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Drive Technology \ Drive Automation \ System Integration \ Services<br />

DR Motor<br />

Common Connection <strong>Diagrams</strong><br />

Edition 06/2010 9PD0058 / US


SEW-EURODRIVE—Driving the world


2010 DR Motor common connection diagrams<br />

Table of Contents<br />

Overview ..................................................................................................................... 5<br />

Important notes .......................................................................................................... 6<br />

Safety notes ............................................................................................................ 6<br />

Motor nameplate ..................................................................................................... 6<br />

Connecting the brake from the terminal block ......................................................... 7<br />

BGE/BG ........................................................................................................ 7<br />

BSR (R76 only) ............................................................................................. 7<br />

R76 ............................................................................................................................... 8<br />

Brake Voltage Supplied from the Motor .................................................................. 9<br />

BGE/BG - Motor = 230V; Brake = 230V ........................................................ 9<br />

BGE/BG - Motor = 460V; Brake = 230V ...................................................... 10<br />

BGE/BG - Motor = 460V; Brake = 460V ...................................................... 11<br />

BSR - Motor = 230V; Brake = 230V ............................................................ 12<br />

BSR - Motor = 460V; Brake = 230V ............................................................ 13<br />

BSR - Motor = 460V; Brake = 460V............................................................ 14<br />

R72............................................................................................................................. 15<br />

Brake Voltage Supplied from the Motor ................................................................ 16<br />

BGE/BG - Motor = 460V; Brake = 230V ...................................................... 16<br />

BGE/BG - Motor = 460V; Brake = 460V...................................................... 17<br />

BSR - Motor = 460V; Brake = 230V ............................................................ 18<br />

BSR - Motor = 460V; Brake = 460V ............................................................ 19<br />

R13 ............................................................................................................................. 20<br />

Brake Voltage Supplied from the Motor ................................................................ 21<br />

BGE/BG - Motor = low () voltage; Brake = low () voltage .................... 21<br />

BGE/BG - Motor = high () voltage; Brake = low () voltage ................... 22<br />

BGE/BG - Motor = high () voltage; Brake = high () voltage .................. 23<br />

BSR - Motor = low () voltage; Brake = low () voltage........................... 24<br />

BSR - Motor = high () voltage; Brake = low () voltage .......................... 25<br />

BSR - Motor = high () voltage; Brake = high () voltage ......................... 26<br />

BSG and BUR brake connection............................................................................. 27<br />

3


4 2010 DR Motor common connection diagrams


1 Overview<br />

2010 DR Motor common connection diagrams<br />

Overview<br />

This document details common connection diagrams for DR motor. This is not a<br />

replacement for the Operating Instructions. Always refer to the Operating Instructions<br />

for safety and installation information. Additional resources and information for DR<br />

motor “BE” brakes can be found at www.seweurodrive.com under the Technical Notes<br />

tab.<br />

There are specific instances when the brake voltage can be tapped directly from the<br />

motor's terminal block. The advantage of brake systems wired in this way is when<br />

power is applied to the motor, the brake releases (requiring no additional brake supply<br />

wiring).<br />

The brake can be wired to the motor terminal block under the following conditions: a<br />

single speed motor, the motor is started and run across the line, and the brake voltage<br />

is equal to either the low or high motor voltage.<br />

The brake must be powered separately if the brake voltage does not equal the low or<br />

high motor voltage, the motor is powered by an inverter, or electronic soft start.<br />

