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APPLICATION OF ALTERNATIVE FOOD-PRESERVATION<br />

TECHNOLOGIES TO ENHANCE FOOD SAFETY AND STABILITY<br />

Edited by<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia


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CONTENTS<br />

Foreward i<br />

Preface ii<br />

Contributors iii<br />

CHAPTERS<br />

1. Green Consumerism and Alternative Approaches for Food Preservation: an Introduction 01<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia<br />

2. Risk Assessment and Food Safety Objectives 04<br />

Antonio Bevilacqua, Barbara Speranza and Milena Sinigaglia<br />

3. Food spoilage and safety: Some Key-concepts 17<br />

Barbara Speranza, Antonio Bevilacqua and Maria Rosaria Corbo<br />

4. Essential Oils for Preserving Perishable Foods: Possibilities and Limitations 35<br />

Barbara Speranza and Maria Rosaria Corbo<br />

5. Enzymes and Enzymatic Systems as Natural Antimicrobials 58<br />

Daniela D’Amato, Daniela Campaniello and Milena Sinigaglia<br />

6. Antimicrobial agents <strong>of</strong> Microbial Origin: Nisin 83<br />

Daniela D’Amato and Milena Sinigaglia<br />

7. Chitosan: a Polysaccharide with Antimicrobial Activity 92<br />

Daniela Campaniello and Maria Rosaria Corbo<br />

8. Use <strong>of</strong> High Pressure for Food Preservation 114<br />

Antonio Bevilacqua, Daniela Campaniello and Milena Sinigaglia<br />

9. Alternative Non-Thermal Approaches: microwave, Ultrasound, Pulsed Electric Fields,<br />

Irradiation 143<br />

Nilde Di Benedetto, Marianne Perricone and Maria Rosaria Corbo<br />

10. Food shelf life and safety: challenge tests, prediction and mathematical tools 161<br />

Antonio Bevilacqua and Milena Sinigaglia<br />

APPENDIX<br />

11. Microencapsulation as a new approach to protect active compounds in <strong>food</strong>s 188<br />

Mariangela Gallo and Maria Rosaria Corbo<br />

12. Alternative Modified Atmospheres for Fresh Food Packaging 196<br />

Maria Rosaria Corbo and Antonio Bevilacqua<br />

Index 205


Università degli Studi della Basilicata<br />

Dipartimento di Biologia, Difesa e Biotecnologie Agro-Forestali<br />

Viale dell’Ateneo Lucano 10, 85100 Potenza, Italy<br />

Pr<strong>of</strong>. Patrizia Romano<br />

Tel: +39-0971-205576 Fax +39-0971-205686, E-mail: patrizia.romano@unibas.it<br />

Object: Book “APPLICATION OF ALTERNATIVE FOOD-PRESERVATION TECHNOLOGIES TO<br />

ENHANCE FOOD SAFETY AND STABILITY” EDITED BY A. BEVILACQUA, M.R. CORBO, M.<br />

SINIGAGLIA<br />

FOREWORD<br />

Preservation is a continuous struggle against pathogens and spoiling microorganisms to maintain <strong>food</strong> safety at<br />

high quality levels; in additional, there is also a trend towards green consumerism, i.e. the consumption <strong>of</strong> <strong>food</strong>s<br />

with high levels <strong>of</strong> nutrients and nutraceutical compounds without chemical preservatives.<br />

This e-book can be considered as a suitable answer to the consumer demand, as it <strong>of</strong>fers some useful <strong>alternative</strong>s<br />

to traditional thermal processing, focusing both on the antimicrobial effectiveness <strong>of</strong> the proposed approaches<br />

and a description <strong>of</strong> their effects on <strong>food</strong> structure and health. Moreover, the chapters on the key-concepts <strong>of</strong> risk<br />

assessment and mathematical modeling <strong>of</strong> microbiological data, along with the two appendices on the microencapsulation<br />

and non-conventional atmospheres, add some important topics for <strong>food</strong> microbiologists.<br />

It is quite impressive to note that the editors and authors have tried to capture a wide and dynamic topic in a<br />

series <strong>of</strong> captivating chapters, highlighting on newly emerging technologies, protocols, methodologies and<br />

approaches, advantages, new school <strong>of</strong> thoughts from around the world, potential future prospects and also<br />

negative criticism that is associated with some frontier development <strong>of</strong> green consumerism.<br />

I think that the e-book will be beneficial to students and researchers in different fields <strong>of</strong> <strong>food</strong> microbiology and<br />

technology; I wish the authors and editors great success and hope that this book will be the 1st work <strong>of</strong> a new<br />

editorial series.<br />

Potenza, 1 st February 2010<br />

i


ii<br />

PREFACE<br />

Nowadays, western countries are experiencing a trend <strong>of</strong> green consumerism, desiring fewer synthetic additives<br />

and more friendly compounds. Therefore, bacteriocins and other natural compounds (lysozyme, bacteriocins,<br />

fatty acids, monoglycerides and essential oils) could be considered promising bioactive molecules and their use<br />

might be proposed to control and/or inhibit pathogens and spoiling microorganisms.<br />

Thermal pasteurization and sterilization are the most important techniques to achieve safety in <strong>food</strong>s; however,<br />

they can result in some unfavorable changes, like protein denaturation, non-enzymatic browning and loss <strong>of</strong><br />

vitamins and volatile compounds. Advances in <strong>food</strong> processing were allowed in the past to avoid some<br />

undesirable changes; however, thermally processed <strong>food</strong>s still lack the fresh flavour and texture<br />

In the light <strong>of</strong> these ideas, <strong>alternative</strong> approaches have been extensively investigated in the past 30-40 years; they<br />

are usually labeled as non-thermal techniques, as <strong>food</strong> is (in some cases) treated at room or refrigeration<br />

temperature or the rest at relatively high temperatures (e.g. 70-90 °C for high homogenization pressures) is<br />

limited within the time.<br />

Dealing with these considerations, the book will focus on the <strong>alternative</strong> approaches for prolonging <strong>food</strong> shelf<br />

life; in particular, the topics <strong>of</strong> the book are:<br />

1. use <strong>of</strong> natural compounds in <strong>food</strong> <strong>preservation</strong> (essential oils, lysozyme, lactoperoxidase system,<br />

lact<strong>of</strong>errins, bacteriocins and related antimicrobial compounds)<br />

2. use <strong>of</strong> high hydrostatic and homogenization pressures<br />

3. use <strong>of</strong> non conventional atmospheres<br />

4. other <strong>alternative</strong> approaches (microwave, ultrasounds, pulsed electric fields, irradiation)<br />

5. definition <strong>of</strong> <strong>food</strong> safety objectives and mathematical modeling and challenge for shelf life<br />

definition and evaluation.<br />

The book proposes an integrated approach <strong>of</strong> shelf life extension, focusing on both the inhibition <strong>of</strong> the spoilage<br />

microorganisms and on the implications <strong>of</strong> the <strong>alternative</strong> approaches, in terms <strong>of</strong> quality and costs (technical<br />

and economical feasibility).


CONTRIBUTORS<br />

CHAPTER 1<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

Milena Siniggalia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 2<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

Barbara Speranza (1,2) b.speranza@unifg.it<br />

Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 3<br />

Barbara Speranza (1,2) b.speranza@unifg.it<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 4<br />

Barbara Speranza (1,2) b.speranza@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 5<br />

Daniela D'Amato (1,2) d.damato@unifg.it<br />

Daniela Campaniello (1) d.campaniello@unifg.it<br />

Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 6<br />

Daniela D'Amato (1,2) d.damato@unifg.it<br />

Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 7<br />

Daniela Campaniello (1) d.campaniello@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

iii


iv<br />

CHAPTER 8<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

Daniela Campaniello (1) d.campaniello@unifg.it<br />

Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

CHAPTER 9<br />

Nilde Di Benedetto (1) n.dibenedetto@unifg.it<br />

Marianne Perricone (3) m.perricone@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

3<br />

Department <strong>of</strong> Agro-Environmental <strong>Science</strong>s, Chemistry and Crop Protection, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />

University <strong>of</strong> Foggia<br />

CHAPTER 10<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

APPENDIX 1<br />

Mariangela Gallo (1) m.gallo@unifg.it<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />

APPENDIX II<br />

Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />

Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />

1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 01-03 1<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 1<br />

Green Consumerism and Alternative Approaches for Food Preservation:<br />

an Introduction<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia*<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Abstract: Consumer awareness towards the use <strong>of</strong> natural compounds has increased significantly since the<br />

beginning <strong>of</strong> 1990s and new trend has arisen in <strong>food</strong> industry, i.e. the green consumerism.<br />

The green consumerism is the basis for the development <strong>of</strong> <strong>alternative</strong> approaches for <strong>food</strong> <strong>preservation</strong>, like<br />

the use <strong>of</strong> natural compounds (essential oils, lysozyme, nisin and other bacteriocins, chitosan) and nonthermal<br />

treatments (high hydrostatic pressures, homogenization, microwave, irradiation).<br />

These new technologies are the topics <strong>of</strong> this e-book; this chapter <strong>of</strong>fers an introduction to the entire work.<br />

Key-concepts: what is green consumerism, why green consumerism, book structure.<br />

INTRODUCTION<br />

Generally <strong>food</strong>s are thermally treated for few seconds to minutes at temperatures ranging between 60 and 100°C<br />

(or higher values in some cases) to destroy pathogens and spoiling microorganisms. During these treatments a<br />

large quantity <strong>of</strong> energy is transferred to <strong>food</strong>s; however, this energy can cause undesirable changes in terms <strong>of</strong><br />

organoleptic and nutritional properties and general appearance [1].<br />

As an <strong>alternative</strong> or as an additional hurdle to thermal treatments, microbial growth is usually controlled through<br />

the use <strong>of</strong> chemical compounds and preservatives; due to some toxicological reports, it is well known that some<br />

<strong>of</strong> these molecules could have an adverse effect on human health.<br />

Based on these assumptions, consumer awareness towards the use <strong>of</strong> natural compounds has increased<br />

significantly since the beginning <strong>of</strong> 1990s and new trend has arisen in <strong>food</strong> industry, i.e. the green consumerism.<br />

The definition <strong>of</strong> green consumerism was introduced in 1980s, referred to a new way <strong>of</strong> producing goods and<br />

<strong>food</strong>s, without any adverse effect on the environment. Gradually, this concept has been introduced in <strong>food</strong><br />

technology as a new approach <strong>of</strong> managing <strong>food</strong> production, through the use <strong>of</strong> lower amount <strong>of</strong> energy and<br />

water, the reduction <strong>of</strong> chemicals with adverse effects on human health and the addition to <strong>food</strong>s <strong>of</strong> friendly<br />

compounds (a friendly compound is a non toxic compound, without any negative effect on humans, available at<br />

low cost and environmentally safe) [2-4].<br />

Green consumerism can be considered as a philosophy for managing <strong>food</strong> production; the key concepts <strong>of</strong> this<br />

new way are the following:<br />

1. all products have an impact on environment and health. A green product can be defined as a <strong>food</strong><br />

with a small impact on nature and man;<br />

2. consumers have been asking for green products;<br />

3. a consumer has to realize that he/she does not just buy a product, but everything that went into its<br />

production and everything that will happen in the future as a result <strong>of</strong> that product.<br />

Some keywords <strong>of</strong> green consumerism are reported in the Table 1.<br />

Carried out for <strong>food</strong> technology, this philosophy means that it’s time to employ an <strong>alternative</strong> approach for <strong>food</strong><br />

<strong>preservation</strong>, making a balance between the need to fight pathogens and spoiling microorganisms and preserve<br />

health benefit and natural appearance <strong>of</strong> <strong>food</strong>s.<br />

*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it


2 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />

A good answer for this demand could be the use <strong>of</strong> natural compounds, as well as the employment <strong>of</strong> some notthermal<br />

treatments (homogenization, high hydrostatic pressure, microwave and irradiation), able to assure safety<br />

and quality.<br />

A drawback <strong>of</strong> the literature for these topics is that the most <strong>of</strong> books and reviews available are referred to data<br />

collected in model systems or laboratory media or, when the in vivo information is present, there is a lack on the<br />

practical use in <strong>food</strong>s.<br />

This book <strong>of</strong>fers an overview <strong>of</strong> the most recent findings on the topics <strong>of</strong> natural compounds and not-thermal<br />

approaches, focusing on the practical <strong>application</strong> and implications <strong>of</strong> these <strong>alternative</strong> methods in <strong>food</strong>s.<br />

Chapters 2 and 3 report a theoretical background, useful to understand how manage the concepts <strong>of</strong> safety and<br />

quality (quantitative risk analysis, <strong>food</strong> safety objectives, use <strong>of</strong> microbiological criteria), along with a brief<br />

description <strong>of</strong> the most important pathogens and spoiling microorganisms recovered in <strong>food</strong>s and the<br />

biochemical changes occurring throughout <strong>food</strong> storage and spoilage.<br />

After these two chapters, that can be considered as a necessary introduction, there are the key chapters <strong>of</strong> the<br />

book, divided into two groups: in the section I (chapters 4, 5, 6 and 7) readers can find an exhaustive description<br />

<strong>of</strong> the most important natural compounds used for <strong>food</strong> <strong>preservation</strong> (i.e. essential oils, nisin, lysozyme and other<br />

enzymatic systems and chitosan); otherwise, the chapters 8 and 9 (section II) focus on the not-thermal<br />

approaches (high pressure, microwave and irradiation).<br />

Each chapter includes one or more paragraphs covering the basic aspects <strong>of</strong> the topic (mode <strong>of</strong> action, details on<br />

the antimicrobial activity, equipments) and then the information on the use <strong>of</strong> the proposed approach in <strong>food</strong>s,<br />

along with a description <strong>of</strong> <strong>food</strong> changes, if the data are available. Finally, in the case <strong>of</strong> the natural compounds,<br />

there is always a final paragraph covering the toxicological data and legal aspects.<br />

Chapter 10 proposes another theoretical and necessary background, i.e. the predictive microbiology and the<br />

mathematical approach for shelf life prediction and evaluation. After a brief description <strong>of</strong> the most important<br />

primary models (both growth and survival functions), the chapter goes on some new approaches, like the S/P<br />

models, along a brief synopsis <strong>of</strong> the most important secondary models. An appendix to the chapters reports<br />

some details on the design <strong>of</strong> experiments, focusing on the Central Composite Design and Centroid Approach.<br />

Finally, the book proposes two appendices, focusing on the microencapsulation <strong>of</strong> active ingredients, as a new<br />

way for shelf life prolonging, and the use <strong>of</strong> not-conventional atmospheres, as a convenient approach to control<br />

microbial growth and preserve <strong>food</strong> quality.<br />

In summary, we feel that this book will be a useful mean for students, researchers and people acting in <strong>food</strong><br />

chain with the spectrum <strong>of</strong> current knowledge, practical implications and <strong>application</strong>s and perspectives, along<br />

with some provoking issues.<br />

We hope that it can contribute to increase consumer awareness towards some <strong>alternative</strong> approaches for <strong>food</strong><br />

<strong>preservation</strong>, as well as the firm belief amongst <strong>food</strong> producers and governments that natural compounds and<br />

not-thermal approaches have really a practical significance and can be the future in the field <strong>of</strong> <strong>food</strong> technology,<br />

thus assuring safety, quality and low impact on human health and environment.<br />

Table 1: Keywords <strong>of</strong> green consumerism<br />

Keyword Why<br />

Health<br />

A sentary lifestyle combined with health impacts <strong>of</strong> environmental pollution and emissions, use and<br />

abuse <strong>of</strong> pesticides, antibiotics and chemicals, could have dramatic consequences.<br />

Energy<br />

Every source <strong>of</strong> energy has an environmental impact. Energy efficiency is not just technology, but also<br />

cutting back.<br />

Water Water use is increasing at twice the rate <strong>of</strong> population increase. Much can be done at individual level.<br />

Chemicals<br />

Pesticides, preservatives and other chemical hazards have long term effects on human health and wellbeing.<br />

Genetic<br />

engineering<br />

Natural world<br />

Includes many ethical and moral issues. Genetic engineering is not necessarily bad, but consumer<br />

should be given the choice.<br />

Considerable pressures are put on the natural world due to population increase and rise in consumption.<br />

Nowadays, it has been esteemed that ca. 40% <strong>of</strong> all plant is consumed by humans. Somewhere,<br />

something should stop!


An Introduction to Green Consumerism Application <strong>of</strong> Alternative Food-Preservation Technologies 3<br />

REFERENCES<br />

[1] Tiwari BK, Valdramidis VP, O’Donnell CP, Muthukumarappan K, Bourke P, Cullen PJ. Application <strong>of</strong> natural<br />

antimicrobials for <strong>food</strong> <strong>preservation</strong>. J Agric Food Chem 2009; 57: 5987-6000.<br />

[2] Burt S. Essential oils and their antibacterial properties and potential <strong>application</strong>s in <strong>food</strong>s-a review. Int J Food<br />

Microbiol 2004; 94: 223-253.<br />

[3] Bevilacqua A, Sinigaglia M, Corbo MR. Alicyclobacillus acidoterrestris: new methods for inhibiting spore<br />

germination. Int J Food Microbiol 2008; 125: 103-110.<br />

[4] Corbo MR, Bevilacqua A, Campaniello D, D’Amato D, Speranza B, Sinigaglia M. Prolonging microbial shelf life <strong>of</strong><br />

<strong>food</strong>s through the use <strong>of</strong> natural compounds and non-thermal approaches-a review. Int J Food Sci Technol 2009; 44:<br />

223-241.


