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APPLICATION OF ALTERNATIVE FOOD-PRESERVATION<br />
TECHNOLOGIES TO ENHANCE FOOD SAFETY AND STABILITY<br />
Edited by<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia
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CONTENTS<br />
Foreward i<br />
Preface ii<br />
Contributors iii<br />
CHAPTERS<br />
1. Green Consumerism and Alternative Approaches for Food Preservation: an Introduction 01<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia<br />
2. Risk Assessment and Food Safety Objectives 04<br />
Antonio Bevilacqua, Barbara Speranza and Milena Sinigaglia<br />
3. Food spoilage and safety: Some Key-concepts 17<br />
Barbara Speranza, Antonio Bevilacqua and Maria Rosaria Corbo<br />
4. Essential Oils for Preserving Perishable Foods: Possibilities and Limitations 35<br />
Barbara Speranza and Maria Rosaria Corbo<br />
5. Enzymes and Enzymatic Systems as Natural Antimicrobials 58<br />
Daniela D’Amato, Daniela Campaniello and Milena Sinigaglia<br />
6. Antimicrobial agents <strong>of</strong> Microbial Origin: Nisin 83<br />
Daniela D’Amato and Milena Sinigaglia<br />
7. Chitosan: a Polysaccharide with Antimicrobial Activity 92<br />
Daniela Campaniello and Maria Rosaria Corbo<br />
8. Use <strong>of</strong> High Pressure for Food Preservation 114<br />
Antonio Bevilacqua, Daniela Campaniello and Milena Sinigaglia<br />
9. Alternative Non-Thermal Approaches: microwave, Ultrasound, Pulsed Electric Fields,<br />
Irradiation 143<br />
Nilde Di Benedetto, Marianne Perricone and Maria Rosaria Corbo<br />
10. Food shelf life and safety: challenge tests, prediction and mathematical tools 161<br />
Antonio Bevilacqua and Milena Sinigaglia<br />
APPENDIX<br />
11. Microencapsulation as a new approach to protect active compounds in <strong>food</strong>s 188<br />
Mariangela Gallo and Maria Rosaria Corbo<br />
12. Alternative Modified Atmospheres for Fresh Food Packaging 196<br />
Maria Rosaria Corbo and Antonio Bevilacqua<br />
Index 205
Università degli Studi della Basilicata<br />
Dipartimento di Biologia, Difesa e Biotecnologie Agro-Forestali<br />
Viale dell’Ateneo Lucano 10, 85100 Potenza, Italy<br />
Pr<strong>of</strong>. Patrizia Romano<br />
Tel: +39-0971-205576 Fax +39-0971-205686, E-mail: patrizia.romano@unibas.it<br />
Object: Book “APPLICATION OF ALTERNATIVE FOOD-PRESERVATION TECHNOLOGIES TO<br />
ENHANCE FOOD SAFETY AND STABILITY” EDITED BY A. BEVILACQUA, M.R. CORBO, M.<br />
SINIGAGLIA<br />
FOREWORD<br />
Preservation is a continuous struggle against pathogens and spoiling microorganisms to maintain <strong>food</strong> safety at<br />
high quality levels; in additional, there is also a trend towards green consumerism, i.e. the consumption <strong>of</strong> <strong>food</strong>s<br />
with high levels <strong>of</strong> nutrients and nutraceutical compounds without chemical preservatives.<br />
This e-book can be considered as a suitable answer to the consumer demand, as it <strong>of</strong>fers some useful <strong>alternative</strong>s<br />
to traditional thermal processing, focusing both on the antimicrobial effectiveness <strong>of</strong> the proposed approaches<br />
and a description <strong>of</strong> their effects on <strong>food</strong> structure and health. Moreover, the chapters on the key-concepts <strong>of</strong> risk<br />
assessment and mathematical modeling <strong>of</strong> microbiological data, along with the two appendices on the microencapsulation<br />
and non-conventional atmospheres, add some important topics for <strong>food</strong> microbiologists.<br />
It is quite impressive to note that the editors and authors have tried to capture a wide and dynamic topic in a<br />
series <strong>of</strong> captivating chapters, highlighting on newly emerging technologies, protocols, methodologies and<br />
approaches, advantages, new school <strong>of</strong> thoughts from around the world, potential future prospects and also<br />
negative criticism that is associated with some frontier development <strong>of</strong> green consumerism.<br />
I think that the e-book will be beneficial to students and researchers in different fields <strong>of</strong> <strong>food</strong> microbiology and<br />
technology; I wish the authors and editors great success and hope that this book will be the 1st work <strong>of</strong> a new<br />
editorial series.<br />
Potenza, 1 st February 2010<br />
i
ii<br />
PREFACE<br />
Nowadays, western countries are experiencing a trend <strong>of</strong> green consumerism, desiring fewer synthetic additives<br />
and more friendly compounds. Therefore, bacteriocins and other natural compounds (lysozyme, bacteriocins,<br />
fatty acids, monoglycerides and essential oils) could be considered promising bioactive molecules and their use<br />
might be proposed to control and/or inhibit pathogens and spoiling microorganisms.<br />
Thermal pasteurization and sterilization are the most important techniques to achieve safety in <strong>food</strong>s; however,<br />
they can result in some unfavorable changes, like protein denaturation, non-enzymatic browning and loss <strong>of</strong><br />
vitamins and volatile compounds. Advances in <strong>food</strong> processing were allowed in the past to avoid some<br />
undesirable changes; however, thermally processed <strong>food</strong>s still lack the fresh flavour and texture<br />
In the light <strong>of</strong> these ideas, <strong>alternative</strong> approaches have been extensively investigated in the past 30-40 years; they<br />
are usually labeled as non-thermal techniques, as <strong>food</strong> is (in some cases) treated at room or refrigeration<br />
temperature or the rest at relatively high temperatures (e.g. 70-90 °C for high homogenization pressures) is<br />
limited within the time.<br />
Dealing with these considerations, the book will focus on the <strong>alternative</strong> approaches for prolonging <strong>food</strong> shelf<br />
life; in particular, the topics <strong>of</strong> the book are:<br />
1. use <strong>of</strong> natural compounds in <strong>food</strong> <strong>preservation</strong> (essential oils, lysozyme, lactoperoxidase system,<br />
lact<strong>of</strong>errins, bacteriocins and related antimicrobial compounds)<br />
2. use <strong>of</strong> high hydrostatic and homogenization pressures<br />
3. use <strong>of</strong> non conventional atmospheres<br />
4. other <strong>alternative</strong> approaches (microwave, ultrasounds, pulsed electric fields, irradiation)<br />
5. definition <strong>of</strong> <strong>food</strong> safety objectives and mathematical modeling and challenge for shelf life<br />
definition and evaluation.<br />
The book proposes an integrated approach <strong>of</strong> shelf life extension, focusing on both the inhibition <strong>of</strong> the spoilage<br />
microorganisms and on the implications <strong>of</strong> the <strong>alternative</strong> approaches, in terms <strong>of</strong> quality and costs (technical<br />
and economical feasibility).
CONTRIBUTORS<br />
CHAPTER 1<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
Milena Siniggalia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 2<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
Barbara Speranza (1,2) b.speranza@unifg.it<br />
Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 3<br />
Barbara Speranza (1,2) b.speranza@unifg.it<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 4<br />
Barbara Speranza (1,2) b.speranza@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 5<br />
Daniela D'Amato (1,2) d.damato@unifg.it<br />
Daniela Campaniello (1) d.campaniello@unifg.it<br />
Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 6<br />
Daniela D'Amato (1,2) d.damato@unifg.it<br />
Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 7<br />
Daniela Campaniello (1) d.campaniello@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
iii
iv<br />
CHAPTER 8<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
Daniela Campaniello (1) d.campaniello@unifg.it<br />
Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
CHAPTER 9<br />
Nilde Di Benedetto (1) n.dibenedetto@unifg.it<br />
Marianne Perricone (3) m.perricone@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
3<br />
Department <strong>of</strong> Agro-Environmental <strong>Science</strong>s, Chemistry and Crop Protection, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />
University <strong>of</strong> Foggia<br />
CHAPTER 10<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
Milena Sinigaglia (1,2) m.sinigaglia@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
APPENDIX 1<br />
Mariangela Gallo (1) m.gallo@unifg.it<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia<br />
APPENDIX II<br />
Maria Rosaria Corbo (1,2) m.corbo@unifg.it<br />
Antonio Bevilacqua (1,2) a.bevilacqua@unifg.it<br />
1 Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
2 Food Quality and Health Research Center (BIOAGROMED), University <strong>of</strong> Foggia
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 01-03 1<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 1<br />
Green Consumerism and Alternative Approaches for Food Preservation:<br />
an Introduction<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia*<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Abstract: Consumer awareness towards the use <strong>of</strong> natural compounds has increased significantly since the<br />
beginning <strong>of</strong> 1990s and new trend has arisen in <strong>food</strong> industry, i.e. the green consumerism.<br />
The green consumerism is the basis for the development <strong>of</strong> <strong>alternative</strong> approaches for <strong>food</strong> <strong>preservation</strong>, like<br />
the use <strong>of</strong> natural compounds (essential oils, lysozyme, nisin and other bacteriocins, chitosan) and nonthermal<br />
treatments (high hydrostatic pressures, homogenization, microwave, irradiation).<br />
These new technologies are the topics <strong>of</strong> this e-book; this chapter <strong>of</strong>fers an introduction to the entire work.<br />
Key-concepts: what is green consumerism, why green consumerism, book structure.<br />
INTRODUCTION<br />
Generally <strong>food</strong>s are thermally treated for few seconds to minutes at temperatures ranging between 60 and 100°C<br />
(or higher values in some cases) to destroy pathogens and spoiling microorganisms. During these treatments a<br />
large quantity <strong>of</strong> energy is transferred to <strong>food</strong>s; however, this energy can cause undesirable changes in terms <strong>of</strong><br />
organoleptic and nutritional properties and general appearance [1].<br />
As an <strong>alternative</strong> or as an additional hurdle to thermal treatments, microbial growth is usually controlled through<br />
the use <strong>of</strong> chemical compounds and preservatives; due to some toxicological reports, it is well known that some<br />
<strong>of</strong> these molecules could have an adverse effect on human health.<br />
Based on these assumptions, consumer awareness towards the use <strong>of</strong> natural compounds has increased<br />
significantly since the beginning <strong>of</strong> 1990s and new trend has arisen in <strong>food</strong> industry, i.e. the green consumerism.<br />
The definition <strong>of</strong> green consumerism was introduced in 1980s, referred to a new way <strong>of</strong> producing goods and<br />
<strong>food</strong>s, without any adverse effect on the environment. Gradually, this concept has been introduced in <strong>food</strong><br />
technology as a new approach <strong>of</strong> managing <strong>food</strong> production, through the use <strong>of</strong> lower amount <strong>of</strong> energy and<br />
water, the reduction <strong>of</strong> chemicals with adverse effects on human health and the addition to <strong>food</strong>s <strong>of</strong> friendly<br />
compounds (a friendly compound is a non toxic compound, without any negative effect on humans, available at<br />
low cost and environmentally safe) [2-4].<br />
Green consumerism can be considered as a philosophy for managing <strong>food</strong> production; the key concepts <strong>of</strong> this<br />
new way are the following:<br />
1. all products have an impact on environment and health. A green product can be defined as a <strong>food</strong><br />
with a small impact on nature and man;<br />
2. consumers have been asking for green products;<br />
3. a consumer has to realize that he/she does not just buy a product, but everything that went into its<br />
production and everything that will happen in the future as a result <strong>of</strong> that product.<br />
Some keywords <strong>of</strong> green consumerism are reported in the Table 1.<br />
Carried out for <strong>food</strong> technology, this philosophy means that it’s time to employ an <strong>alternative</strong> approach for <strong>food</strong><br />
<strong>preservation</strong>, making a balance between the need to fight pathogens and spoiling microorganisms and preserve<br />
health benefit and natural appearance <strong>of</strong> <strong>food</strong>s.<br />
*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it
2 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />
A good answer for this demand could be the use <strong>of</strong> natural compounds, as well as the employment <strong>of</strong> some notthermal<br />
treatments (homogenization, high hydrostatic pressure, microwave and irradiation), able to assure safety<br />
and quality.<br />
A drawback <strong>of</strong> the literature for these topics is that the most <strong>of</strong> books and reviews available are referred to data<br />
collected in model systems or laboratory media or, when the in vivo information is present, there is a lack on the<br />
practical use in <strong>food</strong>s.<br />
This book <strong>of</strong>fers an overview <strong>of</strong> the most recent findings on the topics <strong>of</strong> natural compounds and not-thermal<br />
approaches, focusing on the practical <strong>application</strong> and implications <strong>of</strong> these <strong>alternative</strong> methods in <strong>food</strong>s.<br />
Chapters 2 and 3 report a theoretical background, useful to understand how manage the concepts <strong>of</strong> safety and<br />
quality (quantitative risk analysis, <strong>food</strong> safety objectives, use <strong>of</strong> microbiological criteria), along with a brief<br />
description <strong>of</strong> the most important pathogens and spoiling microorganisms recovered in <strong>food</strong>s and the<br />
biochemical changes occurring throughout <strong>food</strong> storage and spoilage.<br />
After these two chapters, that can be considered as a necessary introduction, there are the key chapters <strong>of</strong> the<br />
book, divided into two groups: in the section I (chapters 4, 5, 6 and 7) readers can find an exhaustive description<br />
<strong>of</strong> the most important natural compounds used for <strong>food</strong> <strong>preservation</strong> (i.e. essential oils, nisin, lysozyme and other<br />
enzymatic systems and chitosan); otherwise, the chapters 8 and 9 (section II) focus on the not-thermal<br />
approaches (high pressure, microwave and irradiation).<br />
Each chapter includes one or more paragraphs covering the basic aspects <strong>of</strong> the topic (mode <strong>of</strong> action, details on<br />
the antimicrobial activity, equipments) and then the information on the use <strong>of</strong> the proposed approach in <strong>food</strong>s,<br />
along with a description <strong>of</strong> <strong>food</strong> changes, if the data are available. Finally, in the case <strong>of</strong> the natural compounds,<br />
there is always a final paragraph covering the toxicological data and legal aspects.<br />
Chapter 10 proposes another theoretical and necessary background, i.e. the predictive microbiology and the<br />
mathematical approach for shelf life prediction and evaluation. After a brief description <strong>of</strong> the most important<br />
primary models (both growth and survival functions), the chapter goes on some new approaches, like the S/P<br />
models, along a brief synopsis <strong>of</strong> the most important secondary models. An appendix to the chapters reports<br />
some details on the design <strong>of</strong> experiments, focusing on the Central Composite Design and Centroid Approach.<br />
Finally, the book proposes two appendices, focusing on the microencapsulation <strong>of</strong> active ingredients, as a new<br />
way for shelf life prolonging, and the use <strong>of</strong> not-conventional atmospheres, as a convenient approach to control<br />
microbial growth and preserve <strong>food</strong> quality.<br />
In summary, we feel that this book will be a useful mean for students, researchers and people acting in <strong>food</strong><br />
chain with the spectrum <strong>of</strong> current knowledge, practical implications and <strong>application</strong>s and perspectives, along<br />
with some provoking issues.<br />
We hope that it can contribute to increase consumer awareness towards some <strong>alternative</strong> approaches for <strong>food</strong><br />
<strong>preservation</strong>, as well as the firm belief amongst <strong>food</strong> producers and governments that natural compounds and<br />
not-thermal approaches have really a practical significance and can be the future in the field <strong>of</strong> <strong>food</strong> technology,<br />
thus assuring safety, quality and low impact on human health and environment.<br />
Table 1: Keywords <strong>of</strong> green consumerism<br />
Keyword Why<br />
Health<br />
A sentary lifestyle combined with health impacts <strong>of</strong> environmental pollution and emissions, use and<br />
abuse <strong>of</strong> pesticides, antibiotics and chemicals, could have dramatic consequences.<br />
Energy<br />
Every source <strong>of</strong> energy has an environmental impact. Energy efficiency is not just technology, but also<br />
cutting back.<br />
Water Water use is increasing at twice the rate <strong>of</strong> population increase. Much can be done at individual level.<br />
Chemicals<br />
Pesticides, preservatives and other chemical hazards have long term effects on human health and wellbeing.<br />
Genetic<br />
engineering<br />
Natural world<br />
Includes many ethical and moral issues. Genetic engineering is not necessarily bad, but consumer<br />
should be given the choice.<br />
Considerable pressures are put on the natural world due to population increase and rise in consumption.<br />
Nowadays, it has been esteemed that ca. 40% <strong>of</strong> all plant is consumed by humans. Somewhere,<br />
something should stop!
An Introduction to Green Consumerism Application <strong>of</strong> Alternative Food-Preservation Technologies 3<br />
REFERENCES<br />
[1] Tiwari BK, Valdramidis VP, O’Donnell CP, Muthukumarappan K, Bourke P, Cullen PJ. Application <strong>of</strong> natural<br />
antimicrobials for <strong>food</strong> <strong>preservation</strong>. J Agric Food Chem 2009; 57: 5987-6000.<br />
[2] Burt S. Essential oils and their antibacterial properties and potential <strong>application</strong>s in <strong>food</strong>s-a review. Int J Food<br />
Microbiol 2004; 94: 223-253.<br />
[3] Bevilacqua A, Sinigaglia M, Corbo MR. Alicyclobacillus acidoterrestris: new methods for inhibiting spore<br />
germination. Int J Food Microbiol 2008; 125: 103-110.<br />
[4] Corbo MR, Bevilacqua A, Campaniello D, D’Amato D, Speranza B, Sinigaglia M. Prolonging microbial shelf life <strong>of</strong><br />
<strong>food</strong>s through the use <strong>of</strong> natural compounds and non-thermal approaches-a review. Int J Food Sci Technol 2009; 44:<br />
223-241.
