ul test report and procedure - Zippy Switch Tech. Corp.

Issue Date: 2011-05-13 Page 1 of 22 Report Reference # E143756-A100-UL 

UL TEST REPORT AND PROCEDURE 

Standard: UL 60950-1, 2nd Edition, 2007-03-27 (Information Technology 

Equipment - Safety - Part 1: General Requirements) 

CSA C22.2 No. 60950-1-07, 2nd Edition, 2007-03 (Information 

Technology Equipment - Safety - Part 1: General Requirements) 

Certification Type: Component Recognition 

CCN: QQGQ2, QQGQ8 (Power Supplies for Information Technology 

Equipment Including Electrical Business Equipment) 

Product: Redundant Power Supply and Power Module 

Model: Module: 

AC in: R1X-1060V12 and G1X-1060V12 

DC in: DG1X-1060V12 

Redundant: 

AC in: R1X2-1060V12, G1X2-1060V12, G1X2-5060V 

DC in: DG1X2-1060V12, DG1X2-5060V 

Rating: See Enclosure Miscellaneous ID. 7-01 for Rating List 

Applicant Name and Address: ZIPPY TECHNOLOGY CORP 

10TH FL 

50 MIN CHYUAN RD 

SHIN-TIEN 

TAIPEI HSIEN 231 TAIWAN 

This is to certify that representative samples of the products covered by this Test Report have been investigated in accordance with the 

above referenced Standards. The products have been found to comply with the requirements covering the category and the products are 

judged to be eligible for Follow-Up Service under the indicated Test Procedure. The manufacturer is authorized to use the UL Mark on 

such products which comply with this Test Report and any other applicable requirements of Underwriters Laboratories Inc. ('UL') in 

accordance with the Follow-Up Service Agreement. Only those products which properly bear the UL Mark are considered as being 

covered by UL's Follow-Up Service under the indicated Test Procedure. 

The applicant is authorized to reproduce the referenced Test Report provided it is reproduced in its entirety. 

UL authorizes the applicant to reproduce the latest pages of the referenced Test Report consisting of the first page of the Specific 

Technical Criteria through to the end of the Conditions of Acceptability. 

Any information and documentation involving UL Mark services are provided on behalf of Underwriters Laboratories Inc. (UL) or any 

authorized licensee of UL. 

Prepared by: 

Reviewed by: 

Kara Bostad 

Underwriters Laboratories Inc. 

Gregory Ray 

Underwriters Laboratories Inc. 

Copyright © 2011


Supporting Documentation 

The following documents located at the beginning of this Procedure supplement the requirements of this Test 

Report: 

A. Authorization - The Authorization page may include additional Factory Identification Code markings. 

B. Generic Inspection Instructions - 

i. Part AC details important information which may be applicable to products covered by this Procedure. 

Products described in this Test Report must comply with any applicable items listed unless otherwise 

stated in the body of this Test Report. 

ii. Part AE details any requirements which may be applicable to all products covered by this Procedure. 

Products described in this Test Report must comply with any applicable items listed unless otherwise 

stated in the body of each Test Report. 

iii. Part AF details the requirements for the UL Certification Mark which is not controlled by the technical 

standard used to investigate these products. Products are permitted to bear only the Certification 

Mark(s) corresponding to the countries for which it is certified, as indicated in each Test Report. 

Product Description 

The Redundant Power Supply, Models R1X2-1060V12, G1X2-1060V12 and G1X2-5060V are a 1+1 hotswappable 

AC to DC Power Supply for use in Information Technology Equipment (ITE). 

The Redundant Power Supply, Models DG1X2-1060V12 and DG1X2-5060V are a 1+1 hot-swappable DC to 

DC Power Supply for use in Information Technology Equipment (ITE). 

The Power Supply Module is power supply board and housed in metal chassis. 

All Redundant Power Supply models are composed of 2 power modules maximum. 

Model Differences 

Models R1X-1060V12, G1X-1060V12, DG1X-1060V12 are Power Modules. 

Model R1X-1060V12, G1X-1060V12 is similar to Model DG1X-1060V12, except input voltage, primary 

circuit, and transformer. 

Models R1X2-1060V12, G1X2-1060V12, G1X2-5060V, DG1X2-1060V12, DG1X2-5060V are Redundant 

Power Supply. 

Model R1X2-1060V12, G1X2-1060V12 is similar to Model G1X2-5060V, except output rating. 

Model DG1X2-1060V12 is similar to Model DG1X2-5060V, except output rating. 

Model DG1X2-5060V is similar to Model G1X2-5060V, except input and output rating. 

