br />

<strong>and</strong> training in relevant areas.<br />

OPTION 2: STP O&M by private c<strong>on</strong>tractors<br />

2.50 A large private firm with some prior experience enters into a short term c<strong>on</strong>tract, say<br />

less than 3 years, for running the UASBs or a small local c<strong>on</strong>tractor is engaged for running<br />

the WSPs (that require mainly semi or unskilled labour). This opti<strong>on</strong> is already gaining<br />

popularity for STPs installed under YAP. This opti<strong>on</strong> brings technical <strong>and</strong> managerial<br />

expertise <strong>and</strong> new technology in the sector, improves the level of ec<strong>on</strong>omic efficiency in both<br />

operating performance as well as use of capital investment with better quality of service,<br />

<strong>low</strong>ers cost due to competitive wages, coupled with higher productivity levels <strong>and</strong> increases<br />

capacity without increasing overheads.


2.51 Actual opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements could vary from city to city depending<br />

<strong>on</strong> the actual financial <strong>and</strong> technical status of the instituti<strong>on</strong>s, their arrangements, political<br />

will <strong>and</strong> policies existing at the time of implementati<strong>on</strong>.<br />

INSTITUTIONAL ASPECTS OF LOW COST SANITATION<br />

2.52 Overall utilizati<strong>on</strong> of the community facilities is found to be <strong>low</strong> due to a combinati<strong>on</strong><br />

of factors. C<strong>on</strong>structi<strong>on</strong> of CTCs was carried out by PIAs without involving ULBs in<br />

planning <strong>and</strong> implementati<strong>on</strong> stages which led to the latter feeling excluded. This got<br />

translated into <strong>low</strong> commitment from their side for O&M of facilities. A supply driven<br />

approach of c<strong>on</strong>structing community toilets was adopted without either dem<strong>and</strong> assessment<br />

or community participati<strong>on</strong> of any nature in design, planning or O&M of the CTCs. This<br />

resulted in lack of ownership of the facilities by the community, a major factor c<strong>on</strong>tributing<br />

towards <strong>low</strong> usage. On the other h<strong>and</strong>, intensive public awareness activities failed to achieve<br />

impact due to poor planning, coordinati<strong>on</strong> <strong>and</strong> implementati<strong>on</strong>. Communities fail to correlate<br />

availability of sanitati<strong>on</strong> facilities, good hygiene behavior <strong>and</strong> improved health.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance of CTCs<br />

2.53 UPJN in UP, PHED in Haryana <strong>and</strong> MCD in Delhi were resp<strong>on</strong>sible for project<br />

implementati<strong>on</strong> <strong>and</strong> were instrumental in making decisi<strong>on</strong>s regarding O&M c<strong>on</strong>tracts. All<br />

CTCs have been given <strong>on</strong> “pay <strong>and</strong> use” basis to NGOs. Involvement of the ULBs in UP <strong>and</strong><br />

Haryana was limited to site identificati<strong>on</strong> <strong>and</strong> was minimal at the planning, finalisati<strong>on</strong> of<br />

c<strong>on</strong>tract <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> stage. C<strong>on</strong>structi<strong>on</strong> of the CTCs was completely carried out by the<br />

PIAs through NGOs/ c<strong>on</strong>tractors in Haryana <strong>and</strong> UP. At the time CTCs were h<strong>and</strong>ed over to<br />

ULBs, the O&M c<strong>on</strong>tracts which were drawn between the PIAs <strong>and</strong> NGOs were transferred<br />

to the ULBs.<br />

2.54 In most towns of UP <strong>and</strong> Haryana, ULBs have taken over the CTCs. In smaller towns,<br />

especially of Haryana, “taking over” of CTCs by Municipal Councils or Municipal<br />

Committees appears to have been formalised <strong>on</strong>ly <strong>on</strong> paper. Instead, it is understood that due<br />

to lack of staff or capacity in ULBs, the PIAs have been requested to c<strong>on</strong>tinue occasi<strong>on</strong>al<br />

supervisi<strong>on</strong> work. Initial decisi<strong>on</strong> to engage Sulabh Internati<strong>on</strong>al, a mammoth NGO with<br />

m<strong>on</strong>opoly in this sector for c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M of CTCs, resulted in succumbing to their<br />

c<strong>on</strong>diti<strong>on</strong> of an unusually l<strong>on</strong>g 30 year O&M c<strong>on</strong>tract. This may diminish their motivati<strong>on</strong><br />

for c<strong>on</strong>tinued quality provisi<strong>on</strong> of services.<br />

2.55 Areas of c<strong>on</strong>cern with regard to NGOs running the CTCs include <strong>low</strong> financial<br />

sustainability with little or no grant from the ULB, high cost of electricity <strong>and</strong> other inputs,<br />

inability to c<strong>on</strong>duct effective public awareness activities, desire to maximize profits with<br />

many NGOs being typical private c<strong>on</strong>tractors, thus, providing poor services.<br />

2.56 Alternative models involving higher inputs from the local community or CBOs have<br />

not been tried out. This arrangement has shown improved instituti<strong>on</strong>al sustainability


elsewhere in the country. However, this requires l<strong>on</strong>ger software inputs at the community<br />

level to build up the capacity of interested CBOs.<br />

Recommendati<strong>on</strong>s for <strong>low</strong> cost sanitati<strong>on</strong><br />

2.57 A participatory <strong>and</strong> collaborative, dem<strong>and</strong> driven strategy to identify needs has been<br />

dem<strong>on</strong>strated to be the most sustainable approach to provisi<strong>on</strong> of sanitati<strong>on</strong> facilities.<br />

C<strong>on</strong>sultati<strong>on</strong> with the communities at the planning stage is essential to establish exactly what<br />

they are willing <strong>and</strong> able to do <strong>and</strong> to define roles <strong>and</strong> resp<strong>on</strong>sibilities, both of user groups<br />

<strong>and</strong> the managing agency.<br />

OPTION 1: O&M of CTCs by NGOs<br />

2.58 NGO is referred to an organisati<strong>on</strong> which dem<strong>on</strong>strates adequate ability in O&M of<br />

sanitati<strong>on</strong> facilities, community participati<strong>on</strong> activities <strong>and</strong> has a social focus. It is important<br />

that communities are c<strong>on</strong>sulted with respect to their dem<strong>and</strong>/ need <strong>and</strong> willingness to pay at<br />

the c<strong>on</strong>structi<strong>on</strong> stage itself. This activity can be the resp<strong>on</strong>sibility of the same NGO<br />

c<strong>on</strong>tracted for O&M of the CTCs which has experience in community mobilisati<strong>on</strong>/<br />

participati<strong>on</strong> activities.<br />

OPTION 2: O&M of CTCs through community management<br />

2.59 A community based organisati<strong>on</strong> (CBO) is given the resp<strong>on</strong>sibility of O&M of CTCs<br />

by issue of a c<strong>on</strong>tract directly to such a group of users. The users may do the maintenance<br />

work themselves, or they could play a managerial role, raising funds for maintenance <strong>and</strong><br />

paying the utility or a third party to do it for them. The success of community based approach<br />

depends <strong>on</strong> mobilising the community, encouraging them to plan <strong>and</strong> work together as a<br />

cohesive group <strong>and</strong> engineer a change in their behaviour.<br />

2.60 In c<strong>on</strong>clusi<strong>on</strong>, it is prudent to menti<strong>on</strong> that community initiatives can be a<br />

complicated <strong>and</strong> a s<strong>low</strong> process. There is an emerging need for more flexible service<br />

arrangements <strong>and</strong> partnerships whereby all players make their c<strong>on</strong>tributi<strong>on</strong>. Specific<br />

soluti<strong>on</strong>s, that are viable <strong>and</strong> realistic, will of course vary from place to place.


CHAPTER 3<br />

METHODOLOGY<br />

3.1 The methodology for the assignment comprised a combinati<strong>on</strong> of desk research, field<br />

visits to selected STPs <strong>and</strong> community toilet complexes, interacti<strong>on</strong> with project<br />

implementing agencies, urban local bodies, project management c<strong>on</strong>sultants, technology<br />

providers, technology developers, NGOs as well as with users of the <strong>low</strong>-cost sanitati<strong>on</strong><br />

facilities. Salient aspects of the methodology are presented in the paragraphs that fol<strong>low</strong>.<br />

REVIEW OF BACKGROUND DOCUMENTS<br />

3.2 A set of background documents such as detailed project reports, feasibility reports,<br />

project reviews, technology appraisal reports <strong>and</strong> research publicati<strong>on</strong>s have been referred<br />

during the course of this assignment. A formal review of works implemented under GAP-I<br />

was carried out in 1995 by a team of experts drawn from various engineering academic<br />

instituti<strong>on</strong>s. Report of this review provided significant informati<strong>on</strong> regarding STP technology<br />

selecti<strong>on</strong> <strong>and</strong> their performance in the states of UP, Bihar <strong>and</strong> West Bengal. Similarly a<br />

review of YAP works was carried out in 2002 by IIT Roorkee. Am<strong>on</strong>g others, this report<br />

provides an updated informati<strong>on</strong> base <strong>on</strong> the infrastructure provided at 15 locati<strong>on</strong>s under<br />

YAP <strong>and</strong> performance of STPs. In additi<strong>on</strong>, performance appraisal reports of some of the<br />

pilot STPs, disinfecti<strong>on</strong> <strong>plants</strong> <strong>and</strong> the MIS reports of MOEF <strong>on</strong> water quality m<strong>on</strong>itoring<br />

were referred. A review of these background documents was carried out from the point of<br />

view of technical, financial, operati<strong>on</strong>al <strong>and</strong> instituti<strong>on</strong>al sustainability. A l<strong>on</strong>g list of<br />

documents referred during the <str<strong>on</strong>g>study</str<strong>on</strong>g> is provided in reference secti<strong>on</strong> report while some of the<br />

key documents are listed in Exhibit 3.1 be<strong>low</strong>.<br />

3.3 A range of informati<strong>on</strong> <strong>on</strong> the YAP STPs was available from the Tokyo Engineering<br />

C<strong>on</strong>sultants, New Delhi office which had served as the Project Management C<strong>on</strong>sultants for<br />

the YAP. As a result, reliable informati<strong>on</strong> <strong>on</strong> project costs, year of c<strong>on</strong>structi<strong>on</strong>, year of<br />

commissi<strong>on</strong>ing, etc. was available from detailed project reports as well as from the MIS<br />

reports.


EXHIBIT 3.1: KEY DOCUMENTS REFERRED DURING THE STUDY<br />

Title Agency / Author Year<br />

Status paper <strong>on</strong> the river acti<strong>on</strong> plans Ministry of Envir<strong>on</strong>ment <strong>and</strong><br />

Forest<br />

September, 1998<br />

Evaluati<strong>on</strong> of Ganga Acti<strong>on</strong> Plan Ministry of Envir<strong>on</strong>ment <strong>and</strong><br />

Forest<br />

April, 1995<br />

Yamuna acti<strong>on</strong> plan – Approach Ministry of Envir<strong>on</strong>ment <strong>and</strong> Undated<br />

paper<br />

Forest<br />

Performance review of Yamuna Alternate Hydro Energy Centre July, 2002<br />

Acti<strong>on</strong> Plan<br />

IIT Roorkee<br />

Polluti<strong>on</strong> <str<strong>on</strong>g>study</str<strong>on</strong>g> for Yamuna acti<strong>on</strong> Tokyo Engineering C<strong>on</strong>sultants October, 2002<br />

plan – II : Executive summary <strong>and</strong><br />

strategic c<strong>on</strong>siderati<strong>on</strong>s<br />

Co., Ltd, Japan<br />

The <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> water quality<br />

Tokyo Engineering C<strong>on</strong>sultants July, 2003<br />

management plan for Ganga river in Co., Ltd., Japan; <strong>and</strong><br />

the Republic of India – Progress CTI Engineering Internati<strong>on</strong>al<br />

report (1)<br />

Co., Ltd., Japan<br />

Status report <strong>on</strong> Dinapur <strong>sewage</strong> Central Polluti<strong>on</strong> C<strong>on</strong>trol Board, November, 2001<br />

<strong>treatment</strong> plant <strong>and</strong> surroundings New Delhi<br />

Special assistance for project<br />

implementati<strong>on</strong> for Yamuna acti<strong>on</strong><br />

plan project – Final report.<br />

SAPI team for JBIC June 2000<br />

Wastewater <strong>treatment</strong> for polluti<strong>on</strong><br />

c<strong>on</strong>trol<br />

Soli J. Arceivala 1998<br />

A design manual for waste<br />

stabilisati<strong>on</strong> p<strong>on</strong>ds in India<br />

Mara, D.D. et. al. 1997<br />

A guide to the development of <strong>on</strong>- R. Franceys, J. Pickford <strong>and</strong> R. 1992<br />

site sanitati<strong>on</strong><br />

Reed., WHO<br />

Report <strong>on</strong> instituti<strong>on</strong>al strengthening<br />

– Yamuna acti<strong>on</strong> plan project<br />

ACORD, New Delhi<br />

March 2001<br />

Incepti<strong>on</strong> report – JBI funded Agra<br />

municipal reform project<br />

IPE C<strong>on</strong>sultants, New Delhi March, 2003


FIELD VISITS<br />

3.4 Selective visits were made to STPs in Haryana, Delhi <strong>and</strong> UP for first h<strong>and</strong> evaluati<strong>on</strong><br />

of some of the technologies. Am<strong>on</strong>g the full scale <strong>plants</strong> two facilities each of UASB,<br />

stabilisati<strong>on</strong> p<strong>on</strong>ds, c<strong>on</strong>venti<strong>on</strong>al activated sludge process were covered <strong>and</strong> am<strong>on</strong>g the pilots<br />

<strong>on</strong>e plant each of BIOFOR, fluidized aerated bed process (FAB) <strong>and</strong> submerged aerated fixed<br />

film (SAFF) were visited for the <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g>. One full scale plant based <strong>on</strong> FAB technology at<br />

Lucknow c<strong>on</strong>structed under Gomti Acti<strong>on</strong> Plan was also covered. In additi<strong>on</strong>, five pilots <strong>on</strong><br />

disinfecti<strong>on</strong> of treated <strong>sewage</strong> were also covered <strong>and</strong> their performance <strong>and</strong> comparative<br />

advantages assessed. A list of these STPs is provided in Exhibit 3.2.<br />

3.5 Based <strong>on</strong> our discussi<strong>on</strong>s with the c<strong>on</strong>cerned O&M agencies during these fact finding<br />

visits a profile of each of the STPs was developed. This included f<strong>low</strong> scheme <strong>and</strong> coverage<br />

of key aspects of <strong>plants</strong> e.g., performance, area requirement, energy c<strong>on</strong>sumpti<strong>on</strong>, capital <strong>and</strong><br />

O&M costs, <strong>and</strong> O&M arrangements. In additi<strong>on</strong> discussi<strong>on</strong>s with the c<strong>on</strong>cerned field<br />

agencies were carried out to asses the instituti<strong>on</strong>al aspects of the project.<br />

3.6 In additi<strong>on</strong>, Dr. Vinod Tare, who is <strong>on</strong>e of the members of the <str<strong>on</strong>g>study</str<strong>on</strong>g> team has<br />

extensively covered/m<strong>on</strong>itored the two UASB based <strong>plants</strong> as well as the 130 mld ASP plant<br />

at Kanpur since their commissi<strong>on</strong>ing <strong>and</strong> this experience enabled a critical comparis<strong>on</strong><br />

am<strong>on</strong>g the two technologies. Besides this, the current assignment also derives c<strong>on</strong>siderable<br />

inputs from a recent field <str<strong>on</strong>g>study</str<strong>on</strong>g> which was carried out under Dr. Tare’s supervisi<strong>on</strong> during<br />

2002-2003. The said <str<strong>on</strong>g>study</str<strong>on</strong>g> involved rigorous measurements of wastewater quality at<br />

different stages of the <strong>plants</strong>, <strong>and</strong> collecti<strong>on</strong> of sec<strong>on</strong>dary informati<strong>on</strong> <strong>on</strong> l<strong>and</strong>, energy <strong>and</strong><br />

cost aspects. In all, 9 STPs were covered in that <str<strong>on</strong>g>study</str<strong>on</strong>g> which included 6 UASB <strong>plants</strong>, <strong>on</strong>e<br />

WSP plant <strong>on</strong>e advanced aerati<strong>on</strong> plant under YAP, <strong>and</strong> <strong>on</strong>e c<strong>on</strong>venti<strong>on</strong>al activated sludge<br />

process plant at Okhla in Delhi.<br />

3.7 Trickling filter technology offers comparable performance with more or less equal<br />

cost competitiveness as ASP. Although six such <strong>plants</strong> were c<strong>on</strong>structed under GAP, this<br />

technology could not be covered to the same level of detail since relevant informati<strong>on</strong> <strong>on</strong><br />

these <strong>plants</strong> was not readily available <strong>and</strong> a visit to West Bengal, where most of these <strong>plants</strong><br />

are located was not envisaged. However, <strong>on</strong>e WSP based plant c<strong>on</strong>structed in West Bengal<br />

under GAP could be included in the <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> as detailed informati<strong>on</strong> <strong>on</strong> it was available<br />

through sec<strong>on</strong>dary sources.


EXHIBIT 3.2: TREATMENT PLANTS COVERED DURING THE CASE STUDY<br />

Plan/ Places STP covered Remarks<br />

Ganga Acti<strong>on</strong> Plan : Sewage <strong>treatment</strong><br />

Varanasi Rouging filter activated sludge plant at<br />

Dinapur<br />

80 mld plant having sludge digesti<strong>on</strong>, biogas<br />

utilisati<strong>on</strong> <strong>and</strong> wastewater irrigati<strong>on</strong><br />

Allahabad Activated sludge plant 60 mld c<strong>on</strong>venti<strong>on</strong>al ASP plant with sludge<br />

digesti<strong>on</strong>, biogas utilisati<strong>on</strong> <strong>and</strong> wastewater<br />

irrigati<strong>on</strong><br />

Yamuna Acti<strong>on</strong> Plan : Sewage <strong>treatment</strong><br />

Vrindavan Two STPs based <strong>on</strong> waste stabilisati<strong>on</strong><br />

p<strong>on</strong>d technology<br />

4 <strong>and</strong> 0.5 mld <strong>plants</strong><br />

Mathura One of the two WSP based STPs 12.5 mld Masani nala plant<br />

Agra UASB based STP 78 mld with biogas utilisati<strong>on</strong><br />

Faridabad One of the three UASB based STP 20 mld plant with biogas utilisati<strong>on</strong><br />

Gaziabad Pilot <strong>on</strong> <strong>sewage</strong> <strong>treatment</strong> through<br />

plantati<strong>on</strong> (Karnal technology)<br />

3 mld<br />

Delhi One of the two full scale STPs based <strong>on</strong><br />

BIOFOR technology<br />

10 mld STP at Sen Nursing Home nala<br />

Govt. of Delhi’s plan : Sewage <strong>treatment</strong><br />

Delhi High rate ASP cum BIOFOR-F based<br />

STP at Rithala<br />

182 mld STP, the largest <strong>and</strong> most advanced<br />

system covered in the <str<strong>on</strong>g>study</str<strong>on</strong>g><br />

Delhi ASP based Okhla STP One of the latest STPs at Okhla<br />

Delhi Duckweed p<strong>on</strong>d at Wazirabad 1 mld<br />

YAP : Pilots <strong>on</strong> <strong>sewage</strong> <strong>treatment</strong><br />

Delhi FAB technology based STP at<br />

Molarb<strong>and</strong><br />

Delhi SAFF based STP at Tikri Khurd --do--<br />

YAP : Pilots <strong>on</strong> disinfecti<strong>on</strong> of treated <strong>sewage</strong><br />

Delhi UV technology based plant<br />

3 mld decentralised plant in a <strong>low</strong> income<br />

community<br />

Installed <strong>on</strong> downstream of the above menti<strong>on</strong>ed<br />

BIOFOR plant as a polishing unit<br />

Faridabad UV technology based plant Downstream of a UASB plant<br />

Faridabad Solar energy based disinfecti<strong>on</strong> plant --do--<br />

Noida Chlorinati<strong>on</strong> based disinfecti<strong>on</strong> plant --do--<br />

Karnal Down hanging sp<strong>on</strong>ge bio-tower Polishing unit downstream of a UASB.<br />

Covered in previous phase of the <str<strong>on</strong>g>study</str<strong>on</strong>g>.<br />

Gomti Acti<strong>on</strong> Plan : Full scale STP<br />

Lucknow FAB based 42 mld full scale plant Recently commissi<strong>on</strong>ed full scale plant<br />

Low-cost sanitati<strong>on</strong><br />

3.8 In additi<strong>on</strong> to the STPs, during the field visits, the <strong>low</strong>-cost sanitati<strong>on</strong> related<br />

interventi<strong>on</strong>s were also covered. Community toilet complexes which were c<strong>on</strong>structed under<br />

the river acti<strong>on</strong> plans were covered in the cities of Delhi, Vrindavan, Mathura, Agra,<br />

Allahabad <strong>and</strong> Kanpur. Under this secti<strong>on</strong> aspects related to technology, users’ percepti<strong>on</strong><br />

<strong>and</strong> instituti<strong>on</strong>al arrangement for O&M were covered.


ANALYSIS<br />

3.9 The <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> have been reviewed <strong>on</strong> a broad criteria which includes<br />

technology performance, ability to meet desired effluent quality st<strong>and</strong>ards, l<strong>and</strong> requirements,<br />

energy requirements, initial <strong>and</strong> recurring costs, potential for resource recovery etc. Life<br />

cycle costs of various <strong>plants</strong> have been worked out c<strong>on</strong>sidering a life of 35 years for civil<br />

structures <strong>and</strong> 7 years for the electrical <strong>and</strong> mechanical comp<strong>on</strong>ents. This parameter provides<br />

a better comparis<strong>on</strong> between different technologies where the initial <strong>and</strong> recurring costs may<br />

vary by several orders of magnitude. Similarly, though less rigorous analysis has been carried<br />

out for the pilots <strong>on</strong> disinfecti<strong>on</strong>. Based <strong>on</strong> these analyses, c<strong>on</strong>clusi<strong>on</strong>s <strong>and</strong> strategy for the<br />

<strong>on</strong>going master planning activity for the four cities in UP have been developed.<br />

3.10 It will be noted that this report does not intend to serve as a guide for designing of<br />

comp<strong>on</strong>ents of STPs based <strong>on</strong> different technologies. As a result, typical design values,<br />

loadings, <strong>and</strong> retenti<strong>on</strong> times etc. are not provided.<br />

ORGANISATIONS MET<br />

3.11 During the course of the assignment, the fol<strong>low</strong>ing organisati<strong>on</strong>s were c<strong>on</strong>tacted for<br />

obtaining relevant informati<strong>on</strong> <strong>on</strong> the subjects of <strong>sewage</strong> <strong>treatment</strong> technologies <strong>and</strong> urban<br />

sanitati<strong>on</strong> under the two river acti<strong>on</strong> plans under review.<br />

Project implementing agencies<br />

- Delhi Jal Board<br />

- UP Jal Nigam<br />

- Haryana Public Health Engineering Department<br />

Urban local bodies<br />

- Municipal Corporati<strong>on</strong> of Delhi<br />

- Agra Nagar Nigam<br />

- Vrindavan Municipal Council<br />

- Gurga<strong>on</strong> Municipal Council<br />

- Noida Authority<br />

Technology providers<br />

- Degrem<strong>on</strong>t India Ltd., New Delhi<br />

- Thermax Ltd., New Delhi<br />

- Geo Miller Pvt. Ltd., New Delhi<br />

Others<br />

- Sulabh Internati<strong>on</strong>al Social Organisati<strong>on</strong>, <strong>and</strong><br />

- Water <strong>and</strong> Sanitati<strong>on</strong> Programme – South Asia, New Delhi


CHAPTER 4<br />

BACKGROUND ON RIVER ACTION PLANS IN INDIA<br />

4.1 An urgent need for improving the water quality of the Indian rivers was realised in<br />

early eighties when the then Central Board for Preventi<strong>on</strong> <strong>and</strong> C<strong>on</strong>trol of Water Polluti<strong>on</strong><br />

released findings of its basin-wide comprehensive <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> the extent of water polluti<strong>on</strong> in<br />

the Ganga basin. The <str<strong>on</strong>g>study</str<strong>on</strong>g> estimated that out of the 7409 t/d of total organic waste generated<br />

in the basin, 34% was from urban areas <strong>and</strong> 66% was from rural areas. Am<strong>on</strong>g the urban<br />

sources the domestic <strong>and</strong> industrial sectors accounted for 54% <strong>and</strong> 46% respectively.<br />

Moreover, am<strong>on</strong>g the rural sources the distributi<strong>on</strong> between domestic <strong>and</strong> dairy farming<br />

(cattle waste) sectors was in the ratio of 3:2. Severe depleti<strong>on</strong> of water quality was observed<br />

in particular stretches of Kanpur, Allahabad, Varanasi, Patna, Kolkata etc. Against the<br />

desired level of 3 mg/l of BOD, it was found to be in the range of 16-20 mg/l. In view of the<br />

public health <strong>and</strong> envir<strong>on</strong>mental c<strong>on</strong>sequences of such deteriorati<strong>on</strong> in water quality of the<br />

holiest river, a strategy for sustained interventi<strong>on</strong> was c<strong>on</strong>ceived in mid eighties. This led to<br />

formulati<strong>on</strong> of the Ganga Acti<strong>on</strong> Plan under which a series of water polluti<strong>on</strong> c<strong>on</strong>trol<br />

measures were implemented in major urban centres al<strong>on</strong>g the river. Subsequently,<br />

recognising the extent of water polluti<strong>on</strong> in the largest tributary of Ganga, i.e. river Yamuna,<br />

a separate acti<strong>on</strong> plan was formulated with similar objectives <strong>and</strong> strategy. The plan was<br />

called Yamuna Acti<strong>on</strong> Plan <strong>and</strong> was implemented over almost a ten year period from 1994 to<br />

2003. Over the years a significant capacity for <strong>sewage</strong> <strong>treatment</strong> of over 1586 mld has been<br />

created through c<strong>on</strong>structi<strong>on</strong> of 57 odd <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> in the two river basins.<br />

Salient aspects of the two major river acti<strong>on</strong> plans with regard to the approach for wastewater<br />

<strong>treatment</strong> are presented in the secti<strong>on</strong>s that fol<strong>low</strong>.<br />

APPROACH FOR CONTROL OF WASTEWATER<br />

4.2 As per the findings of the CPCB survey, almost 70% of the water polluti<strong>on</strong> load was<br />

being generated by the domestic sector <strong>and</strong> the remaining 30% was c<strong>on</strong>tributed by the<br />

industrial <strong>and</strong> dairy farm (livestock) sectors. C<strong>on</strong>sidering this distributi<strong>on</strong> pattern, the<br />

urgency for desired improvement, <strong>and</strong> the fact that the discharges from the industrial sector<br />

were regulated by the prevailing instituti<strong>on</strong>al set up under the Water (Preventi<strong>on</strong> of Polluti<strong>on</strong>)<br />

Act, 1974 <strong>and</strong> Envir<strong>on</strong>ment (Protecti<strong>on</strong>) Act, 1986, discharges from the domestic sector were<br />

the focus of these Acti<strong>on</strong> Plans. The strategy involved a basin wide approach wherein major<br />

urban locati<strong>on</strong>s were targeted for c<strong>on</strong>trol of domestic wastewater discharges.<br />

4.3 In this regard, both ‘end-of-the-pipe’ as well as ‘up-the-pipe’ soluti<strong>on</strong>s were<br />

c<strong>on</strong>sidered. The three key comp<strong>on</strong>ents of the strategy were as fol<strong>low</strong>s:<br />

- Intercepti<strong>on</strong> of drains/nallas to prevent f<strong>low</strong> of wastewater into the river <strong>and</strong> their<br />

diversi<strong>on</strong> for wastewater <strong>treatment</strong>;


- C<strong>on</strong>structi<strong>on</strong> of centralised <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong>; <strong>and</strong><br />

- C<strong>on</strong>structi<strong>on</strong> of community toilets <strong>and</strong> individual <strong>on</strong>-site sanitati<strong>on</strong> facilities for urban<br />

<strong>low</strong> income populati<strong>on</strong><br />

In additi<strong>on</strong>, the Acti<strong>on</strong> Plans included other comp<strong>on</strong>ents e.g., ghat improvements,<br />

setting up of crematoria etc., however they are not relevant under the scope of the<br />

current <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>and</strong> therefore are not discussed here.<br />

Ganga Acti<strong>on</strong> Plan<br />

4.4 Ganga Acti<strong>on</strong> Plan was taken up in year 1985 with the objective of achieving<br />

measurable improvement in river water quality <strong>and</strong> to bring it to a level which could be<br />

c<strong>on</strong>sidered safe for bathing (Class B) in selected stretches. The quality was defined in terms<br />

of key parameters as shown in Exhibit 4.1. This criteri<strong>on</strong> primarily entailed that the<br />

background biological oxygen dem<strong>and</strong> of river water be brought down from 16 to 3 mg/l.<br />

EXHIBIT 4.1 : DESIRED RECEIVING WATER QUALITY<br />

STANDARDS UNDER GAP-1<br />

Parameter Unit Value<br />

BOD mg/l 3<br />

DO mg/l 5<br />

Total coliform count MPN/100 ml 10,000<br />

Faecal coliform count MPN/100 ml 2,500<br />

4.5 In order to achieve this level of water quality, all the 25 class I towns (1985<br />

populati<strong>on</strong> > 100,000) al<strong>on</strong>g the river were identified for appropriate interventi<strong>on</strong>s. Out of<br />

these, 6 towns were in UP, 4 were in Bihar <strong>and</strong> 15 were in West Bengal. The comp<strong>on</strong>ent-wise<br />

break up of various schemes implemented under the Plan is given in Exhibit 4.2.<br />

EXHIBIT 4.2: WASTEWATER REALTED COMPONENTS OF GAP-I<br />

GAP Comp<strong>on</strong>ent Planned schemes Remarks<br />

Domestic wastewater<br />

Intercepti<strong>on</strong> <strong>and</strong> diversi<strong>on</strong> 88 Sewage pumping stati<strong>on</strong>s<br />

Sewage <strong>treatment</strong> <strong>plants</strong> 35 At 35 locati<strong>on</strong>s, in all 43 STPs comprising 32<br />

new <strong>and</strong> 11 old <strong>plants</strong> were commissi<strong>on</strong>ed<br />

On-site sanitati<strong>on</strong> 43 Community toilets complexes<br />

Sub-total 166<br />

Others 105 Crematoria, bathing ghats etc.<br />

Total 261 Out of these 259 schemes were implemented<br />

4.6 Out of an estimated 1340 MLD of <strong>sewage</strong> generated in the identified towns (in 1985),<br />

it was planned to intercept 873 MLD of wastewater ( 65%) <strong>and</strong> create an equivalent<br />

capacity for <strong>treatment</strong>. Apparently, this approach was adopted in view of resource c<strong>on</strong>straints<br />

<strong>and</strong> short time horiz<strong>on</strong>. However, GAP c<strong>on</strong>tinued for almost 15 years <strong>and</strong> it came to a formal<br />

close <strong>on</strong> April 1, 2000. During this period, 259 schemes were implemented <strong>and</strong> about 880


mld of <strong>sewage</strong> <strong>treatment</strong> plant capacity at 43 different STPs was created (MOEF, 2003).<br />

Am<strong>on</strong>g the various STPs commissi<strong>on</strong>ed under the Plan, 11 were existing STPs which were<br />

identified for renovati<strong>on</strong> <strong>and</strong> capacity augmentati<strong>on</strong> while new <strong>plants</strong> were c<strong>on</strong>structed at 32<br />

locati<strong>on</strong>s. A town wise listing of STPs is provided in Appendix II.<br />

Norms for discharge of STP effluent<br />

4.7 All the STPs were designed to produce an effluent which would comply with the<br />

discharge criteria shown in Exhibit 4.3 which was comm<strong>on</strong>ly specified by the State Polluti<strong>on</strong><br />

C<strong>on</strong>trol Boards under the prevailing norms of Water (Preventi<strong>on</strong> <strong>and</strong> C<strong>on</strong>trol of Polluti<strong>on</strong>)<br />

Act, 1974. Specifically the effluent would have a BOD of 30 mg/l <strong>and</strong> suspended solids of<br />

100 mg/l.<br />

EXHIBIT 4.3: DISCHARGE STANDARDS FOR TREATED SEWAGE UNDER GAP<br />

Parameter Unit Value<br />

pH - 5.5 -9<br />

Temperature ºC 40<br />

BOD mg/l 30<br />

COD mg/l 250<br />

TSS mg/l 100<br />

DO mg/l Not specified<br />

NH4 – N mg/l 50<br />

NO3 – N mg/l Not specified<br />

Total coliform MPN/100 ml Not specified<br />

Faecal coliform MPN/100 ml Not specified<br />

4.8 As noted from the above Exhibit 4.3, while at that stage the bacterial quality of treated<br />

wastewater was not specified, but as shown in Exhibit 4.1, the criteria for the receiving water<br />

body was very well specified. In view of this, the GAP STPs typically did not include tertiary<br />

or polishing <strong>treatment</strong> steps for removal of pathogenic bacteria.<br />

Yamuna Acti<strong>on</strong> Plan<br />

4.9 In view of the fact that river Yamuna is the largest tributary of river Ganga <strong>and</strong> drains<br />

a densely populated area of North India, it was c<strong>on</strong>sidered to be the obvious target for<br />

backward integrati<strong>on</strong> of GAP. With this objective, a separate programme Yamuna Acti<strong>on</strong><br />

Plan (YAP) was formulated as the sec<strong>on</strong>d phase of GAP <strong>and</strong> it was implemented during 1993<br />

– 2003.<br />

4.10 In principle the approach adopted under YAP was <strong>on</strong> the same lines as that under<br />

GAP-I where 15 Class-I cities were identified in Haryana, Delhi <strong>and</strong> UP for priority<br />

interventi<strong>on</strong>s. These interventi<strong>on</strong>s were primarily tailored for creati<strong>on</strong> of new infrastructure<br />

such that raw <strong>sewage</strong> overf<strong>low</strong>s into the river could be prevented. Similarly a relatively<br />

smaller comp<strong>on</strong>ent <strong>on</strong> ‘<strong>low</strong>-cost’ sanitati<strong>on</strong> laid emphasis <strong>on</strong> creati<strong>on</strong> of community toilet


complexes in <strong>low</strong> income communities <strong>and</strong> <strong>on</strong> busy public places. A summary of sewerage<br />

<strong>and</strong> <strong>sewage</strong> <strong>treatment</strong> works carried out under YAP is presented in Exhibit 4.4.<br />

EXHIBIT 4.4<br />

SEWERAGE AND STP WORKS CARRIED OUT UNDER YAMUNA ACTION PLAN<br />

States<br />

Comp<strong>on</strong>ents of sewerage/wastewater interventi<strong>on</strong>s Unit Haryana Delhi UP<br />

A. Intercepti<strong>on</strong> <strong>and</strong> diversi<strong>on</strong> of open drains km 172 - 42<br />

B. Sewage pumping stati<strong>on</strong>s Nos. 21 - 28<br />

C. Sewage <strong>treatment</strong> <strong>plants</strong><br />

Installati<strong>on</strong>s Nos. 11 - 15<br />

Capacity creati<strong>on</strong> mld 303 - 399<br />

D. Low cost sanitati<strong>on</strong><br />

Community toilet complex Nos. 75 959 561<br />

Squatting seats Nos. 1160 27000 2910<br />

E. Pilot / decetralised STPs<br />

Mini STPs (2 x 3 MLD FAB <strong>and</strong> 2 x 2 MLD SAFF) Nos. - 4 -<br />

Micro STPs (15 m 3 Johkasou) Nos. - 10 -<br />

Decentralised STPs (10 MLD BIOFAR) Nos. - 2 -<br />

Disinfecti<strong>on</strong> of STP effluent (1/2MLD, varioustechnologies) Nos. 3 1 1<br />

Notes:<br />

1. FAB : Fluidised aerated bed reactor<br />

2. SAFF : Submerged aerati<strong>on</strong> fixed film reactor<br />

3. BIOFOR : Biological filter oxygenated reactor<br />

Norms for discharge of STP effluents<br />

4.11 Under this Acti<strong>on</strong> Plan, the receiving water quality criteria remained the same as was<br />

in <str<strong>on</strong>g>case</str<strong>on</strong>g> of GAP however, the discharge criteria for treated effluent in terms of c<strong>on</strong>centrati<strong>on</strong><br />

of suspended solids was made stringent. It was brought down from 100 mg/l to 50 mg/l.<br />

4.12 However, over a period of time with increasing experience in operati<strong>on</strong> of a range of<br />

STPs it was realised that in additi<strong>on</strong> to the organic c<strong>on</strong>tent in the wastewater, the bacterial<br />

c<strong>on</strong>tent is, if not more, but of equal c<strong>on</strong>cern from the point of view of public health. Although<br />

no st<strong>and</strong>ards were prescribed for level of pathogenic bacteria in treated STP effluents, but<br />

towards the end of the plan desirable <strong>and</strong> maximum limits for the faecal coliforms were<br />

suggested which are 1000 <strong>and</strong> 10,000 MPN/100 ml respectively.


TECHNOLOGIES ADOPTED FOR STPs<br />

4.13 A wide range of technologies have been adopted under the two river acti<strong>on</strong>s plans<br />

which are briefly described in the fol<strong>low</strong>ing secti<strong>on</strong>s.<br />

Technologies under GAP-I<br />

4.14 Out of the 880 mld <strong>treatment</strong> capacity in 43 STPs, 11 existing / old <strong>plants</strong> which were<br />

renovated comprised 151 mld (17%) <strong>and</strong> the 32 new STPs accounted for about 728 mld or<br />

83% of the total. The distributi<strong>on</strong> of STP capacity under different technologies is given in<br />

Exhibit 4.5 <strong>and</strong> town wise plant details are presented in Appendix I.<br />

4.15 Activated sludge process was the most preferred technology opti<strong>on</strong> accounting for<br />

48% of the total STP capacity created under GAP-I. If its design variants i.e., aerated lago<strong>on</strong>s<br />

<strong>and</strong> RF-AS are clubbed together, ASP accounts for almost 62% of the total capacity. UASB<br />

technology that was introduced <strong>on</strong> pilot <strong>and</strong> experimental basis accounted for 6% of the total<br />

capacity while waste stabilisati<strong>on</strong> p<strong>on</strong>d technology accounted for 16%. Four existing STPs<br />

<strong>and</strong> two new STPs had trickling filter technology which together accounted for 15% of the<br />

total GAP-I capacity. Aerated lago<strong>on</strong> which is a hybrid of activated sludge process <strong>and</strong><br />

lago<strong>on</strong> system was tried out at three places <strong>and</strong> accounted for 5% of the total GAP-I capacity.<br />

A combinati<strong>on</strong> of trickling filter <strong>and</strong> activated sludge process in the form of RF/AS<br />

(Roughing filter – Activated sludge process) has been implemented <strong>on</strong>ly at <strong>on</strong>e locati<strong>on</strong> at<br />

Varanasi.<br />

4.16 Am<strong>on</strong>g the three states covered in GAP-I, the state of UP mostly opted for ASP<br />

technology. Similarly all the three UASB technology based <strong>plants</strong> were also installed in UP.<br />

This is presumably due to the <strong>low</strong> l<strong>and</strong> requirement of these technologies which were<br />

installed in densely populated urban centres of the state.


TABLE 4.5: TECHNOLOGY WISE DISTRIBUTION OF STP CAPACITY<br />

CREATED UNDER GAP-I<br />

Nr. of <strong>plants</strong> STP Capacity, mld % of total in GAP<br />

Technology Old New Old New Total New Total<br />

ASP 4 10 61.0 362 423 50 48<br />

UASB 3 55 55 8 6<br />

WSP 3 12 13.5 126 140 17 16<br />

TF 4 2 76.8 58 135 8 15<br />

AL 3 47 47 6 5<br />

RBRC 1 0.3 0.3 0 0<br />

RF-AS 1 80 80 11 9<br />

Total 11 32 151 728 880 100 100<br />

(Source: MOEF, 1998)<br />

Notes:<br />

ASP : Activated sludge process AL : Aerated lago<strong>on</strong><br />

UASB : Upf<strong>low</strong> anaerobic sludge blanket process RBRC : Rotating biological rope c<strong>on</strong>tactor<br />

WSP : Waste stabilisati<strong>on</strong> p<strong>on</strong>d RF/AS : Roughing filter – Activated sludge process<br />

TF : Trickling filter<br />

4.17 In the state of Bihar, two ASP based new <strong>plants</strong> were actually part of the renovati<strong>on</strong><br />

scheme of two existing ASP <strong>plants</strong>. At three locati<strong>on</strong>s the opti<strong>on</strong> of aerated lago<strong>on</strong> was<br />

included.<br />

4.18 In the state of West Bengal, am<strong>on</strong>g the new STPs eight <strong>plants</strong> were based <strong>on</strong> waste<br />

stabilisati<strong>on</strong> p<strong>on</strong>d technology, two were based <strong>on</strong> trickling filter technology <strong>and</strong> three were<br />

based <strong>on</strong> ASP technology. In terms of <strong>treatment</strong> capacity, they accounted for 110 mld, 58 mld<br />

<strong>and</strong> 102 mld respectively. The preference for WSP based systems at eight out of 13 <strong>plants</strong> (11<br />

out of total 21 old <strong>and</strong> new STPs) could apparently be associated to the socio-cultural<br />

preference for aquaculture in the state. It should also be noted that am<strong>on</strong>g the new<br />

installati<strong>on</strong>s it was <strong>on</strong>ly in <str<strong>on</strong>g>case</str<strong>on</strong>g> of West Bengal that the technology of trickling filter was<br />

adopted – it already existed at three locati<strong>on</strong>s <strong>and</strong> was chosen for two new locati<strong>on</strong>s.<br />

4.19 All the activated sludge <strong>plants</strong> were based <strong>on</strong> c<strong>on</strong>venti<strong>on</strong>al process. On the other h<strong>and</strong>,<br />

the trickling filter <strong>plants</strong> were designed as high rate biofilters. Both these systems were<br />

fol<strong>low</strong>ed by sludge digesti<strong>on</strong> with the objective of resource recovery.<br />

4.20 Am<strong>on</strong>g the lago<strong>on</strong> type systems both the aerated lago<strong>on</strong>s <strong>and</strong> waste stabilisati<strong>on</strong><br />

p<strong>on</strong>ds were developed with the objective of promoting aquaculture. The WSPs were also<br />

termed as improved oxidati<strong>on</strong> p<strong>on</strong>ds, which comprised of a series of anaerobic, facultative<br />

<strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds.<br />

Pilots <strong>on</strong> new technologies


4.21 A 5 MLD STP based <strong>on</strong> UASB technology was implemented <strong>on</strong> a pilot basis in<br />

Kanpur to assess the suitability of the technology for domestic wastewater. While the<br />

technology was proven to be effective for str<strong>on</strong>g industrial wastewaters <strong>and</strong> was under<br />

investigati<strong>on</strong> for domestic wastewater overseas, it was never tried out in India <strong>on</strong> either of the<br />

two.<br />

4.22 After <str<strong>on</strong>g>study</str<strong>on</strong>g>ing the performance of the pilot plant for a few years, a full scale UASB<br />

plant of 36 MLD capacity was c<strong>on</strong>structed in the same complex, primarily for <strong>treatment</strong> of<br />

tannery wastewater. However, the innovative aspect of the <strong>treatment</strong> scheme was mixing of<br />

<strong>sewage</strong> with the tannery wastewater in a ratio of 3:1 to make the latter more amenable to<br />

<strong>treatment</strong>.<br />

4.23 Simultaneously another full scale UASB plant of 14 mld was c<strong>on</strong>structed at Mirzapur,<br />

this time for treating <strong>on</strong>ly the domestic wastewater. In view of the fact that the USAB<br />

effluent does not meet discharge st<strong>and</strong>ards, all the three <strong>plants</strong> were used in c<strong>on</strong>juncti<strong>on</strong> with<br />

a settling p<strong>on</strong>d called ‘final polishing unit’ to achieve desired BOD <strong>and</strong> suspended solids<br />

reducti<strong>on</strong>. This being pilots <strong>and</strong> experimental <strong>plants</strong>, their performance was varied. However<br />

they were found to be promising in terms of energy c<strong>on</strong>sumpti<strong>on</strong>, biogas yield <strong>and</strong> reduced<br />

requirements for sludge disposal.<br />

Technologies under YAP<br />

4.24 The experience under GAP was mixed in terms of efficiency of <strong>treatment</strong> versus<br />

energy c<strong>on</strong>sumpti<strong>on</strong> <strong>and</strong> cost of operati<strong>on</strong> <strong>and</strong> maintenance. Drawing less<strong>on</strong>s from GAP, the<br />

YAP opted for energy neutral <strong>and</strong> energy recovery technologies for <strong>sewage</strong> <strong>treatment</strong>. The<br />

experience gained from the experimental UASB <strong>plants</strong> in Kanpur <strong>and</strong> Mirzapur <strong>and</strong> from the<br />

waste stabilisati<strong>on</strong> p<strong>on</strong>ds was used extensively in this Plan. The key factors that influenced<br />

selecti<strong>on</strong> process against the c<strong>on</strong>venti<strong>on</strong>al aerobic systems were their high-energy<br />

requirements, unreliable power supply situati<strong>on</strong> in the GAP-I states, <strong>and</strong> higher O&M costs;<br />

while those in favour of UASB <strong>and</strong> WSP were their robustness, <strong>low</strong> or no dependence <strong>on</strong><br />

electricity, <strong>low</strong> cost of O&M <strong>and</strong> <strong>low</strong> skilled manpower requirement. Moreover, the<br />

possibility of resource recovery from biogas <strong>and</strong> aquaculture respectively also influenced the<br />

selecti<strong>on</strong> process. Am<strong>on</strong>g the large capacity <strong>plants</strong>, in all 28 STPs comprising 16 UASBs, 10<br />

WSPs <strong>and</strong> 2 BIOFOR technology STPs with aggregate capacity of 722 mld were c<strong>on</strong>structed.<br />

UASBs accounted for an overwhelmingly high 83% of the total created capacity.<br />

4.25 In additi<strong>on</strong>, two STPs of 10 mld capacity were c<strong>on</strong>structed in Delhi based <strong>on</strong><br />

BIOFOR technology which is a new <strong>and</strong> patented system. Although these were limited scale<br />

trials, they were not c<strong>on</strong>sidered pilots. Town wise particulars of various STPs c<strong>on</strong>structed<br />

under YAP are presented in Appendix II while Exhibit 4.6 presents a summary of technology<br />

distributi<strong>on</strong>.


EXHIBIT 4.6: TECHNOLOGY WISE DISTRIBUTION OF STP CAPACITY<br />

CREATED UNDER YAP<br />

Nr. Of <strong>plants</strong> STP Capacity, mld % of total in YAP<br />

Technology<br />

UASB 16 598 83<br />

WSP 10 104 14<br />

BIOFOR 2 20 3<br />

Total 26 722 100<br />

4.26 The state of Haryana almost entirely opted for UASB technology where 10 out of the<br />

11 <strong>plants</strong> were based <strong>on</strong> this. On the other h<strong>and</strong> in the state of UP there was a balance in<br />

terms of numbers of STPs based <strong>on</strong> UASB <strong>and</strong> WSP technologies. Generally for larger f<strong>low</strong>s<br />

UASBs were c<strong>on</strong>sidered while for smaller f<strong>low</strong>s WSPs were adopted. Preference for WSPs in<br />

UP could be attributed to State’s experience with complex <strong>and</strong> energy intensive activated<br />

sludge process based <strong>plants</strong> during GAP-I as well as with the pilot UASBs at Kanpur.<br />

Pilots <strong>on</strong> new technologies<br />

4.27 During YAP a great deal of flexibility was offered for innovati<strong>on</strong> <strong>and</strong> experimentati<strong>on</strong><br />

with some of the newer <strong>sewage</strong> <strong>treatment</strong> technologies, which offered high end performance<br />

with regard to treated effluent quality <strong>and</strong> compactness. The pilots focused <strong>on</strong> advanced<br />

<strong>treatment</strong> technologies where the schemes included a combinati<strong>on</strong> of <strong>on</strong>e or all of physicochemical<br />

<strong>treatment</strong>, high rate oxidati<strong>on</strong> process, high rate sec<strong>on</strong>dary settling systems, tertiary<br />

<strong>treatment</strong> for polishing/disinfecti<strong>on</strong>, <strong>and</strong> sludge <strong>treatment</strong> through belt press etc.<br />

4.28 The pilot STPs were c<strong>on</strong>structed <strong>on</strong> decentralised scale for treating domestic<br />

wastewaters from <strong>low</strong>-income communities in Delhi. These comprised 2 STPs of 3 mld each<br />

based <strong>on</strong> fluidized aerated bed (FAB) technology <strong>and</strong> 2 STPs of 2 mld each based <strong>on</strong><br />

submerged aerated fixed film (SAFF) technology respectively. These <strong>plants</strong> are termed as<br />

‘mini STPs’.<br />

4.29 In additi<strong>on</strong>, 10 very small size <strong>treatment</strong> <strong>plants</strong> of 15 cum/day capacity were<br />

c<strong>on</strong>structed which were attached to community toilet complexes. These <strong>plants</strong> are based <strong>on</strong><br />

Johkasou c<strong>on</strong>cept of Japan, which means small individual household level wastewater<br />

<strong>treatment</strong> system. They involve a combinati<strong>on</strong> of typical processes such as sedimentati<strong>on</strong>,<br />

diffused aerati<strong>on</strong>, attached biomass, disinfecti<strong>on</strong> etc. <strong>and</strong> are prefabricated with fibre<br />

reinforced plastic. These are very compact <strong>plants</strong> <strong>and</strong> are appropriately called ‘micro STPs’.<br />

Detailed features of these <strong>plants</strong> are described later in Chapter 8 <strong>on</strong> <strong>low</strong>-cost sanitati<strong>on</strong>.<br />

Pilot <strong>on</strong> <strong>sewage</strong> applicati<strong>on</strong> for plantati<strong>on</strong><br />

4.30 A six hectare plot was used for this pilot to assess the effectiveness <strong>and</strong> suitability of<br />

‘Karnal technology’ which involves applicati<strong>on</strong> of screened <strong>and</strong> degritted <strong>sewage</strong> for


plantati<strong>on</strong> of rapidly growing tree species. This pilot was carried out at Gaziabad al<strong>on</strong>g side<br />

an UASB plant wherein 3 MLD of <strong>sewage</strong> after screen <strong>and</strong> grit chamber was diverted for<br />

irrigati<strong>on</strong> of the plantati<strong>on</strong> <strong>on</strong> alternate days. Ridge <strong>and</strong> furrow arrangement was made <strong>on</strong> the<br />

entire plot <strong>and</strong> about 12000 eucalyptus trees were planted at a spacing of 2 m x 2 m. The trees<br />

are reported have grown four times faster than under normal c<strong>on</strong>diti<strong>on</strong>s.<br />

Pilots <strong>on</strong> disinfecti<strong>on</strong><br />

4.31 In view of the emerging c<strong>on</strong>cerns <strong>on</strong> bacterial c<strong>on</strong>taminati<strong>on</strong> in receiving water,<br />

particularly from the anaerobic processes, the need for disinfecti<strong>on</strong> of treated effluent was felt.<br />

Five pilot <strong>plants</strong> based <strong>on</strong> different disinfecti<strong>on</strong> technologies were set up to assess their<br />

performance for meeting the desired norms. These comprised 2 UV based <strong>plants</strong>, 1<br />

chlorinati<strong>on</strong> plant, 1 solar reactor <strong>and</strong> 1 down hanging sp<strong>on</strong>ge bio-tower. The latter is an<br />

innovative system designed <strong>on</strong> the lines of a trickling filter except that the media comprises<br />

sp<strong>on</strong>ge (polyurethane) which is attached to a series of hanging plastic sheets. Capacities of<br />

these pilots were between 1 to 2 mld <strong>and</strong> except for <strong>on</strong>e, they were all installed <strong>on</strong><br />

downstream of UASB <strong>plants</strong>.<br />

STPs in Delhi<br />

4.32 While a variety of technologies were being tried out under the Yamuna Acti<strong>on</strong> Plan,<br />

c<strong>on</strong>currently over 1000 MLD of <strong>sewage</strong> <strong>treatment</strong> capacity was being added in Delhi under<br />

the river polluti<strong>on</strong> c<strong>on</strong>trol programme of the Government of NCT Delhi. During last 10 years<br />

or so, about 13 STPs have been c<strong>on</strong>structed in the capitals which are all based <strong>on</strong> either<br />

c<strong>on</strong>venti<strong>on</strong>al activated sludge process or its variants e.g., extended aerati<strong>on</strong> process or<br />

advanced multistage aerati<strong>on</strong> processes. While the city could not afford to install WSP based<br />

STPs due to l<strong>and</strong> c<strong>on</strong>straints, neither did it opt for the USAB technology based STPs. The<br />

latter technology was judged to be not at par with the ASP technology in terms of its<br />

capability to deliver desired quality of effluent. Two of the recently commissi<strong>on</strong>ed STPs in<br />

this group have been covered in the current <str<strong>on</strong>g>study</str<strong>on</strong>g> which are namely at Okhla <strong>and</strong> Rithala.<br />

Former is a c<strong>on</strong>venti<strong>on</strong>al activated sludge process plant while the latter involves two stage<br />

<strong>treatment</strong> comprising high rate activated sludge process fol<strong>low</strong>ed by sec<strong>on</strong>d stage aerati<strong>on</strong><br />

<strong>and</strong> rapid s<strong>and</strong> filtrati<strong>on</strong>. Both the <strong>plants</strong> have sludge digesters where the biogas yield is<br />

reported to be c<strong>on</strong>sistently high. The latter plant is equipped with a state-of-the-art biogas to<br />

electricity generati<strong>on</strong> system <strong>and</strong> is virtually self sufficient in its energy requirement. Profiles<br />

of both these <strong>plants</strong> are provided later in the report under relevant secti<strong>on</strong>s.<br />

LOW COST SANITATION<br />

4.33 Under the River Acti<strong>on</strong> Plans, interventi<strong>on</strong>s in this area were taken with the objectives<br />

of preventing open defecati<strong>on</strong> in project towns in general <strong>and</strong> al<strong>on</strong>g the river banks in<br />

particular. This comp<strong>on</strong>ent had multiple objectives of improving sanitati<strong>on</strong>, public health,<br />

<strong>and</strong> minimise the discharge of organic waste into the river. The comp<strong>on</strong>ent comprised<br />

combinati<strong>on</strong> of c<strong>on</strong>structi<strong>on</strong> of individual household latrines (IHL) <strong>and</strong> community toilet


complexes (CTC) for urban poor communities <strong>and</strong> for floating populati<strong>on</strong>. Although in some<br />

towns individual household latrines (IHLs) were c<strong>on</strong>structed, their proporti<strong>on</strong> in the overall<br />

size of the two plans was very small. Primarily the focus of the <strong>low</strong>-cost sanitati<strong>on</strong><br />

programme was <strong>on</strong> c<strong>on</strong>structi<strong>on</strong> of CTCs which typically had 10 or 20 seats <strong>and</strong> they were<br />

intended to serve about 50 users per seat per day. C<strong>on</strong>sidering expected large user base, water<br />

based systems were the obvious choice for CTCs. The technology adopted in both the <str<strong>on</strong>g>case</str<strong>on</strong>g>s<br />

was ‘pour flush latrines’ with a water seal attached to a septic tank or directly to the sewer<br />

lines. The septic tanks in turn were c<strong>on</strong>nected either to sewer lines or were discharging in to<br />

open drains.<br />

4.34 This comp<strong>on</strong>ent was primarily supply driven, engineering interventi<strong>on</strong> <strong>and</strong> it did not<br />

integrate emerging dimensi<strong>on</strong>s <strong>on</strong> behavioural <strong>and</strong> pers<strong>on</strong>al hygiene aspects, gender <strong>and</strong><br />

community participati<strong>on</strong> aspects, school sanitati<strong>on</strong> <strong>and</strong> educati<strong>on</strong> aspects etc. These issues<br />

are further discussed at length in Chapter 8 later in this report.


CHAPTER 5<br />

ASSESSMENT OF TECHNOLOGY OPTIONS FOR SEWAGE TREATMENT<br />

5.1 This chapter covers <str<strong>on</strong>g>case</str<strong>on</strong>g> studies of various <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> which have been<br />

surveyed during the assignment <strong>and</strong> which are based <strong>on</strong> different technologies. The<br />

descripti<strong>on</strong> is divided al<strong>on</strong>g different technologies <strong>and</strong> a particular STP of that category is<br />

covered under the respective secti<strong>on</strong>. Each secti<strong>on</strong> is divided into three parts i.e., brief<br />

descripti<strong>on</strong> of the <strong>plants</strong>, <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> including life cycle cost computati<strong>on</strong> <strong>and</strong> a technology<br />

sheet. This is fol<strong>low</strong>ed by general c<strong>on</strong>clusi<strong>on</strong> <strong>on</strong> the suitability of the technology for <strong>sewage</strong><br />

<strong>treatment</strong>.<br />

5.2 The <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> worksheets provide informati<strong>on</strong> <strong>on</strong> plant particulars, l<strong>and</strong><br />

requirements, performance, level of resource recovery if any, life cycle cost computati<strong>on</strong>s<br />

covering the capital costs for civil <strong>and</strong> mechanical comp<strong>on</strong>ents, electrical costs, manpower<br />

costs, repairs <strong>and</strong> where applicable, the chemical costs. This approach is fol<strong>low</strong>ed for all the<br />

technologies to enable ease in comparis<strong>on</strong>. Life cycle costs have been worked out c<strong>on</strong>sidering<br />

a life of 35 years for the civil comp<strong>on</strong>ents <strong>and</strong> 7 years for electrical <strong>and</strong> mechanical<br />

comp<strong>on</strong>ents. Costs of all the <strong>plants</strong> have been projected to year 2003 based <strong>on</strong> the<br />

corresp<strong>on</strong>ding whole sale price indices.<br />

5.3 Based <strong>on</strong> the informati<strong>on</strong> <strong>and</strong> the result of analysis from these <str<strong>on</strong>g>case</str<strong>on</strong>g> studies, the<br />

technology sheets have been developed which provide a general profile covering key features,<br />

performance, specific requirements, opti<strong>on</strong>s, do’s <strong>and</strong> d<strong>on</strong>’ts; unit values for capital<br />

investment, O&M costs <strong>and</strong> life cycle costs, <strong>and</strong>; advantages, disadvantages <strong>and</strong> applicability<br />

of the technology.<br />

ACTIVATED SLUDGE TREATMENT TECHNOLOGY<br />

5.4 Fol<strong>low</strong>ing three <strong>plants</strong> have been covered under the current <str<strong>on</strong>g>study</str<strong>on</strong>g>:<br />

- 60 mld STP at Allahabad<br />

- 80 mld STP at Varanasi<br />

- 72 mld STP at Okhla, New Delhi<br />

5.5 In additi<strong>on</strong>, another STP based <strong>on</strong> activated sludge process was covered which is at<br />

Rithala, Delhi. However, in view of its advanced features <strong>and</strong> sec<strong>on</strong>d stage <strong>treatment</strong> through<br />

a rapid s<strong>and</strong> filter, it is covered separately under the secti<strong>on</strong> <strong>on</strong> advanced technologies.<br />

5.6 The first two <strong>plants</strong> in the above list were c<strong>on</strong>structed under the Ganga Acti<strong>on</strong> Plan<br />

while the last plant was c<strong>on</strong>structed under the programme of the Government of NCT Delhi.<br />

These <strong>plants</strong> have been c<strong>on</strong>structed during last 10-12 years. Oldest am<strong>on</strong>g them is the<br />

Varanasi STP which was commissi<strong>on</strong>ed in 1991 while Okhla plant is the latest which was<br />

commissi<strong>on</strong>ed in 2001. A detailed profile of each of these <strong>plants</strong> is presented in Appendix III


<strong>and</strong> a comparative calculati<strong>on</strong> of key parameters is presented in Exhibit 5.1. A brief<br />

descripti<strong>on</strong> of salient features of these <strong>plants</strong> is presented in the paragraphs that fol<strong>low</strong>.<br />

STP at Allahabad<br />

5.7 STP at Allahabad is based <strong>on</strong> the c<strong>on</strong>venti<strong>on</strong>al activated sludge process <strong>and</strong> it<br />

involves typical f<strong>low</strong> scheme of screens, grit removal, primary sedimentati<strong>on</strong>, aerati<strong>on</strong> <strong>and</strong><br />

sec<strong>on</strong>dary sedimentati<strong>on</strong>. In additi<strong>on</strong> it has the facility for sludge digesti<strong>on</strong>, gas cleaning <strong>and</strong><br />

bio-energy generati<strong>on</strong> through a set of duel fuel engines. The plant has been c<strong>on</strong>structed in<br />

three modules of 20 mld each <strong>and</strong> there is provisi<strong>on</strong> for an additi<strong>on</strong>al module of 20 mld.<br />

5.8 An unusual feature of the f<strong>low</strong> scheme at this STP is return of the sec<strong>on</strong>dary settled<br />

sludge not <strong>on</strong>ly to the aerati<strong>on</strong> tank but also to the primary sedimentati<strong>on</strong> tank (PST).<br />

Moreover, as against the normal practice of withdrawing excess sludge from sec<strong>on</strong>dary<br />

settling tank, the sludge is withdrawn <strong>on</strong>ly from PST. This arrangement has several lacunae:<br />

- It leads to re-suspensi<strong>on</strong> of settled sludge in to the wastewater stream<br />

- It leads to increased solids load <strong>on</strong> the PST <strong>and</strong> thereby affects the fundamental<br />

characteristics of the sedimentati<strong>on</strong> process as well as affects its efficiency<br />

- It leads to <strong>on</strong>set of anaerobic digesti<strong>on</strong> in the primary <strong>treatment</strong> stage itself which is<br />

exhibited by the presence of gas bubbles in PST, <strong>and</strong><br />

- The gas bubbles in turn naturally reduce the solids removal efficiency from the PST<br />

5.9 Moreover, as the excess sludge is wasted <strong>on</strong>ly from the underside of the PST, the<br />

primary <strong>and</strong> sec<strong>on</strong>dary sludges are thickened together in a comm<strong>on</strong> thickener. This does not<br />

al<strong>low</strong> effective thickening of two sludge streams which have different settling characteristics<br />

<strong>and</strong> thereby leads to higher hydraulic load <strong>on</strong> the downstream digester. Normally the two<br />

streams are thickened separately.


EXHIBIT 5.1 : CASE STUDY AND LIFE CYCLE COST COMPUTATION OF ASP TECHNOLOGY BASED STPs<br />

Assessment parameter<br />

ASP,<br />

Allahabad<br />

Dinapur<br />

RF-AS,<br />

Varanasi<br />

Okhla ASP,<br />

Delhi<br />

Literature MOEF<br />

guideline<br />

River acti<strong>on</strong> plan GAP GAP GoNCTD<br />

Capacity mld 60 80 72<br />

Hydraulic loading % 92 100 100<br />

Plant Area ha 11.00 20.00 10.50<br />

Area per mld ha/mld 0.18 0.25 0.15 0.11-0.14 0.4<br />

Performance<br />

Effluent BOD mg/l 29-33 13-77


Assessment parameter<br />

ASP,<br />

Allahabad<br />

Dinapur<br />

RF-AS,<br />

Varanasi<br />

Okhla ASP,<br />

Delhi<br />

Bio-energy generati<strong>on</strong> kWh/d nil 2500 Distributed<br />

for domestic<br />

c<strong>on</strong>sumpti<strong>on</strong><br />

Resource recovery – biogas Rs. pa nil 1,360,000 nav<br />

Resource recovery – sludge Rs. pa nil 1,240,000 204,400<br />

Resource recovery – effluent Rs. pa Significant,<br />

though<br />

nil<br />

noti<strong>on</strong>al 102,000<br />

Total resource recovery Rs. pa<br />

apprx.<br />

noti<strong>on</strong>al 2,702,000 1,000,000<br />

Literature MOEF<br />

guideline<br />

COMPUTATION OF LIFE CYCLE COST<br />

C<strong>on</strong>tract Value of Plant Civil + E & M Rs. milli<strong>on</strong> 165.0 80.0 183.2<br />

% of Work Civil Works 60% 60% 56%<br />

Rs. milli<strong>on</strong> 99.0 48.0 102.6<br />

% of Work oE & M Works 40% 40% 44%<br />

Rs. milli<strong>on</strong> 66.0 32.0 80.6<br />

Year of c<strong>on</strong>structi<strong>on</strong> 1998 1991 2001 1998<br />

Whole sale price index<br />

WPI : Year Of c<strong>on</strong>structi<strong>on</strong> 132.8 73.7 155.7 132.8<br />

WPI : (Dec 2003 estimated) 159.7 159.7 159.7 159.7<br />

Unit cost of STP 3.5-4*<br />

Cost of Plant (as in Dec 2003)<br />

Civil Works Rs. milli<strong>on</strong> 119.1 104.0 105.2


Assessment parameter<br />

ASP,<br />

Allahabad<br />

Dinapur<br />

RF-AS,<br />

Varanasi<br />

Okhla ASP,<br />

Delhi<br />

Literature MOEF<br />

guideline<br />

E & M Comp<strong>on</strong>ent Rs. milli<strong>on</strong> 79.4 69.3 82.7<br />

Total Cost of Plant Rs. milli<strong>on</strong><br />

Rs.<br />

198.4 173.4 187.9<br />

Unit cost of STP<br />

milli<strong>on</strong>/mld 3.3 2.2 2.6 4.33-5.12 4.2-4.8*<br />

Operati<strong>on</strong> & Maintainance Costs<br />

Technology Power Requirement kWh/d nav nav 14800<br />

N<strong>on</strong> Technology Power Requirement kWh/d nav nav 400<br />

Total Daily Power Requirement kWh/d 13500 14400 15200<br />

Unit power requirement kWh/mld 225 180 211 182-228<br />

Daily Power Cost @ Rs 4.80/ KWhr Rs. 64800 69120 72960<br />

Annual Power Costs Rs. milli<strong>on</strong> 23.65 25.23 26.63<br />

Manpower Operati<strong>on</strong> & Maintainance Cost Cost/MM<br />

Manager 18000 1/2 2 1<br />

Chemist / Operating Engineer 8500 2 5 4<br />

Operators 5000 30 26 10<br />

Skilled Technicians 6500 6 6 8<br />

Unskilled Pers<strong>on</strong>nel 3000 6 36 20<br />

Cost of manpower Rs. milli<strong>on</strong> 2.80 4.27 2.57<br />

Repairs cost


Assessment parameter<br />

ASP,<br />

Allahabad<br />

Dinapur<br />

RF-AS,<br />

Varanasi<br />

Civil Works per Annum as % of Civil Works<br />

Cost 0.5% 0.5% 0.5%<br />

E&M Works as % of E&M Works Cost 3.0% 3.0% 2.0%<br />

Civil Works Maintainance Rs. milli<strong>on</strong> 0.60 0.52 0.53<br />

E & M Works Maintainance Rs. milli<strong>on</strong> 2.38 2.08 1.65<br />

Annual repairs costs Rs. milli<strong>on</strong> 2.98 2.60 2.18<br />

Okhla ASP,<br />

Delhi<br />

Literature MOEF<br />

guideline<br />

Total annual O&M costs Rs. milli<strong>on</strong><br />

Rs.<br />

29.42 32.09 31.38<br />

Unit O&M costs<br />

milli<strong>on</strong>/mld pa 0.49 0.40 0.44 0.36*<br />

Uniform present worth over life cycle of plant of 35 years @ 5%<br />

rate of interest<br />

Uniform present worth factor 16.37 16.37 16.37<br />

Capatalised O&M Cost over 35 Years Rs. milli<strong>on</strong> 799.15 802.78 844.38<br />

Capital cost of plant (2003) Rs. milli<strong>on</strong> 198.4 173.4 187.9<br />

L<strong>and</strong> Cost @ Rs 5 mill / ha Rs. milli<strong>on</strong> 55.00 100.00 52.50<br />

Life cycle cost (excluding l<strong>and</strong>) (2003) Rs. milli<strong>on</strong><br />

Rs.<br />

997.57 976.15 1032.29<br />

Unit life cycle cost (2003)<br />

milli<strong>on</strong>/mld 16.63 12.20 14.34


Notes<br />

1. Literature values as reported in S.J. Arceivala in 'Wastewater <strong>treatment</strong> for polluti<strong>on</strong> c<strong>on</strong>trol', 1998<br />

2. Electrical <strong>and</strong> mechanical comp<strong>on</strong>ent of the plant cost also includes duel fuel generator costs<br />

3. C<strong>on</strong>structi<strong>on</strong> of Okhla plant was spread over 6 years, final cost is therefore indexed for the year of completi<strong>on</strong> i.e., 2001<br />

4. Allahabad project involved a gap of 10 years between award of c<strong>on</strong>tract <strong>and</strong> c<strong>on</strong>structi<strong>on</strong>. However, the c<strong>on</strong>structi<strong>on</strong> was d<strong>on</strong>e in a limited<br />

time period in 1998 <strong>and</strong> therefore the cost corresp<strong>on</strong>ds to year of completi<strong>on</strong><br />

5. C<strong>on</strong>sidering life span of 7 years for electrical <strong>and</strong> mechanical parts, four replacements at 2003 prices are c<strong>on</strong>sidered while calculating the<br />

capitalised O&M costs over 35 years<br />

6. Repairs costs are worked out <strong>on</strong> projected civil <strong>and</strong> mechanical costs for year 2003<br />

7. L<strong>and</strong> costs are not included in the life cycle costs as their rise or fall is not represented by CPI <strong>and</strong> there would be significant variati<strong>on</strong>s<br />

am<strong>on</strong>g different towns <strong>and</strong> over the years. However, ball park estimates are provided if <strong>on</strong>e would like to add them with the plant costs<br />

8. Area at Okhla STP, Delhi corresp<strong>on</strong>ds to built up area<br />

9. Plant area at Allahabad STP corresp<strong>on</strong>ds to ultimate capacity of 80 mld<br />

10. STP performance for Allahabad based <strong>on</strong> the data provided by UPJN<br />

11. STP performance for Varanasi is based <strong>on</strong> the data m<strong>on</strong>itored by CPCB in 2001 <strong>and</strong> COD values based <strong>on</strong> m<strong>on</strong>itoring of 1995 review team<br />

12. STP at Varanasi involves a roughing filter fol<strong>low</strong>ed by an ASP<br />

13. Whole sale price index is taken from 'Statistical Outline of India 2002-2003', Tata Services Limited <strong>and</strong> the available value for 2002 is<br />

modified for year 2003 by (-)1%<br />

14. WPI for year 1991 for Varanasi plant is based <strong>on</strong> backward projecti<strong>on</strong> of the revised series with 1993-94 as 100<br />

15. Unit costs under last column were derived from 'Status paper <strong>on</strong> river acti<strong>on</strong> plans' <strong>and</strong> the values are adjusted for year 2003


5.10 The sludge digester is operated under mesophilic c<strong>on</strong>diti<strong>on</strong>s without temperature<br />

c<strong>on</strong>trol, insulati<strong>on</strong> or sludge heating arrangement. As a result its performance varies from<br />

seas<strong>on</strong> to seas<strong>on</strong> giving suboptimal biogas yield, <strong>and</strong> there are wide fluctuati<strong>on</strong>s in the total<br />

quantity available for subsequent uses. Average biogas availability is about 3200 cum/d<br />

which is about 58 cum/mld of <strong>sewage</strong> treated. In comparis<strong>on</strong> to this, <strong>on</strong>e of the recent<br />

digesters at Rithala (Delhi) with temperature c<strong>on</strong>trol is producing about 89 cum/mld of<br />

<strong>sewage</strong> treated.<br />

5.11 A biogas desulpherisati<strong>on</strong> unit has been installed however it has been out of use for a<br />

l<strong>on</strong>g time due to a combinati<strong>on</strong> of reas<strong>on</strong>s i.e., (a) n<strong>on</strong>-availability of the required chemical<br />

reagents, (b) lack of maintenance <strong>and</strong> (c) lack of incentive for use of the biogas in subsequent<br />

duel fuel engines. Moreover, the desulpherisati<strong>on</strong> unit does not have the final step for<br />

processing the sulphur bearing alkaline wastewater stream as is found at the state-of-the-art<br />

facility at Rithala STP in Delhi.<br />

Performance of the plant<br />

5.12 With regard to the effluent quality, as shown in Exhibit 5.2 under almost full<br />

hydraulic loading c<strong>on</strong>diti<strong>on</strong>s, the annual average BOD <strong>and</strong> suspended solids values are found<br />

to be 30.9 <strong>and</strong> 88.8 mg/l representing removal efficiencies of 78% <strong>and</strong> 89% respectively.<br />

While there is no doubt that an activated sludge plant can deliver equal or still better<br />

performance, the above values are rather close to the specified discharge limits. The<br />

corresp<strong>on</strong>ding m<strong>on</strong>thly averages over a period of a year have a st<strong>and</strong>ard deviati<strong>on</strong> of 1.25<br />

indicating an unusually c<strong>on</strong>sistent process performance which is not so comm<strong>on</strong> in actual<br />

practice. Average efficiency of Faecal coliform removal is found to be 91% with effluent<br />

c<strong>on</strong>centrati<strong>on</strong>s in the range of 10 6 to 10 7 / 100 ml. On the whole, the treated effluent has<br />

acceptable aesthetic value <strong>and</strong> it is utilised extensively for irrigati<strong>on</strong> of vegetable crops.<br />

Resource recovery<br />

5.13 Although an elaborate bio-energy generati<strong>on</strong> system involving duel fuel generators<br />

has been installed, its potential is not exploited effectively due to a combinati<strong>on</strong> of factors:<br />

- Lack of funds for procurement of diesel<br />

- Electricity charges linked to c<strong>on</strong>tracted minimum load irrespective of actual<br />

c<strong>on</strong>sumpti<strong>on</strong><br />

- Inadequate quantity of biogas for meeting entire energy requirement of the plant


EXHIBIT 5.2 : PERFORMANCE OF ASP BASED STP AT ALLAHABD<br />

M<strong>on</strong>th/<br />

Year<br />

F<strong>low</strong> BOD SS Faecal coliform<br />

Infl. Effl. Rem. Infl. Effl. Rem. Infl. Effl. Rem.<br />

mld mg/l mg/l % mg/l Mg/l % * * %<br />

Jan-02 60 130 31 76 375 43 89 7.07E+07 1.34E+07 81<br />

Feb-02 64 153 33 78 400 43 89 1.21E+08 1.62E+06 99<br />

Mar-02 59 150 31 79 379 42 89 1.43E+08 1.11E+07 92<br />

Apr-02 57 131 32 76 375 44 88 1.26E+08 8.28E+06 93<br />

May-02 53 128 31 76 378 42 89 1.43E+08 1.78E+06 99<br />

Jun-02 46 131 31 76 354 42 88 1.60E+08 1.47E+07 91<br />

Jul-02 33 138 32 77 383 44 89 1.37E+08 1.91E+07 86<br />

Aug-02 33 NA NA NA 375 40 89 7.60E+07 1.04E+07 86<br />

Sep-02 37 142 29 80 377 40 89 1.29E+08 1.68E+06 99<br />

Oct-02 45 132 29 78 385 42 89 1.43E+08 1.11E+07 92<br />

Nov-02 64 150 30 80 380 42 89 1.43E+08 1.46E+07 90<br />

Dec-02 59 139 30 78 386 41 89 9.33E+07 4.94E+06 95<br />

Jan-03 73 140 33 76 383 44 89 7.30E+07 1.02E+07 86<br />

Feb-03 70 137 30 78 386 43 89 1.18E+08 1.39E+07 88<br />

Mar-03 73 143 31 78 381 43 89 1.15E+08 1.08E+07 91<br />

Avg. 138.9 30.93 77.66 379.80 42.33 88.85 1.19E+08 9.84E+06 91.17<br />

Std. dev.<br />

* (MPN/100 ml)<br />

1.27 1.25<br />

- Higher cost of duel fuel generated captive power compared to that received from the<br />

grid<br />

5.14 Clearly, there is no incentive in utilising the bio-energy <strong>and</strong> therefore currently entire<br />

quantity of biogas is flared. In view of this, there is general lack of interest in optimising the<br />

performance of the digesters as well.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

5.15 The routine operati<strong>on</strong> <strong>and</strong> maintenance of the plant has been given <strong>on</strong> labour c<strong>on</strong>tract<br />

to a local agency, however, an interesting aspect found <strong>on</strong>ly at this plant is that the operati<strong>on</strong><br />

of the laboratory has been retained with the supervising agency i.e., the UP Jal Nigam. This<br />

arrangement apparently enables higher involvement of the UPJN staff <strong>and</strong> better c<strong>on</strong>trol over<br />

the performance of the c<strong>on</strong>tractor.


STP at Varanasi<br />

5.16 The STP at Varanasi essentially comprises a combinati<strong>on</strong> of roughing filter <strong>and</strong><br />

c<strong>on</strong>venti<strong>on</strong>al activated sludge processes. Roughing filter comprises a high rate trickling filter<br />

which is generally provided in <str<strong>on</strong>g>case</str<strong>on</strong>g>s where industrial wastewater is expected to join <strong>sewage</strong>.<br />

At Varanasi, this was indeed the <str<strong>on</strong>g>case</str<strong>on</strong>g> when the plant was planned <strong>and</strong> commissi<strong>on</strong>ed in 1991,<br />

however of late the c<strong>on</strong>tributi<strong>on</strong> from industrial sector (textile dyeing) has declined<br />

significantly <strong>and</strong> the plant is processing almost entirely the domestic waste. Current hydraulic<br />

loading is found to be between 100 to 150% of the designed capacity.<br />

5.17 As in the <str<strong>on</strong>g>case</str<strong>on</strong>g> of Allahabd STP, at this plant also the f<strong>low</strong> scheme for return sludge<br />

involves bringing the settled sec<strong>on</strong>dary sludge back to the primary sedimentati<strong>on</strong> tank (PST)<br />

<strong>and</strong> excess sludge withdrawal from the latter. Similarly, rising gas bubbles are observed<br />

which indicate <strong>on</strong>set of anaerobic digesti<strong>on</strong> in primary sedimentati<strong>on</strong> tank itself. Presence of<br />

floating scum <strong>and</strong> sludge blanket in the PST can be attributed to this feature of the return<br />

sludge scheme. Although effluent quality data at intermediate stages of the STP are not<br />

available, it is understood that solids overf<strong>low</strong> <strong>and</strong> thereby solids loading <strong>on</strong> the subsequent<br />

stages would be high.<br />

5.18 It is unusual that there are no sludge thickeners at this plant <strong>and</strong> the excess sludge<br />

from the PST is introduced directly into the digesters. While <strong>on</strong> the other h<strong>and</strong> the digesters<br />

have been provided with improved features of mechanical mixing arrangement as well as<br />

with heating of sludge from the waste heat released from the duel fuel engines. Unlike the<br />

current state-of-the-art practice of egg shaped digesters, here they are of cylindrical shape<br />

with a dome type roof. Incidentally the digesters have developed structural defects <strong>and</strong> the<br />

gas leaks out through the cracks in the roof. Average biogas producti<strong>on</strong> is reported to be<br />

between 2000-2500 cum/day which is approximately equal to 31 cum/mld of treated <strong>sewage</strong>.<br />

This is in c<strong>on</strong>trast to the earlier quoted figures of 58 cum/mld <strong>and</strong> 89 cum/mld for Allahabad<br />

<strong>and</strong> Rithala STPs respectively. From the currently produced gas quantity <strong>and</strong> known calorific<br />

value, it is possible to generate about 3200 kWh of electricity/d (equivalent to 133 kW<br />

excluding the diesel c<strong>on</strong>tributi<strong>on</strong>) while the total installed capacity of the duel fuel generati<strong>on</strong><br />

system is ambitiously high at 1.6 MW.<br />

5.19 For the same reas<strong>on</strong>s as cited in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the STP at Allahabad, the duel fuel engines<br />

are underutilised. The cogenerati<strong>on</strong> system for heat recovery <strong>and</strong> heating of sludge has<br />

become dysfuncti<strong>on</strong>al as the hot water coils are clogged due to scale formati<strong>on</strong>. A gas<br />

desulpherisati<strong>on</strong> unit was not provided as H2S c<strong>on</strong>centrati<strong>on</strong> was c<strong>on</strong>sidered to be in traces.<br />

5.20 Another unusual feature of this STP is the steep fall in hydraulic gradient al<strong>on</strong>g the<br />

f<strong>low</strong> scheme. Apparently the water level in sec<strong>on</strong>dary settling tanks is about 2.5-3 m be<strong>low</strong><br />

ground <strong>and</strong> in the treated effluent sump it is about 3.5 m be<strong>low</strong> ground. As a result, high<br />

degree of pumping is involved at multiple stages of the plant. From the point of view of<br />

safety against flooding this type of arrangement may not be desirable.


Performance of the plant<br />

5.21 L<strong>on</strong>g term effluent quality data show BOD <strong>and</strong> suspended solids in the range of 13-77<br />

mg/l <strong>and</strong> 25-121 mg/l respectively. The corresp<strong>on</strong>ding removal efficiencies are found to be in<br />

the range of 49-86% <strong>and</strong> 57-97% respectively. The Faecal coliform values in the effluent are<br />

found to be of the order of 10 5 – 10 8 /100 ml <strong>and</strong> their removal efficiency varies between wide<br />

limits from 6% to 99% (CPCB, 2001). Am<strong>on</strong>g other factors, the higher BOD <strong>and</strong> SS values<br />

are attributed to hydraulic over loading as well as to the inappropriate return sludge scheme.<br />

However, the treated effluent has good aesthetic value.<br />

Resource recovery<br />

5.22 From resource recovery point of view, this is the <strong>on</strong>ly STP where sludge is being sold<br />

for agricultural applicati<strong>on</strong>. It is interesting to note that a number of local micro-enterprises<br />

have evolved which are involved in collecting the sludge, processing <strong>and</strong> blending it with<br />

other mineral additives. This value added product is then sold as a soil c<strong>on</strong>diti<strong>on</strong>er to tea<br />

plantati<strong>on</strong>s in the north-east state of Assam. Estimated revenue from sale of sludge to the<br />

UPJN is about Rs. 1.24 milli<strong>on</strong>/annum. In additi<strong>on</strong>, the noti<strong>on</strong>al value of electrical energy<br />

generated from the biogas is estimated to be Rs. 1.4 milli<strong>on</strong>/annum. The value of total<br />

resource recovery including revenue from effluent used for irrigati<strong>on</strong> etc. is estimated to be<br />

Rs. 2.7 milli<strong>on</strong>/annum. However, with respect to the initial or recurring costs of the plant, this<br />

is not significant.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

5.23 From maintenance point of view, the roughing filters experience high wear <strong>and</strong> tear of<br />

turntable. During the course of a field visit <strong>on</strong>e of the filters was found to be out of operati<strong>on</strong><br />

for the same reas<strong>on</strong>. However, the filter media which is of rather large size (7-10 cm) requires<br />

cleaning <strong>on</strong>ce in 7-8 years.<br />

5.24 Unlike most other STPs in UP <strong>and</strong> the current trend of engaging private agencies, this<br />

STP is operated <strong>and</strong> maintained by UPJN staff. This is because of large size of existing<br />

workforce which was inducted way back in 1991. However works of small quantum are<br />

given out <strong>on</strong> short term job work basis. There are 12 supervisory staff <strong>and</strong> over 70<br />

operati<strong>on</strong>al staff which appear to be rather large.<br />

STP at Okhla<br />

5.25 The f<strong>low</strong> scheme of recently commissi<strong>on</strong>ed 72 mld Okhla STP is by <strong>and</strong> large <strong>on</strong> the<br />

same lines as that of the Allahabad STP. The difference are in the type of screens <strong>and</strong> grit<br />

chambers which are mechanised <strong>and</strong> more effective as well as cause less exposure to the<br />

workers; <strong>and</strong> final gas utilisati<strong>on</strong>.


5.26 As in the other two STPs, here also the sec<strong>on</strong>dary settled sludge is introduced back<br />

into the primary settling tank with similar though reduced adverse c<strong>on</strong>sequence <strong>on</strong> its<br />

performance. The excess sludge is withdrawn <strong>and</strong> wasted from the underside of the PST.<br />

There are no sludge thickeners <strong>and</strong> the sludge is fed directly into the digesters.<br />

Underst<strong>and</strong>ably, the required digester volume is fairly large as there are 6 large size reactors<br />

adding up to about 16,200 cum of total storage volume. One of the unique features of the<br />

digesters is their mixing arrangement which is d<strong>on</strong>e by recirculating the biogas itself rather<br />

than through mechanical devices.<br />

Performance of the plant<br />

5.27 As per the informati<strong>on</strong> available from the in-house laboratory of the plant, it is found<br />

to be working satisfactorily with effluent BOD <strong>and</strong> SS being under 10 mg/l <strong>and</strong> 20 mg/l<br />

respectively. The c<strong>on</strong>centrati<strong>on</strong> of dissolved oxygen in the final effluent is around 2 mg/l<br />

while the COD is between 40-60 mg/l. The effluent has high aesthetic value as it does not<br />

c<strong>on</strong>tain any colour or odour.<br />

Resource recovery<br />

5.28 Approximate quantity of biogas generati<strong>on</strong> is estimated to be 5700 cum/d which<br />

comes to about 79 cum/mld of treated <strong>sewage</strong> <strong>and</strong> compares well with the unit yield of other<br />

well performing digesters. Unlike other STPs, here the biogas is not utilised for electrical<br />

energy generati<strong>on</strong>. Instead, al<strong>on</strong>g with the biogas from other STPs located at the same<br />

complex (aggregate installed capacity over 600 mld) it is distributed for domestic <strong>and</strong><br />

instituti<strong>on</strong>al c<strong>on</strong>sumpti<strong>on</strong> through a pipeline distributi<strong>on</strong> system.<br />

5.29 Total quantity of sludge produced per day at the PST stage is estimated to be 288 cum<br />

while after the drying beds it comes down to 34 cum with 30-40% dry solids. Raw sludge<br />

producti<strong>on</strong> approximates to about 4 cum/mld of treated <strong>sewage</strong>. Off take of dried sludge for<br />

agricultural applicati<strong>on</strong> has declined <strong>and</strong> lately the plant is facing difficulty in disposing off<br />

the sludge.<br />

Key decisi<strong>on</strong> parameters of ASP <strong>plants</strong><br />

5.30 In terms of the key decisi<strong>on</strong> parameters, the unit values for the three <strong>plants</strong> are<br />

computed as shown in Exhibit 5.1 <strong>and</strong> have been summarised in Exhibit 5.3. The unit l<strong>and</strong><br />

requirement is found to be between 0.15 to 0.25 ha/mld. In this regard, the value suggested by<br />

MOEF is higher as it also c<strong>on</strong>siders capacity expansi<strong>on</strong> possibility in future. The initial<br />

investment costs are found to be in the range of Rs. 2.2 to 3.3 milli<strong>on</strong>/mld <strong>and</strong> they are found<br />

to be <strong>low</strong>er than those suggested in literature <strong>and</strong> by MOEF. Life cycle cost of Varanasi plant<br />

which is the oldest am<strong>on</strong>g the three is the <strong>low</strong>est at Rs. 12.2 milli<strong>on</strong>/mld, while for the<br />

Allahabad STP it is highest at Rs. 16.6 milli<strong>on</strong>/mld.


EXHIBIT 5.3: KEY DECISION PARAMETERS OF ASP BASED STPs<br />

Unit requirements<br />

Capacity L<strong>and</strong> Energy O&M costs Capital costs Life cycle costs<br />

c<strong>on</strong>sumpti<strong>on</strong> (2003) (2003) (2003)<br />

STP Mld ha/mld kWh/mld Rs. Rs. Rs. milli<strong>on</strong>/mld<br />

locati<strong>on</strong><br />

milli<strong>on</strong>/mld milli<strong>on</strong>/mld<br />

Allahabad 60 0.18 225 0.49 3.3 16.6<br />

Varanasi 80 0.25 180 0.40 2.2 12.2<br />

Okhla 72 0.15 211 0.44 2.6 14.3<br />

Literature 1 0.19-<br />

0.23<br />

182-228 - 4.33-5.12 -<br />

MOEF 2 0.4 - 0.36 4.2-4.8 -<br />

1. Source : Arceivala, 1998<br />

2. Source : MOEF, 1998<br />

3. Capital <strong>and</strong> life cycle costs are excluding l<strong>and</strong> costs.<br />

4. Cost values in the last two rows have been adjusted for year 2003 based <strong>on</strong> the whole sale<br />

price indices.<br />

Suitability of activated sludge process<br />

5.31 Activated sludge process is <strong>on</strong>e of the oldest <strong>and</strong> widely popular technologies for<br />

<strong>sewage</strong> <strong>treatment</strong>. It is a proven technology for diluted as well as c<strong>on</strong>centrated wastewaters<br />

<strong>and</strong> is used extensively for <strong>treatment</strong> of mixed <strong>and</strong> industrial wastewaters. A c<strong>on</strong>siderable<br />

experience is available within in the country with regard to c<strong>on</strong>structi<strong>on</strong>, operati<strong>on</strong> <strong>and</strong><br />

maintenance aspects of the technology. In additi<strong>on</strong> to the c<strong>on</strong>venti<strong>on</strong>al or st<strong>and</strong>ard rate<br />

process, a number of variants have been developed with regard to the reactor c<strong>on</strong>figurati<strong>on</strong>,<br />

aerati<strong>on</strong> system, durati<strong>on</strong> of aerati<strong>on</strong>, sludge recirculati<strong>on</strong>, operating c<strong>on</strong>diti<strong>on</strong>s etc. to<br />

achieve varying levels of removal of carb<strong>on</strong>aceous <strong>and</strong> nitrogenous oxygen dem<strong>and</strong>; <strong>and</strong><br />

denitrificati<strong>on</strong> <strong>and</strong> nutrient removal. However, in Indian c<strong>on</strong>text <strong>on</strong>ly simpler versi<strong>on</strong>s of the<br />

process are found.<br />

5.32 Based <strong>on</strong> the <str<strong>on</strong>g>study</str<strong>on</strong>g> of the three activated sludge process based STPs it can be<br />

c<strong>on</strong>cluded that in general a well operated <strong>and</strong> maintained activated sludge plant is able to<br />

produce effluent of acceptable quality in terms of BOD, suspended solids, dissolved oxygen<br />

<strong>and</strong> aesthetic value.


