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How to Select Carbon Brushes for Motors and ... - Morgan AM&T

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10<br />

Metal Graphite<br />

Brush<br />

Grade<br />

537<br />

AJT<br />

ANK<br />

AYK<br />

F83<br />

L4<br />

M2650<br />

M2665<br />

M2675<br />

M2688<br />

M407<br />

M540<br />

M5N<br />

M785<br />

Spec.<br />

Res.<br />

Ω-in.<br />

(µΩ-m)<br />

0.0003<br />

(8)<br />

0.00016<br />

(4)<br />

0.000006<br />

(0.2)<br />

0.000044<br />

(1.1)<br />

0.0450<br />

(1143)<br />

0.000014<br />

(0.38)<br />

0.000125<br />

(2.79)<br />

0.000025<br />

(0.76)<br />

0.000008<br />

(0.23)<br />

0.000015<br />

(0.38)<br />

0.000008<br />

(0.2)<br />

0.000015<br />

(0.38)<br />

0.000012<br />

(0.3)<br />

0.00027<br />

(7)<br />

Dens.<br />

g/cm³<br />

2.77<br />

3.00<br />

4.95<br />

2.64<br />

2.02<br />

4.57<br />

2.80<br />

3.50<br />

4.25<br />

5.40<br />

5.10<br />

5.40<br />

5.91<br />

3.20<br />

Trans.<br />

Strength<br />

lbf/in²<br />

(kgf/cm²<br />

3200<br />

(225)<br />

4700<br />

(331)<br />

3500<br />

(246)<br />

5000<br />

(352)<br />

2300<br />

(162)<br />

3100<br />

(218)<br />

3500<br />

(246)<br />

3800<br />

(268)<br />

3200<br />

(225)<br />

8000<br />

(563)<br />

2400<br />

(169)<br />

8300<br />

(584)<br />

6000<br />

(422)<br />

3000<br />

(211)<br />

Grade Properties Tabulation Disclaimer<br />

Con-<br />

tact<br />

Drop<br />

Friction<br />

VH M<br />

L L<br />

L L<br />

M M<br />

VH L<br />

L H<br />

L L<br />

L VL<br />

L L<br />

L L<br />

L M<br />

L H<br />

L M<br />

L H<br />

Surface<br />

Speed<br />

ft/min<br />

(m/sec)<br />

6000<br />

(30)<br />

6000<br />

(30)<br />

6000<br />

(30)<br />

4000<br />

(20)<br />

4000<br />

(20)<br />

5000<br />

(25)<br />

7000<br />

(36)<br />

6000<br />

(30)<br />

6000<br />

(30)<br />

6000<br />

(30)<br />

4500<br />

(23)<br />

5000<br />

(25)<br />

4000<br />

(20)<br />

6000<br />

(30)<br />

Normal<br />

Current<br />

Density<br />

A/in²<br />

(A/cm²)<br />

100<br />

(15.5)<br />

100<br />

(15.5)<br />

150<br />

(23.3)<br />

100<br />

(15.5)<br />

40<br />

(6.2)<br />

125<br />

(19.4)<br />

100<br />

(15.5)<br />

110<br />

(17)<br />

125<br />

(19.4)<br />

150<br />

(23.3)<br />

150<br />

(23.3)<br />

140<br />

(21.7)<br />

150<br />

(23.3)<br />

100<br />

(15.5)<br />

Abra<br />

siven<br />

ess<br />

%<br />

Met<br />

al<br />

L 48<br />

L<br />

40<br />

M 75<br />

L 40<br />

L 25<br />

M 75<br />

L 50<br />

L 65<br />

M 75<br />

M 88<br />

L 75<br />

M 85<br />

M 96<br />

L 50<br />

Description <strong>and</strong> Application<br />

Recommended <strong>for</strong>:<br />

24 – 50 volt DC mo<strong>to</strong>rs <strong>and</strong> AC<br />

mo<strong>to</strong>r collec<strong>to</strong>r rings where low<br />

humidity protection is required.<br />

High current/low voltage<br />

mo<strong>to</strong>rs exposed <strong>to</strong> high<br />

altitudes.<br />

Where high copper content<br />

<strong>and</strong> low humidity protection is<br />

needed.<br />

Applications of wound ro<strong>to</strong>r<br />

mo<strong>to</strong>r rings up <strong>to</strong> 100 APSI.<br />

Appliance mo<strong>to</strong>rs <strong>and</strong> other<br />

FHP applications <strong>and</strong> suitable<br />

<strong>for</strong> low current densities.<br />

Low-voltage mo<strong>to</strong>rs,<br />

particularly switch <strong>and</strong> signal<br />

equipment. Also used on<br />

plating genera<strong>to</strong>rs up <strong>to</strong> 15 volt<br />

<strong>and</strong> on brass slip rings of<br />

induction mo<strong>to</strong>rs.<br />

Slip rings <strong>and</strong> low voltage<br />

mo<strong>to</strong>rs (24 – 72 volts).<br />

Slip rings <strong>and</strong> low voltage<br />

mo<strong>to</strong>rs (6 – 24 volts).<br />

Slip rings <strong>and</strong> low voltage<br />

mo<strong>to</strong>rs (6 – 24 volts). Also can<br />

be used on slip ring<br />

applications when higher<br />

current density is needed.<br />

Plating genera<strong>to</strong>rs up <strong>to</strong> 15<br />

volts <strong>and</strong> conduc<strong>to</strong>r rolls.<br />

Where very low contact drop,<br />

<strong>and</strong> low friction are required.<br />

Also used on controllers <strong>and</strong><br />

control equipment.<br />

Low-voltage machines <strong>and</strong><br />

grounding brushes.<br />

Low voltage, high current<br />

applications where long brush<br />

life <strong>and</strong> minimum collec<strong>to</strong>r<br />

wear is desired.<br />

Low-voltage DC mo<strong>to</strong>rs <strong>and</strong><br />

genera<strong>to</strong>rs in the 24 <strong>to</strong> 72 volt<br />

range <strong>and</strong> on brass slip rings<br />

of induction mo<strong>to</strong>rs.<br />

The in<strong>for</strong>mation contained in this tabulation of material properties is based on experimental <strong>and</strong> / or his<strong>to</strong>rical trends <strong>and</strong> indicates guidelines<br />

<strong>for</strong> typical lots of materials. Choosing the correct grade <strong>for</strong> a particular application should not be based solely on physical properties. No<br />

guarantee of these properties is given or implied.<br />

9

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