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TABLE OF CONTENTS - Bent Brandt WebShop

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SOUPPER<br />

<strong>TABLE</strong> <strong>OF</strong> <strong>CONTENTS</strong><br />

Thank you for choosing a Nilma S.p.A. product; we are confident that you will be fully<br />

satisfied with your new appliance.<br />

This manual is provided to enable you to use the appliance and perform the simplest<br />

servicing and adjustment procedures. Please do not hesitate to contact Nilma S.p.A. for<br />

any further explanations you may require.<br />

You are urged to comply with the instructions in this manual, to ensure that your appliance<br />

gives optimal service over a long working life.<br />

The specifications, data and drawings published herein are the sole property of Nilma<br />

S.p.A.<br />

They must not be copied or passed to third parties. Violations of this rule may lead to<br />

prosecution.<br />

Subject to maintenance of key features, Nilma S.p.A. reserves the right to modify its<br />

appliances at any time, to improve their operation, saleability or styling, without necessarily<br />

updating this publication accordingly.<br />

<strong>TABLE</strong> <strong>OF</strong> <strong>CONTENTS</strong>:<br />

18<br />

Nilma S.p.A.<br />

1 GENERAL NOTICES TO USERS ............................................................................... 19<br />

2 GENERAL DESCRIPTION .......................................................................................... 22<br />

2.1 TECHNICAL SPECIFICATIONS ..................................................................................................... 22<br />

3 INSTALLATION INSTRUCTIONS ............................................................................... 23<br />

3.1 CONNECTING TO THE ELECTRICAL MAINS ............................................................................... 23<br />

3.2 CONVERTING THE VOLTAGE (230V / 400V) ............................................................................... 24<br />

3.3 KEY TO INSTALLATION DIAGRAM ............................................................................................... 25<br />

3.4 COMPONENTS TO BE INSTALLED BY THE PURCHASER ......................................................... 25<br />

4 INSTRUCTIONS FOR USE ........................................................................................ 26<br />

4.1 AUTOMATIC OPERATION ............................................................................................................. 26<br />

4.2 MANUAL OPERATION .................................................................................................................... 27<br />

5 CLEANING AND MAINTENANCE INSTRUCTIONS ................................................... 28<br />

6 PARTS LIST ................................................................................................................ 29<br />

6.1 SOUPPER ....................................................................................................................................... 29<br />

6.2 ELECTRIC PUMP CODE NO. 36600002 ........................................................................................ 30<br />

7 KEY TO ELECTRICAL SYSTEM DIAGRAM ............................................................... 31<br />

8 ELECTRICAL SYSTEM DIAGRAM ............................................................................. 32


GENERAL NOTICES TO USERS<br />

1 GENERAL NOTICES TO USERS<br />

Users are urged to read the information in this manual with care, since it provides<br />

important guidance on safe installation, use and maintenance, and to keep it in a safe<br />

place for future consultation by the various operators. The operator’s manual is an integral<br />

part of the appliance and must be conserved and passed on with the appliance in the<br />

event of a change of ownership.<br />

Packaging (plastic bags, expanded polystyrene, nails, etc.) must not be left in the working<br />

area (or within reach of children) since they are potentially hazardous.<br />

After removing the packaging, check that the appliance is intact. If in doubt, do not use the<br />

appliance and contact qualified staff.<br />

This appliance must only be used for the application for which it was specifically designed:<br />

pumping soups and liquids between containers. Any other use is improper and thus<br />

dangerous.<br />

Technological systems and installation must comply with the manufacturer’s instructions,<br />

and all the relative work must be carried out by qualified staff authorised to issue a<br />

conformity certificate in accordance with the relevant regulations. The approvals and<br />

permits required by the relevant legislation (building safety, authorisation for building<br />

works, etc.) must be applied for in advance.<br />

In particular, compliance must be ensured with all laws, regulations and directives in force<br />

in the place of installation with regard to the proper lighting of working positions, safety at<br />

work and accident prevention, forbidden and compulsory procedure signs, hygiene,<br />

working zones and the separation of routes for reasons of hygiene, fire prevention,<br />

ventilation and low-pollution atmospheric emissions, gases and flues, electricity, water and<br />

steam, drains and waste disposal, ventilation and extraction, air supply and any air<br />

treatment requirements. Installation must be carried out and certified in accordance with<br />

the relevant regulations. The manufacturer declines all responsibility arising from incorrect<br />

installation or use.<br />

The appliance must only be utilised by people trained to use it and is suitable for use by<br />

one operator only!<br />

Before connecting the appliance, check that the data on the nameplate (applied to the<br />

appliance) are the same as those of the electricity supply system.<br />

19<br />

SOUPPER


SOUPPER<br />

GENERAL NOTICES TO USERS<br />

The electricity supply connections are located as shown in the installation diagram.<br />

