download 1/2012 - Ammann Group
download 1/2012 - Ammann Group download 1/2012 - Ammann Group
04/2012 TheAmmAnnGroup mAGAzine intermat 2012 in paris numerous compelling innovations from ammann ammann international trainingcenter expandingprogram offers asphaltproduction withoutwaste contimixzerowaste is theremedy european football championship poland andthe ukrainebuild roadsfor theeuropeanchampionship
- Page 2 and 3: 2 contents title image Ammann compa
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- Page 6 and 7: 6 on site The european Championship
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- Page 10 and 11: 10 people “when one compares qual
- Page 12 and 13: 12 focus ammann is combining numero
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- Page 18 and 19: 18 expert online spare parts busine
- Page 20 and 21: the online platform has resulted in
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- Page 24 and 25: Modern infrastructure guarantees th
- Page 26 and 27: contimix zerowaste is the remedy: i
- Page 28 and 29: 28 worldwide roads of the world: pa
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04/<strong>2012</strong><br />
TheAmmAnn<strong>Group</strong> mAGAzine<br />
intermat <strong>2012</strong> in paris<br />
numerous compelling innovations from ammann<br />
ammann international<br />
trainingcenter<br />
expandingprogram offers<br />
asphaltproduction<br />
withoutwaste<br />
contimixzerowaste is theremedy<br />
european football championship<br />
poland andthe ukrainebuild roadsfor theeuropeanchampionship
2 contents<br />
title image<br />
<strong>Ammann</strong> compaction<br />
machines at work on s8 in<br />
poland that will link warsaw<br />
and wroclaw in time<br />
for the euro<strong>2012</strong>.<br />
online spareparts<br />
business<br />
expert: The online platform has launched<br />
and is available to sales partners and customers<br />
around the world.<br />
04<br />
theeuropeanchampionship<br />
of long routes<br />
on site: What poland and the ukraine need in particular for<br />
the euro<strong>2012</strong>: traffic routes –<strong>Ammann</strong> supplies the necessary<br />
equipment.<br />
18<br />
people<br />
10 JAnuSz DróżDż: Building the roads of the euro<strong>2012</strong><br />
focus<br />
16 mArkeT expAnSion: South-east Asia and South America<br />
expert<br />
22 TrAininG proGrAmme Customer-oriented through and through<br />
25 zeroWASTe: Asphalt production without waste<br />
worldwide<br />
28 SCoTlAnD: The shortest road in the world<br />
30 CompeTiTion: The winner is from Siberia<br />
31 GermAnY: Training for mixing engineers<br />
32 SWiTzerlAnD: Successful retrofit project<br />
33 WorlDWiDe: new advertising campaign<br />
34 imAGe ArChiVe: Drum grinding machine<br />
ammann innovations<br />
<strong>2012</strong><br />
focus: <strong>Ammann</strong> presents its comprehensive<br />
product range on 1400 m 2 at the<br />
intermat in paris.<br />
theatrical and<br />
full of history<br />
12<br />
29<br />
worldwide: “hohle Gasse” in Switzerland<br />
can tell many atale and is the scene of a<br />
liberating ambush.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> editoriAl 3<br />
Dear reader,<br />
<strong>Ammann</strong> is undergoing arapid metamorphosis<br />
from an international to aglobal provider<br />
of environmentally sound, safe and efficient<br />
road construction equipment. “Globality” also<br />
means adapting our products and services<br />
to regional requirements. <strong>Ammann</strong> wants<br />
to move even closer to you and offer you<br />
competitive and market-driven products. You<br />
rightfully expect your provider to speak your<br />
language, to know your exact needs and<br />
wants, and to be readily available in person<br />
when you require assistance.<br />
new subsidiaries in South America and South<br />
Africa have strengthened the presence of our<br />
meanwhile 143-year-old Swiss family business<br />
around the globe. We are benefiting from<br />
pleasing growth rates in different markets<br />
thanks to our broad support base. As an <strong>Ammann</strong><br />
customer, you can continue to count<br />
on astrong and healthy partner who knows<br />
how to overcome the challenges of our times<br />
whilst continuously improving its products and<br />
services.<br />
mixing plants with recycling capabilities and<br />
reduced emissions are indemand in markets<br />
where resources are tight and environmental<br />
requirements are particularly strict. <strong>Ammann</strong><br />
offers tailor-made solutions for every aspect<br />
of preserving resources. All new developments<br />
Hans-christian schneider<br />
deputy ceo<br />
“enroute from internationalto<br />
global provider”<br />
Member of the <strong>Ammann</strong> <strong>Group</strong> Board ofdirectors<br />
are based around the goals of “environment,<br />
Safety and reduction”. Furthermore, this<br />
year will see the launch of acompletely new<br />
range of compaction machines, anew asphalt<br />
finisher and the innovative uniBatch plant<br />
concept. We look forward topresenting these<br />
innovations to you in person at the intermat in<br />
paris and at other events.<br />
Dear customers, iamlooking forward togaining<br />
an in-depth understanding of your markets,<br />
needs and challenges. now in our sixth<br />
generation, we will continue to provide you<br />
with efficient and profitable products, whilst<br />
the basis of all we do remains unchanged:<br />
Credibility, autonomy and independence will<br />
remain <strong>Ammann</strong>’s central values. “productivity<br />
partnership for alifetime” is amotto set<br />
in stone.<br />
hans-Christian Schneider<br />
Deputy Ceo<br />
member of the <strong>Ammann</strong> <strong>Group</strong><br />
Board ofDirectors
4 on site<br />
symbolic ofthe euro<strong>2012</strong><br />
The logo ofthe european Championship <strong>2012</strong> is based on<br />
the identities of poland and the ukraine. The folklore of<br />
each country is closely entwined with plant-based ornamentation<br />
–flowers are animportant element. The logo<br />
consists of aflower with two cups –one in the colours of<br />
each nation –that represent the two hosting countries.<br />
The bud, on the other hand, is in the shape of ablossoming<br />
ball that stands for the emotion and passion of<br />
the tournament.<br />
The hosts chose apair of twins playing football as the<br />
tournament’s mascots; it symbolises the bond between<br />
the two neighbours. The mascots differ only in the<br />
colour combinations of their shirts and upstanding hair<br />
–the red-and-white figure represents poland, whilst<br />
the blue-and-yellow figure stands for the ukraine. The<br />
mascots are named Slavek and Slavko –both names are<br />
derived from the word “Slava”, meaning “glory” and “honour”<br />
in both polish and ukrainian.<br />
not everything–but alot more<br />
how poland and th<br />
building new roads<br />
forthe european<br />
multi-facetted event<br />
•The EURO<strong>2012</strong> will be the last tournament with sixteen<br />
participating teams, as the euro2016 will see 24 teams<br />
competing for the prize.<br />
•The estimated value of the trophy, which is made from<br />
pure silver, lies at 20,000 euro.<br />
•The largest stadium with acapacity of 70,000 is located<br />
in kiev, followed by Warsaw’s stadium with 55,000 seats.<br />
The smallest stadium is in lwiw and can hold 34,000<br />
spectators.<br />
•Around 1.5 million people will experience the games live<br />
if every stadium is filled to capacity at every game. This<br />
would break the current record of1.29 million spectators<br />
set in england in 1996. Around 150 million fans are<br />
expected to follow the event on television and radio.<br />
•Approximately 6,000 volunteers will help organise the<br />
euro<strong>2012</strong> in the ukraine and in poland.<br />
•The Ukraine is working on its own version of the Vuvuzela.<br />
The instrument bears the name “zozulitsa” and<br />
produces adeep and pleasant sound.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> on site 5<br />
eukraine are<br />
in preparation<br />
championship<br />
to some, football iseverything. strictly speaking, itismore than just agame between two teams of<br />
eleven friends kicking aball around agreen field with two goals. the right training and the right technique<br />
atthe right time are equally important elements of the game. but it takes somuch more tomake<br />
football into the sport that enthusiastic fans find so thrilling. ammann felt the effects first hand –and<br />
mastered them successfully.
