Precious Metals Recovery LLC RCRA Permit Application Dry Hills ...

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LIST OF FIGURES Figure 1.0-1 Input and Output of Proposed TSF .............................................................................5 Figure 1.1-1 Illustration of Ventilation System .............................................................................13 Figure 1.2-1 Elemental Mercury Transfer Station .........................................................................17 Figure 1.2-2 Calomel Feed Preparation Station and Location in Process Area .............................21 Figure 1.2-3 Filter Press and Location in Process Area.................................................................23 Figure 1.2-4 Retort and Location in Process Area .........................................................................24 Figure 1.2-5 SO2 Scrubber and Location in Process Area .............................................................27 Figure 1.2-6 Block Diagram of the Retort Off-gas System ...........................................................28 Figure 1.2-7 Hygiene Dust Collector and Location in Process Area .............................................30 Figure 1.2-8 Carbon Filter and Location in Process Area .............................................................31 Figure 1.2-9 Carbon Columns and Location in Process Area .......................................................32 Figure 1.2-10 Overall Ventilation Concept ...................................................................................33 Figure 1.2-11 Water Polishing Skid and Location in Process Area ..............................................36 Figure 1.3-1 Isometric of Elemental Mercury Storage Rack .........................................................37 Figure 1.5-1 ISA-95 Manufacturing Operations Management Activity Model ............................39 Figure 1.5-2 Preliminary Control System Architecture .................................................................42 Figure 1.5-3 Fire Water Decision Tree ………………………………………………………….46 Figure 10.1-3 General Parameters for Typical Delivery Truck .....................................................80 Figure 22.1-1 Elemental Mercury Container, 1-Tonne Pig .........................................................104 Figure 22.1-2 Dedicated Transfer Container for a Damaged Elemental Mercury Pig ................105 Figure 22.1-3 Elemental Mercury Flask, 76 Pounds ...................................................................105 Figure 22.1-4 Steel Drums Containing Spent Activated Carbon, 55-gallon ...............................106 Figure 22.1-5 Calomel Storage Drums, 55-gallon ......................................................................106 Figure 22.1-6 Typical 95-gallon Overpack Drum .......................................................................107 Figure 23.0-1 Caustic Storage Tank and Location in Process Area ............................................116 Figure 23.0-2 HCl Tank and Location in Process Area ...............................................................117 PMR RCRA Permit Application, Dry Hills Facility Page viii JBR Environmental Consultants, Inc. | HATCH March 2013
Figure 23.1-1 Decomposition & Waste Solution Tank and Location in Process Area ...............120 Figure 23.1-2 Water Collection Tank and Location in Process Area ..........................................122 Figure 23.1-3 Waste Solution Storage Tanks and Location in Process Area ..............................123 Figure 23.1-4 Ventilation System Concept ..................................................................................124 PMR RCRA Permit Application, Dry Hills Facility Page ix JBR Environmental Consultants, Inc. | HATCH March 2013
Page 1 and 2: Precious Metals Recovery LLC RCRA P
Page 3 and 4: ITEM # REGULATIONS GENERAL DESCRIPT
Page 7 and 8: PMR Nevada RCRA Permit Application
Page 9 and 10: PMR Nevada RCRA Permit Application
Page 19 and 20: M-3 M-3 ITEM # REGULATIONS GENERAL
Page 21 and 22: OMB# 2050-0024; Expires ___________
Page 23 and 24: EPA ID Number OMB#: 2050-0024; Expi
Page 25 and 26: EPA ID Number ADDENDUM TO THE SITE
Page 33 and 34: This document is for reference purp
Page 35 and 36: A B C D E F $$W ATERMARKD$$ N 4,475
Page 37 and 38: Precious Metals Recovery LLC Dry Hi
Page 39 and 40: 3.2 Barrier and Means to Control En
Page 41 and 42: 19.0 APPROVAL OF PETITION FOR EXTEN
Page 43: LIST OF TABLES Table 1.2-1 Secondar
Page 47 and 48: Section 10 Appendices 10-A Figures
Page 49 and 50: HVAC Heating, Ventilation, and Air
Page 51 and 52: GLOSSARY OF SELECTED TERMS [Authori
Page 53 and 54: INTRODUCTION Precious Metals Recove
Page 55 and 56: Pre-application Public Meeting - 40
Page 57 and 58: (Purity ≥ 99.5%, Directly Stored)
Page 59 and 60: Administration (MSHA) document, Con
Page 61 and 62: Fire Doors/Emergency Exit Doors Pr
Page 63 and 64: When leaving the plant spaces, work
Page 65 and 66: Infiltration Air Office Area Pig Pi
Page 67 and 68: personnel will be trained in respon
Page 69 and 70: Figure 1.2-1: Elemental Mercury Tra
Page 71 and 72: Tanks Or Containers Carbon Drums (n
Page 73 and 74: Figure 1.2-2: Calomel Feed Preparat
Page 75 and 76: Figure 1.2-3: Filter Press and Loca
Page 77 and 78: Activated carbon is used in the air
Page 79 and 80: Figure 1.2-5: SO2 Scrubber and Loca
Page 81 and 82: Above the retort tray/drum transfer
Page 83 and 84: Figure 1.2-8: Carbon Filter and Loc
Page 85 and 86: Figure 1.2-10: Overall Ventilation
Page 87 and 88: Wash water from open sumps. Safety
Page 89 and 90: 1.3 Elemental Mercury Storage - 40
Page 91 and 92: The following items are located out
Page 93 and 94: Control System Architecture The pla
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will be supplied in accordance with
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Outdoor Material Storage A list of
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It is recognized that the fire prot