The appliance must be connected to the electricity supply by means of an omnipolar circuit<br />

breaker having contact breaking gap of 3 mm or more.<br />

The connection cable must have rubber insulation with characteristics of type H07RN-F or<br />

above. The power supply cable must not be too taut as this may cause tears.<br />

The use of adapters, multiple sockets and/or extension leads is forbidden!<br />

The electrical safety of this appliance is only ensured when it is correctly connected to a<br />

ground system in good working order, as required by the relevant electrical safety<br />

regulations.<br />

The appliance must be included in an equipotential ground system, checked and tested as<br />

required by the relevant regulations. The connection is made by a screw on the appliance<br />

marked with the “equipotential” or ground system symbol.<br />

It is essential to check this fundamental safety requirement; if in doubt, have the system<br />

thoroughly checked by qualified staff.<br />

The manufacturer declines all responsibility for tampering with the appliance by<br />

unauthorised persons.<br />

Before the appliance is put into service it must be cleaned, inside and out, in accordance<br />

with the instructions (see section 5 CLEANING AND MAINTENANCE INSTRUCTIONS).<br />

Never tamper with the safety devices, which must be inspected regularly by qualified staff<br />

to prevent accidents.<br />

The manufacturer declines all responsibility for tampering with the appliance by<br />

unauthorised persons.<br />

20<br />

FF<br />

-- NN RR 77 00 HH


GENERAL NOTICES TO USERS<br />

Deactivate the appliance in the event of failures and/or malfunctions, and have repairs<br />

done by one of the manufacturer’s authorised services centres, requesting the use of<br />

genuine spare parts. Failure to comply with the above may put the appliance’s safety at<br />

risk.<br />

To avoid the risks of oxidation or chemical damage in general, keep the appliance’s<br />

stainless steel surfaces clean.<br />

At the end of the working session or day, clean the appliance in accordance with the<br />

instructions (see section 6 CLEANING AND MAINTENANCE INSTRUCTIONS).<br />

Before carrying out cleaning and maintenance, disconnect the appliance from the<br />

electricity supply.<br />

Never use corrosive or acidic products, steel scouring pads or steel brushes when<br />

cleaning.<br />

Never wash the appliance with direct high-pressure air jets.<br />

In the event that the appliance is out of use for long periods, oil the stainless steel surfaces<br />

with vaseline oil.<br />

The intake and delivery hoses must be inserted in and removed from containers with the<br />

appliance not running.<br />

21<br />

SOUPPER<br />

NILMA declines all responsibility for accidents to people or property deriving from improper use of<br />

appliances, or appliance installation or maintenance not carried out in accordance with the<br />

instructions in the relevant Manual.


SOUPPER<br />

2 GENERAL DESCRIPTION<br />

GENERAL DESCRIPTION<br />

The transfer of liquid or semiliquid products, almost always boiling hot, involves problems of hygiene and the<br />

risk of scalding for the operator.<br />

The Soupper transfer pump has been developed to solve all these problems.<br />

The Soupper draws in the soup or beverage straight from the pan, transfer times are exceedingly short and<br />

the operator runs no risk of scalding. With Soupper, it is possible to see the exact amount of liquid<br />

transferred, thanks to the programmer which regulates the flow rate.<br />

Trolley with handle, with two fixed and two castor wheels.<br />

The trolley and pump casing are in 18/10 stainless steel.<br />

The intake hose is in clear plastic, with stainless steel nozzle with insulated handle.<br />

The delivery hose, constructed in the same way as the intake hose, has a stainless steel elbow for<br />

convenient discharge into containers.<br />

For the operator's safety, the appliance's electrical controls are supplied at low voltage.<br />

