14.07.2013 Views

SIMULINK MODEL OF BIOMASS Saroj De Sousa PROJECT ...

SIMULINK MODEL OF BIOMASS Saroj De Sousa PROJECT ...

SIMULINK MODEL OF BIOMASS Saroj De Sousa PROJECT ...

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>SIMULINK</strong> <strong>MODEL</strong> <strong>OF</strong> <strong>BIOMASS</strong><br />

<strong>Saroj</strong> <strong>De</strong> <strong>Sousa</strong><br />

B.E., Goa University, India, 2002<br />

<strong>PROJECT</strong><br />

Submitted in partial satisfaction of<br />

the requirements for the degree of<br />

MASTER <strong>OF</strong> SCIENCE<br />

in<br />

ELECTRICAL AND ELECTRONIC ENGINEERING<br />

at<br />

CALIFORNIA STATE UNIVERSITY, SACRAMENTO<br />

SUMMER<br />

2012


Approved by:<br />

<strong>SIMULINK</strong> <strong>MODEL</strong> <strong>OF</strong> <strong>BIOMASS</strong><br />

A Project<br />

by<br />

<strong>Saroj</strong> <strong>De</strong> <strong>Sousa</strong><br />

__________________________________, Committee Chair<br />

Salah Yousif, Ph.D.<br />

__________________________________, Second Reader<br />

Preetham Kumar, Ph.D.<br />

____________________________<br />

Date<br />

ii


Student: <strong>Saroj</strong> <strong>De</strong> <strong>Sousa</strong><br />

I certify that this student has met the requirements for format contained in the University<br />

format manual, and that this project is suitable for shelving in the Library and credit is to<br />

be awarded for the Project.<br />

__________________________, Graduate Coordinator ___________________<br />

Preetham Kumar, Ph.D. Date<br />

<strong>De</strong>partment of Electrical and Electronic Engineering<br />

iii


Abstract<br />

of<br />

<strong>SIMULINK</strong> <strong>MODEL</strong> FOR <strong>BIOMASS</strong><br />

by<br />

<strong>Saroj</strong> <strong>De</strong> <strong>Sousa</strong><br />

Biomass is a energy from the solar which has a very high potential to replace the fossil<br />

fuel. It is also potential contributor to low greenhouse gas emissions. Since the humans<br />

contribute to one quarter and in fact is left to decay naturally. Biomass energy conversion<br />

uses the raw material from agricultural and forest product residues. The biomass<br />

collected can be combusted, gasified, biologically digested or fermented depending on<br />

the product and the desired carrier product. Research opportunities include improvements<br />

in the photosynthetic efficiency and nutrient requirements of energy crops, biomass-<br />

tailored thermochemical conversion systems, and genetic engineering of microorganisms<br />

for more efficient biological conversion and the efficient production of hydrogen directly<br />

from sunlight.<br />

Salah Yousif, Ph.D.<br />

_______________________<br />

Date<br />

, Committee Chair<br />

iv


ACKNOWLEDGEMENTS<br />

This space provides me a great honor to thank all the people with whose support this<br />

project and my masters have been a success. I would take this opportunity to convey my<br />

sincere thank you to all.<br />

Firstly, I would like to thank both Dr. Salah Yousif and Dr. Preetham Kumar, for their<br />

help and supportive guide throughout this project in highs and lows has been<br />

commendable. They took extra effort to review the report and kept on giving me pieces<br />

of advice during my course of project completion.<br />

Furthermore, I would like to thank the <strong>De</strong>partment of Electrical and Electronics at<br />

California State University, Sacramento for extending this opportunity for me to pursue<br />

my Masters degree and guiding me all the way to become a successful student.<br />

Last but not the least, I am thankful to my parents for their constant support and belief in<br />

me, their words of wisdom and moral support helped me overcome all the challenges and<br />

through their guidance I was able to successfully complete my project and earn my<br />

Masters <strong>De</strong>gree.<br />

v


TABLE <strong>OF</strong> CONTENTS<br />

vi<br />

Page<br />

Acknowledgements ............................................................................................................. v<br />

List of Tables ................................................................................................................... viii<br />

List of Figures .................................................................................................................... ix<br />

Chapter<br />

1. INTRODUCTION……………………………………………………………………...1<br />

1.1 Renewable Energy……………………………...……………………………..1<br />

1.2 Different Forms of Renewable Energy………………….…………...……..…2<br />

1.3 Uses of Renewable Energy……………………………………………………7<br />

1.4 Advantages of Renewable Energy over Nonrenewable Energy…….………...8<br />

1.5 Why Biomass Energy is Important?….………………..………...……………8<br />

2. <strong>BIOMASS</strong>…………………………………………………………………………..…10<br />

2.1 <strong>De</strong>finition…………………………………………………………………….10<br />

2.2 Biomass Sources…………………..…..……..……………..……………..…10<br />

2.3 Different Categories of Biomass………………………...……………...……11<br />

2.4 Uses of Biomass…………………………………………………………..….15<br />

2.5 Heating Methods of Biomass………………….……………………………..16<br />

2.6 Biomass Heating Advantages and Disadvantages…………...…………..…..18<br />

3. BI<strong>OF</strong>UELS…………………..…..……………..…………………………………..…21<br />

3.1 What are Biofuels and Why Use Them?.........….………………………...….21<br />

3.2 First Generation of Biofuels.……………………………………………....…21<br />

4. SOLAR POWER……………………………………………………………………...27<br />

4.1 Why Solar Power?…………...…………..…………………………………..27<br />

4.2 How to Generate Electricity from Solar Energy?..…………..…………..…..29<br />

4.3 Distribution of Solar Power…...……………………………………………..30<br />

5. GENERATION <strong>OF</strong> ELECTRICITY USING <strong>BIOMASS</strong>………………………….....32<br />

5.1 Biomass Energy Conversion Overview….…………………………...……...32


5.2 Different Processes Used for Conversion of Biomass into<br />

Electrical Energy…………………………………………………………….34<br />

5.3 Biomass Gasification………...………………………………………………36<br />

5.4 How to <strong>De</strong>velop Process Control System……………………………………39<br />

6. <strong>SIMULINK</strong> <strong>MODEL</strong> WITH <strong>BIOMASS</strong>………………………………...……………43<br />

6.1 Introduction of Simulink Model………………….………………………….43<br />

6.2 Biochemical Reactor………………………………………………………....43<br />

6.3 Simulink Model Diagram………………………………………..…..............50<br />

7. <strong>SIMULINK</strong> RESULTS FOR THE <strong>BIOMASS</strong> <strong>MODEL</strong>……………………………..52<br />

8. CONCLUSION …………………………………………………………….…………61<br />

9. FUTURE WORK……………………………………………………………………...62<br />

Bibliography……………………………………………………………………………..63<br />

vii


LIST <strong>OF</strong> TABLES<br />

viii<br />

Page<br />

1. Table 6.1 Steady-State Conditions………………………….……………….………...46


LIST <strong>OF</strong> FIGURES<br />

ix<br />

Page<br />

1. Figure 1.1 Global Renewable Power Capacity…..………..………...…….…………....1<br />

2. Figure 1.2 A Wind Farm Located in Manji, Iran…..………….……………….……….2<br />

3. Figure 1.3 Grand Coulee Dam on Columbia River…..….…….…………….…………3<br />

4. Figure 1.4 Nellis Solar Power Plant……….………………………………….………...4<br />

5. Figure 1.5 Biomass…………………………………………………………….……….5<br />

6. Figure 1.6 San Paulo Ethanol Pump…....………………………………..…….……….6<br />

7. Figure 1.7 Nesjavellir Geothermal Station in Iceland…….……...……….…….……...7<br />

8. Figure 2.1 An Ocean Food Web Showing a Network of Food Chains…..………...…14<br />

9. Figure 2.2 U.S Energy Consumption for Biomass……………………………….…...16<br />

10.Figure 3.1 U.S Biodiesel Production, Exports and Consumption…………...…….....23<br />

11.Figure 3.2 Schematic of Biodiesel Production Path………………..……...................24<br />

12.Figure 3.3 Average Emissions Impact of Biodiesel for<br />

Heavy-Duty Highway Engines….…………………………………….…..25<br />

13.Figure 4.1 Worldwide Distribution of solar radiation..………………………………31<br />

14.Figure 5.1 Renewable Energy World, 2006……………..……………….…………...33<br />

15.Figure 5.2 Fuelizex Bed Combustion………………….……………………………..36<br />

16.Figure 5.3 Flow Control Diagram for Biomass Gasification…….....………………...38<br />

