Installation and commissioning manual 1060 - Documentation CN

NUM 1060
INSTALLATION AND
COMMISSIONING
MANUAL
0101938816/5-E1
10-97 en-938816/5-E1

Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held
responsible for any errors therein, nor for any damage which might result from the use or application of the document.
The physical, technical and functional characteristics of the hardware and software products and the services described in this document are subject
to modification and cannot under any circumstances be regarded as contractual.
The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in
programs with an industrial application, according to the automated system used and the safety levels required.
© Copyright NUM 1997.
All rights reserved. No part of this manual may be copied or reproduced in any form or by any means whatsoever, including photographic or magnetic
processes. The transcription on an electronic machine of all or part of the contents is forbidden.
© Copyright NUM 1997 software CNC NUM 1060.
This software is the property of NUM. Each memorized copy of this software sold confers upon the purchaser a non-exclusive licence strictly limited
to the use of the said copy. No copy or other form of duplication of this product is authorized.
2 en-938816/5

Table of contents
Table of contents
This executive summary includes only the level 1 and 2 titles. A complete table of contents is given at the beginning
of each chapter.
Part One: Installation
1 General Installation Instructions 1 - 1
1.1 Operating Conditions 1 - 3
1.2 System Power Consumption 1 - 4
1.3 System Cooling 1 - 5
1.4 Interconnections 1 - 6
1.5 Colours of the NUM 1060 Operator Panels 1 - 15
1.6 Screen Saver 1 - 15
2 General System Description 2 - 1
2.1 System Components 2 - 3
2.2 Basic Configuration 2 - 8
2.3 Multipanel Configuration 2 - 8
2.4 Multi-CNC Configuration 2 - 9
2.5 Multirack Configurations 2 - 9
2.6 System Architecture 2 - 10
3 Overall Dimensions - Installation 3 - 1
3.1 QWERTY 14" Colour Operator Panel 3 - 3
3.2 50-Key Panels 3 - 6
3.3 Compact Panel 3 - 12
3.4 Multiplexer Module 3 - 15
3.5 Card Racks 3 - 18
3.6 Machine Panel 3 - 24
3.7 Additional Components 3 - 26
4 System Component Preparation 4 - 1
4.1 Rack Preparation 4 - 3
4.2 Preparing the Compact Panel 4 - 12
4.3 Machine Panel Preparation 4 - 15
4.4 General Operations 4 - 20
5 Interconnections 5 - 1
5.1 CNC/Peripheral Interconnections 5 - 3
5.2 Operator Panel 5 - 8
5.3 Multiplexer Module 5 - 15
5.4 Rack Interconnections 5 - 16
5.5 Machine Panel Interconnections 5 - 22
5.6 NUM Diskette Drive 5 - 28
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6 Cards 6 - 1
6.1 Power Supply Cards 6 - 5
6.2 1060 Series II CPU 6 - 7
6.3 1060 Series I Processor 6 - 11
6.4 CPU Cards 6 - 12
6.5 Incremental and Absolute Axis
Measurement Card 6 - 24
6.6 IT/Serial Line Card 6 - 32
6.7 Analogue Input/Output Card 6 - 34
6.8 32-24 I/O and 64-48 I/O Cards 6 - 36
6.9 32-Input/24-Output Card 6 - 42
6.10 32-Input Interface Modules 6 - 46
6.11 24-Output Relay Modules 6 - 50
6.12 32-Input Card 6 - 56
6.13 32-Output Card 6 - 59
7 Cables 7 - 1
7.1 Communication Cables 7 - 5
7.2 Axis Cables 7 - 17
7.3 Analogue I/O, Interrupt and Timer Cables 7 - 44
7.4 Input and Output Cables 7 - 56
7.5 Power Cables 7 - 72
7.6 Video Cable 7 - 76
Part Two: Commissioning
8 Initial Operation 8 - 1
9 Load and Check of the PLC Programme 9 - 1
9.1 Load Procedures 9 - 1
9.2 Checking the PLC Programme: Test of the
Safety Systems 9 - 1
10 Integration of the Machine Parameters (by UT5) 10 - 1
11 Axis Calibration (by UT2) 11 - 1
11.1 General 11 - 3
11.2 Record of Corrections to Be Made 11 - 5
11.3 Operations on Axis Measurement
Correction Tables 11 - 6
12 Interaxis Calibration 12 - 1
12.1 General Description of Interaxis
Calibration 12 - 3
12.2 Interaxis Calibration by Utility 20 12 - 7
12.3 Dynamic Interaxis Calibration 12 - 13
13 Final Inspection 13 - 1
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Date Index Description
12 - 91 0 Document creation
12 - 92 1 Inclusion of Series II
Inclusion of new components:
- 9" and 10" operator panels
- machine panel
- 2-slot extension rack
- 32-input interfacing module
- 24-output relay module
- IT card - Serial lines
03 - 94 2 Inclusion of the analogue 8-input/8-output card
Miscellaneous corrections
08 - 94 3 Inclusion of utility 20
Miscellaneous corrections
04 - 96 4 Inclusion of new components:
- version 2 machine processor
- UC SII CPU
- 32-24 and 64-48 I/O cards
- 32-input or 32-output cards with LMI connectors
- compact panel
- new 32-input interfacing module
- new 24-output relay module
- axis interface module
- NUM diskette drive
Inclusion of axes with absolute measurement
Record of Revisions
Revisions of the Documentation
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Date Index Description
04 - 97 5 Inclusion of new components:
- version 2 CNC processor
- NUM keyboard
- 50-key keyboard with LCD screen
6 en-938816/5-E1
Improvement of existing components
Miscellaneous corrections and additional information.
10 - 97 5 - E1 Additional information on operating conditions
Modified cable shielding connection to connector plug covers
Modified multiplexer module mounting recommendations
Modified 50-key LCD panel power cable

NUM 1060 Documentation Structure
User Documents
These documents are designed for use of the CNC.
NUM
OPERATOR
MANUAL
M / W
938821
Integrator Documents
NUM
OPERATOR
MANUAL
T / G
938822
NUM
PROGRAMMING
MANUAL
M
These documents are designed for setting up the CNC on a machine.
NUM 1060
INSTALLATION
AND
COMMISSIONING
MANUAL
938816
NUM
PARAMETER
MANUAL
938818
NUM
938819
AUTOMATIC
CONTROL
FUNCTION
PROGRAMMING
MANUAL
LADDER LANGUAGE
938846
NUM
PROGRAMMING
MANUAL
T
938820
Foreword
Foreword
en-938816/4 7

List of NUM 1060 Utilities
A series of utilities are available for the NUM 1060 CNCs for integration and use of the systems.
These utilities may be included in the basic version or available as options.
Depending on the function performed by each utility, its use is described in the integration manual or operator manual,
as appropriate.
The table below lists the utilities and gives the references of the document describing them:
Utility Name Manual Chapter
UT2 axis calibration installation and commissioning manuals (938 816) 10
UT3 resident macros operator manuals (938 821 and 938 822) 8
UT5 parameter integration parameter manual (938 818) 12
UT7 programme debugging automatic control function programming manual - 16
Ladder Language (938 946)
UT12 option locking operator manuals (938 821 and 938 822) 8
UT20 interaxis calibration installation and commissioning manual (938 816) 11
UT22 integration of axis parameters SETTOOL Manual (938 924) 8
8 en-938816/4

Installation and Commissioning Manual
This manual includes two parts:
- installation: physical integration of the numerical control with the machine and its environment,
- commissioning: adaptation of the CNC to the machine configuration.
Part One: Installation
Chapter 1
General
Installation
Instructions
Chapter 2
General
System
Description
Chapter 3
Overall
Dimensions
—
Installation
Chapter 4
System
Component
Preparation
General requirements concerning the CNC environment:
- operating conditions
- power consumption
- heat dissipation
- electrical specifications
- equipment colour.
Detailed explanation of the various possible configurations.
Overview of the system architecture.
Data used for installation of the components:
- detailed configuration
- overall dimensions
- mounting dimensions.
Card layout in racks.
Rack addresses.
Temperature probe wiring.
Operations on the UC SII CPU.
Preparing the compact panel.
Preparing the machine panel.
Replacing fuses.
Wiring the watchdog.
Foreword
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Chapter 5
Interconnections
Chapter 6
Cards
Chapter 7
Cables
10 en-938816/4
Wiring diagram for the different configurations.
General data and connections:
- CNC panels
- compact panel
- multiplex module
- racks
- machine panels
- NUM diskette drive.
General data and interconnection of the cards comprising the system.
Wiring diagrams for the following cables:
- communication
- axes
- analogue inputs/outputs, interrupts and timer
- inputs and outputs
- power supply
- video/panel.

Part Two: Commissioning
Chapter 8
Initial
Operation
Chapter 9
Load and Check
of the PLC
Programme
Chapter 10
Integration
of the Machine
Parameters
Chapter 11
Axis
Calibration
Initial operation procedure.
Foreword
Reference to the PLC Function Programming Manual and checking instructions.
Specific features of the compact panel.
Reference to the Parameter manual.
Correction of the axis position measurement read by the coupler according to the real
position on the axis.
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Chapter 12
Interaxis
Calibration
Chapter 13
Final
Inspection
12 en-938816/4
Correction of the offsets on a slave axis according to the position on a master axis.
Recommended inspection by machining of a reference part.

Use of the Installation and Commissioning Manual
Procedures
The manual includes procedures (in particular in Chapters 11 and 12).
The actions required are presented as follows:
Reset the system. ☞ Y
On the right are indicated the keys to be pressed in two possible forms:
Dealers
Square keys: correspond to keys on the operator panel.
Foreword
EXIT Rectangular keys: correspond to software keys located in the bottom part of the screen and actuated
by function keys (F2-F11) located under the screen.
The list of NUM dealers is given at the end of the manual.
Questionnaire
To help us improve the quality of our documentation, we request you return to us the questionnaire at the end of this
manual.
en-938816/4 13

14 en-938816/4

Part One
INSTALLATION

General Installation Instructions
1 General Installation Instructions
1.1 Operating Conditions 1 - 3
1.2 System Power Consumption 1 - 4
1.3 System Cooling 1 - 5
1.4 Interconnections 1 - 6
1.4.1 Mains 1 - 6
1.4.2 Protective and Signal Earth 1 - 6
1.4.3 Functional Earth 1 - 7
1.4.3.1 Equipment Operating at Relatively Low
Frequency and Low Signal Levels 1 - 7
1.4.3.2 Modern Equipment Operating at High
Frequency and High Signal Levels 1 - 8
1.4.4 Equipment Immunity 1 - 10
1.4.4.1 Reduction at the Source (interference
suppression) 1 - 10
1.4.4.2 Reduction of Couplings 1 - 11
1.4.4.3 Equipment Hardening 1 - 12
1.4.5 Diagram of the 0 V, Frame and Protective
Earth Links 1 - 13
1.5 Colours of the NUM 1060 Operator Panels 1 - 15
1.6 Screen Saver 1 - 15
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1

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1.1 Operating Conditions
General Installation Instructions
! CAUTION
Do not unplug any subassemblies (cards, circuits) with the system live.
Do not solder the equipment when live.
Use earthed soldering irons.
Do not use testers with an output voltage ≥ 5 VDC.
NUM equipment complies with the following standards:
Reference standard Level
Temperatures IEC 1131
Mechanical stresses IEC1131
Mains variation IEC1131
Mains brownouts IEC1131
Electrostatic discharge (ESD) IEC 1000-4-2 Level 3
Electromagnetic field IEC 1000-4-3 Level 3 (excluding video)
Fast electric transients IEC 1000-4-4 Level 3
Electric shock IEC 1000-4-5
IEC 1000-4-12
Level 3
Electromagnetic emissions EN 55022
Operating temperature range: Minimum 5 °C, maximum 55 °C.
Cooling: See Sec. 1.3.
The systems must mandatorily be located in power cabinets equipped with:
- efficient door seals,
- air cleaners or air/air heat exchangers,
- possibly air-conditioning units.
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1

1.2 System Power Consumption
The system power consumption is calculated by adding the system component power consumptions.
Component
CNC racks and cards (230 VAC)
• Power supply cards (includes rack consumption)
Power consumption
- 130 W power supply card 45 W
- 60 W power supply card 28 W
• Two-card extension rack
• CPUs
8 W
- UC SII CPU 11 W
- CNC/graphic processor 10.2 W
- graphic processor 10.2 W
- memory card 1.27 W
- machine processor 6.85 W
- version 2 CNC processor 5 W
- optional daughterboard for high-speed line 5 W
- version 1 CNC processor 5.55 W
• Axis card 6.85 W
• IT/serial line card 2 W
• Analogue I/O card
• Input/output cards
6.7 W
- 32/24 I/O card 4 W
- 64-48 I/O card 4 W
- 32-input/24-output card 4 W
- 32-input card 8.44 W
- 32-output card
Panels (230 VAC)
6.4 W
• QWERTY operator panel with 14" CRT 100 W
• 50-key or compact panel with 10" colour CRT 60 W
• 50-key or compact panel with 9" black and white CRT 30 W
50-key panel with LCD screen (24 VDC)
Machine panels (24 VDC)
20 W (monitor)
• Machine panel alone 3.8 W
• 32-input/24-output extension
Additional components (24 VDC)
9.8 W
• 32-input interface module 24 W
• 24-output relay module 19.2 W
• Multiplexer module 25 W
• NUM diskette drive 3.5 W
1 - 4 en-938816/5

1.3 System Cooling
General Installation Instructions
! CAUTION
The life cycle of electronic equipment is closely related to its operating temperature.
Compliance with the following recommendations will ensure optimal product reliability.
Determining the Air Flow Rate
The heat to be dissipated is at most 175 W for a rack and 100 W for the operator panel.
A more detailed calculation can be made by summing the individual power consumptions of the system components
(see 1.2).
The cabinet and pendant must be designed such that the temperature difference between the ambient air of the
components (CNC, CRT) and the ambient air in the shop is less than 10 °C or such that the average annual temperature
of the ambient air of the components does not exceed 40 °C.
The air flow rate required for correct heat dissipation is Q = 0.4 x P
where:
Q = air flow rate (l/s)
P = heat to be dissipated.
Example
For a 50-key panel with 10" colour CRT in a pendant:
P = 60 W
Q = 0.4 x 60 = 24 l/s.
REMARK This calculation should be confirmed by temperature measurements.
Recommendations
Use efficient filters on the cabinet or pendant air intakes.
Do not allow the fans to blow air directly onto the equipment.
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1

1.4 Interconnections
1.4.1 Mains
Supply of the system by the single-phase 230 V mains does not require an isolation transformer but must:
- be independent of disturbed systems: connection as far upstream as possible on the general system, routing away
from power, high interference or low level cables,
- include the supervision, protection and cutout components specific to the system.
The installed power must be approximately twice the power rating (For the power consumptions of the system
components, see 1.2) to cater for transient overloads (peaks of around 10 times the rated value for a few cycles).
On mains that may be subject to interference such as:
- voltage or frequency variations,
- microbreaks due to mains equipment switching,
- power failures that are short (a few seconds) or long,
the installer must provide devices allowing the system to operate with in the limits defined by the tolerances.
Always earth the neutral of the 230 VAC power supply.
REMARK In the event of problems due to the mains, call in a specialised contractor authorised
to investigate the problem and recommend a suitable power supply source.
1.4.2 Protective and Signal Earth
Definition of the concepts of protective and signal earth:
- protective earth: low impedance, low frequency path between the circuit and earth used in the case of a fault,
- functional earth: low impedance path used between electric circuits for equipotentiality. The purpose of this earth
is the attenuation of all the spurious and accidental voltages that can exist between equipment items over a very
wide frequency band.
These two concepts do not correspond to different circuits.
The frame earth is provided by interconnecting all metal components (building structure, piping, cable trays, equipment
enclosures and equipment).
The earth is the physical connection (earthing well, earthing mat, building earthing system) to which the frame earth
must be connected.
1 - 6 en-938816/5

1.4.3 Functional Earth
General Installation Instructions
A distinction is made between two types of electronic equipment:
- relatively low frequency equipment (a few kHz to a few hundred kHz) operating at low signal levels,
- equipment operating at high frequency (a few tens of MHz to a few hundred MHz) and high signal levels.
1.4.3.1 Equipment Operating at Relatively Low Frequency and Low Signal Levels
Such equipment mainly includes analogue systems sensitive to a few mV (or μV).
The most troublesome interference is generated by low and medium frequency electromagnetic fields injected in
particular in the loops between equipment items. High frequency interference is rejected by the natural bandwidth of
the circuit or by low-pass filters.
The following rules must be applied to decrease interference:
- star connection of the common circuits and star connection of the frame earth with a single interconnection between
the two systems,
- when a sensitive wire must be protected against electromagnetic interference by shielding, the shielding is
considered a screen and only one end is connected to the earth so as not to create a loop with an interference current
flow in the shielding.
Wrong: loops between equipment items due to interconnection of the earth and common wires
Voltage generated (U = ZI)
I : Current generated
A B
AC
magnetic
field
Equipment item 1 Equipment item 2
Right: star connection of earth and common wires
: frame earth
: protective earth
: 0 V
Equ. 1
Equ. 2
Z: impedance
of link AB
Equ. 3
Equ. 4
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1

1.4.3.2 Modern Equipment Operating at High Frequency and High Signal Levels
Such equipment includes modern logic systems with electronic gates whose switching time are around 1 ns and whose
signal levels are high (static switching margin from 400 mV to 1 V).
The most critical interference is electromagnetic interference at frequencies between 30 and 300 MHz.
Such interference originates in all open coil circuits (relays, contactors, transformers, motors, transformer-driven
lights, etc.), arcing of circuit breakers when tripping, servo-drive switching devices, HF systems located nearby,
electrostatic discharges generated by the operators, etc.
At such frequencies, the earths must be equipotential. However, the impedance of an earthing wire is high at high
frequency (Z=Lω). For instance, for a 2.5 mm2 wire 1 metre long with an inductance L = 1.4 x 10-6 H, the impedance,
which is 0.09 Ω at 10 kHz, becomes 90 Ω at 10 MHz - and the earthing wires do not allow creation of a good frame
earth.
An "earth grid" is used to reduce interference: the equipment items are interconnected by the largest possible number
of links as short as possible.
This is best achieved by using metal parts interconnected by a large number of mounting points ensuring good
electrical conduction (zinc-plated or cadmium-plated steel, stainless steel, removal of paint, use of cleats on aluminum,
etc.).
If the electrical continuity is not sufficiently assured by the mechanical interfacing, the link must be shunted by at least
two short wide bonding braids (length/width ratio ≤ 5 and length < 20 cm).
1 - 8 en-938816/4

Example of Meshing
NUM operator panel made
of zinc-plated steel
(to be mounted on a conductive
surface or connected by shunts)
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
! @ # $ % ^ & * ( ) _ +
1 2 3 4 5 6 7 8 9 0 - = +
ESC Q W E R T Y U I O P
: "
CTRL A S D F G H J K L
x off
;
`
< > ?
SHIFT Z X C V B N M
SPACE
, . /
`
/
{ }
[ ]
Pendant
ALL
CAPS
TOOL JOG
MODE
M01
F11 F12 HELP
line line
INS DEL
char char
home Pg Up
VALID
end
Pg Dn
Zinc- or cadmium-plated
metal cable trays
Metal frame equipment
with good electrical conduction
of the mounting points
Conductive seals
or 2 bonding braids
Metal ducts
with conductive mounting
(recommended)
Cabinet mounting points
ensuring good
electrical conductivity
Protective
earthing wire
Rear view of a lathe
Earthing terminal
NUM CNC
RELAYS
RELAYS
General Installation Instructions
Metal power cabinet
Structural metal
building beam
Electrical continuity
provided
Earthing terminal
Isolating
switch
Earth
DRIVE 1
DRIVE 2
DRIVE 3
The concepts of signal earth and protective earth coincide for the equipment, i.e. the logical 0 V is connected to the
frame earth in many points.
The logic circuit connecting cable shielding is earthed at both ends, which contributes to the mesh. In addition, the
internal electronics and the enclosure must be at the same potential.
To reduce the loop effects thus created (the field captured depends on the loop surface area), the cables must be
attached to ducts or metal surfaces. This type of wiring has a reductive effect "reductive effect".
In the case of separate power supplies for the logic inputs/outputs, the 0 V of these power supplies must be earthed
and the wiring must be made with "reductive effect".
REMARK The earthing grid is not a protective system. The earthing terminals of the equipment
items must be connected to the general system earthing terminal.
Door hinges
to be shunted
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1

1.4.4 Equipment Immunity
EMI immunity of the equipment is achieved by:
- reducing the interference generated by the sources,
- reducing the couplings between source and circuit with interference,
- ensuring high immunity of the equipment.
The three approaches are complementary and are used simultaneously.
1.4.4.1 Reduction at the Source (interference suppression)
To limit the interference generated by components outside the system, make sure that:
- all the connections on terminal boards are tight,
- all the interference sources (relays, solenoid valves, motors, etc.) are provided with a suitable protection system.
Examples
Low power AC contactor
Medium and high power AC contactor
Low power DC contactor
1 - 10 en-938816/4
220 Ω 0.47 µF
1W
+ –

Three-phase motor
General Installation Instructions
1.4.4.2 Reduction of Couplings
For correct meshing of the earths (see 1.4.3.2), use metal cards with a conductive surface interconnected (bolted)
together.
Wire with a reductive effect (low surface area loops):
- cables applied against the ducts and metal parts forming the frame earth,
- signal forward and return path in the same cable (twisted pair).
Earth the shieldings of the logic signal cables at both ends.
Interconnect the cable shielding to the earth on 360 degrees:
- with a conductive gland to penetrate through a bulkhead,
- by pinching the shielding with metal covers themselves in contact with the earth for connector plugs.
Connection of a shielding to a frame earth
PROHIBITED
ACCEPTABLE
Earthing
rail
CORRECT
M
IDEAL 360-degree
CONTACT
Frame Frame
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1

Interconnection of a Shielding to a Connector Plug Cover
Earth the cable shieldings over 360 degrees: fold the shieldings onto the cables over a length of 1 cm and clamp them
in the cover clamp.
Attachment
screw
SUB D
CONNECTOR
1 - 12 en-938816/5-E1
Location
of the wiring
Cable
clamp
Cables
Half-cover
Cable
shielding
Separate the low-level cables from the power circuits or circuits with interference:
- by physical separation between the cables (at least 30 cm desirable),
- by routing in ducts with separate, distant cable trays,
- by 90-degree crossings.
The analogue inputs (for the servo-drives, for instance) must be differential (common mode rejection).
Particular Case of Servo-Drive Wiring
The systems are low level (sensitive to microvolt levels) and low frequency. The link must therefore be protected by
a screen earthed on the CNC side only (see 1.4.3.1) and overshielding on the cable, earthed at both ends for the mesh.
When these recommendations are not applicable (unavailability of cables with double shielding, etc), preference shall
be given to the earthing mesh using a cable with single shielding earthed at both ends.
1.4.4.3 Equipment Hardening
This is related to the equipment design. Particular care was taken to ensure equipment immunity:
- multilayer cards with internal grounding plane,
- stainless steel enclosure of the system and front panels ensuring good contact with the enclosure, with the
assembly forming an excellent Faraday cage,
- metal connectors ensuring continuity with the front panels, provided with metal covers with 360 degree shielding
connection,
- high level of mains filtering at the power supply input,
- opto-isolated binary inputs/outputs with physical separation of circuits with interference.
All these measures make the equipment highly resistant to electromagnetic interference.

1.4.5 Diagram of the 0 V, Frame and Protective Earth Links
230 VAC
SEE DETAIL 1
PENDANT
VIDEO/OPERATOR PANEL
STORAGE UNIT
PERIPHERAL
AXES
General Installation Instructions
LEGEND
SEE DETAIL 2
Shielding
Screening
(not compulsory)
or
or
POWER CABINET
SERVO-DRIVE
Axis or Spindle
Shielding not connected at this end
Shielding connected at this end
Twisted wires
0 V
Frame earth
Protective earth
! CAUTION
The 0 V of the 24 VDC power supplies must mandatorily be connected to the frame earth
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1

Detail 1
Detail 2
1 - 14 en-938816/4
Axis card
Axes
Op. panel
5V
Screening
not compulsory
230 VAC
CNC processor or
machine processor card
Graphic display
processor
5V
Shielding
Peripheral
Video / Operator
panel
Video /
Operator panel
Power supply

1.5 Colours of the NUM 1060 Operator Panels
The colours used on the NUM 1060 operator panels are standard colours:
General Installation Instructions
Colour Used on Standard
Dark grey Background RAL 7021
Medium grey Keys RAL 7036
Light grey Keys RAL 7032
Red Side trim PANTONE WARM RED C
1.6 Screen Saver
The CNC has a screen saver system designed to extend the screen life. When the screen saver is activated by the
PLC programme, it turns off the screen after five minutes of keyboard inactivity. Pressing any key redisplays the
previously active page.
It is recommended to activate the screen saver by the PLC programme. This is done by setting bit SC_SAVE (%W5.7).
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1

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General System Description
2 General System Description
2.1 System Components 2 - 3
2.1.1 Operator Panel 2 - 3
2.1.1.1 QWERTY Operator Panel 2 - 3
2.1.1.2 50-Key Panel 2 - 3
2.1.1.3 Compact Panels 2 - 4
2.1.2 Main Rack 2 - 4
2.1.3 Extension Racks 2 - 5
2.1.4 Machine Panel 2 - 5
2.1.5 Additional Components 2 - 6
2.2 Basic Configuration 2 - 8
2.3 Multipanel Configuration 2 - 8
2.4 Multi-CNC Configuration 2 - 9
2.5 Multirack Configurations 2 - 9
2.6 System Architecture 2 - 10
2.6.1 1060 Series II System 2 - 10
2.6.1.1 1060 Series II with Biprocessor 2 - 10
2.6.1.2 1060 Series II with UC SII Processor 2 - 11
2.6.2 1060 Series I System 2 - 12
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2

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2.1 System Components
2.1.1 Operator Panel
2.1.1.1 QWERTY Operator Panel
2.1.1.2 50-Key Panel
14" Colour Operator Panel
General System Description
Subassemblies Weight (kg)
Operator panel 16.5
Câble vidéo
10" Colour and 9" Monochrome Operator Panels
Subassemblies Weight (kg)
Operator panel 10.7
Video cable
Panel with LCD Display
Subassemblies Weight (kg)
Monitor 3.6
Keyboard 2.1
Video and keyboard cables
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2

2.1.1.3 Compact Panels
2.1.2 Main Rack
The main rack is available in two versions:
2 - 4 en-938816/5
10" colour and 9" monochrome compact panels
Subassemblies Weight (kg)
Operator panel 11
Video cable
1060 Series II Rack
Subassemblies Configuration Weight (kg)
12" single rack (or 19") 4.920
60 W power supply card 1.870
or 130 W power supply card 2.130
UC SII CPU (two CNC card slots) 0.780
Biprocessor CPU Graphic/CNC processor 0.360
(three CNC card slots) Machine processor 0.390
Memory card 0.460
CNC cards Axis cards
Special interfaces
0.310
Input/output cards 32-input/24-output cards
64-48 or 32-24 I/O card
0.340
1060 Series I Rack
Subassemblies Configuration Weight (kg)
19" single rack (or 12") 6.800
60 W power supply card 1.870
or 130 W power supply card 2.130
CNC cards Graphic processor 0.360
Machine processor 0.390
CNC processor 0.315
Memory card 0.460
Axis cards
Special interfaces
0.310
Input/output cards 32-input cards 0.295
32-output cards 0.490
32-input/24-output cards
64-48 or 32-24 I/O card
0.340

General System Description
The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC
cards in a 12" rack:
Number of CNC cards
Number of input/
4 5 6 or 7
output cards 4 3 2
The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC
cards in a 19" rack:
Number of CNC cards
Number of input/
5 or 6 7 8 or 9 10 11 or 12 13 14 or 15
output cards 8 7 6 5 4 3 2
2.1.3 Extension Racks
Two types of extension racks are available:
2.1.4 Machine Panel
12-Slot Extension Racks
Subassemblies Weight (kg)
12-slot rack 6.800
130 W power supply card 2.130
Fibre-optic connecting cables
Input/output cards 32-intput card (maximum 8) 0.295
(3 to 12) 32-output card (maximum 8) 0.490
32-input/24-output cards
64-48 or 32-24 I/O card
0.340
2-Slot Extension Racks
Subassemblies Weight (kg)
2-slot extension rack (including power supply)
Fibre-optic connecting cables
2.140
Input/output cards 32-input card 0.295
(1 or 2) 32-output card 0.490
32-input/24-output cards
64-48 or 32-24 I/O card
0.340
Subassemblies Weight (kg)
Machine panel
Fibre-optic cables
2.200
Machine panel extension (optional) 0.300
Handwheel (optional) 0.515
en-938816/5 2 - 5
2

2.1.5 Additional Components
AXE
N°
2 - 6 en-938816/5
32-Input Interfacing Modul
Subassemblies Weight (kg)
Interfacing module 0.415
Connecting cable to the input/output card
24-Output Relay Module
Subassemblies Weight (kg)
Relay module 1.250
Connecting cable to the input/output card
Axis Interface Module
Subassemblies Weight (kg)
Axis interface module
Axis interface connecting cable
0.230
Multiplexer Module
Subassemblies Weight (kg)
Multiplexer module
Kit of video cables and connector caps
1.580

TTL/RS 232 and RS 485 Adapter
Subassemblies
Adaptor
TTL/adapter connecting cable
Handwheel
Weight: 0.615 kg
NUM Diskette Drive
Subassemblies
Diskette drive
Serial interface cable
NUM keyboard
General System Description
en-938816/5 2 - 7
2

2.2 Basic Configuration
The basic configuration includes the following components:
2.3 Multipanel Configuration
2 - 8 en-938816/5
Operator panel (QWERTY or 50-key or compact panel) + cable
Main rack (1060 Series I or 1060 Series II)
Machine panel (optional, not allowed in a configuration with compact panel)
The multipanel configuration (1 CNC/1 to 4 operator panels) includes the following components:
Basic configuration (except compact panel)
Additional operator panels (QWERTY, 50-key)
Multiplexer modules + cables and connector caps

2.4 Multi-CNC Configuration
The multi-CNC configuration (1 operator panel/2 to 4 CNCs) includes the following components:
2.5 Multirack Configurations
Basic configuration (except compact panel)
Additional main racks (1060 Series I or 1060 Series II)
Multiplexer module + cables and connector caps
General System Description
In the single CNC version (one main rack), the multirack configuration includes the following components:
1060 Series I basic configuration
1 to 6 extension racks (2 or 12 slots) + fibre-optic connecting cables
In a multi-CNC configuration, there can be one multirack system per main rack: up to six extension racks per CNC
system.
en-938816/5 2 - 9
2