BOX 5.1 : TECHNOLOGY SHEET - ACTIVATED SLUDGE PROCESS<br />

A reactor with chosen mixing regime in which settled microbial mass (sludge) pumped from<br />

underf<strong>low</strong> of the downstream clarifier is suspended <strong>and</strong> aerated, through mixing devices at the top<br />

or supply of compressed air from the bottom, with incoming wastewater for bio-oxidati<strong>on</strong> of<br />

organics.<br />

Schematics<br />

Influent<br />

Aerati<strong>on</strong><br />

Tank<br />

Returned Sludge<br />

Sec<strong>on</strong>dary<br />

Clarifier<br />

Effluent<br />

Excess Sludge<br />

Key features<br />

- Aerati<strong>on</strong> of wastewater in presence of high c<strong>on</strong>centrati<strong>on</strong> of suspended microorganisms.<br />

- Surface aerators or diffused air system for mixing aerati<strong>on</strong> tank c<strong>on</strong>tent <strong>and</strong> supply of oxygen<br />

- Pumping some fracti<strong>on</strong> of underf<strong>low</strong> (settled sludge) from clarifier to maintain desired level<br />

of active biomass in the reactor (aerati<strong>on</strong> tank)<br />

- Wasting of excess sludge<br />

- Proven <strong>and</strong> tested for more than 7-8 decades all over world.<br />

- Can be designed to select microbial growth rate that results in c<strong>on</strong>trolled quantities of excess<br />

sludge <strong>and</strong> varying degree of nutrient removal.<br />

- Several modificati<strong>on</strong>s/advances possible to meet specific requirements<br />

Performance<br />

Very good performance in terms of BOD <strong>and</strong> SS. Treated effluent can most often satisfy the effluent<br />

discharge st<strong>and</strong>ards. Performance is critically dependent <strong>on</strong> sludge settling characteristics <strong>and</strong> design<br />

of sec<strong>on</strong>dary clarifier. Sludge settling characteristics are typically influenced by bio-flocculati<strong>on</strong><br />

which in tern depends <strong>on</strong> growth rate of microbes. Growth rate is generally c<strong>on</strong>trolled by operating<br />

biological solids retenti<strong>on</strong> time or food to microbe ratio.<br />

Specific requirements<br />

- Un-interrupted power supply for aerati<strong>on</strong> <strong>and</strong> sludge recirculati<strong>on</strong>.<br />

- Maintenance of biomass c<strong>on</strong>centrati<strong>on</strong> in the aerati<strong>on</strong> tank <strong>and</strong> proper settling in the<br />

sec<strong>on</strong>dary clarifier.<br />

Opti<strong>on</strong>s<br />

- Several variants <strong>and</strong> advanced versi<strong>on</strong>s which yield varying degree of performance<br />

depending up<strong>on</strong> the energy input, sludge recycle ratio, aerati<strong>on</strong> time, mixing regime in the


aerati<strong>on</strong> tank <strong>and</strong> settling device exist. Different technology providers have come up with<br />

patented design for aerati<strong>on</strong>, flocculati<strong>on</strong> <strong>and</strong> settling.<br />

Dos <strong>and</strong> D<strong>on</strong>’ts<br />

- Prevent mixing of industrial effluents with toxic elements.<br />

- Carefully m<strong>on</strong>itor the reactor sludge levels <strong>and</strong> sludge withdrawal.<br />

- Regular painting/coating of corrosi<strong>on</strong> susceptible materials/exposed surfaces.<br />

Capital cost<br />

The capital cost is in the range of Rs. 2 - 4 milli<strong>on</strong> per mld. Approximately 55 % cost is of civil<br />

works <strong>and</strong> remaining 45 % is for electrical <strong>and</strong> mechanical works.<br />

Operati<strong>on</strong> <strong>and</strong> Maintenance<br />

- Careful m<strong>on</strong>itoring <strong>and</strong> c<strong>on</strong>trol of MLSS <strong>and</strong> MLVSS in the aerati<strong>on</strong> tank.<br />

- Regular maintenance of aerati<strong>on</strong> <strong>and</strong> recycle system.<br />

O & M Costs<br />

The O & M costs based <strong>on</strong> the data collected from various <strong>plants</strong> varies in the range of Rs.<br />

0.3 – 0.5 milli<strong>on</strong>/year/mld.<br />

Advantages<br />

- Performance is not significantly affected due to normal variati<strong>on</strong>s in wastewater<br />

characteristics <strong>and</strong> seas<strong>on</strong>al changes<br />

- Less l<strong>and</strong> requirements<br />

Disadvantages<br />

- High recurring cost<br />

- High energy c<strong>on</strong>sumpti<strong>on</strong><br />

- Performance is adversely affected due to interrupti<strong>on</strong> in power supply for short period<br />

- Foaming, particularly in winter seas<strong>on</strong>, may adversely affect the oxygen transfer, <strong>and</strong> hence<br />

performance<br />

- Requires elaborate sludge digesti<strong>on</strong>/drying/disposal arrangement<br />

Applicability<br />

The most widely used opti<strong>on</strong> for <strong>treatment</strong> of domestic wastewater for medium to large<br />

towns where l<strong>and</strong> is scarce.<br />

TRICKLING FILTER TECHNOLOGY<br />

5.33 No plant based <strong>on</strong> this technology could be covered during the current <str<strong>on</strong>g>study</str<strong>on</strong>g> as this<br />

was has not adopted under YAP. However, as menti<strong>on</strong>ed earlier about 6 <strong>plants</strong> of various<br />

capacities were commissi<strong>on</strong>ed (both renovated <strong>and</strong> new c<strong>on</strong>structi<strong>on</strong>) during GAP, am<strong>on</strong>g<br />

which all except <strong>on</strong>e were c<strong>on</strong>structed in West Bengal.<br />

5.34 Broadly, all these trickling <strong>plants</strong> can be classified as medium to high rate filters. For<br />

instance, the STP at Howrah is a medium rate trickling filter system with recirculati<strong>on</strong> ratio<br />

of 87% <strong>and</strong> designed hydraulic loading of 28 m/d. On the other h<strong>and</strong>, the roughing filter<br />

included as the 1 st stage a pre-<strong>treatment</strong> at the STP at Varanasi described in the previous<br />

secti<strong>on</strong> has hydraulic loading as high as 64 m/d.


Performance of the <strong>plants</strong><br />

5.35 Based <strong>on</strong> the latest available m<strong>on</strong>itoring data of five of these <strong>plants</strong> as shown in<br />

Exhibit 5.4, it is noted that the average effluent BOD is 36-55 mg/l (reducti<strong>on</strong> efficiency 60-<br />

70%) <strong>and</strong> the suspended solids c<strong>on</strong>centrati<strong>on</strong> is 48-73 mg/l (reducti<strong>on</strong> efficiency 45-65%). In<br />

additi<strong>on</strong>, the average effluent DO levels at various STPs are found to be in the range of 1.5 to<br />

5 mg/l. Thus in principle, the STPs are able to produce acceptable effluent quality <strong>and</strong> the<br />

technology in general can enable compliance with the discharge st<strong>and</strong>ards except for desired<br />

norms for Faecal <strong>and</strong> total coliforms.<br />

O&M problems<br />

5.36 With regard to the operati<strong>on</strong> <strong>and</strong> maintenance aspects there have been some c<strong>on</strong>cerns.<br />

For instance, a trickling filter plant at Okhla, which was c<strong>on</strong>structed in 1950s, had to be taken<br />

out of operati<strong>on</strong> <strong>and</strong> decommissi<strong>on</strong>ed, am<strong>on</strong>g other for the fol<strong>low</strong>ing two reas<strong>on</strong>s:<br />

- High wear <strong>and</strong> tear of the turn table <strong>and</strong> therefore higher maintenance costs<br />

- Clogging of the distributi<strong>on</strong> arm due to the presence of small plastic bags<br />

EXHIBIT 5.4: CURRENT PERFORMANCE OF TRICKLING FILTER<br />

BASED STPs UNDER GAP<br />

Influent Effluent Removal<br />

Locati<strong>on</strong> BOD TSS BOD TSS BOD TSS<br />

Kamarhati mg/l mg/l mg/l mg/l % %<br />

Range 80-130 120-200 32-48 40-70 - -<br />

Average 109 150 43 53 61 65<br />

Kalyani<br />

Range 105-235 100-180 42-62 60-100 - -<br />

Average 156 135 55 73 65 46<br />

Ch<strong>and</strong>an Nagar<br />

Range 105-165 80-140 36-56 20-80 - -<br />

Average 133 106 49 48 63 55<br />

Serampore<br />

Range 130-245 100-220 32-68 20-90 - -<br />

Average 174 152 48 54 72 64<br />

Howrah<br />

Range 95-185 80-190 18-52 20-60 - -<br />

Average 135 138 36 48 73 65<br />

(Source: MOEF, 2003)<br />

5.37 As already menti<strong>on</strong>ed, similar problem is experienced at Dinapur roughing filter. On<br />

the other h<strong>and</strong>, trickling filter at Kalyani in West Bengal encountered problems of clogging<br />

apparently due to smaller size of the media than what is recommended for high rate<br />

applicati<strong>on</strong>s. Another small capacity trickling filter based STP at Bhagwanpur complex in<br />

Varanasi, which was renovated under GAP, is found to be affected due to problems of similar<br />

nature <strong>and</strong> during a field visit it plant was found to be out of operati<strong>on</strong>. Apparently,<br />

effectiveness of the screens at the beginning of the STP plays a crucial role in determining<br />

trouble free operati<strong>on</strong> of a trickling filter plant.


BOX 5.2 : TECHNOLOGY SHEET - TRICKLING FILTER<br />

A biologically active filter bed of st<strong>on</strong>e or plastic media wherein the attached biomass helps in<br />

removal of dissolved <strong>and</strong> suspended organic matter from wastewater under aerobic c<strong>on</strong>diti<strong>on</strong>s.<br />

Schematic<br />

Screened <strong>and</strong><br />

degritted<br />

<strong>sewage</strong><br />

Opti<strong>on</strong>al<br />

PST<br />

Sludge drying bed<br />

Key features of the technology<br />

- Aerati<strong>on</strong> during trickling of the waste<br />

- A proven 100 year old technology<br />

- Rugged system with simple <strong>and</strong> silent operati<strong>on</strong><br />

- Lower process m<strong>on</strong>itoring requirement<br />

- C<strong>on</strong>sistent effluent quality<br />

Trickling<br />

filter SST<br />

Digester<br />

Treated<br />

wastewater<br />

Performance<br />

As no plant of this type could be covered under the current <str<strong>on</strong>g>study</str<strong>on</strong>g>, specific plant performance data is<br />

not available, however as per the informati<strong>on</strong> in literature based <strong>on</strong> Indian experience the fol<strong>low</strong>ing<br />

performance is expected from well functi<strong>on</strong>ing trickling filters :<br />

Low rate High rate filters High rate filters Roughing filters<br />

filters (St<strong>on</strong>e media) (Plastic media)<br />

BOD removal % 80-85 65-85 65-85 40-65<br />

Nitrogen removal % 15-20 10-15 10-15 Nil<br />

Phosphorus removal % 10-20


L<strong>and</strong> requirement<br />

- Between 0.28 to 0.65 ha/mld<br />

Power requirement<br />

- Minimum technology energy c<strong>on</strong>sumpti<strong>on</strong> of 180 kWh/mld<br />

Opti<strong>on</strong>s<br />

- S<strong>low</strong> <strong>and</strong> high rate trickling filter<br />

- Roughing filter for pre-<strong>treatment</strong> of <strong>sewage</strong> mixed with industrial wastewater<br />

- Super high rate filters with plastic media in 10-12 m tall reactors<br />

- Multi-stage trickling filter for nitrificati<strong>on</strong> <strong>and</strong>/or high BOD removal<br />

- Trickling filter fol<strong>low</strong>ed by activated sludge process / solid c<strong>on</strong>tactor<br />

- Sludge <strong>and</strong>/or treated effluent recirculati<strong>on</strong><br />

- Side walls with opening for additi<strong>on</strong>al aerati<strong>on</strong><br />

- Submerged aerati<strong>on</strong> from under the media<br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Provide effective <strong>and</strong> efficient mechanical screens to prevent problems of clogging<br />

- Provide for recirculati<strong>on</strong> of effluent to avoid <strong>low</strong> f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s <strong>and</strong> reduce odour <strong>and</strong> flies<br />

Capital costs<br />

- NA<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Efficient operati<strong>on</strong> of screens to prevent clogging<br />

- Provide c<strong>on</strong>sistent hydraulic loading to prevent damage to the biofilm<br />

- Maintenance of the turntable<br />

- Cleaning of st<strong>on</strong>e filter media <strong>on</strong>ce in 5-7 years or more<br />

O&M costs<br />

- NA<br />

Advantages<br />

- Simple operati<strong>on</strong> of the plant requiring <strong>low</strong>er skilled manpower<br />

- Rugged system less pr<strong>on</strong>e to hydraulic <strong>and</strong> organic over loading<br />

- Reduced requirement for process m<strong>on</strong>itoring<br />

- Sludge with better settling characteristics<br />

Disadvantages<br />

- Blockage of ports in distributi<strong>on</strong> arm<br />

- Blockage of biofilter due to excess biomass growth or floating matter<br />

- Frequent mechanical breakdown of the turntable<br />

- Odour <strong>and</strong> filter flies may not be unavoidable<br />

Applicability<br />

- St<strong>and</strong> al<strong>on</strong>e <strong>treatment</strong> in s<strong>low</strong> rate filter for <strong>sewage</strong><br />

- As a roughing filter for high BOD wastewater<br />

- In combinati<strong>on</strong> with ASP for high <strong>and</strong> c<strong>on</strong>sistent performance<br />

- Possibly as a post <strong>treatment</strong> operati<strong>on</strong> for UASB effluent<br />

(Source for key parameters : Arceivala, 1998)


WASTE STABILISATION PONDS<br />

5.38 A WSP <strong>treatment</strong> system comprises a series of anaerobic p<strong>on</strong>d, a facultative p<strong>on</strong>d <strong>and</strong><br />

a maturati<strong>on</strong> p<strong>on</strong>d. The process of <strong>treatment</strong> is completely dependent <strong>on</strong> natural forces for<br />

biological degradati<strong>on</strong> <strong>and</strong> bacterial die-off <strong>and</strong> does not involve external energy or chemical<br />

inputs.<br />

5.39 During the this assignment, fol<strong>low</strong>ing <strong>plants</strong> based <strong>on</strong> this technology were visited :<br />

- 0.5 mld plant, Vrindavan,<br />

- 4 mld plant, Vrindavan, <strong>and</strong><br />

- 12.5 mld plant, Mathura<br />

5.40 In additi<strong>on</strong>, two operati<strong>on</strong>al <strong>plants</strong> for which relevant informati<strong>on</strong> was available from<br />

sec<strong>on</strong>dary sources are included in the analysis. These are 8 mld plant at Karnal <strong>and</strong> 30 mld<br />

plant at Howrah. Furthermore, for the purpose of comparing with recent cost data the<br />

proposed 9 mld plant at Palwal (Haryana) has also been included in the analysis. For these six<br />

<strong>plants</strong> located in three different states a comparative analysis of operati<strong>on</strong>al <strong>and</strong> investment<br />

parameters is presented in Exhibit 5.5 whereas profiles of <strong>on</strong>ly 0.5 mld WSP at Vrindavan,<br />

12.5 mld WSP at Mathura, <strong>and</strong> the 30 mld WSPs at Howrah are developed which are<br />

attached as Appendix IV to this report. Salient features of the three visited <strong>plants</strong> are<br />

described be<strong>low</strong>.<br />

WSP (0.5 MLD) at Vrindavan<br />

5.41 Typically the small capacity <strong>plants</strong> have been provided with a manually cleaned bar<br />

screen <strong>and</strong> a grit chamber fol<strong>low</strong>ed by a series of deep <strong>and</strong> shal<strong>low</strong> p<strong>on</strong>ds. Depending <strong>on</strong> the<br />

situati<strong>on</strong>, variati<strong>on</strong>s in the f<strong>low</strong> scheme are adopted. For instance at 0.5 mld plant at<br />

Vrindavan <strong>on</strong>ly anaerobic <strong>and</strong> facultative p<strong>on</strong>ds of <strong>on</strong>e <strong>and</strong> four days detenti<strong>on</strong> are provided<br />

while the maturati<strong>on</strong> p<strong>on</strong>d has been excluded. The reas<strong>on</strong>s for adopting such scheme could<br />

have been lack of space, less stringent effluent quality requirement as there is no scope for<br />

utilisati<strong>on</strong> of effluent for irrigati<strong>on</strong>, etc. Incidentally, post c<strong>on</strong>structi<strong>on</strong>, the plant is<br />

surrounded by residential col<strong>on</strong>ies <strong>and</strong> there is no scope for capacity expansi<strong>on</strong>.<br />

5.42 In <str<strong>on</strong>g>case</str<strong>on</strong>g> of all the WSP <strong>plants</strong> c<strong>on</strong>structed at Vrindavan, Mathura, Agra <strong>and</strong> Etawah<br />

the problem of ground water c<strong>on</strong>taminati<strong>on</strong> was reported so<strong>on</strong> after their commissi<strong>on</strong>ing. In<br />

view of this, at these locati<strong>on</strong>s the p<strong>on</strong>ds had to be provided with impervious lining<br />

comprising polymer sheet <strong>and</strong> a layer of cement c<strong>on</strong>crete.<br />

Performance of the plant<br />

5.43 From the performance point of view, effluent BOD <strong>and</strong> SS values are 40-79 mg/l <strong>and</strong><br />

54-139 mg/l respectively. The corresp<strong>on</strong>ding removal efficiencies are around 50% <strong>and</strong> 63%<br />

respectively. Effluent Faecal coliform value is in the range of 10 6 to 10 8 /100 ml <strong>and</strong> the<br />

average removal efficiency is 85%. Less than optimal performance of the plant is attributed<br />

to hydraulic overloading of around 60 to 80 % <strong>and</strong> the truncated f<strong>low</strong> scheme which does not<br />

have maturati<strong>on</strong> p<strong>on</strong>d, which is necessary for removal of pathogenic bacteria. As against the<br />

original scheme of retenti<strong>on</strong> of 1 d in anaerobic p<strong>on</strong>d <strong>and</strong> 4 d in the facultative p<strong>on</strong>d, the<br />

current f<strong>low</strong> regime al<strong>low</strong>s for retenti<strong>on</strong> of <strong>on</strong>ly 0.5 d <strong>and</strong> slightly more than 2 d respectively.<br />

Clearly this is not sufficient, especially in the facultative p<strong>on</strong>d where such short periods<br />

would lead to wash out of algal cells <strong>and</strong> the aquatic <strong>plants</strong> may not establish.


EXHIBIT 5.5 : CASE STUDY AND LIFE CYCLE COST COMPUTATION OF WSP<br />

TECHNOLOGY BASED STPs<br />

Assessment parameter<br />

Vrindavan<br />

Vrindava<br />

n<br />

Mathur<br />

a<br />

Karnal<br />

Palwal<br />

(planne<br />

d)<br />

Howrah Literature MOEF<br />

River acti<strong>on</strong> plan YAP YAP YAP YAP GoH GAP<br />

Capacity mld 0.5 4 12.5 8 9 30<br />

Hydraulic loading % 180 90-100 130 100 100 100<br />

Plant Area ha 0.5 6.00 14 18.50 18.75 23.50<br />

Area per mld ha/mld 1.00 1.50 1.12 2.31 2.08 0.78 0.9 – 2.6 1<br />

Performance<br />

Effluent BOD mg/l<br />

40-79<br />

30-60 70-100 20-30 - 13.0 75-85%<br />

removal<br />

Effluent COD mg/l nav Nav na nav - na<br />

Effluent DO mg/l nav Nav na 2-3 - 5<br />

Effluent SS mg/l 54-139 44-70 - 39.0<br />

Effluent faecal coliform MPN/100 ml 1E+06 –<br />

1E+05 – 1.0E+04 - na 60-99.9%<br />

1E+08<br />

1E+08<br />

removal<br />

Sludge digesti<strong>on</strong> na Na na na na na na<br />

Biogas generati<strong>on</strong> m 3 /d na Na na na na na na<br />

Bio-energy generati<strong>on</strong> kWh/d na Na na na na na na<br />

Resource recovery – biogas Rs. Pa na Na na na na na na<br />

Resource recovery – sludge Rs. Pa No buyers for<br />

the sludge<br />

No<br />

buyers for<br />

No<br />

buyers<br />

Sludge<br />

is not<br />

na nav. Accumulatio<br />

n @ 0.08


Assessment parameter<br />

Resource recovery –<br />

effluent/aquaculture<br />

Total resource recovery Rs. Pa<br />

Vrindavan<br />

Rs. Pa Noti<strong>on</strong>al in<br />

irrigati<strong>on</strong>.<br />

Fish kill<br />

observed<br />

noti<strong>on</strong>al<br />

Vrindava<br />

n<br />

Mathur<br />

a<br />

the sludge for the<br />

sludge<br />

Increased<br />

aucti<strong>on</strong><br />

value of<br />

municipal<br />

farm<br />

Fish kill<br />

observe<br />

d<br />

Karnal<br />

removed<br />

since<br />

commiss<br />

i<strong>on</strong>ing<br />

Fish kill<br />

observe<br />

d<br />

Palwal<br />

(planne<br />

d)<br />

na 2-<br />

500,000<br />

from<br />

aquacult<br />

ure<br />

Noti<strong>on</strong>al nil noti<strong>on</strong>al na 2-<br />

500,000<br />

Howrah Literature MOEF<br />

m3/pers<strong>on</strong>year<br />

or 2<br />

m3/mld<br />

Nitrogen<br />

loading<br />

determines<br />

feasibility of<br />

aquaculture<br />

COMPUTATION OF LIFE<br />

CYCLE COST<br />

C<strong>on</strong>tract Value of Plant Civil + E &<br />

M Rs. Milli<strong>on</strong> 3.0 15.0 40.0 10.0 19.0 51.3<br />

% of Work Civil Works 98% 98% 98% 98% 98% 98%<br />

Rs. Milli<strong>on</strong> 2.9 14.7 39.2 9.8 18.6 50.3<br />

% of Work oE & M Works 2% 2% 2% 2% 2% 2%<br />

Rs. Milli<strong>on</strong> 0.1 0.3 0.8 0.2 0.4 1.0<br />

Year of c<strong>on</strong>structi<strong>on</strong> 2000 1998 2000 2000 2003 1995 1998<br />

Whole sale price index<br />

WPI : Year Of c<strong>on</strong>structi<strong>on</strong> 145.3 132.8 145.3 145.3 159.7 112.6 132.8<br />

WPI : (Dec 2003 estimated) 159.7 159.7 159.7 159.7 159.7 159.7 159.7


Assessment parameter<br />

Vrindavan<br />

Vrindava<br />

n<br />

Mathur<br />

a<br />

Karnal<br />

Palwal<br />

(planne<br />

d)<br />

Howrah Literature MOEF<br />

Unit cost of STP<br />

Cost of Plant (as in Dec 2003)<br />

1.2-1.5<br />

Civil Works Rs. Milli<strong>on</strong> 3.2 17.7 43.1 10.8 18.6 71.3<br />

E & M Comp<strong>on</strong>ent Rs. Milli<strong>on</strong> 0.1 0.4 0.9 0.2 0.4 1.5<br />

Total Cost of Plant Rs. Milli<strong>on</strong><br />

Rs.<br />

3.3 18.0 44.0 11.0 19.0 72.8<br />

Unit cost of STP<br />

Milli<strong>on</strong>/mld 6.6 4.5 3.5 1.4 2.1 2.4 1.1-1.44* 1.4-1.8*<br />

Operati<strong>on</strong> & Maintainance Costs<br />

Technology Power Requirement kWh/d nil Nil nil nil nil nil<br />

N<strong>on</strong> Technology Power Requirement kWh/d nil Nil nil nil nil nil<br />

Total Daily Power Requirement kWh/d nil Nil nil nil nil nil<br />

Unit power requirement kWh/mld nil Nil nil nil nil nil<br />

Daily Power Cost @ Rs 4.80/<br />

KWhr Rs. Nil Nil nil nil nil nil<br />

Annual Power Costs Rs. Milli<strong>on</strong> 0.00 0.00 0.00 0.00 0.00 0.00<br />

Manpower Cost Cost/MM<br />

Manager 18000 1/5 ¼ ½ 1/8 1/8 ¼<br />

Chemist / Operating Engineer 8500 0 0 0 1 1 1<br />

Operators 5000 1 1 2 1 1 2<br />

Skilled Technicians 6500 0 0 1 4 4 18<br />

Unskilled Pers<strong>on</strong>nel 3000 6 7 8 8 8 12


Assessment parameter<br />

Vrindavan<br />

Vrindava<br />

n<br />

Mathur<br />

a<br />

Karnal<br />

Palwal<br />

(planne<br />

d)<br />

Cost of manpower Rs. Milli<strong>on</strong> 0.32 0.37 0.59 0.79 0.79 2.11<br />

Repairs cost<br />

Civil Works per Annum as % of<br />

Civil Works Cost 0.2% 0.2% 0.2% 0.2% 0.2% 0.2%<br />

E&M Works as % of E&M Works<br />

Cost 3.0% 3.0% 3.0% 2.0% 3.0% 3.0%<br />

Civil Works Maintainance Rs. Milli<strong>on</strong> 0.01 0.04 0.09 0.02 0.04 0.14<br />

E & M Works Maintainance Rs. Milli<strong>on</strong> 0.00 0.01 0.03 0.00 0.01 0.04<br />

Annual repairs costs Rs. Milli<strong>on</strong> 0.01 0.05 0.11 0.03 0.05 0.19<br />

Howrah Literature MOEF<br />

Total annual O&M costs Rs. Milli<strong>on</strong><br />

Rs.<br />

Milli<strong>on</strong>/mld<br />

0.33 0.41 0.71 0.82 0.84 2.30<br />

Unit O&M costs<br />

pa 0.65 0.10 0.06 0.10 0.09 0.08 0.05<br />

Uniform present worth over life cycle of plant of 35 years @ 5% rate<br />

of interest<br />

Uniform present worth factor 16.37 16.37 16.37 16.37 16.37 16.37<br />

Capatalised O&M Cost over 35<br />

Years Rs. Milli<strong>on</strong> 5.62 8.19 15.07 14.22 15.22 43.46


Assessment parameter<br />

Vrindavan<br />

Vrindava<br />

n<br />

Mathur<br />

a<br />

Karnal<br />

Palwal<br />

(planne<br />

d)<br />

Capital cost of plant (2003) Rs. Milli<strong>on</strong> 3.3 18.0 44.0 11.0 19.0 72.8<br />

L<strong>and</strong> Cost @ Rs 5 mill / ha Rs. Milli<strong>on</strong> 2.50 30.00 93.75 92.50 93.75 117.50<br />

Life cycle cost (excluding l<strong>and</strong>)<br />

(2003) Rs. Milli<strong>on</strong><br />

Rs.<br />

8.92 26.23 59.04 25.21 34.22 116.21<br />

Unit life cycle cost (2003)<br />

Milli<strong>on</strong>/mld 17.83 6.56 4.72 3.15 3.80 3.87<br />

Notes<br />

Howrah Literature MOEF<br />

1. Literature values as reported in S.J. Arceivala in 'Wastewater <strong>treatment</strong> for polluti<strong>on</strong> c<strong>on</strong>trol', 1998<br />

2. Plant costs for Vrindavan <strong>and</strong> Mathura include p<strong>on</strong>d lining cost which was subsequently caried out to prevent ground water<br />

c<strong>on</strong>taminati<strong>on</strong><br />

3. C<strong>on</strong>sidering life span of 7 years for electrical <strong>and</strong> mechanical parts, four replacements at 2003 prices are c<strong>on</strong>sidered while calculating the<br />

capitalised O&M costs over 35 years<br />

4. Palwal plant is outside the scope of YAP but informati<strong>on</strong> has been included as it provides latest estimates<br />

5. Palwal WSP is designed for a total retenti<strong>on</strong> time of 23 days <strong>and</strong> therefore the unit l<strong>and</strong> area is high<br />

6. Repair costs are worked out <strong>on</strong> projected civil <strong>and</strong> mechanical costs for year 2003<br />

7. L<strong>and</strong> costs are not included in the life cycle costs as their rise or fall is not represented by CPI <strong>and</strong> there would be significant variati<strong>on</strong>s<br />

am<strong>on</strong>g different towns <strong>and</strong> over the years. However, ball park estimates are provided if <strong>on</strong>e would like to add them with the plant costs<br />

8. Whole sale price index is taken from Statistical Outline of India 2002-2003, Tata Services Limited <strong>and</strong> available value for 2002 is<br />

modified for year 2003 by (-)1%


WSP at Mathura<br />

5.44 This plant has a typical three p<strong>on</strong>ds in series c<strong>on</strong>figurati<strong>on</strong> with 1-day detenti<strong>on</strong> in<br />

anaerobic p<strong>on</strong>d, 4 days in facultative p<strong>on</strong>d <strong>and</strong> 3 days in maturati<strong>on</strong> p<strong>on</strong>d. The bar screens<br />

installed at <strong>sewage</strong> pumping stati<strong>on</strong> as well as at the STP are manual <strong>and</strong> are found to be<br />

ineffective in removal of plastic bags <strong>and</strong> small pouches. Often functi<strong>on</strong>ing of even the n<strong>on</strong>clogging<br />

vertical pumps is affected. The floating material is then removed manually from<br />

anaerobic p<strong>on</strong>d through an improvised screen attached to a l<strong>on</strong>g bamboo. This feature of the<br />

plant leads to creati<strong>on</strong> of small heaps of such removed objects al<strong>on</strong>g the perimeter of the<br />

p<strong>on</strong>ds <strong>and</strong> gives unaesthetic looks.<br />

5.45 As seen in other small to medium capacity STPs, the grit chambers are also manually<br />

cleaned type <strong>and</strong> the deposited grit is removed <strong>on</strong>ce in about 10 days. Since the bottom<br />

storage volume of the grit chambers is limited, the grit tends to escape into the next stage of<br />

the plant. Exposure of STP workers to infectious wastewater at the bar screen <strong>and</strong> grit<br />

chamber stage is a cause for c<strong>on</strong>cern from their occupati<strong>on</strong> health point of view<br />

5.46 Rest of the process is rather straight forward <strong>and</strong> does not involve any major<br />

m<strong>on</strong>itoring, c<strong>on</strong>trol etc. Bacterial activity in anaerobic p<strong>on</strong>ds is found to be aggressive which<br />

is exhibited by the presence of gas bubbles. Similarly the algal biomass in facultative p<strong>on</strong>ds is<br />

found to be well developed which is exhibited by the uniform green colour of the impounded<br />

water as well as by the absence of any gas bubbles representing absence of anaerobicity.<br />

Performance of the plant<br />

5.47 The plant is operating at 30% hydraulic overload as well as some extent of organic<br />

overload as the influent also carries a fracti<strong>on</strong> of industrial wastewaters from the city.<br />

Representative influent <strong>and</strong> effluent quality data is shown in Exhibit 5.6 be<strong>low</strong>.<br />

EXHIBIT 5.6 : PERFORMANCE OF WSP BASED STP AT MATHURA<br />

BOD (mg/l) SS (mg/l) F. Coliform (MPN /100 ml)<br />

Inlet Outlet % rem Inlet Outlet % rem Inlet Outlet % rem<br />

January na na na<br />

February 102 30 70.6 121 62 48.8 9.1E+08 2.2E+08 75.824<br />

March 308 29 90.6 1058 44 95.8 1.3E+08 2.0E+06 98.462<br />

April 192 28 85.4 313 70 77.6 6.4E+07 6.0E+05 99.063<br />

May 152 21 86.2 324 46 85.8 2.5E+08 3.0E+07 88.000<br />

June 174 25 85.6 739 69 90.7 8.7E+08 8.1E+07 90.690<br />

Average 27 83.7 58 79.7 90.4<br />

(Source: MOEF, 2003)<br />

5.48 The above data indicates that with regard to BOD <strong>and</strong> SS values the plant is<br />

performing well <strong>and</strong> the effluent is within desired ‘quality st<strong>and</strong>ards’. However, the faecal


coliform values do not c<strong>on</strong>firm the same trend. In a normal <strong>and</strong> well functi<strong>on</strong>ing WSP the<br />

faecal coliform removal efficiency is expected to be over 99.99% with effluent<br />

c<strong>on</strong>centrati<strong>on</strong>s in the order of 10 3 to 10 4 /100 ml. Whereas in this <str<strong>on</strong>g>case</str<strong>on</strong>g> the corresp<strong>on</strong>ding<br />

values are 90% <strong>and</strong> 10 5 to 10 8 /100 ml. Moreover, during a field visit it was learned that the<br />

influent <strong>and</strong> effluent BOD <strong>and</strong> SS values are well over the above stated figures <strong>and</strong> this is<br />

attributed to overloading <strong>and</strong> industrial discharges.<br />

5.49 As per the plant operati<strong>on</strong>al guidelines, sludge removal from anaerobic p<strong>on</strong>d is<br />

supposed to be carried out <strong>on</strong>ce in 6 m<strong>on</strong>ths, however l<strong>on</strong>ger intervals are comm<strong>on</strong>. One of<br />

the p<strong>on</strong>ds has been desludged recently, almost after three years of commissi<strong>on</strong>ing of the plant.<br />

Manual sludge removal entails emptying of the p<strong>on</strong>d <strong>and</strong> thereby shutting off 50% part of the<br />

plant for a prol<strong>on</strong>ged period. During this desludging period either the other part of the WSP is<br />

subjected to overloading or the wastewater is al<strong>low</strong>ed to f<strong>low</strong> without adequate <strong>treatment</strong>.<br />

Moreover, in absence of a separate sludge storage facility e.g., a lago<strong>on</strong>, the sludge is stacked<br />

al<strong>on</strong>g the boundary of the plant which leads to unaesthetic surroundings. The plant does not<br />

have arrangements to take care of these aspects.<br />

Resource recovery<br />

5.50 In line with the policy of resource recovery, a c<strong>on</strong>tract for developing aquaculture at<br />

this STP was awarded to a private agency. However, in recent m<strong>on</strong>ths the problem of fish kill<br />

was experienced. This is apparently attributed to toxicity in the wastewater due to presence of<br />

industrial effluents. The issue became so serious that the District Magistrate of Mathura had<br />

to intervene to safeguard the public health <strong>and</strong> decided to suspend aquaculture at all the STPs<br />

in Mathura <strong>and</strong> Vrindavan. In view of this, all the c<strong>on</strong>tracts for aquaculture have been<br />

terminated <strong>and</strong> there will be no ‘resource recovery’.<br />

5.51 This incident shows that ‘resource recovery’ in the form of aquaculture from a WSP is<br />

not as feasible as it may sound attractive. From a technical point of view, the fish kill could<br />

actually be due to nitrogen overloading in the maturati<strong>on</strong> p<strong>on</strong>ds which is leading to algal<br />

blooming <strong>and</strong> c<strong>on</strong>sequent oxygen depleti<strong>on</strong> during night <strong>and</strong> early morning hours. In order to<br />

avoid fish kills, the maturati<strong>on</strong> p<strong>on</strong>ds need to be designed <strong>on</strong> the basis of nitrogen loading<br />

<strong>and</strong> not <strong>on</strong> the typical criteria of 3 days of hydraulic retenti<strong>on</strong> time. The impounding reservoir<br />

so designed could then be called an aquaculture p<strong>on</strong>d which is typically 5-7 times larger than<br />

the c<strong>on</strong>venti<strong>on</strong>al maturati<strong>on</strong> p<strong>on</strong>d.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

5.52 The operating agency UPJN has engaged a labour c<strong>on</strong>tractor for routine O&M of the<br />

STP. The team of c<strong>on</strong>tractor comprises 1 supervisor <strong>and</strong> 6 unskilled workers who are<br />

deployed in two shifts of 12 hours each. The plant does not involve rigorous process c<strong>on</strong>trol<br />

or m<strong>on</strong>itoring <strong>and</strong> by <strong>and</strong> large it is found to be well maintained <strong>and</strong> operated.


WSP at Howrah<br />

5.53 The WSP at Howrah is the largest so far with a total <strong>treatment</strong> capacity of 30 mld.<br />

The f<strong>low</strong> scheme comprises three parallel anaerobic <strong>and</strong> facultative p<strong>on</strong>ds which finally drain<br />

into two maturati<strong>on</strong> p<strong>on</strong>ds. The maturati<strong>on</strong> p<strong>on</strong>ds are effectively operating in series as this<br />

arrangement normally enables higher efficiency for pathogen removal. Retenti<strong>on</strong> times of<br />

these p<strong>on</strong>ds are 1 day, 4 days <strong>and</strong> 3 days respectively, which are in line with the typical range<br />

for the WSP system.<br />

Performance of the plant<br />

5.54 With regard to the performance of the plant, the representative influent <strong>and</strong> effluent<br />

quality data is as shown in Exhibit 5.7 be<strong>low</strong>. While the influent quite diluted as indicated by<br />

<strong>low</strong> BOD, the removal efficiency is between 80-90% <strong>and</strong> average effluent quality is found to<br />

complying with the discharge criteria. Moreover, the DO level at the outlet of facultative<br />

p<strong>on</strong>ds is found to be as high as 11.4 mg/l <strong>and</strong> after maturati<strong>on</strong> p<strong>on</strong>ds it is 5.2 mg/l. However,<br />

data <strong>on</strong> removal of Faecal coliform is not available <strong>and</strong> can not be commented up<strong>on</strong>.<br />

EXHIBIT 5.7: PERFORMANCE OF WSP BASED STPs AT HOWRAH<br />

Parameter Unit Influent Effluent % Removal<br />

BOD5 mg/l 64 13 80<br />

SS mg/l 315 39 88<br />

(Source: Calcutta Metropolitan Water <strong>and</strong> Sanitati<strong>on</strong> Authority, 1998)<br />

Resource recovery<br />

5.55 Although the facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds are not designed based <strong>on</strong> nitrogen<br />

loading, the apparent <strong>low</strong> level of influent organic loading is making aquaculture feasible at<br />

this plant. Low loading is also reflected by higher dissolved oxygen level at the outlets of<br />

facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds.<br />

5.56 Looking at the aquaculture potential, Calcutta Metropolitan Water <strong>and</strong> Sanitati<strong>on</strong><br />

Authority, the implementing agency, has given O&M of the WSP not to a typical c<strong>on</strong>sulting<br />

outfit or to a labour c<strong>on</strong>tractor, instead to a fishermen’s cooperative. The cooperative has<br />

agreed to carry out aquaculture in facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds <strong>and</strong> in return pay around<br />

Rs. 0.35 milli<strong>on</strong> pas to CMWSA as a royalty. No major O&M problems are stated, however<br />

special security guards have been included in the cooperative’s team to prevent theft of the<br />

aquaculture stock. As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of East Calcutta Wetl<strong>and</strong>s, the fishermen adopt traditi<strong>on</strong>al<br />

practices of aquaculture which have evolved over generati<strong>on</strong>s <strong>and</strong> are able to sustain their<br />

activities without any special training or m<strong>on</strong>itoring inputs.


Key decisi<strong>on</strong> parameters of WSP <strong>plants</strong><br />

5.57 The operati<strong>on</strong> <strong>and</strong> investment parameters for comparis<strong>on</strong> for all WSP <strong>plants</strong> are<br />

summarised in Exhibit 5.8 be<strong>low</strong>. The unit l<strong>and</strong> requirement for 30 mld plant at Howrah is<br />

rather <strong>low</strong> at 0.78 ha/mld, while for the rest they c<strong>on</strong>firm with the values cited in literature.<br />

L<strong>and</strong> requirements for <strong>plants</strong> in Harayana are over 2 ha/mld <strong>and</strong> they possibly corresp<strong>on</strong>d to<br />

future expansi<strong>on</strong>.<br />

5.58 In general in <str<strong>on</strong>g>case</str<strong>on</strong>g> of large capacity <strong>plants</strong> the unit values for initial costs <strong>and</strong> recurring<br />

costs are in line with those available in literature <strong>and</strong> as suggested by the MOEF, while for<br />

the very small capacity plant of 0.5 mld at Vrindavan, the life cycle cost is about 3-5 times<br />

higher than the average. Am<strong>on</strong>g others, the reas<strong>on</strong>s for this could be very <strong>low</strong> capacity <strong>and</strong><br />

provisi<strong>on</strong> of impervious lining. The capital costs of two other WSPs at Vrindavan <strong>and</strong><br />

Mathura are also inclusive of the cost for impervious lining <strong>and</strong> are therefore relatively high.<br />

5.59 It is found that the unit life cycle costs for medium sized STPs are about 30-50% of<br />

the ASP <strong>plants</strong> presented earlier. If the l<strong>and</strong> cost is included, it may be at par with ASP, but<br />

still have an advantage as it is not vulnerable to power failures <strong>and</strong> other process disturbances<br />

typical of the latter.<br />

EXHIBIT 5.8: KEY DECISION PARAMETERS OF WSP BASED STPs<br />

Unit requirements<br />

Capacity L<strong>and</strong> Energy O&M costs Capital costs Life cycle<br />

c<strong>on</strong>sumpti<strong>on</strong> (2003) (2003) costs (2003)<br />

STP mld ha/mld kWh/mld Rs. Rs. Rs.<br />

locati<strong>on</strong><br />

milli<strong>on</strong>/mld milli<strong>on</strong>/mld milli<strong>on</strong>/mld<br />

Vrindavan 0.5 1.00 - 0.65 6.6 17.83<br />

Vrindavan 4 1.50 - 0.10 4.5 6.56<br />

Karnal 8 2.31 - 0.10 1.4 3.15<br />

Palwal* 9 2.08 - 0.09 2.1 3.80<br />

Mathura 12.5 1.12 - 0.06 3.5 4.72<br />

Howrah 30 0.78 - 0.08 2.4 3.87<br />

Literature 1 0.9-2.6 - - 1.1 -1.44 -<br />

MOEF 2 1 - 0.06 1.4-1.8 -<br />

1. Source: Arceivala, 1998<br />

2. Source: MOEF, 1998<br />

3. Capital <strong>and</strong> life cycle costs are excluding l<strong>and</strong> costs.<br />

4. Palwal STP is planned for implementati<strong>on</strong> during 2003-04<br />

5. Cost values in the last two rows have been adjusted for year 2003 based <strong>on</strong> the whole sale<br />

price indices.


Suitability of waste stabilisati<strong>on</strong> p<strong>on</strong>ds<br />

5.60 The cumulative experience from Ganga Acti<strong>on</strong> Plan showed that am<strong>on</strong>g all the<br />

different technology opti<strong>on</strong>s tried out in the past 15-20 years, the most effective <strong>and</strong><br />

sustainable opti<strong>on</strong> has been that of improved oxidati<strong>on</strong> p<strong>on</strong>ds (i.e., waste stabilisati<strong>on</strong> p<strong>on</strong>d)<br />

(MOEF, 1998, pp. 16). This c<strong>on</strong>clusi<strong>on</strong> stems from the facts that the technology:<br />

- Is based <strong>on</strong> natural processes, depends <strong>on</strong> solar energy <strong>and</strong> therefore it is appropriate<br />

for climatic c<strong>on</strong>diti<strong>on</strong>s in the Indian sub-c<strong>on</strong>tinent;<br />

- Involves no mechanical or electrical equipment or feeding of chemicals <strong>and</strong> therefore<br />

is most simplified way of treating wastewater;<br />

- Requires minimal trained manpower <strong>and</strong> can be operated by semi-skilled <strong>and</strong><br />

unskilled municipal workers with little supervisi<strong>on</strong>; <strong>and</strong> therefore<br />

- Has least unit operati<strong>on</strong> <strong>and</strong> maintenance costs<br />

5.61 From Exhibit 5.8 it is seen that even if l<strong>and</strong> costs are included in the life cycle<br />

calculati<strong>on</strong> for WSP <strong>plants</strong>, they would turn out to be ec<strong>on</strong>omical compared to ASP or other<br />

STPs. Besides, they have the advantage of being energy neutral, i.e., they will c<strong>on</strong>tinue to<br />

deliver acceptable effluent quality irrespective of the power situati<strong>on</strong>. In additi<strong>on</strong>, the<br />

fol<strong>low</strong>ing can be recapitulated:<br />

- Well designed, operated <strong>and</strong> maintained WSPs can naturally achieve 99.99% of<br />

pathogen removal as well as 100% of Helminth egg removal<br />

- WSPs can produce effluent of BOD under 30 mg/l, high DO levels <strong>and</strong> high aesthetic<br />

value<br />

- WSPs are a complete soluti<strong>on</strong> in themselves without the need for any pre- or post- or<br />

polishing <strong>treatment</strong><br />

- WSPs operated in c<strong>on</strong>juncti<strong>on</strong> with duckweed p<strong>on</strong>ds <strong>and</strong> aquaculture p<strong>on</strong>ds offer a<br />

sustainable <strong>and</strong> tangible resource recovery opti<strong>on</strong> which can yield c<strong>on</strong>sistently high<br />

quality of effluent<br />

- WSPs are an attractive opti<strong>on</strong> in places where the community has preference for<br />

aquaculture<br />

- However, fish kills are observed in typical sized maturati<strong>on</strong> p<strong>on</strong>ds designed <strong>on</strong><br />

c<strong>on</strong>venti<strong>on</strong>al criteria of 3 days of hydraulic retenti<strong>on</strong> time. In order to prevent this <strong>and</strong><br />

to have commercially feasible scale of aquaculture operati<strong>on</strong>s, the p<strong>on</strong>ds should be<br />

designed based <strong>on</strong> nitrogen loading<br />

- Over the years, the performance can deteriorate if anaerobic p<strong>on</strong>ds are not desludged<br />

at regular interval<br />

- C<strong>on</strong>structi<strong>on</strong> cost advantage may not hold in porous <strong>and</strong> fractured strata where the<br />

WSPs should be provided with impervious lining <strong>and</strong> especially for very small<br />

capacity <strong>plants</strong><br />

- At medium <strong>and</strong> large <strong>plants</strong> mechanised screens <strong>and</strong> grit chamber should be<br />

c<strong>on</strong>sidered instead of the manually operated comp<strong>on</strong>ents<br />

- At large installati<strong>on</strong>s, sludge management would become a critical aspect <strong>and</strong> suitable<br />

withdrawal devices, storage lago<strong>on</strong>s <strong>and</strong> disposal arrangements should be provided


BOX 5.3 : TECHNOLOGY SHEET - WASTE STABILISATION POND<br />

A robust <strong>and</strong> natural system of wastewater <strong>treatment</strong> comprising anaerobic, facultative <strong>and</strong><br />

maturati<strong>on</strong> p<strong>on</strong>ds in series, involving detenti<strong>on</strong> time of several days <strong>and</strong> requiring no external<br />

energy or chemical inputs or skilled m<strong>on</strong>itoring inputs.<br />

Schematic<br />

Screened<br />

<strong>and</strong><br />

degritted<br />

<strong>sewage</strong><br />

Key features of the technology<br />

- Essentially comprises three p<strong>on</strong>ds in series with detenti<strong>on</strong> times of 1 day, 5 days <strong>and</strong> 3 days<br />

- Anaerobic <strong>and</strong> facultative p<strong>on</strong>ds enable BOD reducti<strong>on</strong> while maturati<strong>on</strong> p<strong>on</strong>d enables<br />

pathogen removal<br />

- Simple to c<strong>on</strong>struct, operate <strong>and</strong> maintain<br />

- Does not involve installati<strong>on</strong> of expensive electromechanical equipment<br />

- Almost all WSPs (except very small <strong>plants</strong>) have adequate screening <strong>and</strong> grit removal<br />

facilities<br />

- Operates <strong>on</strong> a combinati<strong>on</strong> of solar energy <strong>and</strong> natural forces <strong>and</strong> thereby involves least<br />

O&M costs<br />

- Extremely robust <strong>and</strong> can withst<strong>and</strong> hydraulic <strong>and</strong> organic shock loads<br />

- Can accept high levels of heavy metals (up to 60 mg/l) <strong>and</strong> therefore can treat domestic<br />

wastewater mixed with industrial effluents<br />

- Can accept wastewaters from agro-industrial processes e.g., abattoirs, food processing units<br />

<strong>and</strong> dairies<br />

- Efficient in removal of excreted pathogens<br />

- Effluents from maturati<strong>on</strong> p<strong>on</strong>d are safe for reuse in agriculture <strong>and</strong> aquaculture<br />

Performance<br />

Anaerobic p<strong>on</strong>d<br />

HRT = 1 day<br />

Sludge storage lago<strong>on</strong><br />

(opti<strong>on</strong>al / for large<br />

WSPs)<br />

Facultative p<strong>on</strong>d<br />

HRT = 5 days<br />

Maturati<strong>on</strong> p<strong>on</strong>ds<br />

HRT = 3-4 days<br />

Aquaculture p<strong>on</strong>d<br />

(HRT > 12 days)<br />

(opti<strong>on</strong>al)<br />

Treated<br />

wastewater<br />

- Can reliably produce high quality effluent with <strong>low</strong> BOD, SS, Faecal Coliform <strong>and</strong> high<br />

DO levels<br />

- BOD reducti<strong>on</strong> of the order of 90 % <strong>and</strong> more<br />

- Suspended solids reducti<strong>on</strong> is less due to overf<strong>low</strong> of algae<br />

- Coliform reducti<strong>on</strong> could be up to 6 log units i.e., 99.9999%<br />

- Total nitrogen removal between 70-90%<br />

- Total Phosphorus removal between 30-45%


EXHIBIT 5.9 : COMPARISON OF EFFICIENCY OF EXCRETED PATHOGEN<br />

REMOVAL IN WSP AND CONVENTIONAL TECHNOLOGIES<br />

Excreted<br />

Pathogen<br />

Removal in<br />

WSP<br />

Removal in<br />

c<strong>on</strong>venti<strong>on</strong>al<br />

<strong>treatment</strong><br />

Bacteria Up to 6 log units 1-2 log units<br />

Viruses Up to 4 log units 1-2 log units<br />

Protozoan cycts 100% 90-99%<br />

Helminth eggs 100% 90-99%<br />

1 log unit = 90% removal<br />

2 log units = 99% removal<br />

3 log units = 99.9% removal, etc.<br />

(Source : Mara, 1997)<br />

Specific requirements<br />

- Soil <strong>and</strong> geo-hydrological survey during planning stage to assess risk of groundwater<br />

c<strong>on</strong>taminati<strong>on</strong><br />

- Soils with permeability ≤ 10 -7 m/s are preferred to avoid groundwater c<strong>on</strong>taminati<strong>on</strong><br />

- Impervious lining in <str<strong>on</strong>g>case</str<strong>on</strong>g> of soils with higher permeability, shal<strong>low</strong> groundwater table <strong>and</strong><br />

fractured strata<br />

- Sulphate c<strong>on</strong>centrati<strong>on</strong> in raw wastewater under 300 mg SO4/l to avoid odour nuisance<br />

- Neutralisati<strong>on</strong> in <str<strong>on</strong>g>case</str<strong>on</strong>g> influent pH is be<strong>low</strong> 6.2<br />

Physical planning<br />

- P<strong>on</strong>ds should be at least 200 m <strong>and</strong> preferably 500 m downwind of a residential locality<br />

- P<strong>on</strong>ds should be away from areas of future expansi<strong>on</strong><br />

- P<strong>on</strong>ds should be at least 2 km away from airports as these could attract birds<br />

- There should be sufficient space <strong>on</strong> the upwind side for upto 5 rows of tree belt<br />

- There should be sufficient space for a separate sludge drying lago<strong>on</strong>, as sludge is generated<br />

@ 0.08 m3/pers<strong>on</strong>-year (Arceivala, 1998 ) which can be a major issue at large WSP <strong>plants</strong>.<br />

Ground water c<strong>on</strong>taminati<strong>on</strong> in Mathura - Vrindavan belt from WSP<br />

During YAP, am<strong>on</strong>g others WSPs <strong>and</strong> polishing units were c<strong>on</strong>structed at Vrindavan,<br />

Mathura, Agra <strong>and</strong> Etawah. After commissi<strong>on</strong>ing of the STPs, it was found that the ground<br />

water was getting c<strong>on</strong>taminated due to seepage of <strong>sewage</strong> <strong>and</strong> the villagers in the vicinity<br />

started complaining. Subsequently, corrective measure in the form of a polymer <strong>and</strong> cement<br />

c<strong>on</strong>crete lining was provided at each of the above menti<strong>on</strong>ed locati<strong>on</strong>s. Cost of this correcti<strong>on</strong><br />

<strong>on</strong> average was much more than the cost of WSP itself.<br />

Therefore, geotechnical <strong>and</strong> geo-hydrological investigati<strong>on</strong>s become important while planning<br />

WSP technology based STP.


L<strong>and</strong> requirement<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 20 < Q ≤ 30 30 < Q Literature*<br />

L<strong>and</strong> (ha/mld) 1.5 1.5 - 2 1.12 0.8 nav 0.9 – 2.6<br />

(* : Arceivala, 1998)<br />

Energy requirement<br />

Technology energy requirements would essentially be for operati<strong>on</strong> of screen <strong>and</strong> grit chamber. At<br />

times where aquaculture p<strong>on</strong>ds are provided, there may be a need for external aerati<strong>on</strong> during<br />

summer seas<strong>on</strong>s or pumping of ground water in winter seas<strong>on</strong>, however these comp<strong>on</strong>ents are<br />

typically not included. As the p<strong>on</strong>d system does not require rigorous m<strong>on</strong>itoring either, the n<strong>on</strong>technology<br />

power requirements would also be <strong>low</strong>. In totality, the system is energy neutral.<br />

Opti<strong>on</strong>s<br />

- Multiple series of anaerobic <strong>and</strong> facultative p<strong>on</strong>ds in parallel with comm<strong>on</strong> maturati<strong>on</strong> p<strong>on</strong>d<br />

- System without maturati<strong>on</strong> p<strong>on</strong>d where <strong>on</strong>ly BOD reducti<strong>on</strong> is required <strong>and</strong> c<strong>on</strong>centrati<strong>on</strong><br />

of pathogens is not a c<strong>on</strong>cern or; where phasing of investment is required<br />

- System with multiple maturati<strong>on</strong> p<strong>on</strong>ds in <str<strong>on</strong>g>case</str<strong>on</strong>g> the treated wastewater is to be used for<br />

unrestricted irrigati<strong>on</strong> (high pathogen removal)<br />

- Maturati<strong>on</strong> p<strong>on</strong>d as aquaculture p<strong>on</strong>d (in which <str<strong>on</strong>g>case</str<strong>on</strong>g> the detenti<strong>on</strong> period is determined<br />

based <strong>on</strong> nitrogen loading <strong>and</strong> is almost 15-20 times the above <str<strong>on</strong>g>case</str<strong>on</strong>g>)<br />

- Duck weed p<strong>on</strong>d as the last p<strong>on</strong>d in the series of maturati<strong>on</strong> p<strong>on</strong>ds to c<strong>on</strong>trol algae in the<br />

effluent<br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Preferably locate in vicinity of agriculture farms or aquaculture farms where treated<br />

wastewater can be utilised<br />

- C<strong>on</strong>duct of an envir<strong>on</strong>mental impacts assessment of the proposed STP<br />

- Detenti<strong>on</strong> period in maturati<strong>on</strong> p<strong>on</strong>d to be shorter than that in facultative p<strong>on</strong>d<br />

- Detenti<strong>on</strong> period in maturati<strong>on</strong> p<strong>on</strong>d to be not less than 3 days which is a minimum<br />

acceptable value for good algal growth <strong>and</strong> for avoiding wash out<br />

- Two or more maturati<strong>on</strong> p<strong>on</strong>ds of smaller detenti<strong>on</strong>s period (each at least 3 days) in series<br />

to achieve higher pathogen removal<br />

- For successful aquaculture <strong>and</strong> to prevent fish kill the last p<strong>on</strong>d should be designed <strong>on</strong><br />

nitrogen loading of 4 kg N/ha.day<br />

- In <str<strong>on</strong>g>case</str<strong>on</strong>g> of large WSPs, equipment for removal of sludge from anaerobic p<strong>on</strong>d <strong>and</strong> its safe<br />

disposal should be provided<br />

- Avoid planting of trees <strong>on</strong> the embankments of facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds as they<br />

will prevent sunlight <strong>and</strong> act as a wind barrier, both of which are essential for their<br />

functi<strong>on</strong>ing<br />

- Exclude wastewaters having high sulphate c<strong>on</strong>centrati<strong>on</strong> or <strong>low</strong> pH


Capital costs<br />

Initial investment costs excluding the l<strong>and</strong> costs for different capacity ranges are as fol<strong>low</strong>s :<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 < Q ≤ 30 30 < Q Literature*<br />

20<br />

Cost (Rs. 4.5-6.6 1.4-2.1 3.5 2.4 nav 1.1 - 1.44<br />

Milli<strong>on</strong>/mld)<br />

(*: Arceivala, 1998. Values for 1995-96 have been updated by 31% based <strong>on</strong> WPI values for 1995-<br />

96 <strong>and</strong> 2002-03(estimated)).<br />

Note : cost values corresp<strong>on</strong>d to year 2003<br />

Reference values available from <str<strong>on</strong>g>case</str<strong>on</strong>g> studies of Vrindavan <strong>and</strong> Mathura <strong>plants</strong> include costs of<br />

impervious lining <strong>and</strong> therefore the initial investment costs are comparatively high in the first <strong>and</strong><br />

third columns.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Care during commissi<strong>on</strong>ing required for facultative p<strong>on</strong>d to develop algal culture<br />

- Regular cutting of embankment grass <strong>and</strong> its removal away from p<strong>on</strong>d<br />

- Regular removal of scum <strong>and</strong> floating vegetati<strong>on</strong> from facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>d<br />

- Spraying <strong>on</strong> the scum in anaerobic p<strong>on</strong>d with clear water, p<strong>on</strong>d effluent or biodegradable<br />

larvicide to prevent fly breeding<br />

- Removal of solids etc. in the inlets <strong>and</strong> outlets<br />

- Protecti<strong>on</strong> <strong>and</strong> repairs of embankment<br />

- Provisi<strong>on</strong> of small boat or raft to safeguard occupati<strong>on</strong>al health <strong>and</strong> safety of workers<br />

- Maintaining pH around 7.5 in anaerobic p<strong>on</strong>d to avoid odour nuisance<br />

- Removal of sludge from anaerobic p<strong>on</strong>ds when sludge occupies <strong>on</strong>e third depth<br />

- Preferably maintaining pH above 9 in maturati<strong>on</strong> p<strong>on</strong>d for higher removal of faecal bacteria<br />

- Restricting level of suspended solids <strong>and</strong> algal growth in maturati<strong>on</strong> p<strong>on</strong>d for high light<br />

penetrati<strong>on</strong> which again results in higher faecal bacterial die off<br />

O&M costs<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 < Q ≤ 20 < Q ≤ 30 < Q<br />

10 20<br />

30<br />

O&M cost<br />

(Rs. milli<strong>on</strong>/mld/year)<br />

0.1-0.65 0.1 0.1 0.1 nav<br />

Note : cost values corresp<strong>on</strong>d to year 2003<br />

Life cycle costs<br />

Life cycle costs excluding the l<strong>and</strong> costs for different capacity ranges are as fol<strong>low</strong>s :<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 20 < Q ≤ 30 30 < Q<br />

Cost (Rs. milli<strong>on</strong>/mld) 12 3.5 4.7 4.2 nav<br />

Note : cost values corresp<strong>on</strong>d to year 2003


Advantages<br />

- The inherent simplicity of c<strong>on</strong>structi<strong>on</strong> offers <strong>low</strong> cost technology opti<strong>on</strong><br />

- High quality effluent at least operating costs<br />

- Low skill requirement for operati<strong>on</strong> of the plant<br />

- Fish yield from aquaculture p<strong>on</strong>ds around 4-7 t<strong>on</strong>nes/ha/year<br />

Disadvantages<br />

- Large l<strong>and</strong> requirement<br />

- High cost of lining<br />

- Likelihood of odour nuisance <strong>and</strong> mosquito breeding in poorly maintained WSPs<br />

- Likelihood of groundwater c<strong>on</strong>taminati<strong>on</strong> in porous <strong>and</strong> fractured strata<br />

Applicability<br />

- Under warm Indian climatic c<strong>on</strong>diti<strong>on</strong>s<br />

- For areas with easy availability of l<strong>and</strong><br />

- In areas with social preference for aquaculture<br />

- In area with <strong>low</strong>, unreliable or expensive power supply<br />

UPFLOW ANAEROBIC SLUDGE BLANKET PROCESS<br />

5.62 During the course of this <str<strong>on</strong>g>study</str<strong>on</strong>g> fol<strong>low</strong>ing four UASB <strong>plants</strong> were covered :<br />

- 78 mld plant, Agra<br />

- 20 mld plant, Faridabad<br />

- 27 mld plant, Noida<br />

- 70 mld plant, Gaziabad<br />

5.63 Out of these four <strong>plants</strong>, the first two were studied in detail while the latter two were<br />

covered to validate the findings. In additi<strong>on</strong>, background informati<strong>on</strong> <strong>on</strong> UASBs installed at<br />

Gurga<strong>on</strong>, Panipat, Karnal <strong>and</strong> Yamunanagar was available from a recently c<strong>on</strong>ducted<br />

technology assessment <str<strong>on</strong>g>study</str<strong>on</strong>g> (Tare, 2003). This informati<strong>on</strong> has been included as it provides<br />

relevant numbers for comparis<strong>on</strong> of similar <strong>plants</strong> with wide range of installed capacity. Key<br />

aspects of each of the <strong>plants</strong> are presented in comparative life cycle cost analysis in<br />

Exhibit 5.10.<br />

5.64 All the <strong>plants</strong> have a typical f<strong>low</strong> scheme comprising screens, grit chambers, UASB<br />

reactors, p<strong>on</strong>ds as polishing units, sludge drying beds, gas holder <strong>and</strong> duel fuel generators.<br />

The screens <strong>and</strong> grit chambers are manually operated while at some places mechanically<br />

cleaned screens are also installed. The UASB secti<strong>on</strong> of the plant comprises modular reactors<br />

which typically have capacity varying between 10 to 15 mld. Profiles of two of the STPs<br />

under this category are presented in Appendix V <strong>and</strong> their salient features are described in the<br />

paragraphs that fol<strong>low</strong>. A technology sheet is presented at the end of this secti<strong>on</strong> which<br />

summarises key aspects of the UASB technology in terms of unit requirements for l<strong>and</strong>,<br />

power <strong>and</strong> investment for different capacity ranges.


UASB at Agra<br />

5.65 The UASB plant at Agra is the largest in this category with a capacity to treat 78 mld<br />

of wastewater. The f<strong>low</strong> scheme comprises manual screens <strong>and</strong> grit chambers, six modules of<br />

UASB reactors (13 MLD each), <strong>and</strong> final effluent polishing units. There are no sludge<br />

thickeners <strong>and</strong> the sludge is sent directly to the drying beds.<br />

5.66 C<strong>on</strong>sidering large size of the plant, manual cleaning arrangement especially for the<br />

grit chamber causes difficulties in operati<strong>on</strong> <strong>and</strong> leads to severe exposure for the workers.<br />

Apparently, a series of mechanical <strong>and</strong> manual bar screens are unable to remove thin <strong>and</strong><br />

l<strong>on</strong>g plastic sheets which are causing choking problems in the distributi<strong>on</strong> system installed in<br />

the UASB reactors. In order to minimise this problem, about 2-3 unskilled workers per<br />

reactor have been deployed to c<strong>on</strong>tinuously remove the floating material through the<br />

improvised screens <strong>on</strong> a bamboo pole.


EXHIBIT 5.10 : CASE STUDY AND LIFE CYCLE COST COMPUTATION OF UASB TECHNOLOGY BASED STPs<br />

Assessment parameter<br />

Gurga<strong>on</strong><br />

UASB<br />

Ghazia<br />

bad<br />

UASB<br />

Panipa<br />

t<br />

UASB<br />

Panipat<br />

UASB<br />

Karnal<br />

UASB<br />

YN<br />

UASB<br />

Agra<br />

UASB<br />

Faridb<br />

d<br />

UASB<br />

River acti<strong>on</strong> plan YAP YAP YAP YAP YAP YAP YAP YAP<br />

Capacity mld 30 56 35 10 40 25 78 20<br />

Hydraulic loading % 80 64 80-90<br />

Plant Area ha 9.71 12.70 10.12 3.04 8.10 10.52 20 5.8<br />

Area per mld ha/mld 0.32 0.23 0.29 0.30 0.20 0.28 0.26 0.29 0.14-<br />

0.19<br />

Performance<br />

Effluent BOD mg/l 28-33 50-55 27-30 75-<br />

85%<br />

remov<br />

e<br />

Effluent COD mg/l 112 280 288-<br />

352<br />

336 112-<br />

128<br />

240-<br />

320<br />

Liter.<br />

99-170 74-<br />

78%<br />

remov<br />

e<br />

MOEF<br />

guidelin<br />

es<br />

DO mg/l 0 0 0 0 0 0 0 0 0<br />

Effluent SS mg/l 89-111 25-45<br />

Effluent faecal coliform MPN/10 1E+06 - 1E+07 1.00E+ -<br />

0 ml<br />

05<br />

Biogas generati<strong>on</strong> m 3 /d nav 187.0 nav nav nav nav 1000 280 0.08-0.1 m 3 /kg<br />

0.2


Assessment parameter<br />

Gurga<strong>on</strong><br />

UASB<br />

Ghazia<br />

bad<br />

UASB<br />

Panipa<br />

t<br />

UASB<br />

Panipat<br />

UASB<br />

Karnal<br />

UASB<br />

YN<br />

UASB<br />

Agra<br />

UASB<br />

Faridb<br />

d<br />

UASB<br />

Bio-energy generati<strong>on</strong> kWh/d nav 128 160<br />

145,00<br />

Resource recovery – biogas Rs. pa nav nil 0<br />

Resource recovery – sludge Rs. pa nav 10,000 100,00<br />

0<br />

Resource recovery – effluent Rs. pa nav nil nil<br />

Total resource recovery Rs. pa<br />

10,000 245,00<br />

nav<br />

0<br />

MOEF<br />

Liter. guidelin<br />

es<br />

COD removed<br />

COMPUTATION OF LIFE<br />

CYCLE COST<br />

C<strong>on</strong>tract Value of Plant Civil +<br />

E & M Rs. miln 78.0 128.8 92.0 28.5 107.0 69.0 153.6 64.0<br />

% of Work Civil Works 65% 68% 67% 66% 64% 65% 65% 65%<br />

Rs. miln 50.7 87.6 61.6 18.8 68.5 44.9 99.84 41.6<br />

% of Work oE & M Works 35% 32% 33% 34% 36% 35% 35% 35%<br />

Rs. miln 27.3 41.2 30.4 9.7 38.5 24.2 53.8 22.4<br />

Year of c<strong>on</strong>structi<strong>on</strong> 1998 2001 1998 1998 1998 1998 1998 1999 1998<br />

Whole sale price index<br />

WPI : Year Of c<strong>on</strong>structi<strong>on</strong> 132.8 155.7 132.8 132.8 132.8 132.8 132.8 140.7 132.8


Assessment parameter<br />

Gurga<strong>on</strong><br />

UASB<br />

Ghazia<br />

bad<br />

UASB<br />

Panipa<br />

t<br />

UASB<br />

Panipat<br />

UASB<br />

Karnal<br />

UASB<br />

YN<br />

UASB<br />

Agra<br />

UASB<br />

Faridb<br />

d<br />

UASB<br />

Liter.<br />

MOEF<br />

guidelin<br />

es<br />

WPI : (Dec 2003) 159.7 159.7 159.7 159.7 159.7 159.7 159.7 159.7 159.7<br />

Unit cost of STP<br />

Cost of Plant (as in Dec 2003)<br />

2.3-2.8*<br />

Civil Works Rs. miln 61.0 89.8 74.1 22.6 82.4 53.9 120.1 47.2<br />

E & M Comp<strong>on</strong>ent Rs. miln 32.8 42.3 36.5 11.7 46.3 29.0 64.6 25.4<br />

Total Cost of Plant Rs. miln 93.8 132.1 110.6 34.3 128.7 83.0 184.7 72.6<br />

Unit cost of STP<br />

Rs.<br />

miln/ml<br />

d 3.1 2.4 3.2 3.4 3.2 3.3 2.4 3.6<br />

Operati<strong>on</strong> & Maintainance<br />

Costs<br />

Technology Power<br />

Requirement kWh/d 150 280 175 50 200 125 165 73<br />

N<strong>on</strong> Technology Power<br />

Requirement kWh/d 260 500 300 100 350 240 660 262<br />

Total Daily Power<br />

Requirement kWh/d<br />

kWh/ml<br />

410 780 475 150 550 365 825 335<br />

Unit power requirement d 14 14 14 15 14 15 11 17 nil<br />

Daily Power Cost @ Rs 4.80/<br />

KWhr Rs. 1968 3744 2280 720 2640 1752 3960 1608<br />

Annual Power Costs Rs. miln 0.72 1.37 0.83 0.26 0.96 0.64 1.45 0.59<br />

2.9-<br />

3.7* 2.8-3.4*


Assessment parameter<br />

Gurga<strong>on</strong><br />

UASB<br />

Ghazia<br />

bad<br />

UASB<br />

Panipa<br />

t<br />

UASB<br />

Panipat<br />

UASB<br />

Karnal<br />

UASB<br />

YN<br />

UASB<br />

Agra<br />

UASB<br />

Manpower Cost<br />

Cost/M<br />

M<br />

Manager 18000 1/4 1/4 1/4 1/8 1/4 1/4 2/5 1/4<br />

Chemist / Operating Engineer 8500 2 2 2 2 2 2 2 2<br />

Operators 5000 4 4 4 4 4 4 4 4<br />

Skilled Technicians 6500 4 4 4 4 4 4 4 4<br />

Unskilled Pers<strong>on</strong>nel 3000 12 16 12 8 12 12 24 10<br />

Cost of manpower Rs. miln 1.24 1.39 1.24 1.07 1.24 1.24 1.71 1.17<br />

Faridb<br />

d<br />

UASB<br />

Repairs cost<br />

Civil Works per Annum as %<br />

of Civil Works Cost 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5%<br />

E&M Works as % of E&M<br />

Works Cost 3.0% 3.0% 3.0% 3.0% 3.0% 3.0% 3.0% 3.0%<br />

Civil Works Maintainance Rs. miln 0.25 0.44 0.31 0.09 0.34 0.22 0.50 0.21<br />

E & M Works Maintainance Rs. miln 0.82 1.24 0.91 0.29 1.16 0.73 1.61 0.67<br />

Annual repairs costs Rs. miln 1.07 1.67 1.22 0.39 1.50 0.95 2.11 0.88<br />

Total annual O&M costs Rs. miln<br />

Rs.<br />

3.03 4.43 3.29 1.72 3.70 2.83 5.26 2.64<br />

Unit O&M costs<br />

miln/ml 0.10 0.08 0.09 0.17 0.09 0.11 0.07 0.13 0.2*<br />

Liter.<br />

MOEF<br />

guidelin<br />

es


Assessment parameter<br />

d pa<br />

Gurga<strong>on</strong><br />

UASB<br />

Ghazia<br />

bad<br />

UASB<br />

Panipa<br />

t<br />

UASB<br />

Panipat<br />

UASB<br />

Karnal<br />

UASB<br />

YN<br />

UASB<br />

Agra<br />

UASB<br />

Uniform present worth factor 16.37 16.37 16.37 16.37 16.37 16.37 16.37 16.37<br />

Faridb<br />

d<br />

UASB<br />

Capatalised O&M Cost over<br />

35 Years Rs. miln 180.98 241.56 199.95 74.75 245.92 162.50 344.77 144.87<br />

Capital cost of plant (2003) Rs. miln 93.8 132.1 110.6 34.3 128.7 83.0 184.7 72.6<br />

L<strong>and</strong> Cost @ Rs 5 mill / ha Rs. miln 48.56 63.50 50.59 15.18 40.50 52.61 100.00 29.00<br />

Life cycle cost (excluding<br />

l<strong>and</strong>) (2003) Rs. miln<br />

Rs.<br />

miln/ml<br />

274.77 373.67 310.58 109.02 374.59 245.48 529.48 217.51<br />

Unit life cycle cost<br />

d 9.16 6.67 8.87 10.90 9.36 9.82 6.79 10.88<br />

Liter.<br />

MOEF<br />

guidelin<br />

es


Notes<br />

1. Although effluent BOD values are reported to be be<strong>low</strong> 30 ppm, independent studies indicate them to be between 70-100 ppm<br />

2. Literature values as reported in S.J. Arceivala in 'Wastewater <strong>treatment</strong> for polluti<strong>on</strong> c<strong>on</strong>trol', 1998 <strong>and</strong> values are updated for year 2003.<br />

L<strong>and</strong> requirement does not include area for polishing unit<br />

3. Electrical <strong>and</strong> mechanical comp<strong>on</strong>ent of the plant cost includes duel fuel generator costs<br />

4. C<strong>on</strong>sidering life span of 7 years for electrical <strong>and</strong> mechanical parts, four replacements at 2003 prices are c<strong>on</strong>sidered while calculating the<br />

capitalised O&M costs over 35 years<br />

5. Repairs costs are worked out <strong>on</strong> projected civil <strong>and</strong> mechanical costs for year 2003<br />

6. L<strong>and</strong> costs are not included in the life cycle costs as their rise or fall is not represented by CPI <strong>and</strong> there would be significant variati<strong>on</strong>s<br />

am<strong>on</strong>g different towns <strong>and</strong> over the years<br />

7. Area values for first six columns represent <strong>on</strong>ly the built up area while those for Agra <strong>and</strong> Faridabad represent total acquired area for the<br />

STP<br />

8. Area value given in literature does not include post <strong>treatment</strong> l<strong>and</strong> requirement i.e., for FPU<br />

9. Unit costs under last column were derived from 'Status paper <strong>on</strong> river acti<strong>on</strong> plans' <strong>and</strong> the values are adjusted for year 2003


Performance of the plant<br />

5.67 Current hydraulic loading <strong>on</strong> the STP is 64% of the designed capacity. The<br />

wastewater comprises <strong>sewage</strong> <strong>and</strong> some percentage of industrial effluent from petha (sweet<br />

meat) <strong>and</strong> tannery industries <strong>and</strong> as a result the influent quality parameters are found to be<br />

higher than the designed values. As shown in Exhibit 5.11 the final effluent BOD <strong>and</strong> SS<br />

values do not quite comply with the discharge st<strong>and</strong>ards of 30 <strong>and</strong> 100 mg/l respectively.<br />

Higher outlet BOD can also be attributed to solids overf<strong>low</strong> from the combined UASB-FPU<br />

system which is not uncomm<strong>on</strong> in poorly operated systems.<br />

EXHIBIT 5.11: PERFORMANCE OF UASB PLANT AT AGRA<br />

Raw <strong>sewage</strong> UASB outlet FPU outlet % Removal<br />

1 st set of m<strong>on</strong>itoring (May 13, 2002)<br />

BOD (mg/l) 262 83 55 79<br />

SS (mg/l) 461 145 89 81<br />

2 nd set of m<strong>on</strong>itoring (May 24, 2002)<br />

BOD (mg/l) 264 77 50 70<br />

SS (mg/l) 444 133 111 75<br />

(Source: IIT Roorkee, 2002)<br />

5.68 As the FPU does not provide for re-oxygenati<strong>on</strong> (either mechanically or through algal<br />

growth) aerobic biological acti<strong>on</strong> does not take place. The retenti<strong>on</strong> time of 1 day does not<br />

enable growth of algal cells. Therefore, BOD reducti<strong>on</strong> at this stage is mainly attributed to<br />

removal of solids.<br />

5.69 Corresp<strong>on</strong>ding effluent values for COD, instantaneous oxygen dem<strong>and</strong> <strong>and</strong> dissolved<br />

oxygen are not available which are typically expected to be high for the effluent from an<br />

anaerobic process based STP. The effluent has dark brown colour which gives a poor<br />

aesthetic value. In view of these quality limitati<strong>on</strong>s, the effluent can not be c<strong>on</strong>sidered at par<br />

with that from a typical activated sludge plant or a waste stabilisati<strong>on</strong> p<strong>on</strong>d system.<br />

Resource recovery<br />

5.70 Against the designed quantity of 1700 cum/d of biogas, current generati<strong>on</strong> is of the<br />

order of 1000-1200 cum/d. A duel fuel generator is installed for utilising this biogas.<br />

However, it is run <strong>on</strong>ly during prol<strong>on</strong>ged power cuts <strong>and</strong> during normal course most of the<br />

biogas is flared (Appendix V provides an analysis of Agra DFG system). General lack of<br />

incentive for maximising biogas generati<strong>on</strong> or utilisati<strong>on</strong> is due to fol<strong>low</strong>ing reas<strong>on</strong>s :<br />

a) Unlike aerobic processes, the anaerobic process is not pr<strong>on</strong>e to malfuncti<strong>on</strong>ing<br />

due to stoppage of f<strong>low</strong> or energy input<br />

b) Minimum electricity charges corresp<strong>on</strong>ding to the installed load have to be<br />

paid any way


c) Limited budget for diesel purchase<br />

d) Higher cost of captive generati<strong>on</strong> from a mix of diesel <strong>and</strong> biogas compared to<br />

the grid supplied energy<br />

e) Inability <strong>and</strong> restricti<strong>on</strong> <strong>on</strong> transmissi<strong>on</strong> of excess electricity if any, to third<br />

parties<br />

In view of this the generators are grossly underutilised.<br />

5.71 Sludge generati<strong>on</strong> is estimated to be about 420 cum/d which is equivalent to about 8.4<br />

cum/MLD of treated <strong>sewage</strong>. As there is no thickener, the dilute sludge is sent directly to the<br />

sludge drying beds. At times during winter <strong>and</strong> m<strong>on</strong>so<strong>on</strong> seas<strong>on</strong>s, storage capacity of the<br />

drying beds is found to be inadequate. As there is no off take of dried sludge for agricultural<br />

applicati<strong>on</strong>, almost 2500 cum of dried sludge is accumulating <strong>on</strong> the sides of the drying beds<br />

since commissi<strong>on</strong>ing of the plant in 2001. Unless an appropriate system is put in place,<br />

disposal of sludge would become a critical problem.<br />

5.72 In additi<strong>on</strong>, there is large quantity of sludge accumulated in FPUs. Out of a total p<strong>on</strong>d<br />

depth of 1.55 m sludge is occupying 0.4 m which is the designed storage depth. However,<br />

this has not been removed since commissi<strong>on</strong>ing apparently due to paucity of funds. As a<br />

result solids removal efficiency of these polishing units is likely to decline <strong>and</strong> solids<br />

overf<strong>low</strong> may be taking place.<br />

UASB at Faridabad<br />

5.73 There are three UASB based STPs at Faridabad, out of which the 20 mld plant has<br />

been covered under the current <str<strong>on</strong>g>study</str<strong>on</strong>g>. The f<strong>low</strong> scheme, sludge management <strong>and</strong> biogas<br />

utilisati<strong>on</strong> arrangement at this plant are similar to those found at Agra. There are two reactor<br />

modules of 10 MLD capacities each. An innovative feature observed at this plant in resp<strong>on</strong>se<br />

to the negative DO balance in the effluent is c<strong>on</strong>structi<strong>on</strong> of f<strong>low</strong> breakers in the outlet<br />

channel to create turbulence <strong>and</strong> thereby provide possibility for aerati<strong>on</strong>.<br />

Performance of the plant<br />

5.74 Under almost 80-90% capacity utilisati<strong>on</strong>, the l<strong>on</strong>g term performance of the STP is<br />

shown in Exhibit 5.12. Average effluent BOD <strong>and</strong> SS are found to be rather <strong>low</strong> <strong>and</strong> quite<br />

close to 30 mg/l representing average removal efficiencies of 85 %. If this set of data is<br />

representative, the performance of the STP could be c<strong>on</strong>sidered excepti<strong>on</strong>al. However, in<br />

practice UASB based STPs are not known to deliver such high degree of removal efficiency.


EXHIBIT 5.12: PERFORMANCE OF UASB PLANT AT FARIDABAD<br />

M<strong>on</strong>th Raw <strong>sewage</strong> UASB Outlet FPU Outlet (mg/l) % Removal<br />

(mg/l)<br />

(mg/l)<br />

BOD SS BOD SS BOD SS BOD SS<br />

Jan 03 184 268 74 85 30 44 84 84<br />

Feb 03 183 220 74 83 30 38 84 83<br />

March<br />

03<br />

183 207 76 77 29 45 84 78<br />

April 03 190 202 72 73 28 32 85 84<br />

May 03 184 216 57 59 27 29 85 87<br />

June 03 194 215 62 64 29 26 85 88<br />

July 03 180 212 59 64 28 25 84 88<br />

Aug 03 185 242 73 67 29 31 84 87<br />

Sept 03 197 289 74 75 30 34 85 88<br />

Oct 03 196 304 70 89 29 32 85 89<br />

Average 187.6 237.5 69.1 73.6 28.9 33.6 85 86<br />

Std. dev. 6.1 36.7 7.0 10.1 1.0 6.9 0.6 3.4<br />

(Source: M<strong>on</strong>itoring record of PHED, Faridabad)<br />

5.75 It is seen that while there is good deal of scatter in the raw effluent data, the treated<br />

effluent data appears to have high c<strong>on</strong>sistency with the FPU effluent BOD values having a<br />

st<strong>and</strong>ard deviati<strong>on</strong> of <strong>on</strong>ly 1. This level of c<strong>on</strong>sistency in the time series appears less probable.<br />

Moreover, it is understood that typically performance of anaerobic processes is adversely<br />

affected during winter c<strong>on</strong>diti<strong>on</strong>s. However, this aspect is not reflected by the FPU effluent<br />

BOD time series. The effluent has dark brown colour <strong>and</strong> offer poor aesthetic value.<br />

Key decisi<strong>on</strong> parameters of UASB <strong>plants</strong><br />

5.76 The key operati<strong>on</strong> <strong>and</strong> investment parameters for selected UASB <strong>plants</strong> are<br />

summarised in Exhibit 5.13 be<strong>low</strong>. The unit l<strong>and</strong> requirement is found to be between 0.2-0.3<br />

ha/mld including that for the FPU of 1 day detenti<strong>on</strong>. The unit O&M costs are found to be in<br />

the range of Rs. 0.07-0.17 milli<strong>on</strong>/mld/annum <strong>and</strong> the capital costs are in the range of Rs. 2.4<br />

to 3.6 milli<strong>on</strong>/mld. For the largest capacity plant at Agra, the unit life cycle cost (35 years) is<br />

comparatively <strong>on</strong> the <strong>low</strong>er side at Rs. 6.79 milli<strong>on</strong>/mld, while for smaller <strong>plants</strong> at Faridabad<br />

<strong>and</strong> Panipat they are close to Rs. 11 milli<strong>on</strong>/mld. Average life cycle costs of UASB <strong>plants</strong> are<br />

<strong>low</strong>er than those of the ASP <strong>plants</strong>, however, if additi<strong>on</strong>al polishing <strong>treatment</strong> or larger FPU<br />

retenti<strong>on</strong> time is c<strong>on</strong>sidered to maintain parity in final effluent quality, the difference will<br />

narrow down.


EXHIBIT 5.13: KEY DECISION PARAMETERS OF UASB BASED STPs<br />

Unit requirements<br />

Capacity L<strong>and</strong> Energy O&M costs Capital costs Life cycle<br />

c<strong>on</strong>sumpti<strong>on</strong> (2003) (2003) costs (2003)<br />

STP locati<strong>on</strong> mld ha/mld kWh/mld Rs. Rs. Rs.<br />

milli<strong>on</strong>/mld milli<strong>on</strong>/mld milli<strong>on</strong>/mld<br />

Panipat 10 0.30 15 0.17 3.4 10.90<br />

Faridabad 20 0.29 17 0.13 3.6 10.88<br />

Yamunanagar 25 0.28 15 0.11 3.3 9.82<br />

Gurga<strong>on</strong> 30 0.32 14 0.10 3.1 9.16<br />

Panipat 35 0.29 14 0.09 3.2 8.87<br />

Karnal 40 0.20 14 0.09 3.2 9.36<br />

Gaziabad 56 0.23 14 0.08 2.4 6.67<br />

Agra 78 0.26 11 0.07 2.4 6.79<br />

Literature 1 0.14-0.19# Nil - 2.9-3.7* -<br />

MOEF 2 0.2 - 0.2 2.8-3.4* -<br />

1. Source: Arceivala, 1998<br />

2. Source: MOEF, 1998<br />

3. Capital <strong>and</strong> life cycle costs are excluding l<strong>and</strong> costs.<br />

4. Cost in the last two rows has been adjusted for year 2003 based <strong>on</strong> the WPI indices.<br />

5. # Excluding post <strong>treatment</strong> requirement<br />

Suitability of UASB technology<br />

5.77 The anaerobic processes, in general, <strong>and</strong> the Up-f<strong>low</strong> Anaerobic Sludge Blanket<br />

(UASB) process in particular, have proved to be very attractive <strong>and</strong> successful pre<strong>treatment</strong><br />

opti<strong>on</strong>s for some high strength industrial wastewaters world over. Lettinga <strong>and</strong> coworkers<br />

carried out research to extend the applicati<strong>on</strong> of UASB process for the <strong>treatment</strong> of domestic<br />

wastewater. C<strong>on</strong>sequent to this research in The Netherl<strong>and</strong>s, an experimental 5 MLD pilot<br />

plant was commissi<strong>on</strong>ed under Indo-Dutch Assistance programme to assess the potential of<br />

UASB process for the <strong>treatment</strong> of domestic wastewater under the Indian c<strong>on</strong>diti<strong>on</strong>s. It was<br />

argued that such a process will be advantageous due to (i) <strong>low</strong> energy requirement, (ii) less<br />

operati<strong>on</strong> <strong>and</strong> maintenance cost, (iii) less sludge producti<strong>on</strong>, <strong>and</strong> (iv) potential for resource<br />

recovery through generati<strong>on</strong> of electricity from biogas <strong>and</strong> utilizati<strong>on</strong> of sludge cakes for<br />

agricultural purposes.<br />

5.78 Based <strong>on</strong> the initial results from the pilot plant studies, speculati<strong>on</strong>s were made that<br />

UASB is a good alternative to activated sludge process which otherwise c<strong>on</strong>sumes high<br />

energy to destroy waste organics <strong>and</strong>; stabilizati<strong>on</strong> p<strong>on</strong>ds that require large l<strong>and</strong> which may<br />

be very expensive. Subsequently, wide scale applicati<strong>on</strong>s of UASB process were advocated<br />

under GAP <strong>and</strong> YAP. As a result <strong>on</strong>e full scale 14 MLD plant was built under GAP <strong>and</strong><br />

sixteen full scale <strong>plants</strong> of varying capacities were built under YAP. By now, l<strong>on</strong>g term


performance data <strong>on</strong> the 5 MLD pilot plant <strong>and</strong> several full scale <strong>plants</strong> based <strong>on</strong> this<br />

technology are available. In retrospect fol<strong>low</strong>ing may be stated regarding the status of<br />

applying UASB process for domestic wastewater <strong>treatment</strong> in India:<br />

UASB process with prior screening <strong>and</strong> degritting but without any primary settling has<br />

been able to bring down BOD of the domestic wastewater to 70 – 100 mg/l.<br />

The sludge produced from the UASB reactor is much less compared to the activated<br />

sludge process <strong>and</strong> easily dewatered within 7-10 d.<br />

Sufficient awareness exists about the UASB process, <strong>and</strong> it is possible to design, build<br />

<strong>and</strong> operate UASB based <strong>plants</strong> indigenously.<br />

Effluent from UASB reactor requires post <strong>treatment</strong>. The widely used post <strong>treatment</strong> is a<br />

Final Polishing P<strong>on</strong>d (FPU) with 1 d hydraulic retenti<strong>on</strong> time.<br />

The average hydraulic retenti<strong>on</strong> time through the plant is 32 h at an average depth of 2-<br />

2.2 m.<br />

The l<strong>and</strong> requirement for UASB <strong>plants</strong> is slightly less or comparable to the ASP based<br />

<strong>plants</strong>.<br />

The annual operati<strong>on</strong> <strong>and</strong> maintenance cost of the plant is approximately 30 % of the ASP<br />

based <strong>plants</strong>.<br />

The routine operati<strong>on</strong> of the plant is simple. However, the c<strong>on</strong>trol of sludge wash out<br />

from UASB reactor is difficult <strong>and</strong> sludge withdrawal from the reactor requires skilled<br />

operati<strong>on</strong>s. In the absence of c<strong>on</strong>trolled sludge withdrawal, the plant performance is<br />

highly unstable <strong>and</strong> c<strong>on</strong>siderable variati<strong>on</strong> in effluent quality occurs.<br />

Some plant performance data suggest that BOD of the FPU effluent can be be<strong>low</strong> 30 mg/l,<br />

the effluent discharge st<strong>and</strong>ard for BOD for disposal into inl<strong>and</strong> waters. However, most<br />

other studies <strong>and</strong> plant performance data including that of 5 mld pilot plant reveal that<br />

effluent BOD from FPU <strong>on</strong> an average lies in the range 70-100 mg/l which violates the<br />

effluent discharge st<strong>and</strong>ards for disposal into inl<strong>and</strong> water bodies.<br />

In most <strong>plants</strong> the actual biogas producti<strong>on</strong> is much less than that is assumed at the design<br />

stage <strong>and</strong> power generati<strong>on</strong> does not seem to be feasible.<br />

In general, the corrosi<strong>on</strong> of the materials in <strong>and</strong> around the UASB based <strong>plants</strong> is higher<br />

compared to other STPs.<br />

Performance of the UASB based <strong>plants</strong> is, in general, adversely affected by mixing<br />

industrial effluents that c<strong>on</strong>tains some toxic materials or high levels of sulfate.<br />

As of now, n<strong>on</strong>e of the <strong>plants</strong> have been able to c<strong>on</strong>tribute in any significant fracti<strong>on</strong> the<br />

cost of operati<strong>on</strong> <strong>and</strong> maintenance either through sale of sludge or power generati<strong>on</strong> or<br />

levy <strong>on</strong> use of treated effluents for irrigati<strong>on</strong>.<br />

The removal of total <strong>and</strong> fecal coliforms is to the tune of 2-3 logs in UASB based <strong>plants</strong><br />

with FPU, <strong>and</strong> is in general less than STPs based <strong>on</strong> technologies that maintain aerobic<br />

envir<strong>on</strong>ments in the main biological units.<br />

The effluent from UASB based <strong>plants</strong> is anoxic, <strong>and</strong> in many instances has exhibited<br />

significant high initial/instantaneous oxygen dem<strong>and</strong> creating adverse impact <strong>on</strong> the<br />

receiving bodies.