6 on site<br />
The european Championships have taken<br />
place every four years since 1960. The<br />
tournament will be held for the 14th time<br />
this year. itisthe second time that the<br />
games will take place in eastern europe;<br />
the first was the 1976 tournament in<br />
Yugoslavia. it is also the second time that<br />
the games will be hosted by two countries.<br />
in contrast to the euro2008, which<br />
was held in Austria and Switzerland, the<br />
finals in poland and the ukraine will not<br />
be characterised by short journeys –the<br />
distance between stadiums can be as much<br />
as 1,600 kilometres.<br />
ukraine upgrades 3,000 km of highway<br />
Asignificant proportion of the investments<br />
relating to the european Championships
flowed not only into the eight stadiums but<br />
also into the traffic infrastructure. Airports,<br />
train lines and, last but not least, highways<br />
had to be brought up to scratch for the<br />
event. The ukrainian government tripled<br />
the budget earmarked for road construc-<br />
tion. nearly 3,000 kilometres of existing<br />
routes were upgraded to highways or<br />
roads of an equivalent quality. leading the<br />
way is ahighway section of 600 kilometres;<br />
it stretches across the country from<br />
lubny in the west to central ukraine.<br />
on site 7<br />
auniglobe240,<br />
in operation<br />
sinceoctober<br />
2010,producesupto<br />
2,000 tonnes<br />
of asphaltper<br />
dayfor work<br />
on thes8in<br />
poland;the<br />
expressway will<br />
link thecities<br />
of warsaw and<br />
wroclaw in<br />
time forthe europeanchampionships.<br />
In 2007, Poland’s highway network was<br />
2.5 times smaller than that of Switzerland,<br />
despite the fact that poland is atransit<br />
country. however, the government’s goal<br />
of completing the highway network expansion<br />
project by 2020 has proved to be too
8 on site thesaleof<br />
ammann<br />
construction<br />
machinery in<br />
poland has<br />
increased by<br />
around one<br />
quarterinconnection<br />
with<br />
theeuropean<br />
championships.<br />
they arehighly<br />
visibleonthe s8<br />
construction<br />
sites.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> on site 9<br />
ambitious. The network would have had<br />
to quadruple in size in just 15 years to<br />
grow by 2,000 km. The plans to build an<br />
additional 5,300 kilometres of dual carriageways<br />
(expressways), which form the<br />
spine of poland’s road traffic system, were<br />
equally as ambitious.<br />
“only” 906 km of new highway<br />
The five-year plan (2008–<strong>2012</strong>) for<br />
road construction required investments<br />
amounting to 33 billion euro. The calculations<br />
for both time and financial means<br />
fell short of the mark, which is why the<br />
initial plans were cut down to size at the<br />
beginning of 2011: accordingly, “only”<br />
906 km of highway and the expressway<br />
stretches already under construction are<br />
to be completed by June <strong>2012</strong>. According<br />
to the plans, certain sections of the A1<br />
(Danzig–Łódź–Czech border), A2 (Germany–Warsaw–Belarus)<br />
and A4 (Germany–Wroclaw–krakow–ukrainian<br />
border)<br />
highways will not be completed until after<br />
the championships have taken place. This<br />
will affect the A4 highway in particular, as<br />
it will be used by fans crossing the borders<br />
between countries.<br />
200 <strong>Ammann</strong> mixing plants in poland<br />
<strong>Ammann</strong> has maintained asubsidiary in<br />
poland since 1994. The ukrainian branch<br />
abrief portrait ofpoland and the ukraine<br />
was set up in 2008. The Asbut Company<br />
has since established itself as <strong>Ammann</strong>’s<br />
most important and very successful partner<br />
in the ukraine.<br />
70% ofall road surfaces in Poland are<br />
produced by mixing plants from <strong>Ammann</strong>.<br />
Just under 200 <strong>Ammann</strong> mixing plants are<br />
currently operating in poland. poland has a<br />
total of 340 operational mixing plants, of<br />
which 20% are older models with outputs<br />
of up to 30 t/h. This makes <strong>Ammann</strong> the<br />
absolute market leader for mixing plants<br />
in poland.<br />
<strong>Ammann</strong> sold more than adozen large<br />
plants with outputs between 240 and<br />
300 t/h alone in connection with construction<br />
measures relating to the european<br />
Championships. All of the plants share the<br />
characteristic trait of quick relocatability.<br />
Four of the plants sold in the ukraine relate<br />
directly to the european Championships.<br />
Three of them are located where football<br />
matches will take place: two JustBlack 120<br />
in Charkov and auniglobe 200 in kiev. A<br />
Global 160 is in operation in lutsk, close<br />
to the Border with poland. <strong>Ammann</strong> is currently<br />
the strongest competitor of the local<br />
plant manufacturer, whereby the difference<br />
in price is considerable.<br />
poland covers an area of approximately 312,000 km 2 and has apopulation of more than<br />
38 million. its neighbouring countries are Germany to the west; Slovakia and the Czech republic<br />
to the south; Belarus, lithuania and the ukraine to the east, and russia to the north.<br />
north poland has 500 kilometres of coastline along the Baltic sea. poland also has more than<br />
9.000 landlocked lakes with atotal surface area exceeding 10,000 m², making it one of the<br />
countries with the most lakes per square kilometre inthe world. The capital Warsaw is home<br />
to around 1.6 million citizens and is situated to the east of the country’s centre. The official<br />
language is polish.<br />
The ukraine covers an area of some 600,000 km 2 and is the second largest country in europe.<br />
Although twice the size of poland, it has amere 8million more inhabitants.<br />
The ukraine also has seven neighbouring countries: Belarus to the north; russia to the east;<br />
moldavia and romania to the south-west; and poland, Slovakia and hungary to the west.<br />
In the south, the country has atotal 2,700 kilometres of coastline along the Black Sea and,<br />
to the east of the Crimean peninsula, along the Sea of Azov. The capital kiev is home to<br />
2.8 million citizens. The official language is Ukrainian, although 50% ofthe population prefer<br />
to speak russian.<br />
compaction machines from <strong>Ammann</strong> are atwork<br />
on every construction site connected with the<br />
european championship, as here where they are<br />
upgrading the stadium in warsaw.<br />
construction sites full of <strong>Ammann</strong><br />
machines<br />
Aremarkable development involving<br />
compaction machines from the house of<br />
<strong>Ammann</strong> is currently taking shape. Sales in<br />
poland are increasing year on year. Thousands<br />
of <strong>Ammann</strong> machines are meanwhile<br />
entering the market every year. Sales have<br />
risen by around 25% inconnection with<br />
the preparations for the european Championships.<br />
Small wonder, then, that they are<br />
to be found on every construction site that<br />
has to do with the football tournament.<br />
The heavy vibratory plates with three-shaft<br />
technology were particularly in demand, as<br />
were compactors of the medium weight<br />
category (200–300 kg) and the new generation<br />
of rammers. The car park extension<br />
at Warsaw airport was aparticularly<br />
spectacular sight. every machine at work<br />
here, from the smallest compactor to vibratory<br />
plates to tandem rollers, ismadeby<br />
<strong>Ammann</strong>.<br />
These picturesmakethe people at <strong>Ammann</strong><br />
feel asense of pride. After all, they<br />
prove thatthe right team“on the pitch”,<br />
an outstanding crew in the background,<br />
the right training and the right technology<br />
together can master even the most<br />
difficult games.
