DPX4 Parts Manual - MItsubishi Imaging

Contents 

10 • SPARE PARTS 

Covers ................................................................................. 2 

Exposing Unit - right ................................................................ 4 

Exposing Unit - front ............................................................... 6 

Feed system, Upper media ....................................................... 8 

Feed system, Lower media ..................................................... 10 

Feed system, Buffer ............................................................... 12 

Knife Punch module ............................................................... 14 

Drum Input system ............................................................... 16 

Media Shaft .......................................................................... 18 

Carriage ............................................................................... 20 

Optical Housing ..................................................................... 22 

Electronics ............................................................................ 24 

Cables 1 ............................................................................... 26 

Cables 2 ............................................................................... 28 

Cables 3 ............................................................................... 30 

Cables 4 ............................................................................... 32 

Cables 5 ............................................................................... 34 

Cables 6 ............................................................................... 36 

Cables Accessories ................................................................ 38 

Processor 1 .......................................................................... 40 

Processor 2 .......................................................................... 42 

Processor Waste tank ............................................................. 44 

Replenish Probe .................................................................... 46 

Processor Dryer 1 .................................................................. 48 

Processor Dryer 2 .................................................................. 50 

Processor Activator ................................................................ 52 

Processor Stabilizer ............................................................... 54 

Processor Tanks .................................................................... 56 

Processor Electrical ................................................................ 58 

Processor Conveyor ............................................................... 60 

Accessories .......................................................................... 62 

Recommended Spare Parts ..................................................... 63 

Recommended Spare Parts cont. ............................................. 64 

Note: Any changes since the last revision will in 

this section will be highlighted. 

New: "C" column in sparepart tables indicates 

consumable parts 

Edition 6 • Feb 2006 Service Manual • DPX 4 Page 10.1 

555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com


9 

9 

14 

8 

2 

1 

9 

9 

Covers 

Page 10.2 Service Manual • DPX 4 Edition 6 • Feb 2006 

555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com 

1 

11 

5 

6 

4 

3 

2

Item 

C Part number Description Notes 

1 300730 Right door incl. hinges 

2 300731 Left Door incl. hinges 

3 300509 Media Cover 

4 500736 Cover, Replenish 


5 501967 Top Cover changed from 500739 

6 500740 Cover, Processor 

7 601893 Gas damper 300N 

7a 602263 Gas damper 350N 

8 601784 Hinges, Media Cover 

9 601783 Hinges, doors 

10 9604000160 Interlock changed from 3400081302 

11 501055 DPX-4 Label 

Covers 

12 400181 Power switch, Red light 

13a 601923 Door lock, Hafele from S/N 47420014 

13b 602093 Door lock w. hole, Hafele to S/N 47420013 

13c 502205 Bracket for mini latch 

14 300808 Adjustment foot, DPX 4 new part number 

15 6201100720 Actuator spring, Interlock new part number 




4 

2 

Exposing Unit - right 

16 

13 

12 

5 

2 

11 

7 

13 



10 

13 

9 

3 

7 

6 

8 

1 

14 

13 

3 

15 

7 

7 

7

Exposing Unit - right 



1 300524 Knife-punch module w/o punch motor, 

punch and vacuum units 

2 300532 Feed system Input 

3 300534 Feed system, Buffer 

4 300166 Media cover, lower 

5 300538 Media cover, Upper 

6 400490 Spinner 62,5 RPM changed from 400027 

7 400072 Vacuum Fan 

8 400180 Switch-,Punch, Knife 

9 501964 Guide, Buffer-In rear incl. sensor changed from 5001961 

10 501965 Guide, Buffer-In, front incl. sensor changed from 500304 

11 500426 Media light shield, upper 

12 501966 Media light shield, lower changed from 500427 

13 9604000200 Motor, feed system 

14 300733 Motor, Punch changed from 300198 

15 300735 IR sensor with AMP plug new part 

16 501352 hook for upper media cover 




1 

6 

7 

9 

2 

Exposing Unit - front 

8 

10 

5 

10 

2 



4 

5 

3 

3

Exposing Unit - front 


1 9604500170 Motor, carriage 

2 400137 Motor-, Drum-Input, Knife_Punch 


3 300084 Media Motor 24V changed from 400084 

4 300535 Drum input system 

5 300533 Media shaft complet 

6 300527 Punch vacuum complete 

7 500298 Punch Waste container 

8 300160 Media encoder 

9 400182 Switch, Pre-load 

10 300639 Anti-static Brush DPX 4 




Feed system, Upper media 

1 

3 



4 

2

Feed System, Upper media 


300532 Feed system, Media 

1 300142 Sensor feed system 


3 600047 Belt AT3x16x150 






Feed system, Lower media 

1 

3 



4 

2

Feed System, Lower media 


300532 Feed system, Lower Media 

1 300142 Sensor feed system 


3 600047 Belt AT3x16x150 






Feed system, Buffer 

3 

1 



2

Feed System, Buffer 


1 600047 Belt AT3x16x150 



3 300142 Sensor feed system Sensor not on Buffer-In feed system 




3 

4 

8 

1 

Knife Punch module 

11 



2 

9 

4 

5 

7 

10 

6

Knife Punch module 



300524 Punch knife module w/o punch motor, 


1 300525 Punch-unit Bacher Square 

2 300526 Punch-unit Bacher Round 

3 300733 Motor, Punch 

4 400180 Switch-,Punch, Knife 


6 300527 Punch vacuum complete 

7 500298 Punch Waste container 

8 300759 Belt, knife 2.8m. 

