TABLE OF CONTENTS - Bent Brandt WebShop
TABLE OF CONTENTS - Bent Brandt WebShop
TABLE OF CONTENTS - Bent Brandt WebShop
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SOUPPER<br />
<strong>TABLE</strong> <strong>OF</strong> <strong>CONTENTS</strong><br />
Thank you for choosing a Nilma S.p.A. product; we are confident that you will be fully<br />
satisfied with your new appliance.<br />
This manual is provided to enable you to use the appliance and perform the simplest<br />
servicing and adjustment procedures. Please do not hesitate to contact Nilma S.p.A. for<br />
any further explanations you may require.<br />
You are urged to comply with the instructions in this manual, to ensure that your appliance<br />
gives optimal service over a long working life.<br />
The specifications, data and drawings published herein are the sole property of Nilma<br />
S.p.A.<br />
They must not be copied or passed to third parties. Violations of this rule may lead to<br />
prosecution.<br />
Subject to maintenance of key features, Nilma S.p.A. reserves the right to modify its<br />
appliances at any time, to improve their operation, saleability or styling, without necessarily<br />
updating this publication accordingly.<br />
<strong>TABLE</strong> <strong>OF</strong> <strong>CONTENTS</strong>:<br />
18<br />
Nilma S.p.A.<br />
1 GENERAL NOTICES TO USERS ............................................................................... 19<br />
2 GENERAL DESCRIPTION .......................................................................................... 22<br />
2.1 TECHNICAL SPECIFICATIONS ..................................................................................................... 22<br />
3 INSTALLATION INSTRUCTIONS ............................................................................... 23<br />
3.1 CONNECTING TO THE ELECTRICAL MAINS ............................................................................... 23<br />
3.2 CONVERTING THE VOLTAGE (230V / 400V) ............................................................................... 24<br />
3.3 KEY TO INSTALLATION DIAGRAM ............................................................................................... 25<br />
3.4 COMPONENTS TO BE INSTALLED BY THE PURCHASER ......................................................... 25<br />
4 INSTRUCTIONS FOR USE ........................................................................................ 26<br />
4.1 AUTOMATIC OPERATION ............................................................................................................. 26<br />
4.2 MANUAL OPERATION .................................................................................................................... 27<br />
5 CLEANING AND MAINTENANCE INSTRUCTIONS ................................................... 28<br />
6 PARTS LIST ................................................................................................................ 29<br />
6.1 SOUPPER ....................................................................................................................................... 29<br />
6.2 ELECTRIC PUMP CODE NO. 36600002 ........................................................................................ 30<br />
7 KEY TO ELECTRICAL SYSTEM DIAGRAM ............................................................... 31<br />
8 ELECTRICAL SYSTEM DIAGRAM ............................................................................. 32
GENERAL NOTICES TO USERS<br />
1 GENERAL NOTICES TO USERS<br />
Users are urged to read the information in this manual with care, since it provides<br />
important guidance on safe installation, use and maintenance, and to keep it in a safe<br />
place for future consultation by the various operators. The operator’s manual is an integral<br />
part of the appliance and must be conserved and passed on with the appliance in the<br />
event of a change of ownership.<br />
Packaging (plastic bags, expanded polystyrene, nails, etc.) must not be left in the working<br />
area (or within reach of children) since they are potentially hazardous.<br />
After removing the packaging, check that the appliance is intact. If in doubt, do not use the<br />
appliance and contact qualified staff.<br />
This appliance must only be used for the application for which it was specifically designed:<br />
pumping soups and liquids between containers. Any other use is improper and thus<br />
dangerous.<br />
Technological systems and installation must comply with the manufacturer’s instructions,<br />