The role of FPU as post <strong>treatment</strong> to UASB reactor effluent is not yet clear except that it<br />

may help in settling of solids that are washed out from the reactor. Prima facie, 1 day<br />

detenti<strong>on</strong> time is inadequate for DO improvement as it does not al<strong>low</strong> any aquatic plant<br />

(e.g., algae) growth.<br />

As of now no viable opti<strong>on</strong> for post <strong>treatment</strong> of UASB effluent that will yield effluent<br />

quality comparable to proven technologies viz., ASP or its modificati<strong>on</strong>s, trickling filters,<br />

stabilizati<strong>on</strong> p<strong>on</strong>ds, duckweed p<strong>on</strong>ds, etc., has been developed.<br />

The opti<strong>on</strong>s for post <strong>treatment</strong> proposed by various researchers are (a) facultative aerated<br />

lago<strong>on</strong> with 3 days detenti<strong>on</strong> (b) a combinati<strong>on</strong> of duckweed p<strong>on</strong>ds <strong>and</strong> WSP (c) a<br />

combinati<strong>on</strong> of facultative p<strong>on</strong>d <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>d of at least 3 days detenti<strong>on</strong> each.<br />

However, the bigger questi<strong>on</strong> is if <strong>on</strong>e needs such elaborate <strong>treatment</strong> after UASB then<br />

why select it at the first place. Instead select other technology which gives good quality<br />

effluent <strong>on</strong> its own without any need for polishing at comparatively <strong>low</strong>er O&M cost.<br />

Aesthetically the appearance of UASB plant effluent is inferior to the effluents from<br />

<strong>plants</strong> based <strong>on</strong> aerobic processes.<br />

Not much informati<strong>on</strong> is available regarding the nutrient removal by the UASB based<br />

<strong>plants</strong>. However, indirectly it can be inferred that the nutrient removal would be less due<br />

to less sludge producti<strong>on</strong>. Lower nutrient (nitrogen <strong>and</strong> phosphorous) removal may<br />

adversely affect the utilizati<strong>on</strong> of UASB plant effluents for aquaculture or the advantage<br />

of <strong>low</strong> l<strong>and</strong> requirement may be lost.<br />

BOX 5.4 : TECHNOLOGY SHEET - UPFLOW ANAEROBIC SLUDGE BLANKET<br />

A deep vertical reactor with arrangement for gas-liquid-solid separati<strong>on</strong> at the top in which<br />

screened <strong>and</strong> degritted wastewater is al<strong>low</strong>ed to f<strong>low</strong> upward through a bed/blanket of<br />

granular <strong>and</strong> flocculent mass c<strong>on</strong>taining c<strong>on</strong>sortia of anaerobic microbes that includes acid<br />

forming <strong>and</strong> methanogenic bacteria resp<strong>on</strong>sible for gasifying carb<strong>on</strong>aceous organic matter.<br />

Schematics<br />

Biogas<br />

Key features<br />

Hydraulic<br />

Seal<br />

Influent<br />

Effluent<br />

Settling<br />

Deflector<br />

Anaerobic Sludge Blanket<br />

Phase<br />

Separator<br />

Element


- An improvisati<strong>on</strong> of the septic tank c<strong>on</strong>cept<br />

- Arrangement for distributi<strong>on</strong> of the wastewater at or just above the floor of the reactor<br />

- Thorough c<strong>on</strong>tact of wastewater organics with sludge bed/blanket<br />

- Elaborate arrangement for gas-solid <strong>and</strong> solid-liquid separati<strong>on</strong> <strong>and</strong> collecti<strong>on</strong> of biogas<br />

through gas domes<br />

- Settling z<strong>on</strong>e <strong>and</strong> arrangement for return of settled sludge back into the biologically<br />

active z<strong>on</strong>e<br />

- Collecti<strong>on</strong> of treated wastewater from the top of the reactor<br />

- No mechanical comp<strong>on</strong>ents or external energy requirements in the reactor, thereby<br />

process not vulnerable to power cuts<br />

- Low hydraulic retenti<strong>on</strong> time <strong>and</strong> hence smaller reactor size<br />

- No primary <strong>treatment</strong>; suspended solids in the wastewater serve as carrier material for<br />

microbial attachment<br />

- No external carrier material required for immobilizati<strong>on</strong> of microbes<br />

- Recovery of gas with high calorific value<br />

- Low sludge producti<strong>on</strong><br />

- Sludge with good dewatering characteristics<br />

- Relatively simple routine operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Biological activity can be restarted without any external seeding or special care after<br />

interrupted operati<strong>on</strong>s<br />

Performance<br />

UASB reactor can bring down the BOD of the domestic wastewater to 70-100 mg/l. In some<br />

<str<strong>on</strong>g>case</str<strong>on</strong>g>s effluent BOD as <strong>low</strong> as 30 mg/l has been reported. Most of the time suspended solids<br />

removal is good <strong>and</strong> can be as <strong>low</strong> as 50-100 mg/l. However, sludge washout from the reactor<br />

invariably occurs causing unstable performance, which leads to very high BOD <strong>and</strong> total<br />

suspended solids in the effluent. Str<strong>on</strong>gly anoxic effluent does not enable its direct<br />

applicati<strong>on</strong> for aquaculture or irrigati<strong>on</strong>.<br />

Specific requirements<br />

- Use of anticorrosive materials/paints <strong>on</strong> exposed surfaces<br />

- Frequent cleaning/desludging of distributi<strong>on</strong>/divisi<strong>on</strong> boxes <strong>and</strong> influent pipes<br />

- Skilled supervisi<strong>on</strong> during start-up <strong>and</strong> for c<strong>on</strong>trol of biomass levels within the reactor<br />

- Post <strong>treatment</strong> of the UASB effluent is invariably required<br />

- C<strong>on</strong>trol of toxic materials <strong>and</strong> sulfates in the wastewater<br />

L<strong>and</strong> requirement<br />

Capacity Q (mld) Q ≤ 20 20 < Q ≤ 40 40 < Q ≤ 80 80 < Q Literature*<br />

L<strong>and</strong> (ha/mld) 0.3 0.3 0.25 nav 0.11 – 0.17<br />

(* : Arceivala, 1998) : Excluding the post <strong>treatment</strong> requirement


Energy requirement<br />

Technology energy requirements are essentially for operati<strong>on</strong> of screen <strong>and</strong> grit chamber,<br />

sludge pump, <strong>and</strong> filtrate pump. N<strong>on</strong>-technology requirements corresp<strong>on</strong>d to office, lab, well,<br />

staff quarters. Typically the latter is more than the former. Combined energy c<strong>on</strong>sumpti<strong>on</strong><br />

under different capacity ranges is as fol<strong>low</strong>s:<br />

Capacity Q (mld) Q ≤ 20 20 < Q ≤ 40 40 < Q ≤ 80 80 < Q Literature*<br />

Energy (kWh/mld) 17 14 11-14 nav Nil<br />

(* : Arceivala, 1998)<br />

Opti<strong>on</strong>s<br />

- Exclusi<strong>on</strong> of elaborate arrangements for gas collecti<strong>on</strong>, storage <strong>and</strong> utilizati<strong>on</strong> could<br />

enable further cost reducti<strong>on</strong><br />

- Gravity sludge thickeners could enable reduced l<strong>and</strong> requirements for drying beds<br />

- Roughing filter as sec<strong>on</strong>dary step could enable solids removal as well as aerati<strong>on</strong><br />

- Sec<strong>on</strong>dary settling tank instead of FPU could enable improved solids removal <strong>and</strong> reduce<br />

l<strong>and</strong> requirement by excluding FPUs<br />

- Facultative aerated lago<strong>on</strong> with 3 days detenti<strong>on</strong> instead of a shal<strong>low</strong> FPU with 1 day<br />

would enable removal of both solids <strong>and</strong> anaerobicity <strong>and</strong> make the effluent at par with<br />

aerobic processes<br />

- A combinati<strong>on</strong> of duckweed p<strong>on</strong>ds <strong>and</strong> WSP<br />

- A combinati<strong>on</strong> of facultative p<strong>on</strong>d <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>d of at least 3 days detenti<strong>on</strong> each<br />

Do’s <strong>and</strong> d<strong>on</strong>’ts<br />

- Prevent mixing of industrial effluents with toxic elements <strong>and</strong> sulfates/sulfides<br />

- Carefully m<strong>on</strong>itor the reactor sludge levels <strong>and</strong> sludge withdrawal<br />

- Regular painting/coating of corrosi<strong>on</strong> susceptible materials/exposed surfaces<br />

Capital cost<br />

As <strong>on</strong> end of year 2003, the capital cost is found to be in the range of Rs 2.4 – 3.5 milli<strong>on</strong> per<br />

mld. Approximately 65 % cost is of civil works <strong>and</strong> remaining 35 % is for electrical <strong>and</strong><br />

mechanical works. Unit capital costs excluding l<strong>and</strong> costs for different capacity ranges are as<br />

fol<strong>low</strong>s :<br />

Capacity Q (mld) Q ≤ 20 20 < Q ≤ 40 40 < Q ≤ 80 80 < Q Literature*<br />

Cost (Rs. milli<strong>on</strong>/mld) 3.5 3.2 2.4 nav 2.9 – 3.7<br />

(*: Arceivala, 1998. Values for 1995-96 have been updated by 31% based <strong>on</strong> WPI values for year 1995-96 <strong>and</strong> 2002-<br />

03(estimated))<br />

Note : All costs corresp<strong>on</strong>d to year 2003<br />

Average capital cost of the <strong>plants</strong> can be brought down if the elaborate system for gas<br />

collecti<strong>on</strong> <strong>and</strong> bio-energy generati<strong>on</strong> is avoided. This c<strong>on</strong>clusi<strong>on</strong> stems from the fact that<br />

currently almost entire quantity of biogas is collected typically to be flared off <strong>and</strong> the duel<br />

fuel generators are not run for more than 1-3 hours/d. C<strong>on</strong>sidering higher cost of operati<strong>on</strong> of<br />

duel fuel engines, <strong>low</strong>er dependence of plant <strong>on</strong> power <strong>and</strong> n<strong>on</strong>-vulnerability of the process<br />

to power cuts, there is no incentive for the operating agency to exploit the energy value of the<br />

biogas.


Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Regular but c<strong>on</strong>trolled withdrawal of sludge<br />

- Cleaning/desludging of divisi<strong>on</strong> boxes <strong>and</strong> influent pipes<br />

- Removal of scum <strong>and</strong> floating material from the settling z<strong>on</strong>e<br />

O & M costs<br />

The O & M costs based <strong>on</strong> the data collected from various <strong>plants</strong> varies in the range of Rs.<br />

0.1 – 0.17 lacs/annum. However, in general the present maintenance <strong>and</strong> operati<strong>on</strong> practice is<br />

poor <strong>and</strong> needs significant improvements. Across various capacities the unit O&M costs are<br />

as fol<strong>low</strong>s :<br />

Capacity Q (mld) Q ≤ 20 20 < Q ≤ 40 40 < Q ≤ 80 80 < Q<br />

O&M Cost<br />

(Rs. Milli<strong>on</strong>/mld/annum)<br />

0.15 0.09 0.07 nav<br />

Note : cost values corresp<strong>on</strong>d to year 2003<br />

Life cycle costs<br />

Life cycle costs excluding l<strong>and</strong> costs <strong>and</strong> c<strong>on</strong>sidering a life span of 35 years for the civil<br />

comp<strong>on</strong>ent <strong>and</strong> 7 years for the E&M comp<strong>on</strong>ent under different capacity ranges are given<br />

be<strong>low</strong>:<br />

Capacity Q (mld) Q ≤ 20 20 < Q ≤ 40 40 < Q ≤ 80 80 < Q<br />

Cost (Rs. milli<strong>on</strong>/mld) 10.9 9.3 6.7 Nav<br />

Note : cost values corresp<strong>on</strong>d to year 2003<br />

Advantages<br />

- Minimal primary <strong>treatment</strong> of wastewater i.e. <strong>on</strong>ly screening <strong>and</strong> degritting is required<br />

- Sludge h<strong>and</strong>ling is minimized<br />

- Power supply interrupti<strong>on</strong>s have minimal effect <strong>on</strong> plant performance<br />

- Can absorb hydraulic <strong>and</strong> organic shock loading<br />

Disadvantages<br />

- In general can not meet the desired effluent discharge st<strong>and</strong>ard unless proper post<br />

<strong>treatment</strong> is adopted, which may make the <strong>treatment</strong> scheme energy intensive or may<br />

require large l<strong>and</strong><br />

- Effluent is anoxic <strong>and</strong> invariably exerts substantial initial/instantaneous oxygen dem<strong>and</strong><br />

which may have adverse impact <strong>on</strong> receiving inl<strong>and</strong> water bodies or when used for<br />

irrigati<strong>on</strong><br />

- Stability in performance is minimal unless sludge wash out is prevented<br />

- Faecal <strong>and</strong> Total coliform removal is poor<br />

- Nitrogen removal in reactor is minimum <strong>and</strong> hence subsequent utilizati<strong>on</strong> of effluents for<br />

aquaculture may require large l<strong>and</strong> area or may not be acceptable<br />

- Significantly reduced biogas generati<strong>on</strong> <strong>and</strong> thereby <strong>low</strong>er performance in winter seas<strong>on</strong><br />

- Aesthetically the effluent has poor acceptability<br />

- FPU with <strong>on</strong>e day detenti<strong>on</strong> time is inadequate in polishing except for sludge settlement<br />

- The atmosphere may be generally corrosive due to presence of hydrogen sulphide <strong>and</strong><br />

amm<strong>on</strong>ia in the air<br />

- Exploitati<strong>on</strong> of bio-energy through current practice of duel fuel engines is unsustainable


Applicability<br />

The suitability of this technology as an opti<strong>on</strong> for <strong>on</strong>ly partial removal of carb<strong>on</strong>aceous BOD<br />

is doubtful <strong>and</strong> it may not be sustainable keeping l<strong>on</strong>g term objectives of river cleaning<br />

projects <strong>and</strong> minimizing the overall adverse impacts of discharge of wastewaters.<br />

ADVANCED TECHNOLOGY OPTIONS<br />

5.79 This secti<strong>on</strong> c<strong>on</strong>tains an assessment of the selected STPs which have been installed as<br />

pilots or <strong>on</strong> experimental basis adopting some of the advanced technologies. These are<br />

namely:<br />

- BIOFOR technology based STP at Dr. Sen Nursing Home Nalla in Delhi<br />

- Two stage ASP BIOFOR-F technology based STP at Rithala in Delhi<br />

- Fluidized aerated bed (FAB) technology based STP at Molarb<strong>and</strong> in Delhi<br />

- FAB technology based STP at Lucknow<br />

- Submerged aerated fixed film (SAFF) technology based STP at Holambi in Delhi<br />

5.80 All these advanced technology based <strong>plants</strong> adopt aerobic processes with a fairly high<br />

degree of mechanical <strong>and</strong> electrical comp<strong>on</strong>ents, multistage <strong>treatment</strong> including physicochemical<br />

steps, complex reactor <strong>and</strong>/or media arrangement <strong>and</strong> have several other innovative<br />

features for accelerated removal of suspended solids, sludge thickening, disinfecti<strong>on</strong> etc.<br />

These <strong>plants</strong> are designed to deliver effluent with final BOD of under 10 mg/l <strong>and</strong> SS under<br />

20 mg/l with a high degree of c<strong>on</strong>sistency. Various features of each of the above <strong>plants</strong> are<br />

briefly discussed in the secti<strong>on</strong>s that fol<strong>low</strong>.<br />

BIOFOR TECHNOLOGY<br />

5.81 Two STPs each of 10 mld based <strong>on</strong> BIOFOR technology (Biological filtrati<strong>on</strong> <strong>and</strong><br />

oxygenated reactor) were installed <strong>on</strong> pilot basis at Dr. Sen Nursing Home Nalla <strong>and</strong> Delhi<br />

Gate Nalla in Delhi. The objective of setting up these STPs was to assess suitability of<br />

BIOFOR system, which is a patented technology, for very high end performance where l<strong>and</strong><br />

availability is a c<strong>on</strong>straint <strong>and</strong> where the site is located in a prime <strong>and</strong> sensitive area. Under<br />

these c<strong>on</strong>straints, the systems were required to be compact as well as free from any odour<br />

nuisance.<br />

5.82 Moreover, it is understood that at the planning stage recycling of the treated effluent<br />

was envisaged for industrial applicati<strong>on</strong> <strong>and</strong> therefore it was all the more important that the<br />

plant could c<strong>on</strong>sistently produce effluent of high quality. Subsequent to the commissi<strong>on</strong>ing of<br />

the <strong>plants</strong>, <strong>and</strong> due to unique circumstances, an agreement was reached between the <strong>sewage</strong><br />

<strong>treatment</strong> authority <strong>and</strong> a power utility (thermal power plant) located adjacent to the STP for<br />

sale of effluent. As a result of this agreement, the treated effluent is being used as cooling<br />

water in the power plant <strong>and</strong> in exchange the STPs are getting free electricity. In view of the<br />

crucial role of these STPs for the power utility, of late the latter has agreed to take over their<br />

O&M resp<strong>on</strong>sibility as well.


5.83 A profile of the STP installed near Dr. Sen Nursing Home Nalla is presented in<br />

Appendix VI <strong>and</strong> its salient features are described be<strong>low</strong>. Life cycle cost analysis of this as<br />

well as four other STPs under the advanced technology category is presented in Exhibit 5.14.


EXHIBIT 5.14 : CASE STUDY AND LIFE CYCLE COST COMPUTATION OF ADVANCED<br />

TECHNOLOGY BASED STPs<br />

Assessment parameter<br />

BIOFOR,<br />

DSNH, Delhi<br />

Two stage<br />

ASP<br />

BIOFOR-F,<br />

Rithala Delhi<br />

FAB<br />

Molarb<strong>and</strong>,<br />

Delhi<br />

FAB,<br />

Lucknow<br />

SAFF<br />

Holambi,<br />

Delhi<br />

River acti<strong>on</strong> plan<br />

YAP GoNCTD YAP Gomti<br />

Acti<strong>on</strong> Plan<br />

YAP<br />

Process type<br />

Physico- Two stage Extended Extended Two stage<br />

chemcial; <strong>and</strong> biological aerati<strong>on</strong> in aerati<strong>on</strong> in filtrati<strong>on</strong><br />

biological oxidati<strong>on</strong> two stage two stage through<br />

<strong>treatment</strong> in (ASP fluidized fluidized submerged<br />

two stage +BIOFOR F) bed of bed of plastic<br />

aerated<br />

plastic plastic media with<br />

submerged<br />

filter<br />

media media aerati<strong>on</strong><br />

Capacity mld 10 182 3 42 2<br />

Hydraulic loading % 100 88 10 100 50-60<br />

Plant Area ha 0.40 13.8 0.18 1.2 0.098<br />

Area per mld ha/mld 0.04 0.08 0.06 0.03 0.05<br />

Performance<br />

Effluent BOD mg/l


Assessment parameter<br />

BIOFOR,<br />

DSNH, Delhi<br />

Two stage<br />

ASP<br />

BIOFOR-F,<br />

Rithala Delhi<br />

FAB<br />

Molarb<strong>and</strong>,<br />

Delhi<br />

FAB,<br />

Lucknow<br />

SAFF<br />

Holambi,<br />

Delhi<br />

Effluent faecal coliform MPN/100 ml 1.0E+06 nav 1.0E+05 1.0E+05 750<br />

Sludge digesti<strong>on</strong> Not included<br />

Not required Not<br />

Included Not required<br />

required<br />

Biogas generati<strong>on</strong> m 3 /d na 14,000 na Na na<br />

Bio-energy generati<strong>on</strong> kWh/d na 31,000 na Na na<br />

Resource recovery - biogas Rs. pa na 56,575,000 na Na na<br />

Resource recovery - sludge Rs. pa nil nil nil Nil nil<br />

Resource recovery - effluent Rs. pa 4,015,000 nil nil Nil nil<br />

Total resource recovery Rs. pa 4,015,000 56,575,000 nil Nil nil<br />

COMPUTATION OF LIFE CYCLE<br />

COST<br />

C<strong>on</strong>tract Value of Plant Civil + E & M Rs. milli<strong>on</strong> 53.9 914.7 13.8 126.6 14.0<br />

% of Work Civil Works 58% 25% 33% 40% 40%<br />

Rs. milli<strong>on</strong> 31.3 228.7 4.6 50.6 5.6<br />

% of Work E & M Works 42% 75% 67% 60% 60%<br />

Rs. milli<strong>on</strong> 22.6 686.0 9.2 76.0 8.4<br />

Year of c<strong>on</strong>structi<strong>on</strong> 1998 2001 2003 2002 2003<br />

Whole sale price index<br />

WPI : Year Of c<strong>on</strong>structi<strong>on</strong> 132.8 155.7 159.7 161.3 159.7<br />

WPI : (Dec 2003 estimated) 159.7 159.7 159.7 159.7 159.7<br />

Cost of Plant (as in Dec 2003)


Assessment parameter<br />

BIOFOR,<br />

DSNH, Delhi<br />

Two stage<br />

ASP<br />

BIOFOR-F,<br />

Rithala Delhi<br />

FAB<br />

Molarb<strong>and</strong>,<br />

Delhi<br />

FAB,<br />

Lucknow<br />

Civil Works Rs. milli<strong>on</strong> 37.6 234.5 4.6 50.1 5.6<br />

E & M Comp<strong>on</strong>ent Rs. milli<strong>on</strong> 27.2 703.6 9.2 75.2 8.4<br />

Total Cost of Plant Rs. milli<strong>on</strong><br />

Rs.<br />

64.8 938.2 13.8 125.3 14.0<br />

Unit cost of STP<br />

milli<strong>on</strong>/mld 6.5 5.2 4.6 3.0 7.0<br />

SAFF<br />

Holambi,<br />

Delhi<br />

Operati<strong>on</strong> & Maintainance Costs<br />

Technology Power Requirement kWh/d 32,000<br />

N<strong>on</strong> Technology Power Requirement kWh/d 700<br />

Total Daily Power Requirement kWh/d 2,200 32,700 400 4150 780<br />

Unit power requirement kWh/mld 220 180 133 99 390<br />

O&M Charges for cogenerati<strong>on</strong><br />

system Rs. milli<strong>on</strong> - 2.4 - - -<br />

Daily Power Cost @ Rs 4.80/ KWhr Rs. 10,560 3,360 1,920 19,920 3,744<br />

Annual Power Costs Rs. milli<strong>on</strong> 3.85 3.63 0.70 7.27 1.37<br />

Chemicals Costs<br />

Alum kg/d 150 0 90 0 0<br />

Polyelectrolyte kg/d 10 3 0 0.25<br />

Chlorine kg/d - 0 15 126 8<br />

Caustic soda kg/d - 200 - - -<br />

Alum @ Rs 4.30 / Kg Rs. milli<strong>on</strong> 0.24 - 0.14 0.00 0<br />

Ployelectrolyte @ Rs 280 /kg Rs. milli<strong>on</strong> 1.02 0.2 0.31 0.00 0.03


Assessment parameter<br />

BIOFOR,<br />

DSNH, Delhi<br />

Two stage<br />

ASP<br />

BIOFOR-F,<br />

Rithala Delhi<br />

FAB<br />

Molarb<strong>and</strong>,<br />

Delhi<br />

FAB,<br />

Lucknow<br />

Chlorine @ Rs. 9/kg Rs. milli<strong>on</strong> - - 0.05 12.88 0.13<br />

Caustic soda @ Rs. 13/kg Rs. milli<strong>on</strong> - 0.95 - - -<br />

Total Chemicals Costs Rs. milli<strong>on</strong> 1.26 1.15 0.50 12.88 0.16<br />

Manpower Operati<strong>on</strong> &<br />

Maintainance Cost Cost/MM<br />

Manager 18000 1 1 2/5 1 2/5<br />

Chemist / Operating Engineer 8500 3 10 1/4 1 1/4<br />

Operators 5000 8 15 1 6 1<br />

Skilled Technicians 6500 8 25 2 8 2<br />

Unskilled Pers<strong>on</strong>nel 3000 6 20 4 25 4<br />

Cost of manpower Rs. milli<strong>on</strong> 1.84 4.81 0.47 2.20 0.47<br />

Repairs cost<br />

Civil Works per Annum as % of Civil<br />

Works Cost 0.5% 0.5% 0.5% 0.5% 0.5%<br />

E&M Works as % of E&M Works Cost 3.0% 3.0% 3.0% 3.0% 2.0%<br />

Civil Works Maintainance Rs. milli<strong>on</strong> 0.19 1.17 0.02 0.25 0.03<br />

E & M Works Maintainance Rs. milli<strong>on</strong> 0.82 21.11 0.28 2.26 0.17<br />

SAFF<br />

Holambi,<br />

Delhi


Assessment parameter<br />

BIOFOR,<br />

DSNH, Delhi<br />

Two stage<br />

ASP<br />

BIOFOR-F,<br />

Rithala Delhi<br />

FAB<br />

Molarb<strong>and</strong>,<br />

Delhi<br />

FAB,<br />

Lucknow<br />

SAFF<br />

Holambi,<br />

Delhi<br />

Annual repairs costs Rs. milli<strong>on</strong> 1.01 22.28 0.30 2.51 0.20<br />

Total annual O&M costs Rs. milli<strong>on</strong><br />

Rs.<br />

milli<strong>on</strong>/mld<br />

7.96 31.86 1.97 24.86 2.19<br />

Unit O&M costs<br />

pa 0.80 0.18 0.66 0.59 1.10<br />

Uniform present worth over life cycle of plant of 35 years @ 5% rate of<br />

interest<br />

Uniform present worth factor 16.37 16.37 16.37 16.37 16.37<br />

Capatalised O&M Cost over 35 Years Rs. milli<strong>on</strong> 239.18 3336.15 69.23 707.74 69.45<br />

Capital cost of plant (2003) Rs. milli<strong>on</strong> 64.8 938.2 13.8 125.3 14.0<br />

L<strong>and</strong> Cost @ Rs 5 mill / ha Rs. milli<strong>on</strong> 2.00 69.00 0.90 6.00 0.49<br />

Life cycle cost (excluding l<strong>and</strong>) (2003) Rs. milli<strong>on</strong><br />

Rs.<br />

304.00 4274.33 83.03 833.08 83.45<br />

Unit life cycle cost (2003)<br />

milli<strong>on</strong>/mld 30.40 23.49 27.68 19.84 41.73


Notes<br />

1. Capital costs for Rithala plant is indexed cost (for year 2001) of expenditure incurred over 6 years of c<strong>on</strong>structi<strong>on</strong><br />

2. Repair costs are worked out <strong>on</strong> projected civil <strong>and</strong> mechanical costs for year 2003<br />

3. Sludge from BIOFOR plant c<strong>on</strong>tains higher percentage of chemicals <strong>and</strong> polyelectrolites. Instead of digesti<strong>on</strong>, it is transported to Okhla<br />

STP for drying <strong>and</strong> disposal. Therefore, l<strong>and</strong> requirement shown above is excluding sludge drying beds<br />

4. Sludge from FAB <strong>plants</strong> is stabilised <strong>and</strong> does not require digesti<strong>on</strong>. It is dried in filter press or in drying beds <strong>and</strong> disposed off<br />

5. For FAB plant the media is included under mechanical <strong>and</strong> electrical comp<strong>on</strong>ent with a life of about 7 years, however it may have a l<strong>on</strong>ger<br />

life<br />

6. Resource recovery at DSNH STP is noti<strong>on</strong>al barter value of water for electricity, however it is not included in the life cycle cost<br />

calculati<strong>on</strong>s<br />

7. Actual power c<strong>on</strong>sumpti<strong>on</strong> values have been taken for various <strong>plants</strong><br />

8. Rithala plant is meeting its almost entire energy requirements from the cogenerati<strong>on</strong> system. Only externally bought energy has been<br />

included in cost calculati<strong>on</strong>s. During m<strong>on</strong>so<strong>on</strong> seaos<strong>on</strong> sludge availability goes down which leads to <strong>low</strong> biogas generati<strong>on</strong> <strong>and</strong> thereby <strong>low</strong><br />

bio-energy<br />

9. C<strong>on</strong>sidering life span of 7 years for electrical <strong>and</strong> mechanical parts, four replacements at 2003 prices are c<strong>on</strong>sidered while calculating the<br />

capitalised O&M costs over 35 years<br />

10. L<strong>and</strong> costs are not included in the life cycle costs as their rise or fall is not represented by CPI <strong>and</strong> there would be significant variati<strong>on</strong>s<br />

am<strong>on</strong>g different towns <strong>and</strong> over the years. However, ball park estimates are provided if <strong>on</strong>e would like to add them with the plant costs<br />

11. Whole sale price index is taken from 'Statistical Outline of India 2002-2003', Tata Services Limited <strong>and</strong> the available value for 2002 is<br />

modified for year 2003 by (-)1%


5.84 The main comp<strong>on</strong>ents of the <strong>treatment</strong> process of BIOFOR plant comprise<br />

coagulati<strong>on</strong> <strong>and</strong> flocculati<strong>on</strong> in a specially designed clarisettler, fol<strong>low</strong>ed by two stage<br />

filtrati<strong>on</strong> through a special medial bed where organic degradati<strong>on</strong> is facilitated by external<br />

oxygenati<strong>on</strong>. It will be noticed that there are no primary or sec<strong>on</strong>dary clarifiers <strong>and</strong><br />

c<strong>on</strong>venti<strong>on</strong>al aerati<strong>on</strong> reactor <strong>and</strong> as a result the entire system is very compact. Special design<br />

of the clarisettler enables simultaneous thickening of the sludge <strong>and</strong> thereby eliminates the<br />

need for a separate thickener <strong>and</strong> thus saves space.<br />

5.85 Dosage of alum as coagulant is rather high at around 60 mg/l <strong>and</strong> then the<br />

sedimentati<strong>on</strong> of flocs is enhanced by additi<strong>on</strong> of polyelectrolites. In fact a bulk of the<br />

<strong>treatment</strong> takes place at this primary clarificati<strong>on</strong> stage where almost 90% of suspended<br />

solids <strong>and</strong> 70% of BOD are removed. The sec<strong>on</strong>d stage of upf<strong>low</strong> rapid s<strong>and</strong> filtrati<strong>on</strong> is then<br />

c<strong>on</strong>sidered more of a polishing <strong>treatment</strong>. In view of this, the technology can be characterised<br />

as a physico-chemical process <strong>and</strong> less of a biological process.<br />

Performance of the plant<br />

5.86 As <strong>on</strong>ly a small fracti<strong>on</strong> out of the f<strong>low</strong> of a major drain is lifted through pumps of<br />

designated capacity, it has been possible to c<strong>on</strong>sistently maintain 100% hydraulic loading <strong>on</strong><br />

the plant. Under this uniform loading, the plant performance has also been c<strong>on</strong>sistent. The<br />

influent <strong>and</strong> effluent quality data is shown in Exhibit 5.15. In recent m<strong>on</strong>ths, the average<br />

BOD has been well be<strong>low</strong> 10 mg/l <strong>and</strong> SS be<strong>low</strong> 15 mg/l. Corresp<strong>on</strong>ding removal<br />

efficiencies across the plant are 94-99.9% <strong>and</strong> 98% respectively. However, from pathogen<br />

removal point of view there is wide variati<strong>on</strong> <strong>and</strong> maximum values are of the order of 10 6<br />

/100 ml while average removal is of the order of 2 <strong>on</strong> the log scale. As seen from these results,<br />

the effluent is of very high quality <strong>and</strong> it is not surprising that the power utility has agreed to<br />

barter it with electricity.<br />

L<strong>and</strong> <strong>and</strong> power requirements<br />

5.87 As bulk of the <strong>treatment</strong> is brought about by physico-chemical operati<strong>on</strong>s <strong>and</strong> solid<br />

removal is through high rate tube settlers, the foot print area of the plant is very <strong>low</strong> at 0.04<br />

ha/mld (excluding sludge <strong>treatment</strong> comp<strong>on</strong>ent) compared to that of 0.25 to 0.4 ha/mld for<br />

ASP <strong>and</strong> 1 to 2.8 ha/mld for WSP. Average power requirement of the plant is about 220<br />

kWh/mld. In additi<strong>on</strong>, again due to its physico-chemical operati<strong>on</strong>s <strong>and</strong> high level of aerati<strong>on</strong>,<br />

the odour nuisance is almost absent.


EXHIBIT 5.15 : PERFORMANCE OF BIOFOR BASED STP AT<br />

DR. SEN NURSING HOME NALLA, DELHI<br />

STP at Sen Nursing Nalla - 10 mld<br />

BOD Suspended solids<br />

M<strong>on</strong>th Inlet Outlet % rem Inlet Outlet % rem<br />

January ‘03 547 1 99.8 1585 37 97.7<br />

February ‘03 269 2 99.3 453 11 97.6<br />

March ‘03 269 2 99.3 453 11 97.6<br />

April ‘03 242 14 94.2 633 12 98.1<br />

May ‘03 246 6 97.6 469 11 97.7<br />

June ‘03 291 2 99.3 791 14 98.2<br />

October* ‘03 357 5 98.6 746 11 98.5<br />

Average removal 98.2 97.8<br />

(Source: MOEF, 2003 <strong>and</strong> *: Effluent quality log book maintained at the plant)<br />

5.88 Thus BIOFOR technology scores well <strong>on</strong> l<strong>and</strong> requirement aspects as well as <strong>on</strong><br />

aesthetic aspects <strong>and</strong> could be an opti<strong>on</strong> where l<strong>and</strong> availability is <strong>low</strong> <strong>and</strong> where the plant is<br />

to be located in a sensitive or high value area. Moreover this technology offers a sound <strong>and</strong><br />

reliable opti<strong>on</strong> for situati<strong>on</strong>s where very high level of treated effluent quality is required <strong>on</strong> a<br />

c<strong>on</strong>sistent basis <strong>and</strong> where the high level of initial <strong>and</strong> recurring costs is justified by total<br />

recycling of the water.<br />

Investment costs<br />

5.89 Unit capital cost (2003) of this plant is about Rs. 6.5 milli<strong>on</strong>/mld <strong>and</strong> the unit O&M<br />

cost (2003) is about Rs. 0.8 milli<strong>on</strong>/mld/annum. Unit life cycle cost is assessed to be Rs. 30.4<br />

milli<strong>on</strong>/mld. In comparis<strong>on</strong> to an activated sludge process based plant, these are about twice<br />

the corresp<strong>on</strong>ding values. In comparis<strong>on</strong> to a WSP system, the life cycle cost is about 5 to 10<br />

times high.<br />

BOX 5.5 : TECHNOLOGY SHEET - BIOFOR TECHNOLOGY<br />

(Biological filtrati<strong>on</strong> <strong>and</strong> oxygenated reactor)<br />

A combined system involving physico-chemical operati<strong>on</strong>s for primary clarificati<strong>on</strong> <strong>and</strong> two stage<br />

granular filtrati<strong>on</strong> with enhanced external aerati<strong>on</strong><br />

Schematic<br />

Sewage<br />

Screen & Grit<br />

chamber<br />

Alum Polyelectrolyte<br />

Densadeg<br />

reactor<br />

Sludge<br />

Densadeg<br />

clarifier<br />

Belt filter press<br />

Dry sludge for<br />

digesti<strong>on</strong><br />

☼<br />

B<strong>low</strong>er<br />

BIOFOR reactors<br />

I II<br />

Treated<br />

wastewater


Key features of the technology<br />

- Enhanced primary <strong>treatment</strong> with additi<strong>on</strong> of coagulants <strong>and</strong> flocculants<br />

- High rate primary tube settlers <strong>and</strong> integrated thickening offering space ec<strong>on</strong>omy<br />

- Two stage high rate filtrati<strong>on</strong> through a biologically active media <strong>and</strong> with enhanced external<br />

aerati<strong>on</strong><br />

- Co-current upf<strong>low</strong> movement of wastewater <strong>and</strong> air enable higher retenti<strong>on</strong> <strong>and</strong> c<strong>on</strong>tact<br />

- Treatment scheme excluding sec<strong>on</strong>dary sedimentati<strong>on</strong> but recycling of primary sludge<br />

- Deep reactors enabling <strong>low</strong> l<strong>and</strong> requirements<br />

- A compact <strong>and</strong> robust system<br />

Performance<br />

- Suspended solids <strong>and</strong> BOD removal of 90% <strong>and</strong> 70% respectively in the primary clarifier<br />

- High quality effluent with BOD under 10 mg/l <strong>and</strong> total system efficiency of 94-99.9%<br />

- Low turbidity with suspended solids under 15 mg/l <strong>and</strong> total system efficiency of 98%<br />

- Pathogen removal of 2 <strong>on</strong> the log scale<br />

Specific requirements<br />

- Additi<strong>on</strong> of alum as coagulant (~ @ 60 ppm)<br />

- Polyelectrolyte for high rate sedimentati<strong>on</strong> (~ @ 0.2-0.3 ppm) in tube settlers<br />

- Compact clarifier (Densadeg) with sludge thickening<br />

- Polyelectrolyte for sludge dewatering (~ @ 3 kg/t of dry solids)<br />

- Sludge recycling to Densadeg reactor<br />

- Special <strong>and</strong> patented granular filter media ‘Bioloite’ made of clay<br />

- External aerati<strong>on</strong> for biofilters<br />

- Backwash of BIOFOR bed <strong>and</strong> recycle of the wastewater<br />

- Treatment (digesti<strong>on</strong>) <strong>and</strong> disposal of sludge from clarifier (not provided at the STPs due to space<br />

limitati<strong>on</strong>s)<br />

- Power c<strong>on</strong>sumpti<strong>on</strong> around 220 - 335 kWh/ml.<br />

L<strong>and</strong> requirement<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 20 < Q ≤ 50<br />

L<strong>and</strong> (ha/mld) NA 0.04 NA NA<br />

The above unit area does not include l<strong>and</strong> requirement for sludge drying beds.<br />

Sludge producti<strong>on</strong><br />

Thickened sludge @ 1 t/mld – about 14.5 cum/mld<br />

Opti<strong>on</strong>s<br />

- Sludge drying beds<br />

- Sludge digesti<strong>on</strong> in internal or external facility<br />

- Tertiary <strong>treatment</strong> for disinfecti<strong>on</strong><br />

Capital costs<br />

Capacity<br />

(mld)<br />

Q Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 20 < Q ≤ 50 50 < Q ≤ 100 100 < Q ≤ 200<br />

Cost (Rs. na 6.5-8.1 na na na na<br />

milli<strong>on</strong>/mld)<br />

(Costs corresp<strong>on</strong>d to year 2003)


Note : Only two references are available for BIOFAR STPs of 10 mld capacity<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Regular <strong>and</strong> high dosage of alum <strong>and</strong> polyelectrolytes<br />

- Cleaning of tube settlers, sludge withdrawal <strong>and</strong> recirculati<strong>on</strong><br />

- Sludge <strong>treatment</strong> <strong>and</strong> disposal<br />

O&M costs<br />

Capacity Q (mld) Q ≤ 5 5 < Q ≤ 10 10 < Q ≤ 20 20 < Q ≤ 50 50 < Q ≤ 100 100 < Q ≤ 200<br />

(Rs. milli<strong>on</strong>/mld/ na<br />

year)<br />

0.86 na na na na<br />

Annual O&M costs comprise of c<strong>on</strong>tract cost (48 lakh), electricity (36 lakh) <strong>and</strong> sludge transport (2<br />

lakh).<br />

Life cycle costs<br />

Capacity Q (mld) Q ≤ 5 < Q ≤ 10 < Q 20 < Q 50 < Q 100 < Q<br />

5 10 ≤ 20 ≤ 50 ≤ 100 ≤ 200<br />

(Rs. milli<strong>on</strong>/mld) na 30.4 na na na na<br />

Costs corresp<strong>on</strong>d to year 2003, an expected life span of 35 years <strong>and</strong> 5% rate of interest.<br />

Advantages<br />

- Compact layout as a result of high rate processes<br />

- Higher aerati<strong>on</strong> efficiency through co-current diffused aerati<strong>on</strong> system<br />

- Space saving as sec<strong>on</strong>dary sedimentati<strong>on</strong> is dispensed<br />

- Able to withst<strong>and</strong> fluctuati<strong>on</strong>s in f<strong>low</strong> rate <strong>and</strong> organic loads<br />

- Compliance with stricter discharge st<strong>and</strong>ards<br />

- Effluent suitable for industrial applicati<strong>on</strong>s e.g., cooling water or ground water recharging<br />

- Effluent suitable for UV disinfecti<strong>on</strong> without filtrati<strong>on</strong><br />

- Absence of aerosol <strong>and</strong> odour nuisance in the working area<br />

- Absence of corrosive gases in the area<br />

- Lower operati<strong>on</strong> supervisi<strong>on</strong> enables lesser manpower requirement<br />

Disadvantages<br />

- C<strong>on</strong>tinuous <strong>and</strong> high chemical dosing in primary clarificati<strong>on</strong><br />

- Undigested sludge from primary clarificati<strong>on</strong> requiring post <strong>treatment</strong><br />

Applicability<br />

The BIOFAR <strong>treatment</strong> system is suitable under complex situati<strong>on</strong>s requiring :<br />

- C<strong>on</strong>sistently high effluent quality<br />

- Compact lay-out in c<strong>on</strong>gested locati<strong>on</strong>s<br />

- Minimum impact <strong>on</strong> the local envir<strong>on</strong>ment (e.g., odour c<strong>on</strong>trol) in sensitive locati<strong>on</strong>s


HIGH RATE ASP BIOFOR-F TECHNOLOGY<br />

5.90 With regard to the Indian wastewater <strong>treatment</strong> scenario, the 182 mld STP at Rithala<br />

in Delhi represents a state-of-the-art system which was commissi<strong>on</strong>ed in 2001. This plant<br />

does not fall under the scope of YAP, however it was implemented c<strong>on</strong>currently by the Govt.<br />

of NCT Delhi. Case <str<strong>on</strong>g>study</str<strong>on</strong>g> of this plant has been included here for its novelty <strong>and</strong><br />

sophisticati<strong>on</strong> which enable c<strong>on</strong>sistently high degree of <strong>treatment</strong>. This plant has also been<br />

designed for very high end performance involving multistage <strong>treatment</strong>. However, unlike the<br />

DSNH STP described in the previous secti<strong>on</strong>, effluent at this plant after such high degree of<br />

<strong>treatment</strong> is currently not being utilised for any gainful applicati<strong>on</strong>.<br />

5.91 Profile of the plant is presented in Appendix VII while a comparative computati<strong>on</strong> of<br />

life cycle costs is presented in Exhibit 5.14. A separate technology sheet is presented in Box<br />

5.6 <strong>and</strong> the salient features are described be<strong>low</strong>.<br />

5.92 Some of the unique features of the main <strong>treatment</strong> process are absence of primary<br />

sedimentati<strong>on</strong>, high rate activated sludge process, sec<strong>on</strong>d stage aerati<strong>on</strong> <strong>and</strong> granular<br />

filtrati<strong>on</strong> through a biologically active filter media. The activated sludge process is operated<br />

under high rate c<strong>on</strong>diti<strong>on</strong>s by maintaining higher organic loading <strong>on</strong> the reactor <strong>and</strong> keeping<br />

MLSS c<strong>on</strong>centrati<strong>on</strong> of around 4000 mg/l. Subsequent granular filtrati<strong>on</strong> is carried out<br />

through a bed of multiple media with the top layer comprising specially produced clay<br />

granules called ‘biolite’. Residual organic matter gets biologically oxidised when the preaerated<br />

effluent passes through the ‘biolite’ layer.<br />

5.93 Moreover, the grit chamber is also based <strong>on</strong> dissolved air floatati<strong>on</strong> system where the<br />

c<strong>on</strong>centrated stream is separated in another tank <strong>and</strong> the grit is removed mechanically<br />

through a screw pump/impeller. This type of grit chamber offers high removal efficiency as<br />

well as involves least occupati<strong>on</strong>al health hazard typically seen at other STPs.<br />

5.94 In additi<strong>on</strong> to the main process line, the plant has special sludge <strong>treatment</strong><br />

arrangement comprising thickening through dissolved air floatati<strong>on</strong> system <strong>and</strong> anaerobic<br />

digesti<strong>on</strong> under c<strong>on</strong>trolled temperature c<strong>on</strong>diti<strong>on</strong>s. The biogas processing <strong>and</strong> utilisati<strong>on</strong><br />

stream comprises chemical desulpherisati<strong>on</strong> <strong>and</strong> dynamic cogenerati<strong>on</strong> of electrical <strong>and</strong><br />

thermal energy through state-of-the-art biogas engines.<br />

Performance of the plant<br />

5.95 With regard to the final effluent quality, the process scheme is apparently guaranteed<br />

to produce effluent with BOD <strong>and</strong> SS c<strong>on</strong>centrati<strong>on</strong> be<strong>low</strong> 15 mg/l <strong>and</strong> 20 mg/l respectively.<br />

As shown in Exhibit 5.16, under current hydraulic loading of 88% the plant is achieving<br />

designed effluent quality. Coliform c<strong>on</strong>centrati<strong>on</strong> is not m<strong>on</strong>itored <strong>and</strong> therefore the final<br />

value in treated effluent or process removal rates are not available. However, typical removal<br />

of 2 order of magnitude is expected c<strong>on</strong>sidering sustained aerobic c<strong>on</strong>diti<strong>on</strong>s <strong>and</strong> filtrati<strong>on</strong>.


EXHIBIT 5.16: PERFORMANCE OF HIGH RATE ASP BIOFOR-F<br />

TECHNOLOGY BASED STP<br />

Design values Current actual values<br />

BOD (mg/l) SS (mg/l) BOD (mg/l) SS (mg/l)<br />

Influent 200 410 130 230<br />

Effluent 15 20 9-16 12-22<br />

Resource recovery<br />

5.96 Besides the high quality effluent, the plant scores high <strong>on</strong> biogas generati<strong>on</strong> <strong>and</strong> its<br />

utilisati<strong>on</strong> for electricity generati<strong>on</strong>. As a result of c<strong>on</strong>trolled temperature operati<strong>on</strong> <strong>and</strong><br />

c<strong>on</strong>tinuous mixing through gas circulati<strong>on</strong>, the digesters produce about 14,000 cum of<br />

biogas/day. This biogas is utilised for power generati<strong>on</strong> in state-of-the-art biogas engines <strong>and</strong><br />

the available waste heat is utilised for heating the sludge to about 24 to 26º C. Though this<br />

temperature is not close to the optimum of 37º C for mesophilic digesti<strong>on</strong> (as the available<br />

waste heat is not enough) it is still effective as it prevents wide fluctuati<strong>on</strong>s <strong>and</strong> disrupti<strong>on</strong> of<br />

bacterial activity typically observed at other STPs during winter seas<strong>on</strong>. The performance of<br />

the digesters can be gauged from the fact that they are guaranteed to meet almost 85% of the<br />

total power requirements of the entire STP. Against a requirement of 36,000 kWh/d, the plant<br />

is authorised to draw <strong>on</strong>ly about 5000 kWh/d from the grid <strong>and</strong> the rest it is supposed to meet<br />

from captive generati<strong>on</strong> through the biogas driven gas engines. Under the current hydraulic<br />

<strong>and</strong> organic loading the plant is able to generate about 32,000 kWh/d of electricity (<strong>and</strong> an<br />

estimated 40,000 kWh/d of thermal energy). However, during m<strong>on</strong>so<strong>on</strong> seas<strong>on</strong>, due to dilute<br />

wastewater the quantum of sludge generati<strong>on</strong> <strong>and</strong> as a c<strong>on</strong>sequence the biogas <strong>and</strong> power<br />

generati<strong>on</strong> are reported to go down. The annual savings <strong>on</strong> energy costs are estimated to be of<br />

the order of Rs. 56 milli<strong>on</strong> which c<strong>on</strong>stitutes a significant resource recovery.<br />

L<strong>and</strong> <strong>and</strong> power requirement<br />

5.97 The <strong>treatment</strong> system is effective in removal of dissolved organics <strong>and</strong> suspended<br />

solids in a comparatively small plot of l<strong>and</strong>. While the approach of excluding primary<br />

sedimentati<strong>on</strong> leads to higher organic load <strong>on</strong> aerati<strong>on</strong> tank, but it also avoids the need for a<br />

separate primary thickener. The combined effect of these features <strong>and</strong> high rate operati<strong>on</strong>s<br />

enables ec<strong>on</strong>omy <strong>on</strong> l<strong>and</strong> requirement. The unit l<strong>and</strong> requirement of the plant is about 0.08<br />

ha/mld as compared to that of 0.25 to 0.4 ha/mld for ASP <strong>and</strong> 1 to 2.8 ha/mld for WSP.<br />

5.98 On the other h<strong>and</strong>, the unit power requirement of the plant is about 180 kWh/d which<br />

is comparable to ASP <strong>plants</strong> described earlier. However, here the distinguishing feature is<br />

meeting 85% of requirements through captive generati<strong>on</strong> of bio-energy which helps in<br />

reducing the operati<strong>on</strong> costs.


Investment costs<br />

5.99 In view of the high level of mechanisati<strong>on</strong> <strong>and</strong> sophisticati<strong>on</strong>, undoubtedly the initial<br />

costs are high at Rs. 5.2 milli<strong>on</strong>/mld compared to those of ASP <strong>plants</strong> which are around Rs.<br />

2.2 to 3.3 milli<strong>on</strong>/mld. However, due to captive energy generati<strong>on</strong> the recurring cost of the<br />

plant is <strong>on</strong>ly Rs. 0.18 milli<strong>on</strong>/mld/annum as against that of ASP <strong>plants</strong> which is found to be<br />

between Rs. 0.4 to 0.5 milli<strong>on</strong>/annum/mld.<br />

5.100 Unit life cycle cost over a span of 35 years is estimated to be over Rs. 23 milli<strong>on</strong>/mld<br />

compared to Rs. 12 to 16 milli<strong>on</strong>/mld for the ASP <strong>plants</strong>. One of the reas<strong>on</strong>s is high<br />

percentage of E&M comp<strong>on</strong>ent which may require replacement every 7-10 years.<br />

5.101 While clearly the life cycle cost of this technology is well above that of the ASP <strong>and</strong><br />

underst<strong>and</strong>ably other technology based STPs, it offers an efficient <strong>and</strong> compact soluti<strong>on</strong> for<br />

meeting high quality <strong>on</strong> a c<strong>on</strong>sistent basis. As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the previous plant, this type of<br />

technology may be appropriate <strong>on</strong>ly under high dem<strong>and</strong>ing situati<strong>on</strong>s where the effluent<br />

could be recycled for industrial applicati<strong>on</strong>s <strong>and</strong> thereby justify high initial <strong>and</strong> recurring<br />

costs.<br />

BOX 5.6 : TECHNOLOGY SHEET - HIGH RATE ACTIVATED SLUDGE BIOFOR - F<br />

TECHNOLOGY<br />

High rate activated sludge process with improvised reactor <strong>and</strong> aerati<strong>on</strong> c<strong>on</strong>figurati<strong>on</strong> fol<strong>low</strong>ed<br />

by sec<strong>on</strong>d stage aerobic biological degradati<strong>on</strong> in a rapid s<strong>and</strong> filter comprising special active<br />

filter media<br />

F<strong>low</strong> scheme<br />

Mechanical <strong>and</strong><br />

manual screens<br />

Gas holder, gas<br />

scrubber /<br />

desulpherisati<strong>on</strong><br />

<strong>and</strong> gas engine<br />

secti<strong>on</strong><br />

Aerated<br />

mechanical grit<br />

chamber &<br />

classifier<br />

Heat exchanger<br />

Digester<br />

Filter press <strong>and</strong><br />

sludge drying beds<br />

Excess<br />

sludge<br />

Aerati<strong>on</strong><br />

tank<br />

DAF sludge<br />

c<strong>on</strong>centrator<br />

Underf<strong>low</strong> <strong>and</strong><br />

backwash to aerati<strong>on</strong><br />

tank<br />

Return sludge<br />

Backwash<br />

SST<br />

Pre-aerati<strong>on</strong> tank<br />

BIOFOR-F rapid<br />

s<strong>and</strong> filter<br />

Effluent to<br />

river<br />

Fine<br />

screen


Notes :<br />

1. DAF : Dissolved air floatati<strong>on</strong> system for sludge c<strong>on</strong>centrati<strong>on</strong><br />

2. BIOFOR-F : Multimedia down f<strong>low</strong> rapid s<strong>and</strong> filter<br />

3. In additi<strong>on</strong>, a 1 mld polishing plant is installed for meeting the service water requirements<br />

Key features<br />

- In general, the plant has high level of mechanisati<strong>on</strong> <strong>and</strong> sophisticati<strong>on</strong><br />

- The f<strong>low</strong> scheme excludes primary sedimentati<strong>on</strong> tank<br />

- Superior aerated grit chamber <strong>and</strong> classifier<br />

- Circular aerati<strong>on</strong> tank with tapered air diffusi<strong>on</strong> system<br />

- Sec<strong>on</strong>d stage aerati<strong>on</strong> <strong>and</strong> rapid s<strong>and</strong> filtrati<strong>on</strong> through a biologically active filter media<br />

- Dissolved air floatati<strong>on</strong> for sludge thickening<br />

- Digester heating <strong>and</strong> temperature c<strong>on</strong>trolled anaerobic sludge digesti<strong>on</strong><br />

- Mixing of digester c<strong>on</strong>tents through biogas<br />

- Dynamic cogenerati<strong>on</strong> of electrical <strong>and</strong> thermal energy through gas engines<br />

Specific requirements<br />

- Multiple grade of filter media for combined rapid filtrati<strong>on</strong> <strong>and</strong> biological oxidati<strong>on</strong><br />

- Poly electrolytes for sludge thickening in filter press<br />

- Gas cleaning chemicals <strong>and</strong> bioreactor for desulpherisati<strong>on</strong><br />

Opti<strong>on</strong>s<br />

N<strong>on</strong>e, as the plant is complete in all respects<br />

L<strong>and</strong> requirement<br />

- Unit l<strong>and</strong> requirement : 0.08 ha/mld<br />

Power requirement<br />

- Unit power requirements : 180 kWh/mld<br />

- 85% requirement being met through captive generati<strong>on</strong> from biogas cogenerati<strong>on</strong> system<br />

Performance<br />

Effluent BOD < 15 mg/l <strong>and</strong> SS < 20 mg/l respectively over a wide range of hydraulic <strong>and</strong> organic<br />

loading.<br />

Sludge producti<strong>on</strong><br />

- Post digester sludge volume is about 8.1 m 3 per milli<strong>on</strong> litre of <strong>sewage</strong> treated<br />

- Post sludge drying beds the volume is 1.5 m 3 per milli<strong>on</strong> litre of <strong>sewage</strong> treated at around<br />

40% dry solid<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> from sludge digesti<strong>on</strong> : 77 m 3 /d<br />

Capital costs<br />

- Unit Capital cost (2003) : Rs. 5.2 milli<strong>on</strong>/mld<br />

O&M costs<br />

- Unit O&M costs (2003) : Rs. 0.18 milli<strong>on</strong>/mld/annum<br />

Life cycle cost<br />

- Unit life cycle cost (2003) over 35 years : Rs. 23.5 milli<strong>on</strong>/mld


O&M aspects<br />

- The activated sludge process is operated as a high rate aerati<strong>on</strong> process with volatile suspend<br />

solids in the range of > 4000 mg/l <strong>and</strong> DO around 2 mg/l<br />

- Circular aerati<strong>on</strong> tanks with tapered arrangement for submerged diffused aerati<strong>on</strong> enable<br />

efficient c<strong>on</strong>trol over oxygen dem<strong>and</strong> - supply c<strong>on</strong>diti<strong>on</strong>s<br />

- Sludge recirculati<strong>on</strong> <strong>and</strong> wasting is c<strong>on</strong>tinuous which provides c<strong>on</strong>sistency in the operati<strong>on</strong> of<br />

aerati<strong>on</strong> tanks as well as the digesters<br />

- Sludge thickening through dissolved air floatati<strong>on</strong> enables 4 fold increase in dry solids<br />

c<strong>on</strong>centrati<strong>on</strong><br />

- Severe frothing problem is experienced in downstream units e.g., aerati<strong>on</strong> after sec<strong>on</strong>dary<br />

settling tank, BIOFOR-F, c<strong>on</strong>veyance channels etc.<br />

- High skilled manpower is required for operati<strong>on</strong> of different reactors, digesters, gas<br />

cleaning system <strong>and</strong> cogenerati<strong>on</strong> system.<br />

Advantages<br />

- Compact layout as a result of high rate processes<br />

- Higher aerati<strong>on</strong> efficiency through diffused <strong>and</strong> tapered aerati<strong>on</strong> system<br />

- Space saving as primary sedimentati<strong>on</strong> is dispensed<br />

- Compliance with stricter discharge st<strong>and</strong>ards<br />

- Effluent suitable for high end industrial applicati<strong>on</strong>s<br />

- Stable digester performance <strong>and</strong> c<strong>on</strong>sistent gas producti<strong>on</strong><br />

- Almost self sufficient in energy requirement due to gas engine based cogenerati<strong>on</strong> system<br />

- Absence of aerosol <strong>and</strong> odour nuisance in the working area<br />

Disadvantages<br />

- N<strong>on</strong>e, except high life cycle cost<br />

Applicability<br />

The high rate activated sludge cum BIOFAR-F <strong>treatment</strong> system is suitable under complex<br />

situati<strong>on</strong>s requiring :<br />

- Higher effluent quality for recycling purposes<br />

- Compact large capacity <strong>plants</strong> under limited l<strong>and</strong> availability situati<strong>on</strong><br />

- Large installati<strong>on</strong>s with opti<strong>on</strong> for bio-energy generati<strong>on</strong><br />

- Minimum impact <strong>on</strong> the local envir<strong>on</strong>ment (e.g., odour c<strong>on</strong>trol) in sensitive locati<strong>on</strong>s<br />

FLUIDIZED AERATED BED TECHNOLOGY<br />

5.102 Two fluidized aerated bed (FAB) technology based STPs were installed under YAP<br />

<strong>on</strong> a pilot scale each for a capacity of 3 mld. In additi<strong>on</strong>, a full scale plant of 42 mld has been<br />

recently commissi<strong>on</strong>ed in Lucknow under Gomti River Acti<strong>on</strong> Plan. In view of the novelty of<br />

the technology <strong>and</strong> claimed high performance by the technology providers, <strong>on</strong>e of the pilots<br />

located at Molarb<strong>and</strong> in Delhi <strong>and</strong> the Lucknow plant have been briefly covered under the<br />

current <str<strong>on</strong>g>study</str<strong>on</strong>g>. A technology sheet <strong>on</strong> FAB is presented in Box 5.7 <strong>and</strong> key aspects are<br />

covered in Exhibit 5.14 which compares all the STPs under advanced technology category.<br />

Salient aspects are discussed in the paragraphs that fol<strong>low</strong>.


Process scheme<br />

5.103 The f<strong>low</strong> scheme comprises applicati<strong>on</strong> of screened <strong>and</strong> degritted <strong>sewage</strong> without<br />

primary sedimentati<strong>on</strong> to two fluidized aerated bed reactors which essentially operate in<br />

series. This is fol<strong>low</strong>ed by sec<strong>on</strong>dary sedimentati<strong>on</strong> in lamella settlers.<br />

5.104 The two FAB reactors are 5 m deep each offering a detenti<strong>on</strong> time of <strong>on</strong>ly 45 minutes.<br />

The reactors are aerated through a submerged aerati<strong>on</strong> system. However, their unique feature<br />

is the presence of special plastic media which is used as the base material for the growth of<br />

the biomass. The media is about 2 cm in diameter <strong>and</strong> has a height of about 1 cm. Internal<br />

structure of the media is such that it offers large specific surface area for growth of the<br />

biomass. Quantity of media is not specified by the technology provider, but it is adjusted at<br />

the time of commissi<strong>on</strong>ing according to the expected organic load <strong>and</strong> desired effluent<br />

quality.<br />

5.105 Because of the combined effect of the <strong>low</strong> density of media, hydraulic arrangement<br />

<strong>and</strong> submerged aerati<strong>on</strong>, the bed of the media is kept in fluidized form. As a result the FAB<br />

rectors functi<strong>on</strong> as hybrid of attached <strong>and</strong> suspended growth processes offering advantages of<br />

both. The f<strong>low</strong> regime in the reactor is completely mixed type which again helps in higher<br />

c<strong>on</strong>tact between the biomass <strong>and</strong> the dissolved organics.<br />

5.106 In order to prevent carry over of the media, special submerged stainless steel screens<br />

are installed at the outlet of FAB reactors. However, if bar screens at the beginning of the<br />

plant are not effective in removing plastic sheets, there is risk of clogging of the submerged<br />

screens <strong>and</strong> thus disrupti<strong>on</strong> in hydraulic f<strong>low</strong> through the plant. To prevent this situati<strong>on</strong>,<br />

special air flushing valves are installed at these screen which operate intermittently.<br />

5.107 As a large quantity of the biomass is grown <strong>and</strong> retained <strong>on</strong> the media, there is no<br />

requirement for sludge recirculati<strong>on</strong> <strong>and</strong> associated process m<strong>on</strong>itoring for maintaining a<br />

specified MLSS c<strong>on</strong>centrati<strong>on</strong>. Apparently the process operates at a <strong>low</strong> food to microorganism<br />

ratio <strong>and</strong> from that point of view it corresp<strong>on</strong>ds to an extended aerati<strong>on</strong> system.<br />

However, from hydraulic retenti<strong>on</strong> point of view it achieves the same level of performance in<br />

a much shorter period of <strong>on</strong>ly 90 minutes compared to 12 hours or above in the latter. As the<br />

sludge produced from the FAB reactors is in fully stabilised form, the technology does not<br />

require a sludge digester.<br />

5.108 The systems installed at Molarb<strong>and</strong> <strong>and</strong> Lucknow c<strong>on</strong>form to the above general<br />

arrangement <strong>and</strong> principle of <strong>treatment</strong>, there are minor locati<strong>on</strong> specific differences. The<br />

Molarb<strong>and</strong> plant is designed as a decentralised <strong>sewage</strong> <strong>treatment</strong> facility in a c<strong>on</strong>gested <strong>low</strong><br />

income locality <strong>and</strong> it receives c<strong>on</strong>centrated <strong>sewage</strong> from 18 community toilet complexes<br />

which are c<strong>on</strong>nected to the sewerage network. As a result it has adopted additi<strong>on</strong>al feature of<br />

c<strong>on</strong>current coagulati<strong>on</strong> <strong>and</strong> flocculati<strong>on</strong>. Moreover, due to space c<strong>on</strong>straints, it has adopted<br />

belt filter press instead of the typical drying beds for sludge <strong>treatment</strong>.


5.109 On the other h<strong>and</strong>, at Lucknow the influent is diluted as it is lifted from the outfall of<br />

an open drain <strong>and</strong> therefore additi<strong>on</strong> of coagulants <strong>and</strong> flocculants is not included. The sludge<br />

after thickening is sent directly to sludge drying beds.<br />

5.110 In order to comply with the norm for Faecal coliform level in the final effluent, at<br />

both the <strong>plants</strong> the tertiary <strong>treatment</strong> step comprises chlorinati<strong>on</strong> with a dosage of 2-4 ppm<br />

<strong>and</strong> c<strong>on</strong>tact time of 20-30 min. While at Molarb<strong>and</strong> a separate c<strong>on</strong>tact chamber has been<br />

provided, at Lucknow an additi<strong>on</strong>al circular wall around the lamella settler tank provides the<br />

necessary volume for disinfecti<strong>on</strong> to take place.<br />

L<strong>and</strong> <strong>and</strong> power requirements<br />

5.111 As a result of the compact design, the foot print area of the Molarb<strong>and</strong> <strong>and</strong> Lucknow<br />

<strong>plants</strong> are very <strong>low</strong> at 0.06 ha/mld <strong>and</strong> 0.03 ha/mld. Similalry the power requirements are 133<br />

kWh/mld <strong>and</strong> 99 kWh/mld respectively. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of a typical extended aerati<strong>on</strong> system the<br />

corresp<strong>on</strong>ding values are 0.1 ha/MLD <strong>and</strong> 228 kWh/mld respectively (Arceivala, 1998). Thus<br />

in comparis<strong>on</strong> to the latter type of system, a FAB technology based plant offers significant<br />

l<strong>and</strong> <strong>and</strong> energy ec<strong>on</strong>omy. The <strong>low</strong>er energy requirements could be attributed to arrangement<br />

for biomass retenti<strong>on</strong> <strong>and</strong> submerged aerati<strong>on</strong> system.<br />

Performance of the plant<br />

5.112 With regard to the performance of the <strong>plants</strong>, the influent <strong>and</strong> effluent quality from<br />

grab sample is shown in Exhibit 5.17. While the Molarb<strong>and</strong> plant is receiving <strong>on</strong>ly <strong>on</strong>e tenth<br />

of the designed f<strong>low</strong>, it carries higher organic <strong>and</strong> solids load than what is typically found in<br />

<strong>sewage</strong>. Compared to the nalla f<strong>low</strong> lifted at Lucknow, it is almost 3-4 times str<strong>on</strong>ger in BOD<br />

<strong>and</strong> SS values <strong>and</strong> corresp<strong>on</strong>ding removal efficiencies are found to be 97%.<br />

5.113 The plant at Lucknow is receiving almost 100% hydraulic loading. While removal<br />

efficiencies are some what <strong>low</strong>er, the final effluent quality is well within the discharge<br />

st<strong>and</strong>ards. At times the plant has been subjected to hydraulic overloading to the extent of 62<br />

MLD (48% overloading). It is expected that the increased surface overf<strong>low</strong> rate would lead to<br />

wash out of solids from the reactor <strong>and</strong> the tube settler. However, as per the available effluent<br />

quality data m<strong>on</strong>itored by the O&M agency, the suspended solids <strong>and</strong> BOD c<strong>on</strong>centrati<strong>on</strong>s<br />

are found to be 26 mg/l <strong>and</strong> 24 mg/l respectively. These values are quite in line with those<br />

observed <strong>on</strong> the days of normal f<strong>low</strong>. However, it must be noted that the average influent<br />

BOD is way be<strong>low</strong> the designed BOD of 250 mg/l <strong>and</strong> <strong>on</strong> the day of overloading under<br />

c<strong>on</strong>siderati<strong>on</strong> it was found to be <strong>on</strong>ly 140 mg/l.<br />

5.114 It should be noted that the final effluent characteristics corresp<strong>on</strong>d to post chlorinati<strong>on</strong><br />

stage <strong>and</strong> undoubtedly this also helps in reducing the chemical <strong>and</strong> biological oxygen dem<strong>and</strong><br />

to a certain extent. Effluent quality at pre-chlorinati<strong>on</strong> stage is not m<strong>on</strong>itored <strong>and</strong> therefore<br />

removal efficiency exclusively from the FAB reactors can not be commented up<strong>on</strong>.


Investment costs<br />

5.115 Unit capital costs of Molarb<strong>and</strong> <strong>and</strong> Lucknow <strong>plants</strong> are Rs. 4.6 milli<strong>on</strong> <strong>and</strong> Rs. 3<br />

milli<strong>on</strong>/mld respectively. A life cycle cost analysis for both <strong>plants</strong> has been carried out <strong>on</strong> the<br />

same lines as for all other STPs covered under the <str<strong>on</strong>g>study</str<strong>on</strong>g>. Unit life cycle costs for Molarb<strong>and</strong><br />

plant comes to about Rs. 29 milli<strong>on</strong>/mld <strong>and</strong> that for the large capacity plant at Lucknow<br />

comes close to Rs. 20 milli<strong>on</strong>/mld. Apparently the cost of proprietary plastic media in the<br />

initial cost is found to be high at around 30% of the total. On the other h<strong>and</strong>, the life cycle<br />

costs for ASP based <strong>plants</strong> are in the range of Rs. 12-16 milli<strong>on</strong>/mld <strong>and</strong> for WSP based<br />

<strong>plants</strong> they are in the range of Rs. 3-6.5 milli<strong>on</strong>/mld. In comparis<strong>on</strong>, the unit life cycle cost<br />

for BIOFOR based DSNH STP is Rs. 30 milli<strong>on</strong>/mld <strong>and</strong> that for a much higher capacity<br />

STP at Rithala is Rs. 23.5 milli<strong>on</strong>/mld.<br />

EXHIBIT 5.17: PERFORMANCE OF FAB TECHNOLOGY BASED STPS<br />

Lucknow Molarb<strong>and</strong>, N. Delhi<br />

Unit Influent Effluent % removal Influent Effluent % removal<br />

BOD mg/l 120 19 84 357 9.2 97<br />

COD mg/l 260 68 74 920 88 90<br />

SS mg/l 140 27 81 650 20 97<br />

Faecal Coliform MPN/<br />

100 ml<br />

9 x 10 6 600 99.9933 10 7 640-730 99.993<br />

(Source: Plant log book at Lucknow <strong>and</strong> Molarb<strong>and</strong>, New Delhi, 2003)<br />

Note: Effluent characteristics corresp<strong>on</strong>d to post-chlorinati<strong>on</strong> stage.<br />

BOX 5.7 : TECHNOLOGY SHEET - FLUIDIZED AERATED BED TECHNOLOGY<br />

A submerged attached growth aerobic process having fluidized bed of plastic media as the base<br />

for biofilm in deep reactors; the system works as a hybrid of activated sludge <strong>and</strong> tricking filter<br />

processes without the complexity of sludge recirculati<strong>on</strong> <strong>and</strong> MLSS management.<br />

Schematic<br />

Key features of the technology<br />

- A compact <strong>and</strong> robust system involving extended aerati<strong>on</strong> process with submerged aerati<strong>on</strong><br />

- Biomass growth <strong>on</strong> fluidized bed of plastic media enabling retenti<strong>on</strong> of biomass <strong>and</strong> l<strong>on</strong>g<br />

solid retenti<strong>on</strong> time in the reactor leading to <strong>low</strong> ‘food to micro-organism ratio’ <strong>and</strong> higher<br />

organic removal<br />

- Two stage biological oxidati<strong>on</strong><br />

- Flexibility in h<strong>and</strong>ling organic load by adjusting quantity of fluidized media<br />

- Treatment scheme excluding primary sedimentati<strong>on</strong> <strong>and</strong> sludge digesti<strong>on</strong><br />

- Reactors up to 5 m deep enabling <strong>low</strong> l<strong>and</strong> requirements<br />

- Tube settlers again offer space ec<strong>on</strong>omy<br />

- Ability to withst<strong>and</strong> limited organic overload


Screen<br />

Grit<br />

chamber<br />

Filter press/<br />

Sludge drying beds<br />

B<strong>low</strong>er<br />

FAB1 FAB2<br />

Thickener<br />

Lamella<br />

settler<br />

Specific requirements<br />

- Special grade plastic proprietary media custom made for offering high specific surface area<br />

- Diffused aerati<strong>on</strong> system<br />

- Submerged stainless steel screens at the outlet of FAB reactors to prevent media overf<strong>low</strong><br />

- Tube settlers for compact clarifier<br />

Opti<strong>on</strong>s<br />

- Additi<strong>on</strong> of coagulant <strong>and</strong> polyelectrolyte for compact <strong>plants</strong><br />

- Tertiary <strong>treatment</strong> of chlorinati<strong>on</strong><br />

- Sludge <strong>treatment</strong> through thickener <strong>and</strong> bag filter press or drying beds<br />

L<strong>and</strong> requirement<br />

Capacity Q (mld) Q ≤0.25 0.5 < Q ≤ 1 1 < Q ≤10 10 < Q ≤ 50<br />

L<strong>and</strong> (sqm/mld) 600 600 600 300<br />

Power requirement<br />

- Electrical energy requirement between 99 to 170 kWh/mld<br />

Performance<br />

- High BOD removal with effluent c<strong>on</strong>centrati<strong>on</strong> under 10 mg/l<br />

- High suspended solids removal with effluent c<strong>on</strong>centrati<strong>on</strong> under 20 mg/l<br />

- Faecal coliforms removal of the order of 2-3 <strong>on</strong> log scale at FAB-2 stage<br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Effective multistage self cleaning screens required to prevent choking of FAB reactor outlets<br />

- Adequate sludge storage facility or sludge drying beds to be provided<br />

Capital costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

Cost (Rs. Milli<strong>on</strong>/mld) 480 200 4.6 3-5<br />

Note: Apparently, the plastic media c<strong>on</strong>stitutes about 30% of the plant cost.<br />

All costs are for year 2003<br />

☼<br />

Chlorinator<br />

(Cl2 / Hypo<br />

Soln)<br />

Treated<br />

<strong>sewage</strong>


O&M costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

Cost (Rs. Milli<strong>on</strong>/mld/annum) na na 0.74 0.59<br />

Life cycle costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

Cost (Rs. Milli<strong>on</strong>/mld) na na 29.1 20<br />

O&M aspects<br />

- Requires effective multi stage screens to prevent chocking of submerged screen at FAB<br />

outlet <strong>and</strong> tripping of system due to plastic bags <strong>and</strong> pouches<br />

- Calibrati<strong>on</strong> of <strong>treatment</strong> capacity by adding or removing plastic media within 10-50% range<br />

- Possibility of chocking at FAB outlet due to fluidized media. Requires effective air flushing<br />

valve to prevent tripping of the system<br />

- Blockage of media in <str<strong>on</strong>g>case</str<strong>on</strong>g> of excess biomass growth or <strong>low</strong> hydraulic loads<br />

- L<strong>on</strong>ger shutdowns may lead to septic c<strong>on</strong>diti<strong>on</strong>s<br />

- Restarting after a l<strong>on</strong>g shutdown may take l<strong>on</strong>g to stabilise<br />

- Uncertainty regarding durability of media under varying climatic c<strong>on</strong>diti<strong>on</strong>s<br />

- Lack of availability of additi<strong>on</strong>al quantity of media which is a proprietary item may cause<br />

operati<strong>on</strong>al difficulties<br />

Advantages<br />

- Exclusi<strong>on</strong> of primary <strong>treatment</strong> step of sedimentati<strong>on</strong><br />

- Deep reactors enabling small space requirements<br />

- Ability to effectively treat dilute domestic wastewaters<br />

- Flexibility in calibrating the <strong>treatment</strong> capacity<br />

- Eliminati<strong>on</strong> of the need for sludge recirculati<strong>on</strong> <strong>and</strong> m<strong>on</strong>itoring of MLSS in the reactor<br />

- Capacity to h<strong>and</strong>le shock loads<br />

- Low head loss in the fluidized filter bed<br />

- Low <strong>and</strong> stabilised sludge producti<strong>on</strong> eliminating the need for sludge digesti<strong>on</strong><br />

- Simple <strong>and</strong> reliable operati<strong>on</strong><br />

- Absence of odour <strong>and</strong> improved aesthetics<br />

- Absence of emissi<strong>on</strong> of corrosive gases<br />

Disadvantages<br />

- Reliance <strong>on</strong> patented filter media<br />

- Reliance <strong>on</strong> flocculants, polyelectrolyte <strong>and</strong> chemical disinfectant (opti<strong>on</strong>al)<br />

- Requires skilled manpower<br />

- Choking of reactor due to floating plastic matter


Applicability<br />

The FAB technology based system is particularly applicable for :<br />

- small to medium f<strong>low</strong>s in c<strong>on</strong>gested locati<strong>on</strong>s<br />

- sensitive locati<strong>on</strong>s<br />

- decentralised approach<br />

- reliving existing overloaded STPs<br />

SUBMERGED AERATION FIXED FILM TECHNOLOGY<br />

5.116 Al<strong>on</strong>g with two pilots described in the previous secti<strong>on</strong>, two additi<strong>on</strong>al pilots of 2 mld<br />

each have been installed under YAP in Delhi based <strong>on</strong> submerged aerati<strong>on</strong> fixed film (SAFF)<br />

reactor design. As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the pilots <strong>on</strong> FAB, here again the objective was to provide a<br />

decentralised facility for a <strong>low</strong> income c<strong>on</strong>gested locality. Thus limited foot print of the plant<br />

was the main criteria for trying out the technology. One of the two <strong>plants</strong> located at Holambi<br />

was covered during the <str<strong>on</strong>g>study</str<strong>on</strong>g>. A technology sheet <strong>on</strong> SAFF is presented in Box 5.8 <strong>and</strong> key<br />

aspects are covered in Exhibit 5.14 which compares all the STPs under advanced technology<br />

category. Salient aspects are briefly discussed in the paragraphs that fol<strong>low</strong>.<br />

Process scheme<br />

5.117 The f<strong>low</strong> scheme comprises applicati<strong>on</strong> of screened <strong>and</strong> degritted <strong>sewage</strong> without<br />

primary sedimentati<strong>on</strong> to two trickling filter reactors which essentially operate in series. This<br />

is fol<strong>low</strong>ed by sec<strong>on</strong>dary sedimentati<strong>on</strong> in lamella settlers.<br />

5.118 The media in the trickling filter comprises fixed corrugated plastic sheets which are<br />

arranged in the form of blocks stacked in multiple layers. The media depth is about 3.6 m<br />

while the side water depth in the reactor is 6 m. The biological oxidati<strong>on</strong> process is enhanced<br />

through submerged aerati<strong>on</strong> provided at the bottom of the trickling filters. The total hydraulic<br />

retenti<strong>on</strong> time in two reactors is close to 10 hours which is almost 7 times of what is provided<br />

in the FAB reactors.<br />

5.119 As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the previous secti<strong>on</strong>, here also there is no digester or recirculati<strong>on</strong><br />

involved. The sludge comes out in stabilised form which is thickened <strong>and</strong> then dewatered in a<br />

filter press. A tertiary <strong>treatment</strong> has been provided for pathogen removal through chlorinati<strong>on</strong>.<br />

L<strong>and</strong> <strong>and</strong> power requirement<br />

5.120 On account of the deep reactors <strong>and</strong> high rate tube settlers, the plant offers a compact<br />

design. The foot print area is around 0.05 ha/mld which compares well with other systems in<br />

the advanced technology category. However, unit power requirements of this technology turn<br />

out to be rather high at 390 kWh/mld, as compared to FAB technology which requires any<br />

where between 99 to 170 kWh/mld.


Performance of the plant<br />

5.121 Functi<strong>on</strong>ing of the plant has been affected due to clogging of the fixed plastic media.<br />

As the f<strong>low</strong> scheme does not include primary sedimentati<strong>on</strong> <strong>and</strong> the screens are unable to<br />

completely remove plastic objects, this problem has been experienced several times during<br />

first year of operati<strong>on</strong>. As menti<strong>on</strong>ed earlier similar problems have been faced at<br />

c<strong>on</strong>venti<strong>on</strong>al trickling filter <strong>plants</strong> which have led to their closure <strong>and</strong> decommissi<strong>on</strong>ing.<br />

5.122 As per the informati<strong>on</strong> from the technology provider, from effluent quality point of<br />

view the plant has been able to achieve BOD as <strong>low</strong> as 1.4 mg/l <strong>and</strong> SS around 15 mg/l.<br />

Investment costs<br />

5.123 Unit initial invest cost of the plant is Rs. 7 milli<strong>on</strong>/mld. On account of higher power<br />

c<strong>on</strong>sumpti<strong>on</strong>, the unit O&M cost is also found to be Rs. 1.1 milli<strong>on</strong>/mld/annum. Moreover,<br />

its life cycle cost is found to be over Rs. 41 milli<strong>on</strong>/mld. Comparing these figures with FAB<br />

technology based <strong>plants</strong>, which is the closest competitor under the advanced technology<br />

category, all of them are found to be almost <strong>on</strong>e <strong>and</strong> a half to two times higher. In fact, the<br />

unit life cycle cost of this plant comes out to be the highest am<strong>on</strong>g all technology categories<br />

beating the robust <strong>and</strong> sophisticated <strong>plants</strong> at Rithala <strong>and</strong> DSNH by a margin of 40 to 80%<br />

respectively.<br />

COMPARISON OF ADVANCED TECHNOLOGY PLANTS<br />

5.124 It is seen that all the advanced technology <strong>plants</strong> are undoubtedly able to deliver a<br />

high quality effluent as claimed by the respective technology providers. The compactness of<br />

these technologies is reflected in their smaller foot print area which is between 0.03 to 0.08<br />

ha/mld vis-à-vis ASP which typically requires between 0.2 to 0.4 ha/mld, <strong>and</strong> WSP which<br />

takes any where between 1 to 2.6 ha/mld. Thus they offer tremendous space ec<strong>on</strong>omy.


BOX 5.8 : TECHNOLOGY SHEET – SUBMERGED AERATION FIXED FILM<br />

TECHNOLOGY<br />

A submerged two stage tricking filter process having fixed bed of plastic media as the base for<br />

biofilm in deep reactors with enhanced aerati<strong>on</strong><br />

Schematic<br />

Screen<br />

Grit<br />

chamber<br />

Filter press/<br />

Sludge drying beds<br />

B<strong>low</strong>er<br />

SAFF1 SAFF2<br />

Thickener<br />

Lamella<br />

settler<br />

Chlorinator<br />

(Cl2 / Hypo<br />

Soln)<br />

Key features of the technology<br />

- Essentially a trickling filter with enhanced oxygen supply through submerged aerati<strong>on</strong><br />

- Unc<strong>on</strong>venti<strong>on</strong>al plastic media offering high void ratio <strong>and</strong> specific area compared to st<strong>on</strong>e<br />

<strong>and</strong> aggregates<br />

- Large biomass <strong>and</strong> l<strong>on</strong>g solid retenti<strong>on</strong> time in the reactor leading to <strong>low</strong> ‘food to microorganism<br />

ratio’ <strong>and</strong> higher organic removal<br />

- Two stage biological oxidati<strong>on</strong><br />

- Treatment scheme excluding primary sedimentati<strong>on</strong> <strong>and</strong> sludge digesti<strong>on</strong><br />

- Reactors up to 6 m deep enabling <strong>low</strong> l<strong>and</strong> requirements<br />

- Tube settlers again offer space ec<strong>on</strong>omy<br />

Specific requirements<br />

- Special grade plastic proprietary media offering high specific surface area<br />

- Diffused aerati<strong>on</strong> system<br />

- Tube settlers for compact clarifier<br />

Opti<strong>on</strong>s<br />

- Primary sedimentati<strong>on</strong> <strong>and</strong> sludge <strong>treatment</strong><br />

- Tertiary <strong>treatment</strong> of chlorinati<strong>on</strong><br />

- Sludge <strong>treatment</strong> through thickener <strong>and</strong> bag filter press or drying beds<br />

L<strong>and</strong> requirement<br />

Capacity Q (mld) Q ≤0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

L<strong>and</strong> (sqm/mld) na na 0.05 na<br />

Reference of <strong>on</strong>ly 2 mld plant is available.<br />

☼<br />

Treated<br />

<strong>sewage</strong>


Power requirement<br />

- Electrical energy requirement 390 kWh/mld<br />

Performance<br />

- High BOD removal of 98% with effluent c<strong>on</strong>centrati<strong>on</strong> under 10 mg/l<br />

- High suspended solids removal with effluent c<strong>on</strong>centrati<strong>on</strong> under 20 mg/l<br />

- Faecal coliforms removal of the order of 2-3 <strong>on</strong> log scale at SAFF-2 stage<br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Effective multistage self cleaning screens required to prevent clogging of the media<br />

- Primary sedimentati<strong>on</strong> would be desirable to prevent clogging<br />

- Adequate sludge storage facility or sludge drying beds to be provided<br />

Capital costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

Cost (Rs. Milli<strong>on</strong>/mld) na na 7 Na<br />

Note: Apparently, the proprietary plastic media c<strong>on</strong>stitutes higher percentage of the plant cost.<br />

All costs are for year 2003<br />

O&M costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤ 50<br />

Cost<br />

Milli<strong>on</strong>/mld/annum)<br />

(Rs. na na 1.14 na<br />

Life cycle costs<br />

Capacity Q (mld) Q ≤ 0.25 0.5 < Q ≤ 1 1 < Q ≤ 10 10 < Q ≤<br />

50<br />

Cost<br />

Milli<strong>on</strong>/mld)<br />

(Rs. na na 41.73 na<br />

O&M aspects<br />

- Requires effective multi stage screens to prevent blockage of submerged media<br />

- Blockage of media in <str<strong>on</strong>g>case</str<strong>on</strong>g> of excess biomass growth<br />

- Uncertainty regarding durability of media under varying climatic c<strong>on</strong>diti<strong>on</strong>s<br />

Advantages<br />

- Deep reactors enabling small space requirements<br />

- Ability to effectively treat dilute domestic wastewaters<br />

- Low <strong>and</strong> stabilised sludge producti<strong>on</strong> eliminating the need for sludge digesti<strong>on</strong><br />

- Absence of odour <strong>and</strong> improved aesthetics<br />

- Absence of emissi<strong>on</strong> of corrosive gases<br />

Disadvantages<br />

- Clogging of reactor due to absence of primary sedimentati<strong>on</strong><br />

- Reliance <strong>on</strong> proprietary filter media<br />

- High reliance <strong>on</strong> external energy input<br />

- Requires skilled manpower


Applicability<br />

The SAFF technology based system is particularly applicable for :<br />

- small to medium f<strong>low</strong>s in c<strong>on</strong>gested locati<strong>on</strong>s<br />

- sensitive locati<strong>on</strong>s<br />

- decentralised approach<br />

- reliving existing overloaded trickling filters<br />

5.125 However, the objective of this assessment is to compare their cost effectiveness,<br />

applicability <strong>and</strong> sustainability with respect to the simpler <strong>and</strong> traditi<strong>on</strong>al technologies. Key<br />

decisi<strong>on</strong> parameters of all the four different types of systems are summarised in Exhibit 5.18.<br />

As expected, the unit energy c<strong>on</strong>sumpti<strong>on</strong> is high between 100 to 390 kWh/mld. FAB<br />

technology based systems are found to have relatively <strong>low</strong>er energy requirement while SAFF<br />

has the highest.<br />

EXHIBIT 5.18 : KEY DECISION PARAMETERS OF<br />

ADVANCED TECHNOLOGY STPs<br />

Unit requirements<br />

Capacity L<strong>and</strong> Energy<br />

c<strong>on</strong>sumpti<strong>on</strong><br />

O&M costs<br />

(2003)<br />

Capital<br />

costs<br />

(2003)<br />

Rs.<br />

milli<strong>on</strong>/mld<br />

STP locati<strong>on</strong> Mld ha/mld kWh/mld Rs.<br />

milli<strong>on</strong>/mld<br />

BIOFOR, DSNH 10 0.04 220 0.8 6.5 30.4<br />

ASP BIOFOR-F, RITHALA 182 0.08 180 0.18 5.2 23.5<br />

FAB Molarb<strong>and</strong> 3 0.06 133 0.66 4.6 27.7<br />

FAB Lucknow 42 0.03 99 0.59 3 19.8<br />

SAFF, Holambi 2 0.05 390 1.1 7 41.7<br />

5.126 O&M cost of STP at Rithala is found to be the least due to the fact that almost 85% of<br />

its energy requirement is being met from bio-energy through captive generati<strong>on</strong> in state-ofthe-art<br />

gas engines. For a centralised facility, this type of system may offer a sustainable<br />

soluti<strong>on</strong>, provided relatively higher life cycle costs are justified. Apart from this, am<strong>on</strong>g the<br />

rest of the four <strong>plants</strong>, FAB based systems have the least unit O&M cost. Similarly, the full<br />

scale FAB plant compares well with regard to the unit O&M, capital <strong>and</strong> life cycle costs visà-vis<br />

ASP based <strong>plants</strong>. On the other h<strong>and</strong>, SAFF based plant has experienced major<br />

operati<strong>on</strong>al problems <strong>and</strong> its life cycle cost comes out to be the highest. In view of these<br />

findings, this type of system is not found to be sustainable.<br />

5.127 In general, the life cycle costs of advanced technology based STPs is 1.5 to 2 times<br />

higher than the ASP based <strong>plants</strong>. One of the reas<strong>on</strong>s for higher life cycle costs is higher<br />

proporti<strong>on</strong> of electrical <strong>and</strong> mechanical comp<strong>on</strong>ents which typically have shorter life span<br />

Life cycle<br />

costs<br />

(2003)<br />

Rs.<br />

milli<strong>on</strong>/mld


compared to the civil structures <strong>and</strong> may need to be replaced several times during the normal<br />

life of an STP. In view of the above, the advanced technology systems, particularly the FAB<br />

<strong>and</strong> ASP BIOFAR-F can be of relevance in situati<strong>on</strong>s where l<strong>and</strong> is a major c<strong>on</strong>straint <strong>and</strong><br />

where high degree of treated effluent recycling is envisaged for industrial or other<br />

applicati<strong>on</strong>s.<br />

FACULTATIVE AERATED LAGOON TECHNOLOGY<br />

5.128 Three STPs based <strong>on</strong> this technology were installed under GAP in Bihar. However,<br />

under YAP no such <strong>plants</strong> were included. Informati<strong>on</strong> <strong>on</strong> the current status <strong>and</strong> performance<br />

of the three STPs as well as their initial <strong>and</strong> running costs is not available <strong>and</strong> therefore no<br />

<str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> this technology could be presented. Key features of this opti<strong>on</strong> are brought out<br />

in the technology sheet presented in Box 5.9 <strong>and</strong> some of the key aspects in its favour are<br />

discussed be<strong>low</strong>.<br />

5.129 C<strong>on</strong>sidering the varied experience of a range of technologies, the opti<strong>on</strong> of facultative<br />

aerated lago<strong>on</strong>s (FAL) has been included here in view of the fol<strong>low</strong>ing :<br />

- Simplicity of c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> ease <strong>and</strong> flexibility in operati<strong>on</strong><br />

- Flexibility in design <strong>and</strong> future upgradability<br />

- Lower l<strong>and</strong> requirement compared to WSP technology<br />

- Lower level of mechanisati<strong>on</strong> <strong>and</strong> there by <strong>low</strong>er energy requirement compared to ASP<br />

technology<br />

- Better quality of effluent without accompanying anaerobicity as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the UASB<br />

technology<br />

- Reduced sludge management <strong>and</strong> process c<strong>on</strong>trol requirement<br />

- Reduced initial costs <strong>on</strong> account of exclusi<strong>on</strong> of most of the structural, mechanical <strong>and</strong><br />

electrical comp<strong>on</strong>ents<br />

5.130 L<strong>and</strong> requirements of a FAL system at 0.3 to 0.4 ha/mld are comparable to ASP<br />

systems while its life cycle costs at around Rs. 6.25 milli<strong>on</strong>/mld are more or less of the same<br />

order of magnitude as those of WSP systems.<br />

5.131 As a result, this opti<strong>on</strong> could fit in between the WSP <strong>and</strong> ASP or can be c<strong>on</strong>sidered as<br />

an alternative to the ‘Final polishing unit’ typically provided <strong>on</strong> the downstream of a UASB<br />

reactor. This can also serve as an opti<strong>on</strong> for upgradati<strong>on</strong> or rehabilitati<strong>on</strong> of existing<br />

overloaded/ ab<strong>and</strong><strong>on</strong>ed lago<strong>on</strong> systems.


BOX 5.9 : TECHNOLOGY SHEET - FACULTATIVE AERATED LAGOON<br />

A simple <strong>and</strong> robust combinati<strong>on</strong> of mechanical <strong>and</strong> natural processes involving deeper lago<strong>on</strong>s for<br />

combined acti<strong>on</strong> of aerobic <strong>and</strong> anaerobic bacteria in a single p<strong>on</strong>d without the intricacies of a<br />

mechanised plant but capable of producing acceptable quality of effluent.<br />

Schematic<br />

Screened <strong>and</strong><br />

degritted<br />

<strong>sewage</strong><br />

Facultative<br />

aerated<br />

lago<strong>on</strong><br />

Sludge storage<br />

lago<strong>on</strong>/drying bed<br />

: Opti<strong>on</strong>al units<br />

Facultative p<strong>on</strong>d /<br />

duckweed p<strong>on</strong>d /<br />

i d<br />

Maturati<strong>on</strong> p<strong>on</strong>ds<br />

Key features of the technology<br />

- Simple f<strong>low</strong> scheme without primary or sec<strong>on</strong>dary settling <strong>and</strong> rigorous sludge recirculati<strong>on</strong><br />

- Scheme excluding the need for separate sludge digesti<strong>on</strong><br />

- Deep lago<strong>on</strong> with anaerobic bottom layer <strong>and</strong> aerobic top layer<br />

- Simultaneous degradati<strong>on</strong> of sludge in the bottom <strong>and</strong> dissolved organics in the top layer<br />

- Lower energy input corresp<strong>on</strong>ding to requirement for maintaining <strong>on</strong>ly desired DO levels in the<br />

top layer <strong>and</strong> not for creating completely mixed c<strong>on</strong>diti<strong>on</strong>s<br />

Performance<br />

As no plant of this type could be covered under the current <str<strong>on</strong>g>study</str<strong>on</strong>g>, specific plant performance data is<br />

not available, however as per the informati<strong>on</strong> in literature based <strong>on</strong> Indian experience the fol<strong>low</strong>ing<br />

performance is expected from a well functi<strong>on</strong>ing facultative lago<strong>on</strong> :<br />

- BOD removal 70-90 %<br />

- Suspended solids removal 70-80 %<br />

- Coliform removal 60-99 %<br />

Specific requirements<br />

- Typical detenti<strong>on</strong> time of 3 days or more<br />

- Depth between 2-5 m depending <strong>on</strong> local soil <strong>and</strong> groundwater c<strong>on</strong>diti<strong>on</strong>s<br />

- Effective outlet structure with baffles <strong>and</strong> stilling basin to prevent solids overf<strong>low</strong><br />

L<strong>and</strong> requirement<br />

- Between 0.27 to 0.4 ha/mld (excluding opti<strong>on</strong>al units shown in the schematic)<br />

Treated<br />

wastewater


Power requirement<br />

- Minimum aerati<strong>on</strong> power input of 0.75 kW / milli<strong>on</strong> litres, or<br />

- Minimum technology energy c<strong>on</strong>sumpti<strong>on</strong> of 18 kWh/mld<br />

Opti<strong>on</strong>s<br />

- Grit chamber as a preliminary <strong>treatment</strong> unit<br />

- Multiple cells of lago<strong>on</strong>s in series for higher pathogen reducti<strong>on</strong><br />

- L<strong>on</strong>g narrow layout of lago<strong>on</strong> for <strong>low</strong> dispersi<strong>on</strong> coefficient<br />

- Downstream p<strong>on</strong>ds for polishing (facultative or duckweed <strong>and</strong> maturati<strong>on</strong>)<br />

- Arrangement for sludge withdrawal without the need for emptying of lago<strong>on</strong><br />

- Provisi<strong>on</strong> of sludge storage lago<strong>on</strong><br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Avoid c<strong>on</strong>structi<strong>on</strong> <strong>on</strong> porous soils <strong>and</strong> fractured strata or provide impervious lining<br />

- Attain a balance between depth of lago<strong>on</strong> <strong>and</strong> number of small capacity aerators to create two<br />

distinct z<strong>on</strong>es of aerobic <strong>and</strong> anaerobic c<strong>on</strong>diti<strong>on</strong>s in the top <strong>and</strong> bottom layers<br />

Capital costs<br />

- Rs. 2.2 to 2.9 milli<strong>on</strong>/mld (values updated from year 1996 to year 2003 based <strong>on</strong> WPI)<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Maintaining DO of 2-3 mg/l in top layer<br />

- Desludging of lago<strong>on</strong> <strong>on</strong>ce a year or according to the situati<strong>on</strong><br />

O&M costs<br />

Not available, but expected to be between 0.15 to 0.2 milli<strong>on</strong>/mld/annum<br />

Life cycle costs<br />

A very ball park estimate based <strong>on</strong> the above two unit costs over 35 years of life span <strong>and</strong><br />

c<strong>on</strong>sidering 4 replacements of the mechanical <strong>and</strong> electrical comp<strong>on</strong>ents is Rs. 6.25 milli<strong>on</strong>/mld<br />

(year 2003).<br />

Advantages<br />

- Simple operati<strong>on</strong> of the plant requiring <strong>low</strong>er skilled manpower<br />

- Minimum civil, electrical <strong>and</strong> mechanical installati<strong>on</strong><br />

- Scheme devoid of primary <strong>and</strong> sec<strong>on</strong>dary settling tanks as well as sludge digestors<br />

- Lower energy costs compared to other aerobic processes<br />

- Lower O&M cost<br />

Disadvantages<br />

- Possibility of groundwater c<strong>on</strong>taminati<strong>on</strong> in porous <strong>and</strong> fractured strata<br />

- High cost of lining<br />

Applicability<br />

- St<strong>and</strong> al<strong>on</strong>e system for <strong>sewage</strong> <strong>treatment</strong><br />

- As a post <strong>treatment</strong> unit for UASB reactor effluent<br />

- As a pre-<strong>treatment</strong> unit for WSP<br />

- As an upgradati<strong>on</strong> opti<strong>on</strong> for overloaded WSPs<br />

Note : Performance, unit l<strong>and</strong> <strong>and</strong> power requirement, as well as the initial investment costs are<br />

based <strong>on</strong> informati<strong>on</strong> available in literature for Indian c<strong>on</strong>diti<strong>on</strong>s (Arceivala, 1998)


DUCKWEED POND TECHNOLOGY<br />

5.132 Although no STP based <strong>on</strong> this technology was installed either under the GAP <strong>and</strong><br />

YAP, a pilot was implemented jointly by the Municipal Corporati<strong>on</strong> of Delhi, the Central<br />

Polluti<strong>on</strong> C<strong>on</strong>trol Board <strong>and</strong> Sulabh Internati<strong>on</strong>al in Delhi. The 1 mld pilot was created some<br />

time in 1994-95 by earmarking four p<strong>on</strong>ds out of an existing waste stabilisati<strong>on</strong> p<strong>on</strong>d system<br />

of 12 p<strong>on</strong>ds. It also included aquaculture as the last comp<strong>on</strong>ent for end use of the harvested<br />

duckweed. For last 9 years the system has worked satisfactorily <strong>and</strong> currently yields about Rs.<br />

0.15 milli<strong>on</strong> of net income from sale of fish crop.<br />

5.133 As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of a typical WSP system, there are four p<strong>on</strong>ds in series <strong>and</strong> each has an<br />

area of approximately 1 ha. Screened <strong>and</strong> degritted <strong>sewage</strong> is applied to the p<strong>on</strong>ds where the<br />

first p<strong>on</strong>d serves as an anaerobic settling p<strong>on</strong>d, the sec<strong>on</strong>d <strong>and</strong> third p<strong>on</strong>ds serve for<br />

duckweed cultivati<strong>on</strong> <strong>and</strong> the fourth p<strong>on</strong>d is used for aquaculture. Average depth of water in<br />

the duckweed p<strong>on</strong>ds is 1-1.2 m. In order to prevent drifting of duckweed, smaller cells of 10<br />

m x 30 m are created by providing floating bamboo poles.<br />

5.134 During the trial phase the plant was operated in a f<strong>low</strong> range of 1- 3 mld <strong>and</strong> the<br />

average hydraulic retenti<strong>on</strong> time varied between 5.4 – 22 days. At average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s<br />

(i.e., 1 mld) the BOD surface loading was around 106 kg/ha/day <strong>and</strong> BOD volumetric loading<br />

was around 10.6 gm/cum/day.<br />

Performance of the plant<br />

5.135 Performance of the plant with regard to the effluent quality in terms of BOD, SS <strong>and</strong><br />

faecal coliform is as shown in Exhibt 4.16 <strong>and</strong> it was found to be very satisfactory. The outlet<br />

BOD was in the range of 16-27 mg/l, <strong>and</strong> faecal coliform was around 2-8 x 10 3 MPN/100 ml.<br />

The latter corresp<strong>on</strong>ds to an average removal efficiency of 99.27 – 99.78%. In additi<strong>on</strong>, the<br />

nitrogen <strong>and</strong> phosphorus values were also found to be <strong>low</strong>.<br />

5.136 During a field visit it was found that duckweeds die out in severe winter c<strong>on</strong>diti<strong>on</strong>s<br />

<strong>and</strong> during that period commercial feed material has to be used to maintain the stock of fish<br />

in the aquaculture p<strong>on</strong>d. It is learned that <strong>on</strong> the other h<strong>and</strong>, during summer seas<strong>on</strong> the<br />

duckweed grows aggressively <strong>and</strong> a large quantity needs to be wasted.<br />

5.137 The project which served as the role model for the Delhi pilot is located at Mirzapur<br />

in Bangladesh <strong>and</strong> has been in operati<strong>on</strong> since 1990. This experimental project has a capacity<br />

to treat 125 m 3 /d of wastewater <strong>and</strong> it occupies an area of 0.6 hectares (equivalent to 4.8<br />

ha/mld). It receives domestic wastewater from hospital, school <strong>and</strong> residential areas. The<br />

system removes oxygen-c<strong>on</strong>suming substances <strong>and</strong> pathogens to an extent comparable to<br />

algae based lago<strong>on</strong>s. It has been found to produce effluent almost to tertiary st<strong>and</strong>ards with<br />

very high level of nutrient removal. Based <strong>on</strong> the success of this project <strong>and</strong> c<strong>on</strong>sidering <strong>low</strong><br />

operati<strong>on</strong>al <strong>and</strong> maintenance requirements as well as <strong>low</strong>er energy <strong>and</strong> labour costs, about<br />

150 facilities have been installed worldwide using such a system for treating municipal<br />

wastewater up to 30 MLD (IDFC-MCD, 2003).


