Vacuum filler ROBBY Spare parts catalogue - Berkel Sales & Service

Vacuum filler 

ROBBY 

Spare parts catalogue 

(from December 2002)

The copying, distribution and utilization of this document as well as the 

communication of its contents to others without expressed authorization is 

prohibited. Offenders will be held liable for the payment of damages. All 

rights reserved in the event of the grant of a patent, utility model or 

ornamental design registration. 

We reserve the right to make technical modifications 

Issue: 12/02 

Version: 2.0 EN 

© VEMAG Maschinenbau GmbH • Postfach 1620 • D-27266 Verden 

Tel.: +49 42 31 77 70 • Fax: +49 42 31 77 72 41 

E-Mail: e-mail@vemag.de 

http://www.vemag.de


Foreword 

© VEMAG 2002 

Foreword 

This spare parts catalogue for the ROBBY continuous vacuum filler 

applies from 

December 2002 

When ordering spare parts, please always quote the machine number for 

which the spare part is required, together with the order number, quantity 

and name of the relevant spare part. 

Example order: 

For machine no. 134.xxxx 

1 Cylinder roller bearing 063.062.122 

1 O-ring 061.002.002 

The machine number can be found on the rating plate on the rear of the 

machine. 

The spare parts catalogue is arranged by subassembly. A list of all the 

subassemblies of the machine can be found in the machine summary. 

From there you are taken to the desired subassembly. Subassemblies 

which appear in bold in the spare parts list are broken down further below. 

Parts subject to wear are marked with a “W”. 

1

Machine summary 


2 

9-10 

5 

7 

14 

1 

20-22 

12 

3 

15 

16-19 

6 

2 

8 

24 

11 

4 


13 

23/25 

© VEMAG 2002




Item Subassembly no. Name Page 

1 134.100.001 Machine frame cpl. 5 

2 134.130.000 Tank cpl. 7 

3 140.140.000 Knee lever bearing cpl. 9 

4 134.150.002 Front cover cpl. 11 

5 134.190.000 Lock cpl. 13 

6 134.230.003 Rotor overview 15 

7 134.300.003 Hopper with feed screw cpl. 17 

8 135.340.003 Hinged housing cpl. 21 

9 134.360.000 Hopper safety switch cpl. 23 

10 134.380.001 Hopper hinge cpl. 25 

11 135.400.003 Gear cpl. 27 

12 134.430.001 Rotary encoder cpl. 35 

13 134.500.000 Vacuum system cpl. 37 

14 134.510.000 Vacuum pot cpl. 41 

15 135.530.001 Fan cpl. 43 

16 134.600.001 Hydraulic unit with linking gear cpl. 45 

17 134.600.002 Hydraulic unit without linking gear cpl. 47 

18 134.620.001 Valve manifold with linking gear cpl. 49 

19 134.620.002 Valve manifold without linking gear cpl. 51 

20 134.700.002 Front panel without linking gear cpl. 53 

21 134.700.005 Front panel with linking gear cpl. 55 

22 134.751.000 Patrone cpl. 59 

23 135.820.001 Operating and control device 61 

24 135.850.001 Control panel cpl. 63 

25 871.370.003 Power electronics cpl. 65 

- 134.020.000 Accessories 69 

- 134.030.000 Tools 69 

- - Lubricants 71 

© VEMAG 2002 

3

Spare parts list 

134.100.001 

1/1 

4 

10 

14 

12 

11 

15 16 

9 

17 

8 

18 

19 

20 

13 

21 

30 

31/32 

22 

23 

27 

28 

29 

5 

6 

3 

4 

24 

17 

27 

25 26 

7 

1 

2 



© VEMAG 2002


Item Order no. Quantity W Name 

© VEMAG 2002 


Machine frame cpl. 134.100.001 

1 135.100.200 1 - Base plate 

2 045.008.065 11 - M8 hexagonal nut 

3 046.013.010 4 - Washer 

4 040.912.177 4 - M12 x 35 cylindrical bolt 

5 040.212.155 4 - M12 x 30 hexagonal bolt 


7 134.150.002 1 - Front cover cpl. 

8 134.130.000 1 - Tank cpl. 

9 140.140.000 1 - Knee lever bearing cpl. 

10 135.110.001 1 - Machine frame assembly 

11 134.190.000 1 - Lock cpl. 

12 140.837.101 1 - Remote control socket with cable 

13 134.120.000 1 - Cover cpl. 

consisting of items 14-26: 


15 140.830.201 1 - Blind cover for socket 

16 042.108.115 5 - M8 x 20 raised-head countersunk screw 

17 067.110.071 6 - Plastic washer 

18 061.000.601 5 - O-ring 

19 046.504.035 4 - Spring ring 


21 134.120.130 1 - Insulation for vacuum pump 

22 047.705.065 2 - Cylindrical pin 

23 134.121.000 1 - Cover assembly 

24 067.110.081 1 - Round anchor plate 

25 042.108.155 1 - M8 x 30 raised-head countersunk screw 

26 061.201.503 2.8 m - Rectangular seal 

27 201.360.001 2 - Bearing shoe cpl. 