10 people<br />
“when one<br />
compares<br />
qualityand<br />
price, products<br />
from ammann<br />
are the best<br />
one can<br />
currently<br />
get on the<br />
market”, says<br />
Janusz dróżdż,<br />
director at<br />
pbdim and<br />
responsible<br />
fornumerous<br />
proJects<br />
relatingto<br />
the european<br />
championships.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> people 11<br />
ammann’s largest polish customer<br />
janusz dróżdż –building roads for<br />
the european championships<br />
the company pbdim from the polish city of minsk iscurrently<br />
operating anumber ofbuilding sites related to the football<br />
tournament. the company was founded in1921 and is characterised<br />
byamodest, down-to-earth demeanour reflected by<br />
its name: company for the construction ofroads and bridges.<br />
or in polish: przedsiębiorstwo budowy dróg imostów.<br />
The company premises in minsk mazowieckie,<br />
around 30 km east of Warsaw,<br />
are equally as modest. Alittle more<br />
resplendence would be quite befitting<br />
given the company’s recent development<br />
and performance. it was, after all,<br />
one of the first to be privatised after the<br />
fall of communism.<br />
10 %ofpoland’s annual asphalt<br />
production<br />
Janusz Dróżdż, the 59-year-old director,<br />
sees this as aclear competitive advantage.<br />
At the time the field of activity<br />
was limited to minsk mazowieckie and<br />
the surrounding area, the company had<br />
100 employees and two asphalt mixing<br />
plants and was involved primarily in road<br />
construction and maintenance. The goal,<br />
however, was clearly defined: toexploit<br />
early privatisation and grow faster than<br />
other companies. Today, pBDim employs<br />
aworkforce of more than 2,000. The<br />
company continues to build roads and<br />
bridges, but also railways, tunnels and<br />
waste incineration plants. The group’s<br />
20 asphalt mixing plants together produce<br />
1.7 million tonnes of asphalt each<br />
year. That equates to every tenth tonne<br />
of asphalt produced in poland!<br />
The company was soon bold enough to<br />
take on large-scale projects in poland. in<br />
fact, all of the large roads constructed<br />
around the city of Warsaw bear the company’s<br />
signature. The list of construction<br />
projects associated with the european<br />
Championships includes highway sections<br />
on the A2 measuring 21 kilometres<br />
and no less than 62 kilometres on the S8<br />
expressway that connects Warsaw and<br />
Wroclaw. pBDim is participating in the<br />
construction of the second subway line<br />
in Warsaw and is also responsible for<br />
lowering the train station in lodz.<br />
“to beglobally active would<br />
be super”<br />
pBDim acquired an <strong>Ammann</strong> uniglobe<br />
plant specifically for the S8 project<br />
which, incidentally, involves not only<br />
62 kilometres of road construction but<br />
everything that goes along with building<br />
asection of highway, including 90<br />
bridges. The plant has produced between<br />
1,000 and 2,000 tonnes per day since<br />
october 2011. Whether the plant will<br />
remain situated near lodz will be decided<br />
when the project is completed. After<br />
all, road construction will continue in<br />
the future, and the location is advantageous<br />
from astrategic viewpoint. But<br />
who knows …Janusz Dróżdż would see<br />
adream come true if the company were<br />
active not only in poland ahundred years<br />
from now:<br />
“it should be possible, at least in europe.<br />
To be globally active would be super.<br />
road construction will, however, remain<br />
the foundation of our success”, says<br />
Janusz Dróżdż.<br />
“well-thought-out machine technology<br />
is hugely important”<br />
Janusz Dróżdż knows only too well that<br />
“Well-thought-out, reliable machine<br />
technology is hugely important as quality<br />
will otherwise be jeopardised”. Sound<br />
advice, agood contact between machine<br />
manufacturer and customer and<br />
areliable service are also important in<br />
his view.<br />
The company has worked together with<br />
<strong>Ammann</strong> for many years. To be precise, it<br />
started on the day <strong>Ammann</strong> first participated<br />
in an event held for poland’s<br />
road-building industry back in the 1990s.<br />
“products from <strong>Ammann</strong> are the best<br />
one can currently get on the market,<br />
when one compares quality and price.<br />
it is because of our satisfaction with<br />
<strong>Ammann</strong> that the entire machine fleet at<br />
work on our expressway project is from<br />
<strong>Ammann</strong>”, says Janusz Dróżdż in explaining<br />
his decision.
12 focus<br />
ammann is<br />
combining<br />
numerous<br />
product innovations<br />
and intense<br />
market development<br />
to<br />
drive itsrapid<br />
metamorphosis<br />
from an<br />
international<br />
to aglobal<br />
provider of<br />
ecological,<br />
safe and efficient<br />
road<br />
construction<br />
equipment.<br />
numerous innovations at the intermat:<br />
ammann will not let the uncertain economic cli<br />
ammann will present its comprehensive product range including many new developments at the intermat<br />
<strong>2012</strong> inparis from 16–21april. the focus will beonthe completely redeveloped product range<br />
of lightweight tandem rollers that will set new standards with regard to design and performance. the<br />
innovative unibatch plant concept and the new asphalt finisher will also beondisplay on more than<br />
1400 m² of exhibition space at the trade shows in paris nord villepinte.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong><br />
<strong>Ammann</strong> is en route from an international<br />
to aglobal provider. “Globality” also means<br />
that <strong>Ammann</strong> is working on its capacity<br />
to adapt its products and services to suit<br />
local customer requirements, which can<br />
differ significantly from region to region.<br />
All of <strong>Ammann</strong>’s new developments are<br />
based around the future-oriented goals of<br />
“environment, Safety and reduction”. The<br />
AsphAlt mixing plAnt unibAtch:<br />
Flexible All-rounder From 80 to 350 t/h<br />
As the global Number One and an innovative<br />
pioneer in the world of asphalt, <strong>Ammann</strong> drives<br />
developments forward and continuously reinvents<br />
itself through. The tradition continues with the<br />
new UniBatch range. This plant type incorporates<br />
flexibility, extendibility and a larger selection<br />
of variants. The future-proof concept focuses<br />
on modularity, energy efficiency and reduced<br />
emissions. The UniBatch model range is compatible<br />
with all of <strong>Ammann</strong>’s recycling technologies and<br />
is suitable for enclosing in housing. The modules<br />
are suitable for transportation on standard vehicles<br />
thanks to standardised container dimensions,<br />
which in turn enables short delivery times and quick<br />
assembly on site.<br />
technicAl dAtA<br />
Output range 80–350 t/h<br />
Mixer 1.3 to 4.3 t<br />
Hot storage 45–120 t, also two-lane<br />
Mixed material<br />
storage silo up to 450 t<br />
Control system <strong>Ammann</strong> as1<br />
mate slow down its development<br />
road construction segment will have to<br />
face ever tighter emission regulations in the<br />
future.<br />
Always astep ahead in the<br />
plant sector<br />
plants with recycling capabilities and<br />
reduced emissions are in demand in<br />
markets where resources are tight and<br />
focus 13<br />
contimix ii 320 t/h:<br />
continuous AsphAlt mixing plAnt<br />
The ContiMix II is acompact mixing plant with an<br />
output of up to 320 t/h. Its continuous twin-shaft<br />
paddle mixer provides ahigh-quality and highly<br />
homogeneous asphalt mix. Furthermore, apatented<br />
bypass silo system ensures the aggregate reaches<br />
and leaves the plant without any loss, which in turn<br />
helps keep production costs low. It requires very little<br />
floor space and is easily enclosed in housing. The<br />
design concept also provides for the containment of<br />
dust and bitumen fumes, for instance through the<br />
option to add reclaimed asphalt or other additives<br />
to the mix.<br />
technicAl dAtA<br />
Continuous output mobile:180 t/h<br />
stationary up to 320 t/h<br />
Mixer 1.75 to 4t<br />
Mixed material<br />
storage silo up to 300 t<br />
Optional Fibre granule feed,<br />
production of foam<br />
asphalt, addition of<br />
recycled asphalt<br />
environmental requirements are particularly<br />
strict. <strong>Ammann</strong> offers tailor-made solutions<br />
for every aspect of preserving resources.<br />
Today’s technology guarantees high quality<br />
mixing recipes even with large proportions<br />
of reclaimed asphalt (rA). Continuous<br />
asphalt mixing plants from <strong>Ammann</strong> are<br />
in high demand. <strong>Ammann</strong> has gained a<br />
strong position in this area in just ashort
14 focus<br />
as1 plAnt control soFtwAre, optionAl<br />
ecoView module:economy And ecology<br />
At the heArt<br />
Theadditional module EcoView from the as1 product<br />
family shows at aglance how efficiently the mixing<br />
plant is working. It continuously records operating<br />
data and presents them in acondensed form to the<br />
mixing engineer.The system makes the ecological aspect<br />
of the mixing process transparent on acontinuous<br />
basis by recording all the relevant energy-related<br />
data such as fuel and electrical energy consumption,<br />
CO2 emissions and costs.EcoView encourages energy-optimised<br />
operation of the mixing plant through<br />
sensitisation.<br />
technicAl dAtA<br />
•For asphalt mixing plants with as1 controls from<br />
version V3.5<br />
•Visualises the consumption of fuel and electricity<br />
•The displays relate to the overall plant, to each<br />
burner and the electrically heated bitumen tanks<br />
•Calculates and displays the energy consumption,<br />
energy cost and CO2 emission for every tonne of<br />
asphalt produced<br />
while. The uniBatch range of mixing plants<br />
will be launched in <strong>2012</strong>. These flexible<br />
all-rounders are designed with afocus on<br />
modularity, energy efficiency and reduced<br />
emissions. Automation technology for<br />
mixing plants has meanwhile become a<br />
decisive competitive factor. one innovation<br />
from this product area is the software<br />
AVh6030 Aceeco:<br />
FullyhydrAulic VibrAtory plAtes<br />
ACEeco vibratory plates are equipped with asimple,<br />
robust compaction display system. It indicates the<br />
compaction progress together with the maximum<br />
compaction level achievable with the machine via<br />
an easily readable LED scale. The operator is integrated<br />
in the process and can intervene accordingly,<br />
therefore avoiding overcompaction and unnecessary<br />
passes.The ACEeco system is available as an optional<br />
extra for the fully hydraulic model ranges with two<br />
and three shaft technology:AVH 5020, 5030, 6020,<br />
6030 and 100–20. This system enables <strong>Ammann</strong> to<br />
offer an inexpensive and simple alternative to the<br />
