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04/2012 TheAmmAnnGroup mAGAzine intermat 2012 in paris numerous compelling innovations from ammann ammann international trainingcenter expandingprogram offers asphaltproduction withoutwaste contimixzerowaste is theremedy european football championship poland andthe ukrainebuild roadsfor theeuropeanchampionship

04/<strong>2012</strong><br />

TheAmmAnn<strong>Group</strong> mAGAzine<br />

intermat <strong>2012</strong> in paris<br />

numerous compelling innovations from ammann<br />

ammann international<br />

trainingcenter<br />

expandingprogram offers<br />

asphaltproduction<br />

withoutwaste<br />

contimixzerowaste is theremedy<br />

european football championship<br />

poland andthe ukrainebuild roadsfor theeuropeanchampionship


2 contents<br />

title image<br />

<strong>Ammann</strong> compaction<br />

machines at work on s8 in<br />

poland that will link warsaw<br />

and wroclaw in time<br />

for the euro<strong>2012</strong>.<br />

online spareparts<br />

business<br />

expert: The online platform has launched<br />

and is available to sales partners and customers<br />

around the world.<br />

04<br />

theeuropeanchampionship<br />

of long routes<br />

on site: What poland and the ukraine need in particular for<br />

the euro<strong>2012</strong>: traffic routes –<strong>Ammann</strong> supplies the necessary<br />

equipment.<br />

18<br />

people<br />

10 JAnuSz DróżDż: Building the roads of the euro<strong>2012</strong><br />

focus<br />

16 mArkeT expAnSion: South-east Asia and South America<br />

expert<br />

22 TrAininG proGrAmme Customer-oriented through and through<br />

25 zeroWASTe: Asphalt production without waste<br />

worldwide<br />

28 SCoTlAnD: The shortest road in the world<br />

30 CompeTiTion: The winner is from Siberia<br />

31 GermAnY: Training for mixing engineers<br />

32 SWiTzerlAnD: Successful retrofit project<br />

33 WorlDWiDe: new advertising campaign<br />

34 imAGe ArChiVe: Drum grinding machine<br />

ammann innovations<br />

<strong>2012</strong><br />

focus: <strong>Ammann</strong> presents its comprehensive<br />

product range on 1400 m 2 at the<br />

intermat in paris.<br />

theatrical and<br />

full of history<br />

12<br />

29<br />

worldwide: “hohle Gasse” in Switzerland<br />

can tell many atale and is the scene of a<br />

liberating ambush.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> editoriAl 3<br />

Dear reader,<br />

<strong>Ammann</strong> is undergoing arapid metamorphosis<br />

from an international to aglobal provider<br />

of environmentally sound, safe and efficient<br />

road construction equipment. “Globality” also<br />

means adapting our products and services<br />

to regional requirements. <strong>Ammann</strong> wants<br />

to move even closer to you and offer you<br />

competitive and market-driven products. You<br />

rightfully expect your provider to speak your<br />

language, to know your exact needs and<br />

wants, and to be readily available in person<br />

when you require assistance.<br />

new subsidiaries in South America and South<br />

Africa have strengthened the presence of our<br />

meanwhile 143-year-old Swiss family business<br />

around the globe. We are benefiting from<br />

pleasing growth rates in different markets<br />

thanks to our broad support base. As an <strong>Ammann</strong><br />

customer, you can continue to count<br />

on astrong and healthy partner who knows<br />

how to overcome the challenges of our times<br />

whilst continuously improving its products and<br />

services.<br />

mixing plants with recycling capabilities and<br />

reduced emissions are indemand in markets<br />

where resources are tight and environmental<br />

requirements are particularly strict. <strong>Ammann</strong><br />

offers tailor-made solutions for every aspect<br />

of preserving resources. All new developments<br />

Hans-christian schneider<br />

deputy ceo<br />

“enroute from internationalto<br />

global provider”<br />

Member of the <strong>Ammann</strong> <strong>Group</strong> Board ofdirectors<br />

are based around the goals of “environment,<br />

Safety and reduction”. Furthermore, this<br />

year will see the launch of acompletely new<br />

range of compaction machines, anew asphalt<br />

finisher and the innovative uniBatch plant<br />

concept. We look forward topresenting these<br />

innovations to you in person at the intermat in<br />

paris and at other events.<br />

Dear customers, iamlooking forward togaining<br />

an in-depth understanding of your markets,<br />

needs and challenges. now in our sixth<br />

generation, we will continue to provide you<br />

with efficient and profitable products, whilst<br />

the basis of all we do remains unchanged:<br />

Credibility, autonomy and independence will<br />

remain <strong>Ammann</strong>’s central values. “productivity<br />

partnership for alifetime” is amotto set<br />

in stone.<br />

hans-Christian Schneider<br />

Deputy Ceo<br />

member of the <strong>Ammann</strong> <strong>Group</strong><br />

Board ofDirectors


4 on site<br />

symbolic ofthe euro<strong>2012</strong><br />

The logo ofthe european Championship <strong>2012</strong> is based on<br />

the identities of poland and the ukraine. The folklore of<br />

each country is closely entwined with plant-based ornamentation<br />

–flowers are animportant element. The logo<br />

consists of aflower with two cups –one in the colours of<br />

each nation –that represent the two hosting countries.<br />

The bud, on the other hand, is in the shape of ablossoming<br />

ball that stands for the emotion and passion of<br />

the tournament.<br />

The hosts chose apair of twins playing football as the<br />

tournament’s mascots; it symbolises the bond between<br />

the two neighbours. The mascots differ only in the<br />

colour combinations of their shirts and upstanding hair<br />

–the red-and-white figure represents poland, whilst<br />

the blue-and-yellow figure stands for the ukraine. The<br />

mascots are named Slavek and Slavko –both names are<br />

derived from the word “Slava”, meaning “glory” and “honour”<br />

in both polish and ukrainian.<br />

not everything–but alot more<br />

how poland and th<br />

building new roads<br />

forthe european<br />

multi-facetted event<br />

•The EURO<strong>2012</strong> will be the last tournament with sixteen<br />

participating teams, as the euro2016 will see 24 teams<br />

competing for the prize.<br />

•The estimated value of the trophy, which is made from<br />

pure silver, lies at 20,000 euro.<br />

•The largest stadium with acapacity of 70,000 is located<br />

in kiev, followed by Warsaw’s stadium with 55,000 seats.<br />

The smallest stadium is in lwiw and can hold 34,000<br />

spectators.<br />

•Around 1.5 million people will experience the games live<br />

if every stadium is filled to capacity at every game. This<br />

would break the current record of1.29 million spectators<br />

set in england in 1996. Around 150 million fans are<br />

expected to follow the event on television and radio.<br />

•Approximately 6,000 volunteers will help organise the<br />

euro<strong>2012</strong> in the ukraine and in poland.<br />

•The Ukraine is working on its own version of the Vuvuzela.<br />

The instrument bears the name “zozulitsa” and<br />

produces adeep and pleasant sound.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> on site 5<br />

eukraine are<br />

in preparation<br />

championship<br />

to some, football iseverything. strictly speaking, itismore than just agame between two teams of<br />

eleven friends kicking aball around agreen field with two goals. the right training and the right technique<br />

atthe right time are equally important elements of the game. but it takes somuch more tomake<br />

football into the sport that enthusiastic fans find so thrilling. ammann felt the effects first hand –and<br />

mastered them successfully.