4 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 04-16<br />
Risk Assessment and Food Safety Objectives<br />
Antonio Bevilacqua*, Barbara Speranza and Milena Sinigaglia<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 2<br />
Abstract: Foodborne diseases are a global threat both in Developing and Industrialized Countries thus<br />
forcing Public Agencies to define some key-concepts for a correct management <strong>of</strong> the risk associated with<br />
<strong>food</strong>s. Food producers have always used an empirical approach; however, a new way <strong>of</strong> risk management and<br />
definition has been proposed since 1995 and labeled as Quantitative Risk Analysis (QRA). QRA is a 3-step<br />
process (risk management, risk analysis/assessment, risk communication) and results in the definition <strong>of</strong> some<br />
Public Goals, labeled as ALOP (Appropriate Level <strong>of</strong> Protection) and FSO (Food Safety Objectives), along<br />
with some intermediate parameters (performance objectives and criteria, process criteria), useful to maintain<br />
the risk below a certain threshold.<br />
The chapter proposes a brief description <strong>of</strong> the main steps <strong>of</strong> QRA, along with some-key concepts to define<br />
microbiological criteria for <strong>food</strong>s.<br />
Key-concepts: how to achieve health protection (quantitative risk analysis: QRA, risk-benefit analysis, risk<br />
categorization); the steps <strong>of</strong> QRA; <strong>food</strong> safety Objectives (FSO) and appropriate level <strong>of</strong> protection (ALOP);<br />
microbiological criteria and sampling plans<br />
ACHIEVING A SUFFICIENT LEVEL OF HEALTH PROTECTION<br />
Foodborne diseases are a global threat, due to the increase <strong>of</strong> international travel and trade, changes in human<br />
demographics and behaviour, as well as a result <strong>of</strong> microbial adaptation and changes in <strong>food</strong> production chain<br />
[1]; in fact, the consumption <strong>of</strong> <strong>food</strong>s and water contaminated with pathogens is generally considered as the<br />
leading cause <strong>of</strong> illness and death in less developed countries [2] and is responsible <strong>of</strong> ca. 1.9 millions deaths<br />
annually in the world [3]. In addition to these data, it has been estimated that up one third population in<br />
developed countries usually suffers a <strong>food</strong>borne disease [3] and that bacteria (Listeria monocytogenes,<br />
Staphylococcus aureus, Clostridium botulinum and Cl. perfringens, Bacillus cereus, Escherichia coli,<br />
Salmonella sp., Yersinia enterocolitica, Campylobacter jejuni) are responsible for about 60% <strong>of</strong> illness.<br />
Food producers have always used either empirical or experimental approaches for the evaluation <strong>of</strong> the risk<br />
associated with their products, based on a simple scheme [4]:<br />
1. What is wrong?<br />
2. Who knows and what is known about the topic?<br />
3. What are the options <strong>of</strong> the control?<br />
4. Which one should be used for action, from the options?<br />
5. Who needs telling about our decision?<br />
6. What will we do?<br />
These questions can be considered as important issues at Country level and need to be solved, in order to achieve<br />
a sufficient level <strong>of</strong> health protection; therefore, since the 1980s traditional tools for determining hazard<br />
associated with <strong>food</strong> have been developed into a formal system with well defined stages and procedures. These<br />
methods, based on the SPS Agreement (Sanitary and Phitosanitary Measures Agreement) [5] (see Table 1), were<br />
expressed as a principle by the European Union in 2001 (precautionary principle) (see box 2.1) and can be<br />
grouped into 3 classes:<br />
Quantitave risk analysis (QRA)<br />
Risk or <strong>food</strong>-factory categorization<br />
The risk-benefit analysis<br />
*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; E-mail: a.bevilacqua@unifg.it; abevi@libero.it
Risk Assessment Application <strong>of</strong> Alternative Food-Preservation Technologies 5<br />
The QRA was proposed by the Codex Alimentarius, as decision process to maintain hazard below a defined<br />
level; it is generally used both at International and Country Levels as a mean for the definition and assessment <strong>of</strong><br />
health policies, through the evaluation <strong>of</strong> the sanitary risks associated with some hazards (microorganisms,<br />
toxins, chemicals…) by means <strong>of</strong> epidemiological data, predictive modeling and challenge tests. It is followed<br />
by a phase or risk communication (from the scientists to the stakeholders and vice versa) and risk management<br />
(definition <strong>of</strong> standards and guidelines). The following sections <strong>of</strong> this chapter focus on this kind <strong>of</strong> approach.<br />
The risk categorization, known also as <strong>food</strong>-factory categorization, was introduced in the EU by the regulation<br />
882/2004 for <strong>food</strong> <strong>of</strong> animal origin (milk, meat, egg) and is based on the evaluation and classification <strong>of</strong> a <strong>food</strong><br />
factory as a function <strong>of</strong> the risk associated. This classification is aimed to the establishment <strong>of</strong> the number <strong>of</strong> the<br />
<strong>of</strong>ficial controls for each producer and for the individuation <strong>of</strong> the weak point <strong>of</strong> the <strong>food</strong> chain.<br />
The regulation states that a flow-chart should be assessed for each group <strong>of</strong> <strong>food</strong>-producers (or better for each<br />
<strong>food</strong>-producer), with the aim <strong>of</strong> combining and evaluating the risk associated with production and the<br />
effectiveness <strong>of</strong> the control measures. This flow chart uses 9 different parameters, as follows:<br />
Potential hazard (microbiological, chemical, physical…), as a function <strong>of</strong> the product.<br />
Food processing and raw material.<br />
Target (consumers using the product).<br />
Amount <strong>of</strong> <strong>food</strong> produced by the industry.<br />
Risks for the human health.<br />
Animal wellness.<br />
Manufacturing practices.<br />
Hygiene into the environment.<br />
Efficacy <strong>of</strong> the risk management system.<br />
The use <strong>of</strong> the flow chart results in a numerical rank, which defines:<br />
1. the risk associated with the particular <strong>food</strong> producers and <strong>food</strong>-product;<br />
2. the number <strong>of</strong> <strong>of</strong>ficial and internal controls needed to assure a sufficient level <strong>of</strong> health protection;<br />
3. the weak points <strong>of</strong> the chain that should be checked.<br />
The risk-benefit analysis is an approach quite similar to the QRAs and is generally proposed and used for the<br />
evaluation <strong>of</strong> the acceptable daily intake and toxic levels <strong>of</strong> nutrients and chemicals; this kind <strong>of</strong> evaluation has<br />
been recently proposed by the European Food Safety Agency (EFSA) also for the microbiological hazards.<br />
The risk-benefit analysis is based on some simple assumptions (Fig. 1):<br />
Everyone has a propensity to take risks.<br />
This propensity varies amongst individuals.<br />
Perception <strong>of</strong> risk is influenced by experience <strong>of</strong> accidents.<br />
Individual risk taking decisions represent balancing act in which perceptions <strong>of</strong> risk are weighed<br />
against propensity to take risk.<br />
By definition accidents are a consequence <strong>of</strong> taking risk; the more risks a person takes, the greater<br />
will be both the rewards and losses he/she incurs.<br />
As regards the use <strong>of</strong> the risk-benefit analysis throughout <strong>food</strong> microbiology and <strong>food</strong> science, the evaluation <strong>of</strong><br />
the hierarchy <strong>of</strong> risks is performed through a parameter called DALYs (e.g. Disability Adjusted Life), defined as<br />
the sum <strong>of</strong> the years loosen as a consequence <strong>of</strong> the hazards and the years affected by a “disability” [6].
6 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />
Propensity<br />
to take risk<br />
Perceived<br />
danger<br />
Figure 1: Scheme <strong>of</strong> the risk-benefit analysis.<br />
Table 1: Focus on SPS Agreement.<br />
Perceptual filters<br />
Balancing<br />
behaviour<br />
What SPS: Sanitary and Phytosanitary Measures Agreement.<br />
Perceptual filters<br />
Rewards<br />
Accidents<br />
Where The Agreement applies to all sanitary and phytosanitary measures that may affect international trade.<br />
Why 1. Maintain the sovereign right <strong>of</strong> its member government to provide an appropriate level <strong>of</strong> health<br />
protection (ALOP)<br />
2. Ensure that the ALOP does not form unnecessary barriers<br />
How 1. Measures should be based on risk assessment standards, provided by international organizations<br />
(e.g. Codex Alimentarius, OIE, IPPC)*<br />
2. The SPS measures applied in different countries should be accepted as equivalent if they provide<br />
the same level <strong>of</strong> health protection<br />
*OIE, World Organization for Animal Health; IPPC, Secretariat <strong>of</strong> the International Plant Protection Convention <strong>of</strong> FAO<br />
BOX 2.1: The precautionary principle in the EU.<br />
1) The precautionary principle allows authorities to adopt and maintain provisional measures on the available<br />
pertinent information to protect human health, in situations when complete scientific information is absent<br />
and available data are insufficient for a comprehensive risk assessment [7].<br />
2) As a prerequisite, the measure that has been set according to the principle should be revised within a<br />
reasonable period <strong>of</strong> time [7].<br />
3) The principle was initially developed in the context <strong>of</strong> environmental policy in the 1970s and recognized<br />
in the Rio declaration in 1992.<br />
4) The EU incorporated the principle in the Treaty <strong>of</strong> the European Union, as a basic rule for European<br />
environmental policy.<br />
5) The Regulation 178/2002 <strong>of</strong> EU adopted the precautionary principle as an option open to risk managers<br />
when a decision on human health should be made, but the scientific information are not exhaustive or<br />
incomplete in some way.<br />
6) The Regulation stated that the principle may be adopted provisionally until a complete risk assessment.<br />
AN OVERVIEW ON THE QUANTITATIVE RISK ANALYSIS<br />
According to the Codex Alimentarius, the microbiological risk analysis, or quantitative risk analysis (QRA), is a<br />
complex process, consisting <strong>of</strong> risk assessment, risk management and risk communication [8] and involving a<br />
network amongst risk assessors, risk managers, operators and other interested parties.
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 17-34 17<br />
Food Spoilage and Safety: Some Key-concepts<br />
Barbara Speranza, Antonio Bevilacqua* and Milena Sinigaglia<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 3<br />
Abstract: Several mechanisms cause deterioration <strong>of</strong> <strong>food</strong> and limit their shelf life: biochemical or microbial<br />
decay, chemical changes - especially oxidation (rancidity <strong>of</strong> fats, respiration <strong>of</strong> fruits and vegetables,<br />
discoloration, vitamin loss) -, physical deterioration (moisture migration, water loss or uptake). Therefore,<br />
<strong>food</strong> spoilage is a complex phenomenon, involving physical, chemical, microbiological and biochemical<br />
changes. As all involved factors and mechanisms operate interactively and <strong>of</strong>ten unpredictably, it is very<br />
difficult to predict shelf life <strong>of</strong> <strong>food</strong> products precisely. In addition, due to the high diversity <strong>of</strong> <strong>food</strong> products,<br />
there is no standard method for determining shelf life.<br />
The sections <strong>of</strong> this chapter try to supply some key-concepts about <strong>food</strong> spoilage and <strong>food</strong> safety with a<br />
particular focusing on the microbiological aspects. A brief synopsis <strong>of</strong> the bacterial pathogens mostly involved<br />
with <strong>food</strong>borne outbreaks and <strong>of</strong> the main spoiling micr<strong>of</strong>lora <strong>of</strong> <strong>food</strong>s is given. As there are several ways to<br />
detect microbial spoilage in <strong>food</strong>s, - i.e. the microbiological methods, chemical/physical/physiochemical<br />
methods, acceptability criteria, including sensory determinations (color, texture, odor, flavor and general<br />
appearance)-, some details for each kind <strong>of</strong> approach are reported.<br />
Key-concepts: What is <strong>food</strong> shelf life, Foodborne pathogens, Food spoilage, Food structure.<br />
FOOD SHELF LIFE<br />
There is not a generally accepted definition <strong>of</strong> the term shelf life; hereby, we can report the most important<br />
definitions. In particular, Hine [1] defined shelf life as “the duration <strong>of</strong> that period, between packing a product<br />
and using it, for which the quality <strong>of</strong> the product remains acceptable to the product user”. Another interesting<br />
definition <strong>of</strong> the term shelf life is that reported by Labuza and Taoukis [2], i.e. “the shelf life is the period in<br />
which the <strong>food</strong> will retain an acceptable level <strong>of</strong> eating quality from a safety and organoleptic point <strong>of</strong> view”.<br />
Focusing on the definition <strong>of</strong> regulatory agencies, the Institute <strong>of</strong> Food <strong>Science</strong> and Technology (UK) proposed<br />
the following definition: the shelf life is “the time during which the <strong>food</strong> product will remain safe, be certain to<br />
retain the sensory, chemical, physical and microbiological characteristics, and comply with any label<br />
declaration <strong>of</strong> nutritional data”<br />
FAO (Food and Agricultural Organizations <strong>of</strong> the United States) and WHO (World Health Organization)<br />
provided a more useful definition, without referring directly to the term shelf life; in particular, they introduced<br />
three basic concepts:<br />
1. the Sell-by-Date, defined as the last date <strong>of</strong> <strong>of</strong>fer for sale to the consumer after which there<br />
remains a reasonable storage period in the home;<br />
2. the Use-by-Date, defined as the recommended last consumption date;<br />
3. the Best-before-Use (or Date <strong>of</strong> Minimum Durability), which is the end <strong>of</strong> the period under any<br />
stated conditions during which the product will remain fully marketable and retain any specific for<br />
which tacit or explicit claims have been made; this definition complies with the generally accepted<br />
meaning <strong>of</strong> the term shelf life.<br />
The actual shelf life <strong>of</strong> a product depends generally on four factors: a) formulation; b) processing; c) packaging<br />
and d) storage conditions; these elements can be considered crucial, but their relative importance relies on the<br />
kind <strong>of</strong> <strong>food</strong>s.<br />
Several mechanisms cause deterioration <strong>of</strong> <strong>food</strong> and limit shelf life, i.e.:<br />
1. biochemical or microbial decay;<br />
2. chemical changes, especially oxidation (rancidity <strong>of</strong> fats, respiration <strong>of</strong> fruit and vegetables,<br />
discoloration, vitamin loss);<br />
*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; a.bevilacqua@unifg.it; abevi@libero.it
18 Application <strong>of</strong> Alternative Food-Preservation Technologies Speranza et al.<br />
3. physical deterioration (moisture migration, water loss or uptake).<br />
As all stated factors and mechanisms operate interactively and <strong>of</strong>ten unpredictably [3], it is very difficult or even<br />
impossible to predict shelf life <strong>of</strong> <strong>food</strong> products precisely. Due to the high diversity <strong>of</strong> <strong>food</strong> products, there is no<br />
standard method for determining shelf life. However, most manufacturers have developed their own protocols<br />
for shelf life prediction and the main approaches are:<br />
1. the shelf life estimated is based on literature data;<br />
2. the distribution time <strong>of</strong> similar products can be used as an indication for the determination <strong>of</strong> the<br />
shelf life;<br />
3. challenge tests, with or without the inoculation <strong>of</strong> target microorganisms, under conditions<br />
simulating the storage and distribution;<br />
4. consumer claims;<br />
5. accelerated shelf life tests.<br />
The need to extend the shelf life <strong>of</strong> products arises from several reasons, as for example:<br />
more convenience to rely on products with longer shelf life that can be stocked at home, thus<br />
avoiding frequent shopping;<br />
increasing transportation times <strong>of</strong> fresh products due to the growing importance <strong>of</strong> economies-<strong>of</strong>scale<br />
in production and to the trend to more and more exotic products;<br />
consumers demand seasonal products to be available throughout the year, and so on.<br />
However, consumers associate very long shelf lives with poor product quality [3] and expect <strong>food</strong> products with<br />
more sensory appeal and less additives as well as optimized minimal processing. When looking specifically at<br />
perishable products, their shelf life is mainly determined by the ability to control microbial growth killing the<br />
microorganisms (e.g. by heat or radiation) and/or limiting their growth (by reducing the temperature, reducing<br />
water activity or adding preservatives). The following sections <strong>of</strong> this chapter focus on some key-concepts about<br />
<strong>food</strong> spoilage and <strong>food</strong> safety.<br />
FOODBORNE PATHOGENS<br />
A pathogen is an organism able to cause cellular damage by establishing in tissue, which results in clinical signs<br />
with an outcome <strong>of</strong> either morbidity (defined by general suffering) or mortality (death) [4]. The class <strong>of</strong> the<br />
<strong>food</strong>borne pathogens can be divided into 4 groups, as follows:<br />
1. Bacteria (Aeromonas hydrophila, Bacillus anthracis, B. cereus/subtilis/licheniformis, Brucella<br />
abortis/melitensis/suis, Campylobacter jejuni/coli, Clostridium perfringens/botulinum, Escherichia<br />
coli, Enterobacter sakazakii, Listeria monocytogenes, Mycobacterium paratubercolosis, Salmonella<br />
enterica, Shigella spp., Staphylococcus aureus, Vibrio cholerae/parahaemolyticus/vulnificus/<br />
fluvialis, Yersinia enterocolitica);<br />
2. Moulds (Aspergillus spp., Fusarium spp., Penicillium spp.);<br />
3. Virus (Astrovirus, Hepatitis A virus, Hepatitis E virus, Norovirus, Rotavirus);<br />
4. Parasites (Cryptosporidium parvum, Cyclospora cayatanensis, Entamoeba histolytica, Giardia<br />
intestinalis/lamblia, Isospora belli, Taenia solium/saginata, Toxoplasma gondii, Trichinella<br />
spiralis).<br />
Hereby we will focus on the bacterial pathogens that are the main etiological agents <strong>of</strong> the <strong>food</strong>borne outbreaks.<br />
Pathogens are responsible for <strong>food</strong> intoxication (ingestion <strong>of</strong> preformed toxin), toxicoinfection (toxin is<br />
produced inside the host after the ingestion <strong>of</strong> the cells) and infection (due to the ingestion <strong>of</strong> live cells). Food<br />
intoxication is caused by Staph. aureus, Cl. botulinum and B. cereus; toxicoinfection is caused by Cl.<br />
perfringens, enterotoxinogenic E. coli and V. cholerae. Finally, <strong>food</strong>borne infection is caused by Salm. enterica,<br />
Camp. jejuni, enterohemorragic E. coli, Shigella spp., Y. enterocolitica, L. monocytogenes, viruses and parasites.
Food Microoganisms Application <strong>of</strong> Alternative Food-Preservation Technologies 19<br />
Some pathogens are referred as primary pathogens; otherwise, there are some microorganisms labeled as<br />
opportunistic pathogens, as they infect immuno-compromised individuals. Nevertheless, both the primary and<br />
the opportunistic pathogens show some basic attributes, known as “attributes <strong>of</strong> pathogenicity” (Table 1) and a<br />
common mechanism <strong>of</strong> pathogenesis (Table 2).<br />
Randell and Whitehead [5] divided <strong>food</strong>-borne pathogens and parasites into three classes as a function <strong>of</strong> the<br />
hazard associated with human health diffusion. The classification is the following:<br />
1. Category 1 (severe hazards), including Cl. botulinum types A, B, E and F, Sh. dysenteriae, Salm.<br />
enterica servovars Paratyphi A and B, E. coli EHEC, Hepatitis A and E viruses, Br. abortis, Br.<br />
suis, V. cholerae O1, V. vulnificus, T. solium.<br />
2. Category 2 (moderate hazards, potentially extensive spread), including L. monocytogenes,<br />
Salmonella sp., Shigella spp., E. coli, Streptococcus pyogenes, Rotavirus, Norwalk virus group, E.<br />
histolytica, Diphyllobothrium latum, Ascaris lumbricodes, C. parvum.<br />
3. Category 3 (moderate hazards, limitate spread), including B. cereus, Camp. jejuni, Cl. perfringens,<br />
Staph. aureus, V. cholerae non O1, V. parahaemolyticus, Y. enterocolitica, G. lamblia, T. sagitata.<br />
Many <strong>food</strong>borne pathogens are ubiquitous and generally recovered in soil, humans, animals and vegetables; they<br />
are introduced into an equipment through the raw material or by humans, due to a not correct manipulation and<br />
low level <strong>of</strong> hygiene standards.<br />
A topic <strong>of</strong> great interest, reported by Bhunia [4], is the persistence <strong>of</strong> <strong>food</strong>borne pathogens on the surfaces <strong>of</strong><br />
equipments; the data available for some pathogens are the following:<br />
Camp. jejuni, up to 6 days;<br />
E. coli, 1.5h-16 months;<br />
Listeria spp., 24h-several months;<br />
Salmonella Typhi, 6h-4 weeks;<br />
Salmonella Typhimurium, 10 days-4.2 years;<br />
Shigella spp., 2 days-5 months;<br />
Staph. aureus, 7 days-7 months.<br />
Foodborne Pathogens and Indicators<br />
In some cases microbiological criteria (MC) for <strong>food</strong> safety propose the evaluation <strong>of</strong> indicator microorganisms,<br />
rather than <strong>of</strong> the pathogen <strong>of</strong> concern; for example E. coli in drinking water is the sign <strong>of</strong> fecal contamination<br />
and can indicate the possible presence <strong>of</strong> other pathogens [6].<br />
An indicator microorganism should possess at least 7 characteristics:<br />
Detectable easily and in a short time.<br />
Distinguishable from the naturally occurring micr<strong>of</strong>lora.<br />
Always associated with the pathogen under investigation.<br />
Its cell number is correlated with the contamination due to pathogen.<br />
Growth requirements equal (or similar) to those <strong>of</strong> the pathogen.<br />
Growth kinetic similar to that <strong>of</strong> the pathogen.<br />
Absent when the pathogen is absent.<br />
The classical example <strong>of</strong> the indicator microorganisms is that <strong>of</strong> the fecal coliforms.