17.Figure 5.4 Control Representation ……………………….………….………….........42<br />

18. Figure 6.1 Control and Instrumentation Diagram of Biochemical Reactor.…..……..44<br />

19.Figure 6.2 Simulink Model…….…….…………………………………….…...…….50<br />

20.Figure 7.1 Simulink Model with Scope…….…………...…………....…….…….......52


21.Figure 7.2 Small response change at biomass Concentrate x1……………….……....53<br />

22.Figure 7.3 Response change at substrate Concentrate x2…………………….………54<br />

23.Figure 7.4 Response change at x1 with lambda 30 at x1…………………….……….55<br />

24.Figure 7.5 Response change at x2 with lambda 30 at x2…………………….……….56<br />

25.Figure 7.6 Response due to change in setpoint at x1………………………….……...57<br />

26.Figure 7.7 Response due to change in setpoint at x2………………………….……...58<br />

27.Figure 7.8 Response due to change in setpoint at x1………………………….……...59<br />

28.Figure 7.8 Response due to change in setpoint at x2………………………….……...60<br />

x


1.1 Renewable Energy<br />

Chapter 1<br />

INTRODUCTION<br />

Energy which is found naturally on Earth is termed as renewable Energy. Renewable<br />

energy is also produced from the processes which are natural and constantly replenished.<br />

There are different forms of renewable energy such as sunlight, wind, rain, Tides and<br />

geothermal heat. Renewable energy support in the consumption 16% globally [1]. Out of<br />

16%, biomass is used 10%, hydroelectricity is used 3.4% and another 3% from newer<br />

forms of renewable energy like modern biomass, solar, wind, biofuels and geothermal<br />

[1]. Now a day’s research is being done on renewable energy.<br />

Figure 1.1: Global renewable power capacity<br />

1


Renewable sources used for electricity generation accounts for 19% globally. Out of this<br />

global electricity 19% is from hydroelectricity and 3% from new renewable energy<br />

sources. The share of wind power is increasing rapidly.<br />

1.2 Different Forms of Renewable Energy<br />

Renewable energy replaces conventional fuels in four distinct areas: electricity<br />

generation, hot water/space heating, motor fuels and rural (off- grid) energy services [1].<br />

The different forms of renewable energy sources are discussed as follows.<br />

i. Wind Power<br />

Figure 1.2: A wind farm located in Manji, Iran<br />

Converting wind energy to a form of energy which we can use is known as wind power.<br />

Wind Turbines convert wind to electricity, windmills for mechanical power, wind pump<br />

for pumping water, sails to propel the ships.<br />

2


In the figure 1.2 you can see that the farm has several hundred of wind turbines. These<br />

turbines are attached to an electric power system to transmit electricity produced. The<br />

wind farms closer to the shore have the advantage of frequent and powerful winds. The<br />

maintenance cost is considerably low however the installation cost is high. Considering<br />

wind power as one of the best alternative to fossil fuel since it is found abundantly,<br />

renewable, clean, distributed throughout the earth, it does not increase the greenhouse<br />

effect. No gases emitted during production and land space need for installation is less. It<br />

has less effect on the atmosphere as compared to the other power sources. In the year<br />

2011, 83 countries have been using and many countries are showing interest [2]. The cost<br />

per unit is similar to cost per unit of electricity from coal and gas. A disadvantage is that<br />

it is not aesthetically approved.<br />

ii. Hydropower<br />

Figure 1.3: Grand Coulee Dam on Columbia River<br />

3


Power which is obtained from the water falling from a height and harnessed so that it can<br />

be used is called hydropower. This is very ancient process to generate power. It has been<br />

used for irrigation, as well mechanical operations. Trompe is another method in which air<br />

gets compressed due to water falling from a height. This compressed air is then used to<br />

pipe power to distant machines from the waterfalls.<br />

When there is a flood the energy is at the maximum and but this can cause erosion,<br />

transport sediments to the rivers at the base.<br />

iii. Solar Energy<br />

Figure 1.4: Nellis Solar Power Plant<br />

Another type of energy captured form the solar is the solar energy. Solar heating, solar<br />

photovoltaic, solar thermal electricity and solar architecture, contribute considerably for<br />

4


the generation of electricity from solar. They are broadly characterized as passive solar or<br />

active solar. It depends on the way it is collected, converted and distributed. In 2011, the<br />

International Energy Agency said that “the development of affordable, inexhaustible and<br />

clean solar energy technologies will have huge longer-term benefits [4]”. This will<br />

increase countries energy security through reliance on as indigenous, inexhaustible and<br />

mostly import-independent resource, enhance sustainability, reduce pollution, lower the<br />

cost of mitigating climate changes, and keep fossil fuel prices lower than otherwise [4].<br />

iv. Biomass<br />

Figure 1.5: Biomass<br />

Any biological material can be used as fuel is called biomass. Mostly biomass fuel is<br />

burned and also can be changed in systems which generated heat, electricity or both heat<br />

or power. Biomass like woodchips, wood pellets and other low graded wood wastes are<br />

5


the major content of biomass fuel. Even farm residue and farm animal wastes are good<br />

source for biomass.<br />

v. Biofuel<br />

Figure 1.6: San Paulo ethanol pump<br />

Fuels derived from biomass which is solid, liquid and other biogases. Biofuels have<br />

gaining their importance due to the hike in oil prices as well as exhaustive nature of the<br />

fossil fuel. Biodiesel are made up of vegetable oil and animal fats. It can be used as a fuel<br />

for vehicles but it is mostly used as an addition to the fuel to reduce the toxic gases like<br />

carbon monoxide and hydrocarbons. Brazil and United States are the top producers for<br />

biofuel.<br />

6


vi. Geothermal energy<br />

Electricity is obtained from geothermal energy. 24 countries generate electricity from<br />

geothermal energy [6]. Geothermal power is considered to be sustainable because the<br />

heat extraction is small compared with the earth’s heat content. The emission intensity of<br />

existence geothermal electric plant is on average 122kg of carbon dioxide per megawatt-<br />

hour (MW-h) of electricity, about one-eighth of a conventional coal-fired plant [6].<br />

1.3 Uses of Renewable Energy<br />

Figure 1.7: Nesjavellir Geothermal station in Iceland<br />

Mostly rural areas take advantage of renewable energy. Energy is used for household<br />

lighting, entertainment, heating, cooking. It increases income as the electricity is in<br />

productive uses of electricity and also developments benefits. Renewable energy have<br />

been growing in productive uses in the areas of agriculture, small scale industries,<br />

services used for commercial and services like drinking water, education and health care.<br />

7


Nonrenewable energy produces air pollution which can aggravate asthama to patients.<br />

Burning coal produces sulfur oxides during burning for the production of electricity.<br />

These cause acid rain which in tern damages land.<br />

1.4 Advantages of Renewable Energy over Nonrenewable Energy<br />

The projects which are built to produce renewable energy are huge and costly. Mostly<br />

people in the rural and remote regions make use of the renewable energy on huge basis.<br />

Due to different climatic changes in various regions there are a huge concern for energy.<br />

Along with huge hike in oil prices, peak oil as well as government supporting the<br />

research in renewable energy, there is huge research and development going on.<br />

According to a 2011 projection by the International Energy Agency, solar power<br />

generators may produce most of the world’s electricity within 50 years [1].<br />

Main advantage of renewable energy is that as it is renewed means it is sustainable and so<br />

will never run out. Since there is less bi-product from renewable energy, the cost of<br />

maintenance and overhead cost reduces. But the nonrenewable means have bi-products as<br />

well as cost increases for the maintenance of the plants. Waste products from renewable<br />

energy plants are carbon dioxide and chemical which have least harm hazard to the<br />

environment. Due to this economic benefits increases.<br />

1.5 Why Biomass Energy is Important?<br />

As any renewable energy biomass is sustainable and benign source of energy. Biomass is<br />

grown for fuel and they can substitute for fossil fuel. Utilization of biomass results in<br />