2.6 System Architecture
The system is built around the system bus. Two versions are available: Series I and Series II.
2.6.1 1060 Series II System
2.6.1.1 1060 Series II with Biprocessor
System Bus
2 - 10 en-938816/5
CNC/graphic
processor
Memory
Axes
Special
interfaces
Machine
processor
Serial Bus
Serial link
Panel
or
Speed reference
Measurement
Origin switch
Inputs
Outputs
Serial bus/fibre
optic
adapter
Interrupts
Analogue inputs/outputs
∗ The use of the compact panel precludes the use of a machine panel.
or
Compact panel ∗
Optional keyboard
Machine
panel
Machine
panel
extension (I/O)

2.6.1.2 1060 Series II with UC SII Processor
System Bus
Serial Bus
U
C
S II
Graphic
function
Memory
CNC
function
PLC
function
Serial
bus/fibre
optic adapter
Inputs
Outputs
Axes
Dedicated
interfaces
Panel
RS 232 serial interface
Interrupt
∗ The use of the compact panel precludes the use of a machine panel.
or
Analogue inputs/outputs
Machine
panel
Machine
panel
extension (I/O)
Speed reference
Measurement
Origin switch
General System Description
or
Compact panel ∗
Optional keyboard
en-938816/5 2 - 11
2

2.6.2 1060 Series I System
System Bus
2 - 12 en-938816/5
Graphic
processor
Memory
CNC
processor
Axes
Special
interfaces
Machine
processor
Serial Bus
Panel
Serial link
Speed reference
Measurement
Origin switch
Inputs
Outputs
Serial bus/fibre
optic
adapter
Interrupts
Analogue inputs/outputs
Serial link
∗ The use of the compact panel precludes the use of a machine panel.
or
or
Compact panel ∗
Optional keyboark
Remote
inputs
Remote
outputs
Machine
panel
Machine
panel
extension (I/O)

Overall Dimensions - Installation
3 Overall Dimensions - Installation
3.1 QWERTY 14" Colour Operator Panel 3 - 3
3.1.1 Operator Panel Mounting Parts 3 - 3
3.1.2 Overall Dimensions of the Operator Panel 3 - 4
3.1.3 Cutout for Panel Mounting 3 - 5
3.2 50-Key Panels 3 - 6
3.2.1 50-Key 9" Monochrome and 10" Colour
Panels 3 - 6
3.2.1.1 Operator Panel Mounting Parts 3 - 6
3.2.1.2 Overall Dimensions of the Operator Panel 3 - 7
3.2.1.3 Cutouts for Panel Mounting 3 - 8
3.2.2 50-Key Panels with LCD Display 3 - 9
3.2.2.1 Panel Mounting Parts 3 - 9
3.2.2.2 Overall Dimensions of the Panels 3 - 10
3.2.2.3 Cutouts for Panel Mounting 3 - 11
3.3 Compact Panel 3 - 12
3.3.1 Panel Mounting Parts 3 - 12
3.3.2 Overall Dimensions of the Compact Panel 3 - 13
3.3.3 Cutouts for Compact Panel Mounting 3 - 14
3.4 Multiplexer Module 3 - 15
3.4.1 Multiplexer Module Mounting Parts 3 - 15
3.4.2 Overall Dimensions and Mounting
Dimensions of the Multiplexer Module 3 - 16
3.4.3 Multiplexer Module Mounting on the
QWERTY Operator Panel 3 - 17
3.5 Card Racks 3 - 18
3.5.1 Rack Mounting Parts 3 - 18
3.5.2 Rack Sizes and Clearances 3 - 20
3.5.3 Rack Mounting Cutouts 3 - 22
3.6 Machine Panel 3 - 24
3.6.1 Machine Panel Mounting Parts 3 - 24
3.6.2 Overall Dimensions of the Machine Panel 3 - 25
3.6.3 Cutouts for Machine Panel Mounting 3 - 25
3.7 Additional Components 3 - 26
3.7.1 Mounting of the 32-Input Interfacing Module 3 - 26
3.7.2 Mounting of the 24-Output Relay Module 3 - 27
3.7.3 Mounting of the Axis Interface Module 3 - 28
3.7.4 Mounting of RS 232 and RS 485 Adaptors 3 - 28
3.7.5 Mounting of the NUM Diskette Drive 3 - 29
3.7.6 Handwheel Mounting 3 - 30
3.7.7 Overall Dimensions of Sub.D Connector
Covers (Cable) 3 - 31
3.7.8 Overall Dimensions of the Axis Connector
Covers 3 - 31
3.7.9 Mounting of the NUM Keyboard 3 - 32
en-938816/5 3 - 1
3

3 - 2 en-938816/5

3.1 QWERTY 14" Colour Operator Panel
Weight: 16.5 kg
3.1.1 Operator Panel Mounting Parts
1
3
1 - Operator panel
2 - Edge trim
3 - Operator panel attaching screw and washer (8)
2
Overall Dimensions - Installation
en-938816/5 3 - 3
3

3.1.2 Overall Dimensions of the Operator Panel
20
!
1
F1
@
2
F2
3 - 4 en-938816/5
#
3
F3
F4
ESC Q W E R T Y U I O P
CTRL A S
x off
D F G H J K L
F5
F6
SHIFT Z X C V B N M
< > ?
SPACE
, . /
/
$
4
%
5
^
6
&
7
*
8
F7
483
(
9
F8
)
0
F9
_
-
:
;
F10
+
= +
{
[
"
`
}
]
`
ALL
CAPS
TOOL JOG
MODE
F11 F12 HELP
line
INS
char
M01
home Pg Up
end
line
DEL
char
340 ≅ 70
1
2 4
3
VALID
97
Pg Dn
399
60
290
Clearance
for cables
Overall dimensions
with multiplexer
module and cables
400 35
40
185

3.1.3 Cutout for Panel Mounting
89 89 32.5
32.5
8 M6 holes
Cutout
Overall Dimensions - Installation
4 dia. 10 mm holes
= 451
=
466
! CAUTION
It is recommended to make sure the enclosure over the rear part of the operator panel
provides IP65 protection.
=
235
=
389
en-938816/5 3 - 5
3

3.2 50-Key Panels
3.2.1 50-Key 9" Monochrome and 10" Colour Panels
Weight: 10.7 kg
3.2.1.1 Operator Panel Mounting Parts
3 - 6 en-938816/5
1
3
1 - Operator panel
2 - Edge trim
3 - Operator panel attaching screw and washer (4)
2

3.2.1.2 Overall Dimensions of the Operator Panel
220
16
252 70
HELP MODE TOOL JOG
//
Overall Dimensions - Installation
483 294 (for 10") 30
1 2 3
N G H
F '
U
;
I S
x off
:
X A
Y B
V (
J )
T
Z
[
W K +
C
M
]
P
D
Q
L
0
_
{
?
} ,
"
R
E
SHIFT CTRL
SPACE
7 &
183
\ ~
8 9
S
4 5 6
1 !
∗
INS/
OVER
line
DEL
char
2 @
3 #
= /
0
ENTER
home
PgUp
end
PgDn
197
Clearance
for cables
62
253 (for 9")
en-938816/5 3 - 7
3

3.2.1.3 Cutouts for Panel Mounting
26
30
3 - 8 en-938816/5
4 M6 holes
Cutout
= 451
=
466
4 dia. 10 mm holes
REMARK The cutout dimensions are the same as for the compact panel. Only the attaching
holes differ between the two types of panels.
! CAUTION
It is recommended to make sure the enclosure over the rear part of the operator panel
provides IP65 protection.
9
180
13
202

3.2.2 50-Key Panels with LCD Display
Weight: 3.6 kg for the monitor and 2.1 kg for the keyboard
3.2.2.1 Panel Mounting Parts
4
1 2
1 - Monitor
2 - Keyboard
3 - Keyboard and monitor attaching screws (10)
4 - Seal
3
! CAUTION
Overall Dimensions - Installation
The liquid cristals contained in the LCD displays are a health hazard if spilled due to breakage
of the display.
In case of contact with the eyes or mouth, rinse immediately with a large amount of water.
In case of contact with the skin or clothing, clean with alcohol then rinse with a large
amount of water.
en-938816/5 3 - 9
3

3.2.2.2 Overall Dimensions of the Panels
260
Y B
V (
J )
} T ,
[
Z W K +
C
]
"
P
D
1 2 3
N G H
F '
U
;
I S
x off
:
X A
_
0
M
{
?
Q E
R L
SHIFT CTRL
HELP MODE TOOL JOG
3 - 10 en-938816/5
200 76 5 320 82 5
SPACE
7 &
\ ~
8 9
S
4 5 6
1 !
∗
INS/
OVER
line
DEL
char
2 @
3 #
= /
0
ENTER
home
PgUp
end
PgDn
242
260
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
182 302
242

3.2.2.3 Cutouts for Panel Mounting
242
4.8
182
Cutout for
keyboard
4 M4 holes
191.6
21
200
242
4.8
6 M4 holes
155.8
Overall Dimensions - Installation
302
Cutout for
monitor
REMARK The monitor and keyboard are interconnected by two 2-metre cables and must
therefore not be more than 1.5 m apart.
! CAUTION
155.8
It is recommended to provide an IP65 seal on the enclosure around the rear part
of the panel.
4.8
25.8
200
25.8
en-938816/5 3 - 11
3

3.3 Compact Panel
Weight: 11 kg
3.3.1 Panel Mounting Parts
2
3 - 12 en-938816/5
1
1 - Panel
2 - Panel attaching screw and washer (6)
! CAUTION
The panel is not sealed unless the cover is installed over the front panel connectors.

3.3.2 Overall Dimensions of the Compact Panel
220
16
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
271
Clearance
for cables
Overall Dimensions - Installation
483 308 (for 10") 37
G %
M E
/ F
x H
7 N
4 X
1 A
D P
8 S
5 Y
2 B
9 T
- =
6 Z
+ !
3 C
0 Q
. R
a
80
180
60
202
150
266 (for 9")
en-938816/5 3 - 13
3

3.3.3 Cutouts for Compact Panel Mounting
3 - 14 en-938816/5
6 M4 holes
Cutout
= 211.5
211.5
=
451
REMARK The cutout dimensions are the same as for the 50-key panels. Only the attachment
holes differ between the two types of panels.
! CAUTION
It is recommended to make sure the enclosure over the rear part of the operator panel
provides IP65 protection.
=
202
=
211.6

3.4 Multiplexer Module
Weight: 1.580 kg
3.4.1 Multiplexer Module Mounting Parts
1
2
1 - Multiplexer module
2 - Module attaching screws and washers (4)
Overall Dimensions - Installation
REMARK The multiplexer module must be located away from the panels:
- In multi-CNC configuration, locate the multiplexer module as far as possible from
the panel, considering that the interconnecting cable is 50 cm long,
- In multipanel configuration, locate the multiplexer modules at least 50 cm from
each of the panels.
en-938816/5-E1 3 - 15
3

3.4.2 Overall Dimensions and Mounting Dimensions of the Multiplexer Module
145
15
3 - 16 en-938816/5
360
= 348
=
4 dia. 5 mm holes
for M4 screws
= 336
=
Clearance
for cables
145
=
70
=
69
102

3.4.3 Multiplexer Module Mounting on the QWERTY Operator Panel
The multiplexer module should not be mounted on the QWERTY panel.
Overall Dimensions - Installation
This setup should no longer
be used
See 3.4.1
en-938816/5-E1 3 - 17
3

3.5 Card Racks
Weight of 19" main racks and 12-slot extension rack with cards: 13 to 15 kg (see 2.1 to calculate the rack weight
according to the configuration).
Weight of 12" racks equipped with cards: approximately 10 kg (see 2.1 to calculate the rack weight according to the
configuration).
Weight of 2-slot extension racks with cards: 2.950 kg.
3.5.1 Rack Mounting Parts
Main racks and 12-slot extension racks.
3 - 18 en-938816/5
4
1 - Rack
2 - Rear attachment bracket (2) used optionally
3 - Bracket attaching screw (8) used optionally
4 - Rack attaching screw and washer (4)
1
3
2

2-Slot Extension Racks
0
9
5
4
1 23
1 - 2-slot extension rack
2 - Rear attachment brackets (4) used optionally
3 - Bracket attaching screws (4) used optionally
4 - Rack attaching screw
4
Overall Dimensions - Installation
1
3
2
en-938816/5 3 - 19
3

3.5.2 Rack Sizes and Clearances
Main racks and 12-slot extension racks.
483 (19" rack) or 320 (12" rack) 220 (rack without cables)
X = 100: minimum clearance required for the cables
200: minimum clearance required for card extraction
3 - 20 en-938816/5
310.4
70
Minimum clearance
for air flow
20
X
68.5

2-Slot Extension Rack
142
116.2
265.9
≅ 100
clearance for air flow
≅ 100
X = 100: minimum clearance required for the cables
200: minimum clearance required for card extraction
Overall Dimensions - Installation
220 (rack without cables) X
en-938816/5 3 - 21
3

3.5.3 Rack Mounting Cutouts
Main racks and 12-slot extension racks
39.7 190.5
3 - 22 en-938816/5
4 M6 holes
Front mounting or rear mounting
Holes and cutout
Cutout for front mounting
Rear attachment
brackets
= 437 (19" rack) or 274 (12" rack)
=
465.9 (19" rack) or 303 (12" rack)
314

Extension Racks
The four attaching screws are preinstalled.
2
Side mounting
(on panel or rail)
245.9
Front panel
left-hand mounting
1
3
35
screwdriver with blade
at least 120 mm long
Holes
4.5
= =
4 M3 holes
130
27
1
Overall Dimensions - Installation
3
rear attachment
brackets
Rear mounting
(on panel or rail)
10
Front panel
right-hand mounting
Clearance
rear mounting
2
en-938816/5 3 - 23
3

3.6 Machine Panel
Weight: 2.200 kg unequipped (add 0.300 kg for the extension and/or 0.515 kg for the handwheel depending on the
configuration).
3.6.1 Machine Panel Mounting Parts
3 - 24 en-938816/5
1
1 - Machine panel
2 - Machine panel attaching screw (4)
2

3.6.2 Overall Dimensions of the Machine Panel
177
122
80
3
483
280
3.6.3 Cutouts for Machine Panel Mounting
=
= 101.6
4 M6 holes
60
= 451
=
466
! CAUTION
Overall Dimensions - Installation
50
30
With handwheel
Overall dimensions with
extension connecting cable
Overall dimensions without
extension
It is recommended to make sure the enclosure over the rear part of the operator panel
provides IP65 protection.
167
en-938816/5 3 - 25
3

3.7 Additional Components
3.7.1 Mounting of the 32-Input Interfacing Module
The 32-input interfacing module is available in two models.
Model 1: P/N 263 202 926
Weight: 0.415 kg.
82
80
Model 2: P/N 263 900 001
Weight: 0.300 kg.
86
3 - 26 en-938816/5
71
60
183
183
MOD. INTERFACE 32 E
MOD. INTERFACE 32 E
Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).
REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm
(IEC 947.1).

3.7.2 Mounting of the 24-Output Relay Module
The 24-output relay module is available in two models.
Model 1: P/N 263 202 931
Weight: 1.250 kg.
98
96
69
Model 2: P/N 263 900 002
Weight: 1.050 kg.
98
96
69
376
376
Overall Dimensions - Installation
MOD. RELAYAGE 24 S
MOD. RELAYAGE 24 S
Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).
REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm
(IEC 947.1).
en-938816/5 3 - 27
3

3.7.3 Mounting of the Axis Interface Module
Weight: 0.230 kg.
86
3 - 28 en-938816/5
53
700/800 1000
SIM+
SIM-
2V
S-
A+
A-
B+
B-
Z.DATA+
Z.DATA-
ECLK+
ECLK-
RCLK+
RCLK-
ENCODER P.S
0V
0V
AXIS
N°
ANALOG.AXIS
263900000
1 2
0 1
INT.5V
ADDRESS
ENCODER
!
POWER SUPPLY
POWER
SUPPLY ON
160
SPEED+
SPEED-
SPINDLE 2
SPINDLE 1
HANDWHEEL
700/800 1000
ENCODER SPEED REF. HOME SWITCH
SPEED-
HOME SW
SW.IN
SW.OUT
SPINDLE
SPINDLE
SPINDLE
SPINDLE
HWHEEL
HWHEEL
HWHEEL
HWHEEL
Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).
REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm
(IEC 947.1).
3.7.4 Mounting of RS 232 and RS 485 Adaptors
70
9-Pin Sub.D
male connector
80 for cable
EXT.
88
=
80
SW.OUT
EXT.SUPPLY
5-24V
0V
2 dia. 3.2 mm holes
29 85 80 for cable
=
10 10
= =
15-contact female
Sub.D connector

3.7.5 Mounting of the NUM Diskette Drive
75
147
67
43
13
Overall dimensions
50
Holes and cutout
4 M4 holes
Clearance for cables and switch
123
= 115
=
Cutout
Overall Dimensions - Installation
174 44
en-938816/5 3 - 29
3

3.7.6 Handwheel Mounting
46.5
-
3 - 30 en-938816/5
108
+
= =
89
= =
=
=
Overall dimensions
108
Holes and cutout
4 M5 holes
= =
89
ø 63.5
ø 67
7.5
3
52 35
62 60

3.7.7 Overall Dimensions of Sub.D Connector Covers (Cable)
C
Overall Dimensions - Installation
Number of contacts A B C
9 31 16 41
15 53 16 38
25 53 16 45
37 70 24 51
REMARK The dimensions given in the table are rounded off and correspond to the product line
of a particular supplier. They could differ slightly for other suppliers.
3.7.8 Overall Dimensions of the Axis Connector Covers
74
18
B
A
54
en-938816/5 3 - 31
3

3.7.9 Mounting of the NUM Keyboard
212
5
30
203.6 4.2
3 - 32 en-938816/5
=
8 x 2 foam seal
483
Cutout: 446
30 211.5
211.5
6 dia. 5 mm holes for M4 screws
Drill the seal
=
Cutout: 188 =
=

System Component Preparation
4 System Component Preparation
4.1 Rack Preparation 4 - 3
4.1.1 Card Layout in the Main Rack 4 - 3
4.1.1.1 Layout in a 19" Rack 4 - 3
4.1.1.2 Layout in a 12" Rack 4 - 3
4.1.1.3 CNC Card Layout in a 1060 Main Rack 4 - 4
4.1.2 Card Layout in the Extension Racks 4 - 5
4.1.2.1 Input/Output Card Layout in the 12-Slot
Rack 4 - 5
4.1.2.2 Input/Output Layout in the 2-Slot Rack 4 - 5
4.1.3 Addition of Input/Output Cards 4 - 6
4.1.3.1 Machine Processor Programmed in
Assembler Language 4 - 6
4.1.3.2 Machine Processor Programmed in Ladder
Language 4 - 6
4.1.4 Address Assignment to the Racks 4 - 7
4.1.5 Wiring of the Temperature Probe 4 - 8
4.1.6 Operations on the UC SII CPU 4 - 9
4.1.6.1 Replacing the Battery 4 - 10
4.1.6.2 Adding an SRAM Memory Module 4 - 11
4.2 Preparing the Compact Panel 4 - 12
4.2.1 Removing the Rear Cover 4 - 12
4.2.2 Relocating the Keyboard Connector 4 - 13
4.2.3 Installing the Key Customisation Label 4 - 14
4.3 Machine Panel Preparation 4 - 15
4.3.1 Address Assignment to the Machine Panel 4 - 15
4.3.2 Handwheel Installation 4 - 16
4.3.3 Installing the Machine Panel Extension 4 - 17
4.3.4 Installing the Labels 4 - 18
4.4 General Operations 4 - 20
4.4.1 Replacing Fuses 4 - 20
4.4.1.1 Rack Fuses 4 - 20
4.4.1.2 50-Key 10" Panel Fuse 4 - 20
4.4.1.3 50-Key LCD Panel Fuse 4 - 20
4.4.1.4 10" Compact Panel Fuse 4 - 21
4.4.1.5 Machine Panel Fuse 4 - 21
4.4.2 Wiring of the Watchdog, Safety Daisy
Chain 4 - 21
en-938816/5 4 - 1
4

4 - 2 en-938816/4

4.1 Rack Preparation
4.1.1 Card Layout in the Main Rack
The CNC cards are installed one after the other starting from the right.
The input/output cards are installed leftward from the first slot available after the CNC cards.
Empty slots are to be covered with blanking plates (10, 20 and 30 mm).
4.1.1.1 Layout in a 19" Rack
13 12 11 10 9 8 7 6 5 4 3 2 1 0
12 11 10 9 8 7 6 5
4.1.1.2 Layout in a 12" Rack
I/O card slots
I/O card slots
8 7 6 5
CNC card slots
6 5 4 3 2 1 0
CNC card slots
Power supply card
System Component Preparation
Power supply card
en-938816/4 4 - 3
4

4.1.1.3 CNC Card Layout in a 1060 Main Rack
To ensure correct operation of the system, install the cards in the order shown in the diagram below:
Other CNC cards
4 - 4 en-938816/5
2 1 0
Memory card
Machine processor card
CNC/graphic processor card
Biprocessor 1060 Series II
Other CNC cards
1 0
UC SII CPU
Monoprocessor 1060 Series II
Other CNC cards
3 2 1 0
Memory card
CNC processor card
Machine processor card
Graphic processor card
1060 Series I
REMARK For a system using QVN cards (see DISC Integration Manual) and/or IT/serial line
cards, place these cards immediately to the left of the memory card.

4.1.2 Card Layout in the Extension Racks
The input/output cards are installed starting from the right.
Cover empty slots with blanking plates.
4.1.2.1 Input/Output Card Layout in the 12-Slot Rack
12 11 10 9 8 7 6 5
4.1.2.2 Input/Output Layout in the 2-Slot Rack
2 1
Power supply card
4 3 2 1
System Component Preparation
Power supply card
en-938816/4 4 - 5
4

4.1.3 Addition of Input/Output Cards
4.1.3.1 Machine Processor Programmed in Assembler Language
When power is applied, the machine processor detects the input/output cards present in the racks by scanning leftward
from the rightmost card:
- in the main rack,
- in the extension racks, in numerical order of the racks (see 4.1.4).
The machine processor addresses individual inputs and outputs in the order of card identification.
This means that insertion of a new input or output card changes the addresses of the following input and output cards
and therefore requires modifying the machine processor programme.
! CAUTION
A new input/output card must be added to the left of the last card of the same type
whenever possible.
If this is not possible (addition of an input or output card between two cards of the same
type), it is necessary to reprogramme the machine processor (see the Automatic Control
Function Programming Manual - Assembler Language) to take into account the offset
created in the inputs and outputs.
4.1.3.2 Machine Processor Programmed in Ladder Language
Each input and output card is identified by its physical location in the system.
The input and output addresses already allocated are therefore not modified by insertion of a new card.
Only the new input and output addresses need to be programmed (see the Automatic Control Function Programming
Manual - Assembler Language).
4 - 6 en-938816/4
! CAUTION
Moving an input/output card to another physical location modifies the addressing and
requires reprogramming the machine processor.

4.1.4 Address Assignment to the Racks
Thumbwheel Thumbwheel
Main racks and 12-slot
extension racks
Set the rack addresses on the thumbwheel:
System Component Preparation
5
0
4
1 23
2-slot extension rack
Configuration single rack multirack and configuration with machine panel
Main rack address 0 address 7
Extension rack / address from 1 to 6 (different address for each rack)
en-938816/4 4 - 7
4

4.1.5 Wiring of the Temperature Probe
4 - 8 en-938816/5
Temperature probe
Probe characteristics:
- contact normally closed at ambient temperature < 57 °C,
- contact opening temperature: θ = 60 °C + 3 °C,
- contact closing temperature: θ - 7 to 10 °C,
- maximum current rating: 6 A,
- maximum voltage: 220 VAC.
Recommended use
Connect the probe to a machine processor input.
Include it in the drive enable.
Turn on a lamp on the machine panel by means of an output.
2.8 mm AMP terminal
Temperature probe
Machine processor input
+ 24 VDC

4.1.6 Operations on the UC SII CPU
Operations which can be performed on the UC SII CPU:
- battery replacement after 18 months of use,
- memory extension by adding an SRAM memory module.
The diagram below shows the locations concerned by these operations:
2
1
1 - Battery connector
2 - Battery
3 - SRAM memory module location
System Component Preparation
3
en-938816/4 4 - 9
4

4.1.6.1 Replacing the Battery
Unplug the battery.
Remove the old battery from the housing.
Snap the new battery into the housing.
Plug in the battery, being careful to insert the connector correctly.
4 - 10 en-938816/4
! CAUTION
The battery must be replaced within 15 minutes so as not to lose the data present in the
RAM. A special capacitor powers the SRAM modules while the battery is being replaced.

4.1.6.2 Adding an SRAM Memory Module
Position the module at a slant in the connector with the
polarising slot located on the left (1).
Polarising slot
Swing the module up to a vertical position until it snaps in place (2).
2
1
System Component Preparation
en-938816/4 4 - 11
4

4.2 Preparing the Compact Panel
Operations that can be performed on the compact panel:
- relocation of the DIN connector (see 4.2.2)
- installation of the key customisation label (see 4.2.3).
These operations require removing the rear cover (see 4.2.1).
4.2.1 Removing the Rear Cover
Remove the three screws and take off the cover.
4 - 12 en-938816/4
Screws
Location of the items concerned by the operations:
Cover
Rear view
Label installation slot
DIN connector support

4.2.2 Relocating the Keyboard Connector
System Component Preparation
The compact panel is equipped with a keyboard connector (5-contact DIN connector) accessible on the front after
removing the cover.
This location of the DIN connector corresponds to occasional use of a PC type keyboard (seal not ensured when the
cover is removed).
For permanent connection of a PC type keyboard, the DIN connector can be moved to the back of the panel:
DIN connector support
attaching nuts
DIN connector located on the front DIN connector relocated on the back of the panel
Unscrew the two DIN connector support attaching nuts.
Turn over the support and reinstall the nuts.
en-938816/4 4 - 13
4

4.2.3 Installing the Key Customisation Label
The compact panel has six cutomisable keys. The key assignments are identified by a label at the rear of the panel.
Customising the Label Supplied with the Compact Panel:
4 - 14 en-938816/5
Marking areas
The label can be customised by transfers (Letraset type), Univers 54 font, pitch 12.
Installing the Label on the Rear of the Compact Panel:
18
18
18
18
18
18

4.3 Machine Panel Preparation
4.3.1 Address Assignment to the Machine Panel
Set the machine panel address on the thumbwheel: 1 to 4, with a
different address for each panel.
System Component Preparation
en-938816/4 4 - 15
4

4.3.2 Handwheel Installation
The handwheel is installed on the machine panel without its end plate (remove the cap by cutting the plastic pins with
cutting pliers):
4 - 16 en-938816/4
1 - Handwheel body
2 - Attachment screws (3)
3 - Bezel attached by two screws
3
2
! CAUTION
The handwheel may interfere with installation of the key labels.
It is therefore recommended to install the labels (see 4.3.4)
before installing the handwheel.
1

4.3.3 Installing the Machine Panel Extension
The machine panel extension is installed behind the machine panel.
This operation requires removing the protective cover.
1
2
5
1 - Machine panel
2 - Machine panel extension
3 - Protective cover
4 - Screws (8)
5 - Spacers (5)
System Component Preparation
3
4
en-938816/4 4 - 17
4

4.3.4 Installing the Labels
The machine panel keys are not engraved. Their assignment is specified by installing labels in windows 1 to 7 at the
rear of the panel.
The labels can be:
- the standard labels defined by NUM,
- customised labels.
Set of Labels Supplied with the Machine Panel
4 - 18 en-938816/4
Z-
X-
1 10 100 1 000 10 000 ILL
Window 1
X+ C+
Z+
X- C-
Y+ Z+
X+
Y- Z-
M01
Customisable
window 1
Window 2
Window 3
turning
Window 4
turning
Window 5
turning
Window 3
milling
Window 4
milling
Window 5
milling
Windows 2 to 5
customisable
Window 6
customisable
Window 7
Window 7
customisable
JOG label
Axis JOG
assignment
labels
Machine function
label
Mode label

Installing the Labels at the rear of the Machine Panel
Customising the Labels
The labels can be customised using transfers (Letraset type), Univers 54 font, pitch 12.
6
1
3
5
2
4
System Component Preparation
7
en-938816/4 4 - 19
4

4.4 General Operations
4.4.1 Replacing Fuses
Accessible fuses:
Location Characteristics
12" and 19" and 2-slot racks 2 fast-blow 2.5 A, 250 V, 5x20 glass fuses
32-24 I/O, 64-48 I/O, Very fast-blow (FF) 10 A, 5x20 fuses - spare fuses are provided on the card
32I/24O and analogue
I/O boards
!
4 - 20 en-938816/5
Use only very fast-blow (FF) fuses
10" compact panel Fast-blow 2 A, 250 V, 5x20 glass fuse
10" 50-key panel Fast-blow 2 A, 250 V, 5x20 glass fuse
Monitor of the 50-key 2.5 A, 250 V, 5x20 glass fuse
LCD panel
Machine panel Fast-blow 500 mA, 250 V, 5x20 glass fuse
4.4.1.1 Rack Fuses
Release the fuse-holder cover from the connector with a screwdriver.
Replace the blown fuse.
Install the fuse-holder cover.
4.4.1.2 50-Key 10" Panel Fuse
Unscrew the fuse-holder cover (quarter-turn fastener).
Replace the blown fuse.
Install and screw on the fuse-holder cover.
4.4.1.3 50-Key LCD Panel Fuse
Unscrew the fuse-holder cover.
Replace the blown fuse.
Install and screw on the fuse-holder cover.
Rear view

4.4.1.4 10" Compact Panel Fuse
Unscrew the fuse-holder cover (quarter-turn fastener).
Replace the blown fuse.
Install and screw on the fuse-holder cover.
4.4.1.5 Machine Panel Fuse
Replace the blown fuse.
4.4.2 Wiring of the Watchdog, Safety Daisy Chain
System Component Preparation
Rear view
The watchdog (WD) monitors the machine processor status. WD = 0 indicates a machine processor fault and therefore
a fault of the programmed safety devices.
The watchdog output is:
- the first output (OUT.0 of the first card on the main rack or the rack with the lowest number) when the machine
processor is programmed in assembler language,
- the first output (OUT.0) of one of the output cards (to be programmed) when the machine processor is programmed
in ladder language.
! CAUTION
When WD = 0, the CNC may continue to control the axes which could cause problems
(collisions, etc.).
Output WD must therefore be hard wired in the safety system so that WD = 0 cuts off the
power, thereby stopping movement.
The system must remain live to allow troubleshooting and modification of software data
(which are not the only possible causes of failure).
en-938816/5 4 - 21
4