and all the relative work must be carried out by qualified staff authorised to issue a<br />
conformity certificate in accordance with the relevant regulations. The approvals and<br />
permits required by the relevant legislation (building safety, authorisation for building<br />
works, etc.) must be applied for in advance.<br />
In particular, compliance must be ensured with all laws, regulations and directives in force<br />
in the place of installation with regard to the proper lighting of working positions, safety at<br />
work and accident prevention, forbidden and compulsory procedure signs, hygiene,<br />
working zones and the separation of routes for reasons of hygiene, fire prevention,<br />
ventilation and low-pollution atmospheric emissions, gases and flues, electricity, water and<br />
steam, drains and waste disposal, ventilation and extraction, air supply and any air<br />
treatment requirements. Installation must be carried out and certified in accordance with<br />
the relevant regulations. The manufacturer declines all responsibility arising from incorrect<br />
installation or use.<br />
The appliance must only be utilised by people trained to use it and is suitable for use by<br />
one operator only!<br />
Before connecting the appliance, check that the data on the nameplate (applied to the<br />
appliance) are the same as those of the electricity supply system.<br />
19<br />
SOUPPER
SOUPPER<br />
GENERAL NOTICES TO USERS<br />
The electricity supply connections are located as shown in the installation diagram.<br />
The appliance must be connected to the electricity supply by means of an omnipolar circuit<br />
breaker having contact breaking gap of 3 mm or more.<br />
The connection cable must have rubber insulation with characteristics of type H07RN-F or<br />
above. The power supply cable must not be too taut as this may cause tears.<br />
The use of adapters, multiple sockets and/or extension leads is forbidden!<br />
The electrical safety of this appliance is only ensured when it is correctly connected to a<br />
ground system in good working order, as required by the relevant electrical safety<br />
regulations.<br />
The appliance must be included in an equipotential ground system, checked and tested as<br />
required by the relevant regulations. The connection is made by a screw on the appliance<br />
marked with the “equipotential” or ground system symbol.<br />
It is essential to check this fundamental safety requirement; if in doubt, have the system<br />
thoroughly checked by qualified staff.<br />
The manufacturer declines all responsibility for tampering with the appliance by<br />
unauthorised persons.<br />
Before the appliance is put into service it must be cleaned, inside and out, in accordance<br />
with the instructions (see section 5 CLEANING AND MAINTENANCE INSTRUCTIONS).<br />
Never tamper with the safety devices, which must be inspected regularly by qualified staff<br />
to prevent accidents.<br />
The manufacturer declines all responsibility for tampering with the appliance by<br />
unauthorised persons.<br />
20<br />
FF<br />
-- NN RR 77 00 HH
GENERAL NOTICES TO USERS<br />
Deactivate the appliance in the event of failures and/or malfunctions, and have repairs<br />
done by one of the manufacturer’s authorised services centres, requesting the use of<br />
genuine spare parts. Failure to comply with the above may put the appliance’s safety at<br />
risk.<br />
To avoid the risks of oxidation or chemical damage in general, keep the appliance’s<br />
stainless steel surfaces clean.<br />
At the end of the working session or day, clean the appliance in accordance with the<br />
instructions (see section 6 CLEANING AND MAINTENANCE INSTRUCTIONS).<br />
Before carrying out cleaning and maintenance, disconnect the appliance from the<br />
electricity supply.<br />
Never use corrosive or acidic products, steel scouring pads or steel brushes when<br />
cleaning.<br />
Never wash the appliance with direct high-pressure air jets.<br />
In the event that the appliance is out of use for long periods, oil the stainless steel surfaces<br />
with vaseline oil.<br />
The intake and delivery hoses must be inserted in and removed from containers with the<br />
appliance not running.<br />
21<br />
SOUPPER<br />
NILMA declines all responsibility for accidents to people or property deriving from improper use of<br />
appliances, or appliance installation or maintenance not carried out in accordance with the<br />
instructions in the relevant Manual.