9 6400554000 Cutter blade. Ø42 

9a 6400358400 Spring 

9b 470-704-000 Ring Retaining 

10 400072 Vacuum Fan 

11 500048 Cutting bar replaces 000485 

500791 U-bracket, punch waste container 

500044 Punch drive shaft not yet available 




Drum Input system 

2 



1

Drum Input system 



2 600035 Belt AT3x16x201 





Media Shaft 

2 



1 

3


1 600202 Belt 10AT 5-M 0,770m. 

2 500102 Belt lock 

Media Shaft 


3 300084 Media Motor 24V changed from 400084 



7 


3 

1 

Carriage 



4 

5 

2 

6


1 300199 Switch w. overtravel 


2 400490 Spinner 62,5 RPM changed from 400027 

3 9604500170 Motor, carriage 

Carriage 

4 501343 Laser fiber extension cord 3 meters 

5 9605500110 Digital Thermometer changed from 

5600840100 

6 400094 Switch, carriage zero 

7 300856 Flywheel assy 15xo40x20 




6 

2 

Optical Housing 



4 

5 

8 

1 

7 

3

Optical Housing 



500245 Optical Housing, Complete Screw torque 0.8 Nm 

(Newton meter) 

1 200517 Switch,Iris 

2 200518 Switch,Filter and Focus 

3 200518 Switch,Filter and Focus 

4 200519 Motor assy, focus 

5 200520 Motor assy, iris 

6 200521 Motor assy, filter 

7 200522 Tooth belt for focus 

8 200523 Tooth belt for iris 




3 

9 

Electronics 

10 



2 

1 

4 

7


1 300536 Control board 

2 300537 Laser driver 


3 400484 Power Supply, 5/12/24V changed from 400105 

4 C 601749 Flat cable clamp 

C 600219 Cable tie, Nylon, Ø7,9 X 8,7, tie width 

C 600229 Cable tie anker 

Electronics 

7 3380400010 Main plug AC Inlet 

400181 Power switch, Red light 

9 400489 Spinner driver changed from 400027 

10 400072 Vacuum fan 

C 400562 T4A Pico Fuse, DPX 4 CB new part number 




CONTROLER 

BOARD 

Item no.: 

400077 

Sensor power 

Feed 1 sensor 

+ DC motor Feed 1 

Step motor 1A 

Step motor 1B 

Step motor 2A 

Step motor 2B 

- DC motor Feed 1 

Sensor power 

Feed 2 sensor 

+ DC motor Feed 2 

Step motor 1A 

Step motor 1B 

Step motor 2A 

Step motor 2B 

- DC motor Feed 2 

Gnd 

Sens_conn0 

Sens_conn1 

MD_conn36 

MD_conn0 

MD_conn1 

MD_conn2 

MD_conn3 

MD_conn37 

Gnd 

Sens_conn2 

Sens_conn3 

MD_conn40 

MD_conn4 

MD_conn5 

MD_conn6 

MD_conn7 

MD_conn41 

J5 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

J6 

2 

Wire harness no.: 

800378 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

CON10 

Mark 


800378 

Mark 

N.C. 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

CON10 

2 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Female Male 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Female Male 

N.C. 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Brown 

White 

Green 

Brown 

White 

Brown 

Green 

Yellow 

White 

FEED 1 / CASS. 1 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Brown 

White 

Green 

Brown 

White 

Brown 

Green 

Yellow 

White 

FEED 2 / CASS. 2 

Cables 1 


800373 


800373 


1 

Brown 

White 

Green 

Brown 

White 

Green 

Yellow 

Brown 

White 

Brown 

White 

Green 

Brown 

White 

1 

2 

3 

4 

1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

Black 

Blue 

Red 

Green 

Black 

Red 

Blue 

Yellow 

White 

Black 

Blue 

Red 

Brown 

1 

1 Green 

White 

2 

2 Black 

Green 3 

3 Red 

Yellow 

4 

4 Blue 

5 

5 Yellow 

6 

6 White 

Blue 

Red 

Black 

Item no.: 

6610241600 

Blue 

Red 

Black 

Item no.: 

6610241600 

Item no.: 

3020018 

Item no.: 

3020018 

Opto sensor 

Back feed 

+ 

1 2 

1 

2 

3 

Opto sensor 

Back feed 

+ 

1 

2 

3 

A 

Feed 

4 

5 

6 

- 

DC Motor 

4 

Feed 

5 

1 2 


1 

1 

2 

3 

4 

A 

6 

- 

DC Motor 

Item no.: 

400084 

Stepper motor 

Item no.: 

400084 

Stepper motor

Cables 1 


1 800373 Cable feed system internal, input 

2 800378 Wire Ribbon 9 P 





CONTROLER 

BOARD 

Drum Stepmotor 1A 

Drum Stepmotor 1B 

Drum Stepmotor 2A 

Drum Stepmotor 2B 

Spare Stepmotor 1A 

Spare Stepmotor 1B 

Spare Stepmotor 2A 

Spare Stepmotor 2B 

ENC B n 

ENC B 

ENC A n 

ENC A 

Vac. fan1 0-5V 

Vac. fan1 Tacho 









Machine fan 0-5V 

Machine fan Tacho 

El. box fan 0-5V 

El. box fan Tacho 

Item no.: 

400077 

SENS_conn33 

SENS_conn32 

SENS_conn31 

SENS_conn30 

MD_conn56 

MD_conn57 

MD_conn58 

MD_conn59 

MD_conn60 

MD_conn61 

MD_conn62 

MD_conn63 

5V 

FAN_conn12 

FAN_conn4 

FAN_conn3 

FAN_conn5 

FAN_conn2 

FAN_conn6 

FAN_conn1 

FAN_conn7 

FAN_conn0 

FAN_conn8 

FAN_conn13 

FAN_conn10 

FAN_conn15 

FAN_conn11 

24V 

24V 

5 

9 

4 

8 

3 

7 

2 

6 

1 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

1 

2 

3 

4 

5 

6 

7 

8 

J17 

Female 

1 

2 

3 

4 

J12 

J9 

J64 

1 

2 

3 

4 

5 

6 

7 

8 

CON8 

Male 

5 

9 

4 

8 

3 

7 

2 

6 

1 

White 

Brown 

Green 

Yellow 

5 

Wire harness 

no.: 800370 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

CON26 

1 

2 

3 

4 

CON4 

CONNECTOR DB9 

Mark 

N.C. 