28 201.360.010 1 - Bearing shoe 

29 064.920.307 1 x Permaglide bushing 

30 135.100.940 2 - Spacer washer 

31 201.100.140 - - Close-tolerance plate 0.1 (number determined on assembly) 

32 201.100.150 - - Close-tolerance plate 0.5 (number determined on assembly) 

1/1 

5


134.130.000 

1/1 

12 

6 

15 

13 

11 

7 

8 

14 

13 

10 

9 

7 

8 

1 

4 

2 


3 

6 

7 

8 

5 

© VEMAG 2002



1 135.130.080 1 - Tank cover 


3 135.130.110 1 - Tubular seal 


5 067.750.121 1 - Clamp 

6 134.131.000 1 - Tank assembly 

7 134.130.020 4 - Screw-in foot cpl. 

8 061.005.001 4 - O-ring 

9 134.130.060 1 - Dividing panel 

10 134.130.050 1 - Dividing panel 

11 061.502.601 1 x Sealing ring 

12 043.027.240 1 x Shut-off screw 

13 046.008.010 2 - Washer 



© VEMAG 2002 


Tank cpl. 134.130.000 

1/1 

7


140.140.000 

1/1 

8 

19 

18 

1 

23 

22 

21 

20 

2 

3 4 

17 

16 

12 

15 

5 

13 

14 

6 

8 7 

9 

10 

11 


© VEMAG 2002



© VEMAG 2002 


Knee lever bearing cpl. 140.140.000 

1 060.301.101 4 x Plastic cover 


3 140.140.010 1 - Bearing housing 

4 061.007.301 1 - O-ring 

5 140.140.040 1 - Stop 

6 140.140.020 1 - Lever 

7 090.783.801 1 - Compression spring 


9 046.004.010 2 - Washer 

10 140.140.270 1 - Switch locator 

11 071.452.019 1 x Proximity switch with cable 

12 061.002.002 1 x O-ring 

13 049.006.100 1 - Key 

14 123.170.030 1 - Selector shaft 


16 140.140.180 1 - Clamping bushing 

17 140.140.170 1 - Selector rod 

18 061.001.101 2 - O-ring 

19 140.140.220 1 - Selector plate 

20 123.170.110 1 - Washer 

21 061.003.601 1 x O-ring 

22 049.320.420 1 - Guard ring 

23 063.060.045 2 - Deep-groove ball-bearing 

1/1 

9


134.150.002 

1/1 

10 

9 

1 

8 

3 


7 

2 

4 

5 


6 

© VEMAG 2002



1 134.150.040 2.4 m x Seal 

2 134.151.002 1 - Front cover assembly 


- 046.008.010 3 - Washer 

4 134.150.070 1 - Plate 


6 046.103.015 2 - Washer 

7 134.151.271 1 - Machine information plate 

8 134.150.020 1 - Protective strip 


© VEMAG 2002 


Front cover cpl. 134.150.002 

1/1 

11


134.190.000 

1/1 

12 

9 

10 

4 

5 

6 

7 

8 

3 

2 

1 


© VEMAG 2002



© VEMAG 2002 


Lock cpl. 134.190.000 

1 134.191.000 1 - Locking lever assembly 

2 061.005.201 1 x O-ring 

3 134.190.160 1 x DU bushing 

4 064.920.351 1 x DU bushing 

5 134.190.120 1 - Locator 

6 134.190.040 1 - Key 

7 153.340.171 8 - Close-tolerance plate 0.1 

8 153.340.121 2 - Close-tolerance plate 0.05 

- 153.340.200 - - Close-tolerance plate 0.5 (as required) 

- 153.340.190 - - Close-tolerance plate 0.3 (as required) 


10 060.302.001 2 - Plastic cover 

1/1 

13


134.230.003 

1/1 

14 

2, 6, 11, 16 

3, 7, 12 

8, 13 

17 

1, 5, 10, 15 

4, 9, 14, 18 


© VEMAG 2002



- 134.232.003 1 - Rotor with 8 chambers (standard) cpl. 


1 134.232.113 1 - Rotor with 8 chambers (standard) 

2 134.233.031 2 - Vane 1 

3 134.233.041 2 - Vane 2 

4 061.003.201 1 x O-ring 

- 134.231.003 - - Rotor with 6 chambers (option) kpl. 


5 134.231.113 1 - Rotor with 6 chambers (option) 

6 134.233.031 1 - Vane 1 

7 134.233.041 1 - Vane 2 

8 134.233.051 1 - Vane 3 

9 061.003.201 1 x O-ring 

- 134.233.003 - - Rotor with 10 chambers (option) kpl. 


10 134.233.113 1 - Rotor with 10 chambers (option) 

11 134.233.031 2 - Vane 1 

12 134.233.041 2 - Vane 2 

13 134.233.051 1 - Vane 3 

14 061.003.201 1 x O-ring 

- - - - Rotor with 4 chambers (option) kpl. 


15 134.232.113 1 - Rotor with 8 chambers 

16 134.233.031 2 - Vane 1 

17 134.232.070 2 - Dummy vane 

18 061.003.201 1 x O-ring 

Rotors with extra-large dimensions on request 

© VEMAG 2002 


Rotor overview 134.230.003 

1/1 

15


134.300.003 

1/2 

16 

26 25 24 

27 28 

23 

22 21 

20 

1 

19 

18 

17 

16 

15 

14 

8 

7 

9 

6 

10 

5 

4 

11 

2 

3 

12 


13 

© VEMAG 2002



1 134.311.002 1 - Hopper top part assembly 

2 134.390.000 1 - Spiral stopper cpl. 