8


eduction in one of the important factors known as the greenhouse effect. This effect<br />

results in increasing the earth’s temperature. So this effect can be reduced by using the<br />

biomass. The biomass decomposes and produces methane which is twenty times more<br />

active as a greenhouse gas than carbon dioxide.<br />

When this biomass is burned, this results in emission of another greenhouse gas known as<br />

the carbon dioxide. Even the biomass fuels have few content of sulfur which adds to<br />

sulfur dioxide emissions, which in turn causes acid rain. Ash content while burning<br />

biomass is less compared to ash formed by coal burning. The ash obtained from biomass<br />

burning can be used in farm field which is an additive to the soil.<br />

Since it is local to all the regions in all part of the world, the prices do not take part in<br />

fluctuations like the coal or fossil fuel prices. Thus liquid biofuels adds to the economy<br />

and reduces the cost of importing fossil fuel which in turn reduces house hold<br />

expenditures.<br />

Perennial energy crops have lesser earth effects than that agricultural crops.<br />

9


2.1 <strong>De</strong>finition<br />

Chapter 2<br />

<strong>BIOMASS</strong><br />

Biomass, as a renewable energy source, is biological material from living, or recently<br />

living organism [8]. It is used to generate renewable source of energy which can be used<br />

directly or indirectly converting them into biofuels. The energy generated is used for<br />

different purposes. Steam turbines, gasifiers or heat producing machines are used to<br />

obtain electricity. Now a days industry grow biomass like switch grass, hemp, corn,<br />

poplar, willow, sorghum, sugarcane and even eucalyptus to oil palm.<br />

2.2 Biomass Sources<br />

Garbage, landfill gases, wood, waste and alcohol fuels are the commonly found Biomass<br />

sources. Technically, Biomass is contains the commonly found elements. The 3 major<br />

elements are carbon, hydrogen and oxygen based. One of the main sources of Biomass is<br />

the energy from wood and this wood is obtained by pulping liquor or “black liquor,” a<br />

waste product from processes of the pulp, paper and paperboard industry.<br />

Second most commonly Biomass is from waste energy. Waster energy is found from<br />

different waste sites such as municipal solid waste, manufacturing waste and landfill gas.<br />

Biofuels from sugar and oils are the first generation biofuels obtained from sugarcane and<br />

corn, in turn produce bioethanol. These fuels are used as gasoline. Garbage waste releases<br />

10


methane gas which is a type of biogas. Agricultural plants like corn and sugarcane are<br />

used to make engine fuel, ethanol using the process of fermentation.<br />

Such type of waste is mostly found in Mauritius and Southeast Asia (rice husks). United<br />

States have the highest amount of forest waste in the world [8]. UK is one of the leading<br />

countries in poultry farms and these farms give out animal waste which is a good source<br />

of Biomass.<br />

2.3 Different Categories of Biomass<br />

Below are the different categories of Biomasses given.<br />

i. Terrestrial Biomass [9]<br />

Terrestrial biomass specially found in the forest areas. They contain trees, grasses and<br />

shrubs. As we go higher in the tropical biomass generally decreases in amount. Due to<br />

the carnivorous animals like foxes and eagles the biomass in the area decreases. Biomass<br />

is highly present in the areas where the animals are present that consume the herbivorous<br />

animals such as deer, zebras etc.<br />

Biomass content decreases as with go higher in the inverted pyramid. Grassland falls in<br />

the lower most level of the pyramid. Then the primary consumers fall. The secondary<br />

consumers take the 3 rd level above which are the tertiary consumers. The biomass<br />

concentrate at each level decreases as we go higher in the pyramid.<br />

11


Wood waste is used by many industries to generate electricity. Even though electricity is<br />

consumed on a fairly large amount, they need to purchase external electricity too. 49<br />

percent of biomass comes from wood waste such as log, chips, bark and sawdust [10].<br />

Biomass in industries like saw mill and paper mills use much of their waste products to<br />

generate electricity and steam for their own use. This saves the overhead costs like<br />

disposing and buying electricity externally.<br />

Power is generated in wooden companies from wood scrap and sawdust. Such industries<br />

have huge benefits. It not only saves disposal cost and hereby also reduces electricity<br />

bills in the industry. In fact, the pulp and paper industries rely on biomass to meet half of<br />

their energy needs [10]. Other industries that use biomass include lumber producers,<br />

furniture manufacturers, agricultural businesses like nut and rice growers and liquor<br />

producers [10].<br />

i. Ocean Biomass [9]<br />

Ocean also contain food chains and it is as follows<br />

[9] Phytoplankton -> zooplankton -> predatory zooplankton ->filter feeders -><br />

predatory fish<br />

As Above food chain begins from Phytoplankton. Ocean biomass, in a reversal of<br />

terrestrial biomass, can increase at higher trophic levels [9]. Phytoplankton use<br />

photosynthesis process to change the carbon which is inorganic in nature into protoplasm.<br />

And these are eaten by microscopic animals which are called zooplankton. Zooplankton<br />

12


comprise the second level in the food chain, and include the larva of fish, squid, lobsters<br />

and crabs, small crustaceans such as copepods and krill and many more types [9].<br />

Zooplankton are feed to large carnivorous zooplankters such as krill and by forage fish,<br />

which are small schooling filter feeding fish [9]. This makes up the third level in the food<br />

chain.<br />

The fourth trophic level consists of predatory fish, marine mammals, and seabirds which<br />

consume forage fish. Examples are swordfish, seals and gannets [9]. Apex predators are<br />

on the fifth level of the pyramid and mammals like seals and shortfin live on swordfish.<br />

Biomass in this food chain of the predators is greater than of the producers. This happens<br />

because the ocean primary producers are tiny phytoplankton which grow and reproduce<br />

rapidly on a fast rate [9]. In contrast, terrestrial primary producers grow and reproduce<br />

slowly [9].<br />

Marine cyanobacteria are the smallest known photosynthetic organisms; the smallest of<br />

all, Prochlorococcus, is just 0.5 to 0.8 micrometers across [9]. Prochlorococcus is<br />

possibly the most plentiful species on Earth: a single milliliter of surface seawater may<br />

contain 100,000 cells or more [9]. Worldwide, there are estimated to be several octillion<br />

(~10 27) individuals [9]. Prochorococcus is ubiquitous between 40 o N and 40 o S and<br />

dominates in the ligotrophic (nutrient poor) regions of the oceans [9]. The bacterium<br />

accounts for an estimated 20% of the oxygen in the Earth’s atmosphere and forms part of<br />

the base of the ocean food chain [9].<br />

13


Figure 2.1: An ocean food web showing a network of food chains<br />

ii. Bacterial Biomass [9]<br />

There are typically 40 million bacterial cells in a gram of soil and a million bacteria cells<br />

in a milliliter of fresh water [9]. In all, it has been estimated that there are about five<br />

million trillion trillion bacteria on Earth with a total biomass equaling that of plants.<br />

Some researchers believe the total biomass of bacteria exceeds that of all plants and<br />

animals [9].<br />

iii. Global Biomass [9]<br />

The global biomass has been estimated at about 560 billion tonnes C [9]. Most of this<br />

biomass is found on land, with only 5 to 10 billion tonnes C found in the oceans [9]. On<br />

land there is about 1,000 times more plant biomass (phytomass) than animal biomass<br />

(zoomass) [9]. About 18% of this plant biomass is eaten by the land animals [9].<br />

However in the ocean the animal is nearly 30 times larger than the plant biomass [9].<br />

14


Most ocean plant biomass is eaten by the ocean [9]. Human comprise about 100 million<br />

tonnes of the Earth’s dry biomass, domesticated animals about 700 million tonnes and<br />

crops about 2 billion tonnes [9]. The most successful animal species, in terms of biomass,<br />

may well be Antarctic krill, Euphausia superba, with a fresh biomass approaching 500<br />

million tonnes, although domestic cattle may also reach these immense figures [9].<br />

However as a group, the small aquatic crustaceans called copepods may form the largest<br />

animal biomass on earth [9]. A 2009 paper in Science estimated, for the first time, the<br />

total fish biomass as somewhere between 0.8 and 2.0 billion tonnes [9]. It has been<br />

estimated that about 1% of the global biomass is due to phytoplankton and a staggering<br />