5


Important notes<br />

2 Important notes<br />

2.1 Safety notes<br />

2.2 Motor nameplate<br />

Refer to the Operating Instructions for safety and installation information. The latest version<br />

can be found at www.seweurodrive.com.<br />

Installation, startup and service work may only be performed by trained personnel observing<br />

applicable accident prevention regulations and operating instructions.<br />

Refer to the motor nameplate for information that describes the motor data. Some of the<br />

important fields related to the connection are listed below.<br />

[1]<br />

[3]<br />

Type<br />

S.O.<br />

V<br />

230V / 460V HZ 60<br />

A 2.9 / 1.44 Code<br />

NEMA<br />

Nom Eff % 82.5<br />

Conn<br />

Dia R76<br />

HP 1.0 S.F. 1.0 Duty CONT<br />

Design<br />

Letter<br />

rpm<br />

Ins<br />

Class<br />

Maximum<br />

Ambient<br />

Brake V<br />

Torque lb-in Control<br />

[1] Motor Voltage - Lists the motor voltage and configuration. Example: 230V /<br />

460V .<br />

[2] Connection Type - Lists the basic type of connection indicating the type of internal<br />

motor windings, , , , etc. Example: R76. This value may also be followed by a<br />

series of letters and/or numbers.<br />

[3] Brake Voltage - Lists the brake voltage required to operate the brake. Example:<br />

460V.<br />

[4] Brake Control - Lists the brake control type. Example: BG, BGE, BSR, etc. These<br />

maybe followed by additional characters.<br />

6 2010 DR Motor common connection diagrams<br />

â<br />

E189357<br />

DRE80M4BE05/FF TEFC 3PH<br />

870173931.03.03.001<br />

1740 B 40<br />

460 3.69 BG1.5<br />

C<br />

[2]<br />

[4]


2.3 Connecting the brake from the terminal block<br />

2.3.1 BGE/BG<br />

2010 DR Motor common connection diagrams<br />

Important notes<br />

When connecting the supply power from the motor terminal block to the brake rectifier,<br />

follow the specifications below.<br />

Connecting wire is to be AWG14, MTW, 600V, 105°C temperature rating and black color.<br />

The recommended ring terminals are manufactured by Thomas & Betts or equivalent.<br />

Follow the manufacturer’s recommendations for installation procedures.<br />

DR Motor Frame Size Wire Length Thomas & Betts Ring Terminal<br />

DR.71-100 8” RB14-8<br />

DR.112-132 8” RB14-10<br />

DR.160 10” RB 14-14<br />

DR.180-225 12” RB 14-516<br />

Thomas & Betts Crimp<br />

Tool<br />

WT2000<br />

2.3.2 BSR (R76 only)<br />

When connecting the jumper wire between the 2-pole terminal block for the SR relay and<br />

the motor terminal block, follow the specifications below.<br />

Connecting wire is to be MTW, 600V, 105°C temperature rating and black color. Maximum<br />

length 8", trimmed to fit.<br />

The recommended ring terminals are manufactured by Thomas & Betts or equivalent.<br />