Red 

Yellow 

Black 

White 

1 

14 

2 

15 

3 

16 

4 

17 

5 

18 

6 

19 

7 

20 

8 

21 

9 

22 

10 

23 

11 

24 

12 

25 

13 

Femail 

2 A 

1 

14 

2 

15 

3 

16 

4 

17 

5 

18 

6 

19 

7 

20 

8 

21 

9 

22 

10 

23 

11 

24 

12 

25 

13 

Mail 

Green 

Brown 

White 

Yellow 

1 

+ 

A 

- 

Green 

Brown 

White 

Yellow 

Green 

Brown 

White 

Yellow 

Green 

Brown 

White 

Yellow 

Green 

Brown 

White 

Yellow 

Green 

Brown 

White 

Yellow 

El. box fan 

3 

Item no.: 

400072 

Cables 2 

4 


CON4 

White 

Yellow 

Green 

Brown 

White 

Black 

Yellow 

Red 

Drum Fan 5 

Item no.: 

400072 

CON4 

Brown 

White 

Green 

Yellow 

White 

Yellow 

Green 

Brown 

4 

3 

2 

1 

White 

Black 

Yellow 

Red 

Drum Fan 4 

Item no.: 

400072 

Drum 

input 

White 

Yellow 

Green 

Brown 

White 

Black 

Yellow 

Red 

Green 

Black 

Red 

Blue 

Yellow 

White 

Encoder 

1 

+ 

A 

- 

Drum Fan 3 

Item no.: 

400072 

Drum vacuum 


4 

3 

2 

1 

4 

3 

2 

1 

1 

+ 

A 

- 

2 A 

4 

3 

2 

1 

1 

+ 

A 

- 

2 A 

1 

2 

3 

4 

5 

6 

CON4 

1 

2 

3 

4 

5 

6 

4 

3 

2 

1 

4 

3 

2 

1 

2 A 

CON4 

White 

Yellow 

Green 

Brown 

4 

3 

2 

1 

4 

3 

2 

1 

White 

Black 

Yellow 

Red 

1 

+ 

A 

- 

2 A 

Drum Fan 2 

Item no.: 

400072 

1 

2 

3 

CON4 

4 

5 

Drive 

White 

Yellow 

Green 

Brown 

4 

3 

2 

1 

White 

Black 

Yellow 

Red 

6 

4 

3 

2 

1 

1 

+ 

A 

- 

2 A 

Drum Fan 1 

Item no.: 

400072 

Stepper motor 

Item no.: 

400137 

Item no.: 

400064 

CON4 

White 

Yellow 

Green 

Brown 

4 

3 

2 

1 

4 

3 

2 

1 

White 

Black 

Yellow 

Red 

1 

+ 

A 

- 

2 A 

Machine fan 

Item no.: 

400072

Cables 2 


3 800406 Cable,Motor drum In 

4 800369 Wire assy. Drum vacuum fans 

5 800370 Wire Ribbon 25P 




D 

C 

B 


CONTROLLER 

BOARD 

Item no.: 

400077 

Sensor power 

Drum sensor 

Knife in left sens. 

Knife in right sens. 

Punch sw. up sens. 

Punch sw. down sens. 

Knife stepmotor 1A 

Knife stepmotor 1B 

Knife stepmotor 2A 

Knife stepmotor 2B 

Spare input sens. 

Punch Fan 0-5V 

Punch Fan Tacho 

Punch DC motor 

Punch DC motor 

SENS_conn8 

SENS_conn9 

SENS_conn11 

SENS_conn13 

SENS_conn15 

SENS_conn17 

MD_conn16 

MD_conn17 

MD_conn18 

MD_conn19 

SENS_conn10 

FAN_conn14 

FAN_conn9 

24V 

J10 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

1 

2 

1 

2 

CON2 

2 

Wire harness 

no.: 800370 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

CON26 

Mark 

1 

14 

2 

15 

3 

16 

4 

17 

5 

18 

6 

19 

7 

20 

8 

21 

9 

22 

10 

23 

11 

24 

12 

25 

13 

Female Male 

CONNECTOR DB25 

N.C. 

1 

14 

2 

15 

3 

16 

4 

17 

5 

18 

6 

19 

7 

20 

8 

21 

9 

22 

10 

23 

11 

24 

12 

25 

13 

White 

Green 

Brown 

Brown 

White 

Pink 

Gray 

Brown 

White 

Green 

Yellow 

3 

White 

Brown 

Green 

Yellow 

Brown Brown 

White 

White 

Cables 3 

Green 

Brown 

White 

Yellow 


Wire harness 

no.: 800377 

1 

1 

2 

Blue 

Black 

Brown 

White 

Green 

White 

Brown 

Gray 

Pink 

White 

Brown 

Yellow 

Green 

Brown 

White 

Green 

Yellow 

1 

2 

3 

4 

CON4 

1 

2 

3 

4 

5 

6 

Knife 

Black 

Blue 

Red 

Green 

Black 

Red 

Blue 

Yellow 

White 

Brown 1 

1 Red 

Green 

2 

2 Yellow 

Yellow 

3 

3 Black 

White 

4 

4 White 


1 

2 

Item no.: 

1 A 

+ 

A 

Punch motor 

CON4 

1 

2 

3 

4 

1 

2 

3 

4 

5 

6 

Punch fan 

Red 

Blue 

Black 

Knife left sw. 