4 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 04-16<br />

Risk Assessment and Food Safety Objectives<br />

Antonio Bevilacqua*, Barbara Speranza and Milena Sinigaglia<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 2<br />

Abstract: Foodborne diseases are a global threat both in Developing and Industrialized Countries thus<br />

forcing Public Agencies to define some key-concepts for a correct management <strong>of</strong> the risk associated with<br />

<strong>food</strong>s. Food producers have always used an empirical approach; however, a new way <strong>of</strong> risk management and<br />

definition has been proposed since 1995 and labeled as Quantitative Risk Analysis (QRA). QRA is a 3-step<br />

process (risk management, risk analysis/assessment, risk communication) and results in the definition <strong>of</strong> some<br />

Public Goals, labeled as ALOP (Appropriate Level <strong>of</strong> Protection) and FSO (Food Safety Objectives), along<br />

with some intermediate parameters (performance objectives and criteria, process criteria), useful to maintain<br />

the risk below a certain threshold.<br />

The chapter proposes a brief description <strong>of</strong> the main steps <strong>of</strong> QRA, along with some-key concepts to define<br />

microbiological criteria for <strong>food</strong>s.<br />

Key-concepts: how to achieve health protection (quantitative risk analysis: QRA, risk-benefit analysis, risk<br />

categorization); the steps <strong>of</strong> QRA; <strong>food</strong> safety Objectives (FSO) and appropriate level <strong>of</strong> protection (ALOP);<br />

microbiological criteria and sampling plans<br />

ACHIEVING A SUFFICIENT LEVEL OF HEALTH PROTECTION<br />

Foodborne diseases are a global threat, due to the increase <strong>of</strong> international travel and trade, changes in human<br />

demographics and behaviour, as well as a result <strong>of</strong> microbial adaptation and changes in <strong>food</strong> production chain<br />

[1]; in fact, the consumption <strong>of</strong> <strong>food</strong>s and water contaminated with pathogens is generally considered as the<br />

leading cause <strong>of</strong> illness and death in less developed countries [2] and is responsible <strong>of</strong> ca. 1.9 millions deaths<br />

annually in the world [3]. In addition to these data, it has been estimated that up one third population in<br />

developed countries usually suffers a <strong>food</strong>borne disease [3] and that bacteria (Listeria monocytogenes,<br />

Staphylococcus aureus, Clostridium botulinum and Cl. perfringens, Bacillus cereus, Escherichia coli,<br />

Salmonella sp., Yersinia enterocolitica, Campylobacter jejuni) are responsible for about 60% <strong>of</strong> illness.<br />

Food producers have always used either empirical or experimental approaches for the evaluation <strong>of</strong> the risk<br />

associated with their products, based on a simple scheme [4]:<br />

1. What is wrong?<br />

2. Who knows and what is known about the topic?<br />

3. What are the options <strong>of</strong> the control?<br />

4. Which one should be used for action, from the options?<br />

5. Who needs telling about our decision?<br />

6. What will we do?<br />

These questions can be considered as important issues at Country level and need to be solved, in order to achieve<br />

a sufficient level <strong>of</strong> health protection; therefore, since the 1980s traditional tools for determining hazard<br />

associated with <strong>food</strong> have been developed into a formal system with well defined stages and procedures. These<br />

methods, based on the SPS Agreement (Sanitary and Phitosanitary Measures Agreement) [5] (see Table 1), were<br />

expressed as a principle by the European Union in 2001 (precautionary principle) (see box 2.1) and can be<br />

grouped into 3 classes:<br />

Quantitave risk analysis (QRA)<br />

Risk or <strong>food</strong>-factory categorization<br />

The risk-benefit analysis<br />

*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; E-mail: a.bevilacqua@unifg.it; abevi@libero.it


Risk Assessment Application <strong>of</strong> Alternative Food-Preservation Technologies 5<br />

The QRA was proposed by the Codex Alimentarius, as decision process to maintain hazard below a defined<br />

level; it is generally used both at International and Country Levels as a mean for the definition and assessment <strong>of</strong><br />

health policies, through the evaluation <strong>of</strong> the sanitary risks associated with some hazards (microorganisms,<br />

toxins, chemicals…) by means <strong>of</strong> epidemiological data, predictive modeling and challenge tests. It is followed<br />

by a phase or risk communication (from the scientists to the stakeholders and vice versa) and risk management<br />

(definition <strong>of</strong> standards and guidelines). The following sections <strong>of</strong> this chapter focus on this kind <strong>of</strong> approach.<br />

The risk categorization, known also as <strong>food</strong>-factory categorization, was introduced in the EU by the regulation<br />

882/2004 for <strong>food</strong> <strong>of</strong> animal origin (milk, meat, egg) and is based on the evaluation and classification <strong>of</strong> a <strong>food</strong><br />

factory as a function <strong>of</strong> the risk associated. This classification is aimed to the establishment <strong>of</strong> the number <strong>of</strong> the<br />

<strong>of</strong>ficial controls for each producer and for the individuation <strong>of</strong> the weak point <strong>of</strong> the <strong>food</strong> chain.<br />

The regulation states that a flow-chart should be assessed for each group <strong>of</strong> <strong>food</strong>-producers (or better for each<br />

<strong>food</strong>-producer), with the aim <strong>of</strong> combining and evaluating the risk associated with production and the<br />

effectiveness <strong>of</strong> the control measures. This flow chart uses 9 different parameters, as follows:<br />

Potential hazard (microbiological, chemical, physical…), as a function <strong>of</strong> the product.<br />

Food processing and raw material.<br />

Target (consumers using the product).<br />

Amount <strong>of</strong> <strong>food</strong> produced by the industry.<br />

Risks for the human health.<br />

Animal wellness.<br />

Manufacturing practices.<br />

Hygiene into the environment.<br />

Efficacy <strong>of</strong> the risk management system.<br />

The use <strong>of</strong> the flow chart results in a numerical rank, which defines:<br />

1. the risk associated with the particular <strong>food</strong> producers and <strong>food</strong>-product;<br />

2. the number <strong>of</strong> <strong>of</strong>ficial and internal controls needed to assure a sufficient level <strong>of</strong> health protection;<br />

3. the weak points <strong>of</strong> the chain that should be checked.<br />

The risk-benefit analysis is an approach quite similar to the QRAs and is generally proposed and used for the<br />

evaluation <strong>of</strong> the acceptable daily intake and toxic levels <strong>of</strong> nutrients and chemicals; this kind <strong>of</strong> evaluation has<br />

been recently proposed by the European Food Safety Agency (EFSA) also for the microbiological hazards.<br />

The risk-benefit analysis is based on some simple assumptions (Fig. 1):<br />

Everyone has a propensity to take risks.<br />

This propensity varies amongst individuals.<br />

Perception <strong>of</strong> risk is influenced by experience <strong>of</strong> accidents.<br />

Individual risk taking decisions represent balancing act in which perceptions <strong>of</strong> risk are weighed<br />

against propensity to take risk.<br />

By definition accidents are a consequence <strong>of</strong> taking risk; the more risks a person takes, the greater<br />

will be both the rewards and losses he/she incurs.<br />

As regards the use <strong>of</strong> the risk-benefit analysis throughout <strong>food</strong> microbiology and <strong>food</strong> science, the evaluation <strong>of</strong><br />

the hierarchy <strong>of</strong> risks is performed through a parameter called DALYs (e.g. Disability Adjusted Life), defined as<br />

the sum <strong>of</strong> the years loosen as a consequence <strong>of</strong> the hazards and the years affected by a “disability” [6].


6 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />

Propensity<br />

to take risk<br />

Perceived<br />

danger<br />

Figure 1: Scheme <strong>of</strong> the risk-benefit analysis.<br />

Table 1: Focus on SPS Agreement.<br />

Perceptual filters<br />

Balancing<br />

behaviour<br />

What SPS: Sanitary and Phytosanitary Measures Agreement.<br />

Perceptual filters<br />

Rewards<br />

Accidents<br />

Where The Agreement applies to all sanitary and phytosanitary measures that may affect international trade.<br />

Why 1. Maintain the sovereign right <strong>of</strong> its member government to provide an appropriate level <strong>of</strong> health<br />

protection (ALOP)<br />

2. Ensure that the ALOP does not form unnecessary barriers<br />

How 1. Measures should be based on risk assessment standards, provided by international organizations<br />

(e.g. Codex Alimentarius, OIE, IPPC)*<br />

2. The SPS measures applied in different countries should be accepted as equivalent if they provide<br />

the same level <strong>of</strong> health protection<br />

*OIE, World Organization for Animal Health; IPPC, Secretariat <strong>of</strong> the International Plant Protection Convention <strong>of</strong> FAO<br />

BOX 2.1: The precautionary principle in the EU.<br />

1) The precautionary principle allows authorities to adopt and maintain provisional measures on the available<br />

pertinent information to protect human health, in situations when complete scientific information is absent<br />

and available data are insufficient for a comprehensive risk assessment [7].<br />

2) As a prerequisite, the measure that has been set according to the principle should be revised within a<br />

reasonable period <strong>of</strong> time [7].<br />

3) The principle was initially developed in the context <strong>of</strong> environmental policy in the 1970s and recognized<br />

in the Rio declaration in 1992.<br />

4) The EU incorporated the principle in the Treaty <strong>of</strong> the European Union, as a basic rule for European<br />

environmental policy.<br />

5) The Regulation 178/2002 <strong>of</strong> EU adopted the precautionary principle as an option open to risk managers<br />

when a decision on human health should be made, but the scientific information are not exhaustive or<br />

incomplete in some way.<br />

6) The Regulation stated that the principle may be adopted provisionally until a complete risk assessment.<br />

AN OVERVIEW ON THE QUANTITATIVE RISK ANALYSIS<br />

According to the Codex Alimentarius, the microbiological risk analysis, or quantitative risk analysis (QRA), is a<br />

complex process, consisting <strong>of</strong> risk assessment, risk management and risk communication [8] and involving a<br />

network amongst risk assessors, risk managers, operators and other interested parties.


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 17-34 17<br />

Food Spoilage and Safety: Some Key-concepts<br />

Barbara Speranza, Antonio Bevilacqua* and Milena Sinigaglia<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 3<br />

Abstract: Several mechanisms cause deterioration <strong>of</strong> <strong>food</strong> and limit their shelf life: biochemical or microbial<br />

decay, chemical changes - especially oxidation (rancidity <strong>of</strong> fats, respiration <strong>of</strong> fruits and vegetables,<br />

discoloration, vitamin loss) -, physical deterioration (moisture migration, water loss or uptake). Therefore,<br />

<strong>food</strong> spoilage is a complex phenomenon, involving physical, chemical, microbiological and biochemical<br />

changes. As all involved factors and mechanisms operate interactively and <strong>of</strong>ten unpredictably, it is very<br />

difficult to predict shelf life <strong>of</strong> <strong>food</strong> products precisely. In addition, due to the high diversity <strong>of</strong> <strong>food</strong> products,<br />

there is no standard method for determining shelf life.<br />

The sections <strong>of</strong> this chapter try to supply some key-concepts about <strong>food</strong> spoilage and <strong>food</strong> safety with a<br />

particular focusing on the microbiological aspects. A brief synopsis <strong>of</strong> the bacterial pathogens mostly involved<br />

with <strong>food</strong>borne outbreaks and <strong>of</strong> the main spoiling micr<strong>of</strong>lora <strong>of</strong> <strong>food</strong>s is given. As there are several ways to<br />

detect microbial spoilage in <strong>food</strong>s, - i.e. the microbiological methods, chemical/physical/physiochemical<br />

methods, acceptability criteria, including sensory determinations (color, texture, odor, flavor and general<br />

appearance)-, some details for each kind <strong>of</strong> approach are reported.<br />

Key-concepts: What is <strong>food</strong> shelf life, Foodborne pathogens, Food spoilage, Food structure.<br />

FOOD SHELF LIFE<br />

There is not a generally accepted definition <strong>of</strong> the term shelf life; hereby, we can report the most important<br />

definitions. In particular, Hine [1] defined shelf life as “the duration <strong>of</strong> that period, between packing a product<br />

and using it, for which the quality <strong>of</strong> the product remains acceptable to the product user”. Another interesting<br />

definition <strong>of</strong> the term shelf life is that reported by Labuza and Taoukis [2], i.e. “the shelf life is the period in<br />

which the <strong>food</strong> will retain an acceptable level <strong>of</strong> eating quality from a safety and organoleptic point <strong>of</strong> view”.<br />

Focusing on the definition <strong>of</strong> regulatory agencies, the Institute <strong>of</strong> Food <strong>Science</strong> and Technology (UK) proposed<br />

the following definition: the shelf life is “the time during which the <strong>food</strong> product will remain safe, be certain to<br />

retain the sensory, chemical, physical and microbiological characteristics, and comply with any label<br />

declaration <strong>of</strong> nutritional data”<br />

FAO (Food and Agricultural Organizations <strong>of</strong> the United States) and WHO (World Health Organization)<br />

provided a more useful definition, without referring directly to the term shelf life; in particular, they introduced<br />

three basic concepts:<br />

1. the Sell-by-Date, defined as the last date <strong>of</strong> <strong>of</strong>fer for sale to the consumer after which there<br />

remains a reasonable storage period in the home;<br />

2. the Use-by-Date, defined as the recommended last consumption date;<br />

3. the Best-before-Use (or Date <strong>of</strong> Minimum Durability), which is the end <strong>of</strong> the period under any<br />

stated conditions during which the product will remain fully marketable and retain any specific for<br />

which tacit or explicit claims have been made; this definition complies with the generally accepted<br />

meaning <strong>of</strong> the term shelf life.<br />

The actual shelf life <strong>of</strong> a product depends generally on four factors: a) formulation; b) processing; c) packaging<br />

and d) storage conditions; these elements can be considered crucial, but their relative importance relies on the<br />

kind <strong>of</strong> <strong>food</strong>s.<br />

Several mechanisms cause deterioration <strong>of</strong> <strong>food</strong> and limit shelf life, i.e.:<br />

1. biochemical or microbial decay;<br />

2. chemical changes, especially oxidation (rancidity <strong>of</strong> fats, respiration <strong>of</strong> fruit and vegetables,<br />

discoloration, vitamin loss);<br />

*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; a.bevilacqua@unifg.it; abevi@libero.it


18 Application <strong>of</strong> Alternative Food-Preservation Technologies Speranza et al.<br />

3. physical deterioration (moisture migration, water loss or uptake).<br />

As all stated factors and mechanisms operate interactively and <strong>of</strong>ten unpredictably [3], it is very difficult or even<br />

impossible to predict shelf life <strong>of</strong> <strong>food</strong> products precisely. Due to the high diversity <strong>of</strong> <strong>food</strong> products, there is no<br />

standard method for determining shelf life. However, most manufacturers have developed their own protocols<br />

for shelf life prediction and the main approaches are:<br />

1. the shelf life estimated is based on literature data;<br />

2. the distribution time <strong>of</strong> similar products can be used as an indication for the determination <strong>of</strong> the<br />

shelf life;<br />

3. challenge tests, with or without the inoculation <strong>of</strong> target microorganisms, under conditions<br />

simulating the storage and distribution;<br />

4. consumer claims;<br />

5. accelerated shelf life tests.<br />

The need to extend the shelf life <strong>of</strong> products arises from several reasons, as for example:<br />

more convenience to rely on products with longer shelf life that can be stocked at home, thus<br />

avoiding frequent shopping;<br />

increasing transportation times <strong>of</strong> fresh products due to the growing importance <strong>of</strong> economies-<strong>of</strong>scale<br />

in production and to the trend to more and more exotic products;<br />

consumers demand seasonal products to be available throughout the year, and so on.<br />

However, consumers associate very long shelf lives with poor product quality [3] and expect <strong>food</strong> products with<br />

more sensory appeal and less additives as well as optimized minimal processing. When looking specifically at<br />

perishable products, their shelf life is mainly determined by the ability to control microbial growth killing the<br />

microorganisms (e.g. by heat or radiation) and/or limiting their growth (by reducing the temperature, reducing<br />

water activity or adding preservatives). The following sections <strong>of</strong> this chapter focus on some key-concepts about<br />

<strong>food</strong> spoilage and <strong>food</strong> safety.<br />

FOODBORNE PATHOGENS<br />

A pathogen is an organism able to cause cellular damage by establishing in tissue, which results in clinical signs<br />

with an outcome <strong>of</strong> either morbidity (defined by general suffering) or mortality (death) [4]. The class <strong>of</strong> the<br />

<strong>food</strong>borne pathogens can be divided into 4 groups, as follows:<br />

1. Bacteria (Aeromonas hydrophila, Bacillus anthracis, B. cereus/subtilis/licheniformis, Brucella<br />

abortis/melitensis/suis, Campylobacter jejuni/coli, Clostridium perfringens/botulinum, Escherichia<br />

coli, Enterobacter sakazakii, Listeria monocytogenes, Mycobacterium paratubercolosis, Salmonella<br />

enterica, Shigella spp., Staphylococcus aureus, Vibrio cholerae/parahaemolyticus/vulnificus/<br />

fluvialis, Yersinia enterocolitica);<br />

2. Moulds (Aspergillus spp., Fusarium spp., Penicillium spp.);<br />

3. Virus (Astrovirus, Hepatitis A virus, Hepatitis E virus, Norovirus, Rotavirus);<br />

4. Parasites (Cryptosporidium parvum, Cyclospora cayatanensis, Entamoeba histolytica, Giardia<br />

intestinalis/lamblia, Isospora belli, Taenia solium/saginata, Toxoplasma gondii, Trichinella<br />

spiralis).<br />

Hereby we will focus on the bacterial pathogens that are the main etiological agents <strong>of</strong> the <strong>food</strong>borne outbreaks.<br />

Pathogens are responsible for <strong>food</strong> intoxication (ingestion <strong>of</strong> preformed toxin), toxicoinfection (toxin is<br />

produced inside the host after the ingestion <strong>of</strong> the cells) and infection (due to the ingestion <strong>of</strong> live cells). Food<br />

intoxication is caused by Staph. aureus, Cl. botulinum and B. cereus; toxicoinfection is caused by Cl.<br />

perfringens, enterotoxinogenic E. coli and V. cholerae. Finally, <strong>food</strong>borne infection is caused by Salm. enterica,<br />

Camp. jejuni, enterohemorragic E. coli, Shigella spp., Y. enterocolitica, L. monocytogenes, viruses and parasites.


Food Microoganisms Application <strong>of</strong> Alternative Food-Preservation Technologies 19<br />

Some pathogens are referred as primary pathogens; otherwise, there are some microorganisms labeled as<br />

opportunistic pathogens, as they infect immuno-compromised individuals. Nevertheless, both the primary and<br />

the opportunistic pathogens show some basic attributes, known as “attributes <strong>of</strong> pathogenicity” (Table 1) and a<br />

common mechanism <strong>of</strong> pathogenesis (Table 2).<br />

Randell and Whitehead [5] divided <strong>food</strong>-borne pathogens and parasites into three classes as a function <strong>of</strong> the<br />

hazard associated with human health diffusion. The classification is the following:<br />

1. Category 1 (severe hazards), including Cl. botulinum types A, B, E and F, Sh. dysenteriae, Salm.<br />

enterica servovars Paratyphi A and B, E. coli EHEC, Hepatitis A and E viruses, Br. abortis, Br.<br />

suis, V. cholerae O1, V. vulnificus, T. solium.<br />

2. Category 2 (moderate hazards, potentially extensive spread), including L. monocytogenes,<br />

Salmonella sp., Shigella spp., E. coli, Streptococcus pyogenes, Rotavirus, Norwalk virus group, E.<br />

histolytica, Diphyllobothrium latum, Ascaris lumbricodes, C. parvum.<br />

3. Category 3 (moderate hazards, limitate spread), including B. cereus, Camp. jejuni, Cl. perfringens,<br />

Staph. aureus, V. cholerae non O1, V. parahaemolyticus, Y. enterocolitica, G. lamblia, T. sagitata.<br />

Many <strong>food</strong>borne pathogens are ubiquitous and generally recovered in soil, humans, animals and vegetables; they<br />

are introduced into an equipment through the raw material or by humans, due to a not correct manipulation and<br />

low level <strong>of</strong> hygiene standards.<br />

A topic <strong>of</strong> great interest, reported by Bhunia [4], is the persistence <strong>of</strong> <strong>food</strong>borne pathogens on the surfaces <strong>of</strong><br />

equipments; the data available for some pathogens are the following:<br />

Camp. jejuni, up to 6 days;<br />

E. coli, 1.5h-16 months;<br />

Listeria spp., 24h-several months;<br />

Salmonella Typhi, 6h-4 weeks;<br />

Salmonella Typhimurium, 10 days-4.2 years;<br />

Shigella spp., 2 days-5 months;<br />

Staph. aureus, 7 days-7 months.<br />

Foodborne Pathogens and Indicators<br />

In some cases microbiological criteria (MC) for <strong>food</strong> safety propose the evaluation <strong>of</strong> indicator microorganisms,<br />

rather than <strong>of</strong> the pathogen <strong>of</strong> concern; for example E. coli in drinking water is the sign <strong>of</strong> fecal contamination<br />

and can indicate the possible presence <strong>of</strong> other pathogens [6].<br />

An indicator microorganism should possess at least 7 characteristics:<br />

Detectable easily and in a short time.<br />

Distinguishable from the naturally occurring micr<strong>of</strong>lora.<br />

Always associated with the pathogen under investigation.<br />

Its cell number is correlated with the contamination due to pathogen.<br />

Growth requirements equal (or similar) to those <strong>of</strong> the pathogen.<br />

Growth kinetic similar to that <strong>of</strong> the pathogen.<br />

Absent when the pathogen is absent.<br />

The classical example <strong>of</strong> the indicator microorganisms is that <strong>of</strong> the fecal coliforms.