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 35-57 35<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 4<br />
Essential Oils for Preserving Perishable Foods: Possibilities and Limitations<br />
Barbara Speranza* and Maria Rosaria Corbo<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Abstract: Since the middle ages, essential oils (EOs) have been widely used for bactericidal, virucidal,<br />
fungicidal, antiparasitical, insecticidal, medicinal and cosmetic <strong>application</strong>s. Nowadays, it is well known that<br />
EOs can enhance the shelf life <strong>of</strong> unprocessed or processed <strong>food</strong>s because <strong>of</strong> their antimicrobial nature.<br />
Nevertheless, very few <strong>preservation</strong> methods based on EOs utilization are implemented until now by the <strong>food</strong><br />
industry.<br />
The aims <strong>of</strong> this chapter are: 1) to make an overview <strong>of</strong> the current knowledge on the antibacterial activity <strong>of</strong><br />
EOs; 2) to describe their possible modes <strong>of</strong> action; 3) to evaluate possibilities and limitations <strong>of</strong> their use in<br />
the <strong>food</strong> industry.<br />
In vitro studies have demonstrated antibacterial activity <strong>of</strong> EOs against a wide range <strong>of</strong> spoilage and<br />
pathogenic bacteria. As EOs comprise a large number <strong>of</strong> components, it is likely that their mode <strong>of</strong> action<br />
involves several targets in the bacterial cell, but it is generally recognized that their hydrophobicity enables<br />
them to partition in the lipids <strong>of</strong> the cell membrane and mitochondria, rendering these membranes permeable<br />
and leading to leakage <strong>of</strong> cell contents. A higher concentration is generally needed to achieve the same effect<br />
in <strong>food</strong>s, but studies with meat, fish, milk, dairy products, vegetables and fruits have shown promising results<br />
at very low concentrations <strong>of</strong> EOs (
36 Application <strong>of</strong> Alternative Food-Preservation Technologies Speranza and Corbo<br />
canal sealers, antiseptics and feed supplements [7]. Because <strong>of</strong> the recent greater consumer awareness and<br />
concern regarding synthetic chemical additives, EOs (and their components) are gaining more and more ground<br />
as antibacterial additives for <strong>food</strong> <strong>preservation</strong>. Table 1 reports a list <strong>of</strong> some EOs, their origin (Latin name <strong>of</strong><br />
plant source) and their current prevalent use. In Table 2 these oils are grouped according to the plant section<br />
from which they are produced.<br />
Table 1: Some examples <strong>of</strong> EOs with their origin (Latin name <strong>of</strong> plant source) and their current prevalent use.<br />
Oil <strong>of</strong> Origin Plant Current Prevalent Use<br />
Agar Aquilaria malaccensis Perfume industries<br />
Ajwain Trachyspermum copticum Digestive and antiseptic<br />
Angelica Angelica archangelica Medicinal <strong>application</strong>s<br />
Anise Pimpinella anisum Pharmaceutical industries<br />
Assafoetida Ferula assafoetida Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Balsam Myroxylon pereirae Botanical medicines<br />
Basil Ocimum basilicum Perfume industries, aromatherapy<br />
Bay laurel Laurus nobilis Perfume industries, aromatherapy, flavouring in <strong>food</strong>s<br />
Bergamot Citrus bergamia risso Perfume industries, aromatherapy<br />
Black Pepper Piper nigrum Pharmaceutical industries<br />
Cannabis Cannabis sativa<br />
Caraway Carum carvi<br />
Flavouring in <strong>food</strong>s, primarily candies and beverages. Scent in perfumes,<br />
cosmetics, soaps, and candles<br />
Flavouring in <strong>food</strong>s. Also used in mouthwashes, toothpastes, etc. as a<br />
flavouring agent<br />
Cardamom Amonum elettaria<br />
Aromatherapy and other medicinal <strong>application</strong>s. Also used as a fragrance<br />
in soaps, perfumes, etc.<br />
Carrot Daucus carota Aromatherapy<br />
Cedarwood<br />
Cedrus deodara<br />
Cedrus libani<br />
Perfumes and fragrances<br />
Chamomile Anthemis nobilis Aromatherapy as anti-inflammatory agent<br />
Calamus Acorus calamus Pharmaceutical industries<br />
Cinnamon Cinnamomum zeylandicum Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Citronella<br />
From leaves and stems <strong>of</strong>:<br />
Cymbopogon nardus<br />
Cymbopogon winterianus<br />
Insect repellent. Also medicinal <strong>application</strong>s<br />
Clary Sage Salvia sclarea<br />
Flavouring in <strong>food</strong>s. Also used in mouthwashes, toothpastes, etc. as a<br />
flavouring agent<br />
Clove Syzygium aromaticum Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Coriander Coriandum sativum Cooking<br />
Costmary Tanacetum balsamita Medicinal <strong>application</strong>s<br />
Costus About 24 Costus species Pharmaceutical industries<br />
Cranberry<br />
Vaccinium erythrocarpum<br />
Vaccinium macrocarpon<br />
Vaccinium microcarpum<br />
Vaccinium oxycoccos<br />
Cosmetic industries<br />
Cubeb Piper cubeba Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Cumin Cuminum cyminum<br />
Flavouring in <strong>food</strong>s, particularly in meat products. Also used in veterinary<br />
medicine<br />
Cypress Juniperus virginiana Used as a perfume and medicine ingredient<br />
Cypriol Cyperus scariosus Aromatherapy<br />
Curry Murraya koenigii Pharmaceutical and <strong>food</strong> industries<br />
Davana Artemisia pallens Used as a perfume ingredient and as a germicide<br />
Dill Anethum graveolens Medicinal <strong>application</strong>s<br />
Elecampane Inula helenium Medicinal <strong>application</strong>s<br />
Eucalyptus<br />
About 746 Eucalyptus species<br />
and 3 hybrids<br />
Historically used as a germicide. Commonly used in cough medicine,<br />
among other medicinal uses<br />
Fennel Foeniculum vulgare Medicinal <strong>application</strong>s<br />
Fenugreek Trigonella foenum- graecum Pharmaceutical and cosmetic industries
Essential Oils in Foods. Application <strong>of</strong> Alternative Food-Preservation Technologies 37<br />
Frankincense Boswellia dalzielii Aromatherapy and perfume industries<br />
Galangal<br />
Alpinia galanga<br />
Alpinia <strong>of</strong>ficinarum<br />
Kaempferia galanga<br />
Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Galbanum<br />
Ferula gummosa<br />
Ferula rubricaulis<br />
Medicinal <strong>application</strong>s<br />
Geranium About 200 Pelargonium species Medicinal <strong>application</strong>s<br />
Ginger Zingiber <strong>of</strong>ficinale Medicinal <strong>application</strong>s<br />
Goldenrod Solidago virgaurea Medicinal <strong>application</strong>s<br />
Grapefruit Citrus x paradisi Aromatherapy<br />
Henna Lawsonia inermis Medicinal <strong>application</strong>s<br />
Helichrysum Helichrysum augustifolium Perfume industries<br />
Hyssop About 11 Hyssopus species Herbal remedies and culinary use<br />
Jasmine About 10 Jasminum species Perfume industries<br />
Juniper About 67 Juniperus species Pharmaceutical and <strong>food</strong> industries (as flavouring agent)<br />
Lavender About 39 Lavandula species Pharmaceutical and perfume industries<br />
Ledum (current name:<br />
Rhododendron)<br />
About 8 Rhododendrum species Herbal uses<br />
Lemon Citrus limon Used medicinally, as an antiseptic, and in cosmetics<br />
Table 1: cont....<br />
Lemongrass About 55 Cymbopogon species<br />
It is widely used as a herb in Asian cuisine (dried and powdered or used<br />
fresh). It is commonly used in teas, soups, and curries. It is also suitable<br />
for poultry, fish, and sea<strong>food</strong>. It is <strong>of</strong>ten used as a tea in African and Latin<br />
American countries (e.g., Togo, Mexico, DR Congo). Also used as insect<br />
repellent<br />
Lemon balm Litsea cubeba Perfumes and aromatherapy<br />
Marjoram Origanum majorana Pharmaceutical and perfume industries. Also used as flavour<br />
Melissa Melissa <strong>of</strong>ficinalis Medicinal <strong>application</strong>s, particularly aromatherapy<br />
Mint Mentha arvensis<br />
Used in flavouring toothpastes, mouthwashes and pharmaceuticals, as well<br />
as in aromatherapy and other medicinal <strong>application</strong>s<br />
Mountain Savory Satureja montana Medicinal <strong>application</strong>s. Culinary uses<br />
Mugwort Artemisia vulgaris<br />
Mustard<br />
Myrrh<br />
Myrtle<br />
Brassica nigra<br />
Brassica juncea<br />
Brassica hirta<br />
Commiphora myrrha<br />
Commiphora opobalsamum<br />
Myrthus communis<br />
Myrthus nivellei<br />
Used in ancient times for medicinal and magical purposes. Currently<br />
considered to be a neurotoxin<br />
Medicinal <strong>application</strong>s<br />
Medicinal <strong>application</strong>s<br />
Medicinal <strong>application</strong>s<br />
Neroli<br />
From blossom <strong>of</strong> Citrus<br />
aurantium<br />
Medicinal <strong>application</strong>s. Aromatherapy<br />
Nutmeg Myristica fragrans Culinary uses<br />
Orange Citrus x sinensis Used as a fragrance, in cleaning products and in flavouring <strong>food</strong>s<br />
Oregano Origanum vulgare Fungicide. Also used to treat digestive problems<br />
Orris oil Iris florentina Flavouring agent; also used in perfume, and medicinally<br />
Parsley<br />
Petraselinum crispum var.<br />
neapolitum<br />
Patchouli Pogostemon cablin Perfume industries<br />
Perilla Perilla frutescens var. japonica Medicinal <strong>application</strong>s<br />
Used in soaps, detergents, colognes, cosmetics and perfumes, especially<br />
men’s fragrances<br />
Pennyroyal Mentha pulegium<br />
Highly toxic. It is abortifacient and can even in small quantities cause<br />
acute liver and lung damage<br />
Peppermint Mentha piperita Medicinal <strong>application</strong>s. Flavouring agent<br />
Petitgrain<br />
From leaves <strong>of</strong> :<br />
Citrus aurantium<br />
Flavouring agent; also used in perfume<br />
Pine oil Pinus sylvestris Used as a disinfectant, and in aromatherapy<br />
Ravensara Ravensara aromatica Used primarily as a fragrance, but also as antiseptic and antibacteric<br />
Rose Rosa damascena Used primarily as a fragrance
58 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 58-82<br />
Enzymes and Enzymatic Systems as Natural Antimicrobials<br />
Daniela D’Amato, Daniela Campaniello and Milena Sinigaglia*<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 5<br />
Abstract: Lysozyme is a hydrolytic enzyme which has been purified from cells, secretions and tissues <strong>of</strong><br />
virtually all living organisms and viruses. Lysozyme has been shown to have antimicrobial activities towards<br />
bacteria, fungi, protozoan and viruses; moreover, it is essentially known for its antibacterial activity and has<br />
been used in <strong>food</strong> <strong>preservation</strong>. Lysozyme is currently used as a preservative in many <strong>food</strong>s, such as cheese,<br />
fish, meat, fruit, vegetables and wine.<br />
Lact<strong>of</strong>errin is a globular multifunctional protein with antimicrobial activity. It is produced by mucosal<br />
epithelial cells in various mammalian species. It is found in mucosal surfaces and in biological fluids,<br />
including milk and saliva. It possesses a strong antimicrobial activity against a broad spectrum <strong>of</strong> bacteria,<br />
fungi, yeasts, viruses and parasites. Lact<strong>of</strong>errin is used in a wide range <strong>of</strong> products including infant formulae,<br />
sport and functional <strong>food</strong>s.<br />
The lactoperoxidase system (LPS) consists <strong>of</strong> three components: enzyme lactoperoxidase, thiocyanate and<br />
hydrogen peroxide. LPS exerts both bacteriostatic and/or bactericidal activity; therefore, its use in dairy<br />
industry to preserve raw milk quality or to extend the shelf life <strong>of</strong> pasteurized milk has been extensively<br />
proposed in the past. LPS has also been used the stabilization cream, cheese, liquid whole eggs, ice cream,<br />
infant formula and for the <strong>preservation</strong> <strong>of</strong> tomato juice, mangoes and chicken.<br />
Key-concepts: Lysozyme, Lact<strong>of</strong>errin, Lactoperoxidase, Mode <strong>of</strong> action and <strong>application</strong> in <strong>food</strong>s.<br />
LYSOZYME: STRUCTURE AND PROPERTIES<br />
LYSOZYME<br />
Lysozyme is a hydrolytic enzyme which has been purified from cells, secretions and tissues <strong>of</strong> virtually all living<br />
organisms and viruses. It is well known as an antimicrobial protein, used as a natural <strong>food</strong> preservative.<br />
Lysozyme is a 129-amino acid protein with a molecular weight <strong>of</strong> approximately 14.7 kDa, and with hydrolytic<br />
activity against ß (1–4) glycosidic linkages between N-acetylmuramic acid and N-acetylglucosamine in bacterial<br />
peptidoglycan [1]. In addition, it has been reported to have an antibacterial activity that is independent <strong>of</strong> its<br />
enzymatic activity [2]. Lysozyme was discovered in 1922 by Flemming in human nasal secretion and<br />
subsequently purified from various plant, animal, microbial (bacteria, virus and fungi) materials [3-5]. It is<br />
naturally present in many <strong>food</strong>s such as egg white (with a concentration ranging between 3.2 and 5.8 mg/ml),<br />
cow milk (ca. 0.13 mg/ml) and human colostrum (ca. 65 mg/ml) but also in several plants, such as cauliflower<br />
(ca. 27.6 mg/ml) and cabbage (ca. 2.3 mg/ml) [6], and widely distributed in various biological fluids and tissues<br />
including plant, bacteria, and animal secretions, tears, saliva, respiratory and cervical secretions, and secreted by<br />
polymorphonuclear leukocytes [7].<br />
Lysozyme constitutes a natural defence against bacterial pathogens. Many bacteriophages also produce lysozyme<br />
that locally hydrolyses the peptidoglycan to facilitate penetration <strong>of</strong> the phage injection apparatus, or that<br />
induces cell lysis at the end <strong>of</strong> the phage replication cycle.<br />
Lysozyme has an extremely high isoelectric point (>10) and consequently is highly cationic at neutral or acid<br />
pH. In solution, it is relatively stable at pH 3-4, but when pH increases its stability decreases.<br />
Several classes <strong>of</strong> lysozyme have been defined on the basis <strong>of</strong> the wide variability in origin, and structural,<br />
antigenic, chemical and enzymatic properties <strong>of</strong> the molecules. In Table 1 some <strong>of</strong> the different types <strong>of</strong><br />
lysozyme are reported. The most studied and the best known is the conventional or chicken-type (i.e. clysozyme)<br />
with the lysozyme derived from the egg white <strong>of</strong> domestic chicken (Gallus gallus) as the prototype<br />
[8]. Although, c-lysozyme is typically found in the egg white <strong>of</strong> birds, it was also purified from various tissues<br />
and secretions <strong>of</strong> mammals.<br />
*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it
Enzymes as Antimicrobials Application <strong>of</strong> Alternative Food-Preservation Technologies 59<br />
Table 1: Different types <strong>of</strong> lysozyme.<br />
Lysozyme types Provenience References<br />
Conventional or chicken-type<br />
c-lysozyme<br />
-egg white <strong>of</strong> domestic chicken (Gallus gallus);<br />
-purified from various tissues and secretions <strong>of</strong> mammals including<br />
milk, saliva, tears, urine, respiratory and cervical secretions<br />
Other types <strong>of</strong> lysozyme:<br />
[3, 5, 9]<br />
g-type lysozyme egg white <strong>of</strong> domestic goose [4, 9-11]<br />
h-type lysozyme Plant<br />
i-type lysozyme Invertebrates<br />
b-type lysozyme Bacteria (Bacillus)<br />
v-type lysozyme Viruses<br />
Despite the variability in the amino acid composition and sequence <strong>of</strong> lysozyme molecules, amino acids <strong>of</strong> the<br />
catalytic centre <strong>of</strong> the active site are well conserved [9].<br />
In 1965 the structure <strong>of</strong> lysozyme was solved by X-Ray analysis with 2 angstrom resolution by David Chilton<br />
Phillips. In particular, lysozyme structure is characterized by an α-helix which links two domains <strong>of</strong> the<br />
molecule; one is mainly β-sheet in structure, and the other primarly α-helical. The hydrophilic groups are mainly<br />
oriented inward, with most <strong>of</strong> the hydrophilic residues on the exterior <strong>of</strong> the molecule [12].<br />
It has been proposed that the enzymatic action <strong>of</strong> the molecule is dependent on its ability to change the relative<br />
position <strong>of</strong> its two domains and cause large conformational changes in the molecule.<br />
In particular, glutamic acid and aspartic acid residues are directly involved in the breakdown <strong>of</strong> the glycosidic<br />
bond between N-acetylglucosamine and N-acetylmuramic and their presence in the catalytic centre is thus<br />
crucial for the hydrolytic activity <strong>of</strong> the enzyme. However, the amino acid sequence <strong>of</strong> known lysozymes reveals<br />
that aspartic acid is not consistently present in the active site <strong>of</strong> lysozyme molecules [8]. In contrast, the<br />
substitution <strong>of</strong> glutamic acid results in a complete inactivation <strong>of</strong> the enzyme [8], thus confirming the critical<br />
role <strong>of</strong> this amino acid in the enzymatic activity <strong>of</strong> lysozyme [9].<br />
ANTIMICROBIAL EFFECT AND MODE OF ACTION OF LYSOZYME<br />
Lysozyme has been recognized to possess many physiological and functional properties, including important<br />
roles in surveillance <strong>of</strong> membranes <strong>of</strong> mammalian cells; it enhances phagocytic activity <strong>of</strong> polymorphonuclear<br />
leukocytes and macrophages and stimulates proliferation and antitumor functions <strong>of</strong> monocytes [7], but its high<br />
microbicidal activity remains, by far, the main virtue that explains the high attention <strong>of</strong> scientists and industrial<br />
stakeholders for its practical <strong>application</strong>s in medicine and <strong>food</strong> industry [9].<br />
The antimicrobial activity <strong>of</strong> lysozyme has been extensively demonstrated in vitro or in physiological fluids and<br />
secretions including milk, blood serum, saliva, and urine [13]. Although lysozyme has been shown to have<br />
antimicrobial activities towards bacteria, fungi, protozoan and viruses [14-16], it is essentially known for its<br />
antibacterial activity and has been used, on this basis, in <strong>food</strong> <strong>preservation</strong>.<br />
Lysozyme has been demonstrated to be active throughout a wide pH range <strong>of</strong> 4–10; however, high ionic strength<br />
(>0.2 M salt) was shown to have an inhibitory effect on lysozyme activity [2]. Under physiological conditions,<br />
only a minority <strong>of</strong> Gram positive bacteria are susceptible to lysozyme, and it has been suggested that the main<br />
role <strong>of</strong> lysozyme is to participate in the removal <strong>of</strong> bacterial cell walls, after the bacteria have been killed by<br />