Recommended safety daisy chain:
CNCr monitor WD monitor CNC on Power supply
4 - 22 en-938816/4
CNC ready WD CNC on
Off pushbutton
On pushbutton
WD monitor
CNCr monitor
CNCr: CNC ready
This diagram is used to check that the WD and CNCr relays are not operated at power on.
No timeouts are used.
Powering up of the CNC is not enabled unless the watchdog and CNCr relay are de-energised.
When the CNC is on, the PLC programme closes the CNCr relay.
Power application is determined by the presence of WD and CNCr.
Power supply
CNC on
WD monitor
CNCr monitor

Interconnections
5 Interconnections
5.1 CNC/Peripheral Interconnections 5 - 3
5.1.1 Basic Configuration 5 - 3
5.1.2 Video Connection for the Basic
Configuration 5 - 4
5.1.3 Multirack Configuration 5 - 5
5.1.4 Multipanel Configuration (2 to 4) 5 - 6
5.1.5 Multi-CNC Configuration 5 - 7
5.2 Operator Panel 5 - 8
5.2.1 CNC Panels with CRT 5 - 8
5.2.1.1 General 5 - 8
5.2.1.2 Operator Panel Connection Diagram 5 - 9
5.2.2 50-Key Panel with LCD 5 - 10
5.2.2.1 General 5 - 10
5.2.2.2 Panel Connection Diagram 5 - 11
5.2.3 Compact Panel 5 - 12
5.2.3.1 General 5 - 12
5.2.3.2 Connection of a 102-Key Keyboard 5 - 12
5.2.3.3 Compact Panel Connection Diagram 5 - 14
5.3 Multiplexer Module 5 - 15
5.3.1 General 5 - 15
5.3.2 Module Connection Diagram 5 - 15
5.4 Rack Interconnections 5 - 16
5.4.1 Two-Slot Extension Rack - General 5 - 16
5.4.2 Rack Interconnection Diagram 5 - 17
5.4.3 Adjustment of the Transmit Power 5 - 19
5.4.3.1 130 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 19
5.4.3.2 60 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 20
5.4.3.3 Power Supply of the 2-Slot Extension
Racks 5 - 21
5.5 Machine Panel Interconnections 5 - 22
5.5.1 General 5 - 22
5.5.2 Machine Panel Interconnection Diagram 5 - 23
5.5.3 Adjustment of the Transmit Power 5 - 24
5.5.4 Machine Panel Extension 5 - 25
5.5.4.1 General 5 - 25
5.5.4.2 Connection Diagram of the Machine
Panel Extension with Remote Modules 5 - 26
5.5.4.3 Machine Panel Extension Connection
Diagram without Remote Modules 5 - 27
en-938816/5 5 - 1
5

5.6 NUM Diskette Drive 5 - 28
5.6.1 General 5 - 28
5.6.2 Connections of the NUM Diskette Drive 5 - 28
5.6.2.1 Connection of the NUM Diskette Drive
to an RS 232 Line 5 - 28
5.6.2.2 Connection of the NUM Diskette Drive
with a Remote RS 232 Line 5 - 29
5.6.2.3 Connection of the NUM Diskette Drive
to an RS 422 Line 5 - 29
5.6.2.4 Connection of the NUM Diskette Drive
with a Remote RS 422 Line 5 - 30
5 - 2 en-938816/5

5.1 CNC/Peripheral Interconnections
5.1.1 Basic Configuration
PC
Machine-tool
Power cabinet
Automatic controls
Diskette
drive Tape
reader/
punch
Peripheral devices
Inputs/outputs cards
Handwheel
Sensor
Motor
Axis card
Axis card
Printer Computer
DNC
CNC processor card
Memory card
Machine processor card
Graphic processor card
Servo-drive
Power supply card
Interconnections
Compact panel
or
QWERTY panel
or
50-key panel
1 to 4
machine panels
Analogue
inputs/outputs
External interrupts
NUM and customer
applications
REMARK The use of the compact panel precludes the use of a machine panel.
en-938816/4 5 - 3
5

5.1.2 Video Connection for the Basic Configuration
5 - 4 en-938816/4
1
2 3
1 - Graphic processor or UC SII
2 - Video/panel cable (for lengths, see table)
3 - CNC panel or compact panel.
The minimum curve radius of the video cable is 110 mm.
The video-panel cables are available in two versions:
- video interconnection kit (for wiring, see 7.6),
- video cable assembly.
Video interconnection kit:
Length Marking Length Marking
5 m ∗ 206203223 30 m 206203231
10 m ∗ 206203225 40 m 206203233
15 m 206203227 to order 206203235
20 m 206203229
∗ Only 5 m and 10 m cable lengths can be used with the compact panel.
Video cable assemblies:
Length Marking Length Marking
5 m 206202394 10 m 206202395

5.1.3 Multirack Configuration
Differences with respect to the basic configuration:
Main rack
Machine-tool
Power cabinet
Automatic controls
Extension racks
Fibre-optc ring
REMARK This configuration is only possible with a Series I system.
Interconnections
en-938816/5 5 - 5
5

5.1.4 Multipanel Configuration (2 to 4)
Differences with respect to the basic or multirack configuration:
5
Operator panel 1
or
CNC
5 - 6 en-938816/5
or
Operator panel 2
or
1
or
2
Operator panel 3
or
Minimum video cable
curve radius: 110 mm
Operator panel 4
1 - Graphic processor card or UCSII
2 - 50 cm video cables: 1, 2 or 3 (P/N 206 202 620)
3 - Multiplexer modules: 1, 2 or 3
4 - Caps: 3 per multiplexer module on connectors CN1, CN2
and CN3
5 - Video cables: 2, 3 or 4 (see 5.1.2)
REMARK This configuration is not possible with 50-key LCD or compact panels.
or
3
4
5

5.1.5 Multi-CNC Configuration
Differences with respect to the basic or multirack configuration:
5
4
2 2
CNC4
3
Operator panel
CNC3
CNC2
1 - 50 cm video cable (P/N 206 202 620)
2 - Video cables: 2, 3 or 4 (see 5.1.2)
3 - Graphic processor card or UCSII
4 - Caps on unused connectors: 1, 2 or 3
5 - Multiplexer module
1
Minimum video cable
curve radius: 110 mm
CNC1
REMARK This configuration is not possible with 50-key LCD or compact panels.
Interconnections
en-938816/5 5 - 7
5

5.2 Operator Panel
5.2.1 CNC Panels with CRT
5.2.1.1 General
5 - 8 en-938816/5
!
1
F1
@
2
F2
#
3
F3
F4
F5
QWERTY panel
ESC Q W E R T Y U I O P
CTRL A S
x off
D F G H J K L
F6
SHIFT Z X C V B N M
< > ?
SPACE
, . /
/
$
4
%
5
^
6
&
7
*
8
F7
(
9
F8
)
0
F9
_
-
:
;
F10
+
= +
{
[
50-key panel
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
"
`
}
]
`
ALL
CAPS
TOOL JOG
MODE
F11 F12 HELP
N G H
X A
Y B
U :
{
F '
_
;
I
?
S
x off
V (
J )
} T ,
[
Z W K
C
]
"
P
D
1 2 3
Q
R
SHIFT CTRL
E
L
HELP MODE TOOL JOG
+
SPACE
0
M
1
line
INS
char
M01
home Pg Up
end
7 &
3
line
DEL
char
VALID
2 4
Pg Dn
\ ~
8 9
S
4 5 6
Panel type CRT type Maximum CRT power consumption
QWERTY panel 14" colour 100 W
50-key panel 10" colour 60 W
9" monochrome 30 W
Power supply 230 VAC, 50/60 Hz
The operator panel provides the operator/system interface:
- display unit,
- keyboard for user actions.
The operator panel communicates with the CNC processor card via a video cable (via the multiplexer module in
multipanel and multi-CNC configurations).
1 !
∗
INS/
OVER
line
DEL
char
2 @
3 #
= /
0
ENTER
home
PgUp
end
PgDn

5.2.1.2 Operator Panel Connection Diagram
3
1 - Monitor video cable
2 - Power cable (see 7.5.1)
3 - Video cable
2
Interconnections
1
en-938816/5 5 - 9
5

5.2.2 50-Key Panel with LCD
5.2.2.1 General
5 - 10 en-938816/5
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
N G H
X A
Y B
U :
{
F '
_
;
I
?
S
x off
V (
J )
} T ,
[
Z W K
C
]
"
P
D
1 2 3
Q
R
SHIFT CTRL
E
L
HELP MODE TOOL JOG
50-key LCD panel 10.4" colour TFT LCD
Power supply 24 VDC
Maximum LCD power consumption 20 W
The panel provides the interface between the user and system:
- display on LCD,
- user actions on the keyboard.
The panel communicates with the CPU via a video cable.
+
SPACE
0
M
7 &
\ ~
8 9
S
4 5 6
1 !
∗
INS/
OVER
line
DEL
char
2 @
3 #
= /
0
ENTER
home
PgUp
end
PgDn

5.2.2.2 Panel Connection Diagram
1
24 VDC
power supply
Interconnections
2 3
M5 hole
1 - Power cable (see 7.5.5)
2 - 2 m LCD video cable (supplied)
3 - 2 m LCD/keyboard cable (supplied)
4 - Video cable
M5 hole
4
en-938816/5 5 - 11
5

5.2.3 Compact Panel
5.2.3.1 General
5 - 12 en-938816/5
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
Compact panel CRT type Maximum CRT power consumption
10" colour 60 W
9" monochrome 30 W
Power supply 230 VAC, 50/60 Hz
The compact panel provides the operator/system interface.
It communicates with the CPU by a video cable.
The compact panel provides the following functions:
- display on the CRT,
- access to the CNC menus,
- axis control,
- settings (homing, etc.),
- running of programmes or MDI blocks (cycle start, cycle stop),
- special functions by programmable keys,
- turning on the machine,
- feed rate override by potentiometer,
- emergency stop,
- remote serial line (wiring optional).
5.2.3.2 Connection of a 102-Key Keyboard
A standard 102-key PC keyboard can be connected to the front of the compact panel by removing the blanking plate
(or to the rear if the DIN connector was moved to the rear, see Sec. 4.2.2), for instance to edit or create part
programmes.
G %
7 N
4 X
1 A
D P
M E
8 S
5 Y
2 B
0 Q
a
/ F
9 T
6 Z
3 C
. R
! CAUTION
The keyboard should not be connected permanently to the front panel, because the seal is
broken when the blanking plate is removed. For a permanent connection, move the
connector to the rear of the panel.
x H
- =
+ !

NUM Keyboard
Keyboard type US QWERTY, 102 keys
Seal IP54 on the front, IP20 at the rear
Other Keyboards Connectable to the Compact Panel
To be connectable, the keyboard must have the following characteristics:
- US QWERTY, French AZERTY or German QWERTZ 102-key IBM PC/AT compatible keyboard
- Connection by male 5-contact DIN connector
- Maximum current draw 150 mA.
Keyboards tested by NUM
The following keyboards have been tested and found to operate correctly:
- Cherry RS3000, RS6000 and MY3000
- Tanguy AKB2000
- Mitsumi KPQ E99ZC-12.
Compaq keyboards are unsuitable because they use different protocols.
Interconnections
Declaring the Keyboard
The keyboard connected must be declared by a key combination. The type is then stored. The US QWERTY keyboard
is the default system keyboard.
Keyboard type Key combination (digit to be entered from the numerical keypad)
US QWERTY "Scroll lock" then "0"
French AZERTY "Arrêt défilement" then "1"
German QWERTZ "Roll" then "2"
en-938816/5 5 - 13
5

5.2.3.3 Compact Panel Connection Diagram
1
7
6
Daisy
chain
5 - 14 en-938816/5
2 3
5 4
Rear of the compact panel
1 - Emergency stop cable (Telemecanique P/N XB2-BS542)
2 - Video cable
3 - CRT video cable
4 - Power supply cable (see 7.5.1)
5 - Keyboard cable (front or back)
6 - Serial line relay cable:
- RS 232 line (see 7.1.7.1)
- RS 422 or 485 line (see 7.1.7.2)
7 - Power-on pushbutton cable (P/N ZB2-BW061)

5.3 Multiplexer Module
5.3.1 General
PUP. LOCAL
PUP. DEPORTE
CN4
CN3
CN2 / TSX40
CN1
IMPR. TSX40
-5V +5V
Interconnections
Power consumption 25 W
Location On the rear of the operator panel or external
The multiplexer module is used to link two to four operator panels with one CNC (see 5.1.4) or two to four CNCs with
one operator panel (see 5.1.5).
5.3.2 Module Connection Diagram
1 - Power cable (see 7.5.1)
1
en-938816/5 5 - 15
5

5.4 Rack Interconnections
The racks and machine panels are interconnected by a fibre-optic ring.
The transmit power must be adjusted according to the length of the fibre-optic cable interconnecting the transmitter
of one unit to the receiver of the next unit (see 5.4.3).
REMARK The rack location in the fibre-optic ring is unimportant, since only the addresses
assigned to the racks on the thumbwheels are taken into account (see 4.1.4).
5.4.1 Two-Slot Extension Rack - General
Power consumption
Current ratings
23 W maximum
5 V 600 mA
+ 24 VI (bus) 500 mA
+ 24 VE (external) 400 mA
The rack power supply card provides the voltage outputs used by the input/output cards installed and voltage VE used
by the inputs.
The fibre-optic module included with the power supply card handles data transfers with the main rack.
5 - 16 en-938816/5

5.4.2 Rack Interconnection Diagram
Main Rack and 12-Slot Extension Racks.
Tx
4
1
1 - Power cable (see 7.5.1)
2 - Receiver of next unit
3 - Fibre-optic cable
4 - Transmitter of previous unit
3
Tx
Rx
Minimum fibre-optic
cable bend
radius: 50 mm
Interconnections
2
Rx
en-938816/5 5 - 17
5

Two-Slot Extension Rack
1
Tx
5 - 18 en-938816/5
Minimum fibre-optic
cable bend
radius: 50 mm
Tx
Rx
1 - Transmitter of previous unit
2 - Receiver of next unit
3 - Fibre-optic cable
4 - Power supply cable (see 7.5.1)
4
3
2
Rx

5.4.3 Adjustment of the Transmit Power
5.4.3.1 130 W Power Supply, Main Racks and 12-Slot Extension Racks
Power supply card
Length of the fibre-optic cable for transmission Switch settings
L ≤ 15 m
15 m < L ≤ 30 m
L > 30 m
3 2 1
3 2 1
3 2 1
ON
ON
ON
1 2 3
ON
Interconnections
en-938816/5 5 - 19
5

5.4.3.2 60 W Power Supply, Main Racks and 12-Slot Extension Racks
5 - 20 en-938816/5
Power supply card
Length of the fibre-optic cable for transmission Switch settings
L ≤ 15 m
15 m < L ≤ 30 m
L > 30 m
ON OFF
ON OFF
ON OFF
1
2
3
1
2
3
1
2
3
ON OFF
1
2
3

5.4.3.3 Power Supply of the 2-Slot Extension Racks
Power supply card
Length of the fibre-optic cable for transmission Switch settings
L ≤ 5 m
15 m < L ≤ 30 m
L > 30 m
1
2
3
ON
1
2
3
ON
1
2
3
ON
1 2 3
ON
Interconnections
en-938816/5 5 - 21
5

5.5 Machine Panel Interconnections
The racks and machine panels are interconnected by a fibre-optic ring.
The transmit power must be adjusted according to the length of the fibre-optic cable interconnecting the transmitter
of one unit to the receiver of the next unit (see 5.5.3).
REMARK The machine panel location in the fibre-optic ring is unimportant, since only the
addresses assigned to the racks on the thumbwheels are taken into account
(see 4.3.1).
5.5.1 General
5 - 22 en-938816/5
X 1 10 100 1000 10000 ILL
Y
Z
4
5
X-
Y+ 5+ Z+
X+ 4+ 4-
Y- 5- Z-
Power consumption 3.8 W maximum
Maximum current rating 500 mA
Nominal voltage 24 VDC (external power supply)
Limit values 17 V minimum
30 V maximum
The machine panel provides the following functions:
- axis JOG
- execution (cycle, feed stop, axis recall, M01 enable and block skip)
- feed rate and spindle speed override by potentiometer
- mode locking by key
- emergency stop
- remote connection for the RS 232 peripheral serial line (wiring optional)
- axis control by handwheel (optional).
Other functions can also be provided on the machine panel using the unassigned keys and indicator lights.
Thirty-two additional inputs and 24 additional outputs can be added by means of a machine panel extension card.
The machine panel is connected by fibre-optic cable to the machine processor via the serial bus.
X
M01
Z
CYCLE
START
CYCLE
STOP

5.5.2 Machine Panel Interconnection Diagram
Rx
3
24 VDC
external
power supply
Minimum curve radius:
50 mm
2
Tx
Rx
Tx
1
Rear of the machine panel
4 5
1 - Transmitter of the previous unit
2 - Fibre-optic cable
3 - Receiver of the next unit
4 - Power supply cable (see 7.5.3)
5 - Handwheel cable (see 6.5.4)
6 - Emergency stop cable (P/N XB2-BS542)
7 - Relay cable of a serial line:
- RS 232 (see 7.1.8.1)
- RS 422 or 485 (see 7.1.8.2)
7
Interconnections
Customer
safety
chain
6
en-938816/5 5 - 23
5

5.5.3 Adjustment of the Transmit Power
5 - 24 en-938816/5
Rear of the machine panel
Length of the fibre-optic cable for transmission Switch settings
L ≤ 15 m
15 m < L ≤ 30 m
L > 30 m
ON
1 2 3
ON
3
2
1
ON
3
2
1
ON
3
2
1

5.5.4 Machine Panel Extension
5.5.4.1 General
Power consumption 10 W maximum (all I/O switched)
Maximum current rating 520 mA
Location at the rear of the machine panel
Nominal voltage 24 VDC (external power supply)
Limit values 15 V minimum
30 V maximum
Inputs
32 discrete inputs
Current rating 12.8 per input
Ranges low level: 0-5 V
high level: 11-30
Input impedance 2060 Ω
Outputs
Interconnections
24 open-collector discrete outputs
Maximum current rating 200 mA
Protection short circuit
inductive overvoltage
The machine panel extension is designed for logic data transfers with a second machine panel specific to the customer
and the machine processor card via the NUM machine panel.
The machine panel extension can:
- communicate with the machine processor card via the NUM machine panel and the fibre-optic link,
- receive input signals (pushbuttons) via the 32-input connector,
- send output signals (indicator lights) via the 24-output connector.
en-938816/5 5 - 25
5

5.5.4.2 Connection Diagram of the Machine Panel Extension with Remote Modules
1
6
5
5 - 26 en-938816/5
Rear of the machine panel
MOD. INTERFACE 32 E
External
24 VDC
power supply
4
1 - Machine panel extension/remote module connecting cable:
- Length 1 m (P/N 263 202 928)
- Length 2 m (P/N 263 202 929)
2 - 24-output relay module (P/N 263 900 002, see 6.11.2;
P/N 263 202 931, see 6.11.3)
3 - Power supply via the relay module (excludes power
supply via the central connector or the interface module)
4 - Power cable (see 7.5.3: excludes power supply via the
relay module or the interface module)
5 - Power supply via the interface module (excludes power
supply via the central connector or the relay module)
6 - 32-input interface module (P/N 263 900 001, see 6.10.2;
P/N 263 202 926, see 6.10.3)
REMARK The power supply must be provided to the machine panel extension by one and only
one of items 3, 4 or 5.
3
MOD. RELAYAGE 24 S
1
2

5.5.4.3 Machine Panel Extension Connection Diagram without Remote Modules
3
External
power supply
24 VDC
Input
(pushbuttons)
Rear of the machine panel
External
power supply
24 VDC
2
1 - 24-output cable with or without power supply (see 7.4.6)
2 - Power cable (only when the general power supply is not
provided by the input or output cable: see 7.5.3)
3 - 32-input cable with or without general power supply (see 7.4.4)
1
Interconnections
External
power supply
24 VDC
Outputs
(indicator
lights)
REMARK The power supply must be provided to the machine panel extension by one and only
one of cables 1, 2 or 3.
en-938816/5 5 - 27
5

5.6 NUM Diskette Drive
5.6.1 General
Power consumption 3.5 W maximum
Nominal voltage 24 VDC (external power supply)
Limit values 19.2 V minimum
30 V maximum
5.6.2 Connections of the NUM Diskette Drive
5.6.2.1 Connection of the NUM Diskette Drive to an RS 232 Line
5 - 28 en-938816/5
1 2 3 4
≤ 10 m
24 V
1 - RS 232 line
2 - RS 232 serial interface cable (see 7.1.9)
3 - Drive power cable (see 7.5.4)
4 - NUM diskette drive
REMARK The serial line must be configured using the serial line parameter setting utility (see
Operator Manual). The line parameters must be set for standard RS 422.

5.6.2.2 Connection of the NUM Diskette Drive with a Remote RS 232 Line
24 V
1 2
3 4 5
≤ 10 m
24 V
1 - RS 232 line
2 - Cable for remote RS 232 line with or without power supply:
- to compact panel (see 7.1.7.1)
- to machine panel (see 7.1.8.1)
3 - RS 232 serial interface cable (see 7.1.9) or cable supplied
(P/N 206 203 324, only on machine panel)
4 - Drive power supply cable (only when cable (2) does not
provide the power supply: see 7.5.4)
5 - NUM diskette drive
Interconnections
REMARK The serial line must be configured using the serial line parameter setting utility (see
Operator Manual). The line parameters must be set for standard RS 422.
5.6.2.3 Connection of the NUM Diskette Drive to an RS 422 Line
1 2 3 4
≤ 40 m
24 V
1 - RS 422 line
2 - RS 422 serial interface cable (see 7.1.10)
3 - Drive power cable (see 7.5.4)
4 - NUM diskette drive
REMARK The serial line must be configured using the serial line parameter setting utility (see
Operator Manual). The line parameters must be set for standard RS 422.
en-938816/5 5 - 29
5

5.6.2.4 Connection of the NUM Diskette Drive with a Remote RS 422 Line
5 - 30 en-938816/5
24 V
1 2
3 4 5
≤ 40 m
24 V
1 - RS 422 line
2 - Cable for remote RS 422 line with or without power supply:
- to compact panel (see 7.1.7.2)
- to machine panel (see 7.1.8.2)
3 - RS 422 serial interface cable (see 7.1.10) or cable
supplied (P/N 206 203 324, only on machine panel)
4 - Drive power supply cable (only when cable (2) does not
provide the power supply: see 7.5.4)
5 - NUM diskette drive
REMARK The serial line must be configured using the serial line parameter setting utility (see
Operator Manual). The line parameters must be set for standard RS 422.

Cards
6 Cards
6.1 Power Supply Cards 6 - 5
6.1.1 130 W Power Supply Card 6 - 5
6.1.2 60 W Power Supply Card 6 - 6
6.2 1060 Series II CPU 6 - 7
6.2.1 UC SII CPU 6 - 7
6.2.1.1 General 6 - 7
6.2.1.2 UC SII CPU Connection Diagram 6 - 9
6.2.2 Biprocessor CPU 6 - 10
6.3 1060 Series I Processor 6 - 11
6.4 CPU Cards 6 - 12
6.4.1 CNC/Graphic Processor Card 6 - 12
6.4.2 Graphic Processor Card 6 - 13
6.4.3 Memory Card 6 - 14
6.4.4 Machine Processor Card 6 - 15
6.4.4.1 Version 2 Machine Processor Card 6 - 15
6.4.4.2 Version 1 Machine Processor Card 6 - 17
6.4.5 CNC Processor 6 - 19
6.4.5.1 Version 2 CNC Processor 6 - 19
6.4.4.2 Version 1 CNC Processor Card 6 - 22
6.5 Incremental and Absolute Axis Measurement Card 6 - 24
6.5.1 General 6 - 24
6.5.2 Data Concerning the Sensors and Their
Power Supply 6 - 25
6.5.2.1 Voltage Across the Sensor 6 - 25
6.5.2.2 Maximum Sensor Channel Output
Frequency 6 - 26
6.5.2.3 Setting the Reference Signal (Rulers with
Distance-Coded Reference Marks) 6 - 27
6.5.2.4 Synchronous Serial Interface (SSI)
Timing Diagram 6 - 27
6.5.2.5 Maximum Current Available per Axis
Encoder Card 6 - 27
6.5.2.6 Datum Switch Setting
(Incremental Sensors) 6 - 28
6.5.2.7 Setting the Origin Switch (SSI or Combined
Sensor with Semiabsolute Measurement) 6 - 29
6.5.2.8 Homing of SSI or Combined Sensors
with Absolute Measurement 6 - 29
6.5.3 Axis Card Connection Diagram 6 - 30
6.5.4 Handwheel Connection Diagram 6 - 31
6.6 IT/Serial Line Card 6 - 32
6.6.1 General 6 - 32
6.6.2 IT/Serial Line Connection Diagram 6 - 33
6.7 Analogue Input/Output Card 6 - 34
6.7.1 General 6 - 34
6.7.2 Analogue Input/Output Connection
Diagram 6 - 35
en-938816/5 6 - 1
6

6.8 32-24 I/O and 64-48 I/O Cards 6 - 36
6.8.1 Characteristics of the 32-24 I/O and
64-48 I/O Cards 6 - 36
6.8.2 32-24 I/O Card Connection 6 - 38
6.8.2.1 32-24 I/O Card Connection Diagram
with Remote Modules 6 - 38
6.8.2.2 32-24 I/O Card Connection Diagram 6 - 39
6.8.3 64-48 I/O Card Connection 6 - 40
6.8.3.1 64-48 I/O Card Connection Diagram
with Remote Modules 6 - 40
6.8.3.2 64-48 I/O Card Connection Diagram 6 - 41
6.9 32-Input/24-Output Card 6 - 42
6.9.1 General 6 - 42
6.9.2 32-Input/24-Output Card Connection
Diagram with Remote Modules 6 - 44
6.9.3 32-Input/24-Output Card Connection
Diagram 6 - 45
6.10 32-Input Interface Modules 6 - 46
6.10.1 Characteristics of the Interface Modules 6 - 46
6.10.2 Wiring and Customising of Interface
Module P/N 263 900 001 6 - 47
6.10.2.1 Wiring of the Inputs and Power Supply 6 - 47
6.10.2.2 Customising the Interface Module -
Correspondence with Ladder Notation 6 - 48
6.10.3 Wiring of Interface Module
P/N 263 202 926 6 - 49
6.10.3.1 Wiring of the Inputs and Power Supply 6 - 49
6.10.3.2 Correspondence with Ladder Notation 6 - 49
6.11 24-Output Relay Modules 6 - 50
6.11.1 Relay Module Characteristics 6 - 50
6.11.1.1 Characteristics of the Relays 6 - 51
6.11.1.2 Electrical Endurance According to the Load 6 - 51
6.11.1.3 Derating Curve 6 - 52
6.11.2 Wiring and Customising of Relay
Module P/N 263 900 002 6 - 52
6.11.2.1 Wiring of the Outputs and Power Supply 6 - 53
6.11.2.2 Customising the Relay Module -
Correspondence with Ladder Notation 6 - 53
6.11.3 Wiring of Relay Module P/N 263 202 931 6 - 54
6.11.3.1 Wiring of the Outputs and Power Supply 6 - 54
6.11.3.2 Power Supply Wiring and Positioning
of the Straps 6 - 54
6.11.3.3 Correspondence with Ladder Notation 6 - 55
6.12 32-Input Card 6 - 56
6.12.1 32-Input Card with Trelec Connectors 6 - 56
6.12.2 32-Input Card with LMI Connectors 6 - 57
6.12.3 32-Input Card Connection Diagram 6 - 58
6 - 2 en-938816/5

Cards
6.13 32-Output Card 6 - 59
6.13.1 General 6 - 59
6.13.2 32-Output Card with LMI Connectors 6 - 60
6.13.3 Output Characteristics 6 - 61
6.13.3.1 Electrical Characteristics 6 - 61
6.13.3.2 Electrical Endurance According to the
Load 6 - 61
6.13.4 32-Output Card Connection Diagram 6 - 62
6.13.4.1 Wiring of the 32-Output Card with Trelec
Connector 6 - 62
6.13.4.2 Wiring of the 32-Output Card with LMI
Connector 6 - 63
en-938816/5 6 - 3
6

6 - 4 en-938816/4

6.1 Power Supply Cards
6.1.1 130 W Power Supply Card
+24VI
+15V
+5V
+24VE
-15V
Pw Fail
RaZ
24 VE
0 VE
Alim
F/O
Em
Rec
Cards
Power consumption
(power supply + bus card) 45 W maximum
Slot on the right of the rack (see 4.1.1 and 4.1.2)
Available current
+ 5 V 25 A
+ 15 V 500 mA
- 15 V 500 mA
+ 24 VI (bus) 2 A
+ 24 VE (external) 2 A
The power supply card provides the voltage outputs used by the system (except for
the monitor and multiplexer module).
In the case of a multirack configuration, the fibre-optic module built into the power
supply card is used for data transfers between racks.
Components supplied by the card:
- the CNC cards and operator panel card (via the graphic processor) via the system
bus,
- the input/output cards via the PLC bus,
- the inputs via the 24 VE connector on the front of the card.
The power supply card exchanges data with:
- the processor cards via the system bus,
- the machine processor card and input/output cards via the PLC bus,
- the other racks in the case of multirack systems via the fibre-optic modules,
- the machine panels via the fibre-optic modules.
en-938816/4 6 - 5
6

6.1.2 60 W Power Supply Card
F/O
+5V
+15V
-15V
PwFail
RaZ
Em
Rec
Alim
6 - 6 en-938816/4
Power consumption
(power supply + bus card) 28 W maximum
Slot on the right of the rack (see 4.1.1 and 4.1.2)
Available current
+ 5 V 10A
+ 15 V 250 mA
- 15 V 250 mA
The power supply card provides the voltage outputs used by the system (except for
the monitor and multiplexer module).
In the case of a multirack configuration, the fibre-optic module built into the power
supply card is used for data transfers between racks.
Components supplied by the card:
- the CNC cards and operator panel card (via the graphic processor) via the system
bus,
- the input/output cards via the PLC bus.
The power supply card exchanges data with:
- the processor cards via the system bus,
- the machine processor card and input/output cards via the PLC bus,
- the other racks in the case of multirack systems via the fibre-optic modules,
- the machine panels via the fibre-optic modules.