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Outdoor Areas Hydrants and hose bo
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the event of a security violation,
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2.3 Determination of Treatment Para
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Table 2.5-2: Test Methods Parameter
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Sampling Containerized Waste The te
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Process Waste Solution A discrete p
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ii. The sampling person removes a s
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2.9 Screening for Ignitable, Reacti
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3.0 SECURITY PLAN - 40 CFR 270.14(b
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4.0 INSPECTION PLAN - 40 CFR 270.14
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TSF, associated hazards, places whe
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Outside of working hours, a notific
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Damaged containers will be placed i
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7.0 PREVENTION AND SAFETY PROCEDURE
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8.0 PREVENTION OF ACCIDENTAL IGNITI
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10.0 TRAFFIC - 40 CFR 270.14(b)(10)
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Delivery frequency of reagents will
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10.3 Traffic Control Signs Traffic
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11.4 Surrounding Land Use - 40 CFR
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12.0 PERSONNEL TRAINING PLAN - 40 C
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that are not land based. Closure of
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13.4.6 Types of Off-site Waste Mana
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14.0 CLOSED HAZARDOUS WASTE DISPOSA
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storage area (e.g., storage racks),
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16.0 POST-CLOSURE ESTIMATES - 40 CF
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18.0 TOPOGRAPHICAL MAP - 40 CFR 270
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20.0 GROUNDWATER MONITORING - 40 CF
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22.0 CONTAINERS AND CONTAINMENT - 4
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Figure 22.1-2: Dedicated Transfer C
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Larger sized HDPE drums may be used
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22.3.2 Labeling Containers - 40 CFR
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22.5 Description of Secondary Conta
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will be done on the new waste strea
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23.0 TREATMENT AND STORAGE TANKS Me
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Figure 23.0-2: HCl Tank and Locatio
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Tank Dimensions Waste Solution Stor
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decomposed in the Decomposition Tan
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Figure 23.1-3: Waste Solution Stora
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The Water Storage Tank will supply
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Tank Caustic Soda Storage Tank* Hyd
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23.13 Recordkeeping A recordkeeping
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25.0 WASTE PILES - 40 CFR 270.18 &
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27.0 LAND TREATMENT - 40 CFR 270.20
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29.0 BOILERS/INDUSTRIAL FURNACE - 4
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30.1.3 Retort Operating Procedures
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of 13.5 feet long by 4.7 feet wide
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31.0 PROCESS VENTS - 40 CFR 270.24
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33.0 DRIP PADS - 40 CFR 270.26 & 26
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35.0 REFERENCES American Society of
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At the PMR Dry Hills Facility Open
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APPENDIX I-B Open House Comments
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APPENDIX 1-A Drawings Facility draw
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A B C D EF $ $ W A TERMARKA1$$ H340
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A B C D E F $$W ATERMARKD$$ 1 2 3 4
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A B C D E F $$W ATERMARKD$$ N 4,475
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A B C D EF $ $ W A TERMARKA1$$ H340
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A B C D E F $$W ATERMARKD$$ H340940
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A B C D E F $$W ATERMARKD$$ NOTE: 1
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B A B C D E F $$W ATERMARKD$$ H3409
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APPENDIX 1-C Process Flow Diagrams
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H - 340940 Precious Metals Recovery
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APPENDIX 1-D Floor and Wall Sealant
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C8 x 11.5 EPOXY COATING ON 2" THICK
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8" THICK INSULATED PRECAST CONCRETE
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C8 x 11.5 EPOXY COATING ON 2" THICK
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2. PRODUCTS 2.1 Stonclad GS Stoncla
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APPENDIX 2-A Waste Analysis Plan
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WASTE ANALYSIS PLAN 1 PURPOSE AND S