antimicrobial polypeptides present in egg albumin, insect hemolymph [17] or by complement in animal serum<br />
[18]. This is in line with the notion that the lytic action <strong>of</strong> lysozyme does not kill susceptible bacteria under<br />
physiological conditions, osmotically balanced [19].<br />
The bacteriostatic and bactericidal properties <strong>of</strong> lysozyme have been the subject <strong>of</strong> many studies, and over the<br />
last 10 years, several authors have proposed a novel antibacterial mechanism <strong>of</strong> action <strong>of</strong> lysozyme that is<br />
independent <strong>of</strong> its muramidase activity [20, 21]. A non-lytic bactericidal mechanism involving membrane
60 Application <strong>of</strong> Alternative Food-Preservation Technologies D’Amato et al.<br />
damage without hydrolysis <strong>of</strong> peptidoglycan, has been reported for c-type lysozymes, including human<br />
lysozyme and hen egg white lysozyme (HEWL) [7, 22, 23]. Other studies observed that the denatured lysozyme<br />
deprived <strong>of</strong> muramidase activity has an unique and potent microbicidal property [7, 24].<br />
Antimicrobial Action Towards Gram Positive Bacteria<br />
Lysozyme belongs to a class <strong>of</strong> enzymes that lyses the cell walls <strong>of</strong> certain Gram positive bacteria, as it<br />
specifically splits the bond between N-acetylglucosamine and N-acetylmuramic acid <strong>of</strong> the peptidoglycan in the<br />
bacterial cell walls. Extensive hydrolysis <strong>of</strong> the peptidoglycan by exogenous lysozymes results in cell lysis and<br />
death in a hypo-osmotic environment but some exogenous lysozymes can also cause lysis <strong>of</strong> bacteria by<br />
stimulating autolysin activity upon interaction with the cell surface [23].<br />
According to this effect, lysozyme affects strongly Gram positive bacteria but not Gram negative ones, which are<br />
shielded by the lipopolysaccharide (LPS). Nevertheless, recent studies suggest that resistance <strong>of</strong> bacteria to<br />
lysozyme is not exclusively related to the presence <strong>of</strong> the lipopolysaccharidic layer. In fact, Gram positive<br />
bacteria are generally sensitive to lysozyme because their peptidoglycan is directly exposed, but some <strong>of</strong> them<br />
are intrinsically resistant due to a modified peptidoglycan structure [25]. The occurrence <strong>of</strong> resistant Gram<br />
positive bacteria indicates that the lack <strong>of</strong> the LPS does not expose de facto the bacterium to lysozyme<br />
hydrolysis [22, 26-28]. Various mechanisms <strong>of</strong> resistance in Gram positive bacteria have been suggested, as the<br />
exact mechanism <strong>of</strong> lysozyme resistance is not fully understood and may vary according to the bacterial strain or<br />
species. Fig. 1 reports some <strong>of</strong> the suggested mechanisms <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />
Hindrance <strong>of</strong> lysozyme<br />
action by surface<br />
attachment polymers<br />
Deacetylation <strong>of</strong> the<br />
amino group <strong>of</strong> Nacetylglucosamine<br />
residues<br />
Modification <strong>of</strong> hexosamine<br />
residues <strong>of</strong> the glycan<br />
backbone, by O-acetylation<br />
or N-deacetylation<br />
High degree <strong>of</strong><br />
peptide crosslinking<br />
Suggested mechanisms<br />
<strong>of</strong> resistance in Gram-<br />
positive bacteria<br />
Production <strong>of</strong> proteininhibitors<br />
specific to<br />
lysozyme<br />
Figure 1: Possible mechanisms <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />
Teichoic acid content<br />
in the cell-wall<br />
N-deacetylation <strong>of</strong><br />
the acetamido group<br />
<strong>of</strong> the hexosamine<br />
residues<br />
Incorporation <strong>of</strong> Daspartic<br />
acid in the<br />
bacterial peptidoglycan<br />
crossbridge<br />
Several studies provided evidence that the modification <strong>of</strong> hexosamine residues <strong>of</strong> the glycan backbone, by Oacetylation<br />
or N-deacetylation, is the primary mechanism <strong>of</strong> resistance to lysozyme in Gram positive bacteria.<br />
Clarke and Dupont [29] were the first to suspect a possible role <strong>of</strong> O-acetylation <strong>of</strong> the peptidoglycan muramic<br />
acid in lysozyme resistance, and this idea was confirmed by other studies [25, 27].<br />
A different bacterial strategy to evade the bactericidal action <strong>of</strong> lysozyme is the production <strong>of</strong> inhibitors. In the<br />
streptococci belonging to group A, a protein, identified as an inhibitor <strong>of</strong> the complement system and designated<br />
as SIC (streptococcal inhibitor <strong>of</strong> complement), was also shown to inhibit lysozyme [30, 31].<br />
Other protein inhibitors may be produced by Gram positive bacteria, but they remain to be identified and<br />
characterized. Therefore, it is clear that one or more mechanisms <strong>of</strong> resistance can be involved.<br />
For example, deacetylation <strong>of</strong> the amino group <strong>of</strong> NAG residues appears to be a common mechanism <strong>of</strong><br />
resistance in Bacillus and streptococci [26], while other bacteria (e.g., Staphylococcus aureus and lactobacilli)<br />
would counteract lysozyme action essentially by means <strong>of</strong> O-acetylation [28].
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 83-91 83<br />
Antimicrobial Agents <strong>of</strong> Microbial Origin : Nisin<br />
Daniela D’Amato* and Milena Sinigaglia<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 6<br />
Abstract: Nisin belongs to a group <strong>of</strong> bacteriocins known as “lantibiotics”, small peptides produced by<br />
Gram-positive bacteria <strong>of</strong> different genera. Nisin consists <strong>of</strong> 34 amino acids and is the only commercially<br />
accepted bacteriocin for <strong>food</strong> <strong>preservation</strong>; it is produced by certain strains <strong>of</strong> Lactococcus lactis subsp.<br />
lactis. Nisin is a natural, toxicologically safe, antibacterial <strong>food</strong> preservative, characterized by an<br />
antimicrobial activity against a wide range <strong>of</strong> Gram-positive bacteria, but not against Gram-negative bacteria,<br />
yeasts or fungi. It can act against Gram-negative bacteria, in conjunction with chemically induced damage <strong>of</strong><br />
the outer membrane. Nisin was labeled as GRAS (generally recognized as safe) in 1988 by FDA, and is<br />
currently permitted as a <strong>food</strong> additive in over 50 countries around the world.<br />
Nisin has found practical <strong>application</strong> as a natural <strong>food</strong> preservative in many categories <strong>of</strong> <strong>food</strong>, such as<br />
natural cheese (Emmental and Gouda), processed cheese (slices, spread, sauces and dips), pasteurized dairy<br />
products (milk, chilled desserts, clotted cream and mascarpone cheese), egg products, hot baked flour<br />
products (crupets), canned products, alcoholic beverages (beer and wine), salad dressing, meat and fish<br />
products, yogurt and pasteurized soups.<br />
Key-concepts: Mode <strong>of</strong> action, Safety, Food <strong>application</strong>s.<br />
INTRODUCTION<br />
Bacteria are a source <strong>of</strong> antimicrobial peptides, which have been examined for <strong>application</strong>s in microbial <strong>food</strong><br />
safety. The antimicrobial proteins or peptides produced by bacteria are termed bacteriocins. They are<br />
ribosomally synthesized and kill closely related bacteria [1]. Many bacteriocins have a narrow host range, and<br />
are likely most effective against related bacteria competing for the same scarce resources. Although bacteriocins<br />
are produced by many Gram positive and Gram negative species, those produced by the Lactic Acid Bacteria<br />
(LAB) are <strong>of</strong> particular interest to the <strong>food</strong> industry, since these bacteria have generally been regarded as safe<br />
(GRAS status) [2].<br />
Bacteriocins are used as a preservative in <strong>food</strong> due to its heat stability, wider pH tolerance and its proteolytic<br />
activity [3]. Bacteriocins have <strong>application</strong>s in hurdle technology, which utilizes synergies <strong>of</strong> combined<br />
treatments to preserve <strong>food</strong> more effectively.<br />
Bacteriocins have been grouped into four main distinct classes [4].<br />
Class-I Lantibiotics characterized by the presence <strong>of</strong> unusual thioether amino acid which are<br />
generated through post translational modification.<br />
Class-II Bacteriocins represent small (30 kD) heat labile protein.<br />
Class-IV Represent complex bacteriocins that contain essential lipid, carbohydrate moieties in<br />
addition to a protein compared.<br />
NISIN: STRUCTURE AND PROPERTIES<br />
Nisin is the best known and widely used bacteriocin, employed as a <strong>food</strong> preservative, with a high antibacterial<br />
activity and a relatively low toxicity for humans. It is <strong>of</strong>ten used in various <strong>food</strong> system including dairy, meat<br />
*Address correspondence to this author Daniela D'Amato at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong><br />
Foggia, Italy; E-mail: d.damato@unifg.it
84 Application <strong>of</strong> Alternative Food-Preservation Technologies D’Amato and Sinigaglia<br />
and canning systems. The bacteriocin nisin (or group N inhibitory substance), discovered in England by Rogers<br />
and Whittier in 1928, is produced by certain strains <strong>of</strong> Lactococcus lactis subsp. lactis [5-7].<br />
Nisin belongs to a group <strong>of</strong> bacteriocins known as “lantibiotics” (class-I). Lantibiotics are relatively small<br />
peptides produced by Gram positive bacteria <strong>of</strong> different genera as reported in the Table 1.<br />
Table 1: Lantibiotics produced from different bacteria.<br />
Producer bacteria Lantibiotics<br />
L. lactis Nisin (A and Z), lactacin 481<br />
Lactobacillus sake Lactocin S<br />
Staphylococcus Pep 5, epidermin, gallidermin<br />
Streptococcus Streptococcin A-FF22, salivaricin Av<br />
Bacillus Subtilin, mersacidin<br />
Carnobacterium Carnocin U149<br />
Streptomyces Duramycin<br />
Micrococcus varians Variacin<br />
The lantibiotics are a group <strong>of</strong> post-translationally modified peptide antibiotics that characteristically have cyclic<br />
structures formed by the rare thioether amino acids lanthionine and 3-methyl-lanthionine and <strong>of</strong>ten also by<br />
dehydroalanine (Dha) and/or dehydrobutyrine residues [8]. Nisin was the first member <strong>of</strong> this group <strong>of</strong><br />
antibiotics.<br />
On the basis <strong>of</strong> their different ring structure, charge and biological activity, the lantibiotics are classified into two<br />
subgroups: type A (nisin type lantibiotics) constituted by elongated, amphiphilic peptides, and type-B (duramicin<br />
type lantibiotics) that are compact and globular. Nisin consists <strong>of</strong> 34 amino acids and is the only commercially<br />
accepted bacteriocin for <strong>food</strong> <strong>preservation</strong>. Its biosynthesis occurs during the exponential growth phase and stops<br />
completely when cells enter the stationary growth [9]. Nisin is a small (3.5 kDa) amphiphilic peptide that is<br />
cationic at neutral pH, having an isoelectric point above 8.5, and shares similar characteristics with other poreforming<br />
antibacterial peptides such as cationic peptides with a net positive charge and amphipathicity [5, 10]. It<br />
is overall positively charged (+4) and its structure possesses amphipathic properties; however, some structural<br />
properties make nisin rather special. Nisin is a ribosome-synthesized peptide characterized by intramolecular<br />
rings formed by the thioether amino acids lanthionine and 3-methyllanthionine [11, 12]. The structure <strong>of</strong> nisin,<br />
initially determined by chemical degradation [11] and confirmed by nuclear magnetic resonance (NMR)<br />
spectroscopy [13], is shown in Fig. 1; serine and threonine residues are dehydrated to become dehydroalanine<br />
and dehydrobutyrine. Subsequently, five <strong>of</strong> the dehydrated residues are coupled to upstream cysteines, thus<br />
forming the thioether bonds that produce the characteristic lanthionine rings.<br />
1<br />
Ile<br />
NH2<br />
Dhb<br />
COOH<br />
Ala<br />
Ile<br />
5<br />
Dha<br />
S<br />
Leu<br />
Ala<br />
Abu<br />
Pro<br />
Nisin A<br />
Lys Dha Val His Ile<br />
34<br />
30<br />
S<br />
Ala Lys Abu<br />
Ala<br />
Gly<br />
S Asn<br />
10<br />
20<br />
Met<br />
His<br />
S<br />
Lys<br />
Asn Ala<br />
Abu<br />
Ser Ala<br />
Abu Ala<br />
Figure 1: Structure <strong>of</strong> nisin. Dha, dehydroalanine; Dhb, dehydrobutyrine; Ala-S-Ala, lanthionine; Abu-S-Ala, β-methyllanthionine.<br />
Two naturally occurring nisin variants that have similar activities, nisin A and nisin Z, have been found [12, 14].<br />
Nisin A differs from nisin Z in a single amino acid residue at position 27, being a histidine in nisin A and an<br />
S<br />
Leu<br />
15<br />
Ala Met<br />
Gly<br />
25<br />
Gly
Nisin in Foods Application <strong>of</strong> Alternative Food-Preservation Technologies 85<br />
asparagine in nisin Z [14]. The structural modification has no effect on the antimicrobial activity, but it gives<br />
nisin Z higher solubility and diffusion characteristics compared with nisin A, which are important characteristics<br />
for <strong>food</strong> <strong>application</strong>s [15, 16].<br />
The thioether bonds give nisin two rigid ring systems, a N-terminally and a C-terminally located; a hinge region<br />
(residues 20-22) separates the ring systems. Due to the ring structures, the nisin molecule is maintained in a<br />
screw-like conformation that possesses amphipathic characteristics in two ways: the N-terminal half <strong>of</strong> nisin is<br />
more hydrophobic than the C-terminal one; and the hydrophobic residues are located at the opposite side <strong>of</strong> the<br />
hydrophilic residues throughout the screw-like structure <strong>of</strong> the nisin molecule.<br />
Nisin production is affected by several cultural factors such as producer strain, nutrient composition <strong>of</strong> media,<br />
pH, temperature, agitation and aeration, as also by other factors, for example, substrate and product inhibition,<br />
adsorption <strong>of</strong> nisin onto the producer cells and enzymatic degradation [17].<br />
ANTIMICROBIAL EFFECT AND MODE OF ACTION OF NISIN<br />
Nisin is a natural, toxicologically safe, antibacterial <strong>food</strong> preservative. It was shown to have antimicrobial<br />
activity against a wide range <strong>of</strong> Gram positive bacteria, including L. monocytogenes, together with different<br />
strains or species <strong>of</strong> streptococci, staphylococci, lactobacilli, micrococci and most spore-forming species <strong>of</strong><br />
Clostridium, Bacillus and Alicyclobacillus, but not against Gram negative bacteria, yeasts or fungi. It can also act<br />
against Gram negative bacteria, such as Escherichia coli or Salmonella species, in conjunction with chemically<br />
induced damage <strong>of</strong> the outer membrane.<br />
Moreover, several works showed the antimicrobial activity <strong>of</strong> nisin against a number <strong>of</strong> <strong>food</strong> pathogens<br />
including, E. coli, Campylobacter jejuni, Cl. difficile, Helicobacter pylori, B. cereus, as well as Shigella and<br />
Enterococcus species [15, 18, 19]. The potent activity <strong>of</strong> nisin against a broad range <strong>of</strong> gastrointestinal pathogens<br />
indicates that the peptide could have therapeutic potential in the treatment <strong>of</strong> gastrointestinal infections.<br />
There are many hypotheses about the mechanism <strong>of</strong> action against spores and vegetative cells [20-22]. Initially,<br />
the antimicrobial activity <strong>of</strong> nisin was thought to be caused by reacting with sulfhydryl groups <strong>of</strong> enzymes via<br />
the dehydro residues [11], by inhibition <strong>of</strong> cell wall synthesis [23, 24] or by the strong adhesion to cells, causing<br />
leakage <strong>of</strong> cellular material and subsequent lysis, as a cationic surface-active detergent [25]. However,<br />
experiments with intact bacterial cells and isolated plasma membrane vesicles have shown that treatment <strong>of</strong> nisin<br />
resulted in rapid efflux <strong>of</strong> small cytoplasmic compounds [26, 27]. The mode <strong>of</strong> action <strong>of</strong> nisin is shown to<br />
involve interactions with the membrane-bound cell wall precursor lipid II (undecaprenylpyrophosphoryl-<br />
MurNAc-(pentapeptide)-GlcNac), concomitant with pore formation in the cytoplasmic membrane <strong>of</strong> the target<br />
organism [28, 29]. In particular, the C-terminal region <strong>of</strong> nisin binds to the cytoplasmic membrane <strong>of</strong> vegetative<br />
cells and penetrates into the lipid phase <strong>of</strong> the membrane [30], forming pores which allow the efflux <strong>of</strong><br />
potassium ions, ATP, and amino acids [31-36], resulting in the dissipation <strong>of</strong> the proton motive force and<br />
eventually cell death [28, 37, 38]. It is now believed that the depletion <strong>of</strong> the proton motive force is the common<br />
mechanistic action <strong>of</strong> bacteriocins from lactic acid bacteria. Therefore, it is generally accepted that the bacterial<br />
plasma membrane is the target for nisin, and that nisin kills the cells by pore formation.<br />
Nisin’s effectiveness is concentration-dependent, in terms <strong>of</strong> both the amount <strong>of</strong> nisin added and the number <strong>of</strong><br />
spores or vegetative cells that need to be inhibited or killed. Nevertheless, the effectiveness <strong>of</strong> nisin depends also<br />
on growth and exposure conditions, such as the temperature [33, 39, 40-42] and the pH [33, 39, 41]. In general,<br />
nisin is more active at lower pH values, whereas the influence <strong>of</strong> temperature on its effectiveness is<br />
controversial.<br />
Its action against vegetative cells can be either bactericidal or bacteriostatic, depending on a number <strong>of</strong> factors<br />
including nisin concentration, bacterial population size, physiological state <strong>of</strong> the bacteria and the condition <strong>of</strong><br />
growth.<br />
The insensitivity <strong>of</strong> Gram negative bacteria to nisin could be due to the large size (1.8–4.6 kDa) <strong>of</strong> nisin, which<br />
restricts its passage across the outer membrane <strong>of</strong> Gram negative bacteria [43, 44]. The outer membrane,<br />
covering the cytoplasmic membrane and peptidoglycan layer <strong>of</strong> Gram negative bacteria, is composed <strong>of</strong><br />
lipopolysaccharide (LPS) molecules in its outer leaflet and glycerophospholipids in the inner leaflet [45].