3 061.905.004 1 - Star grip 


5 134.390.030 1 - Plate 

6 134.392.010 1 - Threaded rod 

7 134.391.001 1 - Spiral stopper assembly 

8 041.106.065 2 - M6 x 12 flat-headed countersunk screw 

9 135.310.110 1 - Washer 

10 064.829.005 2 - Ball-bearing shim 

11 135.310.150 1 - Collar bushing 




15 135.312.000 1 - Locking handle cpl. 

16 135.312.050 1 - Sliding ring 

17 047.705.065 - Cylindrical pin 

18 134.310.061 1 - Adjusting bushing 


20 134.380.001 1 - Hopper hinge cpl. 

21 124.180.050 1 - Pin 

22 124.180.060 1 x O-ring 

23 140.500.350 1 x Sealing cap 

24 046.006.010 4 - Washer 





© VEMAG 2002 


Hopper with feed screw cpl. 134.300.003 

1/2 

17


134.300.003 

2/2 

18 

16 

8 

20 

7 

23 

22 

21 

19 

18 

17 

16 

15 

1 

8 

9 

11 

7 

10 

12 

6 


2 3 

4 

5 

13 

14 

© VEMAG 2002



1 134.321.001 1 - Hopper bottom part assembly 

2 134.320.050 1 - Stop 


4 134.320.070 1 - Plastic cover 

5 134.300.481 1 x Silicone bead seal 

6 134.300.451 1 x Sliding ring 

7 134.320.090 2 x Stop ring 

8 048.303.535 4 x Grooved drive stud 

9 134.370.000 1 - Toothed ring with feed screw assembly 

10 134.300.310 1 - Hopper stop 




14 060.301.501 4 - Plastic cover 

15 135.340.003 1 - Hinged housing cpl. 

16 061.021.301 2 x O-ring 

17 134.300.471 1 x Silicone bead seal 

18 134.300.461 1 x Sliding ring 

19 134.300.170 1 - Toothed ring bearing 

20 134.300.220 1 x Bushing 

21 134.300.162 1 - Scraper, short 

22 134.300.152 1 - Scraper, long 

23 134.360.000 1 - Hopper safety switch cpl. 

© VEMAG 2002 


Hopper with feed screw cpl. 134.300.003 

2/2 

19


135.340.003 

1/1 

20 

15 

14 

12 13 

11 

10 

9 

16 

22 

27 

26 

25 

24 

23 

20 

19 

18 

17 

8 

7 

21 

28 

5 

6 

29 

30 

1 

2 

3 

4 


© VEMAG 2002



1 135.341.006 1 - Hinged housing assembly 

2 071.498.004 1 - Switching magnet 


4 134.340.110 1 - Cover cap 

5 064.830.008 1 x Sealing ring 

6 061.019.501 1 x O-ring 

7 134.340.031 1 - Element cover 



10 134.100.450 1 - Flat 

11 061.003.201 1 - O-ring 

12 134.170.000 1 - Bushing assembly 


13 134.170.020 1 - Bushing 

14 134.170.010 1 - Hose connector 

15 067.440.121 0.36 m - High-pressure hose 

16 060.302.601 1 - Plastic cover 

17 153.340.220 1 - Bushing 

18 134.340.011 1 - Ring 

19 064.540.201 1 - Radial rocker bearing 

20 061.002.903 1 x O-ring 

21 067.200.105 1 - Flat lubricating nipple 

22 135.343.001 1 - Pinion cpl. 


23 060.301.001 1 - Plastic cover 

24 135.343.011 1 - Pinion 


26 134.343.030 1 - Pressure piece 

27 049.730.120 1 - Seeger snap ring 

28 064.102.860 2 - Needle bush 


30 043.010.015 1 - Shut-off screw 

© VEMAG 2002 


Hinged housing cpl. 135.340.003 

1/1 

21


134.360.000 

1/1 

22 

1 

1 

13 

13 

12 

12 

1 

2 

3 

5 

1 

6 

10 

11 

8 

9 

7 

4 


© VEMAG 2002





3 046.005.010 1 - Washer 

4 134.360.020 1 - Bracket for magnet 

5 071.405.066 1 - Hygiene magnet 

6 134.870.902 1 - Detector 


8 044.304.030 1 - Threaded pin 

9 134.360.010 1 - Housing for sensor 

10 134.380.070 1 - Hose connector 

11 067.440.121 - - High-pressure hose 

12 046.006.010 4 - Washer 


© VEMAG 2002 


Hopper safety switch cpl. 134.360.000 

1/1 

23


134.380.001 

1/1 

24 

8 

9 

10 

7 

6 

5 

4 

3 

2 

1 

11 

12 

13 14 15 

7 

20 

16 

19 

21 

22 

26 

17 

18 

25 

23 

24 


© VEMAG 2002



1 060.303.302 1 - Plastic cover 

2 134.380.140 1 - Cap 


4 046.110.010 1 - Washer 


6 134.380.150 1 - Piston 


8 049.750.267 - - Close-tolerance plate (number determined on assembly) 