Follow the manufacturers recommendations for installation procedures.<br />

DR Motor Frame Size AWG Thomas & Betts Ring Terminal<br />

DR.71-100 14 RB14-8<br />

DR.112-132 14 RB14-10<br />

DR.160 12 RB 10-14<br />

Thomas & Betts Crimp<br />

Tool<br />

WT2000<br />

7


3 R76<br />

R76<br />

Connection Type R76<br />

Single Speed, Dual Voltage<br />

Example: 230V / 460V <br />

W2 (T6)<br />

U3 (T7)<br />

U1 (T1)<br />

Low Voltage High Voltage<br />

U2 (T4)<br />

V3 (T8)<br />

V1 (T2)<br />

[5] L1 L2 L3<br />

[1] Terminal link [4] Terminal board<br />

[2] Terminal stud [5] Voltage supply (Customer connection)<br />

[3] Flange nut<br />

V2 (T5)<br />

W3 (T9)<br />

W1 (T3)<br />

VOLTAGE CHANGE<br />

Three wires must be relocated and terminal links added to change<br />

from high to low voltage.<br />

The wires designated U3 (T7), V3 (T8) and W3 (T9) must be reconnected<br />

and terminal links added as shown in the diagram.<br />

Changing from low to high voltage is carried out in reverse order.<br />

In both cases, the supply voltage is connected to U1 (T1), V1 (T2)<br />

and W1 (T3). The direction of rotation is changed by exchanging two<br />

wires. . .<br />

8 2010 DR Motor common connection diagrams<br />

[4]<br />

Arrangement of terminal links for connection<br />

T6 T4 T5<br />

U1 U3<br />

V1 V3<br />

T1 T7 T2 T8 T3 T9<br />

[5]<br />

W2<br />

U2<br />

W1 W3<br />

V2<br />

[1]<br />

[3]<br />

[4]<br />

[2]<br />

W3 (T9)<br />

W2 (T6)<br />

U1 (T1)<br />

U3 (T7) V3 (T8)<br />

U2 (T4) V2 (T5)<br />

V1 (T2)<br />

W1 (T3)<br />

[5] L1 L2 L3<br />

Example: 230V Example: 460V<br />

No terminal links required for connection<br />

T6/T9 T4/<br />

T5/T8<br />

T7<br />

U1<br />

V1<br />

T1<br />

T2<br />

[5]<br />

W2/W3<br />

U2/U3<br />

W1<br />

T3<br />

V2/V3<br />

[3]<br />

[4]<br />

[2]<br />

[4]


3.1 Brake Voltage Supplied from the Motor<br />

3.1.3 BGE/BG - Motor = 230V; Brake = 230V<br />

Brake Control: BGE/BG. Motor configured for low voltage. Brake voltage matches the<br />

low motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 460V motor configured for 230V () supply voltage<br />

• Brake voltage is 230V (normal reaction time)*<br />

* BGE/BG Rapid Reaction Time<br />

BGE<br />

BG<br />

[1] Motor terminal board [3] Customer supplied contacts<br />

[2] Brake coil [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

WH<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

1 2 3 4 5<br />

W2 (T6)<br />

RD<br />

U3 (T7)<br />

U1 (T1)<br />

DC<br />

AC<br />

L1<br />

1 2 3 4 5<br />

[2]<br />

BU<br />

U2 (T4)<br />

V3 (T8)<br />

V1 (T2)<br />

L2<br />

Example: 230V<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

69 001 XX 06 01 00<br />

V2 (T5)<br />

W3 (T9)<br />

W1 (T3)<br />

L3<br />

[1]<br />

R76<br />

68051 _ 06 02 01 R76H US<br />

9


R76<br />

3.1.4 BGE/BG - Motor = 460V; Brake = 230V<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

low motor voltage.<br />

• Example: 230V / 460V motor configured for 460V () supply voltage<br />

• Brake voltage is 230V (normal reaction time)*<br />

* BGE/BG Rapid Reaction Time<br />

[1] Motor terminal board [3] Customer supplied contacts<br />

[2] Brake coil [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

10 2010 DR Motor common connection diagrams<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

W2 (T6)<br />

W3 (T9)<br />

U1 (T1)<br />

L1<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

RD<br />

[2]<br />

BU<br />

U2 (T4)<br />

U3 (T7)<br />

V1 (T2)<br />

L2<br />

L3<br />

Example: 460V<br />

DC<br />

AC<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

V2 (T5)<br />

V3 (T8)<br />

W1 (T3)<br />

69 001 XX 06 01 00<br />

[1]<br />

68052 _ 06 02 02 R76I US


3.1.5 BGE/BG - Motor = 460V; Brake = 460V<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

high motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 460V motor configured for 460V () supply voltage<br />

• Brake voltage is 460V (normal reaction time)*<br />

* BGE/BG Rapid Reaction Time<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