92 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 92-113<br />
Chitosan: a Polysaccharide with Antimicrobial Action<br />
Daniela Campaniello* and Maria Rosaria Corbo<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 7<br />
Abstract: At present, discards from the world’s fisheries exceed 20 million tons. Traditionally, fisheries<br />
wastes are used in the production <strong>of</strong> fertilizers, fish silage or pet <strong>food</strong>s; nowadays with advances in<br />
bioprocess engineering technologies and novel enzymatic and microbial hydrolysis methods, processing<br />
wastes may serve as cheap raw materials for the generation <strong>of</strong> high-value bioactive compounds and novel<br />
environmental and ecological material derived from marine wastes. In particular, shellfish waste is the main<br />
source <strong>of</strong> biomass for chitin (and its derivatives) production. In this contest chitosan, thanks to its versatility,<br />
has found numerous <strong>application</strong>s as antimicrobial agents, antioxidants, additives, enzyme immobilization and<br />
use in the encapsulation <strong>of</strong> nutraceuticals. In addition, chitosan possesses a film-forming properties for use as<br />
edible films or coating. Several researchers studied chitosan, its chemical and physical characteristics and its<br />
<strong>application</strong>s. This chapter is an attempt to summarize these works focused on the following questions: what is<br />
chitosan? How does it act against microorganisms and what is its impact on <strong>food</strong> properties?<br />
Key-concepts: What is chitosan, How it acts against microorganisms to enhance shelf life <strong>of</strong> <strong>food</strong>s, What is its impact on<br />
<strong>food</strong> properties.<br />
BIOCHEMICAL CHARACTERISTICS, PREPARATION AND USE<br />
Chitosan is a natural polysaccharide, prepared by the alkaline deacetylation <strong>of</strong> chitin (found in fungi, arthropods<br />
and marine invertebrate); commercially, it is produced from exoskeletons <strong>of</strong> crustacean such as crab, shrimp and<br />
crawfish.<br />
Structurally chitin is a straight-chain polymer composed <strong>of</strong> β-1,4-N-acetylglucosamine (Fig. 1); chitosan, is also<br />
a straight-chain polymer composed <strong>of</strong> N-acetylglucosamine and glucosamine [1] and like the cellulose is one the<br />
most abundant natural polysaccharide on the earth [2].<br />
Hydroxyl‐ group<br />
Amino‐ group<br />
Acetyl‐ group<br />
Figure 1: Structure <strong>of</strong> chitin, chitosan and cellulose<br />
A variety <strong>of</strong> processes have been proposed for the preparation <strong>of</strong> chitosan: generally, this biopolymer is prepared<br />
by N-deacetylation <strong>of</strong> chitin. In particular, the procedure consists <strong>of</strong> four basic steps: deproteinization (DP),<br />
deminarilization (DM), decolouration (DC) and deacetylation (DA) (Fig. 2), where DP and DM are<br />
*Address correspondence to this author Daniela Campaniello at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />
University <strong>of</strong> Foggia, Italy; E-mail: d.campaniello@unifg.it
Chitosan in <strong>food</strong>s Application <strong>of</strong> Alternative Food-Preservation Technologies 93<br />
interchangeable in terms <strong>of</strong> order, depending on the proposed use <strong>of</strong> chitin. DP and DM steps produce a coloured<br />
product, but if a bleached chitinous product is desired, pigments can be removed with reagents such as ethanol,<br />
ether, sodium hypochlorite solution, absolute acetone, chlor<strong>of</strong>orm, hydrogen peroxide or ethyl acetate. This<br />
process is too expensive; however removing the DC step could reduce considerably production cost. It is<br />
important to point out that the use <strong>of</strong> bleaching agents reduce considerably the viscosity <strong>of</strong> the chitosan and<br />
sometime cause an undesirable light brown colour; therefore Youn et al. [3] studied an <strong>alternative</strong> and economic<br />
decolouration method, that yields decolourized chitosan with high viscosity through the use <strong>of</strong> sun drying.<br />
N-deacetylation involves an alkaline hydrolysis with sodium hydroxide or potassium hydroxide at elevated<br />
temperature under heterogeneous conditions, which can result in an incomplete N-deacetylation and in a<br />
depolymerization to varying extents, thus obtaining chitosans with different molecular weight (high, medium<br />
and low molecular weight).<br />
The degree <strong>of</strong> deacetylation is defined as the percentage <strong>of</strong> acetylated monomers referred on the total units; it is a<br />
function <strong>of</strong> alkali concentration, temperature, size <strong>of</strong> particles and reaction time. For example, it is well known<br />
that an ordinary reaction time (1 h) leads to a partial deacetylation (about 80%), whereas a reaction time <strong>of</strong> 48 h<br />
results in a complete deacetylation. However, a high degree <strong>of</strong> deacetylation (realised in drastic condition) causes<br />
a reduction <strong>of</strong> molecular weight <strong>of</strong> polymer.<br />
Yen et al. [4] prepared chitosan from shiitake (Lentinula edodes (Berkeley) Pegler) stipes, a potential source <strong>of</strong><br />
fungal chitosan, usually discarded due to their tough texture. They isolated fungal chitin from stipes using<br />
alkaline treatment, followed by a decolourization with potassium permanganate and a N-deacetylation treatment<br />
with a sodium hydroxide solution.<br />
Aqueous base solutions<br />
(NaOH or KOH) are used<br />
for the DP step and the<br />
effectiveness depends on<br />
the ratio shell/solution,<br />
temperature,<br />
concentration <strong>of</strong> alkali and<br />
reaction time.<br />
Shellfish waste<br />
deproteinization<br />
demineralization<br />
decolouration<br />
chitin<br />
deacetylation<br />
chitosan<br />
DM can be achivied using<br />
diluted HCl (1‐8%) at<br />
room temperature for 1‐3<br />
h, or other acids such as<br />
acetic and sulfuric acids<br />
Figure 2: Simplified flowsheet for the preparation <strong>of</strong> chitosan, from shellwish waste. (modified from Shahidi et al. [5])<br />
The use <strong>of</strong> chemicals throughout chitosan preparation has several disadvantages like a complicated recovery <strong>of</strong><br />
shell-waste products (proteins, pigments, etc.) or the generation <strong>of</strong> large quantities <strong>of</strong> hazardous chemical waste.<br />
Fermentations with proteolytic or chitinolytic enzymes may be an <strong>alternative</strong> with varying levels <strong>of</strong> success: for<br />
example, chitin deacetylase from either Mucor rouxii or Absidia butleri and Aspergillus nidulans convert chitin<br />
to chitosan. Hayes et al. [6] reported a detailed review on the methods used to extract and characterize chitin,<br />
chitosan and glucosamine obtained through industrial, microbial and enzymatic hydrolysis <strong>of</strong> shell waste.<br />
The degree <strong>of</strong> deacetylation depends on both the raw material, from which chitin has been obtained, and the<br />
procedure influences the fraction <strong>of</strong> free amino groups, that can interact with metal ions. Chitosan is a waterinsoluble<br />
compound; however, when the degree <strong>of</strong> deacetylation is larger than 40-50%, chitosan becomes<br />
soluble in acidic media [7]. Although the distribution <strong>of</strong> acetyl groups along the chain may modify the solubility,
94 Application <strong>of</strong> Alternative Food-Preservation Technologies Campaniello and Corbo<br />
the solubilization occurs by protonation <strong>of</strong> the NH2 groups on the C2 position <strong>of</strong> the D-glucosamine units<br />
according to the equation (1). Because <strong>of</strong> the positive charge on the C2 <strong>of</strong> the glucosamine monomer at pH < 6,<br />
chitosan is more soluble and has a better antimicrobial activity than chitin [8].<br />
Chitosan-NH2 + H3O + ↔ Chitosan-NH3 + + H2O (1)<br />
Due to the presence <strong>of</strong> free amino groups, chitosan (pka = 6.5) is a cationic polyelectrolyte at pH < 6.5;<br />
consequently, this property along with the chelating ability <strong>of</strong> amine groups <strong>of</strong> macromolecule is used for the<br />
most <strong>of</strong> the <strong>application</strong>s <strong>of</strong> chitosan [8].<br />
Chitosan preparations commercially available possess a degree <strong>of</strong> deacetylation (DD) > 85% with molecular<br />
weights between 100 kDa and 1000 kDa. They are usually complexed with acids, such as acetic or lactic acids [9].<br />
Different studies focused on the possibility <strong>of</strong> obtaining reproducible and straightforward depolymerization<br />
methods for generating low molecular weight chitosan (LMWC) from high molecular weight chitosan (HMWC),<br />
through enzymatic or oxidative degradation, acidic cleavage and ultrasonic degradation. Liu et al. [10] reported<br />
that NaNO2 showed better performances during the depolymerization <strong>of</strong> chitosan if compared to H2O2 and HCl<br />
and these results were confirmed by other authors [11]; however no detail on the procedure was provided. To<br />
obtain low molecular weight fragments, Mao et al. [12] performed a depolymerization <strong>of</strong> chitosan through an<br />
oxidative degradation with NaNO2, thus producing a large series <strong>of</strong> chitosan with desired molecular weights by<br />
changing chitosan/NaNO2 molar ratio, chitosan concentration and reaction time.<br />
In a recent work, Baxter et al. [13] investigated the influence <strong>of</strong> high-intensity ultrasonication on the molecular<br />
weight and degree <strong>of</strong> acetylation <strong>of</strong> chitosan. In particular, the aim <strong>of</strong> their research was to develop a reaction<br />
kinetic model as a function <strong>of</strong> ultrasonic processing parameters to predict degree <strong>of</strong> acetylation and<br />
polymerization <strong>of</strong> ultrasonicated product; they concluded that high-intensity ultrasound could be a convenient<br />
and easily controllable methodology to produce this important functional carbohydrate. They observed that in<br />
presence <strong>of</strong> an acidic solvent neither power level (16.5, 28.0 and 35.2 W/cm 2 ) nor sonication time (0, 0.5, 1, 1.5<br />
15 and 30 min at 25°C) altered the degree <strong>of</strong> deacetylation <strong>of</strong> chitosan molecules.<br />
Applications<br />
Properties such as biodegradability, low toxicity and good biocompatibility make chitosan suitable for use in<br />
biomedical and pharmaceutical formulations, for hypobilirubinaemic and hypocholesterolemic effects, antiacid<br />
and antiulcer activities, wound and burn healing properties (Fig. 3). Furthermore, <strong>application</strong>s <strong>of</strong> chitosan<br />
include wastewater purification, chelation <strong>of</strong> metals, coating <strong>of</strong> seeds, to improve yield and protection from<br />
fungal diseases and drug delivery system [13].<br />
FOOD<br />
INDUSTRY<br />
removal dye,<br />
suspended solid<br />
preservative<br />
colour stabilization<br />
anticholesterol and fat<br />
binding<br />
flavour and taste<br />
Figure 3: Commercial <strong>application</strong>s <strong>of</strong> chitosan.<br />
BIOTECHNOLOGY<br />
enzyme immobilization<br />
protein separation<br />
cell recovery<br />
chromatography<br />
cell immobilization<br />
CHITOSAN<br />
MEDICAL<br />
bandage<br />
blood cholesterol control<br />
controlled release <strong>of</strong> drug<br />
skin burn<br />
contact lens<br />
AGRICOLTURE COSMETICS<br />
seed control<br />
fertilizer<br />
controlled agrochemical<br />
release<br />
moisturizer<br />
face, hand and body<br />
cream<br />
bath lotion<br />
WASTEWATER<br />
TREATMENT<br />
removal <strong>of</strong> metal ions<br />
flocculant/coagulant<br />
(protein, dye, aminoacid)
114 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 114-142<br />
Use <strong>of</strong> High Pressure Processing for Food Preservation<br />
Antonio Bevilacqua, Daniela Campaniello and Milena Sinigaglia*<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 8<br />
Abstract: High pressure processing has been proposed since the beginning <strong>of</strong> the 1900, as a suitable mean<br />
for reducing <strong>food</strong> contamination by pathogens and spoiling microorganisms. It is defined as non-thermal<br />
treatment that uses the pressure (300-700 MPa, in some cases up to 1000 MPa) as the main <strong>preservation</strong><br />
method.<br />
Based on the different ways to achieve pressure increase, we can distinguish between High Hydrostatic<br />
Pressure (HHP) and High Pressure Homogenization (HPH); HHP attains pressure rise through a fluid,<br />
whereas in HPH treatments pressure increases as a consequence <strong>of</strong> forcing product through a small valve<br />
(homogenizing valve).<br />
Both these approaches have been proposed for different kinds <strong>of</strong> <strong>food</strong>s (HHP, for chopped onions, apple<br />
sauce and apple sauce/fruit blends as eat-on-to-the-go single serve tubes; HPH, for milk and juices) and<br />
currently used in many industrial <strong>application</strong>s.<br />
The chapter proposes an exhaustive description <strong>of</strong> both these methods, including the mode <strong>of</strong> actions against<br />
the microorganisms, the modifications on <strong>food</strong>stuffs, a possible combination with some other hurdles and<br />
some examples <strong>of</strong> industrial <strong>application</strong>s.<br />
Finally, in the case <strong>of</strong> HHP there is a report on its safety and implications on health, based on some<br />
publications <strong>of</strong> Public Agencies.<br />
Key-Concepts: High Hydrostatic Pressure, Homogenization, Effects <strong>of</strong> pressure on microorganisms,<br />
Equipments.<br />
HIGH HYDROSTATIC PRESSURE<br />
HIGH HYDROSTATIC PRESSURE: AN INTRODUCTION<br />
There are several definitions <strong>of</strong> the term high pressure processing; hereby, we will use the most simple, i.e. High<br />
Pressure Processing (HPP) is a non-thermal <strong>food</strong> processing, that uses the pressure (300-700 MPa, in some cases<br />
up to 1000 MPa) as the main <strong>preservation</strong> method [1]. Due to the fact that pressure increase is achieved through<br />
a fluid (for example water), this process has been also referred to as High Hydrostatic Pressure (HHP) as<br />
opposite to the High Pressure <strong>of</strong> Homogenization (HPH), where the increase <strong>of</strong> the pressure is obtained forcing<br />
the product through a small valve (homogenizing valve).<br />
Bert Hite was the first to use this method as an <strong>alternative</strong> approach for <strong>food</strong> <strong>preservation</strong>; he pressurized many<br />
kinds <strong>of</strong> <strong>food</strong>s and beverages in the late 1890s and at the beginning <strong>of</strong> the 20 th century [2]. Since these initial<br />
efforts, other researchers tried to use this approach, but only in the 1980s the suitability <strong>of</strong> HHP as a <strong>food</strong><br />
<strong>preservation</strong> method was realized [2].<br />
The first HHP-treated products (jams and jellies) appeared in 1991 in Japan; in 2001, guacamole (pressuretreated<br />
avocado) entered US marketplace, followed by HHP salsa and in 2004 by chopped onions, apple sauce<br />
and apple sauce/fruit blends as eat-on-to-the-go single serve tubes.<br />
In the EU a consumer research [3] reported a 67% <strong>of</strong> acceptability from consumers <strong>of</strong> three different European<br />
countries (France, Germany and United Kingdom), thus opening the way for the marketing <strong>of</strong> HHP-treated<br />
products.<br />
An interesting description <strong>of</strong> HHP treatment can be found in the paper <strong>of</strong> Riva [4]: We should imagine two<br />
elephants (10-12 tons) laid on a penny; the coin is subjected to a pressure <strong>of</strong> ca. 900 MPa. Now, we should<br />
image that the same pressure has been applied on a egg through water: you don’t break the egg, but you cook it<br />
*Address correspondence to this author Milena Sinigaglia at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; E-mail: m.sinigaglia@unifg.it
High Pressure Processing Application <strong>of</strong> Alternative Food-Preservation Technologies 115<br />
without increasing the temperature, thus obtaining a “safe” and “fresh” egg, without <strong>of</strong>f-odours. This is the HHP<br />
processing.<br />
This simple imagine <strong>of</strong>fers a friendly description <strong>of</strong> how HHP works: hydrostatic pressure is usually applied to <strong>food</strong><br />
products through a water bath that surrounds the product; it can be applied both to liquid and packed solid <strong>food</strong>s.<br />
Riva [4] reported that HHP is based on 5 basic principles:<br />
1. Le Chatelier’s principle: pressure enhances reactions leading to a volume decrease (e.g. starch<br />
gelatinization, protein denaturation and phase transitions). Le Chatelier’s principle can explain the<br />
antimicrobial effectiveness <strong>of</strong> HHP, as high pressures denatures proteins, solidifies lipids and<br />
destabilizes biomembranes [2].<br />
2. Adiabatic heating: the increase <strong>of</strong> pressure results in a uniform increase <strong>of</strong> the temperature. This<br />
phenomenon can be described through the following equation:<br />
dT<br />
dP<br />
T<br />
<br />
C<br />
where T is the temperature (K); P, the pressure (Pa); α, the thermal expansion (1/K); ρ, the density<br />
(kg/m 3 ); Cp, the heat capacity (J/kg*K). This equation indicates that temperature increase depends<br />
on the characteristics <strong>of</strong> the system and the initial temperature: for example it has been evaluated<br />
that water temperature increases <strong>of</strong> 2.8-4.4°C/100 MPa (2.8, 3.8 and 4.4 at 20, 60 and 80°C<br />
respectively); otherwise the temperature <strong>of</strong> oil increases <strong>of</strong> 6-8°C/100 MPa.<br />
3. Isostatic rule: HHP processing is not affected neither by the volume nor by the shape <strong>of</strong> the <strong>food</strong>s;<br />
the pression is uniformly distributed around and throughout the product.<br />
4. Squeezing: pressure enhances ionization phenomena inside the system, thus resulting in little<br />
changes <strong>of</strong> the pH.<br />
5. Energy <strong>of</strong> compression: energy input required by HHP is lower than that used in the traditional<br />
thermal treatments; therefore, at room temperature pressure can affect only hydrogen and ionic<br />
bonds. In contrast, covalent bonds remain unchanged.<br />