25 % is due to fungi [9].<br />

2.4 Uses of Biomass<br />

Wood gave Americans 90 percent of the energy used in the country [10]. Today, biomass<br />

provides about 4.1 percent of the total energy we consume [10]. Coal, natural gas and<br />

petroleum are used in place of biomass. Biomass is used mainly from burning wood and<br />

wood scraps.<br />

Biomass is used extensively by industries. 51% is consumed in industries. Around 11<br />

percent of biomass is used for power generation [10]. Biomass uses 0.7 percent of the<br />

total electricity. Biggest usage of biomass is in the field of transport; almost 24 percent of<br />

biomass is used for the purpose of transport and produces ethanol and biodiesel [10]. 11<br />

percent is used by homes as electricity. Residential areas use biomass to keep them from<br />

the cold. This is done by burning biomass.<br />

15


2.5 Heating Methods of Biomass<br />

Figure 2.2: U.S Energy Consumption for Biomass<br />

Heat generation is mainly done by the principle of combustion. Biomass heating has been<br />

done for hundreds of years. Due to increase in the value of natural gas, coal and oil,<br />

biomass has been becoming popular among people. Biomass has become competitive<br />

with respect to the prices of energy fossil fuels. A lot of efforts is done to regrow the<br />

farms that are not managed and be a cog in the wheel of a decentralized, multi-<br />

dimensional renewable energy industry [11]. Since 2000 growing such farmland<br />

throughout European countries has been promoted [11]. In different parts of the world,<br />

maintaining forest for biomass has not been very productive and thereby creating<br />

pollution and inefficient means to get heat from biomass.<br />

16


Types of biomass heating systems are<br />

i. Fully automated [11]<br />

These systems use the waste from the forest and farms or anywhere found. As being<br />

transported to the industrial sites, they are put on the conveyor belts from the trucks that<br />

deliver them to the heating boilers. This process is maintained by computer and a beam<br />

which uses the concept of laser keep the track of the waste that the conveyor belt is<br />

bringing in. The boiler temperature and pressure is maintained and also different<br />

temperature and pressure is changed with the help of the software in the computer. This<br />

reduces human error, is more prompt and reduces overhead cost considerably. Operators<br />

are required for the controls only.<br />

ii. Semi-automated or “surge bin” [11]<br />

From the name we come to know that such systems are semi-automated or rather manual<br />

labor is needed to carry out operations. Sometimes more of labor is needed. The systems<br />

consist of small tanks that hold and conveyor system. This is controlled by a controller<br />

which requires personnel to maintain the operations of the system. Efficient boilers are<br />

mostly the wood fire fueled type. They run at the highest capacity. The heat needed<br />

throughout the year is not the maximum heat requirement. The system only work at<br />

highest point few times in the year.<br />

iii. Pellet-fired [11]<br />

Along this other biomass heating system pellet-fired systems is also one of the main<br />

heating systems. The meaning of pellets is that they are processed form of wood, which<br />

17


are consider to be expensive. Even thought they are expensive they are much more<br />

condensed and uniform in nature, and hence much efficient to use. Silo is used to store<br />

the pellets. Due to their condensed nature the cost and area for pellets are much lesser. In<br />

places where area is a factor pellets are used. Even the conveyor systems can be limited<br />

since the conveyor is close to the facility. So due to this even transportation cost reduces.<br />

iv. Combined heat and power [11]<br />

The system combines heat and power is very useful in wood waste. Wood clips are<br />

mostly used in such systems. Heat is the byproduct for the generation of power in the<br />

combined systems. The systems use high pressure for the operations so the cost to<br />

maintain the system also with the installation cost increases. Even manual labor is<br />

needed. To make sure the system operates fine, the manual labor has to be a highly<br />

trained labor. So due to this the cost factor increases along with the operation. Cooling<br />

systems is needed since the output to the systems is heat, if heat is not needed during that<br />

season. All the factor taken into account increase the plant installation, maintaining and<br />

labor cost.<br />

But few places where the CHP is a every good use is in wood manufacturing industry,<br />

hospitals, prisons etc. Heat is used to heat up the water so no addition cooling systems are<br />

needed.<br />

2.6 Biomass Heating Advantageous and Disadvantageous<br />

The major advantages are given below:-<br />

18


a) Noticeable savings over oil or LPG is seen. Also the heating costs. Heat can be<br />

obtained from wood chips by heating to around 2.5 kwh or LPG 6-7p KWH and<br />

electricity at 10p+ kwh.<br />

b) Renewable Incentive Schemes are available. Cash around 7.9 per kwh is paid for<br />

sure for 20 years.<br />

c) Guaranteed payback and return on investment is a major advantage. Return is<br />

around 15% or much better capital is a sure.<br />

d) Carbon dioxide emissions and carbon reduction targets are meet even in the<br />

lowest cost. That is really credible.<br />

e) It proves for going green and helps for a better environment to the local<br />

community and authorities.<br />

f) Local woodlands have been improving and also providing long lasting<br />

environmental benefits. This promotion and facilitates such features.<br />

g) Employment, social and economic benefits are provided in the local rural areas.<br />

This happens due to the development of the wood fuel supply.<br />

h) Assistance is meeting for the building regulation codes during the construction of<br />

structures or refurbishment projects.<br />

Disadvantages are given below:<br />

a) Greenhouse Emissions<br />

Carbon dioxide and other greenhouse gases are produced in case of storage of biomass.<br />

Still research is being done to get solutions to this problem to add it to the use green.<br />

19


) More Energy<br />

Plantation, cultivation and harvest processes consume more energy then to gain energy<br />

from the biomass. More water content is also needed for farming processes in terms of<br />

growing the crops. Even fertilizers and heavy equipment are needed for farming. It’s a<br />

process which any other crop farming takes. The larger the land more biomass can be<br />

obtained. So area plays a major factor too.<br />

c) Complexity of biomass collection<br />

In search of biomass is needed. So transportation is needed as well as travel is a major<br />

factor.<br />

d) Unstable availability of biomass<br />

Biomasses like corn, wheat, barley are seasonal. There is limited availability all around<br />

the year. This is for other types of crops too. Trees growing are also a slow process even<br />

though they are renewable. Time and season factor plays a major role.<br />

20


3.1 What are Biofuels and Why Use Them?<br />

Chapter 3<br />

BI<strong>OF</strong>UELS<br />

An increase in demand and prices for different forms of fossil fuels has led into research<br />

for alternative forms of fuels like Biofuels. Biofuels have found place in the momentum<br />

for search of alternative forms of fuels. Biomass, a renewable source of energy, is used to<br />

produce liquid or gaseous fuel called Biofuels. Biofuels are useful as transportation fuel,<br />

an alternative for conventional fossil fuels. Ethanol and Biodiesel are the most commonly<br />

used types of Biofuels. In the United States, Congress had adopted extensive mandates<br />

and subsidies to get a biofuel industry off the ground and other countries have also<br />

adopted renewable fuel policies [14]. Biofuels are clean and can be produced in local<br />

communities. They can be produced from the resources available from the local<br />

communities. Biofuels can be used to power farms, local workshops, in electricity<br />

generation machineries and vehicles.<br />

3.2 First Generation of Biofuels<br />

The fuels that were derived from starch, sugar animal fats and vegetable oils are known<br />

as first generation biofuels. The first generation biofuels are primarily Ethanol, Biodiesel,<br />

vegetable oil, biogas, syngas. Ethanol and Biodiesel are the most common biofuels.<br />

Ethanol is made from corn or sugar cane while biodiesel is made from vegetable oil.<br />

Biofuels are more beneficial compared to fossil fuels. When Biofuels are burned they do<br />

21


not add up to the greenhouse gas to the atmosphere. However since the rise in food prices<br />

led the industry experts started blaming higher prices for food, hunger and instability in<br />

politics to the diversion of crucial crops towards the production of biofuels. One reason<br />

being the use of good farmlands for the production of biofuel crops.<br />

Ethanol:<br />

Ethanol, an alcohol, is a form of biofuel that is made by fermenting carbohydrates rich<br />

biomass. This process of fermenting is very similar to brewing of beer. A common<br />

method of making ethanol is from the starch present in corn grain. Ethanol is a high<br />

performance fuel that is used in vehicles. It increases the octane rating of a petroleum<br />

based fuels when used as additive. Higher the octane rating of a fuel slower it will burn<br />

and thus reducing knocking of the engine. It reduces toxic emissions from exhaust of the<br />

vehicles. Research is being done to make ethanol from cellulose and hemicellulose which<br />

forms the major part of plant matter.<br />

Biodiesel:<br />

Biodiesel is a form of renewable fuel that can be produced domestically. It can be<br />

manufactured from renewable sources like vegetable oils, recycled restaurant greases or<br />

animal fats. It is a cleaner burning alternative to regular petroleum based diesel fuel. It is<br />

not only cleaner form of renewable fuel but it is also biodegradable and nontoxic. The<br />

toxic emissions are reduced by using biodiesel instead of the conventional petroleum<br />

diesel. The energy balance that biodiesel provides is excellent. The amount of energy that<br />

biodiesel contains is 3.2 times more than that is required to produce it. Biodiesel is also<br />

energy efficient and hence it can be used to extend the supply for conventional petroleum<br />