6 on site<br />

The european Championships have taken<br />

place every four years since 1960. The<br />

tournament will be held for the 14th time<br />

this year. itisthe second time that the<br />

games will take place in eastern europe;<br />

the first was the 1976 tournament in<br />

Yugoslavia. it is also the second time that<br />

the games will be hosted by two countries.<br />

in contrast to the euro2008, which<br />

was held in Austria and Switzerland, the<br />

finals in poland and the ukraine will not<br />

be characterised by short journeys –the<br />

distance between stadiums can be as much<br />

as 1,600 kilometres.<br />

ukraine upgrades 3,000 km of highway<br />

Asignificant proportion of the investments<br />

relating to the european Championships


flowed not only into the eight stadiums but<br />

also into the traffic infrastructure. Airports,<br />

train lines and, last but not least, highways<br />

had to be brought up to scratch for the<br />

event. The ukrainian government tripled<br />

the budget earmarked for road construc-<br />

tion. nearly 3,000 kilometres of existing<br />

routes were upgraded to highways or<br />

roads of an equivalent quality. leading the<br />

way is ahighway section of 600 kilometres;<br />

it stretches across the country from<br />

lubny in the west to central ukraine.<br />

on site 7<br />

auniglobe240,<br />

in operation<br />

sinceoctober<br />

2010,producesupto<br />

2,000 tonnes<br />

of asphaltper<br />

dayfor work<br />

on thes8in<br />

poland;the<br />

expressway will<br />

link thecities<br />

of warsaw and<br />

wroclaw in<br />

time forthe europeanchampionships.<br />

In 2007, Poland’s highway network was<br />

2.5 times smaller than that of Switzerland,<br />

despite the fact that poland is atransit<br />

country. however, the government’s goal<br />

of completing the highway network expansion<br />

project by 2020 has proved to be too


8 on site thesaleof<br />

ammann<br />

construction<br />

machinery in<br />

poland has<br />

increased by<br />

around one<br />

quarterinconnection<br />

with<br />

theeuropean<br />

championships.<br />

they arehighly<br />

visibleonthe s8<br />

construction<br />

sites.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> on site 9<br />

ambitious. The network would have had<br />

to quadruple in size in just 15 years to<br />

grow by 2,000 km. The plans to build an<br />

additional 5,300 kilometres of dual carriageways<br />

(expressways), which form the<br />

spine of poland’s road traffic system, were<br />

equally as ambitious.<br />

“only” 906 km of new highway<br />

The five-year plan (2008–<strong>2012</strong>) for<br />

road construction required investments<br />

amounting to 33 billion euro. The calculations<br />

for both time and financial means<br />

fell short of the mark, which is why the<br />

initial plans were cut down to size at the<br />

beginning of 2011: accordingly, “only”<br />

906 km of highway and the expressway<br />

stretches already under construction are<br />

to be completed by June <strong>2012</strong>. According<br />

to the plans, certain sections of the A1<br />

(Danzig–Łódź–Czech border), A2 (Germany–Warsaw–Belarus)<br />

and A4 (Germany–Wroclaw–krakow–ukrainian<br />

border)<br />

highways will not be completed until after<br />

the championships have taken place. This<br />

will affect the A4 highway in particular, as<br />

it will be used by fans crossing the borders<br />

between countries.<br />

200 <strong>Ammann</strong> mixing plants in poland<br />

<strong>Ammann</strong> has maintained asubsidiary in<br />

poland since 1994. The ukrainian branch<br />

abrief portrait ofpoland and the ukraine<br />

was set up in 2008. The Asbut Company<br />

has since established itself as <strong>Ammann</strong>’s<br />

most important and very successful partner<br />

in the ukraine.<br />

70% ofall road surfaces in Poland are<br />

produced by mixing plants from <strong>Ammann</strong>.<br />

Just under 200 <strong>Ammann</strong> mixing plants are<br />

currently operating in poland. poland has a<br />

total of 340 operational mixing plants, of<br />

which 20% are older models with outputs<br />

of up to 30 t/h. This makes <strong>Ammann</strong> the<br />

absolute market leader for mixing plants<br />

in poland.<br />

<strong>Ammann</strong> sold more than adozen large<br />

plants with outputs between 240 and<br />

300 t/h alone in connection with construction<br />

measures relating to the european<br />

Championships. All of the plants share the<br />

characteristic trait of quick relocatability.<br />

Four of the plants sold in the ukraine relate<br />

directly to the european Championships.<br />

Three of them are located where football<br />

matches will take place: two JustBlack 120<br />

in Charkov and auniglobe 200 in kiev. A<br />

Global 160 is in operation in lutsk, close<br />

to the Border with poland. <strong>Ammann</strong> is currently<br />

the strongest competitor of the local<br />

plant manufacturer, whereby the difference<br />

in price is considerable.<br />

poland covers an area of approximately 312,000 km 2 and has apopulation of more than<br />

38 million. its neighbouring countries are Germany to the west; Slovakia and the Czech republic<br />

to the south; Belarus, lithuania and the ukraine to the east, and russia to the north.<br />

north poland has 500 kilometres of coastline along the Baltic sea. poland also has more than<br />

9.000 landlocked lakes with atotal surface area exceeding 10,000 m², making it one of the<br />

countries with the most lakes per square kilometre inthe world. The capital Warsaw is home<br />

to around 1.6 million citizens and is situated to the east of the country’s centre. The official<br />

language is polish.<br />

The ukraine covers an area of some 600,000 km 2 and is the second largest country in europe.<br />

Although twice the size of poland, it has amere 8million more inhabitants.<br />

The ukraine also has seven neighbouring countries: Belarus to the north; russia to the east;<br />

moldavia and romania to the south-west; and poland, Slovakia and hungary to the west.<br />

In the south, the country has atotal 2,700 kilometres of coastline along the Black Sea and,<br />

to the east of the Crimean peninsula, along the Sea of Azov. The capital kiev is home to<br />

2.8 million citizens. The official language is Ukrainian, although 50% ofthe population prefer<br />

to speak russian.<br />

compaction machines from <strong>Ammann</strong> are atwork<br />

on every construction site connected with the<br />

european championship, as here where they are<br />

upgrading the stadium in warsaw.<br />

construction sites full of <strong>Ammann</strong><br />

machines<br />

Aremarkable development involving<br />

compaction machines from the house of<br />

<strong>Ammann</strong> is currently taking shape. Sales in<br />

poland are increasing year on year. Thousands<br />

of <strong>Ammann</strong> machines are meanwhile<br />

entering the market every year. Sales have<br />

risen by around 25% inconnection with<br />

the preparations for the european Championships.<br />

Small wonder, then, that they are<br />

to be found on every construction site that<br />

has to do with the football tournament.<br />

The heavy vibratory plates with three-shaft<br />

technology were particularly in demand, as<br />

were compactors of the medium weight<br />

category (200–300 kg) and the new generation<br />

of rammers. The car park extension<br />

at Warsaw airport was aparticularly<br />

spectacular sight. every machine at work<br />

here, from the smallest compactor to vibratory<br />

plates to tandem rollers, ismadeby<br />

<strong>Ammann</strong>.<br />

These picturesmakethe people at <strong>Ammann</strong><br />

feel asense of pride. After all, they<br />

prove thatthe right team“on the pitch”,<br />

an outstanding crew in the background,<br />

the right training and the right technology<br />

together can master even the most<br />

difficult games.


10 people<br />

“when one<br />

compares<br />

qualityand<br />

price, products<br />

from ammann<br />

are the best<br />

one can<br />

currently<br />

get on the<br />

market”, says<br />

Janusz dróżdż,<br />

director at<br />

pbdim and<br />

responsible<br />

fornumerous<br />

proJects<br />

relatingto<br />

the european<br />

championships.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> people 11<br />