tried and tested measurement and control system<br />
ACE, which offers absolute value measurement and<br />
vibration optimisation in addition to compaction display.<br />
technicAl dAtA<br />
Operating weight 530–555 kg<br />
Working width 550–850 mm<br />
Engine Hatz 1D81Diesel<br />
module ecoView: itanalyses and visualises<br />
the energy efficiency of processing plants<br />
and highlights the corresponding trends.<br />
product offensive in the<br />
compaction segment<br />
The focus in the machine segment will be<br />
firmly on acompletely revised compaction<br />
tAndem rollers Arx 12–45:stepping into<br />
the Future with 13 models<br />
<strong>Ammann</strong> is introducing anew extended range of<br />
lightweight tandem rollers: the ARX range with 13<br />
models in the weight categories 1.5–4.5 tonnes and<br />
working widths from 820–1380 mm will replace<br />
the successful AVM-2 model range in the autumn<br />
of <strong>2012</strong>. All models have an optimum design with<br />
regard to use and economic efficiency based on three<br />
product categories.Anew hydraulic concept coupled<br />
with the latest Yanmar diesel engine technology is<br />
responsible for asignificant increase in efficiency.A<br />
generously designed cab with vibration insulation,<br />
asimple and clearly laid out operating panel and<br />
the multi-functional drive lever form aunit that any<br />
driver will welcome for ergonomic reasons and more.<br />
technicAl dAtA<br />
Operating weights 1,500–4,500 kg<br />
Working width 820–1 380 mm<br />
Engine Yanmar<br />
line of lightweight tandem rollers with<br />
operating weights ranging from 1.5 to<br />
4.5 tonnes. This product range will receive<br />
its premiere at the intermat in paris. A<br />
new hydraulic concept coupled with the<br />
latest Yanmar diesel engine technology<br />
is responsible for asignificant increase<br />
in efficiency. The AV 120 xasphalt roller
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> focus 15<br />
single drum rollers Asc 110, Acepro And<br />
150 Acepro:trAnspArent compAction<br />
perFormAnce<br />
<strong>Ammann</strong> has launched an offensive in the intelligent<br />
compaction (continuous compaction control, CCC)<br />
segment for single drum rollers in the shape of the<br />
ASC 110 ACE Pro and the new ASC 150 ACE Pro.<br />
New control gear designs and reinforced vibratory<br />
units deliver first-class compaction results and the<br />
greatest possible reliability. An optional GPS application<br />
available for the ACE Pro system displays<br />
compaction progress in real time and provides online<br />
documentation. Themachines are based on the tried<br />
and tested principle of the ASC single drum roller<br />
series.<br />
technicAl dAtA Asc 110 Acepro<br />
Operating weight 11,260 kg<br />
Amplitudes 0–2.4 mm<br />
Centrifugal force range 0–270 kN<br />
Static line load 34.5 kg/cm<br />
Asc 150 Acepro<br />
Operating weight 15,210 kg<br />
Amplitudes 0–2.8 mm<br />
Centrifugal force range 0–380 kN<br />
Static line load 51.2 kg/cm<br />
Engine:Cummins QSB 4.5 C160 Tier III<br />
is the latest addition to the family of<br />
articulated tandem rollers. And <strong>Ammann</strong>’s<br />
latest model ASC 150 ACe pro is a<br />
powerful offensive in the field of intelligent<br />
compaction. An optional GpS application is<br />
available for the ACe pro system to display<br />
compaction progress in real time and<br />
provide online documentation. <strong>Ammann</strong> is<br />
pneumAtic tyred roller Ap 240 h:<br />
high operAting comFort included<br />
The newly designed hydrostatic pneumatic tyred<br />
roller AP 240 Hsets the highest standards with regard<br />
to ease of operation and driveability. Automatic<br />
speed control and a gentle start/stop function<br />
deliver outstanding results every time. Its “Easy<br />
Load” ballast system enables rapid machine weight<br />
adjustments ranging from 10 to 24 tonnes. The new<br />
drive concept with integrated optimised operation<br />
system significantly reduces fuel consumption. An<br />
automatic tyre inflation system makes sure the tyre<br />
pressure and surface contact are always ideal. The<br />
machine offers alarge number of add-on devices<br />
such as thermal skirting, asprinkler system and wide<br />
coco mat scrapers.<br />
technicAl dAtA<br />
Operating weight 9,630 kg<br />
Max. weight 24,000 kg<br />
Compaction width 2,040 mm<br />
Engine:Cummins QSB 3.3 C99 Tier III<br />
also investing heavily in its asphalt finishers.<br />
The AFx 350 is ahighly efficient wheeled<br />
or track-driven finisher with amaximum<br />
paving width of 4.5 metres. The finisher<br />
is suitable for small to medium-sized<br />
construction sites where manoeuvrability<br />
in confined spaces is as important as high<br />
quality installation.<br />
AsphAlt Finisher AFx 350:wheeled<br />
And trAck models For medium-sized<br />
construction sites<br />
The machines of this class are ideal for small to<br />
medium-sized construction sites where good<br />
manoeuvrability in confined areas is required.<br />
Their outstanding traction allows for operations<br />
on difficult terrain. A comprehensive range of<br />
performance characteristics is available: wheeled or<br />
track-driven designs, avibratory screed or arammer/<br />
vibratory screed that can be heated with either gas or<br />
electricity, and automatic lighting and temperature<br />
control functions.<br />
technicAl dAtA<br />
Operating weight 7,500 kg<br />
Output 51.5 kW at 2,300 rpm<br />
Paving width 1.8–3.5 m<br />
Max. paving width 4.5 m<br />
Paving output 230 t/h<br />
Screed heating Gas/electric<br />
Engine:Deutz TD2011L04i<br />
come and see us<br />
in paris!<br />
Come and see us: Hall 5B Booth f28
16 focus<br />
newand expandingmarkets<br />
south-east asia – aregion with<br />
differingmarket requirements<br />
ammann has successfully cultivated the south-east asian market with<br />
aproprietary subsidiary since 2006. the size of the catchment area<br />
in the region, its geographic expansion and widely differing market<br />
requirements specific tothe country make upanumber ofchallenges.<br />
The climate, the reachability and availability<br />
of resources and the demands placed<br />
on asphalt and its production process<br />
differ enormously. The malaysian market,<br />
for instance, mainly prefers continuous<br />
asphalt production plants, whilst the other<br />
countries bank largely on batch processing<br />
technology. Apreference for batch<br />
production plants is only discernible in malaysia<br />
in the vicinity of large cities and in<br />
conjunction with demanding construction<br />
projects (highways, airports, etc.). in con-<br />
trast to malaysia, the market in indonesia<br />
has aclear preference for batch production<br />
plants. The country is spread over<br />
numerous islands and therefore represents<br />
ahuge challenge with regard totravel and<br />
delivery routes. production output rates<br />
from 100 to 150 t/h are the norm in this<br />
very price-sensitive market.<br />
Quality at rock-bottom prices<br />
Singapore isthe most developed country<br />
in south-east Asia. The country plays a<br />
key role in the region due to its central<br />
position. The demand for asphalt is not<br />
particularly great, but those placed on<br />
quality and technology are all the more<br />
so. rock-bottom prices are common to<br />
all of the markets in the region. <strong>Ammann</strong><br />
has aligned its strategy accordingly and<br />
endeavours to meet market requirements<br />
through adapted products and<br />
local manufacture. The situation is further<br />
compounded by highly fragmented sales<br />
regions across numerous islands, making<br />
personal customer contact on site avery<br />
time-intensive undertaking.<br />
split market requirements for<br />
mixing plants<br />
modern plants capable of processing<br />
recycled asphalt are indemand. Atrend<br />
towards higher quality in mixing plant<br />
technology is emerging in areas of high<br />
population density. The option to produce<br />
asphalt mixes containing reclaimed asphalt<br />
is gaining significance. <strong>Ammann</strong>’s asphalt<br />
AmmAnn AsiA pAciFic in kuAlA lumpur<br />
Established:2006<br />
Branch manager:Peowaik Tee,<br />
Regional Director Asia Pacific<br />
<strong>Ammann</strong> products:Machines and,<br />
since 2010, asphalt mixing plants
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> focus 17<br />
mixing plant technology is already well-positioned<br />
in these sectors. But there isalso<br />
alarge market for simple, inexpensive<br />
batch plants. Arguments such as quality,<br />
reliability, low emissions and low production<br />
costs are simply not enough. plant<br />
technology has to be adjusted downwards<br />
in keeping with market standards.<br />
first steps insouth america<br />
elmar egli, executive vice president special areas and marketing,<br />
on the market launch insouth america.<br />
“<strong>Ammann</strong> is definitely on track with its<br />
transformation from an international<br />
company to aglobal enterprise. We<br />
intend to fill in the white spots on our<br />
map and expand our market leadership<br />
in every significant region. We have significantly<br />
increased our existing activities<br />
in South America in this regard. We will<br />
in future service and support the entire<br />
Machines as door-openers for plants<br />
Agrowing number of sales in the segments<br />
for compaction machines and<br />
pavers help to spread the <strong>Ammann</strong> brand<br />
name and to further expand the sale of<br />
plants in south-east Asia. The company<br />
has been undertaking initial intensive steps<br />
in the asphalt mixing plant segment since<br />
region from our base in Brazil. We are in<br />
fact considering to manufacture specific<br />
products in Brazil. our intention is to<br />
develop our proprietary base in Brazil to<br />
an extent that will enable autonomous<br />
operations by mid-year. Wehave already<br />
appointed Gilvan pereira asgeneral<br />
manager for <strong>Ammann</strong> South America and<br />
compiled asmall team of Brazilian and<br />
the end of 2010. prior to these steps, however,<br />
<strong>Ammann</strong> had already delivered plants<br />
to Thailand, Vietnam and the philippines.<br />
<strong>Ammann</strong> will continue to meet market<br />
requirements and increase its presence in<br />
the region through reinforcing local sales<br />
and service personnel engaged in market<br />
cultivation and customer care.<br />
european staff. Any local engagement<br />
is only as good as the support from the<br />
parent company, and we are very happy<br />
to be able to count on proven experts.<br />
South America is one of the emerging<br />
regions next to south-east Asia, india and<br />
russia that promise huge potential for the<br />
coming years. We as the <strong>Ammann</strong> brand<br />
intend to secure anappropriate position<br />
in these markets. our know-how,<br />
respectable appearance, readiness to<br />
adapt flexibly to new challenges and the<br />
sustainability of our activities will help<br />
us convince our future customers of the<br />
quality of our products and services.”
