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Problem :<br />
Residual stresses in beams<br />
(Strength of Materials - II, Midterm Exam-42-5)<br />
1. Elasto-plastic beam in pure bending<br />
A rectangular box beam with height h =12in. and width b =8 in. has a constant wall thickness<br />
t =0.50 in. It is made of structural steel with σY =36ksi and E =30× 10 3 ksi. Calculate numerical<br />
values for the yield moment MY , the plastic moment MP , and the residual stress distribution after<br />
unloading the plastic moment.<br />
Solution :<br />
The centroidal principal moment of inertia of the beam section is<br />
The maximum elastic moment is :<br />
Izz =<br />
8 × 123 7 × 113<br />
−<br />
12 12<br />
Izz = 375. 58 in 4<br />
Onset of yielding<br />
σY = MY × ¡ ¢<br />
h<br />
2<br />
Izz<br />
36 × 10 3 = MY × (6)<br />
375. 58<br />
MY = 2254 kip-in<br />
Since F1 = F4 and F2 = F3 the plastic moment is<br />
Dr. M. Kemal Apalak 1
Mp = σY<br />
2. Fully plastic case<br />
X (Ai × ¯yi) =F1 × d1 + F2 × d2<br />
Mp = 2× 36 × 10 3 × (0.5 × 8) × (6 − 0.25) + 2 × 2 × 36 × 10 3 ×<br />
Mp = 2 745 kip-in<br />
The maximum reverse stress is<br />
σ 0 = Mp × ¡ h<br />
2<br />
Izz<br />
¢<br />
= 2 745 × 103 × 6<br />
, σ<br />
375. 58<br />
0 =43.852 ksi<br />
Residual stress distribution<br />
The residual stresses at some locations are<br />
σ R A = σY + σ 0 A = −36 + 43.852 = 7. 852 ksi<br />
σ R B = σY + σ 0 B = −36 + 43.852 × 11<br />
σ<br />
=4. 197 7 ksi<br />
12 R C = σY + σ 0 C = −36 + 0 = −36 ksi<br />
The zero residual stress occurs at<br />
7. 852 + 36<br />
=<br />
36<br />
6<br />
,<br />
y<br />
y =4. 925 6 in<br />
µ<br />
0.5 × 11<br />
<br />
×<br />
2<br />
11<br />
4<br />
Dr. M. Kemal Apalak 2