22


ased diesel. The most common type of biodiesel blend in USA contains 20% of<br />

biodiesel and 80% of the petroleum diesel. This blend is also known as B20. B20 is<br />

popular because it represents a good balance in cost, emission, cold-weather<br />

performance, materials compatibility, and ability to act as a solvent [14].<br />

Biodiesel is a legally registered fuel and fuel additive with the United States<br />

Environmental Protection Agency (EPA) [16]. The EPA registration is neither dependent<br />

on the type of raw material used nor the process of production used, however it depends<br />

on whether or not the biodiesel produced meets the standards defined.<br />

Figure 3.1: U.S Biodiesel Production, Exports and Consumption<br />

The Figure 3.1 gives a statistics for production, exports and consumption of biodiesel in<br />

USA. The federal Renewable Fuel Standard requires at least 1 billion gallons of biodiesel<br />

consumption in the USA referred to as biomass-based diesel [16].<br />

23


The process of production of biodiesel involves conversion of oils and fats into chemicals<br />

called long chain mono alkyl esters also known as fatty acid methyl esters. This process<br />

of conversion is known as transesterification.<br />

Figure 3.2: Schematic of Biodiesel Production Path<br />

The figure 3.2 shows a schematic for the production of biodiesel. When the raw materials<br />

like vegetable oil or restaurant grease is reacted with an alcohol like Methanol in the<br />

presence of a catalyst like Sodium Hydroxide or Potassium Hydroxide it results in the<br />

production of crude biodiesel. This crude biodiesel undergoes a refining process which<br />

results into biodiesel that can be used as fuel for vehicles. A co-product of this process is<br />

Glycerin which finds its usage in pharmaceuticals, cosmetics and other applications.<br />

Biodiesel is available in retail fuel stations for use.<br />

24


Figure 3.3: Average Emissions Impact of Biodiesel for Heavy-Duty Highway Engines<br />

By using biodiesel there is substantial reduction of emission of unburned Hydrocarbons,<br />

Carbon Monoxide, Particulate Matter and other forms of toxic and harmful emissions.<br />

Biodiesel usage also reduces the greenhouse gas emissions.<br />

Nearly half of the petroleum is imported from foreign companies by the USA. Out of<br />

these, two-thirds is used for fueling of vehicles in the form of gasoline and diesel. This<br />

dependency can result in increase in fuel prices, supply disruptions, trade deficiency and<br />

other issues. Production of biodiesels can provide a solution to this problem. Biodiesel<br />

can be locally produced in USA. It can be used as fuels for traditional diesel engines and<br />

thus being useful as a substitute for petroleum diesel. Biodiesel can thus help in reducing<br />

dependence on foreign supply for petroleum diesel.<br />

25


Biogas:<br />

Biogas is also known as renewable natural gas. Anaerobic digestion of organic matter<br />

results in a gaseous product known as biogas. Biogas can be used to generate electricity,<br />

energy and can also be used as fuel for vehicles. Biogas is called renewable natural gas<br />

when it is produced to the purity standards. It can be used as an alternative fuel for<br />

natural gas vehicles. The main components of biogas are methane, carbon dioxide along<br />

with traces of other gases like hydrogen, carbon monoxide and nitrogen.<br />

Biogas can be produced by decomposition of organic matter. This organic matter can be<br />

sewage, waste available from agriculture and industries, municipal solid waste and<br />

animal waste.<br />

26


Chapter 4<br />

SOLAR POWER<br />

The source of solar power is sunlight. This power is generated by converting sunlight into<br />

electricity. This is done by either using photovoltaic or using concentrated solar power.<br />

Solar systems make use of mirror lenses and concentrate the sunlight to a small beam by<br />

focusing from a large area where sunlight falls. Solar plants were first made in 1980s<br />

[20]. The 354 MW SEGS CSP installed in the largest solar plant in the world, located in<br />

the Mojave <strong>De</strong>sert of California [20]. Other large CSP plants include the Solnova Solar<br />

power Station (150 MW) and the Andasol solar power station (150 MW) both in Spain.<br />

[20]. The 214 MW Charanka Solar park in India, is the largest photovoltaic plant [20].<br />

4.1 Why Solar Power?<br />

Fossil fuels like coal, natural gas and oil generate majority of world’s electricity supply.<br />

Factors like hike in prices, dependence on imports from a limited number of countries<br />

where there is significant fossil fuel supplies in few countries and environmental<br />

concerns over the climate changes. As a results of these challenges due to the generation<br />

of electricity from fossil fuels, many organizations around the world not only government<br />

but also non-government organizations have moved their focus to renewable energy<br />

sources and new technologies which support this sources. Solar, biomass, geothermal,<br />

hydroelectric and wind power have a great potential in the area of renewable energy.<br />

Compared to non-renewable energy, which not only pricey but also limited in amount.<br />

27


Solar energy generation is one of the fast growing renewable energy sources for<br />

electricity.<br />

Below are listed the several advantages of solar energy over non renewable energy [21].<br />

a) Less <strong>De</strong>pendence on fossil fuels<br />

There is no involvement of fossil fuel in the generation of fossil fuels. As a result it is less<br />

dependent on fossil fuels and expensive natural resources. There is a disadvantage that<br />

the amount and timing of sunlight over the day, season and year, but this can be<br />

overcome by properly sized and configured system. These systems care highly reliable<br />

and can provide long term, fixed price electricity supply.<br />

b) Effect on environment<br />

Solar power production generates electricity with a limited impact as compared to other<br />

forms of electricity production [21].<br />

c) <strong>De</strong>mand and supply<br />

Since the demand in summer is more for electricity, solar energy does not have the<br />

limitation since it is renewable energy source. If the demand is more in case of solar<br />

energy, solar energy plays a much better role in terms of supply and price.<br />

d) Modularity and scalability<br />

As the size and generating capacity of a solar system are a function of the number of<br />

solar modules installed, applications of solar technology are readily scalable and versatile<br />

[21].<br />

28


e) Location independent<br />

Solar power production facilities can be installed at home sites or rather customer sites<br />

which reduces investment considerable. Even to add to that there is no transportation and<br />

production infrastructure. The system can be according to the customer needs, so the<br />

system can be tailored to the people’s needs<br />

f) Subsidiaries from government and non-government organizations<br />

Subsidiaries and incentives are given to promote the usage of solar power. The incentive<br />

program are (i) net metering laws that allow on-grid end users to sell electricity back to<br />

the grid at retail prices, (ii) direct subsidies to end users to offset costs of photovoltaic<br />

equipment and installation charges (iii) low interest loans for financing energy power<br />

systems and tax incentives and (iv) government standards that mandate minimum usage<br />

of renewable energy sources [21].<br />

4.2 How to Generate Electricity from Solar Energy?<br />

Different components are required to convert the solar energy to electricity. We use solar<br />

cell or panels that are preferably used to absorb the sun’s energy, so this allows you to<br />

produce electricity through solar energy. Solar panels are made up of semi-conductive<br />

material and the most common material which is used is easily found Silicon.<br />

These semi-conductor materials contain electrons which are naturally immobile at room<br />

temperature. When photons which are contained in the sun’s rays when come in contact<br />

to the solar panels hit the solar cells, the electrons which are in the silicon get energized<br />

29


and due to which they get conductive. If the energy of these photons are much great<br />

enough that the electrons are able to get free from the bond and hence carry electric<br />

charge through a circuit to the destination.<br />

If the energy produced by the photons are not that great then the electrons contained<br />

within the silicon is not enough for the electrons to be mobilized then it lowers the<br />

efficiency of the solar system as the electric current decreases.<br />

4.3 Distribution of Solar Power<br />

The various topics are shown in the [23].<br />

i) The most favorable belt<br />

The belt between latitudes 15 o N and 35 o N are the most favorable regions for solar<br />

energy applications. It covers around 3000 hours of sunshine per year.<br />

ii) Moderately favorable belt<br />

The belt lies between the 15 o N and the next most favorable region for the purpose. It had<br />

humid and cloud cover frequently. There is around 2,500 hours of sunshine per year.<br />

iii) Less favorable belt<br />

35 o N and 45 o N is the belt where the less favorable lies. It consists of winter where the<br />

solar energy is much less than in the rest of the year.<br />

30


iv) Least favorable belt<br />

Above 45 o N of latitude beyond lies another belt of solar energy. Because of frequent and<br />

extensive cloud coverage there is lesser sunlight during the year and hence there is<br />

reduction in the solar energy.<br />

Figure 4.1 Worldwide distribution of the solar radiation<br />

The above figure 4.1 gives an idea of how solar radiation is distributed over the globe.<br />

