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Problem :<br />

Residual stresses in beams<br />

(Strength of Materials - II, Midterm Exam-42-5)<br />

1. Elasto-plastic beam in pure bending<br />

A rectangular box beam with height h =12in. and width b =8 in. has a constant wall thickness<br />

t =0.50 in. It is made of structural steel with σY =36ksi and E =30× 10 3 ksi. Calculate numerical<br />

values for the yield moment MY , the plastic moment MP , and the residual stress distribution after<br />

unloading the plastic moment.<br />

Solution :<br />

The centroidal principal moment of inertia of the beam section is<br />

The maximum elastic moment is :<br />

Izz =<br />

8 × 123 7 × 113<br />

−<br />

12 12<br />

Izz = 375. 58 in 4<br />

Onset of yielding<br />

σY = MY × ¡ ¢<br />

h<br />

2<br />

Izz<br />

36 × 10 3 = MY × (6)<br />

375. 58<br />

MY = 2254 kip-in<br />

Since F1 = F4 and F2 = F3 the plastic moment is<br />

Dr. M. Kemal Apalak 1


Mp = σY<br />

2. Fully plastic case<br />

X (Ai × ¯yi) =F1 × d1 + F2 × d2<br />

Mp = 2× 36 × 10 3 × (0.5 × 8) × (6 − 0.25) + 2 × 2 × 36 × 10 3 ×<br />

Mp = 2 745 kip-in<br />

The maximum reverse stress is<br />

σ 0 = Mp × ¡ h<br />

2<br />

Izz<br />

¢<br />

= 2 745 × 103 × 6<br />

, σ<br />

375. 58<br />

0 =43.852 ksi<br />

Residual stress distribution<br />

The residual stresses at some locations are<br />

σ R A = σY + σ 0 A = −36 + 43.852 = 7. 852 ksi<br />

σ R B = σY + σ 0 B = −36 + 43.852 × 11<br />

σ<br />

=4. 197 7 ksi<br />

12 R C = σY + σ 0 C = −36 + 0 = −36 ksi<br />

The zero residual stress occurs at<br />

7. 852 + 36<br />

=<br />

36<br />

6<br />

,<br />

y<br />

y =4. 925 6 in<br />

µ<br />

0.5 × 11<br />

<br />

×<br />

2<br />

11<br />

4<br />

Dr. M. Kemal Apalak 2

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