System Optimization of Motor Resolver including Drive Circuitry and ...

System Optimization of Motor Resolver including Drive Circuitry and ... System Optimization of Motor Resolver including Drive Circuitry and ...

16.10.2012 Views

E1 1.24k + R1 + 2.7k E3 V VM1 S_ROTB1 N0004 N0004 OPV52 R2 442 - N0022 N0012 + OPV51 Signal - Generator N0053 R5 NPN1 33 R9 N0023 N0086 Cable_Excitation source11 Rotor_21 + Φ N0012 R3 N0045 33 R10+ + V VM1 N0022 N0053 N0087 source12 Rotor_22 N0051 R4 VM3 V + out11 E2 E4 9.10 2DGraphSel1 2.7k R6 PNP1 N0086 N0023 V VM5 out12 7.50 R17 200 R1 Cable_Out_Cos out21 5.00 2.50 Excit... Excit... C1 47n N0087 N0053 + out22 Resolver_FEA_Link FEA 250.00m Phase 0 Shift 250.00u + Magnitude Match V VM6 1.24k R10 V VM2 N0086 N0023 N0045 Us1 N0051 Uc1 TRANS1 C1 R7 442 R11 R9 R8 + OPV51 + - OPV54 - R12 R3 STATE1 R4 R5 2.7k + OPV53 + NPN11 - OPV52 R13 - 33 R7 R15 33 R16 R6 2.7k PNP11 R14 TRANS3 E6 R2 + Cable_Out_Sin OPV53 + N0087 N0053 - V VM4 N0053 T3 T6 T3 T6 T3 T6 T3 T6 T3 T6 + N0023 V VM2 T2 T5 T2 T5 T22DGraphSel1 T5 T2 T5 2DGraphSel3 T2 T5 R8 1.80 910.00m R1.V [V] T1 T4 T1 1.00 T4 T1 T4 T1 500.00m T4 T1 VM5.V [V] T4 Resolver_Cable_6twists Resolver_Cable_6twists Resolver_Cable_6twists Resolver_Cable_6twists Resolver_Cable_6twists N0053 0 E2.V [V] 0 STATE3Resolver_Cable_6twists1 Resolver_Cable_6twists2 Resolver_Cable_6twists3 Resolver_Cable_6twists4 Resolver_Cable_6twists5 910.00m 500.00m 0 2DGraphSel3 R2.V [V] VM6.V [V] -1.00 -500.00m -500.00m -1.80 -920.00m -910.00m TRC VM1.V >= 0 SET: Vin_ref:=1 TRC VM4.V >= 0 SET: Vo_square:=1 9.00m 9.50m 10.00m 0 5.00m 10.00m 0 5.00m 10.00m FML_INIT1 ICA: STATE2 SET: Vin_ref:=-1 Vin_ref:=0 Vo_square:=0 TRANS7 TRANS2 TRC VM1.V < 0 Position EQU Pulse_pos:=abs(Vin_ref+Vo_square)/2 Position_out:=0 Position_out_temp:=0 STATE7 SET: t1:=t TRC (GZ1.VAL > 0) AND (Pulse_pos =0) STATE8 SET: t2:=t SET: t3:=t2-t1 TRANS8 SET: Position_out :=10000*t3*180 WAIT TRC (GZ1.VAL < 1) AND (Pulse_pos = 1) Classical RDC (Resolver-to-Digital Convertor) Resolver System Integration STATE4 TRANS4 2DGraphSel3 2DGraphSel3 3.30 VM3.V [V] 91.77 N0086 SET: Vo_square:=-1 T3 TRC VM4.V < 0 T6 T3 0 T6 T3 VM1.V [V] T6 T3 T6 T3 T6 FML_INIT2 ICA: t1:=0 Delay GZ1 T2 T5 ICA: T1 T4 Position_out_final:=0 Resolver_Cable_6twists T2 T5 -2.00 -3.35 T1 T4 9.00m Resolver_Cable_6twists T2 T5 T1 T4 9.50m 10.00m Resolver_Cable_6twists T2 T5 T1 T4 50.00 Resolver_Cable_6twists T2 T5 T1 T4 Resolver_Cable_6twists N0087 t2:=0 2DGraphSel3 Resolver_Cable_6twists6 Resolver_Cable_6twists7 Resolver_Cable_6twists8 Resolver_Cable_6twists9 Resolver_Cable_6twists10 TRC Position_out>Position_out_final 3.50 2.00 0 VM1.V [V] VM4.V [V] NEW_MAX STATE5 TRANS5 SET: Position_out_final:=Position_out True -2.00 -3.50 9.00m 9.50m 10.00m 910.00m 500.00m Theta 2DGraphSel3 0 -500.00m -920.00m Offset Offset 0 5.00m 10.00m E0R1.V [V] E0R2.V [V] S_ROTB1... Position_o.. 0 Scope 1 0 5.00m 8.59m PHI theta sin phi sinomegat Vsinomegatsintheta 2DGraphSel1 2DGraphSel1 V 2.00u 1.10 offset Vsinomegatcostheta resolver 2.00u 9.00m SIMPARAM1 9.50m 10.00m SIMP... cos 1.00 899.00m 9.00m 9.50m 10.00m resolver _RD_IC Scope Subtract 1 180 /pi SIMP... Excitation 1/E1 Scope 4

Conclusions • Resolver Deserves More Attention for Applications where Rugged, High-accuracy Position Sensing is Needed • A Systematic Approach is Necessary for Signal Generator / Resolver / Cable / Resolver-to-Digital Converter System Optimization • Simplore as a Multi-level / Multi-domain System Simulator is an Ideal Tool for Applications where Electric Circuitry, Field Simulation and Paracitics are Involved • Each Tool (Simplorer / Maxwell / Q3D) can be Used as a Stand- alone Design Tool to Optimize Components (Signal Generator / RDC Algorithm / Resolver / Cable) in the System • This Systematic Approach Ensures Engineers from both Sides of Component Design / System Integration to be Successful

Conclusions<br />

• <strong>Resolver</strong> Deserves More Attention for Applications where Rugged,<br />

High-accuracy Position Sensing is Needed<br />

• A <strong>System</strong>atic Approach is Necessary for Signal Generator /<br />

<strong>Resolver</strong> / Cable / <strong>Resolver</strong>-to-Digital Converter <strong>System</strong><br />

<strong>Optimization</strong><br />

• Simplore as a Multi-level / Multi-domain <strong>System</strong> Simulator is an<br />

Ideal Tool for Applications where Electric <strong>Circuitry</strong>, Field Simulation<br />

<strong>and</strong> Paracitics are Involved<br />

• Each Tool (Simplorer / Maxwell / Q3D) can be Used as a St<strong>and</strong>-<br />

alone Design Tool to Optimize Components (Signal Generator /<br />

RDC Algorithm / <strong>Resolver</strong> / Cable) in the <strong>System</strong><br />

• This <strong>System</strong>atic Approach Ensures Engineers from both Sides <strong>of</strong><br />

Component Design / <strong>System</strong> Integration to be Successful

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