EXHIBIT 5.19 : PERFORMANCE OF DUCKWEED BASED STPs<br />

Stage of <strong>treatment</strong><br />

Parameter Unit Raw <strong>sewage</strong> Primary settling Duckweed p<strong>on</strong>d<br />

BOD mg/l 120-237 80-110 16-27<br />

SS mg/l 195-918 40-480 10-90<br />

COD mg/l 370-650 160-245 55-80<br />

Total N mg/l 16.5-79 11.7-46 10-25<br />

Total P mg/l 1.1-3.9 0.2-3.6 0.1-2.5<br />

Faecal Coliform MPN/100 ml 7.2-88 x 10 5 9-11 x 10 5 2-8 x 10 3<br />

(Source: CPCB, 2001)<br />

Notes:<br />

1. Coliform removal is around 3 log scale.<br />

2. % removals are not provided as the average values in the ranges given above are not<br />

available.<br />

3. Data based <strong>on</strong> two <str<strong>on</strong>g>case</str<strong>on</strong>g> studies of Delhi <strong>and</strong> Bhubaneshwar<br />

Resource recovery<br />

5.138 Yield of duckweed is found to be in the range of 41 – 135 gm/sqm/day <strong>and</strong> this is<br />

used in wet form for feeding the downstream aquaculture p<strong>on</strong>d. A comparative assessment<br />

of duckweed fed aquaculture p<strong>on</strong>ds with fresh water aquaculture p<strong>on</strong>ds indicated that in the<br />

former <str<strong>on</strong>g>case</str<strong>on</strong>g> the yield was around 6 t/ha/year which was 300-400% higher than what is<br />

typically achieved in the latter system. Net m<strong>on</strong>etary returns from the sale of fish are<br />

estimated to be of the order of Rs. 0.15 milli<strong>on</strong>/mld/years. (CPCB, 2001 & Sulabh<br />

Internati<strong>on</strong>al, Delhi pilot project).<br />

5.139 Fish harvesting is d<strong>on</strong>e <strong>on</strong>ce a year during September-October <strong>and</strong> typically fishes<br />

grow up to 2 kg in weight <strong>and</strong> attain a length of about 35 cm. The plant is operated by a team<br />

of four pers<strong>on</strong>nel from Sulabh Internati<strong>on</strong>al who take care of all aspects of the process,<br />

including maintaining duckweed culture in separate p<strong>on</strong>ds, introducing fingerlings in<br />

aquaculture p<strong>on</strong>ds, feeding <strong>on</strong> regular intervals etc.


BOX 5.10: TECHNOLOGY SHEET - DUCKWEED POND<br />

A natural system of wastewater <strong>treatment</strong> similar to waste stabilisati<strong>on</strong> p<strong>on</strong>d except that uptake of<br />

dissolved carb<strong>on</strong> <strong>and</strong> other nutrients is enhanced through sustained harvesting of floating aquatic<br />

<strong>plants</strong> called duckweed.<br />

Schematic<br />

Screened <strong>and</strong><br />

degritted <strong>sewage</strong><br />

Anaerobic<br />

p<strong>on</strong>d<br />

Sludge<br />

storage<br />

Duckweed p<strong>on</strong>ds<br />

Key features of the technology<br />

- Natural <strong>and</strong> simple wastewater system involving sheltered p<strong>on</strong>d like culture plots<br />

- A large p<strong>on</strong>d subdivided into smaller cells through floating bamboo or other material to break<br />

the wave <strong>and</strong> wind acti<strong>on</strong><br />

- Extremely rapidly growing floating duckweed vegetati<strong>on</strong> serving as a dynamic sink for organic<br />

carb<strong>on</strong>, dissolved nutrients <strong>and</strong> minerals<br />

- Thick mat of duckweed out-competing <strong>and</strong> inhibiting growth of other aquatic <strong>plants</strong><br />

- P<strong>on</strong>d functi<strong>on</strong>ing as a facultative lago<strong>on</strong> with deeper layers under anaerobic envir<strong>on</strong>ment<br />

- Retenti<strong>on</strong> period in the system 7 – 21 days<br />

- Shal<strong>low</strong> water depths from 1.25 m up to 2 m<br />

- C<strong>on</strong>tinuous process requiring intensive management for optimum producti<strong>on</strong><br />

- Yield of large quantities of proteinaceous matter as fish feed or as a supplement for animal feed<br />

Performance<br />

Performance of the pilot project in Delhi has been presented in Exhibit 5.19. Typical performance as<br />

given in literature is presented in Exhibit 5.20.<br />

EXHIBIT 5.20 : EXPECTED EFFLUENT QUALITY FROM DUCK WEED PONDS<br />

Parameter Unit Inlet* Outlet (detenti<strong>on</strong>, days)* Average<br />

at outlet #<br />

7 d 12 d 20 d<br />

BOD mg/l 60-70 40-50 20-25 5-6 < 30<br />

SS mg/l 100-120 60 30


(Sources : * Arceivala, 1998; # Metcalf & Eddy, 1995 )<br />

- For settled wastewater, BOD <strong>and</strong> SS be<strong>low</strong> 30 mg/l are attainable at 12 d detenti<strong>on</strong><br />

- High nutrient <strong>and</strong> mineral removal due to uptake by duckweeds<br />

- Low pathogen removal (due to reduced light penetrati<strong>on</strong>). However, CPCB pilot <str<strong>on</strong>g>study</str<strong>on</strong>g> recorded<br />

outlet faecal coliform count of 2000 to 8000 / 100 ml representing removal efficiency of 99.7%<br />

(27).<br />

- Base stocking density of 600 g/sqm yields 50 – 150 g/sqm/day, which is equivalent to 0.5 to 1.5<br />

t<strong>on</strong>nes of fresh duckweed/ha/day<br />

- Commercial scale cultivati<strong>on</strong> yielding 13-38 t<strong>on</strong>nes/ha/year of dry solids of duckweed<br />

Specific requirements<br />

- Primary <strong>treatment</strong> including screening, grease trap, grit removal <strong>and</strong> sedimentati<strong>on</strong><br />

- Preferably the influent BOD, SS <strong>and</strong> amm<strong>on</strong>ia to be under 80 ppm, 100 pm <strong>and</strong> 50 ppm<br />

respectively<br />

- A series of smaller cells of around 10 m x 10 m to 10 m x 30 m to break the c<strong>on</strong>tinuum in the<br />

p<strong>on</strong>d (cell size as a functi<strong>on</strong> of wind speed, p<strong>on</strong>d size <strong>and</strong> wave acti<strong>on</strong>)<br />

- Cells borders made with floating bamboo mats or PVC profiles to shelter from wind <strong>and</strong> wave<br />

acti<strong>on</strong><br />

- Impermeable lining of clay or artificial liners in <str<strong>on</strong>g>case</str<strong>on</strong>g> of pervious <strong>and</strong> fractured strata<br />

- Outlet structure with variable weir height<br />

- Co-cropping of bamboo in the p<strong>on</strong>ds<br />

- Plantati<strong>on</strong> of bamboo <strong>and</strong> banana trees al<strong>on</strong>g the perimeter to moderate temperature extremes<br />

<strong>and</strong> serve as a wind breaker<br />

- Nitrogen loading of around 9 kg/ha/day<br />

- Small size culture p<strong>on</strong>ds for duckweed seedlings <strong>and</strong> as fish nursery p<strong>on</strong>ds<br />

- Duckweed drying <strong>and</strong> processing unit in <str<strong>on</strong>g>case</str<strong>on</strong>g> of large harvest <strong>and</strong> for sale as animal feed<br />

- In <str<strong>on</strong>g>case</str<strong>on</strong>g> of downstream aquaculture p<strong>on</strong>ds – introduce suitable species of fishes e.g., Grass Carp,<br />

Comm<strong>on</strong> Carp, Silver Carp, Rohu, Mrigal, Cattla, <strong>and</strong> freshwater prawns<br />

L<strong>and</strong> requirement<br />

- 2 to 6 ha/MLD for 7 to 20 days of detenti<strong>on</strong> period.<br />

P<strong>on</strong>d sizing depends <strong>on</strong> the fol<strong>low</strong>ing :<br />

- Detenti<strong>on</strong> time required to attain desired effluent quality, <strong>and</strong><br />

- Yield of duckweed required to produce to a defined quantity of fish<br />

Opti<strong>on</strong>s<br />

- Pre-<strong>treatment</strong> comprising anaerobic p<strong>on</strong>d or primary sedimentati<strong>on</strong><br />

- UASB <strong>and</strong> pre-aerati<strong>on</strong> prior to a duckweed p<strong>on</strong>d<br />

- Downstream of a maturati<strong>on</strong> p<strong>on</strong>d in a WSP to complement suspended solids (algae) overf<strong>low</strong><br />

- In combinati<strong>on</strong> with aquaculture p<strong>on</strong>d <strong>on</strong> downstream to utilise duckweed as fish feed<br />

- Supplementary aerati<strong>on</strong> in aquaculture p<strong>on</strong>ds to augment oxygen supply in summer seas<strong>on</strong><br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Inclusi<strong>on</strong> of downstream aquaculture p<strong>on</strong>ds for resource recovery <strong>and</strong> financial sustainability<br />

- Feeding <strong>on</strong>ly settled <strong>sewage</strong> into duckweed p<strong>on</strong>ds<br />

- Protecti<strong>on</strong> of the p<strong>on</strong>ds against flooding


- Avoid c<strong>on</strong>structi<strong>on</strong> <strong>on</strong> porous soils, fractured strata <strong>and</strong> <strong>on</strong> alkaline soils<br />

- Avoid duckweed p<strong>on</strong>ds in cold climatic c<strong>on</strong>diti<strong>on</strong>s<br />

Capital costs<br />

- Of the same order as WSP with additi<strong>on</strong>al cost of floating cell material<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Daily attenti<strong>on</strong> <strong>and</strong> harvesting frequently to ensure productivity <strong>and</strong> health of duckweed<br />

col<strong>on</strong>ies<br />

- Avoid breakage of the thick mat of duckweed<br />

- Prevent piling up or accumulati<strong>on</strong> of weed culture <strong>on</strong> <strong>on</strong>e side of the p<strong>on</strong>d<br />

- Prevent toxins <strong>and</strong> extremes of pH <strong>and</strong> temperature<br />

- Prevent crowding due to overgrowth<br />

- Prevent growth of other vegetati<strong>on</strong><br />

- Vector c<strong>on</strong>trol measures<br />

- De-sludging of duck p<strong>on</strong>d <strong>on</strong>ce in two years<br />

O&M costs<br />

- Rs. 0.18 milli<strong>on</strong>/mld/year<br />

(Reference : Discussi<strong>on</strong>s with Sulabh Internati<strong>on</strong>al at Delhi pilot project)<br />

- Pertain to manpower requirements for maintaining the primary <strong>treatment</strong> secti<strong>on</strong>, harvesting<br />

duckweed <strong>and</strong> management of fish p<strong>on</strong>ds<br />

- Post processing of duckweed for value additi<strong>on</strong> as a fish feed or as animal feed supplement<br />

Advantages<br />

- Less sensitive to <strong>low</strong> temperatures, high nutrient levels, pH fluctuati<strong>on</strong>s, pests <strong>and</strong> diseases<br />

compared to other aquatic <strong>plants</strong><br />

- Reduced suspended solids in effluent due to eliminati<strong>on</strong> of algae<br />

- Simultaneous significant nutrient removal<br />

- Easy to harvest compared to water hyacinth<br />

- Complete cover prevents breeding of mosquitoes <strong>and</strong> odour nuisance<br />

- Yield of highly protein c<strong>on</strong>taining vegetative material (35-45%) as animal feed<br />

- Duckweed as an excellent feed for aquaculture<br />

- Realisati<strong>on</strong> of tangible ec<strong>on</strong>omic returns from sale of raw or processed weed or fish<br />

- Least cost of O&M<br />

- Creati<strong>on</strong> of a micro-enterprise with sustainable income generati<strong>on</strong> potential<br />

Disadvantages<br />

- Low pathogen removal due to reduced light penetrati<strong>on</strong><br />

- Duckweed die off in cold weather c<strong>on</strong>diti<strong>on</strong>s<br />

Applicability<br />

- Low strength domestic wastewater or after primary sedimentati<strong>on</strong> with influent BOD < 80 mg/l<br />

- In combinati<strong>on</strong> with existing WSP<br />

- Rural <strong>and</strong> semi urban settlements with easy l<strong>and</strong> availability<br />

- As a polishing p<strong>on</strong>d for an existing activated sludge plant or other technology based STP


Suitability of duckweed p<strong>on</strong>ds<br />

5.140 Although duckweed p<strong>on</strong>d technology is known to be a robust opti<strong>on</strong> <strong>and</strong> involves <strong>low</strong><br />

operating cost, not much work has been carried out <strong>on</strong> it in India. Very limited references are<br />

available <strong>and</strong> that too of small sized or pilot sized <strong>plants</strong>. However, based <strong>on</strong> the available<br />

informati<strong>on</strong> the fol<strong>low</strong>ing can be c<strong>on</strong>cluded about this technology opti<strong>on</strong> :<br />

- Duckweed p<strong>on</strong>ds have the same or even better performance efficiency with regard to<br />

the BOD <strong>and</strong> nutrient removal.<br />

- They can operate in c<strong>on</strong>juncti<strong>on</strong> with waste stabilisati<strong>on</strong> p<strong>on</strong>ds <strong>and</strong>/or maturati<strong>on</strong><br />

p<strong>on</strong>ds to achieve complete <strong>and</strong> high degree of <strong>treatment</strong> in terms of BOD, SS <strong>and</strong><br />

faecal coliform.<br />

- Indian warm climatic c<strong>on</strong>diti<strong>on</strong>s are favourable for rapid growth of duckweed which<br />

serves as a source of protein in fish <strong>and</strong> cattle feed thereby leading to tangible<br />

resource recovery from wastewater <strong>treatment</strong><br />

- They can serve as centres of job creati<strong>on</strong> for community based organisati<strong>on</strong>s who can<br />

be involved in sustainable aquaculture producti<strong>on</strong> activities<br />

- Unlike WSPs, more care <strong>and</strong> skill is required in their operati<strong>on</strong> <strong>and</strong> maintenance as<br />

the weed needs to be harvested regularly <strong>and</strong> to be fed to the fishes or processed as<br />

animal feed<br />

- Care is required in maintaining a thick layer of the weed to prevent growth of other<br />

competing aquatic <strong>plants</strong> such as blue green algae, etc.<br />

- Furthermore, elaborate arrangement of floating barriers is required to break the wave<br />

or wind acti<strong>on</strong> <strong>and</strong> to prevent drifting of the duckweed mass<br />

- As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of WSP, the <strong>on</strong>ly drawback of this technology opti<strong>on</strong> is its large l<strong>and</strong><br />

requirement which may be difficult to obtain in large urban centres<br />

5.141 C<strong>on</strong>sidering their higher sustainability which is of relevance under the current<br />

scenario, <strong>and</strong> particularly for the <strong>on</strong>going Ganga River Water Quality Management Plan, this<br />

technology opti<strong>on</strong> has been included in the current assessment. It offers a sound <strong>and</strong><br />

remunerative alternative which could possibly be c<strong>on</strong>sidered for :<br />

- Small to medium scale situati<strong>on</strong>s<br />

- Integrati<strong>on</strong> with the waste stabilisati<strong>on</strong> p<strong>on</strong>d systems or;<br />

- Polishing of UASB effluent in combinati<strong>on</strong> with a pre-aerati<strong>on</strong> step


CHAPTER 6<br />

CONCLUSIONS AND RECOMMENDATIONS FOR TREATMENT OF SEWAGE<br />

6.1 Wastewater (<strong>sewage</strong>) generated from domestic sector has been perceived to be the<br />

major cause for deteriorating c<strong>on</strong>diti<strong>on</strong>s of the rivers. As such management of <strong>sewage</strong> has<br />

been emphasized in River Acti<strong>on</strong> Plans (RAPs). Substantial porti<strong>on</strong> of the funds under RAPs,<br />

particularly GAP <strong>and</strong> YAP, has been utilized for intercepti<strong>on</strong>, diversi<strong>on</strong> <strong>and</strong> <strong>treatment</strong> of<br />

<strong>sewage</strong>. However, the gap between funds required <strong>and</strong> available for this purpose has been<br />

widening at an alarming rate <strong>and</strong> the sustenance of present practice is a serious matter that<br />

needs to be addressed. The infrastructure/assets created for <strong>sewage</strong> <strong>treatment</strong> under GAP <strong>and</strong><br />

YAP are not being maintained properly for various reas<strong>on</strong>s including want of requisite funds.<br />

By <strong>and</strong> large the investigati<strong>on</strong> of the causes for deteriorating c<strong>on</strong>diti<strong>on</strong>s of rivers due to<br />

discharge of <strong>sewage</strong> <strong>and</strong> the c<strong>on</strong>cept adopted for <strong>sewage</strong> <strong>treatment</strong> have been primarily<br />

guided by (i) the practices adopted elsewhere, particularly the developed world, <strong>and</strong> (ii)<br />

experience, expertise <strong>and</strong> interest of the financial aid giving agencies. The ground realities in<br />

India are far from those assumed during planning <strong>and</strong> design, <strong>and</strong> as a result it has not been<br />

possible to build public acceptability <strong>and</strong> support to such schemes. The local bodies <strong>and</strong><br />

governments are either reluctant or have not been able to generate/allocate adequate funds for<br />

the sustenance <strong>and</strong> growth of <strong>sewage</strong> <strong>treatment</strong> facilities. Also the justificati<strong>on</strong> for large<br />

expenditure <strong>on</strong> <strong>sewage</strong> <strong>treatment</strong> facilities is much based <strong>on</strong> speculati<strong>on</strong> than scientific<br />

investigati<strong>on</strong>s <strong>and</strong> analysis. This <str<strong>on</strong>g>study</str<strong>on</strong>g> focused <strong>on</strong> the critical analysis of the <strong>sewage</strong><br />

<strong>treatment</strong> technology opti<strong>on</strong>s under Indian c<strong>on</strong>diti<strong>on</strong>s <strong>and</strong> attempts to make recommendati<strong>on</strong>s<br />

for future course of acti<strong>on</strong> in management of <strong>sewage</strong> under RAPs based <strong>on</strong> the experience<br />

gained through m<strong>on</strong>itoring of <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> vis-à-vis river water quality<br />

m<strong>on</strong>itoring.<br />

EVALUATION OF TECHNOLOGY OPTIONS<br />

6.2 Comprehensive informati<strong>on</strong> which guided assessment of the STP technologies is<br />

presented in Exhibit 6.1. As part of evaluati<strong>on</strong> methodology, a number of criteria have been<br />

identified to judge the available opti<strong>on</strong>s which involve am<strong>on</strong>g others performance, stability,<br />

resource requirement <strong>and</strong> associated costs, impact of effluent discharge <strong>and</strong> resource recovery.<br />

The rati<strong>on</strong>ale for assessment of the technology opti<strong>on</strong>s al<strong>on</strong>g these identified evaluati<strong>on</strong><br />

criteria is presented in the secti<strong>on</strong>s that fol<strong>low</strong>.


EXHIBIT 6.1: ASSESSMENT OF TECHNOLOGY OPTIONS FOR SEWAGE<br />

S No Factor Units<br />

TREATMENT UNDER INDIAN CONDITIONS<br />

Note :<br />

1. No STP installati<strong>on</strong> of trickling filter technology could be covered <strong>and</strong> therefore relevant<br />

cost informati<strong>on</strong> could not be generated.<br />

6.3 Each technology opti<strong>on</strong> has been graded <strong>on</strong> a scale for each of the identified criteria.<br />

As per the appraisal scale, a technological opti<strong>on</strong> is c<strong>on</strong>sidered to be ‘very good’, ‘good’,<br />

‘fair’ or ‘poor’ depending up<strong>on</strong> its assessment for a particular criteri<strong>on</strong> <strong>and</strong> based <strong>on</strong> the<br />

underst<strong>and</strong>ing of the problems associated with it. These qualitative ratings are presented in<br />

Exhibit 6.2 <strong>and</strong> the descripti<strong>on</strong> is given be<strong>low</strong>.<br />

Performance in terms of quality of treated <strong>sewage</strong><br />

ASP <strong>and</strong><br />

its Minor<br />

Variants<br />

Trickling<br />

Filters<br />

UASB<br />

Process<br />

6.3 C<strong>on</strong>venti<strong>on</strong>ally, the major c<strong>on</strong>cern in terms of discharge of treated or untreated<br />

wastewaters in water bodies has been the presence of organic matter <strong>and</strong> pathogens. These<br />

are resp<strong>on</strong>sible for (i) spoiling aesthetics of water bodies, (ii) depleti<strong>on</strong> of dissolved oxygen<br />

resulting in adverse impact <strong>on</strong> aquatic life, <strong>and</strong> (iii) spread of water born diseases. Effluent<br />

discharge st<strong>and</strong>ards adopted in RAPs typically address these issues through limits <strong>on</strong> TSS,<br />

BOD <strong>and</strong> COD partially. Any <strong>treatment</strong> technology must ensure that these st<strong>and</strong>ards are met.<br />

Advance aerobic <strong>treatment</strong> technologies have shown that these are generally met in most of<br />

the <strong>plants</strong> in India <strong>and</strong> hence are rated ‘very good’. Trickling filters, waste stabilizati<strong>on</strong> p<strong>on</strong>ds<br />

<strong>and</strong> duckweed p<strong>on</strong>ds performance reveal that BOD <strong>and</strong> COD are generally within the limits<br />

but TSS norms may be violated marginally in some situati<strong>on</strong>s <strong>and</strong> can be rated as ‘good’ in<br />

terms of meeting st<strong>and</strong>ards. Removal of BOD/COD <strong>and</strong> TSS may not be very high in<br />

Waste<br />

Stabilizatio<br />

P<strong>on</strong>ds<br />

1 Overall Hydraulic Retenti<strong>on</strong><br />

Time (through the entire plant)<br />

d 4* 0.5-1.0 1.33 8-15<br />

2 Average Depth m 4 3-4 1.75 1-1.5<br />

3 L<strong>and</strong> Requirement ha/mld 0.15-0.25 0.3-0.65 0.2-0.3 0.8-2.3<br />

4 Energy Requirement kWh/ml 180-225 180 10-15 Negligible<br />

5<br />

6<br />

7<br />

Capital Cost<br />

Annual Recurring Cost<br />

Life Cycle Cost<br />

Rs<br />

milli<strong>on</strong>/mld<br />

2-4<br />

0.3-0.5<br />

12-17<br />

NA<br />

NA<br />

NA<br />

2.5-3.6<br />

0.08-0.17<br />

7-11<br />

1.5-4.5<br />

0.06-0.1<br />

3-7<br />

8 Expected Effluent Characteristics (range)<br />

TSS mg/l 30-50 30-50 50-100 50-100<br />

BOD mg/l 10-30 20-50 30-70


facultative aerated lago<strong>on</strong>s <strong>and</strong> may violate the st<strong>and</strong>ards marginally in most situati<strong>on</strong>s <strong>and</strong><br />

hence are rated as ‘fair’. The experience with UASB has shown that the st<strong>and</strong>ards are<br />

violated in most situati<strong>on</strong>s in a significant way even with 1 day FPU <strong>and</strong> hence is rated as<br />

‘poor’ in terms of potential of meeting the RAP discharge st<strong>and</strong>ards.<br />

6.4 To safeguard against the spread of water borne diseases due to discharge of <strong>sewage</strong> in<br />

the water bodies, CPCB has now come-up with desired <strong>and</strong> maximum levels of coliform in<br />

the treated wastewater. High level of coliforms in the treated effluents <strong>and</strong> in rivers is a<br />

significant issue to be addressed properly. In all c<strong>on</strong>venti<strong>on</strong>al <strong>sewage</strong> <strong>treatment</strong> opti<strong>on</strong>s<br />

coliform removal is incidental <strong>and</strong> not targeted. The potential of coliform removal in all<br />

aerobic processes namely, ASP, TF, FAL <strong>and</strong> advance aerobic processes is of the same order<br />

(3-4 logs) <strong>and</strong> hence rated as ‘fair’. However, the coliform removal in UASB process is<br />

generally 1-2 log <strong>low</strong>er than aerobic processes <strong>and</strong> hence rated as ‘poor’ from the point of<br />

view of potential to remove coliforms. WSP <strong>and</strong> duckweed p<strong>on</strong>d system in combinati<strong>on</strong> with<br />

aquaculture / maturati<strong>on</strong> p<strong>on</strong>d <strong>on</strong> the other h<strong>and</strong> yields <strong>low</strong>er coliforms in the effluent <strong>and</strong><br />

hence has been rated as ‘good’.


S No Criteria<br />

EXHIBIT 6.2: ASSESSMENT OF TECHNOLOGY OPTIONS FOR SEWAGE<br />

1 Performance in terms of quality of treated <strong>sewage</strong><br />

Potential of Meeting the RAPs TSS, BOD,<br />

<strong>and</strong> COD Discharge St<strong>and</strong>ards<br />

Potential of Total Faecal Coliform Removal<br />

Effluent DO<br />

Initial/Immediate Oxygen Dem<strong>and</strong><br />

Nutrient Removal<br />

2 Performance Stability<br />

3 Impact of Effluent Discharge<br />

On L<strong>and</strong><br />

On Surface<br />

On Ground Waters<br />

4 Potential for Resource Generati<strong>on</strong><br />

Manure/Soil C<strong>on</strong>diti<strong>on</strong>er<br />

Power<br />

Food<br />

ASP <strong>and</strong><br />

its Minor<br />

Variants<br />

Trickling<br />

Filters<br />

UASB<br />

Process<br />

Waste<br />

Stabilizati<strong>on</strong><br />

P<strong>on</strong>ds<br />

Duckweed<br />

P<strong>on</strong>d<br />

Systems<br />

Facultative<br />

Aerated<br />

Lago<strong>on</strong>s<br />

Advance<br />

Aerobic<br />

Process


5 Liabilities<br />

Gas<br />

Sludge<br />

6 Impact of STP<br />

On Health of STP Staff/Local<br />

On Surrounding Building/Properties<br />

7 Energy Requirement<br />

8 L<strong>and</strong> Requirement<br />

9 Capital Cost<br />

10 Recurring Cost<br />

11 Level of Skill in O&M<br />

12 Life Cycle Costs<br />

13 Overall Assessment<br />

Exhibit 6.2 C<strong>on</strong>tinued <strong>on</strong> Next Page…<br />

Poor Fair Good Very Good


6.5 The primary target of <strong>sewage</strong> <strong>treatment</strong> is to reduce pressure <strong>on</strong> oxygen dem<strong>and</strong>.<br />

Aerobic processes typically yield effluent with some residual dissolved oxygen <strong>and</strong> hence are<br />

viewed as ‘good’ or ‘very good’ from this point of view. In almost all UASB based <strong>plants</strong> the<br />

effluent DO has been found to be ‘nil’ <strong>and</strong> hence are rated as ‘poor’.<br />

6.6 N<strong>on</strong>e of the aerobic processes except FAL lead to initial or immediate oxygen<br />

dem<strong>and</strong> <strong>and</strong> hence are c<strong>on</strong>sidered to be ‘very good’ from the point of view of IOD. FAL<br />

effluents may occasi<strong>on</strong>ally exert IOD <strong>and</strong> hence may be rated as ‘fair’. On the other h<strong>and</strong><br />

UASB effluents in most situati<strong>on</strong>s have shown significant IOD. The problem is very serious<br />

when <strong>sewage</strong> c<strong>on</strong>tains significant amount of sulphates. As such UASB opti<strong>on</strong> is assigned<br />

‘poor’ rating from the IOD c<strong>on</strong>siderati<strong>on</strong>s.<br />

6.7 As of now, effluent discharge st<strong>and</strong>ards for major nutrients such as nitrogen <strong>and</strong><br />

phosphorous are not imposed in RAP. However, these are important <strong>and</strong> will need to be<br />

c<strong>on</strong>sidered in future. The ability to remove nutrients such as nitrogen <strong>and</strong> phosphorous must<br />

be given due c<strong>on</strong>siderati<strong>on</strong> in selecti<strong>on</strong> of <strong>treatment</strong> opti<strong>on</strong>. WSP <strong>and</strong> duckweed p<strong>on</strong>d<br />

systems because of high biological growth rates assimilate more nutrients <strong>and</strong> can be rated as<br />

‘good’. In general, in biological processes, nutrient removal is related to biomass growth. The<br />

biomass growth is typically more in aerobic processes compared to anaerobic processes. Also<br />

<strong>treatment</strong> opti<strong>on</strong>s based <strong>on</strong> aerobic processes can be easily exp<strong>and</strong>ed to include nutrient<br />

(particularly nitrogen) removal compared to <strong>plants</strong> based <strong>on</strong> anaerobic processes. As such<br />

ASP, TF, FAL <strong>and</strong> advanced aerobic processes are rated as ‘fair’ while UASB opti<strong>on</strong> is<br />

treated as ‘poor’ from nutrient removal c<strong>on</strong>siderati<strong>on</strong>s.<br />

Performance stability<br />

6.8 Advance aerobic processes <strong>and</strong> duckweed p<strong>on</strong>d systems have shown very stable<br />

performance over a l<strong>on</strong>g period of operati<strong>on</strong> <strong>and</strong> can be rated as ‘very good’ from operati<strong>on</strong>al<br />

stability view point. ASP <strong>and</strong> WSP based plant have also yielded c<strong>on</strong>sistent <strong>and</strong> stable<br />

performance with marginal variati<strong>on</strong>s occasi<strong>on</strong>ally due to poor sludge settling or excessive<br />

leakage of algae in the p<strong>on</strong>d effluents <strong>and</strong> could be c<strong>on</strong>sidered ‘good’. FAL <strong>and</strong> TF based<br />

plant frequently give marginal variati<strong>on</strong>s in the effluent quality due to no c<strong>on</strong>trol <strong>on</strong><br />

operati<strong>on</strong>al parameters for biological growth c<strong>on</strong>trol <strong>and</strong> hence are rated as ‘fair’ from<br />

performance stability c<strong>on</strong>siderati<strong>on</strong>s. UASB performance by <strong>and</strong> large varies significantly<br />

due to overf<strong>low</strong> of bio-solids in effluent as a result of the rise in sludge blanket <strong>and</strong> inability<br />

of operators to m<strong>on</strong>itor sludge bed. Thus UASB rates ‘poor’ based <strong>on</strong> ability to give stable<br />

performance


Resource requirements <strong>and</strong> associated costs<br />

6.9 Resource requirements <strong>and</strong> associated costs for various <strong>sewage</strong> <strong>treatment</strong> technology<br />

opti<strong>on</strong>s have been presented in Exhibit 6.1. Based <strong>on</strong> this assessment ratings have been<br />

assigned for energy requirement, l<strong>and</strong> requirement, capital cost, recurring costs, level of skill<br />

required in O & M of the <strong>plants</strong> <strong>and</strong> life cycle costs. WSP <strong>and</strong> duckweed p<strong>on</strong>d system are<br />

‘very good’ except for l<strong>and</strong> requirement while advance aerobic systems are ‘very good’ from<br />

l<strong>and</strong> requirements point of views. ASP, TF <strong>and</strong> UASB are comparable in terms of resource<br />

requirements <strong>and</strong> associated costs. Am<strong>on</strong>g the five advance technology systems, FAB<br />

technology scores very well with regard to energy c<strong>on</strong>sumpti<strong>on</strong>, l<strong>and</strong> requirement <strong>and</strong><br />

operati<strong>on</strong> cost <strong>and</strong> can be c<strong>on</strong>sidered a close competitor to ASP with regard to life cycle cost.<br />

Impact of effluent discharge<br />

6.10 The effluent from duckweed p<strong>on</strong>d systems becomes akin to water quality of inl<strong>and</strong><br />

water bodies <strong>and</strong> hence is rated as ‘very good’. WSP effluents also c<strong>on</strong>tain less nutrients <strong>and</strong><br />

support aquatic growth <strong>and</strong> hence can be c<strong>on</strong>sidered to be ‘good’ opti<strong>on</strong> from the point of<br />

impact <strong>on</strong> l<strong>and</strong> <strong>and</strong> water resources. Effluents from advance aerobic processes typically have<br />

high DO <strong>and</strong> may not have adverse impact <strong>on</strong> l<strong>and</strong> <strong>and</strong> water bodies <strong>and</strong> can be c<strong>on</strong>sidered as<br />

‘good’. ASP, TF <strong>and</strong> AFL yield effluents that may become anoxic due to subsequent<br />

biological acti<strong>on</strong>, <strong>and</strong> may have slight adverse impact if used for l<strong>and</strong> applicati<strong>on</strong>. As such<br />

they are rated as ‘fair’ from this angle. However, from the point of view of disposal into<br />

water bodies, the impact may be negligible <strong>and</strong> hence could be rated as ‘good’. Anaerobic<br />

effluents typically have <strong>low</strong> oxidati<strong>on</strong>-reducti<strong>on</strong> potential (ORP) <strong>and</strong> lead to reducing<br />

c<strong>on</strong>diti<strong>on</strong>s. This leads to adverse impact <strong>on</strong> both l<strong>and</strong> <strong>and</strong> water bodies <strong>and</strong> hence UASB<br />

opti<strong>on</strong> is rated as ‘poor’.<br />

Potential for resource generati<strong>on</strong><br />

6.11 Typically three types of end products, which can be treated as resources, are produced<br />

from <strong>sewage</strong> <strong>treatment</strong> - excess biomass or sludge as manure or soil c<strong>on</strong>diti<strong>on</strong>er; biogas as a<br />

fuel for power generati<strong>on</strong> or other uses; <strong>and</strong> aquatic growth (fish culture) as food.<br />

6.12 Substantial quantity of sludge is produced from ASP, UASB <strong>and</strong> advance aerobic<br />

processes that can have potential for applicati<strong>on</strong> to l<strong>and</strong> as manure or soil c<strong>on</strong>diti<strong>on</strong>er.<br />

However, the informati<strong>on</strong> available <strong>on</strong> fate of sludge generated from such <strong>plants</strong> reveals that<br />

it c<strong>on</strong>tributes marginally in terms of resource generati<strong>on</strong>. As such <strong>on</strong> this basis, these<br />

<strong>treatment</strong> opti<strong>on</strong>s can be rated as ‘fair’. Other <strong>treatment</strong> opti<strong>on</strong>s do not produce sludge <strong>on</strong><br />

c<strong>on</strong>tinuous basis <strong>and</strong> hence rated as ‘poor’.<br />

6.13 Biogas is produced from ASP <strong>and</strong> UASB <strong>plants</strong>. However, at most of the <strong>plants</strong>,<br />

actual c<strong>on</strong>tributi<strong>on</strong> in power generati<strong>on</strong> is marginal <strong>and</strong> hence these opti<strong>on</strong>s can at best be<br />

rated as ‘fair’ from the view point of power generati<strong>on</strong>. Other <strong>treatment</strong> opti<strong>on</strong>s do not<br />

generate any power <strong>and</strong> hence are rated as ‘poor’.


6.14 Duckweed p<strong>on</strong>d systems <strong>and</strong> WSP c<strong>on</strong>tribute substantially <strong>and</strong> marginally<br />

respectively in terms of fish producti<strong>on</strong> <strong>and</strong> can be rated as ‘good’ <strong>and</strong> ‘fair’ from the<br />

c<strong>on</strong>siderati<strong>on</strong> of generating resource that can be directly used as food. All other technology<br />

opti<strong>on</strong>s get ‘poor’ rating from this c<strong>on</strong>siderati<strong>on</strong>.<br />

Liabilities<br />

6.15 The sludge <strong>and</strong> gas produced from the <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> can be c<strong>on</strong>sidered as<br />

liabilities if these can not be used effectively. The Indian experience in effective generati<strong>on</strong><br />

of power from biogas, particularly from UASB based <strong>plants</strong>, is very poor. Much of the biogas<br />

generated is leaked or released to the atmosphere. Thus UASB <strong>and</strong> ASP opti<strong>on</strong>s get ‘poor’<br />

<strong>and</strong> ‘good’ rating <strong>on</strong> this count while all other opti<strong>on</strong>s can be rated as ‘very good’.<br />

6.16 A substantial porti<strong>on</strong> of sludge produced from ASP, TF, UASB, FAL <strong>and</strong> advance<br />

aerobic processes needs provisi<strong>on</strong> for sludge disposal <strong>and</strong> hence these opti<strong>on</strong>s are rated ‘fair’.<br />

The other opti<strong>on</strong>s generally do not have problem of sludge disposal <strong>and</strong> can be rated as ‘very<br />

good’. The sludge generated in FAB <strong>and</strong> SAFF technologies comes out in stabilised form <strong>and</strong><br />

thus does not require digesti<strong>on</strong> <strong>and</strong> which could otherwise lead to subsequent biogas related<br />

liabilities. From that point of view these opti<strong>on</strong>s are c<strong>on</strong>sidered good.<br />

Impact of STP<br />

6.17 Different technology opti<strong>on</strong>s have varying degree of local impacts because of foul<br />

odours, release of corrosive <strong>and</strong> harmful gases such as H2S, amm<strong>on</strong>ia, methane, etc., flies<br />

nuisance, etc. which have implicati<strong>on</strong>s <strong>on</strong> (i) health of STP staff <strong>and</strong> locales, <strong>and</strong> (ii)<br />

surroundings. Advance aerobic processes are judged to be the best from the point of view of<br />

impact of STP <strong>on</strong> the local envir<strong>on</strong>ment. On the other h<strong>and</strong> while the WSP may not have<br />

major emissi<strong>on</strong>, there could be c<strong>on</strong>cerns <strong>on</strong> groundwater polluti<strong>on</strong> in porous strata, odour <strong>and</strong><br />

mosquito breeding.<br />

OVERALL ASSESSMENT<br />

6.18 For overall assessment of various technology opti<strong>on</strong>s, fol<strong>low</strong>ing ranking of various<br />

criteria has been fol<strong>low</strong>ed.<br />

Performance in terms of quality of treated <strong>sewage</strong><br />

Resource requirements <strong>and</strong> associated costs<br />

Impact of effluent discharge <strong>on</strong> l<strong>and</strong> <strong>and</strong> water bodies<br />

L<strong>and</strong> requirements<br />

Performance stability<br />

Liabilities<br />

Potential of resource generati<strong>on</strong><br />

Impact of STP <strong>on</strong> local envir<strong>on</strong>ment


6.19 Based <strong>on</strong> the aforementi<strong>on</strong>ed ranking <strong>and</strong> grading presented in Exhibit 6.2 for<br />

different assessment criteria, various technologies can be grouped into fol<strong>low</strong>ing four<br />

categories:<br />

Category I: Technologies with very good performance, <strong>low</strong> energy requirement, <strong>low</strong><br />

resource requirements <strong>and</strong> associated costs but high l<strong>and</strong> requirements. Duckweed<br />

p<strong>on</strong>d system <strong>and</strong> WSP fall in this category with overall rating ‘good’ <strong>and</strong> should be<br />

adopted where l<strong>and</strong> can be made available.<br />

Category II: Technologies with very good performance, high energy requirement,<br />

high resource requirements <strong>and</strong> associated costs but <strong>low</strong> l<strong>and</strong> requirements. Advance<br />

aerobic processes fall in this category with overall rating ‘fair’ <strong>and</strong> should be adopted<br />

where availability of l<strong>and</strong> is a major c<strong>on</strong>straint. Under this category FAB technology<br />

turns out to be <strong>on</strong>e of the most efficient with regard to energy requirement, sludge<br />

generati<strong>on</strong>, <strong>and</strong> overall cost of operati<strong>on</strong> <strong>and</strong> maintenance. While its energy<br />

requirement is <strong>low</strong>er than that of ASP but it produces stabilised sludge thereby<br />

eliminating the need for digesters. Moreover, as the primary settling is also excluded,<br />

it leads to fairly compact system without compromising the final effluent quality.<br />

Category III: Technologies with moderate performance, moderate energy<br />

requirement, moderate resource requirements (including l<strong>and</strong>) <strong>and</strong> associated costs.<br />

ASP, TF <strong>and</strong> FAL fall in this category. ASP <strong>and</strong> TF are comparable with overall<br />

assessment rating ‘good’ while FAL is inferior with overall assessment rating ‘fair’.<br />

ASP <strong>and</strong> TF should be adopted in most <str<strong>on</strong>g>case</str<strong>on</strong>g>s where l<strong>and</strong> is not a major c<strong>on</strong>straint.<br />

Category IV: Technology with poor performance, but <strong>low</strong> energy requirement,<br />

moderate resource requirements (including l<strong>and</strong>) <strong>and</strong> associated costs. UASB falls in<br />

this category with overall assessment rating ‘poor’. Future installati<strong>on</strong> of UASB based<br />

<strong>plants</strong> warrants thorough review of pros <strong>and</strong> c<strong>on</strong>s of the process.<br />

6.20 However, the choice of a suitable technology opti<strong>on</strong> involves trade-off am<strong>on</strong>gst a<br />

number of decisi<strong>on</strong> factors <strong>and</strong> selecti<strong>on</strong> of the best opti<strong>on</strong> will have to be <str<strong>on</strong>g>case</str<strong>on</strong>g> specific.<br />

However, less<strong>on</strong>s can be learned from the past experience <strong>and</strong> the grading/rating presented<br />

above may assist in taking rati<strong>on</strong>al decisi<strong>on</strong>s.<br />

ALTERNATIVES FOR PART REDUCTION OF ORGANIC LOADS<br />

6.21 In additi<strong>on</strong> to the c<strong>on</strong>venti<strong>on</strong>al approach of setting up <strong>sewage</strong> <strong>treatment</strong> <strong>plants</strong> for<br />

reducing the organic load carried by the waste water stream there are other possibilities which<br />

could be looked at as supplementary ways of wastewater <strong>treatment</strong>. This secti<strong>on</strong> brings out<br />

couple of such possibilities.


6.22 This aspect has been included here in resp<strong>on</strong>se to an observati<strong>on</strong> made by the review<br />

team during an independent evaluati<strong>on</strong> of Ganga Acti<strong>on</strong> Plan that from BOD load point of<br />

view, the STPs were under loaded. It was found that the BOD of combined wastewater<br />

intercepted <strong>and</strong> diverted from nallas <strong>and</strong> reaching the STPs was <strong>low</strong>er than the initially<br />

estimated designed value <strong>and</strong> the review team attributed difference in BOD loads (after<br />

accounting for diluti<strong>on</strong> effect) to certain degree of degradati<strong>on</strong> of simple organic compounds<br />

in sluggishly f<strong>low</strong>ing drains (MOEF, 1995).<br />

6.23 This is a crucial observati<strong>on</strong> which highlights the self purificati<strong>on</strong> potential of open<br />

drains as well as of large trunk sewers. This observati<strong>on</strong> must be viewed al<strong>on</strong>g with the<br />

fol<strong>low</strong>ing facts:<br />

- Operati<strong>on</strong> of existing <strong>and</strong> new sewer lines is often affected due to poor maintenance,<br />

silt depositi<strong>on</strong>, settlement etc.<br />

- Operati<strong>on</strong> of pumping stati<strong>on</strong>s is affected due to poor maintenance, irregular electric<br />

supply, n<strong>on</strong>-availability of diesel, dysfuncti<strong>on</strong>al diesel generating sets etc.<br />

- Operati<strong>on</strong> of STPs is affected for much of the same reas<strong>on</strong>s as well as due to general<br />

lack of resources.<br />

6.24 And <strong>on</strong> the other h<strong>and</strong>, the<br />

- Sewerage systems are very large <strong>and</strong> complex <strong>and</strong> the total travel time of <strong>sewage</strong> in<br />

nallas <strong>and</strong> sewer lines is anywhere between 30 min to several hours <strong>and</strong> offers<br />

opportunity for BOD reducti<strong>on</strong><br />

- Integrated volume of the trunk sewer systems included open drains/nallas represents<br />

extensi<strong>on</strong> of an STP <strong>and</strong> can be utilised for BOD reducti<strong>on</strong><br />

- Current level of biological transformati<strong>on</strong> (signified by sulphide corrosi<strong>on</strong>) in sewers<br />

is a str<strong>on</strong>g pointer to the microbial degradati<strong>on</strong> activity that can takes place in the<br />

c<strong>on</strong>veyance system<br />

6.25 The above observati<strong>on</strong>s show that while there are certain structural <strong>and</strong> operati<strong>on</strong><br />

limitati<strong>on</strong>s of sewerage system <strong>and</strong> STP, they also offer an opportunity for BOD reducti<strong>on</strong><br />

during transit. In view of this, it may be appropriate to look at the possibilities of exploiting<br />

the self purificati<strong>on</strong> capacity of the nallas/drains, trunk sewers <strong>and</strong> other c<strong>on</strong>veying elements.<br />

From river water polluti<strong>on</strong> c<strong>on</strong>trol point of view, it offers an opportunity to reduce the<br />

organic load arriving at an STP <strong>and</strong> / or joining the surface water bodies at <strong>low</strong>er capital <strong>and</strong><br />

O&M costs.<br />

Self purificati<strong>on</strong><br />

6.26 Self purificati<strong>on</strong> in nallas <strong>and</strong> sewers is possible due to the presence of a large<br />

populati<strong>on</strong> of attached bacteria al<strong>on</strong>g the bottom <strong>and</strong> side walls <strong>and</strong> availability of oxygen.<br />

By augmenting the supply of these two driving factors, the biodegradati<strong>on</strong> process can be<br />

initiated <strong>and</strong> facilitated before the <strong>sewage</strong> arrives at the STP. This is possible in a nalla, in a<br />

trunk sewer as well as in a rising main provided the lengths <strong>and</strong> volumes are fairly large.


6.27 For a c<strong>on</strong>veying channel its self purificati<strong>on</strong> capacity is a functi<strong>on</strong> of am<strong>on</strong>g others,<br />

the populati<strong>on</strong> of suspended biomass <strong>and</strong> the benthic biomass available al<strong>on</strong>g its course. Self<br />

purificati<strong>on</strong> is pr<strong>on</strong>ounced in shal<strong>low</strong> streams <strong>and</strong> sewers with depth of f<strong>low</strong> be<strong>low</strong> 1.6 m <strong>and</strong><br />

where the ratio of wetted area to volume of f<strong>low</strong> is high. The latter parameter represents<br />

availability of benthic bio-mass across the width of a channel.<br />

6.28 Moreover, the reaerati<strong>on</strong> coefficient measured in well designed sewer lines varies<br />

from 4 to 104 day -1 as compared to what is observed in shal<strong>low</strong> streams (0.05-12 day -1 ) <strong>and</strong><br />

rivers (3.4 day -1 ). As a result, there is a possibility to c<strong>on</strong>vert the readily biodegradable<br />

organic matter <strong>and</strong> the complex matter into simpler compounds, carb<strong>on</strong> dioxide <strong>and</strong><br />

numerous partially oxidized compounds. Field measurements have shown BOD reducti<strong>on</strong> of<br />

as much as 27% in sewers. Measurements made in a sewer upstream of an STP showed a<br />

drop of 81% in the redox potential indicating occurrence of a significant biodegradati<strong>on</strong><br />

activity (Tchobanoglous, 1981).<br />

Sewer distance upstream of<br />

STP, km<br />

15.5 9.7 8.1 4.8 0<br />

Redox potential, mV +258 +122 +70 +50 +48<br />

Renaturing in a nalla<br />

6.29 C<strong>on</strong>sidering open channel nature of the nallas, it is much easier to augment their self<br />

purificati<strong>on</strong> capacity. However, these natural or manmade channels have a <strong>low</strong>er reaerati<strong>on</strong><br />

rate due to lesser degree of turbulence. Moreover, due to a combinati<strong>on</strong> of factors e.g.,<br />

disposal of solid waste, sediment deposits <strong>and</strong> lack of vegetative bank protecti<strong>on</strong> etc. they are<br />

found to be ecologically degenerated. One way to regenerate such channels is by desilting<br />

<strong>and</strong> preventing disposal of solid waste. In additi<strong>on</strong>, other innovative approaches for<br />

increasing the reaerati<strong>on</strong> rate <strong>and</strong> the active biomass populati<strong>on</strong> are:<br />

C<strong>on</strong>structi<strong>on</strong> of cascade of <strong>low</strong> head impounding structures across the channel at<br />

regular intervals<br />

Ladder for creati<strong>on</strong> of turbulence <strong>on</strong> downstream of the impounding structures<br />

Renaturing of drains i.e., providing root z<strong>on</strong>e <strong>treatment</strong> al<strong>on</strong>g the bed <strong>and</strong> bank of<br />

the channel, <strong>and</strong> providing vegetative cover for bank stabilizati<strong>on</strong>, etc.<br />

External aerati<strong>on</strong> <strong>and</strong> biomass augmentati<strong>on</strong> in l<strong>on</strong>g secti<strong>on</strong>s<br />

Reactor out of a trunk sewer/rising main<br />

STP<br />

6.30 In order to suppress odour from rising mains, often compressed air is introduced into<br />

the wastewater stream at pumping stati<strong>on</strong>s. This practice prevents <strong>on</strong>set of anaerobic<br />

c<strong>on</strong>diti<strong>on</strong>s <strong>and</strong> in the process also leads to certain BOD reducti<strong>on</strong>. This can be viewed as a<br />

possibility in <str<strong>on</strong>g>case</str<strong>on</strong>g> of l<strong>on</strong>g trunk sewers <strong>and</strong> rising mains which offer fairly large volume that<br />

can be c<strong>on</strong>sidered as a reactor or an extensi<strong>on</strong> of the STP.


Advantage of in-stream / inline <strong>treatment</strong> approach<br />

6.31 Some of the immediate advantages of this alternative approach of wastewater<br />

<strong>treatment</strong> are as fol<strong>low</strong>s:<br />

- Gainful utilisati<strong>on</strong> of the volume of nalla <strong>and</strong> rising main as an aerated reactor for<br />

biological degradati<strong>on</strong><br />

- At least 20-30% BOD reducti<strong>on</strong> before the wastewater reaches the STP<br />

- Reduced organic load <strong>on</strong> the STP, thereby reduced energy costs <strong>and</strong> improved<br />

effluent quality<br />

- Implementati<strong>on</strong> independent of the lengthy <strong>and</strong> difficult process of l<strong>and</strong> acquisiti<strong>on</strong><br />

associated with c<strong>on</strong>structi<strong>on</strong> of an STP<br />

- In <str<strong>on</strong>g>case</str<strong>on</strong>g> of nalla, implementati<strong>on</strong> is independent of upstream comp<strong>on</strong>ents e.g., sewer<br />

lines <strong>and</strong> pumping stati<strong>on</strong>s etc.<br />

- Serves as a backup in the event of malfuncti<strong>on</strong>ing / disrupti<strong>on</strong> of pumping stati<strong>on</strong>s<br />

<strong>and</strong> STPs<br />

- Improved aesthetics of nalla <strong>and</strong> thereby local c<strong>on</strong>diti<strong>on</strong>s in the area<br />

THE SHIMANTO-GAWA SYSTEM<br />

6.32 In the above c<strong>on</strong>text of augmenting self purificati<strong>on</strong> of natural stream, it may be<br />

relevant to include a highly innovative in-situ <strong>treatment</strong> system that has been developed in<br />

Japan. It is called Shimanto-gawa system based <strong>on</strong> the river basin where this was tried out<br />

first time in early 1990s. It is appropriate for treating small quantities of discharge at outlets<br />

of foul water <strong>and</strong> for use in small drainage streams <strong>and</strong> nallas. The system is most effective<br />

when installed in locati<strong>on</strong>s where it can be placed directly at the bottom of a small stream or<br />

just under drain pipes to collect foul water. Furthermore, during heavy rains, the inlet gate of<br />

the <strong>treatment</strong> system can be shut automatically or the volume of drainage water c<strong>on</strong>trolled to<br />

a c<strong>on</strong>stant f<strong>low</strong> in order to protect its functi<strong>on</strong>ing.<br />

6.33 The illustrati<strong>on</strong> in Exhibit 6.3 c<strong>on</strong>ceptualizes possible locati<strong>on</strong>s for placing the in-situ<br />

<strong>treatment</strong> system, which is quite typical of a densely populated urban town in India. In the<br />

Indian c<strong>on</strong>text, a number of nallas across a typical city offer the opportunity to install this<br />

system.<br />

EXHIBIT 6.3: CONCEPTUAL LOCATIONS OF THE SHIMANTO-GAWA SYSTEM<br />

(Source : Matsumoto, 1997)


Comp<strong>on</strong>ents of the Shimanto-gawa system<br />

6.34 Exhibit 6.4 shows a cross secti<strong>on</strong> of the Shimanto-gawa system. It comprises of five<br />

chambers in series which are installed in the bed of a nalla / stream <strong>and</strong> each chamber is<br />

c<strong>on</strong>nected by open channels. A combinati<strong>on</strong> of anaerobic, aerobic <strong>and</strong> filter units are<br />

provided which augment the populati<strong>on</strong> of active micro-organisms for removal of BOD, SS,<br />

amm<strong>on</strong>ia nitrogen, phosphorus <strong>and</strong> coliforms to a fairly high degree.<br />

EXHIBIT 6.4: CROSS SECTION OF SHIMANTO-GAWA SYSTEM<br />

(Source: Matsumoto, 1997)<br />

6.35 The first of the five chambers is called precipitati<strong>on</strong> tank where earth <strong>and</strong> s<strong>and</strong> al<strong>on</strong>g<br />

with heavy metals precipitate as sulphides under reduced c<strong>on</strong>diti<strong>on</strong>s. The sec<strong>on</strong>d tank<br />

c<strong>on</strong>tains filters to remove suspended substances from the stream, <strong>and</strong> organic matter. A layer<br />

of granules of a material called "Nitrolite” (partially processed zeolite) is also inserted in this<br />

tank for adsorbing amm<strong>on</strong>ium i<strong>on</strong>s. The third <strong>and</strong> fourth tanks c<strong>on</strong>tain bio-charcoal, nitrolite,<br />

charcoal <strong>and</strong> the same type of filters as used in the sec<strong>on</strong>d tank. These tanks are designed to<br />

reduce c<strong>on</strong>centrati<strong>on</strong>s of slightly decomposable organic matter, such as synthetic detergents,<br />

<strong>and</strong> to promote the decompositi<strong>on</strong> of macromolecular compounds, such as carbohydrates.<br />

The fifth tank is charged with nitrolite, charcoal <strong>and</strong> partially processed limest<strong>on</strong>e for<br />

adsorbing phosphorus i<strong>on</strong>s. Third, fourth <strong>and</strong> fifth tanks are aerated for achieving aerobic<br />

biodegradati<strong>on</strong> of organic matter.<br />

6.36 For a given situati<strong>on</strong>, the system is designed depending <strong>on</strong> the topography,<br />

wastewater quality <strong>and</strong> f<strong>low</strong> rate in a nalla. Moreover, depending <strong>on</strong> the local c<strong>on</strong>diti<strong>on</strong>s, the<br />

system offers flexibility in selecti<strong>on</strong> of the structural materials, scale <strong>and</strong> c<strong>on</strong>tents of the<br />

equipment. The system is best c<strong>on</strong>structed <strong>on</strong> a slightly inclined gradient (1/80-1/100) to<br />

al<strong>low</strong> the stream to f<strong>low</strong> naturally without pumping. Aerati<strong>on</strong> pipes are installed at the<br />

bottom of the third, fourth <strong>and</strong> fifth chamber for intermittent supply of air. The first<br />

equipment with a <strong>treatment</strong> capacity of 70m3/day has been operating since March, 1993, at<br />

the outlet of a small ditch in a village in the Shimanto River basin in Japan. By the end of<br />

November, 1996, 17 Shimanto-gawa systems, including the largest facility with a <strong>treatment</strong><br />

capacity of 2,400m3/day had been built across Japan, <strong>and</strong> all have been reported to be<br />

running satisfactorily without any special repairs.


Performance of Shimanto-gawa system<br />

6.37 Exhibit 6.5 shows the average, maximum <strong>and</strong> minimum values of wastewater quality<br />

<strong>on</strong> a typical day at the inlet <strong>and</strong> outlet of the system installed in 1993. BOD <strong>and</strong> COD are<br />

reduced by 93% <strong>and</strong> 82% respectively. In additi<strong>on</strong>, the system has been able to remove total<br />

nitrogen, total phosphorus <strong>and</strong> total detergents to the extent of 61, 66 <strong>and</strong> 92% respectively.<br />

The rates for nutrient removal are <strong>low</strong> because the background c<strong>on</strong>centrati<strong>on</strong>s in wastewater<br />

stream were <strong>low</strong> leading to <strong>low</strong>er assimilati<strong>on</strong> by microorganisms; <strong>and</strong> because the processed<br />

limest<strong>on</strong>e is not particularly active in adsorbing phosphorus.<br />

6.38 The effectiveness of the system has remained c<strong>on</strong>stant for more than two <strong>and</strong> half<br />

years of the observati<strong>on</strong> period <strong>and</strong> it is hoped that it will c<strong>on</strong>tinue to work effectively for<br />

more than 10 years without changes in the materials inserted in each chamber.<br />

6.39 In additi<strong>on</strong>, it is found that the system offers good potential for reducing bacterial<br />

counts. Exhibit 6.6 shows results of bacteriological counts at the inlet <strong>and</strong> outlet. The total<br />

<strong>and</strong> faecal coliform bacteria are found to have been reduced by 94 <strong>and</strong> 98% respectively.<br />

EXHIBIT 6.5 : PERFORMANCE OF A SHIMANTO-GAWA SYSTEM<br />

(Source: Matsumoto, 1997)<br />

EXHIBIT 6.6 : BACTERIAL REMOVAL IN SHIMANTO-GAWA SYSTEM<br />

(Source: Matsumoto, 1997)


Note: bacterial values are reported per ml as against the normal practice of reporting per<br />

100 ml.<br />

C<strong>on</strong>clusi<strong>on</strong>s<br />

6.40 While these unc<strong>on</strong>venti<strong>on</strong>al <strong>and</strong> seemingly effective approaches offer possibilities for<br />

reducti<strong>on</strong> of certain level of organic load, further investigati<strong>on</strong> would be required to assess<br />

their techno-ec<strong>on</strong>omic feasibility. Aspects related to technical design, logistics, operati<strong>on</strong> <strong>and</strong><br />

maintenance, removal efficiency, capital <strong>and</strong> O&M costs etc. would need to be developed<br />

<strong>and</strong> evaluated before taking further steps.


CHAPTER 7<br />

ASSESSMENT OF TECHNOLOGY OPTIONS FOR DISINFECTION<br />

7.1 The issue of pathogenic organisms in STP effluent has emerged in recent years.<br />

Besides the typical quality parameters of BOD, suspended solids <strong>and</strong> DO which have a direct<br />

impact <strong>on</strong> the quality of receiving water body/envir<strong>on</strong>ment, the pathogens are known to have<br />

a direct impact <strong>on</strong> the public health. The intestinal pathogens <strong>and</strong> coliform are obligate<br />

anaerobes <strong>and</strong> unlike in an activated sludge plant, their die off rate in UASB envir<strong>on</strong>ment is<br />

<strong>low</strong>. Recognising this aspect <strong>and</strong> in view of wider applicati<strong>on</strong> of the anaerobic technology,<br />

the Central Polluti<strong>on</strong> C<strong>on</strong>trol Board recently proposed inclusi<strong>on</strong> of Faecal Coliform as <strong>on</strong>e of<br />

the quality parameters in the nati<strong>on</strong>al discharge st<strong>and</strong>ards for STP effluents. The suggested<br />

desirable <strong>and</strong> maximum permissible limits for Faecal Coliform are 1000 <strong>and</strong> 10,000<br />

MPN/100 ml respectively.<br />

7.2 In this c<strong>on</strong>text, five pilots <strong>on</strong> disinfecti<strong>on</strong> of treated <strong>sewage</strong> were implemented<br />

towards the later part of YAP with the objective of assessing overall feasibility <strong>and</strong> viability<br />

of different technologies. The locati<strong>on</strong>s of these pilots are shown in Exhibit 7.1.<br />

EXHIBIT 7.1: PILOTS ON SEWAGE DISINFECTION UNDER YAP<br />

Technology Capacity Preceding <strong>treatment</strong> Locati<strong>on</strong><br />

Solar radiati<strong>on</strong> system 1 mld UASB fol<strong>low</strong>ed by<br />

sedimentati<strong>on</strong> in a p<strong>on</strong>d<br />

20 mld STP at Faridabad<br />

UV system 2 mld UASB fol<strong>low</strong>ed by<br />

sedimentati<strong>on</strong> in a p<strong>on</strong>d<br />

Same as above<br />

UV system 2 mld BIOFAR comprising 10 mld STP at Sen<br />

physico-chemical <strong>and</strong> Nursing Home Nala,<br />

biological <strong>treatment</strong> New Delhi<br />

Down hanging sp<strong>on</strong>ge 1 mld UASB effluent without 40 mld STP at Karnal<br />

(DHS) bio-tower<br />

sedimentati<strong>on</strong><br />

Chlorinati<strong>on</strong> 2 mld UASB fol<strong>low</strong>ed by<br />

sedimentati<strong>on</strong> in FPU<br />

27 mld STP at Noida<br />

Each of these pilot initiatives is briefly discussed in the paragraphs that fol<strong>low</strong>.


DISINFECTION THROUGH SOLAR RADIATION<br />

7.3 The core unit of the plant comprises a shal<strong>low</strong> pool of water measuring 10m x 14m<br />

wherein the water depth is maintained at 0.25m. Detenti<strong>on</strong> time provided in the pool is about<br />

35 min. The plant is designed <strong>on</strong> the mechanism of photo-disinfecti<strong>on</strong> where in the solar rays<br />

of specific wavelength are known to kill the pathogenic bacteria. For night operati<strong>on</strong>, a series<br />

of 70 tube-lights of 40 W each are positi<strong>on</strong>ed about 0.3 m above the water surface. The<br />

effluent from UASB <strong>and</strong> FPU system is given elaborate <strong>treatment</strong> for removal of suspended<br />

solids before feeding into the disinfecti<strong>on</strong> unit. This comprises coagulati<strong>on</strong>, flocculati<strong>on</strong>, <strong>and</strong><br />

filtrati<strong>on</strong> (using s<strong>and</strong> pressure filters). In additi<strong>on</strong>, the effluent quality is further modulated for<br />

enhanced bactericidal effect through a combinati<strong>on</strong> of the fol<strong>low</strong>ing:<br />

Effluent from<br />

UASB +FPU<br />

(a) Aerati<strong>on</strong> through supply of compressed air for raising DO level to 7-8 mg/l<br />

(b) Additi<strong>on</strong> of NaOH for raising pH to 8.5, <strong>and</strong><br />

(c) Additi<strong>on</strong> of methylene blue (@ 0.5 ppm) for increased light absorpti<strong>on</strong><br />

The f<strong>low</strong> scheme for this plant is shown in Exhibit 7.2<br />

EXHIBIT 7.2: SOLAR AND UV DISINFECTION PLANTS AFTER<br />

Coagulati<strong>on</strong><br />

<strong>and</strong><br />

flocculati<strong>on</strong><br />

Pressure<br />

filter<br />

UASB AT FARIDABAD<br />

Methylene blue NaOH<br />

UV unit<br />

Treated effluent joining the bulk stream<br />

of UASB + FPU system<br />

Aerati<strong>on</strong><br />

Solar radiati<strong>on</strong><br />

p<strong>on</strong>d


Plant performance<br />

7.4 Representative effluent quality data is presented in Exhibit 7.3. It is seen that under<br />

the given set up, the faecal coliform count comes down from 10 6 MPN/100 ml to 500-900<br />

MPN/100 ml. This represents a <strong>treatment</strong> efficiency of 99.9% (2 <strong>on</strong> log10 scale). It needs to<br />

be noted that this level of faecal coliform is achieved through a combinati<strong>on</strong> of manipulati<strong>on</strong><br />

of the feed water quality in terms of pH <strong>and</strong> DO <strong>and</strong> increased light absorpti<strong>on</strong> capacity.<br />

Results showing separate effect of enhanced pH <strong>and</strong> DO are not available <strong>and</strong> thus can not be<br />

commented; however it is to be understood that reducti<strong>on</strong> achieved through the c<strong>on</strong>diti<strong>on</strong>ing<br />

process itself could be significant. Informati<strong>on</strong> <strong>on</strong> the effectiveness of tube lights i.e.,<br />

relati<strong>on</strong>ship between the intensity-wavelength-bactericidal effect is not available.<br />

EXHIBIT 7.3: FAECAL COLIFORM REMOVAL IN SOLAR AND UV<br />

BASED PILOT PLANTS<br />

Solar disinfecti<strong>on</strong> plant UV disinfecti<strong>on</strong> plant<br />

M<strong>on</strong>th Influent Effluent % removal Influent Effluent % removal<br />

Nov. 03 1.30E+06 9.40E+02 99.928 1.30E+06 3.30E+03 99.746<br />

Dec. 03 7.00E+05 7.00E+02 99.900 7.00E+05 4.00E+03 99.429<br />

(Source : Plant effluent quality m<strong>on</strong>itoring register)<br />

Note : All coliform values are in MPN/100 ml.<br />

Initial <strong>and</strong> recurring costs of solar disinfecti<strong>on</strong><br />

7.5 Capital cost of the combined solar <strong>and</strong> UV system was Rs. 10.4 milli<strong>on</strong> (year 2001)<br />

including the comm<strong>on</strong> pre-<strong>treatment</strong> comp<strong>on</strong>ent. Separate capital cost of the solar plant<br />

including the comm<strong>on</strong> polishing comp<strong>on</strong>ent is Rs. 7.2 milli<strong>on</strong>. The marginal polishing of<br />

STP effluent comes at a fairly steep cost; approximately estimated at Rs. 0.9<br />

milli<strong>on</strong>/mld/annum which comprises 50% for electricity, 35% for chemicals <strong>and</strong> 15% for<br />

manpower <strong>and</strong> repairs. Life cycle cost (2003) for a period of 35 years works out to around Rs.<br />

33.4 milli<strong>on</strong>/mld. High unit cost is due to pilot nature of the plant, however in full scale<br />

situati<strong>on</strong>s they are expected to be <strong>low</strong>.<br />

7.6 Incidentally, locati<strong>on</strong> of the plant is such that the polished effluent can not be utilised<br />

for any gainful applicati<strong>on</strong> (though ground water recharge could be a possibility), instead it is<br />

discharged al<strong>on</strong>g with the bulk of the UASB + FPU effluent in to a drain which is used for<br />

irrigati<strong>on</strong>.


UV SYSTEM DOWNSTREAM OF AN UASB PLANT<br />

7.7 On the side of the solar radiati<strong>on</strong> based system, a 2 mld UV based disinfecti<strong>on</strong> system<br />

has also been installed to <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>and</strong> compare its performance with other available opti<strong>on</strong>s. As<br />

shown in Exhibit 7.2, the pre-<strong>treatment</strong> for removal of suspended solids is comm<strong>on</strong> up to the<br />

s<strong>and</strong> filtrati<strong>on</strong> stage. The UV system comprises 10 modules each having 4 UV tubes of 39 W.<br />

Combined power load of UV module is <strong>on</strong>ly 1.6 kW, which represents total power<br />

c<strong>on</strong>sumpti<strong>on</strong> around 20 kWh/mld. C<strong>on</strong>tact time in the module is 11 sec<strong>on</strong>ds. An aspect to be<br />

noted here is the limited life of UV tubes which is around 1 year or between 7500 to 9500<br />

hours <strong>and</strong> therefore replacement of tubes would be an expensive affair.<br />

Performance of the plant<br />

7.8 As shown in Exhibit 7.3, the faecal coliform count in UV system comes down from<br />

10 6 MPN/100 ml to 2000-5000 MPN/100 ml. This represents an overall <strong>treatment</strong> efficiency<br />

of 99.7% (2 <strong>on</strong> log scale). It is to be noted that although the Faecal coliform c<strong>on</strong>centrati<strong>on</strong> in<br />

the final effluent is be<strong>low</strong> maximum limit, it is unable to achieve the desirable limit of 1000<br />

MPN/100 ml. This lesser degree of performance could be attributed to either of the fol<strong>low</strong>ing:<br />

- Higher than recommended suspended solids c<strong>on</strong>centrati<strong>on</strong> after pressure filtrati<strong>on</strong>;<br />

- Less than optimum energy rating of UV tubes,<br />

- Less than optimum number of UV modules, <strong>and</strong><br />

- Low exposure time.<br />

Initial <strong>and</strong> recurring costs<br />

7.9 Separate cost for this plant is estimated to be Rs. 7.7 milli<strong>on</strong> (IIT Roorkee, 2002)<br />

(with proporti<strong>on</strong>al divisi<strong>on</strong> of the pre-<strong>treatment</strong> comp<strong>on</strong>ent). Here again the cost of O&M is<br />

rather steep, around Rs. 8.5 lakh/mld/year. The life cycle cost (2003) for 35 years is estimated<br />

to be Rs. 27 milli<strong>on</strong>. Reas<strong>on</strong>s for high unit costs are again due to the pilot nature of the plant<br />

<strong>and</strong> in full scale situati<strong>on</strong> they are expected to be <strong>low</strong>.


UV SYSTEM DOWNSTREAM OF THE BIOFOR PLANT<br />

7.10 A 2 mld UV disinfecti<strong>on</strong> system has been installed downstream of the BIOFOR plant<br />

at the Sen Nursing Home Nalla in Delhi. The system was imported from Ondeo Degrem<strong>on</strong>t,<br />

USA <strong>and</strong> was installed by its Indian subsidiary. Since the BIOFOR process involves a fairly<br />

high degree of physico-chemical <strong>and</strong> biological <strong>treatment</strong>, the effluent from this process has<br />

very <strong>low</strong> suspended solids <strong>and</strong> BOD. As a result <strong>and</strong> unlike the Faridabad pilot, no<br />

c<strong>on</strong>diti<strong>on</strong>ing or pre-<strong>treatment</strong> is required for the stream entering into the UV system. The<br />

disinfecti<strong>on</strong> operati<strong>on</strong> is rather straight forward <strong>and</strong> carried out in a compact unit. The system<br />

was found to be robust <strong>and</strong> did not require c<strong>on</strong>tinuous supervisi<strong>on</strong>. It is designed to provide a<br />

minimum dosage of 69,928 microwatt-sec<strong>on</strong>ds per square centimetre at peak f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s.<br />

There are nine ballasts with four bulbs each representing 36 UV lamps which emit rays of<br />

534 nm. Expected lamp life is between 8700 to 9000 hours with no fouling of quartz jackets.<br />

Retenti<strong>on</strong> time of water is around 12 sec<strong>on</strong>ds.<br />

Performance of the plant<br />

7.11 The system is designed for a high degree of <strong>treatment</strong> efficiency for reducing the<br />

faecal coliform count from 10 6 to 1000 MPN/100 ml. In practice the influent <strong>and</strong> effluent<br />

values are found to be 4.3 x 10 5 MPN/100 ml <strong>and</strong> zero - 200 MPN/100 ml respectively,<br />

which represents <strong>treatment</strong> efficiency of 99.95% <strong>and</strong> the effluent Faecal coliform number is<br />

well be<strong>low</strong> the desirable limits. The stream of effluent undergoing disinfecti<strong>on</strong> is mixed with<br />

bulk effluent from BIOFOR <strong>and</strong> sent to the adjacent thermal power plant as cooling water.<br />

Initial <strong>and</strong> recurring costs<br />

7.12 The approximate capital cost of the plant is Rs. 4.47 milli<strong>on</strong> (year 2001) which<br />

excludes the high level of pre-<strong>treatment</strong> (SS < 12-15 mg/l) incidental from BIOFOR process<br />

<strong>and</strong> that is essential for effectiveness of a UV system. Therefore the initial <strong>and</strong> recurring costs<br />

would not be comparable in true sense.<br />

7.13 Nevertheless, for computati<strong>on</strong> of life cycle cost the recurring cost is c<strong>on</strong>sidered<br />

approximately at Rs. 0.8 milli<strong>on</strong>/mld. Based <strong>on</strong> this, the life cycle cost (2003) for 35 years of<br />

effective life works out to be Rs. 21.36 milli<strong>on</strong>/mld.<br />

DISINFECTION THROUGH CHLORINATION<br />

7.14 Besides higher pathogens, the UASB effluent is known to have high COD <strong>and</strong> BOD.<br />

The nature of COD here is such that it exerts higher instantaneous oxygen dem<strong>and</strong>. In view<br />

of this, any chemical disinfectant would have competing dem<strong>and</strong>s for first satisfying the<br />

instantaneous oxygen dem<strong>and</strong> <strong>and</strong> then be available for bactericidal effect. Therefore, its<br />

required dosage is expected to be high. Besides, due to high humic substances, formati<strong>on</strong> of<br />

chlorinati<strong>on</strong> byproducts i.e., trihalomethanes (THMs, primarily chloroform) is unavoidable.


7.15 In order to assess the above expected pattern, a pilot with chlorinati<strong>on</strong> <strong>on</strong> the<br />

downstream of a UASB at Noida was taken up. It has a capacity of 2 mld <strong>and</strong> the process<br />

involves dosing of bleaching powder/hypo soluti<strong>on</strong> <strong>and</strong> c<strong>on</strong>tact period of about 30 minutes in<br />

a rectangular baffled chamber. The plant performance was m<strong>on</strong>itored by IIT Delhi in year<br />

2003 over a period of 3 m<strong>on</strong>ths (IIT Delhi, 2002). Findings of this <str<strong>on</strong>g>study</str<strong>on</strong>g> are briefly discussed<br />

be<strong>low</strong>.<br />

Performance of the plant<br />

7.16 In laboratory experiments, chlorine dosage was varied over a wide range from 2 to<br />

200 mg/l with the objective of attaining the desired faecal coliform level of 1000 MPN/100<br />

ml. An optimum dosage of 20 mg/l was found for 30 minute of available c<strong>on</strong>tact time at the<br />

plant. As expected, the c<strong>on</strong>current reducti<strong>on</strong> in COD <strong>and</strong> BOD is found to be 38% <strong>and</strong> 26%<br />

respectively.<br />

7.17 However, at the plant under typical operating c<strong>on</strong>diti<strong>on</strong>s (chlorine dosage not<br />

specified) it was found that the faecal coliform count comes down from an average level of<br />

3.5 x 10 6 /100 ml to 6.8 x 10 4 /100 ml, representing a removal efficiency of close to 98%. It is<br />

intriguing that the evaluati<strong>on</strong> <str<strong>on</strong>g>study</str<strong>on</strong>g> did not m<strong>on</strong>itor level of THMs.<br />

7.18 A separate set of data m<strong>on</strong>itored by the O&M agency at the plant level found chlorine<br />

dosage of 14 mg/l as optimum for achieving effluent faecal coliform count of 1000 MPN/100<br />

ml. As against this, the dosage adopted in some of the advanced technology STPs described<br />

earlier is in the range of 3-5 mg/l.<br />

7.19 The sec<strong>on</strong>d set of data does not provide informati<strong>on</strong> <strong>on</strong> c<strong>on</strong>current reducti<strong>on</strong> of COD<br />

<strong>and</strong> BOD. However, it provides informati<strong>on</strong> <strong>on</strong> THM c<strong>on</strong>centrati<strong>on</strong> which was found to vary<br />

in a wide range from 1.25 to 236 μg/l with an average value of 87 μg/l. If this data is<br />

representative then it is found to be within the range of the guidelines adopted by a number of<br />

countries for drinking water which have been set in the range of 25 to 250 μg/litre. As per the<br />

WHO guideline for drinking water quality the value of chloroform al<strong>on</strong>e in drinking water is<br />

recommended as 200 μg/litre (WHO, 1999).<br />

7.20 Thus as envisaged at the outset, all the three effects are happening i.e., reducti<strong>on</strong> of<br />

COD, reducti<strong>on</strong> of pathogens <strong>and</strong> formati<strong>on</strong> of THMs. As a result, the effective dosage of<br />

chlorine for UASB effluent is also found to be 3 to 5 times higher than what is typically<br />

required, as menti<strong>on</strong>ed earlier for effluent from an aerobic process e.g., activated sludge<br />

process which c<strong>on</strong>tains <strong>low</strong> level of dissolved <strong>and</strong> suspended organic matter. In the latter <str<strong>on</strong>g>case</str<strong>on</strong>g><br />

c<strong>on</strong>centrati<strong>on</strong> of THMs would be <strong>low</strong> due to <strong>low</strong>er c<strong>on</strong>centrati<strong>on</strong> of humic substances <strong>and</strong> the<br />

perceived risk would also reduce.


Initial <strong>and</strong> recurring costs<br />

7.21 The capital cost of this plant was Rs. 3.2 milli<strong>on</strong>. During the course of the current<br />

<str<strong>on</strong>g>study</str<strong>on</strong>g> a fact finding visit was planned to the plant. It was learnt that due to logistical <strong>and</strong><br />

procurement difficulties, the plant has been closed since last 4 m<strong>on</strong>ths. As a result, it has not<br />

been possible to obtain up to date informati<strong>on</strong> <strong>on</strong> chemical <strong>and</strong> energy costs; however, the<br />

revised estimated O&M costs as per the DPR for treating 2 mld f<strong>low</strong> for six m<strong>on</strong>ths was Rs.<br />

0.37 milli<strong>on</strong> (original estimate placed this costs at Rs. 0.97 milli<strong>on</strong> for six m<strong>on</strong>ths) (UPJN,<br />

2000-01). The annual O&M costs for this type of system then comes to Rs. 0.37 milli<strong>on</strong> per<br />

MLD. Based <strong>on</strong> this, the life cycle cost (2003) for 35 years comes to Rs. 10.33 milli<strong>on</strong>/mld.<br />

DOWN HANGING SPONGE BIO-TOWER<br />

7.22 The DHS bio-tower system is based <strong>on</strong> an innovative technology which was<br />

developed in the Nagaoka University of Technology, Japan, especially for effluents from<br />

UASB reactors. Under YAP, a pilot plant of 1 mld has been installed downstream of the<br />

UASB reactor at Karnal in Haryana during 2001 with the objective of evaluating its<br />

performance for removal of pathogenic bacteria. The system comprises a bio-tower of 5.3 m<br />

height <strong>and</strong> 5.5 m diameter where in two sp<strong>on</strong>ge modules of 2 m height are placed <strong>on</strong>e above<br />

the other. As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of a trickling filter, the wastewater is distributed through a rotating arm<br />

<strong>and</strong> aerati<strong>on</strong> is achieved during the fall. The bio-tower offers a hydraulic detenti<strong>on</strong> time 1.5<br />

hours <strong>and</strong> has a series of hanging curtains with 38-48 numbers of sp<strong>on</strong>ge rods 2.5 x 2.5 sq.cm.<br />

glued <strong>on</strong> them. Total sp<strong>on</strong>ge volume is 31 m 3 in a bio-tower of 126 m 3 (packing media<br />

occupying 25% volume). Aerati<strong>on</strong> is enhanced due to drought acti<strong>on</strong> from the ports provided<br />

in the middle <strong>and</strong> bottom secti<strong>on</strong>s of the bio-tower <strong>and</strong> the clear spacing between the<br />

individual sp<strong>on</strong>ges. A clarifier of 3 m height <strong>and</strong> 7 m diameter is provided at the bottom of<br />

the bio-tower which collects the falling wastewater <strong>and</strong> enables separati<strong>on</strong> of settleable solids,<br />

if any. A recycle ratio varying from 25 to 200% is adopted depending <strong>on</strong> the situati<strong>on</strong> <strong>and</strong><br />

effluent quality requirement. A technology sheet <strong>on</strong> DHS system is provided in Box 7.1<br />

which brings out its various features.<br />

7.23 The mechanisms <strong>on</strong> which bacterial die-off is effected comprise<br />

absorpti<strong>on</strong>/entrapment, predati<strong>on</strong> <strong>and</strong> oxidati<strong>on</strong>. The polyurethane media offers very high<br />

porosity <strong>and</strong> surface area for growth of attached biomass which enable significant reducti<strong>on</strong><br />

in organic matter. The high level of aerati<strong>on</strong> achieved during the trickling down of effluent is<br />

c<strong>on</strong>sidered to be <strong>on</strong>e of the critical aspects for removal of pathogens which are c<strong>on</strong>sidered to<br />

be anaerobes.<br />

Performance of the plant<br />

7.24 The plant has been under c<strong>on</strong>stant observati<strong>on</strong> for last <strong>on</strong>e <strong>and</strong> a half year <strong>and</strong> its<br />

performance based <strong>on</strong> the l<strong>on</strong>g term m<strong>on</strong>itoring is presented in Exhibit 7.4. The final effluent<br />

quality in terms of BOD <strong>and</strong> suspended solids is 6-15 mg/l <strong>and</strong> 8-12 mg/l respectively.


7.25 One of the positive aspects of the DHS system after UASB is the enrichment of DO<br />

up to 5 mg/l in the effluent. This is a significant feature as otherwise the effluent even after<br />

the FPU has an oxygen deficit <strong>and</strong> creates anaerobicity in receiving envir<strong>on</strong>ment (water body<br />

or l<strong>and</strong>) in the immediate vicinity of the discharge point. An additi<strong>on</strong>al advantage is higher<br />

level of nitrificati<strong>on</strong> wherein almost 72% of amm<strong>on</strong>ia nitrogen is simultaneously removed<br />

from the effluent. Besides, the typical dark brown colour of the UASB reactor effluent is<br />

completely removed, <strong>and</strong> therefore the final effluent has high aesthetic value.<br />

7.26 From l<strong>and</strong> area point of view, its requirement is almost <strong>on</strong>e twentieth of the typical<br />

FPU with 1 day detenti<strong>on</strong> period. A thus in term of the c<strong>on</strong>venti<strong>on</strong>al parameters, the<br />

performance of DHS system is excellent <strong>and</strong> it offers an effective <strong>and</strong> compact opti<strong>on</strong> for<br />

polishing effluent from an UASB reactor.<br />

7.27 The pilot was planned with the objective of bringing down the Faecal coliform be<strong>low</strong><br />

1000 MPN/100 ml; however, the actual values are found to be in the range 3.3 x 10 3 to 5.4 x<br />

10 5 /100 ml. Although this removal represents an average efficiency of 99.9%, the final<br />

number is still above the desirable limit <strong>and</strong> at times above the maximum discharge limits.<br />

Thus, it has not been able to fully comply with the discharge criteria for pathogenic bacteria<br />

for which it was originally installed.<br />

EXHIBIT 7.4: PERFORMANCE OF DHS BIO-TOWER TREATMENT PLANT<br />

AT KARNAL, HARYANA<br />

Unit Raw <strong>sewage</strong> UASB effluent + DHS effluent + FPU effluent<br />

DO mg/l 0 0 5.42 0<br />

BOD mg/l 142 46 6.2 38<br />

Faecal coliform<br />

Lower limit MPN/100 ml 7.8E+04 4.9E+04 3.3E+03 2.0E+04<br />

Upper limit MPN/100 ml 1.7E+07 1.4E+07 5.4E+05 1.6E+07<br />

Suspended solids mg/l 233 89 12 71<br />

Amm<strong>on</strong>ia Nitrogen mg/l 17 20 4.8 20<br />

Removal efficiency<br />

BOD % 68 96 73<br />

Faecal coliform<br />

Lower limit % Average removal efficiency is estimated to be 99.9%<br />

Upper limit %<br />

Suspended solids % 62 95 70<br />

Amm<strong>on</strong>ia Nitrogen % - 72 -<br />

(Source : Harada et. al., 2003)<br />

7.28 Moreover, there are other c<strong>on</strong>cerns with regard to energy c<strong>on</strong>sumpti<strong>on</strong>, structural<br />

stability of the hanging curtains, falling sp<strong>on</strong>ges, etc. In view of these limitati<strong>on</strong> <strong>and</strong> rather<br />

<strong>low</strong> coliform removal than originally perceived, further R&D work <strong>and</strong> cost optimisati<strong>on</strong><br />

would be required before full scale applicati<strong>on</strong> can be c<strong>on</strong>sidered. The DHS bio-tower is<br />

essentially a different versi<strong>on</strong> of c<strong>on</strong>venti<strong>on</strong>ally employed trickling filters, <strong>and</strong> it may be<br />

advisable to compare it with the performance of trickling filter <strong>on</strong> equivalent water-fall height.