1 

2 

3 

Knife right sw. 

1 

2 

3 

Punch B sw. (up) 

1 

2 

3 

Punch A sw. (down) 

2 

1 

3 

Fan 

1 2 

+ 

A 

- 

Drum opto 

sensor 

Item no.: 

400180 

Item no.: 

400180 

Item no.: 

400180 

Item no.: 

400180 

1 

2 

3 

4 

5 

Knife 

6 

Item no.: 

3020017 

Punch 

sensors 

Stepper motor 

Item no.: 

6610241600 

Item no.: 

400072

Cables 3 



1 800377 Wire for punch / knife description change 

2 800370 Wire Ribbon 25P description change 

3 800375 Wire for punch motor description change 



D 

C 

B 


CONTROLER 

BOARD 

Item no.: 

400077 

Sensor power 

Buffer A sensor 

Buffer A stepmotor 1A 

Buffer A stepmotor 1B 

Buffer A stepmotor 2A 

Buffer A stepmotor 2B 


Sensor power 

Buffer B sensor 

Buffer B stepmotor 1A 

Buffer B stepmotor 1B 

Buffer B stepmotor 2A 

Buffer B stepmotor 2B 


Sensor power 

A 

Sensor power 

Sensor power 

Cables 4 

5 4 3 2 1 

Sens_conn4 

Sens_conn5 

MD_conn8 

MD_conn9 

MD_conn10 

MD_conn11 

SENS_conn14 

Sens_conn6 

Sens_conn7 

MD_conn12 

MD_conn13 

MD_conn14 

MD_conn15 

SENS_conn16 

MD_conn20 

SENS_conn42 

SENS_conn43 

J8 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

J7 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

21 

22 

23 

24 

25 

26 

J58 

Wire harness 

no.: 800378 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

CON10 

Mark 

Wire harness 

no.: 800378 

Ribboncable 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

CON10 

21 

22 

23 

24 

25 

26 

CON26 

Mark 

White 

1 

6 

2 

7 

3 

8 

4 

9 

5 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Female Male 

N.C. 

Female 

N.C. 

White 

1 

2 

3 

4 

Male 

1 

6 

2 

7 

3 

8 

4 

9 

5 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Brown 

White 

Green 

Brown 

White 

Green 

1 

2 

3 

4 

White 

Brown 

Green 

Yellow 

White 

Brown 

Green 

Yellow 

Black Red 

Blue 

Red 

Wire harness 

no.: 800466 

Item no.: 

3020017 

Black 

Black 

Blue 

Drum sensor 2 

2 

3 

1 

1 

Wire harness 

no.: 800371 

Wire harness 

no.: 800371 

Brown 

White 

Green 

Yellow 


1 

2 

3 

4 

5 

6 

Green 

Black 

Red 

Blue 

Yellow 

White 

Exit Unit 

Brown 

White 

Green 

Brown 

White 

Green 

Yellow 

Brown 

White 

Green 

Brown 

White 

Green 

Yellow 

1 

2 

3 

4 

1 

2 

3 

4 

Black 

Blue 

Red 

Green 

Black 

Red 

Blue 

Yellow 

White 

Conv. 

Buffer A 


1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

1 

2 

3 

4 

5 

6 

2 

3 

1 

2 

3 

4 

5 

6 

4 

5 

1 

2 

3 

4 

Conv. 

6 

1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

5 

6 

Black 

Blue 

Red 

Green 

Black 

Red 

Blue 

Yellow 

White 

Stepper motor 

Item no.: 

6610241600 

Red 

Blue 

Black 

Red 

Blue 

Black 

Buffer A 

sensor 

1 

2 

3 

Buffer B 

sensor 

1 

2 

3 

4 

5 

4 

5 

Buffer A 

6 

Buffer B 

6 

Item no.: 

3020018 

Stepper motor 

Item no.: 

6610241600 

Item no.: 

3020018 

Stepper motor 

Item no.: 

6610241600

Cables 4 


1 800371 Wire for buffer feed system 

2 800466 Wire for conveyor/Preload 

3 400414 Wire, conveyor internal 




D 

CONTROLER 

BOARD 

Item no.: 

400077 


Car left sens. 

Car right sens. 

Zero sens. 

5ph stepmotor 1A 





5ph stepmotor 1B 






5 

SENS_conn12 

SENS_conn19 

SENS_conn21 

SENS_conn23 

MD_conn64 

MD_conn66 

MD_conn68 

MD_conn70 

MD_conn72 

MD_conn65 

MD_conn67 

MD_conn69 

MD_conn71 

MD_conn73 

5 

J13 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

J16 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

1 

Wire harness 

no.: 800378 

Ribboncable 

Mark 

1 

2 

3 

4 

5 

6 

7 

8 

9 

1 

6 

2 

7 

3 

8 

4 

9 

5 

1 

6 

2 

7 

3 

8 

4 

9 

5 

10 

Female Male 

CON10 

CON10 

White 

Green 

Gray 

Blue 

Black 

Brown 

Yellow 

Pink 

Red 

Violet 

N.C. 