9 134.380.170 1 x Sealing ring 

10 061.002.601 1 x O-ring 

11 060.300.801 1 - Plastic cover 

12 134.380.012 1 - Housing 

13 134.380.160 1 - Compression bracket 

14 049.320.560 1 - Seeger ring 

15 061.005.002 1 x O-ring 

16 134.380.080 1 - Cover 

17 061.002.005 1 x O-ring 

18 049.750.204 - - Close-tolerance plate (number determined on assembly) 


20 134.380.090 1 - Driver 

21 134.380.111 - - Spacer plate (as required) 

22 049.006.088 1 - Key 

23 134.380.100 1 - Washer 


25 134.380.121 1 - Hinge locator 

26 134.380.021 1 - Shaft 

© VEMAG 2002 


Hopper hinge cpl. 134.380.001 

1/1 

25


135.400.003 

1/4 

26 

15 

12 

11 

19 

18 

17 

16 

14 

13 

21 

20 

5 

6 

9 

10 

7 

8 

3 

4 

1 

2 


© VEMAG 2002



© VEMAG 2002 


Gear cpl. 135.400.003 

1 134.200.211 1 - Switch locator 



4 071.405.050 1 - Machine safety switch 

5 134.230.003 1 - Rotor overview 

6 061.003.201 1 x O-ring 

7 134.220.001 1 - Base assembly 

8 061.017.401 1 x O-ring 

9 061.108.201 1 x Radial shaft sealing ring 

10 135.400.600 1 - Locator for sealing ring 


12 046.005.010 3 - Washer 

13 135.400.023 1 - Main shaft 

14 063.422.146 1 - Cylinder roller bearing 

15 134.240.002 1 - Seal locator cpl. 


16 061.008.503 1 x O-ring 

17 134.200.124 1 - Seal locator 

18 061.707.001 1 x Special sealing element 


20 134.200.022 1 - Housing 

21 135.100.200 - - Base plate 

1/4 

27


135.400.003 

2/4 

28 

25 

24 

8 

26 

27 

26 

8 

23 

22 

21 

20 

19 

18 

17 

16 

1 

14 

15 

2 

3 4 

5 

7 

6 

8 

8 9 

9 

10 

11 

12 

13 


© VEMAG 2002



© VEMAG 2002 


Gear cpl. 135.400.003 

1 135.400.230 1 - Key 

2 044.208.095 3 - M8 x 16 threaded pin 

3 134.200.110 1 - Tube 

4 134.400.100 1 - Cover seal 

5 135.400.090 1 - Gear cover 


7 067.150.221 1 - Oil sight glass 

8 067.860.606 8 - Swivelling screwed connection 

9 134.200.150 2 - Pressure hose ( 134.700.002, item 9) 

( 134.700.005, 1/2, item 12) 

10 046.008.010 6 - Washer 


12 135.400.141 1 - Gear wheel 

13 134.400.031 1 - Gear wheel 

14 046.510.021 3 - Spring ring 


16 067.420.251 0.75 m - Plastic spiral hose 

17 067.710.322 2 - Jubilee clip 

18 134.420.001 1 - Flange 

19 061.010.801 1 - O-ring 


21 049.310.600 1 - Guard ring 

22 063.062.122 1 x Deep-groove ball-bearing 

23 049.321.100 1 - Guard ring 


25 046.010.010 14 - Washer 


( 134.700.005, 1/2, item 13) 

27 134.410.001 1 - Gear housing assembly 

2/4 

29


135.400.003 

3/4 

22 

8 

21 

20 

30 

10 

8 

9 

18 

19 

7 

8 

1 

2 

3 

4 

11 

12 

13 

12 

14 

15 

16 

17 

5 


6 

© VEMAG 2002



© VEMAG 2002 


Gear cpl. 135.400.003 



3 135.400.190 1 - Bushing 

4 061.003.704 1 x O-ring 

5 134.200.200 1 - Tensioning element 


7 134.400.130 1 - Hexagonal bolt 

8 046.008.010 4 - Washer 

9 134.400.110 1 - Spray guard 



12 049.310.250 2 - Guard ring 

13 135.400.061 1 - Shaft 

14 135.400.041 1 - Gear wheel 

15 091.113.402 1 - Bushed roller freewheel 

16 135.400.160 1 - Spacer ring 


18 061.502.203 1 - Sealing ring 

19 043.022.260 1 - Oil drain screw 

20 134.400.120 1 - Sealing 

21 134.430.001 1 - Rotary encoder cpl. 


- 049.750.258 - - Shim (number determined on assembly) 

3/4 

31


135.400.003 

4/4 

32 

11 

8 

7 

10 

9 

1 

2 

3 

4 

5 

6 


© VEMAG 2002



© VEMAG 2002 


Gear cpl. 135.400.003 


2 134.400.080 1 - Washer 

3 134.400.051 1 - Gear wheel 

4 061.008.202 1 x O-ring 

5 049.010.150 1 - Key 

6 090.314.001 1 - Hydraulic motor OMS 80 


8 046.013.010 4 - Washer 

9 067.690.061 1 - Threaded connector 

10 067.710.141 1 - Jubilee clip 

11 067.450.062 0.42 m - Low pressure hydraulic hose ( 134.600.001, item 18) 

( 134.600.002, Item 16) 