ammann’s largest polish customer<br />

janusz dróżdż –building roads for<br />

the european championships<br />

the company pbdim from the polish city of minsk iscurrently<br />

operating anumber ofbuilding sites related to the football<br />

tournament. the company was founded in1921 and is characterised<br />

byamodest, down-to-earth demeanour reflected by<br />

its name: company for the construction ofroads and bridges.<br />

or in polish: przedsiębiorstwo budowy dróg imostów.<br />

The company premises in minsk mazowieckie,<br />

around 30 km east of Warsaw,<br />

are equally as modest. Alittle more<br />

resplendence would be quite befitting<br />

given the company’s recent development<br />

and performance. it was, after all,<br />

one of the first to be privatised after the<br />

fall of communism.<br />

10 %ofpoland’s annual asphalt<br />

production<br />

Janusz Dróżdż, the 59-year-old director,<br />

sees this as aclear competitive advantage.<br />

At the time the field of activity<br />

was limited to minsk mazowieckie and<br />

the surrounding area, the company had<br />

100 employees and two asphalt mixing<br />

plants and was involved primarily in road<br />

construction and maintenance. The goal,<br />

however, was clearly defined: toexploit<br />

early privatisation and grow faster than<br />

other companies. Today, pBDim employs<br />

aworkforce of more than 2,000. The<br />

company continues to build roads and<br />

bridges, but also railways, tunnels and<br />

waste incineration plants. The group’s<br />

20 asphalt mixing plants together produce<br />

1.7 million tonnes of asphalt each<br />

year. That equates to every tenth tonne<br />

of asphalt produced in poland!<br />

The company was soon bold enough to<br />

take on large-scale projects in poland. in<br />

fact, all of the large roads constructed<br />

around the city of Warsaw bear the company’s<br />

signature. The list of construction<br />

projects associated with the european<br />

Championships includes highway sections<br />

on the A2 measuring 21 kilometres<br />

and no less than 62 kilometres on the S8<br />

expressway that connects Warsaw and<br />

Wroclaw. pBDim is participating in the<br />

construction of the second subway line<br />

in Warsaw and is also responsible for<br />

lowering the train station in lodz.<br />

“to beglobally active would<br />

be super”<br />

pBDim acquired an <strong>Ammann</strong> uniglobe<br />

plant specifically for the S8 project<br />

which, incidentally, involves not only<br />

62 kilometres of road construction but<br />

everything that goes along with building<br />

asection of highway, including 90<br />

bridges. The plant has produced between<br />

1,000 and 2,000 tonnes per day since<br />

october 2011. Whether the plant will<br />

remain situated near lodz will be decided<br />

when the project is completed. After<br />

all, road construction will continue in<br />

the future, and the location is advantageous<br />

from astrategic viewpoint. But<br />

who knows …Janusz Dróżdż would see<br />

adream come true if the company were<br />

active not only in poland ahundred years<br />

from now:<br />

“it should be possible, at least in europe.<br />

To be globally active would be super.<br />

road construction will, however, remain<br />

the foundation of our success”, says<br />

Janusz Dróżdż.<br />

“well-thought-out machine technology<br />

is hugely important”<br />

Janusz Dróżdż knows only too well that<br />

“Well-thought-out, reliable machine<br />

technology is hugely important as quality<br />

will otherwise be jeopardised”. Sound<br />

advice, agood contact between machine<br />

manufacturer and customer and<br />

areliable service are also important in<br />

his view.<br />

The company has worked together with<br />

<strong>Ammann</strong> for many years. To be precise, it<br />

started on the day <strong>Ammann</strong> first participated<br />

in an event held for poland’s<br />

road-building industry back in the 1990s.<br />

“products from <strong>Ammann</strong> are the best<br />

one can currently get on the market,<br />

when one compares quality and price.<br />

it is because of our satisfaction with<br />

<strong>Ammann</strong> that the entire machine fleet at<br />

work on our expressway project is from<br />

<strong>Ammann</strong>”, says Janusz Dróżdż in explaining<br />

his decision.


12 focus<br />

ammann is<br />

combining<br />

numerous<br />

product innovations<br />

and intense<br />

market development<br />

to<br />

drive itsrapid<br />

metamorphosis<br />

from an<br />

international<br />

to aglobal<br />

provider of<br />

ecological,<br />

safe and efficient<br />

road<br />

construction<br />

equipment.<br />

numerous innovations at the intermat:<br />

ammann will not let the uncertain economic cli<br />

ammann will present its comprehensive product range including many new developments at the intermat<br />

<strong>2012</strong> inparis from 16–21april. the focus will beonthe completely redeveloped product range<br />

of lightweight tandem rollers that will set new standards with regard to design and performance. the<br />

innovative unibatch plant concept and the new asphalt finisher will also beondisplay on more than<br />

1400 m² of exhibition space at the trade shows in paris nord villepinte.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong><br />