4 

Wire harness 

no.: 800412 

4 

5 

4 

Brown 

White 

Brown 

White 

Green 

Yellow 

White 

Brown 

Green 

Yellow 

Cables 5 

Green 

Black 

Red 

Blue 

Yellow 

White 

3,3V 

C 

C 

DATA_TEMP 

CLK_TEMP_SENS 

Spinner index 

Focus 0 sens. 

Spinner index inv. 

RST_TEMP_SENS 

Focus stepmotor 2B 

Spinner count. 

Focus stepmotor 2A 

Spinner count. inv. 

Focus stepmotor 1B 

Focus stepmotor 1A 

Spare motor out 


Filter stepmotor 1A 

Aper. 0 sens. 

B Filter stepmotor 1B 

Filter stepmotor 2A 

Aper. stepmotor 2B 

Filter stepmotor 2B 

Aper. stepmotor 2A 

Aper. stepmotor 1B 

Filter 0 sens. 

Aper. stepmotor 1A 



Spinner motor P-A 

Spinner motor P-B 

Hall sens. 3 

Hall sens. 2 

A 

Spinner motor P-C 

Hall sens. 1 

SENS_conn40 

SENS_conn38 

Index input 

SENS_conn29 

Index input N 

SENS_conn39 

MD_conn35 

Count input 

MD_conn34 

Count input N 

MD_conn33 

MD_conn32 

MD_conn23 

MD_conn22 

MD_conn24 

SENS_conn27 

MD_conn25 

MD_conn26 

MD_conn31 

MD_conn27 

MD_conn30 

MD_conn29 

SENS_conn25 

MD_conn28 

MD_conn20 

MD_conn21 

Phase A 

Phase B 

Hall sens 3 

Hall sens 2 

Phase C 

Hall sens 1 

5V 

J11 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

Con34 

5V 

J14 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

Yellow/Gray 

1 Gray/Brown 

2 Green/Blue 

3 White/Red 

4 White/Black 

5 Brown/Red 

6 Brown/Black 

7 White/Gray 

8 Yellow/Blue 

9 Yellow/Brown 

10 Pink/Green 

11 White/Yellow 

12 Yellow/Pink 

13 White/Green 

14 Screen 

15 Brown/Green 

16 Gray/Green 

17 Red/Blue 

18 Green/Red 

19 Gray/Pink 

20 Brown 

21 Brown/Blue 

22 White 

23 White/Blue 

24 Green 

25 Violet 

26 Yellow 

27 Black 

28 White/Pink 

29 Blue 

30 Pink/Brown 

31 Red 

32 Gray 

33 Pink 

34 

N.C. Yellow/Red 

N.C. Green/Black 

N.C. Yellow/Black 

1 

-01- 

2 

-02- 

3 

Screen 

4 

-03- 

5 

-04- 

6 

7 

8 

-05- 

9 -06- 

10 

-07- 

11 

-08- 

12 

13 

14 

Blue 

Red 

1 

Black 2 

Violet 3 

4 

5 

6 

White/Green 

Brown/Green 1 

White/Yellow 2 

Yellow/Brown 3 

4 

5 

6 

White/Pink 

Pink/Brown 1 

2 

White/Blue 

Brown/Blue 

1 

2 

White/Red 

Brown/Red 

1 

2 

1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

5 

6 

1 

2 

1 

2 

1 

2 

2B 

1A 

Green 

1B 

Black 

Red 

Blue 

Yellow 

2A 

White 

2B 

1A 

Green 

1B 

Black 

Red 

Blue 

Yellow 

2A 

White 

2B 

gnd 

Filter zero sw. 

White 

Brown 

1 

2 

Sens-conn 25 

3 

gnd 

Aperture zero sw. 

White 

Brown 

1 

Sens-conn 272 

3 

gnd Focus zero sw. 

White 

Brown 

1 

2 

Sens-conn 29 

3 

Aperture 

Item no.: 

6704400910 

1 

2 

3 

Stepper motor 

Item no.: 

Focus 

6704400910 

1 

2 

3 

Stepper motor 

Item no.: 

6610368700 

Item no.: 

6610368700 

Item no.: 

6610368700 

Carriage 

White/Gray 

Gray/Brown 

Green/Red 

Yellow/Blue 

Green/Blue 

White/Black 

Screen 

Brown/Black 

Gray/Green 

Yellow/Gray 

Pink/Green 

Yellow/Pink 

-01- 

-08- 

-02- 

Screen 

-03- 

-04- 

-05- 

-06- 

-07- 

Gray 

Pink 

Gray/Pink 

Red/Blue 

Yellow/Red 

Green/Black 

Yellow/Black 

1 

2 

3 

4 

5 

6 

CON6 

1 

6 

2 

7 

3 

8 

4 

9 

5 

Female 

1 

9 

2 

10 

3 

11 

4 

12 

5 

13 

6 

14 

7 

15 

8 

Female 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

J1 

3V3 

1 

Item no.: 

2 

5600840100 

DATA_TEMP 

3 

4 

RST_TEMP_SENS 

5 

CLK_TEMP_SENS Temp. 

6 

sensor 

Encoder 

5V 

Orange 

1 Screen 

Encoder index 

6 White 

2 Red 

Encoder index inv. 

7 

Yellow 

3 

Black 

N.C. 

8 

Blue 

4 

Brown 

Encoder count 

9 

Green 

N.C. 

5 

Encoder count inv. 