31


Chapter 5<br />

GENERATION <strong>OF</strong> ELECTRICITY USING <strong>BIOMASS</strong><br />

5.1 Biomass Energy Conversion Overview<br />

Energy may be in different forms like solid, liquid or gaseous. In fact energy from<br />

biomass also exists in the three forms. The fuel which exists in liquid form is used<br />

directly. Such fuel is used vehicles that travel on road, railroad and airway. They are used<br />

in engine and turbines which are used to run electric generator which are intern used to<br />

produce power. Solid and gases are in the same form or changed to a different form. They<br />

are too used for the production of electric power in turbine-equipped power plants. Also<br />

chemical products are also produced since the biomass is organic in nature. Biomass<br />

which are derived from industries, commercial or urban waste or agricultural or forestry<br />

residues give byproducts as power and sometimes chemicals.<br />

Biomass is also divided into primary, secondary and tertiary. The process of<br />

photosynthesis which occurs in plant produces the primary biomass. This biomass is<br />

mainly found on land. Perennial are short – rotation woody crops and herbaceous crops,<br />

the seeds of oil crops and residue which results from the agricultural products and trees<br />

from the forest.<br />

After the primary biomass is processed, the byproduct can be used as biomass and this is<br />

called the secondary biomass resource. The primary biomass undergoes either physically,<br />

32


Figure 5.1: Renewable Energy World, 2006<br />

33


chemically or biologically. The physical process can be sawdust in mills. Simple<br />

chemical process could be liquor from pulping processes. Manure produced by animals is<br />

considered as biological.<br />

Tertiary biomass includes animal fats and greases, even used vegetable oil, waste<br />

obtained from packaging. Construction sites and demolition debris is a heavy resource of<br />

biomass. So it is mainly the residue obtained from post-consumers.<br />

Various technologies are used to convert biomass resources into power, heat and fuels in<br />

UEMOA countries for potential use [24]. Figure 5.1 gives the Renewable energy World.<br />

5.2 Different Processes Used for Conversion of Biomass into Electrical Energy<br />

Biopower or biomass power is generation of electricity from biomass. There are different<br />

biopower technological pathways available. They are pyrolysis, combustion and<br />

gasification<br />

Pyrolysis – transformation of biomass feedstock materials into fuel (often liquid biofuel)<br />

by applying heat in the presence of a catalyst [25].<br />

Combustion – transformation of biomass feedstock materials into energy through the<br />

direct burning of those feed stocks using a variety of burner/boiler technologies also used<br />

to burn materials such as coal, oil and natural gas [25].<br />

34


Gasification – transformation of biomass feedstock materials into synthetic gas through<br />

the partial oxidation and decomposition of those feedstocks in a reactor vessel and<br />

oxidation process [25].<br />

Amongst these technological pathways direct combustion and gasification are used to<br />

generate electricity and energy from biomass.<br />

Approaches in combustion technologies:<br />

Stoker Boiler Combustion, Biomass-Cofiring and Fluidized Bed Combustion are the<br />

general approaches in combustion.<br />

Stoker Boiler Combustions: Combustion of biomass is done by using a technology<br />

similar to coal-fired stoker boilers. Technology improvements have been made in the<br />

biomass combustion, in case of harmful emission reductions and increased combustion<br />

efficiencies.<br />

Biomass-Cofiring:<br />

This method used biomass fuel burned with coal products in current technology. It has<br />

been matured in Europe and is United States is trying to adopt since it can enhance the<br />

use of biomass and reduce net carbon emissions in power generation.<br />

Fluidized Bed Combustion:<br />

Combustion uses a special form of biomass fuel which is a mix of silica and limestone<br />

along with the application of air.<br />

35


5.3 Biomass Gasification<br />

Figure 5.2: Fuelized Bed Combustion<br />

Gasification has a lot of applications even though its unique. This technology has major<br />

advantages<br />

i) Flexible biomass<br />

Due to the CHP the unit uses synthetic gas to trigger the gasifier units. A variety of fuel<br />

feedstocks, also coal to petroleum coke and biomass is used.<br />

36


ii) Emission are low<br />

CHP which uses natural gas to get fired and also solid-fueled coal units are used which in<br />

turn give out low emissions.<br />

iii) Carbon capture<br />

Gasifier is suitable for captures carbon and sequestration, since carbon dioxide is emitter<br />

in different streams and the disposal takes place normally.<br />

Gasifier is used so that the currently used gas turbines can accept and burn low-BTU<br />

content gas streams. The first successful demonstration project for biomass co-<br />

gasification was in Varnamo Sweden and it used the process of CHP [25].<br />

Biomass gasification is constructed using any of the technologies given below.<br />

a) Atmospheric pressure circulating fluidized bed gasifier<br />

Commercially the gasifier uses derived fuel, biofuel and wood waste as biomass<br />

feedstock. In Lahti Finland 42 MWe is produced using this method since 1998 [25].<br />

b) Pressurized circulating fluidized bed gasifier (PCFB)<br />

Straw, wood and RDF is used as biomass in this process. Varnoma Sweden produces 6<br />

MWe [25].<br />

37


c) Plasma gasifier<br />

As demonstrated in Japan in 2003, produces 8 MWe and uses a downward moving bed<br />

and plasma bottom torch.<br />

d) Draft type<br />

It is the originally created gasifier and mostly does not fit in the gas turbine usage<br />

because of tar carry over.<br />

Figure 5.3: Flow process diagram for Biomass Gasification<br />

Cost drivers for biomass integrated gasification combined-cycle plant technologies are as<br />

follows:<br />

38


1) Biomass fuel type and uniformity<br />

Processing biomass increases due to the caring nature of biomass fuels. Nature can be<br />

moisture content, varying heating value, handling cost etc. As a result it impacts on the<br />

capital cost of the fuel handling systems and the gasifier process trains. Fuel variability in<br />

the gasification process can also alter process properties, and result in changes to the<br />

required gasifier size.<br />

2) Supply curve for biomass fuel, fuel transport and handling costs<br />

The availability of the biomass around 100-mile radius of the plant is a very optimum to<br />

the cost of the biomass, but this is not possible. So biomass is transported by railroad and<br />

roads to get it to the plant and this adds to the cost of the biomass raw material and hence<br />

increases the fuel price.<br />

3) Long-term fuel supply contract availability<br />

Most of the biomass fuel supply is on contract bases that is it is short duration and<br />

sometimes quality varies. If this is taken care then the gasification projects with be less<br />

costly.<br />

Costs: Gasifiers supporting between 25-40 MW class plant cost at an average of<br />

$2,950/KW with a range of between $3,688/KW to $2,655/KW [25].<br />

5.4 How to <strong>De</strong>velop the Process Control Systems<br />

Since biomass is a chemical process control system are feasible to use as the processes<br />

becomes very crucial and more important. To automate the process it is very crucial and<br />

39


highly important to use measurements of process outputs or disturbance inputs to make<br />

decisions about the proper values of manipulation inputs.<br />

The development consists of the control strategy of formulating or identifying the<br />

following [26].<br />

i) Control objectives<br />

In the controls we first have to formulate the control theoretically. This is a chemical<br />

process which consists of one or more units. Sometimes many units are used to control<br />

operations. If the control is one unit it may have operations and complexity. If it has more<br />

than many units in such a way that different units operation separately, it reduces the<br />

conflict and operational complexity. Even each of the unit may be divided into more<br />

units, so that it is not a trivial process.<br />

ii) Input Variables<br />

Input variables are classified as manipulated or disturbance variables. Manipulated input<br />

as the name suggest can be used to adjust the control system. A disturbance input is the<br />

vary input in the control system. It also affects the process output but has one<br />

shortcoming. It cannot be adjusted by the control system. Inputs can be used to change<br />

the outputs continuously or at discrete interval of time.<br />

iii) Output Variables<br />

Output variables can be classified as measured or unmeasured variables. Measurements<br />

can be continuous or discrete at interval of time.<br />

40


iv) Constraints<br />

Mostly all processes have constraints on which they operate. They can be classified as<br />

difficult or easy constraints. Few examples of the difficult constraint is the minimum or<br />

maximum flow rate, a value operates between the extremes of fully closed or fully open.<br />