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 35-57 35<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 4<br />

Essential Oils for Preserving Perishable Foods: Possibilities and Limitations<br />

Barbara Speranza* and Maria Rosaria Corbo<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Abstract: Since the middle ages, essential oils (EOs) have been widely used for bactericidal, virucidal,<br />

fungicidal, antiparasitical, insecticidal, medicinal and cosmetic <strong>application</strong>s. Nowadays, it is well known that<br />

EOs can enhance the shelf life <strong>of</strong> unprocessed or processed <strong>food</strong>s because <strong>of</strong> their antimicrobial nature.<br />

Nevertheless, very few <strong>preservation</strong> methods based on EOs utilization are implemented until now by the <strong>food</strong><br />

industry.<br />

The aims <strong>of</strong> this chapter are: 1) to make an overview <strong>of</strong> the current knowledge on the antibacterial activity <strong>of</strong><br />

EOs; 2) to describe their possible modes <strong>of</strong> action; 3) to evaluate possibilities and limitations <strong>of</strong> their use in<br />

the <strong>food</strong> industry.<br />

In vitro studies have demonstrated antibacterial activity <strong>of</strong> EOs against a wide range <strong>of</strong> spoilage and<br />

pathogenic bacteria. As EOs comprise a large number <strong>of</strong> components, it is likely that their mode <strong>of</strong> action<br />

involves several targets in the bacterial cell, but it is generally recognized that their hydrophobicity enables<br />

them to partition in the lipids <strong>of</strong> the cell membrane and mitochondria, rendering these membranes permeable<br />

and leading to leakage <strong>of</strong> cell contents. A higher concentration is generally needed to achieve the same effect<br />

in <strong>food</strong>s, but studies with meat, fish, milk, dairy products, vegetables and fruits have shown promising results<br />

at very low concentrations <strong>of</strong> EOs (


36 Application <strong>of</strong> Alternative Food-Preservation Technologies Speranza and Corbo<br />

canal sealers, antiseptics and feed supplements [7]. Because <strong>of</strong> the recent greater consumer awareness and<br />

concern regarding synthetic chemical additives, EOs (and their components) are gaining more and more ground<br />

as antibacterial additives for <strong>food</strong> <strong>preservation</strong>. Table 1 reports a list <strong>of</strong> some EOs, their origin (Latin name <strong>of</strong><br />

plant source) and their current prevalent use. In Table 2 these oils are grouped according to the plant section<br />

from which they are produced.<br />

Table 1: Some examples <strong>of</strong> EOs with their origin (Latin name <strong>of</strong> plant source) and their current prevalent use.<br />

Oil <strong>of</strong> Origin Plant Current Prevalent Use<br />

Agar Aquilaria malaccensis Perfume industries<br />

Ajwain Trachyspermum copticum Digestive and antiseptic<br />

Angelica Angelica archangelica Medicinal <strong>application</strong>s<br />

Anise Pimpinella anisum Pharmaceutical industries<br />

Assafoetida Ferula assafoetida Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Balsam Myroxylon pereirae Botanical medicines<br />

Basil Ocimum basilicum Perfume industries, aromatherapy<br />

Bay laurel Laurus nobilis Perfume industries, aromatherapy, flavouring in <strong>food</strong>s<br />

Bergamot Citrus bergamia risso Perfume industries, aromatherapy<br />

Black Pepper Piper nigrum Pharmaceutical industries<br />

Cannabis Cannabis sativa<br />

Caraway Carum carvi<br />

Flavouring in <strong>food</strong>s, primarily candies and beverages. Scent in perfumes,<br />

cosmetics, soaps, and candles<br />

Flavouring in <strong>food</strong>s. Also used in mouthwashes, toothpastes, etc. as a<br />

flavouring agent<br />

Cardamom Amonum elettaria<br />

Aromatherapy and other medicinal <strong>application</strong>s. Also used as a fragrance<br />

in soaps, perfumes, etc.<br />

Carrot Daucus carota Aromatherapy<br />

Cedarwood<br />

Cedrus deodara<br />

Cedrus libani<br />

Perfumes and fragrances<br />

Chamomile Anthemis nobilis Aromatherapy as anti-inflammatory agent<br />

Calamus Acorus calamus Pharmaceutical industries<br />

Cinnamon Cinnamomum zeylandicum Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Citronella<br />

From leaves and stems <strong>of</strong>:<br />

Cymbopogon nardus<br />

Cymbopogon winterianus<br />

Insect repellent. Also medicinal <strong>application</strong>s<br />

Clary Sage Salvia sclarea<br />

Flavouring in <strong>food</strong>s. Also used in mouthwashes, toothpastes, etc. as a<br />

flavouring agent<br />

Clove Syzygium aromaticum Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Coriander Coriandum sativum Cooking<br />

Costmary Tanacetum balsamita Medicinal <strong>application</strong>s<br />

Costus About 24 Costus species Pharmaceutical industries<br />

Cranberry<br />

Vaccinium erythrocarpum<br />

Vaccinium macrocarpon<br />

Vaccinium microcarpum<br />

Vaccinium oxycoccos<br />

Cosmetic industries<br />

Cubeb Piper cubeba Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Cumin Cuminum cyminum<br />

Flavouring in <strong>food</strong>s, particularly in meat products. Also used in veterinary<br />

medicine<br />

Cypress Juniperus virginiana Used as a perfume and medicine ingredient<br />

Cypriol Cyperus scariosus Aromatherapy<br />

Curry Murraya koenigii Pharmaceutical and <strong>food</strong> industries<br />

Davana Artemisia pallens Used as a perfume ingredient and as a germicide<br />

Dill Anethum graveolens Medicinal <strong>application</strong>s<br />

Elecampane Inula helenium Medicinal <strong>application</strong>s<br />

Eucalyptus<br />

About 746 Eucalyptus species<br />

and 3 hybrids<br />

Historically used as a germicide. Commonly used in cough medicine,<br />

among other medicinal uses<br />

Fennel Foeniculum vulgare Medicinal <strong>application</strong>s<br />

Fenugreek Trigonella foenum- graecum Pharmaceutical and cosmetic industries


Essential Oils in Foods. Application <strong>of</strong> Alternative Food-Preservation Technologies 37<br />

Frankincense Boswellia dalzielii Aromatherapy and perfume industries<br />

Galangal<br />

Alpinia galanga<br />

Alpinia <strong>of</strong>ficinarum<br />

Kaempferia galanga<br />

Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Galbanum<br />

Ferula gummosa<br />

Ferula rubricaulis<br />

Medicinal <strong>application</strong>s<br />

Geranium About 200 Pelargonium species Medicinal <strong>application</strong>s<br />

Ginger Zingiber <strong>of</strong>ficinale Medicinal <strong>application</strong>s<br />

Goldenrod Solidago virgaurea Medicinal <strong>application</strong>s<br />

Grapefruit Citrus x paradisi Aromatherapy<br />

Henna Lawsonia inermis Medicinal <strong>application</strong>s<br />

Helichrysum Helichrysum augustifolium Perfume industries<br />

Hyssop About 11 Hyssopus species Herbal remedies and culinary use<br />

Jasmine About 10 Jasminum species Perfume industries<br />

Juniper About 67 Juniperus species Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />

Lavender About 39 Lavandula species Pharmaceutical and perfume industries<br />

Ledum (current name:<br />

Rhododendron)<br />

About 8 Rhododendrum species Herbal uses<br />

Lemon Citrus limon Used medicinally, as an antiseptic, and in cosmetics<br />

Table 1: cont....<br />

Lemongrass About 55 Cymbopogon species<br />

It is widely used as a herb in Asian cuisine (dried and powdered or used<br />

fresh). It is commonly used in teas, soups, and curries. It is also suitable<br />

for poultry, fish, and sea<strong>food</strong>. It is <strong>of</strong>ten used as a tea in African and Latin<br />

American countries (e.g., Togo, Mexico, DR Congo). Also used as insect<br />

repellent<br />

Lemon balm Litsea cubeba Perfumes and aromatherapy<br />

Marjoram Origanum majorana Pharmaceutical and perfume industries. Also used as flavour<br />

Melissa Melissa <strong>of</strong>ficinalis Medicinal <strong>application</strong>s, particularly aromatherapy<br />

Mint Mentha arvensis<br />

Used in flavouring toothpastes, mouthwashes and pharmaceuticals, as well<br />

as in aromatherapy and other medicinal <strong>application</strong>s<br />

Mountain Savory Satureja montana Medicinal <strong>application</strong>s. Culinary uses<br />

Mugwort Artemisia vulgaris<br />

Mustard<br />

Myrrh<br />

Myrtle<br />

Brassica nigra<br />

Brassica juncea<br />

Brassica hirta<br />

Commiphora myrrha<br />

Commiphora opobalsamum<br />

Myrthus communis<br />

Myrthus nivellei<br />

Used in ancient times for medicinal and magical purposes. Currently<br />

considered to be a neurotoxin<br />

Medicinal <strong>application</strong>s<br />

Medicinal <strong>application</strong>s<br />

Medicinal <strong>application</strong>s<br />

Neroli<br />

From blossom <strong>of</strong> Citrus<br />

aurantium<br />

Medicinal <strong>application</strong>s. Aromatherapy<br />

Nutmeg Myristica fragrans Culinary uses<br />

Orange Citrus x sinensis Used as a fragrance, in cleaning products and in flavouring <strong>food</strong>s<br />

Oregano Origanum vulgare Fungicide. Also used to treat digestive problems<br />

Orris oil Iris florentina Flavouring agent; also used in perfume, and medicinally<br />

Parsley<br />

Petraselinum crispum var.<br />

neapolitum<br />

Patchouli Pogostemon cablin Perfume industries<br />

Perilla Perilla frutescens var. japonica Medicinal <strong>application</strong>s<br />

Used in soaps, detergents, colognes, cosmetics and perfumes, especially<br />

men’s fragrances<br />

Pennyroyal Mentha pulegium<br />

Highly toxic. It is abortifacient and can even in small quantities cause<br />

acute liver and lung damage<br />

Peppermint Mentha piperita Medicinal <strong>application</strong>s. Flavouring agent<br />

Petitgrain<br />

From leaves <strong>of</strong> :<br />

Citrus aurantium<br />

Flavouring agent; also used in perfume<br />

Pine oil Pinus sylvestris Used as a disinfectant, and in aromatherapy<br />

Ravensara Ravensara aromatica Used primarily as a fragrance, but also as antiseptic and antibacteric<br />

Rose Rosa damascena Used primarily as a fragrance


58 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 58-82<br />

Enzymes and Enzymatic Systems as Natural Antimicrobials<br />

Daniela D’Amato, Daniela Campaniello and Milena Sinigaglia*<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 5<br />

Abstract: Lysozyme is a hydrolytic enzyme which has been purified from cells, secretions and tissues <strong>of</strong><br />

virtually all living organisms and viruses. Lysozyme has been shown to have antimicrobial activities towards<br />

bacteria, fungi, protozoan and viruses; moreover, it is essentially known for its antibacterial activity and has<br />

been used in <strong>food</strong> <strong>preservation</strong>. Lysozyme is currently used as a preservative in many <strong>food</strong>s, such as cheese,<br />

fish, meat, fruit, vegetables and wine.<br />

Lact<strong>of</strong>errin is a globular multifunctional protein with antimicrobial activity. It is produced by mucosal<br />

epithelial cells in various mammalian species. It is found in mucosal surfaces and in biological fluids,<br />

including milk and saliva. It possesses a strong antimicrobial activity against a broad spectrum <strong>of</strong> bacteria,<br />

fungi, yeasts, viruses and parasites. Lact<strong>of</strong>errin is used in a wide range <strong>of</strong> products including infant formulae,<br />

sport and functional <strong>food</strong>s.<br />

The lactoperoxidase system (LPS) consists <strong>of</strong> three components: enzyme lactoperoxidase, thiocyanate and<br />

hydrogen peroxide. LPS exerts both bacteriostatic and/or bactericidal activity; therefore, its use in dairy<br />

industry to preserve raw milk quality or to extend the shelf life <strong>of</strong> pasteurized milk has been extensively<br />

proposed in the past. LPS has also been used the stabilization cream, cheese, liquid whole eggs, ice cream,<br />

infant formula and for the <strong>preservation</strong> <strong>of</strong> tomato juice, mangoes and chicken.<br />

Key-concepts: Lysozyme, Lact<strong>of</strong>errin, Lactoperoxidase, Mode <strong>of</strong> action and <strong>application</strong> in <strong>food</strong>s.<br />

LYSOZYME: STRUCTURE AND PROPERTIES<br />

LYSOZYME<br />

Lysozyme is a hydrolytic enzyme which has been purified from cells, secretions and tissues <strong>of</strong> virtually all living<br />

organisms and viruses. It is well known as an antimicrobial protein, used as a natural <strong>food</strong> preservative.<br />

Lysozyme is a 129-amino acid protein with a molecular weight <strong>of</strong> approximately 14.7 kDa, and with hydrolytic<br />

activity against ß (1–4) glycosidic linkages between N-acetylmuramic acid and N-acetylglucosamine in bacterial<br />

peptidoglycan [1]. In addition, it has been reported to have an antibacterial activity that is independent <strong>of</strong> its<br />

enzymatic activity [2]. Lysozyme was discovered in 1922 by Flemming in human nasal secretion and<br />

subsequently purified from various plant, animal, microbial (bacteria, virus and fungi) materials [3-5]. It is<br />

naturally present in many <strong>food</strong>s such as egg white (with a concentration ranging between 3.2 and 5.8 mg/ml),<br />

cow milk (ca. 0.13 mg/ml) and human colostrum (ca. 65 mg/ml) but also in several plants, such as cauliflower<br />

(ca. 27.6 mg/ml) and cabbage (ca. 2.3 mg/ml) [6], and widely distributed in various biological fluids and tissues<br />

including plant, bacteria, and animal secretions, tears, saliva, respiratory and cervical secretions, and secreted by<br />

polymorphonuclear leukocytes [7].<br />

Lysozyme constitutes a natural defence against bacterial pathogens. Many bacteriophages also produce lysozyme<br />

that locally hydrolyses the peptidoglycan to facilitate penetration <strong>of</strong> the phage injection apparatus, or that<br />

induces cell lysis at the end <strong>of</strong> the phage replication cycle.<br />

Lysozyme has an extremely high isoelectric point (>10) and consequently is highly cationic at neutral or acid<br />

pH. In solution, it is relatively stable at pH 3-4, but when pH increases its stability decreases.<br />

Several classes <strong>of</strong> lysozyme have been defined on the basis <strong>of</strong> the wide variability in origin, and structural,<br />

antigenic, chemical and enzymatic properties <strong>of</strong> the molecules. In Table 1 some <strong>of</strong> the different types <strong>of</strong><br />

lysozyme are reported. The most studied and the best known is the conventional or chicken-type (i.e. clysozyme)<br />

with the lysozyme derived from the egg white <strong>of</strong> domestic chicken (Gallus gallus) as the prototype<br />

[8]. Although, c-lysozyme is typically found in the egg white <strong>of</strong> birds, it was also purified from various tissues<br />

and secretions <strong>of</strong> mammals.<br />

*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it


Enzymes as Antimicrobials Application <strong>of</strong> Alternative Food-Preservation Technologies 59<br />

Table 1: Different types <strong>of</strong> lysozyme.<br />

Lysozyme types Provenience References<br />

Conventional or chicken-type<br />

c-lysozyme<br />

-egg white <strong>of</strong> domestic chicken (Gallus gallus);<br />

-purified from various tissues and secretions <strong>of</strong> mammals including<br />

milk, saliva, tears, urine, respiratory and cervical secretions<br />

Other types <strong>of</strong> lysozyme:<br />

[3, 5, 9]<br />

g-type lysozyme egg white <strong>of</strong> domestic goose [4, 9-11]<br />

h-type lysozyme Plant<br />

i-type lysozyme Invertebrates<br />

b-type lysozyme Bacteria (Bacillus)<br />

v-type lysozyme Viruses<br />

Despite the variability in the amino acid composition and sequence <strong>of</strong> lysozyme molecules, amino acids <strong>of</strong> the<br />

catalytic centre <strong>of</strong> the active site are well conserved [9].<br />

In 1965 the structure <strong>of</strong> lysozyme was solved by X-Ray analysis with 2 angstrom resolution by David Chilton<br />

Phillips. In particular, lysozyme structure is characterized by an α-helix which links two domains <strong>of</strong> the<br />

molecule; one is mainly β-sheet in structure, and the other primarly α-helical. The hydrophilic groups are mainly<br />

oriented inward, with most <strong>of</strong> the hydrophilic residues on the exterior <strong>of</strong> the molecule [12].<br />

It has been proposed that the enzymatic action <strong>of</strong> the molecule is dependent on its ability to change the relative<br />

position <strong>of</strong> its two domains and cause large conformational changes in the molecule.<br />

In particular, glutamic acid and aspartic acid residues are directly involved in the breakdown <strong>of</strong> the glycosidic<br />

bond between N-acetylglucosamine and N-acetylmuramic and their presence in the catalytic centre is thus<br />

crucial for the hydrolytic activity <strong>of</strong> the enzyme. However, the amino acid sequence <strong>of</strong> known lysozymes reveals<br />

that aspartic acid is not consistently present in the active site <strong>of</strong> lysozyme molecules [8]. In contrast, the<br />

substitution <strong>of</strong> glutamic acid results in a complete inactivation <strong>of</strong> the enzyme [8], thus confirming the critical<br />

role <strong>of</strong> this amino acid in the enzymatic activity <strong>of</strong> lysozyme [9].<br />

ANTIMICROBIAL EFFECT AND MODE OF ACTION OF LYSOZYME<br />

Lysozyme has been recognized to possess many physiological and functional properties, including important<br />

roles in surveillance <strong>of</strong> membranes <strong>of</strong> mammalian cells; it enhances phagocytic activity <strong>of</strong> polymorphonuclear<br />

leukocytes and macrophages and stimulates proliferation and antitumor functions <strong>of</strong> monocytes [7], but its high<br />

microbicidal activity remains, by far, the main virtue that explains the high attention <strong>of</strong> scientists and industrial<br />

stakeholders for its practical <strong>application</strong>s in medicine and <strong>food</strong> industry [9].<br />