SOUPPER<br />
2 GENERAL DESCRIPTION<br />
GENERAL DESCRIPTION<br />
The transfer of liquid or semiliquid products, almost always boiling hot, involves problems of hygiene and the<br />
risk of scalding for the operator.<br />
The Soupper transfer pump has been developed to solve all these problems.<br />
The Soupper draws in the soup or beverage straight from the pan, transfer times are exceedingly short and<br />
the operator runs no risk of scalding. With Soupper, it is possible to see the exact amount of liquid<br />
transferred, thanks to the programmer which regulates the flow rate.<br />
Trolley with handle, with two fixed and two castor wheels.<br />
The trolley and pump casing are in 18/10 stainless steel.<br />
The intake hose is in clear plastic, with stainless steel nozzle with insulated handle.<br />
The delivery hose, constructed in the same way as the intake hose, has a stainless steel elbow for<br />
convenient discharge into containers.<br />
For the operator's safety, the appliance's electrical controls are supplied at low voltage.<br />
2.1 TECHNICAL SPECIFICATIONS<br />
Standard electrical voltage [V] 230/400 50Hz. 3ph+E<br />
Power [kW] 0.6<br />
Absorption [A] 2.25 / 1.3<br />
Cos φ 0.7<br />
Power supply cable 3X1.5 + E<br />
Circuit breaker to be installed upstream of appliance: rating [A] 16<br />
Fuse [A] 10 / 6<br />
Maximum leakage current [mA] 3.5<br />
Net weight [kg] 50<br />
Flow rate [l/min] 48<br />
Rotation speed [rpm] 950<br />
Degree of protection against humidity IEC529 IPX4<br />
Airborne noise with appliance loaded [dBA] 72<br />
22
INSTALLATION INSTRUCTIONS<br />
3 INSTALLATION INSTRUCTIONS<br />
The appliance must be installed by professionally qualified staff.<br />
3.1 CONNECTING TO THE ELECTRICAL MAINS<br />
23<br />
SOUPPER<br />
Ensure that the mains voltage is the same as that marked on the appliance's nameplate: if so, make the<br />
electrical connection, installing a magnetothermic or fuse switch (or a differential safety breaker) with contact<br />
breaking gap of at least 3 mm upstream of the appliance. Connect the power supply cable by means of a<br />
plug compatible with the existing system.<br />
After making the connection, check that the appliance operates correctly. Otherwise, an electronic device will<br />
switch on the red light on the control panel to warn that two phase wires in the power supply cable must be<br />
swapped.<br />
The appliance’s power and absorption values are provided in table 3.1 TECHNICAL SPECIFICATIONS<br />
NILMA declines all responsibility for accidents to people or property deriving from failure to install<br />
appliances in accordance with the instructions in the relevant Manual.<br />
Notes for electrical installation<br />
Appliances are designed to operate on 400 V three-phase.<br />
They may be converted to operate on 230 V by qualified staff. (See Installation Instructions<br />
section).<br />
Appliances can be supplied with different voltages on the customer’s request.
SOUPPER<br />
INSTALLATION INSTRUCTIONS<br />
3.2 CONVERTING THE VOLTAGE (230V / 400V)<br />
The operation described below must only be carried out by qualified staff.<br />
Also refer to the electrical system diagram.<br />
The electrical power supply line is fitted with a three-pole fuse holder; replace the fuses with those of the<br />
appropriate rating (see table 3.1 TECHNICAL SPECIFICATIONS<br />
).<br />
Connect the live wire L1 to the transformer terminal box as shown:<br />
Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />
L1<br />
L2<br />
0<br />
230<br />
400<br />
Connect the jumpers of the motor terminal box as shown:<br />
Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />
L1 L2 L3<br />
Set the switch of the connection error detection circuit board on the voltage required.<br />
24<br />
L1<br />
L2<br />
0<br />
230<br />
400<br />
L1 L2 L3<br />
Power supply voltage 230 V three-phase Power supply voltage 400 V three-phase<br />
230 V 230 V<br />
400 V 400 V
3.3 KEY TO INSTALLATION DIAGRAM<br />
N° Description<br />
3 Intake hose<br />
3 Delivery hose<br />
15 Control panel<br />
30 Electrical connection<br />
INSTALLATION INSTRUCTIONS<br />
3.4 COMPONENTS TO BE INSTALLED BY THE PURCHASER<br />
25<br />
SOUPPER<br />
Magnetothermic or fuse switch (or differential safety breaker) having contact breaking gap of 3 mm or more.<br />
Notes for installation<br />
When constructing systems, users must comply with the relevant legislation. In Italy, this<br />
is:<br />
- Presidential Decree No. 547 of 27/04/1955 – Workplace health and safety regulations.<br />
- Law No. 46 of 05/03/1990 – Regulations for the safety of systems.<br />
- The relevant CEI standards.