6.2 1060 Series II CPU
The 1060 Series II CPU is available in two versions:
- UC SII CPU
- biprocessor CPU.
6.2.1 UC SII CPU
6.2.1.1 General
C
O
M
M
1
C
O
M
M
2
E
/
S
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Halt
Def
A
N
A
L
O
G
UC SII
Power consumption 11 W maximum
Location Slots 0 and 1 of the CNC cards (see 4.1.1)
Serial Lines
2 RS 232 serial lines
Maximum input voltage ± 30 V
V OL typical - 9 V
V OH typical + 9 V
Maximum loads 2000 pF, 5 kΩ (approximately 10 m of cable)
Data rate 600, 1200, 2400, 4800, 9600, 19200 or 38400
bauds
Analogue Inputs
The inputs can be dedicated to connection of resistive potentiometers
Typical potentiometer rating 1 kΩ
Resolution 0.4 percent full scale
Input voltage 0 / 5 V
Analogue Output
Output voltage - 10 / + 10 V
Maximum load 2 kΩ
Maximum error 20 mV (offset + accuracy)
Output amplifier AD712 (Analog Device)
External interrupt
Cards
Maximum current draw 20 mA
Minimum current rating 10 mA
Input on 5 V Logic 0 between 0 and 1 V
Logic 1 between 3.5 and 5.5 V
Input on 24 V Logic 0 between 0 and 4.7 V
Logic 1 between 18 and 27 V
IT duration Programmable : T1 = 0.5/250/500/2220/4440 μs
Masking between 2 ITs Programmable : T2 = 1/500/1000/4000/8000 μs
en-938816/5 6 - 7
6

Interrupt timing diagram:
6 - 8 en-938816/4
Rising edge active
Falling edge active
t ≥ T1 t ≥ T2
IT Masking time
The UC SII CPU is a 32-bit 68020 microprocessor-based card.
The UC SII CPU manages:
- the other CNC cards via the system bus
- the input/output cards via the serial bus
- the analogue input or output modules via the analogue I/O connector.
The UC SII CPU can communicate with peripherals or a host computer (DNC) via RS 232 serial lines (adaptable to
RS 485) COMM1 and COMM2.
The UC SII CPU can receive an interrupt signal on the analogue I/O connector.
PLC Function
The UC SII CPU manages the machine environment (inputs/outputs).
CNC Function
The UC SII CPU controls the CNC software to manage part programmes and machining data, computes tool paths
and feed rates and controls axis movements.
Panel Management Function
The UC SII CPU controls the CRT and keyboard.
Mass Memory Function
The UC SII CPU stores the operating system and applications in REPROM, and the machine processor programmes
and user files in RAM with backup.
File backup in the RAM is provided by a battery with an operating time of 18 months.
! CAUTION
The battery must mandatorily be replaced after 18 months of use (connected).
Other Functions
The UC SII CPU also performs system initialisation and system bus arbitration functions.

6.2.1.2 UC SII CPU Connection Diagram
Analogue inputs:
spindle speed
and feed rate
potentiometers,
temperature
probe
Analogue
process control:
spindle,
flow control
Interrupt
1
C
O
M
M
1
C
O
M
M
2
E
/
S
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Halt
Def
A
N
A
L
O
G
UC SII
ou
1 - Analogue I/O cable - interrupt (see 7.3.1)
2 - RS 232 serial interface cable (see 7.1.1)
2
Computer
Peripherals
Cards
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
or
en-938816/5 6 - 9
6

6.2.2 Biprocessor CPU
6 - 10 en-938816/5
Mém
1,5M/2M
1
I
T
.
E
X
T
C
A
N
/
C
N
A
S
E
R
I
E
S
E
R
I
E
Halt
Def
RS 232
422/485
RS 232
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Halt
Def
Proc Mach Proc CN/Gr
1 - Memory card (see 6.4.3)
2 - Machine processor (see 6.4.4)
3 - CNC/graphic processor (see 6.4.1)
PLC Function
The CPU manages the machine environment (machine processor).
CNC Function
The CPU uses the CNC software for management of part programmes and machining data, computation of the paths
and feed rates and monitoring of axis movements (CNC/graphic processor).
Panel Management Function
The CPU controls the CRT and keyboard (CNC/graphic processor).
Mass Memory Function
The CPU provides the memory function (memory card).
Other Functions
The CPU also performs system initialisation and system bus arbitration functions (CNC/graphic processor).
2
3

6.3 1060 Series I Processor
Mém
1,5M/2M
S
E
R
I
E
S
E
R
I
E
L
H
D
Halt
Def
RS 232
RS 232
422/485
I
T
.
E
X
T
C
A
N
/
C
N
A
S
E
R
I
E
S
E
R
I
E
Halt
Def
RS 232
422/485
RS 232
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Halt
Def
Proc CN Proc Mach Proc Graph
1 2 3 4
1 - Memory card (see 6.4.3)
2 - CNC processor (see 6.4.5)
3 - Machine processor (see 6.4.4)
4 - CNC/graphic processor (see 6.4.2)
PLC Function
The CPU manages the machine environment (machine processor).
Cards
CNC Function
The CPU uses the CNC software to management of part programmes and machining data, computation of the paths
and feed rates and monitoring of axis movements (CNC processor).
Panel Management Function
The CPU controls the CRT and keyboard (graphic processor).
Mass Memory Function
The CPU provides the memory function (memory card).
Other Functions
The CPU also performs system initialisation and system bus arbitration functions (graphic processor).
en-938816/5 6 - 11
6

6.4 CPU Cards
6.4.1 CNC/Graphic Processor Card
L
I
A
I
S
O
N
P
U
P
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R
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Halt
Def
Proc CN/Gr
6 - 12 en-938816/4
Power consumption 10.2 W (including the operator panel card)
Location CNC card No. 0 (see 4.1.1)
The CNC/graphic processor card is a 32-bit processor card built around a 68020
microprocessor.
The CNC/graphic processor card can communicate with:
- the other CNC cards via the system bus
- the operator panel via the video cable.
The CNC/graphic processor card uses the CNC software for management of part
programmes and machining data, computation of the paths and feed rate and
monitoring of axis movements.
The CNC/graphic processor card manages the display and the keyboard.
The CNC/graphic processor card also performs system initialisation and system bus
arbitration functions.

6.4.2 Graphic Processor Card
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Halt
Def
Proc Graph
Power consumption 10.2 W (including the operator panel card)
Location CNC card No. 0 (see 4.1.1)
Cards
The graphic processor card is a 32-bit processor card built around a 68020
microprocessor.
The graphic processor card manages the display unit and keyboard.
The graphic processor card also provides system reset and system bus access
conflict arbitration functions.
The graphic processor card can communicate with:
- the other CNC cards via the system bus,
- the operator panel via the video link.
en-938816/4 6 - 13
6

6.4.3 Memory Card
Mém
1,5M/2M
6 - 14 en-938816/4
Power consumption 1.27 W
Location in the continuity of the CNC cards (see 4.1.1)
The memory card is a passive CNC card.
On it are stored the operation and application software packages (REPROM),
machine processor programmes and user files (RAM backup).
The memory card communicates with the processor cards via the system bus.

6.4.4 Machine Processor Card
6.4.4.1 Version 2 Machine Processor Card
I
T
.
E
X
T
C
A
N
/
C
N
A
S
E
R
I
E
S
E
R
I
E
Halt
Def
RS 232
422/485
RS 232
Proc Mach
Power consumption 6.85 W
Location CNC card No. 1 (see 4.1.1)
Analogue inputs 4 8-bit inputs, 0 / 10 V, nondifferential
typical potentiometer rating 10 kΩ
Analogue outputs 2 12-bit outputs + sign, - 10 / + 10 V
minimum load 2 kΩ
External reference output + 10 V, 100 mA
External interrupts 4 x 5 V (2.5 to 5 V) or 24 V (15 to 30 V) inputs
Cards
The machine processor card is a 32-bit processor card built around a 68020
microprocessor.
The machine processor card manages the machine environment (inputs/outputs).
The machine processor card can communicate with:
- the other CNC cards via the system bus,
- the input/output cards via the serial bus,
- a peripheral via an RS 232 serial line,
- a customer application peripheral or host computer (DNC) via a serial line
configurable as RS 232E, RS 422A or RS 485,
- analogue input/output modules via the CAN/CNA (ADC/DAC) connector.
The machine processor card can also receive interrupts on the interrupt input
connector.
en-938816/5 6 - 15
6

V2 Machine Processor Card Connection Diagram
Feed rate
potentiometer
Spindle
potentiometer
Control of
analogue
processes:
spindle,
flow control
6 - 16 en-938816/5
Peripherals
5
1 2
I
T
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E
X
T
C
A
N
/
C
N
A
S
E
R
I
E
S
E
R
I
E
Halt
Def
RS 232
422/485
RS 232
Proc Mach
3
or
4
Switch
interrupts
1 - Analogue I/O cable (see 7.3.2)
2 - Interrupt input cable (see 7.3.4)
3 - Serial interface cable
- RS 232E (see 7.1.1)
- RS 422A (see 7.1.2)
- RS 485 (see 7.1.3)
4 - UNI-TELWAY bus link (see UNI-TELWAY Integration Manual)
5 - RS 232 serial link cable (see 7.1.1)
Computer
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
UNI-TELWAY

6.4.4.2 Version 1 Machine Processor Card
General
I
T
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E
X
T
C
A
N
/
C
N
A
S
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R
I
E
Halt
Def
TIMER
TTL
RS 232C
Proc Mach
Power consumption 6.85 W
Location CNC card No. 1 (see 4.1.1)
Analogue inputs 4 8-bit inputs, 0 / 10 V, nondifferential
typical potentiometer rating 10 kΩ
Analogue outputs 2 12-bit outputs + sign, - 10 / + 10 V
minimum load 2 kΩ
External reference output + 10 V, 100 mA
One timer input and one timer output
External interrupts 4 x 5 V (2.5 to 5 V) or 24 V (15 to 30 V) inputs
Cards
The machine processor card is a 32-bit processor card built around a 68020
microprocessor.
The machine processor card manages the machine environment (inputs/outputs).
The machine processor card can communicate with:
- the other CNC cards via the system bus,
- the input/output cards via the serial bus,
- a peripheral via an RS 232 serial line,
- a customer application peripheral or host computer (DNC) via a TTL output
configurable as RS 232, RS 485 or fibre-optic link,
- analogue input/output modules and external clocks via the CAN/CNA/TIMER
connector (ADC/DAC/TIMER).
The machine processor card can also receive interrupts via the interrupt input
connector.
en-938816/5 6 - 17
6

V1 Machine Processor Card Connection Diagram
Feed rate
potentiometer
Spindle
potentiometer
Control of
analogue
processes:
spindle,
flow control
Timer input
Timer output
Peripherals
6 - 18 en-938816/5
7
1 2
I
T
.
E
X
T
C
A
N
/
C
N
A
S
E
R
I
E
Halt
Def
TIMER
TTL
RS 232C
Proc Mach
6
5
3
or
4
Switch
interrupts
Computer
Computer
1 - Analogue timer cable (see 7.3.3)
2 - Interrupt input cable (see 7.3.4)
3 - Adapter RS232 (see 7.1.5) or adapter RS485 (see 7.1.6) serial
link cable
4 - UNI-TELWAY bus link (see UNI-TELWAY Integration Manual)
5 Adapter:
- TTL/RS 232 (P/N 205 201 338)
- TTL/RS 485 (P/N 205 201 339)
6 - TTL output/adapter connecting cable (see 7.1.4)
7 - RS 232 serial link cable (see 7.1.1)
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
UNI-TELWAY

6.4.5 CNC Processor
6.4.5.1 Version 2 CNC Processor
General
S
E
R
I
E
S
E
R
I
E
L
H
D
Halt
Def
RS 232
RS 232
422/485
Proc CN
Power consumption 5 W
Location CNC card No. 2 (see 4.1.1)
Cards
The CNC processor card is a 32-bit processor card built around a 68030
microprocessor.
The CNC processor card uses the CNC software to manage part programmes and
machining data, compute paths and speeds and control axis movements.
The CNC processor card can communicate with:
- the axis cards and other CNC cards via the system bus,
- a peripheral device via the RS 232 serial line,
- a peripheral device or host computer (DNC) via a multistandard serial interface
configurable as RS 232E, RS 422A or RS 485.
Optional High-Speed Line (LHD)
An optional high-speed line daughterboard can be used with the version 2 CNC
processor. This RS 422 line supports data rates up to 115 kbit/s.
Power consumption 5 W
en-938816/5 6 - 19
6

V2 CNC Processor Card Connection Diagram
6 - 20 en-938816/5
Peripherals
1
S
E
R
I
E
S
E
R
I
E
L
H
D
Halt
Def
RS 232
RS 232
422/485
Proc CN
1 - RS 232 serial link cable (see 7.1.1)
2 - Serial link cable:
- RS 232E (see 7.1.1)
- RS 422A (see 7.1.2)
- RS 485 (see 7.1.3)
2
Computer
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).

High-Speed Line Card Connection Diagram
S
E
R
I
E
S
E
R
I
E
L
H
D
Halt
Def
RS 232
RS 232
422/485
Proc CN
1 - High-speed line cable (see 7.1.2)
1
Computer
Cards
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
en-938816/5 6 - 21
6

6.4.4.2 Version 1 CNC Processor Card
General
D
N
C
P
E
R
I
P
H
Halt
Def
Proc CN
6 - 22 en-938816/5
Power consumption 5.55 W
Location CNC card No. 2 (see 4.1.1)
The CNC processor card is a 32-bit processor card built around a 68020
microprocessor.
The CNC processor card uses the CNC software to manage part programmes and
machining data, compute paths and speeds and control axis movements.
The CNC processor card can communicate with:
- the axis cards and other CNC cards via the system bus,
- a peripheral device via the RS 232 serial line,
- a host computer (DNC) by a TTL output configurable as RS 232 or RS 485 or a
fibre-optic link.

V1 CNC Processor Card Connection Diagram
Peripherals
4
D
N
C
P
E
R
I
P
H
Halt
Def
Proc CN
Computer
1 - TTL output/adapter connecting cable (see 7.1.4)
2 - Adapter:
- TTL/RS 232 (P/N 205 201 338)
- TTL/RS 485 (P/N 205 201 339)
3 - Adapter RS 232 (see 7.1.5) or adapter RS 485 (see 7.1.6) serial
link cable
4 - RS 232 serial link cable (see 7.1.1)
1
3
Cards
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
2
en-938816/5 6 - 23
6

6.5 Incremental and Absolute Axis Measurement Card
6.5.1 General
1
2
3
4
Axes
6 - 24 en-938816/5
Power consumption 6.85 W (4-axis card)
Location in the continuity of the CNC cards (see 4.1.1)
Servo-drive analogue output 1 14- or 15-bit output, - 10 / + 10 V per axis
Switch contact 1 x 24 V input per axis (19.2 to 30 V including
a 5% ripple)
Switch input impedance 2.15 kilohms ∗ (2 to 2.4 kilohms)
Switch input current 11 mA minimum ∗ (7.5 mA on old card models)
∗ Cards P/N 204 203 000, dash number ≥ E, P/N 204 203 001, dash number ≥ E
and P/N 204 203 002, dash number ≥ D.
The axis encoder cards provide the interface between the CNC processor card and
the axes: control of the servo-drives and processing of the sensor data.
The axis encoder cards can communicate with:
- the processor providing the CNC function via the system bus,
- the servo-drives and axis sensors via the axis connectors.
There are three types of axis measurements:
- incremental measurement,
- absolute measurement by SSI (Serial Synchronous Interface),
- measurement by rules with distance-coded reference marks.

6.5.2 Data Concerning the Sensors and Their Power Supply
Cards
Position Sensors Approved by NUM
Incremental sensors: ROD 428B (HEIDENHAIN), DG 60L (STEGMANN), ENH 2E7C55 (CODECHAMP) and
C3158-05 (MCB).
Incremental rules with distance-coded reference marks: LS 706C + EXE 612 (HEIDENHAIN).
Single- or multi-turn SSI (Serial Synchronous Interface) absolute sensors: ROC 424 (HEIDENHAIN), AG 66 and
AG 661 (STEGMANN), GM400 and GM401 (IVO).
Combined sensors (SSI + incremental): ECN 1313 + IBV 610, EQN 1325 + IBV 650, ROC 412 + IBV 610 and RCN 619
(HEIDENHAIN).
Requirements for the Sensors and Their Power Supply
The location of a sensor is subject to several constraints:
- minimum sensor power supply voltage (see 6.5.2.1),
- maximum frequency above which the signals output by the sensor are no longer accurately counted by the system
(incremental channels, see 6.5.2.2),
- maximum current available per card for power supply of the sensors (see 6.5.2.5).
These constraints determine:
- the minimum size of the power cables to be used,
- the maximum cable lengths,
- the possible requirement for an external power supply.
In the case of incremental or semiabsolute sensors, it is necessary to set the origin switch after installation (see 6.5.2.6
or 6.5.2.7).
Consumption of the Axis Interface Module
The axis interface module consumption to be taken into account is:
- 14 mA maximum on the sensor power supply ("PRESENCE TENSION" (POWER ON) LED),
- 7 mA maximum on the switch power supply ("/BUTEE" (/SWITCH) LED).
6.5.2.1 Voltage Across the Sensor
When installing a position sensor, make sure it is provided with the minimum power supply voltage for that type of
sensor.
5 VDC Sensors
When the NUM power supply is used, the voltage across the sensor is given by the equation:
Uc = 4.95 - (0.45 + 36.8 x 10-3 x L/S) x I
where:
- Uc (V) is the voltage across the sensor,
- L (m) is the cable length (one way),
- S (mm2 ) is the cross-sectional area of the power conductor,
- I (A) is the current flow through the sensor.
The minimum wire size of the power supply conductors is calculated from the maximum current through the sensor,
the minimum voltage across the sensor and the required wire length.
It is recommended not to use wires with a cross-sectional area above 2.624 mm 2 . If a larger size is required, the use
of an external power supply located near the sensor can reduce the required wire size.
en-938816/5 6 - 25
6

Example of a 5 V + 5 percent sensor, current rating 220 mA
The computed voltage (Uc) must not be less than 4.75 V.
The table below gives the calculation results obtained for different cable lengths using the NUM power supply.
Cable length Minimum cross-sectional
area
Voltage across the sensor
20 m 1.65 mm2 4.753 V
30 m 2.624 mm2 4.758 V
Above 30 m, the required wire size would exceed 2.624 mm2. In this case, use an external power supply whose
characteristics provide a minimum voltage of 4.75 V across the sensor while preserving a reasonable cable size.
Sensors Requiring a Power Supply Voltage Above 5 VDC
The use of an external power supply is mandatory.
6.5.2.2 Maximum Sensor Channel Output Frequency
The diagram below shows the signal waveform on sensor channels A and B:
6 - 26 en-938816/5
Channel A
Channel B
Pulses
a
Te : signal period of one of the channels.
a : time between two edges
The sensor channel output frequency is equal to: fe = 1 / Te Extreme values allowing correct detection of the signals by the system:
- maximum frequency : fe max = 1.8 MHz,
- minimum time between two edges: a min = 138 ns.
The minimum time between two edges allowing correct signal detection by the system depends on the length and type
of cable used. The table below summarises the results of tests conducted with shielded cables [4 x (2 x 0.14 mm2 )]
connecting the sensor to the axis encoder card and using an external power supply:
Cable length Minimum time between two edges
10 m 147 ns
20 m 156 ns
50 m 250 ns
Te

Cards
6.5.2.3 Setting the Reference Signal (Rulers with Distance-Coded Reference Marks)
The reference signal (Z pulse) must be set for an electrical angle of 90 degrees. This setting can be made on the EXE
or IBV units.
6.5.2.4 Synchronous Serial Interface (SSI) Timing Diagram
Sensor clock
Data channel
fclock = 1/T: minimum 100 kHz, maximum 2 MHz
Tv : minimum 50 ns, maximum T
synchronisation and data bits: maximum 32 bits
status bits: maximum 4 bits
parity bit: maximum 1 bit.
T
T v
Availability of new
sensor data
REMARK The synchronisation bits consist of a sequence of 0’s at the beginning of the frame
(not present on most encoders).
Depending on the clock frequency and sensor cable length L, the clock output is connected to the clock input on the
card connector or on the sensor:
Sensor clock frequency Connection to card Connection to sensor
100 kHz L < 400 m L < 400 m
200 kHz L < 200 m L < 250 m
400 kHz L < 60 m L < 150 m
500 kHz L < 50 m L < 100 m
800 kHz L < 30 m L < 85 m
1 MHz L < 20 m L < 75 m
1.6 MHz L < 5 m L < 60 m
2 MHz ---- L < 50 m
6.5.2.5 Maximum Current Available per Axis Encoder Card
An axis encoder card can provide a maximum output of 1 A for all the sensors connected.
The current draw of a sensor cannot exceed 350 mA.
Above this value, an external power supply is required.
en-938816/5 6 - 27
6

6.5.2.6 Datum Switch Setting (Incremental Sensors)
The datum is set on the zero pulse following opening of the datum switch contact:
6 - 28 en-938816/5
Datum setting
Contact closed Contact open
1 / 4 1 / 4
Useful area
1 encoder revolution
Om
Sensor zero pulse
The switch must be set so that the contact opens between one-quarter and three-quarters of the distance separating
two zero pulses in order to prevent the switch from coinciding with the zero pulse, which (through hysterisis) would
cause a random shift of a distance equal to the distance separating two zero pulses.
The datum switch must be set so that the contact is open before detection of the zero pulse and remains open until
the axis stops after detection of the zero pulse.

Cards
6.5.2.7 Setting the Origin Switch (SSI or Combined Sensor with Semiabsolute Measurement)
The axis travel exceeds the sensor measurement travel. Homing is carried out on opening of the origin switch. It is
used to identify the sensor revolution on which the switch operates:
Homing direction
Contact closed Contact open
Sensor zero
pulse
1 / 4 1 / 4
Useful area
1 sensor revolution
Sensor zero pulse
The electrical contact opening signal must be clean, without bounce.
The switch must be set so that the contact opens between one-quarter and three-quarters of the distance separating
two zero pulses. This is to avoid coincidence between the switch and zero pulse, which could cause a random shift
by a distance equal to that separating two zero pulses.
The switch size should be such that the contact opens before detection of the sensor zero pulse and remains open
until the axis stops after detection of the open contact on the switch input.
6.5.2.8 Homing of SSI or Combined Sensors with Absolute Measurement
The axis travel is less than the sensor measurement travel. Homing is made at any point of the axis travel at power
on or after a reset of the CNC.
The axis connector switch input should not be wired.
REMARK The sensor zero pulse must occur outside the axis travel.
en-938816/5 6 - 29
6

6.5.3 Axis Card Connection Diagram
2
Sensor
3
Servo-drive
6 - 30 en-938816/5
External
power supply
Origin
switch
Connection of an axis to an axis interface
1 - Axis cable (see table)
1
2
3
4
Axes
1
External
power supply
Connection of an axis with interface module
2 - Axis cables (see table)
3 - Axis interface module (P/N 263 900 000) and cable 1.5 m long
(P/N 260 900 000)
Axis type Power supply Cable alone Cable with interface
(see) module (see)
Encoded supplied by the card 7.2.1.1 7.2.1.2 et 7.2.7
external 7.2.1.1 and 7.2.6 same as above
Absolute SSI measurement supplied by the card 7.2.2.1 7.2.2.2 and 7.2.7
external 7.2.2.1 and 7.2.6 same as above
Semiabsolute SSI supplied by the card 7.2.3.1 7.2.3.2 and 7.2.7
measurement external 7.2.3.1 and 7.2.6 same as above
Combined: SSI + incremental supplied by the card 7.2.4.1 7.2.4.2 and 7.2.7
(sinusoidal pulses) external 7.2.4.1 and 7.2.6 same as above
Combined: SSI + incremental supplied by the card 7.2.5.1 7.2.5.2 and 7.2.7
(square pulses) external 7.2.5.1 and 7.2.6 same as above
Servo-drive
Sensor
Origin
switch

6.5.4 Handwheel Connection Diagram
1
2
3
4
Axes
1
Handwheel
1 - Handwheel cable
- with non-differential outputs (see 7.2.8)
- with differential outputs (see 7.2.9)
Cards
en-938816/5 6 - 31
6

6.6 IT/Serial Line Card
6.6.1 General
I
T
L
I
G
N
E
1
L
I
G
N
E
2
L
I
G
N
E
3
L
I
G
N
E
4
IT/L.SERIES
6 - 32 en-938816/5
Power consumption 2 W maximum
Location in the continuity of the CNC cards (see 4.1.1)
External interrupts 4 5 V inputs (2.5 to 5 V) or 24 V inputs (15 to
30 V)
The IT/serial line card is a slave card that can be controlled by the CPU cards.
The IT/serial line card is dedicated to:
- reception of external interrupt inputs
or
- data transfers over the serial lines (RS 232, RS 422 or RS 485: programmed by
software).
The IT/serial line card communicates with the CPU via the system bus.

6.6.2 IT/Serial Line Connection Diagram
Peripheral
2
I
T
IT/L.SERIES
1 - Interrupt input cable (see 7.3.5)
2 - Serial link cable:
- RS 232 (see 7.1.1)
- RS 422 (see 7.1.2)
- RS 485 (see 7.1.3)
L
I
G
N
E
1
L
I
G
N
E
2
L
I
G
N
E
3
L
I
G
N
E
4
1
Switch
interrupts
Cards
en-938816/5 6 - 33
6

6.7 Analogue Input/Output Card
6.7.1 General
8S
Réf.±10V
8E
8E/8S
ANALOG.
6 - 34 en-938816/5
Power consumption 6.7 W maximum
Location in the continuity of the NC cards (see 4.1.1)
Protection Very fast-blow (FF) 10 A, 5x20 fuses.
Spare fuses are provided on the card.
Inputs
8 (or 1) differential high-impedance inputs
Typical potentiometer rating 10 kΩ
Voltage measurement range ± 10 V
Gain of 1 or 10 for each programmable input
Conversion to 12 bits + sign, resolution (LSB): 2.44 mV
Read of the 8 inputs every 1.36 ms or of the first input every 0.17 ms (not
synchronised with the sampling period)
Outputs
8 analogue outputs
Output voltage range ± 10 V
No gain control
Conversion to 12 bits + sign, resolution (LSB): 2.44 mV
Fan-out: 5 mA
Output conversion completed in 20 μs (not synchronised with the sampling
period)
Reference Voltages
Two reference voltages (+10 V and -10 V) available on the output connector can
supply a current of 100 mA
The analogue input/output card is a slave card controlled by the CPU cards.
The analogue input/output card performs the following functions:
- analogue-to-digital conversion (input),
- digital-to-analogue conversion (output),
- reference voltage generation.
The analogue input/output card communicates with the CPU cards via the system
bus.
The analogue input/output card can be configured by a machine processor instruction
(see Automatic Control Function Programming Manual):
- 8 inputs or 1 input,
- gain of 1 or 10 for each input.
The default configuration is 8 inputs with a gain of 1 per input.

6.7.2 Analogue Input/Output Connection Diagram
8 references
on analogue
inputs
2
8S
Réf.±10V
8E
8E/8S
ANALOG.
1 - Analogue output/reference voltage cable (see 7.3.7)
2 - Analogue input cable (see 7.3.6)
! CAUTION
Use only very fast-blow fuses (FF) to replace the fuses on the board.
1
Cards
8 loads on
analogue
outputs
2 loads on
reference
voltages
en-938816/5 6 - 35
6

6.8 32-24 I/O and 64-48 I/O Cards
The input/output cards are used for logic signal transfers between the machine and its environment and the machine
processor card.
The input/output cards can:
- communicate with the machine processor card via the serial bus,
- receive input signals via front panel connector 64 I (or 32 I),
- send output signals via front panel connector 48 O (or 24 O).
6.8.1 Characteristics of the 32-24 I/O and 64-48 I/O Cards
24.O
32.I
32.I / 24.O
6 - 36 en-938816/5
Outputs
O 00.0 to O 00.7
O 01.0 to O 01.7
O 02.0 to O 02.7
Inputs
I 00.0 to I 00.7
I 01.0 to I 01.7
I 02.0 to I 02.7
I 03.0 to I 03.7
48.O
64.I
64.I / 48.O
32-24 I/O card 64-48 I/O card
Outputs
O 03.0 to O 03.7
O 04.0 to O 04.7
O 05.0 to O 05.7
O 00.0 to O 00.7
O 01.0 to O 01.7
O 02.0 to O 02.7
Inputs
I 04.0 to I 04.7
I 05.0 to I 05.7
I 06.0 to I 06.7
I 07.0 to I 07.7
I 00.0 to I 00.7
I 01.0 to I 01.7
I 02.0 to I 02.7
I 03.0 to I 03.7
The characteristics below are those of the cards alone (for the characteristics of the inputs and outputs with interface
and relay modules, see 6.10 and 6.11 respectively).
Power consumption Maximum 4 W
Location in the continuation of the input/output cards (see 4.1.1 and 4.1.2)
Protection Very fast-blow (FF) 10 A, 5x20 fuses. Spare fuses are provided on the card.