4/4 

33


134.430.001 

1/1 

34 

9 

8 

4 

5 

7 

4 

6 

5 

4 

1 

2 

3 


© VEMAG 2002



© VEMAG 2002 


Rotary encoder cpl. 134.430.001 


2 134.430.020 1 - Flange 

3 134.430.011 1 - Gear wheel 

4 049.310.170 3 - Seeger ring 

5 063.060.035 2 - Deep-groove ball-bearing 

6 134.430.030 1 - Shaft 

7 049.320.350 1 - Seeger ring 

8 091.213.401 1 - Coupling 

9 134.821.001 - - Rotary encoder with cable 

1/1 

35


134.500.000 

1/2 

36 

31 

23 

33 

32 

24 

29 

23 

25 

22 

1 

21 

20 

30 

26 

19 

1 

27 

2 

28 

18 

12 

1 

17 

4 

5 

6 

11 

16 

7 

13 

3 

15 

8 

9 

10 

14 



© VEMAG 2002



© VEMAG 2002 


Vacuum system cpl. 134.500.000 

1 067.710.251 3 - Worm drive hose clip 

2 068.682.802 1.8 m - Textile hose 

3 134.500.020 1 - Insulating hose 

4 061.002.401 1 - O-ring 

5 067.540.062 1 - Hose angle screwed connector 

6 067.700.121 2 - Jubilee clip 

7 067.420.061 0.21 m - Guttasyn hose 

8 068.110.851 1 - Sleeve 

9 140.500.380 1 - Sealing ring 

10 090.112.602 1 - Vacuum gauge 


12 140.510.000 1 - Vacuum throttle cpl. 


13 140.511.000 1 - Spindle cpl. 


14 140.511.011 1 - Handle 


16 140.511.020 1 - Spindle 

17 061.002.002 1 x O-ring 


19 140.510.030 1 - Shut-off screw 

20 140.510.020 1 - Spindle locator 

21 061.003.201 1 x O-ring 

22 061.002.504 1 x O-ring 


24 134.100.500 1 - Clamp 

25 134.100.490 1 - Clamp 

26 067.690.133 1 - Screw neck for hose connection 

27 068.111.071 1 - T-piece 

28 068.110.613 1 - Plug and screw connection 


30 046.010.010 1 - Washer 


32 067.710.322 2 - Jubilee clip 

33 134.512.003 1 - Baseplate assembly 

1/2 

37


134.500.000 

2/2 

38 

17 

16 

15 

14 

13 

12 

11 

10 

18 

19 

20 

19 

8 

7 

9 

6 

2 

3 

4 

1 


5 

© VEMAG 2002



© VEMAG 2002 


Vacuum system cpl. 134.500.000 

1 068.410.206 1 - Angle 

2 068.460.206 1 - Double nipple 

3 067.540.123 1 - Hose angle screwed connector 

4 067.710.251 1 - Worm drive hose clip 

5 068.682.802 1.2 m - Textile hose 

6 090.113.403 1 - Vacuum pump 


8 046.008.010 2 - Washer 

9 135.521.000 1 - Console assembly 

10 067.760.221 1 - Clamp 

11 046.006.010 1 - Washer 


13 046.008.010 1 - Washer 



16 067.710.322 1 - Jubilee clip 

17 067.520.251 1 - Tube nozzle 

18 096.012.601 1 - Air filter plus filter cartridge 

- 096.090.004 (1) x Filter cartridge 

19 068.410.205 2 - Angle 

20 068.490.204 1 - Taper nipple 

2/2 

39


134.510.000 

1/1 

40 

14 

13 

12 

11 

10 

15 

3 

4 

5 

6 

7 

8 

9 

2 


1 

© VEMAG 2002



© VEMAG 2002 


Vacuum pot cpl. 134.510.000 

1 126.550.000 1 - Float valve cpl. 


2 126.552.000 1 - Float cpl. 

consisting of items 5-7 

3 126.550.010 1 - Valve body 

4 061.003.501 1 - O-ring 

5 061.001.802 1 - O-ring 

6 126.552.012 1 - Float 

7 060.302.802 1 - Lamellar plug 

8 126.550.030 1 - Spring 

9 126.501.002 1 - Screen assembly 


11 046.010.010 1 - Washer 

12 134.512.003 - - Baseplate assembly 

13 134.510.040 1 x Hose ring 

14 134.511.001 1 - Vacuum pot 

15 061.002.002 1 x O-ring 

1/1 

41


135.530.001 

1/1 

42 

8 

7 

9 

10 

11 

12 

1 

2 

6 

1 

1 

2 

3 

4 

1 

5 


© VEMAG 2002



© VEMAG 2002 


Fan cpl. 135.530.001 


2 046.004.010 9 - Washer 

3 070.802.012 1 - Mounting clamp 

4 075.099.026 1 - Plug strip terminal 

5 135.530.100 1 - Assembly plate 

6 046.504.035 4 - Spring ring 

7 093.313.501 1 - Axial fan 

8 135.530.280 1 - Fan hood 

9 135.530.200 1 - Clamp 

10 046.008.010 1 - Washer 


12 073.100.003 1 - Capacitor 

1/1 

43


134.600.001 

1/1 

44 

31 

28 

26 

34 

33 

32 

28 

28 

27 

26 

25 

24 

23 

31 

30 

29 

22 21 

35 36 37 38 

39/40 7 41 7 9 

20 

6 

19 

18 

17 

15 

16 

2 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11/12 

13 

14 


© VEMAG 2002



© VEMAG 2002 


Hydraulic unit with linking gear cpl. 134.600.001 


2 046.010.010 8 - Washer 

3 067.450.062 0.75 m - Low pressure hydraulic hose ( 137.700.005, 2/2, item 1) 

