68-0133 - Y8610U Intermittent Pilot Retrofit Kit - Air & Water

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Y8610U INTERMITTENT PILOT RETROFIT KIT initial power-up. Once this fuse has blown, the module does not work unless the vent damper is connected. To connect the plug-in vent damper: Remove and discard the vent damper plug from the module terminal strip. Using the wiring harness supplied, insert the matching pin plug into the receptacle on the module and the other end to the vent damper. To connect the D80B Vent Damper, follow the wiring diagrams supplied with the vent damper. Connect S8610 Module Connect the gas control and other remaining system components to the ignition module terminals as shown in Fig. 14 through 16: • Fig. 14 shows a basic circuit for a heating only atmospheric burner system. • Fig. 15 shows a heating only atmospheric burner system with a D80D Vent Damper. • Fig. 16 shows a heating only system with a D80B Vent Damper. 68-0133—2 PV PV/MV MV VR8304M COMBINATION GAS CONTROL PILOT BURNER GROUND 1 2 3 4 MV MV/PV PV GND (BURNER) IGNITER SENSOR 10 S8610U 24V VENT DAMPER GND 24V TH-W PLUG SENSE SPARK 3 THERMOSTAT 2 LIMIT CONTROLLER 4 L1 (HOT) L2 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ALTERNATE LIMIT CONTROLLER LOCATION. CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER. JUMPER WIRE FROM CIRCUIT BOARD TO SENSE CONNECTOR REMAINS IN PLACE. Adjust the thermostat heat anticipator to match the system current draw. The current draw equals the total current required for the ignition module (0.2A) plus the gas control and any other auxiliary equipment in the control circuit. Connect Ground Control System The igniter, flame sensor, and ignition module must share a common ground with the main burner. Connect the ground wire with the female 1/4 in. quickconnect terminal to the male quick-connect GND (BURNER) terminal on the ignition module. Strip the other end of the wire and fasten it under the igniter bracket mounting screw. If necessary, use a shield to protect the ground wire from radiant heat. The burner serves as the common grounding area. If there is not a good metal-to-metal contact between burner and ground, run a lead from the burner to ground. NOTE: Earth ground is not required. Fig. 14. Y8610 in typical atmospheric burner heating system. 1 M6861
PV PV/MV MV VR8304M COMBINATION GAS CONTROL 1 2 PILOT BURNER GROUND MV MV/PV PV GND (BURNER) IGNITER SENSOR 11 Y8610U INTERMITTENT PILOT RETROFIT KIT S8610U 4 VENT 24V DAMPER GND 24V TH-W PLUG SENSE SPARK 5 WIRING HARNESS L1 (HOT) L2 1 3 CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER. 4 REMOVE PLUG ONLY IF USING VENT DAMPER. FUSE BLOWS ON STARTUP WHEN PLUG IS REMOVED AND VENT DAMPER WIRING HARNESS IS INSTALLED; THEN MODULE OPERATES ONLY WHEN VENT DAMPER IS CONNECTED. 5 JUMPER WIRE FROM CIRCUIT BOARD TO SENSE CONNECTOR REMAINS IN PLACE. M3274 Fig. 15. Y8610 in typical atmospheric burner heating system with D80D Vent Damper. PILOT BURNER GROUND PV PV/MV MV VR8304M COMBINATION GAS CONTROL 3 THERMOSTAT 2 LIMIT CONTROLLER POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ALTERNATE LIMIT CONTROLLER LOCATION. 1 2 3 4 5 6 IGNITER SENSOR 1 L2 MV MV/PV PV L1 (HOT) GND (BURNER) LIMIT 2 CONTROLLER 3 TRANSFORMER S8610U D80D VENT DAMPER 4 VENT 24V DAMPER GND 24V TH-W PLUG SENSE SPARK Fig. 16. Y8610 in typical atmospheric burner heating system with D80B Vent Damper. BLACK 5 4 END SWITCH N. O. N. C. LIMIT CONTROLLER POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ALTERNATE LIMIT CONTROLLER LOCATION. CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER. CONNECT VENT DAMPER TERMINAL 1 TO TH-W. LEAVE 24V OPEN. DO NOT REMOVE VENT DAMPER PLUG. COLORS REFER TO WIRE HARNESS, IF USED. JUMPER WIRE FROM CIRCUIT BOARD TO SENSE CONNECTOR REMAINS IN PLACE. MOTOR ORANGE D80B 1K2 1K3 1K RED 1K1 1 2 3 4 5 6 R YELLOW THERMOSTAT OR CONTROLLER BLUE M3310 68-0133—2
Page 1 and 2: GENERAL The Y8610U is a complete ki
Page 3 and 4: 392431 IGNITER-SENSOR ASSEMBLY GROU
Page 5 and 6: PLANNING THE INSTALLATION Intermitt
Page 7 and 8: Install Igniter-Sensor Assembly In
Page 9: TWO IMPERFECT THREADS GAS CONTROL P
Page 13 and 14: If the desired outlet gas pressure
Page 15 and 16: STEP 3: Check spark ignition circui
Page 17 and 18: APPEARANCE CAUSE SMALL BLUE FLAME C
Page 19 and 20: ANSI STANDARDS 19 Y8610U INTERMITTE

68-0133 - Y8610U Intermittent Pilot Retrofit Kit - Air & Water

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