18 expert<br />
online spare parts business<br />
customer benefit at its best<br />
in the last edition of the customer magazine weintroduced you tothe new spare parts service in<br />
langenthal and the distribution centre indortmund. ammann has meanwhile launched anew online<br />
platform and aninternet portal with anelectronic shop and catalogue system which are now available<br />
to our sales partners worldwide.<br />
The main advantage of the electronic<br />
catalogue system is the quick and easy<br />
identification of spare parts. The <strong>Ammann</strong><br />
catalogue has atree structure that<br />
enables navigation by product group,<br />
machine model and serial number range<br />
down to individual parts. users can also<br />
search directly by spare part number; the<br />
system displays acorresponding exploded<br />
view within seconds depicting the machine<br />
in which the spare part is used.<br />
The catalogue’s product structure also<br />
includes links to pDF documents specific<br />
to the machine, such as operating instructions,<br />
printed spare parts catalogues and<br />
“A very good innovation”<br />
“The online platform enabled us to significantly<br />
improve our spare parts service as we can check<br />
prices and availability with just afew clicks in the<br />
portal. Order transfers have also become more<br />
reliable as orders can no longer get stuck in the<br />
fax machine.<br />
Theelectronic product catalogue is another very<br />
good innovation from <strong>Ammann</strong>. Theimages of<br />
spare parts are very clear and exact. Another<br />
good function is the option to open ashopping<br />
basket directly in the catalogue that can be<br />
converted directly into an order.”<br />
David Bangerter,Rohrer-Marti AG,Switzerland<br />
spare part recommendations. The product<br />
groups have the same structure asthose<br />
on the marketing platform pictureparc.<br />
This platform will remain available for<br />
sales information (brochures, photos,<br />
presentations). information specific to<br />
after-sales will be transferred completely<br />
to the online platform in the near future.<br />
The platform currently comprises 700<br />
interactive spare parts catalogues and<br />
around 2,600 pDF documents. <strong>Ammann</strong><br />
will continuously expand the available<br />
information.<br />
“Simple identification”<br />
“The new Internet platform offers awealth of<br />
information. Identifying spare parts is quick and<br />
easy,asis<strong>download</strong>ing service manuals and<br />
direct order placement and tracking.<br />
Searching by serial numbers sometimes produces<br />
ambiguous results and could be improved. Future<br />
extensions should include an option for our<br />
customers to fill ashopping basket that we<br />
can adopt in our ERP system via atext file and<br />
convert it directly into an order.”<br />
Tinne Ooms,Luyckx N.V.,Belgium<br />
communication with <strong>Ammann</strong> erp<br />
in real time<br />
The online platform offers numerous<br />
other advantages through adirect connection<br />
to <strong>Ammann</strong>’s erp system. For<br />
instance: technical notes or information<br />
on replaced article numbers are displayed<br />
as soon as the corresponding items are<br />
selected. This reduces incorrect orders<br />
and queries to aminimum. Furthermore,<br />
sales partners can check the availability of<br />
around 25,000 articles actively managed<br />
by the Spare parts Service at any time.<br />
other benefits include the display of<br />
shipping costs in dependence on the<br />
“We can save time”<br />
“Wecan save time thanks to the online platform<br />
as the tool enables us to directly query prices and<br />
availability and track orders.Generating an order<br />
is very easy.<br />
Thenote appended to certain articles concerning<br />
new material numbers or technical details are<br />
also very helpful.”<br />
Javier Cardona, Neumac S.A., Spain
dortmund<br />
distribution<br />
centre:<br />
automatically<br />
picked spare<br />
parts arrive<br />
at the packing<br />
stations.<br />
expert 19
the online<br />
platform has<br />
resulted in<br />
afurther<br />
reduction in<br />
processing<br />
times forspare<br />
parts orders.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 21<br />
shipment weight, the destination and<br />
the delivery date at the time the order is<br />
placed as well as an order tracking option.<br />
order processing is avery efficient<br />
process as users can fill the shopping<br />
basket by directly entering the spare part<br />
numbers from the electronic catalogue or<br />
via an upload function.<br />
electronic catalogue also available to<br />
<strong>Ammann</strong> customers<br />
Access to the electronic spare parts catalogue<br />
is now also available to <strong>Ammann</strong><br />
customers; they can also benefit from<br />
the advantages of the electronic catalogue<br />
system with its search fields and<br />
interactive functionality. login details are<br />
available via aregistration section on the<br />
<strong>Ammann</strong> homepage: https://<br />
partsandmore.ammann-group.com<br />
<strong>Ammann</strong>’s sales partners and customers<br />
alike stand to benefit from faster and<br />
easier identification and order processing,<br />
larger ordering slots and shorter processing<br />
and delivery times for spare parts<br />
thanks to the interplay between the Spare<br />
parts Service in langenthal as acentral<br />
point of contact, the distribution centre in<br />
Dortmund and the new online platform.<br />
Asimple navigation structure<br />
in the product overview sup-<br />
ports speedy product location.<br />
drawings in the e-catalogue<br />
quickly help identify indi-<br />
vidual spare parts.<br />
current orders<br />
can be viewed at any<br />
time in the e-shop.
22 expert<br />
demonstrating<br />
the practical<br />
use of an aft<br />
270 easphalt<br />
paver at the<br />
ammann internationaltraining<br />
center.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 23<br />
ammann international trainingcenter aitc<br />
the training programme in nové<br />
město nad metují is under continuous<br />
development<br />
the demand for machine training among ammann’s retails partners<br />
grew significantly last year. af150 and afw 270 asphalt finishers<br />
were added tothe machine pool atthe aitc. instructor petr<br />
burdych reports on day-to-day training and the extended offers<br />
available atthe ammann international training centre inthe czech<br />
town of nové město nad metují.<br />
How long have you worked in nové Město?<br />
ihave been with the company since completing<br />
my vocational training in 1990. ibegan in<br />
roller production and changed tothe service<br />
department in 1997. ihave instructed service<br />
technicians since 2005. inthe beginning we<br />
concentrated mainly on theory. Today, however,<br />
wefocus more onpractical training and<br />
troubleshooting.<br />
what can you tell us about the people<br />
who participate in training events?<br />
They range from technicians with years of<br />
experience in servicing compaction machines<br />
to inexperienced beginners who have never<br />
before seen aroller. Working with first group<br />
is easier. Trainees with experience allow us<br />
to concentrate on concrete details, innova-<br />
<strong>Ammann</strong> International Training Center 2011<br />
• 146 training days<br />
• 169 trained service technicians from 30<br />
countries including, among others, France,<br />
Russia, Brazil, Chile, Costa Rica, Australia,<br />
Canada, United Arab Emirates and Egypt<br />
• Training is taught in English, German, French,<br />
Italian, Portuguese, Spanish, Czech and<br />
Russian; interpreters are called in as required<br />
tions and new machines. The challenges are<br />
greater when it comes to beginners. We teach<br />
them the necessary basics and provide them<br />
with documents where they can find all the<br />
information they need if the need arises. every<br />
training ends with an examination and the<br />
presentation of acertificate.<br />
How has the training centre changed in<br />
comparison to the previous year with<br />
regard tofacilities?<br />
petr Burdych in the cockpit of one of his training machines.<br />
We have integrated the service department<br />
and workshop in the hall at the training centre.<br />
This allows us to use the crane and other<br />
equipment belonging to the service centre.<br />
We have also set up asecond training room<br />
that allows us to teach two separate groups<br />
independently from one another.<br />
what are your goals for <strong>2012</strong>?<br />
We want to concentrate on the quality of our<br />
training measures in <strong>2012</strong>. We will invest in<br />
demonstration material and supplement the<br />
troubleshooting section. We are preparing<br />
new training measures in view of extensions<br />
and supplements to the product range such<br />
as, for instance, the new Ap240 hT3 pneumatic-tyred<br />
roller orAV95T3tandem roller,<br />
as well as the completely redesigned series of<br />
lightweight tandem rollers from langenthal.