Male 

Motor 

5V 

Red 

1 

Orange 

Motor phase A 

9 

Black 

Hall sens. 1 

2 

Motor phase B 

10 

Screen 

3 

11 

Brown 

4 

Hall sens. 3 

12 

Blue 

5 

Hall sens. 2 

13 

Green 

6 

Motor phase C 

14 

Yellow 

7 

15 

White 

8 

Male 

Item no.: 

400027 

Spinner motor 

B 

CON14 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Wire harness 

no.: 800411 

1 

2 

3 

4 

5 

6 

1 

2 

3 

4 

5 

6 

3 

3 

Wire harness 

no.: 800379 


2 

3 

Wire harness 

no.: 800376 

1A 

1 

2 

1B 

3 

2A 

4 

5 

4 

5 

6 

6 

Item no.: 

6704400910 

2 

White 

Brown 

Green 

Yellow 

Gray 

Pink 

Blue 

Red 

Black 

Violet 

2 

White 

Brown 

White 

Brown 

Green 

Yellow 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Not used 

Car left 

1 

2 

3 

Car right 

1 

2 

3 

Zero 

1 

2 

3 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

CON10 

Blue 

Red 

White 

Yellow 

Brown 

Violet 

Black 

Gray 

Orange 

Green 

Item no.: 

300199 

Item no.: 

300199 

Item no.: 

400094 

5 

6 

5 - Phases 

1 

Carriage 

Guide 


4 

5 

Filter 

6 

Stepper motor 

Item no.: 

6704500190 

Spindel motor 

4 

3 

2 

1 

7 

8 

9 

10

Cables 5 


1 800378 Wire Ribbon 9 P 

2 800379 Wire for car switches 

3 800376 Wire for 5 phase CAR 

4 800412 Wire for spinner signal / optic 

5 800411 Wire for spinner motor 





CONTROLER 

BOARD 

Item no.: 

400077 

GND (42V) 

5 

5 

4 

4 

Cables 6 

1 Switch Mode 5 

4 

3 

2 

3 

C C 

Interlock input 

B B 

RI 

DTR 

CTS 

TX 

RTS 

RX 

DSR 

DCD 

PROC_conn0 

PROC_conn1 

PROC_conn2 

PROC_conn3 

PROC_conn4 

PROC_conn5 

PROC_conn6 

PROC_conn7 

A A 

USB V+ 

USB D- 

USB D+ 

Power conn. 

GND (24V) GND (5V) 

RS 232 for 

developer 

USB-2 conn. 

USB conn0 

USB conn1 

Brown 1 

2 

Brown 

Brown 

White White 3 

4 

White 

Interlock switch 

Wire harness 

no.: 800480 

Screen 

Wire harness 

no.: 800468 

Wire harness 

no.: 800407 

Wire harness 

no.: 800469 

White 

White 

Item no.: 

3400081302 

Left door 

- + 

- + 

- 

+ 

Item no.: 

3400081302 

Right door 

1 

2 

3 

4 

Interlock switch 

To Developer J9 

To RIP PC 

Slot 5 - 

Blank 

Brown 

Blue 

Blue 

1 2 

D 

42V 24V 5V 

Blue - + 

Slot 4 - 

42V / 3,2A 

Brown 

Brown 

Wire harness 

no.: 800410 

D 

J3 

AC inlet 

1 

2 

3 

4 

1 

2 

3 

4 

Brown 

Orange 

Orange 

Red 

Red 

Red 

Red 

100V - 

240V 

7 

5 

6 

7 

8 

5 

6 

7 

8 

Red 

Red 

Blue 

White 

Black 

Black - + 

Slot 3 - 

5V / 10A 

L Brown 

Wire harness 

no.: 800408 

9 

9 White 

Black 

10 

11 

12 

10 

11 

12 

Black 

Black 

Black 

Orange 

Orange 

N 

Blue 

CON12 

Green/Yellow 

J62 

1 

2 

CON2 

J15 

5 

9 

4 

8 

3 

7 

2 

6 

1 

J19 

1 

2 

3 

4 

1 

2 

1 

2 

3 

4 

5 

9 

4 

8 

3 

7 

2 

6 

1 

CONNECTOR DB9 

CON4 

Slot 1 & 

Slot 2 - 

24V / 

14A 

White 

3 


Power 

Supply 

Item no.: 

400105 

Brown 

Black 

Wire harness 

no.: 800409 

Brown 

1 2 

3 4 

5 6 

Blue 

White 

Blue 

1 2 

3 4 

5 6 

2 

2 

Brown 

Brown 

1 2 

3 4 

5 6 

L N GND 

To Developer 

Item no.: 

400181 

8 

Blue 

1 2 

3 4 5 6 7 8 

LINE 

NEUTRAL 

Main LINE 

MAIN On/Off 

Wire harness 

no.: 800467 

Blue 

1 2 

3 4 

5 6 

Main NEUTRAL 

Green/Yellow 

Green/Yellow 

Green/Yellow 

Redfish 

Issue 3.0 

6 

1 

2 

3 

Not used 

Init. Size Part No. Drawing No. 