[1] Motor terminal board [3] Customer supplied contacts<br />

[2] Brake coil [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

RD<br />

W2 (T6)<br />

W3 (T9)<br />

U1 (T1)<br />

L1<br />

[2]<br />

BU<br />

U2 (T4)<br />

U3 (T7)<br />

L2<br />

Example: 460V<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

DC<br />

AC<br />

V1 (T2)<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

V2 (T5)<br />

V3 (T8)<br />

W1 (T3)<br />

L3<br />

69 001 XX 06 01 00<br />

[1]<br />

R76<br />

68053 _ 06 02 01 R76J US<br />

11


R76<br />

3.1.6 BSR - Motor = 230V; Brake = 230V<br />

Brake Control: BSR. Motor configured for low voltage. Brake voltage matches the low<br />

motor voltage.<br />

• Example: 230V / 460V motor configured for 230V ()<br />

• Brake voltage is 230V<br />

[3]<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

RD<br />

BU<br />

[4]<br />

[5]<br />

RD BU<br />

WH<br />

[6] W2 (T6)<br />

[1] Motor terminal board [4] SR current relay<br />

[2] Supply leads [5] Terminal strip<br />

[3] Brake coil [6] Wire end from stator winding<br />

BU - blue RD - red WH - white<br />

12 2010 DR Motor common connection diagrams<br />

WH<br />

*refer to section 1.3.2<br />

*<br />

L1<br />

U2 (T4) V2 (T5)<br />

U3 (T7) V3 (T8) W3 (T9)<br />

U1 (T1) V1 (T2) W1 (T3)<br />

L2<br />

L3<br />

Example: 230V<br />

[1]<br />

[2]<br />

68046 _ 06 02 02 R76C US


3.1.7 BSR - Motor = 460V; Brake = 230V<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the low<br />

motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 230V<br />

WH<br />

[3]<br />

BGE<br />

BG<br />

1 2 3 4 5<br />

RD<br />

BU<br />

[4]<br />

[5]<br />

RD BU<br />

WH<br />

[6]<br />

W2 (T6)<br />

[1] Motor terminal board [4] SR current relay<br />

[2] Supply leads [5] Terminal strip<br />

R76<br />

[3] Brake coil [6] Wire end from stator winding<br />

BU - blue RD - red WH - white<br />

WH<br />

*refer to section 1.3.2<br />

*<br />

L1<br />

L2<br />

L3<br />

[1]<br />

U2 (T4) V2 (T5)<br />

W3 (T9) U3 (T7) V3 (T8)<br />

U1 (T1) V1 (T2) W1 (T3)<br />

Example: 460V<br />

[2]<br />

68047 _ 06 02 02 R76D US<br />

13


R76<br />

3.1.8 BSR - Motor = 460V; Brake = 460V<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the high<br />

motor voltage.<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 460V<br />

WH<br />

[3]<br />

BGE<br />

BG<br />

1 2 3 4 5<br />

RD<br />

BU<br />

[4]<br />

[5]<br />

RD BU<br />

WH<br />

[6]<br />

W2 (T6)<br />

WH<br />

*refer to section 1.3.2<br />

[1] Motor terminal board [4] SR current relay<br />

[2] Supply leads [5] Terminal strip<br />

[3] Brake coil [6] Wire end from stator winding<br />

BU - blue RD - red WH - white<br />

14 2010 DR Motor common connection diagrams<br />

*<br />

L1<br />

L2<br />

L3<br />

[1]<br />

U2 (T4) V2 (T5)<br />

W3 (T9) U3 (T7) V3 (T8)<br />

U1 (T1) V1 (T2) W1 (T3)<br />

Example: 460V<br />

[2]<br />

68048 _ 06 02 01 R76E US


4 R72<br />

Connection Type R72<br />

Single Speed, Dual Voltage<br />

Example Voltage: 230V / 460V <br />

2010 DR Motor common connection diagrams<br />

[5]<br />

L1<br />

[1] Terminal link [4] Terminal board<br />

R72<br />

Low voltage High voltage<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