Initial <strong>and</strong> recurring costs<br />

7.29 This being a pilot <strong>and</strong> first of its kind, the capital cost is high, being of the order of Rs.<br />

4.5 milli<strong>on</strong>. However, it is perceived by the developers of he technology that cost<br />

optimisati<strong>on</strong> is possible where it can be brought down by 50%. Operati<strong>on</strong> <strong>and</strong> maintenance<br />

expenses are related to <strong>on</strong>ly the energy costs <strong>and</strong> repairs, if any. The estimated power<br />

requirement against a total head of about 12 m is 2 kW/mld <strong>and</strong> the daily energy c<strong>on</strong>sumpti<strong>on</strong><br />

is about 48 kWh/mld. The annual O&M cost is estimated to be Rs. 0.37 milli<strong>on</strong> <strong>and</strong> the life<br />

cycle costs (2003) for 35 years of effective life is estimated to be Rs. 21.75 milli<strong>on</strong>/mld.<br />

BOX 7.1 : TECHNOLOGY SHEET - DOWNFLOW HANGING SPONGE BIOTOWER<br />

An innovative system for <strong>treatment</strong> of UASB effluent involving hanging curtains of sp<strong>on</strong>ge where<br />

the residual organic matter <strong>and</strong> pathogenic bacteria are removed through the combined<br />

mechanisms of absorpti<strong>on</strong>, predati<strong>on</strong> <strong>and</strong> biological oxidati<strong>on</strong>.<br />

Schematic<br />

UASB<br />

Pump<br />

Return f<strong>low</strong><br />

Key features of the technology<br />

DHS Biotower<br />

Hanging<br />

sp<strong>on</strong>ge<br />

curtains<br />

Treated<br />

effluent<br />

- An improvisati<strong>on</strong> of c<strong>on</strong>venti<strong>on</strong>al trickling filter with high microbial populati<strong>on</strong><br />

- A series of curtains which provide base for sp<strong>on</strong>ge (polyurethane), the packing medium<br />

- Bio-tower positi<strong>on</strong>ed over clarifier for space ec<strong>on</strong>omy<br />

- Treatment through the combined acti<strong>on</strong> of entrapment, predati<strong>on</strong> <strong>and</strong> assimilati<strong>on</strong> by active<br />

immobilised aerobic microbes<br />

- Aerati<strong>on</strong> of wastewater during downward f<strong>low</strong> through the draft acti<strong>on</strong> in bio-filter<br />

- Incidental nitrificati<strong>on</strong> <strong>and</strong> scope for denitrificati<strong>on</strong><br />

- Free from the need for chemical dosing<br />

- Compact polishing system offering high <strong>treatment</strong> efficiency<br />

- Low energy <strong>and</strong> l<strong>and</strong> requirements


Performance<br />

High quality effluent with good aesthetic appeal. BOD <strong>and</strong> SS are under 10 <strong>and</strong> 20 mg/l<br />

respectively <strong>and</strong> DO is above 5 mg/l . However, Faecal coliform values are in the range of<br />

3.3E+03 to 5.4E+05 MPN /100 ml which do not meet the suggested discharge criteria. This<br />

raises serious c<strong>on</strong>cern in c<strong>on</strong>sidering DHS as an opti<strong>on</strong> for disinfecti<strong>on</strong> of treated wastewater.<br />

Specific requirements<br />

- Fabricati<strong>on</strong> of sp<strong>on</strong>ge curtains<br />

- Specific shape <strong>and</strong> size of the sp<strong>on</strong>ge rods (triangular prism of 2.5 cm x 2.5 cm)<br />

- Skilled manpower <strong>and</strong> str<strong>on</strong>g glue for fixing sp<strong>on</strong>ges<br />

- Str<strong>on</strong>g anchoring mechanism <strong>on</strong> top for the hanging curtains<br />

- Low l<strong>and</strong> area at a rate of 30 m 2 / mld<br />

- Energy requirements 48 kWh/mld for pumping the wastewater <strong>and</strong> recirculati<strong>on</strong><br />

Opti<strong>on</strong>s<br />

- Enclosure of alternative building materials to optimise the c<strong>on</strong>structi<strong>on</strong> costs<br />

- Recycle of effluent to UASB reactor for denitrificati<strong>on</strong><br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Adopt a recirculati<strong>on</strong> ratio <strong>on</strong> <str<strong>on</strong>g>case</str<strong>on</strong>g> by <str<strong>on</strong>g>case</str<strong>on</strong>g> basis<br />

- Ensure str<strong>on</strong>g draft of air through the bio-tower by providing enclosure around the curtains<br />

<strong>and</strong> openings at the bottom<br />

- Use str<strong>on</strong>g polymer fabric for sticking <strong>and</strong> hanging the sp<strong>on</strong>ge<br />

- Provide str<strong>on</strong>g anchor at the top for the curtains<br />

Capital costs<br />

- Rs. 4.5 milli<strong>on</strong>/mld<br />

Only <strong>on</strong>e cost reference from the 1 mld plant at Karnal is available. This being an experimental<br />

plant, the capital cost has been high. With larger capacity <strong>and</strong> reduced enclosure<br />

specificati<strong>on</strong>s, the overall cost of the bio-tower may be c<strong>on</strong>siderably reduced. However, the<br />

cost reducti<strong>on</strong> by several orders of magnitude is necessary for this opti<strong>on</strong> to be cost effective.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Recycling of treated effluent <strong>on</strong> <str<strong>on</strong>g>case</str<strong>on</strong>g> by <str<strong>on</strong>g>case</str<strong>on</strong>g> basis<br />

- Higher recycle ratio for increased pathogen removal<br />

- C<strong>on</strong>tinuous pumping of wastewater <strong>on</strong> top of the bio-tower<br />

- Intermittent sludge removal from clarifier<br />

- Sp<strong>on</strong>ge replacement <strong>on</strong>ce in 10 years<br />

O&M costs<br />

O&M costs is estimated to be Rs. 0.37 milli<strong>on</strong>/mld/annum <strong>and</strong> it pertains to :<br />

- Electricity c<strong>on</strong>sumpti<strong>on</strong> for lifting the wastewater to the top of the bio-tower <strong>and</strong><br />

recirculati<strong>on</strong> of treated effluent. This is a functi<strong>on</strong> of the head involved in lifting <strong>and</strong> can be<br />

optimised when the tower design is integrated with general hydraulic f<strong>low</strong> diagram of the<br />

entire STP. Energy costs can be minimised by integrating the bio-tower with the hydraulic<br />

profile of the UASB plant.<br />

- Energy costs for intermittent sludge pumping<br />

- Replacement of sp<strong>on</strong>ge <strong>on</strong>ce in 7-10 years


Advantages<br />

- High quality effluent in terms of DO, BOD, faecal coliform <strong>and</strong> suspended solids<br />

- Pathogen removal without external chemical additi<strong>on</strong><br />

- Plant can be modified to meet nitrificati<strong>on</strong> <strong>and</strong> denitrificati<strong>on</strong> regulati<strong>on</strong>s in future<br />

- DO rich effluent eliminating the oxygen stress <strong>on</strong> the receiving aquatic envir<strong>on</strong>ment<br />

- No side effects of formati<strong>on</strong> of harmful chemicals as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of chlorinati<strong>on</strong><br />

- Compact system with <strong>low</strong> l<strong>and</strong> requirement; area requirement being <strong>on</strong>e twentieth of the<br />

maturati<strong>on</strong> p<strong>on</strong>d/polishing unit for equivalent pathogen removal<br />

- Able to withst<strong>and</strong> hydraulic <strong>and</strong> organic overloading as a result of large immobilised biomass<br />

- Low energy requirement<br />

- Very <strong>low</strong> sludge producti<strong>on</strong><br />

- Performance independent of weather c<strong>on</strong>diti<strong>on</strong>s for bactericidal removal<br />

- Effluent amenable for subsequent chemical disinfecti<strong>on</strong> with <strong>low</strong> dosage of chlorine<br />

- A robust process <strong>and</strong> plant design requiring no supervisi<strong>on</strong> or m<strong>on</strong>itoring<br />

- L<strong>on</strong>g life of the polyurethane based sp<strong>on</strong>ge media (7-10 years)<br />

Disadvantages<br />

- High recycle of treated effluent in <str<strong>on</strong>g>case</str<strong>on</strong>g> of higher desired coliform removal<br />

- Effluent requires chemical disinfecti<strong>on</strong> to comply with the desirable discharge limit of 1000<br />

MPN / 100 ml of pathogen<br />

- Falling of sp<strong>on</strong>ges <strong>and</strong> hanging curtains <strong>and</strong> difficulty in putting them back in place<br />

Applicability<br />

- Downstream of an UASB reactor in locati<strong>on</strong>s with limited l<strong>and</strong> availability<br />

CONCLUSIONS ON PILOTS FOR DISINFECTION<br />

7.30 Selective destructi<strong>on</strong> of pathogenic bacteria through various means was tried out<br />

under YAP especially for UASB technology based <strong>plants</strong>. The methods used for this purpose<br />

can be classified under two broad categories where the <strong>treatment</strong> is brought about by<br />

chemical <strong>and</strong> physical agents. Besides the c<strong>on</strong>venti<strong>on</strong>al chemical <strong>and</strong> UV systems, two<br />

innovative methods of solar radiati<strong>on</strong> <strong>and</strong> DHS were also implemented. A comparis<strong>on</strong> of the<br />

five systems is provided in Exhibit 7.5.


EXHIBIT 7.5: COMPARASON OF FIVE PILOTS ON STP EFFLUENT<br />

DISINFECTION IMPLEMENTED UNDER YAP<br />

Parameter Unit<br />

Technology<br />

Solar UV, Faridabad UV, Delhi DHS Chlorinati<strong>on</strong><br />

Degree of pre-<strong>treatment</strong><br />

High High High N<strong>on</strong>e Low-moderate,<br />

required<br />

though n<strong>on</strong>e provided<br />

Preceding <strong>treatment</strong><br />

Bactericidal effect<br />

UASB UASB BIOFOR UASB UASB<br />

Capacity Mld 1 2 2 1 2<br />

Outlet Faecal Coliform MPN/100 ml 940 3300 0-200 4500 1000<br />

Removal efficiency<br />

Other benefits<br />

% 99.9 99.5 99.999 98.2 99.17<br />

BOD reducti<strong>on</strong> incidental nil nil 87% 38%<br />

DO level mg/l 0 0 0 5 0<br />

Nitrificati<strong>on</strong><br />

Side effects<br />

nil nil nil 72% Nil<br />

Formati<strong>on</strong> of by products<br />

Ec<strong>on</strong>omics of <strong>treatment</strong><br />

N<strong>on</strong>e N<strong>on</strong>e N<strong>on</strong>e N<strong>on</strong>e Formati<strong>on</strong> of THMs<br />

L<strong>and</strong> requirement sqm./mld 160 24 6 30 25<br />

Energy requirement kWh/mld NA NA NA 48 NA<br />

Year of commissi<strong>on</strong>ing 2001 2001 2001 2001 2001<br />

Capital cost Rs. Milli<strong>on</strong> 7 7.5 4.475 4.5 3.2<br />

WPI (2001) 155.7 155.7 155.7 155.7 155.7<br />

WPI (2003) 159.7 159.7 159.7 159.7 159.7<br />

Capital cost (2003) 7.2 7.7 4.6 4.6 3.3<br />

Unit capital cost Rs. Milli<strong>on</strong>/mld 7.18 3.85 2.29 4.62 1.64<br />

Civil comp<strong>on</strong>ent Rs. Milli<strong>on</strong>/mld 4.31 1.54 0.80 1.85 0.98<br />

E&M comp<strong>on</strong>ent Rs. Milli<strong>on</strong>/mld 2.87 2.31 1.49 2.77 0.66<br />

Total O&M cost Rs. Milli<strong>on</strong>/mld<br />

/annum<br />

0.90 0.85 0.80 0.37 0.37<br />

Life cycle cost (35 yrs) Rs. Milli<strong>on</strong>/mld 33.40 27.00 21.36 21.75 10.33<br />

Notes :<br />

1. Costs for solar <strong>and</strong> UV pilots at Faridabad have been adjusted for the comm<strong>on</strong> comp<strong>on</strong>ents<br />

2. Cost data for UV plant at Delhi may not be comparable as no c<strong>on</strong>diti<strong>on</strong>ing is required after BIOFAR process<br />

3. Uniform present worth factor based <strong>on</strong> 35 year period <strong>and</strong> 5% annual interest rate = 16.37<br />

4. O&M costs capitalisati<strong>on</strong> is d<strong>on</strong>e assuming c<strong>on</strong>stant annual expenditure over the life of the plant<br />

5. Four replacements of E&M comp<strong>on</strong>ents are c<strong>on</strong>sidered over the life of each plant


7.31 It is seen that chlorinati<strong>on</strong> has the least life cycle cost <strong>and</strong> it offers a fairly high degree<br />

of bactericidal efficiency. The technology is well established <strong>and</strong> robust <strong>and</strong> the chemical<br />

agent is cheaply <strong>and</strong> easily available. However there are c<strong>on</strong>cerns about THM generati<strong>on</strong>, but<br />

the associated risk is of l<strong>on</strong>g term nature <strong>and</strong> difficult to assess. The risk due to presence of<br />

pathogens is of short term nature <strong>and</strong> perceived to be very high from the point of view of<br />

drinking water supplies. In this regard it is pertinent to quote from a WHO <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> the<br />

subject of chlorinati<strong>on</strong> of drinking water supplies which c<strong>on</strong>cludes that “the estimated risks to<br />

health from disinfectants <strong>and</strong> their by-products are extremely small in comparis<strong>on</strong> to the real<br />

risks associated with inadequate disinfecti<strong>on</strong>, <strong>and</strong> it is important that disinfecti<strong>on</strong> should not<br />

be compromised in attempting to c<strong>on</strong>trol such by-products” (Disinfecti<strong>on</strong> <strong>and</strong> disinfecti<strong>on</strong> by<br />

products, WHO, undated web document). Having said that, it also needs to be realized that<br />

unavoidable THM formati<strong>on</strong> would be comparatively high in <str<strong>on</strong>g>case</str<strong>on</strong>g> of effluent from UASB as<br />

it carries higher c<strong>on</strong>centrati<strong>on</strong> of humic substances <strong>and</strong> thus adequate cauti<strong>on</strong> needs to be<br />

taken.<br />

7.32 The DHS system has the sec<strong>on</strong>d <strong>low</strong>est life cycle cost (excluding the UV system of<br />

the type installed at DSNH at Delhi as it does not include polishing cost) but it offers much<br />

<strong>low</strong>er bactericidal efficiency. While the final Faecal coliform count is be<strong>low</strong> the maximum<br />

permissible limit, it is still above the desirable limit of 1000 MPN/100 ml. Notwithst<strong>and</strong>ing<br />

this, <strong>and</strong> looking at additi<strong>on</strong>al benefits of reducti<strong>on</strong> in BOD, increase in DO level <strong>and</strong><br />

c<strong>on</strong>current nitrificati<strong>on</strong>, DHS may prove to be promising system for achieving multiple<br />

tertiary water quality objectives <strong>on</strong> the downstream of a UASB reactor. C<strong>on</strong>cerns <strong>on</strong><br />

technical robustness of the system i.e., life of curtains, sp<strong>on</strong>ges <strong>and</strong> structural aspects need to<br />

be addressed before it can be recommended for full scale installati<strong>on</strong>. While DHS may appear<br />

to be a promising opti<strong>on</strong> for polishing UASB effluent, the choice of UASB as a pre-<strong>treatment</strong><br />

process for domestic wastewater itself is a matter of debate because of diverse opini<strong>on</strong><br />

available based <strong>on</strong> several full scale UASB installati<strong>on</strong>s in the country.<br />

STRATEGIC CONSIDERATIONS FOR DISINFECTION OF STP EFFLUENT<br />

7.33 One of the major perceived inadequacies in interventi<strong>on</strong> schemes for c<strong>on</strong>trolling river<br />

polluti<strong>on</strong> from domestic wastewater under GAP <strong>and</strong> YAP is the inability to reduce Total <strong>and</strong><br />

Faecal Coliform (TC <strong>and</strong> FC) numbers in the treated effluents discharged directly or<br />

indirectly into the rivers to desired levels. This has led to a lot of criticism of the GAP <strong>and</strong><br />

YAP by several social organizati<strong>on</strong>s, NGOs, <strong>and</strong> public at large. NRCD <strong>and</strong> other agencies<br />

involved in furthering the river cleaning/restoring processes are striving to address this issue<br />

in a meaningful manner.<br />

7.34 Strategy in this regard must take into c<strong>on</strong>siderati<strong>on</strong> the extent of the problem vis-à-vis<br />

the availability of resources, short <strong>and</strong> l<strong>on</strong>g term implicati<strong>on</strong>s, sustainability <strong>and</strong> public<br />

percepti<strong>on</strong>. Any attempt to fol<strong>low</strong> the practices recommended elsewhere, including<br />

formulati<strong>on</strong> or adopti<strong>on</strong> of st<strong>and</strong>ards, is bound to yield unsatisfactory results if ground<br />

realities <strong>and</strong> Indian social/cultural traditi<strong>on</strong>s are discounted. Moreover, from the point of view<br />

of presence of pathogens in natural water bodies, no real risk assessment studies have been


d<strong>on</strong>e which would warrant high degree of removal from STP effluents. The issue of TC <strong>and</strong><br />

FC must be dealt with in this perspective.<br />

7.35 The interventi<strong>on</strong> schemes for polluti<strong>on</strong> reaching the rivers were based <strong>on</strong> CPCB<br />

survey which essentially focussed <strong>on</strong> organic load in terms of BOD/COD. It was perceived<br />

that reducti<strong>on</strong> in BOD/COD load will have substantial positive impact <strong>on</strong> DO levels in the<br />

river. Accordingly, STPs installed for domestic wastewater <strong>treatment</strong> under GAP <strong>and</strong> YAP<br />

primarily targeted BOD/COD reducti<strong>on</strong>. The reducti<strong>on</strong> in TC <strong>and</strong> FC has been incidental. On<br />

the c<strong>on</strong>trary some of the technologies c<strong>on</strong>sidered to be favourable under Indian c<strong>on</strong>diti<strong>on</strong>s<br />

(e.g. UASB) were known to give much less removal of TC <strong>and</strong> FC.<br />

7.36 It is well established through several river water quality surveys that TC <strong>and</strong> FC levels<br />

in some stretches of the rivers Ganga <strong>and</strong> Yamuna are high. However, (i) the causes for high<br />

levels of TC <strong>and</strong> FC have not been ascertained unambiguously, (ii) effectiveness of reducing<br />

coliform numbers through further <strong>treatment</strong> with available technologies to achieve desired<br />

improvement in river water quality can not be guaranteed, (iii) st<strong>and</strong>ards for coliforms may<br />

have served well for drinking water but to implement them for wastewater discharge with<br />

arbitrary extrapolati<strong>on</strong>, ignoring background TC <strong>and</strong> FC levels in rivers because of<br />

distributed sources of polluti<strong>on</strong> or available diluti<strong>on</strong> <strong>and</strong> natural die-off, is a matter of debate,<br />

(iv) substantial capital <strong>and</strong>/or recurring expenditure for setting <strong>and</strong> attaining coliform levels,<br />

when available resources for river cleaning projects are very limited <strong>and</strong> the primary goals of<br />

completely eliminating visible polluti<strong>on</strong> <strong>and</strong> maintaining aesthetics are not achieved, can not<br />

be justified unless treated effluent is utilized for some high end applicati<strong>on</strong>s, <strong>and</strong> (v) use of<br />

chemicals, particularly chlorine, the most comm<strong>on</strong>ly used method of disinfecting wastewater<br />

world over, is suspected to have much serious l<strong>on</strong>g term implicati<strong>on</strong>s <strong>and</strong> may eventually<br />

increase burden <strong>on</strong> water <strong>treatment</strong>.<br />

7.37 The disinfecti<strong>on</strong> methods can generally be applied to those treated effluents which<br />

meet certain quality requirements in terms of suspended solids, organic c<strong>on</strong>tents, etc., <strong>and</strong> is<br />

thus effective when high level of primary <strong>and</strong> sec<strong>on</strong>dary <strong>treatment</strong> is adopted. In India, the<br />

present allocati<strong>on</strong> of resources for wastewater <strong>treatment</strong> is vastly inadequate <strong>and</strong> hence any<br />

attempt to use disinfecti<strong>on</strong> for raw or poorly treated wastewater is bound to be unsatisfactory.<br />

7.38 Strategically, thus, the issue of coliforms may be taken up after the objectives of<br />

primary <strong>and</strong> sec<strong>on</strong>dary <strong>treatment</strong>, taken in this order, are completely satisfied. Certain<br />

removal capacity of the receiving envir<strong>on</strong>ment can be depended <strong>on</strong> for coliform removal. In<br />

order to avoid any misgivings, all c<strong>on</strong>cerned including implementing agencies, social<br />

organisati<strong>on</strong>s, NGOs <strong>and</strong> public at large must be taken into c<strong>on</strong>fidence.<br />

7.39 Disinfecti<strong>on</strong> of treated effluent using any of the available technologies, viz.<br />

chlorinati<strong>on</strong> <strong>and</strong> UV radiati<strong>on</strong> may be adopted at places where objectives of sec<strong>on</strong>dary<br />

<strong>treatment</strong> are achieved well bey<strong>on</strong>d effluent discharge st<strong>and</strong>ards in terms of BOD/COD <strong>and</strong><br />

SS (e.g. BOD < 10 mg/l <strong>and</strong> SS < 20 mg/l). Such effluent quality is attained by using advance<br />

aerobic processes <strong>on</strong>ly (e.g. Biofor Plant at SNH, Delhi).


7.40 Results of the pilot studies reveal that various disinfecti<strong>on</strong> methods, namely UV,<br />

chlorinati<strong>on</strong> or solar radiati<strong>on</strong>, are inefficient for coliform removal from UASB effluents.<br />

Disinfecti<strong>on</strong> of anoxic effluents is generally met with poor efficiency <strong>and</strong> hence must be<br />

avoided. Additi<strong>on</strong>ally, chlorinati<strong>on</strong> may require high dosages if used for anaerobic effluents<br />

<strong>and</strong> effluents with high amm<strong>on</strong>ical <strong>and</strong> organic nitrogen.<br />

7.41 DHS pilot plant used for post <strong>treatment</strong> of UASB yielded effluent quality comparable<br />

to the advance aerobic processes. The coliform removal is, however, not up to the desired<br />

level <strong>and</strong> fails to qualify as disinfecti<strong>on</strong> alternative. Further the UASB plus DHS system<br />

should be evaluated in comparis<strong>on</strong> to any st<strong>and</strong>ard available aerobic processes of comparable<br />

efficiency. The choice of UASB as a pre-<strong>treatment</strong> process for domestic/<strong>low</strong> strength<br />

wastewater c<strong>on</strong>sidering the lifecycle costs <strong>and</strong> effluent quality vis-à-vis ASP needs serious<br />

introspecti<strong>on</strong>.<br />

7.42 Natural alternatives e.g., maturati<strong>on</strong> p<strong>on</strong>ds <strong>and</strong> duckweed p<strong>on</strong>ds or their combinati<strong>on</strong><br />

can be c<strong>on</strong>sidered where l<strong>and</strong> is available. A series of maturati<strong>on</strong> p<strong>on</strong>ds with short detenti<strong>on</strong><br />

time offer high pathogen removal efficiency. These p<strong>on</strong>d systems would turn out to be<br />

sustainable as their operating costs are minimal <strong>and</strong> they do not require any skilled operati<strong>on</strong>s.<br />

In additi<strong>on</strong>, maturati<strong>on</strong> p<strong>on</strong>ds would offer an opportunity to exploit the aquaculture potential<br />

at a c<strong>on</strong>venti<strong>on</strong>al STP <strong>and</strong> there by enable some form of tangible resource recovery. As the<br />

current norms for l<strong>and</strong> procurement c<strong>on</strong>sider future expansi<strong>on</strong> possibilities, the surplus l<strong>and</strong><br />

at the outset could be c<strong>on</strong>sidered for p<strong>on</strong>d based disinfecti<strong>on</strong> opti<strong>on</strong>. At a later stage, as <strong>and</strong><br />

when the capacity expansi<strong>on</strong> takes, the p<strong>on</strong>ds can be replaced by technically advanced<br />

opti<strong>on</strong>s. This strategy would help in <strong>low</strong>ering the initial O&M costs as well as provide<br />

opportunity for resource recovery <strong>and</strong> ground water recharge.


CHAPTER 8<br />

ASSESSMENT OF TECHNOLOGY OPTIONS FOR URBAN SANITATION<br />

8.1 This chapter provides a brief assessment of the <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent<br />

implemented under the two river acti<strong>on</strong> plans with regard to the approach, the technologies<br />

<strong>and</strong> key issues affecting the performance <strong>and</strong> utilisati<strong>on</strong> of the created facilities from<br />

technical point of views. It discusses issues related to <strong>on</strong>-site versus off-site sanitati<strong>on</strong>,<br />

community versus individual latrines <strong>and</strong> c<strong>on</strong>cludes with suggesti<strong>on</strong>s <strong>on</strong> an alternative<br />

approach <strong>and</strong> appropriate technology opti<strong>on</strong>s.<br />

BACKGROUND<br />

8.2 In the c<strong>on</strong>text of the river acti<strong>on</strong> plans, interventi<strong>on</strong>s in the area of <strong>low</strong> cost sanitati<strong>on</strong><br />

were taken with the main objective of c<strong>on</strong>trolling the widely prevalent practice of open<br />

defecati<strong>on</strong> am<strong>on</strong>g the <strong>low</strong> income communities <strong>and</strong> thereby check the f<strong>low</strong> of wastewater<br />

into the rivers. Although the objectives of improved envir<strong>on</strong>mental sanitati<strong>on</strong> <strong>and</strong> public<br />

health were inherent, they were not highlighted. The approach under both GAP <strong>and</strong> YAP was<br />

similar where <strong>low</strong> income communities <strong>and</strong> floating populati<strong>on</strong> were targeted <strong>and</strong> it<br />

comprised creating comm<strong>on</strong> sanitati<strong>on</strong> infrastructure in the form of community toilet<br />

complexes (CTC). As the average per capita investment costs for CTCs turn out to be far too<br />

<strong>low</strong> compared to the c<strong>on</strong>venti<strong>on</strong>al sewerage based sanitati<strong>on</strong> system, they tended to be called<br />

as ‘<strong>low</strong>-cost’ sanitati<strong>on</strong> opti<strong>on</strong>. In additi<strong>on</strong>, in some towns depending <strong>on</strong> the situati<strong>on</strong> <strong>and</strong><br />

requirements of the community, a limited number of individual household latrines (IHL)<br />

were also c<strong>on</strong>structed. Moreover, during the later part of YAP a new c<strong>on</strong>cept of micro STPs<br />

was introduced at selected locati<strong>on</strong>s which involved treating the wastewater from CTCs.<br />

8.3 Over the years, it has been found that the benefits from <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent<br />

have not been as per the initial estimates, particularly from the CTCs. Their utilisati<strong>on</strong> levels<br />

have been <strong>low</strong> due to a combinati<strong>on</strong> of social, behavioural, instituti<strong>on</strong>al <strong>and</strong> technical factors.<br />

It must be noted that technical factors c<strong>on</strong>stitute <strong>on</strong>ly a limited part of the causes for under<br />

utilisati<strong>on</strong> while the other three factors play a dominant role in determining the success of a<br />

sanitati<strong>on</strong> programme. However, this chapter covers <strong>on</strong>ly the technical aspects of the three<br />

types of engineering structures which are described in the secti<strong>on</strong>s that fol<strong>low</strong>.<br />

COMMUNITY TOILET COMPLEXES<br />

8.4 CTCs typically have two secti<strong>on</strong>s - <strong>on</strong>e for men <strong>and</strong> <strong>on</strong>e for women <strong>and</strong> each secti<strong>on</strong><br />

has 10 or 20 latrine seats. The latrines are ‘pour flush’ type which have a ceramic pan <strong>and</strong> a<br />

water seal. Each secti<strong>on</strong> of the CTC has a separate area for bathing. A bore well, an electric<br />

c<strong>on</strong>necti<strong>on</strong> <strong>and</strong> a diesel generator set have been provided to meet the water requirement <strong>on</strong> a<br />

regular basis. Capital cost per seat for a CTC is around Rs. 55,000 with septic tank <strong>and</strong> Rs.<br />

50,000 without septic tank.


8.5 The CTCs are designed for a capacity of 50 users per seat per day. C<strong>on</strong>sidering<br />

expected large user base, water based systems were selected under the project. Some of the<br />

issues pertaining to the operati<strong>on</strong> of CTCs are discussed in the paragraphs that fol<strong>low</strong>.<br />

Availability of water<br />

8.6 For an off-site sanitati<strong>on</strong> system based community toilet complex having pour flush<br />

water seal type of technology, availability of water is the most critical aspect for its use,<br />

operati<strong>on</strong> <strong>and</strong> maintenance. In additi<strong>on</strong>, a large quantity of water is required for bathing area<br />

as well as in keeping the place clean. In view of this, an energised bore well (with electric<br />

c<strong>on</strong>necti<strong>on</strong> or diesel generator) has been provided at each CTC which ensures adequate<br />

supply of water. Running of the water pump involves energy cost which very often is the<br />

major expense <strong>and</strong> determines the financial sustainability of running a CTC.<br />

8.7 In order to minimise c<strong>on</strong>sumpti<strong>on</strong> of water <strong>and</strong> thereby the operating costs, the latrine<br />

rooms are not provided with a water tap. Experience with taps showed that they are often<br />

tampered or damaged which leads to wastage of water. Instead the users are expected to use<br />

a c<strong>on</strong>tainer <strong>and</strong> for which a water storage tank is provided outside.<br />

Use of latrine in a CTC<br />

8.8 In absence of taps in the cubicles, the ‘pour flush’ system is adopted wherein the users<br />

throws water from a c<strong>on</strong>tainer <strong>and</strong> attempts to flush faeces down the water seal. However,<br />

very often it is seen that this quantity of water in not sufficient <strong>and</strong> the faeces are left in the<br />

pan. Generally the next pers<strong>on</strong> in the queue does the flushing <strong>and</strong> then uses the latrine. At<br />

times under water scarcity situati<strong>on</strong>, the frequency of flushing goes down which creates<br />

unhygienic <strong>and</strong> unaesthetic c<strong>on</strong>diti<strong>on</strong>s.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance of CTCs<br />

8.9 Operati<strong>on</strong> <strong>and</strong> maintenance of CTCs involves flushing, washing the floor, running the<br />

pumps, running of diesel generator sets <strong>and</strong> safety of the facilities against any v<strong>and</strong>alism etc.<br />

The cleaning activity requires chemicals e.g., cleaning acid, bleaching powder, <strong>and</strong> phenyl<br />

which are used intermittently for cleaning of pans <strong>and</strong> disinfecti<strong>on</strong> of the platform <strong>and</strong> floors.<br />

Clearly this is am<strong>on</strong>g the most important aspects in maintaining hygiene <strong>and</strong> cleanliness <strong>and</strong><br />

determines the functi<strong>on</strong>al sustainability of a CTC. In view of this the CTCs could not be left<br />

<strong>on</strong> their own <strong>and</strong> the projects have tried out different models to appoint a service provider or<br />

a care taker. Under these instituti<strong>on</strong>al models the resp<strong>on</strong>sibility of O&M rests either with the<br />

urban local body or it is given to a local NGO, or to the c<strong>on</strong>tractor who built the CTC. The<br />

operating agency has to depute a team of <strong>on</strong>e supervisor <strong>and</strong> two or three sweepers who carry<br />

out all the above menti<strong>on</strong>ed activities <strong>and</strong> also collect user fee to sustain their operati<strong>on</strong>s.<br />

(These aspects are further discussed under the chapter <strong>on</strong> instituti<strong>on</strong>al arrangement in Volume<br />

II of this report).


Wastewater disposal at CTCs<br />

8.10 Under the current arrangement, separate collecti<strong>on</strong> of wastewater from bathing area is<br />

not d<strong>on</strong>e. As a result, the possibility of reusing sullage subsequently as flushing water has not<br />

been explored.<br />

8.11 Current arrangement for discharge of the combined wastewater from a CTC is in <strong>on</strong>e<br />

of the fol<strong>low</strong>ing three manners:<br />

- The water seals c<strong>on</strong>nected to septic tanks which in turn are c<strong>on</strong>nected to sewer lines<br />

- The water seals directly c<strong>on</strong>nected to sewer lines<br />

- The outlets of septic tanks draining into open surface drains (which are eventually<br />

intercepted <strong>and</strong> diverted to the centralised STPs)<br />

8.12 This form of waste disposal is classified as off-site sanitati<strong>on</strong> where the waste matter<br />

is c<strong>on</strong>veyed though the water medium to an STP or to the river system. As against this, the<br />

<strong>on</strong>-site sanitati<strong>on</strong> technology alternatives for community toilets e.g., septic tanks with<br />

drainage fields, <strong>and</strong> alternating multiple composting pit system were not tried out.<br />

8.13 At those locati<strong>on</strong>s where l<strong>and</strong> availability is a c<strong>on</strong>straint <strong>and</strong> where sever line is not<br />

available, typically septic tanks with soak pits have been provided. However, in view of the<br />

small size of the plot, large volume of wastewater <strong>and</strong> limited capacity of soak pits,<br />

stagnati<strong>on</strong> of effluent is observed. Alternatives such as drainage fields or micro-wetl<strong>and</strong>s are<br />

not found which offer higher capacity for wastewater dissipati<strong>on</strong>.<br />

Locati<strong>on</strong> of toilets<br />

8.14 CTCs have been c<strong>on</strong>structed in <strong>low</strong> income communities, <strong>and</strong> near public places e.g.,<br />

bus <strong>and</strong> railway stati<strong>on</strong>, etc. While those located near public places have recorded higher<br />

number of average users per day, there have been some c<strong>on</strong>cerns with regard to the CTCs in<br />

residential areas. This has to do with the nature of the target populati<strong>on</strong> where a majority of<br />

the floating populati<strong>on</strong> using the CTCs at busy juncti<strong>on</strong>s may be used to fixed point<br />

defecati<strong>on</strong> as against the populati<strong>on</strong> residing in the <strong>low</strong> income community which is used to<br />

open defecati<strong>on</strong>.<br />

8.15 In a typical large slum locality in Delhi a number of CTCs have been provided which<br />

take into account the average distance <strong>on</strong>e has to walk, number of potential users per CTC,<br />

space for septic tank, distance from open defecati<strong>on</strong> ground, distance from any other existing<br />

toilet complexes etc. The last aspect is relevant as it has been reported that in <strong>on</strong>e instance<br />

where the CTC was located close to an existing toilet complex of a hospital, the level of<br />

utilisati<strong>on</strong> in new CTC was <strong>low</strong>. Apparently the user fee levied in the new CTC was a<br />

disincentive in comparis<strong>on</strong> to the hospital toilet complex which was offering free services.


Cost of running a CTC<br />

8.16 The cost of running a CTC involves expenses for electricity, cleaning chemicals <strong>and</strong><br />

salary <strong>and</strong> wages for the supervisors, attendants <strong>and</strong> sweepers <strong>and</strong> repairs, if any. Am<strong>on</strong>g all<br />

the cost heads, the main comp<strong>on</strong>ent are found to be wages, chemicals <strong>and</strong> electricity/diesel<br />

expenses for running of the pumps. A typical calculati<strong>on</strong> for <strong>on</strong>e such facility operated by<br />

Sulabh Internati<strong>on</strong>al is presented in Exhibit 8.01.<br />

8.17 Indirectly, the financial sustainability of a CTC can be linked to the type of<br />

technology as it is the cost of water (or energy cost) in a pour flush type of latrine which is<br />

found to be the quite high.<br />

8.18 In order to sustain the operati<strong>on</strong>s, the O&M agency collects certain user fee (@ Rs.<br />

2/use) from all adult users. As there is no support from either the urban local body or from<br />

the project, the O&M agency has to completely depend <strong>on</strong> the revenue generated from the<br />

user fee. Typical calculati<strong>on</strong> at a CTC of 10+10 capacity is shown in Exhibit 8.02 where it<br />

turns out that the bottom line will be positive <strong>on</strong>ly when there are at least 500 users per day at<br />

that CTC However, there are children (may be 20%) which are al<strong>low</strong>ed free use <strong>and</strong> then<br />

there is pilferage by the caretaker which could be about 25-30%. C<strong>on</strong>sidering these aspects it<br />

would require around 1000 users per CTC to be in the profitable territory.<br />

8.19 In this scenario, <strong>on</strong>ly the CTCs located at busy juncti<strong>on</strong>s, market places etc. have been<br />

able to generate higher revenue <strong>and</strong> are able to offer better services. On the other h<strong>and</strong>, most<br />

of the CTCs located in residential localities have seen less number of users per day <strong>and</strong> they<br />

are unable to meet the recurring costs. Recognising this aspect, under YAP the CTCs with<br />

high <strong>and</strong> <strong>low</strong> revenue potential were clubbed together <strong>and</strong> were offered to a particular agency.<br />

N<strong>on</strong>etheless, O&M agencies are still finding hard to sustain the operati<strong>on</strong>s.<br />

EXHIBIT 8.01 : COST OF RUNNING A COMMUNITY TOILET COMPLEX<br />

Rupees pa<br />

Manpower 2 supervisor @ 3000 pm, 4 safai<br />

karamchari @ 2000 pm<br />

168,000<br />

Cleaning chemicals @ Rs. 10/seat/day 73,000<br />

Electricity 5 HP motor running 8 hrours/day,<br />

electricity cost @ rs. 5/unit<br />

54,458<br />

Septic tank emptying Three emptying/year @ Rs.<br />

6000/emptiyng<br />

18,000<br />

Repairs @ 2% of civil costs 22,000<br />

Total 335,458<br />

Per seat O&M cost 16,773<br />

Note : CTC capacity : 10 seats for men <strong>and</strong> 10 seats for women


EXHIBIT 8.02 : REVENUE AT A CTC FROM USER CHARGES<br />

No of users/day Revenue pa Fixed cost Profit/loss<br />

100 73,000 335,458 -262,458<br />

200 146,000 335,458 -189,458<br />

300 219,000 335,458 -116,458<br />

400 292,000 335,458 -43,458<br />

500 365,000 335,458 29,542<br />

600 438,000 335,458 102,542<br />

700 511,000 335,458 175,542<br />

800 584,000 335,458 248,542<br />

900 657,000 335,458 321,542<br />

1000 730,000 335,458 394,542<br />

INDIVIDUAL HOUSEHOLD LATRINES<br />

8.20 Individual household latrines were c<strong>on</strong>structed <strong>on</strong> a limited scale under the two<br />

river acti<strong>on</strong> plans. Under GAP, IHLs were c<strong>on</strong>structed mostly in the towns of UP<br />

<strong>and</strong> West Bengal. Under YAP, the IHL comp<strong>on</strong>ent was limited mostly to Agra<br />

where about 3000 pit privy latrines were c<strong>on</strong>verted into pour flush latrines.<br />

8.21<br />

8.21 The IHLs again comprised pour flush type latrines with a pan <strong>and</strong> a water seal. In<br />

some <str<strong>on</strong>g>case</str<strong>on</strong>g>s particularly under GAP, the pans were made of PVC while under YAP they were<br />

of ceramics. Under GAP the project provided platform, pan <strong>and</strong> the substructure, if any <strong>and</strong><br />

the beneficiaries were expected to c<strong>on</strong>struct the superstructure from their own resources. The<br />

funding structure adopted under YAP is not known, however it is expected to have been <strong>on</strong><br />

the same lines.<br />

Wastewater disposal at IHLs<br />

8.22 Wastewater disposal arrangement in IHL comprised mostly a single technology<br />

opti<strong>on</strong> i.e., septic tank attached to a sewer line or a drain. Other technology opti<strong>on</strong>s such as<br />

ventilated improved pit latrines (VIP), single pit pour flush latrines, two pit pour flush latrines,<br />

pour flush latrines c<strong>on</strong>nected to a small bore sewerage network were not tried out. There<br />

could be several reas<strong>on</strong>s for this e.g., lack of space in individual plots for two pit c<strong>on</strong>structi<strong>on</strong>,<br />

doubts <strong>and</strong> discomfort in usage of VIP latrines, lack of arrangements or service providers for<br />

emptying of single pits <strong>and</strong> public health c<strong>on</strong>cerns <strong>on</strong> transport of unstabilised waste etc.<br />

Usage depending <strong>on</strong> c<strong>on</strong>structi<strong>on</strong> quality<br />

8.23 A field review carried out in 1995 found that about 50% of the surveyed IHLs under<br />

GAP were being utilised properly. Especially in West Bengal the usage was found to be as<br />

high as 90%. However, rest of the IHLs were found to have been ab<strong>and</strong><strong>on</strong>ed or dismantled.<br />

In general the usage varied across communities <strong>and</strong> towns depending <strong>on</strong> their level of<br />

educati<strong>on</strong>, motivati<strong>on</strong>, awareness, <strong>and</strong> socio-ec<strong>on</strong>omic profile. Typically <strong>low</strong> usage in some<br />

communities was attributed to, am<strong>on</strong>g others, a combinati<strong>on</strong> of fol<strong>low</strong>ing reas<strong>on</strong>s e.g.:


- Low availability of water for flushing<br />

- Lack of the superstructure<br />

- Low acceptance of PVC pans<br />

8.24 The usage was found to have increased where the beneficiaries had replaced PVC<br />

pans with ceramic pans <strong>and</strong> where some kind of a temporary or permanent shelter was<br />

created (MOEF, 1995).<br />

MICRO SEWAGE TREATMENT PLANTS<br />

8.25 In order to c<strong>on</strong>trol the discharge of wastewater from a typical CTC, ten number of<br />

‘micro STPs’ were c<strong>on</strong>structed <strong>on</strong> a pilot basis in different parts of Delhi. The objective of<br />

this pilot interventi<strong>on</strong> was to assess suitability <strong>and</strong> performance of <strong>treatment</strong> systems based<br />

<strong>on</strong> a Japanese c<strong>on</strong>cept of ‘Johkasou’ under Indian c<strong>on</strong>diti<strong>on</strong>s. Each of these STPs has a<br />

<strong>treatment</strong> capacity of 15 cum/day.<br />

8.26 The Johkasou system of domestic wastewater <strong>treatment</strong> has evolved during last 80<br />

years in Japan in resp<strong>on</strong>se to polluti<strong>on</strong> of inl<strong>and</strong> surface water bodies from domestic<br />

wastewater in small towns <strong>and</strong> rural communities, specifically from individual households<br />

<strong>and</strong> cooperatives. Johkasou is a c<strong>on</strong>cept or an approach <strong>and</strong> involves a combinati<strong>on</strong> of unit<br />

operati<strong>on</strong>s <strong>and</strong> processes (physical, biological <strong>and</strong> chemical) <strong>on</strong> a micro scale for removal of<br />

suspended solids, dissolved organics (BOD) <strong>and</strong> faecal micro organisms. Depending <strong>on</strong> the<br />

number of users, situati<strong>on</strong> <strong>and</strong> effluent requirements, the <strong>treatment</strong> scheme is customised<br />

which could comprise compact units for primary sedimentati<strong>on</strong>, aerati<strong>on</strong> for attached growth<br />

system <strong>and</strong> disinfecti<strong>on</strong>. Other process opti<strong>on</strong>s comprise anaerobic filter tank, rotating<br />

biological c<strong>on</strong>tactor, c<strong>on</strong>tact aerati<strong>on</strong> tank, sec<strong>on</strong>dary settling tank, sludge thickening,<br />

recirculati<strong>on</strong>, sludge storage etc. In principal, as its name says, it represents a typical STP of<br />

varied c<strong>on</strong>figurati<strong>on</strong> at a micro level. In other words, Johkasou system represents an<br />

advanced form of <strong>on</strong>-site sanitati<strong>on</strong> where the wastewater is given elaborate <strong>treatment</strong> at the<br />

site of its generati<strong>on</strong> before letting it out into the drainage system.<br />

Instituti<strong>on</strong>al support mechanism<br />

8.27 The c<strong>on</strong>cept <strong>and</strong> <strong>treatment</strong> approach has been widely applied in the rural areas of<br />

Japan <strong>and</strong> is backed up by a full fledged instituti<strong>on</strong>al mechanism stipulated under a special<br />

law called Johkasou Law of 1985. This Law lays down requirements for :<br />

- Installati<strong>on</strong> of the system<br />

- Maintenance <strong>and</strong> desludging of reactors<br />

- Type approval of a particular installati<strong>on</strong><br />

- Registrati<strong>on</strong> for c<strong>on</strong>structi<strong>on</strong> agencies<br />

- Authorisati<strong>on</strong> for desludging agencies


- Qualified installati<strong>on</strong> technicians<br />

- Qualified operators<br />

- Registrati<strong>on</strong> system for maintenance vendors<br />

- Miscellaneous aspects, <strong>and</strong><br />

- Penal provisi<strong>on</strong>s<br />

8.28 In view of this elaborate instituti<strong>on</strong>al mechanism, apparently the system has been very<br />

popular <strong>and</strong> successful in Japan. Underst<strong>and</strong>ably, for it to succeed in another country under<br />

different socio-ec<strong>on</strong>omic setting, a similar or perhaps stringent legal system would be<br />

required. In other words, in absence of such a legal provisi<strong>on</strong>, the system may not succeed.<br />

Moreover in a setting where there are no regulati<strong>on</strong>s for as simple a system as septic tank, the<br />

chances of success of an elaborate Johkasou system are very <strong>low</strong>.<br />

Pilots in Delhi<br />

8.29 The <strong>plants</strong> installed in Delhi under the pilot comprise three chambers for<br />

sedimentati<strong>on</strong>, attached growth aerati<strong>on</strong> <strong>and</strong> disinfecti<strong>on</strong> respectively. They have<br />

arrangement for aerati<strong>on</strong> through a b<strong>low</strong>er <strong>and</strong> sludge removal from the first two chambers<br />

with the help of sludge pumps. The total electric load is 1.6 kW <strong>and</strong> the average energy<br />

c<strong>on</strong>sumpti<strong>on</strong> is of the order of 20-25 kWh/day (equivalent to 1670 kWh/mld). Typically the<br />

l<strong>and</strong> requirement for a 15 cum/day plant is 15 m x 15 m (equivalent to 1.5 ha/mld) .<br />

8.30 All the ten <strong>plants</strong> were c<strong>on</strong>structed locally under a special technology transfer<br />

agreement. These micro STPs were commissi<strong>on</strong>ed in later part of 2001. Out of these about 6<br />

are reported to be functi<strong>on</strong>ing while the rest 4 are not operated. Apparently the costs of<br />

operati<strong>on</strong> (energy, chemicals <strong>and</strong> manpower) are high <strong>and</strong> the running is not being sustained.<br />

Out of the 6 operati<strong>on</strong>al <strong>plants</strong>, at n<strong>on</strong>e of the installati<strong>on</strong>s sludge removal has been carried<br />

out as yet, however the effluent BOD is reported to be close to 50 mg/l. It is understood that<br />

due to external aerati<strong>on</strong> in general the performance of a well functi<strong>on</strong>ing micro STP is better<br />

than a typical septic tank (however, MCD has also tried out an anaerobic filter attached to a<br />

septic tank <strong>and</strong> achieved outlet BOD of 60 mg/l).<br />

Life cycle costs of pilot micro STPs<br />

8.31 Average cost of a 15 cum/day capacity plant came to be about Rs. 1.13 milli<strong>on</strong> each<br />

(2001) <strong>and</strong> the average annual O&M cost is found to be Rs. 0.14 milli<strong>on</strong>. If the same life<br />

cycle cost calculati<strong>on</strong> approach as adopted in the chapter <strong>on</strong> assessment of STP technologies<br />

is applied, the life cycle cost for the 15 cum/day plant over a period of 35 years, as shown in<br />

Exhibit 8.03 comes to about Rs. 6.6 milli<strong>on</strong>. This is equivalent to about Rs. 440 milli<strong>on</strong>/mld,<br />

<strong>and</strong> is astr<strong>on</strong>omical in comparis<strong>on</strong> to the centralised STPs of any type of technology.


EXHIBIT 8.03<br />

LIFE CYCLE COST CALCULATION FOR A MICRO STP<br />

Particulars Unit Value<br />

Initial investment cost Rs. Milli<strong>on</strong> 1.13<br />

Recurring cost Rs. Milli<strong>on</strong> pa 0.14<br />

Civil works % 30<br />

E&M works % 70<br />

Civil cost Rs. Milli<strong>on</strong> 0.34<br />

E&M costs Rs. Milli<strong>on</strong> 0.79<br />

Uniform present worth factor (35 years, 5%) 16.37<br />

Life cycle cost Rs. Milli<strong>on</strong> 6.59<br />

Capacity of the plant m 3 15<br />

Unit life cycle cost Rs. Milli<strong>on</strong>/mld 439<br />

Note: Four replacements of E&M comp<strong>on</strong>ents are c<strong>on</strong>sidered over the life of the plant<br />

8.32 In view of the prohibitive unit life cycle costs absence of supporting instituti<strong>on</strong>al<br />

mechanism, <strong>and</strong> difficulties in O&M it is suggested that such type of systems are not<br />

c<strong>on</strong>sidered in the <strong>on</strong>going Ganga River Water Quality Management Plan. Instead the effluent<br />

should be c<strong>on</strong>veyed to a centralised STP <strong>and</strong> treated there which will be more ec<strong>on</strong>omical.<br />

The argument that such systems will lead to reduced sewerage costs does not hold as the pipe<br />

network will required any way for carrying <strong>sewage</strong> from adjacent areas as well as the treated<br />

wastewater from the Johkasau (if it is not utilised <strong>on</strong> site for gardening etc.).<br />

STRATEGIC CONSIDERATIONS FOR SANITATION<br />

8.33 Under both the GAP <strong>and</strong> YAP the <strong>low</strong>-cost sanitati<strong>on</strong> comp<strong>on</strong>ent was characterised<br />

by the supply driven approach of c<strong>on</strong>structing community toilet complexes irrespective of the<br />

level of dem<strong>and</strong> from the community. This aspect is exhibited in the form of <strong>low</strong> utilisati<strong>on</strong><br />

level of the comm<strong>on</strong> facilities <strong>and</strong> c<strong>on</strong>tinued practice of open defecati<strong>on</strong> by a large fracti<strong>on</strong> of<br />

the target populati<strong>on</strong> in <strong>low</strong> income communities. In spite of channelling large resources in<br />

this comp<strong>on</strong>ent, the objectives of preventi<strong>on</strong> of open defecati<strong>on</strong>, improved public health <strong>and</strong><br />

reducti<strong>on</strong> of waste loads <strong>on</strong> the river system could not be achieved to the desired degree.<br />

Besides the behavioural <strong>and</strong> hygiene educati<strong>on</strong> aspects, it is found that from technical point<br />

of view, sustainability of the created facilities is dependent <strong>on</strong> the key inputs of water,<br />

electricity <strong>and</strong> manpower for operati<strong>on</strong>, maintenance <strong>and</strong> keeping the place clean. Very often<br />

the facilities are ab<strong>and</strong><strong>on</strong>ed due to lack of cleanliness which is dependent <strong>on</strong> the three above<br />

menti<strong>on</strong>ed inputs.<br />

CTCs versus IHLs<br />

8.34 C<strong>on</strong>nected to the behavioural aspect is the general preference for an individual or<br />

pers<strong>on</strong>al toilet rather than having to share the facility with a large number of users <strong>and</strong> am<strong>on</strong>g<br />

them some strangers. Undoubtedly, the level of hygiene <strong>and</strong> cleanliness maintained in an IHL


is much higher than what is typically seen in a CTC. This has to do with the level of<br />

resp<strong>on</strong>sibility <strong>and</strong> sense of ownership towards an IHL <strong>and</strong> lack of it towards a CTC. The ease<br />

of having an IHL is far greater than having to go to a CTC which may not be c<strong>on</strong>venient in<br />

night hours or during rains, <strong>and</strong> during other inclement weather c<strong>on</strong>diti<strong>on</strong>s. Particularly for<br />

women <strong>and</strong> children <strong>and</strong> if the CTC is located much farther from the household these factors<br />

become discouraging for c<strong>on</strong>tinued usage of the facility.<br />

Off-site versus <strong>on</strong>-site sanitati<strong>on</strong><br />

8.35 As against the current focus <strong>on</strong> off-site sanitati<strong>on</strong> system where the waste is taken<br />

away from its place of generati<strong>on</strong>, from the point of view of a river acti<strong>on</strong> plan it would be<br />

more effective <strong>and</strong> ec<strong>on</strong>omical to focus <strong>on</strong>-site sanitati<strong>on</strong> systems. The latter type of systems<br />

such as a two pit pour flush latrine or a composting latrine enable retenti<strong>on</strong> of the waste at the<br />

place of generati<strong>on</strong> <strong>and</strong> its complete <strong>treatment</strong> over a certain period. As a result, generati<strong>on</strong> of<br />

effluent <strong>and</strong> thereby organic load <strong>on</strong> the receiving aquatic envir<strong>on</strong>ment is reduced.<br />

IHLs with small bore sewerage system<br />

8.36 In view of the above discussi<strong>on</strong>, there is a need to evolve a new paradigm <strong>on</strong> <strong>low</strong> cost<br />

sanitati<strong>on</strong> which could c<strong>on</strong>sider am<strong>on</strong>g other sustainable opti<strong>on</strong>s, provisi<strong>on</strong> of individual<br />

household latrines c<strong>on</strong>nected to small bore sewerage system. As the name suggests, the latter<br />

is a simplified network of small diameter sewer pipes. It is c<strong>on</strong>sidered to be <strong>on</strong>e of the most<br />

important advances made in sanitati<strong>on</strong> <strong>and</strong> has been found to be ‘the <strong>on</strong>ly technically feasible,<br />

ec<strong>on</strong>omically appropriate <strong>and</strong> financially affordable sanitati<strong>on</strong> opti<strong>on</strong> for high-density, <strong>low</strong>income<br />

areas’ (Mara, 1996). (This opti<strong>on</strong> is covered in further detail in later part of this<br />

chapter).<br />

The paradigm shift for sanitati<strong>on</strong><br />

8.37 In this backdrop of not so encouraging experience with community toilets, there is a<br />

need to adopt a paradigm shift in promoti<strong>on</strong> of the c<strong>on</strong>venti<strong>on</strong>al ‘<strong>low</strong>-cost’ sanitati<strong>on</strong><br />

soluti<strong>on</strong>s. By taking less<strong>on</strong>s from the past interventi<strong>on</strong>s, the new approach needs to go<br />

bey<strong>on</strong>d the c<strong>on</strong>venti<strong>on</strong> <strong>and</strong> offer more than what has been already tried out. The new<br />

approach needs to integrate fol<strong>low</strong>ing aspects:<br />

- Sanitati<strong>on</strong> to be c<strong>on</strong>sidered as a process rather than mere c<strong>on</strong>structi<strong>on</strong> of latrines<br />

- Focus <strong>on</strong> behaviour change : move from open defecati<strong>on</strong> to fixed point defecati<strong>on</strong><br />

- Generati<strong>on</strong> of dem<strong>and</strong> for sanitati<strong>on</strong> in the community through awareness <strong>and</strong><br />

educati<strong>on</strong><br />

- The need for privacy, c<strong>on</strong>venience <strong>and</strong> pers<strong>on</strong>al preferences for IHLs<br />

- Community’s capacity <strong>and</strong> willingness to share the c<strong>on</strong>structi<strong>on</strong> costs<br />

- CTCs to serve as transiti<strong>on</strong> soluti<strong>on</strong><br />

- Building of instituti<strong>on</strong>al capacity (e.g., CBOs) at the community level for operati<strong>on</strong><br />

<strong>and</strong> maintenance (This aspects is further discussed in Volume II of the report <strong>on</strong><br />

instituti<strong>on</strong>al aspects)


8.38 Based <strong>on</strong> the experience from urban slum improvement projects in other parts of the<br />

country as well as in other countries in the regi<strong>on</strong>, promoti<strong>on</strong> of IHLs under a community led<br />

dem<strong>and</strong> driven programme turns out to be more successful strategy than working <strong>on</strong> the<br />

supply side by c<strong>on</strong>structing community latrines. The strategy under GAP <strong>and</strong> YAP stopped<br />

with interventi<strong>on</strong>s at the CTC level <strong>and</strong> did not attempt to build up <strong>on</strong> limited success. The<br />

new strategy could look at CTCs as transiti<strong>on</strong> soluti<strong>on</strong>s <strong>and</strong> gradually move toward provisi<strong>on</strong><br />

of IHLs. Once the people have got used to the habit of fixed point defecati<strong>on</strong>, it is easier to<br />

move to IHL model, the next higher level of sanitati<strong>on</strong> which is more sustainable. Therefore<br />

any programme <strong>on</strong> sanitati<strong>on</strong> in <strong>low</strong> income communities needs to offer a combinati<strong>on</strong> of<br />

IHLs <strong>and</strong> CTCs <strong>and</strong> it needs to be adequately supplemented with extended software inputs<br />

for dem<strong>and</strong> generati<strong>on</strong>.<br />

TECHNOLOGY OPTIONS FOR INDIVIDUAL HOUSEHOLD LATRINES<br />

8.39 This secti<strong>on</strong> describes opti<strong>on</strong>s which take the sanitati<strong>on</strong> programme bey<strong>on</strong>d the CTC<br />

model <strong>and</strong> offers alternatives to pour flush off-site sanitati<strong>on</strong> type of latrines. Depending <strong>on</strong><br />

the situati<strong>on</strong> of the locati<strong>on</strong>, receptivity of the community, strength of the local bodies <strong>and</strong><br />

community based instituti<strong>on</strong>s, available resources <strong>and</strong> time horiz<strong>on</strong>, suitable opti<strong>on</strong>s or<br />

combinati<strong>on</strong> there of should be selected. The fol<strong>low</strong>ing secti<strong>on</strong>s provide technology opti<strong>on</strong>s<br />

for individual household latrines covering their key features, advantages, disadvantages <strong>and</strong><br />

applicability. For detailed descripti<strong>on</strong> of the technology <strong>and</strong> design aspects, reference is made<br />

to the WHO guidebook <strong>on</strong> <strong>on</strong>-site sanitati<strong>on</strong> (Franceys, et.al., 1992). In all the opti<strong>on</strong>s design<br />

correcti<strong>on</strong>s are required for safeguarding against collapse of pit, groundwater polluti<strong>on</strong>, etc.<br />

Ventilated improved pit (VIP) latrine<br />

8.40 A VIP latrine comprises a squat platform <strong>and</strong> a vent pipe placed <strong>on</strong> a pit. Both the<br />

odorous gases <strong>and</strong> fly are c<strong>on</strong>trolled by the acti<strong>on</strong> of a screened vent pipe. It is a <strong>low</strong> end<br />

entry level opti<strong>on</strong> for IHL <strong>and</strong> can serve as a permanent soluti<strong>on</strong> when two alternating pits<br />

are provided for excreta digesti<strong>on</strong>.<br />

8.41 The VIP latrines are easy to c<strong>on</strong>struct, maintains, <strong>and</strong> are an affordable entry level<br />

opti<strong>on</strong>. They require no water for flushing <strong>and</strong> therefore do not lead to generati<strong>on</strong> of<br />

wastewater. As a result, they are in line with the objective of wastewater c<strong>on</strong>trol under a<br />

typical river cleaning project.<br />

8.42 VIP latrines can be c<strong>on</strong>structed <strong>on</strong> small plots where there is no <strong>on</strong>-site water supply<br />

<strong>and</strong> <strong>on</strong> any type of soil strata as the quantity of water for seepage is limited. In shal<strong>low</strong> water<br />

table situati<strong>on</strong>s, a s<strong>and</strong> envelope of 0.5 m provides adequate protecti<strong>on</strong> against ground water<br />

polluti<strong>on</strong>.<br />

8.43 Initial costs of a VIP latrine depend <strong>on</strong> size of the pit, platform, pit lining, s<strong>and</strong><br />

envelope around lining, c<strong>on</strong>structi<strong>on</strong> specificati<strong>on</strong>s, screened vent pipe, <strong>and</strong> shelter. A very<br />

approximate cost for this type of latrine for a family of 5-8 pers<strong>on</strong>s is Rs. 4500-5000.


Single pit pour flush latrine<br />

8.44 This is a pour flush water seal type of latrine which is an improvement over a VIP<br />

latrine. The water seal prevents possibility of any odour, flies or mosquito nuisance. The<br />

platform can be direct <strong>on</strong> the pit or off set. This is <strong>on</strong>e of the most feasible opti<strong>on</strong>s for IHLs<br />

under c<strong>on</strong>gested <strong>low</strong> income communities where space for larger pits may be a c<strong>on</strong>straint <strong>and</strong><br />

preference for an odourless system is high.<br />

8.45 The pit can be designed for a life of 1 to 2 years. Where water table permits, deeper<br />

pits could be c<strong>on</strong>structed to give l<strong>on</strong>ger periods between emptying. Openings are provided in<br />

pit lining to al<strong>low</strong> liquid to infiltrate in to the soil <strong>and</strong> as a result this is also a zero discharge<br />

sanitati<strong>on</strong> opti<strong>on</strong>. As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of a VIP latrine, a s<strong>and</strong> envelope of 0.5 m can give adequate<br />

protecti<strong>on</strong> against ground water c<strong>on</strong>taminati<strong>on</strong>. As there is <strong>on</strong>ly <strong>on</strong>e pit, it needs to be<br />

emptied when full <strong>and</strong> for this, mechanical / vacuum emptying devices are essential in urban<br />

areas.<br />

8.46 Advantages of a single pit latrine are its <strong>low</strong> cost <strong>and</strong> limited area requirement, free<br />

from the problems of smell, flies <strong>and</strong> mosquitoes, <strong>and</strong> ease in siting inside a house. Offset pit<br />

arrangement offers additi<strong>on</strong>al advantage of ease in emptying <strong>and</strong> upgrading to two pit system<br />

in future.<br />

8.47 On the other h<strong>and</strong>, some of the disadvantages of a single pit latrine are listed as<br />

fol<strong>low</strong>s:<br />

Pit emptying requires trained operatives <strong>and</strong> equipment <strong>and</strong> could expose workers to<br />

risk of faecal infecti<strong>on</strong><br />

Emptying of direct pit latrines is difficult<br />

Wet c<strong>on</strong>tents of the pit, if not disposed off properly, can lead to c<strong>on</strong>taminati<strong>on</strong> of<br />

water courses, local groundwater table or general envir<strong>on</strong>ment <strong>and</strong> still spread<br />

diseases.<br />

At least 5 litres of water per pers<strong>on</strong> per day is required for flushing <strong>and</strong> in localities<br />

facing water scarcity this is not a feasible soluti<strong>on</strong><br />

In areas with deep black cott<strong>on</strong> soil or hard rock wastewater percolati<strong>on</strong> is difficult<br />

Risk of groundwater polluti<strong>on</strong> <strong>and</strong> c<strong>on</strong>taminati<strong>on</strong> of water sources if not designed<br />

properly or if the hydraulic loading is more than 50 mm/day<br />

Water seal blockage <strong>and</strong> the risk of breakage if cleaning attempted carelessly<br />

8.48 Single pit pour flush latrine is suitable for areas having round the year availability of<br />

adequate quantity of water, <strong>and</strong> where soil strata is pervious. However, it is not suitable in<br />

areas having impervious black cott<strong>on</strong> soil or expansive soils <strong>and</strong> impervious rock strata in the<br />

top layer.


8.49 Initial costs depend <strong>on</strong> size of the pit, pit lining, platform, ceramic pan, water seal,<br />

c<strong>on</strong>necting pipe, pit cover slab, s<strong>and</strong> envelope around lining, c<strong>on</strong>structi<strong>on</strong> specificati<strong>on</strong>s, <strong>and</strong><br />

type of shelter. A very approximate estimate of cost of a single pit latrine including<br />

substructure <strong>and</strong> super structure for a family of 5-8 pers<strong>on</strong>s is between Rs. 8,500-10,000.<br />

Cost of incorporating situati<strong>on</strong>al relevant correcti<strong>on</strong>s e.g., s<strong>and</strong> envelope, impervious base,<br />

mound etc. is additi<strong>on</strong>al <strong>and</strong> could be approximately 30% of the above estimate.<br />

Twin pit pour flush latrine<br />

8.50 A twin pit pour flush latrine is a further developed versi<strong>on</strong> of single pit pour flush<br />

latrine. As the name says, it has two pits which are used alternately in a cycle of 2 years. The<br />

two pit latrine can be c<strong>on</strong>structed where sufficient l<strong>and</strong> is available in a residential plot <strong>and</strong> it<br />

serves as a st<strong>and</strong> al<strong>on</strong>e or complete soluti<strong>on</strong> for the sanitati<strong>on</strong> needs of a family.<br />

8.51 Key features of a twin pit latrine are same as that of a single pit latrine with the<br />

advantage that it does not involve emptying of unstabilised waste <strong>and</strong> it yields innocuous<br />

compost. The cycle of two years in which the pits are used alternately provides enough time<br />

for stabilisati<strong>on</strong> of the waste <strong>and</strong> eliminati<strong>on</strong> / killing of pathogenic bacteria as well as<br />

helminth eggs.<br />

8.52 Recurrent cost pertains to emptying of the compost <strong>on</strong>ce in two years. Initial cost is in<br />

the range of Rs. 8,000-10,000. This type of latrine has been widely promoted by Sulabh<br />

Internati<strong>on</strong>al in both urban <strong>and</strong> rural areas <strong>and</strong> it has yielded good results.<br />

Small bore sewerage system: an alternative for <strong>low</strong> income communities<br />

8.53 Small bore sewerage system comprises a network of small diameter sewer lines which<br />

are laid at shal<strong>low</strong> gradients <strong>and</strong> almost parallel to the existing ground profile without the<br />

expensive <strong>and</strong> large manholes but <strong>on</strong>ly simple inspecti<strong>on</strong> chambers.<br />

8.54 Depending <strong>on</strong> the c<strong>on</strong>structi<strong>on</strong> comp<strong>on</strong>ents <strong>and</strong> applicati<strong>on</strong>, they are called settled or<br />

interceptor sewerage system, c<strong>on</strong>dominium sewerage system, simplified sewerage system<br />

<strong>and</strong> small bore sewerage system. Salient features of the technology are listed be<strong>low</strong>.<br />

Key features of the technology<br />

8.55 Key features of small bore sewerage system are:<br />

- Small diameter sewer pipes operating in open channel <strong>and</strong> pressure f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s<br />

- Shal<strong>low</strong> excavati<strong>on</strong><br />

- Low cost compared to c<strong>on</strong>venti<strong>on</strong>al sewers<br />

- Preferably laid <strong>on</strong> both sides of a lane rather than in the centre


Performance<br />

8.56 A well engineered system is effective in providing good off-site sanitati<strong>on</strong> in urban<br />

<strong>low</strong> income communities. This system has been successfully implemented under DFID<br />

supported Cuttack Urban Services Improvement Programme for <strong>low</strong> income communities,<br />

where the wastewater is finally discharged into a comm<strong>on</strong> septic tank. It has been found to be<br />

functi<strong>on</strong>ing satisfactorily.<br />

8.57 One of the first large scale small bore sewerage system was installed under a<br />

community driven programme in Orangi <strong>low</strong> income community in Pakistan. The fol<strong>low</strong>ing<br />

box provides a brief profile of Orangi Project which was implemented about 15-20 years<br />

back <strong>and</strong> which can serve as a model for most Indian <strong>low</strong> income communities.<br />

Box 8.1 : Experience from Orangi Project <strong>on</strong> small bore sewerage<br />

The Orangi project in Karachi, Pakistan (OPP) provides an example of participatory<br />

sanitati<strong>on</strong> programme in <strong>low</strong> income communities. Covering an area with about 50,000<br />

houses <strong>and</strong> 3,400 lanes, the project was able to c<strong>on</strong>nect all lanes to sewer lines of small bore<br />

system. The OPP trained street managers organized the household toilet c<strong>on</strong>structi<strong>on</strong> <strong>and</strong><br />

sewer lines in their streets. The community itself organized training of the representatives in<br />

sanitati<strong>on</strong> technology, arranged finance <strong>and</strong> participated in c<strong>on</strong>structi<strong>on</strong>. The research <strong>and</strong><br />

extensive support, skill support, survey & mapping <strong>and</strong> loan of equipment was provided by<br />

OPP. The OPP was able to keep costs at 20-25% of c<strong>on</strong>venti<strong>on</strong>al sewerage by eliminating<br />

c<strong>on</strong>tractors, developing appropriate <strong>and</strong> <strong>low</strong> cost technology by research <strong>and</strong> involving the<br />

community totally in the project. The project has had a clear dem<strong>on</strong>strati<strong>on</strong> effect <strong>and</strong> is<br />

being replicated at many other slum localities in Karachi <strong>and</strong> other cities. As a model<br />

dem<strong>on</strong>strati<strong>on</strong> project the performance of OPP project has been outst<strong>and</strong>ing. (Internati<strong>on</strong>al<br />

workshop <strong>on</strong> wastewater <strong>treatment</strong>: decentralised technologies for effective management,<br />

January 2003, New Delhi).<br />

8.58 Simplified sewerage system is also widely used in Latin American countries<br />

especially in Brazil where it has evolved over last 20 years. Over the years its coverage has<br />

exp<strong>and</strong>ed as it has proved to be the <strong>on</strong>ly technically feasible, ec<strong>on</strong>omically appropriate <strong>and</strong><br />

financially affordable sanitati<strong>on</strong> opti<strong>on</strong> for high density, <strong>low</strong> income areas. Some of the other<br />

features of small bore sewerage system are listed be<strong>low</strong>.<br />

Specific requirements<br />

- High level of community participati<strong>on</strong> <strong>and</strong> commitment for upkeep of the system<br />

- Individual household latrines – pour flush latrines or aqua privies<br />

- High initial rate of household c<strong>on</strong>necti<strong>on</strong> <strong>and</strong> water supply<br />

- Lift stati<strong>on</strong>, <strong>and</strong> n<strong>on</strong>-return valves where necessary<br />

- Desludging machines in <str<strong>on</strong>g>case</str<strong>on</strong>g> of interceptor system from <strong>sewage</strong> authority


Opti<strong>on</strong>s<br />

- System with or without interceptor / septic tank c<strong>on</strong>nected to small bore<br />

- System c<strong>on</strong>nected to a decentralised <strong>sewage</strong> <strong>treatment</strong> facility e.g., septic tank,<br />

anaerobic filter, micro-wet l<strong>and</strong> etc. or to main sewer network of the city.<br />

Dos <strong>and</strong> d<strong>on</strong>’ts<br />

- Ensure proper gradients to prevent backf<strong>low</strong>s<br />

- Keep minimum sewer diameter of 75 mm<br />

- Avoid manholes as far as possible<br />

- Provide for ventilati<strong>on</strong> at high points where pressure f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s develop<br />

- Lift stati<strong>on</strong> for group or individual houses where interceptor outlet is be<strong>low</strong> sewer<br />

- In <str<strong>on</strong>g>case</str<strong>on</strong>g> of interceptor sewers do not al<strong>low</strong> direct c<strong>on</strong>necti<strong>on</strong> of latrines to the pipeline<br />

- Create capacity within the community for simple O&M<br />

Capital costs<br />

- Figures for Indian c<strong>on</strong>diti<strong>on</strong>s are not available, however overall costs can be <strong>low</strong>er<br />

than <strong>on</strong>-site sanitati<strong>on</strong><br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

- Regular inspecti<strong>on</strong> of c<strong>on</strong>necti<strong>on</strong> chambers by the sewerage maintenance agency<br />

- Running of lift stati<strong>on</strong> where necessary<br />

- Desludging in <str<strong>on</strong>g>case</str<strong>on</strong>g> of interceptor sewerage system<br />

O&M costs<br />

- Informati<strong>on</strong> not available<br />

Advantages<br />

- Small bore sewerage system offers the facility of individual household latrines based<br />

<strong>on</strong> pour flush system to a larger percentage of populati<strong>on</strong><br />

- In totality, significantly less expensive opti<strong>on</strong> than c<strong>on</strong>venti<strong>on</strong>al sewerage offering<br />

same technical feasibility<br />

Disadvantages<br />

- Improper design or maintenance may lead to operati<strong>on</strong> <strong>and</strong> maintenance problems e.g.,<br />

blockages or backf<strong>low</strong>, etc.


Applicability<br />

- Simple sewerage : high density, <strong>low</strong> income housing areas<br />

- Interceptor sewerage : areas already having septic tanks but with soil of <strong>low</strong><br />

permeability<br />

- Areas with assured water supply<br />

TECHNOLOGY OPTIONS FOR COMMUNITY LATRINES<br />

8.59 Based <strong>on</strong> the situati<strong>on</strong> analysis <strong>on</strong> CTCs, broadly the fol<strong>low</strong>ing points emerge about<br />

their technical features:<br />

- Quantity of water required for operati<strong>on</strong> depends <strong>on</strong> how the excreta is transferred to<br />

the substructure, <strong>and</strong><br />

- Level of water polluti<strong>on</strong> depends <strong>on</strong> how the wastewater is discharged from the<br />

substructure into the drainage system or the envir<strong>on</strong>ment.<br />

8.60 In order to reduce the water requirement, <strong>and</strong> thereby reduce the operating costs, <strong>low</strong><br />

water c<strong>on</strong>suming <strong>on</strong>-site sanitati<strong>on</strong> technologies need to be c<strong>on</strong>sidered for isolated locati<strong>on</strong>s.<br />

Low water c<strong>on</strong>suming ceramic pan with smaller water seal may be <strong>on</strong>e opti<strong>on</strong> for the<br />

comm<strong>on</strong>ly used pour flush latrines. However, this has already been adopted <strong>and</strong> there is limit<br />

to which it can help in reducing the c<strong>on</strong>sumpti<strong>on</strong> of water.<br />

8.61 Exploring opti<strong>on</strong>s bey<strong>on</strong>d ‘pour flush’ technology for situati<strong>on</strong>s where a large number<br />

people are expected to use the facility (> 200/day), it is very difficult to experiment with<br />

alternative technologies which offer the benefits of <strong>low</strong> water c<strong>on</strong>sumpti<strong>on</strong>, without<br />

compromising <strong>on</strong> other aspects e.g., odour c<strong>on</strong>trol, flies <strong>and</strong> insect c<strong>on</strong>trol, aesthetics, <strong>and</strong><br />

ease in use <strong>and</strong> cleaning. Moreover, under social c<strong>on</strong>diti<strong>on</strong>s where water is used for anal<br />

cleaning, it would not be feasible to adopt dry sanitati<strong>on</strong> opti<strong>on</strong>s e.g., VIP latrines or<br />

composting latrines.<br />

8.62 As described earlier, VIP latrine could be an opti<strong>on</strong> for IHLs, but its typical form with<br />

two year retenti<strong>on</strong> capacity may not be feasible for CTCs. Even with a backup support system<br />

in the form of vacuum emptying machines, this opti<strong>on</strong> is difficult to implement since this<br />

would involve emptying of latrines <strong>on</strong> a weekly or fortnightly basis <strong>and</strong> transporting the<br />

waste to a composting plant or to an STP.<br />

8.63 On the other h<strong>and</strong>, a composting latrine requires high level of O&M c<strong>on</strong>trol,<br />

discipline for separati<strong>on</strong> of urine <strong>and</strong> faeces <strong>and</strong> balancing of carb<strong>on</strong> to nitrogen ratio by<br />

additi<strong>on</strong> of dry carb<strong>on</strong>aceous matter. A simpler versi<strong>on</strong> such as double vault latrine has<br />

limitati<strong>on</strong>s of poor aesthetics, <strong>and</strong> besides the above separati<strong>on</strong> practices it requires<br />

alternating usage of vaults. When inculcating the habit of fixed point defecati<strong>on</strong> <strong>and</strong> general<br />

O&M of a latrine are found to be difficult, then further complicated composting soluti<strong>on</strong>s<br />

will be all the more difficult in a typical urban slum locality. As a result this opti<strong>on</strong> is also<br />

ruled out.


Aqua privy<br />

8.64 Thus for a CTC under the Indian urban c<strong>on</strong>text the <strong>on</strong>ly possible <strong>low</strong> water<br />

c<strong>on</strong>suming opti<strong>on</strong> that appears feasible <strong>and</strong> offers the advantage of a water seal type of<br />

system is aqua privy.<br />

8.65 Aqua privy is a variati<strong>on</strong> of ‘pour flush-water seal’ latrines c<strong>on</strong>structed right above a<br />

septic tank. In this technology opti<strong>on</strong> the pans do not have a P-trap water seal <strong>and</strong> instead<br />

they are provided with a l<strong>on</strong>g chute, the other end of which is always submerged in water in<br />

the receiving septic tank underneath. The faeces fall into the tank <strong>and</strong> settle down under<br />

gravity. The water seal effect is provided by the chute dipping in the wastewater, thereby<br />

preventing odour <strong>and</strong> flies nuisance. The wastewater undergoes sedimentati<strong>on</strong> <strong>and</strong> partial<br />

decompositi<strong>on</strong> in the tank <strong>and</strong> is al<strong>low</strong>ed to f<strong>low</strong> out as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of a septic tank. The effluent<br />

still requires careful h<strong>and</strong>ling i.e., either it needs to be dispersed into the soil medium through<br />

a drainage field or c<strong>on</strong>nected to a sewer line leading to an STP.<br />

8.66 In comparis<strong>on</strong> to the c<strong>on</strong>venti<strong>on</strong>al ‘pour flush-water seal’ type latrines, in this <str<strong>on</strong>g>case</str<strong>on</strong>g> the<br />

water requirements are much less. This feature is of relevance in view of the fact that<br />

viability of ‘pour flush-water seal’ type community latrines is determined by the cost of<br />

energy for pumping adequate quantity of water from bore well.<br />

8.67 Capital costs of the two types of systems would be comparable; however, the O&M<br />

costs will be <strong>low</strong>er in this <str<strong>on</strong>g>case</str<strong>on</strong>g> due to lesser requirement of water. Rest of the c<strong>on</strong>structi<strong>on</strong><br />

<strong>and</strong> O&M aspects are similar to a septic tank based system.<br />

Wastewater disposal from CTC<br />

8.68 This is the next stage <strong>and</strong> is of major c<strong>on</strong>cern from the point of view of a river water<br />

quality management project. The possible opti<strong>on</strong>s are.<br />

- Direct c<strong>on</strong>necti<strong>on</strong> to a sewer line where ever feasible<br />

- Septic tank with outlet to a sewer line<br />

- Septic tank fol<strong>low</strong>ed by an anaerobic filter with outlet to a sewer line<br />

- Septic tank fol<strong>low</strong>ed by a drainage field<br />

- Biogas plant with outlet to a sewer line or a drainage field, <strong>and</strong><br />

- Evapotranspirati<strong>on</strong> (ET) system based <strong>on</strong> a micro-wetl<strong>and</strong><br />

8.69 The first three opti<strong>on</strong>s are found to be comm<strong>on</strong>ly adopted for CTCs. Moreover, the<br />

opti<strong>on</strong> of biogas plant has also been implemented with limited success at various places.<br />

However, the other two opti<strong>on</strong>s of drainage field <strong>and</strong> micro-wetl<strong>and</strong> which are <strong>low</strong> in<br />

operating costs <strong>and</strong> offer sustainable soluti<strong>on</strong> for safe disposal of wastewater are typically not<br />

seen. Salient aspects of these systems are described in the paragraphs that fol<strong>low</strong>.


Drainage fields<br />

8.70 A drainage field is an absorpti<strong>on</strong>s system for settled wastewater coming out of a<br />

septic tank. It comprises of series of l<strong>on</strong>g <strong>and</strong> shal<strong>low</strong> trenches filled with brick bats, st<strong>on</strong>es<br />

<strong>and</strong> an open jointed distributi<strong>on</strong> pipe. The hydraulic loading is determined by the nature of<br />

the soil <strong>and</strong> depth of the ground water table. Loss of moisture from the entire system can be<br />

enhanced by planting suitable rapidly growing vegetati<strong>on</strong> species <strong>on</strong> the sides of the trenches.<br />

8.71 Although a drainage field is recommended <strong>on</strong> the downstream of a large septic tank, it<br />

is seldom found to be installed with community latrines. The reas<strong>on</strong> for exclusi<strong>on</strong> is found to<br />

be limited l<strong>and</strong> availability in c<strong>on</strong>gested <strong>low</strong> income communities or <strong>on</strong> busy public places<br />

<strong>and</strong> need for infrequent maintenance care.<br />

Biogas <strong>plants</strong><br />

8.72 On the other h<strong>and</strong>, biogas <strong>plants</strong> have been tried out as a partial <strong>treatment</strong> opti<strong>on</strong> for<br />

CTCs in different parts of the country (not necessarily under any river acti<strong>on</strong> plans) with<br />

variable success rate. Some of the relevant technical issues which affect its performance <strong>and</strong><br />

lead to high rate of failure are discussed be<strong>low</strong>.<br />

8.73 CTC c<strong>on</strong>nected biogas <strong>plants</strong> are designed as typical anaerobic digesters for <strong>low</strong><br />

solids c<strong>on</strong>centrati<strong>on</strong> <strong>and</strong> a l<strong>on</strong>g detenti<strong>on</strong> time of over 25-30 days. However, it is found that<br />

biogas yield from these <strong>plants</strong> is not c<strong>on</strong>sistent <strong>and</strong> the <strong>plants</strong> become dysfuncti<strong>on</strong>al in very<br />

early stage of their life. Some of the major reas<strong>on</strong>s for this situati<strong>on</strong> are:<br />

- Anaerobic digesti<strong>on</strong> process is quite sensitive to variati<strong>on</strong>s in temperature, pH,<br />

hydraulic loading, organic loading, carb<strong>on</strong> to nitrogen ratio, etc. However, the design<br />

does not enable c<strong>on</strong>trol of these operating parameters within optimal range. For<br />

instance, in winter seas<strong>on</strong> the gas yield is almost negligible because of disrupti<strong>on</strong> in<br />

microbial culture.<br />

- Effective operati<strong>on</strong> of an anaerobic digester requires insulati<strong>on</strong> <strong>and</strong> c<strong>on</strong>tinuous mixing<br />

which are not provided in a biogas plant.<br />

- The gases formed during anaerobic digesti<strong>on</strong> process are corrosive. Special polymer<br />

lining is required to prevent damage to c<strong>on</strong>crete <strong>and</strong> steel surfaces. Because of this<br />

reas<strong>on</strong> most biogas <strong>plants</strong> suffer from the typical problem of leakage of gas.<br />

- From biogas utilisati<strong>on</strong> point of view, often either the quantity is not enough for the<br />

intended purpose or the utilisati<strong>on</strong> may not be fully possible at a particular locati<strong>on</strong>. In<br />

such situati<strong>on</strong>s, biogas producti<strong>on</strong> does not bring any measurable benefits.<br />

- The effluent c<strong>on</strong>tains high c<strong>on</strong>centrati<strong>on</strong> of faecal coliforms <strong>and</strong> needs to be disposed<br />

off safely e.g., in a drainage field.<br />

8.74 A typical ‘<strong>low</strong> cost’ type biogas plant cannot satisfy all the above process<br />

requirements <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> specificati<strong>on</strong>s, <strong>and</strong> invariably stops functi<strong>on</strong>ing within a short


period after commissi<strong>on</strong>ing. If it were to be designed as a robust reactor for c<strong>on</strong>sistent<br />

delivery of biogas, it would no l<strong>on</strong>ger fit into a ‘<strong>low</strong> cost’ bracket. In view of these<br />

limitati<strong>on</strong>s, it is suggested that this opti<strong>on</strong> is not included under the proposed master planning<br />

activity.<br />

Evapotranspirati<strong>on</strong> through micro-wetl<strong>and</strong><br />

8.75 Evapotranspirati<strong>on</strong> (ET) through micro-wetl<strong>and</strong> is an emerging alternative (which has<br />

not been tried out in Indian c<strong>on</strong>text or under the <strong>on</strong>going river acti<strong>on</strong> plans) for <strong>treatment</strong> of<br />

the septic tank overf<strong>low</strong>s of small scale toilet facilities.<br />

8.76 The system comprises a pre-<strong>treatment</strong> unit (usually a septic tank or an aerobic unit)<br />

for removal of settleable <strong>and</strong> floatable solids <strong>and</strong> an evapotranspirati<strong>on</strong> s<strong>and</strong> bed with<br />

wastewater distributi<strong>on</strong> piping, a bed liner, fill material, m<strong>on</strong>itoring wells, overf<strong>low</strong><br />

protecti<strong>on</strong>, <strong>and</strong> a surface cover. Suitable species of vegetati<strong>on</strong> are planted <strong>on</strong> the surface of<br />

the bed to enhance the transpirati<strong>on</strong> process (EPA, 2000).<br />

8.77 Onsite systems with ET disposal are appropriate in locati<strong>on</strong>s with a shal<strong>low</strong> soil<br />

mantle, high groundwater, relatively impermeable soils, absence of fractured bedrock, or<br />

other c<strong>on</strong>diti<strong>on</strong>s that put the groundwater at risk. This system can offer flexibility by<br />

combining seepage with evaporati<strong>on</strong> when absolute protecti<strong>on</strong> of the groundwater or surface<br />

water is not required. However, an impermeable liner is recommended in <str<strong>on</strong>g>case</str<strong>on</strong>g> groundwater<br />

protecti<strong>on</strong> is required.<br />

8.78 An ET system is a feasible opti<strong>on</strong> in semi-arid climates where the annual evaporati<strong>on</strong><br />

rate exceeds the annual rate of precipitati<strong>on</strong>. In principle, it can remove large quantities of<br />

water during most parts of the year under Indian climatic c<strong>on</strong>diti<strong>on</strong>s. Other climatic factors<br />

which affect its performance are level of precipitati<strong>on</strong>, wind speed, humidity, solar radiati<strong>on</strong>,<br />

<strong>and</strong> temperature. In view of this, informati<strong>on</strong> <strong>on</strong> micro-climatic data is important before<br />

deciding <strong>on</strong> an ET system.<br />

Performance<br />

8.79 Performance of an ET system can get adversely affected under hydraulic overloading<br />

c<strong>on</strong>diti<strong>on</strong>s if more precipitati<strong>on</strong> water enters than what could be evaporated. Thus, the<br />

evaporati<strong>on</strong> rate at the locati<strong>on</strong> must exceed the precipitati<strong>on</strong> rate. This makes an ET system<br />

suitable for areas with relatively <strong>low</strong> rainfall. Properly designed <strong>and</strong> under normal hydraulic<br />

loading c<strong>on</strong>diti<strong>on</strong>s an ET system can produce very <strong>low</strong> effluent volumes thereby making a<br />

toilet complex zero discharge system.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance<br />

8.80 Regular operati<strong>on</strong> <strong>and</strong> maintenance of ET systems is usually minimal, involving<br />

typical yard maintenance such as trimming the vegetati<strong>on</strong>. If a septic tank is used for pre<strong>treatment</strong>,<br />

it should be checked for sludge <strong>and</strong> scum build-up <strong>and</strong> periodically pumped to<br />

avoid carryover of solids into the bed. Recommended maintenance practices include:


- Ensuring that all storm water drainage paths/pipes from the ET system are not<br />

blocked <strong>and</strong> that storm water drains away from the system.<br />

- Using high transpirati<strong>on</strong> plant species suitable for the wetness at ground level.<br />

- If there is more than <strong>on</strong>e bed, alternating the bed loading as necessary.<br />

- Installing additi<strong>on</strong>al beds as required.<br />

- Lastly, maintenance of a micro-wetl<strong>and</strong> requires at least a gardener who could remove<br />

the excess vegetati<strong>on</strong> growth from time to time <strong>and</strong> keep the soil-s<strong>and</strong> matrix in<br />

healthy c<strong>on</strong>diti<strong>on</strong>.<br />

8.81 However, if an ET system is properly installed <strong>on</strong> a suitable site, maintenance is<br />

rarely needed. O&M costs are minimal <strong>and</strong> would comprise pumping of settled wastewater if<br />

any, <strong>and</strong> wages for the maintenance staff.<br />

Costs<br />

8.82 Overall cost of an ET system depends <strong>on</strong>:<br />

- Type of design, site, <strong>and</strong> wastewater characteristics<br />

- C<strong>on</strong>structi<strong>on</strong> cost which is determined by surface area, a functi<strong>on</strong> of the design<br />

loading rate. (For n<strong>on</strong>-discharging, permanent ET units located in suitable areas, the<br />

loading rate ranges from approximately 1.0 mm per day to 3.0 mm per day).<br />

- Availability of suitable s<strong>and</strong>, type <strong>and</strong> thickness of the liner, use of a retaining wall (if<br />

needed), <strong>and</strong> vegetati<strong>on</strong> (usually native to the area) (EPA, 2000).<br />

8.83 Cost references under Indian c<strong>on</strong>text are not available <strong>and</strong> thus can not be provided.<br />

However, unlike the life cycle costs of Johkasou type micro STPs, here they are expected to<br />

be <strong>low</strong> as O&M costs are minimal. Nevertheless, site specific decisi<strong>on</strong>s have to be taken with<br />

regard to the need <strong>and</strong> advantage for decentralized <strong>treatment</strong> versus <strong>treatment</strong> in a centralised<br />

STP.<br />

Advantages<br />

8.84 Advantages of an ET system downstream of a CTC are listed be<strong>low</strong>:<br />

- ET systems may overcome site, soil, <strong>and</strong> geological limitati<strong>on</strong>s or physical c<strong>on</strong>straints<br />

of l<strong>and</strong> that prevent the use of subsurface wastewater disposal methods.<br />

- ET systems can be used to supplement soil absorpti<strong>on</strong> for sites with s<strong>low</strong>ly permeable<br />

shal<strong>low</strong> soils <strong>and</strong> high water tables.<br />

- ET systems can be used for seas<strong>on</strong>al applicati<strong>on</strong>, especially for summer homes or<br />

recreati<strong>on</strong>al parks in areas with high evaporati<strong>on</strong> <strong>and</strong> transpirati<strong>on</strong> rates<br />

- L<strong>and</strong>scaping enhances the aesthetics of an ET system as well as beautifies the area.


Limitati<strong>on</strong>s / Disadvantages<br />

8.85 Some of the limitati<strong>on</strong> <strong>and</strong> disadvantages of ET systems are listed be<strong>low</strong>:<br />

- ET systems are str<strong>on</strong>gly governed by climatic c<strong>on</strong>diti<strong>on</strong>s such as precipitati<strong>on</strong>, wind<br />

speed, humidity, solar radiati<strong>on</strong>, <strong>and</strong> temperature.<br />

- ET systems are not suitable in areas where the l<strong>and</strong> is limited or where the surface is<br />

irregular.<br />

- ET systems have a limited storage capacity <strong>and</strong> thus cannot store much wastewater in<br />

winter.<br />

- There is a potential for overloading from infiltrati<strong>on</strong> or precipitati<strong>on</strong>.<br />

- Unless a watertight bed liner is provided, there is a risk of groundwater c<strong>on</strong>taminati<strong>on</strong>.<br />

- ET systems are generally limited to sites where evaporati<strong>on</strong> exceeds annual rainfall by<br />

at least 60 cm (i.e., arid z<strong>on</strong>es).<br />

- Transpirati<strong>on</strong> <strong>and</strong> evaporati<strong>on</strong> can be reduced when the vegetati<strong>on</strong> is dormant (i.e.,<br />

winter m<strong>on</strong>ths).<br />

- Salt accumulati<strong>on</strong> <strong>and</strong> other elements may eventually eliminate vegetati<strong>on</strong> <strong>and</strong> thus<br />

reduce transpirati<strong>on</strong>.<br />

CONCLUSION<br />

8.86 Having described a variety of technology opti<strong>on</strong>s for <strong>on</strong>-site <strong>and</strong> off-site sanitati<strong>on</strong>, it<br />

must be emphasised that technology in itself is not a soluti<strong>on</strong> for improved sanitati<strong>on</strong> <strong>and</strong><br />

c<strong>on</strong>sequent c<strong>on</strong>trol of water polluti<strong>on</strong> particularly in a <strong>low</strong> income urban community.<br />

Technology can <strong>on</strong>ly serve as a means <strong>and</strong> other enabling factors play a far more critical role<br />

in usage of the technology.<br />

8.87 Having said that, the key aspects for technology are user preferences <strong>and</strong> choices. The<br />

technologies need to resp<strong>on</strong>d to what the people want <strong>and</strong> are willing to pay for. From this<br />

point of view, no particular set of technologies can be prescribed but <strong>on</strong>ly the range of<br />

opti<strong>on</strong>s can be exp<strong>and</strong>ed with experience <strong>and</strong> c<strong>on</strong>sumer preferences. This brings us to the<br />

dem<strong>and</strong> led approach for increasing sanitati<strong>on</strong> coverage as against the current practice of<br />

supply driven approach. In many <str<strong>on</strong>g>case</str<strong>on</strong>g>s, depending <strong>on</strong> affordability people may settle for<br />

lesser developed technology while in other <str<strong>on</strong>g>case</str<strong>on</strong>g>s people may want opti<strong>on</strong>s which offer higher<br />

c<strong>on</strong>venience <strong>and</strong> less odour or similar factors.<br />

8.88 The technologies that will have higher acceptability should not <strong>on</strong>ly meet preferences<br />

of the people <strong>and</strong> be affordable but also have a higher mix of local inputs from the<br />

community. This will create local instituti<strong>on</strong>s <strong>and</strong> micro enterprises which can engage in<br />

promoti<strong>on</strong> of the sanitati<strong>on</strong> c<strong>on</strong>cept <strong>and</strong> thus make the entire process more sustainable. This<br />

means a greater degree of flexibility in terms of CTCs <strong>and</strong> IHLs, type of <strong>on</strong>-site <strong>and</strong> off-site<br />

<strong>treatment</strong> methods, type of c<strong>on</strong>structi<strong>on</strong>, etc. Therefore any sanitati<strong>on</strong> programme should<br />

focus more <strong>on</strong> promoting the means to establish <strong>and</strong> c<strong>on</strong>tinually exp<strong>and</strong> up<strong>on</strong> the range of


preferred opti<strong>on</strong>s. In this regard the fol<strong>low</strong>ing criteria may be c<strong>on</strong>sidered for technology<br />

selecti<strong>on</strong> depending <strong>on</strong> the local situati<strong>on</strong>:<br />

- Technologies that are known <strong>and</strong> preferred<br />

- Technologies that are envir<strong>on</strong>mentally safe (no or least impact <strong>on</strong> health <strong>and</strong><br />

envir<strong>on</strong>ment)<br />

- Technologies that are financially sustainable<br />

- Technologies that use locally available material for c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> maintenance<br />

- Technologies that are easy to replicate<br />

- Technologies that can be operated <strong>and</strong> maintained easily <strong>and</strong> locally<br />

- Technologies that people want <strong>and</strong> are willing to pay for<br />

8.89 In this c<strong>on</strong>text, the sanitati<strong>on</strong> programme would require a paradigm shift to look<br />

bey<strong>on</strong>d CTCs <strong>and</strong> c<strong>on</strong>sider individual preferences which may comprise a combinati<strong>on</strong> of<br />

CTCs <strong>and</strong> IHLs (both <strong>on</strong>-site <strong>and</strong> off-site sanitati<strong>on</strong> models); supported by where feasible, a<br />

small bore sewerage system which has higher involvement of the local community during<br />

planning, c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> operati<strong>on</strong> phases (UNICEF-USAID, 1997). Although the revenue<br />

model of a CTC gets undermined by promoti<strong>on</strong> of IHLs, in the l<strong>on</strong>g run a mix of the two<br />

types of facilities would <strong>on</strong>ly provide a lasting <strong>and</strong> effective soluti<strong>on</strong>.