The antimicrobial activity <strong>of</strong> lysozyme has been extensively demonstrated in vitro or in physiological fluids and<br />

secretions including milk, blood serum, saliva, and urine [13]. Although lysozyme has been shown to have<br />

antimicrobial activities towards bacteria, fungi, protozoan and viruses [14-16], it is essentially known for its<br />

antibacterial activity and has been used, on this basis, in <strong>food</strong> <strong>preservation</strong>.<br />

Lysozyme has been demonstrated to be active throughout a wide pH range <strong>of</strong> 4–10; however, high ionic strength<br />

(>0.2 M salt) was shown to have an inhibitory effect on lysozyme activity [2]. Under physiological conditions,<br />

only a minority <strong>of</strong> Gram positive bacteria are susceptible to lysozyme, and it has been suggested that the main<br />

role <strong>of</strong> lysozyme is to participate in the removal <strong>of</strong> bacterial cell walls, after the bacteria have been killed by<br />

antimicrobial polypeptides present in egg albumin, insect hemolymph [17] or by complement in animal serum<br />

[18]. This is in line with the notion that the lytic action <strong>of</strong> lysozyme does not kill susceptible bacteria under<br />

physiological conditions, osmotically balanced [19].<br />

The bacteriostatic and bactericidal properties <strong>of</strong> lysozyme have been the subject <strong>of</strong> many studies, and over the<br />

last 10 years, several authors have proposed a novel antibacterial mechanism <strong>of</strong> action <strong>of</strong> lysozyme that is<br />

independent <strong>of</strong> its muramidase activity [20, 21]. A non-lytic bactericidal mechanism involving membrane


60 Application <strong>of</strong> Alternative Food-Preservation Technologies D’Amato et al.<br />

damage without hydrolysis <strong>of</strong> peptidoglycan, has been reported for c-type lysozymes, including human<br />

lysozyme and hen egg white lysozyme (HEWL) [7, 22, 23]. Other studies observed that the denatured lysozyme<br />

deprived <strong>of</strong> muramidase activity has an unique and potent microbicidal property [7, 24].<br />

Antimicrobial Action Towards Gram Positive Bacteria<br />

Lysozyme belongs to a class <strong>of</strong> enzymes that lyses the cell walls <strong>of</strong> certain Gram positive bacteria, as it<br />

specifically splits the bond between N-acetylglucosamine and N-acetylmuramic acid <strong>of</strong> the peptidoglycan in the<br />

bacterial cell walls. Extensive hydrolysis <strong>of</strong> the peptidoglycan by exogenous lysozymes results in cell lysis and<br />

death in a hypo-osmotic environment but some exogenous lysozymes can also cause lysis <strong>of</strong> bacteria by<br />

stimulating autolysin activity upon interaction with the cell surface [23].<br />

According to this effect, lysozyme affects strongly Gram positive bacteria but not Gram negative ones, which are<br />

shielded by the lipopolysaccharide (LPS). Nevertheless, recent studies suggest that resistance <strong>of</strong> bacteria to<br />

lysozyme is not exclusively related to the presence <strong>of</strong> the lipopolysaccharidic layer. In fact, Gram positive<br />

bacteria are generally sensitive to lysozyme because their peptidoglycan is directly exposed, but some <strong>of</strong> them<br />

are intrinsically resistant due to a modified peptidoglycan structure [25]. The occurrence <strong>of</strong> resistant Gram<br />

positive bacteria indicates that the lack <strong>of</strong> the LPS does not expose de facto the bacterium to lysozyme<br />

hydrolysis [22, 26-28]. Various mechanisms <strong>of</strong> resistance in Gram positive bacteria have been suggested, as the<br />

exact mechanism <strong>of</strong> lysozyme resistance is not fully understood and may vary according to the bacterial strain or<br />

species. Fig. 1 reports some <strong>of</strong> the suggested mechanisms <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />

Hindrance <strong>of</strong> lysozyme<br />

action by surface<br />

attachment polymers<br />

Deacetylation <strong>of</strong> the<br />

amino group <strong>of</strong> Nacetylglucosamine<br />

residues<br />

Modification <strong>of</strong> hexosamine<br />

residues <strong>of</strong> the glycan<br />

backbone, by O-acetylation<br />

or N-deacetylation<br />

High degree <strong>of</strong><br />

peptide crosslinking<br />

Suggested mechanisms<br />

<strong>of</strong> resistance in Gram-<br />

positive bacteria<br />

Production <strong>of</strong> proteininhibitors<br />

specific to<br />

lysozyme<br />

Figure 1: Possible mechanisms <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />

Teichoic acid content<br />

in the cell-wall<br />

N-deacetylation <strong>of</strong><br />

the acetamido group<br />

<strong>of</strong> the hexosamine<br />

residues<br />

Incorporation <strong>of</strong> Daspartic<br />

acid in the<br />

bacterial peptidoglycan<br />

crossbridge<br />

Several studies provided evidence that the modification <strong>of</strong> hexosamine residues <strong>of</strong> the glycan backbone, by Oacetylation<br />

or N-deacetylation, is the primary mechanism <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />

Clarke and Dupont [29] were the first to suspect a possible role <strong>of</strong> O-acetylation <strong>of</strong> the peptidoglycan muramic<br />

acid in lysozyme resistance, and this idea was confirmed by other studies [25, 27].<br />

A different bacterial strategy to evade the bactericidal action <strong>of</strong> lysozyme is the production <strong>of</strong> inhibitors. In the<br />

streptococci belonging to group A, a protein, identified as an inhibitor <strong>of</strong> the complement system and designated<br />

as SIC (streptococcal inhibitor <strong>of</strong> complement), was also shown to inhibit lysozyme [30, 31].<br />

Other protein inhibitors may be produced by Gram positive bacteria, but they remain to be identified and<br />

characterized. Therefore, it is clear that one or more mechanisms <strong>of</strong> resistance can be involved.<br />

For example, deacetylation <strong>of</strong> the amino group <strong>of</strong> NAG residues appears to be a common mechanism <strong>of</strong><br />

resistance in Bacillus and streptococci [26], while other bacteria (e.g., Staphylococcus aureus and lactobacilli)<br />

would counteract lysozyme action essentially by means <strong>of</strong> O-acetylation [28].


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 83-91 83<br />

Antimicrobial Agents <strong>of</strong> Microbial Origin : Nisin<br />

Daniela D’Amato* and Milena Sinigaglia<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 6<br />

Abstract: Nisin belongs to a group <strong>of</strong> bacteriocins known as “lantibiotics”, small peptides produced by<br />

Gram-positive bacteria <strong>of</strong> different genera. Nisin consists <strong>of</strong> 34 amino acids and is the only commercially<br />

accepted bacteriocin for <strong>food</strong> <strong>preservation</strong>; it is produced by certain strains <strong>of</strong> Lactococcus lactis subsp.<br />

lactis. Nisin is a natural, toxicologically safe, antibacterial <strong>food</strong> preservative, characterized by an<br />

antimicrobial activity against a wide range <strong>of</strong> Gram-positive bacteria, but not against Gram-negative bacteria,<br />

yeasts or fungi. It can act against Gram-negative bacteria, in conjunction with chemically induced damage <strong>of</strong><br />

the outer membrane. Nisin was labeled as GRAS (generally recognized as safe) in 1988 by FDA, and is<br />

currently permitted as a <strong>food</strong> additive in over 50 countries around the world.<br />

Nisin has found practical <strong>application</strong> as a natural <strong>food</strong> preservative in many categories <strong>of</strong> <strong>food</strong>, such as<br />

natural cheese (Emmental and Gouda), processed cheese (slices, spread, sauces and dips), pasteurized dairy<br />

products (milk, chilled desserts, clotted cream and mascarpone cheese), egg products, hot baked flour<br />

products (crupets), canned products, alcoholic beverages (beer and wine), salad dressing, meat and fish<br />

products, yogurt and pasteurized soups.<br />

Key-concepts: Mode <strong>of</strong> action, Safety, Food <strong>application</strong>s.<br />

INTRODUCTION<br />

Bacteria are a source <strong>of</strong> antimicrobial peptides, which have been examined for <strong>application</strong>s in microbial <strong>food</strong><br />

safety. The antimicrobial proteins or peptides produced by bacteria are termed bacteriocins. They are<br />

ribosomally synthesized and kill closely related bacteria [1]. Many bacteriocins have a narrow host range, and<br />

are likely most effective against related bacteria competing for the same scarce resources. Although bacteriocins<br />

are produced by many Gram positive and Gram negative species, those produced by the Lactic Acid Bacteria<br />

(LAB) are <strong>of</strong> particular interest to the <strong>food</strong> industry, since these bacteria have generally been regarded as safe<br />

(GRAS status) [2].<br />

Bacteriocins are used as a preservative in <strong>food</strong> due to its heat stability, wider pH tolerance and its proteolytic<br />

activity [3]. Bacteriocins have <strong>application</strong>s in hurdle technology, which utilizes synergies <strong>of</strong> combined<br />

treatments to preserve <strong>food</strong> more effectively.<br />

Bacteriocins have been grouped into four main distinct classes [4].<br />

Class-I Lantibiotics characterized by the presence <strong>of</strong> unusual thioether amino acid which are<br />

generated through post translational modification.<br />

Class-II Bacteriocins represent small (30 kD) heat labile protein.<br />

Class-IV Represent complex bacteriocins that contain essential lipid, carbohydrate moieties in<br />

addition to a protein compared.<br />

NISIN: STRUCTURE AND PROPERTIES<br />

Nisin is the best known and widely used bacteriocin, employed as a <strong>food</strong> preservative, with a high antibacterial<br />

activity and a relatively low toxicity for humans. It is <strong>of</strong>ten used in various <strong>food</strong> system including dairy, meat<br />

*Address correspondence to this author Daniela D'Amato at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong><br />

Foggia, Italy; E-mail: d.damato@unifg.it


84 Application <strong>of</strong> Alternative Food-Preservation Technologies D’Amato and Sinigaglia<br />

and canning systems. The bacteriocin nisin (or group N inhibitory substance), discovered in England by Rogers<br />

and Whittier in 1928, is produced by certain strains <strong>of</strong> Lactococcus lactis subsp. lactis [5-7].<br />

Nisin belongs to a group <strong>of</strong> bacteriocins known as “lantibiotics” (class-I). Lantibiotics are relatively small<br />

peptides produced by Gram positive bacteria <strong>of</strong> different genera as reported in the Table 1.<br />

Table 1: Lantibiotics produced from different bacteria.<br />

Producer bacteria Lantibiotics<br />

L. lactis Nisin (A and Z), lactacin 481<br />

Lactobacillus sake Lactocin S<br />

Staphylococcus Pep 5, epidermin, gallidermin<br />

Streptococcus Streptococcin A-FF22, salivaricin Av<br />

Bacillus Subtilin, mersacidin<br />

Carnobacterium Carnocin U149<br />

Streptomyces Duramycin<br />

Micrococcus varians Variacin<br />

The lantibiotics are a group <strong>of</strong> post-translationally modified peptide antibiotics that characteristically have cyclic<br />

structures formed by the rare thioether amino acids lanthionine and 3-methyl-lanthionine and <strong>of</strong>ten also by<br />

dehydroalanine (Dha) and/or dehydrobutyrine residues [8]. Nisin was the first member <strong>of</strong> this group <strong>of</strong><br />

antibiotics.<br />

On the basis <strong>of</strong> their different ring structure, charge and biological activity, the lantibiotics are classified into two<br />

subgroups: type A (nisin type lantibiotics) constituted by elongated, amphiphilic peptides, and type-B (duramicin<br />

type lantibiotics) that are compact and globular. Nisin consists <strong>of</strong> 34 amino acids and is the only commercially<br />

accepted bacteriocin for <strong>food</strong> <strong>preservation</strong>. Its biosynthesis occurs during the exponential growth phase and stops<br />

completely when cells enter the stationary growth [9]. Nisin is a small (3.5 kDa) amphiphilic peptide that is<br />

cationic at neutral pH, having an isoelectric point above 8.5, and shares similar characteristics with other poreforming<br />

antibacterial peptides such as cationic peptides with a net positive charge and amphipathicity [5, 10]. It<br />

is overall positively charged (+4) and its structure possesses amphipathic properties; however, some structural<br />

properties make nisin rather special. Nisin is a ribosome-synthesized peptide characterized by intramolecular<br />

rings formed by the thioether amino acids lanthionine and 3-methyllanthionine [11, 12]. The structure <strong>of</strong> nisin,<br />

initially determined by chemical degradation [11] and confirmed by nuclear magnetic resonance (NMR)<br />

spectroscopy [13], is shown in Fig. 1; serine and threonine residues are dehydrated to become dehydroalanine<br />

and dehydrobutyrine. Subsequently, five <strong>of</strong> the dehydrated residues are coupled to upstream cysteines, thus<br />

forming the thioether bonds that produce the characteristic lanthionine rings.<br />

1<br />

Ile<br />

NH2<br />

Dhb<br />

COOH<br />

Ala<br />

Ile<br />

5<br />

Dha<br />

S<br />

Leu<br />

Ala<br />

Abu<br />

Pro<br />

Nisin A<br />

Lys Dha Val His Ile<br />

34<br />

30<br />

S<br />

Ala Lys Abu<br />

Ala<br />

Gly<br />

S Asn<br />

10<br />

20<br />

Met<br />

His<br />

S<br />

Lys<br />

Asn Ala<br />

Abu<br />

Ser Ala<br />

Abu Ala<br />

Figure 1: Structure <strong>of</strong> nisin. Dha, dehydroalanine; Dhb, dehydrobutyrine; Ala-S-Ala, lanthionine; Abu-S-Ala, β-methyllanthionine.<br />

Two naturally occurring nisin variants that have similar activities, nisin A and nisin Z, have been found [12, 14].<br />

Nisin A differs from nisin Z in a single amino acid residue at position 27, being a histidine in nisin A and an<br />

S<br />

Leu<br />

15<br />

Ala Met<br />

Gly<br />

25<br />

Gly


Nisin in Foods Application <strong>of</strong> Alternative Food-Preservation Technologies 85<br />

asparagine in nisin Z [14]. The structural modification has no effect on the antimicrobial activity, but it gives<br />

nisin Z higher solubility and diffusion characteristics compared with nisin A, which are important characteristics<br />

for <strong>food</strong> <strong>application</strong>s [15, 16].<br />

The thioether bonds give nisin two rigid ring systems, a N-terminally and a C-terminally located; a hinge region<br />

(residues 20-22) separates the ring systems. Due to the ring structures, the nisin molecule is maintained in a<br />

screw-like conformation that possesses amphipathic characteristics in two ways: the N-terminal half <strong>of</strong> nisin is<br />

more hydrophobic than the C-terminal one; and the hydrophobic residues are located at the opposite side <strong>of</strong> the<br />

hydrophilic residues throughout the screw-like structure <strong>of</strong> the nisin molecule.<br />

Nisin production is affected by several cultural factors such as producer strain, nutrient composition <strong>of</strong> media,<br />

pH, temperature, agitation and aeration, as also by other factors, for example, substrate and product inhibition,<br />

adsorption <strong>of</strong> nisin onto the producer cells and enzymatic degradation [17].<br />

ANTIMICROBIAL EFFECT AND MODE OF ACTION OF NISIN<br />

Nisin is a natural, toxicologically safe, antibacterial <strong>food</strong> preservative. It was shown to have antimicrobial<br />

activity against a wide range <strong>of</strong> Gram positive bacteria, including L. monocytogenes, together with different<br />

strains or species <strong>of</strong> streptococci, staphylococci, lactobacilli, micrococci and most spore-forming species <strong>of</strong><br />

Clostridium, Bacillus and Alicyclobacillus, but not against Gram negative bacteria, yeasts or fungi. It can also act<br />

against Gram negative bacteria, such as Escherichia coli or Salmonella species, in conjunction with chemically<br />

induced damage <strong>of</strong> the outer membrane.<br />

Moreover, several works showed the antimicrobial activity <strong>of</strong> nisin against a number <strong>of</strong> <strong>food</strong> pathogens<br />

including, E. coli, Campylobacter jejuni, Cl. difficile, Helicobacter pylori, B. cereus, as well as Shigella and<br />

Enterococcus species [15, 18, 19]. The potent activity <strong>of</strong> nisin against a broad range <strong>of</strong> gastrointestinal pathogens<br />

indicates that the peptide could have therapeutic potential in the treatment <strong>of</strong> gastrointestinal infections.<br />

There are many hypotheses about the mechanism <strong>of</strong> action against spores and vegetative cells [20-22]. Initially,<br />

the antimicrobial activity <strong>of</strong> nisin was thought to be caused by reacting with sulfhydryl groups <strong>of</strong> enzymes via<br />

the dehydro residues [11], by inhibition <strong>of</strong> cell wall synthesis [23, 24] or by the strong adhesion to cells, causing<br />

leakage <strong>of</strong> cellular material and subsequent lysis, as a cationic surface-active detergent [25]. However,<br />

experiments with intact bacterial cells and isolated plasma membrane vesicles have shown that treatment <strong>of</strong> nisin<br />

resulted in rapid efflux <strong>of</strong> small cytoplasmic compounds [26, 27]. The mode <strong>of</strong> action <strong>of</strong> nisin is shown to<br />

involve interactions with the membrane-bound cell wall precursor lipid II (undecaprenylpyrophosphoryl-<br />

MurNAc-(pentapeptide)-GlcNac), concomitant with pore formation in the cytoplasmic membrane <strong>of</strong> the target<br />

organism [28, 29]. In particular, the C-terminal region <strong>of</strong> nisin binds to the cytoplasmic membrane <strong>of</strong> vegetative<br />

cells and penetrates into the lipid phase <strong>of</strong> the membrane [30], forming pores which allow the efflux <strong>of</strong><br />

potassium ions, ATP, and amino acids [31-36], resulting in the dissipation <strong>of</strong> the proton motive force and<br />

eventually cell death [28, 37, 38]. It is now believed that the depletion <strong>of</strong> the proton motive force is the common<br />

mechanistic action <strong>of</strong> bacteriocins from lactic acid bacteria. Therefore, it is generally accepted that the bacterial<br />

plasma membrane is the target for nisin, and that nisin kills the cells by pore formation.<br />

Nisin’s effectiveness is concentration-dependent, in terms <strong>of</strong> both the amount <strong>of</strong> nisin added and the number <strong>of</strong><br />

spores or vegetative cells that need to be inhibited or killed. Nevertheless, the effectiveness <strong>of</strong> nisin depends also<br />

on growth and exposure conditions, such as the temperature [33, 39, 40-42] and the pH [33, 39, 41]. In general,<br />

nisin is more active at lower pH values, whereas the influence <strong>of</strong> temperature on its effectiveness is<br />

controversial.<br />

Its action against vegetative cells can be either bactericidal or bacteriostatic, depending on a number <strong>of</strong> factors<br />

including nisin concentration, bacterial population size, physiological state <strong>of</strong> the bacteria and the condition <strong>of</strong><br />

growth.<br />

The insensitivity <strong>of</strong> Gram negative bacteria to nisin could be due to the large size (1.8–4.6 kDa) <strong>of</strong> nisin, which<br />

restricts its passage across the outer membrane <strong>of</strong> Gram negative bacteria [43, 44]. The outer membrane,<br />

covering the cytoplasmic membrane and peptidoglycan layer <strong>of</strong> Gram negative bacteria, is composed <strong>of</strong><br />

lipopolysaccharide (LPS) molecules in its outer leaflet and glycerophospholipids in the inner leaflet [45].