Inputs
Inputs discrete, as per IEC 1131, type 1
32-24 I/O card 32 inputs I 00.0 to I 03.7
64-48 I/O card 64 inputs I 00.0 to I 07.7
Input interface
Nominal voltage 24 VDC (external power supply)
Voltage limits 15-30 VDC
Consumption maximum 30 mA
Input ratings
Nominal voltage 24 VDC
Current rating 8 mA per input
Operating ranges low level: 0-9 V (current ≤ 2 mA)
high level: 12-30 V (current > 4 mA)
Input impedance 4.7 kΩ
Reverse voltage withstand 30 VDC continuous
Response time 4.7 ms
Scanning time 2.6 ms
Sensor common positive power supply terminal
Logic positive (current sink)
Outputs
Open-collector discrete outputs
32-24 I/O card 24 outputs O 00.0 to O 02.7
64-48 I/O card 48 outputs O 00.0 to O 05.7
Output interface
Nominal voltage 24 VDC (external power supply)
Voltage limits 15-30 VDC
Consumption maximum 30 mA
Output ratings
Nominal voltage 24 VDC (external power supply)
Current rating 250 mA per output
Limits
Voltage 15-30 VDC
Current 3 A for t < 10 ms (per output)
Response time 300 μs
High level overshoot voltage maximum 0.5 V
Low level leakage current maximum 0.3 mA
Protection
Overload and short-circuit thermal with trip per group of 16 outputs
Inductive overvoltage limiter and discharge diode
Pole reversal reverse-mounted parallel diode
Isolation voltage at 50 Hz 2500 Vrms between groups of channels and internal bus
Load C load: C < 2 mF
L load: t < 2.4 ms
R load: 50 Ω < R < 10 kΩ
Sensor common negative power supply terminal
Logic positive (current source)
! CAUTION
Use only very fast-blow fuses (FF) to replace the fuses on the board.
Cards
en-938816/5 6 - 37
6

6.8.2 32-24 I/O Card Connection
6.8.2.1 32-24 I/O Card Connection Diagram with Remote Modules
6 - 38 en-938816/5
1
MOD. RELAYAGE 24 S
MOD. INTERFACE 32 E
5 4
2
24.O
32.I
32.I / 24.O
1 - 24-output relay module (P/N 263 900 002 or 263 202 931)
See 6.11.2 or 6.11.3 for connection of the relay modules
2 - Card/relay module connecting cable:
- Length 1 m (P/N 263 203 079)
- Length 2 m (P/N 263 203 080)
- Length 5 m (P/N 263 203 612)
See Sec 7.4.3 for customising the cables
3 - Leave the protection in place on the unused part of the connectors
4 - Card/interface module connecting cable:
- Length 1 m (P/N 263 203 077)
- Length 2 m (P/N 263 203 078)
- Length 5 m (P/N 263 203 611)
See 7.4.3 for customising the cables
5 - 32-input interface module (P/N 263 900 001 or 263 202 926)
See 6.10.2 or 6.10.3 for connection of the interface modules
3

6.8.2.2 32-24 I/O Card Connection Diagram
Inputs
1
External
24 VDC
power supply
2
24.O
32.I
32.I / 24.O
1 - I/O card 32-input cable (see 7.4.1 and 7.4.3)
2 - Leave the protection in place on the unused part of the connectors
3 - I/O card 24-output cables (see 7.4.2 and 7.4.3)
3
Outputs
Cards
External
24 VDC
power supply
en-938816/5 6 - 39
6

6.8.3 64-48 I/O Card Connection
6.8.3.1 64-48 I/O Card Connection Diagram with Remote Modules
1
6 - 40 en-938816/5
MOD. INTERFACE 32 E
2
MOD. INTERFACE 32 E
6
3
MOD. RELAYAGE 24 S
1 - Power supply common to the two interface modules
2 - Power supply common to the two relay modules
3 - 24-output relay modules (P/N 263 900 002 or 263 202 931)
See 6.11.2 or 6.11.3 for connection of the relay modules
4 - Card/relay module connecting cable:
- Length 1 m (P/N 263 203 079)
- Length 2 m (P/N 263 203 080)
- Length 5 m (P/N 263 203 612)
See Sec 7.4.3 for customising the cables
5 - Card/interface module connecting cable:
- Length 1 m (P/N 263 203 077)
- Length 2 m (P/N 263 203 078)
- Length 5 m (P/N 263 203 611)
See Sec 7.4.3 for customising the cables
6 - 32-input interface modules (P/N 263 900 001 or 263 202 926)
See 6.10.2 or 6.10.3 for connection of the interface modules
MOD. RELAYAGE 24 S
5
4
48.O
64.I
64.I / 48.O

6.8.3.2 64-48 I/O Card Connection Diagram
Inputs
External
24 VDC
power supply
Inputs
1
24.O
32.I
32.I / 24.O
1 - Two I/O card 32-input cables (see 7.4.1 and 7.4.3)
2 - Two I/O card 24-output cables (see 7.4.2 and 7.4.3)
2
Outputs
Cards
External
24 VDC
power supply
Outputs
en-938816/5 6 - 41
6

6.9 32-Input/24-Output Card
6.9.1 General
24 S
24 VEE
0VE
32 E
32 E / 24 S
6 - 42 en-938816/5
Outputs Inputs
32 discrete inputs
Input interface
O 00.0 to O 00.7 Nominal voltage
Limit values
O 01.0 to O 01.7 Consumption
O 02.0 to O 02.7 Input values
Nominal voltage
Maximum current rating
Encoder power supply
24 VDC (external power supply)
15-30 VDC
30 mA maximum
24 VDC
12.8 mA per input
19.4-30 VDC
Operating ranges low level: 0-5 V (current ≤ 2,4 mA)
high level: 11-30 V (current > 5,3 mA)
Input impedance low level: 2060 Ω
high level: 1800 - 2060 Ω
Reverse voltage capability 30 VDC continuous
Response time 4.7 ms
Scanning time 2.6 ms
Sensor common positive power conductor
Logic positive (current draw)
Inputs
I 00.0 to I 00.7
I 01.0 to I 01.7
I 02.0 to I 02.7
I 03.0 to I 03.7
Power consumption 4 W maximum
Location in the continuity of the input/output cards
(see 4.1.1 and 4.1.2)
Protection Very fast-blow (FF) 10 A, 5x20 fuses.
Spare fuses are provided on the card.
Outputs
24 open-collector group 1: 16 outputs O 00.0 to O 01.7
discrete outputs group 2: 8 outputs O 02.0 to O 02.7
Output interface
Nominal voltage 24 VDC (external power supply)
Limit values 15-30 VDC
Consumption 30 mA maximum per group of outputs
Nominal values
Nominal voltage 24 VDC (external power supply)
Rated current 250 mA per output
Limit values
Voltage 15-30 VDC
Current 3 A for t < 10 μs (per output)
Response time 300 μs
Residual high level voltage 0.5 V max
Low level leakage current 0.3 mA max
Protection
Overload and short-circuit thermal with trip
Inductive overvoltages clipping and discharge diode
Polarity reversal reverse-biased parallel diode
Dielectric strength at 50 Hz 2500 Vrms between channel groups and
internal bus
Load C load: C < 2 μF
L load: t < 2.4 ms
R load: 50 Ω < R < 10 kΩ
Common negative power supply wire
Logic positive (current source)

Cards
REMARK When the watchdog (see 4.4.2) is assigned to the 32 I/24 O card, it corresponds to
output OUT.0 of this card.
The 32-input/24-output cards handle logic signal transfers between the machine and its environment and the machine
processor card.
The 32-input/24-output cards can:
- communicate with the machine processor via the serial bus,
- receive input signals via the 32-input connector on the front panel,
- send output signals via the 24-output connector on the front panel.
! CAUTION
Use only very fast-blow fuses (FF) to replace the fuses on the board.
en-938816/5 6 - 43
6

6.9.2 32-Input/24-Output Card Connection Diagram with Remote Modules
6 - 44 en-938816/5
1
MOD. RELAYAGE 24 S
MOD. INTERFACE 32 E
3
2
24 S
24 VEE
0VE
32 E
32 E / 24 S
1 - 24-output relay modules (P/N 263 900 002 or 263 202 931)
See 6.11.2 or 6.11.3 for connection of the relay modules
2 - Card/remote module connecting cable:
- Length 1 m (P/N 263 202 928)
- Length 2 m (P/N 263 202 929)
3 - 32-input interface module (P/N 263 900 001 or 263 202 926)
See 6.10.2 or 6.10.3 for connection of the interface modules

6.9.3 32-Input/24-Output Card Connection Diagram
24 VDC
external
power supply
24 VDC
external
power supply
Inputs
2
3
24 S
24 VEE
0VE
32 E
32 E / 24 S
Group 1
outputs
24 VDC
external
power supply
for group 1
24 VDC
external
power supply
for group 2
1 - 24-output cable for 32 I / 24 O card (see 7.4.5)
2 - 32-input cable with or without general power supply of the inputs
(see 7.4.4)
3 - Power cable (only when cable 2 does not provide the general
input power supply: see 7.5.2)
1
M
M
M
M
Group 2
outputs
Cards
en-938816/5 6 - 45
6

6.10 32-Input Interface Modules
The 32-input interface module is available in two models:
- old model (P/N 263 202 926),
- new model (P/N 263 900 001).
6.10.1 Characteristics of the Interface Modules
6 - 46 en-938816/5
Interface Module P/N 263 900 001
MOD. INTERFACE 32 E
Interface module P/N 263 202 926 P/N 263 900 001
Location remote remote
32 discrete inputs complying with IEC 1131 type 2
Power consumption maximum 24 W maximum 30 W
(all inputs switched) (all inputs switched)
Input ratings
Nominal voltage 24 VDC 24 VDC
Maximum current rating 19.2 mA per input 30 mA per input
Operating ranges low level: 0 to 5 V low level: 0 to 5 V
high level: 11 to 30 V high level: 11 to 30 V
Timeout 5 ms ± 10 % 5 ms ± 10 %
Wire size 0.2 to 2.5 mm 2 multistrand or 0.2 to 4 mm 2 single strand
Display 32 LEDs (LED lit for high level) 32 LEDs (LED lit for high level)
The 32-input interface modules handle logical signal transfers between the machine and its environment, and the
machine processor via the following cards:
- 32 inputs/24 outputs (see 6.9.2),
- 32/24 I/O (see 6.8.2.1),
- 64/48 I/O (see 6.8.3.1).

6.10.2 Wiring and Customising of Interface Module P/N 263 900 001
AL- AL+
24 VDC
Power supply wiring
Ladder marking area
MOD. INTERFACE 32 E
0 1 2 ... ... 30 31
- + - + - + - + - + - + - + - + - + - + - + - + - + - + - +
- +
Input
Power supply
Common
3-wire PNP
type sensor
Wiring of inputs E0 to E31
AL- AL+
Cards
6.10.2.1 Wiring of the Inputs and Power Supply
Three-wire sensors are wired to one of the 32 inputs (E00 to E31) and to the power supply wire (+) and common wire
(-) closest to this input. Two-wire sensors are wired to one of the 32 inputs and to the power supply wire (+) closest
to this input. All the power supply wires (+) are interconnected. All the commons (-) are interconnected.
The interface module is supplied with 24 VDC on terminals AL- and AL+ of one of the two power supply terminal blocks.
en-938816/5 6 - 47
6

6.10.2.2 Customising the Interface Module - Correspondence with Ladder Notation
An interface module can be connected to the input connector (32-input/24-output card), to the low part of the input
connector (32-24 I/O card or first 32 inputs of the 64-48 I/O card) or to the high part of the connector (next 32 inputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the interface module
terminals and Ladder notation:
Input Exx E00 to E07 E08 to E15 E16 to E23 E24 to E31
First 32 inputs I 00.0 to I 00.7 I 01.0 to I 01.7 I 02.0 to I 02.7 I 03.0 to I 03.7
Next 32 inputs I 04.0 to I 04.7 I 05.0 to I 05.7 I 06.0 to I 06.7 I 07.0 to I 07.7
(64-48 I/O card)
The interface module includes a marking area for Ladder notation. Detail of the marking area:
6 - 48 en-938816/5
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
White space for writing with felt pen
The numbers to be written in the marking area are:
- 0, 1, 2 and 3 when the interface module is connected to the low part of the input connector or to the 32-input/
24-output card connector,
- 4, 5, 6 and 7 when the interface module is connected to the high part of the input connector.

6.10.3 Wiring of Interface Module P/N 263 202 926
COM +AL
E00
24 VDC
Power supply wiring
Input wiring
Input = Exx
Power supply = Lxx
Common = Cxx
xx = input number (00 to 1F)
MOD. INTERFACE 32 E
E1F
3-wire PNP
type sensor
Cards
6.10.3.1 Wiring of the Inputs and Power Supply
Three-wire sensors are connected to one of inputs E00 to E1F, and to the power supply and corresponding common
wire (L00 to L1F and C00 to C1F) as shown in the diagram above. Two-wire sensors are wired only to one of the inputs
and the corresponding power supply wire.
The interface module is supplied with 24 VDC on terminals COM and +AL.
6.10.3.2 Correspondence with Ladder Notation
An interface module can be connected to the input connector (32-input/24-output card), to the low part of the input
connector (32-24 I/O card or first 32 inputs of the 64-48 I/O card) or to the high part of the connector (next 32 inputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the interface module
terminals and Ladder notation:
Input Exx E00 to E07 E08 to E0F E10 to E17 E18 to E1F
First 32 inputs I 00.0 to I 00.7 I 01.0 to I 01.7 I 02.0 to I 02.7 I 03.0 to I 03.7
Next 32 inputs I 04.0 to I 04.7 I 05.0 to I 05.7 I 06.0 to I 06.7 I 07.0 to I 07.7
(64-48 I/O card)
en-938816/5 6 - 49
6

6.11 24-Output Relay Modules
The 24-output relay modules are available in two models:
- old model (P/N 263 202 931),
- new model (P/N 263 900 002).
6.11.1 Relay Module Characteristics
6 - 50 en-938816/5
Relay module P/N 263 900 002
MOD. RELAYAGE 24 S
Relay module P/N 263 202 931 P/N 263 900 002
Location remote remote
24 outputs via relays outputs and complemented outputs outputs and complemented outputs
Output power supply group 1: S00 to S0F (16 outputs) power supply common to all outputs
supplied by AL00
group 2: S10 to S17 (8 outputs)
supplied by AL03
Power consumption group 1: maximum 12.8 W maximum 24 W
group 2: maximum 6.4 W (all outputs switched)
(all outputs switched)
Power supply current group 1: 533 mA 1.1 A
group 2: 267 mA
Isolation voltage between 4 kV 4 kV
inputs (Sub.D) and outputs
Isolation with respect to the rail 2.5 kV 2.5 kV
Wire sizes 0.2 to 2.5 mm 2 multistrand or 0.2 to 4 mm 2 single strand
Display 24 LEDs (LED lit for high level) 24 LEDs (LED lit for high level)

6.11.1.1 Characteristics of the Relays
Maximum output current 8 A
Thermal current see derating curve
Operating voltages 24 VDC or 48 VDC
24, 48, 110 or 220 VAC
Maximum voltages 125 VDC
250 VAC
Mechanical life 30,000,000 operations
Electrical endurance see endurance tables
Response time at 20˚C and at nominal voltage operating: 10 ms
release: 5 ms
bounce: 10 ms
Relays approved by NUM: SCHRACK RP418024 and OMRON GR21-24V.
6.11.1.2 Electrical Endurance According to the Load
The numbers of operations are statistical values supplied only for reference.
AC voltage, resistive load (category AC1)
Voltage Current Number of operations
24-250 VAC 5 A 200,000
24-250 VAC 2 A 1,000,000
AC voltage, inductive load, 0.3 < power factor < 0.7 (category AC11)
Voltage Current Number of operations
24-250 VAC 2 A 500,000
24-250 VAC 1 A 2,000,000
24-250 VAC 0.4 A 5,000,000
DC voltage, resistive load (category DC1)
Voltage Current Number of operations
24 VDC 1 A 1,000,000
DC voltage, inductive load, L/R = 40 ms (category DC11)
Voltage Current Number of operations
24 VDC 1 A 250,000
48 VDC 0.4 A 250,000
Cards
en-938816/5 6 - 51
6

6.11.1.3 Derating Curve
5
3
1
6 - 52 en-938816/5
Load current
per contact (A)
10 20 30 40 50 60
Switching
Continuous
Ambient
temperature (°C)
6.11.2 Wiring and Customising of Relay Module P/N 263 900 002
24 VDC
Power supply wiring
AL- AL+ AL- AL+
Ladder marking area
MOD. RELAYAGE 24 S
00 01 02 ... xx
... 22 23
xx1 xx2 xx3
Output wiring
Output Sxx
Complement /Sxx
Common xx
xx = output number (00 to 23)

Cards
6.11.2.1 Wiring of the Outputs and Power Supply
The 24 outputs S00 to S23 (and their complements) are available on the relay module output terminals.
The relay module is supplied with 24 VDC on terminals AL- and AL+ of one of the two power supply terminal blocks.
6.11.2.2 Customising the Relay Module - Correspondence with Ladder Notation
A relay module can be connected to the output connector (32-input/24-output card), to the low part of the output
connector (32-24 I/O card or first 24 outputs of the 64-48 I/O card) or to the high part of the connector (next 24 outputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the relay module
terminals and Ladder notation:
Output Sxx S00 to S07 S08 to S15 S16 to S23
First 24 outputs O 00.0 to O 00.7 O 01.0 to O 01.7 O 02.0 to O 02.7
Next 24 outputs (64-48 I/O card) O 03.0 to O 03.7 O 04.0 to O 04.7 O 05.0 to O 05.7
The relay module includes a marking area for Ladder notation. Detail of the marking area:
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
White space for writing with felt pen
The numbers to be written in the marking area are:
- 0, 1 and 2 when the relay module is connected to the low part of the output connector or to the 32-input/24-output
card connector,
- 3, 4, and 5 when the relay module is connected to the high part of the output connector.
en-938816/5 6 - 53
6

6.11.3 Wiring of Relay Module P/N 263 202 931
6.11.3.1 Wiring of the Outputs and Power Supply
The 24 outputs S00 to S17 (and their complements) are available on the relay module output terminals:
S00
xx4 xx2
6 - 54 en-938816/5
MOD. RELAYAGE 24 S
X17 X18 X19
xx1 xx1
Output wiring
Complemented output /Sxx
Output Sxx
Common xx
xx = output number (00 to 17)
6.11.3.2 Power Supply Wiring and Positioning of the Straps
The relay module can be supplied by one or two power supply sources.
Single Power Supply
COM
24 VDC
+AL00 +AL01
X17 X18
+AL02 +AL03
+AL01
+AL02
+AL00
OFF
24-OUTPUT RELAY MODULE
OFF
+AL02
OFF X19
+AL03
S17

Two Power Supplies
COM
24 VDC
24 VDC
+AL00 +AL01
X17 X18
+AL02 +AL03
+AL01
+AL02
+AL00
OFF
24-OUTPUT RELAY MODULE
OFF
+AL02
OFF X19
+AL03
Cards
The double power supply can be used, for instance, when part of the outputs are to be supplied with 24 VDC UPS (case
of safety daisy chain).
6.11.3.3 Correspondence with Ladder Notation
A relay module can be connected to the output connector (32-input/24-output card), to the low part of the output
connector (32-24 I/O card or first 24 outputs of the 64-48 I/O card) or to the high part of the connector (next 24 outputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the relay module
terminals and Ladder notation:
Output Sxx S00 to S07 S08 to S0F S10 to S17
First 24 outputs O 00.0 to O 00.7 O 01.0 to O 01.7 O 02.0 to O 02.7
Next 24 outputs (64-48 I/O card) O 03.0 to O 03.7 O 04.0 to O 04.7 O 05.0 to O 05.7
en-938816/5 6 - 55
6

6.12 32-Input Card
6.12.1 32-Input Card with Trelec Connectors
COM 0
00.0
00.1
00.2
00.3
00.4
00.5
00.6
00.7
01.0
01.1
01.2
01.3
01.4
01.5
01.6
01.7
COM 1
COM 2
02.0
02.1
02.2
02.3
02.4
02.5
02.6
02.7
03.0
03.1
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 E
6 - 56 en-938816/5
Power consumption 8.44 W maximum (all inputs switched)
Location in the continuity of the input/output cards
(see 4.1.1 and 4.1.2).
32 discrete inputs divided into four groups
Input values
Nominal voltage
Maximum current rating
Encoder power supply
24 VDC
8 mA per input
19.4-30 VDC
Reverse voltage
capability
30 V continuous
Operating ranges Low level: 0-5 V (current ≤ 1 mA)
High level: 13.2 - 30 V (current > 4 mA)
Input impedances Low level: 5000 ohms
High level: 2700 to 3750 ohms
Reverse voltage 30 VDC continuous
Response time 10 ms
Dielectric strength at 50 Hz 1500 Vrms between groups of channels
1500 Vrms between channel group and
internal bus
Impedance of external lines < 500 ohms
Connection capacity 1x2.5 mm2 wire, 2x1.5 mm2 wire or 3x1 mm2 wire
Display 32 LEDs on the top of the front pane
LED lit: high level
Sensor common positive power supply conductor
Logic positive (current draw)
The 32-input cards receive logic signals from the machine and its environment and
transmit them to the machine processor card.
The 32-input cards can:
- communicate with the machine processor card via the serial bus,
- receive input signals via the front panel connectors.
REMARK Two versions of the 32-input card of Trelec connectors are available with different
silk-screening on the front (see 6.12.3).

6.12.2 32-Input Card with LMI Connectors
,, COM 0
,, 00.0
,, 00.1
,, 00.2
,, 00.3
,, 00.4
,, 00.5
,, 00.6
,, 00.7
,, 01.0
,, 01.1
,, 01.2
,, 01.3
,, 01.4
,, 01.5
,, 01.6
,, 01.7
,, COM 1
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
COM 2
02.0
02.1
02.2
02.3
02.4
02.5
02.6
02.7
03.0
03.1
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 E
Cards
Power consumption maximum 8.44 W (all inputs switched)
Location in the continuation of the input/output cards
(see 4.1.1 and 4.1.2).
32 discrete inputs in four groups
Input ratings
nominal voltage
current rating
sensor power supply
24 VDC
8 mA per input
19.4 to 30 VDC
Reverse voltage withstand 30 VDC continuous
Operating ranges low level: 0-5 V (current ⎺≤ 1 mA)
high level: 13.2-30 V (current > 4 mA)
Input impedances low level: 5000 ohms
high level: 2700 to 3750 ohms
Reverse voltage withstand 30 VDC continuous
Response time 10 ms
50 Hz isolation voltage 1500 Vrms between groups of channels
1500 Vrms between groups of channels and
internal bus
External line impedance < 500 Ω
Wire sizes 1 x 2.5 mm2 wire or 2 x 1.5 mm2 wires
Display 32 LEDs at the top of the front panel
LED lit: high level
Sensor common positive power supply terminal
Logic positive (current sink)
The 32-input cards receive logic signals from the machine and its environment and
send them to the machine processor card.
The 32-input cards can:
- communicate with the machine processor card via the serial bus,
- receive input signals via front panel connectors.
en-938816/5 6 - 57
6

6.12.3 32-Input Card Connection Diagram
Card with LMI connectors
,, COM 0
,, 00.0
,, 00.1
,, 00.2
,, 00.3
,, 00.4
,, 00.5
,, 00.6
,, 00.7
,, 01.0
,, 01.1
,, 01.2
,, 01.3
,, 01.4
,, 01.5
,, 01.6
,, 01.7
,, COM 1
, COM 2
, 02.0
, 02.1
, 02.2
, 02.3
, 02.4
, 02.5
, 02.6
, 02.7
, 03.0
, 03.1
, 03.2
, 03.3
, 03.4
, 03.5
, 03.6
,
03.7
,
COM 3
32 E
6 - 58 en-938816/5
Card with Trelec connectors
Old silk screening New silk screening
COM 0
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM 1
COM 2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM 3
ADR
32 E
COM 0
00.0
00.1
00.2
00.3
00.4
00.5
00.6
00.7
01.0
01.1
01.2
01.3
01.4
01.5
01.6
01.7
COM 1
COM 2
02.0
02.1
02.2
02.3
02.4
02.5
02.6
02.7
03.0
03.1
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 E
1 - 32-input cable:
- with Trelec connector (see 7.4.7)
- with LMI connector (see 7.4.8)
1
Inputs
+24VI
+15V
+5V
+24VE
-15V
Pw Fail
RaZ
24 VE
0 VE
Alim
FO
Em
Rec

6.13 32-Output Card
6.13.1 General
00.0:WD
COM 0
00.1
COM 1
00.2
00.3
00.4
00.5
00.6
00.7
01.0
01.1
01.2
01.3
01.4
01.5
01.6
01.7
COM 2
02.0
02.1
02.2
02.3
02.4
02.5
02.6
02.7
03.0
03.1
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 S
Cards
Power consumption 6.4 W maximum (all outputs switched)
Location in the continuity of the input/output cards
(see 4.1.1 and 4.1.2).
32 relay outputs group 1: one output O 00.0 (WD)
group 2: one output O 00.1
group 3: 14 outputs O 00.2 to O 01.7
group 4: 16 outputs O 02.0 to O 03.7
Operating voltages 24 or 48 VDC
24-30 VAC
Electrical characteristics see 6.13.3.1
Electrical endurance see 6.13.3.2
Maximum current rating
per output group
5 A continuous on the common
Leakage current per output
in the open state
< 1 mA at 110 VAC
< 2 mA at 230 VAC
Response times at 20 °C
at nominal voltage
closing: 10 ms
release: 5 ms
bounce: 2 ms
AC protection
overloads and short-circuits
inductive overloads
1 fuse per group of channels
varistor 275 V + RC circuit: R = 10 ohms,
C = 22 nF
DC protection
overloads and short-circuits
inductive overloads
1 fuse per group of channels
none (provide an external discharge diode)
Fuses 2 (+ 1 spare): 250 V - 5 A - Radial Reference type
172.908 Cehess Technologia
4 or 2 standards: 20 x 5 - 250 V - 5 A - type F1T
Dielectric strength at 50 Hz 1500 Vrms between channels
1500 Vrms between channel groups
1500 Vrms between channel groups and
internal bus
Connection capacity 1 x 2.5 mm2 wire, 2 x 1.5 mm2 wire or
3 x 1 mm2 wires
Display 32 LEDs at the top of the front panel
LED lit: high level
The 32-output cards send the machine the logic control signals from the machine
processor card.
The 32-output cards can:
- communicate with the machine processor via the serial bus,
- send output signals via the front panel connectors.
REMARK When the watchdog (see 4.4.2) is assigned to the 32 I/24 O card, it corresponds to
output OUT.0 of this card.
Two versions of the 32-output card of Trelec connectors are available with different
silk-screening on the front (see 6.13.4.1).
en-938816/5 6 - 59
6

6.13.2 32-Output Card with LMI Connectors
,, 00.0:WD
,, COM _WD
,, 00.1
,, 00.2
,, 00.3
,, 00.4
,, 00.5
,, 00.6
,, 00.7
,, 01.0
,, 01.1
,, 01.2
,, 01.3
,, 01.4
,, 01.5
,, 01.6
,, 01.7
COM A
,,
,, 02.0
,, 02.1
,, 02.2
,, 02.3
,, 02.4
,, 02.5
,, 02.6
,, 02.7
,, COMB
,, 03.0
,, 03.1
,, 03.2
,, 03.3
,, 03.4
,, 03.5
,,
03.6
,,
03.7
COM B
,,
,,
32 S
6 - 60 en-938816/5
Power consumption maximum 6.4 W (all outputs switched)
Location in the continuation of the input/output cards
(see 4.1.1 and 4.1.2).
32 relay outputs group 1: one output O 00.0 (WD)
group 2: 15 outputs O 00.2 to O 01.7
group 4: 16 outputs O 02.0 to O 03.7
Operating voltages 24 VDC or 48 VDC
24 VAC to 230 VAC
Operating characteristics see 6.13.3.1
Electric endurance see 6.13.3.2
Maximum current per
group of outputs
10 A continuous on the common wire
Leakage current per output
in open state
< 1 mA at 110 VAC
< 2 mA at 230 VAC
Response time at 20°C
at nominal voltage
rise time: 10 ms
cutoff: 5 ms
bounce: 2 ms
AC protection
overloads and short-circuit
inductive overvoltages
1 fuse per group of channels
GMOV 275 V + RC circuit: R = 10 ohms, C = 22 nF
DC protection
overloads and short-circuit
inductive overvoltages
1 fuse per group of channels
none (provide an external discharge diode)
Fuses 2 (+ 1 spare): 250 V, 5A, radial lead type
Cehess Technologie P/N 172.908
4 standards: 20 x 5, 250 V, 5A, type F1T
50 Hz isolation voltage 1500 Vrms between channels
1500 Vrms between groups of channels
1500 Vrms between groups of channels and
internal bus
Wire size 1 x 2.5 mm2 wire or 2 x 1.5 mm2 wires
Display 32 LEDs at the top of the front edge
LED lit: high level
The 32-output cards send logic control signals from the machine processor card to
the machine.
The 32-output cards can:
- communicate with the machine processor card via the serial bus,
- send output signals via the front panel connectors.
REMARK When the watchdog (see 4.4.2) is assigned to the 32 I/24 O card, it corresponds to
output OUT.0 of this card.