CHAPTER 9<br />

SITUATIONAL ANALYSIS FOR YAP - CORE COMPONENT<br />

9.1 This chapter provides a situati<strong>on</strong> analysis <strong>on</strong> instituti<strong>on</strong>al aspects of YAP I relating to<br />

core comp<strong>on</strong>ent, which includes I&D <strong>and</strong> <strong>treatment</strong> i.e. pumping stati<strong>on</strong>s, rising mains <strong>and</strong><br />

STPs created under the project. The analysis includes a brief review of the organizati<strong>on</strong>al<br />

aspects of the instituti<strong>on</strong>s (with respect to YAP I) which are involved in both the c<strong>on</strong>structi<strong>on</strong><br />

as well as O&M of the project.<br />

9.2 The situati<strong>on</strong>al analysis has been presented in two parts. First part focuses <strong>on</strong> project<br />

implementati<strong>on</strong> highlighting the role of related instituti<strong>on</strong>s <strong>and</strong> key issues in implementati<strong>on</strong><br />

framework. The sec<strong>on</strong>d part <strong>on</strong> operati<strong>on</strong> <strong>and</strong> maintenance of STPs brings out current<br />

instituti<strong>on</strong>al arrangements <strong>and</strong> their status for O&M of STPs in the 3 participating states,<br />

existing situati<strong>on</strong> in ULBs, training <strong>and</strong> m<strong>on</strong>itoring aspects. The status of existing<br />

instituti<strong>on</strong>al arrangements in UP, Haryana <strong>and</strong> Delhi highlight the key issues in project<br />

organizati<strong>on</strong> structure, fund allocati<strong>on</strong> <strong>and</strong> c<strong>on</strong>tract.<br />

PROJECT IMPLEMENTATION<br />

9.3 The fol<strong>low</strong>ing secti<strong>on</strong> covers the key issues in (1) roles of project organizati<strong>on</strong>s <strong>and</strong><br />

(2) instituti<strong>on</strong>al planning <strong>and</strong> framework.<br />

Project organisati<strong>on</strong>s <strong>and</strong> their roles<br />

9.4 The Nati<strong>on</strong>al Rivers C<strong>on</strong>servati<strong>on</strong> Directorate (NRCD) under the Ministry of<br />

Envir<strong>on</strong>ment <strong>and</strong> Forest at the Centre, has been resp<strong>on</strong>sible for the overall implementati<strong>on</strong> of<br />

YAP since 1993. At the state level (i.e. in Uttar Pradesh, Haryana <strong>and</strong> Delhi), designated state<br />

agencies known as the Project Implementing Agencies (PIAs) were given the resp<strong>on</strong>sibility<br />

for implementing the project. They were:<br />

In Haryana, Public Health Engineering Department (PHED) under the state<br />

Government of Haryana<br />

In UP, Uttar Pradesh Jal Nigam (UPJN), an aut<strong>on</strong>omous organisati<strong>on</strong> under the<br />

Department of Urban Development of Government of UP<br />

In Delhi, Delhi Jal Board (DJB) <strong>and</strong> Municipal Corporati<strong>on</strong> of Delhi (MCD)<br />

9.5 Each of these PIAs also worked as coordinators for m<strong>on</strong>itoring <strong>and</strong> coordinati<strong>on</strong> of<br />

other state departments/ urban local bodies, resp<strong>on</strong>sible for the n<strong>on</strong>-core comp<strong>on</strong>ent of the<br />

project. The roles of these instituti<strong>on</strong>s have been summarized be<strong>low</strong>.


NRCD<br />

9.6 In the central government, NRCD is the nodal agency for coordinating the<br />

implementati<strong>on</strong> <strong>and</strong> m<strong>on</strong>itoring of all river c<strong>on</strong>servati<strong>on</strong> projects <strong>and</strong> plans in India. It is a<br />

part of Ministry of Envir<strong>on</strong>ment <strong>and</strong> Forests (MoEF). One of its key roles is to channelise<br />

Central Government funds to the c<strong>on</strong>cerned State governments for the implementati<strong>on</strong> of the<br />

river c<strong>on</strong>servati<strong>on</strong> schemes.<br />

PHED, Haryana<br />

9.7 PHED, Haryana is resp<strong>on</strong>sible for both c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M works in rural <strong>and</strong><br />

urban water supply, storm water drainage, sewerage, <strong>low</strong> cost sanitati<strong>on</strong>, solid waste disposal<br />

etc. It also builds <strong>and</strong> maintains public health <strong>and</strong> sanitati<strong>on</strong> works of GoH buildings. It has<br />

been assigned the additi<strong>on</strong>al resp<strong>on</strong>sibility of implementati<strong>on</strong> of YAP schemes in 6 towns of<br />

Haryana namely, Yamunanagar, Karnal, Panipat, S<strong>on</strong>epat, Gurgoan <strong>and</strong> Faridabad. For this<br />

project, it has a set of engineers from Chief Engineer (CE) level to Junior Engineer (JE) level<br />

at respective project offices.<br />

UPJN, GoUP<br />

9.8 UPJN is an independent undertaking of GoUP (governed by the Water Supply <strong>and</strong><br />

Sewerage Act, 1975), resp<strong>on</strong>sible for planning, design <strong>and</strong> executi<strong>on</strong> of all water supply <strong>and</strong><br />

sewerage works in UP. These are subsequently h<strong>and</strong>ed over to the appropriate agency for<br />

O&M. However, in rural areas, UPJN is also resp<strong>on</strong>sible for O&M of water supply schemes.<br />

It has been resp<strong>on</strong>sible for implementati<strong>on</strong> of YAP schemes in 8 towns of Saharanpur,<br />

Muzaffarnagar, Gaziabad, Noida, Vrindavan, Mathura, Agra <strong>and</strong> Etawah. UPJN also has a<br />

dedicated team of engineers from CE to JE level for the executi<strong>on</strong> of the project.<br />

DJB,Delhi<br />

9.9 DJB, established in 1998, by incorporating the previous Delhi Water Supply <strong>and</strong><br />

Sewage Board Disposal Undertaking, is entrusted with the resp<strong>on</strong>sibility of producti<strong>on</strong> <strong>and</strong><br />

distributi<strong>on</strong> of water, <strong>and</strong> transport, <strong>treatment</strong> <strong>and</strong> disposal of wastewater for the Uni<strong>on</strong><br />

Territory of Delhi.<br />

Other relevant governmental organizati<strong>on</strong>s<br />

9.10 In additi<strong>on</strong> to the above PIAs, relevant governmental organizati<strong>on</strong>s that are involved<br />

in provisi<strong>on</strong> of sewerage services at the operating level are:<br />

Urban Local Bodies (ULBs) i.e. Nagar Nigams (Municipal Corporati<strong>on</strong>s), Nagar<br />

Palikas (Municipal Councils) or Nagar Parishads (Municipal Committees)


Jal Sansthans in bigger KAVAL towns (refer para 9.28 for details) in UP<br />

State polluti<strong>on</strong> C<strong>on</strong>trol Boards, resp<strong>on</strong>sible for river cleaning with the powers to<br />

check the operating organizati<strong>on</strong>s <strong>and</strong> industries from discharging untreated<br />

effluents in the river.<br />

City Development Authority, incharge of master planning <strong>and</strong> development of<br />

new property, enforcement of l<strong>and</strong> use regulati<strong>on</strong>s in cities. For instance, Haryana<br />

Urban Development Authority (HUDA) develops new urban areas <strong>and</strong> h<strong>and</strong> over<br />

completed capital works to ULBs (roads, sanitati<strong>on</strong> etc.) <strong>and</strong> water <strong>and</strong> sewerage<br />

to PHED. In UP, Lucknow Development Authority (LDA) for area around<br />

Lucknow <strong>and</strong> Delhi Development Authority (DDA) for Delhi performs this same<br />

functi<strong>on</strong>.<br />

State Housing Development Boards independently plans <strong>and</strong> implements housing<br />

<strong>and</strong> development schemes in states. For instance, Haryana Housing Board<br />

develops (<strong>on</strong> l<strong>and</strong> bought from HUDA) housing clusters <strong>and</strong> accompanying<br />

infrastructure <strong>and</strong> sells to users.<br />

9.11 Both City Development Boards <strong>and</strong> State Housing Development Boards, are<br />

resp<strong>on</strong>sible for building sewer lines within their col<strong>on</strong>ies <strong>and</strong> maintaining them till the<br />

col<strong>on</strong>ies are transferred to the c<strong>on</strong>cerned instituti<strong>on</strong>. The above are independent organizati<strong>on</strong>s<br />

established under separate legislati<strong>on</strong> <strong>and</strong> have their own budgets <strong>and</strong> manpower.<br />

Overlap of roles<br />

9.12 As is evident from above, many organisati<strong>on</strong>s are involved in c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M<br />

of sewerage comp<strong>on</strong>ent in the states. There is, thus, an overlap of roles <strong>and</strong> fragmentati<strong>on</strong> of<br />

resp<strong>on</strong>sibilities in provisi<strong>on</strong> of sewerage services within the instituti<strong>on</strong>s. For example, Jal<br />

Sansthans (or other organizati<strong>on</strong> resp<strong>on</strong>sible for sewerage) have at times difficulties in<br />

cleaning sewer lines, which pass through blocked nallas, typically the resp<strong>on</strong>sibility of ULBs.<br />

Similarly, Development Authorities/ Housing Development Boards c<strong>on</strong>struct sewer lines<br />

within their col<strong>on</strong>ies <strong>and</strong> fail to c<strong>on</strong>nect them to the main/ trunk sewers resulting in <strong>sewage</strong><br />

overf<strong>low</strong> into nallas. In many places, Development Authorities, Housing Boards <strong>and</strong> other<br />

agencies are carrying out independent development of residential areas. These agencies<br />

typically make no provisi<strong>on</strong> for <strong>treatment</strong> of <strong>sewage</strong> generated in these areas <strong>and</strong> instead the<br />

<strong>sewage</strong> is discharged into the city wide sewerage system. However, they levy development<br />

charges for providing infrastructure from the prospective buyers but do not c<strong>on</strong>tribute<br />

towards capital or O&M cost of the STPs serving the city.<br />

9.13 Organisati<strong>on</strong>ally, policy level integrati<strong>on</strong> <strong>and</strong> c<strong>on</strong>flict resoluti<strong>on</strong> takes place at various<br />

levels in the State Urban Development Department, the Central Envir<strong>on</strong>ment Ministry or the<br />

State government. However, inspite of the coordinati<strong>on</strong> mechanisms within the above<br />

organizati<strong>on</strong>s, there is no single point resp<strong>on</strong>sibility for the services. Also <strong>on</strong>ly ULBs are<br />

governed by an elected body, as a result of which there is no accountability to the people in<br />

other organisati<strong>on</strong>s.


9.14 The manner in which YAP I was formulated instituti<strong>on</strong>ally <strong>and</strong> the linkages within<br />

the related instituti<strong>on</strong>s have been shown in Exhibit 9.1.<br />

Key Issues in project implementati<strong>on</strong> stage<br />

9.15 The main issue that emerges with project review is that there is lack of sufficient<br />

attenti<strong>on</strong> paid to sustainability aspects at the project implementati<strong>on</strong> stage. For a<br />

multidisciplinary nature of the project of this nature (i.e. has both core <strong>and</strong> n<strong>on</strong> core<br />

comp<strong>on</strong>ents), sustained outputs are typically a result of (1) how far the project satisfactorily<br />

addresses instituti<strong>on</strong>al, financial, ec<strong>on</strong>omic <strong>and</strong> social c<strong>on</strong>cerns <strong>and</strong> the extent to which the<br />

respective roles of the individual organizati<strong>on</strong>s are reflected within the implementati<strong>on</strong> plan,<br />

(2) the extent to which c<strong>on</strong>sultative <strong>and</strong> participative systems have been established for<br />

stakeholder involvement in planning. Both these issues were given minimal c<strong>on</strong>siderati<strong>on</strong> in<br />

YAP I, which are discussed in detail be<strong>low</strong>.


Central ministry<br />

Central Govt<br />

Organizati<strong>on</strong><br />

State Govt<br />

Departments<br />

State Govt<br />

organisati<strong>on</strong>s<br />

Deptt of Urban<br />

Development,<br />

Govt of UP<br />

UP Jal Nigam<br />

EXHIBIT 9.1<br />

PROJECT INSTITUTIONAL FRAMEWORK OF YAP I<br />

Ministry of Envir<strong>on</strong>ment & Forest<br />

Nati<strong>on</strong>al River<br />

C<strong>on</strong>servati<strong>on</strong><br />

Directorate (NRCD)<br />

Deptt of Urban<br />

Development,<br />

Govt of Haryana<br />

Public Health Engg<br />

Deptt (PHED)<br />

JBIC<br />

Tokyo Engg<br />

C<strong>on</strong>sultants<br />

Deptt of Urban<br />

Development,<br />

Govt of Delhi<br />

Delhi Jal Board


Lack of integrated approach to project planning <strong>and</strong> implementati<strong>on</strong><br />

9.16 Adopting a holistic <strong>and</strong> integrated approach to a project is critical from the point of<br />

view of its sustainability <strong>and</strong> ownership. In additi<strong>on</strong> to the technical aspects, the softer<br />

comp<strong>on</strong>ents i.e. instituti<strong>on</strong>s, social, envir<strong>on</strong>mental, ec<strong>on</strong>omic <strong>and</strong> financial factors are prerequisites<br />

for successful sustainability of any project with heavy technical inputs at both<br />

project implementati<strong>on</strong> stage as well as from operati<strong>on</strong> <strong>and</strong> maintenance point of view. This<br />

is now well known <strong>and</strong> well documented.<br />

9.17 Improvement in services cannot be sustained unless current instituti<strong>on</strong>al <strong>and</strong> financial<br />

c<strong>on</strong>straints are overcome. Therefore technical assistance needs to be implemented at a pace<br />

that matches instituti<strong>on</strong>al <strong>and</strong> financial capacity, a necessary precursor for effective O&M of<br />

facilities. In particular, instituti<strong>on</strong>s need to work collaboratively <strong>on</strong> the planning <strong>and</strong><br />

commissi<strong>on</strong>ing of new works, taking into account the instituti<strong>on</strong>al <strong>and</strong> financial capacity to<br />

operate <strong>and</strong> maintain them.<br />

9.18 YAP I was primarily a technology driven project with minimal inputs during its first<br />

phase in other comp<strong>on</strong>ents especially instituti<strong>on</strong>s. There was absence of any c<strong>on</strong>current<br />

instituti<strong>on</strong>al strengthening <strong>and</strong> capacity building efforts for the operating agencies. The<br />

engineers of ULBs <strong>and</strong> Jal Sansthans (operating agencies under YAP I) have little prior<br />

experience or knowledge of the STPs created under the project, let al<strong>on</strong>e the capacity to<br />

operate <strong>and</strong> maintain the <strong>plants</strong>. The agencies are plagued by instituti<strong>on</strong>al <strong>and</strong> financial crisis,<br />

barely managing the current services. This aspect has been discussed in detail later in<br />

subsequent paragraphs. Ideally a project such as YAP would provide an opportunity for<br />

strengthening the ULBs <strong>and</strong> integrating sewerage <strong>and</strong> sanitati<strong>on</strong>, thereby providing a basis<br />

for l<strong>on</strong>g term instituti<strong>on</strong>al sustainability.<br />

9.19 In fact, STPs were by <strong>and</strong> large an emerging c<strong>on</strong>cept even for PIAs i.e. UPJN <strong>and</strong><br />

PHED. While UPJN had some prior experience in setting up STPs under GAP, for PHED,<br />

Haryana it was a new area of work. Even though, PHED took assistance from c<strong>on</strong>sultants in<br />

preparing DPRs, no capacity was created c<strong>on</strong>currently within the organizati<strong>on</strong>. The executing<br />

agencies lacked experience in preparing DPRs. In general there was a lack of training <strong>and</strong><br />

appropriate skill development in organizati<strong>on</strong>s involved in planning, design <strong>and</strong> management<br />

of the project.<br />

Lack of involvement of key stakeholders<br />

9.20 Key stakeholders (largely the organizati<strong>on</strong>s/ formal, semi formal instituti<strong>on</strong>s that the<br />

project would impact) of YAP 1 would broadly include MoEF, NRCD (at the central level),<br />

Deptt of Urban Development of UP, Haryana, Delhi, PIAs (at the state level), ULBs, Jal<br />

Sansthans (at local level), private sector, NGOs, <strong>and</strong> citizens of the participating towns.<br />

9.21 The instituti<strong>on</strong>al framework of YAP I (refer Exhibit 9.1) included <strong>on</strong>ly NRCD, State<br />

Departments of Urban development <strong>and</strong> PIAs. There was a lack of involvement of other key


operating instituti<strong>on</strong>s in the c<strong>on</strong>ceptualizati<strong>on</strong> <strong>and</strong> implementati<strong>on</strong> of the project especially<br />

ULBs or Jal Sansthans (wherever existing) in participating towns, who are the prime<br />

stakeholders of the project <strong>and</strong> the likely eventual owners of the PSs <strong>and</strong> STPs.<br />

9.22 Even though the project approval was accorded <strong>on</strong> the basis of a letter of commitment<br />

from all the c<strong>on</strong>cerned state governments/ ULBs of participating YAP towns, stating their<br />

intent to operate <strong>and</strong> maintain the facilities up<strong>on</strong> commissi<strong>on</strong>ing, this has turned out to be<br />

<strong>on</strong>ly a formality <strong>on</strong> paper. There was no c<strong>on</strong>sultati<strong>on</strong>, participati<strong>on</strong> or c<strong>on</strong>sensus of local<br />

agencies in both the design <strong>and</strong> planning process or executi<strong>on</strong> stage of the core comp<strong>on</strong>ent.<br />

Moreover, no instituti<strong>on</strong>al strengthening efforts were directed at ULBs, the eventual owners<br />

of PSs <strong>and</strong> STPs. As a result, ULBs feel excluded <strong>and</strong> not ready to operate <strong>and</strong> maintain the<br />

facilities, <strong>and</strong> this emerges as <strong>on</strong>e of the main reas<strong>on</strong>s due to which the project has been able<br />

to achieve limited success. On the other h<strong>and</strong>, the PIAs have little accountability since they<br />

were not expected to operate the systems.<br />

9.23 YAP I has been implemented essentially as an engineering project by providing the<br />

role of “nodal agencies” to large state level engineering organizati<strong>on</strong>s (PIAs). It has further<br />

affected process quality of especially software inputs (normally little appreciated by the<br />

technical organisati<strong>on</strong>s), critical to the sustainability of the project.<br />

9.24 Private sector involvement as envisaged in the project was limited to the extent of<br />

engaging private c<strong>on</strong>tracting companies with prior experience in c<strong>on</strong>structi<strong>on</strong> of STPs.<br />

However, they now have a role in operating <strong>and</strong> maintaining the <strong>plants</strong>. Moreover, no<br />

participati<strong>on</strong> from NGOs or the local citizens was envisaged under the project.<br />

Weak coordinati<strong>on</strong> mechanism to facilitate stakeholder involvement<br />

9.25 Within governmental organizati<strong>on</strong>s, overlap of roles <strong>and</strong> fragmentati<strong>on</strong> of<br />

resp<strong>on</strong>sibilities of the c<strong>on</strong>cerned instituti<strong>on</strong>s in the implementati<strong>on</strong> of schemes, implies a<br />

need for c<strong>on</strong>siderable coordinati<strong>on</strong> at the operating level to ensure sustainable O&M of all<br />

YAP assets. For this a robust coordinati<strong>on</strong> <strong>and</strong> m<strong>on</strong>itoring mechanism needs to be in place.<br />

Under YAP I, no separate Steering Committee was formed. Instead, the progress of the<br />

project was reviewed in regular NRCP quarterly Steering Committee meeting under the<br />

Chairmanship of Secretary, MoEF. The role of this Steering Committee is to review <strong>and</strong><br />

assess the achievements of various central river acti<strong>on</strong> plans under NRCD <strong>on</strong>going in<br />

different states of India. There was no separate platform <strong>on</strong> which the various key<br />

stakeholders related to the project were represented (such as ULBs, or any other parastatal<br />

organizati<strong>on</strong>s like CPCB, SPCB etc.), to facilitate their coordinati<strong>on</strong> <strong>and</strong> involvement.<br />

9.26 C<strong>on</strong>sidering the points brought out in the earlier paragraphs, it can be c<strong>on</strong>cluded that<br />

key stakeholder involvement needed at various levels <strong>on</strong> the project was absent.


OPERATION & MAINTENANCE OF STPs UNDER YAP<br />

9.27 It was understood at the time of project implementati<strong>on</strong>, that the operati<strong>on</strong> <strong>and</strong><br />

maintenance of the assets created under YAP I were likely be vested with the respective<br />

urban local bodies (ULBs) or Nagar Nigam/ Nagar Palikas (i.e. Municipal Corporati<strong>on</strong>/<br />

councils) as they may be called. This is based <strong>on</strong> the 74 th Amendment to the C<strong>on</strong>stituti<strong>on</strong> of<br />

India, which has devolved c<strong>on</strong>siderable powers to the municipal bodies in order to strengthen<br />

<strong>and</strong> decentralize governance. This is expected to mitigate weaknesses in instituti<strong>on</strong>al<br />

arrangements as well as improve financial performance of local bodies. Under this<br />

Amendment, the functi<strong>on</strong>s of water supply, solid waste management <strong>and</strong> sewerage are vested<br />

with the ULBs.<br />

9.28 In UP, till mid 70s, water <strong>and</strong> sewerage was being managed by Jal Kal Vibhag (water<br />

<strong>and</strong> sewerage department) within ULBs. After the Water Supply <strong>and</strong> Sewerage Act was<br />

passed in 1975, Jal Kal Vibhag was formed into a separate organizati<strong>on</strong> known as Jal<br />

Sansthans for 5 KAVAL towns of Kanpur, Allahabad, Varanasi, Agra <strong>and</strong> Lucknow in UP.<br />

Since then in these 5 towns, respective Jal Sansthans has been resp<strong>on</strong>sible for operati<strong>on</strong> <strong>and</strong><br />

maintenance of water supply <strong>and</strong> sewerage network of the cities. However, with the 74 th<br />

Amendment there has been a move to merge Jal Sansthans back into Nagar Nigams, but this<br />

is still under c<strong>on</strong>siderati<strong>on</strong>. In rest of the smaller towns, O&M of water <strong>and</strong> sewerage is the<br />

resp<strong>on</strong>sibility of respective smaller ULBs i.e. Nagar Palikas or Parishads.<br />

9.29 In Haryana, all the towns have small ULBs i.e. Nagar Palikas or Parishads, which are<br />

resp<strong>on</strong>sible for all civic services except O&M of water supply <strong>and</strong> sewerage. PHED is<br />

resp<strong>on</strong>sible for c<strong>on</strong>structi<strong>on</strong>, as well as O&M of water supply <strong>and</strong> sewerage in small towns.<br />

The <strong>on</strong>ly city in Haryana having a Nagar Nigam is that of Faridabad, which is also<br />

resp<strong>on</strong>sible for O&M of water supply <strong>and</strong> sewerage in the city.<br />

9.30 In Delhi, Delhi Jal Board was established in 1998 by incorporating the previous Delhi<br />

Water Supply <strong>and</strong> Sewage Board Disposal Undertaking (previously under MCD). It is now<br />

resp<strong>on</strong>sible for maintaining the water supply, trunk sewers <strong>and</strong> STPs.<br />

Operati<strong>on</strong> <strong>and</strong> maintenance body for YAP I<br />

9.31 At project executi<strong>on</strong> stage, it was laid out that the O&M of the assets created under<br />

YAP would be the resp<strong>on</strong>sibility of ULBs, aided <strong>and</strong> supported by the state governments.<br />

This included a firm commitment by the ULBs that it agrees to bear the entire cost of O&M,<br />

<strong>and</strong> any shortfall in resources to be met by the state governments. However areas of c<strong>on</strong>cern<br />

have been as fol<strong>low</strong>s:<br />

(1) In the current scenario, while c<strong>on</strong>tractually ULBs are resp<strong>on</strong>sible for STPs created<br />

under YAP, they lack effective technical resources, management structures <strong>and</strong> have


weak financial bases to be able to manage the sewerage system <strong>and</strong> STPs. As a result,<br />

respective ULBs have yet to take over the assets physically.<br />

(2) The STPs built under YAP I in 15 towns (8 towns in Uttar Pradesh, 6 towns in<br />

Haryana <strong>and</strong> Delhi) are being operated <strong>and</strong> maintained by the project implementing<br />

agency staff i.e. by UPJN in UP, PHED in Haryana or DJB in Delhi. However, these<br />

organizati<strong>on</strong>s have further c<strong>on</strong>tracted out the actual O&M to private c<strong>on</strong>tractors. The<br />

former organisati<strong>on</strong>s are <strong>on</strong>ly fulfilling the role of supervisors <strong>and</strong> caretakers.<br />

(3) UPJN charges a fixed 19% centage <strong>on</strong> the project to take care of their overheads<br />

(which, it is learnt, often finances salaries of surplus UPJN staff), a significantly large<br />

amount for mainly supervising the STP c<strong>on</strong>tractors. This is c<strong>on</strong>siderably higher than a<br />

typical rate of 8% being charged by ULBs such as Agra Nagar Nigam. This, <strong>on</strong> <strong>on</strong>e<br />

h<strong>and</strong>, increases the total O&M cost of the STPs <strong>and</strong> <strong>on</strong> the other, the ULBs st<strong>and</strong> as<br />

overall losers with the state government deducting funds equivalent to O&M cost of<br />

STPs from their State Finance Commissi<strong>on</strong> grants. Moreover, in UP, these funds are<br />

now being transferred to PIAs.<br />

Existing situati<strong>on</strong> in ULBs<br />

9.32 The 74 th Amendment to the C<strong>on</strong>stituti<strong>on</strong> of India, 1992, by devolving power to<br />

municipal bodies in urban centers aimed at strengthening governance c<strong>on</strong>cerning notably 18<br />

major civic functi<strong>on</strong>s including water supply, solid waste management <strong>and</strong> sewerage.<br />

However, the existing financial <strong>and</strong> technical capacity of ULBs is inadequate. As a result, in<br />

general, existing level of provisi<strong>on</strong> of civic services is poor <strong>and</strong> inadequate in coverage.<br />

9.33 Key issues that c<strong>on</strong>fr<strong>on</strong>t ULBs have been found to be similar. Issues that c<strong>on</strong>fr<strong>on</strong>t<br />

Agra Nagar Nigam <strong>and</strong> are applicable generically to most ULBs, are listed be<strong>low</strong> 1 :<br />

(1) Inadequate revenue moblisati<strong>on</strong><br />

Severe financial crisis as a result of dependency <strong>on</strong> the state for resources for mere<br />

survival. Insufficient funds even to manage their establishment <strong>and</strong> operati<strong>on</strong>al<br />

expenses No reforms for increasing productivity <strong>and</strong> revenue mobilizati<strong>on</strong>.<br />

Grossly untapped possible sources for revenue, specifically property tax system.<br />

(2) Inadequate instituti<strong>on</strong>al capacity <strong>and</strong> poor human resource <strong>and</strong> financial management<br />

Over staffing <strong>and</strong> high establishment costs<br />

Centralized decisi<strong>on</strong> making <strong>and</strong> high instability of senior positi<strong>on</strong>s<br />

1<br />

Refer Collaborative Study <strong>on</strong> Municipal Reforms in Agra Nagar Nigam, Final report Phase 1, August 2002,<br />

Price water House Coopers


Low motivati<strong>on</strong>al levels <strong>and</strong> work culture that c<strong>on</strong>straint need to perform<br />

Low skill base of staff <strong>and</strong> poor human resource management systems<br />

Poor <strong>and</strong> n<strong>on</strong>-transparent financial management system. Accounting based <strong>on</strong><br />

cash based single entry system fails to reflect real financial positi<strong>on</strong>.<br />

Poor m<strong>on</strong>itoring systems<br />

(3) Inadequate participati<strong>on</strong> of stakeholders in service delivery<br />

Inefficient <strong>and</strong> lack of transparency in customer interface processes<br />

Overlap in resp<strong>on</strong>sibilities between multiple agencies involved in planning, asset<br />

creati<strong>on</strong> <strong>and</strong> O&M hampering decisi<strong>on</strong> making <strong>and</strong> service delivery<br />

Limited private sector participati<strong>on</strong>; ULBs lack pro active mechanisms to seek<br />

public participati<strong>on</strong><br />

No effort to manage public opini<strong>on</strong> <strong>and</strong> seek cooperati<strong>on</strong> <strong>and</strong> participati<strong>on</strong> in<br />

service delivery process; inactive CBOs<br />

Current instituti<strong>on</strong>al arrangement for YAP<br />

9.34 The current instituti<strong>on</strong>al arrangement in the participating towns of UP <strong>and</strong> Haryana<br />

have been summarized in Exhibit 9.2 <strong>and</strong> 9.3 respectively. In all YAP towns of UP except<br />

Noida, UPJN is at present operating <strong>and</strong> maintaining the assets either through large private<br />

c<strong>on</strong>tractors for UASBs or through local c<strong>on</strong>tractors for WSPs. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of Noida, the facilities<br />

were h<strong>and</strong>ed over to Noida Authority in 2002. In Haryana, the O&M is being carried out by<br />

PHED through private c<strong>on</strong>tractors, except in <str<strong>on</strong>g>case</str<strong>on</strong>g> of Yamuna Nagar <strong>and</strong> Karnal, where O&M<br />

is departmental (refer Exhibit 9.3).<br />

9.35 Similarly in Delhi, while the two pilot STPs of 10 mld are under the overall<br />

management of DJB, the c<strong>on</strong>tract for O&M has been given to Pragati Power Corporati<strong>on</strong> Ltd.<br />

(PPCL) which has subc<strong>on</strong>tracted the c<strong>on</strong>structing company to operate <strong>and</strong> maintain the<br />

<strong>plants</strong>. Separately DJB is operating <strong>and</strong> maintaining 16 STPs of large capacities in Delhi,<br />

other than those c<strong>on</strong>structed under YAP. For this, they have a separate <strong>sewage</strong> disposal works<br />

department.<br />

9.36 In all <str<strong>on</strong>g>case</str<strong>on</strong>g>s, except Noida, the finance for operating <strong>and</strong> maintaining the STPs is<br />

coming from the respective state governments who then transfer the allocated state funds in<br />

the budget to the PIAs (i.e. UPJN, PHED, DJB).


Town Detail of STPs C<strong>on</strong>structi<strong>on</strong> agency (UPJN/<br />

name of c<strong>on</strong>tractor)<br />

EXHIBIT 9.2<br />

DETAIL OF STPs IN UP UNDER YAP I, AS ON DEC 2003<br />

Current owner of<br />

STP<br />

Current agency for O&M Period of<br />

c<strong>on</strong>tract<br />

Rate of c<strong>on</strong>tract (Rs.<br />

Lakhs per annum)<br />

Saharanpur 1 UASB 30 mld GSJ Envo UPJN Enviro Engineers 1 45.33*<br />

Muzzaffarnagar 1 WSP 32.5 mld Multiple C<strong>on</strong>tractors UPJN Enviroc<strong>on</strong> Engineering Co. 1 33.59*<br />

Gaziabad 1 UASB 70 mld NBCC UPJN Lakshmi Electricals 1 37.16*<br />

1 UASB 56 mld GSJ Envo UPJN Enviro Engineers 1 32.63*<br />

Noida 1 UASB 34 mld T<strong>and</strong><strong>on</strong> Engineer Pvt Ltd Noida Authority Arez<strong>on</strong>a C<strong>on</strong>trol Systems 1 11.4<br />

1 UASB 27 mld T<strong>and</strong><strong>on</strong> Engineer Pvt Ltd Noida Authority Arez<strong>on</strong>a C<strong>on</strong>trol Systems 1 11.4<br />

Mathura 1 WSP 14.5 mld UPJN Local C<strong>on</strong>tractor 1<br />

1 WSP 12.5 mld M/s Rakesh Yadav, UPJN Local C<strong>on</strong>tractor 1<br />

Vridavan 1 WSP 4 mld<br />

Etawah<br />

Brij Mohan C<strong>on</strong>structi<strong>on</strong> UPJN Local C<strong>on</strong>tractor 1 64 lakhs for both<br />

1 WSP 0.5 mld<br />

Co. Ltd, Aligarh<br />

n.a. Local C<strong>on</strong>tractor n.a.<br />

STPs + 8 PS + cost of<br />

diesel<br />

Agra 1 UASB 78 mld NBCC UPJN NBCC; still with - -<br />

1 WSP 10 mld Brij Mohan C<strong>on</strong>structi<strong>on</strong><br />

Co. Ltd, Aligarh<br />

UPJN<br />

c<strong>on</strong>structi<strong>on</strong> co., not h<strong>and</strong>ed<br />

over to UPJN due to structural<br />

faults<br />

Local C<strong>on</strong>tractor 1 2.9<br />

1 WSP 2.25 mld M/s Hari Mohan, Agra UPJN Local C<strong>on</strong>tractor 1 2.4<br />

Etawah 1 WSP 10 mld M/s<br />

Etawah<br />

Rakesh Yadav, UPJN Local C<strong>on</strong>tractor 1 Approx. 3.2, incl MPS<br />

Notes : (1) * includes O&M cost for pumping stati<strong>on</strong>s; excludes cost of power <strong>and</strong> major repairs<br />

(2) For all c<strong>on</strong>tract rate of c<strong>on</strong>tract, excludes cost of power <strong>and</strong> major repairs


Town Detail of STPs C<strong>on</strong>structi<strong>on</strong> c<strong>on</strong>tractor<br />

(under PHED)<br />

Yamunanagar 1 UASB 25<br />

mld<br />

1 UASB 10<br />

mld<br />

Karnal 1 UASB<br />

40 mld<br />

1 WSP 8<br />

MLD<br />

Panipat 1 UASB 10<br />

MLD<br />

1 UASB 35<br />

MLD<br />

S<strong>on</strong>epat 1 UASB 30<br />

mld<br />

Faridabad 1 UASB 20<br />

mld<br />

1 UASB 45<br />

mld<br />

1 UASB 50<br />

mld<br />

EXHIBIT 9.3<br />

DETAIL OF STPs IN HARYANA UNDER YAP 1, AS ON DEC 2003<br />

California Design &<br />

C<strong>on</strong>structi<strong>on</strong> Co.<br />

California Design &<br />

C<strong>on</strong>structi<strong>on</strong> Co.<br />

California Design &<br />

C<strong>on</strong>structi<strong>on</strong> Co.<br />

Current owner<br />

of STP<br />

Current agency for O&M Period of c<strong>on</strong>tract Rate of c<strong>on</strong>tract<br />

(Rs. Lakhs per<br />

annum)<br />

PHED PHED -<br />

PHED PHED - -<br />

PHED PHED - -<br />

Aparna C<strong>on</strong>structi<strong>on</strong> Co. PHED PHED - -<br />

Hydr<strong>on</strong>, Ahmedabad PHED Hydr<strong>on</strong> Enviro System, Faridabad earlier 1 year; now<br />

for 3 years<br />

GSJ Envo PHED GSJ Envo, Delhi earlier 1 year; now<br />

2 years<br />

Western Pac (60%);<br />

NBCC (40%)<br />

T<strong>and</strong><strong>on</strong> Engineers Pvt<br />

Ltd, Delhi<br />

PHED NBCC (for 15 m<strong>on</strong>ths after<br />

commissi<strong>on</strong>ing); now Hydr<strong>on</strong><br />

-<br />

12.5<br />

earlier 20.5; now<br />

19.5<br />

Now for 3 years 48 lakhs for 3<br />

years<br />

PHED Hydr<strong>on</strong> Enviro System, Faridabad 3 years 35 lakhs for 3<br />

years<br />

NBCC PHED GSJ Envo, Delhi 3 years 49.5 lakhs for 3<br />

years<br />

Degrem<strong>on</strong>t India PHED Hydr<strong>on</strong> Enviro System, Faridabad 3 years 58.4 lakhs for 3<br />

years


Gurga<strong>on</strong> 1 UASB 30 GSJ Envo PHED GSJ Envo, Delhi earlier for 1 year; 19.2<br />

mld<br />

now 3 years<br />

Notes: (1) Rate of O&M c<strong>on</strong>tract excludes cost of electricity<br />

(2) C<strong>on</strong>tract does not include major repairs which are carried out departmentally


Status in UP<br />

9.37 As menti<strong>on</strong>ed earlier, UPJN is the current O&M agency in UP, except in Noida. The<br />

PSs <strong>and</strong> STPs are being managed by UPJN’s Yamuna Polluti<strong>on</strong> C<strong>on</strong>trol Unit with its head<br />

office located in Lucknow. The overall UPJN instituti<strong>on</strong>al structure for YAP has been shown<br />

as Exhibit 9.4. As shown, CE (Ganga) is resp<strong>on</strong>sible for YAP at the HO under whom CEs at<br />

Gaziabad <strong>and</strong> Agra are managing the works. YPCU at Agra is resp<strong>on</strong>sible for supervisi<strong>on</strong><br />

<strong>and</strong> m<strong>on</strong>itoring of all works completed under YAP I in Agra, Mathura, Vrindavan, Etawah<br />

<strong>and</strong> Agra while YPCU at Gaziabad manages STPs in Saharanpur, Muzzafarnagar <strong>and</strong><br />

Gaziabad. Some key issues related to instituti<strong>on</strong>al arrangements have been discussed be<strong>low</strong>.<br />

Instituti<strong>on</strong>al arrangement<br />

9.38 On account of the inability of the ULBs to operate <strong>and</strong> maintain STPs, Government of<br />

UP issued an order in November 2000 for UPJN to do so <strong>and</strong> ULBs to pay towards this<br />

upkeep. All <strong>plants</strong> in UP, under UPJN ownership, have been further c<strong>on</strong>tracted out to private<br />

c<strong>on</strong>tractors for O&M. However, at Agra, the c<strong>on</strong>structing agency is forced to operate the 78<br />

mld UASB plant (commissi<strong>on</strong>ed in 2001) without any payment, as UPJN refused to take it<br />

over due to structural <strong>and</strong> design defects. Since the plant is to be h<strong>and</strong>ed over by the end of<br />

2003, tenders have already been floated for O&M by UPJN.<br />

9.39 At many <strong>plants</strong> (including in Mathura, Vrindavan, Agra, Gaziabad), it was observed<br />

that the O&M of pumping stati<strong>on</strong>s was also awarded to c<strong>on</strong>tractor engaged for O&M of STP.<br />

This is a good practice as it prevents coordinati<strong>on</strong> problems in running the system. For<br />

instance, if the <strong>sewage</strong> is not pumped from the PS (say due to a power cut), the STPs will not<br />

receive any f<strong>low</strong> or minor repairs may not be attended to in a timely manner.


Head Office, Lucknow<br />

Circle<br />

Divisi<strong>on</strong><br />

PM (civil)<br />

Gaziabad<br />

2 PE<br />

Subdivisi<strong>on</strong> 4 APE 2 APE 3 APE<br />

EXHIBIT 9.4<br />

CURRENT ORGANISATION STRUCTURE of UPJN, UP FOR YAP I<br />

GM, Gaziabad<br />

PM (civil)<br />

Saharanpur<br />

2 PE<br />

PM (E&M)<br />

Gaziabad<br />

1 PE<br />

Chairman<br />

MD<br />

CE (Ganga)<br />

CE, Z<strong>on</strong>al<br />

PM (civil)<br />

Agra<br />

GM, Agra<br />

PM (E&M)<br />

All<br />

Notes: (1) While GM Gaziabad is resp<strong>on</strong>sible for schemes in Gaziabad, Muzzafarnagar, Saharanpur, Noida, GM Agra is resp<strong>on</strong>sible for Agra,<br />

Mathura, Vrindavan <strong>and</strong> Etawah; (2) MD: Managing Director; CE: Chief Engineer; GM: General Manager; PM: project manager; PE: Project<br />

Engineer; APE: Assistant Project Engineer<br />

7 PE<br />

7 APE<br />

PM (civil)<br />

Mathura,<br />

2 PE<br />

4 APE<br />

2 PE<br />

2 APE


Fund allocati<strong>on</strong><br />

9.40 As per the GoUP directives in January 1999, deducti<strong>on</strong>s equivalent to the total STP<br />

O&M expenditure will be made in the total state grants to ULBs from the State Finance<br />

Commissi<strong>on</strong>. Expenditure towards electricity is to be made directly by the state government<br />

to the Electricity Board. For instance, Agra Nagar Nigam is losing out about Rs. 10 milli<strong>on</strong><br />

every year <strong>on</strong> this account. This should act as a str<strong>on</strong>g incentive for the ULBs to gear up <strong>and</strong><br />

take over the STPs. UPJN’s expenditure for running these <strong>plants</strong> is being covered indirectly<br />

by ANN.<br />

9.41 However, expenditure funds have not been forthcoming to UPJN, which has been <strong>on</strong>e<br />

of the major c<strong>on</strong>straints in functi<strong>on</strong>ing of the STPs. The UP government budget has still not<br />

been finalized <strong>and</strong> passed for the current year 2003-04. The supplementary budget includes<br />

allocati<strong>on</strong> for <strong>on</strong>ly minimum regular works for the past m<strong>on</strong>ths <strong>and</strong> not for project works.<br />

Due to lack of funds, the private c<strong>on</strong>tractors have not been paid in most towns <strong>and</strong> are<br />

experiencing difficulties in maintenance, some even showing disinterest.<br />

YPCU organizati<strong>on</strong> structure<br />

9.42 As shown in Exhibit 9.4, UPJN has a str<strong>on</strong>g YPCU structure in terms of manpower<br />

spread. While a large structure has been retained for the project, it supports <strong>on</strong>ly those<br />

positi<strong>on</strong>s which are specified as per NRCD norms. The rest of the posts are funded by UPJN.<br />

It is understood that this level of staff has been retained in anticipati<strong>on</strong> of YAP II project. Key<br />

c<strong>on</strong>cerns related to organizati<strong>on</strong> structure are detailed be<strong>low</strong>.<br />

(1) There is a presence of a heavy UPJN supervisi<strong>on</strong> structure for O&M of <strong>plants</strong>:<br />

Taking the <str<strong>on</strong>g>case</str<strong>on</strong>g> of Agra, for m<strong>on</strong>itoring the activities of the c<strong>on</strong>tractor, al<strong>on</strong>g with<br />

the Project manager stati<strong>on</strong>ed at the office, UPJN Project Engineer (civil) spends 2-3<br />

hours <strong>and</strong> assistant project engineer (civil) spends 5-6 hours at the plant everyday.<br />

Also PE <strong>and</strong> APE (electrical <strong>and</strong> mechanical - E&M) also provide their inputs<br />

whenever required. In additi<strong>on</strong> 6 support staff i.e. 1 sweeper, 2 office boys, 2 security<br />

guards <strong>and</strong> 1 gardener has been provided by UPJN at the STP. Prima facie, there is a<br />

large UPJN presence at the plant that by <strong>and</strong> large runs by itself. This situati<strong>on</strong> is<br />

applicable for all STPs.<br />

(2) There is no separate operati<strong>on</strong> <strong>and</strong> maintenance branch in UPJN: UPJN’s primary<br />

role is in c<strong>on</strong>structi<strong>on</strong> of water supply <strong>and</strong> sewerage schemes for the state of UP. It<br />

operates <strong>and</strong> maintains water supply i.e. largely tubewells in villages. As such there<br />

is no expertise in O&M of large or complicated STPs. In additi<strong>on</strong>, there are frequent<br />

transfers of engineers between towns as well as between water <strong>and</strong> sewerage due to<br />

which often engineers posted at YPCU have little or no experience in O&M of STPs.<br />

(3) There is a possibility of c<strong>on</strong>fusi<strong>on</strong> in authority limits given the parallel civil <strong>and</strong><br />

E&M line of authority: There are separate <strong>and</strong> parallel civil <strong>and</strong> E&M divisi<strong>on</strong>s


within YPCU. Even though UPJN’s civil divisi<strong>on</strong> (under the GM) has the overall<br />

charge of the <strong>plants</strong>, this leaves room for ambiguity in authority limits. For instance,<br />

during the c<strong>on</strong>sultants visit at Agra’s 78 mld STP, the mechanical screens in the<br />

primary <strong>treatment</strong> secti<strong>on</strong> were not operati<strong>on</strong>al due to a power cut. Inspite of this the<br />

DG sets were not switched <strong>on</strong>. APE (civil), who was present <strong>on</strong> the site, claimed to<br />

have no authority to get the DG sets operati<strong>on</strong>al unless necessary order comes from<br />

the PE/ APE (E&M). This may be due to some pers<strong>on</strong>al differences; however, the<br />

supervisi<strong>on</strong> of O&M suffers <strong>on</strong> this account.<br />

(4) There are frequent transfers of engineers within UPJN: There is a culture of frequent<br />

transfers <strong>on</strong> post in UPJN. Most of the engineers who were met in Agra divisi<strong>on</strong> have<br />

been <strong>on</strong> the project for 6 m<strong>on</strong>ths to a year. The General Manager in Gaziabad<br />

divisi<strong>on</strong> has seen a new officer in average span of 6 m<strong>on</strong>ths since 2002. As a result of<br />

transfers, there is loss of knowledge <strong>on</strong> the project as well as trained <strong>and</strong> experienced<br />

project pers<strong>on</strong>nel.<br />

C<strong>on</strong>tractor manpower at site<br />

9.43 Exhibit 9.5 shows the organisati<strong>on</strong> structure of O&M c<strong>on</strong>tractor (Enviro Engineers) at<br />

the 73 mld UASB plant at Gaziabad, which typically illustrates the manpower employed by<br />

all private c<strong>on</strong>tractors at YAP UASBs in UP. In general, at all the UASB STPs visited, the<br />

<strong>plants</strong> are under the overall management of an Engineer (or Plant Manager) who can be full<br />

time or part time as per requirement. The lab chemist <strong>and</strong> other staff/ labour are placed under<br />

a supervisor. For WSPs, the private c<strong>on</strong>tractors have generally hired unskilled labour.


EXHIBIT 9.5<br />

ORGANISATION STRUCTURE OF CONTRACTOR AT GAZIABAD 56 mld UASB STP<br />

Plant Manager<br />

Supervisor<br />

Lab chemist Operators Fitter<br />

Electrician<br />

Labour for<br />

Reactor<br />

Screen<br />

Polishing p<strong>on</strong>d<br />

Grit chamber<br />

Sludge drying<br />

beds<br />

Notes: While lab chemist, operators, fitters <strong>and</strong> electricians are skilled staff, labour (sweepers) hired at various stages of <strong>treatment</strong> plant are unskilled.<br />

In additi<strong>on</strong>, there is support staff c<strong>on</strong>sisting of pe<strong>on</strong>s, gardeners, security guard, paid by UPJN


Other related c<strong>on</strong>tractual issues<br />

Period of c<strong>on</strong>tract<br />

9.44 The c<strong>on</strong>tracts between UPJN <strong>and</strong> the private c<strong>on</strong>tractors have been ranging from a<br />

period of 1 to 2 years in the past years. The tenders are floated every year <strong>and</strong> the c<strong>on</strong>tact is<br />

awarded based <strong>on</strong> analysis of technical <strong>and</strong> financial quotati<strong>on</strong>s. While this is to assess the<br />

operati<strong>on</strong>al capacity of the c<strong>on</strong>tractor from UPJN’s side, there are several disadvantages<br />

associated to this:<br />

A short period c<strong>on</strong>tract discourages the c<strong>on</strong>tractor from employing his full financial as<br />

well as pers<strong>on</strong>nel resources<br />

The c<strong>on</strong>tractor is unable to achieve ec<strong>on</strong>omies of scale <strong>and</strong> rati<strong>on</strong>alize his resources<br />

From UPJN’s side, there is wastage of time <strong>and</strong> resources in floating <strong>and</strong> assessing<br />

the tenders every year<br />

Tendering <strong>on</strong> annual c<strong>on</strong>tract is based <strong>on</strong> directi<strong>on</strong>s from headquarters of UPJN. It is<br />

understood that a policy is now in the process of being framed based <strong>on</strong> their experiences<br />

with private c<strong>on</strong>tractors, in order to rati<strong>on</strong>alize resources <strong>and</strong> derive maximum benefits from<br />

such c<strong>on</strong>tracts.<br />

Cost of c<strong>on</strong>tract<br />

9.45 Generally, work is awarded to a company with the <strong>low</strong>est quote. For instance, at<br />

Gaziabad this year, all the financial bids received were be<strong>low</strong> the NRCD norms for O&M of<br />

STP of comparative capacity (i.e. Rs. 2 crores including power; Rs. 1.65 crs excluding<br />

power). Due to unavailability of an appropriate rating system <strong>and</strong> lack of capacity of UPJN<br />

staff, the c<strong>on</strong>tract went to the <strong>low</strong>est bidder. As a result of a rather <strong>low</strong> rate, the c<strong>on</strong>tractor is<br />

often found cutting costs. For instance, hiring unskilled labour in 2 shifts for 12 hours each<br />

rather than the stipulated 3 shifts of 8 hours each. This is not in c<strong>on</strong>formity with the labour<br />

laws. Other cost cutting possibilities could be positi<strong>on</strong>ing chemist both for plant supervisi<strong>on</strong><br />

as well as for laboratory, reducing the dosing of chemicals, reducing number of samples for<br />

analysis etc.<br />

Inclusi<strong>on</strong> of lab under the c<strong>on</strong>tractor<br />

9.46 Placing the laboratory <strong>and</strong> the employed chemist under the c<strong>on</strong>tractor’s c<strong>on</strong>trol puts a<br />

questi<strong>on</strong> mark <strong>on</strong> the authenticity of the lab test results, which primarily are the indicators of<br />

the STP’s performance. Interestingly at Allahabad, the operati<strong>on</strong> of the laboratory has been<br />

retained by UPJN, enabling it to m<strong>on</strong>itor the working of the c<strong>on</strong>tractor closely <strong>and</strong><br />

effectively.


Occupati<strong>on</strong>al health <strong>and</strong> safety (OHS) issues<br />

9.47 It is observed that OHS aspects are severely compromised at almost all STPs. At Agra<br />

78 mld UASB, some of the observati<strong>on</strong>s were made that are briefly described here.<br />

Walkways <strong>on</strong> the inlet chamber <strong>and</strong> screen channels are not robust <strong>and</strong> str<strong>on</strong>g. They are<br />

improvised <strong>and</strong> locally fabricated <strong>and</strong> are exposed to corrosive envir<strong>on</strong>ment. The<br />

possibility of their collapse under sudden heavy load can not be ruled out.<br />

The STP workers are expected to manually remove the screenings, grit, floating scum,<br />

sludge etc. During the process they are severely exposed to c<strong>on</strong>taminated wastewater<br />

<strong>and</strong> as result are likely to be infected by pathogenic micro-organisms, helminths etc.<br />

C<strong>on</strong>sidering the working c<strong>on</strong>diti<strong>on</strong>s (which are a result of compromise <strong>on</strong> technical<br />

robustness of the facilities installed at the STPs), it is perceived that the STP workers<br />

are affected by skin diseases, as well as other wastewater based diseases.<br />

The violati<strong>on</strong>s are observed in manual cleaning of screens, grit channels, sludge in anaerobic<br />

p<strong>on</strong>d as well as while removing the partially dry sludge from the sludge drying beds. In this<br />

c<strong>on</strong>text, it is advisable to c<strong>on</strong>sider the aspect of OHS aspects for STP workers while<br />

designing the facility <strong>and</strong> while deciding <strong>on</strong> the level of mechanisati<strong>on</strong> in the plant.<br />

Issues related to labour laws<br />

9.48 As discussed, the c<strong>on</strong>tractor engages skilled, semi skilled <strong>and</strong> unskilled workers for<br />

running the plant, cleaning the various units, removing the screenings, grit <strong>and</strong> sludge,<br />

maintaining the machines, electrical equipment etc. As a typical factory, the plant runs for 24<br />

hours <strong>and</strong> in principle it requires presences of operating pers<strong>on</strong>nel for all the three shifts.<br />

Accordingly the c<strong>on</strong>tractor should engage necessary number of pers<strong>on</strong>nel in 3 shifts.<br />

However, it is observed that the semi-skilled <strong>and</strong> unskilled workers are deployed in two shifts<br />

of 12 hours each. By adopting such working schedule, although the c<strong>on</strong>tractor is able to<br />

ec<strong>on</strong>omise the costs, but it puts excess work load <strong>on</strong> the workers <strong>and</strong> is a violati<strong>on</strong> of the<br />

rules of the Factories Act. Besides, from occupati<strong>on</strong>al health <strong>and</strong> safety point of view also<br />

there are c<strong>on</strong>cerns as the workers are severely exposed to raw <strong>sewage</strong> at screen <strong>and</strong> grit<br />

chamber as well as in the pump secti<strong>on</strong>.<br />

Noida<br />

9.49 2 STPS of 27 mld <strong>and</strong> 34 mld capacities c<strong>on</strong>structed under YAP at Noida were<br />

h<strong>and</strong>ed over by UPJN to the administrative authority of Noida city (New Okhla Industrial<br />

Development Authority - hereafter referred as Noida Authority) in September 2002. Noida<br />

Authority is an aut<strong>on</strong>omous organizati<strong>on</strong> under the Government of UP, whose primary role is<br />

to develop l<strong>and</strong> <strong>and</strong> its infrastructure. Noida has been basically developed as an industrial<br />

town under Noida Authority. There is no municipality in Noida. All capital works <strong>and</strong> their


operati<strong>on</strong> <strong>and</strong> maintenance related with housing, commercial, roads, water, sewerage street<br />

lights is the resp<strong>on</strong>sibility of Noida Authority in all Noida sectors. The Authority is a large<br />

profit making organizati<strong>on</strong> whose main source of revenue is from the rent <strong>on</strong> lease of l<strong>and</strong>,<br />

completely owned by it in Noida. In fact, it also has been extending loans/ grants to GoUP.<br />

Therefore, it is not dependent <strong>on</strong> state government funds for O&M of STPs.<br />

9.50 Noida Authority has various departments including industrial, commercial,<br />

instituti<strong>on</strong>al, housing, health. YAP STPs falls under the engineering department, which has<br />

two water <strong>and</strong> sewerage circles resp<strong>on</strong>sible for the O&M of STPs separately. For supervisi<strong>on</strong><br />

of STPs, PEs in both circles, have <strong>on</strong>e APE <strong>and</strong> <strong>on</strong>e JE, all of whom have additi<strong>on</strong>al<br />

resp<strong>on</strong>sibility of O&M of water <strong>and</strong> sewer network in their areas. While the APE makes<br />

weekly visits, JE visits the respective STP <strong>on</strong>ce a day.<br />

9.51 The 2 STPs were initially run departmentally for 6 m<strong>on</strong>ths. Noida Authority,<br />

employed pers<strong>on</strong>nel for STPs <strong>on</strong> daily wages which included a technical supervisor, 2<br />

supervisors, 4-5 sweepers for each STP. They were under the supervisi<strong>on</strong> of a JE.<br />

Subsequently, O&M was given to a c<strong>on</strong>tractor <strong>on</strong> trial basis for a period of 6 m<strong>on</strong>ths, which<br />

has now been extended by another year. Discussi<strong>on</strong>s with Noida Authority indicate that the<br />

private c<strong>on</strong>tactor was hired, in view of the fol<strong>low</strong>ing advantages:<br />

To decrease the supervisi<strong>on</strong> time <strong>on</strong> STPs, given shortage of staff in Noida Authority<br />

To improve quality of work in relati<strong>on</strong> to cost<br />

To avoid regularisati<strong>on</strong> of daily wages staff, or creating more posts under Noida<br />

Authority, a more costly opti<strong>on</strong> in the l<strong>on</strong>g run<br />

To decrease overhead costs <strong>on</strong> STPs<br />

9.52 No training has been imparted to any staff of either Noida Authority or the c<strong>on</strong>tractor.<br />

For m<strong>on</strong>itoring, daily lab readings are noted by the chemist hired by the c<strong>on</strong>tractor. As given<br />

to underst<strong>and</strong>, no independent tests to c<strong>on</strong>firm lab results are carried out by the Noida<br />

Authority. Incidentally, the pilot <strong>on</strong> disinfecti<strong>on</strong> by chlorinati<strong>on</strong> implemented in Noida has<br />

stopped functi<strong>on</strong>ing due to lack of a l<strong>on</strong>g term m<strong>on</strong>itoring plan, lack of budget <strong>and</strong> loss of<br />

knowledge due to recent transfers of officers.<br />

Status in Haryana<br />

9.53 In Haryana, PHED has also retained its YPCU operating from its head office in<br />

Ch<strong>and</strong>igarh. The overall existing instituti<strong>on</strong>al structure for YAP in Haryana is shown in<br />

Exhibit 9.6. There are 3 Superintendent Engineers in 3 different circles of Gurgoan,<br />

Faridabad <strong>and</strong> <strong>on</strong>e based at Ch<strong>and</strong>igarh, under a Chief Engineer based at HO. Works at<br />

S<strong>on</strong>epat, Panipat, Yamunanagar <strong>and</strong> Karnal are supervised by a SE (Ch<strong>and</strong>igarh). Some key<br />

issues related to instituti<strong>on</strong>al arrangements have been discussed be<strong>low</strong>.


Instituti<strong>on</strong>al arrangement<br />

9.54 Since 1994, PHED has been resp<strong>on</strong>sible for O&M of sewerage system in all towns<br />

<strong>and</strong> under the directives of Government of Haryana is operating <strong>and</strong> maintaining these <strong>plants</strong>.<br />

Faridabad is the <strong>on</strong>ly town, which has a Nagar Nigam, while the rest of the Haryana towns<br />

have Nagar Palika/ Nagar Parishad. Recently Government of Haryana has moved to upgrade<br />

six more towns from the status of Nagar Palika (Municipal Council) to Nagar Nigam<br />

(Municipal Corporati<strong>on</strong>), however, this has not been implemented yet. This will include two<br />

YAP towns of Panipat <strong>and</strong> Yamunanagar.


EXHIBIT 9.6<br />

CURRENT ORGANISATION STRUCTURE OF PHED, HARYANA FOR YAP I<br />

Head office,<br />

Ch<strong>and</strong>igarh<br />

Circle<br />

Divisi<strong>on</strong><br />

Sub divisi<strong>on</strong><br />

EE, Yamunanagar<br />

3 SDE<br />

5 JEs<br />

Chief Engineer<br />

SE, HO SE, Gurga<strong>on</strong><br />

SE, Faridabad<br />

EE, Panipat<br />

2 SDE<br />

3 JE<br />

Engineer in Chief<br />

1 EE<br />

1 SDE<br />

1 JE<br />

Notes: (1) CE (urban) at HO has additi<strong>on</strong>al resp<strong>on</strong>sibility of YAP projects; SE at HO is resp<strong>on</strong>sible for physical works under YAP I in S<strong>on</strong>epat, Panipat, Yamunanagar, <strong>and</strong><br />

Karnal.<br />

(2) STPs at Yamunanagar <strong>and</strong> Karnal (under EE at Yamunanagar), are being run by PHED staff. At Yamunanagar, 2 SDE <strong>and</strong> 3 JE for 2 UASBs <strong>and</strong> at Karnal, 1 SDE<br />

<strong>and</strong> 3 JE for 1 UASB <strong>and</strong> 1 WSP have been posted.<br />

(3) At Faridabad, 2 SDE are supervising the 3 YAP STPs, under whom 3 JE are resp<strong>on</strong>sible for 3 <strong>plants</strong>.<br />

(4) At Gurga<strong>on</strong>, STPs are under the town divisi<strong>on</strong> of PHED; no staff is posted separately for the STP i.e. YAP STP are an additi<strong>on</strong>al resp<strong>on</strong>sibility<br />

(5) There is no separate c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M wing or civil <strong>and</strong> mechanical wing in PHED.<br />

1 EE<br />

2 SDE<br />

3 JEs


9.55 In Faridabad, the Nagar Nigam had declined to take over the O&M of STPs for atleast<br />

the next three years in view of their poor financial c<strong>on</strong>diti<strong>on</strong>. In a meeting c<strong>on</strong>vened in<br />

December 2003, Faridabad Nagar Nigam also refused to c<strong>on</strong>tribute a proporti<strong>on</strong>ate cost<br />

towards the STP O&M, while Haryana Urban Development Authority (HUDA) agreed to do<br />

so for the sectors being maintained by them. However, it is understood that unlike in UP, no<br />

funds are being deducted from Faridabad Nagar Nigam <strong>on</strong> account of their inability to<br />

maintain the STPs.<br />

9.56 At present, in Haryana YAP towns, all STPs have been c<strong>on</strong>tracted out to private<br />

companies under the supervisi<strong>on</strong> of PHED, except in Yamunanagar <strong>and</strong> Karnal where PHED<br />

is operating the <strong>plants</strong> by their own staff (refer Exhibit 3). Discussi<strong>on</strong>s with Yamunanagar<br />

officials indicate that internal O&M has succeeded in gainfully employing their surplus staff,<br />

achieving a higher level of resp<strong>on</strong>sibility <strong>and</strong> yielding high quality O&M in absence of<br />

incentives to cut costs. However, this needs to be verified as at other places there is general<br />

trend of hiring c<strong>on</strong>tractors for O&M.<br />

Fund allocati<strong>on</strong><br />

9.57 Since PHED is a state department, unlike UPJN, the fund f<strong>low</strong> is direct from the state<br />

government of Haryana to PHED. No funds are being deducted from the ULBs’ account<br />

against O&M of STPs. The fund f<strong>low</strong> from the state government has been regular towards the<br />

O&M of YAP works to PHED, due to which the STPs performance have not suffered.<br />

YAP organizati<strong>on</strong> structure<br />

9.58 PHED, as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of UPJN, has retained a heavy organizati<strong>on</strong> structure for running<br />

YAP STPs (shown in Exhibit 8). Supervisi<strong>on</strong> of STPs is the full time resp<strong>on</strong>sibility of the<br />

staff posted at Yamunanagar, Panipat <strong>and</strong> Faridabad divisi<strong>on</strong>s. Only at Gurgoan, the single<br />

STP has been placed under the permanent town divisi<strong>on</strong> of PHED, where it is an additi<strong>on</strong>al<br />

resp<strong>on</strong>sibility of the engineers. Key c<strong>on</strong>cerns related to organizati<strong>on</strong> structure are menti<strong>on</strong>ed<br />

be<strong>low</strong>.<br />

(1) There is a fairly heavy PHED supervisi<strong>on</strong> structure for O&M of <strong>plants</strong>: Taking the<br />

<str<strong>on</strong>g>case</str<strong>on</strong>g> of Faridabad, for supervising the c<strong>on</strong>tractor, in additi<strong>on</strong> to a full time EE, 2 AEs<br />

<strong>and</strong> 3 JEs have been retained for m<strong>on</strong>itoring activities in 3 STPs.<br />

(2) There are no separate operati<strong>on</strong> <strong>and</strong> maintenance divisi<strong>on</strong> in PHED: Inspite of<br />

PHED’s role in c<strong>on</strong>structi<strong>on</strong> as well as O&M of water supply <strong>and</strong> sewerage schemes<br />

for the state of Haryana, no distincti<strong>on</strong> has been made between c<strong>on</strong>structi<strong>on</strong> <strong>and</strong><br />

O&M staff. An engineer could gain experience in both aspects <strong>on</strong> the job depending<br />

<strong>on</strong> where he gets posted. It is learnt, recently, the divisi<strong>on</strong> between civil <strong>and</strong><br />

mechanical cadre in PHED has been d<strong>on</strong>e away with. Typically there are transfers of<br />

engineers between water <strong>and</strong> sewerage as well as to different areas.<br />

239


C<strong>on</strong>tractual issues<br />

9.59 C<strong>on</strong>tractual issues in Haryana are more or less similar to the <strong>on</strong>es in UP. One reas<strong>on</strong><br />

for this is the fact that some c<strong>on</strong>tractors are the same in both states.<br />

Status in Delhi<br />

9.60 Under YAP two 10 mld STPs were commissi<strong>on</strong>ed in 1998 (Dr. Sen Nursing Home)<br />

<strong>and</strong> 1999 (Delhi Gate) in Delhi. Due to limited scope of works, no separate c<strong>on</strong>structi<strong>on</strong> or<br />

m<strong>on</strong>itoring units were created as was the <str<strong>on</strong>g>case</str<strong>on</strong>g> in UP <strong>and</strong> Haryana. Organisati<strong>on</strong>ally, sewerage<br />

in DJB is under <strong>sewage</strong> disposal works wing (SDW), with their electrical <strong>and</strong> mechanical<br />

unit being resp<strong>on</strong>sible for both c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M of STPs. It has no separate line of<br />

engineers for c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M. Water supply is a separate wing, however engineers are<br />

often transferred within the two wings in the normal course <strong>and</strong> it may happen that they<br />

acquire expertise in both water <strong>and</strong> sewerage c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> O&M aspects <strong>on</strong> their job.<br />

9.61 Between 1998-99 <strong>and</strong> June, 2003, both the STPs were being managed by DJB staff<br />

(through private c<strong>on</strong>tractors). One EE in <strong>sewage</strong> disposal works was resp<strong>on</strong>sible for both<br />

STPs, in additi<strong>on</strong> to his other <strong>sewage</strong> works. One full time AE <strong>and</strong> <strong>on</strong>e JE were supervising<br />

both the <strong>plants</strong>.<br />

9.62 In February 2003, an agreement (cleared at the Chief Minister, Government of Delhi<br />

level) was reached between DJB <strong>and</strong> Delhi Government’s Pragati Power Corporati<strong>on</strong> Ltd<br />

(PPCL), for O&M of STPs by the latter. As per this unique agreement, in exchange for free<br />

20 mld of daily intake of treated wastewater from DJB, PPCL will operate <strong>and</strong> maintain the<br />

<strong>plants</strong> as well as cover the cost of electricity at the <strong>plants</strong>. This is physically possible due to<br />

the unique locati<strong>on</strong> of PPCL plant in proximity to the STPs. There is no exchange of funds<br />

between the two departments.<br />

9.63 From June 2003, PPCL has sub-c<strong>on</strong>tracted the O&M of the STPs to a c<strong>on</strong>tractor for 2<br />

year, which happens to be the original technology provider <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> agency. The<br />

organizati<strong>on</strong> structure of the c<strong>on</strong>tractor at the <strong>plants</strong> is <strong>on</strong> the same lines as shown in Exhibit<br />

9.5. DJB has now withdrawn its supervisory staff from both the STPs. PPCL has deputed <strong>on</strong>e<br />

supervisor in three shifts of 8 hour each separately at both <strong>plants</strong> for m<strong>on</strong>itoring the activities<br />

of the sub c<strong>on</strong>tractor. The latter positi<strong>on</strong> is <strong>on</strong>ly part time.<br />

TRAINING<br />

9.64 No systematic training for any specific target group was planned under YAP I.<br />

Sporadic training efforts were carried <strong>on</strong> piecemeal basis. C<strong>on</strong>cerns related with training are<br />

brought be<strong>low</strong>.<br />

(1) Overseas exposure visits of 1-2 weeks to Japan for some senior officials of NRCD<br />

<strong>and</strong> PIAs was c<strong>on</strong>ducted early during project implementati<strong>on</strong> stage.<br />

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(2) Only <strong>on</strong>e round of technical training organized in 2-3 batches at IIT Kanpur during<br />

1996-98. Engineers of the rank of SE, EE <strong>and</strong> downwards were invited from UPJN as<br />

well as PHED. The objective was to familiarize them with the technology c<strong>on</strong>cepts as<br />

well as O&M issues. The training was classroom type based <strong>on</strong> lectures. It is learnt<br />

that:<br />

Participati<strong>on</strong> was not full <strong>and</strong> selecti<strong>on</strong> of participants was not systematic, as a<br />

result the knowledge could not be transferred to the right target group. Engineers<br />

especially from UPJN, who may have been unrelated to the project, were<br />

nominated at short notice.<br />

Prior to the training no training needs assessment was carried out to ascertain<br />

either the c<strong>on</strong>tent or structure of the training module to be imparted. For instance<br />

what aspects of STP i.e. process c<strong>on</strong>trol, m<strong>on</strong>itoring, laboratory etc, are to be<br />

covered or whether the training is to be classroom based <strong>and</strong> has a site visit<br />

comp<strong>on</strong>ent etc.<br />

It was a <strong>on</strong>e time training. No fol<strong>low</strong>up or refresher trainings were carried out.<br />

A small group of engineers was trained, of which possibly <strong>on</strong>ly a few are posted at<br />

the project sites as <strong>on</strong> today. Engineers in UPJN Agra revealed, that having<br />

received no training <strong>and</strong> UASB being a new technology, it was the c<strong>on</strong>structi<strong>on</strong><br />

c<strong>on</strong>tractor who imparted knowledge <strong>on</strong> the process <strong>and</strong> design. APE (civil) posted<br />

at the UASB plant for O&M, familiarized himself <strong>on</strong> technological aspects<br />

through various technical articles <strong>and</strong> books <strong>on</strong> the subject.<br />

(3) Training needs of other target groups such as operators were not addressed.<br />

(4) No comprehensive O&M manual for any kind of STP technology has been developed<br />

under the project for ready reference of operating <strong>and</strong> maintaining staff. At some<br />

STPs, c<strong>on</strong>tractors have provided O&M manuals or alternatively some literature <strong>on</strong><br />

their own technology. However, they are put to little use. Also, based <strong>on</strong> experience<br />

they need to be updated <strong>and</strong> be made readily available, but this typically does not take<br />

place.<br />

MONITORING<br />

9.65 M<strong>on</strong>itoring issues by the PIA staff have already been covered in earlier paragraphs.<br />

The fol<strong>low</strong>ing paragraphs highlight other important aspects of project implementati<strong>on</strong> <strong>and</strong><br />

day to day m<strong>on</strong>itoring.<br />

M<strong>on</strong>itoring for project implementati<strong>on</strong><br />

9.66 As per the directives of NRCD in 1995, Citizen M<strong>on</strong>itoring Committees (CMC) were<br />

c<strong>on</strong>stituted in each project town to m<strong>on</strong>itor the progress of executi<strong>on</strong> <strong>and</strong> timely completi<strong>on</strong><br />

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of schemes, their operati<strong>on</strong> <strong>and</strong> maintenance <strong>and</strong> to facilitate public awareness <strong>and</strong><br />

participati<strong>on</strong>. For this purpose, the CMCs were to have representati<strong>on</strong> from PIAs, other<br />

related governmental instituti<strong>on</strong>s, <strong>and</strong> local citizens <strong>and</strong> experts. For instance, in Faridabad,<br />

CMC is chaired by the Deputy Commissi<strong>on</strong>er of Faridabad district <strong>and</strong> has representatives<br />

from PHED, Municipal Corporati<strong>on</strong>, Haryana Polluti<strong>on</strong> C<strong>on</strong>trol Board, Chief Medical<br />

Officer, State Health Department, <strong>and</strong> private members as nominated by the government. In<br />

Gaziabad, CMC is chaired by the Mayor of Municipality, with UPJN’s Project manager as<br />

the secretary <strong>and</strong> includes members from UP State Electricity Board, Gaziabad Development<br />

Authority, <strong>and</strong> two NGOs. Clearly, these are bodies have more presence from government<br />

departments <strong>and</strong> the civil society is not well represented.<br />

9.67 However these have not been effective as they have met <strong>on</strong>ly infrequently. In the<br />

towns visited, CMC have met ranging from twice to <strong>on</strong>ce a year, as against the stipulated<br />

quarterly meetings. It is reported that interdepartmental problems are discussed in these<br />

meetings <strong>and</strong> the primary objective of exploring <strong>and</strong> facilitating possible citizen participati<strong>on</strong><br />

remains <strong>on</strong>ly in principle.<br />

9.68 At the project level, no mid term project reviews, evaluati<strong>on</strong>s or performance reviews<br />

have been carried out by independent professi<strong>on</strong>als <strong>on</strong> behalf of JBIC. One performance<br />

review of YAP I was sp<strong>on</strong>sored by NRCD in July 2002, wherein IIT Roorkee was retained to<br />

assess performance of all the core <strong>and</strong> n<strong>on</strong> core schemes.<br />

Day to day m<strong>on</strong>itoring<br />

Laboratories<br />

9.69 Labs with equipment to carry out physio-chemical tests were set up under YAP I in<br />

all towns of Haryana <strong>and</strong> UP except Mathura, Vrindavan <strong>and</strong> Etawah. In the extended phase<br />

of YAP labs in S<strong>on</strong>epat, Panipat, Gurga<strong>on</strong>, <strong>and</strong> Noida were upgraded for bacteriological<br />

testing. At all places, as brought out earlier, these labs have been placed under the<br />

c<strong>on</strong>tractors, who have recruited full time chemists to carry out routine daily testing of the<br />

influent <strong>and</strong> effluent. This arrangement raises doubts <strong>on</strong> the authenticity of lab results. In<br />

additi<strong>on</strong>, fol<strong>low</strong>ing observati<strong>on</strong>s were made related to labs.<br />

Systematic recording <strong>and</strong> presentati<strong>on</strong> of data is not being carried out at some STPs. It<br />

is observed that the time series of the effluent quality is unusually c<strong>on</strong>sistent. For<br />

instance, the st<strong>and</strong>ard deviati<strong>on</strong> for effluent BOD <strong>and</strong> SS c<strong>on</strong>centrati<strong>on</strong>s are between<br />

1-2. This pattern defies probability of wide variati<strong>on</strong>s <strong>and</strong> indicates that the data is<br />

manipulated.<br />

Validati<strong>on</strong> <strong>and</strong> authenticati<strong>on</strong> of data recorded is seldom d<strong>on</strong>e by the PIAs.<br />

Occasi<strong>on</strong>al tests are carried out independently through private/ governmental labs, but<br />

they are not regular. State Polluti<strong>on</strong> C<strong>on</strong>trol Board <strong>and</strong> Central Polluti<strong>on</strong> C<strong>on</strong>trol<br />

Board carry out independent m<strong>on</strong>itoring through r<strong>and</strong>om sampling <strong>on</strong>ce a m<strong>on</strong>th.<br />

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However the reports are often not shared by the organizati<strong>on</strong> or usually get delayed by<br />

m<strong>on</strong>ths.<br />

Lab equipment is lying out of order due to shortage of funds, which affects the<br />

sampling <strong>and</strong> recording of data.<br />

The activity of the lab was not being integrated with <strong>and</strong> into improved management<br />

of the plant. Data collected is not being analysed. For instance, log books for all f<strong>low</strong>s<br />

<strong>and</strong> their relevant charecteristeics, particularly side stream could be kept to calculate<br />

mass loadings <strong>and</strong> make material balances. Similarly energy audit needs to be carried<br />

out to assess the efficiency of the <strong>treatment</strong> processes. Moreover, availability of lab is<br />

not leading to any optimisati<strong>on</strong> of process during various stages by way of R&D<br />

work.<br />

MIS <strong>and</strong> database<br />

9.70 The project adopted a c<strong>on</strong>venti<strong>on</strong>al database management system that focuses <strong>on</strong><br />

outputs <strong>and</strong> inputs (physical <strong>and</strong> financial) as they relate to pre defined project targets,<br />

staffing levels <strong>and</strong> expenditure. Existing m<strong>on</strong>itoring systems <strong>and</strong> formats present obvious<br />

static data but fail to be adequate for capturing process issues.<br />

9.71 In additi<strong>on</strong>, a web based MIS was established during the extended period of YAP I for<br />

the efficient m<strong>on</strong>itoring of YAP <strong>and</strong> for prompt decisi<strong>on</strong>-making by NRCD <strong>and</strong> other<br />

stakeholders. The main objective was to interc<strong>on</strong>nect all JBIC funded YAP towns to the<br />

central server placed at NRCD via Internet <strong>and</strong> customized software so that informati<strong>on</strong> can<br />

be disseminated <strong>and</strong> interchanged in an effective manner. The system was to be utilized for<br />

project m<strong>on</strong>itoring <strong>and</strong> scheduling of assignment, in additi<strong>on</strong> to regular m<strong>on</strong>itoring of<br />

physical <strong>and</strong> financial progress of each of the schemes. The works carried out under this<br />

comp<strong>on</strong>ent included development of web-enabled applicati<strong>on</strong> for end users, provisi<strong>on</strong> the<br />

computer hardware, hosting of YAP website http://www.yap.nic.in <strong>and</strong> training to all PIAs to<br />

use web-enabled applicati<strong>on</strong>.<br />

9.72 In spite of an extensive training, PIAs failed to even update the data <strong>and</strong> instead a<br />

software c<strong>on</strong>sultant had to be retained to maintain the website for <strong>on</strong>e year. At present, the<br />

website is highly underutilized. It is observed that a large number of research students access<br />

this website. Physical <strong>and</strong> financial progress of some schemes has been updated but this data<br />

has some discrepancy, as it hasn’t been verified through various administrative levels. No<br />

final single point validati<strong>on</strong> of data is carried out. Also, no data analysis of any kind (such as<br />

time series charts) is d<strong>on</strong>e to inform the project with respect to improvement in performance<br />

<strong>and</strong> decisi<strong>on</strong> making process.<br />

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CHAPTER 10<br />

SITUATION ANALYSIS FOR YAP - LOW COST SANITATION<br />

10.1 One of the nine schemes under YAP I includes c<strong>on</strong>structi<strong>on</strong> of community toilet<br />

complexes (CTCs) in YAP towns. Under the original phase the comp<strong>on</strong>ent focused <strong>on</strong> UP<br />

<strong>and</strong> Haryana towns while under the extended phase, majority of the LCS comp<strong>on</strong>ent was<br />

focused <strong>on</strong> Delhi, with a large public participati<strong>on</strong> <strong>and</strong> public awareness comp<strong>on</strong>ent. Few<br />

additi<strong>on</strong>al CTC installati<strong>on</strong>s were also made in some other towns of Haryana <strong>and</strong> UP. Town<br />

wise details of total numbers of CTCs installed under the original <strong>and</strong> extended phase of YAP<br />

I have been shown as Exhibit 10.1.<br />

10.2 Based <strong>on</strong> the discussi<strong>on</strong>s with officials in PIAs, NGOs <strong>and</strong> some users, there are<br />

indicati<strong>on</strong>s that, in general, in UP, Haryana <strong>and</strong> Delhi, the utilizati<strong>on</strong> level of the CTCs is<br />

found to be <strong>low</strong>er than was envisaged under the project, which has translated in limited<br />

achievement of benefits of preventi<strong>on</strong> of open defecati<strong>on</strong>, improved health <strong>and</strong> reducti<strong>on</strong> of<br />

waste loads <strong>on</strong> the river system. The problem seems to lie with both the approach to<br />

implementati<strong>on</strong> as well as O&M aspects of the sanitati<strong>on</strong> comp<strong>on</strong>ent.<br />

10.3 In the above c<strong>on</strong>text, this chapter provides a brief situati<strong>on</strong>al analysis of instituti<strong>on</strong>al<br />

aspects of <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent, which includes a review of current instituti<strong>on</strong>al<br />

arrangements for O&M of CTCs in the participating states.<br />

KEY ISSUES IN APPROACH TO IMPLEMENTATION<br />

10.4 A review of the project documents indicates that overall, a supply driven approach<br />

was adopted in provisi<strong>on</strong> of <strong>low</strong> cost sanitati<strong>on</strong> schemes, where the focus appears to have<br />

been <strong>on</strong> achieving large scale physical targets within a set time frame, without a clearly<br />

defined strategy for evolving sustainable soluti<strong>on</strong>s, which address beneficiaries’ needs. This<br />

lack of dem<strong>and</strong> resp<strong>on</strong>sive approach implied:<br />

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2 EXHIBIT 10.1<br />

3 TOWNWISE TOTAL NO. OF CTCs COMPLETED UNDER YAP I<br />

Towns Original Phase (1995-2001) Extended Phase (2001-2003)<br />

No. of units/ seats No. of units/ seats<br />

Yamunanagar 4 / 80 4 / 20<br />

Karnal 4 / 80 4 / 20<br />

Panipat 4 / 80 3 / 30<br />

S<strong>on</strong>epat 5 / 100 3 / 30<br />

Gurgoan 6 / 60 5 / 100<br />

Faridabad 8 / 160 25 / 360<br />

Haryana (total) 31/560 44/600<br />

Saharanpur 10 / 100 10 / 100<br />

Muzaffarnagar 12 / 120 5 / 50<br />

Ghaziabad 11 / 110 45 / 450<br />

Noida 13 / 130 --<br />

Vrindavan 10 / 100 15 / 150<br />

Mathura 10 / 100 & 300/300 10 / 100<br />

Agra 50/500 40 / 400<br />

Etawah 20 / 200 --<br />

Uttar Pradesh (Total) 436 / 1660 125 / 1250<br />

Delhi (Total) 956/27000<br />

(Source : TEC-DCL, 2002)<br />

C<strong>on</strong>structi<strong>on</strong> of CTCs was carried out by PIAs who were not supposed to be eventual<br />

owners of these facilities. The PIAs did not completely involve ULBs (except in<br />

Delhi) in planning <strong>and</strong> implementati<strong>on</strong> stages of CTCs. At the time of h<strong>and</strong>ing over to<br />

the ULBs, the latter expressed reservati<strong>on</strong>s with regard to scope, extent <strong>and</strong> quality of<br />

works implemented under the <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent. Ideally such<br />

c<strong>on</strong>venti<strong>on</strong>al civil engineering works could have been implemented by the ULBs<br />

themselves (as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of Delhi) which would have given them a sense of participati<strong>on</strong><br />

in the project. Currently, the ULBs express their sense of exclusi<strong>on</strong> from the process<br />

<strong>and</strong> this aspect has still not generated necessary level of commitment required for<br />

O&M of the assets.<br />

Little efforts were made to involve the community (individuals/ formal or informal<br />

community based organizati<strong>on</strong>s) or seek their participati<strong>on</strong> in design, planning <strong>and</strong><br />

O&M of CTCs. The CTCs were designed <strong>and</strong> c<strong>on</strong>structed by the PIAs, notably UPJN,<br />

PHED, <strong>and</strong> MCD based <strong>on</strong> locati<strong>on</strong>al priorities being accorded by the ULBs. The<br />

O&M c<strong>on</strong>tracts were also finalized either by the PIAs themselves, as by PHED in<br />

245


Haryana, or by the ULB without any community participati<strong>on</strong>. As a result, CTCs are<br />

by <strong>and</strong> large being operated <strong>and</strong> maintained by agencies external to the community<br />

(either ULBs or NGOs/ c<strong>on</strong>tractors), who typically will have <strong>low</strong> motivati<strong>on</strong> in<br />

providing a well run facility as per the needs of the community that it is intended to<br />

serve.<br />

Ineffective public awareness activities to induce sanitati<strong>on</strong> <strong>and</strong> health related<br />

attitudinal <strong>and</strong> behavioral changes. This aspect is outside the scope of this <str<strong>on</strong>g>study</str<strong>on</strong>g>,<br />

however the above c<strong>on</strong>clusi<strong>on</strong> has been drawn from the report of JBIC sp<strong>on</strong>sored<br />

<str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> Proceedings of Strategy Formulati<strong>on</strong> Workshop <strong>on</strong> “Instituti<strong>on</strong>al<br />

Arrangements <strong>and</strong> Guidelines for effective collaborati<strong>on</strong> between Government, NGOs<br />

<strong>and</strong> CBOs for c<strong>on</strong>ducive community participati<strong>on</strong>”, Development Alliance, New<br />

Delhi, 2003.<br />

CURRENT INSTITUTIONAL ARRANGEMENTS FOR O&M OF CTCs<br />

10.5 O&M aspects <strong>and</strong> instituti<strong>on</strong>al arrangement of CTCs have been discussed be<strong>low</strong><br />

separately for Haryana, UP <strong>and</strong> Delhi.<br />

Haryana<br />

10.6 In Haryana, PHED entered into a c<strong>on</strong>tract with Sulabh for c<strong>on</strong>structi<strong>on</strong> of CTCs <strong>and</strong><br />

their O&M for next 30 years <strong>on</strong> pay <strong>and</strong> use basis in all participating towns, bypassing the<br />

l<strong>on</strong>g drawn out tendering process. Sulabh is an internati<strong>on</strong>al NGO whose core area of<br />

competence is sanitati<strong>on</strong>, especially in setting up <strong>and</strong> running public toilets. According to<br />

PHED, collaborati<strong>on</strong> with Sulabh helped in bringing down the per-unit cost of the utilities. It<br />

is understood that the involvement of the ULBs was limited to an in principle agreement to<br />

the c<strong>on</strong>tract. However, in most YAP towns, locati<strong>on</strong> of CTCs was decided largely by ULBs.<br />

10.7 Sulabh, Delhi divisi<strong>on</strong> is the overall incharge for CTCs in Haryana. Discussi<strong>on</strong>s with<br />

Sulabh indicate that they have employed their own staff as caretakers <strong>and</strong> sweepers in CTCs,<br />

<strong>and</strong> no community based organizati<strong>on</strong>s or individuals are involved. In their approach,<br />

particularly in problem slum areas, community is supposed to be motivated to use the CTC<br />

through public awareness activities such as dance <strong>and</strong> drama <strong>and</strong> pers<strong>on</strong>al interacti<strong>on</strong>s with<br />

community.<br />

10.8 In all towns of Haryana, the CTCs have been h<strong>and</strong>ed over by PHED to the ULBs.<br />

However, it is found that, in some towns such as Yamuna Nagar <strong>and</strong> Karnal, this process has<br />

been <strong>on</strong>ly <strong>on</strong> paper. The actual job supervisi<strong>on</strong> (over O&M c<strong>on</strong>tractors) is being carried out<br />

by the JEs of PHED, who make weekly visits to the complexes to ascertain its quality of<br />

maintenance. For instance, officials in Municipal Committee of Gurgoan were not clear with<br />

respect to the ownership of the complexes.<br />

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10.9 Operati<strong>on</strong> of the CTCs have received a mixed resp<strong>on</strong>se i.e. usage of some CTCs is<br />

satisfactory (mostly in those located near markets/ with large floating populati<strong>on</strong>) while<br />

others are either in a state of disuse or <strong>low</strong> use. Some reas<strong>on</strong>s for the latter include <strong>low</strong><br />

patr<strong>on</strong>age by community, high energy <strong>and</strong> water costs, availability of area for open<br />

defecati<strong>on</strong> nearby etc.<br />

UP<br />

10.10 All CTCs were built by UPJN through private c<strong>on</strong>tractors. In the original phase of<br />

YAP I, UPJN c<strong>on</strong>tracted Sulabh for c<strong>on</strong>structi<strong>on</strong> of CTCs with the underst<strong>and</strong>ing that the<br />

O&M c<strong>on</strong>tract for the same will be awarded to them for 30 years. In the extended phase, in<br />

order to discourage the m<strong>on</strong>opoly of Sulabh Internati<strong>on</strong>al in the sector <strong>and</strong> encourage other<br />

smaller NGOs, UPJN decided to award the c<strong>on</strong>tracts for c<strong>on</strong>structi<strong>on</strong> of CTCs to smaller<br />

NGOs other than Sulabh, with a similar underst<strong>and</strong>ing of O&M c<strong>on</strong>tract. However, it is<br />

understood that, in order to ensure a better quality of O&M <strong>and</strong> test the performance of these<br />

NGOs, UPJN recommended a shorter period of O&M c<strong>on</strong>tract of 5 years. But under pressure<br />

from the NGOs, in some towns including Gaziabad, the ULBs have extended the 5 year<br />

O&M c<strong>on</strong>tract to 30 years. This defeats the very purpose of moving away from Sulabh <strong>and</strong><br />

<strong>low</strong>ers their motivati<strong>on</strong> for providing high level of services. Participati<strong>on</strong> of ULBs was<br />

limited to site identificati<strong>on</strong>, either in c<strong>on</strong>sultati<strong>on</strong> with UPJN or independently as requested<br />

by UPJN.<br />

10.11 Currently the instituti<strong>on</strong>al arrangements in the participating towns differ from town to<br />

town. While UPJN in some towns (includes Gaziabad, Agra, Muzzafarnagar) have h<strong>and</strong>ed<br />

over the CTCs to their respective ULBs, in others the former is operating <strong>and</strong> maintaining<br />

them <strong>on</strong> behalf of the ULBs through private c<strong>on</strong>tractors/ NGOs.<br />

10.12 As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of Haryana, some CTCs have a high utilizati<strong>on</strong> <strong>and</strong> are ec<strong>on</strong>omically<br />

viable (mostly those located near markets/ with large floating populati<strong>on</strong>) <strong>and</strong> others are<br />

either in a state of disuse or have a very <strong>low</strong> utilizati<strong>on</strong>. Reas<strong>on</strong>s for <strong>low</strong> utilizati<strong>on</strong> include<br />

<strong>low</strong> patr<strong>on</strong>age by community, unavailability of finances etc.<br />

10.13 It is found that in many places, NGOs that built the CTCs have ab<strong>and</strong><strong>on</strong>ed the<br />

complexes due to lack of experience in operating them or ec<strong>on</strong>omic n<strong>on</strong>-viability. It also<br />

emerged that some of these NGOs were really independent private c<strong>on</strong>tractors who registered<br />

as NGOs for securing the c<strong>on</strong>tract.<br />

Delhi<br />

10.14 The project was entrusted to the Slum <strong>and</strong> JJ wing of MCD, whose m<strong>and</strong>ate is to<br />

improve the quality of life of the deprived secti<strong>on</strong>s in slums, jhuggies etc. In Delhi,<br />

instituti<strong>on</strong>ally, two separate departments of MCD, viz., C<strong>on</strong>servati<strong>on</strong> <strong>and</strong> Sanitati<strong>on</strong><br />

Engineering department (CSE) <strong>and</strong> Slums <strong>and</strong> JJ Department are engaged in providing CTCs.<br />

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While CSE provides free service to users, Slum <strong>and</strong> JJ department provides “pay <strong>and</strong> use”<br />

Jan Suvidha complexes c<strong>on</strong>taining community toilets <strong>and</strong> baths, in additi<strong>on</strong> to mobile toilet<br />

vans.<br />

10.15 Some of existing CSE CTCs are being managed by MCD, most of others, including<br />

the <strong>on</strong>es under Slum department are utilizing the services of NGOs <strong>and</strong> voluntary<br />

organizati<strong>on</strong>s.<br />

Project implementati<strong>on</strong><br />

10.16 Under the extended phase of YAP, in Delhi, 959 CTCs with 27500 WCs <strong>and</strong> 180<br />

mobile vans were c<strong>on</strong>structed by June 2002. Out of these, 741 were c<strong>on</strong>structed by the<br />

General Wing of MCD based <strong>on</strong> the locati<strong>on</strong> <strong>and</strong> 218 were built by the Slum Department<br />

under the overall charge of Additi<strong>on</strong>al Commissi<strong>on</strong>er, Slum Department (who was the project<br />

nodal officer). The c<strong>on</strong>structi<strong>on</strong> of CTCs was in-house, by both General as well as Slum<br />

department. 4 mini STPs of 2 mld in additi<strong>on</strong> to 10 micro STPs of 3 mld capacity were also<br />

installed under the project.<br />

10.17 Out of the 959 CTCs, about 500 were built by demolishing existing dilapidated <strong>and</strong><br />

n<strong>on</strong> operati<strong>on</strong>al CTCs. The General wing was involved in lias<strong>on</strong>ing <strong>and</strong> site identificati<strong>on</strong> in<br />

c<strong>on</strong>sultati<strong>on</strong> with the CSE department of MCD <strong>and</strong> local councilors/ MLAs. M<strong>on</strong>itoring <strong>and</strong><br />

management of the project was the resp<strong>on</strong>sibility of the Slum Department. A Project<br />

M<strong>on</strong>itoring Unit (PMU) was set up in July 2001under Slum department to supervise the<br />

activities of the project.<br />

Operati<strong>on</strong> <strong>and</strong> Maintenance<br />

10.18 All the CTCs units were c<strong>on</strong>tracted out to registered NGOs (other than Sulabh)<br />

through an aucti<strong>on</strong>ing process in 2002. The entire selecti<strong>on</strong> <strong>and</strong> aucti<strong>on</strong>ing process was<br />

carried out through a Committee specially set up for this task. 959 CTCs were grouped in 100<br />

odd groups <strong>and</strong> each NGO could apply for at the most 2 groups of CTCs. The terms of<br />

c<strong>on</strong>tract included payment of Rs. 50,000 as security deposit (refundable), quarterly payment<br />

of license fee at the aucti<strong>on</strong>ed rate per seat (minimum of Rs. 20 per seat per m<strong>on</strong>th) for 3<br />

years, insurance premium plus electricity charges. No subsidy of any nature was inbuilt in the<br />

arrangement.<br />

10.19 All CTCs are c<strong>on</strong>tracted <strong>on</strong> “pay <strong>and</strong> use” basis for a period of 3 years. Per use charge<br />

of Rs. 1 includes toilet <strong>and</strong> bath facilities for adults. Children be<strong>low</strong> 12 years are al<strong>low</strong>ed free<br />

access. M<strong>on</strong>thly family pass system at the rate of Rs. 30/ m<strong>on</strong>th was withdrawn due to its<br />

extremely <strong>low</strong> use. This system was also resisted by NGOs as it affected their remunerati<strong>on</strong><br />

adversely. No effort was made to involve/ form Community Based Organisati<strong>on</strong>s (CBOs) for<br />