<strong>Ammann</strong> is en route from an international<br />

to aglobal provider. “Globality” also means<br />

that <strong>Ammann</strong> is working on its capacity<br />

to adapt its products and services to suit<br />

local customer requirements, which can<br />

differ significantly from region to region.<br />

All of <strong>Ammann</strong>’s new developments are<br />

based around the future-oriented goals of<br />

“environment, Safety and reduction”. The<br />

AsphAlt mixing plAnt unibAtch:<br />

Flexible All-rounder From 80 to 350 t/h<br />

As the global Number One and an innovative<br />

pioneer in the world of asphalt, <strong>Ammann</strong> drives<br />

developments forward and continuously reinvents<br />

itself through. The tradition continues with the<br />

new UniBatch range. This plant type incorporates<br />

flexibility, extendibility and a larger selection<br />

of variants. The future-proof concept focuses<br />

on modularity, energy efficiency and reduced<br />

emissions. The UniBatch model range is compatible<br />

with all of <strong>Ammann</strong>’s recycling technologies and<br />

is suitable for enclosing in housing. The modules<br />

are suitable for transportation on standard vehicles<br />

thanks to standardised container dimensions,<br />

which in turn enables short delivery times and quick<br />

assembly on site.<br />

technicAl dAtA<br />

Output range 80–350 t/h<br />

Mixer 1.3 to 4.3 t<br />

Hot storage 45–120 t, also two-lane<br />

Mixed material<br />

storage silo up to 450 t<br />

Control system <strong>Ammann</strong> as1<br />

mate slow down its development<br />

road construction segment will have to<br />

face ever tighter emission regulations in the<br />

future.<br />

Always astep ahead in the<br />

plant sector<br />

plants with recycling capabilities and<br />

reduced emissions are in demand in<br />

markets where resources are tight and<br />

focus 13<br />

contimix ii 320 t/h:<br />

continuous AsphAlt mixing plAnt<br />

The ContiMix II is acompact mixing plant with an<br />

output of up to 320 t/h. Its continuous twin-shaft<br />

paddle mixer provides ahigh-quality and highly<br />

homogeneous asphalt mix. Furthermore, apatented<br />

bypass silo system ensures the aggregate reaches<br />

and leaves the plant without any loss, which in turn<br />

helps keep production costs low. It requires very little<br />

floor space and is easily enclosed in housing. The<br />

design concept also provides for the containment of<br />

dust and bitumen fumes, for instance through the<br />

option to add reclaimed asphalt or other additives<br />

to the mix.<br />

technicAl dAtA<br />

Continuous output mobile:180 t/h<br />

stationary up to 320 t/h<br />

Mixer 1.75 to 4t<br />

Mixed material<br />

storage silo up to 300 t<br />

Optional Fibre granule feed,<br />

production of foam<br />

asphalt, addition of<br />

recycled asphalt<br />

environmental requirements are particularly<br />

strict. <strong>Ammann</strong> offers tailor-made solutions<br />

for every aspect of preserving resources.<br />

Today’s technology guarantees high quality<br />

mixing recipes even with large proportions<br />

of reclaimed asphalt (rA). Continuous<br />

asphalt mixing plants from <strong>Ammann</strong> are<br />

in high demand. <strong>Ammann</strong> has gained a<br />

strong position in this area in just ashort


14 focus<br />

as1 plAnt control soFtwAre, optionAl<br />

ecoView module:economy And ecology<br />

At the heArt<br />

Theadditional module EcoView from the as1 product<br />

family shows at aglance how efficiently the mixing<br />

plant is working. It continuously records operating<br />

data and presents them in acondensed form to the<br />

mixing engineer.The system makes the ecological aspect<br />

of the mixing process transparent on acontinuous<br />

basis by recording all the relevant energy-related<br />

data such as fuel and electrical energy consumption,<br />

CO2 emissions and costs.EcoView encourages energy-optimised<br />

operation of the mixing plant through<br />

sensitisation.<br />

technicAl dAtA<br />

•For asphalt mixing plants with as1 controls from<br />

version V3.5<br />

•Visualises the consumption of fuel and electricity<br />

•The displays relate to the overall plant, to each<br />

burner and the electrically heated bitumen tanks<br />

•Calculates and displays the energy consumption,<br />

energy cost and CO2 emission for every tonne of<br />

asphalt produced<br />

while. The uniBatch range of mixing plants<br />

will be launched in <strong>2012</strong>. These flexible<br />

all-rounders are designed with afocus on<br />

modularity, energy efficiency and reduced<br />

emissions. Automation technology for<br />

mixing plants has meanwhile become a<br />

decisive competitive factor. one innovation<br />

from this product area is the software<br />

AVh6030 Aceeco:<br />

FullyhydrAulic VibrAtory plAtes<br />

ACEeco vibratory plates are equipped with asimple,<br />

robust compaction display system. It indicates the<br />

compaction progress together with the maximum<br />

compaction level achievable with the machine via<br />

an easily readable LED scale. The operator is integrated<br />

in the process and can intervene accordingly,<br />

therefore avoiding overcompaction and unnecessary<br />

passes.The ACEeco system is available as an optional<br />

extra for the fully hydraulic model ranges with two<br />

and three shaft technology:AVH 5020, 5030, 6020,<br />

6030 and 100–20. This system enables <strong>Ammann</strong> to<br />

offer an inexpensive and simple alternative to the<br />

tried and tested measurement and control system<br />

ACE, which offers absolute value measurement and<br />

vibration optimisation in addition to compaction display.<br />

technicAl dAtA<br />

Operating weight 530–555 kg<br />

Working width 550–850 mm<br />

Engine Hatz 1D81Diesel<br />

module ecoView: itanalyses and visualises<br />

the energy efficiency of processing plants<br />

and highlights the corresponding trends.<br />

product offensive in the<br />

compaction segment<br />

The focus in the machine segment will be<br />

firmly on acompletely revised compaction<br />

tAndem rollers Arx 12–45:stepping into<br />

the Future with 13 models<br />

<strong>Ammann</strong> is introducing anew extended range of<br />

lightweight tandem rollers: the ARX range with 13<br />

models in the weight categories 1.5–4.5 tonnes and<br />

working widths from 820–1380 mm will replace<br />

the successful AVM-2 model range in the autumn<br />

of <strong>2012</strong>. All models have an optimum design with<br />

regard to use and economic efficiency based on three<br />

product categories.Anew hydraulic concept coupled<br />

with the latest Yanmar diesel engine technology is<br />

responsible for asignificant increase in efficiency.A<br />

generously designed cab with vibration insulation,<br />

asimple and clearly laid out operating panel and<br />

the multi-functional drive lever form aunit that any<br />

driver will welcome for ergonomic reasons and more.<br />

technicAl dAtA<br />

Operating weights 1,500–4,500 kg<br />

Working width 820–1 380 mm<br />

Engine Yanmar<br />

line of lightweight tandem rollers with<br />

operating weights ranging from 1.5 to<br />

4.5 tonnes. This product range will receive<br />

its premiere at the intermat in paris. A<br />

new hydraulic concept coupled with the<br />

latest Yanmar diesel engine technology<br />

is responsible for asignificant increase<br />

in efficiency. The AV 120 xasphalt roller


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> focus 15<br />

single drum rollers Asc 110, Acepro And<br />

150 Acepro:trAnspArent compAction<br />

perFormAnce<br />

<strong>Ammann</strong> has launched an offensive in the intelligent<br />

compaction (continuous compaction control, CCC)<br />

segment for single drum rollers in the shape of the<br />

ASC 110 ACE Pro and the new ASC 150 ACE Pro.<br />

New control gear designs and reinforced vibratory<br />

units deliver first-class compaction results and the<br />

greatest possible reliability. An optional GPS application<br />

available for the ACE Pro system displays<br />

compaction progress in real time and provides online<br />

documentation. Themachines are based on the tried<br />

and tested principle of the ASC single drum roller<br />

series.<br />

technicAl dAtA Asc 110 Acepro<br />

Operating weight 11,260 kg<br />

Amplitudes 0–2.4 mm<br />

Centrifugal force range 0–270 kN<br />

Static line load 34.5 kg/cm<br />

Asc 150 Acepro<br />

Operating weight 15,210 kg<br />

Amplitudes 0–2.8 mm<br />

Centrifugal force range 0–380 kN<br />

Static line load 51.2 kg/cm<br />

Engine:Cummins QSB 4.5 C160 Tier III<br />

is the latest addition to the family of<br />

articulated tandem rollers. And <strong>Ammann</strong>’s<br />

latest model ASC 150 ACe pro is a<br />

powerful offensive in the field of intelligent<br />

compaction. An optional GpS application is<br />

available for the ACe pro system to display<br />

compaction progress in real time and<br />

provide online documentation. <strong>Ammann</strong> is<br />

pneumAtic tyred roller Ap 240 h:<br />

high operAting comFort included<br />

The newly designed hydrostatic pneumatic tyred<br />

roller AP 240 Hsets the highest standards with regard<br />

to ease of operation and driveability. Automatic<br />

speed control and a gentle start/stop function<br />

deliver outstanding results every time. Its “Easy<br />

Load” ballast system enables rapid machine weight<br />

adjustments ranging from 10 to 24 tonnes. The new<br />

drive concept with integrated optimised operation<br />

system significantly reduces fuel consumption. An<br />

automatic tyre inflation system makes sure the tyre<br />

pressure and surface contact are always ideal. The<br />

machine offers alarge number of add-on devices<br />

such as thermal skirting, asprinkler system and wide<br />

coco mat scrapers.<br />

technicAl dAtA<br />

Operating weight 9,630 kg<br />

Max. weight 24,000 kg<br />

Compaction width 2,040 mm<br />

Engine:Cummins QSB 3.3 C99 Tier III<br />

also investing heavily in its asphalt finishers.<br />

The AFx 350 is ahighly efficient wheeled<br />

or track-driven finisher with amaximum<br />

paving width of 4.5 metres. The finisher<br />

is suitable for small to medium-sized<br />

construction sites where manoeuvrability<br />

in confined spaces is as important as high<br />

quality installation.<br />

AsphAlt Finisher AFx 350:wheeled<br />

And trAck models For medium-sized<br />

construction sites<br />

The machines of this class are ideal for small to<br />

medium-sized construction sites where good<br />

manoeuvrability in confined areas is required.<br />

Their outstanding traction allows for operations<br />

on difficult terrain. A comprehensive range of<br />

performance characteristics is available: wheeled or<br />

track-driven designs, avibratory screed or arammer/<br />

vibratory screed that can be heated with either gas or<br />

electricity, and automatic lighting and temperature<br />

control functions.<br />

technicAl dAtA<br />

Operating weight 7,500 kg<br />

Output 51.5 kW at 2,300 rpm<br />

Paving width 1.8–3.5 m<br />

Max. paving width 4.5 m<br />

Paving output 230 t/h<br />

Screed heating Gas/electric<br />

Engine:Deutz TD2011L04i<br />

come and see us<br />

in paris!<br />

Come and see us: Hall 5B Booth f28


16 focus<br />

newand expandingmarkets<br />

south-east asia – aregion with<br />

differingmarket requirements<br />

ammann has successfully cultivated the south-east asian market with<br />

aproprietary subsidiary since 2006. the size of the catchment area<br />

in the region, its geographic expansion and widely differing market<br />

requirements specific tothe country make upanumber ofchallenges.<br />

The climate, the reachability and availability<br />

of resources and the demands placed<br />

on asphalt and its production process<br />

differ enormously. The malaysian market,<br />

for instance, mainly prefers continuous<br />

asphalt production plants, whilst the other<br />

countries bank largely on batch processing<br />

technology. Apreference for batch<br />

production plants is only discernible in malaysia<br />

in the vicinity of large cities and in<br />

conjunction with demanding construction<br />

projects (highways, airports, etc.). in con-<br />

trast to malaysia, the market in indonesia<br />

has aclear preference for batch production<br />

plants. The country is spread over<br />

numerous islands and therefore represents<br />

ahuge challenge with regard totravel and<br />

delivery routes. production output rates<br />

from 100 to 150 t/h are the norm in this<br />

very price-sensitive market.<br />

Quality at rock-bottom prices<br />

Singapore isthe most developed country<br />

in south-east Asia. The country plays a<br />

key role in the region due to its central<br />

position. The demand for asphalt is not<br />

particularly great, but those placed on<br />

quality and technology are all the more<br />

so. rock-bottom prices are common to<br />

all of the markets in the region. <strong>Ammann</strong><br />