92 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 92-113<br />

Chitosan: a Polysaccharide with Antimicrobial Action<br />

Daniela Campaniello* and Maria Rosaria Corbo<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 7<br />

Abstract: At present, discards from the world’s fisheries exceed 20 million tons. Traditionally, fisheries<br />

wastes are used in the production <strong>of</strong> fertilizers, fish silage or pet <strong>food</strong>s; nowadays with advances in<br />

bioprocess engineering technologies and novel enzymatic and microbial hydrolysis methods, processing<br />

wastes may serve as cheap raw materials for the generation <strong>of</strong> high-value bioactive compounds and novel<br />

environmental and ecological material derived from marine wastes. In particular, shellfish waste is the main<br />

source <strong>of</strong> biomass for chitin (and its derivatives) production. In this contest chitosan, thanks to its versatility,<br />

has found numerous <strong>application</strong>s as antimicrobial agents, antioxidants, additives, enzyme immobilization and<br />

use in the encapsulation <strong>of</strong> nutraceuticals. In addition, chitosan possesses a film-forming properties for use as<br />

edible films or coating. Several researchers studied chitosan, its chemical and physical characteristics and its<br />

<strong>application</strong>s. This chapter is an attempt to summarize these works focused on the following questions: what is<br />

chitosan? How does it act against microorganisms and what is its impact on <strong>food</strong> properties?<br />

Key-concepts: What is chitosan, How it acts against microorganisms to enhance shelf life <strong>of</strong> <strong>food</strong>s, What is its impact on<br />

<strong>food</strong> properties.<br />

BIOCHEMICAL CHARACTERISTICS, PREPARATION AND USE<br />

Chitosan is a natural polysaccharide, prepared by the alkaline deacetylation <strong>of</strong> chitin (found in fungi, arthropods<br />

and marine invertebrate); commercially, it is produced from exoskeletons <strong>of</strong> crustacean such as crab, shrimp and<br />

crawfish.<br />

Structurally chitin is a straight-chain polymer composed <strong>of</strong> β-1,4-N-acetylglucosamine (Fig. 1); chitosan, is also<br />

a straight-chain polymer composed <strong>of</strong> N-acetylglucosamine and glucosamine [1] and like the cellulose is one the<br />

most abundant natural polysaccharide on the earth [2].<br />

Hydroxyl‐ group<br />

Amino‐ group<br />

Acetyl‐ group<br />

Figure 1: Structure <strong>of</strong> chitin, chitosan and cellulose<br />

A variety <strong>of</strong> processes have been proposed for the preparation <strong>of</strong> chitosan: generally, this biopolymer is prepared<br />

by N-deacetylation <strong>of</strong> chitin. In particular, the procedure consists <strong>of</strong> four basic steps: deproteinization (DP),<br />

deminarilization (DM), decolouration (DC) and deacetylation (DA) (Fig. 2), where DP and DM are<br />

*Address correspondence to this author Daniela Campaniello at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />

University <strong>of</strong> Foggia, Italy; E-mail: d.campaniello@unifg.it


Chitosan in <strong>food</strong>s Application <strong>of</strong> Alternative Food-Preservation Technologies 93<br />

interchangeable in terms <strong>of</strong> order, depending on the proposed use <strong>of</strong> chitin. DP and DM steps produce a coloured<br />

product, but if a bleached chitinous product is desired, pigments can be removed with reagents such as ethanol,<br />

ether, sodium hypochlorite solution, absolute acetone, chlor<strong>of</strong>orm, hydrogen peroxide or ethyl acetate. This<br />

process is too expensive; however removing the DC step could reduce considerably production cost. It is<br />

important to point out that the use <strong>of</strong> bleaching agents reduce considerably the viscosity <strong>of</strong> the chitosan and<br />

sometime cause an undesirable light brown colour; therefore Youn et al. [3] studied an <strong>alternative</strong> and economic<br />

decolouration method, that yields decolourized chitosan with high viscosity through the use <strong>of</strong> sun drying.<br />

N-deacetylation involves an alkaline hydrolysis with sodium hydroxide or potassium hydroxide at elevated<br />

temperature under heterogeneous conditions, which can result in an incomplete N-deacetylation and in a<br />

depolymerization to varying extents, thus obtaining chitosans with different molecular weight (high, medium<br />

and low molecular weight).<br />

The degree <strong>of</strong> deacetylation is defined as the percentage <strong>of</strong> acetylated monomers referred on the total units; it is a<br />

function <strong>of</strong> alkali concentration, temperature, size <strong>of</strong> particles and reaction time. For example, it is well known<br />

that an ordinary reaction time (1 h) leads to a partial deacetylation (about 80%), whereas a reaction time <strong>of</strong> 48 h<br />

results in a complete deacetylation. However, a high degree <strong>of</strong> deacetylation (realised in drastic condition) causes<br />

a reduction <strong>of</strong> molecular weight <strong>of</strong> polymer.<br />

Yen et al. [4] prepared chitosan from shiitake (Lentinula edodes (Berkeley) Pegler) stipes, a potential source <strong>of</strong><br />

fungal chitosan, usually discarded due to their tough texture. They isolated fungal chitin from stipes using<br />

alkaline treatment, followed by a decolourization with potassium permanganate and a N-deacetylation treatment<br />

with a sodium hydroxide solution.<br />

Aqueous base solutions<br />

(NaOH or KOH) are used<br />

for the DP step and the<br />

effectiveness depends on<br />

the ratio shell/solution,<br />

temperature,<br />

concentration <strong>of</strong> alkali and<br />

reaction time.<br />

Shellfish waste<br />

deproteinization<br />

demineralization<br />

decolouration<br />

chitin<br />

deacetylation<br />

chitosan<br />

DM can be achivied using<br />

diluted HCl (1‐8%) at<br />

room temperature for 1‐3<br />

h, or other acids such as<br />

acetic and sulfuric acids<br />

Figure 2: Simplified flowsheet for the preparation <strong>of</strong> chitosan, from shellwish waste. (modified from Shahidi et al. [5])<br />

The use <strong>of</strong> chemicals throughout chitosan preparation has several disadvantages like a complicated recovery <strong>of</strong><br />

shell-waste products (proteins, pigments, etc.) or the generation <strong>of</strong> large quantities <strong>of</strong> hazardous chemical waste.<br />

Fermentations with proteolytic or chitinolytic enzymes may be an <strong>alternative</strong> with varying levels <strong>of</strong> success: for<br />

example, chitin deacetylase from either Mucor rouxii or Absidia butleri and Aspergillus nidulans convert chitin<br />

to chitosan. Hayes et al. [6] reported a detailed review on the methods used to extract and characterize chitin,<br />

chitosan and glucosamine obtained through industrial, microbial and enzymatic hydrolysis <strong>of</strong> shell waste.<br />

The degree <strong>of</strong> deacetylation depends on both the raw material, from which chitin has been obtained, and the<br />

procedure influences the fraction <strong>of</strong> free amino groups, that can interact with metal ions. Chitosan is a waterinsoluble<br />

compound; however, when the degree <strong>of</strong> deacetylation is larger than 40-50%, chitosan becomes<br />

soluble in acidic media [7]. Although the distribution <strong>of</strong> acetyl groups along the chain may modify the solubility,


94 Application <strong>of</strong> Alternative Food-Preservation Technologies Campaniello and Corbo<br />

the solubilization occurs by protonation <strong>of</strong> the NH2 groups on the C2 position <strong>of</strong> the D-glucosamine units<br />

according to the equation (1). Because <strong>of</strong> the positive charge on the C2 <strong>of</strong> the glucosamine monomer at pH < 6,<br />

chitosan is more soluble and has a better antimicrobial activity than chitin [8].<br />

Chitosan-NH2 + H3O + ↔ Chitosan-NH3 + + H2O (1)<br />

Due to the presence <strong>of</strong> free amino groups, chitosan (pka = 6.5) is a cationic polyelectrolyte at pH < 6.5;<br />

consequently, this property along with the chelating ability <strong>of</strong> amine groups <strong>of</strong> macromolecule is used for the<br />

most <strong>of</strong> the <strong>application</strong>s <strong>of</strong> chitosan [8].<br />

Chitosan preparations commercially available possess a degree <strong>of</strong> deacetylation (DD) > 85% with molecular<br />

weights between 100 kDa and 1000 kDa. They are usually complexed with acids, such as acetic or lactic acids [9].<br />

Different studies focused on the possibility <strong>of</strong> obtaining reproducible and straightforward depolymerization<br />

methods for generating low molecular weight chitosan (LMWC) from high molecular weight chitosan (HMWC),<br />

through enzymatic or oxidative degradation, acidic cleavage and ultrasonic degradation. Liu et al. [10] reported<br />

that NaNO2 showed better performances during the depolymerization <strong>of</strong> chitosan if compared to H2O2 and HCl<br />

and these results were confirmed by other authors [11]; however no detail on the procedure was provided. To<br />

obtain low molecular weight fragments, Mao et al. [12] performed a depolymerization <strong>of</strong> chitosan through an<br />

oxidative degradation with NaNO2, thus producing a large series <strong>of</strong> chitosan with desired molecular weights by<br />

changing chitosan/NaNO2 molar ratio, chitosan concentration and reaction time.<br />

In a recent work, Baxter et al. [13] investigated the influence <strong>of</strong> high-intensity ultrasonication on the molecular<br />

weight and degree <strong>of</strong> acetylation <strong>of</strong> chitosan. In particular, the aim <strong>of</strong> their research was to develop a reaction<br />

kinetic model as a function <strong>of</strong> ultrasonic processing parameters to predict degree <strong>of</strong> acetylation and<br />

polymerization <strong>of</strong> ultrasonicated product; they concluded that high-intensity ultrasound could be a convenient<br />

and easily controllable methodology to produce this important functional carbohydrate. They observed that in<br />

presence <strong>of</strong> an acidic solvent neither power level (16.5, 28.0 and 35.2 W/cm 2 ) nor sonication time (0, 0.5, 1, 1.5<br />

15 and 30 min at 25°C) altered the degree <strong>of</strong> deacetylation <strong>of</strong> chitosan molecules.<br />

Applications<br />

Properties such as biodegradability, low toxicity and good biocompatibility make chitosan suitable for use in<br />

biomedical and pharmaceutical formulations, for hypobilirubinaemic and hypocholesterolemic effects, antiacid<br />

and antiulcer activities, wound and burn healing properties (Fig. 3). Furthermore, <strong>application</strong>s <strong>of</strong> chitosan<br />

include wastewater purification, chelation <strong>of</strong> metals, coating <strong>of</strong> seeds, to improve yield and protection from<br />

fungal diseases and drug delivery system [13].<br />

FOOD<br />

INDUSTRY<br />

removal dye,<br />

suspended solid<br />

preservative<br />

colour stabilization<br />

anticholesterol and fat<br />

binding<br />

flavour and taste<br />

Figure 3: Commercial <strong>application</strong>s <strong>of</strong> chitosan.<br />

BIOTECHNOLOGY<br />

enzyme immobilization<br />

protein separation<br />

cell recovery<br />

chromatography<br />

cell immobilization<br />

CHITOSAN<br />

MEDICAL<br />

bandage<br />

blood cholesterol control<br />

controlled release <strong>of</strong> drug<br />

skin burn<br />

contact lens<br />

AGRICOLTURE COSMETICS<br />

seed control<br />

fertilizer<br />

controlled agrochemical<br />

release<br />

moisturizer<br />

face, hand and body<br />

cream<br />

bath lotion<br />

WASTEWATER<br />

TREATMENT<br />

removal <strong>of</strong> metal ions<br />

flocculant/coagulant<br />

(protein, dye, aminoacid)


114 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 114-142<br />

Use <strong>of</strong> High Pressure Processing for Food Preservation<br />

Antonio Bevilacqua, Daniela Campaniello and Milena Sinigaglia*<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 8<br />

Abstract: High pressure processing has been proposed since the beginning <strong>of</strong> the 1900, as a suitable mean<br />

for reducing <strong>food</strong> contamination by pathogens and spoiling microorganisms. It is defined as non-thermal<br />

treatment that uses the pressure (300-700 MPa, in some cases up to 1000 MPa) as the main <strong>preservation</strong><br />

method.<br />

Based on the different ways to achieve pressure increase, we can distinguish between High Hydrostatic<br />

Pressure (HHP) and High Pressure Homogenization (HPH); HHP attains pressure rise through a fluid,<br />

whereas in HPH treatments pressure increases as a consequence <strong>of</strong> forcing product through a small valve<br />

(homogenizing valve).<br />

Both these approaches have been proposed for different kinds <strong>of</strong> <strong>food</strong>s (HHP, for chopped onions, apple<br />

sauce and apple sauce/fruit blends as eat-on-to-the-go single serve tubes; HPH, for milk and juices) and<br />

currently used in many industrial <strong>application</strong>s.<br />

The chapter proposes an exhaustive description <strong>of</strong> both these methods, including the mode <strong>of</strong> actions against<br />

the microorganisms, the modifications on <strong>food</strong>stuffs, a possible combination with some other hurdles and<br />

some examples <strong>of</strong> industrial <strong>application</strong>s.<br />

Finally, in the case <strong>of</strong> HHP there is a report on its safety and implications on health, based on some<br />

publications <strong>of</strong> Public Agencies.<br />

Key-Concepts: High Hydrostatic Pressure, Homogenization, Effects <strong>of</strong> pressure on microorganisms,<br />

Equipments.<br />

HIGH HYDROSTATIC PRESSURE<br />

HIGH HYDROSTATIC PRESSURE: AN INTRODUCTION<br />

There are several definitions <strong>of</strong> the term high pressure processing; hereby, we will use the most simple, i.e. High<br />

Pressure Processing (HPP) is a non-thermal <strong>food</strong> processing, that uses the pressure (300-700 MPa, in some cases<br />

up to 1000 MPa) as the main <strong>preservation</strong> method [1]. Due to the fact that pressure increase is achieved through<br />

a fluid (for example water), this process has been also referred to as High Hydrostatic Pressure (HHP) as<br />

opposite to the High Pressure <strong>of</strong> Homogenization (HPH), where the increase <strong>of</strong> the pressure is obtained forcing<br />

the product through a small valve (homogenizing valve).<br />

Bert Hite was the first to use this method as an <strong>alternative</strong> approach for <strong>food</strong> <strong>preservation</strong>; he pressurized many<br />

kinds <strong>of</strong> <strong>food</strong>s and beverages in the late 1890s and at the beginning <strong>of</strong> the 20 th century [2]. Since these initial<br />

efforts, other researchers tried to use this approach, but only in the 1980s the suitability <strong>of</strong> HHP as a <strong>food</strong><br />

<strong>preservation</strong> method was realized [2].<br />

The first HHP-treated products (jams and jellies) appeared in 1991 in Japan; in 2001, guacamole (pressuretreated<br />

avocado) entered US marketplace, followed by HHP salsa and in 2004 by chopped onions, apple sauce<br />

and apple sauce/fruit blends as eat-on-to-the-go single serve tubes.<br />

In the EU a consumer research [3] reported a 67% <strong>of</strong> acceptability from consumers <strong>of</strong> three different European<br />

countries (France, Germany and United Kingdom), thus opening the way for the marketing <strong>of</strong> HHP-treated<br />

products.<br />

An interesting description <strong>of</strong> HHP treatment can be found in the paper <strong>of</strong> Riva [4]: We should imagine two<br />

elephants (10-12 tons) laid on a penny; the coin is subjected to a pressure <strong>of</strong> ca. 900 MPa. Now, we should<br />

image that the same pressure has been applied on a egg through water: you don’t break the egg, but you cook it<br />

*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it


High Pressure Processing Application <strong>of</strong> Alternative Food-Preservation Technologies 115<br />

without increasing the temperature, thus obtaining a “safe” and “fresh” egg, without <strong>of</strong>f-odours. This is the HHP<br />

processing.<br />

This simple imagine <strong>of</strong>fers a friendly description <strong>of</strong> how HHP works: hydrostatic pressure is usually applied to <strong>food</strong><br />

products through a water bath that surrounds the product; it can be applied both to liquid and packed solid <strong>food</strong>s.<br />

Riva [4] reported that HHP is based on 5 basic principles:<br />

1. Le Chatelier’s principle: pressure enhances reactions leading to a volume decrease (e.g. starch<br />

gelatinization, protein denaturation and phase transitions). Le Chatelier’s principle can explain the<br />

antimicrobial effectiveness <strong>of</strong> HHP, as high pressures denatures proteins, solidifies lipids and<br />

destabilizes biomembranes [2].<br />

2. Adiabatic heating: the increase <strong>of</strong> pressure results in a uniform increase <strong>of</strong> the temperature. This<br />

phenomenon can be described through the following equation:<br />

dT<br />

dP<br />

T<br />

<br />

C<br />

where T is the temperature (K); P, the pressure (Pa); α, the thermal expansion (1/K); ρ, the density<br />

(kg/m 3 ); Cp, the heat capacity (J/kg*K). This equation indicates that temperature increase depends<br />

on the characteristics <strong>of</strong> the system and the initial temperature: for example it has been evaluated<br />

that water temperature increases <strong>of</strong> 2.8-4.4°C/100 MPa (2.8, 3.8 and 4.4 at 20, 60 and 80°C<br />

respectively); otherwise the temperature <strong>of</strong> oil increases <strong>of</strong> 6-8°C/100 MPa.<br />

3. Isostatic rule: HHP processing is not affected neither by the volume nor by the shape <strong>of</strong> the <strong>food</strong>s;<br />

the pression is uniformly distributed around and throughout the product.<br />

4. Squeezing: pressure enhances ionization phenomena inside the system, thus resulting in little<br />

changes <strong>of</strong> the pH.<br />

5. Energy <strong>of</strong> compression: energy input required by HHP is lower than that used in the traditional<br />

thermal treatments; therefore, at room temperature pressure can affect only hydrogen and ionic<br />

bonds. In contrast, covalent bonds remain unchanged.<br />

Nowadays, HHP has been proposed and applied for the <strong>preservation</strong> <strong>of</strong> different product, as a suitable <strong>alternative</strong><br />

to the traditional heat processing.<br />

In the following paragraphs, the reader will find some details on the antimicrobial effectiveness <strong>of</strong> HHP, a brief<br />

description <strong>of</strong> the physico-chemical modifications caused by pressure in <strong>food</strong>s, some examples <strong>of</strong> the <strong>application</strong><br />