O&M of CTCs.<br />

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10.20 It is understood that CTCs situated in market areas i.e. with high floating populati<strong>on</strong><br />

such as Ch<strong>and</strong>ni Chowk <strong>and</strong> Subzi M<strong>and</strong>i are earning large profits, however many CTCs<br />

mostly in slum areas are not doing well. Few reas<strong>on</strong>s for <strong>low</strong> utilizati<strong>on</strong> have been brought<br />

out be<strong>low</strong>.<br />

Reas<strong>on</strong>s for <strong>low</strong> utilizati<strong>on</strong><br />

High perceived user charge <strong>and</strong> unwillingness to pay<br />

Low quality of maintenance of complexes<br />

Availability of open defeacati<strong>on</strong> l<strong>and</strong> nearby<br />

Low public awareness of health benefits <strong>and</strong> poor underst<strong>and</strong>ing of the relati<strong>on</strong>ship/link<br />

between sanitati<strong>on</strong> <strong>and</strong> health<br />

Unwillingness to use after dark by women<br />

Low participati<strong>on</strong> by communities in c<strong>on</strong>structi<strong>on</strong>/ O&M of CTCs<br />

Preference for a free of cost, other older complex nearby even if it is in very poor<br />

c<strong>on</strong>diti<strong>on</strong><br />

Low preference for bathing in public places<br />

Unavailability of water <strong>and</strong> electricity (in some CTCs process of installati<strong>on</strong> of tubewells<br />

was delayed due to delay in sancti<strong>on</strong>; in areas with electricity shortage, cost of running<br />

complexes <strong>on</strong> DG sets (diesel) is high)<br />

Under development of adjoining slum areas<br />

10.21 As a result, a large number of NGOs are experiencing difficulties in operati<strong>on</strong> <strong>and</strong> are<br />

now even surrendering the CTCs. It is also learnt that some NGOs having little prior<br />

experience in O&M, quoted <strong>low</strong> O&M rates at the aucti<strong>on</strong>. They are finding the complexes<br />

ec<strong>on</strong>omically unviable <strong>and</strong> are defaulting in payment of license fee <strong>and</strong> electricity charges.<br />

Besides they lack capacity in creating awareness <strong>on</strong> hygiene <strong>and</strong> sanitati<strong>on</strong> <strong>and</strong> thereby are<br />

unable to generate dem<strong>and</strong> for use of CTCs in the target populati<strong>on</strong>.<br />

M<strong>on</strong>itoring<br />

10.22 A Project M<strong>on</strong>itoring Unit (PMU) was set up in July 2001 to collect <strong>and</strong> disseminate<br />

informati<strong>on</strong> <strong>on</strong> project progress <strong>and</strong> coordinate the NGO selecti<strong>on</strong> <strong>and</strong> supervisi<strong>on</strong> process.<br />

PMU will be disb<strong>and</strong>ed by December 31, 2003. The organizati<strong>on</strong> structure of the PMU is<br />

shown in Exhibit 10.2.<br />

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EXHIBIT 10.2<br />

CURRENT ORGANISATION STRUCTURE OF PMU, SLUM DEPTT, MCD<br />

C<strong>on</strong>sultant<br />

10.23 During the c<strong>on</strong>structi<strong>on</strong> phase, fortnightly coordinati<strong>on</strong> meetings were organized<br />

between the PMU <strong>and</strong> the Commissi<strong>on</strong>er to discuss the progress, cost etc. Currently, the<br />

General wing <strong>and</strong> the Slum wing are resp<strong>on</strong>sible for separately m<strong>on</strong>itoring their own<br />

c<strong>on</strong>structed CTCs for 5 years. Supervisi<strong>on</strong> of CTCs is carried out through field m<strong>on</strong>itors<br />

whose job is to check whether the CTCs are being run properly or not, whether registers are<br />

being maintained or not or whether the CTC is facing any other problem. The future course<br />

of m<strong>on</strong>itoring, <strong>on</strong>ce PMU is disb<strong>and</strong>ed, is still in the process of being streamlined, however,<br />

it is expected that CSE department in the General wing would take up the task. For this<br />

purpose, no training in aspects such as NGO supervisi<strong>on</strong> has yet been c<strong>on</strong>ducted for the CSE<br />

department of General wing of MCD.<br />

Experience of O & M through NGOs<br />

Additi<strong>on</strong>al Commissi<strong>on</strong>er,<br />

Slum Deptt (nodal officer)<br />

Field<br />

m<strong>on</strong>itors<br />

Officer <strong>on</strong> Special<br />

Duty (OSD)<br />

Support staff – data<br />

processor, steno etc.<br />

10.24 Discussi<strong>on</strong> with officials of MCD indicate that although O&M of CTCs by NGOs are<br />

in many ways better than that by MCD’s own staff, several areas of c<strong>on</strong>cern relating to NGOs<br />

have emerged. These include:<br />

Quality of maintenance has not been as per c<strong>on</strong>tract such as lack of O&M staff as per<br />

c<strong>on</strong>tract, lack of repair.<br />

Unable to make many units ec<strong>on</strong>omically viable, NGOs are observed to be cutting<br />

costs such as engaging <strong>on</strong>ly <strong>on</strong>e sweeper who fulfills the role of a caretaker, delayed<br />

or avoiding of minor repairs in the complex etc. Overcharging outsiders is also being<br />

practiced in some places.<br />

The public awareness activities that were to be c<strong>on</strong>ducted in the communities<br />

including meeting community leaders, spreading the message about health hazards of<br />

open defecati<strong>on</strong>, have hardly been given any attenti<strong>on</strong>. At many CTCs, even display<br />

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oards in fr<strong>on</strong>t of the CTC have not been put up <strong>and</strong> record keeping in registers is not<br />

being carried out.<br />

As menti<strong>on</strong>ed earlier, all NGOs are defaulting <strong>on</strong> payment of license fee <strong>and</strong><br />

electricity charges. Being registered NGOs, it is difficult to take legal acti<strong>on</strong> against<br />

them, as compared to a private c<strong>on</strong>tractor whose registrati<strong>on</strong> can be cancelled in <str<strong>on</strong>g>case</str<strong>on</strong>g><br />

of an irregularity.<br />

10.25 In general, the commitment from most NGOs towards upkeep of the CTC has been<br />

found not up to the mark. Prime motivati<strong>on</strong> of the NGOs is profitability; the significance of<br />

intangible benefits accruing to the community in the form of better health <strong>and</strong> c<strong>on</strong>venience is<br />

not appreciated at the level of a beneficiary.<br />

10.26 One of the main issues that have emerged in <strong>low</strong> utilizati<strong>on</strong> of CTCs is that of lack of<br />

acceptance of CTCs by the local communities. There was no c<strong>on</strong>sultati<strong>on</strong> or need assessment<br />

of the community with respect to sanitati<strong>on</strong> needs or CTCs. As a result, there is no sense of<br />

ownership of the local community with respect to the facilities, for whom they have been<br />

c<strong>on</strong>structed. Even the public awareness activities that were carried out simultaneously under<br />

the project have achieved minimal impact.<br />

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CHAPTER 11<br />

RECOMMENDATIONS FOR INSTITUTIONAL ARRANGEMENTS<br />

AND STRENGTHENING<br />

11.1 The fol<strong>low</strong>ing chapter provides recommendati<strong>on</strong>s for instituti<strong>on</strong>al arrangements <strong>and</strong><br />

strengthening of the core comp<strong>on</strong>ent as well as <strong>low</strong> cost sanitati<strong>on</strong> comp<strong>on</strong>ent.<br />

CORE COMPONENT<br />

11.2 As identified in Chapter x, there are several areas of instituti<strong>on</strong>al c<strong>on</strong>cerns that are<br />

affecting the performance of the STPs installed under YAP I. Recommendati<strong>on</strong>s for<br />

overcoming these have been classified as opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements <strong>and</strong><br />

instituti<strong>on</strong>al strengthening, both of which have been described be<strong>low</strong>. While instituti<strong>on</strong>al<br />

arrangements refer to the roles <strong>and</strong> resp<strong>on</strong>sibilities of the various instituti<strong>on</strong>s in provisi<strong>on</strong> of a<br />

service, instituti<strong>on</strong>al strengthening interventi<strong>on</strong>s focus <strong>on</strong> improving organizati<strong>on</strong>al<br />

effectiveness of the individual instituti<strong>on</strong>s. Prior to this, suggesti<strong>on</strong>s with respect to approach<br />

to project implementati<strong>on</strong> have been made.<br />

Approach to project implementati<strong>on</strong><br />

11.3 Implementati<strong>on</strong> approach that integrates investment in technology with a clear <strong>and</strong><br />

str<strong>on</strong>g focus <strong>on</strong> instituti<strong>on</strong>al (<strong>and</strong> financial) aspects is required for a successful <strong>and</strong><br />

sustainable project. This implies that c<strong>on</strong>current instituti<strong>on</strong>al efforts should match pace with<br />

technical inputs during the project cycle. Instituti<strong>on</strong>al efforts include organizati<strong>on</strong>al<br />

assessment of involved state <strong>and</strong> city level agencies <strong>and</strong> subsequently, their capacity building<br />

to enable them to effectively build, own <strong>and</strong> manage the assets created under the project.<br />

11.4 A key input at the <strong>on</strong>set of the project would be working out an effective project<br />

instituti<strong>on</strong>al framework that sets out clearly the roles <strong>and</strong> resp<strong>on</strong>sibilities of the involved<br />

organizati<strong>on</strong>s. Often, relying <strong>on</strong> special implementing agencies at the cost of weak ownership<br />

by local governments has been established as a prime factor for failure of urban projects of<br />

this nature. For this purpose, ideally the ownership of the project should rest with ULB, the<br />

agency which would be finally resp<strong>on</strong>sible for operating <strong>and</strong> maintaining the STPs <strong>and</strong> PSs,<br />

in this <str<strong>on</strong>g>case</str<strong>on</strong>g>. This would ensure a high level of involvement <strong>and</strong> participati<strong>on</strong> of the ULB in<br />

project planning as well as implementati<strong>on</strong> stage. To achieve this, fol<strong>low</strong>ing two possibilities<br />

can be c<strong>on</strong>sidered.<br />

(1) Project ownership by ULBs: The project could be implemented through ULBs<br />

(instead of government engineering departments) who would be the nodal agency<br />

appointed to steer the project. The ULBs, in turn, can further invite suitable<br />

organisati<strong>on</strong>s such as UPJN, PHED for planning <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> (as in a clientc<strong>on</strong>tractor<br />

relati<strong>on</strong>ship). Although this arrangement is desirable, it may not be<br />

feasible, especially in smaller towns, where the legal <strong>and</strong> political power as well as<br />

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the status of municipalities is much <strong>low</strong>er than that of UPJN or PHEDs. However,<br />

this possibility can be explored in large cities where Nagar Nigams exist. This may,<br />

however, necessitate strengthening the ULBs.<br />

(2) Cost sharing by ULBs: The project could be implemented <strong>on</strong> the c<strong>on</strong>diti<strong>on</strong> that<br />

ULBs share partial cost say 20% in the total project cost, which could be in the form<br />

of a loan from the state government repayable over say 30 years. This would ensure<br />

a firm commitment <strong>and</strong> a direct stake of the municipalities in the project <strong>and</strong> induce<br />

serious involvement as well as inclinati<strong>on</strong> to participate in all aspects at various<br />

stages of the project. In the interim period, aid for municipal reform can be extended<br />

to improve the financial <strong>and</strong> technical positi<strong>on</strong>.<br />

Opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements<br />

11.5 As is evident from Chapter x, instituti<strong>on</strong>al arrangements for STPs <strong>and</strong> PSs in different<br />

states can differ c<strong>on</strong>siderably, depending <strong>on</strong> many factors such as the role of sectoral, state<br />

<strong>and</strong> local organizati<strong>on</strong>s, development <strong>and</strong> importance of the state, <strong>and</strong> political climate at the<br />

time of the project. Therefore, recommended instituti<strong>on</strong>al arrangements could be different for<br />

specific towns/ cities. Since the outputs of this <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> would inform the Master plans<br />

being developed under the Ganga Water Quality Management Plan <str<strong>on</strong>g>study</str<strong>on</strong>g> in the four cities of<br />

Lucknow, Kanpur, Allahabad <strong>and</strong> Varanasi, <strong>on</strong>ly opti<strong>on</strong>s that would be relevant for the<br />

instituti<strong>on</strong>al setup in the aforementi<strong>on</strong>ed cities of UP have been c<strong>on</strong>sidered. However, while<br />

doing so, valuable inferences have been drawn collectively from the analysis of instituti<strong>on</strong>al<br />

arrangements under YAP I <strong>and</strong> less<strong>on</strong>s learnt thereof, in Haryana, UP <strong>and</strong> Delhi.<br />

11.6 In each of the four cities menti<strong>on</strong>ed above, Nagar Nigam or the Municipal<br />

Corporati<strong>on</strong> (ULB) is resp<strong>on</strong>sible for provisi<strong>on</strong> of civic services including solid waste<br />

management. Each city has a separate body called Jal Sansthan, which manage O&M of<br />

water <strong>and</strong> <strong>sewage</strong> system. However, as per a recent GoUP order these are to be merged with<br />

their respective Nagar Nigams,. In Lucknow, it is understood that officially the merger did go<br />

through in 2002, but Lucknow Jal Sansthan is still being run as a separate organizati<strong>on</strong>.<br />

11.7 Given the above scenario, the opti<strong>on</strong>s for STP O&M have been determined under the<br />

assumpti<strong>on</strong> that<br />

(1) Nagar Nigams would be the owners of STPs i.e. they would take over the STPs built<br />

under YAP.<br />

(2) Jal Sansthans would eventually be integrated within respective Nagar Nigams as a<br />

separate water <strong>and</strong> <strong>sewage</strong> department.<br />

11.8 The overall focus of the opti<strong>on</strong>s/ interventi<strong>on</strong>s is greater <strong>and</strong> single point<br />

resp<strong>on</strong>sibility for operati<strong>on</strong> of STPs, improved coordinati<strong>on</strong>, cost rati<strong>on</strong>alizati<strong>on</strong> <strong>and</strong> an<br />

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overall effective O&M regime. In this backdrop, the possible opti<strong>on</strong>s for strengthening<br />

instituti<strong>on</strong>al arrangements for O&M of STPs are:<br />

Opti<strong>on</strong> 1: STP O&M by Nagar Nigam staff; UPJN engineers <strong>on</strong> deputati<strong>on</strong> if required<br />

Opti<strong>on</strong> 2: STP O&M by private c<strong>on</strong>tractors<br />

Each of these have been discussed in detail in the fol<strong>low</strong>ing paragraphs.<br />

Opti<strong>on</strong> 1: STP O&M by Nagar Nigam/ Jal Sansthan staff; UPJN engineers <strong>on</strong><br />

deputati<strong>on</strong> if required<br />

11.10 In this opti<strong>on</strong>, STP O&M is supposed to be carried out by Nagar Nigam itself with the<br />

help of Jal Sansthan staff. It is possible that in the transiti<strong>on</strong> period, Jal Sansthan remains a<br />

separate organisati<strong>on</strong> under Nagar Nigam, but eventually, it is envisaged to functi<strong>on</strong> as a<br />

separate water <strong>and</strong> <strong>sewage</strong> department within Nagar Nigam. In either <str<strong>on</strong>g>case</str<strong>on</strong>g>, the staff of Jal<br />

Sansthans would come under the purview of Nagar Nigam.<br />

11.11 Currently, it is understood, that major proporti<strong>on</strong> of manpower <strong>and</strong> other resources of<br />

Jal Sansthans in the four cities under c<strong>on</strong>siderati<strong>on</strong>, largely focus <strong>on</strong> O&M of water <strong>treatment</strong><br />

<strong>and</strong> distributi<strong>on</strong> system. The sewerage functi<strong>on</strong> is more or less limited to opening blocked<br />

sewer lines by sewer workers. Involvement of engineers in sewerage O&M is minimal.<br />

Therefore, c<strong>on</strong>siderable capacity would be required within Jal Sansthan-Nagar Nigam for<br />

effectively managing the sewerage O&M that might include complete O&M of STPs, in<br />

additi<strong>on</strong> to undertaking maintenance works for branch <strong>and</strong> trunk sewers <strong>and</strong> their preventive<br />

maintenance using appropriate modern techniques <strong>and</strong> equipment. In order to build capacity,<br />

a separate unit for sewerage O&M under water <strong>and</strong> <strong>sewage</strong> department can be created. There<br />

would be two requirements for this purpose.<br />

(1) Availability of engineers for O&M of STPs: O&M could be carried out by the Jal<br />

Sansthan-Nagar Nigam staff. In which <str<strong>on</strong>g>case</str<strong>on</strong>g>, it needs to be assessed whether the<br />

existing engineers in Jal Sansthans/ Nagar Nigam would be able to carry out the<br />

additi<strong>on</strong>al functi<strong>on</strong>s of O&M of STPs <strong>and</strong> PSs. If not, additi<strong>on</strong>al engineers may need<br />

to be inducted. Here, it is recommended to transfer engineers from UPJN <strong>on</strong><br />

deputati<strong>on</strong> to Jal Sansthan-Nagar Nigam rather than making new recruitments. This<br />

is feasible since UPJN currently appears to have extra capacity (in this <str<strong>on</strong>g>case</str<strong>on</strong>g>, some<br />

pay scale grade rati<strong>on</strong>alizati<strong>on</strong> may need to be undertaken).<br />

(2) Availability of relevant skills <strong>and</strong> knowledge: In both the above <str<strong>on</strong>g>case</str<strong>on</strong>g>s, the relevant<br />

staff would need to be trained <strong>on</strong> specific aspects. In the latter <str<strong>on</strong>g>case</str<strong>on</strong>g> i.e. with UPJN<br />

engineers <strong>on</strong> deputati<strong>on</strong>, there may be an advantage of existing (<strong>on</strong> the job) trained<br />

engineers who may require <strong>on</strong>ly refresher/ advanced training. In any <str<strong>on</strong>g>case</str<strong>on</strong>g>, training<br />

254


equirements should be based <strong>on</strong> a training needs assessment of the specific target<br />

groups.<br />

11.12 Advantages of this opti<strong>on</strong> include the fol<strong>low</strong>ing.<br />

Any surplus staff (technical or worker level) in Nagar Nigam/ Jal Sansthans/ UPJN can be<br />

gainfully employed. This also avoids the unpleasant situati<strong>on</strong> of worker unrest against<br />

employing outside agencies as is being experienced at Kanpur <strong>and</strong> other places.<br />

In the process, level of operating efficiency may improve as a result of capacity building<br />

Nagar Nigam-Jal Sansthan can rati<strong>on</strong>alize costs <strong>and</strong> cut overhead costs by reducing<br />

requirements of supervisory staff.<br />

11.13 Disadvantages of the opti<strong>on</strong> include the fol<strong>low</strong>ing.<br />

It would be difficult to c<strong>on</strong>sider this opti<strong>on</strong> immediately till Nagar Nigam is strengthened<br />

as an organizati<strong>on</strong> as it might add to the existing financial crisis<br />

Technical <strong>and</strong> managerial capacity will have to be c<strong>on</strong>siderably strengthened<br />

C<strong>on</strong>trol over quality <strong>and</strong> costs may be more difficult than in <str<strong>on</strong>g>case</str<strong>on</strong>g> of using external<br />

resources<br />

Lack of competitive spirit <strong>and</strong> c<strong>on</strong>sumer orientati<strong>on</strong> (in Nagar Nigam-Jal Sansthan staff)<br />

may affect work output <strong>and</strong> quality.<br />

Opti<strong>on</strong> 2: STP O&M by private c<strong>on</strong>tractors<br />

11.14 In this opti<strong>on</strong>, a large private firm with some prior experience in operating <strong>and</strong><br />

maintaining STPs, enters into a short term c<strong>on</strong>tract, say less than 3 years, for running large<br />

STPs or a small local c<strong>on</strong>tractor is engaged for running the WSPs (that require mainly semi<br />

or unskilled labour). This opti<strong>on</strong> is already gaining popularity for STPs installed under YAP I.<br />

11.15 In India, a number of small scale informal public-private initiatives have emerged to<br />

fill the gaps in the existing delivery system. For instance, PHED in Ajmer has privatized<br />

O&M of the water filtrati<strong>on</strong> plant, pipelines <strong>and</strong> PS (pumping stati<strong>on</strong>) of the new water<br />

supply scheme from Bisalpur Dam. In Chennai, Water Board has c<strong>on</strong>tracted private<br />

operators to supply treated water in tankers to various locati<strong>on</strong>s. In additi<strong>on</strong>, water<br />

<strong>treatment</strong> plant at Redhills <strong>and</strong> desalinati<strong>on</strong> plant <strong>on</strong> Marina Beach plus pumping stati<strong>on</strong>s<br />

have been privatized.<br />

11.16 Advantages of this system are:<br />

It brings technical <strong>and</strong> managerial expertise <strong>and</strong> new technology in the sector, which<br />

currently lie outside the capacity of Nagar Nigam<br />

It improves the level of ec<strong>on</strong>omic efficiency in both operating performance as well as<br />

use of capital investment with better quality of service. Quality of service improves due to<br />

competitive bidding process, fear of loosing the c<strong>on</strong>tract <strong>and</strong> flexible management<br />

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It <strong>low</strong>ers cost due to <strong>low</strong>er wages, coupled with higher productivity levels. No<br />

estimates of a cost comparis<strong>on</strong> are available in O&M of STPs, however, a total of 44%<br />

savings in government costs have been reported by the SE of PHED in Ajmer by<br />

c<strong>on</strong>tracting out O&M of water supply system.<br />

It increases capacity without increasing overheads. No need for new recruitment in<br />

Nagar Nigam, which is not <strong>on</strong>ly difficult but also increases the already high staffing<br />

levels.<br />

Maintenance is carried out <strong>on</strong> a preventive basis rather than a breakdown basis, which<br />

reduces the frequency <strong>and</strong> durati<strong>on</strong> of interrupti<strong>on</strong>s in service.<br />

It eases supervisi<strong>on</strong>. Managing privately c<strong>on</strong>tracted staff is easier since such staff is<br />

accountable for inefficiency, negligence <strong>and</strong> absence.<br />

It reduces political interventi<strong>on</strong> in service provisi<strong>on</strong> to a limited extent<br />

11.17 Disadvantages of the system are:<br />

Irregular payment to private c<strong>on</strong>tractors due to delay of funds from the state<br />

government may lead to loss of interest <strong>and</strong> motivati<strong>on</strong> to do a quality job.<br />

Instances of labour unrest opposing private c<strong>on</strong>tracts have cropped up. Prime c<strong>on</strong>cern<br />

of labour uni<strong>on</strong>s is loss of existing <strong>and</strong> future jobs. It has g<strong>on</strong>e to the extent of v<strong>and</strong>alizing<br />

the property at Kanpur STP <strong>and</strong> disrupting the functi<strong>on</strong>ing of city distributi<strong>on</strong> network in<br />

Ajmer, Rajasthan<br />

Not many firms may have the required expertise since STP O&M through private<br />

c<strong>on</strong>tractors is a new system<br />

11.18 However, there are some pre-c<strong>on</strong>diti<strong>on</strong>s for success under which public-private<br />

partnership would be an effective as well as a profitable opti<strong>on</strong>. These are brought out<br />

be<strong>low</strong>:<br />

The supervisory staffing levels (as in UPJN/ PHED) would need to be rati<strong>on</strong>alized.<br />

EE <strong>and</strong> AE can devote <strong>on</strong>ly part time for supervisi<strong>on</strong>, while a full time JE can be made<br />

incharge of the operati<strong>on</strong> of STP. This is detailed out in the fol<strong>low</strong>ing paragraphs.<br />

Given limited local capacity, choosing the right partner with adequate experience <strong>and</strong><br />

resources, would be important for successful implementati<strong>on</strong>.<br />

A tight c<strong>on</strong>tract management, although challenging, would be essential. This includes<br />

writing a technically <strong>and</strong> financially sound c<strong>on</strong>tract document, performance m<strong>on</strong>itoring of<br />

c<strong>on</strong>tractors through a good balance of performance linked payment <strong>and</strong> penalties.<br />

Financial penalties against the c<strong>on</strong>tractors, in <str<strong>on</strong>g>case</str<strong>on</strong>g> of failure to meet the requirements of<br />

the c<strong>on</strong>tract, are important performance m<strong>on</strong>itoring tools. Less<strong>on</strong>s learnt from managing<br />

the existing STP c<strong>on</strong>tracts can be incorporated into a better system<br />

Extending the c<strong>on</strong>tract to the best qualified bidder offering the <strong>low</strong>est evaluated valid<br />

tender would work best. This essentially means that the <strong>low</strong>est bid does not necessarily<br />

get the c<strong>on</strong>tract. Past experience has shown that the <strong>low</strong>est bidder may not always have<br />

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the prerequisite staff, experience, equipment, <strong>and</strong> access to credit to successfully carry out<br />

the task. Or, he may cut costs to perform the task in the quoted price.<br />

11.19 While the purpose of presenting the above opti<strong>on</strong>s is to provide some directi<strong>on</strong>, the<br />

actual opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements could vary from city to city depending <strong>on</strong> the<br />

actual financial <strong>and</strong> technical status of the instituti<strong>on</strong>s, their arrangements, political will <strong>and</strong><br />

policies existing at the time of implementati<strong>on</strong>. Therefore, a city wise complete situati<strong>on</strong>al<br />

analysis needs to precede any realistic development of final opti<strong>on</strong>s.<br />

Instituti<strong>on</strong>al strengthening<br />

11.20 There is a str<strong>on</strong>g need for instituti<strong>on</strong>al <strong>and</strong> financial strengthening of the<br />

organizati<strong>on</strong>s resp<strong>on</strong>sible for provisi<strong>on</strong> of sewerage system. These have been discussed<br />

at two levels: (1) instituti<strong>on</strong>al interventi<strong>on</strong>s that focus <strong>on</strong> ULBs as the O&M agencies (2)<br />

instituti<strong>on</strong>al interventi<strong>on</strong>s specific to STPs <strong>and</strong> sewerage system.<br />

Interventi<strong>on</strong>s specific to ULBs<br />

11.21 With ULBs to be the eventual owners of the STPs, it is clear that providing<br />

instituti<strong>on</strong>al support to the sewerage functi<strong>on</strong> al<strong>on</strong>e will not be effective in the whole scheme<br />

of things, given their financial <strong>and</strong> technical status. In order to achieve sustainable <strong>and</strong><br />

perceptible impact, it is necessary to look at the instituti<strong>on</strong> as a whole. Moreover,<br />

interventi<strong>on</strong>s planned need to be systematic within the municipality, addressing all three<br />

identified critical areas of c<strong>on</strong>cern i.e. revenue mobilizati<strong>on</strong>, improvement in service delivery<br />

<strong>and</strong> instituti<strong>on</strong>al capacity development. This is because revenue mobilizati<strong>on</strong> <strong>and</strong> service<br />

delivery mutually reinforce each other, while instituti<strong>on</strong>al development (human resources <strong>and</strong><br />

systems) is a key enabler for both.<br />

11.22 Though the problems c<strong>on</strong>fr<strong>on</strong>ting the ULBs are similar, specific interventi<strong>on</strong>s will<br />

have to be designed <strong>and</strong> planned fol<strong>low</strong>ing detailed <strong>and</strong> careful <str<strong>on</strong>g>study</str<strong>on</strong>g> of the status of the<br />

existing situati<strong>on</strong> of a particular corporati<strong>on</strong>. While recognizing this, interventi<strong>on</strong>s planned<br />

under the Agra Nagar Nigam Reform Project have been highlighted to illustrate some<br />

soluti<strong>on</strong>s that can be offered.<br />

11.23 In 2002, JBIC commissi<strong>on</strong>ed a collaborative <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> municipal reforms in Agra<br />

Nagar Nigam to suggest measures for financial <strong>and</strong> instituti<strong>on</strong>al strengthening of Agra Nagar<br />

Nigam (ANN), which could be generally applicable <strong>and</strong> then be replicated to other ULBs in<br />

YAP towns. The <str<strong>on</strong>g>study</str<strong>on</strong>g> drew <strong>on</strong> best practices from other ULBs in India that have<br />

successfully implemented reform measures.<br />

257


11.24 The objectives of the <str<strong>on</strong>g>study</str<strong>on</strong>g> were to:<br />

Facilitate the key stakeholders (especially senior management <strong>and</strong> municipal<br />

councilors) to develop a c<strong>on</strong>sensus <strong>on</strong> the nature <strong>and</strong> directi<strong>on</strong> of reform process<br />

within ANN<br />

Sensitise key stakeholders through adopti<strong>on</strong> of best practices in municipal<br />

management<br />

Dem<strong>on</strong>strate the impact of reform through a pilot exercise that can potentially be<br />

duplicated in other functi<strong>on</strong>al <strong>and</strong> geographical areas within ANN.<br />

11.25 The project known as the Agra Municipal Reform Project (AMR), being implemented<br />

from March, 2003, has project comp<strong>on</strong>ents of property tax, public <strong>and</strong> private sector<br />

participati<strong>on</strong> in service delivery <strong>and</strong> complaint redressal system. Areas for reform <strong>and</strong> their<br />

sub comp<strong>on</strong>ents have been summarised be<strong>low</strong>.<br />

Priority Areas identified for reform<br />

(1) Improved resource mobilisati<strong>on</strong> for ANN<br />

through implementati<strong>on</strong> of Self Assessment System (SAS) for property tax for<br />

residential properties, a highly underutilized source of revenue, which includes<br />

building internal awareness <strong>and</strong> commitment, complete enumerati<strong>on</strong> of<br />

properties, preparati<strong>on</strong> of PT manual for citizens, software development,<br />

design collecti<strong>on</strong> system, train PT assessors, organize PR <strong>and</strong> tax mobilizati<strong>on</strong><br />

camps.<br />

through impositi<strong>on</strong> of Property tax <strong>on</strong> n<strong>on</strong> residential properties based <strong>on</strong><br />

capital cost method<br />

(2) Improvement <strong>on</strong> service delivery<br />

through enhanced public participati<strong>on</strong> in service delivery to build greater<br />

ownership towards local problems, <strong>and</strong> increase their willingness to pay for<br />

urban services. The acti<strong>on</strong> plan includes c<strong>on</strong>stituting ward committees, NGOs,<br />

resident welfare organizati<strong>on</strong>s, setting up Agra Safai Abhiyan in solid waste<br />

management, setting up a community development department in ANN,<br />

extensive public relati<strong>on</strong> initiatives <strong>and</strong> c<strong>on</strong>stituti<strong>on</strong> of RWAs <strong>and</strong> CBOs.<br />

by engagement of private sector in O&M for better service delivery for<br />

bringing qualitative <strong>and</strong> quantitative improvement in municipal services by<br />

fostering a competitive envir<strong>on</strong>ment through four small pilot projects in<br />

primary <strong>and</strong> sec<strong>on</strong>dary collecti<strong>on</strong> of garbage, transportati<strong>on</strong> to l<strong>and</strong>fill site,<br />

258


primary collecti<strong>on</strong> <strong>and</strong> composting of bio degradable waste <strong>and</strong> O&M of<br />

streetlights.<br />

(3) Building instituti<strong>on</strong>al capacity<br />

by improved financial management by reorganizing accounting department,<br />

computerizati<strong>on</strong>, budgetary c<strong>on</strong>trol <strong>and</strong> reporting, internal c<strong>on</strong>trol <strong>and</strong> audit,<br />

procurement <strong>and</strong> financial reporting.<br />

By providing a customer complaint redressal system at both fr<strong>on</strong>t end<br />

(customers register <strong>and</strong> m<strong>on</strong>itor complaints) <strong>and</strong> back end (fol<strong>low</strong> up of<br />

complaints) for water supply <strong>and</strong> solid waste management. This includes<br />

development of CRS manual, training, reorganizing staff <strong>and</strong> infrastructure,<br />

m<strong>on</strong>itoring of CRS.<br />

Interventi<strong>on</strong>s specific to STPs<br />

11.26 Some recommendati<strong>on</strong>s have been provided for three specific issues of human<br />

resources, training <strong>and</strong> m<strong>on</strong>itoring based <strong>on</strong> the experience under YAP I. Each of these<br />

has been discussed separately be<strong>low</strong>.<br />

Human Resources<br />

11.27 Recommendati<strong>on</strong>s for manpower requirement for managing the different types of<br />

STPs have been made based <strong>on</strong> the existing organisati<strong>on</strong> structure of the private c<strong>on</strong>tractor<br />

managed STPs that were visited during the <str<strong>on</strong>g>study</str<strong>on</strong>g> (refer Exhibit 9.5). Manpower requirement<br />

for various capacities of ASP, UASB, OP <strong>and</strong> aerated lago<strong>on</strong>s have been worked out<br />

assuming STPs will be operated by private agencies (see Exhibit 11.1). The recommendati<strong>on</strong>s<br />

have been made <strong>on</strong>ly for technical staff required at the STP site. Administrative/ support staff<br />

at the plant or supervisory staff requirement from PIA side has not been c<strong>on</strong>sidered.<br />

259


S. no. Positi<strong>on</strong><br />

EXHIBIT 11.1<br />

SUGGESTED MANPOWER REQUIREMENTS FOR TYPES OF STPs<br />

ASP UASB WSP Areated Lago<strong>on</strong><br />

10 mld 40 mld 80 mld 120 mld 10 mld 40 mld 80 mld 120 mld 10 mld 40 mld 80 mld 120 mld 10 mld 40 mld 80 mld 120 mld<br />

1 EE - - 1 1 - - 1 1 - - - - - - - 1<br />

2 AE 1 1 - - 1 1 - - - - - - - - 1 1<br />

3 JE, E&M 1 1 1 1 1 1 1 1 - - - - - - - -<br />

4 JE, civil - - 1 1 - - - 1 1 1 1 1 1 1 - -<br />

5 Fitter 1 1 2 2 - 1 1 1 - - - - - 1 1 2<br />

6 Electrician 1 1 2 2 - 1 1 1 - - - - 1 1 1 2<br />

7 Chemist 1 1 1 1 - 1 1 1 - - 1 1 1 1 1 1<br />

8 Lab assistant - 1 1 1 - - 1 1 - - 1 1 1 1 1 2<br />

9 Operators 2 2 6 6 1 2 2 3 - - 1 1 2 3 4 4<br />

10 Labour 6 8 12 15 6 8 12 15 6 10 20 30 4 6 6 8<br />

Notes:<br />

* The manpower requirement has been indicated for plant operati<strong>on</strong>; this does not include supervisory, administrative or support staff<br />

* The above exhibit is <strong>on</strong>ly indicative; exact manpower requirement would depend <strong>on</strong> the actual capacity of STP, c<strong>on</strong>tractual agreement etc.<br />

Item # 1,2: EE/AE equivalent to plant manager; should have experience in STP process operati<strong>on</strong>; preferably with E&M specialisati<strong>on</strong><br />

Item # 3: JE equivalent to supervisor; JE (civil) would be required for plant capacity with more civil structures<br />

Item # 7,8: Level <strong>and</strong> qualificati<strong>on</strong> of the chemist would be a dependent <strong>on</strong> availability of laboratory, size of lab, complexity of <strong>treatment</strong> process<br />

Item # 9,10: Manpower requirement has been worked out for <strong>on</strong>e eight hourly shift; if the plant runs for l<strong>on</strong>ger hours, no. of operators, labour will<br />

increase accordingly. Actual no. of labour would depend <strong>on</strong> effectiveness of screening, quantity of sludge, method of sludge <strong>treatment</strong><br />

260


11.28 In comparis<strong>on</strong> to ASP, level of skill required for WSP/ UASB is not high. For smaller<br />

capacity <strong>plants</strong> chemical analysis can be outsourced, therefore, chemists have not been<br />

c<strong>on</strong>sidered. For advanced technology opti<strong>on</strong>s, such as BIOFOR, manpower requirement has<br />

not been provided, however, it will be <strong>on</strong> the same lines as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of ASP.<br />

Training<br />

11.29 With a large network of STPs having been created under YAP (25 STPs of both<br />

UASB <strong>and</strong> WSP technology) <strong>and</strong> GAP (around 35 STPs), there is a str<strong>on</strong>g need for a<br />

systematic training in operati<strong>on</strong> <strong>and</strong> management of STPs. It has been observed that in<br />

general, training that is imparted in various organizati<strong>on</strong>s is inadequate, <strong>on</strong>e time <strong>and</strong> not<br />

need based. Therefore such training programs have little impact <strong>on</strong> pers<strong>on</strong>’s job performance.<br />

To address this, a systematic training plan needs to be drawn up that will involve:<br />

Training needs assessment (TNA): often training needs are specific to target groups<br />

e.g. engineers, chemists, <strong>and</strong> operators <strong>and</strong> should be identified based <strong>on</strong> specific<br />

problems the pers<strong>on</strong> may have in executing his job satisfactorily. For this training<br />

need assessment for all target groups is required to design suitable training programs/<br />

courses.<br />

Design of training courses/ programs: Based <strong>on</strong> the TNA, appropriate courses can be<br />

designed for training in various aspects such as process c<strong>on</strong>trol, m<strong>on</strong>itoring etc. Need<br />

for integrating site visits, lectures/ experience sharing by c<strong>on</strong>structi<strong>on</strong> companies <strong>and</strong><br />

existing O&M agency staff, <str<strong>on</strong>g>case</str<strong>on</strong>g> studies etc. should be explored.<br />

Systematic selecti<strong>on</strong> <strong>and</strong> nominati<strong>on</strong> of c<strong>and</strong>idates for different categories of training<br />

programs<br />

Regular <strong>and</strong> refresher courses: It is important that training efforts are regular <strong>and</strong><br />

refresher courses are c<strong>on</strong>ducted to upgrade skills <strong>and</strong> refresh knowledge.<br />

Training impact assessment (TIA): In order to assess the effectiveness <strong>and</strong> usefulness<br />

of any training, TIA should be carried out; <strong>and</strong> based <strong>on</strong> this; necessary improvements<br />

should be incorporated in the programs.<br />

11.30 In USA <strong>and</strong> in some other countries, in order to ensure that <strong>on</strong>ly qualified individuals<br />

operate municipal <strong>and</strong> industrial wastewater <strong>treatment</strong> facilities, wastewater <strong>treatment</strong><br />

operator certificati<strong>on</strong> is a m<strong>and</strong>atory licensing requirement under state law. This, thereby,<br />

implies that <strong>on</strong>ly certified i.e. trained operators are assigned the resp<strong>on</strong>sibility at any unit/<br />

process of STPs. For instance, the state of Rhode Isl<strong>and</strong> in USA, has established a seven<br />

member Board of Certificati<strong>on</strong> of Operators of Wastewater Treatment Facilities. The Board,<br />

acting <strong>on</strong> behalf of their respective appointing organisati<strong>on</strong>s, provides guidance <strong>and</strong> expertise<br />

<strong>and</strong> make decisi<strong>on</strong>s relating to revisi<strong>on</strong>s in regulati<strong>on</strong>s, requirements for certificati<strong>on</strong> to be<br />

imposed <strong>on</strong> individuals or municipalities <strong>and</strong> other advisory opini<strong>on</strong>s.<br />

11.31 For such individuals employed or seeking employment in wastewater sector, many<br />

institutes offer program of training courses required for acquiring a certificate or preparing


for the Certificati<strong>on</strong> Exam. One such program offers different courses including <strong>treatment</strong><br />

plant operati<strong>on</strong>s, <strong>treatment</strong> <strong>and</strong> disposal, waterworks supervisi<strong>on</strong>, microbiology for operators,<br />

laboratory procedures, basic hydraulics <strong>and</strong> instrumentati<strong>on</strong> <strong>and</strong> c<strong>on</strong>trol etc.<br />

11.32 In view of the increasing number of STPs in India, there may be a need for a similar<br />

instituti<strong>on</strong>al <strong>and</strong> legal mechanism to ensure proper <strong>and</strong> effective management of STPs.<br />

M<strong>on</strong>itoring<br />

11.33 Recommendati<strong>on</strong>s related with the laboratories for improved day to day m<strong>on</strong>itoring<br />

are as fol<strong>low</strong>s.<br />

Operati<strong>on</strong> of laboratories at the STPs may be excluded from the STP O&M c<strong>on</strong>tract<br />

<strong>and</strong> retained with the owner of STPs i.e. PIAs at present, as is the <str<strong>on</strong>g>case</str<strong>on</strong>g> in Allahabad.<br />

This enables independent <strong>and</strong> close m<strong>on</strong>itoring of the c<strong>on</strong>tractor as well as ensures<br />

authentic sampling <strong>and</strong> recording of f<strong>low</strong>s.<br />

Laboratory capacity at STPs need not be sophisticated. e.g. providing equipment for<br />

testing microbiological parameters <strong>and</strong> of heavy metals. Tests for advanced<br />

parameters can be carried out by outside independent agencies. Instead of providing<br />

such technology at all laboratories situated at STPs at a high cost, capacity of relevant<br />

organisati<strong>on</strong>/s (academic <strong>and</strong>/ or R&D) can be built up <strong>on</strong>ce to carry out this functi<strong>on</strong><br />

for all STPs. This would ensure unbiased m<strong>on</strong>itoring, without large training<br />

requirements at a <strong>low</strong>er capital cost, by an organisati<strong>on</strong> with the requisite experience<br />

<strong>and</strong> knowledge.<br />

Data collected is analysed over time <strong>and</strong> for various characteristics to generate<br />

informati<strong>on</strong> that can be used to improve the plant performance.<br />

R&D work can be carried out for optimizati<strong>on</strong> of process during various stages. This<br />

can be in associati<strong>on</strong> with various engineering colleges, where research in wastewater<br />

<strong>treatment</strong> is being carried out.<br />

A comprehensive O&M manual specific to the particular plant is developed, either by<br />

the c<strong>on</strong>tractor or the technology provider. It should be as user friendly as possible for<br />

the various target groups e.g. it should be available in local language.<br />

LOW COST SANITATION<br />

11.34 Key c<strong>on</strong>cerns that are resp<strong>on</strong>sible for limited impact of the <strong>low</strong> cost sanitati<strong>on</strong><br />

comp<strong>on</strong>ent in YAP I, as identified in the chapter 10, are supply driven approach to project<br />

implementati<strong>on</strong>, <strong>low</strong> utilizati<strong>on</strong> of the CTCs by the community, limited impact of awareness<br />

creati<strong>on</strong> activities <strong>on</strong> hygiene behaviour, <strong>and</strong> minimal c<strong>on</strong>sultati<strong>on</strong> or participati<strong>on</strong> of the<br />

users for dem<strong>and</strong> assessment, c<strong>on</strong>structi<strong>on</strong>/ O&M of the facilities.<br />

11.35 Recommendati<strong>on</strong>s for approach to project implementati<strong>on</strong> <strong>and</strong> opti<strong>on</strong>s for<br />

instituti<strong>on</strong>al arrangements for O&M of CTCs have been discussed be<strong>low</strong>.


Approach to project implementati<strong>on</strong><br />

11.36 It is established that improved sanitati<strong>on</strong> <strong>and</strong> hygiene behavior involve change, which,<br />

to be meaningful, usually takes time. Improved sanitati<strong>on</strong> is not simply about building<br />

latrines, nor is hygiene behavior programs solely about improving people’s knowledge of<br />

hygiene <strong>and</strong> health. As more <strong>and</strong> more less<strong>on</strong>s are being learnt from implemented sanitati<strong>on</strong><br />

projects, the very term sanitati<strong>on</strong> has come to be understood <strong>and</strong> defined (as under UNICEF<br />

programs) as a process whereby people dem<strong>and</strong>, effect <strong>and</strong> sustain a hygienic <strong>and</strong> healthy<br />

envir<strong>on</strong>ment for themselves by erecting barriers to prevent the transmissi<strong>on</strong> of disease agents.<br />

Over the years, acting as “providers” i.e. a supply driven approach has proven to be a poor<br />

strategy, rather creating the right envir<strong>on</strong>ment <strong>and</strong> framework is critical, by which goals will<br />

emerge from within the local c<strong>on</strong>text through engaging key stakeholders.<br />

11.37 C<strong>on</strong>sultati<strong>on</strong> with the communities, at the planning stage, is essential to establish<br />

exactly what they are willing <strong>and</strong> able to do <strong>and</strong> to define roles <strong>and</strong> resp<strong>on</strong>sibilities, both of<br />

user groups <strong>and</strong> the managing agency. It would also help in ascertaining whether community<br />

toilets are needed by the community or whether some other acceptable soluti<strong>on</strong>s, such as<br />

individual latrines, would work best. Ideally the project should be developed such that it is<br />

resp<strong>on</strong>sive to communities expressed desires/ needs <strong>and</strong> that test recipients’ willingness to<br />

c<strong>on</strong>tribute for providing <strong>and</strong> maintaining those facilities. This is based <strong>on</strong> the premise that<br />

people pay for services <strong>and</strong> use them resp<strong>on</strong>sibly if they value what is provided to them. In<br />

this c<strong>on</strong>text, a participatory <strong>and</strong> collaborative dem<strong>and</strong> driven strategy to identify needs has<br />

been dem<strong>on</strong>strated to be the most sustainable approach to provisi<strong>on</strong> of sanitati<strong>on</strong> facilities.<br />

For this, health <strong>and</strong> hygiene awareness creati<strong>on</strong> activities may need to precede the provisi<strong>on</strong><br />

of toilets to stimulate dem<strong>and</strong>.<br />

11.38 Moreover, since ULBs are the instituti<strong>on</strong>s that are resp<strong>on</strong>sible for sanitati<strong>on</strong> in <strong>and</strong> are<br />

already involved in provisi<strong>on</strong> <strong>and</strong> O&M of these services, it is recommended to implement<br />

this comp<strong>on</strong>ent through them, including their c<strong>on</strong>structi<strong>on</strong>. This would provide them the<br />

acutely needed exposure to projects <strong>and</strong> may be even capacity building through the project, to<br />

fulfill their technical <strong>and</strong> managerial resp<strong>on</strong>sibilities that come with decentralizati<strong>on</strong>.<br />

Training comp<strong>on</strong>ent can help in enhancing their capability for effective m<strong>on</strong>itoring <strong>and</strong><br />

management of O&M c<strong>on</strong>tracts, in additi<strong>on</strong> to planning, design, <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> etc. This<br />

arrangement would also retain the accountability for quality of design <strong>and</strong> c<strong>on</strong>structi<strong>on</strong> with<br />

the instituti<strong>on</strong> resp<strong>on</strong>sible for O&M.<br />

Opti<strong>on</strong>s for instituti<strong>on</strong>al arrangement for O&M of CTCs<br />

11.39 As brought out in the situati<strong>on</strong>al analysis, current instituti<strong>on</strong>al arrangement for O&M<br />

of CTCs is through NGOs/ private c<strong>on</strong>tractors. Two opti<strong>on</strong>s for instituti<strong>on</strong>al arrangements for<br />

CTCs have been c<strong>on</strong>sidered <strong>and</strong> their advantages <strong>and</strong> disadvantages have been discussed in<br />

the fol<strong>low</strong>ing paragraphs.<br />

Opti<strong>on</strong> 1: O&M of CTCs by NGOs<br />

Opti<strong>on</strong> 2: O&M by of CTCs through community management


Opti<strong>on</strong> 1: O&M of CTCs by NGOs<br />

11.40 This opti<strong>on</strong> is built up<strong>on</strong> the current instituti<strong>on</strong>al arrangement in various YAP I towns<br />

where the c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> the O&M c<strong>on</strong>tract has been extended to NGOs. Less<strong>on</strong>s learnt<br />

from engaging NGOs <strong>on</strong> YAP indicate that many of the NGOs are actually private<br />

c<strong>on</strong>tractors who may have the c<strong>on</strong>structi<strong>on</strong> capacity but little experience in O&M or<br />

c<strong>on</strong>ducting public awareness activities. As a result, unable to sustain the CTCs, many NGOs<br />

have ab<strong>and</strong><strong>on</strong>ed the facilities. In this opti<strong>on</strong>, NGO is referred to an organisati<strong>on</strong> which<br />

dem<strong>on</strong>strates adequate ability in O&M of sanitati<strong>on</strong> facilities, community participati<strong>on</strong><br />

activities <strong>and</strong> has a social focus. Preferably they should have a proven track record. A careful<br />

assessment of NGOs needs to be d<strong>on</strong>e before h<strong>and</strong>ing over the CTCs. In this opti<strong>on</strong> it is<br />

further suggested that c<strong>on</strong>structi<strong>on</strong> is carried out, if possible, through the ULBs themselves,<br />

for which they can engage private c<strong>on</strong>tractors.<br />

11.41 In this process, it is important that communities are c<strong>on</strong>sulted with respect to their<br />

dem<strong>and</strong>/ need <strong>and</strong> willingness to pay at the c<strong>on</strong>structi<strong>on</strong> stage itself. This will ensure their<br />

participati<strong>on</strong> <strong>and</strong> acceptability to the toilets being provided. This activity can be the<br />

resp<strong>on</strong>sibility of the same NGO c<strong>on</strong>tracted for O&M of the CTCs which has experience in<br />

community mobilisati<strong>on</strong>/ participati<strong>on</strong> activities. In the first phase, it can c<strong>on</strong>duct community<br />

c<strong>on</strong>sultati<strong>on</strong> comp<strong>on</strong>ent <strong>and</strong> in the sec<strong>on</strong>d, take up O&M of CTC, in agreement <strong>and</strong><br />

participati<strong>on</strong> with the local people. They could do that by engaging sweepers <strong>and</strong> caretaker<br />

from the same community.<br />

11.42 The merits of this arrangement are that it:<br />

Takes advantage of the NGO prior experience in O&M of sanitati<strong>on</strong> facilities<br />

Helps in keeping the ULB lean by avoiding the need for inducting/ regularizing<br />

workers <strong>on</strong> payroll<br />

Prevents uni<strong>on</strong>isati<strong>on</strong><br />

Decreases overhead establishment costs <strong>and</strong> achieves better work efficiency at <strong>low</strong>er<br />

costs<br />

Keeps the focus of ULBs <strong>on</strong> supervisory functi<strong>on</strong><br />

11.43 Demerits include the fol<strong>low</strong>ing:<br />

Being external (to the community) agencies, NGOs have a <strong>low</strong>er motivati<strong>on</strong> to run<br />

these facilities well<br />

External NGOs tend to have <strong>low</strong> accountability with the local populati<strong>on</strong> <strong>and</strong> quality<br />

c<strong>on</strong>trol may be difficult to ensure<br />

Taking legal acti<strong>on</strong> against an NGO is difficult as compared to a registered c<strong>on</strong>tractor<br />

Identificati<strong>on</strong> of competent NGO may be difficult since different NGOs have different<br />

capacities <strong>and</strong> areas of interest depending <strong>on</strong> their size <strong>and</strong> experience.<br />

There may be c<strong>on</strong>cerns relating with transparency in operati<strong>on</strong>.


11.44 For improved performance by NGOs, it is suggested that:<br />

Rigorous <strong>and</strong> competitive selecti<strong>on</strong> of NGOs is undertaken to assess competency <strong>and</strong><br />

track record<br />

Clear criteria for performance evaluati<strong>on</strong> is evolved<br />

Ascertain capability in c<strong>on</strong>ducting public participati<strong>on</strong> activities<br />

Legal penalties are included in the c<strong>on</strong>tract <strong>and</strong> imposed for n<strong>on</strong> fulfillment of<br />

obligati<strong>on</strong>s<br />

Incentives/ awards in cash or kind for say “Best run CTC” are introduced.<br />

Opti<strong>on</strong> 2: O&M of CTCs through community management<br />

11.45 In this opti<strong>on</strong>, a community based organisati<strong>on</strong> (CBO) is given the resp<strong>on</strong>sibility of<br />

O&M of CTCs, by issue of a c<strong>on</strong>tract directly to such a group of users. A CBO can be<br />

identified out of the existing groups such as women groups, self help groups, savings groups,<br />

youth groups etc. If suitable CBOs do not exist then efforts should be directed in forming<br />

such organisati<strong>on</strong>s or creating capacity of existing credible though weak structures. Ideally<br />

the group should have involvement of women as they are the key stakeholders/ beneficiaries.<br />

11.46 In a community managed scheme, users may do the maintenance work themselves, or<br />

they could play a managerial role, raising funds for maintenance <strong>and</strong> paying the utility or a<br />

third party to do it for them. The group would be resp<strong>on</strong>sible for running the CTCs, raising<br />

enough revenue to cover the operating expenses. In the l<strong>on</strong>g run, the community based group<br />

would manage their revenue <strong>and</strong> operating surplus, maintain bank accounts, pay salaries <strong>and</strong><br />

bills. Such community managed c<strong>on</strong>tracts have been successfully implemented for O&M of<br />

rural piped water supply schemes in UP <strong>and</strong> Orissa in India <strong>and</strong> primary collecti<strong>on</strong> of solid<br />

waste in urban areas. Similarly, water st<strong>and</strong>points in urban areas are being managed by user<br />

committees in Dhaka <strong>and</strong> Swayambu in Nepal.<br />

11.47 In India, examples of sustainable <strong>and</strong> efficient sanitati<strong>on</strong> services being provided by<br />

CBOs are few, however they provide valuable insights in successful processes <strong>and</strong> innovative<br />

approaches. It is learnt that in Pune, such a practice has become popular <strong>and</strong> achieved a<br />

reas<strong>on</strong>able level of success. Similarly, in Kanpur a CBO called Kanpur Slum Dwellers<br />

Organisati<strong>on</strong> (KSDF) has made efforts to build <strong>and</strong> operate community toilets, assisted by<br />

Nati<strong>on</strong>al Slum Dwellers Federati<strong>on</strong>, Mumbai <strong>and</strong> an NGO, SPARC. KSDF is now active in<br />

30 slums either directly or indirectly through government programs as well as small group<br />

initiatives. KSDF first mobilises the community, fol<strong>low</strong>ed by assessment of users’ needs.<br />

Based <strong>on</strong> the interest of the slum leaders, a door to door survey is c<strong>on</strong>ducted <strong>and</strong> the findings<br />

are then discussed in the community, with regard to problems, possible soluti<strong>on</strong>s <strong>and</strong><br />

strategies. KSDF has played a facilitating role in community mobilizati<strong>on</strong> <strong>and</strong> encouraging<br />

the community to c<strong>on</strong>struct CTCs themselves <strong>and</strong> operate <strong>and</strong> maintain them <strong>on</strong> pay <strong>and</strong> use<br />

basis. In <strong>on</strong>e such community, a part time caretaker <strong>and</strong> a sweeper was employed from the<br />

community. The caretaker is the cigarette shop owner next to the toilet, whose job is to<br />

collect m<strong>on</strong>ey from users, supervise cleaner’s work <strong>and</strong> maintain accounts. The toilet is<br />

running <strong>on</strong> a significant profit, due to its proximity to a commercial area. The community has,


since then, reduced m<strong>on</strong>thly charges for the residents, <strong>and</strong> used the m<strong>on</strong>thly savings for<br />

replacing the toilet’s roof <strong>and</strong> c<strong>on</strong>structing a community center.<br />

11.48 As evident from the <str<strong>on</strong>g>case</str<strong>on</strong>g> studies, the success of community based approach depends<br />

<strong>on</strong> mobilising the community, encouraging them to plan <strong>and</strong> work together as a cohesive<br />

group <strong>and</strong> engineer a change in their behaviour. Effective community participati<strong>on</strong> skills are<br />

required to facilitate this process, for which NGOs can be engaged. Possibly a part of a l<strong>on</strong>g<br />

process of community participati<strong>on</strong>, a successful community managed c<strong>on</strong>tract for O&M of<br />

CTCs would involve (1) identificati<strong>on</strong> <strong>and</strong> selecti<strong>on</strong> of suitable communities that indicate<br />

willingness to participate in such an activity (2) facilitati<strong>on</strong> in formati<strong>on</strong> of suitable CBOs, or<br />

building <strong>on</strong> the <strong>on</strong>es that may already exist (3) capacity building of the CBO in various<br />

aspects of the project (4) taking over the c<strong>on</strong>tract <strong>and</strong> setting up mechanisms for O&M. This<br />

could be carried out in associati<strong>on</strong> with a partner NGO.<br />

11.49 Community management has a number of benefits of:<br />

harnessing local knowledge <strong>and</strong>/or resources. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of O&M of CTCs, people from<br />

within the community can be hired as caretakers or sweepers, who, apart from being<br />

more resp<strong>on</strong>sible towards the complexes, could be useful in motivating individuals or<br />

the community to use <strong>and</strong> pay for the toilets.<br />

putting resources back into the community. For example, it may generate employment<br />

or equipment for minor repair may be bought from the community shops. It also<br />

creates opportunities for profit/ income that can be p<strong>low</strong>ed back into the project or<br />

used in a suitable manner for the community.<br />

improving quality c<strong>on</strong>trol as users have a vested interest in the service.<br />

Reduced cost of works. In Kanpur, where the community built the structure, an<br />

investment saving of 40% was made due to absence of profits margin, overhead costs<br />

of c<strong>on</strong>tractor/ formal instituti<strong>on</strong> <strong>and</strong> some amount of free labour from the community.<br />

encouraging a more socially resp<strong>on</strong>sible st<strong>and</strong>ard of operati<strong>on</strong>, without profitability<br />

being the criteria for operati<strong>on</strong><br />

being a more transparent system with a greater sense of c<strong>on</strong>trol over matters<br />

realising social benefits by involving the community <strong>and</strong> helping promote the<br />

community management in the l<strong>on</strong>g term.<br />

11.50 Disadvantages of such an arrangement could be the fol<strong>low</strong>ing:<br />

CBO may be a temporary management structure<br />

CBO may be pr<strong>on</strong>e to internal social c<strong>on</strong>flicts or unable to agree <strong>on</strong> priorities <strong>and</strong><br />

terms, may dissolve.<br />

CBO may be dominated by influential individuals, who may mislead or dictate terms.<br />

Community leaders, who put in a lot of effort in promoting the project or instrumental<br />

in success of the group, may start to raise the questi<strong>on</strong> of payment for their efforts or<br />

members may turn dish<strong>on</strong>est <strong>and</strong> steal revenue.


Local political leaders, under threat of erosi<strong>on</strong> of their support base, may influence the<br />

community not to pay for the services (“government would provide free services”) or<br />

channel services to influential secti<strong>on</strong>s of the community<br />

CBO may be weak <strong>and</strong> unable to take <strong>on</strong> all their resp<strong>on</strong>sibilities<br />

11.51 For the above, an evaluati<strong>on</strong> <strong>and</strong> m<strong>on</strong>itoring criteria <strong>and</strong> mechanisms for assessing<br />

performance will have to be evolved. Moreover, suitable measures for integrating <strong>and</strong><br />

coordinating the work of CBO with municipal organizati<strong>on</strong>s would have to be evolved.<br />

11.52 This path breaking approach is new <strong>and</strong> involves a l<strong>on</strong>g <strong>and</strong> s<strong>low</strong> process. It is,<br />

therefore, recommended piloting this opti<strong>on</strong> in a selected number of communities to test its<br />

feasibility <strong>and</strong> develop the process. Once successful, it can be replicated <strong>on</strong> a larger scale in<br />

the sec<strong>on</strong>d phase. It would be easier to implement first in small communities where cohesive<br />

<strong>and</strong> effective community organisati<strong>on</strong>s exist with broad community awareness. This entire<br />

process can be led by an experienced lead NGO, which based <strong>on</strong> the less<strong>on</strong>s learnt from the<br />

pilots, can replicate <strong>on</strong> a city wide basis.<br />

11.53 In c<strong>on</strong>clusi<strong>on</strong>, it is prudent to menti<strong>on</strong> that community initiatives can be a<br />

complicated <strong>and</strong> a s<strong>low</strong> process. Moreover, community management is clearly not an easy<br />

opti<strong>on</strong> <strong>and</strong> may be <strong>on</strong>ly <strong>on</strong>e of a range of acti<strong>on</strong>s required. Generally, there is an emerging<br />

need for more flexible service arrangements <strong>and</strong> partnerships whereby all players make their<br />

c<strong>on</strong>tributi<strong>on</strong>: service providers, users, NGOs, <strong>and</strong> private sector. One possible variati<strong>on</strong> can<br />

be giving O&M of CTC to such a NGO which can, in the first phase, run the toilet,<br />

c<strong>on</strong>currently mobilise the community/ develop CBO capacity <strong>and</strong> subsequently h<strong>and</strong> over the<br />

toilet to the CBO. Specific soluti<strong>on</strong>s, that are viable <strong>and</strong> realistic, will, of course, vary from<br />

place to place.


APPENDIX


APPENDIX III<br />

PROFILES OF ASP TECHNOLOGY PLANTS<br />

Box 1 : Profile of the activated sludge process based STP at Allahabad<br />

Plant capacity :<br />

Year of commissi<strong>on</strong>ing :<br />

No. of streams :<br />

Plant area:<br />

F<strong>low</strong> scheme<br />

Plant performance<br />

BOD<br />

COD<br />

TSS<br />

L<strong>on</strong>g term m<strong>on</strong>thly average effluent quality data<br />

Average faecal coliform<br />

Effluent aesthetic<br />

Power requirement<br />

Installed load Average f<strong>low</strong> Peak f<strong>low</strong><br />

COmp<strong>on</strong>ents<br />

M<strong>on</strong>thly average unit c<strong>on</strong>sumpti<strong>on</strong><br />

Average power cut<br />

Biogas generati<strong>on</strong><br />

Biogas compositi<strong>on</strong><br />

Resource recovery – Biogas to energy


Resource recovery – sludge<br />

- Sludge generati<strong>on</strong> <strong>and</strong> dry solid c<strong>on</strong>tent<br />

-<br />

- dry solid after anaerobic digesti<strong>on</strong>.<br />

-<br />

- Volume after sludge drying beds <strong>and</strong> dry solid c<strong>on</strong>tent<br />

-<br />

- Dem<strong>and</strong> for sludge<br />

-<br />

- Dry sludge rate Rs. per cum<br />

-<br />

- Disposal system<br />

Resource recovery – treated effluent<br />

Total resource recovery<br />

-<br />

O&M aspects<br />

Manpower<br />

Laboratory<br />

Sampling <strong>and</strong> m<strong>on</strong>itoring


Surveillance<br />

Training<br />

Agency running the plant<br />

Role of the PIA<br />

Expenditure <strong>and</strong> revenue


APPENDIX I<br />

STPs COMMISSIONED UNDER GANGA ACTION PLAN<br />

Locati<strong>on</strong> Existing STP, if any New STP under GAP Remarks<br />

UP<br />

Rishikesh<br />

(Lakkarghat)<br />

Rishikesh<br />

(Swargashram)<br />

Technology Capacity,<br />

mld<br />

Technology Capacity,<br />

mld<br />

WSP 6<br />

RBRC 0.3 Decentralised STP for a<br />

small ashram/commune<br />

Haridwar ASP 18 SD included for biogas<br />

recovery<br />

Farrukhabad-<br />

WSP 4<br />

Fathegarh<br />

(without<br />

maturati<strong>on</strong><br />

p<strong>on</strong>d)<br />

Kanpur<br />

UASB 5 First UASB in the country,<br />

(Jajmau 1)<br />

implemented as a pilot for<br />

<strong>sewage</strong> <strong>treatment</strong><br />

(Jajmau 2) UASB 36 Pilot for <strong>treatment</strong> of<br />

mixed tannery effluent <strong>and</strong><br />

domestic <strong>sewage</strong> in a ratio<br />

of 1:3<br />

(Jajmau 3) ASP 130 Influent comprises<br />

domestic <strong>sewage</strong><br />

Allahabad ASP 60 SD included for biogas<br />

recovery<br />

Mirzapur UASB 14 Upscaled plant after 5<br />

years of experience at<br />

Jajmau pilot<br />

Varanasi,<br />

TF with SD 1.8 ASP 8 Plant has been stopped due<br />

(Bhagwanpur)<br />

to operati<strong>on</strong>al problems<br />

Varanasi, (Dinapur) RF-AS 80 Combined TF <strong>and</strong> ASP<br />

system; SD <strong>and</strong> biogas to<br />

power generati<strong>on</strong><br />

Varanasi (DLW)<br />

Bihar<br />

ASP 12 Decentralised STP for a<br />

public sector township <strong>and</strong><br />

adjacent localities; SD<br />

Chapra WSP 2<br />

Patna (Eastern z<strong>on</strong>e) WSP 4<br />

Patna (Saidpur) ASP 28 ASP 17 Old STP was renovated<br />

<strong>and</strong> capacity augmented<br />

Patna (Beur) ASP 20 ASP 15 --do--<br />

Patna<br />

AL 25 Excludes PST <strong>and</strong> has<br />

(Pahari/Southern<br />

aquaculture p<strong>on</strong>d in place<br />

z<strong>on</strong>e)<br />

of SST<br />

Munger AL 11<br />

Bhagalpur AL 11


Locati<strong>on</strong> Existing STP, if any New STP under GAP Remarks<br />

Technology Capacity,<br />

mld<br />

Technology Capacity,<br />

mld<br />

West Bengal<br />

Ch<strong>and</strong>an Nagar WSP 4.5 TF 18<br />

Behrampore WSP 4<br />

Nabadwip WSP 4<br />

Kalyani TF 11 WSP 6<br />

Bhatpara (Gr.E) WSP 10<br />

Bhatpara (Gr.B) ASP 8.5 ASP 10<br />

WSP 4.5<br />

Titagarh ASP 4.5 WSP 14<br />

WSP 4.5<br />

Panihati WSP 12<br />

Baranagar-<br />

Kamarhati<br />

TF 40<br />

Garden Reach ASP 47<br />

South Suburban (E) WSP 30<br />

Howrah TF with SD 45 Over 30 year old plant was<br />

renovated <strong>and</strong> recommissi<strong>on</strong>ed<br />

Serampore TF with SD 19 Over 30 year old TF was<br />

renovated which included<br />

SD <strong>and</strong> biogas exploitati<strong>on</strong><br />

Bally WSP 30<br />

Cosipore-Chitpur ASP 45<br />

(Source: MOEF, 1995, 1998)<br />

Note:<br />

- ASP : Activated sludge process<br />

- UASB : Upf<strong>low</strong> anaerobic sludge blanket process<br />

- WSP : Waste stabilisati<strong>on</strong> p<strong>on</strong>d<br />

- TF : Trickling filter<br />

- AL : Aerated lago<strong>on</strong><br />

- RBRC : Rotating biological rope c<strong>on</strong>tactors<br />

- RF/AS : Roughing filter activated sludge process<br />

- SD : Sludge digesti<strong>on</strong>


APENDIX II<br />

STPs COMMISSIONED UNDER YAMUNA ACTION PLAN<br />

Sl. No. Locati<strong>on</strong> of STP Technology / Capacity (mld) Remarks<br />

Haryana : Haryana UASB WSP BIOFOR<br />

1 Yamunanagar/Jagdhri Z<strong>on</strong>e I & II 25 All UASB STPs are provided with duel<br />

2 Yamunanagar/Jagdhri Z<strong>on</strong>e III<br />

3 Karnal Z<strong>on</strong>e I<br />

10<br />

40<br />

fuel generati<strong>on</strong> systems for c<strong>on</strong>versi<strong>on</strong><br />

of biogas into electricity.<br />

4 Panipat Z<strong>on</strong>e-I 10<br />

Besides, sludge drying beds are<br />

5 Panipat Z<strong>on</strong>e-II 35<br />

provided as the final <strong>treatment</strong> method<br />

6 S<strong>on</strong>epat 30<br />

before its disposal or sale.<br />

7 Gurga<strong>on</strong> 30<br />

8 Faridabad Z<strong>on</strong>e I 20<br />

9 Faridabad Z<strong>on</strong>e II 45<br />

10 Faridabad Z<strong>on</strong>e III 50<br />

11 Karnal Z<strong>on</strong>e II 8 Typically a combinati<strong>on</strong> of three or<br />

State : UP<br />

four p<strong>on</strong>ds in series which comprise<br />

12 Saharanpur<br />

13 Ghaziabad THA<br />

38<br />

56<br />

anaerobic, facultative <strong>and</strong> maturati<strong>on</strong><br />

p<strong>on</strong>ds. Wastewater is applied after<br />

screening <strong>and</strong> degritting.<br />

14 Ghaziabad CHA 70<br />

15 Noida Sector 54 27<br />

C<strong>on</strong>sidering infrequent sludge removal,<br />

16 Noida Sector 50<br />

17 Agra CIS Yamuna<br />

34<br />

78<br />

no separate arrangements are provided<br />

for sludge collecti<strong>on</strong>, removal or<br />

drying. This activity is expected to be<br />

18 Muzaffarnagar 32.5 carried out manually <strong>on</strong>ce in a few<br />

19 Noida Sector 54 9 years.<br />

20 Vrindavan Sewage Farm 4<br />

21 Vrindavan Kalideh 0.5<br />

22 Mathura 14.5<br />

23 Mathura Masani Nala 12.5<br />

24 Agra Trans-Yamuna 10<br />

25 Agra Bhuri Nagla Nala 2.25<br />

26 Etawah 10.5<br />

State : Delhi<br />

27 Delhi Gate Nala 10An elaborate physico-chemical <strong>and</strong><br />

28 Dr. Sen N.H. Nala 10biological<br />

<strong>treatment</strong> system offering<br />

high end performance<br />

Total : 722 mld<br />

(Source : TEC- DCL, 2003)<br />

Note : This list does not include pilot STPs<br />

598 104 20


APPENDIX III<br />

PROFILES OF ASP TECHNOLOGY PLANTS<br />

Box 1 : Profile of the activated sludge process based STP at Allahabad<br />

Plant capacity : 60 mld<br />

Year of commissi<strong>on</strong>ing : 1998<br />

No. of streams : 3 streams each of 20 mld<br />

F<strong>low</strong> scheme<br />

Mechanical <strong>and</strong><br />

manual screens<br />

Gas holder,<br />

gas scrubber<br />

<strong>and</strong> DFG<br />

secti<strong>on</strong><br />

Mechanical grit<br />

chamber &<br />

classifier<br />

Digester<br />

Sludge drying beds<br />

Plant performance<br />

L<strong>on</strong>g term m<strong>on</strong>thly average effluent quality data show an unusually c<strong>on</strong>sistent performance of the<br />

plant. BOD is just be<strong>low</strong> 30 mg/l <strong>and</strong> SS is always under 100 mg/l. Average value of faecal<br />

coliform in treated effluent is of the order of 10 6 /100 ml <strong>and</strong> removal efficiency is over 90%<br />

representing <strong>on</strong>e to two order of removal. Effluent has acceptable aesthetic value.<br />

Power requirement<br />

- Load during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s : 675 kW<br />

- Average energy c<strong>on</strong>sumpti<strong>on</strong> : 13,500 kWh/d entirely from grid supply<br />

- Average power cut : 1-3 h/d<br />

- During power cut there is no influent <strong>and</strong> all the electro-mechanical comp<strong>on</strong>ents/units<br />

including surface aerators are stopped. Under prol<strong>on</strong>ged cuts, anaerobic c<strong>on</strong>diti<strong>on</strong>s set-in<br />

in the sec<strong>on</strong>dary <strong>treatment</strong> secti<strong>on</strong> of the plant.<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> from sludge digesti<strong>on</strong> : 3200 m 3 /d<br />

- The digester is operated under mesophilic c<strong>on</strong>diti<strong>on</strong>s without temperature c<strong>on</strong>trol /<br />

insulati<strong>on</strong> or sludge heating arrangement.<br />

PST<br />

Thickener<br />

Return sludge<br />

Aerati<strong>on</strong> tank<br />

SST<br />

Effluent<br />

pumping stati<strong>on</strong><br />

For irrigati<strong>on</strong>


Biogas compositi<strong>on</strong><br />

Detailed analysis is not available, though in the initial stages hydrogen sulphide was found to be<br />

high <strong>and</strong> as a result an elaborate chemical desulphurisati<strong>on</strong> unit was installed for treating biogas<br />

before utilising it in duel fuel engines.<br />

Resource recovery – Biogas to energy<br />

- Possible electrical energy from biogas : 3200 x 6 x 25% = 4800 kWh/d<br />

- Generators : 3 nos. of duel fuel engines of 400 kW each, make Batliboi - Cummins<br />

- Cost of bio-energy system : Rs. 40 milli<strong>on</strong> (1998)<br />

- Fuel c<strong>on</strong>sumpti<strong>on</strong> : 50 l/h diesel in each engine <strong>on</strong> duel fuel mode or 115 lit/h <strong>on</strong> diesel mode<br />

- Generati<strong>on</strong> from duel fuel generators : Nil, as the system has not been run for last six m<strong>on</strong>ths<br />

due to lack of funds for procurement of diesel<br />

- Currently entire quantity of biogas is flared. As the biogas is not gainfully utilised at all, there<br />

is no incentive for optimising or maximising its output.<br />

- Cogenerati<strong>on</strong> system for heat recovery <strong>and</strong> heating of sludge is not provided<br />

- A gas desulphurisati<strong>on</strong> unit has been installed, however it is dysfuncti<strong>on</strong>al as the biogas is not<br />

utilised for running of the generators. Moreover, in absence of an operating manual or<br />

instructi<strong>on</strong> sheet, there is loss of instituti<strong>on</strong>al memory <strong>on</strong> the part of the operators regarding<br />

chemicals, dosage, chemical supplying agency, plant erecti<strong>on</strong> agency etc.<br />

Resource recovery – sludge<br />

- Sludge generati<strong>on</strong> is about 326 m 3 /d at 3.5% dry solid basis after anaerobic digesti<strong>on</strong>. Post<br />

sludge drying beds this sludge volume reduces to 24 m 3 /d with dry solid at around 40%. At<br />

these two stages the unit sludge volume of generati<strong>on</strong> is approximately 5.4 m 3 <strong>and</strong> 0.4 m 3<br />

per milli<strong>on</strong> litre of <strong>sewage</strong> treated.<br />

- Over a radius of 80 km there is no dem<strong>and</strong> for sludge <strong>and</strong> as a result there is no tangible<br />

recovery. However, as the plant is operated by a private c<strong>on</strong>tractor, he has been given<br />

resp<strong>on</strong>sibility to dispose off the sludge. A sum of Rs. 40,000 pm is deducted from the fee<br />

of the c<strong>on</strong>tractor against assumed sale of sludge. (Dry sludge is assumed to be sold at a rate<br />

Rs. 55 per cum).<br />

- It is not known as to how the c<strong>on</strong>tractor disposes the sludge <strong>and</strong> there are no c<strong>on</strong>tractual<br />

obligati<strong>on</strong>s or m<strong>on</strong>itoring <strong>on</strong> the part of the supervising agency i.e., UPJN.<br />

Resource recovery – treated effluent<br />

- Although the treated wastewater is extensively utilised by the farmer community in Naini <strong>and</strong><br />

D<strong>and</strong>i <strong>sewage</strong> farms over 840 ha., no tangible revenue accrues from this activity. It is reported<br />

that some tax is collected by the local municipal body, however informati<strong>on</strong> <strong>on</strong> exact amount<br />

is not available. Noti<strong>on</strong>al resource recovery in the form of use of nutrients for increased<br />

agriculture <strong>and</strong> floriculture produce <strong>and</strong> ec<strong>on</strong>omic benefits to farmer community are<br />

significant, but these have not been quantified.<br />

Total resource recovery<br />

- Total resource recovery from the four possible revenue streams of bio-energy (electricity),<br />

sludge (manure), effluent (irrigati<strong>on</strong> water) <strong>and</strong> horticulture/ floriculture : Rs. 0.48 milli<strong>on</strong> pa.<br />

- Total resource recovery as a percentage of current capital cost (Rs. 198 milli<strong>on</strong>) is an<br />

insignificant 0.24 %. With respect to original capital investment (Rs. 165 milli<strong>on</strong>) the recovery<br />

is 0.3%.


- Recovery as a percentage of current O&M cost (Rs. 29 milli<strong>on</strong>) : 1.6 %<br />

O&M aspects<br />

- Bar screens installed at the pumping stati<strong>on</strong> <strong>and</strong> the STP are unable to remove plastic bags <strong>and</strong><br />

pouches.<br />

- Mechanical grit removal <strong>and</strong> grit classifier is an effective system <strong>and</strong> minimises manual<br />

h<strong>and</strong>ling <strong>and</strong> risk to occupati<strong>on</strong>al health risk of workers.<br />

- The sludge recirculati<strong>on</strong> arrangement does not fol<strong>low</strong> st<strong>and</strong>ard practice of introducing it <strong>on</strong>ly<br />

in to the aerati<strong>on</strong> tank. Instead a major part is introduced into the primary settling tank. This<br />

arrangement increases solids load <strong>on</strong> the PST <strong>and</strong> leads to <strong>on</strong>set of anaerobic digesti<strong>on</strong> in the<br />

primary <strong>treatment</strong> stage itself. This is exhibited by the presence of gas bubbles in PST which<br />

in turn reduce the solids removal efficiency.<br />

- As against the normal practice of withdrawing excess sludge from sec<strong>on</strong>dary settling tank, at<br />

this STP it is withdrawn <strong>on</strong>ly from primary settling tank.<br />

- As a result of this arrangement, the mixed primary <strong>and</strong> sec<strong>on</strong>dary sludge is thickened in a<br />

comm<strong>on</strong> thickener. This arrangement does not enable effective thickening as the two types of<br />

sludges have different settling characteristics.<br />

- A dedicated power supply line is provided, however power cuts are not uncomm<strong>on</strong><br />

- O&M of the plant has been given <strong>on</strong> labour c<strong>on</strong>tract to a private agency<br />

- O&M manual is available <strong>and</strong> a variety of plant performance data are m<strong>on</strong>itored <strong>and</strong><br />

meticulously processed.<br />

- Laboratory has been kept under the c<strong>on</strong>trol of UPJN as against the normal practice of giving it<br />

to the c<strong>on</strong>tractor. This arrangement enables higher involvement of the UPJN staff <strong>and</strong> better<br />

c<strong>on</strong>trol over the performance of the c<strong>on</strong>tractor.<br />

- Grab sample <strong>on</strong> daily basis, composite sample <strong>on</strong> weekly basis <strong>and</strong> sample for bacteriological<br />

analysis <strong>on</strong> fortnightly basis are collected <strong>and</strong> analysed in the in-house lab.<br />

- Currently due to lack of fund the plant administrati<strong>on</strong> is facing difficulties in maintaining<br />

smooth functi<strong>on</strong>ing of the STP. For instance the c<strong>on</strong>tractor has not been paid for last 6 m<strong>on</strong>ths,<br />

the laboratory chemical stock has not been replenished <strong>and</strong> some of the instruments have not<br />

been repaired. Most importantly there are no funds for purchasing diesel which is <strong>on</strong>e of the<br />

essential inputs for running the ‘duel fuel engines’. Moreover, the desulphurisati<strong>on</strong> chemical<br />

stock has also not been replenished for l<strong>on</strong>g <strong>and</strong> there is a risk of corrosi<strong>on</strong> of engines if <strong>and</strong><br />

when they are run using a combinati<strong>on</strong> of diesel <strong>and</strong> biogas.<br />

Manpower<br />

- UPJN supervisory staff : GM; PM (Civil) – 5 PEs – 7 APEs; PM (E&M) – 2 PEs – 7 APEs ; 1<br />

Chemist – 1 Lab assistant. UPJN staff looks after both the STP <strong>and</strong> the pumping stati<strong>on</strong>s.<br />

- C<strong>on</strong>tractor (STP) : 1 Engineer, 2 supervisors, 1x 3 fitters, 1 x 3 electricians, 10 x 3 operators<br />

<strong>and</strong> 6 sweepers /sewerage workers deployed over three shifts (Total 45 workers).<br />

The strength of supervisory staff is rather large.<br />

Training<br />

- No special training has been imparted to Engineers <strong>and</strong> operators at this STP.<br />

- C<strong>on</strong>tractor staff lacks background underst<strong>and</strong>ing of wastewater <strong>treatment</strong> especially <strong>on</strong> the<br />

biological processes of activated sludge technology <strong>and</strong> sludge digesti<strong>on</strong>.


Box 2 : Profile of the RF/AS plant at Dinapur, Varanasi<br />

Plant capacity : 80 mld<br />

Year of commissi<strong>on</strong>ing : 1991<br />

No. of streams : 2 each of 26.7 mld<br />

Comp<strong>on</strong>ents : Coarse screen <strong>and</strong> grit chamber at K<strong>on</strong>ia pumping stati<strong>on</strong><br />

Coarse screen, primary sedimentati<strong>on</strong> tank<br />

Roughing filter, aerati<strong>on</strong> tank, sec<strong>on</strong>dary sedimentati<strong>on</strong> tank<br />

Digesters, biogas holders, duel fuel generators(no sludge thickeners)<br />

Treated effluent pump, return sludge pump, raw sludge pump, filtrate pump, etc.<br />

The roughing filter is designed for a hydraulic loading of 68 m/d, has a relatively much larger size<br />

of the media between 7 – 10 cm <strong>and</strong> shorter depth of media bed of 1 m.<br />

F<strong>low</strong> scheme<br />

Screen <strong>and</strong> grit<br />

chambers<br />

PST<br />

Roughing<br />

filter<br />

Sludge<br />

Digester<br />

Sludge drying beds<br />

Aerati<strong>on</strong> tank<br />

Gas<br />

holder<br />

Generators<br />

Performance<br />

Influent Effluent Removal<br />

BOD TSS F. BOD TSS F. BOD TSS F.<br />

Coliform<br />

Coliform<br />

Coliform<br />

mg/l mg/l mg/l mg/l % % %<br />

Range 55- 253- 2.90E+05 13 – 25- 2.3.00E+05 49-86 57-97 6 - 99<br />

208 792 - 77 121<br />

-<br />

1.60E+09<br />

5.00E+08<br />

(Source : CPCB, November 2001)<br />

Power requirement<br />

- Load during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s : 600 kW<br />

- Plant c<strong>on</strong>sumpti<strong>on</strong> : 12,000-14,000 kWh/d<br />

- Average durati<strong>on</strong> of power cut is 3-5 h/d, during which time raw <strong>sewage</strong> is not received<br />

however during normal circumstances plant is operated by running the duel fuel engines to<br />

SST


maintain aerobic c<strong>on</strong>diti<strong>on</strong>s in the reactors.<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> : 2000-2500 m 3 /d<br />

- Provisi<strong>on</strong> for heating of sludge to 37º C through cogenerati<strong>on</strong> system, however due to<br />

operati<strong>on</strong>al difficulties this has been ab<strong>and</strong><strong>on</strong>ed<br />

- Gas leakage reported from digesters <strong>and</strong> gas holders due to corrosi<strong>on</strong> of structural elements<br />

Biogas compositi<strong>on</strong><br />

- Methane : 65%<br />

- Carb<strong>on</strong> dioxide : 25%<br />

- Other gases : 10%<br />

- Hydrogen sulphide : traces<br />

- Calorific value : 5500 kCal/m 3 = 6.4 kWh/m 3<br />

Resource recovery – Biogas to energy<br />

It is possible to generate about 3200 kWh of electrical energy from biogas. To this effect four duel<br />

fuel engines each of 400 kW were installed. However, due to current resource c<strong>on</strong>straints,<br />

procurement of diesel has become difficult <strong>and</strong> therefore the engines have not been running for<br />

last four-six m<strong>on</strong>ths. Currently entire biogas is flared. There is no incentive for maximising biogas<br />

generati<strong>on</strong> or utilisati<strong>on</strong> due to fol<strong>low</strong>ing reas<strong>on</strong>s :<br />

(a) minimum electricity charges have to be paid any way<br />

(b) budget for diesel purchase is very limited<br />

(c) cost of own generati<strong>on</strong> is <strong>on</strong>ly 20% <strong>low</strong>er than the grid supplied energy<br />

(d) excess electricity if any, can not be transmitted to K<strong>on</strong>ia <strong>sewage</strong> pumping stati<strong>on</strong><br />

A cogenerati<strong>on</strong> system was installed for heat recovery <strong>and</strong> heating of sludge to 37º C, however,<br />

the heating coils are clogged due to scale formati<strong>on</strong> <strong>and</strong> the system is dysfuncti<strong>on</strong>al. A gas<br />

desulpherisati<strong>on</strong> unit was not provided as H2S c<strong>on</strong>centrati<strong>on</strong> is in traces.<br />

Resource recovery – sludge<br />

Over the years several local micro-enterprises have evolved which are involved in collecting,<br />

processing sludge <strong>and</strong> blending with other mineral additives. This value added product is then sold<br />

as a soil c<strong>on</strong>diti<strong>on</strong>er to tea plantati<strong>on</strong>s in north-east state of Assam. Estimated revenue from sale of<br />

sludge is about Rs. 1.24 milli<strong>on</strong>/annum.<br />

Resource recovery – treated effluent<br />

Although the treated wastewater is extensively utilised by the farmer community over 1600 ha.<br />

al<strong>on</strong>g the effluent channel, no significant revenue has accrued from this activity. Net revenue in<br />

year 2002-03 was Rs. 95,000. Noti<strong>on</strong>al resource recovery in the form of use of nutrients for<br />

increased agriculture produce <strong>and</strong> ec<strong>on</strong>omic benefits to farmer community are significant,<br />

however these have not been quantified.<br />

Total resource recovery<br />

Total resource recovery in year 2002-03 was as fol<strong>low</strong>s :<br />

Electricity + Sludge + Effluent + Floriculture = Rs. 1.36 milli<strong>on</strong> + 1.24 milli<strong>on</strong> + 95,000 + 7000)<br />

= Rs. 2.7 milli<strong>on</strong>


Total resource recovery as a percentage of current capital cost (Rs. 173.4 milli<strong>on</strong>) is an<br />

insignificant 1.6%. With respect to original capital investment of Rs. 80 milli<strong>on</strong> the recovery is<br />

about 3.4%.<br />

With respect to the current actual annual O&M cost (Rs. 32 milli<strong>on</strong>) the resource recovery<br />

amounts to 8.4%.<br />

O&M aspects<br />

- Introducing sec<strong>on</strong>dary sludge into primary settler is ineffective in solids removal<br />

- High energy costs due to excessive drop in hydraulic profile <strong>and</strong> multiple pumping stages<br />

- Wear <strong>and</strong> tear of turntable in roughing filter. Currently <strong>on</strong>e of the filters was out of operati<strong>on</strong><br />

due to this fault<br />

- Cleaning of filter media <strong>on</strong>ce in 7-8 years<br />

- Unlike most other STPs in UP, the Dinapur STP is operated <strong>and</strong> maintained by UPJN staff.<br />

This is because of large size of existing workforce which was inducted back in 1991. However<br />

works of small quantum are given out <strong>on</strong> short term job work basis.<br />

- O&M manual is available <strong>and</strong> a variety of plant performance data are m<strong>on</strong>itored <strong>and</strong><br />

meticulously processed.<br />

Manpower<br />

UPJN supervisory staff : 1 PM (E&M) – 1 PE (E&M) – 4 APE (E&M)<br />

1 PM (Civil) – 1 PE (Civil) – 4 APE (Civil)<br />

The plant is under day to day supervisi<strong>on</strong> of Project Manager (E&M) <strong>and</strong> according to him, 50%<br />

of the current strength at APE level (both civil <strong>and</strong> E&M) is sufficient.<br />

Operating staff (inclusive of work charged pers<strong>on</strong>nel) :<br />

Positi<strong>on</strong> NRCD Norm Actual<br />

Chemist 1 1<br />

Lab attendant 2 2<br />

Operator 31 26<br />

Attendant 6 2<br />

Electrician 4 2<br />

Mechanic 4 2<br />

Welder/Black Smith 1 0<br />

Labour 54 18<br />

Miscellaneous 9 18<br />

Total 112 71<br />

(Source : UPJN, Dinapur STP)<br />

Training<br />

NEERI provided training to engineers at Nagpur <strong>and</strong> to the operating staff at the plant site.<br />

However, this was d<strong>on</strong>e in the early stage of commissi<strong>on</strong>ing of the plant. Subsequent refresher<br />

trainings have not been provided. Old staff has been transferred or retired <strong>and</strong> new staff as well as<br />

c<strong>on</strong>tract workers will have special training needs. However, these have not been assessed.


