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Table 9 Can your condition based monitoring system be accessed through a company Intranet or over the Internet? No 99 63.1% Yes 58 36.9% Table 10 Does your maintenance system integrate with a computerised failure mode diagnostic system? No 114 72.6% Yes 43 27.4% Table 11 Does your maintenance system link directly with a computerised stock reordering system? No 105 66.9% Yes 52 33.1% Table 12 How did you implement your condition based monitoring system? Mixture of the below 71 45.2% Internal expertise & resources 56 35.7% External consultant was contracted 15 9.6% Other 9 5.7% It was supplied and fitted by a vendor 6 3.8% Table 13 Does your Condition Based Monitoring System meet expectations? Agree 84 53.5% Strongly Agree 37 23.6% Neutral 24 15.3% Does Not Apply or Do Not Know 6 3.8% Disagree 4 2.6% Strongly Disagree 2 1.3% Condition Monitoring Systems In Industr y Table 14 As a result of implementing a Condition Based Monitoring system operator and engineer awareness of maintenance issues has increased? Agree 74 47.1% Strongly Agree 52 33.1% Neutral 22 14.0% Does Not Apply or Do Not Know 4 2.6% Disagree 3 1.9% Strongly Disagree 2 1.3% Table 15 The initial costs of the Condition Based Monitoring system exceed the benefits gained? Disagree 45 28.7% Agree 31 19.8% Strongly Disagree 27 17.2% Neutral 25 15.9% Strongly Agree 20 12.7% Does Not Apply or Do Not Know 9 5.7% Table 16 As a result of implementing a Condition Based Monitoring System it has led to further maintenance initiatives? Agree 83 52.9% Strongly Agree 37 23.6% Neutral 25 15.9% Does Not Apply or Do Not Know 9 5.7% Strongly Disagree 2 1.3% Table 17 The Condition Based Monitoring system has introduced predictive failure capabilities into our business, improving maintenance scheduling? Agree 70 44.6% Strongly Agree 58 36.9% Neutral 19 12.1% Disagree 5 3.2% Does Not Apply or Do Not Know 3 1.9% Strongly Disagree 2 1.3% 72
73 Planned Maintenance Corner Each issue of the MJ will have a sample Condition Monitoring routine. This issue’s sample is provided from IDCON’s 3 volume series of books on “Condition Monitoring Standards”. This excellence series contains a useful range of Condition Monitoring / Planned Maintenance routines and is available from: IDCON: info@idcon.com www.idcon.com or for the Asia Pacific region: mail@maintenancejournal.com www.maintenancejournal.com Condition Monitoring Standard - Screw Conveyor KEY WHAT WHY Some screw conveyors will have a hanger bearing in the middle. These provide support for screw conveyors that are comprised of two joined screws. Check that lubricating water for hanger bearing is working. Check for cracks in support Check bearings for noise and vibration (feel, listen). Use the infrared gun to check the bearing temperature. Inspect bearing hold down bolts and cap bolts (if applicable) for looseness and corrosion. Check condition of bearing seals, See CMS for bearings for more detail. Check hold down bolts (Both sides) Check for Loose or missing bolts Check cap bolts Without lubricating water, the hanger bearing will quickly wear, allowing the screw to rub on the bottom of the conveyor trough. Noise and vibration can be caused by loose mounting bolts or worn/damaged bearings.
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The Entek product family - complete
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May Editorial The annual survey of
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Financials Products Production Stor
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RCMeasy... Workshop and Software $1
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those basic needs or standards are
Page 16 and 17:
Hugh Blackwood 6 of Alcoa’s Mt Ho
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T h i rd l y, Pareto analysis of eq
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THE COMPLETE INFRARED CM/PM PACKAGE
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acute failures; repair costs for th
Page 24 and 25: It can be seen that significant imp
Page 26 and 27: congestion, accidents, injuries or
Page 28 and 29: with the detailed life cycle costin
Page 30 and 31: oot causes to be identified and rel
Page 32 and 33: New Generation Of Reliability Tools
Page 34 and 35: New Generation Of Reliability Tools
Page 36 and 37: For example, one of the most celebr
Page 38 and 39: MERIT draws data from the Marine’
Page 40 and 41: d i s c re p a n c y. The short par
Page 42 and 43: p roblems, and getting their ideas
Page 44 and 45: M E X M A I N T E N A N C E M A N A
Page 46 and 47: system performance and efficiency.
Page 48 and 49: CMMS DETAILS - Functionality C H A
Page 50 and 51: Fax: (905) 844-0347 Email: mcudmore
Page 52 and 53: Typical cost of the CMMS software S
Page 54 and 55: Available as a stand-alone system.
Page 56 and 57: Ivara EAM Company: Ivara Corporatio
Page 58 and 59: Small site: $3,000 Medium Site: $40
Page 60 and 61: MicroMain’s CMMS and modules are
Page 62 and 63: Available as a stand-alone system.
Page 64 and 65: Towards An Intelligent Holonic Main
Page 66 and 67: 1200 1000 800 600 400 200 Breakdown
Page 68 and 69: Figure 8a: Membership function of F
Page 70 and 71: Decision Making Grid (DMG) Decision
Page 72 and 73: Table 1 What type of industry does
Page 76 and 77: KEY WHAT WHY Check packing to see i
Page 78 and 79: • Laser range of 20m (40m diamete
Page 80 and 81: systems, and provided the turn-key
Page 82 and 83: (RCA), and risk based inspection (R
Page 85 and 86: Maintenance 2004 Seminars Course On
Page 87 and 88: Course Two Maintenance Planning Adv
Page 89 and 90: The seminar is presented by Len Bra
Page 91 and 92: E F F I C I E N C Y Maintenance Exp
Page 93 and 94: To speed registration, please provi
Page 95 and 96: SHUTDOWNS AND TURNAROUNDS Day One:
Page 97: Separately Bookable Post-Conference
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