2.1 TECHNICAL SPECIFICATIONS<br />

Standard electrical voltage [V] 230/400 50Hz. 3ph+E<br />

Power [kW] 0.6<br />

Absorption [A] 2.25 / 1.3<br />

Cos φ 0.7<br />

Power supply cable 3X1.5 + E<br />

Circuit breaker to be installed upstream of appliance: rating [A] 16<br />

Fuse [A] 10 / 6<br />

Maximum leakage current [mA] 3.5<br />

Net weight [kg] 50<br />

Flow rate [l/min] 48<br />

Rotation speed [rpm] 950<br />

Degree of protection against humidity IEC529 IPX4<br />

Airborne noise with appliance loaded [dBA] 72<br />

22


INSTALLATION INSTRUCTIONS<br />

3 INSTALLATION INSTRUCTIONS<br />

The appliance must be installed by professionally qualified staff.<br />

3.1 CONNECTING TO THE ELECTRICAL MAINS<br />

23<br />

SOUPPER<br />

Ensure that the mains voltage is the same as that marked on the appliance's nameplate: if so, make the<br />

electrical connection, installing a magnetothermic or fuse switch (or a differential safety breaker) with contact<br />

breaking gap of at least 3 mm upstream of the appliance. Connect the power supply cable by means of a<br />

plug compatible with the existing system.<br />

After making the connection, check that the appliance operates correctly. Otherwise, an electronic device will<br />

switch on the red light on the control panel to warn that two phase wires in the power supply cable must be<br />

swapped.<br />

The appliance’s power and absorption values are provided in table 3.1 TECHNICAL SPECIFICATIONS<br />

NILMA declines all responsibility for accidents to people or property deriving from failure to install<br />

appliances in accordance with the instructions in the relevant Manual.<br />

Notes for electrical installation<br />

Appliances are designed to operate on 400 V three-phase.<br />

They may be converted to operate on 230 V by qualified staff. (See Installation Instructions<br />

section).<br />

Appliances can be supplied with different voltages on the customer’s request.


SOUPPER<br />

INSTALLATION INSTRUCTIONS<br />

3.2 CONVERTING THE VOLTAGE (230V / 400V)<br />

The operation described below must only be carried out by qualified staff.<br />

Also refer to the electrical system diagram.<br />

The electrical power supply line is fitted with a three-pole fuse holder; replace the fuses with those of the<br />

appropriate rating (see table 3.1 TECHNICAL SPECIFICATIONS<br />

).<br />

Connect the live wire L1 to the transformer terminal box as shown:<br />

Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />

L1<br />

L2<br />

0<br />

230<br />

400<br />

Connect the jumpers of the motor terminal box as shown:<br />

Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />

L1 L2 L3<br />

Set the switch of the connection error detection circuit board on the voltage required.<br />

24<br />

L1<br />

L2<br />

0<br />

230<br />

400<br />

L1 L2 L3<br />

Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />

230 V 230 V<br />

400 V 400 V


3.3 KEY TO INSTALLATION DIAGRAM<br />

N° Description<br />

3 Intake hose<br />

3 Delivery hose<br />

15 Control panel<br />

30 Electrical connection<br />

INSTALLATION INSTRUCTIONS<br />

3.4 COMPONENTS TO BE INSTALLED BY THE PURCHASER<br />

25<br />

SOUPPER<br />

Magnetothermic or fuse switch (or differential safety breaker) having contact breaking gap of 3 mm or more.<br />

Notes for installation<br />

When constructing systems, users must comply with the relevant legislation. In Italy, this<br />

is:<br />

- Presidential Decree No. 547 of 27/04/1955 – Workplace health and safety regulations.<br />

- Law No. 46 of 05/03/1990 – Regulations for the safety of systems.<br />

- The relevant CEI standards.