APPENDIX IV<br />

PROFILES OF WSP BASED STPs COVERED UNDER THE STUDY<br />

Box 1 : Profile of WSP at Kaliadeh, Vrindavan<br />

Plant capacity : 0.5 mld (1998 populati<strong>on</strong> load)<br />

Year of commissi<strong>on</strong>ing: 2000<br />

Current f<strong>low</strong> : 0.8-0.9 mld<br />

No. of streams : 1 stream<br />

Comp<strong>on</strong>ents : Manually cleaned bar screen <strong>and</strong> grit chambers, 1 anaerobic p<strong>on</strong>d <strong>and</strong> 1<br />

facultative p<strong>on</strong>d. The schematic is shown be<strong>low</strong>:<br />

Screen & grit<br />

chamber AP FP<br />

Effluent to<br />

river<br />

Hydraulic retenti<strong>on</strong> time : 1 day in anaerobic p<strong>on</strong>ds <strong>and</strong> 4 days in facultative p<strong>on</strong>ds.<br />

The DPR of the project menti<strong>on</strong>ed that thin populati<strong>on</strong> existed around the site prior to<br />

c<strong>on</strong>structi<strong>on</strong> of the plant. Over the years it is now surrounded with residential localities <strong>and</strong> there<br />

is no scope for capacity expansi<strong>on</strong>, although the plant is almost 60-80% overloaded.<br />

Performance of the plant<br />

Representative influent <strong>and</strong> effluent quality data is as fol<strong>low</strong>s :<br />

BOD (mg/l) SS (mg/l) F. Coliform (MPN/100 ml)<br />

Inlet Outlet % rem Inlet Outlet % rem Inlet Outlet % rem<br />

January 105 79 24.8 174 57 67.2 4.3E+07 1.7E+06 96.047<br />

February na na na<br />

March 145 41 71.7 311 70 77.5 6.0E+06 1.0E+06 83.333<br />

April 92 46 50.0 191 63 67.0 2.3E+07 1.1E+06 95.217<br />

May 158 40 74.7 671 54 92.0 6.3E+08 3.0E+06 99.524<br />

June 107 79 26.2 158 139 12.0 7.3E+08 3.4E+08 53.425<br />

Average 49.5 63.1 85.5<br />

(Source :MOEF, 2003)<br />

Power requirement<br />

Running of the plant : nil<br />

Resource recovery – Aquaculture<br />

Not feasible as there is no maturati<strong>on</strong> p<strong>on</strong>d or aquaculture p<strong>on</strong>d; besides, the dem<strong>and</strong> for fish in<br />

general in Vrindavan is expected to be <strong>low</strong>.<br />

Resource recovery – sludge<br />

Nil<br />

Resource recovery – treated wastewater<br />

Nil<br />

Total resource recovery<br />

Nil<br />

O&M aspects<br />

- UPJN has given the O&M work of the WSP al<strong>on</strong>g with the c<strong>on</strong>nected <strong>sewage</strong> pumping<br />

stati<strong>on</strong>s to a c<strong>on</strong>tractor <strong>on</strong> an annual c<strong>on</strong>tract.<br />

- Rest of the points are same as described in <str<strong>on</strong>g>case</str<strong>on</strong>g> of STP at Mathura


Manpower<br />

- UPJN supervisory staff : Comm<strong>on</strong> with the STP at Mathura<br />

- C<strong>on</strong>tractor : 1 supervisor, 6 unskilled workers deployed in two shifts of 12 hours each<br />

- Skill level : <strong>low</strong> skill level required


Box 2 : Profile of WSP at Masanighat nala in Mathura<br />

Plant capacity : 12.5 mld<br />

Year of commissi<strong>on</strong>ing : 2000<br />

Current f<strong>low</strong> : 16 mld<br />

No. of streams : 2 streams<br />

Comp<strong>on</strong>ents : Manually cleaned coarse screen <strong>and</strong> grit chambers, 2 anaerobic p<strong>on</strong>ds, 2<br />

facultative p<strong>on</strong>ds, 2 maturati<strong>on</strong> p<strong>on</strong>ds. The f<strong>low</strong> scheme is as shown be<strong>low</strong>:<br />

Screen & grit<br />

chamber<br />

AP<br />

AP<br />

Hydraulic retenti<strong>on</strong> time : 1 day in anaerobic p<strong>on</strong>ds, 4 days in facultative p<strong>on</strong>ds <strong>and</strong> 3 days in<br />

maturati<strong>on</strong> p<strong>on</strong>ds<br />

Aquaculture was initiated in facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds, however due to reported incidents<br />

of fish kills, this has been disc<strong>on</strong>tinued<br />

Performance<br />

Representative influent <strong>and</strong> effluent quality data is as fol<strong>low</strong>s :<br />

BOD (mg/l) SS (mg/l) F. Coliform (MPN /100 ml)<br />

Inlet Outlet % rem Inlet Outlet % rem Inlet Outlet % rem<br />

January na na na<br />

FP<br />

FP<br />

February 102 30 70.6 121 62 48.8 9.1E+08 2.2E+08 75.824<br />

March 308 29 90.6 1058 44 95.8 1.3E+08 2.0E+06 98.462<br />

April 192 28 85.4 313 70 77.6 6.4E+07 6.0E+05 99.063<br />

May 152 21 86.2 324 46 85.8 2.5E+08 3.0E+07 88.000<br />

June 174 25 85.6 739 69 90.7 8.7E+08 8.1E+07 90.690<br />

Average 27 83.7 58 79.7 90.4<br />

(Source : MOEF, 2003)<br />

The above data indicate that the plant is performing well <strong>and</strong> the effluent is within desired<br />

quality st<strong>and</strong>ards. However, during a visit to the plant it was learned that the influent BOD is in<br />

the range of 250-450 mg/l <strong>and</strong> the plant was receiving 30-40% extra f<strong>low</strong>. Organic overloading<br />

was attributed to discharges from industrial units. Treated effluent BOD is reported to be around<br />

100 mg/l which is attributed to sustained hydraulic <strong>and</strong> organic overloading. Although the above<br />

tabulated results for BOD <strong>and</strong> SS present a normal working plant, the faecal coliform values do<br />

not c<strong>on</strong>firm the same trend. In a normal <strong>and</strong> well functi<strong>on</strong>ing WSP the faecal coliform removal<br />

efficiency is expected to be over 99.99% with effluent c<strong>on</strong>centrati<strong>on</strong>s in the order of 10 3 to<br />

10 4 /100 ml<br />

Power requirement<br />

Running of the plant : nil<br />

Resource recovery – Aquaculture<br />

Discountinued due to reported <str<strong>on</strong>g>case</str<strong>on</strong>g>s of fish kill.<br />

Resource recovery – sludge<br />

The WSP was commissi<strong>on</strong>ed in year 2000. Recently sludge was removed from anaerobic p<strong>on</strong>ds<br />

MP<br />

MP<br />

Effluent to<br />

river


in year 2003. However, the operating agency has not been able to sell the sludge to farmers in the<br />

regi<strong>on</strong>. Therefore no recovery is attributed <strong>on</strong> this account.<br />

Estimate of volume of generated sludge in not available.<br />

Resource recovery – treated wastewater<br />

In absence of separate irrigati<strong>on</strong> infrastructure for c<strong>on</strong>veying treated wastewater to agriculture<br />

fields, it is drained into a nalla. As a result there is no recovery from this account as well.<br />

Total resource recovery<br />

- Nil<br />

O&M aspects<br />

- The plant is operating in 30% over loaded c<strong>on</strong>diti<strong>on</strong>s<br />

- Bar screens at the pumping stati<strong>on</strong> are manual <strong>and</strong> are found to be not effective in<br />

removal of plastic bags. Often functi<strong>on</strong>ing of even the n<strong>on</strong>-clogging vertical pumps is<br />

affected<br />

- Bar screens at the STP are also unable to remove plastic bags <strong>and</strong> pouches which float in<br />

the p<strong>on</strong>ds. These are then removed manually through improvised screen <strong>on</strong> l<strong>on</strong>g<br />

bamboos. This practice causes disturbance in the settling regime of the anaerobic p<strong>on</strong>d<br />

- Grit removal is d<strong>on</strong>e manually <strong>on</strong>ce in 10 days.<br />

- Grit storage volume is <strong>low</strong>, which causes overf<strong>low</strong> into anaerobic p<strong>on</strong>ds<br />

- STP workers are exposed to infectious wastewater at the bar screen <strong>and</strong> grit chamber<br />

stage which could be a c<strong>on</strong>cern from occupati<strong>on</strong> health point of view.<br />

- Disposal arrangements for screenings <strong>and</strong> grit are inadequate<br />

- Sludge removal from anaerobic p<strong>on</strong>d is supposed to be <strong>on</strong>ce in 6 m<strong>on</strong>ths, however l<strong>on</strong>ger<br />

intervals are comm<strong>on</strong>.<br />

- Manual sludge removal entails emptying of the p<strong>on</strong>d <strong>and</strong> thereby shutting off 50% part of<br />

the plant.<br />

- In absence of a separate storage facility e.g., a sludge storage lago<strong>on</strong>, the sludge is<br />

stacked al<strong>on</strong>g the boundary of the plant which leads to unaesthetic surroundings.<br />

- UPJN has given the O&M work of the WSP al<strong>on</strong>g with the c<strong>on</strong>nected <strong>sewage</strong> pumping<br />

stati<strong>on</strong>s to a c<strong>on</strong>tractor <strong>on</strong> an annual c<strong>on</strong>tract.<br />

- The c<strong>on</strong>tractor has divided operati<strong>on</strong>s into two shifts of 12 hours rather than three shifts<br />

of 8 hours each which could be a c<strong>on</strong>cern from occupati<strong>on</strong>al health <strong>and</strong> labour practices<br />

point of view.<br />

- Wastewater samples are collected by a separate agency <strong>on</strong> weekly basis <strong>and</strong> analysed at<br />

an outside laboratory<br />

Manpower<br />

- UPJN supervisory staff<br />

- C<strong>on</strong>tractor : 1 supervisor, 6 unskilled workers deployed in two shifts of 12 hours each<br />

- Skill level : <strong>low</strong> skill revel required


Box 3 : Profile of North Howrah WSP plant<br />

Plant capacity : 30 mld<br />

Year of commissi<strong>on</strong>ing : 1995<br />

No. of streams : 3 streams each of 10 mld merging into two of 15 mld at maturati<strong>on</strong> stage<br />

Comp<strong>on</strong>ents : Coarse screen, 3 anaerobic p<strong>on</strong>ds, 3 facultative p<strong>on</strong>ds, 2 maturati<strong>on</strong> p<strong>on</strong>ds in<br />

series.<br />

Screen<br />

AP<br />

AP<br />

AP<br />

Hydraulic retenti<strong>on</strong> time : 1 day in anaerobic p<strong>on</strong>ds, 4 days in facultative p<strong>on</strong>ds <strong>and</strong> 3 days in<br />

maturati<strong>on</strong> p<strong>on</strong>ds. Aquaculture is being practiced in facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds<br />

Performance of the plant<br />

All India Institute of Hygiene <strong>and</strong> Public Health carries out the performance m<strong>on</strong>itoring of the<br />

plant. Representative influent <strong>and</strong> effluent quality data is as fol<strong>low</strong>s :<br />

Parameter Unit Influent Effluent<br />

BOD5 mg/l 64 13<br />

SS mg/l 315 39<br />

DO at the outlet of facultative p<strong>on</strong>d is 11.4 mg/l <strong>and</strong> after maturati<strong>on</strong> p<strong>on</strong>d it is 5.2 mg/l. Data <strong>on</strong><br />

removal of Faecal Coliform is not available.<br />

Power requirement<br />

Power requirement for running of the plant : nil<br />

Resource recovery – Aquaculture<br />

Lease agreement signed with a fishermen’s cooperative in 1997 for 7 years with royalty of Rs.<br />

0.2 milli<strong>on</strong> pa for first two years, Rs. 0.3 milli<strong>on</strong> pa for next two years <strong>and</strong> Rs. 0.45 milli<strong>on</strong> pa<br />

for the remaining period.<br />

Resource recovery – sludge<br />

Untill 1998 the p<strong>on</strong>ds were not desludged <strong>and</strong> therefore there was no recovery from this possible<br />

line of revenue.<br />

Resource recovery – treated effluent<br />

Although the treated wastewater is utilised by the farmer community, no tangible revenue has<br />

accrued from this line as well. Noti<strong>on</strong>al resource recovery in the form of use of nutrients for<br />

increased agriculture produce <strong>and</strong> ec<strong>on</strong>omic benefits to farmer community are significant,<br />

however these have not been quantified.<br />

Total resource recovery<br />

FP<br />

FP<br />

FP<br />

MP<br />

MP<br />

Effluent for<br />

irrigati<strong>on</strong>


- No estimate of the total income to the fishermen’s cooperative is available, however it<br />

pays a royalty of around Rs. 0.34 milli<strong>on</strong> pa to the Calcutta Metropolitan Water <strong>and</strong><br />

Sanitati<strong>on</strong> Authority.<br />

- Recovery to CMWSA as a percentage of original capital cost is an insignificant 0.65%.<br />

O&M aspects<br />

- The implementing agency Calcutta Metropolitan Water <strong>and</strong> Sanitati<strong>on</strong> Authority has<br />

given the O&M of the WSP <strong>on</strong> c<strong>on</strong>tract to a fishermen’s cooperative for a l<strong>on</strong>g term lease<br />

of 7 years.<br />

- No major O&M problems are stated, however special security guards have been included<br />

in the O&M team to prevent theft of the aquaculture stock.<br />

Manpower<br />

- CMWSA : Supervisory staff<br />

- C<strong>on</strong>tractor : The cooperative has employed 18 fishermen <strong>and</strong> 12 guards who are involved<br />

in aquaculture from facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds.<br />

Training<br />

The CMWSA has an interface with AIIHPH, Kolkata, which is understood to have imparted<br />

training to its engineering staff. Informati<strong>on</strong> regarding training to the operators / workers of the<br />

cooperative is not available. However, the latter are adept in aquaculture <strong>and</strong> have evolved<br />

traditi<strong>on</strong>al practices for aquaculture in domestic wastewaters.<br />

(Source : Calcutta Metropolitan Water <strong>and</strong> Sanitati<strong>on</strong> Authority, 1998)


APPENDIX V<br />

PROFILES OF UASB TECHNOLOGY PLANTS<br />

Box 1 : UASB plant at Agra<br />

- Plant capacity : 78 mld<br />

- Average f<strong>low</strong> : 65 mld = 2708 m 3 /h<br />

- No. of streams : 6 streams each of 13 mld<br />

- Comp<strong>on</strong>ents : Manually operated bar screens <strong>and</strong> grit chamber;<br />

UASB reactor, final polishing units;<br />

Biogas holders, duel fuel generators;<br />

No thickeners but sludge is sent directly to drying beds<br />

- Hydraulic retenti<strong>on</strong> time in UASB reactor : 8 h<br />

- Hydraulic retenti<strong>on</strong> in FPU : 1 day<br />

Schematic<br />

Raw Sewage<br />

Screen & Grit<br />

chamber<br />

Gas holder<br />

& DFG<br />

UASB reactors<br />

Final polishing<br />

units<br />

Sludge drying beds<br />

Treated effluent channel<br />

for irrigati<strong>on</strong><br />

L<strong>and</strong> requirement<br />

- Plant area : 20 ha.<br />

- Unit l<strong>and</strong> requirement : 0.26 ha/mld<br />

Note : The area represents l<strong>and</strong> requirement for the STP as well as ancillary facilities <strong>and</strong> future<br />

capacity expansi<strong>on</strong>. Net unit area for the current capacity will be approximately 0.16 ha/mld.<br />

Performance<br />

STP influent volume is 64% of the designed load.<br />

Raw <strong>sewage</strong> UASB outlet FPU outlet % Removal<br />

1 st set of m<strong>on</strong>itoring (May 13, 2002)<br />

BOD (mg/l) 262 83 55 79<br />

SS (mg/l) 461 145 89 81<br />

1 st set of m<strong>on</strong>itoring (May 24, 2002)<br />

BOD (mg/l) 264 77 50 70<br />

SS (mg/l) 444 133 111 75


(Source : IIT Roorkee, 2002)<br />

The influent quality parameters are higher than the designed values which are attributed to<br />

discharges from industries e.g., tanneries <strong>and</strong> petha manufacturing. Higher outlet BOD can also be<br />

attributed to solids overf<strong>low</strong> from the combined UASB-FPU system. However, the plant pers<strong>on</strong>nel<br />

informed that current effluent values for BOD <strong>and</strong> SS are 28-31 mg/l <strong>and</strong> 48-51 mg/l respectively.<br />

Power requirement<br />

- Total load : 56 kW including screens, sludge pumps, filtrate pumps, office, lab, borewells,<br />

staff quarters etc.<br />

- C<strong>on</strong>sumpti<strong>on</strong> during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s: 825 kWh/d (approximately)<br />

- Average power cut : 4-5 h/d<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> : 1700 m 3 /d as per design, however current generati<strong>on</strong> is 1000-1200<br />

m 3 /d<br />

- Design rate 0.08- 0.1 m 3 /kg of COD removed<br />

Biogas compositi<strong>on</strong><br />

- Not available<br />

Resource recovery – Biogas to energy (refer Box ** <strong>on</strong> biogas exploitati<strong>on</strong> at 78 mld UASB at<br />

Agra)<br />

- Possible electrical energy from biogas : 1000 m 3 /d x 5 kWh/m 3 x 25% = 1250 kWh/d<br />

- Generators : 2 nos. duel fuel engines of 64 kW each<br />

- Fuel c<strong>on</strong>sumpti<strong>on</strong> : 13 l/h diesel <strong>and</strong> 33 m 3 /h biogas in each engine <strong>on</strong> duel fuel mode<br />

- Generati<strong>on</strong> from duel fuel generators : Specific energy generati<strong>on</strong> values are not available<br />

as the system has not been run for past several m<strong>on</strong>ths<br />

- The system does not have a desulpherisati<strong>on</strong> <strong>and</strong> cogenerati<strong>on</strong> facility<br />

- System is run <strong>on</strong>ly during prol<strong>on</strong>ged power cuts. Otherwise almost entire biogas is flared.<br />

Resource recovery – sludge<br />

Sludge generati<strong>on</strong> : 70 cum/day/reactor = 420 cum/day<br />

Almost 2500 cum of dried sludge is accumulating <strong>on</strong> the sides of the drying beds for last three<br />

years as there is no dem<strong>and</strong> for sludge in an area of over 80 km radius. The agencies have been<br />

unable to provide necessary marketing inputs. In the meanwhile about 800 cum of sludge was<br />

lifted by the UP Forest Department at a rate of Rs. 38/cum, giving a recovery of Rs. 30,400 <strong>on</strong>ly<br />

over a period of 3 years which is insignificant in comparis<strong>on</strong> to the capital investment <strong>and</strong> annual<br />

O&M costs.<br />

Resource recovery – treated effluent<br />

Although the treated wastewater is extensively utilised by the farmer community al<strong>on</strong>g the effluent<br />

channel, no significant revenue accrues from this activity. Noti<strong>on</strong>al resource recovery in the form<br />

of use of nutrients for increased agriculture produce <strong>and</strong> ec<strong>on</strong>omic benefits to farmer community<br />

are significant, however these have not been quantified.<br />

Total resource recovery<br />

- Since commissi<strong>on</strong>ing, Rs. 30,400 over last 2 years<br />

O&M aspects<br />

- O & M of the plant is still by default with the c<strong>on</strong>structi<strong>on</strong> agency without a formal


c<strong>on</strong>tract as it has not been taken over by UPJN apparently due to disagreement <strong>on</strong> quality<br />

of c<strong>on</strong>structi<strong>on</strong>.<br />

- O&M of electrical <strong>and</strong> mechanical comp<strong>on</strong>ents has been sub-c<strong>on</strong>tracted to another agency<br />

- A manual <strong>on</strong> O&M of the plant has been provided by the c<strong>on</strong>tractor.<br />

- Screen <strong>and</strong> grit chambers are operated / cleaned manually, thereby exposing the workers to<br />

bacterial <strong>and</strong> viral infecti<strong>on</strong>.<br />

- Bar screens installed at the pumping stati<strong>on</strong> <strong>and</strong> the STP are unable to remove floating<br />

matter e.g., plastic bags, pouches etc.<br />

- Raw <strong>sewage</strong> carries high suspended solids due to discharges from tanneries <strong>and</strong> ‘petha’<br />

(sweet meat) industry. In additi<strong>on</strong> there are floating object such as plastic pouches, bags<br />

etc. which are not removed in the bar screens. As a result, problem of choking of<br />

distributi<strong>on</strong> system of the UASB reactor is being experienced at this plant.<br />

- Separate manpower is deployed for removing floating matter from the UASB reactor,<br />

which adds to the cost of operati<strong>on</strong> as well as causes disturbance in the settling z<strong>on</strong>e of the<br />

reactor.<br />

- Accumulati<strong>on</strong> of large quantity of sludge <strong>on</strong> the sides of drying beds is causing difficulties<br />

<strong>and</strong> l<strong>on</strong>g lead times.<br />

- In additi<strong>on</strong>, there is large quantity of sludge (40 cm depth) accumulated in FPUs which has<br />

not been removed since commissi<strong>on</strong>ing apparently due to paucity of funds. As a result<br />

there is likelihood of solids overf<strong>low</strong> from the FPU as well<br />

- The O&M c<strong>on</strong>tractor is also given the charge of laboratory <strong>and</strong> carries out wastewater<br />

sample analysis. Apparently there is c<strong>on</strong>flict of interest as it is the c<strong>on</strong>tractor himself who<br />

is also resp<strong>on</strong>sible for adhering to discharge quality specificati<strong>on</strong>s.<br />

Manpower<br />

- UPJN : 1 JE (full time) supervising the c<strong>on</strong>tractor; 4 support staff<br />

- O&M C<strong>on</strong>tractor : 1 Plant Engineer, 1 Supervisor (E&M), 1 Chemist, 1 Foreman;<br />

Unskilled workers : (2 as screen operators, 6 as reactor m<strong>on</strong>itor, 4 for sludge withdrawal) x<br />

2 shifts<br />

- Manpower is deployed in two shifts of 12 h each instead of 3 shifts of 8 h each<br />

Training<br />

- The supervising engineers <strong>and</strong> the operating staff have not received formal training<br />

- The supervising JE has developed underst<strong>and</strong>ing based <strong>on</strong> the manual <strong>and</strong> <strong>on</strong> the job<br />

training from the c<strong>on</strong>structi<strong>on</strong> c<strong>on</strong>tractor<br />

(Source : Pers<strong>on</strong>al discussi<strong>on</strong>s with YPCU, UPJN Agra)


Box 2 : Profile of the UASB plant at Faridabad<br />

- Plant capacity : 20 mld<br />

- Average f<strong>low</strong> : 16-18 mld<br />

- No. of streams : 2 streams each of 10 mld<br />

- Comp<strong>on</strong>ents : Mechanical <strong>and</strong> manual bar screens, manually cleaned grit chambers;<br />

UASB reactors, final polishing units,<br />

biogas holders, duel fuel generators;<br />

No thickeners, instead sludge goes directly to drying beds<br />

- Hydraulic retenti<strong>on</strong> time in UASB: 8 h<br />

- Hydraulic retenti<strong>on</strong> in FPU : 1 day<br />

- F<strong>low</strong> breakers in effluent channel of UASB reactors have been c<strong>on</strong>structed subsequently<br />

by the PHED to create turbulence with the objective of augmenting reaerati<strong>on</strong><br />

Schematic<br />

Raw Sewage<br />

Screen & Grit<br />

chamber<br />

Gas holder<br />

& DFG<br />

UASB reactors<br />

Sludge drying beds<br />

Final polishing<br />

units<br />

Treated effluent channel<br />

for irrigati<strong>on</strong><br />

L<strong>and</strong> requirement<br />

- Plant area : 5.8 ha.<br />

- Unit l<strong>and</strong> requirement : 0.29 ha/mld<br />

Note : The area represents total plant area including l<strong>and</strong> requirement for <strong>sewage</strong> pumping stati<strong>on</strong><br />

<strong>and</strong> ancillary facilities<br />

Performance<br />

STP capacity utilisati<strong>on</strong> is around 80-90%.<br />

L<strong>on</strong>g term wastewater quality data is as fol<strong>low</strong>s :<br />

M<strong>on</strong>th Raw <strong>sewage</strong> (mg/l) UASB Outlet (mg/l) FPU Outlet (mg/l) % Removal<br />

BOD SS BOD SS BOD SS BOD SS<br />

Jan 03 184 268 74 85 30 44 84 84<br />

Feb 03 183 220 74 83 30 38 84 83<br />

March 03 183 207 76 77 29 45 84 78<br />

April 03 190 202 72 73 28 32 85 84<br />

May 03 184 216 57 59 27 29 85 87<br />

June 03 194 215 62 64 29 26 85 88<br />

July 03 180 212 59 64 28 25 84 88<br />

Aug 03 185 242 73 67 29 31 84 87<br />

Sept 03 197 289 74 75 30 34 85 88<br />

Oct 03 196 304 70 89 29 32 85 89<br />

Average 187.6 237.5 69.1 73.6 28.9 33.6 85 86<br />

Std. dev. 6.1 36.7 7.0 10.1 1.0 6.9 0.6 3.4


(Source : C<strong>on</strong>tractor’s/PHED Haryana m<strong>on</strong>itoring records at the STP)<br />

It should be noted that while there is good deal of scatter in the raw effluent data, the treated<br />

effluent data appears to have high c<strong>on</strong>sistency with the BOD values having a st<strong>and</strong>ard deviati<strong>on</strong> of<br />

<strong>on</strong>ly 1. This level of c<strong>on</strong>sistency in the time series appears less probable. Moreover, it is<br />

understood that typically performance of anaerobic processes is adversely affected during winter<br />

c<strong>on</strong>diti<strong>on</strong>s. However, this aspect is not reflected by the BOD time series for FPU effluent.<br />

Moreover the corresp<strong>on</strong>ding COD values (not shown above) indicate an average reducti<strong>on</strong> of 206<br />

mg/l, <strong>and</strong> therefore the corresp<strong>on</strong>ding biogas generati<strong>on</strong> should be in the range of 380 m 3 /d (under<br />

90% f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s). It is to be noted that theoretical biogas producti<strong>on</strong> for given influent <strong>and</strong><br />

effluent characteristics is estimated to be 532 m 3 /d. In comparis<strong>on</strong> to these values, the reported<br />

biogas generati<strong>on</strong> is <strong>on</strong>ly 280 m 3 /d which is <strong>on</strong>ly 74% <strong>and</strong> 53% respectively of the two bench<br />

marks referred above. This cross check does not enable to place a higher degree of reliability <strong>on</strong><br />

the reported effluent quality data.<br />

Composite samples collected <strong>and</strong> analysed by CPCB provide fol<strong>low</strong>ing results<br />

Plant influent (mg/l) Plant effluent (mg/l) BOD Removal<br />

M<strong>on</strong>th BOD SS BOD SS %<br />

April 02 117 209 33 42 72<br />

May 02 83 165 23 32 72<br />

June 02 69 149 8* 18* 88<br />

(Source : CPCB m<strong>on</strong>itoring report obtained from PHED Haryana, Faridabad)<br />

Note * : Values are abnormally <strong>low</strong> <strong>and</strong> should be ignored<br />

Faecal coliform in influent <strong>and</strong> effluent of the STP are in the range of 10 6 -10 7 <strong>and</strong> 10 5 MPN/100<br />

ml respectively. However, in the m<strong>on</strong>th of April-June effluent c<strong>on</strong>centrati<strong>on</strong>s in the range of 7000<br />

to 30,000 MPN/100 ml have been reported. The latter results need to be treated with cauti<strong>on</strong> as<br />

they may be due to abnormal weather or other c<strong>on</strong>diti<strong>on</strong>s prevailing <strong>on</strong> the day of the sampling.<br />

Power requirement<br />

- Plant load during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s: 15 kW including screens, office, laboratory,<br />

staff quarters etc.<br />

- STP power c<strong>on</strong>sumpti<strong>on</strong> : 360 kWh/d<br />

- Average power cut : 4-5 h/d<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> : 532 m 3 /d as per design, however actual current generati<strong>on</strong> is 280 m 3 /d<br />

- Design rate between 0.08-0.1 m 3 /kg of COD removed<br />

Biogas compositi<strong>on</strong><br />

- Not available<br />

- Calorific value : 5 kWh/m 3 (assumed)<br />

Resource recovery – Biogas to energy<br />

- Possible electrical energy from biogas : 280 m 3 /d x 5 kWh/m 3 x 25% = 350 kWh/d<br />

- Generators : 1 DFG, 40 kW 1 DFG, 160 kW<br />

- Fuel c<strong>on</strong>sumpti<strong>on</strong> : 3.5 l/h diesel, 22 m 3 /h biogas; 17 l/h diesel, 55 m 3 /h biogas<br />

- Running of the DFG : 40 kW set <strong>on</strong>ly during power cuts to meet STP load<br />

- Quantity of biogas utilised : 88 m 3 /d while the rest of 200 m 3 biogas is flared.


- Quantity of electricity generated from duel fuel generators : 160 kWh<br />

- The system does not have a desulpherisati<strong>on</strong> <strong>and</strong> cogenerati<strong>on</strong> facility<br />

- Low incentive for maximising biogas generati<strong>on</strong> or utilisati<strong>on</strong> due to the same reas<strong>on</strong>s as<br />

cited under the profile for Agra plant<br />

Resource recovery – sludge<br />

The O&M c<strong>on</strong>tractor has been given the resp<strong>on</strong>sibility of selling or disposing off the dry sludge.<br />

The mode of disposal is not defined <strong>and</strong> under the assumpti<strong>on</strong> that the sludge is being sold to<br />

agriculture farmers, PHED is deducting Rs. 1 Lakh pa from the fee of the c<strong>on</strong>tractor.<br />

Resource recovery – treated effluent<br />

Although the treated wastewater is utilised by the farmer community al<strong>on</strong>g the nalla, no revenue<br />

accrues from this activity. Noti<strong>on</strong>al resource recovery in the form of use of nutrients for increased<br />

agriculture produce <strong>and</strong> ec<strong>on</strong>omic benefits to farmer community are significant, however these<br />

have not been quantified.<br />

Total resource recovery<br />

- Rs. 1 Lakh pa<br />

O&M aspects<br />

- O & M of the plant has been given to a c<strong>on</strong>tractor for a period of three years<br />

- Manual operati<strong>on</strong>s of screen <strong>and</strong> grit chambers are a cause of c<strong>on</strong>cern from the point of<br />

view of occupati<strong>on</strong>al health of the workers who are directly exposed to raw <strong>sewage</strong><br />

- Bar screens installed at the pumping stati<strong>on</strong> <strong>and</strong> the STP are unable to remove floating<br />

matter e.g., plastic bags, pouches etc. problem of choking of distributi<strong>on</strong> system of the<br />

UASB reactor is being experienced at this plant.<br />

- Inadequate stilling volume in the mechanical screen chamber causes high hydraulic<br />

pressure <strong>on</strong> the bar screens <strong>and</strong> leads to their deformati<strong>on</strong>/damage<br />

- Separate manpower is deployed for removing floating matter from the UASB reactor,<br />

which adds to the cost of operati<strong>on</strong> as well as causes disturbance in the settling z<strong>on</strong>e of the<br />

reactor.<br />

- The O&M c<strong>on</strong>tractor is also given the charge of laboratory <strong>and</strong> carries out wastewater<br />

sample analysis. Apparently there is c<strong>on</strong>flict of interest as it is the same c<strong>on</strong>tractor who is<br />

also resp<strong>on</strong>sible for adhering to discharge quality specificati<strong>on</strong>s. This aspect is reflected by<br />

narrow range of effluent BOD <strong>and</strong> SS values which fall close to the respective discharge<br />

limits.<br />

Manpower<br />

- Supervisory staff from PHED : 1 EE, 1 AE, 1 JE, 1 Supervisor<br />

- O&M staff from C<strong>on</strong>tractor : 1 Plant Engineer, 1 Chemist, 1 Mechanic, 1 Electrician, 3<br />

Operators, 12 Unskilled workers/Sweepers, 5 Gardeners, 1 Watchman.<br />

- The C<strong>on</strong>tractor work force is distributed over three shifts<br />

Training<br />

- The Engineering pers<strong>on</strong>nel from PHED have underg<strong>on</strong>e short term training <strong>on</strong> wastewater<br />

<strong>treatment</strong> <strong>and</strong> operati<strong>on</strong> of UASB plant at IIT Kanpur<br />

- Level of training am<strong>on</strong>g c<strong>on</strong>tractor pers<strong>on</strong>nel is not known<br />

(Source: PHED, Faridabad)


Box 3 : Biogas exploitati<strong>on</strong> at 78 mld UASB at Agra<br />

An UASB technology based STP has been commissi<strong>on</strong>ed at Agra in 2001-02. At designed<br />

loading rate, the plant is expected to produce 1700 cum of biogas per day. However, current<br />

biogas generati<strong>on</strong> is between 1000 to 1200 cum/day. To utilise the biogas to a limited extent,<br />

a power generati<strong>on</strong> unit comprising duel fuel engines has been installed. Particulars of the<br />

unit are as fol<strong>low</strong>s :<br />

- No. of duel fuel engines = 2<br />

- Capacity of duel fuel engines = 64 kW<br />

- Total installed capacity = 128 kW<br />

- Diesel c<strong>on</strong>sumpti<strong>on</strong> per engine = 25 l/hr while operating in diesel mode<br />

- Diesel c<strong>on</strong>sumpti<strong>on</strong> per engine = 13 l/hr while operating in duel fuel mode<br />

- Biogas c<strong>on</strong>sumpti<strong>on</strong> = 33 cum/hr while operating in duel fuel mode<br />

The system works either <strong>on</strong> diesel mode or <strong>on</strong> duel fuel mode. It does not run <strong>on</strong> biogas<br />

al<strong>on</strong>e, for which special engines are required which can sustain combusti<strong>on</strong> of a fuel gas<br />

which has <strong>low</strong> energy c<strong>on</strong>tent.<br />

The full STP load is around 70 kW <strong>and</strong> by excluding certain n<strong>on</strong>-essential comp<strong>on</strong>ents, <strong>on</strong>e<br />

engine is able to serve the entire plant. Sec<strong>on</strong>d engine has been installed to take care of the<br />

power requirement of fire fighting pumps. However, the latter are seldom used <strong>and</strong> therefore<br />

most of the time <strong>on</strong>ly <strong>on</strong>e engine is operated during power failure. Typical durati<strong>on</strong> of power<br />

failure is 2 hr/day.<br />

C<strong>on</strong>sidering energy c<strong>on</strong>tent of biogas @ 5 kWh/cum <strong>and</strong> diesel @ 11 kWh/lit, the duel fuel<br />

engine system efficiency is worked out as fol<strong>low</strong>s :<br />

- Energy available from biogas = 33 cum/hr x 2 hr/day x 5 kWh/cum = 330<br />

kWh<br />

- Energy available from diesel = 13 lit/hr x 2 hr/day x 11 kWh/lit = 286 kWh<br />

- Total energy available in 2 hours = 330 + 247 = 616 kWh<br />

- Electrical energy generated by 1 engine = 64 kW x 2 hr = 128 kWh<br />

- Efficiency of the generati<strong>on</strong> system = 128 / 616 = 21 %<br />

The thermal energy produced in the process is not utilised <strong>and</strong> therefore the net efficiency of<br />

the system is <strong>on</strong>ly 21 %.C<strong>on</strong>sidering the price of diesel @ Rs. 22/lit., cost of running the<br />

generati<strong>on</strong> system <strong>on</strong> duel fuel mode is Rs. 286 per hour. If maximum utilisati<strong>on</strong> of available<br />

gas were to be made in running the entire STP for 24 hours, the m<strong>on</strong>thly cost of running the<br />

power generati<strong>on</strong> system would be :<br />

= 13 lit/hr x 24 hr/day x 30 days/m<strong>on</strong>th x Rs. 22/lit<br />

= Rs. 2,06,000 /m<strong>on</strong>th<br />

In comparis<strong>on</strong> to this, the average m<strong>on</strong>thly electricity bill for the STP as reported by UPJN is<br />

around Rs. 36,000. Therefore the cost of generating electricity from biogas is almost six<br />

times higher than the cost of grid supplied electricity. Moreover, when <strong>on</strong>e accounts for the<br />

fact that the electricity cost is not paid by the operating agency at all (as per the arrangement<br />

between GoUP <strong>and</strong> UP State Electricity Board, the former pays directly to the latter), the cost<br />

of diesel is c<strong>on</strong>sidered a 100% additi<strong>on</strong>ality. In view of this, it is found that the operating<br />

agency keeps the running of the generati<strong>on</strong> system to a minimum <strong>and</strong> operates it <strong>on</strong>ly during<br />

extended periods of power failure.


In this c<strong>on</strong>text, other aspect to be c<strong>on</strong>sidered is that the operating agency has to bear a<br />

minimum cost of electricity as per the c<strong>on</strong>tracted load. This acts as a disincentive for<br />

reducing the c<strong>on</strong>sumpti<strong>on</strong> of grid supplied electricity by substituting with biogas derived<br />

electricity. It is also pertinent to menti<strong>on</strong> here that a desulphurisati<strong>on</strong> unit for cleaning the<br />

biogas has not been incorporated in the overall scheme for bioenergy extracti<strong>on</strong>. It is quite<br />

likely that over time the corrosive biogas can cause irreversible damage to the engines <strong>and</strong><br />

put them out of operati<strong>on</strong>.


APPENDIX VI<br />

PROFILE OF BIOFOR BASED STP AT DR. SEN NURSING HOME NALLA<br />

- Plant capacity : 10 mld<br />

- Comp<strong>on</strong>ents : Three stage screening, aerated mechanical grit chamber with classifier;<br />

Flash mixer, coagulati<strong>on</strong> <strong>and</strong> flocculati<strong>on</strong> chamber, clarifier cum thickener;<br />

Double stage fluidized bed aerati<strong>on</strong>;<br />

Sludge pit, sludge recirculati<strong>on</strong>, sludge press<br />

Schematic<br />

Sewage<br />

Screen & Grit<br />

chamber<br />

Alum Polyelectrolyte<br />

Densadeg<br />

reactor<br />

Sludge<br />

Densadeg<br />

clarifier<br />

Belt filter press<br />

Dry sludge for<br />

digesti<strong>on</strong><br />

Biological filters I & II<br />

Key features of the plant<br />

- Enhanced primary <strong>treatment</strong> with additi<strong>on</strong> of coagulants <strong>and</strong> flocculants<br />

- High rate primary tube settlers <strong>and</strong> integrated thickening offering space ec<strong>on</strong>omy<br />

- Two stage high rate biologically enhanced filtrati<strong>on</strong> with external aerati<strong>on</strong><br />

- Co-current upf<strong>low</strong> movement of wastewater <strong>and</strong> air in the biofilter enabling higher<br />

retenti<strong>on</strong> <strong>and</strong> c<strong>on</strong>tact time<br />

- Treatment scheme excluding sec<strong>on</strong>dary sedimentati<strong>on</strong> but recycling of primary sludge<br />

- Deep reactors enabling <strong>low</strong> l<strong>and</strong> requirements<br />

- A compact <strong>and</strong> robust system<br />

Chemical requirements<br />

- Alum as coagulant @ 60 ppm<br />

- Polyelectrolyte for high rate sedimentati<strong>on</strong> @ 0.2-0.3 ppm<br />

- Polyelectrolyte for sludge dewatering (~ @ 3 kg/t of dry solids)<br />

L<strong>and</strong> requirement<br />

- Plant area : 0.4 ha. (excluding sludge <strong>treatment</strong> comp<strong>on</strong>ent)<br />

Performance<br />

Very high quality effluent with BOD < 10 mg/l <strong>and</strong> SS < 15 mg/l<br />

Sludge producti<strong>on</strong><br />

- Thickened sludge generati<strong>on</strong> @ 1 t/mld or 14.5 m 3 /mld<br />

- After further <strong>treatment</strong> in filter press the sludge is sent to the drying beds at Okhla STP<br />

Power requirement<br />

☼<br />

B<strong>low</strong>er<br />

I II<br />

Treated<br />

wastewater


- Total load : approximately 92 kW including office, lab, ancillary equipment etc.<br />

- C<strong>on</strong>sumpti<strong>on</strong> during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s: 2200 kWh/d<br />

Biogas generati<strong>on</strong><br />

- Not applicable<br />

Resource recovery – Biogas to energy<br />

- Not applicable<br />

Resource recovery – sludge<br />

Separate estimates are not available as the sludge is first sent to Okhla STP for drying <strong>and</strong> then<br />

sold al<strong>on</strong>g with digested sludge of that STP. However this being a physico-chemical process, the<br />

sludge c<strong>on</strong>tains higher proporti<strong>on</strong> of alum <strong>and</strong> polyelectrolyte <strong>and</strong> may not fetch high value a<br />

manure.<br />

Resource recovery – treated effluent<br />

Noti<strong>on</strong>ally a very high level of recovery in terms of m<strong>on</strong>etary value as the effluent is bartered with<br />

free electricity from the power utility. C<strong>on</strong>sidering price of electricity at Rs. 4.8/ kWh this is<br />

estimated to be around Rs. 3.85 milli<strong>on</strong> per annum. This is a unique <str<strong>on</strong>g>case</str<strong>on</strong>g> <strong>and</strong> may not be<br />

applicable at other locati<strong>on</strong>s.<br />

Total resource recovery<br />

- A noti<strong>on</strong>al amount of Rs. 3.85 milli<strong>on</strong> per annum<br />

O&M aspects<br />

- Multi stage screens are effective in removal of floating objecting including plastic bags <strong>and</strong><br />

pouches etc.<br />

- Though grit chambers are mechanised, screens are still cleaned manually, thereby exposing<br />

workers to bacterial <strong>and</strong> viral infecti<strong>on</strong><br />

- Aerated grit chambers with classifier are mechanically cleaned <strong>and</strong> minimise occupati<strong>on</strong>al<br />

health hazards typically seen in other STPs<br />

- High though optimised dosage of alum <strong>and</strong> polyelectrolytes<br />

- Cleaning of tube settlers, sludge withdrawal <strong>and</strong> recirculati<strong>on</strong><br />

- Sludge drying is not provided due to space c<strong>on</strong>straints <strong>and</strong> therefore it is transported every<br />

day to another STP<br />

- O & M of the plant is given <strong>on</strong> a c<strong>on</strong>tract to the c<strong>on</strong>structi<strong>on</strong> agency / technology provider<br />

- O&M is supervised by the power utility<br />

- A manual <strong>on</strong> O&M of the plant has been provided by the c<strong>on</strong>tractor<br />

Manpower<br />

- Power utility : Supervisory staff<br />

- O&M C<strong>on</strong>tractor : 1 Plant Engineer, 1 Supervisor (E&M), 1 Chemist, 1 Foreman;<br />

Unskilled workers : (3 screen operators, 6 reactor m<strong>on</strong>itor, 4 for sludge withdrawal) x 3<br />

shifts (Total 43)<br />

- Skill level : High skill level is required for operating the plant<br />

Training<br />

- The c<strong>on</strong>tractors’ pers<strong>on</strong>nel are well trained <strong>and</strong> c<strong>on</strong>versant with the technology<br />

- The supervising engineering staff from DJB has developed underst<strong>and</strong>ing based <strong>on</strong> the<br />

manual <strong>and</strong> <strong>on</strong> the job training from the c<strong>on</strong>tractor.


APPENDIX VII<br />

PROFILE OF THE HIGH RATE ACTIVATED SLUDGE BIOFOR - F<br />

STP AT RITHALA, DELHI<br />

Plant capacity : 182 mld<br />

Year of commissi<strong>on</strong>ing : 2001<br />

No. of streams : 4 streams each of 45 mld up to sec<strong>on</strong>dary settling stage<br />

F<strong>low</strong> scheme<br />

Mechanical <strong>and</strong><br />

manual screens<br />

Gas holder, gas<br />

scrubber /<br />

desulpherisati<strong>on</strong><br />

<strong>and</strong> gas engine<br />

secti<strong>on</strong><br />

Aerated<br />

mechanical grit<br />

chamber &<br />

classifier<br />

Heat exchanger<br />

Digester<br />

Filter press <strong>and</strong><br />

sludge drying beds<br />

Excess<br />

sludge<br />

Aerati<strong>on</strong><br />

tank<br />

DAF sludge<br />

c<strong>on</strong>centrator<br />

Underf<strong>low</strong> <strong>and</strong><br />

backwash to aerati<strong>on</strong><br />

tank<br />

Return sludge<br />

Pre-aerati<strong>on</strong> tank<br />

BIOFOR-F rapid<br />

s<strong>and</strong> filter<br />

Notes :<br />

1. DAF : Dissolved air floatati<strong>on</strong> system for sludge c<strong>on</strong>centrati<strong>on</strong><br />

2. BIOFOR-F : Multimedia down f<strong>low</strong> rapid s<strong>and</strong> filter<br />

3. In additi<strong>on</strong>, a 1 mld polishing plant is installed for meeting the service water requirements<br />

L<strong>and</strong> requirement<br />

- Plant area : 13.8 ha. (could be less if sludge drying beds are excluded)<br />

Plant performance<br />

As per the technology provider the plant is guaranteed to deliver effluent BOD <strong>and</strong> SS under 15<br />

mg/l <strong>and</strong> 20 mg/l respectively for corresp<strong>on</strong>ding influent values of 200 <strong>and</strong> 410 mg/l respectively.<br />

Under current hydraulic loading of 88% it is c<strong>on</strong>sistently achieving the designed effluent quality.<br />

Informati<strong>on</strong> <strong>on</strong> coliform removal is not available as the parameter is not m<strong>on</strong>itored.<br />

Backwash<br />

SST<br />

Effluent to<br />

river<br />

Fine<br />

screen


Sludge producti<strong>on</strong><br />

- Current volume of sludge generati<strong>on</strong> after anaerobic digesti<strong>on</strong> is about 1280 m 3 /d <strong>on</strong> 3%<br />

dry solid basis. This corresp<strong>on</strong>ds to 8.1 m 3 per milli<strong>on</strong> litre of <strong>sewage</strong> treated. At designed<br />

f<strong>low</strong>s of 182 mld, the total volume is expected to be 1760 m 3 /d .<br />

- Sludge is either dewatered in a filter press or dried <strong>on</strong> sludge drying beds. 43 sludge drying<br />

beds of 30 m x 30 m have been provided for this purpose.<br />

- Post sludge drying beds at current loads the sludge volume reduces to 96 m 3 /d with dry<br />

solid at around 40%. At this stage the unit volume of sludge generati<strong>on</strong> is approximately<br />

1.5 m 3 per milli<strong>on</strong> litre of <strong>sewage</strong> treated.<br />

- Sludge disposal h<strong>and</strong>led by DJB, however looking at the large volumes it is a matter of<br />

c<strong>on</strong>cern<br />

Power requirement<br />

- Load during average f<strong>low</strong> c<strong>on</strong>diti<strong>on</strong>s : 1300 kW<br />

- Average energy c<strong>on</strong>sumpti<strong>on</strong> : 32,500 – 36,000 kWh/d<br />

- The operator is authorised to draw <strong>on</strong>ly 5000 kWh/d from the grid<br />

- N<strong>on</strong>-technology c<strong>on</strong>sumpti<strong>on</strong> including street lighting : 700 kWh/d supplied from the grid<br />

- The plant is meeting its almost entire STP (technology) energy requirements from the<br />

biogas cogenerati<strong>on</strong> system. The state-of-the-art dynamic power c<strong>on</strong>trol system <strong>on</strong> the<br />

biogas engines ensures adequate generati<strong>on</strong> corresp<strong>on</strong>ding to the load <strong>on</strong> the STP at a<br />

particular point of time.<br />

Biogas generati<strong>on</strong><br />

- Biogas generati<strong>on</strong> from sludge digesti<strong>on</strong> : 14,000 m 3 /d<br />

- As per the original design of the STP <strong>and</strong> as per the c<strong>on</strong>tract, biogas producti<strong>on</strong> was<br />

supposed to take care of almost 85% of the energy requirement of the plant. In view of<br />

this, the digesters have been designed for high <strong>and</strong> year round c<strong>on</strong>sistent performance.<br />

- The digesters are operated under mesophilic c<strong>on</strong>diti<strong>on</strong>s with temperature c<strong>on</strong>trol <strong>and</strong><br />

sludge heating arrangement. The heat available from the biogas cogenerati<strong>on</strong> system is<br />

utilised for this purpose <strong>and</strong> the sludge temperature is maintained at 24º - 27ºC. Though<br />

this is not the ideal mesophilic temperature, maintaining it within this narrow range at least<br />

ensures c<strong>on</strong>tinuati<strong>on</strong> of methanogenic bacterial activity c<strong>on</strong>sistently under winter <strong>and</strong><br />

summer c<strong>on</strong>diti<strong>on</strong>s.<br />

- During m<strong>on</strong>so<strong>on</strong> seas<strong>on</strong>, due to dilute wastewater the quantum of sludge generati<strong>on</strong> <strong>and</strong> as<br />

a c<strong>on</strong>sequence the biogas generati<strong>on</strong> is reported to go down.<br />

Biogas compositi<strong>on</strong><br />

- Exact analysis is not available, although the biogas quality in terms of its calorific value is<br />

understood to be very high <strong>and</strong> close to the maximum possible at 6 kWh/m 3 .<br />

- The gas cleaning system comprises of an alkaline scrubber for removal of hydrogen<br />

sulphide. The underf<strong>low</strong> is further treated in a bioreactor for sulphur recovery in<br />

mineralised form.<br />

Resource recovery – Biogas to energy<br />

- Possible electrical energy from biogas : 14,000 x 6 kWh/m 3 x 40% = 33,600 kWh/d<br />

(net electrical energy yield @ 2.2 -2.4 kWh/ m 3 )


- Generators : 3 nos. of biogas engines of 1 MW each (2 working + 1 st<strong>and</strong> by), make :<br />

Jenbacher, Austria<br />

- Cost of complete bio-energy system : Rs. 18 Crore (1996)<br />

- Electrical energy generati<strong>on</strong> from the biogas cogenerati<strong>on</strong> system : Varies between 23,000<br />

to 33,000 kWh/d depending <strong>on</strong> the STP load <strong>and</strong> quantity of available biogas.<br />

- Thermal energy recovery (approximate) : 14,000 x 6 kWh/m 3 x 50% = 42,600 kWh/d<br />

(equivalent to about 3650 lit of diesel/d) which is utilised for heating of sludge<br />

Resource recovery – sludge<br />

- Revenue from sludge : nil<br />

Resource recovery – treated effluent<br />

- Nil<br />

Total resource recovery<br />

- Total resource recovery in terms of savings due to captive bio-energy (electricity)<br />

generati<strong>on</strong> is estimated to be Rs. 56.6 milli<strong>on</strong> pa.<br />

- (@ Rs. 5/ kWh of grid supplied electrical energy)<br />

- In additi<strong>on</strong>, there is c<strong>on</strong>siderable noti<strong>on</strong>al resource recovery from cogenerated thermal<br />

energy corresp<strong>on</strong>ding to the equivalent quantity of diesel which is internally utilised for<br />

heating of digesters<br />

- Total resource recovery as a percentage of current capital cost (Rs. 938 milli<strong>on</strong>) is 6%.<br />

With respect to original capital investment of Rs. 805 milli<strong>on</strong> the recovery is 7%.<br />

- Recovery as a percentage of current O&M cost (Rs. 31.9 milli<strong>on</strong>) : 177 % i.e., savings<br />

made by generati<strong>on</strong> of bio-energy is almost 77% more than the rest of the O&M costs of<br />

the plant.<br />

Capital costs<br />

- Indexed capital cost of the plant in year 2001 for 182 mld : Rs. 914.7 milli<strong>on</strong> (excluding<br />

cost of l<strong>and</strong>)<br />

- Capital costs (2003) : Rs. 938.2 milli<strong>on</strong><br />

Annual O&M costs<br />

- O&M cost for the STP (2003) including surplus electricity costs: Rs. 31.86 mili<strong>on</strong> pa<br />

Life cycle cost<br />

- Capitalised cost (2003) over 35 years : Rs. 4274.33 milli<strong>on</strong><br />

O&M aspects<br />

- Mechanical bar screens installed at the STP have improved performance with regard to<br />

removal of plastic bags <strong>and</strong> pouches, however further improvements would still be desirable<br />

- Aerated <strong>and</strong> mechanical grit chamber <strong>and</strong> grit classifier is an effective system which<br />

minimises manual h<strong>and</strong>ling <strong>and</strong> risk to occupati<strong>on</strong>al health of workers<br />

- Screenings <strong>and</strong> grit collecti<strong>on</strong> <strong>and</strong> disposal system is found to be efficient <strong>and</strong> effective<br />

- The activated sludge process is operated as a high rate aerati<strong>on</strong> process with volatile suspend<br />

solids in the range of > 4000 mg/l <strong>and</strong> DO around 2 mg/l<br />

- Circular aerati<strong>on</strong> tanks with tapered arrangement for submerged diffused aerati<strong>on</strong> enable<br />

efficient c<strong>on</strong>trol over oxygen dem<strong>and</strong> - supply c<strong>on</strong>diti<strong>on</strong>s<br />

- Sludge recirculati<strong>on</strong> <strong>and</strong> wasting is c<strong>on</strong>tinuous which provides c<strong>on</strong>sistency in the operati<strong>on</strong> of


aerati<strong>on</strong> tanks as well as the digesters<br />

- Sludge thickening through dissolved air floatati<strong>on</strong> enables 4 fold increase in dry solids<br />

c<strong>on</strong>centrati<strong>on</strong><br />

- Severe frothing problem is experienced in downstream units e.g., aerati<strong>on</strong> after sec<strong>on</strong>dary<br />

settling tank, BIOFOR-F, c<strong>on</strong>veyance channels etc.<br />

- Gas availability is crucial for cogenerati<strong>on</strong> system <strong>and</strong> therefore it is typically not flared.<br />

- Eventual sludge disposal is d<strong>on</strong>e in the form of l<strong>and</strong> filling. However c<strong>on</strong>sidering the<br />

quantities involved <strong>and</strong> <strong>low</strong> off-take for manure purposes, improved systems would be<br />

required for safe disposal in future<br />

- The plant is well planned <strong>and</strong> designed for c<strong>on</strong>tinuous <strong>and</strong> smooth functi<strong>on</strong>ing with lesser<br />

degree of manual labour involvement<br />

- However, high skilled manpower is required for operati<strong>on</strong> of different reactors, digesters,<br />

gas cleaning system <strong>and</strong> cogenerati<strong>on</strong> system.<br />

- O&M of the plant has been given <strong>on</strong> c<strong>on</strong>tract to the technology provider which takes care<br />

of the process management aspects. In additi<strong>on</strong> a separate agency is appointed by the<br />

technology provider for labour works. The bio-energy cogenerati<strong>on</strong> system has also been<br />

given <strong>on</strong> annual maintenance c<strong>on</strong>tract to a specialised agency. Supervisory inputs from<br />

DJB are minimum.<br />

- A log book is maintained for various operati<strong>on</strong>s e.g., operating process parameters,<br />

running of electrical equipments, sludge heating system, bio-energy generati<strong>on</strong>, plant<br />

power load etc.<br />

- Wastewater samples are collected <strong>on</strong> daily basis<br />

- Laboratory facility is provided by the Delhi Jal Board where the O&M c<strong>on</strong>tractor caries<br />

out its sample analysis <strong>and</strong> DJB also collects <strong>and</strong> analyses a separate set of samples <strong>on</strong> its<br />

own.<br />

- A high level of plant upkeep is observed.<br />

Manpower<br />

- Plant Manager – 1 Producti<strong>on</strong> Manager, 1 Process Manager, 3 Sr. Engg. (Mechanical),<br />

1 Sr. Engg. (Electrical), 2 Engg. (Electrical); 1 Administrati<strong>on</strong> Officer<br />

- 11 operators, 9 skilled workers, 30 unskilled workers<br />

- 6 skilled workers at the cogenerati<strong>on</strong> system<br />

- Skill level : high level of skill required for operating the plant<br />

Training<br />

- The pers<strong>on</strong>nel from the technology provider are well trained <strong>and</strong> c<strong>on</strong>versant with the<br />

technology/process.<br />

- Similarly the pers<strong>on</strong>nel of cogenerati<strong>on</strong> O&M agency are well trained <strong>and</strong> efficient.<br />

- The workers deployed <strong>on</strong> labour c<strong>on</strong>tract have been trained <strong>on</strong> respective job functi<strong>on</strong>s as<br />

well as <strong>on</strong> occupati<strong>on</strong>al health <strong>and</strong> safety aspects.


APPENDIX VIII<br />

VISIT TO STPs IN WEST BENGAL<br />

1. After the completi<strong>on</strong> of the main <str<strong>on</strong>g>case</str<strong>on</strong>g> <str<strong>on</strong>g>study</str<strong>on</strong>g> <strong>on</strong> STPs c<strong>on</strong>structed under YAP <strong>and</strong><br />

GAP in northern India, a short visit to selected STPs in West Bengal was made. It is reported<br />

that the STPs c<strong>on</strong>structed in West Bengal during GAP-I are functi<strong>on</strong>ing well both from<br />

technology <strong>and</strong> instituti<strong>on</strong>al arrangement point of views. In this c<strong>on</strong>text, this visit was made<br />

with the objective of assessing the factors behind their successful performance.<br />

2. During the course of this visit, the fol<strong>low</strong>ing three <strong>plants</strong> were covered :<br />

a) Ch<strong>and</strong>an Nagar STP 18 mld Trickling filter<br />

b) Panihati STP 12 mld WSP<br />

c) Bangur STP 45 mld ASP<br />

3. Ch<strong>and</strong>an Nagar is a separate municipal town which is located about 50 km from<br />

Kolkota. It has a semi-urban setting <strong>and</strong> does not have a sewerage system. Individual houses<br />

have septic tank <strong>and</strong> the overf<strong>low</strong> joins open drains. Majors nallas in turn c<strong>on</strong>vey the<br />

combined wastewater to the river. These nallas have been intercepted <strong>and</strong> the f<strong>low</strong> has been<br />

diverted to the STP.<br />

4. Panihati is <strong>on</strong>e of the suburbs of Kolkota <strong>and</strong> it has similar wastewater f<strong>low</strong> situati<strong>on</strong><br />

(characterised by lack of sewerage) as described above. The STP is located outside the<br />

municipal limits, in a rural area which is administered by a separate local governing body<br />

called Panchayat.<br />

5. Bangur STP is receiving <strong>sewage</strong> from the Cossipore <strong>and</strong> Chitpur sewerage z<strong>on</strong>es of<br />

Kolkota Municipal Corporati<strong>on</strong>. These z<strong>on</strong>es are covered by a sewerage system <strong>and</strong> unlike<br />

the above two STPs the f<strong>low</strong> reaching this STP is characterised by c<strong>on</strong>sistent hydraulic <strong>and</strong><br />

organic loading which is as per the original design estimates.<br />

6. The first two <strong>plants</strong> were covered in detail while third plant was visited to make a<br />

rapid assessment of instituti<strong>on</strong>al arrangements <strong>and</strong> key technology c<strong>on</strong>straints, if any. Profiles<br />

of the first two <strong>plants</strong> are presented in Box 1 <strong>and</strong> Box 2 <strong>and</strong> their life cycle cost analysis is<br />

presented in Exhibit 1 of this appendix respectively. Key c<strong>on</strong>clusi<strong>on</strong>s <strong>on</strong> respective <strong>plants</strong><br />

related to planning, technology, plant management etc. are discussed after each box.


BOX 1 : PROFILE OF THE TRICKLING FILTER BASED STP AT CHANDAN NAGAR,<br />

WEST BENGAL<br />

Plant capacity : 18 mld<br />

Year of commissi<strong>on</strong>ing : 1991<br />

No. of streams : 1<br />

Plant area: 4.9 ha (unit l<strong>and</strong> requirement 0.27 ha/mld)<br />

Cost of the plant : Rs. 21 milli<strong>on</strong> (1988-1991)<br />

F<strong>low</strong> scheme<br />

Bar screen<br />

before pumping<br />

stati<strong>on</strong><br />

Sludge drying beds<br />

Mechanical grit<br />

chamber &<br />

classifier<br />

2 nd stage<br />

digester<br />

- Trickling filter appears to have been designed as a roughing filter<br />

- Note the abnormal recirculati<strong>on</strong> of settled sludge to PST<br />

Plant performance<br />

The STP is receiving wastewater from intercepted nallas. Current hydraulic loading is <strong>on</strong>ly 55%<br />

of the designed capacity. Moreover, the nalla f<strong>low</strong> being dilute, the influent BOD c<strong>on</strong>centrati<strong>on</strong> is<br />

as <strong>low</strong> as 60 mg/l.<br />

Parameter Influent Effluent<br />

BOD (mg/l) 60-70 22<br />

COD (mg/l) 100 35<br />

TSS (mg/l) 175-220 25<br />

Average faecal coliform Not m<strong>on</strong>itored<br />

Effluent aesthetics Dark grey <strong>and</strong><br />

odorous wastewater<br />

PST<br />

1 st stage<br />

digester<br />

Gas<br />

holders<br />

Return sludge<br />

Trickling<br />

filter<br />

SST<br />

Effluent to<br />

drain<br />

Colourless, odourless <strong>and</strong> clear effluent.<br />

Overall aesthetics is good.


Power requirement<br />

Installed load : 200 kW<br />

At average f<strong>low</strong> : 85 kW<br />

At peak f<strong>low</strong> : 120 kW<br />

Comp<strong>on</strong>ent Power rating (kW) Average running/day (hr) Remarks<br />

Grit chamber motor 1.75 18<br />

Vacuum pump 0.75 18 Withdrawing settled grit<br />

Grit classifier 0.746 18 Dry grit separati<strong>on</strong><br />

Recirculati<strong>on</strong> pump 18.65 18 3 + 3 st<strong>and</strong> by<br />

Sludge pumps 3.75 5 1 + 1 st<strong>and</strong> by<br />

Dewatering pump 2.25 3<br />

PST motor 1.5 20<br />

SST bridge 1.5 20<br />

Filtrate pump house 2.25 6 (1 + 2 st<strong>and</strong> by)<br />

Digester 7.5 0 4 mixers, not in use<br />

- Estimated energy c<strong>on</strong>sumpti<strong>on</strong> based <strong>on</strong> above data <strong>and</strong> operating schedule : 34,935<br />

kWh/m<strong>on</strong>th<br />

- Actual m<strong>on</strong>thly average c<strong>on</strong>sumpti<strong>on</strong> as reported by KMDA : 11,500 kWh/m<strong>on</strong>th<br />

- Unit energy c<strong>on</strong>sumpti<strong>on</strong> (as per above operating schedule) : 116 kWh/mld at current f<strong>low</strong> of<br />

10 mld.<br />

Actual unit c<strong>on</strong>sumpti<strong>on</strong> (as per KMDA data): 38 kWh/mld at current f<strong>low</strong> of 10 mld. This is a<br />

very <strong>low</strong> value <strong>and</strong> does not represent realistic operating c<strong>on</strong>diti<strong>on</strong>s. The deviati<strong>on</strong> could be due to<br />

power cuts if any, n<strong>on</strong>-operati<strong>on</strong> of electric drives etc.<br />

Biogas generati<strong>on</strong> : Although the tender document specified influent BOD of 180-250 mg/l the<br />

nalla f<strong>low</strong> has a BOD of <strong>on</strong>ly 60 mg/l. Because of this <strong>low</strong> organic loading, sludge generati<strong>on</strong> is<br />

less <strong>and</strong> the digesters are not put to effective use. Biogas producti<strong>on</strong> is insignificant in ec<strong>on</strong>omic<br />

terms or virtually nil.<br />

Biogas compositi<strong>on</strong> : NA<br />

Resource recovery – Biogas to energy<br />

While some capital cost was blocked in two large digesters <strong>and</strong> gas holders, no such investment<br />

was made in installing the duel fuel generators. As the biogas generati<strong>on</strong> is insignificant, the<br />

resource recovery in the form of bio-energy is not feasible.<br />

Resource recovery – sludge<br />

Data <strong>on</strong> quantum of sludge generati<strong>on</strong> is not m<strong>on</strong>itored. The sludge is dried in drying beds <strong>and</strong><br />

then disposed off in ‘<strong>low</strong> lying areas’. While Ch<strong>and</strong>an Nagar is a well known horticulture belt,<br />

dem<strong>and</strong> for sludge as a soil c<strong>on</strong>diti<strong>on</strong>er or as manure has not been created. As a result, there is no<br />

meaningful resource recovery from sludge.<br />

Resource recovery – treated effluent<br />

The treated effluent is not pumped to agriculture fields <strong>and</strong> thus there is no associated revenue<br />

f<strong>low</strong>ing from this comp<strong>on</strong>ent. However, there could be some noti<strong>on</strong>al ‘resource recovery’ as the<br />

wastewater may be picked up by farmers from the drain <strong>on</strong> the downstream.<br />

Total resource recovery<br />

The combined resource recovery from biogas, sludge <strong>and</strong> effluent is nil.


O&M aspects<br />

Trickling filter<br />

- The trickling filter unit is well maintained <strong>and</strong> found to be functi<strong>on</strong>ing smoothly<br />

- The problem of floating objects (e.g., plastic bags) is less or absent at this plant therefore<br />

the operati<strong>on</strong> of the trickling filter is not affected adversely.<br />

- The rotating distributi<strong>on</strong> arms are kept perfectly levelled in a horiz<strong>on</strong>tal plane by giving<br />

adequate tensi<strong>on</strong> to the tie rods <strong>and</strong> wire ropes. As a result, wear <strong>and</strong> tear of the ball<br />

bearings is minimised. The distributi<strong>on</strong> arms rotate due to the available hydraulic head of<br />

the effluent.<br />

- The distributi<strong>on</strong> arm has wide <strong>and</strong> square cross secti<strong>on</strong> <strong>and</strong> the opening at its far end<br />

al<strong>low</strong>s flushing of any solid deposits at regular interval<br />

- The turn table is well maintained. It is oiled/ greased <strong>on</strong>ce a week <strong>and</strong> since<br />

commissi<strong>on</strong>ing i.e., for last 13 years it has not given any major problems.<br />

- Average size of the filter media is 7.5 to 10 cm, corresp<strong>on</strong>ding to a roughing filter. Since<br />

commissi<strong>on</strong>ing the media has never been taken out for cleaning as a need for such type of<br />

maintenance was not felt.<br />

Others<br />

- Mechanical grit chamber with a sucti<strong>on</strong> pump is found to be effective <strong>and</strong> well maintained.<br />

The grit removal operati<strong>on</strong> requires minimal manual h<strong>and</strong>ling / cleaning <strong>and</strong> thereby<br />

reduced risk to occupati<strong>on</strong>al health.<br />

- The chain <strong>and</strong> bucket type grit classifier is found to be effective in separati<strong>on</strong> of solids<br />

from c<strong>on</strong>centrated stream of wastewater. The unit is well maintained <strong>and</strong> functi<strong>on</strong>ing.<br />

Agencies running the plant<br />

Kolkota Metropolitan Development Authority (KMDA) is the PIA. However, as the local<br />

municipality has expressed inability to take over the resp<strong>on</strong>sibility of O&M of the plant even after<br />

over 13 years of commissi<strong>on</strong>ing, KMDA is still resp<strong>on</strong>sible for this task.<br />

Almost since commissi<strong>on</strong>ing, KMDA has adopted the practice of engaging a c<strong>on</strong>tractor for O&M<br />

of the STP. The c<strong>on</strong>tracts are awarded <strong>on</strong> an annual basis to a local c<strong>on</strong>tractor. Over the years the<br />

same agency has been retained for annual c<strong>on</strong>tracts <strong>and</strong> it has developed good deal of expertise in<br />

running of the plant.<br />

As a laboratory has been established at the plant, a separate c<strong>on</strong>tract is awarded annually for<br />

carrying out the routine m<strong>on</strong>itoring of the biological wastewater <strong>treatment</strong> process. In this instance<br />

the same agency has also been given the c<strong>on</strong>tract of management of laboratory. Under such an<br />

arrangement where the same agency is resp<strong>on</strong>sible for O&M of the plant as well as for reporting<br />

the final effluent quality, an element of bias in the m<strong>on</strong>itoring data can not be ruled out. However,<br />

<strong>on</strong> the other h<strong>and</strong> it helps in better process management as coordinati<strong>on</strong> for m<strong>on</strong>itoring <strong>and</strong><br />

adjusting reactor performance is improved.


In additi<strong>on</strong> to the c<strong>on</strong>venti<strong>on</strong>al 18 mld STP, the complex also has a 4.5 mld oxidati<strong>on</strong> p<strong>on</strong>d<br />

which was c<strong>on</strong>structed some time in late 1970s in pre-GAP period. This plant has been given <strong>on</strong><br />

an annual c<strong>on</strong>tract to an agency traditi<strong>on</strong>ally involved in fishing <strong>and</strong> fish trading business. The<br />

c<strong>on</strong>tractor has engaged a group of fishermen for operating the oxidati<strong>on</strong> p<strong>on</strong>d <strong>and</strong> maturati<strong>on</strong><br />

p<strong>on</strong>d <strong>and</strong> carrying out aquaculture activities. In additi<strong>on</strong> he has also established his own<br />

hatcheries outside the plant complex to meet the seedling requirements. In return for the fishing<br />

rights, the agency gives Rs. 100,000 per annum to KMDA.<br />

While the oxidati<strong>on</strong> p<strong>on</strong>ds are of c<strong>on</strong>venti<strong>on</strong>al type, it must be noted that it is very much under<br />

loaded (perhaps <strong>on</strong>ly 30% of the designed hydraulic capacity). The effluent after grit chamber<br />

from the main plant is sent to the OP. As a result of these factors, there are no complaints of<br />

odour etc. typically associated with overloaded or poorly maintained wastewater lago<strong>on</strong>s.<br />

KMDA has also developed the surplus l<strong>and</strong> at the STP complex as a public park with fountains,<br />

slides, swings <strong>and</strong> l<strong>and</strong>scaping etc. Moreover, as the apparent water quality in the oxidati<strong>on</strong><br />

p<strong>on</strong>d lago<strong>on</strong>s is not objecti<strong>on</strong>able, they are used for boating. As a result of these features, the<br />

park attracts large number of visitors <strong>and</strong> the agency has been able to generate revenue of over<br />

Rs. 30 lakh/annum from this activity. In order to take care of the entire complex three separate<br />

c<strong>on</strong>tractors have been appointed for horticulture, sweeping <strong>and</strong> security cum entry ticket<br />

vending. A small cafeteria has also been set up <strong>and</strong> given <strong>on</strong> c<strong>on</strong>tract.<br />

Thus, in all seven different annual c<strong>on</strong>tracts are awarded at Ch<strong>and</strong>an Nagar STP viz. (i) O&M of<br />

STP, (ii) management of laboratory, (iii) O&M of oxidati<strong>on</strong> p<strong>on</strong>d, (iv) horticulture operati<strong>on</strong>, (v)<br />

sweeping operati<strong>on</strong> in park, (vi) security of the complex cum vending of entry tickets <strong>and</strong> (vii)<br />

running of cafeteria.<br />

Manpower<br />

The team of STP O&M c<strong>on</strong>tractor comprises 1 supervisor, 8 skilled workers <strong>and</strong> 10 unskilled<br />

workers. For the laboratory activities, the c<strong>on</strong>tractor has engaged <strong>on</strong>e Chemist (retired from<br />

AIIHPH) <strong>and</strong> <strong>on</strong>e Lab Assistant. Manpower details of other c<strong>on</strong>tractors are not available.<br />

To supervise the operati<strong>on</strong> of the c<strong>on</strong>tractor, KMDA has deputed <strong>on</strong>e Technical Assistant (Civil)<br />

<strong>and</strong> <strong>on</strong>e Technical Assistant (Electrical) <strong>on</strong> a full time basis at the plant. In additi<strong>on</strong>, officers of the<br />

rank of AE (Elect. <strong>and</strong> civil), EE <strong>and</strong> SE give proporti<strong>on</strong>ate part time supervisory inputs.<br />

Sampling <strong>and</strong> m<strong>on</strong>itoring<br />

Daily <strong>on</strong>e sample of influent <strong>and</strong> effluent is collected <strong>and</strong> analysed inhouse.<br />

Surveillance<br />

In additi<strong>on</strong>, <strong>on</strong> behalf of the NRCD a sample of influent <strong>and</strong> effluent is collected <strong>on</strong> a m<strong>on</strong>thly<br />

basis by Kalyani Agriculture University.<br />

Training<br />

Under an NRCD sp<strong>on</strong>sored training programme, the c<strong>on</strong>tractor has also been trained at AIIHPH,<br />

Kolkota in O&M of STPs. Moreover, the KMDA officials have received training at various levels<br />

both at AIIHPH, NEERI <strong>and</strong> overseas. Higher level of training inputs are reflected in better<br />

functi<strong>on</strong>ing of the STP<br />

Role of the PIA<br />

C<strong>on</strong>tinues to provide supervisory inputs.


Expenditure <strong>and</strong> revenue<br />

Activity head Value, Remarks<br />

Rs. Lakh<br />

Expenditure<br />

O&M of STP 8.5<br />

Management of<br />

1.9<br />

laboratory<br />

Horticulture 7.0<br />

Sweeping of park 2.5<br />

Security 6.0<br />

Electricity 6.6 @ Rs. 40,000 pm for STP <strong>and</strong> Rs. 15,000 pm for the park<br />

Sub-total 32.5<br />

Revenue<br />

Oxidati<strong>on</strong> p<strong>on</strong>d 1 From aquaculture in OP<br />

Sale of entry<br />

30 @ Rs. 5 per ticket. KMDA is c<strong>on</strong>sidering to increase the<br />

tickets<br />

price to Rs. 10 per ticket.<br />

Sub-total 31<br />

Surplus / deficit (-) 1.5 A noti<strong>on</strong>al loss.<br />

Key observati<strong>on</strong>s <strong>on</strong> Ch<strong>and</strong>an Nagar STP<br />

7. The Ch<strong>and</strong>an Nagar STP is found to be working satisfactorily <strong>on</strong> various counts. Key<br />

c<strong>on</strong>clusi<strong>on</strong>s are presented be<strong>low</strong>.<br />

Planning <strong>and</strong> load assessment<br />

- Unlike in YAP, for STPs c<strong>on</strong>structed in West Bengal during GAP-I a design period of<br />

15 years was adopted.<br />

- As a result, while the Ch<strong>and</strong>an Nagar plant is nearing its design life, the hydraulic <strong>and</strong><br />

organic loadings are still be<strong>low</strong> the designed capacities.<br />

- Some of the other reas<strong>on</strong>s for <strong>low</strong> organic load are (i) absence of sewerage system<br />

<strong>and</strong> prevalence of septic tank arrangement in most part of the town <strong>and</strong> (ii) diluti<strong>on</strong> of<br />

wastewater in nallas as a result of combined discharge of <strong>sewage</strong> <strong>and</strong> sullage.<br />

- Over-estimati<strong>on</strong> of the organic load at planning stage has led to provisi<strong>on</strong> of excessive<br />

capacity for sludge digesters which is lying unutilised.<br />

- However, a cautious phase-wise approach towards exploitati<strong>on</strong> of bio-energy has<br />

saved the capital expenditure <strong>on</strong> duel fuel engines.<br />

- The plant has a compact layout <strong>and</strong> the unit area requirement is 0.27 ha/mld.


Technology<br />

- The mechanical grit chamber <strong>and</strong> grit classifier /detritus are robust, effective <strong>and</strong> pose<br />

least occupati<strong>on</strong>al health risk to operators.<br />

- The plant is well designed <strong>and</strong> has robust mechanical <strong>and</strong> electrical equipment.<br />

- The trickling filter is working smoothly as distributi<strong>on</strong> arm is well maintained <strong>and</strong> the<br />

problem of floating plastic objects is almost absent or well taken care of.<br />

- The average technology energy c<strong>on</strong>sumpti<strong>on</strong> of the STP is 116 kWh/mld which is<br />

way be<strong>low</strong> the average of 180 -220 kWh/mld for activated sludge process based<br />

<strong>plants</strong> (additi<strong>on</strong>al energy input for pumping of raw <strong>sewage</strong> at a higher level is not<br />

reflected in this figure, however that would represent a significant fracti<strong>on</strong> of the total<br />

energy requirement towards meeting the oxygen transfer requirements).<br />

- An abnormal return sludge scheme of introducing it into the PST is found which<br />

could lead to overloading <strong>and</strong> under performance of the latter.<br />

- Although a two stage sludge digesti<strong>on</strong> process has been provided, unless the digesters<br />

are designed for high end performance <strong>and</strong> m<strong>on</strong>itoring, resource recovery in<br />

ec<strong>on</strong>omically significant terms does not seem to be feasible.<br />

Plant management<br />

- Innovative approach of developing the surplus l<strong>and</strong> as a public park has enabled the<br />

managing agency to generate sizable revenue <strong>and</strong> offset over 90% of the operating<br />

expenses.<br />

- Appointment of a local knowledgeable c<strong>on</strong>tractor for O&M of the plant over a l<strong>on</strong>g<br />

time horiz<strong>on</strong> has brought stability in the plant performance.<br />

- Training of the c<strong>on</strong>tractor has led to an improvement in his knowledge, aptitude <strong>and</strong><br />

skills <strong>and</strong> this is dem<strong>on</strong>strated through better leadership over the team of operators<br />

<strong>and</strong> c<strong>on</strong>sistent plant performance.<br />

Life cycle cost<br />

8. Based <strong>on</strong> the same criteria as adopted earlier during the main <str<strong>on</strong>g>study</str<strong>on</strong>g>, the unit life cycle<br />

cost (excluding l<strong>and</strong> cost) is computed to be Rs. 9.5 milli<strong>on</strong>/mld. This is about 30% <strong>low</strong>er<br />

than that of ASP <strong>and</strong> close to that of UASB. It will be noted that energy costs are not fully<br />

represented in the current computati<strong>on</strong> as the raw <strong>sewage</strong> has to be pumped to an additi<strong>on</strong>al<br />

height for oxygen transfer through the trickling filter media. However, this is comparable to<br />

other technologies <strong>and</strong> thus would not make significant difference in final values.


BOX 2 : PROFILE OF OXIDATION POND BASED STP AT PANIHATI, KOLKATA<br />

Plant capacity : 12 mld<br />

Year of commissi<strong>on</strong>ing : 1993<br />

No. of streams : 3<br />

Plant area: 8.3 ha<br />

Cost of the plant : Rs. 23 milli<strong>on</strong> (1993)<br />

F<strong>low</strong> scheme<br />

Sewage<br />

after grit<br />

removal<br />

Plant performance<br />

The STP is receiving wastewater from intercepted nallas. Current hydraulic loading is <strong>on</strong>ly 60%<br />

of the designed capacity. Moreover, the nalla f<strong>low</strong> being dilute, the influent BOD c<strong>on</strong>centrati<strong>on</strong> is<br />

as <strong>low</strong> as 60 mg/l.<br />

Parameter Influent Effluent<br />

BOD (mg/l) 60-70 21<br />

COD (mg/l) - -<br />

TSS (mg/l) 233 45<br />

Average faecal<br />

coliform<br />

Not m<strong>on</strong>itored<br />

Effluent<br />

aesthetics<br />

Anaerobic p<strong>on</strong>ds<br />

Detenti<strong>on</strong> : 1 day<br />

Facultative p<strong>on</strong>ds<br />

Detenti<strong>on</strong> : 4 days<br />

Dark grey <strong>and</strong><br />

odorous wastewater<br />

Power requirement<br />

Nil, except at the raw <strong>sewage</strong> pumping stati<strong>on</strong><br />

Biogas generati<strong>on</strong> : NA<br />

Biogas compositi<strong>on</strong> : NA<br />

Resource recovery – Biogas to energy : NA<br />

Resource recovery – sludge<br />

Nil as there is no dem<strong>and</strong> creati<strong>on</strong> am<strong>on</strong>g farmers<br />

Resource recovery – aquaculture<br />

Maturati<strong>on</strong> p<strong>on</strong>ds<br />

Detenti<strong>on</strong> : 3 days<br />

Treated<br />

<strong>sewage</strong><br />

to river<br />

Colourless, odourless <strong>and</strong> clear effluent. Overall<br />

aesthetics is good. There is no odour at the STP.


As the lago<strong>on</strong>s are hydraulically <strong>and</strong> organically under loaded it has been possible to carry out<br />

aquaculture cultivati<strong>on</strong> in both facultative <strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>ds. Unlike other WSPs c<strong>on</strong>structed<br />

under YAP, the incidence of fish kill is not experienced at this plant which shows that nitrogen<br />

(<strong>and</strong> the organic) loading is not excessive.<br />

About 100 kg of fish is harvested every day <strong>and</strong> this is possible for about 300 days in a year. The<br />

c<strong>on</strong>tractor has agreed to give Rs. 200,000 per annum to KMWSA as royalty.<br />

Resource recovery – treated effluent<br />

Nil or noti<strong>on</strong>al<br />

Total resource recovery<br />

The combined resource recovery is Rs. 200,000.<br />

O&M aspects<br />

While lining of p<strong>on</strong>d embankments was carried out couple of years after commissi<strong>on</strong>ing of the<br />

plant, the bottom was left out deliberately as it is not c<strong>on</strong>ducive for aquaculture. It is said that a<br />

bottom layer of soil <strong>and</strong> sediment offers a favourable envir<strong>on</strong>ment to the fish. (incidentally, the<br />

problem of ground water c<strong>on</strong>taminati<strong>on</strong> through of seepage from WSP has not been reported in<br />

the area)<br />

There is good dem<strong>and</strong> for small fish in the local market <strong>and</strong> accordingly the harvesting pattern has<br />

evolved. The fishermen release seedlings <strong>on</strong> a regular basis <strong>and</strong> also harvest regularly (almost<br />

daily) the moderately grown fish. Excessive body weight growth is not al<strong>low</strong>ed <strong>and</strong> therefore<br />

harvesting over l<strong>on</strong>g interval is not practiced.<br />

Sludge removal from anaerobic p<strong>on</strong>d is the resp<strong>on</strong>sibility of KMWSA. Recently after 8 years the<br />

p<strong>on</strong>ds were desludged by engaging a separate c<strong>on</strong>tractor. After drying, the sludge was disposed<br />

off for l<strong>and</strong> filling. Apparently there were no takers am<strong>on</strong>g farmers or it was not marketed<br />

adequately am<strong>on</strong>g the target populati<strong>on</strong>.<br />

The anaerobic p<strong>on</strong>ds were found to be remarkably well functi<strong>on</strong>ing as there was no odour, scum<br />

layer or gas bubbles. This can be attributed to fact that the plant is not overloaded either from<br />

hydraulic or organic load point of views.<br />

The dykes are found to be getting eroded due to the wave acti<strong>on</strong>. Strengthening has been carried<br />

out in secti<strong>on</strong>s <strong>and</strong> especially in maturati<strong>on</strong> p<strong>on</strong>d this has been d<strong>on</strong>e by placing wooden logs.<br />

Trees <strong>on</strong> the dykes have been al<strong>low</strong>ed to attain a height of 5-6 m which is not desirable as they<br />

prevent solar radiati<strong>on</strong> <strong>and</strong> act as wind barrier.<br />

Agency running the plant<br />

Kolkata Metropolitan Water <strong>and</strong> Sanitati<strong>on</strong> Authority (KMWSA) is the PIA <strong>and</strong> as the local<br />

municipality has expressed inability to take over the resp<strong>on</strong>sibility of O&M of the plant, it is still<br />

under the c<strong>on</strong>trol of KMWSA.<br />

For last seven years, KMWSA has adopted the practice of aquaculture in both the facultative p<strong>on</strong>d<br />

<strong>and</strong> maturati<strong>on</strong> p<strong>on</strong>d by engaging a c<strong>on</strong>tractor. KMWSA makes a fair assessment of aquaculture<br />

potential <strong>and</strong> sustainable returns there from. Against this expected yield <strong>and</strong> market price, open<br />

bids are invited from interested parties in the village where the STP is located. Highest bidding<br />

c<strong>on</strong>tractor is selected; however recommendati<strong>on</strong> of the Village Panchayat is sought <strong>on</strong> the matter.


To start with the c<strong>on</strong>tract was given for 2 years. Subsequently the same agency was engaged for 3<br />

years <strong>and</strong> then 2 years. Now it is proposed to lease out the p<strong>on</strong>ds for 20 years. Local fishermen are<br />

engaged by the c<strong>on</strong>tractor in this activity who bring traditi<strong>on</strong>al knowledge of fishing in inl<strong>and</strong><br />

water bodies.<br />

Manpower<br />

The team of c<strong>on</strong>tractor comprises 1 supervisor (leaseholder), 1 skilled worker <strong>and</strong> 20 unskilled<br />

workers. To supervise the operati<strong>on</strong> of the c<strong>on</strong>tractor, KMWSA has deputed <strong>on</strong>e Junior Engineer<br />

<strong>on</strong> part time basis.<br />

Sampling <strong>and</strong> m<strong>on</strong>itoring<br />

Effluent sample is collected <strong>on</strong>ce a week by AIIHPH Kolkota.<br />

Surveillance<br />

N<strong>on</strong>e<br />

Training<br />

No formal training was given to the c<strong>on</strong>tractor or local fishermen as they are well versed in<br />

traditi<strong>on</strong>al method of aquaculture in inl<strong>and</strong> water bodies <strong>and</strong> shal<strong>low</strong> p<strong>on</strong>ds.<br />

Role of the PIA<br />

Besides the routine supervisory inputs, all repairs including dyke protecti<strong>on</strong>, desludging <strong>and</strong> other<br />

civil works are carried out by KMWSA.<br />

Expenditure <strong>and</strong> revenue<br />

Except for the supervisory inputs KMWSA does not incur regular expenditure. However, it<br />

incurred a cost of Rs. 300,000 after 8 years for desludging of anaerobic p<strong>on</strong>ds. This approximates<br />

to Rs. 35,000 pa.<br />

On the other h<strong>and</strong> it earns revenue of Rs. 200,000 pa from the aquaculture operati<strong>on</strong>s.


Key observati<strong>on</strong>s <strong>on</strong> Panihati STP<br />

9. The Panihati STP is found to be working satisfactorily <strong>and</strong> smoothly. Key<br />

observati<strong>on</strong>s are listed be<strong>low</strong>.<br />

Planning <strong>and</strong> load assessment<br />

- The plant has been designed for year 2016 (design period 25 years) <strong>and</strong> thus the<br />

current loading in way be<strong>low</strong> the designed capacity.<br />

- The l<strong>and</strong> acquirement has been accordingly for the final requirement. However<br />

currently <strong>on</strong>ly 75% of l<strong>and</strong> has been used for p<strong>on</strong>d c<strong>on</strong>structi<strong>on</strong>.<br />

- The plant has a compact layout <strong>and</strong> the unit area requirement is <strong>on</strong>ly 0.7 ha/mld.<br />

Technology<br />

- As a result of absence of overloading :<br />

o the plant performance is found to be smooth<br />

o there is no odour from the anaerobic p<strong>on</strong>ds<br />

o let al<strong>on</strong>e the maturati<strong>on</strong> p<strong>on</strong>ds, even the facultative p<strong>on</strong>ds are also being used<br />

for aquaculture<br />

o although there is abundant algal growth in facultative p<strong>on</strong>ds, fish kills are not<br />

reported<br />

Plant management<br />

- Traditi<strong>on</strong>al knowledge of local fishermen is gainfully utilised for sustainable<br />

aquaculture.<br />

- L<strong>on</strong>g term lease arrangement for O&M with a group of fishermen under the<br />

supervisi<strong>on</strong> of a local c<strong>on</strong>tractor is apparently found to be a win-win soluti<strong>on</strong><br />

Life cycle cost<br />

- Based <strong>on</strong> the c<strong>on</strong>venti<strong>on</strong>al approach the absolute life cycle cost is found to be Rs. 64<br />

milli<strong>on</strong>/mld <strong>and</strong> unit life cycle cost is 5.34 milli<strong>on</strong>/mld (excluding the l<strong>and</strong> cost)<br />

- However, in reality this would be much less as the PIA is not incurring any expenses<br />

<strong>on</strong> manpower, instead it is earning revenue from aquaculture. A rough estimate puts<br />

this revised cost at Rs. 46 milli<strong>on</strong> <strong>and</strong> unit cost at Rs. 3.84 milli<strong>on</strong>/mld<br />

Key observati<strong>on</strong>s <strong>on</strong> Bangur STP<br />

10. In absence of detailed data, a thorough analysis as in <str<strong>on</strong>g>case</str<strong>on</strong>g> of the previous two <strong>plants</strong><br />

has not been d<strong>on</strong>e. However, key observati<strong>on</strong>s are presented be<strong>low</strong><br />

Planning <strong>and</strong> load assessment<br />

- The 45 MLD c<strong>on</strong>venti<strong>on</strong>al ASP based STP is fully loaded in terms of organic <strong>and</strong><br />

hydraulic load, apparently due to adequate coverage by a sewerage system in the area<br />

being served.<br />

- Not being sure of the quantum <strong>and</strong> quality of biogas, duel fuel engines were not<br />

installed at the outset.<br />

- Due to space c<strong>on</strong>straints, the opti<strong>on</strong> of centrifuge al<strong>on</strong>g with storage sheds has been<br />

adopted. As a result the unit l<strong>and</strong> requirement is 0.12 ha/mld as against the typical<br />

norm of 0.2-0.3 ha/mld.


Technology<br />

- Single stage ASP fol<strong>low</strong>ed by sludge digesti<strong>on</strong> has been adopted for this plant<br />

- As in <str<strong>on</strong>g>case</str<strong>on</strong>g> of STPs in UP, here also the abnormal feature of recycling the settled<br />

sec<strong>on</strong>dary sludge into PST is observed with accompanying adverse effects.<br />

- Sludge thickeners have been provided for improving the solid c<strong>on</strong>tent of the sludge<br />

- Unlike the c<strong>on</strong>venti<strong>on</strong>al approach of single stage sludge digesti<strong>on</strong>, two stage digesters<br />

have been provided. However, either due to design limitati<strong>on</strong>s or inadequate organic<br />

loading, biogas formati<strong>on</strong> is not significant.<br />

- Closed screw pumps have been provided for transferring thickened sludge into the<br />

digesters. However choking is reported to be a frequent problem.<br />

Plant management<br />

- The O&M of the plant has been given to a local agency <strong>on</strong> annual c<strong>on</strong>tract. Over last<br />

four years the same agency has been retained <strong>and</strong> it has developed an adequate level<br />

of expertise in operating the plant.<br />

- The technical staff of the c<strong>on</strong>tractor has been trained at AIIHPH <strong>and</strong> NEERI.<br />

- The resp<strong>on</strong>sibility of disposal of dried sludge rests with KMDA <strong>and</strong> not with the<br />

c<strong>on</strong>tractor.<br />

- Same c<strong>on</strong>tractor is resp<strong>on</strong>sible for running of the laboratory.<br />

- KMDA has deputed two full time technical staff at the plant for supervising the<br />

operati<strong>on</strong>s of the c<strong>on</strong>tractor.<br />

FINANCING OF O&M OF STPs IN WEST BENGAL<br />

11. The Ministry of Urban Development, Govt. of West Benagal created a separate<br />

budget head for O&M of GAP-I work. The funds received under this head by KMDA /<br />

KWMSA go directly for meeting the O&M costs of STPs <strong>and</strong> PS.<br />

12. The establishment costs of the PIAs are met through the n<strong>on</strong>-planned grant received<br />

from the State Govt. Besides this, KMDA has its own sources of revenue through property<br />

development which enables it to meet about 20% of the establishment costs. Of late it has<br />

also adopted an innovative approach of park development <strong>on</strong> surplus l<strong>and</strong> of STP to meet the<br />

O&M costs to a certain extent.


EXHIBIT 1 : CASE STUDY AND LIFE CYCLE COST COMPUTATION OF STPs IN<br />

WEST BENGAL<br />

Assessment parameter<br />

TF at<br />

Ch<strong>and</strong>an<br />

Nagar<br />

OP at<br />

Panihati<br />

River acti<strong>on</strong> plan GAP-I GAP-I<br />

Capacity mld 18 12<br />

Hydraulic loading % 55 60<br />

Plant Area ha 4.9 8.30<br />

Area per mld ha/mld 0.27 0.69<br />

Performance<br />

Effluent BOD mg/l 22 21<br />

Effluent COD mg/l 35<br />

Effluent DO mg/l 5<br />

Effluent SS mg/l 23 46.0<br />

Effluent faecal coliform MPN/100 ml 1.E+04<br />

Sludge digesti<strong>on</strong> yes na<br />

Biogas generati<strong>on</strong> m 3 /d nil na<br />

Bio-energy generati<strong>on</strong> kWh/d nil na<br />

Resource recovery - biogas Rs. pa nil na<br />

Resource recovery - sludge Rs. pa nil na<br />

Resource recovery - effluent/aquaculture Rs. pa nil 200,000<br />

Total resource recovery Rs. pa nil 200,000<br />

COMPUTATION OF LIFE CYCLE COST<br />

C<strong>on</strong>tract Value of Plant Civil + E & M Rs. milli<strong>on</strong> 21.0 23.0<br />

% of Work Civil Works 65% 95%<br />

Rs. milli<strong>on</strong> 13.7 21.9<br />

% of Work oE & M Works 35% 5%<br />

Rs. milli<strong>on</strong> 7.4 1.2<br />

Year of c<strong>on</strong>structi<strong>on</strong> 1991 1993<br />

Whole sale price index<br />

WPI : Year Of c<strong>on</strong>structi<strong>on</strong> 73.7 92.3<br />

WPI : (Dec 2003 estimated) 159.7 159.7<br />

Unit cost of STP<br />

Cost of Plant (as in Dec 2003)<br />

Civil Works Rs. milli<strong>on</strong> 29.6 37.8<br />

E & M Comp<strong>on</strong>ent Rs. milli<strong>on</strong> 15.9 2.0<br />

Total Cost of Plant Rs. milli<strong>on</strong> 45.5 39.8<br />

Unit cost of STP Rs. milli<strong>on</strong>/mld 2.5 3.3<br />

Operati<strong>on</strong> & Maintainance Costs<br />

Technology Power Requirement kWh/d 1164 nil<br />

N<strong>on</strong> Technology Power Requirement kWh/d 180 nil<br />

Total Daily Power Requirement kWh/d 1344 nil<br />

Unit power requirement kWh/mld 136 nil


Assessment parameter<br />

TF at<br />

Ch<strong>and</strong>an<br />

Nagar<br />

OP at<br />

Panihati<br />

Daily Power Cost @ Rs 4.80/ KWhr Rs. 6451.2 nil<br />

Annual Power Costs Rs. milli<strong>on</strong> 2.35 0.00<br />

Manpower Cost Cost/MM<br />

Manager 18000 1/2 ½<br />

Chemist / Operating Engineer 8500 3/4 0<br />

Operators 5000 2 4<br />

Skilled Technicians 6500 3 1<br />

Unskilled Pers<strong>on</strong>nel 3000 9 12<br />

Cost of manpower Rs. milli<strong>on</strong> 0.86 0.86<br />

Repairs cost<br />

Civil Works per Annum as % of Civil Works<br />

Cost 0.2% 0.2%<br />

E&M Works as % of E&M Works Cost 3.0% 3.0%<br />

Civil Works Maintainance Rs. milli<strong>on</strong> 0.06 0.08<br />

E & M Works Maintainance Rs. milli<strong>on</strong> 0.48 0.06<br />

Annual repairs costs Rs. milli<strong>on</strong> 0.54 0.14<br />

Total annual O&M costs Rs. milli<strong>on</strong><br />

Rs. milli<strong>on</strong>/mld<br />

3.75 0.99<br />

Unit O&M costs<br />

pa 0.21 0.08<br />

Uniform present worth over life cycle of plant of 35 years @ 5% rate of interest<br />

Uniform present worth factor 16.37 16.37<br />

Capatalised O&M Cost over 35 Years Rs. milli<strong>on</strong> 125.17 24.23<br />

Capital cost of plant (2003) Rs. milli<strong>on</strong> 45.5 39.8<br />

L<strong>and</strong> Cost @ Rs 5 mill / ha Rs. milli<strong>on</strong> 24.50 41.50<br />

Life cycle cost (excluding l<strong>and</strong>) (2003) Rs. milli<strong>on</strong> 170.68 64.03<br />

Unit life cycle cost (2003) Rs. milli<strong>on</strong>/mld 9.48 5.34<br />

Notes<br />

1. For the sake of comparis<strong>on</strong> with previous STPs included in the main <str<strong>on</strong>g>study</str<strong>on</strong>g>, same rates for<br />

electricity <strong>and</strong> manpower have been used<br />

2. In <str<strong>on</strong>g>case</str<strong>on</strong>g> of Panihati WSP, the revenue from aquaculture <strong>and</strong> savings <strong>on</strong> manpower costs<br />

have not been factored in calculati<strong>on</strong> of the life cycle cost.<br />

3. Rest of the c<strong>on</strong>siderati<strong>on</strong>s remain same as for the STPs included in the main <str<strong>on</strong>g>study</str<strong>on</strong>g>.


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