Modern infrastructure guarantees the best possible training success.<br />
plant training<br />
ammann offers abroad range<br />
of plant training measures<br />
people and their qualifications are the<br />
capital of your business activities and<br />
ours. <strong>Ammann</strong> offers acustomised and<br />
diversified training programme covering<br />
the fields of control systems, order<br />
processing systems, maintenance and<br />
service. We pass on our experience of<br />
long-standing to you and your employees<br />
during our training measures. in addition<br />
to the standard training measures held in<br />
langenthal (Switzerland), we can analyse<br />
your specific training needs and compile<br />
acustomised training concept. The site in<br />
langenthal can offer amodern training<br />
infrastructure with eight computer-based<br />
workplaces. These workplaces simulate<br />
and map your control system exactly,<br />
thereby guaranteeing that training<br />
measures are practice-oriented. Training<br />
courses can also be carried out using your<br />
own plants and systems, if you prefer.<br />
contact details for training<br />
plant: Sandro Baumgartner<br />
+41 62 916 69 41<br />
sandro.baumgartner@ammann-group.com<br />
machines martin Sedláček<br />
+420 491 476 411<br />
martin.sedlacek@ammann-group.com
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 25<br />
continuous asphalt<br />
production without waste<br />
drum mixing plants have amajor disadvantage: they produce<br />
waste every time the asphalt recipe changes orthe plant is<br />
switched on or off. the latest successes achieved incontinuous<br />
asphalt production with atwin-shaft paddle mixer –the ammann<br />
contimix –now offers promising improvements.<br />
Waste results from separating the new aggregate<br />
on account of the different dwell<br />
times required for the different aggregate<br />
grains in the mixer. equipping the plant with<br />
acontinuous twin-shaft paddle mixer and a<br />
special bypass silo from <strong>Ammann</strong> compensates<br />
these effects. Sophisticated mechanical<br />
features and control technology enable compensation<br />
to be controlled to an extent that<br />
minimises or eliminates aggregate waste.<br />
<strong>Ammann</strong> has already installed the new technology<br />
in anumber of mixing plants. They<br />
help the road construction companies to<br />
save aggregate and in doing so contribute to<br />
more environmentally friendly roads.<br />
contiMix Zerowaste is the remedy<br />
Continuous asphalt production with a<br />
twin-shaft paddle mixer combined with zero-<br />
Waste technology resolves the waste problem<br />
inherent to drum mixing plants; it also<br />
increases output per hour thanks to acontinuous<br />
mixing process. The waste accumulated<br />
during asphalt production can be minimised by<br />
aminor change to the production process by<br />
separating the drying and heating phases from<br />
the mixing process (see also page 26):<br />
– installing aspecial insulated intermediate<br />
silo for hot aggregate between the dryer<br />
and the mixer routes separated aggregate<br />
into the intermediate silo before itenters<br />
the mixer. The intermediate silo is installed<br />
on weighing cells and is connected to the<br />
hot elevator via ametering outlet.<br />
– The first mix of abatch ejected from<br />
the drum has avery high proportion of<br />
rough aggregate. This product from the<br />
start phase of production is stored in the
contimix<br />
zerowaste is the<br />
remedy:<br />
installinga<br />
special insulated<br />
intermediate silo<br />
for hot aggregate<br />
between<br />
the dryer and<br />
the mixer routes<br />
separated aggregateinto<br />
the<br />
intermediate silo<br />
before it enters<br />
the mixer.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> expert 27<br />
intermediate silo. The mass flow through<br />
the intermediate silo (compensator) rises<br />
continuously as more ofthe smaller particles<br />
can exit the mixing drum.<br />
– Acontinuous mass flow indicates that the<br />
drying process has reached ahomogeneous<br />
level and that the grain size of the aggregate<br />
exiting the drum is the same size as<br />
the aggregate being fed into the drum. The<br />
weighing cells enable the mixing engineer to<br />
determine the exact quantity of aggregate in<br />
the silo at any time. As soon as the control<br />
system detects aconsistent mass flow, the<br />
hot aggregate is routed into the twin-shaft<br />
paddle mixer to start the production of hot<br />
asphalt. The very first tonne produced by this<br />
production plant meets the required quality<br />
standards. mixing does not involve any loss<br />
of bitumen or hot aggregate.<br />
– The aggregate remains stored in the<br />
intermediate silo when production ends.<br />
As the asphalt mix remaining at the end of<br />
production has avery high proportion of<br />
fine-grain aggregate, the sum of the grain<br />
size distribution in the compensator equates<br />
to the quality requirements for high-quality<br />
asphalt.<br />
– The mixer is started on batch operation<br />
once all the aggregate has been removed<br />
from the mixer and the outlet valve is<br />
closed. The aggregate is routed from the<br />
intermediate silo into the mixer; bitumen<br />
these images are athing of the past: waste from the production of asphalt.<br />
is then added and asphalt produced in the<br />
same way as in aconventional batch mixing<br />
plant. it is not necessary to heat any more<br />
aggregate as all of the aggregate fed into<br />
the drum is used for asphalt production.<br />
The entire process is controlled automatically<br />
by the as1 software that also monitors the<br />
contimix –continuous production with aseparate mixer:<br />
the new alternative<br />
compensation and mixing plant. The plant engineer<br />
and plant operator can rest assured that<br />
all of the relevant process steps are reproducibly<br />
executed thanks to an entirely automated<br />
compensation process.<br />
Contimix plants from <strong>Ammann</strong> offer asolution to the demand for high-quality continuous<br />
mixing plants with the superior mixing properties of atwin-shaft paddle mixer. <strong>Ammann</strong><br />
has developed amethod of eliminating the major disadvantages of continuous asphalt production<br />
with aconventional drum mixing plant. Atwin-shaft paddle mixer is at the heart of<br />
the Contimix concept. it can be used for both batch and continuous production, achieving a<br />
high degree of production flexibility thanks to its hybrid design.<br />
The Contimix concept offers arange of advantages including, for instance, clearly separated<br />
heating and mixing processes resulting in lower emission values. Furthermore, the plant<br />
concept masters one of the major disadvantages of drum mixing plants as it enables the<br />
simple, precise and flexible feed of all the ingredients required for modern mix production,<br />
such as fibre oradditives, directly into the mixer. The addition of heat-sensitive bitumen<br />
outside of the dryer is particularly advantageous. The plant enables the production of<br />
hot-mix asphalt using foamed bitumen or other methods as well as so-called “cold mixes”<br />
that also work with foamed bitumen. All of these mixes can be produced without heating<br />
the aggregate.
28 worldwide<br />
roads of the world: part 4<br />
short, old and no question<br />
of miserliness<br />
As astreet in its own right it has linked union street and river street since 1887: “ebenezer place” in the scottish port of wick.<br />
Scots are generally reputed to be miserly.<br />
This prejudice reared its head once again<br />
when anew “shortest road in the world”<br />
found its way into the Guinness Book of<br />
records 2006. The previous holder of this accolade<br />
was elgin Street in the town of Bacup<br />
in lancashire with alength of 5.2 metres.<br />
“ebenezer place” in the Scottish port of Wick<br />
is, however, 2.5 metres shorter, asCraig<br />
Glenday, editor in chief for the Guinness<br />
book, can confirm having visited the location<br />
in person. The miniature measurement of<br />
“ebenezer place” is just 2.06 m. And things<br />
become even clearer when expressed in<br />
the country’s typical units of measurement:<br />
6feet and 9inches is significantly less than<br />
17 feet and 2inches.<br />
128 years old and long forgotten<br />
The reason why the street in the<br />
8,000-strong regional capital of county<br />
Caithness has gained fame so late in its<br />
existence is due to the fact that it was not included<br />
in the city map until 2006. high time<br />
indeed, given that the street was constructed<br />
at the same time as mackays hotel back in<br />
1883! Atthe time, the city council requested<br />
the owner, Alexander Sinclair, togive the<br />
street running in front of the building’s shortest<br />
front its own name. “ebenezer place” was<br />
officially acknowledged as astreet in its own<br />
right in 1887, as it links union Street with<br />
river Street.<br />
tworecords in the same area<br />
2.06 metres are not really alot, but there<br />
is still enough space for adoor. “ebenezer<br />
place 1”, the street’s only address, belongs<br />
to abistro. murray lamont, the owner of<br />
the hotel and bistro, was always convinced<br />
that the world record rightly belonged to<br />
“ebenezer place”. “We now have asecond<br />
place of interest in addition to ‘old pulteney’,<br />
the northernmost whisky distillery on the<br />
Scottish mainland”. Whisky expert Jim murray<br />
crowned its 21-year-old Single malt the<br />
best in the world in its class in his “Whisky<br />
Bible <strong>2012</strong>”.<br />
But back to the street. All one really had to<br />
do was to read the works of robert louis<br />
Stevenson very carefully. The world-famous<br />
author often stayed in Wick as his father<br />
worked on constructing the new breakwater<br />
in the port. in his book “Treasure island” Stevenson<br />
recommends: “if you ever happen to<br />
be in Caithness you must visit Wick and look<br />
for ‘ebenezer place’. if you are atall person<br />
it could be that you are taller than ebenezer<br />
place is long.”