SOUPPER<br />
4 INSTRUCTIONS FOR USE<br />
INSTRUCTIONS FOR USE<br />
SOUPPER<br />
LA SCIENZA DELLE GRANDI CUCINE<br />
Tensione<br />
Tension<br />
Tension<br />
Spannung<br />
26<br />
Collegamento Errato<br />
Wrong connection<br />
Lemanchement eronè<br />
Dermachineflasch<br />
1 3<br />
12<br />
4<br />
0 2 Litri<br />
8<br />
20<br />
16<br />
24 28<br />
32<br />
44<br />
48<br />
36<br />
40<br />
Tempo di funzionamento<br />
Operation time<br />
Temps de marche<br />
Arbelszel<br />
Automatico<br />
Automatic<br />
Automatique<br />
Automatisch<br />
The Soupper pump is able to transfer soups, broths, sauces, milk, coffee and edible liquids or semiliquids<br />
having temperature below 75°C (substances with temperature between 75°C and 85°C can be pumped, but<br />
only for short periods of time).<br />
Place the appliance close to the containers between which the transfer is to take place and engage the<br />
brakes on the rear wheels.<br />
Completely unwind the cable and fit the plug into the nearest socket.<br />
The Soupper has two accessories which can be fitted on the end of the intake hose, depending on the type<br />
of product to be transferred (see Installation Diagram for identification of the intake and delivery hoses):<br />
fit the cylindrical filter when transferring smooth liquids, or the conical fitting when transferring soups or other<br />
products.<br />
Submerge the intake hose in the container and take hold of the delivery hose.<br />
There is a choice between automatic operation (controlled by a timer) or manual mode.<br />
4.1 AUTOMATIC OPERATION<br />
Turn the switch (4) to Automatic and use the timer to set the quantity of product to be transferred (never set a<br />
value higher than that actually required).<br />
NB: the graduated scale of the timer is accurate when pumping water; there may be an error of ±10%<br />
depending on the density and viscosity of the product for transfer.<br />
Press the button on the delivery hose to start the pump and begin transferring.<br />
When the set amount has been transferred, the pump stops and the timer automatically sets on the preset<br />
value.<br />
To stop the transfer, move the switch (4) vertically to the Stop/Off position.<br />
STOP<br />
<strong>OF</strong>F<br />
AUS<br />
Manuale<br />
Manual<br />
Manuel<br />
Manuell<br />
4
4.2 MANUAL OPERATION<br />
INSTRUCTIONS FOR USE<br />
27<br />
SOUPPER<br />
Turn the switch (4) to the Manual position.<br />
To start the pump and begin transferring, hold down the button on the delivery hose.<br />
To stop transferring, simply release the button on the delivery hose, or move the switch (4) to the Stop/Off<br />
position.<br />
Notes:<br />
During transfer, keep a constant check on the positions of the delivery and intake hoses.<br />
When transferring substances which contain solids, move the intake hose around to<br />
ensure more uniform intake of the liquid and any pasta or legumes it contains. When<br />
moving the hoses, wear heat-proof gloves to prevent the risk of scalding (heat-proof<br />
gloves should be worn at all times).<br />
Do not remove the intake hose from the product for transfer until the pump has stopped:<br />
the pump must only operate with the end of the intake hose submerged in the product.<br />
NILMA declines all responsibility for accidents to people or property deriving from improper use of<br />
appliances.