Nowadays, HHP has been proposed and applied for the <strong>preservation</strong> <strong>of</strong> different product, as a suitable <strong>alternative</strong><br />
to the traditional heat processing.<br />
In the following paragraphs, the reader will find some details on the antimicrobial effectiveness <strong>of</strong> HHP, a brief<br />
description <strong>of</strong> the physico-chemical modifications caused by pressure in <strong>food</strong>s, some examples <strong>of</strong> the <strong>application</strong><br />
<strong>of</strong> this approach for some <strong>food</strong>s and a safety evaluation <strong>of</strong> the method.<br />
EFFECT OF HHP ON THE MICROORGANISMS OF FOODSTUFFS<br />
It is well known that HHP can be used successfully for the inactivation <strong>of</strong> the pathogens and spoiling micr<strong>of</strong>lora<br />
<strong>of</strong> <strong>food</strong>stuffs. As regards the kind <strong>of</strong> resistance, different reports suggest the following hierarchy <strong>of</strong> resistance:<br />
Bacteria (cells)>fungi>protozoa-parasites and amongst the bacteria, the Gram positive are more resistant than<br />
Gram negative ones, thus highlighting that pressure resistance could be inversely related to cell dimension,<br />
although there are some exceptions to this general statement [2]. The viruses cannot be included in this scale, as<br />
they are characterized by a broad range <strong>of</strong> sensitivity/resistance [2].<br />
Pressure treatments at 400-600 MPa for 5-20 min at various temperatures are able to inactivate the vegetative<br />
forms <strong>of</strong> <strong>food</strong>borne pathogens (see Table 1); however, it is important to underline that pressure effectiveness is<br />
influenced strongly by the temperature, the kind <strong>of</strong> treatment (single or multi-step) and <strong>food</strong> components. A final<br />
consideration on the bacteria is the following: amongst Gram positive bacteria, lactic acid bacteria appeared as<br />
the most resistant ones.<br />
Despite bacteria sensitivity, HHP cannot be used to inactivate spores. In fact, bacterial spores are the most<br />
difficult life-forms to eliminate with hydrostatic pressure [2]; for example, Hoover et al. [2] reported that it was<br />
possible to detect viable spores <strong>of</strong> Bacillus spp. after a treatment at 1700 MPa for 45 min at room temperature.<br />
This report, along with other data available in the literature [5], suggests that HHP alone cannot be used to<br />
inactivate spore-formers; in contrast the use <strong>of</strong> the hurdle approach (i.e. the combination <strong>of</strong> two or more<br />
preserving elements) is a reliable way [2, 6]. In the case <strong>of</strong> bacterial spores, it has been suggested the<br />
p
116 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />
combination <strong>of</strong> HHP with a mild heat treatment [6], some antimicrobials (nisin, lysozyme, essential oils) [7],<br />
along with the storage under refrigerated conditions, to avoid the germination <strong>of</strong> survivors [2].<br />
Table 1: Effect on HHP, as single hurdle, on pathogens and spoiling microorganisms <strong>of</strong> <strong>food</strong>s.<br />
Pathogens<br />
Food Reduction Condition Reference<br />
Campylobacter jejuni Poultry meat slurry 5 log cfu/g 400 MPa/2 min at 15°C [18]<br />
Enterobacter sakazakii Infant formula 5 log cfu/ml 500 MPa/6.3 and 7.9 min at 25 and<br />
40°C, respectively<br />
[57]<br />
Escherichia coli<br />
O157:H7<br />
Cashew apple juice 6 log cfu/ml 400 MPa/3 min at 25°C [59]<br />
Listeria<br />
monocytogenes<br />
Mycobacterium avium<br />
subsp.<br />
paratubercolosis<br />
Alfalafa seeds 5 log cfu/g 600 MPa/2 min at 20°C<br />
Model cheese 5 log cfu/g 500 MPa at 20°C [60]<br />
Cooked smoked<br />
dolphinfish<br />
4 log cfu/g 300 MPa/15 min at 20°C [61]<br />
Milk 7 log cfu/ml 700 MPa/5 min at room temperature [62]<br />
Salmonella Enteritidis Liquid whole egg 4-8-6.0 log<br />
cfu/ml<br />
Raw almonds 1.27 log<br />
reduction<br />
Salmonella sp. Navel and Valencia<br />
orange juices<br />
Salmonella<br />
Typhimurium<br />
350-400 MPa/ up to 40 min at 25°C [63]<br />
6 cycles <strong>of</strong> pressurization at ca. 400<br />
MPa/20 s at 50°C<br />
Model cheese 2.84 log cfu/g 400 MPa/10 min at room temperature [64]<br />
5 log cfu/ml 600 MPa/300 s or 300 MPa/198-369 s<br />
at 20°C<br />
Model cheese 3.30 log cfu/g 400 MPa/10 min at room temperature [66]<br />
Staphylococcus aureus Cheese 8 log cfu/ml 400 MPa at room temperature [60]<br />
Streptococcus<br />
agalactiae<br />
Spoiling micr<strong>of</strong>lora<br />
Mesophilic count and<br />
filamentous fungi<br />
Human milk 6 log cfu/ml 400 MPa/30 min at 31°C [10]<br />
Human milk 6 log cfu/ml 400 MPa/6 min at 31°C [10]<br />
Cashew apple juice 4 log cfu/ml 400 MPa/3 min at 25°C [59]<br />
Lactic acid bacteria Sliced ham Prolongation <strong>of</strong><br />
the lag phase<br />
400 MPa/15 min at room temperature [66]<br />
Enterococcus faecalis Meat batters 4 log cfu/g 400 MPa/60 min at 25°C [67]<br />
Leuc. mesenteroides Blood sausages 1 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />
15°C<br />
[68]<br />
Pseudomonas spp. Blood sausages 4 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />
15°C<br />
[68]<br />
Weissella viridescens<br />
Spore-formers<br />
Blood sausages 1 log cfu/g 600 MPa/10 min; initial temperature <strong>of</strong><br />
15°C<br />
[68]<br />
Alicyclobacillus<br />
acidoterrestris (cells)<br />
Orange, apple and<br />
tomato juices<br />
[11]<br />
[65]<br />
4 log cfu/ml 350 MPa/20 min at 50°C [69]<br />
B. cereus Milk 6 log cfu/ml 540 MPa/ 16.8 min at 71°C [70]<br />
B. coagulans Tomato juice [71]<br />
Geobacillus<br />
stearothermophilus<br />
Meat batters 2 log cfu/g 400 MPa/60 min at 25°C [67]<br />
B. subtilis Various <strong>food</strong> Depending on 479 MPa/14 min at 46°C [22, 72]<br />
systems<br />
<strong>food</strong><br />
constituents<br />
Meat batters 2.5 log cfu/g 400 MPa/60 min at 25°C [67]
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 143-160 143<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 9<br />
Alternative Non-Thermal Approaches: Microwave, Ultrasound, Pulsed<br />
Electric Fields, Irradiation<br />
Nilde Di Benedetto, Marianne Perricone and Maria Rosaria Corbo*<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia<br />
Abstract: This chapter proposes a description <strong>of</strong> some non-thermal technologies (microwave, ultrasound,<br />
pulsed technologies, irradiation) as suitable tools to inactivate <strong>food</strong>borne pathogens and spoiling<br />
microorganisms in heat-sensitive <strong>food</strong>s.<br />
Ultrasound (US) is defined as pressure waves with a frequencies <strong>of</strong> 20 kHz or more; pulsed electric field<br />
(PEF) processing involves treating <strong>food</strong>s placed between electrodes by high voltage pulses in the order <strong>of</strong> 20-<br />
80 kV/cm (usually for a couple <strong>of</strong> microseconds); ionizing irradiation occurs when one or more electrons are<br />
removed from the electronic orbital <strong>of</strong> the atom; and microwaves (MW) are defined as electromagnetic waves<br />
in the range <strong>of</strong> infrared (IR) and radio waves (RF) with a wavelength ranging from 1 mm to 1 m and<br />
operating at a frequency ranging from 300 Mhz to 300 Ghz. Each technique allows killing <strong>of</strong> vegetative<br />
microorganisms but fail until now, when applied alone, to destroy spores.<br />
This chapter reports some practical <strong>application</strong>s <strong>of</strong> the proposed approaches in <strong>food</strong> industry and also focuses<br />
on their drawbacks and limitations.<br />
Key-concepts: Microwave, Ultrasound, Pulsed electric fields, Irradiation, Food <strong>application</strong>s <strong>of</strong> non-thermal<br />
approaches.<br />
INTRODUCTION<br />
Modern consumers are increasingly conscious <strong>of</strong> the health benefits and risks associated with consumption <strong>of</strong><br />
<strong>food</strong>. In addition, consumers demand for <strong>food</strong>s that are fresher, more natural and healthier and that at the same<br />
time provide a high degree <strong>of</strong> safety have increased interest in non-thermal <strong>preservation</strong> techniques for<br />
inactivating microorganisms and enzymes in <strong>food</strong>s.<br />
For these reasons, the <strong>food</strong> industry is devoting considerable resources and expertise to the production <strong>of</strong><br />
wholesome and safe products, but it needs some unit operation such as scrutinizing materials, entering <strong>food</strong><br />
chain, suppressing microbial growth and reducing or eliminating the microbial load. The microbial destruction is<br />
the principal aim to ascertain safety and stability <strong>of</strong> <strong>food</strong>. Heat treatments are traditionally applied to pasteurize<br />
and sterilize <strong>food</strong>, generally at the expense <strong>of</strong> its sensory and nutritional qualities.<br />
Microwave, high power ultrasound, irradiation, γ rays and pulsed electric field represent the <strong>alternative</strong> <strong>food</strong><strong>preservation</strong><br />
technologies designed to obtain safe <strong>food</strong>, while maintaining its nutritional and sensory qualities.<br />
Satisfactory evaluation <strong>of</strong> a new <strong>preservation</strong> technology depends on reliable estimation <strong>of</strong> its efficacy against<br />
pathogenic and spoilage <strong>food</strong>-borne microorganisms. Moreover, the success <strong>of</strong> these new technologies depends<br />
on the advances in understanding what happens to microbial cells during and after treatment.<br />
Microorganisms are inactivated when they are exposed to factors that substantially alter their cellular structure or<br />
physiological functions, such as DNA strand breakage, cell membrane breakdown or mechanical damage to cell<br />
envelope. Furthermore, cell functions are altered when key enzymes are inactivated or membrane selectivity is<br />
disabled. A <strong>preservation</strong> technology, e.g. heat, may cause cell death through multiple mechanisms, but limited<br />
information is available about that.<br />
For example, membrane structural or functional damage is, generally, the cause <strong>of</strong> cell death during exposure to<br />
high-voltage electric field. Whereas, ionizing and UV radiations damage microbial DNA and to a lesser extent<br />
denature proteins. Cells that are unable to repair their radiation-damaged DNA die.<br />
Microorganisms are more likely stressed or injured than killed in <strong>food</strong> processed by <strong>alternative</strong> <strong>preservation</strong><br />
technologies, although adaptation <strong>of</strong> microorganisms to stress during processing constitutes a potential hazard.<br />
*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />
University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it
144 Application <strong>of</strong> Alternative Food-Preservation Technologies Di Benedetto et al.<br />
Generally, bacterial spores are the most resistant to inimical processes, followed by Gram positive and Gram<br />
negative bacteria. Alternative <strong>preservation</strong> technologies should inactivate unusually resistant contaminants and<br />
prevent or minimize stress adaptation. Effective <strong>food</strong>-<strong>preservation</strong> processes eliminate hazardous pathogens and<br />
decrease the levels <strong>of</strong> spoilage microorganisms. In conclusion, the <strong>alternative</strong> technologies are developed to<br />
produce safe <strong>food</strong> with high sensory and nutritional values. The choice <strong>of</strong> a technique for industrial <strong>application</strong><br />
depends on <strong>food</strong> properties and process design [1].<br />
MICROWAVES<br />
Microwave technique is widely used for technical, medical and analytical purposes, even if the heating <strong>of</strong> <strong>food</strong><br />
can be regarded as the major <strong>application</strong>. In fact, it is used in households and industry for several purposes, like:<br />
thawing, heating, drying, pasteurizing and decontamination <strong>of</strong> <strong>food</strong> and packaging materials [2].<br />
PRINCIPLES AND PROPERTIES OF MICROWAVE<br />
Microwave technology is a dielectric heating approach and uses the principle <strong>of</strong> heating by electromagnetic waves,<br />
the term dielectric heating is used to identify technologies designed to warm bodies that are not good conductors <strong>of</strong><br />
heat. This technology makes heating with a transmission <strong>of</strong> energy and not through a transmission <strong>of</strong> heat.<br />
In particular, microwaves (MW) are defined as electromagnetic waves in the range <strong>of</strong> infrared (IR) and radio<br />
waves (RF) with a wavelength ranging from 1 mm to 1 m and operating at a frequency ranging from 300 Mhz to<br />
300 Ghz (Fig. 1). Within this portion <strong>of</strong> the electromagnetic spectrum, there are frequencies that are used for<br />
cellular phone, radar and television satellite communications and for microwave heating. The frequencies most<br />
commonly used for MW-heating are 0.915 and 2.45 GHz [3].<br />
Figure 1: Electromagnetic Spectrum<br />
This technique is based on the <strong>food</strong>stuff property to be a “dipole”; in fact, the molecules <strong>of</strong> <strong>food</strong> may be regarded<br />
as "dipoles" (Fig. 2) and this means that at one side they have a positive electrical charge, while at the opposite<br />
one possess a negative charge.<br />
Figure 2: Dipole<br />
A microwave oven uses a device (magnetron), usually positioned on top <strong>of</strong> the oven, that generates a force field<br />
that changes direction continuously (usually at a frequency <strong>of</strong> 2450 MHz) and acts on the molecules <strong>of</strong> <strong>food</strong>s.<br />
The continuous change <strong>of</strong> polarity <strong>of</strong> the electromagnetic waves, made by the oven, originates vibrations<br />
throughout the molecules <strong>of</strong> <strong>food</strong>s, thus, leading to the heating <strong>of</strong> the system.<br />
The microwave penetrates into the <strong>food</strong> with a depth ranging from 2 to 4 cm in all directions, this means that the<br />
<strong>food</strong> cooks but other chemicals changes do not occur. This characteristic highlights the importance <strong>of</strong> the volume<br />
and exposure time to microwave [4].
Non-Thermal Approaches Application <strong>of</strong> Alternative Food-Preservation Technologies 145<br />
In order to assess the efficacy <strong>of</strong> this technology, some parameters should be taken into account:<br />
1. Dp = Microwave power penetration depth<br />
(eq. 1)<br />
where Dp is in centimetres, f is in GHz and ε’ is the dielectric constant, whilst ε” is the dielectric loss factor (a<br />
material property called the “dielectric property”, representing the material capacity to absorb microwaves).<br />
Simply, the higher the frequency, the less is the depth <strong>of</strong> penetration; ε’ and ε” can be dependent on both the<br />
frequency (f) and the temperature. This has practical consequences for batch processes [5].<br />
1. Q = Rate <strong>of</strong> microwave heat generation per unit <strong>of</strong> volume at a particular location within the<br />
<strong>food</strong>stuff during the microwave irradiation process<br />
(eq. 2)<br />
where E is the strength <strong>of</strong> the electric field <strong>of</strong> the wave at the location, f is the frequency <strong>of</strong> the wave (generally<br />
2450 MHz), ε0 is the permittivity <strong>of</strong> free space (a physical constant), and ε’’ is the dielectric loss factor [6]. It can<br />
be seen from this formula that the temperature could be increased by choosing a higher frequency for the<br />
microwave, a higher relative dielectric constant or through a larger loss factor; even if only certain frequencies<br />
are permitted for microwave heating in order to prevent interference in radio traffic. This formula also shows<br />
that air pockets in the <strong>food</strong>stuff, which may be inevitable or are necessary for a good sensory quality <strong>of</strong> the<br />
product, reduce the ability <strong>of</strong> <strong>food</strong> to be heated in the microwave field [2].<br />
There is another dielectric property, called the dielectric constant, εr, which affects the strength <strong>of</strong> the electric<br />
field inside <strong>food</strong> product; the Table 1 shows the relative dielectric constants <strong>of</strong> different materials. The dielectric<br />
property depends on the composition <strong>of</strong> the <strong>food</strong> product, with moisture and salt being the most significant<br />
determinants. The temperature increase in <strong>food</strong> depends on the duration <strong>of</strong> heating, the location <strong>of</strong> the <strong>food</strong> in the<br />
reactor, the convective heat transfer at the surface and the extent <strong>of</strong> evaporation <strong>of</strong> the water inside the <strong>food</strong> and<br />
at its surface [7].<br />
Table 1: Relative dielectric constant <strong>of</strong> different <strong>food</strong>s-materials<br />
Material Relative ε”<br />
Water (0°C) 88<br />
Water (20°C) 81<br />
Ice (-20°C) 16<br />
Ice (0°C) 3<br />
Olive oil 3.01<br />
Air 100.059<br />
PASTEURIZING AND STERILIZING WITH THE MICROWAVE<br />
Thermal pasteurization and sterilization are predominantly used in the <strong>food</strong> industry for their efficacy and<br />
product safety record; however, excessive heat treatment may cause undesirable protein denaturation, nonenzymatic<br />
browning and loss <strong>of</strong> vitamins and volatile flavour compounds. Advances in technology allowed<br />
optimization <strong>of</strong> thermal processing for maximum efficacy against microbial contaminants and minimum<br />
deterioration <strong>of</strong> <strong>food</strong> quality [1].<br />
Another advantage to pasteurizing with microwave is due to the possibility <strong>of</strong> sterilizing packed <strong>food</strong>s, acting at<br />
the same time on both <strong>food</strong>stuffs and packaging. Nowadays, a new field in MW processing is the combination <strong>of</strong><br />
two microwave frequencies, used successfully to extend the shelf-life <strong>of</strong> packed sour milk products; in this batch<br />
process, the whole product is heated with 10-30 MHz while the surface is treated with 2450 MHz.<br />
To avoid hot and cold spots, which imply sensory and quality defects in <strong>food</strong>s, microwave long-term treatment<br />
was tested with defined standing times. Even various <strong>food</strong>stuff with different container shapes can be heated by<br />
computerized processing units with a microwave hybrid system [2].