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Table 1: Analytical Methods for the
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All wastes received will have been
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Waste will not be accepted until th
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Table 3: Waste Sampling Matrix Type
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9 LDR TREATMENT STANDARDS Waste Des
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Drummed consolidation waste will be
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eevaluated whenever the process tha
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ATTACHMENT 2-A-1 Profile Instructio
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PMR LLC 460 W. 50 North Suite 500 S
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• Is the waste pyrophoric? a See
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EPA's Chemical Compatibility Chart
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1.0 SCOPE AND APPLICATION METHOD 90
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7.2.3 Adjust the electrodes in the
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METHOD 9045D SOIL AND WASTE pH 9045
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NOTE: Combination electrodes incorp
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10.0 REFERENCES 1. National Bureau
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1.0 SCOPE AND APPLICATION METHOD 13
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4.2.2 Bottle Extraction Vessel. Whe
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4.10 Watchglass, appropriate diamet
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7.0 PROCEDURE 7.1 Preliminary Evalu
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determine whether the solid materia
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solids content of the waste sample
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material into an extractor bottle.
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sample from which no additional liq
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slowly out of the ZHE device into a
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® TEDLAR bag is used, if the extra
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150% of the expected concentration
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None of the parameters had a signif
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Table 2. Suitable Rotary Agitation
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Table 4. Suitable Filter Holders 1
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Table 6. Multi-Laboratory TCLP Meta
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Table 8. Multi-Laboratory Semi-Vola
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Figure 1. Rotary Agitation Apparatu
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METHOD 1311 (CONTINUED) TOXICITY CH
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Designation: D4979 − 08 Standard
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Designation: D4978 − 95 (Reapprov
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FIG. 1 Method B, Sulfide Test Appar
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TABLE 1 Determination of Bias, Pycn
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for four known specific gravity lev
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21.7.1 To check the precision of sa
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11.6.1 Compare the temperature here
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APPENDIX 2-E Characterization Data
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5. Fire-fighting measures General I
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Carcinogenicity: CAS# 10112‐91‐
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Combined Hazen Solution Analysis pH
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irritation and possible burns. May
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OSHA Vacated PELs: Mercury: 0.05 mg
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Chemical waste generators must dete
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APPENDIX 4-A Inspection Plan
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1 INSPECTION PLAN This Inspection P
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Inspections are intended to detect
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Boilers and Industrial Furnaces Ins
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PMR Daily Inspection Form #1 Date:
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PMR Daily Inspection Form #2 Date:
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PMR Weekly Inspection Form #3 Date:
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damage or vandalism. Other Inspecti
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TABLE OF CONTENTS 1 CONTINGENCY PLA
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Potential Emergency Condition Fire,
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Other duties of the emergency coord
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Determine proper storage and placem
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Neoprene boots - protect feet. Res
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Fire Extinguishers. Absorbent pads
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Table 2: Coordinating Agency Contac
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Stay low in smoke filled areas. Co
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the area or the National Response C
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Description of the spilled material
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APPENDIX 6-B Emergency Coordinators
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Ambulance EXTERNAL CONTACTS Name Ti
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