4 067.700.141 2 - Jubilee clip 

5 081.441.023 1 - Rotary current motor 


7 046.013.010 6 - Washer 

8 093.990.003 1 - Air filter with dipstick 


10 134.600.410 1 - Double nipple 

11 093.913.401 1 - Return filter 

12 093.913.402 (1) - Filter cartridge 

13 061.501.801 1 - Sealing 

14 066.710.503 4 - Rubber/metal buffer 



17 135.600.160 1 - Shim for rubber-to-metal buffer 

18 067.450.062 - - Low pressure hydraulic hose ( 135.400.003, 4/4, item 11) 

19 067.700.141 2 - Jubilee clip 


21 060.503.201 1 - Bellows 

22 140.600.240 1 - Intermediate ring 

23 134.600.260 1 - Connector 

24 046.021.010 1 - Washer 


26 067.450.121 0.21 m - Low pressure hydraulic hose 


28 067.700.211 4 - Jubilee clip 

29 134.640.000 1 - Tail pipe assembly 

30 061.004.002 1 - O-ring 




34 090.213.401 1 - Axial piston variable displacement pump 

35 140.618.001 1 - Pressure hose assembly ( 134.620.001, item 19) 


37 140.696.000 1 - Screw-down screwed connection assembly 


39 090.213.402 1 - Pump support 

40 091.213.402 1 - Rotex coupling 


1/1 

45


134.600.002 

1/1 

46 

30 

27 

25 

33 

32 

31 

27 

26 

25 

24 

23 

22 

27 

30 

29 

28 

21 

20 

34 35 

36 

37 

38/39 5 40 5 7 

19 

18 

17 

16 

15 

13 

14 

2 

1 

2 

3 

4 

5 

6 

7 

8 

9/10 

11 


12 

© VEMAG 2002



© VEMAG 2002 


Hydraulic unit without linking gear cpl. 134.600.002 


2 046.010.010 8 - Washer 

3 081.441.023 1 - Rotary current motor 

4 068.050.801 1 - Shut-off screw 

5 046.013.010 6 - Washer 

6 093.990.003 1 - Air filter with dipstick 


8 134.600.410 1 - Double nipple 

9 093.913.401 1 - Return filter 

10 093.913.402 (1) - Filter cartridge 

11 061.501.801 1 - Sealing 




15 135.600.160 1 - Shim for rubber-to-metal buffer 

16 067.450.062 - - Low pressure hydraulic hose ( 135.400.003, 4/4, item 11) 

17 067.700.141 2 - Jubilee clip 



20 060.503.201 1 - Bellows 

21 140.600.240 1 - Intermediate ring 

22 134.600.260 1 - Connector 

23 046.021.010 1 - Washer 


25 067.450.121 0.21 m - Low pressure hydraulic hose 


27 067.700.211 4 - Jubilee clip 

28 134.640.000 1 - Tail pipe assembly 

29 061.004.002 1 - O-ring 




33 090.213.401 1 - Axial piston variable displacement pump 



36 140.696.000 1 - Screw-down screwed connection assembly 


38 090.213.402 1 - Pump support 

39 091.213.402 1 - Rotex coupling 


1/1 

47


134.620.001 

1/1 

48 

20 

21 

17 

22 

23 

26 

24 

25 

19 

27 

18 

9 

2 

12 

9 

12 

14 

14 

1 

2 

1 

3 

13 

15 

16 

17 

4 5 

6 

7 

8 

8 

9 

10 


11 

12 

5 

10 

11 

© VEMAG 2002



© VEMAG 2002 


Valve manifold with linking gear cpl. 134.620.001 

1 090.513.401 3 - Screw-in nonreturn valve 

2 061.000.503 3 x O-ring 

3 060.300.901 1 - Expansion piece 

4 093.014.001 1 - Knob temperature controller 


6 067.450.124 - - Pressure hose ( 134.700.005, 2/2, item 5) 


8 067.811.501 2 - Straight screw-in connection 


10 046.010.010 4 - Washer 


12 068.050.603 7 - Shut-off screw 

13 068.051.401 1 - Shut-off screw 

14 067.930.062 2 - Measuring coupling 

15 093.912.803 1 - Nozzle 

16 090.513.403 1 - Proportional throttle valve 



19 140.618.001 - - Pressure hose assembly ( 134.600.001, item 35) 

20 067.700.211 1 - Jubilee clip 

21 067.450.121 - - Low pressure hydraulic hose ( 134.600.001, item 32) 