SOUPPER<br />
CLEANING AND MAINTENANCE INSTRUCTIONS<br />
5 CLEANING AND MAINTENANCE INSTRUCTIONS<br />
Before carrying out any cleaning and maintenance operations, the appliance must have<br />
been disconnected from the electricity supply by turning off the switch and removing the<br />
plug from the socket.<br />
Clean the surfaces with a damp cloth and non-alkaline (biodegradable, non-corrosive)<br />
cleaning products, always rinsing thoroughly.<br />
The parts of the appliance involved in transfer operations must be cleaned regularly.<br />
Use the key provided to unscrew the threaded unions which fix the delivery and intake hoses to the body of<br />
the pump.<br />
Remove the body of the pump (see drawing on page 30): remove the fixing cover (1) by unscrewing the<br />
three screws (18) which fix it to the support (12); extract the pump body (2), the impeller (3) and the seal<br />
retainer end plate (5-10).<br />
Wash the hoses, the cylindrical filter, the conical intake fitting, the pump body and the impeller with hot water<br />
and detergent, and rinse with plenty of water.<br />
Dry the various components and oil the impeller, the pump body and the shaft seat sparingly with cooking<br />
oil.<br />
Reassemble the various parts, ensuring that they are in exactly the right positions<br />
(check the coupling of the shaft and the impeller) and the fixing screws are firmly<br />
tightened. Note: when fitting the impeller into the pump body, hold the upper vanes<br />
pressed down (as shown here); before fully tightening the nuts (18), run the appliance<br />
for a very short time to enable the impeller to settle perfectly into place inside the pump<br />
body.<br />
Never point jets of water at the outside of the appliance or the control panels, or<br />
underneath the appliance.<br />
NILMA declines all responsibility for accidents to people or property deriving from failure to maintain<br />
appliances in accordance with the instructions in the relevant Manual.<br />
Note:<br />
when the plug of the power supply cable is fitted into a socket on the existing electrical<br />
system, the red light on the control panel may come on. This means that the socket does<br />
not have the same phase sequence as the one used for the initial connection; swap a live<br />
wire on the poles of the socket (this must be done by qualified staff).<br />
28
6 PARTS LIST<br />
6.1 SOUPPER<br />
Code No. Piece<br />
30000121 Phase control relay<br />
30011002 Contactor lc1-k06 10 b7<br />
30040020 Green indicator light lamp holder<br />
30040022 Red indicator light lamp holder<br />
30070003 Timer 24 V<br />
30090058 Pump switch<br />
33000210 Complete start and mode switch<br />
35100058 Motor 0.75 hp 230/400 v.3.50<br />
36400100 Pump impeller<br />
36400101 Oil seal 25x47x10<br />
36400102 Rotary seal<br />
36400104 Pump body O-ring<br />
36600002 Pump<br />
40200047 Intake / delivery hose (per metre)<br />
40220020 Intake hose handle<br />
40329014 Filter 1"1/2<br />
40340048 Stainless steel wheel with brake<br />
40340050 Stainless steel wheel without brake<br />
51820418 Intake filter<br />
PARTS LIST<br />
29<br />
SOUPPER
SOUPPER<br />
6.2 ELECTRIC PUMP CODE NO. 36600002<br />
Item Description<br />
1 Flange<br />
2 Pump body<br />
3 Impeller<br />
4 Body seal ring<br />
5 Seal retainer end plate<br />
6 Fixed part of mechanical seal<br />
7 Circlip<br />
8 Rotating part of mechanical seal<br />
9 Spacer ring<br />
10 Circlip<br />
11 Oil seal<br />
12 Bearing block<br />
13 Circlip<br />
14 Bearing<br />
15 Circlip<br />
16 Shaft<br />
17 Key<br />
18 Cover fixing nut<br />
19 Washer<br />
20 Washer<br />
21 Tie-rod<br />
PARTS LIST<br />
30
ELECTRICAL SYSTEM DIAGRAM<br />
7 KEY TO ELECTRICAL SYSTEM DIAGRAM<br />
0FU1 Fuse 1 A<br />
0FU2 Fuse 3 A<br />
0HL1 Connection error warning light<br />
0HL2 Power on light<br />
0KM1 Contactor<br />
0M1 Motor<br />
0MT1 Magnetothermic switch<br />
0P1 Timer<br />
0P2 Connection error detection circuit board<br />
0SA1 Start button on control panel<br />
0SA2 Start button on delivery hose<br />
0SA3 Manual/automatic switch<br />
0TC2 Transformer<br />
31<br />
SOUPPER
SOUPPER<br />
ELECTRICAL SYSTEM DIAGRAM<br />
8 ELECTRICAL SYSTEM DIAGRAM<br />
1 2<br />
3 4<br />
5<br />
6<br />
7 8<br />
9 10<br />
11<br />
12<br />
6<br />
6<br />
5<br />
5<br />
4<br />
4<br />
32<br />
3<br />
3<br />
2<br />
2<br />
1<br />
1<br />
Disegno N. Totale Fg.<br />
Data Descrizione<br />
Commessa<br />
SOUPPER 51820802 1<br />
Segue N.<br />
Cliente Tipo Fg.<br />
Fg. N<br />
SCHEMA ELETTRICO<br />
SOUPPER<br />
15/04/97<br />
/<br />
0<br />
SP<br />
NL<br />
NILMA S.p.A. - Parma - Italia<br />
Tel. 0521/75241 fax 774642<br />
MODIFICHE