800490 

01.03.2004 

6 

6 

1 


FG 

1 2 

3 4 

5 6 

GROUND 

1 

Blue 

1 

2 

3 

Not used 

Power supply 

Item no.: 

3380400010 

Green/Yellow 

Item no.: 

412-826-000 

REV. B 

MAIN PLUG AC Inlet 

3 

Brown 

1 

2 

3 

Not used

Cables 6 


1 800407 Wire for DC-supply 

2 800480 Wire for interlocks 

3 800469 RS 232 cable for developer 

4 C 800468 USB2 cable 

5 800409 Wire for power supply in 

6 800410 Wire for main switch 

7 800408 Wire for main supply in 

8 800467 Wire for power connection 

developer 





Cables Accessories 




1 601896 Flat cable clamp-20 

Cables Accessories 

2 C 601898 Blind curly lock-Ø20, BHKL750-4-01 

3 C 601899 Blind curly lock-Ø20, BHKL450-4-01 

4 C 6600250080 RS232 cable, DPX-4 Monitor 





3 

3 

1 

Processor 1 

4 



2 

5 

6 

7


1 601782 Proc. Lock Sugatsune MC-37 


2 300600 Pumpe, waste changed from 413-137-000 

3 400107 Pump, Replenish 

4 400426 Circulation pump 

5 300718 Main motor 24V w. Encoder changed from 413-917-000 

6 400422 Switch, waste 

7 400424 Snap lock, Female 

7 400425 Snap lock, Male 

Processor 1 




2 

Processor 2 

1 



Processor 2 


1 411-145-000 Interlock 

2 500995 Tool f. adj. bearings 





1 

2 

Processor Waste tank 



4 

3

Processor Waste tank 


1 400427 Float switch 

2 500864 Waste box 

3 300600 Pumpe, waste new part 

4 400426 Circulation pump new part 





1 2 

Replenish Probe 



Replenish Probe 


1 300317 Replenish probe, activator 

2 300318 Replenish probe, stabilizer 





1 

Processor Dryer 1 

6 

7 

4 5 



2 

3


1 400104 Temperature sensor, Dryer 

2 500051 Air channel, upper 

3 500068 Air channel, lower 

4 C 500987 Molleton roller 

5 C 501286 Teflon roller Ø25 


6 500193 Guide dryer type 1, Lower 

6 500197 Guide dryer type 5, Upper 

7 500194 Guide dryer type 2, Exit 





1 


2 



4 

3


1 400423 Heater, dryer 2000W 


2 400467 Condensator, 2microF (changed from 4343002001) 

3 400170 Resistor 220Ohm,50W 

4 400430 Blower, Ecofit. 





9 

4 

6 6 

5 7 5 

6 

8 

Processor Activator 

8 

5 

12 



10 

1 

10 

14 

13 

3 

12 

2 

16 

15 

11


1 C 300637 Rack, Activator 

2 500641 Floating cover, act. 

3 300214 Inlet guide, processor 


4 C 300788 Drive gear, rack. changed from 030-356-000 

5 C 030-137-000 Gear Z48 

6 C 018-037-000 Gear Z28 

7 018-036-000 Gear Z28 

8 C 018-035-000 Gear Z28 

9 C 501334 Gear Z34 

10 C 602338 Spring Ø2.8 x 80 

11 C 602307 Spring ø3.5x0.65x76 changed from 6400432300 

12 C 500121 Rubber roller Ø25mm. 

13 C 501542 Roller roller Ø24mm. 

14 C 500452 Roller (pur)Ø25mm. 

15 C 500560 Roller roller Ø30,36mm. 

16 C 501360 Roller roller Ø30,36/32mm. Bomberet 

** 055-222-000 Bushing Ø6,15mm. Plastic 

** 059-988-000 Support spring 

Processor Activator 




2 

7 

4 

3 

5 

Processor Stabilizer 

4 

10 

6 

6 

1 



11 

8 

12 

12 

11 

13 

9


1 C 300638 Rack, Stabilizer 


2 C 300788 Drive gear, rack. changed from 030-356-000 

3 C 030-137-000 Gear Z48 

4 C 018-037-000 Gear Z28 

5 C 018-036-000 Gear Z28 

6 C 018-035-000 Gear Z28 

7 C 501334 Gear Z34 

8 C 602338 Spring Ø2.8 x 80 replaces 9604400160 

9 C 602307 Spring Ø3.5x0,65x76 replaces 6400432300 

10 500123 Crossover guide new part 

11 C 500121 Rubber roller Ø25 

12 C 500452 roller(pur) Ø25mm 

13 C 500560 Rubber roller Ø30,36 

14 C 501360 Rubber roller Ø30,36/32 Bomberet 

** 055-222-000 Bushing Ø6,15 plastic 

** 059-988-000 Support spring 

Processor Stabilizer 




Processor Tanks 

2 

6 

4 


1 


1 

3 

7 

5

C Part 

number 

1 500503 Sensor, level 

2 501197 Overflow pipe, Blue 

3 501198 Overflow pipe, Black 

Processor Tanks 

Description Notes 

4 400144 Heater 750W, activator 

5 601744 Belt T5/10/590 

6 400103 Temperature sensor 

7 C 030-099-000 Worm gear left M=15 

7 C 466-209-000 Pin 2X16 





Processor Electrical 

2 

3 



1 

4

Processor Electrical 


1 400101 Power board 

2 400102 Main board 

3 400108 Transformer 

4 400431 Main plug, Proc. AC Inlet 


C 300786 Set of Fuses,DPX 4 processor Fuse,T6,3A 5x20 

Fuse,T1A 5x20 

Fuse,T10A 5x20 

Fuse,T50mA,micro fuse 






5 

Processor Conveyor 

2 

1 



4 

3



1 400428 Sensor, Hamlin 59210-020 conveyor control, short arm 

2 400429 Sensor, Hamlin 59200-020 exit sensor, long arm 

3 9604000200 Motor, conveyor changed from 6610241600 

4 602030 Belt, T2.5-145 

5 500821 Guide,conveyor 

Processor Conveyor 

6 300264 conveyer inlet roller 




Accessories 


200440 Komori punch 

300525 Punch-unit Bacher Square 

300526 Punch-unit Bacher Round 

200477 Drip tray, blue 

200476 Drip tray, red 

C 405-128-000 Grease f. Spindle, 10g. 