25 134.620.010 1 - Valve manifold 

26 090.513.402 1 - Proportional multiway valve 

27 061.002.503 2 x O-ring 

1/1 

49


134.620.002 

1/1 

50 

19 

20 

25 

21 

22 

26 

23 

24 

18 

27 

17 

7 

9 

7 

16 

2 

9 

12 

12 

1 

2 

1 

3 

11 

13 

14 

15 

4 

8 

5 

10 

6 

7 

8 

6 

9 

10 


© VEMAG 2002



© VEMAG 2002 


Valve manifold without linking gear cpl. 134.620.002 

1 090.513.401 3 - Screw-in nonreturn valve 

2 061.000.503 3 x O-ring 


4 093.014.001 1 - Knob temperature controller 

5 068.051.501 2 - Shut-off screw 



8 046.010.010 4 - Washer 

9 068.050.603 7 - Shut-off screw 


11 068.051.401 1 - Shut-off screw 

12 067.930.062 2 - Measuring coupling 

13 093.912.803 1 - Nozzle 

14 140.680.230 1 - Cover plate 


16 061.001.003 4 x O-ring 



19 067.700.211 1 - Jubilee clip 





24 134.620.010 1 - Valve manifold 


26 090.513.402 1 - Proportional multiway valve 

27 061.002.503 2 x O-ring 

1/1 

51


134.700.002 

1/1 

52 

21 

19 20 

18 

17 

16 

16 

25 

22 23 

24 

2 

15 

14 

5 

13 

1 

6 

7 

8 

3 

12 

2 

4 

11 

9/10 


© VEMAG 2002



© VEMAG 2002 


Front panel without linking gear cpl. 134.700.002 



3 046.008.010 2 - Washer 

4 134.100.222 1 - Retaining plate 

5 128.100.150 1 - Tab 


7 046.010.010 4 - Washer 





12 134.100.241 1 - Threaded piece 

13 134.100.550 1 - Silicone bead seal 

14 134.100.570 1 - Ring angle steel 

15 930.101.000 1 - Locking nut 


17 041.006.802 1 - O-ring 

18 134.700.050 1 - Blind cover 




22 134.100.210 1 - Front panel 

23 046.013.010 2 - Washer 


25 134.100.230 1 - Connecting panel 

1/1 

53


134.700.005 

1/2 

54 

25 

26 

27 

25 

28 29 

24 

23 

30 

22 

31 

19 

19 

21 

32 

20 

18 

33 

2 

1 

17 

5 

3 

2 

6 

16 

7 

4 

8 

9 10 

15 


14 

11 

12/13 

© VEMAG 2002



© VEMAG 2002 


Front panel with linking gear cpl. 134.700.005 



3 046.008.010 2 - Washer 

4 134.100.222 1 - Retaining plate 

5 150.750.040 1 - Threaded plate 


7 046.010.010 4 - Washer 

8 134.751.000 1 - Cartridge cpl. 


10 066.404.201 1 x Toothed belt 





15 134.100.241 1 - Threaded piece 

16 134.100.550 1 - Silicone bead seal 

17 134.100.570 1 - Ring angle steel 

18 930.101.000 1 - Locking nut 


20 134.710.120 1 - Collar bushing 

21 140.750.210 1 - Bushing 

22 061.006.303 1 - O-ring 

23 140.750.190 1 - Cap 

24 140.750.230 1 - Retaining cable 

25 046.006.010 2 - Washer 

26 048.306.065 2 - Hemispherical grooved drive stud 

27 060.301.501 2 - Plastic cover 

28 150.754.030 2 - Cylindrical bolt 

29 150.754.010 2 - Hinge block 



32 134.100.210 1 - Front panel 

33 134.100.230 1 - Connecting panel 

1/2 

55


134.700.005 

2/2 

56 

13 

14 

12 

11 

15 

16 

17 

6 

10 

9 

19 

18 

8 

7 

6 

1 

2 

5 

4 

3 


© VEMAG 2002



© VEMAG 2002 


Front panel with linking gear cpl. 134.700.005 


2 067.700.141 1 - Jubilee clip 


4 046.510.021 1 - Spring ring 


6 068.011.501 2 - Screw connection 

7 090.313.401 1 - Gear motor 

8 134.750.030 1 - Synchronous washer 

9 134.750.100 1 - Carrier 

10 134.100.222 - - Retaining plate 

11 046.512.011 1 - Spring ring 



14 046.110.010 4 - Washer 

15 066.710.211 4 - Support 



18 049.203.540 1 - Key 

19 067.690.071 1 - Threaded angled hose connector 

2/2 

57


134.751.000 

1/1 

58 

11 

10 

6 

9 

5 

4 

7 

12 

3 

13 

2 

14 

1 

15 

16 

8 

17 


© VEMAG 2002



© VEMAG 2002 


Cartridge cpl. 134.751.000 


2 046.512.011 1 - Spring ring 

3 134.751.030 1 - Synchronous washer 

4 049.310.205 1 - Guard ring 

5 134.751.060 1 - Spacer ring 

6 049.320.420 1 - Guard ring 

7 063.060.045 2 x Deep-groove ball bearing 

8 049.203.540 1 - Key 


10 061.001.301 1 x O-ring 


12 134.751.040 1 x Tooth clutch 

13 134.751.050 1 - Washer 


15 061.001.502 1 x O-ring 

16 134.751.010 1 - Housing 

17 134.751.020 1 - Shaft 

1/1 

59


135.820.001 

1/1 

60 


© VEMAG 2002



© VEMAG 2002 


Operating and control device 135.820.001 

- 880.800.003 1 - Portioning computer PC II cpl. 

- 871.370.003 1 - Power electronics cpl. 

- 871.440.003 1 - Proportional amplifier 

- 134.821.001 1 - Rotary encoder cpl. 