6.13.3 Output Characteristics
6.13.3.1 Electrical Characteristics
AC Voltage
50 Hz, one million cycles, maximum rate: 1800 cycles/hour.
Cards
Voltage Current into resistive load
(category AC1)
Current into inductive load
(category AC11)
24 V 0.8 A 0.8 A
48 V 0.6 A 0.6 A
110 V 0.5 A 0.5 A
230 V 0.25 A 0.2 A
Provide an interference suppression RC circuit across the load coils (R > 50 ohms, 47 nF < C < 1 mF according to the
load)
DC Voltage
One million cycles, maximum rate: 1800 cycles/hour
Voltage Current into resistive load Current into inductive load
(category DC1) (category DC11 with L/R = 10 ms)
24 V 0.8 A 0.4 A
48 V 0.5 A /
6.13.3.2 Electrical Endurance According to the Load
The numbers of cycles are statistical values given only for guidance.
AC Voltage, Resistive Load (category AC1)
Voltage Current Number of cycles
24 V 2 A 200 000
24 / 48 V 1 A 500 000
110 / 230 V 3 A 10 000
110 / 230 V 1 A 200 000
110 / 230 V 0.5 A 2 000 000
AC Voltage, Inductive Load (category AC11)
Voltage Current Number of cycles
24 V 1.04 A 200 000
24 V 0.38 A 3 000 000
48 V 0.52 A 200 000
48 V 0.19 A 10 000 000
230 V 0.23 A 2 000 000
230 V 0.04 A 10 000 000
DC Voltage, Resistive Load (category DC1)
Voltage Current Number of cycles
24 V 1 A 200 000
48 V 1 A 50 000
en-938816/5 6 - 61
6

6.13.4 32-Output Card Connection Diagram
6.13.4.1 Wiring of the 32-Output Card with Trelec Connector
Old silk screening New silk screening
0:WD
COM 0
1
COM 1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM 2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM 3
ADR
32 S
6 - 62 en-938816/5
00.0:WD
COM 0
00.1
COM 1
00.2
00.3
00.4
00.5
00.6
00.7
01.0
01.1
01.2
01.3
01.4
01.5
01.6
01.7
COM 2
02.0
02.1
02.2
02.3
02.4
02.5
02.6
02.7
03.0
03.1
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 S
1
Loads
1 - 32-output cable with Trelec connector (see 7.4.9)
M
M
M
M
M
M
M
M
M
M
Group 1 power supply
Group 2 power supply
Group 3 power supply
Group 4 power supply

6.13.4.2 Wiring of the 32-Output Card with LMI Connector
,, 00.0:WD
,, COM _WD
,, 00.1
,, 00.2
,, 00.3
,, 00.4
,, 00.5
,, 00.6
,, 00.7
,, 01.0
,, 01.1
,, 01.2
,, 01.3
,, 01.4
,, 01.5
,, 01.6
,, 01.7
COM A
,,
,, 02.0
,, 02.1
,, 02.2
,, 02.3
,, 02.4
,, 02.5
,, 02.6
,, 02.7
,, COMB
,, 03.0
,, 03.1
,, 03.2
,,
03.3
,,
03.4
,,
03.5
03.6
,,
03.7
,,
COM B
,,
32 S
1
Loads
M
M
M
M
M
M
M
M
M
M
1 - 32-output cable with LMI connector (see 7.4.10)
REMARK The COMB common lines are interconnected.
Group 1 power supply
Group 2 power supply
Group 3 power supply
Cards
en-938816/5 6 - 63
6

6 - 64 en-938816/5

Cables
7 Cables
7.1 Communication Cables 7 - 5
7.1.1 RS 232 Serial Interface Cable 7 - 5
7.1.2 RS 422 Serial Interface and High-Speed
Line Cable 7 - 6
7.1.3 RS 485 Serial Interface Cable 7 - 7
7.1.4 TTL Output/Adapter Connecting Cable 7 - 8
7.1.5 RS 232 Adapter serial Link Cable 7 - 9
7.1.6 RS 485 Adapter Serial Link Cable 7 - 10
7.1.7 Serial Line Relay Cable Connected to
Compact Panel 7 - 11
7.1.7.1 RS 232 Line Relay Cable Connected to
Compact Panel 7 - 11
7.1.7.2 RS 422 or RS 485 Line Relay Cable
Connected to Compact Panel 7 - 12
7.1.8 Serial Line Relay Cable Connected to
Machine Panel 7 - 13
7.1.8.1 RS 232 Line Relay Cable Connected to
Machine Panel 7 - 13
7.1.8.2 RS 422 or RS 485 Line Relay Cable
Connected to Machine Panel 7 - 14
7.1.9 RS 232 Serial Interface Cable for NUM
Diskette Drive 7 - 15
7.1.10 RS 422 Serial Interface Cable for NUM
Diskette Drive 7 - 16
7.2 Axis Cables 7 - 17
7.2.1 Axis Encoder Cable - Power Supply
Provided by the Card 7 - 17
7.2.1.1 Incremental Axis Encoder Cable
Connected to the Axis Card,
Power Supply Provided by the Card 7 - 17
7.2.1.2 Incremental Axis Encoder Cable
Connected to an Axis Interface Module 7 - 19
7.2.2 Absolute SSI Axis Encoder Cable 7 - 21
7.2.2.1 Absolute SSI Axis Encoder Cable
Connected to the Axis Card, Power
Supply Provided by the Card 7 - 21
7.2.2.2 Absolute SSI Axis Encoder Cable
Connected to an Axis Interface Module 7 - 23
7.2.3 Semiabsolute SSI Axis Encoder Cable 7 - 25
7.2.3.1 Semiabsolute SSI Axis Encoder Cable
Connected to the Axis Card, Power
Supply Provided by the Card 7 - 25
7.2.3.2 Semiabsolute SSI Axis Encoder
Connected to an Axis Interface Module 7 - 27
7.2.4 Combined Axis Encoder Cable: SSI +
Incremental - Sinusoidal Pulses 7 - 29
7.2.4.1 Combined Axis Encoder Cable: SSI +
Incremental - Sinusoidal Pulses -
Connected to the Axis Card,
Power Supply Provided by the Card 7 - 29
en-938816/5 7 - 1
7

7.2.4.2 Combined Axis Encoder Cable: SSI +
Incremental - Sinusoidal Pulses -
Connected to an Axis Interface Module 7 - 31
7.2.5 Combined Axis Encoder Cable: SSI +
Incremental - Square Pulses 7 - 33
7.2.5.1 Combined Axis Encoder Cable: SSI +
Incremental - Square Pulses - Connected
to the Axis Card, Power Supply Provided
by the Card 7 - 33
7.2.5.2 Combined Axis Encoder Cable : SSI +
Incremental - Square Pulses -
Connected to an Axis Interface Module 7 - 35
7.2.6 Axes With External Power Supply 7 - 37
7.2.7 Settings on an Axis Interface Module 7 - 38
7.2.8 Handwheel Cables with Nondifferential
Outputs 7 - 40
7.2.9 Handwheel Cable with Differential Outputs 7 - 41
7.2.10 General Information on Axis Cables 7 - 42
7.2.10.1 Alternate Wiring With Power Supply
Provided by the Card 7 - 42
7.2.10.2 Physical Addresses of the Axes 7 - 42
7.3 Analogue I/O, Interrupt and Timer Cables 7 - 44
7.3.1 Analogue I/O and Interrupt Cable for
UC SII Processor 7 - 44
7.3.2 Analogue I/O Cable for Version 2 Machine
Processor 7 - 46
7.3.3 Analogue I/O-Timer Cable for Version 1
Machine Processor 7 - 47
7.3.4 Machine Processor Interrupt Input Cable 7 - 48
7.3.5 IT/Serial Line Card Interrupt Input Cable 7 - 49
7.3.6 8 Analogue Input Cable 7 - 50
7.3.7 8 Analogue Output/Reference Voltage
Cable 7 - 52
7.3.8 Wiring of the Analogue Inputs 7 - 54
7.3.8.1 Recommended Wiring of the Analogue
Inputs 7 - 54
7.3.8.2 Alternative Analogue Input Wiring 7 - 55
7.4 Input and Output Cables 7 - 56
7.4.1 32-Input Cable of the 64-48 I/O and
32-24 I/O Cards 7 - 56
7.4.2 24-Output Cable of the 64-48 I/O and
32-24 I/O Cards 7 - 58
7.4.3 Polarising and Customising the Cables
of the 64-48 I/O and 32-24 I/O Cards 7 - 60
7.4.3.1 Polarising the Input and Output Cables 7 - 60
7.4.3.2 Customising the Cables of the High or
Low Part 7 - 60
7.4.3.3 Installing and Locking the Cables 7 - 61
7 - 2 en-938816/5

Cables
7.4.4 32-Input Cable (with or without general
power supply of the inputs) for 32 I/24 O
Card and Machine Panel Extension 7 - 62
7.4.5 32 I / 24 O Card 24-Output Cable 7 - 64
7.4.6 Machine Panel Extension 24-Output Cable
(with or without external power supply) 7 - 66
7.4.7 32-Input Cable with Trelec Connector 7 - 68
7.4.8 32-Input Cable with LMI Connector 7 - 69
7.4.9 32-Output Cable with Trelec Connector 7 - 70
7.4.10 32-Output Cable with LMI Connector 7 - 71
7.5 Power Cables 7 - 72
7.5.1 Power Cable 7 - 72
7.5.2 32-Input/24-Output Card Input External
Power Cable 7 - 73
7.5.3 Machine Panel and Extension Power Cable 7 - 73
7.5.4 NUM Diskette Drive Power Cable 7 - 74
7.5.5 50-Key LCD Panel Power Cable 7 - 75
7.6 Video Cable 7 - 76
en-938816/5 7 - 3
7

7 - 4 en-938816/4

7.1 Communication Cables
7.1.1 RS 232 Serial Interface Cable
Cables
This cable can be adapted to suit the peripheral device by not wiring the signals that are not going to be used and by
using an appropriate connector (see peripheral manual).
9
6
5
1
9 contacts
Solder side
15
9
8
1
15 contacts
TD
RD
RTS
CTS
DTR
DSR
DCD
PROTECTIVE
EARTH
25
14
13
1
25 contacts
Sub.D
9 contacts
3
GND 5
2
7
8
4 ∗
6 ∗
1 ∗
Sub.D
15 contacts
1
7
3
12
5
14
6
13
1 2 3
1 - Male Sub.D connector plug:
- 25 contacts on machine processor, CNC processor and UC SII CPU
- 15 contacts on IT/serial line card
- 9 contacts on the V2 machine processor, V2 CNC processor and
UC SII CPU
2 - Shielded cable depending on the peripheral device (2 twisted pairs and 4
conductors for complete connection, minimum size 0.2 mm 2 )
3 - Connector plug depending on the peripheral device
Sub.D
25 contacts
2
7
3
4
5
20
6
8
CONNECTOR
SHELL
CONNEC-
TOR
SHELL
RD
GND
TD
CTS
RTS
DSR
DTR
DCD
PROTECTIVE
EARTH
∗ Contacts 1, 4 and 6 are not wired on 9-contact connectors of the V2 machine processor and V2 CNC processor.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/5 7 - 5
7

7.1.2 RS 422 Serial Interface and High-Speed Line Cable
9
6
Solder side
9 contacts
15
15 contacts
7 - 6 en-938816/5
5
1
9
T(A) +
T(B) -
R(A) +
R(B) -
PROTECTIVE
EARTH
8
1
Sub.D
9 contacts
9
4
6
1
1
2 3
1 - Male Sub.D connector:
- 15 contacts on IT/serial line card and high-speed
line of V2 CNC processor
- 9 contacts on the V2 machine processor and
V2 CNC processor
2 - Shielding twisted 2-pairs and one isolated wire
3 - Sub.D connector plug depending on the application
Sub.D
15 contacts
2
9
4
11
0 V 5 7 0 V
CONNECTOR
SHELL
! CAUTION
CONNEC-
TOR
SHELL
R(A) +
R(B) -
T(A) +
T(B) -
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.1.3 RS 485 Serial Interface Cable
9
6
Solder side
5
1
9 contacts
15
9
8
1
15 contacts
T(A) +
T(B) -
R(A) +
R(B) -
PROTECTIVE
EARTH
Sub.D
9 contacts
9
4
6
1
1
2 3
1 - Male Sub.D connector:
- 15 contacts on IT/serial line card
- 9 contacts on the V2 machine processor and
V2 CNC processor
2 - Shielding twisted 2-pairs and one isolated wire
3 - Sub.D connector plug depending on the application
Sub.D
15 contacts
2
9
4
11
0 V 5 7 0 V
CONNECTOR
SHELL
! CAUTION
CONNEC-
TOR
SHELL
R(A) / T(A) +
R(B) / T(B) -
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Cables
en-938816/5 7 - 7
7

7.1.4 TTL Output/Adapter Connecting Cable
Solder side 1
2 3
4
Solder side
9
6
5
1
7 - 8 en-938816/4
10 cm
1 - 9-contact male Sub.D connector plug
2 - Shielded 6-wire cable (6x0.22 mm 2 ), maximum length 1 m
3 - Wire and terminal for M3 screw (only for adapters at index A or B)
4 - 9-contact female Sub.D connector plug
TD TTL 2 2 RD TTL
RD TTL 4 4 TD TTL
RTS TTL 3 3 CTS TTL
CTS TTL
DTR TTL
DCD TTL
DSR TTL
6
8
7
9
∗ The resistors are required
for cable lengths between
0.3 m and 1 m
6 RTS TTL
or 0 V
PROTECTIVE
EARTH
0 V 5 5 0 V
5 V 1
1 5 V
CONNEC-
TOR
SHELL
4,7 kΩ 1/4 W ∗
4,7 kΩ 1/4 W ∗
ADAPTER
COVER
CONNEC-
TOR
SHELL
5
1
PROTECTIVE
EARTH
The link standard (RS232 or RS485) must be specified:
- in the PLC programme if the line is used by the automatic control function (see Automatic Control Function
Programming Manual), or
- by the "serial line parameter setting" utility if the line is used by the CNC function (see Operator Manual).
Modification of the Wiring for Use of Standard RS485 (Software Index Below F)
When the line is used to standard 485 and the CNC software index is below F, the wiring must be modified as follows:
RTS TTL 3 3 CTS TTL
CTS TTL 6 6 0 V
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
9
6

7.1.5 RS 232 Adapter serial Link Cable
Cables
This cable can be adapted to suit the peripheral device by not wiring the signals that are not going to be used and by
using an appropriate connector (see peripheral manual).
Solder side 1 2 3
25
14
13
1
TD
GND
RD
RTS
CTS
DTR
PROTECTIVE
EARTH
2
7
3
4
5
20
CONNEC-
TOR
SHELL
1 - 25-contact male Sub.D connector plug
2 - Shielding cable depending on the peripheral device (2 twisted pairs and 3
conductors for complete connection, minimum size 0.2 mm 2 )
3 - Plug depending on the peripheral device
! CAUTION
CONNEC-
TOR
SHELL
RD
GND
TD
CTS
RTS
DSR
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 9
7

7.1.6 RS 485 Adapter Serial Link Cable
Solder side
15
7 - 10 en-938816/4
9
5 V isolated
8
1
T(A) / R(A) +
T(B) / R(B) -
0 V isolated
0 V isolated
PROTECTIVE
EARTH
14
7
15
8
CONNEC-
TOR
SHELL
1
2 3
1 - 15-contact male Sub.D connector plug
2 - Shielding twisted 2-pair cable
3 - Sub.D connector plug depending on station
! CAUTION
CONNEC-
TOR
SHELL
R(A) / T(A) +
R(B) / T(B) -
0 V
0 V
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.1.7 Serial Line Relay Cable Connected to Compact Panel
7.1.7.1 RS 232 Line Relay Cable Connected to Compact Panel
9
6
5
1
9 contacts
Solder side
15
9
8
1
15 contacts
25
14
TD 3
0 V 5
RD
RTS
CTS
DTR
DSR
DCD
PROTECTIVE
EARTH
Sub.D
9 contacts
2
7
8
4 ∗
6 ∗
1 ∗
13
1
25 contacts
Sub.D
15 contacts
1
7
3
12
5
14
6
13
1
2 3 4
24 VDC
,,
,,,,,
,,,,,,,
,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,
,,,,,,,,,
,,,,,,
,,,
,,
,,,,,
,,,,,,,,
,,,,,,,,,,
,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,
,,,,,,,,
,,,,,,
,,,
1 - Male Sub.D connector (see 7.1.1 for RS232 serial interface cable)
2 - Shielded cable with 2 twisted pairs and 5 isolated conductors
(minimum wire size 0.14 m 2 )
3 - 2-wire cable (optional, for power supply of the NUM diskette drive)
4 - Remote 9-contact female Sub.D connector on the compact panel
Sub.D
25 contacts
2
7
3
4
5
20
6
8
CONNECTOR
SHELL
24 VDC
3
5
9
2
7
8
4
6
1
CONNEC-
TOR
SHELL
TD
RTS
CTS
DSR
DCD
Solder side
6
9
0 V
24 VDC
RD
∗ Contacts 1, 4 and 6 must not be wired on the 9-contact connector of the V2 machine processor.
DTR
PROTECTIVE
EARTH
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Cables
If the 24 VDC conductor is wired (for occasional connection of the NUM diskette drive),
do not connect the peripheral for which contact 9 is used (e.g. signal RI of the PC standard).
en-938816/4 7 - 11
1
5
7

7.1.7.2 RS 422 or RS 485 Line Relay Cable Connected to Compact Panel
9
6
Solder side
5
1
9 contacts
15
15 contacts
7 - 12 en-938816/4
9
T(A) +
8
1
T(B) -
R(A) +
R(B) -
PROTECTIVE
EARTH
Sub.D
9 contacts
9
4
6
1
Sub.D
15 contacts
2
9
4
11
0 V 5 7
CONNECTOR
SHELL
1
2 3 4
24 VDC
,,
,,,,,
,,,,,,,,
,,,,,,,,,,
,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,
,,,,,,,,,
,,,,,,,
,,,,
,,,,
,,,,,,,
,,,,,,,,,,
,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,
,,,,,,,,,
,,,,,,
,,,,
,,
Solder side
1 - Male Sub.D connector:
- 15 contacts on IT/serial line card
- 9 contacts on V2 machine processor and UC SII CPU
2 - Shielded cable with 2 twisted pairs and 1 isolated conductor
(minimum wire size 0.14 m 2 )
3 - 2-wire cable (optional, for power supply of the NUM diskette drive)
4 - Remote 9-contact female Sub.D connector on compact panel
! CAUTION
24 VDC
9
4
6
1
5
7
CONNEC-
TOR
SHELL
T(A) +
T(B) -
6
9
R(A) +
R(B) -
0 V
24 VDC
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
1
5

7.1.8 Serial Line Relay Cable Connected to Machine Panel
7.1.8.1 RS 232 Line Relay Cable Connected to Machine Panel
This cable is a wire-to-wire cable between an RS 232 port and the 25-contact connector on the machine panel.
9
6
5
1
9 contacts
Solder side
15
9
8
1
15 contacts
25
14
TD 3
0 V 5
RD
RTS
CTS
DTR
DSR
DCD
PROTECTIVE
EARTH
13
1
25 contacts
Sub.D
9 contacts
2
7
8
4 ∗
6 ∗
1 ∗
Sub.D
15 contacts
1
7
3
12
5
14
6
13
1 2 3 4
24 VDC
1 - Male Sub.D connector (see 7.1.1 for RS232 serial interface cable)
2 - Shielded cable with 2 twisted pairs and 5 isolated conductors
(minimum wire size 0.14 m 2 )
3 - 2-wire cable (optional, for power supply of the NUM diskette drive)
4 - Remote 25-contact female Sub.D connector on machine panel
Sub.D
25 contacts
2
7
3
4
5
20
6
8
CONNECTOR
SHELL
24 VDC
2
7
24
3
4
5
20
6
8
CONNEC-
TOR
SHELL
TD
0 V
24 VDC
RD
∗ Contacts 1, 4 and 6 must not be wired on the 9-contact connector of the V2 machine processor.
RTS
CTS
DTR
DSR
DCD
Solder side
13
1
PROTECTIVE
EARTH
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Wiring of the machine panel connector risks interfering with installation of the key labels.
It is therefore recommended to install the labels (see 4.3.4) before wiring the connector.
Cables
25
14
en-938816/4 7 - 13
7

7.1.8.2 RS 422 or RS 485 Line Relay Cable Connected to Machine Panel
9
6
Solder side
5
1
9 contacts
15
9
7 - 14 en-938816/4
8
1
15 contacts
T(A) +
T(B) -
R(A) +
R(B) -
PROTECTIVE
EARTH
Sub.D
9 contacts
9
4
6
1
Sub.D
15 contacts
2
9
4
11
0 V 5 7
CONNECTOR
SHELL
1 2 3 4
24 VDC
1 - Male Sub.D connector:
- 15 contacts on IT/serial line card
- 9 contacts on V2 machine processor and UC SII CPU
2 - Shielded cable with 2 twisted pairs and 1 isolated conductor
(minimum wire size 0.14 m 2 )
3 - 2-wire cable (optional, for power supply of the NUM diskette drive)
4 - Remote 25-contact female Sub.D connector
24 VDC
12
13
10
11
7
24
CONNEC-
TOR
SHELL
T(A) +
T(B) -
R(A) +
R(B) -
0 V
24 VDC
Solder side
13
1
PROTECTIVE
EARTH
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Wiring of the machine panel connector risks interfering with installation of the key labels.
It is therefore recommended to install the labels (see 4.3.4) before wiring the connector.
25
14

7.1.9 RS 232 Serial Interface Cable for NUM Diskette Drive
9
6
5
1
9 contacts
Solder side
15
9
8
1
15 contacts
TD
25
14
0 V 5
24 VDC ∗ 9
RD
RTS
CTS
DSR
DCD
PROTECTIVE
EARTH
Sub.D
9 contacts
3
2
7
8
6 #
1 #
13
1
25 contacts
Sub.D
15 contacts
1
7
3
12
5
6
13
1 2 3
25
14
Cables
Solder side
13
en-938816/4 7 - 15
1
25 contacts
1 - Male Sub.D connector:
- 25 contacts on machine processor, CNC processor and UC SII CPU or
remote on machine panel
- 15 contacts on IT/serial line card
- 9 contacts on V2 machine processor and UC SII CPU or remote on
compact panel
2 - Shielded cable with 3 twisted pairs and 4 isolated conductors
(minimum wire size 0.14 mm 2 )
3 - 25-contact female Sub.D connector on NUM drive side
Sub.D
25 contacts
2
7
24
3
4
5
6
8
CONNECTOR
SHELL
2
7
24
3
4
5
6
8
CONNEC-
TOR
SHELL
RD
0 V
24 VDC
TD
CTS
RTS
DTR
DCD
PROTECTIVE
EARTH
∗ Connection with twisted pair used only when the remote connector provides the 24 VDC power supply for the NUM
diskette drive.
# Contacts 1 and 6 are not wired on the V2 machine processor 9-contact connector.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
7

7.1.10 RS 422 Serial Interface Cable for NUM Diskette Drive
9
6
5
1
9 contacts
Solder side
15
25
7 - 16 en-938816/4
9
8
1
15 contacts
T(A) +
T(B) -
R(A) +
R(B) -
0 V
24 VDC ∗
PROTECTIVE
EARTH
14
13
1
25 contacts
Sub.D
9 contacts
9
4
6
1
5
7
Sub.D
15 contacts
2
9
4
11
7
1 2 3
1 - Male Sub.D connector:
- 25 contacts remote on machine panel
- 15 contacts on IT/serial line card
- 9 contacts on V2 machine processor or remote on compact panel
2 - Shielded cable with 3 twisted pairs (minimum wire size 0.14 mm 2 )
3 - 25-contact female Sub.D connector on NUM drive side
Sub.D
25 contacts
12
13
10
11
7
24
CONNECTOR
SHELL
4
5
12
13
10
11
7
24
CONNEC-
TOR
SHELL
R(A) +
R(B) -
T(A) +
T(B) -
0 V
24 VDC
Solder side
25
14
PROTECTIVE
EARTH
13
1
25 contacts
∗ Connection with twisted pair used only when the remote connector provides the 24 VDC power supply for the NUM
diskette drive.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.2 Axis Cables
7.2.1 Axis Encoder Cable - Power Supply Provided by the Card
7.2.1.1 Incremental Axis Encoder Cable Connected to the Axis Card, Power Supply Provided by
the Card
25
14
Solder side
13
1
1 2
4 5
3
Incremental
sensor or
EXE, IVB
unit
To
servo-drive
To switch and
24 V power supply
Protective
earth
1 - 25-contact male Sub.D connector plug
2 - Shielded cable [4 x (2 x 0.14 mm2 ) + 2 x 0.5 mm2 ]
3 - Connector
4 - Twisted pair cable with double shielding (2 x 0.22 mm2 )
5 - Shielded twisted pair cable (2 x 0.22 mm2 )
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
fr-938816/4 7 - 17
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL Z
CHANNEL Z
+ 5 V
0 V
CHANNEL S
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
SWITCH + Y
SWITCH 0 V
7 - 18 en-938816/5
6
5
10
9
19
18
22
21
7
CONNEC-
TOR
SHELL
16
15
3
2
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
A
A
B
B
Z
Z
+ 5 V
0 V
0 V RETURN
S
5 V RETURN
PROTECTIVE
EARTH
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
+ Switch contact
- 24 V RETURN
24 V
PROTECTIVE
EARTH
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Contact S is present on sensors with poor signal errors. When the sensor does
not include this signal, contact 7 on the CNC side must be connected to the sensor
5 V return (5V sensors only).

7.2.1.2 Incremental Axis Encoder Cable Connected to an Axis Interface Module
1
5
4
Protective
earth
AXE
N
To axis connector (cable length 1.5 m)
Incremental
sensor or
EXE, IVB
unit
To
servo-drive
To switch and
24 V power supply
Protective
earth
External
power supply
1 - Axis interface module
2 - 1 twisted pair shielded cable (2 x 0.22 mm 2 )
3 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
4 - Connector
5 - Shielded cable [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
2
3
Cables
en-938816/4 7 - 19
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL Z
CHANNEL Z
Power supply
0 V
CHANNEL S
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
PROTECTIVE
EARTH
SWITCH + Y
SWITCH 0 V
PROTECTIVE
EARTH
SPEED REF. ENCODER
HOME SWITCH
7 - 20 en-938816/5
A +
A -
B +
B -
Z.DATA +
Z.DATA -
ENCODER
P.S
0 V
S -
SPEED +
SPEED -
SW.IN
SW.OUT
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
A
A
B
B
Z
Z
Encoder power
supply
0 V
0 V RETURN
S
5 V RETURN
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
PROTECTIVE
EARTH
+ Switch contact
-
24 V RETURN
24 V
PROTECTIVE
EARTH
The physical address of the axis is obtained by switches (see 7.2.7).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Contact S is present on sensors with poor signal errors. When the sensor does
not include this signal, contact 7 on the CNC side must be connected to the sensor
5 V return (5V sensors only).

7.2.2 Absolute SSI Axis Encoder Cable
Cables
7.2.2.1 Absolute SSI Axis Encoder Cable Connected to the Axis Card, Power Supply Provided by
the Card
Solder side
25
14
13
1
1 2 3
4
1 - 25-contact male Sub.D connector plug
2 - Shielded cable [3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
3 - Connector
4 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
SSI
encoder
Protective
earth
To
servo-drive
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 21
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
+ 5 V
0 V
CHANNEL S
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
7 - 22 en-938816/5
6
5
10
9
17
4
1
14
19
18
22
21
7
CONNEC-
TOR
SHELL
16
15
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
CLK
CLK
DATA
DATA
+ 5 V
0 V
0 V RETURN
5 V RETURN
PROTECTIVE
EARTH
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.2.2 Absolute SSI Axis Encoder Cable Connected to an Axis Interface Module
1
4
3
Protective
earth
AXE
N
To axis connector (cable length 1.5 m)
SSI
encoder
To
servo-drive
External
power supply
Protective
earth
1 - Axis interface module
2 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
3 - Connector
4 - Shielded cable [3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
2
Cables
en-938816/4 7 - 23
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
Power supply
0 V
ENCODER
7 - 24 en-938816/5
A +
A -
B +
B -
RCLK +
RCLK -
ECLK +
ECLK -
Z.DATA +
Z.DATA -
ENCODER
P.S
0 V
CLK
CLK
DATA
DATA
Encoder power
supply
0 V
0 V RETURN ∗
CHANNEL S S -
5 V RETURN ∗
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
PROTECTIVE
EARTH
SPEED REF.
SPEED +
SPEED -
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
PROTECTIVE
EARTH
∗ 5 V encoders only.
The physical address of the axis is obtained by switches (see 7.2.7).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.3 Semiabsolute SSI Axis Encoder Cable
Cables
7.2.3.1 Semiabsolute SSI Axis Encoder Cable Connected to the Axis Card, Power Supply Provided
by the Card
Solder side
25
14
13
1
1 2 3
4 5
SSI axis
encoder
To
servo-drive
To switch and
24 V power supply
Protective
earth
1 - 25-contact male Sub.D connector plug
2 - Shielded cable [3 x (2 x 0.14 mm2 ) + 2 x 0.5 mm2 ]
or [4 x (2 x 0.14 mm2 ) + 2 x 0.5 mm2 ]
3 - Connector
4 - 1 twisted pair cable with double shielding (2 x 0.22 mm2 )
5 - 1 twisted pair shielded cable (2 x 0.22 mm2 )
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 25
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
+ 5 V
0 V
CHANNEL S
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
SWITCH + Y
SWITCH 0 V
7 - 26 en-938816/5
6
5
10
9
17
4
1
14
19
18
22
21
7
CONNEC-
TOR
SHELL
16
15
3
2
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
CLK
CLK
DATA
DATA
+ 5 V
0 V
0 V RETURN
5 V RETURN
PROTECTIVE
EARTH
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
+ Switch contact
- 24 V RETURN
24 V
PROTECTIVE
EARTH
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.3.2 Semiabsolute SSI Axis Encoder Connected to an Axis Interface Module
1
5
4
Protective
earth
AXE
N
To axis connector (cable length 1.5 m)
SSI axis
encoder
To
servo-drive
External
power supply
Protective
earth
To switch and
24 V power supply
1 - Axis interface module
2 - 1 twisted pair shielded cable (2 x 0.22 mm 2 )
3 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
4 - Connector
5 - Shielded cable [3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
2
3
Cables
en-938816/4 7 - 27
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
Power supply
0 V
ENCODER
7 - 28 en-938816/5
A +
A -
B +
B -
RCLK +
RCLK -
ECLK +
ECLK -
Z.DATA +
Z.DATA -
ENCODER
P.S
0 V
0.5 mm 2
0.5 mm 2
CLK
CLK
DATA
DATA
Encoder power
supply
0 V
0 V RETURN ∗
CHANNEL S S -
5 V RETURN ∗
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
PROTECTIVE
EARTH
SWITCH + Y
SWITCH 0 V
PROTECTIVE
EARTH
SPEED REF.
HOME SWITCH
SPEED +
SPEED -
SW.IN
SW.OUT
Screen not compulsory
See remark
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
PROTECTIVE
EARTH
+ Switch contact
-
24 V RETURN
24 V
PROTECTIVE
EARTH
∗ 5 V encoders only.
The physical address of the axis is obtained by switches (see 7.2.7).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.4 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses
7.2.4.1 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses - Connected to the
Axis Card, Power Supply Provided by the Card
Solder side
25
14
13
1
1 2 3
4
5
6 7
To switch and
24 V power supply
1 - 25-contact male Sub.D connector plug
2 - Shielded cable [2 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
3 - Interpolation and shaping unit with associated cable
4 - Connector
5 - Shielded cable [3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
6 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
7 - 1 twisted pair shielded cable (2 x 0.22 mm 2 ) ∗
Combined
encoder
Cables
Protective
earth
To
servo-drive
∗ The switch and cable (7) are only used with semiabsolute axis encoders.
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 29
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
+ 5 V
0 V
CHANNEL S
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
SWITCH + Y
SWITCH 0 V
7 - 30 en-938816/5
6
5
10
9
22
21
7
17
4
1
14
19
18
CONNEC-
TOR
SHELL
16
15
3
2
0.5
0.5
0.5 mm 2
0.5 mm 2
Ua+
Ua-
Ub+
Ub-
5 V
0 V
PROTECTIVE
EARTH
Screen not compulsory
See remark
Wiring of the switch only with
semiabsolute axis encoder
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
A+
A-
B+
B-
0 V
+ 5 V
0 V
0 V RETURN
5 V RETURN
CLK
CLK
DATA
DATA
PROTECTIVE
EARTH
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
+ Switch contact
- 24 V RETURN
24 V
PROTECTIVE
EARTH
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.4.2 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses - Connected to an
Axis Interface Module
1
7
6
5
4
Protective
earth
AXE
N
To axis connector (cable length 1.5 m)
Combined
encoder
To
servo-drive
External
power supply
Protective
earth
To switch and
24 V power supply
1 - Axis interface module
2 - 1 twisted pair shielded cable (2 x 0.22 mm 2 ) ∗
3 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
4 - Connector
5 - Shielded cable [3 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
or [4 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
6 - Interpolation and shaping unit with associated cable
7 - Shielded cable [2 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
∗ The switch and cable (2) are only used with semiabsolute axis encoders.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
2
3
Cables
en-938816/4 7 - 31
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
Power supply
0 V
CHANNEL S
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
PROTECTIVE
EARTH
SWITCH + Y
SWITCH 0 V
PROTECTIVE
EARTH
ENCODER
SPEED REF.
HOME SWITCH
7 - 32 en-938816/5
A +
A -
B +
B -
ENCODER
P.S
0 V
S -
RCLK +
RCLK -
ECLK +
ECLK -
Z.DATA +
Z.DATA -
SPEED +
SPEED -
SW.IN
SW.OUT
0.5
0.5
0.5 mm 2
0.5 mm 2
Ua+
Ua-
Ub+
Ub-
Power supply
0 V
PROTECTIVE
EARTH
Screen not compulsory
See remark
Wiring of the switch only with
semiabsolute axis encoder
+
-
24 V
A+
A-
B+
B-
0 V
Encoder power
supply
0 V
0 V RETURN ∗
5 V RETURN ∗
CLK
CLK
DATA
DATA
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
PROTECTIVE
EARTH
Switch contact
24 V RETURN
PROTECTIVE
EARTH
∗ 5 V encoders only.
The physical address of the axis is obtained by switches (see 7.2.7).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.5 Combined Axis Encoder Cable: SSI + Incremental - Square Pulses
Cables
7.2.5.1 Combined Axis Encoder Cable: SSI + Incremental - Square Pulses - Connected to the Axis
Card, Power Supply Provided by the Card
Solder side
25
14
13
1
1
4 5
2
3
To switch and
24 V power supply
1 - 25-contact male Sub.D connector plug
2 - Shielded cable [5 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [6 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
3 - Connector
4 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
5 - 1 twisted pair shielded cable (2 x 0.22 mm 2 ) ∗
Combined
encoder
Protective
earth
To
servo-drive
∗ The switch and cable (5) are only used with semiabsolute axis encoders.
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 33
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
+ 5 V
0 V
CHANNEL S
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
SWITCH + Y
SWITCH 0 V
7 - 34 en-938816/5
6
5
10
9
22
21
7
17
4
1
14
19
18
CONNEC-
TOR
SHELL
16
15
3
2
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
Wiring of the switch only with
semiabsolute axis encoder
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
+
-
24 V
A+
A-
B+
B-
+ 5 V
0 V
0 V RETURN
5 V RETURN
CLK
CLK
DATA
DATA
PROTECTIVE
EARTH
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
Switch contact
24 V RETURN
PROTECTIVE
EARTH
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

