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Greening Mass Transit & Metro Regions: The Final Report - MTA

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24<br />

Existing Fleet – Retrofit<br />

(overhaul eligible)<br />

4,886 cars<br />

New Cars – designed<br />

but not yet built<br />

(R160 Opt 2) 382 cars<br />

New Cars –<br />

not yet designed (R179,<br />

R188) 1,530 cars**<br />

Lightweighting<br />

Technology<br />

Energy Impact<br />

(kWh)<br />

Key Takeaway<br />

<strong>The</strong> greatest annual energy savings is not necessarily<br />

the most cost efficient<br />

Key Takeaway<br />

3,988,604<br />

Other benefits, such as operational and safety<br />

improvements, can occur with these modifications in<br />

addition to weight savings<br />

Maximum Achievable Energy Savings by Fleet Groups<br />

Regeneration Lightweighting<br />

(Assumes perfect regeneration using a full 12kWh on-board)<br />

Energy Savings: 384,084,000 kwh<br />

CO2 Avoided: 165,156,120 kg<br />

Cost:* $23.3 M<br />

Note:* only 2,270 cars regen capable<br />

Energy Savings: 64,634,400 kwh<br />

CO2 Avoided: 27,792,792 kg<br />

Cost:* $3.9 M<br />

Energy Savings: 258,876,000 kwh<br />

CO2 Avoided: 111,316,680 kg<br />

Cost:* $15.7 M<br />

Costs are expressed as differential cost, defined as the increased cost necessary to achieve the desired savings beyond costs that would be incurred regardless. For regeneration,<br />

differential cost is equal to procurement cost since it is a new system addition to the fleet.<br />

*Regeneration Cost represents the recurring cost to replace the rechargeable batteries every 2 years due to extremely high cycling that occurs in an urban transit system.<br />

Lightweighting cost represents the differential cost and does not have an associated recurring cost metrics such as cost, CO2, or energy savings.<br />

**Note: R188 class “new cars” are actually composed of 386 new chassis, and 120 R142a up-converted chassis; however this does not materially impact key performance.<br />

Potential Annual Energy Impact by Lightweighting Innovations–Assume All Overhaul-Eligible and New Cars (R160 0p, R179, R188)<br />

4,491,429<br />

6,055,794<br />

7,514,128<br />

Energy Savings: 24,092,235 kwh<br />

CO2 Avoided: 10,359,661 kg<br />

Cost:* $20.9 M<br />

Note: Avg 1,440 lb per car savings<br />

Energy Savings: 2,709,009 kwh<br />

CO2 Avoided: 1,164,874 kg<br />

Cost:* $2.8 M<br />

Note: Avg 2,144 lb per car savings<br />

Energy Savings: 16,092,136 kwh<br />

CO2 Avoided: 6,919,619 kg<br />

Cost:* $11.9 M<br />

Note: Avg 3,203 lb per car savings<br />

12,546,308<br />

Composite instead of plymetal panel flooring<br />

Giga cell battery with alternative battery box<br />

Utilize Oilless Compressor concepts<br />

Corrugated wheels / Lightweight wheels<br />

Utilize single draft gear (tube style) link bar<br />

One free axle on 1 non-motorized truck replacing OSMES<br />

Gear unit with lowest weight<br />

Lightweight floor pans<br />

Eliminate OSMES, brackets and equipment<br />

Eliminate flip up seats<br />

Eliminate secondary center collision posts<br />

Trip cock linkage weight reduction<br />

Eliminate 1 of 2 coupler adapters on NMTs units<br />

Reduce weight of coupler guides on type 1 truck<br />

Reduce heater grill weight<br />

Reduce advertisement card clips weight<br />

<strong>The</strong> full version of this report can be viewed online at www.mta.info/environment.<br />

TOTAL<br />

42,685,643<br />

kWh

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