Model nomenclature for Module: 

- R1X-"1" denotes 1 output; 

- R1X-1060V”12” denotes only 12V output; 

- DG1X-1060V12, "D" denotes DC main supply; 

Model nomenclature for Redundant Power Supply: 

- R1X"2" denotes 2 Modules type chassis; 

- R1X2-"1" denotes 1 outputs; 

- R1X2-1060V”12” denotes only 12V output; 

- G1X2-“5” denotes 5 outputs; 

Technical Considerations 

Equipment mobility : for building-in 

Connection to the mains : pluggable A (For Models R1X and G1X series); permanent connection


(DC Mains) (For Models DG1X series) 

Operating condition : continuous 

Access location : operator accessible 

Over voltage category (OVC) : OVC II 

Mains supply tolerance (%) or absolute mains supply values : +10%, -10% ; DC Mains: no tolerance 

declared by manufacturer 

Tested for IT power systems : No 

IT testing, phase-phase voltage (V) : -- 

Class of equipment : Class I (earthed) 

Considered current rating (A) : 20A (For Models R1X and G1X series); 2A (For Models DG1X series) 

Pollution degree (PD) : PD 2 

IP protection class : IP X0 

Altitude of operation (m) : up to 3100 m 

Altitude of test laboratory (m) : Less than 2000 m 

Mass of equipment (kg) : 0.33 kg for Module; 1.045 kg for Redundant 

The product was submitted and evaluated for use at the maximum ambient temperature (Tma) 

permitted by the manufacturer’s specification of: 40 °C 

The means of connection to the mains supply is: Detachable power cord, Pluggable A For Models 

R1X and G1X series , Permanently connected (field wired) For Models DG1X series, 

The product is intended for use on the following power systems: TN (For Models R1X and G1X 

series) , DC mains supply (For Models DG1X series) 

The equipment disconnect device is considered to be: Appliance inlet (For Models R1X and G1X 

series) 

The following were investigated as part of the protective earthing/bonding: Earth screw (For Models


DG1X series) 

The following are available from the Applicant upon request: Specific data sheets for LED indicators 

that are class I and operate at wavelength in the 400-710 nm range., 

The manufacturer specified that the equipment could be operated up to an altitude of 3100 m. 

Therefore the requirements of IEC 60664-1: 2007. for clearances were considered and the required 

clearance was multiplied with an altitude correction factor of 1.155. 

Engineering Conditions of Acceptability 

For use only in or with complete equipment where the acceptability of the combination is determined by 

Underwriters Laboratories Inc. When installed in an end-product, consideration must be given to the 

following: 

The end-product Electric Strength Test is to be based upon a maximum working voltage of: For 

Models R1X and G1X series, Primary-SELV: 307 Vrms, 488 Vpk, Primary-Earthed Dead Metal: 283 

Vrms, 472 Vpk, , For Models DG1X series, DC Input-Earthed Dead Metal: 67 Vrms, 124 Vpk, DC 

Input-SELV: 76 Vrms, 144 Vpk 

The following secondary output circuits are SELV: All outputs. 

The following secondary output circuits are at non-hazardous energy levels: All outputs 

The following output terminals were referenced to earth during performance testing: GND 

The power supply terminals and/or connectors are: Not investigated for field wiring for DC-DC units 

which employ Input terminal block by Howder Electric Co., Ltd.,Type HD-123. , Suitable for field 

wiring for DC-DC units which employ Input terminal block by Dinkle Enterprise Co Ltd, Type DT-4. 

The maximum investigated branch circuit rating is: 20A For Models R1X and G1X series; 2A For 

Models DG1X series 

The investigated Pollution Degree is: 2 

Proper bonding to the end-product main protective earthing termination is: Required 

An investigation of the protective bonding terminals has: Been conducted (all units) 

The following magnetic devices (e.g. transformers or inductor) are provided with an OBJY2 insulation 

system with the indicated rating greater than Class A (105°C): T1 (Class B) 

The following end-product enclosures are required: Fire, Electrical 

The following input terminals were evaluated as suitable for direct connection to the DC Mains


Supply: Terminal block For Models DG1X series 

The equipment is suitable for direct connection to: AC mains supply For Models R1X and G1X 

series, DC mains supply For Models DG1X series 

The product was investigated to the following additional standards: IEC 60664-1: 2007 clearance 

requirements for 3100 m above sea level. The required clearance is multiplied by the altitude 

correction factor (1.155), as specified in Table A.2. 

