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_-----------O&.A------------<br />

Bedllner 'Charts<br />

and <strong>Gear</strong> Inspection<br />

Q&A is your interactive gear forum.<br />

Send us your gear design, manufactur-<br />

ing, inspection or other fiefated ques-<br />

tions, and we '/I put them before our<br />

panel of experts. Questions may be<br />

mailed to <strong>Gear</strong> <strong>Technology</strong>, P.O. Box<br />

.1426,Elk Grove Village, Ii 60009,USA,<br />

faxed to {847} 43Ni61S or sent e/ectTon-<br />

ically to people@geartechnology.com.<br />

An expanded version of ll&A is also<br />

available at www.geartechnology.com.<br />

Hundreds of questions have already<br />

been posted and answered. Visitors are'<br />

welcome to post their own answers.<br />

Doub!e R,nk Gill· TUllng<br />

/<br />

Smgl. "'.nk G.ar Tonini!<br />

Me-aslJre-s V'iinltionl in e.nter Distance MiUIJ:t1i' Rbtlltu)rllIl Motion.<br />

Fig•.11 - Types lit com,I'0sita gear iinspectioll' ..<br />

u<br />

.. I<br />

IV V)\ .. :V. v<br />

I .. , I 1\<br />

J:<br />

II<br />

I<br />

,..... - T<br />

..,. iii, '\<br />

... J .\. ""<br />

,<br />

J ,<br />

.,u<br />

V 'V<br />

"'" - ..v v<br />

-• , • • . ., • ,. • • .. " ..<br />

Tootl1·Numb ..<br />

IFig.2 -Stri,p thin ,otdoubl. ·Uank compolil.·test.<br />

2.4 GEAR TECHNOLOGY<br />

Robed E. Sm'ith<br />

is the principal in R.E. Smilh &<br />

Co., gear consultants of<br />

Roehester; NY. and one of <strong>Gear</strong><br />

<strong>Technology</strong>'s technical editors.<br />

HI! ha oller 50 years of experitinct!<br />

in gllaring and is Ihl! author<br />

of numerous {JtIpersandanlcles.<br />

He: is also very active in AGMA<br />

standards development.<br />

Question submitted by<br />

Ramiro C. Salinas<br />

Co.rpus Christi Army Depot<br />

Corpus Christi, TX<br />

Q:What are redliner charts.and who<br />

still does redliner charts?<br />

Answer submitted by:<br />

Robert E. Smith<br />

R.E. Smith & Co.<br />

A: For marty years, the terms "red<br />

liner" and "red line charts" have been<br />

used by the Fellows Corporation in rela-<br />

lion to the:ir line of double flallk com-<br />

posite testers, For example, they made<br />

Ille No.4 Fellows Fim~-Pllch Red Liner<br />

and the No. 12RL Red Liner. Double<br />

flank composite gear inspeetion is<br />

shown chematically in Figure I. These<br />

instruments were in such common use<br />

thai. the term "red liner" became synonymous,<br />

w.ith double flank composite<br />

inspection,<br />

The tenn "red line charts" apparently<br />

came from the facl that early recorders<br />

used pens that wrote with red ink. These<br />

were a constant maintenance problem,<br />

diue to dogging and spatter. Later<br />

recorder u ed thermal writing pens and<br />

paper, thermal array printers. or even<br />

printer attached to PC computers.<br />

Double flank composite testers are made<br />

by many different. companies and can use<br />

a variety of writing methods that do not<br />

produce a "red line" on the chart.<br />

To compound the confusion even<br />

more, the 'term "compo ite' inspection<br />

has been taken to mean double flank<br />

composite inspection beeau e it was in<br />

such common use. As can be een in<br />

Figure I, there is another type of composite<br />

inspect jon, called single flank<br />

composite, tilat can be used. Today, both<br />

type appear in gear quality standards<br />

such as AGMA and ISO.<br />

Double and single Hartle composite<br />

testing results in charts such as thai<br />

shown in Figure 2. However, they mean<br />

completely different things, As Figure I<br />

bows, double flank composite test<br />

measure center distance variation as the<br />

gears mil Ihrougb light mesh. Single<br />

flank composite testing, however, mea-<br />

sures rotational motion variation, as the<br />

gears roll thrilugh mesh at standard cen-<br />

ter distance. with backlash.<br />

One can see that the continued use of<br />

the term "red liine chart." is not a very<br />

good idea. The terms "double flank com-<br />

posite chart" or "single flank composite<br />

chart" would be more accurate and prevem<br />

confusion as to what the data mean .<br />

The 0000

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