Cables
7.2.5.2 Combined Axis Encoder Cable : SSI + Incremental - Square Pulses - Connected to an Axis
Interface Module
1
5
4
Protective
earth
AXE
N
To axis connector (cable length 1.5 m)
Combined
encoder
To
servo-drive
To switch and
24 V power supply
Protective
earth
External
power supply
1 - Axis interface module
2 - 1 twisted pair shielded cable (2 x 0.22 mm 2 ) ∗
3 - 1 twisted pair cable with double shielding (2 x 0.22 mm 2 )
4 - Connector
5 - Shielded cable [5 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
or [6 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 ]
∗ The switch and cable (2) are only used with semiabsolute axis encoders.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
2
3
en-938816/4 7 - 35
7

CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
Power supply
0 V
CHANNEL S
CHANNEL RCLK
CHANNEL RCLK
CHANNEL ECLK
CHANNEL ECLK
DATA CHANNEL
DATA CHANNEL
PROTECTIVE
EARTH
PCH SPEED REF
PFD SPEED REF
PROTECTIVE
EARTH
SWITCH + Y
SWITCH 0 V
PROTECTIVE
EARTH
SPEED REF. ENCODER
HOME SWITCH
7 - 36 en-938816/5
A +
A -
B +
B -
ENCODER
P.S
0 V
S -
RCLK +
RCLK -
ECLK +
ECLK -
Z.DATA +
Z.DATA -
SPEED +
SPEED -
SW.IN
SW.OUT
0.5 mm 2
0.5 mm 2
Screen not compulsory
See remark
Wiring of the switch only with
semiabsolute axis encoder
+
-
24 V
A+
A-
B+
B-
Encoder power
supply
0 V
0 V RETURN ∗
5 V RETURN ∗
CLK
CLK
DATA
DATA
PROTECTIVE
EARTH
PCH DRIVE
PFD DRIVE
PROTECTIVE
EARTH
Switch contact
24 V RETURN
PROTECTIVE
EARTH
∗ 5 V encoders only.
The physical address of the axis is obtained by switches (see 7.2.7).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).

7.2.6 Axes With External Power Supply
Cables
When an external power supply is used (case of sensors > 5 V or 5 V sensors for which the axis interface cannot supply
sufficient voltage because of the distance, for instance), the cables must be adapted to take this power supply into
account. Only the differences from the cables for encoders supplied by the card are described below.
25
14
Solder side
13
1
1 2
To external
3
power supply
1 - 25-contact male Sub.D connector plug
2 - Sensor cable
3 - Connector
The following wiring is different from that of a sensor supplied by the axis card:
+ 5 V
0 V
CHANNEL S
22
21
∗ On 5 V encoders only.
7
0.5 mm 2
External
power supply
+ Ref
- Ref
+
-
5 V RETURN ∗
0 V RETURN ∗
Sensor power
supply
0 V
PROTECTIVE
EARTH
REMARK This section does not concern axes wired via an axis interface module and
requiring an external power supply (see 7.2.7 and axis wiring).
S
en-938816/4 7 - 37
7

7.2.7 Settings on an Axis Interface Module
7 - 38 en-938816/5
To axis connector (cable length 1.5 m)
1 2 3
700/800 1000
AXIS
N
ANALOG.AXIS
263900000
1 2
0 1
INT.5V
ADDRESS
ENCODER
!
POWER SUPPLY
EXT.
POWER
SUPPLY ON
700/800 1000
To sensor, servo-drive and
switch (see wiring diagrams)
Write the axis number here
SPINDLE 2
SPINDLE 1
HANDWHEEL
ENCODER SPEED REF. HOME SWITCH
HOME SW
SPINDLE
SPINDLE
SPINDLE
SPINDLE
HWHEEL
HWHEEL
HWHEEL
HWHEEL
EXT.SUPPLY
External
power supply
Protective
earth
Selecting the System (1)
The NUM 1060 Series I and Series II CNCs are part of the 1000 range. The switch must therefore be set as follows:
Selecting the Power Supply (2)
700/800 1000
5 VDC Power Supply
The choice of supplying a 5 VDC encoder by the axis card or by an external power supply depends on the encoder
current draw:
Encoder current draw Power supply Switch setting
≤ 250 mA Internal
> 250 mA External (0.5 to 2.5 mm 2 wires)
The selection of an internal or external power supply also depends on the distance to the encoder (see 6.5.2.1).
1 2
1 2
INT.5V
!
EXT.
INT.5V
!
EXT.

Cables
Power Supply Above 5 VDC
Since the axis card cannot supply a voltage above 5 VDC, the supply must be external in this case (0.5 to 2.5 mm2 wires). The switch must therefore be set as follows:
1 2
INT.5V
Setting the Physical Address of the Axis (3)
The physical address of the axis is set on 5 switches using the code given in the address table below:
0 1
ADDRESS
!
EXT.
Switches Address table
00000000 000000001111111111111111 00000000111111110000000011111111 00001111000011110000111100001111
00110011001100110011001100110011
01010101010101010101010101010101
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
For instance, the following switch setting corresponds to address 10:
0 1
REMARKS Two axes cannot have the same address. The system ignores axes with identical
addresses.
The addresses assigned to the PLC axes must be the highest addresses.
Physical addresses 24 to 27 are reserved for spindles 1 to 4.
Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
0
1
0
1
0
10
en-938816/5 7 - 39
7

7.2.8 Handwheel Cables with Nondifferential Outputs
Solder side
25
14
13
1
CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL S
+ 5 V
0 V
+ 2 V
PROTECTIVE
EARTH
6
5
10
9
7
22
21
8
CONNEC-
TOR
SHELL
7 - 40 en-938816/4
1 2 3
1 - 25-contact male Sub.D connector plug
2 - Shielded cable with 3 twisted pairs surrounding one pair
[3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 )]
3 - Handwheel with nondifferential outputs
Physical address of the handweel: contacts 11, 12 and 24
0.5 mm 2
0.5 mm 2
Rear view
5V 0V A B
A
B
5 V
0 V
CHANNEL A
CHANNEL B
+ 5 V
0 V
PROTECTIVE
EARTH
The physical address of the handwheel is determined by the wiring of contacts 11, 12 and 24 (see 7.2.10.2).
REMARK Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.2.9 Handwheel Cable with Differential Outputs
Solder side
25
14
13
1
CHANNEL A
CHANNEL A
CHANNEL B
CHANNEL B
CHANNEL S
+ 5 V
0 V
+ 2 V
PROTECTIVE
EARTH
6
5
10
9
7
22
21
8
CONNEC-
TOR
SHELL
1 2 3
1 - 25-contact male Sub.D connector plug
2 - Shielded cable with 3 twisted pairs surrounding one pair
[3 x (2 x 0.14 mm 2 ) + 2 x 0.5 mm 2 )]
3 - Handwheel with nondifferential outputs
Physical address of the handweel: contacts 11, 12 and 24
0.5 mm2 0.5 mm2 Rear view
5V 0V A A' B B'
A CHANNEL A
A CHANNEL A
B CHANNEL B
B CHANNEL B
5 V
0 V
+ 5 V
0 V
PROTECTIVE
EARTH
The physical address of the handwheel is determined by the wiring of contacts 11, 12 and 24 (see 7.2.10.2).
REMARK Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Cables
en-938816/4 7 - 41
7

7.2.10 General Information on Axis Cables
7.2.10.1 Alternate Wiring With Power Supply Provided by the Card
When the power supply wire size is not suitable for installing the wires in the Sub.D connector, the wiring can be carried
out as follows:
Sub.D connector
Axis encoder card
7 - 42 en-938816/4
Directly connected components
Small size lead
as short as possible
(a few cm)
Power supply wires:
shielded cable with
2 large twisted wires
7.2.10.2 Physical Addresses of the Axes
Each axis must have an address in order to be recognised by the system.
The physical address of an axis is determined by the wiring of pins 11, 12, 13, 23, 24 and 25.
View of solder side
Pin 25 (weight 4)
Pin 24 (weight 2)
Pin 23 (weight 16)
Pin 13 (weight 8)
Pin 12 (address common)
Pin 11 (weight 1)
Encoder
connector
The physical address of an axis is given by the sum of the binary values of the remaining pins NOT shorted out to pin
12: not connected = high level.
REMARKS Two axes cannot have the same address. The system ignores axes with the same
address.
The addresses assigned to the PLC axes must be the highest addresses.
Physical addresses 24 to 27 are reserved for spindles 1 to 4.
Physical addresses 28 to 31 are reserved for handwheels 1 to 4.

en-938816/4 7 - 43
Cables
7
Wiring of the Axis Addresses
0
25
24
23
11
12
13
1
25
24
23
11
12
13
2
25
24
23
11
12
13
3
25
24
23
11
12
13
4
25
24
23
11
12
13
5
25
24
23
11
12
13
6
25
24
23
11
12
13
7
25
24
23
11
12
13
8
25
24
23
11
12
13
9
25
24
23
11
12
13
10
25
24
23
11
12
13
11
25
24
23
11
12
13
12
25
24
23
11
12
13
13
25
24
23
11
12
13
14
25
24
23
11
12
13
15
25
24
23
11
12
13
16
25
24
23
11
12
13
17
25
24
23
11
12
13
18
25
24
23
11
12
13
19
25
24
23
11
12
13
20
25
24
23
11
12
13
21
25
24
23
11
12
13
22
25
24
23
11
12
13
23
25
24
23
11
12
13
24
25
24
23
11
12
13
25
25
24
23
11
12
13
26
25
24
23
11
12
13
27
25
24
23
11
12
13
28
25
24
23
11
12
13
29
25
24
23
11
12
13
30
25
24
23
11
12
13
31
25
24
23
11
12
13

7.3 Analogue I/O, Interrupt and Timer Cables
7.3.1 Analogue I/O and Interrupt Cable for UC SII Processor
Solder side
5
1
7 - 44 en-938816/4
9
6
1
1 - 9-contact female Sub.D connector plug
2 - Shielded 2-wire (2 x 0.22 mm2) cable
3 - Interrupt and analogue output connector plugs
4 - Cable for analogue inputs (see 7.3.8)
2
4
3

∗ See 7.3.8
INPUT ANA. BR
AGND
VCC 5 V
INPUT ANA. AV
IT 5 V
IT 24 V
COM IT
S-A
AGND
PROTECTIVE
EARTH
3
7
8
4
6
1
2
5
9
CONNEC-
TOR
SHELL
or
For wiring of analogue inputs ∗
Screen not compulsory
See remark
CONNEC-
TOR
SHELL
CONNEC-
TOR
SHELL
IT Signal
IT Common
PROTECTIVE
EARTH
Analogue output
Analogue common
PROTECTIVE
EARTH
Cables
REMARK If the interference level is low, the analogue output cable with double shielding can
be replaced by a cable with single shielding connected at both ends to the
protective earth.
! CAUTION
Inputs ANA BR (spindle speed) and ANA AV (feed rate) are 0/5 V type. The reference
voltage supplied by the module (contact 8) is 5 V, and therefore corresponds to the full-scale
value of the 8-bit ADC.
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/5 7 - 45
7

7.3.2 Analogue I/O Cable for Version 2 Machine Processor
∗ See 7.3.8
INPUT ANA. 2
INPUT ANA. 0
ANA. GND
EXT. REF. OUTPUT
INPUT ANA. 3
INPUT ANA. 1
OUTPUT ANA. 1
ANA. GND
OUTPUT ANA. 0
PROTECTIVE
EARTH
7 - 46 en-938816/5
Solder side
8
1
7
8
12
13
14
15
4
6
5
15
9
CONNEC-
TOR
SHELL
1 2
1 - 15-contact female Sub.D connector plug
2 - Analogue input cable (see 7.3.8)
3 - Two 1-pair cables with double shielding for analogue outputs
(2 x 0.22 mm 2 )
For wiring of analogue inputs ∗
3
Screen not compulsory
See remark
2 kΩ min.
2 kΩ min.
Protective earth
REMARK If the interference level is low, the analogue output cable with double shielding can
be replaced by a cable with single shielding connected at both ends to the
protective earth.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.3.3 Analogue I/O-Timer Cable for Version 1 Machine Processor
Solder side
8
1
15
9
1 2
5 4
1 - 15-contact female Sub.D connector plug 4 - Timer output cable (wire size 0.22 mm 2 )
2 - Cables for analogue inputs (see 7.3.8) 5 - Two twisted-pair cables with double shielding
3 - One shielded twisted-pair cable: (2 x 0.22 mm 2 )
timer input (2 x 0.22 mm 2 )
TIMER OUTPUT
TIMER OUTPUT COMMON
TIMER POWER SUPPLY
INPUT ANA. 0
ANA. GND
EXTERNAL REF. OUTPUT
∗ See 7.3.8
INPUT ANA. 2
INPUT ANA. 3
INPUT ANA. 1
OUTPUT ANA. 1
ANA. GND
OUTPUT ANA. 0
TIMER INPUT
COMMON
TIMER INPUT
PROTECTIVE
EARTH
2
9
10
7
8
12
13
14
15
4
6
5
3
11
CONNEC-
TOR
SHELL
Load
For wiring analogue inputs ∗
Screening not compulsory
See remark
24 V
2 kΩ min.
2 kΩ min.
24 V
- +
- +
3
Protective earth
Cables
REMARK If the interference level is low, the analogue output cable with double shielding can
be replaced by a cable with single shielding connected at both ends to the
protective earth.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/5 7 - 47
7

7.3.4 Machine Processor Interrupt Input Cable
Solder side
15
9
7 - 48 en-938816/4
8
1
INPUT 0 : 5 V
INPUT 0 : 24 V
COMMON 0
INPUT 1 : 5 V
INPUT 1 : 24 V
COMMON 1
INPUT 2 : 5 V
INPUT 2 : 24 V
COMMON 2
INPUT 3 : 5 V
INPUT 3 : 24 V
COMMON 3
PROTECTIVE
EARTH
1
2
9
10
11
3
4
5
12
13
14
6
CONNEC-
TOR
SHELL
1 2
1 - 15-contact male Sub.D connector plug
2 - Four shielded twisted pair cables (cross-sectional area 0.22 mm 2 )
Protective earth
Protective earth
Protective earth
Protective earth
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
24 V
24 V
24 V
24 V
5 V
5 V
5 V
5 V

7.3.5 IT/Serial Line Card Interrupt Input Cable
Solder side
9
6
5
1
INPUT 0 : 5 V
INPUT 0 : 24 V
INPUT 1 : 5 V
INPUT 1 : 24 V
COMMON
INPUT 2 : 5 V
INPUT 2 : 24 V
INPUT 3 : 5 V
INPUT 3 : 24 V
PROTECTIVE
EARTH
1
2
3
4
5
6
7
8
9
CONNEC-
TOR
SHELL
1 2
1 - 9-contact male Sub.D connector plug
2 - Four shielded twisted pair cables (cross-sectional area 0.22 mm 2 )
Protective earth
Protective earth
Protective earth
Protective earth
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
24 V
24 V
24 V
24 V
Cables
5 V
5 V
5 V
5 V
en-938816/4 7 - 49
7

7.3.6 8 Analogue Input Cable
Solder side
13
7 - 50 en-938816/4
1
25
14
1
1 - 25-contact male Sub.D connector plug
2 - 8 shielded cables with 1 twisted pair (2 x 0.22 mm 2 )
2

E1-
E1+
EARTH
E2-
E2+
EARTH
E3-
E3+
EARTH
E4-
E4+
EARTH
E5-
E5+
EARTH
E6-
E6+
EARTH
E7-
E7+
EARTH
E8-
E8+
EARTH
EARTH CONNECTED
TO THE COVER
1
2
3
15
16
14
4
5
6
18
19
17
7
8
9
21
22
20
10
11
12
24
25
23
13
! CAUTION
REFERENCE
REFERENCE
REFERENCE
REFERENCE
REFERENCE
REFERENCE
REFERENCE
REFERENCE
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
Cables
en-938816/4 7 - 51
7

7.3.7 8 Analogue Output/Reference Voltage Cable
Solder side
25
14
13
7 - 52 en-938816/4
1
1
3
1 - 25-contact male Sub.D connector plug
2 - 8 shielded cables with 1 twisted pair with double shielding (2 x 0.22 mm 2 )
3 - 2 cables with 1 twisted pair (2 x 0.22 mm 2 )
2

AGND
SOR6
AGND
SOR5
AGND
SOR4
AGND
SOR3
AGND
SOR2
AGND
SOR1
AGND
SOR7
AGND
SOR8
EARTH
CONNECTED
TO THE COVER
AGND
- 10 V
AGND
+ 10 V
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
20
21
22
23
24
Screening not compulsory
See remark
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
MAXIMUM
LOAD 2 kΩ
PROTECTIVE EARTH
MAXIMUM
LOAD 100 Ω
MAXIMUM
LOAD 100 Ω
Cables
REMARK If the interference level is low, the cables with double shielding can be replaced
by cables with single shielding, with the shielding connected to the protective earth
at both ends.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 53
7

7.3.8 Wiring of the Analogue Inputs
NUM recommends wiring each analogue input to a different cable (see 7.3.8.1), but this is not always possible due
to a lack of space inside the connector cover. In this case, the second solution proposed consists of connecting all
the inputs via the same cable (see 7.3.8.2).
The wiring examples below are based on wiring two analogue inputs (feed rate and spindle potentiometers) but can
also be extended to three or four inputs (on the machine processor ADC/DAC connector) applying the same wiring
principles.
7.3.8.1 Recommended Wiring of the Analogue Inputs
INPUT ANA. X
ANA. GND
EXTERNAL REF.
OUTPUT
INPUT ANA. Y
PROTECTIVE
EARTH
7 - 54 en-938816/4
CONNEC-
TOR
SHELL
1 2
1 - Two twisted 3-wire cables with double shielding (3 x 0.22 mm 2 )
2 - Spindle speed and feed rate potentiometers
Blue
Red
White
White
Red
Blue
Screening not compulsory
See remark
Feed rate
potentiometer
1 kΩ
1 kΩ
Spindle
potentiometer
Protective earth
REMARK If the interference level is low, the cables with double shielding can be replaced
by cables with single shielding, with the shielding connected to the protective earth
at both ends.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.3.8.2 Alternative Analogue Input Wiring
INPUT ANA. X
ANA. GND
EXTERNAL REF.
OUTPUT
INPUT ANA. Y
PROTECTIVE
EARTH
CONNEC-
TOR
SHELL
1
2
,,,,,
,,,,,
,,,,,
1 - 4-wire cables with double shielding (4 x 0.22 mm 2 )
2 - Bonding braid connected to the machine frame
3 - Spindle and feed rate potentiometers
Screening not compulsory
See remark
Protective earth
Feed rate
potentiometer
1 kΩ
1 kΩ
Spindle
potentiometer
3
Cables
REMARK: If the interference level is low, the cables with double shielding can be replaced
by cables with single shielding, with the shielding connected to the protective earth
at both ends.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/4 7 - 55
7

7.4 Input and Output Cables
7.4.1 32-Input Cable of the 64-48 I/O and 32-24 I/O Cards
a b c
Solder side
7 - 56 en-938816/4
15
14
13
12
11
10
9
7
6
5
4
3
2
1
1 - Connector (see 7.4.3 for cable customisation)
2 - Input and external power supply wires
REMARK Hole C7 is capped on the input cable connector.
1
2

Low part High part
P24VE
I 00.0
I 00.1
I 00.2
I 00.3
I 00.4
I 00.5
I 00.6
I 00.7
GND
I 01.0
I 01.1
I 01.2
I 01.3
I 01.4
I 01.5
I 01.6
I 01.7
GND
I 02.0
I 02.1
I 02.2
I 02.3
I 02.4
I 02.5
I 02.6
I 02.7
GND
I 03.0
I 03.1
I 03.2
I 03.3
I 03.4
I 03.5
I 03.6
I 03.7
GND
P24VE
I 04.0
I 04.1
I 04.2
I 04.3
I 04.4
I 04.5
I 04.6
I 04.7
GND
I 05.0
I 05.1
I 05.2
I 05.3
I 05.4
I 05.5
I 05.6
I 05.7
GND
I 06.0
I 06.1
I 06.2
I 06.3
I 06.4
I 06.5
I 06.6
I 06.7
GND
I 07.0
I 07.1
I 07.2
I 07.3
I 07.4
I 07.5
I 07.6
I 07.7
GND
Contact
a12
a1
c1
b1
c2
b2
c3
b3
c4
a2
b4
c5
b5
c6
b6
b7
a6
a7
a3
a9
c9
b9
c10
b10
c11
b11
c12
a4
b12
c13
b13
c14
b14
c15
b15
a15
a5
REMARK All the commons are interconnected on the card.
+
-
Cables
24 VDC
en-938816/4 7 - 57
7

7.4.2 24-Output Cable of the 64-48 I/O and 32-24 I/O Cards
a b c
Solder side
7 - 58 en-938816/4
15
14
13
12
11
10
9
7
6
5
4
3
2
1
1 - Connector (see 7.4.3 for cable customisation)
2 - Output and external power supply wires
REMARK Hole C15 is capped on the output cable connector.
1
2

Low part High part
P24VS
O 00.0
O 00.1
O 00.2
O 00.3
O 00.4
O 00.5
O 00.6
O 00.7
GND
P24VS
O 01.0
O 01.1
O 01.2
O 01.3
O 01.4
O 01.5
O 01.6
O 01.7
GND
P24VS
O 02.0
O 02.1
O 02.2
O 02.3
O 02.4
O 02.5
O 02.6
O 02.7
GND
GND
P24VS
P24VS
O 03.0
O 03.1
O 03.2
O 03.3
O 03.4
O 03.5
O 03.6
O 03.7
GND
P24VS
O 04.0
O 04.1
O 04.2
O 04.3
O 04.4
O 04.5
O 04.6
O 04.7
GND
P24VS
O 05.0
O 05.1
O 05.2
O 05.3
O 05.4
O 05.5
O 05.6
O 05.7
GND
GND
P24VS
Contact
a2
a1
c1
b1
c2
b2
c3
b3
c4
a9
a3
b4
c5
b5
c6
b6
c7
b7
a7
a10
a4
c9
b9
c10
b10
c11
b11
c12
b12
a11
a12
a5
24 VDC
Cables
REMARK All the common wires are interconnected on the card as are all the P24VS power
supply wires.
+
-
en-938816/4 7 - 59
7

7.4.3 Polarising and Customising the Cables of the 64-48 I/O and 32-24 I/O Cards
7.4.3.1 Polarising the Input and Output Cables
The input and output cables are differentiated:
- by marking with the words "ENTREES" (inputs) or "SORTIES" (outputs),
- by polarising:
7 - 60 en-938816/5
Input
polarising
Hole capped Hole capped
Output
polarising
7.4.3.2 Customising the Cables of the High or Low Part
The cables must be customised according as they occupy the high or low part of the connector:
Protection
To customise the cables, break off the tabs shown in black.
High part
Low part

Cables
7.4.3.3 Installing and Locking the Cables
Insert the connectors plugs in the receptacles taking the input/output polarising and top/bottom part into account:
Lock the connectors in place with the tabs provided, inserting them until they snap into place:
Removing a Connector
Slightly separate the two tabs and pull out the connector, taking care not to break the tabs.
Reinstalling a Connector
Slightly separate the two tabs and push the connector home, taking care not to break the tabs.
en-938816/5 7 - 61
7

7.4.4 32-Input Cable (with or without general power supply of the inputs) for 32 I/24 O
Card and Machine Panel Extension
Solder side
37
20
19
1
7 - 62 en-938816/5
2
1 - Input and external power supply wires
2 - 37-contact male Sub.D connector plug
1

I 00.0
I 00.1
I 00.2
I 00.3
I 00.4
I 00.5
I 00.6
I 00.7
COMMON
I 01.0
I 01.1
I 01.2
I 01.3
I 01.4
I 01.5
I 01.6
I 01.7
COMMON
I 02.0
I 02.1
I 02.2
I 02.3
I 02.4
I 02.5
I 02.6
I 02.7
COMMON
I 03.0
I 03.1
I 03.2
I 03.3
I 03.4
I 03.5
I 03.6
I 03.7
COMMON
24 VE
1
20
2
21
3
22
4
23
5
24
6
25
7
26
8
27
9
28
29
11
30
12
31
13
32
14
33
15
34
16
35
17
36
18
37
19
10
+
-
24 VDC
Cables
REMARKS Contact 10 is only connected when the 32-input cable provides the general power
supply for the inputs (or machine panel extension).
All the common wires are interconnected in the card.
en-938816/5 7 - 63
7

7.4.5 32 I / 24 O Card 24-Output Cable
Solder side
19
1
37
20
7 - 64 en-938816/5
1 - 37-contact female Sub.D connector plug
2 - Output wires and external power supply
1
2

24 VS.0 19
O 00.0
O 00.1
O 00.2
O 00.3
O 00.4
O 00.5
COMMON
O 00.6
COMMON
O 00.7
O 01.0
O 01.1
O 01.2
O 01.3
O 01.4
COMMON
O 01.5
O 01.6
O 01.7
O 02.0
O 02.1
O 02.2
O 02.3
O 02.4
O 02.5
O 02.6
O 02.7
24 VS.1
COMMON
37
18
36
17
35
16
34
33
14
32
13
31
12
30
28
9
8
5
7
4
25
24
20
21
22
23
1
2
3
24 VDC
+
-
24 VDC
+
-
Cables
REMARK The common wires of the first group of outputs (contacts 9, 14 and 34) are
interconnected in the card.
en-938816/5 7 - 65
7

7.4.6 Machine Panel Extension 24-Output Cable (with or without external power
supply)
Solder side
19
1
37
20
7 - 66 en-938816/5
1 - 37-contact female Sub.D connector
2 - Output (and external power supply) wires
1
2

24 VS.0 19
O 00.0
O 00.1
O 00.2
O 00.3
O 00.4
O 00.5
COMMON
O 00.6
COMMON
O 00.7
O 01.0
O 01.1
O 01.2
O 01.3
O 01.4
COMMON
O 01.5
O 01.6
O 01.7
O 02.0
O 02.1
O 02.2
O 02.3
O 02.4
O 02.5
O 02.6
O 02.7
24 VS.1
COMMON
37
18
36
17
35
16
34
33
14
32
13
31
12
30
28
9
8
5
7
4
25
24
20
21
22
23
1
2
3
24 VDC
Cables
REMARKS The power supply wire is only connected when the 24-output cable provides the
general power supply for the machine panel extension.
In this case, the 24 VDC is connected to only one of pins 2 or 19.
All the common wires are interconnected inside the machine panel extension.
en-938816/5 7 - 67
+
-
7

7.4.7 32-Input Cable with Trelec Connector
Trelec 18-contact
connectors
+ locking system
and polarising pins
7 - 68 en-938816/5
Old notation New notation
COM 0
IN 0
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
LOCK
IN 8
IN 9
IN A
IN B
IN C
IN D
IN E
IN F
COM 1
COM 2
IN 10
IN 11
IN 12
IN 13
IN 14
IN 15
IN 16
IN 17
LOCK
IN 18
IN 19
IN 1A
IN 1B
IN 1C
IN 1D
IN 1E
IN 1F
COM 3
COM 0
I 00.0
I 00.1
I 00.2
I 00.3
I 00.4
I 00.5
I 00.6
I 00.7
LOCK
I 01.0
I 01.1
I 01.2
I 01.3
I 01.4
I 01.5
I 01.6
I 01.7
COM 1
COM 2
I 02.0
I 02.1
I 02.2
I 02.3
I 02.4
I 02.5
I 02.6
I 02.7
LOCK
I 03.0
I 03.1
I 03.2
I 03.3
I 03.4
I 03.5
I 03.6
I 03.7
COM 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
-
+
+
-
-
+
+
-
24 VDC
24 VDC
24 VDC
24 VDC

7.4.8 32-Input Cable with LMI Connector
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
,,,
LMI type connector plugs
COM 0
I 00.0
I 00.1
I 00.2
I 00.3
I 00.4
I 00.5
I 00.6
I 00.7
I 01.0
I 01.1
I 01.2
I 01.3
I 01.4
I 01.5
I 01.6
I 01.7
COM 1
COM 2
I 02.0
I 02.1
I 02.2
I 02.3
I 02.4
I 02.5
I 02.6
I 02.7
I 03.0
I 03.1
I 03.2
I 03.3
I 03.4
I 03.5
I 03.6
I 03.7
COM 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
-
24 VDC
+
+
24 VDC
-
-
24 VDC
+
+
24 VDC
-
Cables
en-938816/5 7 - 69
7

7.4.9 32-Output Cable with Trelec Connector
Trelec 18-contact
connectors
+ locking system
7 - 70 en-938816/5
Old notation
OUT 0
COM 0
OUT 1
COM 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
LOCK
OUT 7
OUT 8
OUT 9
OUT A
OUT B
OUT C
OUT D
OUT E
OUT F
COM 2
OUT 10
OUT 11
OUT 12
OUT 13
OUT 14
OUT 15
OUT 16
OUT 17
LOCK
OUT 18
OUT 19
OUT 1A
OUT 1B
OUT 1C
OUT 1D
OUT 1E
OUT 1F
COM 3
New notation
O 00.0
COM 0
O 00.1
COM 1
O 00.2
O 00.3
O 00.4
O 00.5
O 00.6
LOCK
O 00.7
O 01.0
O 01.1
O 01.2
O 01.3
O 01.4
O 01.5
O 01.6
O 01.7
COM 2
O 02.0
O 02.1
O 02.2
O 02.3
O 02.4
O 02.5
O 02.6
O 02.7
LOCK
O 03.0
O 03.1
O 03.2
O 03.3
O 03.4
O 03.5
O 03.6
O 03.7
COM 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
M
M
M
24 VAC
48 VAC
110 VAC
230 VAC
M
24 VDC
48 VDC
-
+
For use with AC voltage
For use with DC voltage

7.4.10 32-Output Cable with LMI Connector
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
,,
LMI type connector plugs
O 00.0
COM 0
O 00.1
O 00.2
O 00.3
O 00.4
O 00.5
O 00.6
O 00.7
O 01.0
O 01.1
O 01.2
O 01.3
O 01.4
O 01.5
O 01.6
O 01.7
COM A
O 02.0
O 02.1
O 02.2
O 02.3
O 02.4
O 02.5
O 02.6
O 02.7
COM B
O 03.0
O 03.1
O 03.2
O 03.3
O 03.4
O 03.5
O 03.6
O 03.7
COM B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
M
M
24 VAC
48 VAC
110 VAC
230 VAC
M
24 VDC
48 VDC
-
+
For use with AC voltage
For use with DC voltage
Cables
en-938816/5 7 - 71
7

7.5 Power Cables
7.5.1 Power Cable
A
M
1
220 V
PROTECTIVE
EARTH
7 - 72 en-938816/5
A
B
M
B
2
1- Female mains plug
2- 2 x 1.3 mm 2 shielded cable
! CAUTION
220 V
PROTECTIVE
EARTH
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.