SOUPPER<br />

4 INSTRUCTIONS FOR USE<br />

INSTRUCTIONS FOR USE<br />

SOUPPER<br />

LA SCIENZA DELLE GRANDI CUCINE<br />

Tensione<br />

Tension<br />

Tension<br />

Spannung<br />

26<br />

Collegamento Errato<br />

Wrong connection<br />

Lemanchement eronè<br />

Dermachineflasch<br />

1 3<br />

12<br />

4<br />

0 2 Litri<br />

8<br />

20<br />

16<br />

24 28<br />

32<br />

44<br />

48<br />

36<br />

40<br />

Tempo di funzionamento<br />

Operation time<br />

Temps de marche<br />

Arbelszel<br />

Automatico<br />

Automatic<br />

Automatique<br />

Automatisch<br />

The Soupper pump is able to transfer soups, broths, sauces, milk, coffee and edible liquids or semiliquids<br />

having temperature below 75°C (substances with temperature between 75°C and 85°C can be pumped, but<br />

only for short periods of time).<br />

Place the appliance close to the containers between which the transfer is to take place and engage the<br />

brakes on the rear wheels.<br />

Completely unwind the cable and fit the plug into the nearest socket.<br />

The Soupper has two accessories which can be fitted on the end of the intake hose, depending on the type<br />

of product to be transferred (see Installation Diagram for identification of the intake and delivery hoses):<br />

fit the cylindrical filter when transferring smooth liquids, or the conical fitting when transferring soups or other<br />

products.<br />

Submerge the intake hose in the container and take hold of the delivery hose.<br />

There is a choice between automatic operation (controlled by a timer) or manual mode.<br />

4.1 AUTOMATIC OPERATION<br />

Turn the switch (4) to Automatic and use the timer to set the quantity of product to be transferred (never set a<br />

value higher than that actually required).<br />

NB: the graduated scale of the timer is accurate when pumping water; there may be an error of ±10%<br />

depending on the density and viscosity of the product for transfer.<br />

Press the button on the delivery hose to start the pump and begin transferring.<br />

When the set amount has been transferred, the pump stops and the timer automatically sets on the preset<br />

value.<br />

To stop the transfer, move the switch (4) vertically to the Stop/Off position.<br />

STOP<br />

<strong>OF</strong>F<br />

AUS<br />

Manuale<br />

Manual<br />

Manuel<br />

Manuell<br />

4


4.2 MANUAL OPERATION<br />

INSTRUCTIONS FOR USE<br />

27<br />

SOUPPER<br />

Turn the switch (4) to the Manual position.<br />

To start the pump and begin transferring, hold down the button on the delivery hose.<br />

To stop transferring, simply release the button on the delivery hose, or move the switch (4) to the Stop/Off<br />

position.<br />

Notes:<br />

During transfer, keep a constant check on the positions of the delivery and intake hoses.<br />

When transferring substances which contain solids, move the intake hose around to<br />

ensure more uniform intake of the liquid and any pasta or legumes it contains. When<br />

moving the hoses, wear heat-proof gloves to prevent the risk of scalding (heat-proof<br />

gloves should be worn at all times).<br />

Do not remove the intake hose from the product for transfer until the pump has stopped:<br />

the pump must only operate with the end of the intake hose submerged in the product.<br />

NILMA declines all responsibility for accidents to people or property deriving from improper use of<br />

appliances.


SOUPPER<br />

CLEANING AND MAINTENANCE INSTRUCTIONS<br />

5 CLEANING AND MAINTENANCE INSTRUCTIONS<br />

Before carrying out any cleaning and maintenance operations, the appliance must have<br />

been disconnected from the electricity supply by turning off the switch and removing the<br />

plug from the socket.<br />

Clean the surfaces with a damp cloth and non-alkaline (biodegradable, non-corrosive)<br />

cleaning products, always rinsing thoroughly.<br />

The parts of the appliance involved in transfer operations must be cleaned regularly.<br />

Use the key provided to unscrew the threaded unions which fix the delivery and intake hoses to the body of<br />

the pump.<br />

Remove the body of the pump (see drawing on page 30): remove the fixing cover (1) by unscrewing the<br />

three screws (18) which fix it to the support (12); extract the pump body (2), the impeller (3) and the seal<br />

retainer end plate (5-10).<br />

Wash the hoses, the cylindrical filter, the conical intake fitting, the pump body and the impeller with hot water<br />

and detergent, and rinse with plenty of water.<br />

Dry the various components and oil the impeller, the pump body and the shaft seat sparingly with cooking<br />

oil.<br />

Reassemble the various parts, ensuring that they are in exactly the right positions<br />

