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Engineering Application of Exergy Analysis - circe - Universidad de ...

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2<br />

EXTERNAL AIR<br />

103<br />

M<br />

101<br />

DRUM<br />

HRSG<br />

3<br />

1<br />

M<br />

104<br />

P<br />

102<br />

COND.<br />

1<br />

COND.<br />

2<br />

ACC.<br />

1<br />

Gas leaving the converter (flow 1) reacts with<br />

external air entering through the hole between the<br />

converter and the heat recovery generator (flow 2)<br />

to form flow 3, which is cooled in the heat<br />

recovery steam generator (HRSG) down to point<br />

4. It should be noted that part <strong>of</strong> the burning<br />

reactions take place insi<strong>de</strong> the HRSG, but here<br />

reaction and heat transfer have been separated for<br />

simplicity. Besi<strong>de</strong>s, the operator has two ways <strong>of</strong><br />

controlling the amount <strong>of</strong> external air (un<strong>de</strong>r<br />

certain limits). First, the hood that directs gases<br />

towards the heat recovery steam generator can be<br />

moved upwards and downwards (and thus the gap<br />

between the converter and the hood can be<br />

modified). Second, position <strong>of</strong> venturi located<br />

downstream can also be modified.<br />

Gas leaving the HRSG (flow 4) is washed and<br />

cooled in two washing venturi. Afterwards, a third<br />

venturi is present to measure the gas flow, and a<br />

blower establishes the draft nee<strong>de</strong>d to impulse the<br />

gases. Finally, a three-way valve is located in<br />

ACC.<br />

2<br />

4 5 6 7 8 10<br />

WASHING WASHING VENTURI<br />

BLOWER GASHOLDER<br />

VENTURI 1 VENTURI 2<br />

GAS<br />

T X<br />

T T<br />

M<br />

T<br />

GAS FROM<br />

CONVERTER<br />

TO STEEL<br />

TREATMENT<br />

131<br />

105<br />

106<br />

109 110<br />

M M<br />

111 112<br />

107<br />

108 114<br />

113<br />

121<br />

131<br />

117<br />

122<br />

M<br />

VENT<br />

132<br />

133 134<br />

115 116<br />

118 119<br />

123 124<br />

ACC.<br />

3<br />

120<br />

125<br />

126<br />

129<br />

ACC.<br />

4<br />

128<br />

130<br />

FLARE<br />

Fig. 1. Flow scheme <strong>of</strong> the gas recovery system.<br />

127<br />

9<br />

136<br />

DEAERATOR<br />

138<br />

STEAM TO NET<br />

135<br />

137<br />

or<strong>de</strong>r to choose whether the gas is flared (flow 9)<br />

or stored in the gashol<strong>de</strong>r (flow 10). In this choice,<br />

quality requirements to store gas are consi<strong>de</strong>red.<br />

Heat released during gas cooling within the HRSG<br />

is used to transform saturated water from the drum<br />

(flow 101) into a mixture <strong>of</strong> liquid and steam<br />

going back to that component (flow 102). Part <strong>of</strong><br />

the steam produced in the drum (flow 103) is used<br />

for steel treatments (flow 104). Another part flows<br />

through a pressure regulator and then can flow<br />

towards the general steam network <strong>of</strong> the<br />

steelworks (flow 135) or be used by the <strong>de</strong>aerator<br />

(flow 136). It should be noted that it is possible to<br />

import medium pressure from the steam network;<br />

accordingly, flow 135 can have two senses.<br />

Steam generated in the drum can also be stored in<br />

four accumulators for later use (flows 114 to 120).<br />

Besi<strong>de</strong>s, if there is excess <strong>of</strong> steam, it is possible to<br />

con<strong>de</strong>nse part <strong>of</strong> it in two con<strong>de</strong>nsers (flows 109<br />

and 110). For safety reasons, if pressure increases,<br />

http://www.ecos2010.ch 2 14-17th june 2010, Lausanne, Switzerland<br />

P<br />

M<br />

P<br />

M<br />

M

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