Additional Information 

N/A 

Additional Standards 

The product fulfills the requirements of: N/A 

Markings and instructions 

Clause Title Marking or Instruction Details 

Power rating - Ratings 

Power rating - 

Company identification 

Model 

Power rating - 

Fuses - Non-operator 

access/soldered-in 

fuses 

Multiple power sources 

Ratings (voltage, frequency/dc, current) 

Listee's or Recognized company's name, Trade Name, Trademark or File 

Number 

Model Number 

Special Instructions to UL Representative 

Unambiguous reference to service documentation for instructions for 

replacement of fuses replaceable only by service personnel 

Following statement indicated on redundant units. 

Warning: Multiple power sources. Refer to service manual before servicing. 

Following statement included in service manual. 

Redundant power supplies are provided with more than one power source. 

Disconnect one power supply cord and pull out this power module when just a 

single power module has failed and servicing and maintaining that module. 

Disconnect all power supply cords before servicing the complete unit if whole 

redundant unit servicing is necessary. 

Inspect the transformer(s) listed in BD1.1 per AA1.1- (C). When the tests are conducted at other 

location, inspect test record and specification sheet provided by the component manufacturer.


Verify the specification sheet indicates 100% routine test specified in BD1.1 is conducted at the 

component manufacturer. The test record noted above shall be submitted to the manufacturer 

from transformer manufacturer. The test record can be in the form of a actual test record. A 

stamp or sticker on the transformer or other method verifying the routine test is being completed 

on 100% production is also acceptable. 

Production-Line Testing Requirements 

Electric Strength Test Special Constructions - Refer to Generic Inspection Instructions, Part AC for 

further information. 

Model Component 

Removable 

Parts Test probe location 

All models Transformer T1 -- Input winding - Output 

winding 

V 

rms V dc 

Earthing Continuity Test Exemptions - This test is not required for the following models: 

All models. 

Electric Strength Test Exemptions - This test is not required for the following models: 

All models. 

200 

0 

Test Time, 

s 

-- 1 

Electric Strength Test Component Exemptions - The following solid-state components may be 

disconnected from the remainder of the circuitry during the performance of this test: 

-- 

Sample and Test Specifics for Follow-Up Tests at UL 

Model Component Material Test Sample(s) 

-- -- -- -- -- -- 

Test 

Specifics


TABLE: List of Critical Components 

Object/part or 

Description 

Manufacturer/ 

trademark 

Power Module Zippy Technology 

Corp 

01. Chassis ( For R1X- 

1060V12 and G1X- 

1060V12) 

02. Chassis 

(DG1X-1060V12) 

type/model technical data CCN Marks of 

Conformity 

R1X-1060V12, 

G1X-1060V12, 

DG1X-1060V12 

Consist of the following critical parts. -- -- 

-- -- Metal (Nickel plated steel). Two pieces construction 

secured together by screws. Overall measured 

approximately 135 by 50.5 by 38 mm, minimum 0.8 

mm thick. Provided with following ventilation 

openings: a. Front side - Provide with 1 slots 

ventilation openings each measured 7 by 4.5 mm. 

and Provided with 7 slots ventilation openings each 

measured 9 by 4.5 mm and Provided with 4 slots 

ventilation openings each measured 6 by 2 mm and 

Provided with 2 slots ventilation openings each 

measured 5 by 4.5 mm; b. Top side - Provide with 8 

slots ventilation openings each measured 20 by 4 

mm and Provide with 2 slots ventilation openings 

each measured 15 by 4 mm; c. Right side - Provide 

with 9 slots ventilation openings each measured 20 

by 4 mm and Provide with 2 slots ventilation 

openings each measured 13 by 4 mm; d. Left side - 

Provide with 5 slots ventilation openings each 

measured 20 by 4 mm and Provide with 12 slots 

ventilation openings each measured 15 by 4 mm. 

-- -- Metal (Nickel plated steel). Two pieces construction 

secured together by screws. Overall measured 

approximately 135 by 50.5 by 38 mm, minimum 0.8 

mm thick. Provided with following ventilation 

openings: a. – Front side - Provide with 10 slots 



measured 4 by 4 mm and Provided with 5 slots 

ventilation openings each measured 6 by 2 mm and 

-- -- 

-- --



Description 

Manufacturer/ 

trademark 


Conformity 


measured 4 by 2 mm; b. Top side - Provide with 8 

slots ventilation openings each measured 20 by 4 

mm and Provide with 2 slots ventilation openings 

each measured 15 by 4 mm; c. Right side - Provide 

with 9 slots ventilation openings each measured 20 

by 4 mm and Provide with 2 slots ventilation 

openings each measured 13 by 4 mm; d. Left side - 


measured 20 by 4 mm and Provide with 12 slots 


03. Label Various Various Rated minimum 70 degree C, suitable for surface 

applied to top chassis. 