has aligned its strategy accordingly and<br />

endeavours to meet market requirements<br />

through adapted products and<br />

local manufacture. The situation is further<br />

compounded by highly fragmented sales<br />

regions across numerous islands, making<br />

personal customer contact on site avery<br />

time-intensive undertaking.<br />

split market requirements for<br />

mixing plants<br />

modern plants capable of processing<br />

recycled asphalt are indemand. Atrend<br />

towards higher quality in mixing plant<br />

technology is emerging in areas of high<br />

population density. The option to produce<br />

asphalt mixes containing reclaimed asphalt<br />

is gaining significance. <strong>Ammann</strong>’s asphalt<br />

AmmAnn AsiA pAciFic in kuAlA lumpur<br />

Established:2006<br />

Branch manager:Peowaik Tee,<br />

Regional Director Asia Pacific<br />

<strong>Ammann</strong> products:Machines and,<br />

since 2010, asphalt mixing plants


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> focus 17<br />

mixing plant technology is already well-positioned<br />

in these sectors. But there isalso<br />

alarge market for simple, inexpensive<br />

batch plants. Arguments such as quality,<br />

reliability, low emissions and low production<br />

costs are simply not enough. plant<br />

technology has to be adjusted downwards<br />

in keeping with market standards.<br />

first steps insouth america<br />

elmar egli, executive vice president special areas and marketing,<br />

on the market launch insouth america.<br />

“<strong>Ammann</strong> is definitely on track with its<br />

transformation from an international<br />

company to aglobal enterprise. We<br />

intend to fill in the white spots on our<br />

map and expand our market leadership<br />

in every significant region. We have significantly<br />

increased our existing activities<br />

in South America in this regard. We will<br />

in future service and support the entire<br />

Machines as door-openers for plants<br />

Agrowing number of sales in the segments<br />

for compaction machines and<br />

pavers help to spread the <strong>Ammann</strong> brand<br />

name and to further expand the sale of<br />

plants in south-east Asia. The company<br />

has been undertaking initial intensive steps<br />

in the asphalt mixing plant segment since<br />

region from our base in Brazil. We are in<br />

fact considering to manufacture specific<br />

products in Brazil. our intention is to<br />

develop our proprietary base in Brazil to<br />

an extent that will enable autonomous<br />

operations by mid-year. Wehave already<br />

appointed Gilvan pereira asgeneral<br />

manager for <strong>Ammann</strong> South America and<br />

compiled asmall team of Brazilian and<br />

the end of 2010. prior to these steps, however,<br />

<strong>Ammann</strong> had already delivered plants<br />

to Thailand, Vietnam and the philippines.<br />

<strong>Ammann</strong> will continue to meet market<br />

requirements and increase its presence in<br />

the region through reinforcing local sales<br />

and service personnel engaged in market<br />

cultivation and customer care.<br />

european staff. Any local engagement<br />

is only as good as the support from the<br />

parent company, and we are very happy<br />

to be able to count on proven experts.<br />

South America is one of the emerging<br />

regions next to south-east Asia, india and<br />

russia that promise huge potential for the<br />

coming years. We as the <strong>Ammann</strong> brand<br />

intend to secure anappropriate position<br />

in these markets. our know-how,<br />

respectable appearance, readiness to<br />

adapt flexibly to new challenges and the<br />

sustainability of our activities will help<br />

us convince our future customers of the<br />

quality of our products and services.”


18 expert<br />

online spare parts business<br />

customer benefit at its best<br />

in the last edition of the customer magazine weintroduced you tothe new spare parts service in<br />

langenthal and the distribution centre indortmund. ammann has meanwhile launched anew online<br />

platform and aninternet portal with anelectronic shop and catalogue system which are now available<br />

to our sales partners worldwide.<br />

The main advantage of the electronic<br />

catalogue system is the quick and easy<br />

identification of spare parts. The <strong>Ammann</strong><br />

catalogue has atree structure that<br />

enables navigation by product group,<br />

machine model and serial number range<br />

down to individual parts. users can also<br />

search directly by spare part number; the<br />

system displays acorresponding exploded<br />

view within seconds depicting the machine<br />

in which the spare part is used.<br />

The catalogue’s product structure also<br />

includes links to pDF documents specific<br />

to the machine, such as operating instructions,<br />

printed spare parts catalogues and<br />

“A very good innovation”<br />

“The online platform enabled us to significantly<br />

improve our spare parts service as we can check<br />

prices and availability with just afew clicks in the<br />

portal. Order transfers have also become more<br />

reliable as orders can no longer get stuck in the<br />

fax machine.<br />

Theelectronic product catalogue is another very<br />

good innovation from <strong>Ammann</strong>. Theimages of<br />

spare parts are very clear and exact. Another<br />

good function is the option to open ashopping<br />

basket directly in the catalogue that can be<br />

converted directly into an order.”<br />

David Bangerter,Rohrer-Marti AG,Switzerland<br />

spare part recommendations. The product<br />

groups have the same structure asthose<br />

on the marketing platform pictureparc.<br />

This platform will remain available for<br />

sales information (brochures, photos,<br />

presentations). information specific to<br />

after-sales will be transferred completely<br />

to the online platform in the near future.<br />

The platform currently comprises 700<br />

interactive spare parts catalogues and<br />

around 2,600 pDF documents. <strong>Ammann</strong><br />

will continuously expand the available<br />

information.<br />

“Simple identification”<br />

“The new Internet platform offers awealth of<br />

information. Identifying spare parts is quick and<br />

easy,asis<strong>download</strong>ing service manuals and<br />

direct order placement and tracking.<br />

Searching by serial numbers sometimes produces<br />

ambiguous results and could be improved. Future<br />

extensions should include an option for our<br />

customers to fill ashopping basket that we<br />

can adopt in our ERP system via atext file and<br />

convert it directly into an order.”<br />

Tinne Ooms,Luyckx N.V.,Belgium<br />

communication with <strong>Ammann</strong> erp<br />

in real time<br />

The online platform offers numerous<br />

other advantages through adirect connection<br />

to <strong>Ammann</strong>’s erp system. For<br />

instance: technical notes or information<br />

on replaced article numbers are displayed<br />

as soon as the corresponding items are<br />

selected. This reduces incorrect orders<br />

and queries to aminimum. Furthermore,<br />

sales partners can check the availability of<br />

around 25,000 articles actively managed<br />

by the Spare parts Service at any time.<br />

other benefits include the display of<br />

shipping costs in dependence on the<br />

“We can save time”<br />

“Wecan save time thanks to the online platform<br />

as the tool enables us to directly query prices and<br />

availability and track orders.Generating an order<br />

is very easy.<br />

Thenote appended to certain articles concerning<br />

new material numbers or technical details are<br />

also very helpful.”<br />

Javier Cardona, Neumac S.A., Spain


dortmund<br />

distribution<br />

centre:<br />

automatically<br />

picked spare<br />

parts arrive<br />

at the packing<br />

stations.<br />

expert 19


the online<br />

platform has<br />

resulted in<br />

afurther<br />

reduction in<br />

processing<br />

times forspare<br />

parts orders.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 21<br />

shipment weight, the destination and<br />

the delivery date at the time the order is<br />

placed as well as an order tracking option.<br />

order processing is avery efficient<br />

process as users can fill the shopping<br />

basket by directly entering the spare part<br />

numbers from the electronic catalogue or<br />

via an upload function.<br />

electronic catalogue also available to<br />

<strong>Ammann</strong> customers<br />

Access to the electronic spare parts catalogue<br />

is now also available to <strong>Ammann</strong><br />

customers; they can also benefit from<br />

the advantages of the electronic catalogue<br />

system with its search fields and<br />

interactive functionality. login details are<br />

available via aregistration section on the<br />

<strong>Ammann</strong> homepage: https://<br />

partsandmore.ammann-group.com<br />

<strong>Ammann</strong>’s sales partners and customers<br />

alike stand to benefit from faster and<br />

easier identification and order processing,<br />

larger ordering slots and shorter processing<br />

and delivery times for spare parts<br />

thanks to the interplay between the Spare<br />

parts Service in langenthal as acentral<br />

point of contact, the distribution centre in<br />

Dortmund and the new online platform.<br />

Asimple navigation structure<br />

in the product overview sup-<br />

ports speedy product location.<br />

drawings in the e-catalogue<br />

quickly help identify indi-<br />

vidual spare parts.<br />

current orders<br />

can be viewed at any<br />

time in the e-shop.


22 expert<br />

demonstrating<br />

the practical<br />

use of an aft<br />

270 easphalt<br />

paver at the<br />

ammann internationaltraining<br />

center.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 23<br />

ammann international trainingcenter aitc<br />

the training programme in nové<br />

město nad metují is under continuous<br />

development<br />

the demand for machine training among ammann’s retails partners<br />

grew significantly last year. af150 and afw 270 asphalt finishers<br />

were added tothe machine pool atthe aitc. instructor petr<br />

burdych reports on day-to-day training and the extended offers<br />

available atthe ammann international training centre inthe czech<br />

town of nové město nad metují.<br />

How long have you worked in nové Město?<br />

ihave been with the company since completing<br />

my vocational training in 1990. ibegan in<br />

roller production and changed tothe service<br />

department in 1997. ihave instructed service<br />

technicians since 2005. inthe beginning we<br />

concentrated mainly on theory. Today, however,<br />

wefocus more onpractical training and<br />

troubleshooting.<br />

what can you tell us about the people<br />

who participate in training events?<br />

They range from technicians with years of<br />

experience in servicing compaction machines<br />

to inexperienced beginners who have never<br />

before seen aroller. Working with first group<br />

is easier. Trainees with experience allow us<br />

to concentrate on concrete details, innova-<br />

<strong>Ammann</strong> International Training Center 2011<br />

• 146 training days<br />

• 169 trained service technicians from 30<br />

countries including, among others, France,<br />

Russia, Brazil, Chile, Costa Rica, Australia,<br />

Canada, United Arab Emirates and Egypt<br />

• Training is taught in English, German, French,<br />

Italian, Portuguese, Spanish, Czech and<br />

Russian; interpreters are called in as required<br />

tions and new machines. The challenges are<br />

greater when it comes to beginners. We teach<br />

them the necessary basics and provide them<br />

with documents where they can find all the<br />

information they need if the need arises. every<br />

training ends with an examination and the<br />

presentation of acertificate.<br />

How has the training centre changed in<br />

comparison to the previous year with<br />

regard tofacilities?<br />

petr Burdych in the cockpit of one of his training machines.<br />

We have integrated the service department<br />

and workshop in the hall at the training centre.<br />

This allows us to use the crane and other<br />

equipment belonging to the service centre.<br />

We have also set up asecond training room<br />

that allows us to teach two separate groups<br />

independently from one another.<br />

what are your goals for <strong>2012</strong>?<br />

We want to concentrate on the quality of our<br />

training measures in <strong>2012</strong>. We will invest in<br />

demonstration material and supplement the<br />

troubleshooting section. We are preparing<br />

new training measures in view of extensions<br />

and supplements to the product range such<br />

as, for instance, the new Ap240 hT3 pneumatic-tyred<br />

roller orAV95T3tandem roller,<br />

as well as the completely redesigned series of<br />

lightweight tandem rollers from langenthal.