L2<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

[2] Terminal stud [5] Voltage supply (Customer connection)<br />

[3] Flange nut [6] <strong>Wiring</strong> designation plate<br />

[4]<br />

Arrangement of terminal links for connection<br />

V4/T11<br />

V1/T1<br />

[5]<br />

V2/T5<br />

T1<br />

[5]<br />

L1<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

L2<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

Example: 230V Example: 460V<br />

V1/T2 W1/T3<br />

V3/T8 W3/T9<br />

U3/T7<br />

U4/T10 U2/T4<br />

[4]<br />

[1]<br />

[2]<br />

[3]<br />

[6]<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

Arrangement of terminal links for connection<br />

V4/T11<br />

V1/T1<br />

[5]<br />

V2/T5<br />

V1/T2 W1/T3<br />

V3/T8 W3/T9<br />

U3/T7<br />

U4/T10<br />

[4]<br />

U2/T4<br />

[1]<br />

[2]<br />

[3]<br />

[6]<br />

[4]<br />

15


R72<br />

4.1 Brake Voltage Supplied from the Motor<br />

4.1.9 BGE/BG - Motor = 460V; Brake = 230V<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

low motor voltage.<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 230V (normal reaction time)*<br />

* BGE/BG Rapid Reaction Time<br />

[1] Motor terminal board [3] Customer supplied contacts<br />

[2] Supply leads [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

16 2010 DR Motor common connection diagrams<br />

[2]<br />

[1]<br />

L1<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

L2<br />

RD<br />

BU<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

Example: 460V<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

DC<br />

AC<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

69 001 XX 06 01 00


4.1.10 BGE/BG - Motor = 460V; Brake = 460V<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

high motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 460V (normal reaction time)*<br />

[2]<br />

* BGE/BG Rapid Reaction Time<br />

[1]<br />

[1] Motor terminal board [3] Customer supplied contacts<br />

[2] Supply leads [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

L1<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

L2<br />

RD<br />

BU<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

Example: 460V<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

DC<br />

AC<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

69 001 XX 06 01 00<br />

R72<br />

17


R72<br />

4.1.11 BSR - Motor = 460V; Brake = 230V<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the low<br />

motor voltage.<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 230V<br />

[2]<br />

[1] Motor terminal board [3] SR current relay<br />

[2] Supply leads [4] Brake coil<br />

BU - blue RD - red WH - white<br />

18 2010 DR Motor common connection diagrams<br />

L1<br />

WH<br />

[4]<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

BGE<br />

1 2 3 4 5<br />

RD<br />

BU<br />

L2<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

Example: 460V<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

RD<br />

BU<br />

WH WH<br />

[1]<br />

[3]<br />

69043 _ 09 01 01 R72-1D US


4.1.12 BSR - Motor = 460V; Brake = 460V<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the high<br />

motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 460V motor configured for 460V ()<br />