<strong>of</strong> this approach for some <strong>food</strong>s and a safety evaluation <strong>of</strong> the method.<br />

EFFECT OF HHP ON THE MICROORGANISMS OF FOODSTUFFS<br />

It is well known that HHP can be used successfully for the inactivation <strong>of</strong> the pathogens and spoiling micr<strong>of</strong>lora<br />

<strong>of</strong> <strong>food</strong>stuffs. As regards the kind <strong>of</strong> resistance, different reports suggest the following hierarchy <strong>of</strong> resistance:<br />

Bacteria (cells)>fungi>protozoa-parasites and amongst the bacteria, the Gram positive are more resistant than<br />

Gram negative ones, thus highlighting that pressure resistance could be inversely related to cell dimension,<br />

although there are some exceptions to this general statement [2]. The viruses cannot be included in this scale, as<br />

they are characterized by a broad range <strong>of</strong> sensitivity/resistance [2].<br />

Pressure treatments at 400-600 MPa for 5-20 min at various temperatures are able to inactivate the vegetative<br />

forms <strong>of</strong> <strong>food</strong>borne pathogens (see Table 1); however, it is important to underline that pressure effectiveness is<br />

influenced strongly by the temperature, the kind <strong>of</strong> treatment (single or multi-step) and <strong>food</strong> components. A final<br />

consideration on the bacteria is the following: amongst Gram positive bacteria, lactic acid bacteria appeared as<br />

the most resistant ones.<br />

Despite bacteria sensitivity, HHP cannot be used to inactivate spores. In fact, bacterial spores are the most<br />

difficult life-forms to eliminate with hydrostatic pressure [2]; for example, Hoover et al. [2] reported that it was<br />

possible to detect viable spores <strong>of</strong> Bacillus spp. after a treatment at 1700 MPa for 45 min at room temperature.<br />

This report, along with other data available in the literature [5], suggests that HHP alone cannot be used to<br />

inactivate spore-formers; in contrast the use <strong>of</strong> the hurdle approach (i.e. the combination <strong>of</strong> two or more<br />

preserving elements) is a reliable way [2, 6]. In the case <strong>of</strong> bacterial spores, it has been suggested the<br />

p


116 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />

combination <strong>of</strong> HHP with a mild heat treatment [6], some antimicrobials (nisin, lysozyme, essential oils) [7],<br />

along with the storage under refrigerated conditions, to avoid the germination <strong>of</strong> survivors [2].<br />

Table 1: Effect on HHP, as single hurdle, on pathogens and spoiling microorganisms <strong>of</strong> <strong>food</strong>s.<br />

Pathogens<br />

Food Reduction Condition Reference<br />

Campylobacter jejuni Poultry meat slurry 5 log cfu/g 400 MPa/2 min at 15°C [18]<br />

Enterobacter sakazakii Infant formula 5 log cfu/ml 500 MPa/6.3 and 7.9 min at 25 and<br />

40°C, respectively<br />

[57]<br />

Escherichia coli<br />

O157:H7<br />

Cashew apple juice 6 log cfu/ml 400 MPa/3 min at 25°C [59]<br />

Listeria<br />

monocytogenes<br />

Mycobacterium avium<br />

subsp.<br />

paratubercolosis<br />

Alfalafa seeds 5 log cfu/g 600 MPa/2 min at 20°C<br />

Model cheese 5 log cfu/g 500 MPa at 20°C [60]<br />

Cooked smoked<br />

dolphinfish<br />

4 log cfu/g 300 MPa/15 min at 20°C [61]<br />

Milk 7 log cfu/ml 700 MPa/5 min at room temperature [62]<br />

Salmonella Enteritidis Liquid whole egg 4-8-6.0 log<br />

cfu/ml<br />

Raw almonds 1.27 log<br />

reduction<br />

Salmonella sp. Navel and Valencia<br />

orange juices<br />

Salmonella<br />

Typhimurium<br />

350-400 MPa/ up to 40 min at 25°C [63]<br />

6 cycles <strong>of</strong> pressurization at ca. 400<br />

MPa/20 s at 50°C<br />

Model cheese 2.84 log cfu/g 400 MPa/10 min at room temperature [64]<br />

5 log cfu/ml 600 MPa/300 s or 300 MPa/198-369 s<br />

at 20°C<br />

Model cheese 3.30 log cfu/g 400 MPa/10 min at room temperature [66]<br />

Staphylococcus aureus Cheese 8 log cfu/ml 400 MPa at room temperature [60]<br />

Streptococcus<br />

agalactiae<br />

Spoiling micr<strong>of</strong>lora<br />

Mesophilic count and<br />

filamentous fungi<br />

Human milk 6 log cfu/ml 400 MPa/30 min at 31°C [10]<br />

Human milk 6 log cfu/ml 400 MPa/6 min at 31°C [10]<br />

Cashew apple juice 4 log cfu/ml 400 MPa/3 min at 25°C [59]<br />

Lactic acid bacteria Sliced ham Prolongation <strong>of</strong><br />

the lag phase<br />

400 MPa/15 min at room temperature [66]<br />

Enterococcus faecalis Meat batters 4 log cfu/g 400 MPa/60 min at 25°C [67]<br />

Leuc. mesenteroides Blood sausages 1 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />

15°C<br />

[68]<br />

Pseudomonas spp. Blood sausages 4 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />

15°C<br />

[68]<br />

Weissella viridescens<br />

Spore-formers<br />

Blood sausages 1 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />

15°C<br />

[68]<br />

Alicyclobacillus<br />

acidoterrestris (cells)<br />

Orange, apple and<br />

tomato juices<br />

[11]<br />

[65]<br />

4 log cfu/ml 350 MPa/20 min at 50°C [69]<br />

B. cereus Milk 6 log cfu/ml 540 MPa/ 16.8 min at 71°C [70]<br />

B. coagulans Tomato juice [71]<br />

Geobacillus<br />

stearothermophilus<br />

Meat batters 2 log cfu/g 400 MPa/60 min at 25°C [67]<br />

B. subtilis Various <strong>food</strong> Depending on 479 MPa/14 min at 46°C [22, 72]<br />

systems<br />

<strong>food</strong><br />

constituents<br />

Meat batters 2.5 log cfu/g 400 MPa/60 min at 25°C [67]


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 143-160 143<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 9<br />

Alternative Non-Thermal Approaches: Microwave, Ultrasound, Pulsed<br />

Electric Fields, Irradiation<br />

Nilde Di Benedetto, Marianne Perricone and Maria Rosaria Corbo*<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />

Abstract: This chapter proposes a description <strong>of</strong> some non-thermal technologies (microwave, ultrasound,<br />

pulsed technologies, irradiation) as suitable tools to inactivate <strong>food</strong>borne pathogens and spoiling<br />

microorganisms in heat-sensitive <strong>food</strong>s.<br />

Ultrasound (US) is defined as pressure waves with a frequencies <strong>of</strong> 20 kHz or more; pulsed electric field<br />

(PEF) processing involves treating <strong>food</strong>s placed between electrodes by high voltage pulses in the order <strong>of</strong> 20-<br />

80 kV/cm (usually for a couple <strong>of</strong> microseconds); ionizing irradiation occurs when one or more electrons are<br />

removed from the electronic orbital <strong>of</strong> the atom; and microwaves (MW) are defined as electromagnetic waves<br />

in the range <strong>of</strong> infrared (IR) and radio waves (RF) with a wavelength ranging from 1 mm to 1 m and<br />

operating at a frequency ranging from 300 Mhz to 300 Ghz. Each technique allows killing <strong>of</strong> vegetative<br />

microorganisms but fail until now, when applied alone, to destroy spores.<br />

This chapter reports some practical <strong>application</strong>s <strong>of</strong> the proposed approaches in <strong>food</strong> industry and also focuses<br />

on their drawbacks and limitations.<br />

Key-concepts: Microwave, Ultrasound, Pulsed electric fields, Irradiation, Food <strong>application</strong>s <strong>of</strong> non-thermal<br />

approaches.<br />

INTRODUCTION<br />

Modern consumers are increasingly conscious <strong>of</strong> the health benefits and risks associated with consumption <strong>of</strong><br />

<strong>food</strong>. In addition, consumers demand for <strong>food</strong>s that are fresher, more natural and healthier and that at the same<br />

time provide a high degree <strong>of</strong> safety have increased interest in non-thermal <strong>preservation</strong> techniques for<br />

inactivating microorganisms and enzymes in <strong>food</strong>s.<br />

For these reasons, the <strong>food</strong> industry is devoting considerable resources and expertise to the production <strong>of</strong><br />

wholesome and safe products, but it needs some unit operation such as scrutinizing materials, entering <strong>food</strong><br />

chain, suppressing microbial growth and reducing or eliminating the microbial load. The microbial destruction is<br />

the principal aim to ascertain safety and stability <strong>of</strong> <strong>food</strong>. Heat treatments are traditionally applied to pasteurize<br />

and sterilize <strong>food</strong>, generally at the expense <strong>of</strong> its sensory and nutritional qualities.<br />

Microwave, high power ultrasound, irradiation, γ rays and pulsed electric field represent the <strong>alternative</strong> <strong>food</strong><strong>preservation</strong><br />

technologies designed to obtain safe <strong>food</strong>, while maintaining its nutritional and sensory qualities.<br />

Satisfactory evaluation <strong>of</strong> a new <strong>preservation</strong> technology depends on reliable estimation <strong>of</strong> its efficacy against<br />

pathogenic and spoilage <strong>food</strong>-borne microorganisms. Moreover, the success <strong>of</strong> these new technologies depends<br />

on the advances in understanding what happens to microbial cells during and after treatment.<br />

Microorganisms are inactivated when they are exposed to factors that substantially alter their cellular structure or<br />

physiological functions, such as DNA strand breakage, cell membrane breakdown or mechanical damage to cell<br />

envelope. Furthermore, cell functions are altered when key enzymes are inactivated or membrane selectivity is<br />

disabled. A <strong>preservation</strong> technology, e.g. heat, may cause cell death through multiple mechanisms, but limited<br />

information is available about that.<br />

For example, membrane structural or functional damage is, generally, the cause <strong>of</strong> cell death during exposure to<br />

high-voltage electric field. Whereas, ionizing and UV radiations damage microbial DNA and to a lesser extent<br />

denature proteins. Cells that are unable to repair their radiation-damaged DNA die.<br />

Microorganisms are more likely stressed or injured than killed in <strong>food</strong> processed by <strong>alternative</strong> <strong>preservation</strong><br />

technologies, although adaptation <strong>of</strong> microorganisms to stress during processing constitutes a potential hazard.<br />

*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />

University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it


144 Application <strong>of</strong> Alternative Food-Preservation Technologies Di Benedetto et al.<br />

Generally, bacterial spores are the most resistant to inimical processes, followed by Gram positive and Gram<br />

negative bacteria. Alternative <strong>preservation</strong> technologies should inactivate unusually resistant contaminants and<br />

prevent or minimize stress adaptation. Effective <strong>food</strong>-<strong>preservation</strong> processes eliminate hazardous pathogens and<br />

decrease the levels <strong>of</strong> spoilage microorganisms. In conclusion, the <strong>alternative</strong> technologies are developed to<br />

produce safe <strong>food</strong> with high sensory and nutritional values. The choice <strong>of</strong> a technique for industrial <strong>application</strong><br />

depends on <strong>food</strong> properties and process design [1].<br />

MICROWAVES<br />

Microwave technique is widely used for technical, medical and analytical purposes, even if the heating <strong>of</strong> <strong>food</strong><br />

can be regarded as the major <strong>application</strong>. In fact, it is used in households and industry for several purposes, like:<br />

thawing, heating, drying, pasteurizing and decontamination <strong>of</strong> <strong>food</strong> and packaging materials [2].<br />

PRINCIPLES AND PROPERTIES OF MICROWAVE<br />

Microwave technology is a dielectric heating approach and uses the principle <strong>of</strong> heating by electromagnetic waves,<br />

the term dielectric heating is used to identify technologies designed to warm bodies that are not good conductors <strong>of</strong><br />

heat. This technology makes heating with a transmission <strong>of</strong> energy and not through a transmission <strong>of</strong> heat.<br />

In particular, microwaves (MW) are defined as electromagnetic waves in the range <strong>of</strong> infrared (IR) and radio<br />

waves (RF) with a wavelength ranging from 1 mm to 1 m and operating at a frequency ranging from 300 Mhz to<br />

300 Ghz (Fig. 1). Within this portion <strong>of</strong> the electromagnetic spectrum, there are frequencies that are used for<br />

cellular phone, radar and television satellite communications and for microwave heating. The frequencies most<br />

commonly used for MW-heating are 0.915 and 2.45 GHz [3].<br />

Figure 1: Electromagnetic Spectrum<br />

This technique is based on the <strong>food</strong>stuff property to be a “dipole”; in fact, the molecules <strong>of</strong> <strong>food</strong> may be regarded<br />

as "dipoles" (Fig. 2) and this means that at one side they have a positive electrical charge, while at the opposite<br />

one possess a negative charge.<br />

Figure 2: Dipole<br />

A microwave oven uses a device (magnetron), usually positioned on top <strong>of</strong> the oven, that generates a force field<br />

that changes direction continuously (usually at a frequency <strong>of</strong> 2450 MHz) and acts on the molecules <strong>of</strong> <strong>food</strong>s.<br />

The continuous change <strong>of</strong> polarity <strong>of</strong> the electromagnetic waves, made by the oven, originates vibrations<br />

throughout the molecules <strong>of</strong> <strong>food</strong>s, thus, leading to the heating <strong>of</strong> the system.<br />

The microwave penetrates into the <strong>food</strong> with a depth ranging from 2 to 4 cm in all directions, this means that the<br />

<strong>food</strong> cooks but other chemicals changes do not occur. This characteristic highlights the importance <strong>of</strong> the volume<br />

and exposure time to microwave [4].


Non-Thermal Approaches Application <strong>of</strong> Alternative Food-Preservation Technologies 145<br />

In order to assess the efficacy <strong>of</strong> this technology, some parameters should be taken into account:<br />

1. Dp = Microwave power penetration depth<br />

(eq. 1)<br />

where Dp is in centimetres, f is in GHz and ε’ is the dielectric constant, whilst ε” is the dielectric loss factor (a<br />

material property called the “dielectric property”, representing the material capacity to absorb microwaves).<br />

Simply, the higher the frequency, the less is the depth <strong>of</strong> penetration; ε’ and ε” can be dependent on both the<br />

frequency (f) and the temperature. This has practical consequences for batch processes [5].<br />

1. Q = Rate <strong>of</strong> microwave heat generation per unit <strong>of</strong> volume at a particular location within the<br />

<strong>food</strong>stuff during the microwave irradiation process<br />

(eq. 2)<br />

where E is the strength <strong>of</strong> the electric field <strong>of</strong> the wave at the location, f is the frequency <strong>of</strong> the wave (generally<br />

2450 MHz), ε0 is the permittivity <strong>of</strong> free space (a physical constant), and ε’’ is the dielectric loss factor [6]. It can<br />

be seen from this formula that the temperature could be increased by choosing a higher frequency for the<br />

microwave, a higher relative dielectric constant or through a larger loss factor; even if only certain frequencies<br />

are permitted for microwave heating in order to prevent interference in radio traffic. This formula also shows<br />

that air pockets in the <strong>food</strong>stuff, which may be inevitable or are necessary for a good sensory quality <strong>of</strong> the<br />

product, reduce the ability <strong>of</strong> <strong>food</strong> to be heated in the microwave field [2].<br />

There is another dielectric property, called the dielectric constant, εr, which affects the strength <strong>of</strong> the electric<br />

field inside <strong>food</strong> product; the Table 1 shows the relative dielectric constants <strong>of</strong> different materials. The dielectric<br />

property depends on the composition <strong>of</strong> the <strong>food</strong> product, with moisture and salt being the most significant<br />

determinants. The temperature increase in <strong>food</strong> depends on the duration <strong>of</strong> heating, the location <strong>of</strong> the <strong>food</strong> in the<br />

reactor, the convective heat transfer at the surface and the extent <strong>of</strong> evaporation <strong>of</strong> the water inside the <strong>food</strong> and<br />

at its surface [7].<br />

Table 1: Relative dielectric constant <strong>of</strong> different <strong>food</strong>s-materials<br />

Material Relative ε”<br />

Water (0°C) 88<br />

Water (20°C) 81<br />

Ice (-20°C) 16<br />

Ice (0°C) 3<br />

Olive oil 3.01<br />

Air 100.059<br />

PASTEURIZING AND STERILIZING WITH THE MICROWAVE<br />

Thermal pasteurization and sterilization are predominantly used in the <strong>food</strong> industry for their efficacy and<br />

product safety record; however, excessive heat treatment may cause undesirable protein denaturation, nonenzymatic<br />

browning and loss <strong>of</strong> vitamins and volatile flavour compounds. Advances in technology allowed<br />

optimization <strong>of</strong> thermal processing for maximum efficacy against microbial contaminants and minimum<br />

deterioration <strong>of</strong> <strong>food</strong> quality [1].<br />

Another advantage to pasteurizing with microwave is due to the possibility <strong>of</strong> sterilizing packed <strong>food</strong>s, acting at<br />

the same time on both <strong>food</strong>stuffs and packaging. Nowadays, a new field in MW processing is the combination <strong>of</strong><br />

two microwave frequencies, used successfully to extend the shelf-life <strong>of</strong> packed sour milk products; in this batch<br />

process, the whole product is heated with 10-30 MHz while the surface is treated with 2450 MHz.<br />

To avoid hot and cold spots, which imply sensory and quality defects in <strong>food</strong>s, microwave long-term treatment<br />

was tested with defined standing times. Even various <strong>food</strong>stuff with different container shapes can be heated by<br />

computerized processing units with a microwave hybrid system [2].