Modern infrastructure guarantees the best possible training success.<br />

plant training<br />

ammann offers abroad range<br />

of plant training measures<br />

people and their qualifications are the<br />

capital of your business activities and<br />

ours. <strong>Ammann</strong> offers acustomised and<br />

diversified training programme covering<br />

the fields of control systems, order<br />

processing systems, maintenance and<br />

service. We pass on our experience of<br />

long-standing to you and your employees<br />

during our training measures. in addition<br />

to the standard training measures held in<br />

langenthal (Switzerland), we can analyse<br />

your specific training needs and compile<br />

acustomised training concept. The site in<br />

langenthal can offer amodern training<br />

infrastructure with eight computer-based<br />

workplaces. These workplaces simulate<br />

and map your control system exactly,<br />

thereby guaranteeing that training<br />

measures are practice-oriented. Training<br />

courses can also be carried out using your<br />

own plants and systems, if you prefer.<br />

contact details for training<br />

plant: Sandro Baumgartner<br />

+41 62 916 69 41<br />

sandro.baumgartner@ammann-group.com<br />

machines martin Sedláček<br />

+420 491 476 411<br />

martin.sedlacek@ammann-group.com


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 25<br />

continuous asphalt<br />

production without waste<br />

drum mixing plants have amajor disadvantage: they produce<br />

waste every time the asphalt recipe changes orthe plant is<br />

switched on or off. the latest successes achieved incontinuous<br />

asphalt production with atwin-shaft paddle mixer –the ammann<br />

contimix –now offers promising improvements.<br />

Waste results from separating the new aggregate<br />

on account of the different dwell<br />

times required for the different aggregate<br />

grains in the mixer. equipping the plant with<br />

acontinuous twin-shaft paddle mixer and a<br />

special bypass silo from <strong>Ammann</strong> compensates<br />

these effects. Sophisticated mechanical<br />

features and control technology enable compensation<br />

to be controlled to an extent that<br />

minimises or eliminates aggregate waste.<br />

<strong>Ammann</strong> has already installed the new technology<br />

in anumber of mixing plants. They<br />

help the road construction companies to<br />

save aggregate and in doing so contribute to<br />

more environmentally friendly roads.<br />

contiMix Zerowaste is the remedy<br />

Continuous asphalt production with a<br />

twin-shaft paddle mixer combined with zero-<br />

Waste technology resolves the waste problem<br />

inherent to drum mixing plants; it also<br />

increases output per hour thanks to acontinuous<br />

mixing process. The waste accumulated<br />

during asphalt production can be minimised by<br />

aminor change to the production process by<br />

separating the drying and heating phases from<br />

the mixing process (see also page 26):<br />

– installing aspecial insulated intermediate<br />

silo for hot aggregate between the dryer<br />

and the mixer routes separated aggregate<br />

into the intermediate silo before itenters<br />

the mixer. The intermediate silo is installed<br />

on weighing cells and is connected to the<br />

hot elevator via ametering outlet.<br />

– The first mix of abatch ejected from<br />

the drum has avery high proportion of<br />

rough aggregate. This product from the<br />

start phase of production is stored in the


contimix<br />

zerowaste is the<br />

remedy:<br />

installinga<br />

special insulated<br />

intermediate silo<br />

for hot aggregate<br />

between<br />

the dryer and<br />

the mixer routes<br />

separated aggregateinto<br />

the<br />

intermediate silo<br />

before it enters<br />

the mixer.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 27<br />

intermediate silo. The mass flow through<br />

the intermediate silo (compensator) rises<br />

continuously as more ofthe smaller particles<br />

can exit the mixing drum.<br />

– Acontinuous mass flow indicates that the<br />

drying process has reached ahomogeneous<br />

level and that the grain size of the aggregate<br />

exiting the drum is the same size as<br />

the aggregate being fed into the drum. The<br />

weighing cells enable the mixing engineer to<br />

determine the exact quantity of aggregate in<br />

the silo at any time. As soon as the control<br />

system detects aconsistent mass flow, the<br />

hot aggregate is routed into the twin-shaft<br />

paddle mixer to start the production of hot<br />

asphalt. The very first tonne produced by this<br />

production plant meets the required quality<br />

standards. mixing does not involve any loss<br />

of bitumen or hot aggregate.<br />

– The aggregate remains stored in the<br />

intermediate silo when production ends.<br />

As the asphalt mix remaining at the end of<br />

production has avery high proportion of<br />

fine-grain aggregate, the sum of the grain<br />

size distribution in the compensator equates<br />

to the quality requirements for high-quality<br />

asphalt.<br />

– The mixer is started on batch operation<br />

once all the aggregate has been removed<br />

from the mixer and the outlet valve is<br />

closed. The aggregate is routed from the<br />

intermediate silo into the mixer; bitumen<br />

these images are athing of the past: waste from the production of asphalt.<br />

is then added and asphalt produced in the<br />

same way as in aconventional batch mixing<br />

plant. it is not necessary to heat any more<br />

aggregate as all of the aggregate fed into<br />

the drum is used for asphalt production.<br />

The entire process is controlled automatically<br />

by the as1 software that also monitors the<br />

contimix –continuous production with aseparate mixer:<br />

the new alternative<br />

compensation and mixing plant. The plant engineer<br />

and plant operator can rest assured that<br />

all of the relevant process steps are reproducibly<br />

executed thanks to an entirely automated<br />

compensation process.<br />

Contimix plants from <strong>Ammann</strong> offer asolution to the demand for high-quality continuous<br />

mixing plants with the superior mixing properties of atwin-shaft paddle mixer. <strong>Ammann</strong><br />

has developed amethod of eliminating the major disadvantages of continuous asphalt production<br />

with aconventional drum mixing plant. Atwin-shaft paddle mixer is at the heart of<br />

the Contimix concept. it can be used for both batch and continuous production, achieving a<br />

high degree of production flexibility thanks to its hybrid design.<br />

The Contimix concept offers arange of advantages including, for instance, clearly separated<br />

heating and mixing processes resulting in lower emission values. Furthermore, the plant<br />

concept masters one of the major disadvantages of drum mixing plants as it enables the<br />

simple, precise and flexible feed of all the ingredients required for modern mix production,<br />

such as fibre oradditives, directly into the mixer. The addition of heat-sensitive bitumen<br />

outside of the dryer is particularly advantageous. The plant enables the production of<br />

hot-mix asphalt using foamed bitumen or other methods as well as so-called “cold mixes”<br />

that also work with foamed bitumen. All of these mixes can be produced without heating<br />

the aggregate.


28 worldwide<br />

roads of the world: part 4<br />

short, old and no question<br />

of miserliness<br />

As astreet in its own right it has linked union street and river street since 1887: “ebenezer place” in the scottish port of wick.<br />

Scots are generally reputed to be miserly.<br />

This prejudice reared its head once again<br />

when anew “shortest road in the world”<br />

found its way into the Guinness Book of<br />

records 2006. The previous holder of this accolade<br />

was elgin Street in the town of Bacup<br />

in lancashire with alength of 5.2 metres.<br />

“ebenezer place” in the Scottish port of Wick<br />

is, however, 2.5 metres shorter, asCraig<br />

Glenday, editor in chief for the Guinness<br />

book, can confirm having visited the location<br />

in person. The miniature measurement of<br />

“ebenezer place” is just 2.06 m. And things<br />

become even clearer when expressed in<br />

the country’s typical units of measurement:<br />

6feet and 9inches is significantly less than<br />

17 feet and 2inches.<br />

128 years old and long forgotten<br />

The reason why the street in the<br />

8,000-strong regional capital of county<br />

Caithness has gained fame so late in its<br />

existence is due to the fact that it was not included<br />

in the city map until 2006. high time<br />

indeed, given that the street was constructed<br />

at the same time as mackays hotel back in<br />

1883! Atthe time, the city council requested<br />

the owner, Alexander Sinclair, togive the<br />

street running in front of the building’s shortest<br />

front its own name. “ebenezer place” was<br />

officially acknowledged as astreet in its own<br />

right in 1887, as it links union Street with<br />

river Street.<br />

tworecords in the same area<br />

2.06 metres are not really alot, but there<br />

is still enough space for adoor. “ebenezer<br />

place 1”, the street’s only address, belongs<br />

to abistro. murray lamont, the owner of<br />

the hotel and bistro, was always convinced<br />

that the world record rightly belonged to<br />

“ebenezer place”. “We now have asecond<br />

place of interest in addition to ‘old pulteney’,<br />

the northernmost whisky distillery on the<br />

Scottish mainland”. Whisky expert Jim murray<br />

crowned its 21-year-old Single malt the<br />

best in the world in its class in his “Whisky<br />

Bible <strong>2012</strong>”.<br />

But back to the street. All one really had to<br />

do was to read the works of robert louis<br />

Stevenson very carefully. The world-famous<br />

author often stayed in Wick as his father<br />

worked on constructing the new breakwater<br />

in the port. in his book “Treasure island” Stevenson<br />

recommends: “if you ever happen to<br />

be in Caithness you must visit Wick and look<br />

for ‘ebenezer place’. if you are atall person<br />

it could be that you are taller than ebenezer<br />

place is long.”