• Brake voltage is 460V<br />

[2]<br />

[1] Motor terminal board<br />

[2] Supply leads<br />

[3] SR current relay<br />

BU - blue RD - red WH - white<br />

L1<br />

WH<br />

V3<br />

(T8)<br />

V2<br />

(T5)<br />

V4<br />

(T11)<br />

U1<br />

(T1)<br />

BGE<br />

BG<br />

1 2 3 4 5<br />

RD<br />

BU<br />

L2<br />

W3<br />

(T9)<br />

W2<br />

(T6)<br />

W4<br />

(T12)<br />

V1<br />

(T2)<br />

Example: 460V<br />

L3<br />

U3<br />

(T7)<br />

U2<br />

(T4)<br />

U4<br />

(T10)<br />

W1<br />

(T3)<br />

RD<br />

BU<br />

WH WH<br />

[1]<br />

R72<br />

[3]<br />

68203 _ 09 02 00 R72-2 US<br />

19


5 R13<br />

R13<br />

Connection Type R13<br />

Single Speed, Dual Voltage<br />

Example voltages:<br />

[5]<br />

Low voltage High voltage <br />

208V 360V<br />

220V 380V<br />

230V 400V<br />

266V 460V<br />

330V 575V<br />

Low voltage High voltage<br />

W2<br />

(T6)<br />

U1<br />

(T1)<br />

L1 L2 L3<br />

[1] Terminal link [4] Terminal board<br />

[2] Terminal stud [5] Voltage supply (Customer connection)<br />

[3] Flange nut<br />

U2<br />

(T4)<br />

V1<br />

(T2)<br />

20 2010 DR Motor common connection diagrams<br />

V2<br />

(T5)<br />

W1<br />

(T3)<br />

[4]<br />

Arrangement of terminal links with connection<br />

Motor size DR.71-DR.225:<br />

[1]<br />

(T1)<br />

[5]<br />

U1<br />

(T2)<br />

W2<br />

U2<br />

V1<br />

(T6)<br />

(T4)<br />

(T3)<br />

W1<br />

V2<br />

(T5)<br />

[2]<br />

[3]<br />

[4]<br />

[5]<br />

W2 (T6)<br />

U2 (T4)<br />

V2 (T5)<br />

U1 (T1) V1 (T2) W1 (T3)<br />

L1 L2 L3<br />

[4]<br />

Arrangement of terminal links with connection<br />

(T1)<br />

[5]<br />

U1<br />

V1<br />

(T2)<br />

(T3)<br />

[1]<br />

W1<br />

[2]<br />

[3]<br />

[4]


5.1 Brake Voltage Supplied from the Motor<br />

5.1.13 BGE/BG - Motor = low () voltage; Brake = low () voltage<br />

Brake Control: BGE/BG. Motor configured for low voltage. Brake voltage matches the<br />

low motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 230V / 400V motor configured for 230V ()<br />

• Brake voltage is 230V (normal reaction time)<br />

BGE<br />

BG<br />

WH<br />

[2]<br />

* BGE/BG Rapid Reaction Time<br />

1 2 3 4 5<br />

W2<br />

(T6)<br />

U1<br />

(T1)<br />

U2<br />

(T4)<br />

V1<br />

(T2)<br />

L1 L2L3 V2<br />

(T5)<br />

W1<br />

(T3)<br />

R13<br />

[1] Brake coil [3] Customer supplied contacts<br />

[2] Terminal board [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

RD<br />

[1]<br />

BU<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

DC<br />

AC<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

68 008 _ 06 01 00 R13G US<br />

69 001 XX 06 01 00<br />

21


R13<br />

5.1.14 BGE/BG - Motor = high () voltage; Brake = low () voltage<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

low motor voltage.<br />

• Example: 330V / 575V motor configured for 575V ()<br />

• Brake voltage is 330V (normal reaction time)<br />

[2]<br />

* BGE/BG Rapid Reaction Time<br />

U2 (T4) V2 (T5)<br />

[1] Brake coil [3] Customer supplied contacts<br />

[2] Terminal board [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

22 2010 DR Motor common connection diagrams<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

W2 (T6)<br />

U1 (T1)<br />

L1<br />

RD<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

[1]<br />

BU<br />

V1 (T2)<br />

DC<br />

AC<br />

W1 (T3)<br />

L2L3 1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

69 001 XX 06 01 00<br />

68 011 _ 06 01 00 R13J US


5.1.15 BGE/BG - Motor = high () voltage; Brake = high () voltage<br />

Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the<br />

high motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 266V / 460V motor configured for 460V ()<br />

• Brake voltage is 460V (normal reaction time)<br />

[2]<br />

BGE<br />

BG<br />

WH<br />

* BGE/BG Rapid Reaction Time<br />

1 2 3 4 5<br />

W2 (T6) U2 (T4) V2 (T5)<br />

U1 (T1)<br />

V1 (T2)<br />

L1L2 W1 (T3)<br />

R13<br />

[1] Brake coil [3] Customer supplied contacts<br />

[2] Terminal board [4] Brake supply voltage<br />

BU - blue RD - red WH - white<br />

RD<br />

[1]<br />

BU<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

DC<br />

AC<br />

1 2 3 4 5<br />

RD<br />

[4]<br />

V AC<br />

[2]<br />

BU<br />

L3<br />

69 001 XX 06 01 00<br />

68 009 _ 06 01 00 R13H US<br />

23


R13<br />

5.1.16 BSR - Motor = low () voltage; Brake = low () voltage<br />

Brake Control: BSR. Motor configured for low voltage. Brake voltage matches the low<br />