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 161-187 161<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
CHAPTER 10<br />
Food Shelf Life and Safety: Challenge Tests, Prediction and Mathematical<br />
Tools<br />
Antonio Bevilacqua* and Milena Sinigaglia<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Abstract: Predictive microbiology (PM) is an interesting tool to predict the survival/growth <strong>of</strong> pathogens and<br />
spoiling microorganisms in <strong>food</strong>s, as well as a powerful mean for the evaluation <strong>of</strong> the shelf life and the<br />
effects <strong>of</strong> some hurdles in <strong>food</strong> industry. This chapter <strong>of</strong>fers an overview <strong>of</strong> the most important primary<br />
models to fit growth (Baranyi, Gompertz and lag-exponential equations) or survival kinetics (the function <strong>of</strong><br />
Bigelow, along with the equations included in the Add-in-Excel component GInaFiT).<br />
Then, the chapter describes some secondary models used in <strong>food</strong> microbiology (square root, cardinal,<br />
Arrhenius and polynomial equations), as well as a brief synopsis <strong>of</strong> a new approach, the S/P model, based on<br />
the simultaneous evaluation <strong>of</strong> the micr<strong>of</strong>lora growth and the production <strong>of</strong> an end-product or the<br />
consumption <strong>of</strong> a substrate.<br />
Another interesting tool proposed by the chapter is a summary <strong>of</strong> the approaches used for the evaluation <strong>of</strong><br />
the lag phase <strong>of</strong> a microbial population, along with an appendix reporting some key-concepts <strong>of</strong> the Design <strong>of</strong><br />
Experiments and a description <strong>of</strong> the indices for the evaluation <strong>of</strong> the goodness <strong>of</strong> fitting <strong>of</strong> a function.<br />
Key-concepts: Challenge tests, Primary model (Gompertz, Baranyi and lag-exponential equations), Inactivation<br />
curves, Secondary models, Growth/no growth model, Design <strong>of</strong> experiments.<br />
PREDICTIVE MICROBIOLOGY: AN INTRODUCTION<br />
Many authors cite the papers <strong>of</strong> Bigelow [1, 2] as the date <strong>of</strong> birth <strong>of</strong> predictive microbiology (PM) and the<br />
beginning <strong>of</strong> use <strong>of</strong> this kind <strong>of</strong> approach to predict pathogen growth and/or survival in <strong>food</strong> industry, especially<br />
in canning industry [3, 4]. For the next 30-40 years PM remained quiescent, due to the lack <strong>of</strong> tools to use<br />
practically the concepts <strong>of</strong> microbial modeling in <strong>food</strong> industry; this impasse was overcome in 1970s-1980s and<br />
a renaissance <strong>of</strong> PM started, due to the development and diffusion <strong>of</strong> electronic technologies, which enabled<br />
continual monitoring <strong>of</strong> time and temperature throughout <strong>food</strong> chain and made easier to solve mathematical<br />
equations quickly [4].<br />
In 1983 Roberts and Jarvis published the first review in the field <strong>of</strong> PM and coined the term “predictive<br />
microbiology”, as an interesting tool to predict pathogen survival and growth in <strong>food</strong>.<br />
Since the 1980s PM has been dominated by the dichotomy between the use <strong>of</strong> kinetic equations and probability<br />
models to predict the probability <strong>of</strong> growth <strong>of</strong> Clostridium botulinum and other toxinogenic microorganisms in<br />
<strong>food</strong>; this dichotomy has resulted in the definition by Bridson and Gould [5] <strong>of</strong> two branches: the classical<br />
microbiology, opposed to the quantal microbiology, where uncertainty dominates [3].<br />
Devlieghere et al. [6] reported a brief synopsis <strong>of</strong> the basic concepts <strong>of</strong> PM and elucidated some parameters to<br />
classify models for microbial growth:<br />
1. the approach (empirical versus mechanistic).<br />
2. the level (primary, secondary or tertiary models)<br />
3. kind <strong>of</strong> inactivation (thermal and non-thermal inactivation).<br />
Regarding the kind <strong>of</strong> approach, empirical models are not based on theoretical assumptions; they are built on<br />
the basis <strong>of</strong> the data <strong>of</strong> a challenge test and cannot be extended to other situations. Examples <strong>of</strong> empirical models<br />
are the Arrhenius and the polynomial equations.<br />
*Address correspondence to this author Antonio Bevilacqua at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University<br />
<strong>of</strong> Foggia, Italy; E-mail: a.bevilacqua@unifg.it
162 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua and Sinigaglia<br />
On the other hand, mechanistic models are derived from basic principles and are designed to describe<br />
fundamental biochemical or thermodynamic phenomena. If the original model is sufficiently sophisticated, it can<br />
be extrapolated for other situations. They have fewer parameters than the empirical equations and the parameters<br />
have a biological meaning.<br />
As regards model level, models can be conceived as having three levels (primary, secondary and tertiary<br />
models).<br />
A primary model is a mathematical equation that describes the changes <strong>of</strong> microbial population with the time<br />
(e.g. cell numbers vs time) and results in the evaluation <strong>of</strong> some fitting parameters (lag time, maximal growth<br />
rate, maximal cell number in the stationary phase, D-value), related with microbial growth/death into the system.<br />
Examples <strong>of</strong> primary models are the Gompertz, Baranyi and Weibull equations.<br />
A second-level model is an equation describing how the parameters, evaluated through a primary model, change<br />
with changes <strong>of</strong> environmental or other factors, for examples temperature, pH, aw, preservatives.<br />
In the tertiary-level models, this process is reversed to obtain a prediction concerning a particular pathogen or<br />
spoiling microorganism in a defined system. The tertiary models are usually incorporated into predictive<br />
s<strong>of</strong>twares (ComBase, SSP, Simprevius), that give a good estimation <strong>of</strong> growth/survival <strong>of</strong> pathogens and/or<br />
spoiling micr<strong>of</strong>lora for different purposes (implementation <strong>of</strong> the HACCP system and risk assessment).<br />
A crucial question is: why predictive microbiology? which uses?<br />
As reported by Legan [7], PM is an useful tool, able to meet different issues, i.e.:<br />
Establishing safe shelf life for a <strong>food</strong> product;<br />
Exploring the effects <strong>of</strong> formulation changes on shelf life (e.g. the addition <strong>of</strong> an antimicrobial<br />
compound);<br />
Establishing process lethality and optimizing process parameters;<br />
Establishing the probability <strong>of</strong> pathogen survival in a <strong>food</strong> and the risk <strong>of</strong> product failure;<br />
Understanding the behaviour <strong>of</strong> occurring micr<strong>of</strong>lora in a system.<br />
CHALLENGE TESTS<br />
Microbiological challenge tests (MCT) are useful tools to determine if a <strong>food</strong> can support the growth <strong>of</strong> spoiling<br />
and/or pathogenic microorganisms; they play a fundamental role in the definition <strong>of</strong> the effectiveness and/or<br />
lethality <strong>of</strong> a preserving treatment (e.g. thermal treatments, <strong>alternative</strong> approaches, addition <strong>of</strong> antimicrobials).<br />
Moreover, MCT are also useful for the determination <strong>of</strong> the shelf life <strong>of</strong> some <strong>food</strong>s: in this case they can be<br />
labeled as durability test.<br />
Vestergaard [8] reported that there are some crucial factors to be considered when conducting a MCT, i.e.:<br />
1. the selection <strong>of</strong> appropriate target microorganism, taking into account <strong>food</strong> composition and<br />
storage conditions;<br />
2. the level <strong>of</strong> inoculum;<br />
3. inoculum preparation and method <strong>of</strong> inoculation;<br />
4. duration <strong>of</strong> the study;<br />
5. sample analysis.<br />
Hereby, we report briefly some details for each factor.<br />
Target Microorganisms<br />
Knowledge <strong>of</strong> <strong>food</strong> composition, along with its technological history, is a fundamental prerequisite for the<br />
choice <strong>of</strong> the target <strong>of</strong> a MCT; Table 1 reports the microbial targets suggested by Vestergaard for some products.
Predictive Microbiology Application <strong>of</strong> Alternative Food-Preservation Technologies 163<br />
Table 1: Targets for MCT for some products [8].<br />
Food Microorganisms<br />
Salad dressings Salmonella sp., Staphylococcus aureus<br />
MAP products Clostridium botulinum, Listeria monocytogenes, Escherichia coli<br />
Bakery items Salmonella sp., Staph. aureus<br />
Sauces and salsas stored at room temperature Salmonella sp., Staph. aureus<br />
Dairy products<br />
Confectionery products Salmonella sp.<br />
Formula with new preservatives<br />
Salmonella sp., Staph. aureus, Cl. botulinum, E. coli, L.<br />
monocytogenes<br />
Salmonella sp., Staph. aureus, Cl. botulinum, E. coli, L.<br />
monocytogenes<br />
Level <strong>of</strong> Inoculum<br />
The level <strong>of</strong> inoculum in a MCT depends on whatever the aim <strong>of</strong> the study is to determine the shelf life or to<br />
validate a preserving treatment. Generally, an inoculum level <strong>of</strong> 10 2 -10 3 cfu/g (or ml) is used for the evaluation<br />
<strong>of</strong> the stability <strong>of</strong> a formulation. Otherwise, an initial cell number <strong>of</strong> 10 6 -10 7 cfu/g is required to validate the<br />
lethality <strong>of</strong> a treatment: for example in the USA juice processors require for a MCT an initial level <strong>of</strong> 6 log units,<br />
as they used a 5D reduction as the goal to bale a processing as effective.<br />
Inoculum Preparation and Method <strong>of</strong> Inoculation<br />
Inoculum preparation is an important detail for the success <strong>of</strong> a MCT. Typically for vegetative cells 18-24 h<br />
cultures, revived from slants or frozen aliquots are used; for some challenge studies a preliminary adaptation step<br />
is required: for example, E. coli O157:H7 should be adapted with acidulants before using in acidic <strong>food</strong>s. Spores<br />
should be diluted in distilled water and heat-shocked before inoculation.<br />
The method <strong>of</strong> inoculation is another crucial factor for the success <strong>of</strong> a MCT. There are a variety <strong>of</strong> modes <strong>of</strong><br />
inoculation, depending on <strong>food</strong> structure; in aqueous matrices with aw>0.96, the cells can be dispersed directly<br />
into the medium by mixing, using water or an appropriate diluent as a carrier.<br />
For individually packed products, the inoculum should be distributed using a sterile syringe through the package<br />
wall; otherwise, for solid <strong>food</strong>s with aw>0.96 (cooked pasta, meat) spraying is an <strong>alternative</strong> way to the syringe.<br />
Finally, <strong>food</strong>s or components with aw
188 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 188-195<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
APPENDIX I<br />
Microencapsulation as a New Approach to Protect Active Compounds in<br />
Food<br />
Mariangela Gallo and Maria Rosaria Corbo*<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Abstract: Microencapsulation has been defined as “the technology <strong>of</strong> packaging solid, liquid and gaseous<br />
active ingredients in small capsules that release their contents at controlled rates over prolonged periods <strong>of</strong><br />
time”. The production <strong>of</strong> microcapsules began in 1950s, when Green and Schleicher produced microcapsules<br />
dyes by complex coacervation <strong>of</strong> gelatine and gum Arabic, for the manufacture <strong>of</strong> carbonless copying paper.<br />
In relation to their structure, the particles can be classified as: mononuclear, polynuclear and matrix type.<br />
There are some methods for the microcapsules production; the choice <strong>of</strong> the microencapsulation method<br />
relies both on the nature and characteristics <strong>of</strong> the polymeric material used and the properties <strong>of</strong> the active<br />
ingredients. The main encapsulation techniques are: emulsion and interfacial polymerization, coacervation,<br />
liposome, suspension crosslinking, spray drying, spray cooling, solvent evaporation or extraction.<br />
Firstly proposed in the pharmaceutical industry, today this technique is popular in agriculture, <strong>food</strong> industry,<br />
cosmetic and energy generation. In <strong>food</strong> industry microencapsulation is used for vitamins, flavors, enzymes<br />
and probiotic microorganisms.<br />
Key-concepts: What is microencapsulation, Method <strong>of</strong> microencapsulation, Release mechanisms, Application in<br />
<strong>food</strong>s.<br />
INTRODUCTION<br />
Microencapsulation has been defined as the technology <strong>of</strong> packaging solid, liquid and gaseous active ingredients<br />
in small capsules that release their contents at controlled rates over prolonged periods <strong>of</strong> time [1].<br />
The most important feature <strong>of</strong> microcapsules is their dimension, i.e. the size, the thickness and the weight <strong>of</strong> the<br />
membrane, included in the following ranges:<br />
Size: 1 µm-2 mm<br />
Thickness <strong>of</strong> the membrane: 0.1-200 µm<br />
Weight <strong>of</strong> the membrane: 3-30% <strong>of</strong> total weight.<br />
In relation to their structure, the particles can be classified as: mononuclear, polynuclear and matrix types (Fig.<br />
1). Mononuclear types consist <strong>of</strong> a shell around the central core containing the active ingredient; the polynuclear<br />
capsules have many cores distribuited into shell, whereas in the matrix type the active substance is distribuited<br />
throughout the shell material.<br />
Figure 1: Types <strong>of</strong> microcapsules<br />
Core material<br />
Shell material<br />
MONONUCLEAR POLYNUCLEAR MATRIX<br />
The production <strong>of</strong> microcapsules began in 1950s, when Green and Schleicher produced microcapsules dyes by<br />
complex coacervation <strong>of</strong> gelatin and gum Arabic, for the manufacture <strong>of</strong> carbonless copying paper. In the 1960 it<br />
was proposed the microencapsulation <strong>of</strong> a cholesteric liquid crystal through the coacervation <strong>of</strong> gelatin and<br />
*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />
University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it
Mincroencapsulation Application <strong>of</strong> Alternative Food-Preservation Technologies 189<br />
acacia for the production a thermosensitive display material. Firstly proposed in the beginning for the<br />
pharmaceutical industry, afterwards microencapsulation, became popular in agriculture, <strong>food</strong> industry, cosmetic<br />
and energy generation [2].<br />
There are many reasons to use encapsulation <strong>of</strong> active ingredients, the most important ones are:<br />
Controlled release <strong>of</strong> active compounds over the time;<br />
Target release <strong>of</strong> encapsulated materials into human body;<br />
Protection <strong>of</strong> the active substance from the environment;<br />
Protection <strong>of</strong> the encapsulated materials against oxidation or deactivation;<br />
Conversion <strong>of</strong> a liquid into solid;<br />
Separation <strong>of</strong> incompatible components;<br />
Masking <strong>of</strong> odour, taste and activity <strong>of</strong> encapsulation substance;<br />
Gastric irritation reduction;<br />
Best handlage <strong>of</strong> the product.<br />
MICROENCAPSULATION: METHODS<br />
The choice <strong>of</strong> the microencapsulation method relies both on the nature and characteristics <strong>of</strong> the polymeric<br />
material used and the properties <strong>of</strong> the active ingredients.<br />
A polymer for microencapsulation should be:<br />
Chemistry trifle;<br />
Non-toxic;<br />
Biocompatible;<br />
Autoclavable.<br />
Moreover, the polymer can have:<br />
Good hiding power;<br />
Good adhesion;<br />
Good elasticity;<br />
Good chemical and physical stability;<br />
Resistance to mechanical stress.<br />
Table 1 shows the most used polymers for the production <strong>of</strong> microcapsules, both <strong>of</strong> natural and <strong>of</strong> syntetic<br />
origin.<br />
Table 1: Polymers used<br />
NATURAL POLYMERS SYNTETIC POLYMERS<br />
Albumin, Alginate, Casein, Chitosan, Cellulose, Gelatin,<br />
Gluten, Gum Arabic, K-Carragenen, Kraft Lignin,<br />
Methocel, Methylcellulose, Natural Rubber, Pectin, Starch,<br />
Sodium Caseinates, Soy Proteins, Whey Protein<br />
Ethylene, Polyacrilate, Polyacrilonitrile, Polybutadiene,<br />
Polyethylene, Polyisoprene, Polypropylene, Polystyrene,<br />
Polyvinyl acetate, Polyvinyl chloride, Silicone<br />
Microencapsulation techniques can be divided into two categories: Chemical methods, if the starting materials<br />
are monomers or prepolymers and chemical reactions are involved with microsphere formation; Physical<br />
methods, if the starting materials are polymers and physical changers usually occur [2].
190 Application <strong>of</strong> Alternative Food-Preservation Technologies Gallo and Corbo<br />
Chemical Methods<br />
Emulsion Polymerization<br />
In this method a water-insoluble monomer is added dropwise into the aqueous polymerization medium,<br />
containing the ingredient to be encapsulated and a emulsifier. Initially, polymer molecules form primary nucleus,<br />
thus they growing and entrapping the core material [2].<br />
The size <strong>of</strong> the particles is ca. 50-500 μm [3].<br />
Interfacial Polymerization<br />
In this technology, the polycondensation <strong>of</strong> two complementary monomers takes place at the interface <strong>of</strong> two<br />
immiscible phases, that are mixed under carefully-controlled conditions to form small droplets <strong>of</strong> one phase in<br />
the other. For this process is it necessary to use a small amount <strong>of</strong> a suitable stabilizer to prevent droplet<br />
coalescence or particle coagulation. Microcapsules can be either monocore or matrix type, depending on the<br />
solubility <strong>of</strong> the polycondensate in the droplet phase [2].<br />
This method was initially applied for the preparation <strong>of</strong> semipermeable artificial cells and then used for many<br />
materials: solids, aqueous solution and organic liquids. The size <strong>of</strong> microcapsules varies from 2 to 6 µm to 2000<br />
µm [3].<br />
In-situ Polymerization<br />
The process involves the direct polymerization <strong>of</strong> a single monomer shell carried out on a core materials surface.<br />
Coating thickness is <strong>of</strong> 0.2-75 µm and the coating is uniform [4].<br />
Coacervation<br />
It is the most promising microencapsulation technology, because the recovery is up to 99%; this method is used<br />
mainly to encapsulate flavour oil, fish oil, vitamins and enzymes [5].<br />
This technique is carried out by preparing an aqueous polymer solution (1-10%) containing the core material at<br />
40-50°C; a suitable stabilizer can be added to the mixture to maintain the individuality <strong>of</strong> the microcapsules. A<br />
coacervating agent is gradually added to the solution, thus leading to the formation <strong>of</strong> partially desolvated<br />
polymer molecules, and hence their precipitation on the surface <strong>of</strong> the core particles. The coacervation mixture is<br />
cooled to about 5-20°C, followed by the addition <strong>of</strong> a crosslinking agent to solidify the microcapsule wall<br />
formed around the core particles [2].<br />
The most studied and well understood coacervation system is probably the gelatin/gum acacia system, which<br />
presents a major drawback, due to the use <strong>of</strong> gelatin in <strong>food</strong>s. However, this issue could be solved by using an<br />
enzymatic crosslinking [5].<br />
Liposome<br />
Developed in recent years, nowadays this technology is used routinely in <strong>food</strong> industry and in pharmaceutical<br />
area, due to: the high encapsulation efficiency, the simple production method and the good stability <strong>of</strong><br />
capsules [5].<br />
Liposomes or phospholipide vesicles are structures composed <strong>of</strong> a lipid vesicle bilayers and are generally large,<br />
irregular and unilamellar. Chemically, liposome is an amphoteric compound containing both positive and<br />
negative charges [6].<br />
Today, the methods for liposome formation do not use the sonication or organic solvent, and allow the<br />
continuous production <strong>of</strong> microcapsules on a large scale. Several authors have proposed different methods for<br />
liposome production for microencapsulation technology [5].<br />
The maximum particle size (16 μm) is obtained by using a liposome concentration <strong>of</strong> 4 g/l [6].