Product composition is a easy constraint or rather soft constraint.<br />

v) Operating Characteristics<br />

Operating characteristics are usually classified as continuous, back or semi-continuous.<br />

Continuous processes can be operated for longer time. This can be done under relative<br />

operating conditions before being close down for doing cleaning if necessary. Example<br />

could be oil refining processes which are operated for 18 months before being shutdown.<br />

Batch processes are dynamic in nature that is, they generally operate for a short period of<br />

time. Examples are beer or wine fermentation, as well as many specialty processed.<br />

A semi batch processes may have an initial charge to the reactor, but feed components.<br />

vi) Safety, environmental and economic considerations.<br />

Safety, environmental and economic considerations are all very important. An hazardous<br />

process may cost more to drive it. For many industries its important to minimize the<br />

energy cost, while producing products that meet certain specifications. Better process<br />

automation control allows processes to operate closer to optimum conditions and to<br />

produce products where variability specifications are satisfied.<br />

41


vii) Control Structure<br />

Control types are of two standard types feed forward and feedback. A feed-forward<br />

controller measures the disturbance variable and send this value to a controller, which<br />

adjusts the manipulated variable. A feedback control system measures the output<br />

variables, compares that the value to the desired output value, and used this information<br />

to adjust the manipulated variable. The desired value of the measured process output is<br />

called the setpoint<br />

Manipulated i/p<br />

Distributed i/p<br />

Controller<br />

Process<br />

Figure 5.4 Control Representation<br />

42


Chapter 6<br />

<strong>SIMULINK</strong> <strong>MODEL</strong> WITH <strong>BIOMASS</strong><br />

The purpose of this chapter is to review the biomass Simulink model. Simulink is part of<br />

Matlab. Matlab is a programming tool for numeric computation and data visualization.<br />

Matlab is mostly used for linear system analysis.<br />

The main purpose of this chapter is to provide a process control and instrumentation for<br />

the biomass model. The main objective of this chapter intern is to design, and tune the<br />

biomass process and automating the operation of the biomass process. The model is then<br />

executed in Simulink matlab and output waveform are also found in matlab.<br />

6.1 Introduction to Simulink Model<br />

Simulink is useful for control system simulation. So block diagrams can be constructed<br />

and simulated easily.<br />

6.2 Biochemical Reactor<br />

Biochemical reactors are used for a variety of processes, especially waste treatment to<br />

alcohol fermentation. Biomasses which contain minute cells consume substrate which has<br />

good content of sugar or waste chemical and produce more cells. A typical control and<br />

instrumentation diagram of a biochemical reactor is shown in figure 6.1.<br />

43


Figure 6.1: Control and Instrumentation Diagram of Biochemical Reactor<br />

Model:<br />

The modeling equation for the bioreactor is<br />

where the state variables are<br />

( ) (Eq 6.1)<br />

( -x )-<br />

x = biomass (cell) concentration = mass of cells/volume, and<br />

x = substrate concentration = mass of substrate/volume<br />

The manipulated input is<br />

D = dilution rate = F/V = volumetric flow rate/reactor volume.<br />

(Eq 6.2)<br />

44


The disturbance input is<br />

x = substrate feed concentration.<br />

Two possible expressions for the specific growth rate are monod and substrate inhibition<br />

kinetics, which include<br />

Monod<br />

Substrate Inhibition<br />

We can notice that the monod growth rate is a subset of the substrate inhibition model<br />

( = 0)<br />

On working with the dilution rate as the manipulated input is that the resulting dynamic<br />

model is independent of scale. A reactor volume of 1liter with a flow rate of 0.3<br />

liters/hour has the same dynamic behavior as a reactor volume of 1000 liters with a flow<br />

rate of 300 liters/volume. Thus a small-scale (laboratory or pilot plant) reactor can be<br />

used to predict the behavior of a production-scale reactor.<br />

We are using the following parameter for a substrate inhibition model for this control<br />

study:<br />

45


The steady-state dilution rate is Ds = 0.3 hr ˉ 1 (and the residence time is 3.33 hours) and<br />

the feed substrate concentration is x = 4.0g/liter.<br />

Steady- state Conditions<br />

The nonlinear process has the following three steady-state solutions (operating points) to<br />

the Eq 6.2 for a dilution rate of 0.3 hrˉ 1 .<br />

Steady state Biomass Concentration Substrate Concentration<br />

Stability<br />

Equilibrium 1-wash out x1s = 0 x2s = 4.0 stable<br />

Equilibrium 2-nontrivial x1s = 0.995103 x2s = 1.512243 unstable<br />

Equilibrium 3-nontrivial x1s = 1.530163 x2s = 0.174593 stable<br />

Table 6.1: Steady-State Conditions<br />

We notice that we definitely do not want to operate a equilibrium point 1. Here there is<br />

no reaction recurring because the cells have been washed out of the reactor. The outlet<br />

substrate concentration is the same as the inlet substrate under these conditions.<br />

Linear Model<br />

The state-space model matrices are<br />

46


A = [<br />

B = [<br />

]<br />

]<br />

where the partial derivative of the specific growth rate with respect to the substrate<br />

concentrate is<br />

=<br />

=<br />

( )<br />

and where dilution rate is the manipulated input. Different control strategies have been<br />

used to control continuous biochemical reactors. One is based on measuring the biomass<br />

concentrate and manipulating the dilution rate. Another is based on measuring the<br />

substrate concentrate and manipulating the dilution rate.<br />

The biomass concentrate is the measured output and the dilution rate is the manipulation<br />

input. Control simulation is performed using the nonlinear process, so the inputs and<br />

outputs from the process are in physical variable form, while the linear controller design<br />

is based on the use of deviation variables. Dilution rate is assumed to be physically<br />

constrained between 0 and 0.6 hrˉ 1 .<br />

Stable Steady-State Operating Point<br />

<strong>De</strong>sign of a PID controller to control the bioreactor at equilibrium point 3- the stable<br />

nontrivial point. The steady state which also uses the initial condition for your simulation<br />

is<br />

47


x(0) = [<br />

At this operating point, the state space model is<br />

A = [<br />

B = [<br />

C = [ ]<br />

D = [ ]<br />

]<br />

]<br />

]<br />

Eigen values are found that are -0.3 and -2.2630hrˉ 1 . So the system is stable and the PID<br />

method for stable system can be used.<br />

Process transfer function is found using the equation<br />

gp(s) =<br />

After placing the process model in gain and time constant form and recognizing pole-zero<br />

cancellation we find that<br />

gp(s) =<br />

We notice that time constant of 0.4417 hr is significantly shorter than the residence time.<br />

Unstable Steady-State Operating Point<br />

48


The steady state is<br />

x(0) = [<br />

At this point, the state space model is<br />

A = [<br />

B = [<br />

C = [ ]<br />

D = [ ]<br />

Process transfer function for PID method is<br />

gp(s) =<br />

]<br />

]<br />

]<br />

After placing the model in gain and time constant form we find the transfer functions as<br />

gp(s) =<br />

This is the transfer function has a RHP pole at 0.1698 hrˉ 1 which is consistent with the<br />

state space model.<br />

49


6.3 Simulink Model Diagram<br />

Proportional and integral terms in the PID controller are a function of lambda (λ). Before<br />

any simulation is run, type a new lambda value. The default term in the Simulink PID<br />

block is kc/τ1.<br />

The Simulink model has two extra blocks; the transport delay block can be inserted in the<br />

feedback loop to illustrate the effects of a measurement time delay.<br />

The following must be entered into the Matlab command window: initial conditions, x1i<br />

and x2i; setpoint for biomass concentration, x1sp; final simulation time, tfinal; substrate<br />

concentrate, x2f; and the IMC filter factor, lambda.<br />

Figure 6.2: Simulink Model<br />

The above model is the first – order process PID based design<br />

50


Where the PI tuning parameter is equal to taup/kps*lambda [26]. The proportional gain<br />

taup is inversely proportional to the lambda, which makes sense. If the lambda is small<br />

the controller gain should be large. Similarly if lambda is large then the controller gain is<br />

small.<br />

51


Chapter 7<br />

<strong>SIMULINK</strong> RESULTS FOR THE <strong>BIOMASS</strong> <strong>MODEL</strong><br />