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 161-187 161<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

CHAPTER 10<br />

Food Shelf Life and Safety: Challenge Tests, Prediction and Mathematical<br />

Tools<br />

Antonio Bevilacqua* and Milena Sinigaglia<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Abstract: Predictive microbiology (PM) is an interesting tool to predict the survival/growth <strong>of</strong> pathogens and<br />

spoiling microorganisms in <strong>food</strong>s, as well as a powerful mean for the evaluation <strong>of</strong> the shelf life and the<br />

effects <strong>of</strong> some hurdles in <strong>food</strong> industry. This chapter <strong>of</strong>fers an overview <strong>of</strong> the most important primary<br />

models to fit growth (Baranyi, Gompertz and lag-exponential equations) or survival kinetics (the function <strong>of</strong><br />

Bigelow, along with the equations included in the Add-in-Excel component GInaFiT).<br />

Then, the chapter describes some secondary models used in <strong>food</strong> microbiology (square root, cardinal,<br />

Arrhenius and polynomial equations), as well as a brief synopsis <strong>of</strong> a new approach, the S/P model, based on<br />

the simultaneous evaluation <strong>of</strong> the micr<strong>of</strong>lora growth and the production <strong>of</strong> an end-product or the<br />

consumption <strong>of</strong> a substrate.<br />

Another interesting tool proposed by the chapter is a summary <strong>of</strong> the approaches used for the evaluation <strong>of</strong><br />

the lag phase <strong>of</strong> a microbial population, along with an appendix reporting some key-concepts <strong>of</strong> the Design <strong>of</strong><br />

Experiments and a description <strong>of</strong> the indices for the evaluation <strong>of</strong> the goodness <strong>of</strong> fitting <strong>of</strong> a function.<br />

Key-concepts: Challenge tests, Primary model (Gompertz, Baranyi and lag-exponential equations), Inactivation<br />

curves, Secondary models, Growth/no growth model, Design <strong>of</strong> experiments.<br />

PREDICTIVE MICROBIOLOGY: AN INTRODUCTION<br />

Many authors cite the papers <strong>of</strong> Bigelow [1, 2] as the date <strong>of</strong> birth <strong>of</strong> predictive microbiology (PM) and the<br />

beginning <strong>of</strong> use <strong>of</strong> this kind <strong>of</strong> approach to predict pathogen growth and/or survival in <strong>food</strong> industry, especially<br />

in canning industry [3, 4]. For the next 30-40 years PM remained quiescent, due to the lack <strong>of</strong> tools to use<br />

practically the concepts <strong>of</strong> microbial modeling in <strong>food</strong> industry; this impasse was overcome in 1970s-1980s and<br />

a renaissance <strong>of</strong> PM started, due to the development and diffusion <strong>of</strong> electronic technologies, which enabled<br />

continual monitoring <strong>of</strong> time and temperature throughout <strong>food</strong> chain and made easier to solve mathematical<br />

equations quickly [4].<br />

In 1983 Roberts and Jarvis published the first review in the field <strong>of</strong> PM and coined the term “predictive<br />

microbiology”, as an interesting tool to predict pathogen survival and growth in <strong>food</strong>.<br />

Since the 1980s PM has been dominated by the dichotomy between the use <strong>of</strong> kinetic equations and probability<br />

models to predict the probability <strong>of</strong> growth <strong>of</strong> Clostridium botulinum and other toxinogenic microorganisms in<br />

<strong>food</strong>; this dichotomy has resulted in the definition by Bridson and Gould [5] <strong>of</strong> two branches: the classical<br />

microbiology, opposed to the quantal microbiology, where uncertainty dominates [3].<br />

Devlieghere et al. [6] reported a brief synopsis <strong>of</strong> the basic concepts <strong>of</strong> PM and elucidated some parameters to<br />

classify models for microbial growth:<br />

1. the approach (empirical versus mechanistic).<br />

2. the level (primary, secondary or tertiary models)<br />

3. kind <strong>of</strong> inactivation (thermal and non-thermal inactivation).<br />

Regarding the kind <strong>of</strong> approach, empirical models are not based on theoretical assumptions; they are built on<br />

the basis <strong>of</strong> the data <strong>of</strong> a challenge test and cannot be extended to other situations. Examples <strong>of</strong> empirical models<br />

are the Arrhenius and the polynomial equations.<br />

*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />

<strong>of</strong> Foggia, Italy; E-mail: a.bevilacqua@unifg.it


162 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua and Sinigaglia<br />

On the other hand, mechanistic models are derived from basic principles and are designed to describe<br />

fundamental biochemical or thermodynamic phenomena. If the original model is sufficiently sophisticated, it can<br />

be extrapolated for other situations. They have fewer parameters than the empirical equations and the parameters<br />

have a biological meaning.<br />

As regards model level, models can be conceived as having three levels (primary, secondary and tertiary<br />

models).<br />

A primary model is a mathematical equation that describes the changes <strong>of</strong> microbial population with the time<br />

(e.g. cell numbers vs time) and results in the evaluation <strong>of</strong> some fitting parameters (lag time, maximal growth<br />

rate, maximal cell number in the stationary phase, D-value), related with microbial growth/death into the system.<br />

Examples <strong>of</strong> primary models are the Gompertz, Baranyi and Weibull equations.<br />

A second-level model is an equation describing how the parameters, evaluated through a primary model, change<br />

with changes <strong>of</strong> environmental or other factors, for examples temperature, pH, aw, preservatives.<br />

In the tertiary-level models, this process is reversed to obtain a prediction concerning a particular pathogen or<br />

spoiling microorganism in a defined system. The tertiary models are usually incorporated into predictive<br />

s<strong>of</strong>twares (ComBase, SSP, Simprevius), that give a good estimation <strong>of</strong> growth/survival <strong>of</strong> pathogens and/or<br />

spoiling micr<strong>of</strong>lora for different purposes (implementation <strong>of</strong> the HACCP system and risk assessment).<br />

A crucial question is: why predictive microbiology? which uses?<br />

As reported by Legan [7], PM is an useful tool, able to meet different issues, i.e.:<br />

Establishing safe shelf life for a <strong>food</strong> product;<br />

Exploring the effects <strong>of</strong> formulation changes on shelf life (e.g. the addition <strong>of</strong> an antimicrobial<br />

compound);<br />

Establishing process lethality and optimizing process parameters;<br />

Establishing the probability <strong>of</strong> pathogen survival in a <strong>food</strong> and the risk <strong>of</strong> product failure;<br />

Understanding the behaviour <strong>of</strong> occurring micr<strong>of</strong>lora in a system.<br />

CHALLENGE TESTS<br />

Microbiological challenge tests (MCT) are useful tools to determine if a <strong>food</strong> can support the growth <strong>of</strong> spoiling<br />

and/or pathogenic microorganisms; they play a fundamental role in the definition <strong>of</strong> the effectiveness and/or<br />

lethality <strong>of</strong> a preserving treatment (e.g. thermal treatments, <strong>alternative</strong> approaches, addition <strong>of</strong> antimicrobials).<br />

Moreover, MCT are also useful for the determination <strong>of</strong> the shelf life <strong>of</strong> some <strong>food</strong>s: in this case they can be<br />

labeled as durability test.<br />

Vestergaard [8] reported that there are some crucial factors to be considered when conducting a MCT, i.e.:<br />

1. the selection <strong>of</strong> appropriate target microorganism, taking into account <strong>food</strong> composition and<br />

storage conditions;<br />

2. the level <strong>of</strong> inoculum;<br />

3. inoculum preparation and method <strong>of</strong> inoculation;<br />

4. duration <strong>of</strong> the study;<br />

5. sample analysis.<br />

Hereby, we report briefly some details for each factor.<br />

Target Microorganisms<br />

Knowledge <strong>of</strong> <strong>food</strong> composition, along with its technological history, is a fundamental prerequisite for the<br />

choice <strong>of</strong> the target <strong>of</strong> a MCT; Table 1 reports the microbial targets suggested by Vestergaard for some products.


Predictive Microbiology Application <strong>of</strong> Alternative Food-Preservation Technologies 163<br />

Table 1: Targets for MCT for some products [8].<br />

Food Microorganisms<br />

Salad dressings Salmonella sp., Staphylococcus aureus<br />

MAP products Clostridium botulinum, Listeria monocytogenes, Escherichia coli<br />

Bakery items Salmonella sp., Staph. aureus<br />

Sauces and salsas stored at room temperature Salmonella sp., Staph. aureus<br />

Dairy products<br />

Confectionery products Salmonella sp.<br />

Formula with new preservatives<br />

Salmonella sp., Staph. aureus, Cl. botulinum, E. coli, L.<br />

monocytogenes<br />

Salmonella sp., Staph. aureus, Cl. botulinum, E. coli, L.<br />

monocytogenes<br />

Level <strong>of</strong> Inoculum<br />

The level <strong>of</strong> inoculum in a MCT depends on whatever the aim <strong>of</strong> the study is to determine the shelf life or to<br />

validate a preserving treatment. Generally, an inoculum level <strong>of</strong> 10 2 -10 3 cfu/g (or ml) is used for the evaluation<br />

<strong>of</strong> the stability <strong>of</strong> a formulation. Otherwise, an initial cell number <strong>of</strong> 10 6 -10 7 cfu/g is required to validate the<br />

lethality <strong>of</strong> a treatment: for example in the USA juice processors require for a MCT an initial level <strong>of</strong> 6 log units,<br />

as they used a 5D reduction as the goal to bale a processing as effective.<br />

Inoculum Preparation and Method <strong>of</strong> Inoculation<br />

Inoculum preparation is an important detail for the success <strong>of</strong> a MCT. Typically for vegetative cells 18-24 h<br />

cultures, revived from slants or frozen aliquots are used; for some challenge studies a preliminary adaptation step<br />

is required: for example, E. coli O157:H7 should be adapted with acidulants before using in acidic <strong>food</strong>s. Spores<br />

should be diluted in distilled water and heat-shocked before inoculation.<br />

The method <strong>of</strong> inoculation is another crucial factor for the success <strong>of</strong> a MCT. There are a variety <strong>of</strong> modes <strong>of</strong><br />

inoculation, depending on <strong>food</strong> structure; in aqueous matrices with aw>0.96, the cells can be dispersed directly<br />

into the medium by mixing, using water or an appropriate diluent as a carrier.<br />

For individually packed products, the inoculum should be distributed using a sterile syringe through the package<br />

wall; otherwise, for solid <strong>food</strong>s with aw>0.96 (cooked pasta, meat) spraying is an <strong>alternative</strong> way to the syringe.<br />

Finally, <strong>food</strong>s or components with aw


188 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 188-195<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

APPENDIX I<br />

Microencapsulation as a New Approach to Protect Active Compounds in<br />

Food<br />

Mariangela Gallo and Maria Rosaria Corbo*<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Abstract: Microencapsulation has been defined as “the technology <strong>of</strong> packaging solid, liquid and gaseous<br />

active ingredients in small capsules that release their contents at controlled rates over prolonged periods <strong>of</strong><br />

time”. The production <strong>of</strong> microcapsules began in 1950s, when Green and Schleicher produced microcapsules<br />

dyes by complex coacervation <strong>of</strong> gelatine and gum Arabic, for the manufacture <strong>of</strong> carbonless copying paper.<br />

In relation to their structure, the particles can be classified as: mononuclear, polynuclear and matrix type.<br />

There are some methods for the microcapsules production; the choice <strong>of</strong> the microencapsulation method<br />

relies both on the nature and characteristics <strong>of</strong> the polymeric material used and the properties <strong>of</strong> the active<br />

ingredients. The main encapsulation techniques are: emulsion and interfacial polymerization, coacervation,<br />

liposome, suspension crosslinking, spray drying, spray cooling, solvent evaporation or extraction.<br />

Firstly proposed in the pharmaceutical industry, today this technique is popular in agriculture, <strong>food</strong> industry,<br />

cosmetic and energy generation. In <strong>food</strong> industry microencapsulation is used for vitamins, flavors, enzymes<br />

and probiotic microorganisms.<br />

Key-concepts: What is microencapsulation, Method <strong>of</strong> microencapsulation, Release mechanisms, Application in<br />

<strong>food</strong>s.<br />

INTRODUCTION<br />

Microencapsulation has been defined as the technology <strong>of</strong> packaging solid, liquid and gaseous active ingredients<br />

in small capsules that release their contents at controlled rates over prolonged periods <strong>of</strong> time [1].<br />

The most important feature <strong>of</strong> microcapsules is their dimension, i.e. the size, the thickness and the weight <strong>of</strong> the<br />

membrane, included in the following ranges:<br />

Size: 1 µm-2 mm<br />

Thickness <strong>of</strong> the membrane: 0.1-200 µm<br />

Weight <strong>of</strong> the membrane: 3-30% <strong>of</strong> total weight.<br />

In relation to their structure, the particles can be classified as: mononuclear, polynuclear and matrix types (Fig.<br />

1). Mononuclear types consist <strong>of</strong> a shell around the central core containing the active ingredient; the polynuclear<br />

capsules have many cores distribuited into shell, whereas in the matrix type the active substance is distribuited<br />

throughout the shell material.<br />

Figure 1: Types <strong>of</strong> microcapsules<br />

Core material<br />

Shell material<br />

MONONUCLEAR POLYNUCLEAR MATRIX<br />

The production <strong>of</strong> microcapsules began in 1950s, when Green and Schleicher produced microcapsules dyes by<br />

complex coacervation <strong>of</strong> gelatin and gum Arabic, for the manufacture <strong>of</strong> carbonless copying paper. In the 1960 it<br />

was proposed the microencapsulation <strong>of</strong> a cholesteric liquid crystal through the coacervation <strong>of</strong> gelatin and<br />

*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />

University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it


Mincroencapsulation Application <strong>of</strong> Alternative Food-Preservation Technologies 189<br />

acacia for the production a thermosensitive display material. Firstly proposed in the beginning for the<br />

pharmaceutical industry, afterwards microencapsulation, became popular in agriculture, <strong>food</strong> industry, cosmetic<br />

and energy generation [2].<br />

There are many reasons to use encapsulation <strong>of</strong> active ingredients, the most important ones are:<br />

Controlled release <strong>of</strong> active compounds over the time;<br />

Target release <strong>of</strong> encapsulated materials into human body;<br />

Protection <strong>of</strong> the active substance from the environment;<br />

Protection <strong>of</strong> the encapsulated materials against oxidation or deactivation;<br />

Conversion <strong>of</strong> a liquid into solid;<br />

Separation <strong>of</strong> incompatible components;<br />

Masking <strong>of</strong> odour, taste and activity <strong>of</strong> encapsulation substance;<br />

Gastric irritation reduction;<br />

Best handlage <strong>of</strong> the product.<br />

MICROENCAPSULATION: METHODS<br />

The choice <strong>of</strong> the microencapsulation method relies both on the nature and characteristics <strong>of</strong> the polymeric<br />

material used and the properties <strong>of</strong> the active ingredients.<br />

A polymer for microencapsulation should be:<br />

Chemistry trifle;<br />

Non-toxic;<br />

Biocompatible;<br />

Autoclavable.<br />

Moreover, the polymer can have:<br />

Good hiding power;<br />

Good adhesion;<br />

Good elasticity;<br />

Good chemical and physical stability;<br />

Resistance to mechanical stress.<br />

Table 1 shows the most used polymers for the production <strong>of</strong> microcapsules, both <strong>of</strong> natural and <strong>of</strong> syntetic<br />

origin.<br />

Table 1: Polymers used<br />

NATURAL POLYMERS SYNTETIC POLYMERS<br />

Albumin, Alginate, Casein, Chitosan, Cellulose, Gelatin,<br />

Gluten, Gum Arabic, K-Carragenen, Kraft Lignin,<br />

Methocel, Methylcellulose, Natural Rubber, Pectin, Starch,<br />

Sodium Caseinates, Soy Proteins, Whey Protein<br />

Ethylene, Polyacrilate, Polyacrilonitrile, Polybutadiene,<br />

Polyethylene, Polyisoprene, Polypropylene, Polystyrene,<br />

Polyvinyl acetate, Polyvinyl chloride, Silicone<br />

Microencapsulation techniques can be divided into two categories: Chemical methods, if the starting materials<br />

are monomers or prepolymers and chemical reactions are involved with microsphere formation; Physical<br />

methods, if the starting materials are polymers and physical changers usually occur [2].


190 Application <strong>of</strong> Alternative Food-Preservation Technologies Gallo and Corbo<br />

Chemical Methods<br />

Emulsion Polymerization<br />

In this method a water-insoluble monomer is added dropwise into the aqueous polymerization medium,<br />

containing the ingredient to be encapsulated and a emulsifier. Initially, polymer molecules form primary nucleus,<br />

thus they growing and entrapping the core material [2].<br />

The size <strong>of</strong> the particles is ca. 50-500 μm [3].<br />

Interfacial Polymerization<br />

In this technology, the polycondensation <strong>of</strong> two complementary monomers takes place at the interface <strong>of</strong> two<br />

immiscible phases, that are mixed under carefully-controlled conditions to form small droplets <strong>of</strong> one phase in<br />

the other. For this process is it necessary to use a small amount <strong>of</strong> a suitable stabilizer to prevent droplet<br />

coalescence or particle coagulation. Microcapsules can be either monocore or matrix type, depending on the<br />

solubility <strong>of</strong> the polycondensate in the droplet phase [2].<br />

This method was initially applied for the preparation <strong>of</strong> semipermeable artificial cells and then used for many<br />

materials: solids, aqueous solution and organic liquids. The size <strong>of</strong> microcapsules varies from 2 to 6 µm to 2000<br />

µm [3].<br />

In-situ Polymerization<br />

The process involves the direct polymerization <strong>of</strong> a single monomer shell carried out on a core materials surface.<br />

Coating thickness is <strong>of</strong> 0.2-75 µm and the coating is uniform [4].<br />

Coacervation<br />

It is the most promising microencapsulation technology, because the recovery is up to 99%; this method is used<br />

mainly to encapsulate flavour oil, fish oil, vitamins and enzymes [5].<br />

This technique is carried out by preparing an aqueous polymer solution (1-10%) containing the core material at<br />

40-50°C; a suitable stabilizer can be added to the mixture to maintain the individuality <strong>of</strong> the microcapsules. A<br />

coacervating agent is gradually added to the solution, thus leading to the formation <strong>of</strong> partially desolvated<br />

polymer molecules, and hence their precipitation on the surface <strong>of</strong> the core particles. The coacervation mixture is<br />

cooled to about 5-20°C, followed by the addition <strong>of</strong> a crosslinking agent to solidify the microcapsule wall<br />

formed around the core particles [2].<br />

The most studied and well understood coacervation system is probably the gelatin/gum acacia system, which<br />

presents a major drawback, due to the use <strong>of</strong> gelatin in <strong>food</strong>s. However, this issue could be solved by using an<br />

enzymatic crosslinking [5].<br />

Liposome<br />

Developed in recent years, nowadays this technology is used routinely in <strong>food</strong> industry and in pharmaceutical<br />

area, due to: the high encapsulation efficiency, the simple production method and the good stability <strong>of</strong><br />

capsules [5].<br />

Liposomes or phospholipide vesicles are structures composed <strong>of</strong> a lipid vesicle bilayers and are generally large,<br />

irregular and unilamellar. Chemically, liposome is an amphoteric compound containing both positive and<br />

negative charges [6].<br />

Today, the methods for liposome formation do not use the sonication or organic solvent, and allow the<br />

continuous production <strong>of</strong> microcapsules on a large scale. Several authors have proposed different methods for<br />

liposome production for microencapsulation technology [5].<br />

The maximum particle size (16 μm) is obtained by using a liposome concentration <strong>of</strong> 4 g/l [6].