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 29<br />

not only the theatrical:<br />

“hohle gasse” in switzerland<br />

“He has to come through this hollow!” –these are reportedly the words william tell spoke shortly before he shot the Habsburg reeve Hermann Gessler with his<br />

crossbow near the lake of lucerne in switzerland.<br />

The “hohle Gasse” is located in küssnacht<br />

am rigi in the heart of Switzerland and is<br />

part of the historic traffic route leading from<br />

zurich through zug, immensee, küssnacht<br />

and Flüelen to St. Gotthard. in 2010, the<br />

Swiss national council placed the route under<br />

protection as an endangered cultural monument<br />

on account of its outstanding historic<br />

significance and extraordinary, traditional<br />

underfoot substance.<br />

From aconstructional viewpoint hohle<br />

Gasse is aman-made alley. What makes it so<br />

special: itishere that respectable mountain<br />

farmer William Tell is said to have shot the<br />

habsburg reeve hermann Gessler in 1307.<br />

The reeve bullied his subjects, for example by<br />

demanding they bow down before his hat.<br />

When Tell refused to do so he was forced to<br />

shoot an apple perched on his son’s head<br />

with his crossbow. Ashort time and numerous<br />

dramatic events later, helay in ambush<br />

and shot the reeve in the alley named hohle<br />

Gasse. his act was partly responsible for<br />

triggering the legendary liberation of the<br />

Swiss confederates. William Tell is therefore<br />

one ofSwitzerland’s most important figures<br />

of legend. From the late middle Ages to<br />

the current day, Tell has been considered<br />

the epitome of pluckiness, willpower and<br />

determination and is asymbolic figure of<br />

independence and alove of freedom.<br />

his world fame is founded on the stage<br />

drama “William Tell” by Friedrich Schiller that<br />

received its première inWeimar in 1804. “he<br />

has to come through this hollow!” –these<br />

are the words known throughout the world.


competition<br />

in the last<br />

magazine:<br />

and the winner comes from …<br />

siberia!<br />

it was not acompetition like so many others. anyone wanting to find the answers tothe questions posed<br />

in the last issue of our magazine had to read the informative texts very carefully. it was therefore no big<br />

surprise that afew of the many submissions contained the odd mistake here and there.<br />

only those who knew that our family-owned business acquired the patent for the first small hand-rollers<br />

in 1911,that the largest reserves ofbitumen are found in all the roads built onthis planet, that ammann<br />

has its own manufacturing plants in switzerland, czech republic, germany, italy and china, and -finally -<br />

that two ofthe world’s most dangerous roads are located insouth america were able toparticipate in the<br />

competition.<br />

the winner ofatrip tothe intermat <strong>2012</strong> in paris issergey orlov who works for khanty-mansyisk dorstroy<br />

insurgut, siberia. from 16–21april <strong>2012</strong> he will have the opportunity to view the entire ammann<br />

product range and its numerous innovations atthe trade show inparis, aswell asmany other of the city’s<br />

famous sights.<br />

the winners:<br />

1stprize (2 nights for 2people atafour-star hotel in the centre ofparis during the intermat <strong>2012</strong> between<br />

16and 21 april <strong>2012</strong>, including travel from the winner’s home country, maximum value €2,000):<br />

sergey orlov, surgut, russia.<br />

2nd–5th prize (voucher worth €100for ammann merchandising articles from the ammann shop): wolfgang<br />

kissling, winterlingen, clemens müller strassenbau albstadt, germany; david rulliere, polignac,<br />

colas rhone alpes auvergne, france; patricia borrvat perrin, porrentruy, fernand perrin sa, switzerland;<br />

klaus van den berg, havelte, k.w.s. infra bv, netherlands.<br />

6th–10th prize (victorinox swiss quality pocket knife from the ammann shop): alfred reif, berg, max<br />

bögl, germany; elena likarchuk, kiev, alfadorbud, ukraine; marko grubisic schmid, mörschwil, moag<br />

mörschwil ag, switzerland; stefan kogler, innsbruck, krenn asphalt gmbh+co, austria; dominique sejon,<br />

herbignac, semclar, france.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 31<br />

ammann asphalt customer seminar in sinsheim, south germany<br />

“informative and diversified,<br />

an all-round success”<br />

every seminar has its very own face. this is partly because the<br />

event location changes every year and partly because the topics<br />

address what matters most to the asphalt world atthe time of the<br />

seminar. this year the seminar was held insinsheim inthe german<br />

state ofbaden-wuerttemberg, apopular destination well worth a<br />

visit tosee its famous car and technology museum.<br />

<strong>Ammann</strong> Asphalt Gmbh has been organising<br />

multi-day workshops in Germany for mixing engineers<br />

and mechanical engineers since 1987.<br />

The events were small-scale to start with but<br />

have since grown into two large, consecutive<br />

events per year totalling around 200 participants.<br />

Some have taken part in more than ten<br />

events. others are discovering them for the first<br />

Sales and production manager<br />

Herbert Wintergerst,<br />

Rotmain GmbH, Bayreuth<br />

“I’ve been here more than ten<br />

times and look forward to coming<br />

back. Iaminterested in technical<br />

innovations and especially in<br />

exchanging experiences with colleagues<br />

and the <strong>Ammann</strong> Team.”<br />

Manager Georg Mucha,<br />

Asphaltmischwerke Franken,<br />

Burgoberbach<br />

“Big compliment:<strong>Ammann</strong> does it<br />

perfectly.The topics were informative<br />

and the atmosphere wasgreat.<br />

My partnership with <strong>Ammann</strong><br />

means alot to me.You cannot<br />

survive in this day and age without<br />

astrong partner.”<br />

time. The often-quoted phrase “maintaining<br />

customer relations” comes into its own at the<br />

<strong>Ammann</strong> seminar. <strong>Ammann</strong> makes direct use<br />

of plant operators’ experiences: What works<br />

well? Where does the shoe pinch in everyday<br />

operation? What does the market want? onthe<br />

other hand, <strong>Ammann</strong> customers get to hear the<br />

latest news from the world of asphalt mixing<br />

Mixing plant manager Siegfried<br />

Wittmann, Jura-Asphalt<br />

GmbH &Co. KG, Laaber<br />

“The <strong>Ammann</strong> seminar is varied and<br />

very well-presented. It offers agreat<br />

opportunity to makenew contacts.<br />

Although the participants are,strictly<br />

speaking, competitors,they still<br />

work together when it comes to<br />

mixing plant technology.Speaking<br />

with someone who works on the<br />

same plant as Idoisparticularly<br />

interesting.”<br />

General manager Werner Beuerle,Otto<br />

Morof Asphaltwerk,<br />

Herrenberg-Haslach<br />

“In brief:informative,interesting and<br />

an all-round success.”<br />

plants and have an opportunity to see things<br />

from the manufacturer’s viewpoint. lectures<br />

from external experts enrich the popular events<br />

and provide food for thought and discussion.<br />

There isone aspect all of the participants can<br />

agree on: The exchange of knowledge and experience<br />

during the evening is the liveliest part<br />

of the <strong>Ammann</strong> customer seminar.<br />

Mixing engineer Horst Becker,Dittgen<br />

Bauunternehmen<br />

GmbH, Schmelz<br />

“I have worked on an <strong>Ammann</strong><br />

plant since 1989 and am here<br />

for the fifth time.Our plant was<br />

converted to the as1 control system<br />

last year and it works really well. I<br />

can rely on <strong>Ammann</strong> for quick assistance<br />

if ever there is aproblem.<br />

Asmall request:Perhaps one of<br />

the seminars could takeplace in<br />

Langenthal at the parent company;<br />

Iwould find that really interesting.”