motor voltage.<br />

• Example: 230V / 400V motor configured for 230V ()<br />

• Brake voltage is 230V<br />

BGE<br />

BG<br />

WH<br />

[3]<br />

1 2 3 4 5<br />

[1] Brake coil<br />

[2] SR Current relay<br />

[3] Terminal board<br />

68 003 _ 06 01 01 R13B US<br />

BU - blue RD - red WH - white<br />

24 2010 DR Motor common connection diagrams<br />

RD<br />

[1]<br />

BU<br />

W2<br />

(T6)<br />

U1<br />

(T1)<br />

RD BU<br />

WH WH<br />

U2<br />

(T4)<br />

V1<br />

(T2)<br />

[2]<br />

L1 L2 L3<br />

V2<br />

(T5)<br />

W1<br />

(T3)


5.1.17 BSR - Motor = high () voltage; Brake = low () voltage<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the low<br />

motor voltage.<br />

2010 DR Motor common connection diagrams<br />

• Example: 330V / 575V motor configured for 575V ()<br />

• Brake voltage is 330V<br />

WH<br />

[3]<br />

BGE<br />

BG<br />

1 2 3 4 5<br />

W2 (T6) U2 (T4) V2 (T5)<br />

U1 (T1)<br />

L1<br />

[1] Brake coil<br />

RD BU<br />

V1 (T2)<br />

[2] SR Current relay<br />

[3] Terminal board<br />

W1 (T3)<br />

BU - blue RD - red WH - white<br />

RD<br />

[1]<br />

BU<br />

WH<br />

L2<br />

WH<br />

[2]<br />

L3<br />

68 006 _ 06 01 01 R13E US<br />

R13<br />

25


R13<br />

5.1.18 BSR - Motor = high () voltage; Brake = high () voltage<br />

Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the high<br />

motor voltage.<br />

• Example: 266V / 460V motor configured for 460V ()<br />

• Brake voltage is 460V<br />

BGE<br />

BG<br />

WH<br />

1 2 3 4 5<br />

W2 (T6) U2 (T4)<br />

U1 (T1)<br />

[1] Brake coil<br />

[2] SR Current relay<br />

[3] Terminal board<br />

V2 (T5)<br />

W1 (T3)<br />

BU - blue RD - red WH - white<br />

26 2010 DR Motor common connection diagrams<br />

L1<br />

RD<br />

[1]<br />

BU<br />

RD BU<br />

WH<br />

V1 (T2)<br />

L2<br />

WH<br />

[2]<br />

L3<br />

[3]<br />

68 004 _ 06 01 00 R13C US


6 BSG and BUR brake connection<br />

Brake control system BSG<br />

2010 DR Motor common connection diagrams<br />

WH<br />

BSG<br />

1 2 3 4 5<br />

- +<br />

24VDC RD BU<br />

[1]<br />

69 001 XX 06 02 00<br />

BSG and BUR brake connection<br />

[1] Brake coil<br />

[2] Voltage relay UR 11/15<br />

[3]<br />

UR11 (42-150V) = BN<br />

UR15 (150-500V) = BK<br />

[4] Brake voltage supply<br />

BU - blue RD - red WH - white<br />

BK - black BN - brown<br />

V AC<br />

[4]<br />

Brake control system BUR<br />

Connecting to the terminal<br />

board of the motor is not permitted.<br />

BGE<br />

BG<br />

1 2 3 4 5<br />

WH<br />

RD<br />

[1]<br />

BU<br />

BN / BK<br />

BN / BK<br />

RD BU<br />

[3]<br />

[2]<br />

69 001 XX 06 03 00<br />

27


28 2010 DR Motor common connection diagrams


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