(check the coupling of the shaft and the impeller) and the fixing screws are firmly<br />

tightened. Note: when fitting the impeller into the pump body, hold the upper vanes<br />

pressed down (as shown here); before fully tightening the nuts (18), run the appliance<br />

for a very short time to enable the impeller to settle perfectly into place inside the pump<br />

body.<br />

Never point jets of water at the outside of the appliance or the control panels, or<br />

underneath the appliance.<br />

NILMA declines all responsibility for accidents to people or property deriving from failure to maintain<br />

appliances in accordance with the instructions in the relevant Manual.<br />

Note:<br />

when the plug of the power supply cable is fitted into a socket on the existing electrical<br />

system, the red light on the control panel may come on. This means that the socket does<br />

not have the same phase sequence as the one used for the initial connection; swap a live<br />

wire on the poles of the socket (this must be done by qualified staff).<br />

28


6 PARTS LIST<br />

6.1 SOUPPER<br />

Code No. Piece<br />

30000121 Phase control relay<br />

30011002 Contactor lc1-k06 10 b7<br />

30040020 Green indicator light lamp holder<br />

30040022 Red indicator light lamp holder<br />

30070003 Timer 24 V<br />

30090058 Pump switch<br />

33000210 Complete start and mode switch<br />

35100058 Motor 0.75 hp 230/400 v.3.50<br />

36400100 Pump impeller<br />

36400101 Oil seal 25x47x10<br />

36400102 Rotary seal<br />

36400104 Pump body O-ring<br />

36600002 Pump<br />

40200047 Intake / delivery hose (per metre)<br />

40220020 Intake hose handle<br />

40329014 Filter 1"1/2<br />

40340048 Stainless steel wheel with brake<br />

40340050 Stainless steel wheel without brake<br />

51820418 Intake filter<br />

PARTS LIST<br />

29<br />

SOUPPER


SOUPPER<br />

6.2 ELECTRIC PUMP CODE NO. 36600002<br />

Item Description<br />

1 Flange<br />

2 Pump body<br />

3 Impeller<br />

4 Body seal ring<br />

5 Seal retainer end plate<br />

6 Fixed part of mechanical seal<br />

7 Circlip<br />

8 Rotating part of mechanical seal<br />

9 Spacer ring<br />

10 Circlip<br />

11 Oil seal<br />

12 Bearing block<br />

13 Circlip<br />

14 Bearing<br />

15 Circlip<br />

16 Shaft<br />

17 Key<br />

18 Cover fixing nut<br />

19 Washer<br />

20 Washer<br />

21 Tie-rod<br />

PARTS LIST<br />

30


ELECTRICAL SYSTEM DIAGRAM<br />

7 KEY TO ELECTRICAL SYSTEM DIAGRAM<br />

0FU1 Fuse 1 A<br />

0FU2 Fuse 3 A<br />

0HL1 Connection error warning light<br />

0HL2 Power on light<br />

0KM1 Contactor<br />

0M1 Motor<br />

0MT1 Magnetothermic switch<br />

0P1 Timer<br />

0P2 Connection error detection circuit board<br />

0SA1 Start button on control panel<br />

0SA2 Start button on delivery hose<br />

0SA3 Manual/automatic switch<br />

0TC2 Transformer<br />

31<br />

SOUPPER


SOUPPER<br />

ELECTRICAL SYSTEM DIAGRAM<br />

8 ELECTRICAL SYSTEM DIAGRAM<br />

1 2<br />

3 4<br />

5<br />

6<br />

7 8<br />

9 10<br />

11<br />

12<br />

6<br />

6<br />

5<br />

5<br />

4<br />

4<br />

32<br />

3<br />

3<br />

2<br />

2<br />

1<br />

1<br />

Disegno N. Totale Fg.<br />

Data Descrizione<br />

Commessa<br />

SOUPPER 51820802 1<br />

Segue N.<br />

Cliente Tipo Fg.<br />

Fg. N<br />

SCHEMA ELETTRICO<br />

SOUPPER<br />

15/04/97<br />

/<br />

0<br />

SP<br />

NL<br />

NILMA S.p.A. - Parma - Italia<br />

Tel. 0521/75241 fax 774642<br />

MODIFICHE

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