196 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 196-204<br />

Alternative Modified Atmosphere for Fresh Food Packaging<br />

Maria Rosaria Corbo* and Antonio Bevilacqua<br />

Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />

APPENDIX II<br />

Abstract: Modified atmosphere packaging (MAP) has a long history <strong>of</strong> safe and effective use to prolong the<br />

shelf life <strong>of</strong> <strong>food</strong>s; it involves the change <strong>of</strong> gas composition inside the bag, mainly an increase <strong>of</strong> CO2<br />

content and the lowering <strong>of</strong> O2.<br />

In recent years, many authors have proposed the use <strong>of</strong> some non-conventional gases, like argon (Ar) and<br />

other noble gases, or the use <strong>of</strong> volatiles in the head space (hexanal, hexenal, essential oils from citrus) to<br />

improve the safety and quality <strong>of</strong> fresh products.<br />

This appendix <strong>of</strong>fers a short overview <strong>of</strong> the most recent findings in the <strong>application</strong> <strong>of</strong> these novel approaches<br />

for <strong>food</strong> <strong>preservation</strong>, along with a proposal for some possible ways to improve the use <strong>of</strong> these methods for<br />

an effective scale up in <strong>food</strong> industry.<br />

Key-concepts: Noble gases , Aroma compounds, Modified atmosphere packaging, Fresh-products.<br />

INTRODUCTION TO MODIFIED ATMOSPHERE PACKAGING (MAP)<br />

Definitions and Overview <strong>of</strong> MAP<br />

Food packaging serves to protect products against deteriorative effects, contain the products, communicate to the<br />

consumers as a marketing tool and provide consumers with ease <strong>of</strong> use and convenience [1]. The display <strong>of</strong> fresh<br />

product in plastic materials allows consumer evaluation <strong>of</strong> the product in an attractive, hygienic and convenient<br />

package [2]. Therefore, <strong>food</strong> packaging now performs beyond the conventional protection properties and<br />

provides many functions for the container product [3].<br />

Modified atmosphere packaging (MAP) is a technique used for prolonging the shelf-life <strong>of</strong> fresh or minimally<br />

processed <strong>food</strong>s. In this <strong>preservation</strong> technique the atmosphere surrounding the <strong>food</strong> in the package is changed to<br />

another composition before sealing in vapour-barrier materials [3]. MAP can be vacuum packaging (VP), which<br />

removes most <strong>of</strong> the air before the product is enclosed in barrier materials, or forms <strong>of</strong> gas replacement, where<br />

air is removed by vacuum or flushing and replaced with another gas mixture before packaging sealing in barrier<br />

materials. The headspace environment and product may change during storage in MAP, but there is no additional<br />

manipulation <strong>of</strong> the internal environment, while controlled atmosphere packaging (CAP) uses continuous<br />

monitoring and control <strong>of</strong> the environment to maintain a stable gas atmosphere and other conditions such as<br />

temperature and humidity within the package. CAP has most <strong>of</strong>ten been used to control ripening and spoilage <strong>of</strong><br />

fruits and vegetables [4], usually in containers larger than retail-sized packages although some research has been<br />

conducted on packaging for individual fruits and vegetables.<br />

The use <strong>of</strong> MAP allows the prolonging <strong>of</strong> the initial fresh state <strong>of</strong> the perishable products like meat, fish, fruits<br />

and vegetables, since it slows the natural deterioration <strong>of</strong> the product. MAP is used with various types <strong>of</strong><br />

products, where the mixture <strong>of</strong> gases in the package depends on the type <strong>of</strong> product, packaging materials and<br />

storage temperature. But fruits and vegetables are respiring products where the interaction <strong>of</strong> the packaging<br />

material with the product is important. If the permeability (for O2 and CO2) <strong>of</strong> the packaging film is adapted to<br />

the product respiration, an equilibrium modified atmosphere will establish in the package and the shelf-life <strong>of</strong> the<br />

product will increase. Among fresh-cut produce equilibrium modified atmosphere packaging (EMAP) is the<br />

most commonly used packaging technology. When packaging vegetables and fruits the gas atmosphere <strong>of</strong><br />

package is not air (O2 – 21%; CO2 – 0.01%; N2 – 78%) but consists usually <strong>of</strong> a lowered level <strong>of</strong> O2 and a<br />

heightened level <strong>of</strong> CO2. This kind <strong>of</strong> package slows down the normal respiration <strong>of</strong> the product, thus prolonging<br />

the shelf life <strong>of</strong> the product. There are many factors which affect modified atmosphere packaging <strong>of</strong> fresh<br />

produce:<br />

*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />

University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it


Alternative MAPs Application <strong>of</strong> Alternative Food-Preservation Technologies 197<br />

1. Movement <strong>of</strong> O2, CO2, and C2H4 in produce tissues is carried out by the diffusion <strong>of</strong> the gas<br />

molecules under a concentration gradient. Different commodities have different amounts <strong>of</strong><br />

internal air space (for example, potatoes 1–2%, tomatoes 15–20%, apples 25–30%). A limited<br />

amount <strong>of</strong> air space leads to increase in resistance to gas diffusion.<br />

2. Ethylene (C2H4), a natural plant hormone, plays a central role in the initiation <strong>of</strong> ripening, and is<br />

physiologically active in trace amounts (0.1 ppm). C2H4 production is reduced by about half at O2<br />

levels <strong>of</strong> around 2.5%. This low O2 retards ripening by inhibiting both the production and action <strong>of</strong><br />

C2H4.<br />

3. Metabolic processes such as respiration and ripening rates are sensitive to temperature. Biological<br />

reactions generally increase two to three-fold for every 10°C rise in temperature. Therefore<br />

temperature control is important to achieve an effective work <strong>of</strong> MAP system.<br />

4. Film permeability also increases as temperature increases, with CO2 permeability responding more<br />

than O2 permeability. Low RH (relative humidity) can increase transpiration damage and lead to<br />

desiccation, increased respiration, and ultimately to an unmarketable product. A serious problem<br />

associated with high in-package humidity is condensation on the film driven by temperature<br />

fluctuations. A mathematical model was developed for estimating the changes in the atmosphere<br />

and humidity within perforated packages <strong>of</strong> fresh produce [5]. The model was based on the mass<br />

balances <strong>of</strong> O2, CO2, N2 and H2O vapours in the package. Also a procedure to maintain desired<br />

levels <strong>of</strong> O2 and CO2 inside packages that are exposed to different surrounding temperatures was<br />

designed and tested [6].<br />

5. For most commodities light is not an important factor in their post-harvest handling. However<br />

green vegetables, in the presence <strong>of</strong> sufficient light, could consume substantial amounts <strong>of</strong> CO2<br />

and produce O2 through photosynthesis. Finally, shock and vibration leads to damage to produce<br />

cells which causes an increase in respiration, the release <strong>of</strong> enzymes and the beginning <strong>of</strong><br />

browning reactions.<br />

Gases Used in MAP<br />

The main gases used in modified atmosphere packaging are CO2, O2 and N2. The choice <strong>of</strong> gas depends upon the<br />

<strong>food</strong> product being packed. Used singly or in combination, these gases are commonly used to balance safe shelflife<br />

extension with optimal sensorial properties <strong>of</strong> the <strong>food</strong>. Noble or ‘inert’ gases, such as argon, are used for<br />

products such as c<strong>of</strong>fee and snack products, although their use for minimally processed apples and kiwifruit has<br />

been recently proposed [7, 8]. Experimental use <strong>of</strong> carbon monoxide (CO) and sulphur dioxide (SO2) has also<br />

been reported.<br />

Carbon Dioxide<br />

Carbon dioxide is a colourless gas with a slight pungent odour at very high concentrations. It is an asphyxiant<br />

and slightly corrosive in the presence <strong>of</strong> moisture. CO2 dissolves readily in water (1.57 g/kg at 100 kPa, 20°C) to<br />

produce carbonic acid (H2CO3) that increases the acidity <strong>of</strong> the solution and reduces the pH. This has significant<br />

implications on the microbiology <strong>of</strong> packed <strong>food</strong>s.<br />

Oxygen<br />

Oxygen is a colourless and odourless gas, that is highly reactive and supports combustion. It has a low solubility<br />

in water (0.040 g/kg at 100 kPa, 20°C) and promotes several types <strong>of</strong> deteriorative reactions in <strong>food</strong>s including<br />

fat oxidation, browning reactions and pigment oxidation. Most <strong>of</strong> the common spoilage bacteria and fungi<br />

require oxygen for growth. Therefore, the pack atmosphere should contain a low concentration <strong>of</strong> residual<br />

oxygen to increase shelf life <strong>of</strong> <strong>food</strong>s; however, superatmospheric O2 concentrations (> 70 kPa) have been<br />

proposed as an <strong>alternative</strong> to low O2 modified atmospheres in order to inhibit the growth <strong>of</strong> typical spoilage<br />

microorganisms <strong>of</strong> fresh-cut produce (strawberries, raspberries, pears), prevent undesired anoxic fermentation<br />

and maintain fresh sensory quality [9, 10, 11, 12, 13, 14].<br />

Nitrogen<br />

Nitrogen is a relatively un-reactive gas with no odour, taste, or colour. It has a lower density than air, nonflammable<br />

and has a low solubility in water (0.018 g/kg at 100 kPa, 20°C) and other <strong>food</strong> constituents. Nitrogen<br />

does not support the growth <strong>of</strong> aerobic microorganisms and therefore inhibits the growth <strong>of</strong> aerobic spoilage<br />

microorganisms, without affecting the growth <strong>of</strong> anaerobic bacteria.


198 Application <strong>of</strong> Alternative Food-Preservation Technologies Corbo and Bevilacqua<br />

Carbon Monoxide<br />

Carbon monoxide is a colourless, tasteless and odourless gas, highly reactive and very inflammable. It has a low<br />

solubility in water but it is relatively soluble in some organic solvents. CO has been studied in the MAP <strong>of</strong> meat<br />

and has been licensed for use in the USA to prevent browning in packed lettuce. Commercial <strong>application</strong> has<br />

been limited because <strong>of</strong> its toxicity and the formation <strong>of</strong> potentially explosive mixtures with air.<br />

Noble Gases<br />

The noble gases are a family <strong>of</strong> elements characterized by their lack <strong>of</strong> reactivity and include helium (He), argon<br />

(Ar), xenon (Xe) and neon (Ne). These gases are being used in a number <strong>of</strong> <strong>food</strong> <strong>application</strong>s, e.g. potato-based<br />

snack products.<br />

LIMITATIONS OF MAP IN FRESH-CUT FRUIT AND VEGETABLES<br />

Fresh produce is more susceptible to diseases because <strong>of</strong> increase in the respiration rate after harvesting; so, the<br />

shelf life under ambient conditions is very limited. The respiration <strong>of</strong> fresh fruits and vegetables can be reduced<br />

by many <strong>preservation</strong> techniques, like low temperature, canning, dehydration, freeze-drying, controlled<br />

atmosphere, and hypobaric and modified atmosphere. Dehydration also controls the activity <strong>of</strong> microorganisms<br />

by the removal <strong>of</strong> water under controlled conditions <strong>of</strong> temperature, pressure and relative humidity. The<br />

controlled atmosphere packaging (CAP) is used for bulk storages. In this approach the composition <strong>of</strong> gases is<br />

maintained in the package, so it requires continuous monitoring <strong>of</strong> gases. Freeze-drying is a very important<br />

technique in which product volume remains the same as sublimation leads to direct removal <strong>of</strong> ice. But it is 2–5<br />

times more expensive and slower as compared to other methods. Modified atmosphere packaging technology is<br />

largely used for minimally processed fruits and vegetables including fresh, ‘‘ready-to-use’’ vegetables [15].<br />

Fresh-cut fruit and vegetable products for both retail and <strong>food</strong> service <strong>application</strong>s have increasingly appeared in<br />

the market place recently. In the coming years, it is commonly perceived that the fresh-cut products industry will<br />

have unprecedented growth. Fresh-cut vegetables for cooking are the largest segment <strong>of</strong> the fresh-cut produce<br />

industry; salads are another major category, as consumers perceive them as being healthy. Fresh-cut fruit is<br />

growing very fast; however, processors <strong>of</strong> fresh-cut fruit products will face numerous challenges not commonly<br />

encountered during fresh-cut vegetable processing. The difficulties encountered with fresh-cut fruit, require a<br />

new and higher level <strong>of</strong> technical and operational sophistication.<br />

Fresh-cut processing increases respiration rates and causes major tissue disruption as enzymes and substrates,<br />

normally sequestered within the vacuole, become mixed with other cytoplasmic and nucleic substrates and<br />

enzymes. Processing also increases wound-induced C2H4, water activity and surface area per unit volume,<br />

which, may accelerate water loss and enhance microbial growth, since sugars become readily available, too [16,<br />

17, 18]. These physiological changes may be accompanied by flavour loss, cut surface discoloration, colour loss,<br />

decay, increased rate <strong>of</strong> vitamin loss, rapid s<strong>of</strong>tening, shrinkage and a shorter storage life. Increased water<br />

activity and mixing <strong>of</strong> intracellular and intercellular enzymes and substrates may also contribute to flavour and<br />

texture changes/loss during and after processing. Therefore, proper temperature management during product<br />

preparation, refrigeration throughout distribution and marketing is essential for maintenance <strong>of</strong> quality.<br />

The effect <strong>of</strong> modified atmospheres on the quality <strong>of</strong> many fresh-cut products (mushroom, apple, tomato,<br />

pineapple, butterhead lettuce, potato, kiwifruit, salad savoy, honeydew, mango, carrot) has been extensively<br />

studied and recently reviewed by Sandhya [15]. However little is reported about the safety <strong>of</strong> fresh-cut products.<br />

Raw and minimally processed fruits and vegetables are sold to the consumer in a ready-to-use or ready-to-eat<br />

form, without preservatives or antimicrobial substances and any heat processing before consumption. Therefore,<br />

a variety <strong>of</strong> pathogenic bacteria, such as Listeria monocytogenes, Salmonella sp., Shigella sp., Aeromonas<br />

hydrophila, Yersinia enterocolitica and Staphylococcus aureus, as well as some Escherichia coli strains may be<br />

present on fresh fruits and in the related minimally processed refrigerated products [19, 20, 21]. In fact, the<br />

number <strong>of</strong> documented outbreaks <strong>of</strong> human infections associated to the consumption <strong>of</strong> raw and minimally<br />

processed fruits and vegetables has considerably increased during the past decades [22].<br />

Moreover, the inefficacy <strong>of</strong> the sanitizers used, probably due to the inability <strong>of</strong> active substances to reach<br />

microbial cell targets, makes difficult the decontamination <strong>of</strong> raw fruits and vegetables [19]. The presence <strong>of</strong> cut<br />

surfaces, with a consequent release <strong>of</strong> nutrients, the absence <strong>of</strong> treatments able to ensure the microbial stability,


Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 205-207 205<br />

A<br />

Appropriate Level <strong>of</strong> Protection (ALOP) 10-11<br />

B<br />

Bacillus cereus 29<br />

Baranyi and Roberts 165-166<br />

Biphasic model 170<br />

C<br />

Campylobacter jejuni 27<br />

Cardinal model 174<br />

Central Composite Design 183-184<br />

Centroid 185<br />

Challenge tests 162-163<br />

Chitosan derivatives 95-97<br />

Chitosan: antimicrobial activity 97-101<br />

Chitosan: <strong>food</strong> <strong>application</strong> 101-110<br />

Chitosan: preparation and use 92-95<br />

Clostridium botulinum 29<br />

Clostridium perfringens 28<br />

D<br />

Design <strong>of</strong> Experiments 180-182<br />

E<br />

Escherichia coli 28<br />

Essential oils: chemistry 39-40<br />

Essential oils: in vivo <strong>application</strong> 44-50<br />

Essential oils: mode <strong>of</strong> action 40-44<br />

Essential oils: production 38-39<br />

Essential oils: toxicology 51-52<br />

Exposure assessment 9<br />

F<br />

Factorial design 182-183<br />

Food Safety Objectives (FSO) 11-12<br />

Food structure 24-25<br />

G<br />

Gamma model 173<br />

Geeraerd models 168-169<br />

Gompertz equation 164-165<br />

Goodness <strong>of</strong> fitting 179-180<br />

Green consumerism 1-3<br />

Growth models 167<br />

Growth/no growth models 180<br />

H<br />

Hazard characterization 9<br />

Hazard identification 9<br />

Health protection 4<br />

High Hydrostatic Pressure (HHP) 114-128<br />

HHP: equipments 121-122<br />

HHP: <strong>food</strong> <strong>application</strong> 122-124<br />

HHP: mode <strong>of</strong> action 115-121<br />

HHP: principles 114-115<br />

INDEX<br />

Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />

All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.


206 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />

High Pressure Homogenization (HPH) 128-35<br />

HPH: equipments and mode <strong>of</strong> action 128-131<br />

HPH: <strong>food</strong> <strong>application</strong> 132-135<br />

Hurdle approach 50-51, 75-76. 124-126, 131-132<br />

I<br />

Indicators 19<br />

Irradiation 154-158<br />

L<br />

Lact<strong>of</strong>errin 64-69<br />

Lact<strong>of</strong>errin:toxicology 68<br />

Lactoperoxidase components 69-70<br />

Lactoperoxidase system 69-76<br />

Lactoperoxidase system: antifungal activity 73<br />

Lactoperoxidase system: bactericidal effect 71-73<br />

Lactoperoxidase system: <strong>food</strong> <strong>application</strong> 73-75<br />

Lag phase: modeling 177-178<br />

Lag-exponential equation 166<br />

Listeria monocytogenes 29<br />

Lysozyme 58-64<br />

Lysozyme: in vivo <strong>application</strong> 62-64<br />

Lysozyme: toxicology 61-62<br />

M<br />

Microbial spoilage <strong>of</strong> <strong>food</strong>s 22-25<br />

Microbiological criteria (MC) 13-15<br />

Microencapuslation: chemical methods 190<br />

Microencapuslation: physical methods 191-192<br />

Microencapuslation: release <strong>of</strong> active compounds 192-193<br />

Microencapuslation: uses 193-195<br />

Microwaves 144-147<br />

Modified atmosphere packaging (MAP) 196-199<br />

N<br />

Nisin 83-89<br />

Noble gases 198<br />

Non conventional atmospheres in <strong>food</strong> 199-204<br />

Non-isothermal conditions 170-172<br />

P<br />

Pathogen classification 18-19<br />

Pathogen persistance 19<br />

Polynomial equations 176<br />

Power ultrasound 147-150<br />

Precautionary Principle 6<br />

Pulsed Electric Fields (PEF) 150-152<br />

Pulsed Light Irradiation (PLI) 152-153<br />

Q<br />

Quantitative Risk Analysis (QRA) 4-12<br />

R<br />

Risk assessment 7 -10<br />

Risk categorization 5<br />

Risk characterization 9<br />

Risk communication 7<br />

Risk management 7, 10-12<br />

Risk-benefit analysis 5


Index Application <strong>of</strong> Alternative Food-Preservation Technologies 207<br />

S<br />

S/P models 166-167<br />

Salmonella sp. 27<br />

Salmonella Typhi and Paratyphi 28<br />

Sampling plans 14-15, 20<br />

Secondary models 172-177<br />

Shelf life 17-18<br />

Shigella dysenteriae 27<br />

Shoulder 168<br />

Spoilage 20-21<br />

Spoilage and <strong>food</strong> changes 21-22<br />

Spoilage microorganisms 32-33<br />

SPS Agreement 6<br />

Square root 173<br />

Staphylococcus aureus 29<br />

T<br />

Tail 168<br />

W<br />

Weibull equation 169<br />

Y<br />

Yersinia enterocolitica 29

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