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 29<br />
not only the theatrical:<br />
“hohle gasse” in switzerland<br />
“He has to come through this hollow!” –these are reportedly the words william tell spoke shortly before he shot the Habsburg reeve Hermann Gessler with his<br />
crossbow near the lake of lucerne in switzerland.<br />
The “hohle Gasse” is located in küssnacht<br />
am rigi in the heart of Switzerland and is<br />
part of the historic traffic route leading from<br />
zurich through zug, immensee, küssnacht<br />
and Flüelen to St. Gotthard. in 2010, the<br />
Swiss national council placed the route under<br />
protection as an endangered cultural monument<br />
on account of its outstanding historic<br />
significance and extraordinary, traditional<br />
underfoot substance.<br />
From aconstructional viewpoint hohle<br />
Gasse is aman-made alley. What makes it so<br />
special: itishere that respectable mountain<br />
farmer William Tell is said to have shot the<br />
habsburg reeve hermann Gessler in 1307.<br />
The reeve bullied his subjects, for example by<br />
demanding they bow down before his hat.<br />
When Tell refused to do so he was forced to<br />
shoot an apple perched on his son’s head<br />
with his crossbow. Ashort time and numerous<br />
dramatic events later, helay in ambush<br />
and shot the reeve in the alley named hohle<br />
Gasse. his act was partly responsible for<br />
triggering the legendary liberation of the<br />
Swiss confederates. William Tell is therefore<br />
one ofSwitzerland’s most important figures<br />
of legend. From the late middle Ages to<br />
the current day, Tell has been considered<br />
the epitome of pluckiness, willpower and<br />
determination and is asymbolic figure of<br />
independence and alove of freedom.<br />
his world fame is founded on the stage<br />
drama “William Tell” by Friedrich Schiller that<br />
received its première inWeimar in 1804. “he<br />
has to come through this hollow!” –these<br />
are the words known throughout the world.
competition<br />
in the last<br />
magazine:<br />
and the winner comes from …<br />
siberia!<br />
it was not acompetition like so many others. anyone wanting to find the answers tothe questions posed<br />
in the last issue of our magazine had to read the informative texts very carefully. it was therefore no big<br />
surprise that afew of the many submissions contained the odd mistake here and there.<br />
only those who knew that our family-owned business acquired the patent for the first small hand-rollers<br />
in 1911,that the largest reserves ofbitumen are found in all the roads built onthis planet, that ammann<br />
has its own manufacturing plants in switzerland, czech republic, germany, italy and china, and -finally -<br />
that two ofthe world’s most dangerous roads are located insouth america were able toparticipate in the<br />
competition.<br />
the winner ofatrip tothe intermat <strong>2012</strong> in paris issergey orlov who works for khanty-mansyisk dorstroy<br />
insurgut, siberia. from 16–21april <strong>2012</strong> he will have the opportunity to view the entire ammann<br />
product range and its numerous innovations atthe trade show inparis, aswell asmany other of the city’s<br />
famous sights.<br />
the winners:<br />
1stprize (2 nights for 2people atafour-star hotel in the centre ofparis during the intermat <strong>2012</strong> between<br />
16and 21 april <strong>2012</strong>, including travel from the winner’s home country, maximum value €2,000):<br />
sergey orlov, surgut, russia.<br />
2nd–5th prize (voucher worth €100for ammann merchandising articles from the ammann shop): wolfgang<br />
kissling, winterlingen, clemens müller strassenbau albstadt, germany; david rulliere, polignac,<br />
colas rhone alpes auvergne, france; patricia borrvat perrin, porrentruy, fernand perrin sa, switzerland;<br />
klaus van den berg, havelte, k.w.s. infra bv, netherlands.<br />
6th–10th prize (victorinox swiss quality pocket knife from the ammann shop): alfred reif, berg, max<br />
bögl, germany; elena likarchuk, kiev, alfadorbud, ukraine; marko grubisic schmid, mörschwil, moag<br />
mörschwil ag, switzerland; stefan kogler, innsbruck, krenn asphalt gmbh+co, austria; dominique sejon,<br />
herbignac, semclar, france.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 31<br />
ammann asphalt customer seminar in sinsheim, south germany<br />
“informative and diversified,<br />
an all-round success”<br />
every seminar has its very own face. this is partly because the<br />
event location changes every year and partly because the topics<br />
address what matters most to the asphalt world atthe time of the<br />
seminar. this year the seminar was held insinsheim inthe german<br />
state ofbaden-wuerttemberg, apopular destination well worth a<br />
visit tosee its famous car and technology museum.<br />
<strong>Ammann</strong> Asphalt Gmbh has been organising<br />
multi-day workshops in Germany for mixing engineers<br />
and mechanical engineers since 1987.<br />
The events were small-scale to start with but<br />
have since grown into two large, consecutive<br />
events per year totalling around 200 participants.<br />
Some have taken part in more than ten<br />
events. others are discovering them for the first<br />
Sales and production manager<br />
Herbert Wintergerst,<br />
Rotmain GmbH, Bayreuth<br />
“I’ve been here more than ten<br />
times and look forward to coming<br />
back. Iaminterested in technical<br />
innovations and especially in<br />
exchanging experiences with colleagues<br />
and the <strong>Ammann</strong> Team.”<br />
Manager Georg Mucha,<br />
Asphaltmischwerke Franken,<br />
Burgoberbach<br />
“Big compliment:<strong>Ammann</strong> does it<br />
perfectly.The topics were informative<br />
and the atmosphere wasgreat.<br />
My partnership with <strong>Ammann</strong><br />
means alot to me.You cannot<br />
survive in this day and age without<br />
astrong partner.”<br />
time. The often-quoted phrase “maintaining<br />
customer relations” comes into its own at the<br />
<strong>Ammann</strong> seminar. <strong>Ammann</strong> makes direct use<br />
of plant operators’ experiences: What works<br />
well? Where does the shoe pinch in everyday<br />
operation? What does the market want? onthe<br />
other hand, <strong>Ammann</strong> customers get to hear the<br />
latest news from the world of asphalt mixing<br />
Mixing plant manager Siegfried<br />
Wittmann, Jura-Asphalt<br />
GmbH &Co. KG, Laaber<br />
“The <strong>Ammann</strong> seminar is varied and<br />
very well-presented. It offers agreat<br />
opportunity to makenew contacts.<br />
Although the participants are,strictly<br />
speaking, competitors,they still<br />
work together when it comes to<br />
mixing plant technology.Speaking<br />
with someone who works on the<br />
same plant as Idoisparticularly<br />
interesting.”<br />
General manager Werner Beuerle,Otto<br />
Morof Asphaltwerk,<br />
Herrenberg-Haslach<br />
“In brief:informative,interesting and<br />
an all-round success.”<br />
plants and have an opportunity to see things<br />
from the manufacturer’s viewpoint. lectures<br />
from external experts enrich the popular events<br />
and provide food for thought and discussion.<br />
There isone aspect all of the participants can<br />
agree on: The exchange of knowledge and experience<br />
during the evening is the liveliest part<br />
of the <strong>Ammann</strong> customer seminar.<br />
Mixing engineer Horst Becker,Dittgen<br />
Bauunternehmen<br />
GmbH, Schmelz<br />
“I have worked on an <strong>Ammann</strong><br />
plant since 1989 and am here<br />
for the fifth time.Our plant was<br />
converted to the as1 control system<br />
last year and it works really well. I<br />
can rely on <strong>Ammann</strong> for quick assistance<br />
if ever there is aproblem.<br />
Asmall request:Perhaps one of<br />
the seminars could takeplace in<br />
Langenthal at the parent company;<br />
Iwould find that really interesting.”