7.5.2 32-Input/24-Output Card Input External Power Cable
0 V
24 V
1
1 - 2-contact Trelec cable
2 - External power supply wires
7.5.3 Machine Panel and Extension Power Cable
Principle of connection of the two power cable wires:
Wiring instructions:
- open the terminal with screwdriver (1),
- insert the wire (2),
- release the screwdriver to clamp the wire.
1
2
2
, ,
Terminal block
Card
, ,,,,,,,,,,,,,,,,,,,,
Cables
en-938816/5 7 - 73
7
, ,

7.5.4 NUM Diskette Drive Power Cable
4
7 - 74 en-938816/5
A B C 1
1 - 2-wire cable
2 - 24 VDC power supply (limit values: 19.2-30 V), polarity unimportant
3 - Jack insulator
4 - Jack connector
Wiring instructions:
- Solder a wire to each of jack conductors (A)
- Fold back the tabs onto the cable (B)
- Insert the insulator up to the connector collar (C)
3
REMARK The drive must not be supplied via the jack when the remote serial line provides
the power supply.
2

7.5.5 50-Key LCD Panel Power Cable
A
1
24 VDC
+
-
A
B
B
2
1 - 3-contact connector with 2 male contacts to be crimped
2 - Twisted-pair cable (2 x 1 mm 2 )
24 VDC
0 V
Cables
en-938816/5-E1 7 - 75
7

7.6 Video Cable
Solder side Solder side
1 2 3
37
20
19
1
7 - 76 en-938816/5
1 - 37-contact male Sub.D connector plug
2 - Video cable
3 - 37-contact female Sub.D connector plug
19
1
37
20

Red (white wire)
Red earth
(black wire)
Green (white wire)
Green earth
(black wire)
Blue (white wire)
Blue earth
(black wire)
H sync (white wire)
H sync earth
(black wire)
V syn (white wire)
V sync earth
(black wire)
Vcc
Vcc
GND
GND
TRANS 1
TRANS 2
RECEP 1
RECEP 2
PROTECTIVE
EARTH
7
Red
7 Red (white wire)
Red earth
8
8 (black wire)
27
Green
27 Green (white wire)
Green earth
28
28 (black wire)
10
11
Blue
10
11
Blue (white wire)
Blue earth
(black wire)
30
White
30 H sync (white wire)
H sync earth
31
31 (black wire)
13
Black
13 V syn (white wire)
V sync earth
14
14 (black wire)
1
Blue (0.6)
1 Vcc
2
Red (0.6)
2 Vcc
20
White (0.6)
20 GND
21
Black (0.6)
21 GND
19
Red (0.22)
Red (0.22)
37 RECEP 1
18
White (0.22)
White (0.22)
36 RECEP 2
37
Black (0.22)
Black (0.22)
19 TRANS 1
36
Blue (0.22)
Blue (0.22)
18 TRANS 2
CONNEC-
TOR
SHELL
Recommendations:
- clamp the cable on a half-cover,
- solder the pins opposite the half-cover,
- clamp the other side of the cable on a half-cover,
- solder the pins opposite the half-cover.
CONNEC-
TOR
SHELL
PROTECTIVE
EARTH
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed
(on 360 degrees) in accordance with the instructions of Sec. 1.4.4.2.
The two clamps must be used to clamp the cable onto the cover.
Cables
en-938816/5 7 - 77
7

7 - 78 en-938816/5

Part Two
COMMISSIONING

Initial Conditions
- Power components turned off.
- Mains voltage 230 VAC.
Actions
Turn on the general power supply..
Turn on the CNC (a reset is automatically executed).
The current point page and the following status window are displayed on the main display page:
HOME
CONT M02
Flashing
INS
CAPS
Initial operation
The "Halt" and "Def" LEDs on the processor cards are extinguished ("Halt" is lit to indicate a system fault and "Def"
is lit to indicate a fault on the card).
All the display pages must be accessible from the operator panel.
Problems
In the event of a malfunction:
Reset the system (press the "RaZ" pushbutton on the power supply card
of the main rack).
8 Initial Operation
en-938816/4 8 - 1
8

8 - 2 en-938816/4

9.1 Load Procedures
Load and Check of the PLC Programme
9 Load and Check of the PLC Programme
Ladder language is used to programme the automatic control function (see Automatic Control Function Programming
Manual in Ladder Language).
Programming and programme loading are carried out with PLCTOOL running on a PC or compatible.
The programme coherence and consistency with the system configuration is checked using CNC utility 7 (UT7).
9.2 Checking the PLC Programme: Test of the Safety Systems
The safety systems and PLC programme are checked off load before turning on the power components.
en-938816/5 9 - 1
9

9 - 2 en-938816/5

See Parameter Manual.
Integration of the machine parameters (by UT5)
10 Integration of the Machine Parameters (by UT5)
en-938816/4 10 - 1
10

10 - 2 en-938816/4

Axis Calibration (by UT2)
11 Axis Calibration (by UT2)
11.1 General 11 - 3
11.2 Record of Corrections to Be Made 11 - 5
11.3 Operations on Axis Measurement Correction Tables 11 - 6
11.3.1 Entering the Measurement Correction
Table 11 - 7
11.3.2 Saving the Measurement Correction Table 11 - 8
11.3.3 Checking the Measurement Correction
Table 11 - 9
11.3.4 Loading a Measurement Correction
Table 11 - 10
11.3.5 Exit from the Utility Confirming the
Changes Made 11 - 11
en-938816/4 11 - 1
11

11 - 2 en-938816/4

11.1 General
Axis Calibration (by UT2)
Axis calibration allows the system to add a correction depending on the real axis position to the measurement made
by the coupler.
INTERPOLATOR
XR +
+
+
+Xm
COUPLER
+
+
- Interaxis
calibration
- Dynamic
operators
CR
ε
P
D.A.C.
Motor
-
Cm
Axis corrections
Axis calibration is carried out on both linear and rotary axes.
The corrections are entered for a limited number of points per axis. The system computes the corrections between
two points by linear interpolation.
Correction
Point 26
Interpolation
. . . . .Point 25 Point 27. . . . .
Axis measurement
en-938816/4 11 - 3
11

It is recommended to correct the measurements of the minimum and maximum travel points (defined by machine
parameter P17). Otherwise, the value of the last correction is applied to these points:
Minimum and maximum travel points not corrected
Correction
Minimum
travel
Minimum and maximum travel points corrected
Correction
Minimum
travel
11 - 4 en-938816/4
0
0
Maximum
travel
Maximum
travel
Axis
measurement
Axis measurement
A maximum number of approximately 2600 points can be corrected for all the axes combined. There are no restrictions
on how the points are distributed on the axes.

11.2 Record of Corrections to Be Made
The real axis position is taken for a series of points to determine the corrections required:
OM
P2
P1
POSIT/MACH TO GO ERROR
X + 299.164 + 0. 0
Y + 399.712 + 0. 0
Z - 142.125 + 0. 0
Axis Calibration (by UT2)
The corrections are in the internal system unit or ten-thousandths of a degree
Axis number: Unit:
Measured position
(P1)
Real position
(P2)
Correction
(P2 - P1)
The measured values and corresponding corrections are recorded in the correction tables (see 11.3.1).
REMARKS A correction table must have at least three points.
The correction range is between -32768 and +32768 units.
For a rotary axis, the corrections must be identical for the 0 and 360 degree points.
Y
en-938816/4 11 - 5
11

11.3 Operations on Axis Measurement Correction Tables
Select the CN UTILITY menu.
EXIT ☞
Display of the "CN UTILITY" menu.
Select the "UTILITIES PRESENT" menu. ☞
Display of the "UTILITIES PRESENT" menu.
@
Select the axis calibration utility. ☞ 2
Display of the menu:
AXIS CABLIBRATION VALUES
>0 DISPLAY - CHANGE
1 LOAD
2 UNLOAD
3 VERIFY
Select the operation to be performed:
- enter a measurement correction table (see 11.3.1),
- load a measurement correction table (see 11.3.4),
- save a measurement correction table (see 11.3.2),
- check the measurement correction table (see 11.3.3),
- exit from the utility, confirming the data modified (see 11.3.5).
11 - 6 en-938816/4
)
0

11.3.1 Entering the Measurement Correction Table
Initial Conditions
Record made of required corrections (see 11.2).
"AXIS CALIBRATION VALUES" menu displayed.
Actions
Choose "DISPLAY - CHANGE" ☞
Display of the question:
AXIS ?
Enter the number of the axis to be corrected (corresponds to the axis ☞
position in machine parameter P9).
Display of the measurement correction table for the axis considered, e.g.:
AXIS CALIBRATION AXIS: 2
>M- 10000 C- 3
M- 9000 C+ 6
M- 8000 C- 9
...
Axis Calibration (by UT2)
Interpretation of the measurement correction table:
- the header gives the axis number selected,
- the next number, "M", is the measurement of the point (in microns or ten-thousandths of a degree),
- the following number, "C", is the correction to be made (in microns or ten-thousandths of a degree).
The table is in increasing order of measurements.
When the table is empty, only the header is displayed.
Modifying or Adding a Correction
The corrections can be entered in any order.
Enter the correction: "M±[measurement] C±[correction]". ☞
Modification of the correction line concerned or display of the new line.
Deleting a Correction
Select the correction to be deleted. ☞
Delete the correction. ☞ _
Return to the "AXIS CALIBRATION VALUES" menu (to enter the corrections for another axis)
EXIT
Exit from the measurement correction table. ☞
Return to the "AXIS CALIBRATION VALUES" menu.
)
0
-
➞
en-938816/4 11 - 7
11

11.3.2 Saving the Measurement Correction Table
Initial conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to receive data.
"AXIS CALIBRATION VALUES" menu displayed.
Actions
@
Select "UNLOAD". ☞ 2
Display of the question:
READY (Y/N)?
Initiate the save. ☞ Y
Display of :
%[CNC job reference]
Keep the job reference Change the job reference
Possibly add a comment Enter another job reference
(possibly with comment)
Reinitiate the save. ☞
The correction tables are saved then the following message is displayed:
UPLOADING COMPLETE!
Acknowledge the message. ☞
Structure of the data transmitted
The data saved are in the following format:
%00084001 ;0A
AXIS: 0;08
M- 10000 C- 3;17
M- 9000 C- 10;17
...
AXIS: 1;08
M- 10000 C+ 25;17
M- 9000 C- 5;17
...
!!
Interpretation of the data transmitted:
- the first line gives the CNC job reference (which may be followed by a comment, e.g.:."%00084001
14 november 1995"),
- each of the axes (AXIS: [No.]= is followed by the corrections assigned to it,
- the number after "M" is the measurement of the point (in microns or ten-thousandths of a degree),
- the number after "C" is the correction of the point (in microns or ten-thousandths of a degree),
- the two digits after ";" on each line are the hexadecimal number of characters in the line.
11 - 8 en-938816/4
EXIT

11.3.3 Checking the Measurement Correction Table
Axis Calibration (by UT2)
The measurement correction table can be checked to make sure that it was saved or loaded correctly.
Initial Conditions
Peripheral (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit the table
to be checked.
"AXIS CALIBRATION VALUES" menu displayed.
Actions
#
Choose "VERIFY". ☞ 3
Display of the question:
READY (Y/N)?
Initiate the check. ☞ Y
Initiate transmission by the peripheral.
The measurement correction table is checked followed by display of the message:
OK!
Acknowledge the message. ☞
Possible Problems
The job reference is different from the CNC job reference
Loading stops and the incorrect job reference is displayed.
Enter the correct job reference. ☞
The check is then resumed and continues normally.
The data saved do not correspond to the correction table
Display of the message:
ERROR
Acknowledge the message. ☞
Resume save (see 11.3.2) or load (see 11.3.4).
The changes made to the measurement correction table were not confirmed before the check
Display of the message:
WARNING - CHANGES MAY BE LOST
(EXIT TO SAVE)
EXIT
EXIT
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11

Acknowledge the message. ☞
Confirm the modifications (see 11.3.5).
Resume the check.
11.3.4 Loading a Measurement Correction Table
The measurement correction tables to be loaded can have two possible origins:
- table saved earlier,
- table entered on a peripheral device (complying with the structure shown in 11.3.2; the spaces before the numerical
data can be omitted and the two digits after the ";" on each line are the number of characters in the line).
Initial Conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit
data.
"AXIS CALIBRATION VALUES" menu displayed.
Actions
!
Choose "LOAD". ☞ 1
Display of the question:
READY (Y/N)?
Initiate the load. ☞ Y
Initiate transmission by the peripheral.
Load of the correction table.
Possible Problems
The job reference is different from the CNC job reference
Loading stops and the incorrect job reference is displayed.
Enter the correct job reference. ☞
Loading is then resumed and continues normally.
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EXIT

11.3.5 Exit from the Utility Confirming the Changes Made
Exit from the utility. ☞ CTRL
Changes were made
Display of the message:
WRITING IN PROGRESS
After confirmation, display of the message:
WARNING ! LOADING REQUIRES TO STOP
MACHINE CONTROL OK? (Y/N) :
It is necessary to reset the system to take the changes made into account. ☞ Y
Reset the system.
No changes
Return to the menu "UTILITIES PRESENT".
Axis Calibration (by UT2)
+ S
X OFF
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11 - 12 en-938816/4

Interaxis Calibration
12 Interaxis Calibration
12.1 General Description of Interaxis Calibration 12 - 3
12.1.1 General 12 - 3
12.1.2 Examples of Interaxis Calibration 12 - 4
12.1.3 Tools Used for Interaxis Calibration 12 - 6
12.1.4 Measurement of the Corrections on the
Axes 12 - 6
12.2 Interaxis Calibration by Utility 20 12 - 7
12.2.1 Entering the Measurement Correction
Table for an Axis 12 - 8
12.2.2 Saving the Measurement Correction Table 12 - 9
12.2.3 Checking the Measurement Correction
Table 12 - 10
12.2.4 Loading a Measurement Correction Table 12 - 11
12.2.5 Exit from the Utility Confirming the
Changes Made 12 - 12
12.3 Dynamic Interaxis Calibration 12 - 13
12.3.1 Addresses of the Correction Parameters 12 - 13
12.3.2 Correction Tables 12 - 13
12.3.3 Writing and Enabling the Correction
Tables 12 - 15
12.3.3.1 Conditions for Writing Parameters E81xxx
and E82xxx 12 - 15
12.3.3.2 Conditions for Writing Parameters E940xx 12 - 15
12.3.3.3 Procedure for Writing and Enabling the
Correction Tables 12 - 15
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12.1 General Description of Interaxis Calibration
12.1.1 General
Interaxis Calibration
Interaxis calibration allows the system to add an offset to the normal reference of an interpolator depending on the
position of another axis.
The control axis is called the master axis and the corrected axis is the slave axis.
INTERPOLATOR
XR +
+
+ - +Xm
COUPLER
+
+
- Dynamic interaxis
calibration
- Dynamic operators
CR
εp
D.A.C.
Motor
Interaxis calibration
by utility 20
Cm Axis corrections
The corrections concern both linear and rotary axes.
They are entered for a limited number of points per axis. The system computes the corrections between two points
by linear interpolation.
Beyond the end points, the corrections are constant.
Correction on the salve axis
First point
corrected
Special case: Correction in a single point
Correction on the slave axis
Single point
corrected
Last point
corrected
Master axis
Master axis
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12

12.1.2 Examples of Interaxis Calibration
REMARK The deformations are exaggerated for clarity in the examples below.
Correction of a perpendicular alignment fault
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Theoretical X
Z corrected according to the position on the X axis.
Correction of bending of a boring bar
Z
X corrected according to extension of the boring bar
Real X
Z
X

Correction of sag of the cross member of a gantry machine
Z
Z
Sag in Z corrected according to the position on the X axis.
Interaxis Calibration
Expansion take-up on an axis
An axis can be self-corrected (only with dynamic calibration, master axis aligned with slave axis) to cater for thermal
expansion.
The correction tables can be written by the PLC programme according to the measured temperatures then used by
the system.
The use of these corrections may prove difficult because of the thermal inertia of the machines.
X
X
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12

12.1.3 Tools Used for Interaxis Calibration
Two tools can be used for interaxis calibration:
- calibration by utility 20 (see 12.2) to make unvariable corrections to take into account deformations of the machine,
- dynamic calibration by parameters E81xxx and E82xxx (see 12.3) that can be modified at any time (by the PLC
programme or the part programme). These corrections are suited to variables that change over time such as
thermal expansion.
12.1.4 Measurement of the Corrections on the Axes
The corrections to be made to the slave axis are measured for a series of reference positions on the master axis.
Slave axis
The corrections are made in the internal system unit or one-thousandths of a degree.
Master axis No.: Slave axis No.:
Master axis position
Unit:
Slave axis correction
Unit:
The values measured are recorded in the correction tables (see 12.2.1 and 12.3.3).
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Master axis
REMARKS For interaxis calibration by utility 20, the maximum corrections are + 9999 units.
For dynamic interaxis calibration, the maximum difference between two consecutive
corrections is + 65,000 units.

12.2 Interaxis Calibration by Utility 20
A slave axis can have only one master axis.
A master axis can have several slave axes.
An axis cannot be its own slave (contrary to dynamic calibration).
Actions
Select the "CN UTILITY" menu. ☞
Display of the "CN UTILITY" menu.
Select the "UTILITIES PRESENT" menu. ☞
Display of the "UTILITIES PRESENT" menu.
Select the interaxis calibration utility. ☞ @
2
Display of the menu:
INTER-AXIS CALIBRATION VALUES
>0 DISPLAY- CHANGE
1 LOAD
2 UNLOAD
3 VERIFY
Select the operation to be performed:
- enter a measurement correction table (see 12.2.1),
- load a measurement correction table (see 12.2.4),
- save a measurement correction table (see 12.2.2),
- check the measurement correction table (see 12.2.3),
- exit from the utility, confirming the data modified (see 12.2.5).
)
0
EXIT
Interaxis Calibration
)
0
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12

12.2.1 Entering the Measurement Correction Table for an Axis
Initial Conditions
Record made of required corrections (see 12.1.4).
"INTER-AXIS CALIBRATION VALUES" menu displayed.
Actions
Choose "DISPLAY - CHANGE" ☞
Display of the question:
AXIS ?
Enter "[slave axis No.], [master axis No.]" (the numbers correspond ☞
to the axis positions in machine parameter P9).
Display of the measurement correction table for the axis considered, e.g.:
SLAVE AXIS: 0, MASTER AXIS: 2
>M- 10000 C- 1
M- 9000 C+ 1
M- 8000 C+ 4
...
Interpretation of the measurement correction table:
- the header gives the slave axis number followed by the master axis number,
- the next number, "M", is the measurement of a point on the master axis (en micromètre ou dix millième de degré),
- the following number, "C", is the correction made to the slave axis (en micromètre ou dix millième de degré).
The table is in increasing order of measurements.
When the table is empty, only the header is displayed.
Modifying or Adding a Correction
The corrections can be entered in any order.
Enter the correction: "M±[measurement] C±[correction]". ☞
Modification of the correction line concerned or display of the new line.
Deleting a Correction
Select the correction to be deleted. ☞
Delete the correction. ☞ _
Return to the "INTER-AXIS CALIBRATION VALUES" menu (to enter the corrections for another axis)
EXIT
Exit from the measurement correction table for axis pair. ☞
Return to the "INTER-AXIS CALIBRATION VALUES" menu.
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)
0
-
➞

12.2.2 Saving the Measurement Correction Table
Interaxis Calibration
Initial conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to receive data.
"INTER-AXIS CALIBRATION VALUES" menu displayed.
Actions
@
Select "UNLOAD". ☞ 2
Display of the question:
READY (Y/N)?
Initiate the save. ☞ Y
Display of :
%[CNC job reference]
Keep the job reference Change the job reference
Possibly add a comment Enter another job reference
(possibly with comment)
Reinitiate the save. ☞
The correction tables are saved then the following message is displayed:
UPLOADING COMPLETE!
Acknowledge the message. ☞
Structure of the data transmitted
The data saved are in the following format:
%00084001 ;0A
AXIS: 0, 1;0B
M- 10000 C- 2;17
M- 9000 C+ 1;17
...
AXIS: 2, 1;0B
M- 10000 C+ 8;17
M- 9000 C+ 5;17
...
!!
Interpretation of the data transmitted:
- the first line gives the CNC job reference (which may be followed by a comment, e.g.:."%00084001
18 May 1994"),
- each of the axis pairs (AXIS: [slave], [master]) is followed by the corrections assigned to it,
- the next number, "M", is the dimension of a point on the master axis (in microns or ten-thousandths of a degree),
- the following number, "C", is the correction made to the slave axis (in microns or ten-thousandths of a degree),
- the two digits after ";" on each line are the hexadecimal number of characters in the line.
EXIT
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12.2.3 Checking the Measurement Correction Table
The measurement correction table can be checked to make sure that it was saved or loaded correctly.
Initial Conditions
Peripheral (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit the table
to be checked.
"INTER-AXIS CALIBRATION VALUES" menu displayed.
Actions
#
Choose "CHECK". ☞ 3
Display of the question:
READY (Y/N)?
Initiate the check. ☞ Y
Initiate transmission by the peripheral.
The measurement correction table is checked followed by display of the message:
OK
Acknowledge the message. ☞
Possible Problems
The job reference is different from the CNC job reference
Loading stops and the incorrect job reference is displayed.
Enter the correct job reference. ☞
The check is then resumed and continues normally.
The data saved do not correspond to the correction table
Display of the message:
INCORRECT TAPE
Acknowledge the message. ☞
Resume save (see 12.2.2) or load (see 12.2.4).
The changes made to the measurement correction table were not confirmed before the check
Display of the message:
WARNING - CHANGES MAY BE LOST
(EXIT TO SAVE)
EXIT
Acknowledge the message. ☞
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EXIT
EXIT

Confirm the modifications (see 12.2.5).
Resume the check.
12.2.4 Loading a Measurement Correction Table
Interaxis Calibration
The measurement correction tables to be loaded can have two possible origins:
- table saved earlier,
- table entered on a peripheral device (complying with the structure shown in 12.2.2; the spaces before the numerical
data can be omitted and the two digits after the ";" on each line are the number of characters in the line).
Initial Conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit
data.
"AXIS CALIBRATION VALUES" menu displayed.
Actions
!
Choose "LOAD". ☞ 1
Display of the question:
READY (Y/N)?
Initiate the load. ☞ Y
Initiate transmission by the peripheral.
Read of the correction table.
Possible Problems
The job reference is different from the CNC job reference
Loading stops and the incorrect job reference is displayed.
Enter the correct job reference. ☞
Loading is then resumed and continues normally.
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12.2.5 Exit from the Utility Confirming the Changes Made
Exit from the utility. ☞ CTRL
Changes were made
Display of the message:
WRITING IN PROGRESS
After confirmation, display of the message:
WARNING ! LOADING REQUIRES TO STOP
MACHINE CONTROL OK? (Y/N) :
It is necessary to reset the system to take the changes made into account. ☞ Y
Reset the system.
No changes
Return to the menu "UTILITIES PRESENT".
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+ S
X OFF

12.3 Dynamic Interaxis Calibration
12.3.1 Addresses of the Correction Parameters
The corrections are made using parameters E81xxx, E82xxx and E94xxx:
- parameters E81xxx address the master axis reference positions,
- parameters E82xxx address the corresponding corrections on the slave axes,
- parameters E94xxx assign a master axis to a slave axis.
The current slave axis correction is accessible in read-only parameters E950xx.
Interaxis Calibration
12.3.2 Correction Tables
The size of the correction tables (number of parameters E81xxx and parameters E82xxx) is defined by machine
parameter P58 (See Parameters Manual). The maximum size of the correction tables is 1000 parameters E81xxx
and 1000 parameters E82xxx.
The correction tables can be schematically represented as follows:
E81000
1
2
3
n
E81a
E81b
E81c
E81d
a
c
E82a
E82b
E82c
E82d
b
d
0-n: SLAVE AXIS
NUMBERS
AXIS 0 CORRECTIONS
AXIS 2 CORRECTIONS
The first 32 parameters E81xxx and E82xxx are each assigned to the axis with the same number: E81003 and E82003
are assigned to axis 3. They define the limits of the correction table assigned to the axis.
The following parameters included in the table of corrections assigned to an axis define:
- the reference position on the master axis (parameters E81xxx),
- the corresponding correction applied to the slave axis (parameters E82xxx).
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12

The reference positions and slave axis corrections are signed values in internal system units.
A master axis is assigned to a slave axis by E940xx = yy where:
- xx is the slave axis number,
- yy is the corresponding master axis number.
E940xx = -1 means that no master axis is assigned to slave axis xx.
Specifically
For a corrected axis, the reference positions on the master axis must be defined in increasing order.
Any unused location in the correction table can be used as extra E80xxx parameters (local data written and read by
the CNC).
Example
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E94003 = 1
E81000
"
E81003
E81004
"
"
E81110
"
"
"
E81150
110
-300000
-200000
-100000
0
E82000
"
E82003
E82004
"
"
E82110
"
"
"
E82150
150
100
500
1200
3500
E94003 = 1 means that master axis 1 is assigned to slave axis 3.
E81003 = 110 and E82003 = 150 mean that the parameters defining the corrections of axis 3 are between E81110
and E81150 for the reference positions on master axis 1 and between E82110 and E82150 for the corresponding
corrections made to slave axis 3.
E81110 = -300000 and E82110 = 100 means that the first reference position on master axis 1 is located at -300000 μm,
i.e. -300 mm and that the corresponding correction on slave axis 3 is 100 μm (if the internal system unit is micrometres).

12.3.3 Writing and Enabling the Correction Tables
Parameters E81xxx, E82xxx and E940xx can be written by the PLC programme or a part programme.
12.3.3.1 Conditions for Writing Parameters E81xxx and E82xxx
Interaxis Calibration
At least one E940xx parameter is different from -1
This means that there is at least one master axis.
The parameters defining the limits of the correction tables cannot be modified.
The parameters defining the reference points cannot be modified.
The corrections can be modified providing the difference between the two values is less than 100 mm.
All E940xx parameters are equal to -1
This means that no correction table is enabled.
All E81xxx and E82xxx parameters can be modified without restriction.
12.3.3.2 Conditions for Writing Parameters E940xx
To change the master axis, it is first necessary to disable the correction linkage (parameter = -1). For instance, the
following steps are necessary to change from master axis 3 to master axis 1 for slave axis 2:
- E94002 = -1,
- E94002 = 1.
An axis can be slaved to its own reference, e.g. E94002 = 2.
Checks are made on the correction table when writing parameter E94000: table limits, master axis reference points
in increasing order, maximum difference between two consecutive corrections. The parameter is not enabled if the
checks are not satisfied.
12.3.3.3 Procedure for Writing and Enabling the Correction Tables
The conditions for writing parameters E81xxx, E82xxx and E940xx determine the logical order for writing the correction
tables:
- cancel enabling of all the correction tables: E940xx = -1,
- modify parameters E81xxx and E82xxx,
- assign master axes to the slave axes: E940xx = yy.
Writing of the Correction Tables by a Processor
The parameters can be written:
- during the timeout on a reset (data S_RAZ = 1),
- during execution of a program, while a character string is being transmitted to the processor (logical address
$0430).
In a multiple axis group system, the enabled axis groups other than the one making the transfer must be on wait
(G78 Pxx).
Writing of the Correction Tables by a Part Programme
The possibility of writing of the correction tables by a part programme is conditioned by machine parameter P7 (see
Parameters Manual):
- bit 5 of word 0 of P7 = 0: write by part programme enabled,
- bit 5 of word 0 of P7 = 1: write by part programme inhibited.
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13 Final Inspection
A final inspection is made by machining a reference part (e.g. NASA part) to check that the CNC has been correctly
configured for the machine (in particular by making the corrections on the axes).
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