The Simulink model in Figure 6.1 is used to run in Matlab. Below shows the graphs of<br />

the reponses at the x1 and x2. We can see also pictorial view with the help of the scope to<br />

the two outputs of the bioreactor. The scope1 shows the inputs to the substrate<br />

concentrate x2 and scope1 shows the inputs to the biomass concentrate x1. this can be<br />

seen in the Figure 7.1.<br />

Figure 7.1: Simulink Model with Scope<br />

52


The reponse shows that a small response change varies with lambda. Done by keeping<br />

the values of taups, kps, x1i, x2i and x1sp constant. Vary lambda form 10, 20 and 30.<br />

a) Observation with lambda 10<br />

The setpoint x1i = 1.53016; x2i = 1.52; x1sp = 5.<br />

taups = 1; kps = 4; lambda = 10.<br />

Figure 7.2: Small response change at biomass Concentrate x1<br />

53


Figure 7.3: Response change at substrate Concentrate x2<br />

54


) Observation with lambda 30<br />

The setpoint x1i = 1.53016; x2i = 1.52; x1sp = 5.<br />

taups = 1; kps = 4; lambda = 30.<br />

Figure 7.4: Response change at x1 with lambda 30 at x1<br />

55


Figure 7.5: Response change at x2 with lambda 30 at x2<br />

56


The response to a small setpoint varies with lambda. For a particular value of lambda<br />

below gives the waveform of how the setpoint change affects the response.<br />

a) Observation with x1i = 0.995013 and x2i = 2.0<br />

The x1sp = 5.<br />

taups = 1; kps = 4; lambda = 10.<br />

Figure 7.6: Response due to change in setpoint at x1<br />

57


Figure 7.7: Response due to change in setpoint at x2.<br />

58


) Observation with x1i = 2.0 and x2i = 3.0<br />

The x1sp = 5.<br />

taups = 1; kps = 4; lambda = 10.<br />

Figure 7.8: Response due to change in setpoint at x1<br />

59


Figure 7.9: Response due to change in setpoint at x2<br />

60


Chapter 8<br />

CONCLUSION<br />

Expanding biomass energy to a scale capable of impacting the global emissions of<br />

greenhouse gases will require improvements in the growth of feedstock as well as the<br />

efficiency of conversion pathways. The majority of the losses in current biomass energy<br />

systems are due to the relatively inefficient photosynthesis process, the high energy<br />

requirements of plant processes that support the growth and development of plants, and<br />

industrial energy inputs during cultivation and processing. Engineering plants to more<br />

efficiently produce photosynthetic or microorganisms to directly produce other energy<br />

carriers such as hydrogen could relax many of the barriers associated with land, water,<br />

and nutrient requirements. Biological conversion processes promise efficiencies higher<br />

than thermochemical conversion, but require research to improve microorganisms and<br />

molecular level biological processes. Advances in understanding of genetics and<br />

biological conversion processes at the molecular level will allow more control over the<br />

efficiency and economics of these pathways. Biomass energy has the potential to make a<br />

significant contribution to a carbon constrained energy future, but technological advances<br />

will be required to overcome the low energy densities and conversion efficiencies<br />

characterizing present and historical utilization.<br />

61


Chapter 9<br />

FUTURE WORK<br />

1. Even we can use the energy created from other resources like geothermal, wind<br />

power and other renewable energy.<br />

2. Solar energy is the best form which can be used as the trigger for the biomass<br />

generation.<br />

3. The block of the biomass given in the chapter 6 which gives the secondary source<br />

of biomass can be further used for generation of biomass for the various process<br />

of gasification, combustion, heat generation.<br />

4. Also can be used to generate biofuel.<br />

62


BIBLIOGRAPHY<br />

1. The Wikipedia link for Renewable Energy [Online], Date Accessed 05/4/2012<br />

http://en.wikipedia.org/wiki/Renewable_energy<br />

2. The Wikipedia link for Wind Energy [Online], Date Accessed 05/10/2012<br />

http://en.wikipedia.org/wiki/Wind_power<br />

3. The Wikipedia link for Hydropower [Online], Date Accessed 05/10/2012<br />

http://en.wikipedia.org/wiki/hydropower<br />

4. The Wikipedia link for Solar energy [Online], Date Accessed 05/14/2012<br />

http://en.wikipedia.org/wiki/solar_energy<br />

5. The Wikipedia link for Biofuel [Online], Date Accessed 05/16/2012<br />

http://en.wikipedia.org/wiki/Biofuel<br />

6. The Wikipedia link for Geothermal electricity [Online], Date Accessed 05/19/2012<br />

http://en.wikipedia.org/wiki/Geothermal_electricity<br />

7. Need to use biomass [Online], Date Accessed 05/20/2012<br />

http://omicron.ch.tuiasi.ro/EEMJ/pdfs/vol7/no5/11_Ciubota_Rosie.pdf<br />

8. The Wikipedia link for Biomass [Online], Date Accessed 05/23/2012<br />

http://en.wikipedia.org/wiki/Biomass<br />

9. The Wikipedia link for Biomass_(ecology) [Online], Date Accessed 05/26/2012<br />

http://en.wikipedia.org/wiki/Biomass_(ecology)<br />

10. The Need Project, VA 20108 [Online], Date Accessed 05/26/2012<br />

http://www.need.org/needpdf/infobook_activities/SecInfo/BiomassS.pdf<br />

63


11. The Wikipedia link for Biomass heating systems [Online], Date Accessed 05/26/2012<br />

http://www.afdc.energy.gov/fuels/emerging_biogas.html<br />

12. Advantages of Biomass heating [Online], Date Accessed 05/26/2012<br />

http://www.dunster.biz/content/commercial<br />

13. Advantages of Biomass heating [Online], Date Accessed 06/02/2012<br />

http://www.alternative-energy-resources.net/biomass-energy-disadvantages.html<br />

14. Biofuels [Online], Date Accessed 06/04/2012<br />

http://topics.nytimes.com/top/news/business/energy-environment/biofuels/index.html<br />

15. Biofuels [Online], Date Accessed 06/04/2012<br />

http://journeytoforever.org/biofuel.html<br />

16. Biodiesel Production and Distribution [Online], Date Accessed 06/03/2012<br />

http://www.afdc.energy.gov/fuels/biodiesel_production.html<br />

17. Biodiesel Blends [Online], Date Accessed 06/04/2012<br />

http://www.afdc.energy.gov/fuels/biodiesel_blends.html<br />

18. Biodiesel Benefits and Considerations [Online], Date Accessed 06/07/2012<br />

http://www.afdc.energy.gov/fuels/biodiesel_benefits.html<br />

19. Renewable Natural Gas [Online], Date Accessed 06/07/2012<br />

http://www.afdc.energy.gov/fuels/emerging_biogas.html<br />

20. The Wikipedia link for Solar Power [Online], Date Accessed 06/08/2012<br />

http://en.wikipedia.org/wiki/Solar_power<br />

64


21. Solar Importance [Online], Date Accessed 06/11/2012<br />

http://www.engineering.com/SustainableEngineering/RenewableEnergyEngineering/Sola<br />

rEnergyEngineering/WhySolarEnergy/tabid/3893/<strong>De</strong>fault.aspx<br />

22. Production of Electricity from Solar Energy [Online], Date Accessed 06/12/2012<br />

http://www.clean-energy-<br />

ideas.com/articles/how_do_you_produce_electricity_from_solar_energy.html<br />

23. Distribution of solar energy [Online], Date Accessed 06/14/2012<br />

http://almashriq.hiof.no/lebanon/600/610/614/solar-water/unesco/24-26.html<br />

24. Biomass Conversion Technologies [Online], Date Accessed 06/16/2012<br />

http://www.globalproblems-globalsolutions-<br />

files.org/gpgs_files/pdf/UNF_Bioenergy/UNF_Bioenergy_5.pdf<br />

25. Renewable energy cost of generation update [Online], Date Accessed 06/17/2012<br />

http://www.energy.ca.gov/2009publications/CEC-500-2009-084/CEC-500-2009-<br />

084.PDF<br />

26. B Wayne Bequette, Process Control Modeling <strong>De</strong>sign and Simulation, Pearson<br />

Education, 2003<br />

65

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!