32 worldwide<br />
the operators of the Marini asphalt mixing plant in walliswil (switzerland) found <strong>Ammann</strong>’s expansion and conversion concept acompelling prospect.<br />
switzerland<br />
retrofitting arunningplant<br />
<strong>Ammann</strong> received an assignment from<br />
marti AG in 2010 to convert and modernise<br />
amarini asphalt mixing plant in Walliswil<br />
near niederbipp.<br />
The job had tobecarried out intwo stages to<br />
keep interruptions toasphalt mixing as short<br />
as possible and towait for the arrival of official<br />
permits. The first phase lasted from January to<br />
mid-march 2011; during this time the control<br />
system was converted, the burner replaced<br />
and e-Bit tanks installed. The second phase<br />
lasted from June to August and saw the installation<br />
of arAh-100 %feed system whilst the<br />
mixing plant continued with normal production<br />
operations. it was important that installation<br />
work did not impede the flow of traffic to<br />
and from the asphalt mixing plant and gravel<br />
plant. production had to be interrupted for a<br />
few days only to accommodate the integration<br />
and commissioning of the rAh-100 %system.<br />
The clients proved to be more than happy with<br />
the way the project was managed and with<br />
the result of the conversion.<br />
scope of delivery<br />
•Control system converted to <strong>Ammann</strong><br />
as1 control system with loadout<br />
•E-Bit 6×80m³<br />
•Replacement burner MIB 15 MW for<br />
the existing fresh aggregate drier<br />
•RAH 100% feed system for<br />
reclaimed asphalt
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 33<br />
My <strong>Ammann</strong> –<br />
Darauf kann ichmichverlassen.<br />
Die Universal S,360 t/h bietet umfassende Lösungen für unterschiedlichste<br />
Markterfordernisse. Geeignet für anspruchsvolle Mischgutrezepte<br />
und für Mischgutleistung mit hohem Recyclinganteil ist die Universal S<br />
mit Dauerleistungen bis zu 400 t/h der ideale Partner für Sie.<br />
Mehr Infos über Verdichtungsmaschinen, Mischanlagen und Fertiger unter<br />
www.ammann-group.com<br />
worldwide<br />
new advertisingcampaign:<br />
“my ammann –100%trustworthy”<br />
These are not highly paid models who have<br />
nothing to do with the industry: Amadeo<br />
lefons (right) actually manages aroad<br />
construction company in northern italy and<br />
relies on finishers and asphalt rollers from<br />
<strong>Ammann</strong>. mixing engineer Thomas Schenk<br />
Mischmeister Thomas Schenk mit seiner Universal S.<br />
(left) isthe master of agiant universal asphalt<br />
mixing plant at the heart of Switzerland. These<br />
two men –and many more –are the authentic<br />
heroes of <strong>Ammann</strong>’s new advertisements<br />
which will be published around the world as of<br />
spring <strong>2012</strong>. The statements made by Amadeo<br />
My <strong>Ammann</strong> –<br />
Apleasure to work with.<br />
Contractor Amedeo Lefons with his asphalt paver AFW /T350 and his AV 26-2 roller.<br />
The perfect paving pair for laying asphalt onsmall and medium-sized construction<br />
sites: the compact paver AFW /T350 and the powerful tandem roller AV<br />
26-2.Modern machine concepts and reliable mechanical components designed<br />
for strength and durability deliver total flexibility, ease ofuse and top quality<br />
paving results.<br />
For more information on compaction machines, mixing plants and pavers goto<br />
www.ammann-group.com<br />
lefons and Thomas Schenk express what they<br />
think of <strong>Ammann</strong> and its products: direct,<br />
honest and credible. Just like <strong>Ammann</strong>!
34 worldwide<br />
switzerland<br />
maintenance for heavyweights: the drum grinding machine<br />
The many types of roller produced by<strong>Ammann</strong> over the past 100 years<br />
were all used for road surface compaction and surface sealing. They are<br />
renowned for their durability, asisany other product from <strong>Ammann</strong>,<br />
but that does not protect the heavyweights from normal wear and tear.<br />
Scratches and surface deformations acquired over the course of time<br />
can have anegative impact on the surface quality of the compacted<br />
material. <strong>Ammann</strong> has therefore always offered antidotes in the form<br />
of machines for optimum maintenance and servicing. The drum grinder<br />
pictured here dates back to the year 1949 and uses asophisticated<br />
mechanism that keeps both the grinder and the roller drum inmotion.<br />
Acrank is used to guide the grinder continuously over the entire drum<br />
surface until it is smoothened all round and ready to go back to work.<br />
The photo also shows that wear and tear can also occur in the archives.<br />
The glass negative used to document the machine was broken at some<br />
stage in its existence, leading to two clearly visible cracks.
The AmmAnn <strong>Group</strong> mAGAzine, April <strong>2012</strong> worldwide 35<br />
productivity partnership for alifetime: impressions from the world ofammann<br />
> the <strong>Ammann</strong> <strong>Group</strong> offers acontribution to aculture ofopen discussion and dialogue in the form of lectures held four times each year<br />
at the plant in langenthal (switzerland). on 12 January <strong>2012</strong> prof. dr. Kurt r. spillmann gave alecture onthe situation in the middle east.<br />
> impressions from the customer event held in september 2011 for <strong>Ammann</strong> customers from russia,<br />
Kazakhstan, the ukraine, Belarus, Azerbaijan and Georgia.<br />
> indian customers “large and small” displayed akeen interest in <strong>Ammann</strong><br />
plant and machinery at the excon Bangalore.<br />
leGAl inforMAtion<br />
>published by:<br />
<strong>Ammann</strong> group<br />
eisenbahnstrasse 25<br />
ch-4901 langenthal<br />
telephone +41 62 916 61 61<br />
Fax+41 62 916 64 02<br />
magazin@ammann-group.com<br />
>editoriAl stAFF:<br />
pirmin hänggi (editor), lukas Jen-<br />
zer,kathrin richter,Andreas koller,<br />
uwe märtens,Alexander greschner,<br />
elmar egli<br />
>design/concept:<br />
peter gugger<br />
>printed by:<br />
merkur druck Ag,langenthal;<br />
circulation:11,000 copies<br />
paper:free from chlorine and acids,<br />
Fsc-certified<br />
>publicAtion:2×per year in ger-<br />
man, French, english and russian<br />
>issn 1663-5507<br />
trade fair schedule<br />
<strong>2012</strong><br />
16.–21. April <strong>2012</strong> intermat, paris, france, www.intermat.fr<br />
>send us<br />
your photo<br />
send your best <strong>Ammann</strong> photos<br />
with acaption to the<br />
following email address:<br />
magazin@ammann-group.com<br />
18.–21. April <strong>2012</strong> interstroyexpo, st. petersburg, russia, www.interstroyexpo.primexpo.com<br />
30. April–3.May <strong>2012</strong> project Qatar, doha, Qatar, www.projectqatar.com<br />
2.–5.May <strong>2012</strong> conBuild indonesia, Jakarta, indonesia, www.conbuild-indonesia.com<br />
8.–11. May <strong>2012</strong> Autostrada polska, Kielce, poland, www.autostrada-polska.pl<br />
29. May–2.June <strong>2012</strong> M&t expo, são paulo, Brazil, www.mtexpo.com.br<br />
29. May–2.June <strong>2012</strong> ctt <strong>2012</strong>, Moscow, russia, www.ctt-moscow.com<br />
6.–10. June <strong>2012</strong> Ankomak <strong>2012</strong>, istanbul, turkey, www.ankomak.com<br />
19.–21. June <strong>2012</strong> Hillhead <strong>2012</strong>, Hillhead, Great Britain, www.hillhead.com<br />
19.–21. september <strong>2012</strong> Kazcomak <strong>2012</strong>, Almaty, Kazakhstan, www.tradefairs.com<br />
24.–29. september <strong>2012</strong> itf plovdiv –styrotech, plovdiv, Bulgaria, www.messeninfo.de
new publications:<br />
> retrofit (pl) > concrete<br />
> MinerAl processinG<br />
> AspHAlt MixinG plAnts<br />
> Add-on coMpActors<br />
AcA 350/720/750/1000 (de)<br />
<strong>Ammann</strong> <strong>Group</strong><br />
eisenbahnstrasse 25, cH-4901 langenthal<br />
tel. +41 62 916 61 61, fax +41 916 64 02<br />
info.aag@ammann-group.com<br />
www.ammann-group.com<br />
ecoMix (de)<br />
euroclAss (de)<br />
(70 pages, de, en, pl, rus, fr)