- 071.099.004 2 - Push-button (S2, S8) 

- 071.099.005 3 - Push-button (S3, S9, S10) 

- 140.820.401 5 - Washer (S2, S3, S8-S10) 

- 071.099.007 4 - Switch projection (S2, S8-S10) 

- 071.099.034 1 - Switch projection (S3) 

1/1 

61


135.850.001 

1/2 

62 

1 

25 

1 

2 3 4 5 6 6 7 7 8 9 10, 11 12 13 14 

24 

5 

23 


17-22 16 

15 

© VEMAG 2002




Control panel cpl. 135.850.001 

1 072.800.005 2 - Wire resistor (R3, R4) 

2 073.207.085 1 - Transformer (T1) 

3 073.060.012 1 - Bridge rectifier (V1) 

4 073.163.045 1 - Electrolytic capacitor (C5) 

5 073.207.086 1 - Transformer (T2) 

6 072.060.047 2 - Contactor (K2, K5) 

7 072.160.104 2 - Motor protector switch (F26, F27) 

8 071.405.053 1 - Central unit (F28) 

9 135.850.201 1 - Fuse block (X2) 

10 072.060.090 1 - Contactor (K1) 

11 072.060.091 1 - Auxiliary switch (K1) 

12 134.850.301 1 - Cable duct 

13 071.038.001 1 - Provisional drive rocker switch (S6) 

14 871.380.002 1 - Power supply cpl. (A1) 

15 135.851.001 1 - Assembly plate assembly 

16 135.850.101 1 - Plug strip terminal (X1) 

17 074.187.023 4 x G-fuse (F30) 

18 074.187.016 4 x G-fuse (F33) 

19 074.187.022 5 x G-fuse (F31, F32) 

20 074.187.021 4 x G-fuse (F25) 

21 074.187.017 5 x G-fuse (F23, F24) 

22 074.139.009 6 x G-fuse (F20-F22) 

23 134.850.501 1 - Cable duct 

24 871.390.003 1 - Terminal module cpl. (A7) 

25 134.850.401 1 - Cable duct 

- 134.852.001 1 - Hood 

- 073.060.050 3 - RC element (Z1-Z3) 

- 074.113.011 3 x G-fuse (F9) 

- 074.187.014 3 x G-fuse (F1, F50) 

- 074.187.024 3 x G-fuse (F4) 

- 074.139.005 4 x G-fuse (F2-F6) 

- 074.187.015 3 x G-fuse (F8, F51) 

- 075.028.012 1 - Socket terminal strip (A7:X3) 



- 135.850.601 1 - Identifications 

- 135.890.001 1 - Circuit diagram 

© VEMAG 2002 

1/2 

63


135.850.001 

2/2 

64 

4 

5 

3 

1 

2 


© VEMAG 2002



1 135.851.001 1 - Assembly plate control panel assembly 


3 134.852.001 1 - Hood 

4 061.000.401 2 - O-ring 


© VEMAG 2002 


Control panel cpl. 135.850.001 

2/2 

65


871.370.003 

1/1 

66 

1 

2 

1 

3 

1 2 1 15 

14 

13 12 

13 

4/5 

12 

6 

7 

8 

9 

11 

10 


© VEMAG 2002



© VEMAG 2002 


Power electronics cpl. 871.370.003 

1 046.004.010 12 - Washer 

2 070.922.007 4 - M4 x 10 spacer pin 


4 871.374.001 1 - Power electronics assembly plate 

5 871.371.007 1 - Power electronics circuit board 

6 074.187.015 1 x G-fuse FF3,15A-250V 

7 074.187.014 1 x G-fuse F3,15A-250V 

8 871.410.001 1 - Proportional amplifier 

9 871.370.701 1 - Protective cover for power electronics 


11 046.103.015 1 - Washer 


13 046.003.020 5 - Washer 

14 871.460.xxx 1 - Coding card for hydraulic motor 


1/1 

67


134.020.000 

1/1 

68 

8 

10 

7 

11 

6 

15 

9 

12 

13 

14 

2 

4 

1 

3 


5 

© VEMAG 2002



© VEMAG 2002 


Accessories 134.020.000 

Tools 134.030.000 

1 096.013.401 1 - Nozzle brush 

2 096.014.002 1 - Brush for washing 

3 126.030.041 1 - Universal spanner 

4 067.287.501 1 - Industrial atomizer 

5 052.001.021 750 ml - VEMAG special oil 

6 134.031.000 1 - Tool tidy 

7 067.064.002 1 - Grease gun hose 

8 067.064.001 1 - Grease gun 

9 134.021.001 1 - Liver sausage plug cpl. 


10 061.001.501 1 x O-ring 

11 134.021.011 1 - Scraper 

12 134.021.021 1 - Hose 

13 134.021.041 1 - Bracket 

14 134.021.030 1 - Spring 

15 134.030.060 1 - Rotor extractor 

1/1 

69


70 


© VEMAG 2002


Lubricants 


- 052.001.017 - x Shell Omala oil 100 (rotor gear) 

- 052.001.010 - x Shell Tellus T46 hydraulic oil (hydraulic drive) 

- 052.001.025 - x ARAL Motanol HV 100 lubricating oil (vacuum pump) 

© VEMAG 2002 


- 052.008.026 - x VEMAG special grease (feed unit seals, feed unit drive and rotor 

shaft) 

- 052.001.021 - x VEMAG special oil (components for rotary vane pump) 

71

Vacuum filler ROBBY Spare parts catalogue - Berkel Sales & Service

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?