C 9605500158 Phillips air cleaner 

300458 Komori punch horizontal DPX 4, asm. 

300459 Komori punch vertical DPX 4, asm. 



Recommended Spare Parts 



300142 Sensor feed system 

300160 Media encoder 

300733 Motor, Punch changed from 300198 

300199 Switch w. Overtravel 

300317 Replenish probe, activator 

300318 Replenish probe,stabilizer 

300524 Knife-punch module w/o punch motor, 


300525 Punch-unit Bacher Square 

300526 Punch-unit Bacher Round 

300532 Feed System Input 

300533 Media shaft complet 

300534 Feed system, Buffer 

300535 Drum input system 

300536 Control board 

300537 Laser driver 

C 300637 Rack, Activator 

C 300638 Rack, Stabilizer 

400490 Spinner 62,5 RPM changed from 400027 

400489 Spinner driver new part 

400072 Vacuum Fan 

300084 Media Motor 24V changed from 400084 

400094 switch, carriage zero 

400101 Power board 

400102 Main board 

400103 Temperature sensor 

400104 Temperature sensor, Dryer 

400484 Power Supply, 5/12/24V changed from 400105 

400107 Pump, Replenish 

400108 Transformer 

400137 Motor-, Drum-Input, Knife_Punch 

400144 Heater 750W, activator 

400180 switch-,Punch, Knife 

400423 Heater, dryer 2000W 

400426 Cirkulations pump 

400428 Sensor, Hamlin 59210-020 

400429 Sensor, Hamlin 59200-020 

400431 Main plug, Proc. AC Inlet 

500102 Belt lock 




Recommended Spare Parts cont. 


6400554000 Cutter blade. Ø42 changed from 501230 

C 501334 Gear Z34 

501343 Laser fiber extension cord 3 

meters 

600035 Belt AT3x16x201 

600047 Belt AT3x16x150 

600202 Belt 10AT 5-M 

601744 Belt T5/10/590 

601782 Proc. Lock Sugatsune MC-37 

601893 Gas damper 

601923 Door lock,Hafele 1 set 

800370 Wire Ribbon 25P 

800378 Wire Ribbon 9 P 

800411 Wire for spinner motor 

800412 Wire for spinner signal / optic 

C 800468 USB2 cable 

800469 RS 232 cable for developer 

9604000160 Interlock changed from 3400081302 

602030 Belt, T2.5-145 

C 602307 Spring Ø3.5x0.65x76 changed from 6400432300 

C 6600250080 RS232 cable, DPX-4 Monitor 

300759 Belt, knife 2.8m. changed from 6610241600 

9604000200 Motor, feed system 

C 9604400160 Spring Ø2.8 x 80 

9604500170 Motor, carriage 

C 018-035-000 Gear Z28 

018-036-000 Gear Z28 

C 018-037-000 Gear Z28 

C 030-137-000 Gear Z48 

C 300788 Drive gear, rack. changed from 030-356-000 

C 405-128-000 Grease f. Spindle, 10g. 

411-145-000 Interlock 

300600 Pump, waste changed from 413-137-000 

413-917-000 Main motor 24V w. Encoder 

200517 Switch,Iris new part 

200518 Switch,Filter and focus new part 



C Partnumber Description Notes 

C 300786 set of Fuses,DPX 4 

processor 

C 300787 Sparekit DPX 4 

Processor, Proc 

C 300601 spacer-kit f 

processor. 

C 300927 DPX 4 Care 

Package Kit 

Fuse,T6,3A 5x20 

Fuse,T1A 5x20 


Fuse,T50mA, microfuse 



Fuse,T6,3A 5x20 

Fuse,T1A 5x20 


Fuse,T50mA,microfuse 



Drive gear, rack 

Pin for drive gear 

Bushing Ø6,15 plastic 


4 x 602307 Spring ø3,5x0,65x76, 

6 x 602338 Extension spring for roller ø2,85x 

0,55. 

1 x 601923 Door lock, Hafele. 

1 x 400180 Switch-, Punch, Knife. 

1 x 300142 Sensor feed system. 

1 x 405-128-000 Grease, Molykote PG75. 

1 x 9605500158 Clean air filter, Philips 

1 x 502205 Bracket for mini latch 

4 x 600329 Screw Hex SocH M3x16 A4 DIN912 

2 x 6001202241M2x12 unbrako 

2 x 6022200002 washer Ø2 



Customer Services 

Esko-Graphics A/S 

Industriparken 35 

DK-2750 

Denmark 

TECHNICAL INFORMATION 

NOTES 

Telephone: +45 44 73 66 66 

Direct: +45 44 73 66 61 (Hotline) 

CS fax: +45 44 73 68 44 

Email address: techsupport@esko-graphics.com 


DPX 4 Plate Processor Drive Shaft 

The whole drive assembly is called Worm Bracket Assembly, part number 300277 

Consists of: 

Worm Wheel Left 030-099-000 3 pieces 

Bearing Block 057-139-000 3 pieces 

Bearing Needle Axial 451-015-000 2 pieces 

Plate Bearing Axial 451-016-000 4 pieces 

Bearing Needle Radial 451-021-000 3 pieces 

Angle Stay 500236 1 piece 

Worm Bracket 500731 1 piece 

Main Shaft 500732 1 piece 

Toothed Wheel 500869 1 piece 

Tension Pin 417016020 3 pieces 

Worm Wheel Left 

030-099-000 

Main Shaft 500732 

Angle Stay 

500236 


Tension Pin 

417016020 

Toothed Wheel 

500869 



DPX 4 Drum fans and mounting hardware

DPX4 Parts Manual - MItsubishi Imaging

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