32 worldwide<br />

the operators of the Marini asphalt mixing plant in walliswil (switzerland) found <strong>Ammann</strong>’s expansion and conversion concept acompelling prospect.<br />

switzerland<br />

retrofitting arunningplant<br />

<strong>Ammann</strong> received an assignment from<br />

marti AG in 2010 to convert and modernise<br />

amarini asphalt mixing plant in Walliswil<br />

near niederbipp.<br />

The job had tobecarried out intwo stages to<br />

keep interruptions toasphalt mixing as short<br />

as possible and towait for the arrival of official<br />

permits. The first phase lasted from January to<br />

mid-march 2011; during this time the control<br />

system was converted, the burner replaced<br />

and e-Bit tanks installed. The second phase<br />

lasted from June to August and saw the installation<br />

of arAh-100 %feed system whilst the<br />

mixing plant continued with normal production<br />

operations. it was important that installation<br />

work did not impede the flow of traffic to<br />

and from the asphalt mixing plant and gravel<br />

plant. production had to be interrupted for a<br />

few days only to accommodate the integration<br />

and commissioning of the rAh-100 %system.<br />

The clients proved to be more than happy with<br />

the way the project was managed and with<br />

the result of the conversion.<br />

scope of delivery<br />

•Control system converted to <strong>Ammann</strong><br />

as1 control system with loadout<br />

•E-Bit 6×80m³<br />

•Replacement burner MIB 15 MW for<br />

the existing fresh aggregate drier<br />

•RAH 100% feed system for<br />

reclaimed asphalt


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 33<br />

My <strong>Ammann</strong> –<br />

Darauf kann ichmichverlassen.<br />

Die Universal S,360 t/h bietet umfassende Lösungen für unterschiedlichste<br />

Markterfordernisse. Geeignet für anspruchsvolle Mischgutrezepte<br />

und für Mischgutleistung mit hohem Recyclinganteil ist die Universal S<br />

mit Dauerleistungen bis zu 400 t/h der ideale Partner für Sie.<br />

Mehr Infos über Verdichtungsmaschinen, Mischanlagen und Fertiger unter<br />

www.ammann-group.com<br />

worldwide<br />

new advertisingcampaign:<br />

“my ammann –100%trustworthy”<br />

These are not highly paid models who have<br />

nothing to do with the industry: Amadeo<br />

lefons (right) actually manages aroad<br />

construction company in northern italy and<br />

relies on finishers and asphalt rollers from<br />

<strong>Ammann</strong>. mixing engineer Thomas Schenk<br />

Mischmeister Thomas Schenk mit seiner Universal S.<br />

(left) isthe master of agiant universal asphalt<br />

mixing plant at the heart of Switzerland. These<br />

two men –and many more –are the authentic<br />

heroes of <strong>Ammann</strong>’s new advertisements<br />

which will be published around the world as of<br />

spring <strong>2012</strong>. The statements made by Amadeo<br />

My <strong>Ammann</strong> –<br />

Apleasure to work with.<br />

Contractor Amedeo Lefons with his asphalt paver AFW /T350 and his AV 26-2 roller.<br />

The perfect paving pair for laying asphalt onsmall and medium-sized construction<br />

sites: the compact paver AFW /T350 and the powerful tandem roller AV<br />

26-2.Modern machine concepts and reliable mechanical components designed<br />

for strength and durability deliver total flexibility, ease ofuse and top quality<br />

paving results.<br />

For more information on compaction machines, mixing plants and pavers goto<br />

www.ammann-group.com<br />

lefons and Thomas Schenk express what they<br />

think of <strong>Ammann</strong> and its products: direct,<br />

honest and credible. Just like <strong>Ammann</strong>!


34 worldwide<br />

switzerland<br />

maintenance for heavyweights: the drum grinding machine<br />

The many types of roller produced by<strong>Ammann</strong> over the past 100 years<br />

were all used for road surface compaction and surface sealing. They are<br />

renowned for their durability, asisany other product from <strong>Ammann</strong>,<br />

but that does not protect the heavyweights from normal wear and tear.<br />

Scratches and surface deformations acquired over the course of time<br />

can have anegative impact on the surface quality of the compacted<br />

material. <strong>Ammann</strong> has therefore always offered antidotes in the form<br />

of machines for optimum maintenance and servicing. The drum grinder<br />

pictured here dates back to the year 1949 and uses asophisticated<br />

mechanism that keeps both the grinder and the roller drum inmotion.<br />

Acrank is used to guide the grinder continuously over the entire drum<br />

surface until it is smoothened all round and ready to go back to work.<br />

The photo also shows that wear and tear can also occur in the archives.<br />

The glass negative used to document the machine was broken at some<br />

stage in its existence, leading to two clearly visible cracks.


The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 35<br />

productivity partnership for alifetime: impressions from the world ofammann<br />

> the <strong>Ammann</strong> <strong>Group</strong> offers acontribution to aculture ofopen discussion and dialogue in the form of lectures held four times each year<br />

at the plant in langenthal (switzerland). on 12 January <strong>2012</strong> prof. dr. Kurt r. spillmann gave alecture onthe situation in the middle east.<br />

> impressions from the customer event held in september 2011 for <strong>Ammann</strong> customers from russia,<br />

Kazakhstan, the ukraine, Belarus, Azerbaijan and Georgia.<br />

> indian customers “large and small” displayed akeen interest in <strong>Ammann</strong><br />

plant and machinery at the excon Bangalore.<br />

leGAl inforMAtion<br />

>published by:<br />

<strong>Ammann</strong> group<br />

eisenbahnstrasse 25<br />

ch-4901 langenthal<br />

telephone +41 62 916 61 61<br />

Fax+41 62 916 64 02<br />

magazin@ammann-group.com<br />

>editoriAl stAFF:<br />

pirmin hänggi (editor), lukas Jen-<br />

zer,kathrin richter,Andreas koller,<br />

uwe märtens,Alexander greschner,<br />

elmar egli<br />

>design/concept:<br />

peter gugger<br />

>printed by:<br />

merkur druck Ag,langenthal;<br />

circulation:11,000 copies<br />

paper:free from chlorine and acids,<br />

Fsc-certified<br />

>publicAtion:2×per year in ger-<br />

man, French, english and russian<br />

>issn 1663-5507<br />

trade fair schedule<br />

<strong>2012</strong><br />

16.–21. April <strong>2012</strong> intermat, paris, france, www.intermat.fr<br />

>send us<br />

your photo<br />

send your best <strong>Ammann</strong> photos<br />

with acaption to the<br />

following email address:<br />

magazin@ammann-group.com<br />

18.–21. April <strong>2012</strong> interstroyexpo, st. petersburg, russia, www.interstroyexpo.primexpo.com<br />

30. April–3.May <strong>2012</strong> project Qatar, doha, Qatar, www.projectqatar.com<br />

2.–5.May <strong>2012</strong> conBuild indonesia, Jakarta, indonesia, www.conbuild-indonesia.com<br />

8.–11. May <strong>2012</strong> Autostrada polska, Kielce, poland, www.autostrada-polska.pl<br />

29. May–2.June <strong>2012</strong> M&t expo, são paulo, Brazil, www.mtexpo.com.br<br />

29. May–2.June <strong>2012</strong> ctt <strong>2012</strong>, Moscow, russia, www.ctt-moscow.com<br />

6.–10. June <strong>2012</strong> Ankomak <strong>2012</strong>, istanbul, turkey, www.ankomak.com<br />

19.–21. June <strong>2012</strong> Hillhead <strong>2012</strong>, Hillhead, Great Britain, www.hillhead.com<br />

19.–21. september <strong>2012</strong> Kazcomak <strong>2012</strong>, Almaty, Kazakhstan, www.tradefairs.com<br />

24.–29. september <strong>2012</strong> itf plovdiv –styrotech, plovdiv, Bulgaria, www.messeninfo.de


new publications:<br />

> retrofit (pl) > concrete<br />

> MinerAl processinG<br />

> AspHAlt MixinG plAnts<br />

> Add-on coMpActors<br />

AcA 350/720/750/1000 (de)<br />

<strong>Ammann</strong> <strong>Group</strong><br />

eisenbahnstrasse 25, cH-4901 langenthal<br />

tel. +41 62 916 61 61, fax +41 916 64 02<br />

info.aag@ammann-group.com<br />

www.ammann-group.com<br />

ecoMix (de)<br />

euroclAss (de)<br />

(70 pages, de, en, pl, rus, fr)

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