ดาวน์โหลด All Proceeding - AS Nida
ดาวน์โหลด All Proceeding - AS Nida ดาวน์โหลด All Proceeding - AS Nida
Figure 3 Flow diagram of a Stock Preparation Unit of MC1 Figure 4 Flow diagram of a Stock Preparation Unit of MC2 Figure 5 Flow diagram of a Stock Preparation Unit of MC3 242 Refer the production process from Figure 3-5; it can be assessing the various critical subsystems of the paper production system are discussed hereunder (Table 2-4): Table 2 Assess Criticality - MC1 Weight Machine Code 3 SEI 3 EM 2 UR 1 MCT MC Criticality Code Hydra Pulper 1 2 2 3 16 B Pulp Pump #1 3 3 3 2 26 A Pulp Pump #2 2 3 3 2 23 A HD Cleaner 1 2 2 3 16 B Fiber Separator 1 2 2 3 16 B Reject Separator 1 2 2 3 16 B Pulp Pump #3, #4 2 3 3 2 23 A Pressure Screen 1 2 2 3 16 B FN1000 Screen 1 1 2 1 11 C Decker Thickener 1 2 2 3 16 B Pulp Pump #5 2 3 3 2 23 A Refiner 1 1 2 1 11 C Pulp Pump #6 2 3 3 2 23 A Pulp Pump #7 2 3 3 2 23 A Stuff Box 1 1 2 1 11 C Table 3 Assess Criticality - MC2 Weight 3 3 2 1 Machine Code SEI EM UR MCT MC Criticality Code Hydra Pulper 3 3 3 2 26 A Pulp Pump #1 2 2 3 2 20 A Pulp Pump #2 2 3 3 2 23 A HD Cleaner 1 2 2 3 16 B Johnson Screen 1 2 2 3 16 B Pulp Pump #3 3 3 3 2 26 A FN800 Screen 1 1 2 1 11 C 3F Screen 1 2 2 3 16 B Decker Thickener 1 2 2 3 16 B Pulp Pump #4 2 2 3 2 20 A Refiner 1 1 2 1 11 C Pulp Pump #5 2 3 3 2 23 A Stuff Box 1 1 2 1 11 C * A: 20 to 27 Most critical machine B: 12 to 19 C: 0 to 11
Table 4 Assess Criticality - MC3 Weight Machine Code 3 SEI 3 EM 2 UR 1 MCT MC Criticality Code Hydra Pulper 3 3 3 2 26 A Pulp Pump #1, #2 2 2 3 2 20 A Pulp Pump #3 2 3 3 2 23 A HD Cleaner 1 2 2 3 16 B Fiber Separator 1 2 2 3 16 B Reject Separator 1 2 2 3 16 B Pulp Pump #4, #5 3 3 3 2 26 A LC Cleaner 1 2 2 3 16 B Pressure Screen 1 2 2 3 16 B Decker Thickener 1 2 2 3 16 B Pulp Pump #6 2 2 3 2 20 A Pulp Pump #7 2 2 3 2 20 A Refiner 1 1 2 1 11 C Pulp Pump #8 2 3 3 2 23 A Pulp Pump #9 2 2 3 2 20 A Stuff Box 1 1 2 1 11 C The machine criticality in Table 2-4 indicated the most critical machines are “Pulp Pump” (Criticality code: A) which mostly is centrifugal pump (Show in figure 6). It will be item that define the maintenance for this paper. The component details are as table 5. Figure 6 Sample of Pulp Pump 243 Table 5 Component Details- Pump Components Functions 1. Motor - Power generators. 2. Belt - Used for transmitting power to shaft 3. Shaft & Shaft sleeve - Send torque to drive the pump impeller. 4. Pump bearings - Keep up the rotation of the pump shaft. 5. Motor bearings - Keep up the rotation of the spindle motor. 6. Packing - Prevent leakage of the pulp. 7. Flange - Against splashes of water into the pump bearings. 8. Impeller - Pulp suction. 9. Body - Covered impeller pump. 10. Pulley - Wearing belts to transmit power. 11. Pump base - Hold motor and pump in place. 4.3 Failure Mode and Effect Criticality Analysis Once the component detail has been identified, the next is to analyze by using FMECA in order to consider failure root cause, included failure mode and risk level, by selecting the highest RPN for each components to collect the time to fail to perform failure data analysis in the next step. Table 6 shown failure mode for used to collect the failure data. Table 6 FMECA – Components of Pulp Pump Components Failure Mode RPN Risk Evaluation 1. Motor Motor burns. 84 High 2. Belt Damaged or broken belt. 84 High 3. Shaft ,Shaft sleeve Shaft wear or bend. 84 High 4. Pump bearings Bearing broke 252 Critical 5. Motor bearings Bearing broke 84 High 6. Packing Wear, pulp and water leaks 252 Critical 7. Flange Wear, water splashes into the bearing 70 Moderate 8. Impeller Wear due to a hotchpotch 98 High 9. Body Wear due to friction 70 Moderate 10. Pulley Pulley loose off 84 High 11. Pump base Base loose due to rust 84 High
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Figure 3 Flow diagram of a Stock Preparation Unit of MC1<br />
Figure 4 Flow diagram of a Stock Preparation Unit of MC2<br />
Figure 5 Flow diagram of a Stock Preparation Unit of MC3<br />
242<br />
Refer the production process from Figure 3-5; it can be<br />
assessing the various critical subsystems of the paper production system<br />
are discussed hereunder (Table 2-4):<br />
Table 2 Assess Criticality - MC1<br />
Weight<br />
Machine Code<br />
3<br />
SEI<br />
3<br />
EM<br />
2<br />
UR<br />
1<br />
MCT<br />
MC<br />
Criticality<br />
Code<br />
Hydra Pulper 1 2 2 3 16 B<br />
Pulp Pump #1 3 3 3 2 26 A<br />
Pulp Pump #2 2 3 3 2 23 A<br />
HD Cleaner 1 2 2 3 16 B<br />
Fiber Separator 1 2 2 3 16 B<br />
Reject Separator 1 2 2 3 16 B<br />
Pulp Pump #3, #4 2 3 3 2 23 A<br />
Pressure Screen 1 2 2 3 16 B<br />
FN1000 Screen 1 1 2 1 11 C<br />
Decker Thickener 1 2 2 3 16 B<br />
Pulp Pump #5 2 3 3 2 23 A<br />
Refiner 1 1 2 1 11 C<br />
Pulp Pump #6 2 3 3 2 23 A<br />
Pulp Pump #7 2 3 3 2 23 A<br />
Stuff Box 1 1 2 1 11 C<br />
Table 3 Assess Criticality - MC2<br />
Weight 3 3 2 1<br />
Machine Code SEI EM UR MCT<br />
MC<br />
Criticality<br />
Code<br />
Hydra Pulper 3 3 3 2 26 A<br />
Pulp Pump #1 2 2 3 2 20 A<br />
Pulp Pump #2 2 3 3 2 23 A<br />
HD Cleaner 1 2 2 3 16 B<br />
Johnson Screen 1 2 2 3 16 B<br />
Pulp Pump #3 3 3 3 2 26 A<br />
FN800 Screen 1 1 2 1 11 C<br />
3F Screen 1 2 2 3 16 B<br />
Decker Thickener 1 2 2 3 16 B<br />
Pulp Pump #4 2 2 3 2 20 A<br />
Refiner 1 1 2 1 11 C<br />
Pulp Pump #5 2 3 3 2 23 A<br />
Stuff Box 1 1 2 1 11 C<br />
* A: 20 to 27 Most critical machine<br />
B: 12 to 19<br />
C: 0 to 11