196 Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 196-204<br />
Alternative Modified Atmosphere for Fresh Food Packaging<br />
Maria Rosaria Corbo* and Antonio Bevilacqua<br />
Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>, University <strong>of</strong> Foggia, Italy<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.<br />
APPENDIX II<br />
Abstract: Modified atmosphere packaging (MAP) has a long history <strong>of</strong> safe and effective use to prolong the<br />
shelf life <strong>of</strong> <strong>food</strong>s; it involves the change <strong>of</strong> gas composition inside the bag, mainly an increase <strong>of</strong> CO2<br />
content and the lowering <strong>of</strong> O2.<br />
In recent years, many authors have proposed the use <strong>of</strong> some non-conventional gases, like argon (Ar) and<br />
other noble gases, or the use <strong>of</strong> volatiles in the head space (hexanal, hexenal, essential oils from citrus) to<br />
improve the safety and quality <strong>of</strong> fresh products.<br />
This appendix <strong>of</strong>fers a short overview <strong>of</strong> the most recent findings in the <strong>application</strong> <strong>of</strong> these novel approaches<br />
for <strong>food</strong> <strong>preservation</strong>, along with a proposal for some possible ways to improve the use <strong>of</strong> these methods for<br />
an effective scale up in <strong>food</strong> industry.<br />
Key-concepts: Noble gases , Aroma compounds, Modified atmosphere packaging, Fresh-products.<br />
INTRODUCTION TO MODIFIED ATMOSPHERE PACKAGING (MAP)<br />
Definitions and Overview <strong>of</strong> MAP<br />
Food packaging serves to protect products against deteriorative effects, contain the products, communicate to the<br />
consumers as a marketing tool and provide consumers with ease <strong>of</strong> use and convenience [1]. The display <strong>of</strong> fresh<br />
product in plastic materials allows consumer evaluation <strong>of</strong> the product in an attractive, hygienic and convenient<br />
package [2]. Therefore, <strong>food</strong> packaging now performs beyond the conventional protection properties and<br />
provides many functions for the container product [3].<br />
Modified atmosphere packaging (MAP) is a technique used for prolonging the shelf-life <strong>of</strong> fresh or minimally<br />
processed <strong>food</strong>s. In this <strong>preservation</strong> technique the atmosphere surrounding the <strong>food</strong> in the package is changed to<br />
another composition before sealing in vapour-barrier materials [3]. MAP can be vacuum packaging (VP), which<br />
removes most <strong>of</strong> the air before the product is enclosed in barrier materials, or forms <strong>of</strong> gas replacement, where<br />
air is removed by vacuum or flushing and replaced with another gas mixture before packaging sealing in barrier<br />
materials. The headspace environment and product may change during storage in MAP, but there is no additional<br />
manipulation <strong>of</strong> the internal environment, while controlled atmosphere packaging (CAP) uses continuous<br />
monitoring and control <strong>of</strong> the environment to maintain a stable gas atmosphere and other conditions such as<br />
temperature and humidity within the package. CAP has most <strong>of</strong>ten been used to control ripening and spoilage <strong>of</strong><br />
fruits and vegetables [4], usually in containers larger than retail-sized packages although some research has been<br />
conducted on packaging for individual fruits and vegetables.<br />
The use <strong>of</strong> MAP allows the prolonging <strong>of</strong> the initial fresh state <strong>of</strong> the perishable products like meat, fish, fruits<br />
and vegetables, since it slows the natural deterioration <strong>of</strong> the product. MAP is used with various types <strong>of</strong><br />
products, where the mixture <strong>of</strong> gases in the package depends on the type <strong>of</strong> product, packaging materials and<br />
storage temperature. But fruits and vegetables are respiring products where the interaction <strong>of</strong> the packaging<br />
material with the product is important. If the permeability (for O2 and CO2) <strong>of</strong> the packaging film is adapted to<br />
the product respiration, an equilibrium modified atmosphere will establish in the package and the shelf-life <strong>of</strong> the<br />
product will increase. Among fresh-cut produce equilibrium modified atmosphere packaging (EMAP) is the<br />
most commonly used packaging technology. When packaging vegetables and fruits the gas atmosphere <strong>of</strong><br />
package is not air (O2 – 21%; CO2 – 0.01%; N2 – 78%) but consists usually <strong>of</strong> a lowered level <strong>of</strong> O2 and a<br />
heightened level <strong>of</strong> CO2. This kind <strong>of</strong> package slows down the normal respiration <strong>of</strong> the product, thus prolonging<br />
the shelf life <strong>of</strong> the product. There are many factors which affect modified atmosphere packaging <strong>of</strong> fresh<br />
produce:<br />
*Address correspondence to this author Maria Rosaria Corbo at: Department <strong>of</strong> Food <strong>Science</strong>, Faculty <strong>of</strong> Agricultural <strong>Science</strong>,<br />
University <strong>of</strong> Foggia, Italy; E-mail: m.corbo@unifg.it
Alternative MAPs Application <strong>of</strong> Alternative Food-Preservation Technologies 197<br />
1. Movement <strong>of</strong> O2, CO2, and C2H4 in produce tissues is carried out by the diffusion <strong>of</strong> the gas<br />
molecules under a concentration gradient. Different commodities have different amounts <strong>of</strong><br />
internal air space (for example, potatoes 1–2%, tomatoes 15–20%, apples 25–30%). A limited<br />
amount <strong>of</strong> air space leads to increase in resistance to gas diffusion.<br />
2. Ethylene (C2H4), a natural plant hormone, plays a central role in the initiation <strong>of</strong> ripening, and is<br />
physiologically active in trace amounts (0.1 ppm). C2H4 production is reduced by about half at O2<br />
levels <strong>of</strong> around 2.5%. This low O2 retards ripening by inhibiting both the production and action <strong>of</strong><br />
C2H4.<br />
3. Metabolic processes such as respiration and ripening rates are sensitive to temperature. Biological<br />
reactions generally increase two to three-fold for every 10°C rise in temperature. Therefore<br />
temperature control is important to achieve an effective work <strong>of</strong> MAP system.<br />
4. Film permeability also increases as temperature increases, with CO2 permeability responding more<br />
than O2 permeability. Low RH (relative humidity) can increase transpiration damage and lead to<br />
desiccation, increased respiration, and ultimately to an unmarketable product. A serious problem<br />
associated with high in-package humidity is condensation on the film driven by temperature<br />
fluctuations. A mathematical model was developed for estimating the changes in the atmosphere<br />
and humidity within perforated packages <strong>of</strong> fresh produce [5]. The model was based on the mass<br />
balances <strong>of</strong> O2, CO2, N2 and H2O vapours in the package. Also a procedure to maintain desired<br />
levels <strong>of</strong> O2 and CO2 inside packages that are exposed to different surrounding temperatures was<br />
designed and tested [6].<br />
5. For most commodities light is not an important factor in their post-harvest handling. However<br />
green vegetables, in the presence <strong>of</strong> sufficient light, could consume substantial amounts <strong>of</strong> CO2<br />
and produce O2 through photosynthesis. Finally, shock and vibration leads to damage to produce<br />
cells which causes an increase in respiration, the release <strong>of</strong> enzymes and the beginning <strong>of</strong><br />
browning reactions.<br />
Gases Used in MAP<br />
The main gases used in modified atmosphere packaging are CO2, O2 and N2. The choice <strong>of</strong> gas depends upon the<br />
<strong>food</strong> product being packed. Used singly or in combination, these gases are commonly used to balance safe shelflife<br />
extension with optimal sensorial properties <strong>of</strong> the <strong>food</strong>. Noble or ‘inert’ gases, such as argon, are used for<br />
products such as c<strong>of</strong>fee and snack products, although their use for minimally processed apples and kiwifruit has<br />
been recently proposed [7, 8]. Experimental use <strong>of</strong> carbon monoxide (CO) and sulphur dioxide (SO2) has also<br />
been reported.<br />
Carbon Dioxide<br />
Carbon dioxide is a colourless gas with a slight pungent odour at very high concentrations. It is an asphyxiant<br />
and slightly corrosive in the presence <strong>of</strong> moisture. CO2 dissolves readily in water (1.57 g/kg at 100 kPa, 20°C) to<br />
produce carbonic acid (H2CO3) that increases the acidity <strong>of</strong> the solution and reduces the pH. This has significant<br />
implications on the microbiology <strong>of</strong> packed <strong>food</strong>s.<br />
Oxygen<br />
Oxygen is a colourless and odourless gas, that is highly reactive and supports combustion. It has a low solubility<br />
in water (0.040 g/kg at 100 kPa, 20°C) and promotes several types <strong>of</strong> deteriorative reactions in <strong>food</strong>s including<br />
fat oxidation, browning reactions and pigment oxidation. Most <strong>of</strong> the common spoilage bacteria and fungi<br />
require oxygen for growth. Therefore, the pack atmosphere should contain a low concentration <strong>of</strong> residual<br />
oxygen to increase shelf life <strong>of</strong> <strong>food</strong>s; however, superatmospheric O2 concentrations (> 70 kPa) have been<br />
proposed as an <strong>alternative</strong> to low O2 modified atmospheres in order to inhibit the growth <strong>of</strong> typical spoilage<br />
microorganisms <strong>of</strong> fresh-cut produce (strawberries, raspberries, pears), prevent undesired anoxic fermentation<br />
and maintain fresh sensory quality [9, 10, 11, 12, 13, 14].<br />
Nitrogen<br />
Nitrogen is a relatively un-reactive gas with no odour, taste, or colour. It has a lower density than air, nonflammable<br />
and has a low solubility in water (0.018 g/kg at 100 kPa, 20°C) and other <strong>food</strong> constituents. Nitrogen<br />
does not support the growth <strong>of</strong> aerobic microorganisms and therefore inhibits the growth <strong>of</strong> aerobic spoilage<br />
microorganisms, without affecting the growth <strong>of</strong> anaerobic bacteria.
198 Application <strong>of</strong> Alternative Food-Preservation Technologies Corbo and Bevilacqua<br />
Carbon Monoxide<br />
Carbon monoxide is a colourless, tasteless and odourless gas, highly reactive and very inflammable. It has a low<br />
solubility in water but it is relatively soluble in some organic solvents. CO has been studied in the MAP <strong>of</strong> meat<br />
and has been licensed for use in the USA to prevent browning in packed lettuce. Commercial <strong>application</strong> has<br />
been limited because <strong>of</strong> its toxicity and the formation <strong>of</strong> potentially explosive mixtures with air.<br />
Noble Gases<br />
The noble gases are a family <strong>of</strong> elements characterized by their lack <strong>of</strong> reactivity and include helium (He), argon<br />
(Ar), xenon (Xe) and neon (Ne). These gases are being used in a number <strong>of</strong> <strong>food</strong> <strong>application</strong>s, e.g. potato-based<br />
snack products.<br />
LIMITATIONS OF MAP IN FRESH-CUT FRUIT AND VEGETABLES<br />
Fresh produce is more susceptible to diseases because <strong>of</strong> increase in the respiration rate after harvesting; so, the<br />
shelf life under ambient conditions is very limited. The respiration <strong>of</strong> fresh fruits and vegetables can be reduced<br />
by many <strong>preservation</strong> techniques, like low temperature, canning, dehydration, freeze-drying, controlled<br />
atmosphere, and hypobaric and modified atmosphere. Dehydration also controls the activity <strong>of</strong> microorganisms<br />
by the removal <strong>of</strong> water under controlled conditions <strong>of</strong> temperature, pressure and relative humidity. The<br />
controlled atmosphere packaging (CAP) is used for bulk storages. In this approach the composition <strong>of</strong> gases is<br />
maintained in the package, so it requires continuous monitoring <strong>of</strong> gases. Freeze-drying is a very important<br />
technique in which product volume remains the same as sublimation leads to direct removal <strong>of</strong> ice. But it is 2–5<br />
times more expensive and slower as compared to other methods. Modified atmosphere packaging technology is<br />
largely used for minimally processed fruits and vegetables including fresh, ‘‘ready-to-use’’ vegetables [15].<br />
Fresh-cut fruit and vegetable products for both retail and <strong>food</strong> service <strong>application</strong>s have increasingly appeared in<br />
the market place recently. In the coming years, it is commonly perceived that the fresh-cut products industry will<br />
have unprecedented growth. Fresh-cut vegetables for cooking are the largest segment <strong>of</strong> the fresh-cut produce<br />
industry; salads are another major category, as consumers perceive them as being healthy. Fresh-cut fruit is<br />
growing very fast; however, processors <strong>of</strong> fresh-cut fruit products will face numerous challenges not commonly<br />
encountered during fresh-cut vegetable processing. The difficulties encountered with fresh-cut fruit, require a<br />
new and higher level <strong>of</strong> technical and operational sophistication.<br />
Fresh-cut processing increases respiration rates and causes major tissue disruption as enzymes and substrates,<br />
normally sequestered within the vacuole, become mixed with other cytoplasmic and nucleic substrates and<br />
enzymes. Processing also increases wound-induced C2H4, water activity and surface area per unit volume,<br />
which, may accelerate water loss and enhance microbial growth, since sugars become readily available, too [16,<br />
17, 18]. These physiological changes may be accompanied by flavour loss, cut surface discoloration, colour loss,<br />
decay, increased rate <strong>of</strong> vitamin loss, rapid s<strong>of</strong>tening, shrinkage and a shorter storage life. Increased water<br />
activity and mixing <strong>of</strong> intracellular and intercellular enzymes and substrates may also contribute to flavour and<br />
texture changes/loss during and after processing. Therefore, proper temperature management during product<br />
preparation, refrigeration throughout distribution and marketing is essential for maintenance <strong>of</strong> quality.<br />
The effect <strong>of</strong> modified atmospheres on the quality <strong>of</strong> many fresh-cut products (mushroom, apple, tomato,<br />
pineapple, butterhead lettuce, potato, kiwifruit, salad savoy, honeydew, mango, carrot) has been extensively<br />
studied and recently reviewed by Sandhya [15]. However little is reported about the safety <strong>of</strong> fresh-cut products.<br />
Raw and minimally processed fruits and vegetables are sold to the consumer in a ready-to-use or ready-to-eat<br />
form, without preservatives or antimicrobial substances and any heat processing before consumption. Therefore,<br />
a variety <strong>of</strong> pathogenic bacteria, such as Listeria monocytogenes, Salmonella sp., Shigella sp., Aeromonas<br />
hydrophila, Yersinia enterocolitica and Staphylococcus aureus, as well as some Escherichia coli strains may be<br />
present on fresh fruits and in the related minimally processed refrigerated products [19, 20, 21]. In fact, the<br />
number <strong>of</strong> documented outbreaks <strong>of</strong> human infections associated to the consumption <strong>of</strong> raw and minimally<br />
processed fruits and vegetables has considerably increased during the past decades [22].<br />
Moreover, the inefficacy <strong>of</strong> the sanitizers used, probably due to the inability <strong>of</strong> active substances to reach<br />
microbial cell targets, makes difficult the decontamination <strong>of</strong> raw fruits and vegetables [19]. The presence <strong>of</strong> cut<br />
surfaces, with a consequent release <strong>of</strong> nutrients, the absence <strong>of</strong> treatments able to ensure the microbial stability,
Application <strong>of</strong> Alternative Food-Preservation Technologies to Enhance Food Safety & Stability, 2010, 205-207 205<br />
A<br />
Appropriate Level <strong>of</strong> Protection (ALOP) 10-11<br />
B<br />
Bacillus cereus 29<br />
Baranyi and Roberts 165-166<br />
Biphasic model 170<br />
C<br />
Campylobacter jejuni 27<br />
Cardinal model 174<br />
Central Composite Design 183-184<br />
Centroid 185<br />
Challenge tests 162-163<br />
Chitosan derivatives 95-97<br />
Chitosan: antimicrobial activity 97-101<br />
Chitosan: <strong>food</strong> <strong>application</strong> 101-110<br />
Chitosan: preparation and use 92-95<br />
Clostridium botulinum 29<br />
Clostridium perfringens 28<br />
D<br />
Design <strong>of</strong> Experiments 180-182<br />
E<br />
Escherichia coli 28<br />
Essential oils: chemistry 39-40<br />
Essential oils: in vivo <strong>application</strong> 44-50<br />
Essential oils: mode <strong>of</strong> action 40-44<br />
Essential oils: production 38-39<br />
Essential oils: toxicology 51-52<br />
Exposure assessment 9<br />
F<br />
Factorial design 182-183<br />
Food Safety Objectives (FSO) 11-12<br />
Food structure 24-25<br />
G<br />
Gamma model 173<br />
Geeraerd models 168-169<br />
Gompertz equation 164-165<br />
Goodness <strong>of</strong> fitting 179-180<br />
Green consumerism 1-3<br />
Growth models 167<br />
Growth/no growth models 180<br />
H<br />
Hazard characterization 9<br />
Hazard identification 9<br />
Health protection 4<br />
High Hydrostatic Pressure (HHP) 114-128<br />
HHP: equipments 121-122<br />
HHP: <strong>food</strong> <strong>application</strong> 122-124<br />
HHP: mode <strong>of</strong> action 115-121<br />
HHP: principles 114-115<br />
INDEX<br />
Antonio Bevilacqua, Maria Rosaria Corbo and Milena Sinigaglia (Eds)<br />
All rights reserved - © 2010 <strong>Bentham</strong> <strong>Science</strong> Publishers Ltd.
206 Application <strong>of</strong> Alternative Food-Preservation Technologies Bevilacqua et al.<br />
High Pressure Homogenization (HPH) 128-35<br />
HPH: equipments and mode <strong>of</strong> action 128-131<br />
HPH: <strong>food</strong> <strong>application</strong> 132-135<br />
Hurdle approach 50-51, 75-76. 124-126, 131-132<br />
I<br />
Indicators 19<br />
Irradiation 154-158<br />
L<br />
Lact<strong>of</strong>errin 64-69<br />
Lact<strong>of</strong>errin:toxicology 68<br />
Lactoperoxidase components 69-70<br />
Lactoperoxidase system 69-76<br />
Lactoperoxidase system: antifungal activity 73<br />
Lactoperoxidase system: bactericidal effect 71-73<br />
Lactoperoxidase system: <strong>food</strong> <strong>application</strong> 73-75<br />
Lag phase: modeling 177-178<br />
Lag-exponential equation 166<br />
Listeria monocytogenes 29<br />
Lysozyme 58-64<br />
Lysozyme: in vivo <strong>application</strong> 62-64<br />
Lysozyme: toxicology 61-62<br />
M<br />
Microbial spoilage <strong>of</strong> <strong>food</strong>s 22-25<br />
Microbiological criteria (MC) 13-15<br />
Microencapuslation: chemical methods 190<br />
Microencapuslation: physical methods 191-192<br />
Microencapuslation: release <strong>of</strong> active compounds 192-193<br />
Microencapuslation: uses 193-195<br />
Microwaves 144-147<br />
Modified atmosphere packaging (MAP) 196-199<br />
N<br />
Nisin 83-89<br />
Noble gases 198<br />
Non conventional atmospheres in <strong>food</strong> 199-204<br />
Non-isothermal conditions 170-172<br />
P<br />
Pathogen classification 18-19<br />
Pathogen persistance 19<br />
Polynomial equations 176<br />
Power ultrasound 147-150<br />
Precautionary Principle 6<br />
Pulsed Electric Fields (PEF) 150-152<br />
Pulsed Light Irradiation (PLI) 152-153<br />
Q<br />
Quantitative Risk Analysis (QRA) 4-12<br />
R<br />
Risk assessment 7 -10<br />
Risk categorization 5<br />
Risk characterization 9<br />
Risk communication 7<br />
Risk management 7, 10-12<br />
Risk-benefit analysis 5
Index Application <strong>of</strong> Alternative Food-Preservation Technologies 207<br />
S<br />
S/P models 166-167<br />
Salmonella sp. 27<br />
Salmonella Typhi and Paratyphi 28<br />
Sampling plans 14-15, 20<br />
Secondary models 172-177<br />
Shelf life 17-18<br />
Shigella dysenteriae 27<br />
Shoulder 168<br />
Spoilage 20-21<br />
Spoilage and <strong>food</strong> changes 21-22<br />
Spoilage microorganisms 32-33<br />
SPS Agreement 6<br />
Square root 173<br />
Staphylococcus aureus 29<br />
T<br />
Tail 168<br />
W<br />
Weibull equation 169<br />
Y<br />
Yersinia enterocolitica 29