PGDQ2 or PGJI2 UL 

04. LED Indicator -- -- (SELV) Fit to front chassis. The wavelength range 

of 400 nm to 710 mm. Lead wires provided with 

Insulation Tubing / Sleeving from end to end, 

minimum 0.4 mm thick. 

-- -- 

05. Earth Screw (For -- -- Steel, Dimension minimum 3.5 mm diameter. -- -- 

Model DG1X-1060V12) 

06. Handle Various Various Plastic, U-shaped, rated minimum HB. Overall 

measured approximate 35.4 by 25 mm, 5.5 mm 

07. Appliance Inlet (For 

Models R1X-1060V12 

and G1X-1060V12) 

07a. Appliance Inlet (For 


and G1X-1060V12 

(Alternate) 

07b. Appliance Inlet (For 



(Alternate) 

Solteam Electronics 

Co Ltd 

Supercom Wire & 

Cable Co Ltd 

Rong Feng Industrial 

Co Ltd 

diameter. Secured to front chassis by screws. 

ST-01 Rated 10/15A, 125/250V. Secure to chassis by 

snap-fit. 

QMFZ2 UL 

AXUT2 UL 

(E200241) 

SC-8 Rated 15A, 250V. Secure to chassis by snap-fit. AXUT2 UL 

SS-7B Rated 15A, 250V. Secure to chassis by snap-fit. AXUT2 UL



Description 

07c. Appliance Inlet (For 



(Alternate) 

07d. Appliance Inlet (For 



(Alternate) 

08. DC Input Terminal 

Block (For Model DG1X- 

1060V12) 

08a. DC Input Terminal 

Block (For Model DG1X- 

1060V12) (Alternate) 

09. Insulation Sheet 

(Located between solder 

side and bottom chassis) 

Manufacturer/ 

trademark 

Jackson Electronics 

Industrial Corp 

Tecx-Unions 

Technology Corp 

Howder Electric Co 

Ltd 

Dinkle Enterprise Co 

Ltd 

Sabic Innovative 

Plastics Us L L C 


Conformity 

JR-101 Rated 10A, 250V. Secure to chassis by snap-fit. AXUT2 UL 

TU-301-S Rated 15A, 250V. Secure to chassis by snap-fit. AXUT2 UL 

HD-123 Rated 300 V, 25 A. Secure to chassis by screw. XCFR2 UL 

(E112196) 

DT-4 Rated 300 V, 20 A. Secure to chassis by screw. XCFR2 UL 

(E102914) 

FR1 Rated minimum VTM-2, minimum 0.2 mm thick. 

See Enclosure ID 4-01 for construction details. 

10. Internal L/N Wire Various Various Minimum 105 degree C, FEP, PTEF, PVC, TFE, 

neoprene or surface marked rated VW-1, minimum 

300 Vac, minimum 18 AWG. One end mechanical 

secured and soldered to Appliance Inlet, other end 

provided with connector connected to CN1 of 

11. Bonding Conductor 

(For Models R1X- 


1060V12) 

Printed Wiring Board. 

Various Various Green / yellow lead used. FEP, PTFE, PVC, TFE 

neoprene, polyimide or marked VW-1; minimum 18 

AWG, 105 degree C, minimum 300 V. One end 

mechanically secured and soldered to earth 

terminal of Appliance Inlet; other end terminates in 

closed-loop, double crimp-type connector secured 

to Chassis with dedicated threaded post or screw 

nut and lock-washer. Bonding ground symbol 

(IEC60417, No. 5019) provided near screw hole. 

QMFZ2 UL 

(E121562) 

AVLV2 UL 

AVLV2 UL 

12. Printed Wiring Board Various Various Rated minimum V-1, minimum 130 degree C. ZPMV2 --



Description 

Manufacturer/ 

trademark 


Conformity 

13. Primary Connector Alex Connector Co 8673 250V, 7A. for each pin. (total 2 pins) ECBT2 UL 

(CN1) 

Ltd 

(E114003) 

13a. Primary Connector Taiwan King Pin PVHI series 10A, 250V ECBT2 UL 

(CN1) 

Terminal Co., Ltd. 

(E118260) 

13b. Primary Connector Long Chu Electronics Series P3060 Rated 250 V, 7A. for each pin. (total 2 pins) ECBT2 UL E94662 

(CN1) 

Co Ltd 

13c. Primary Connector Taiwan King Pin P8800I series 7A, 250V ECBT2 UL 

(CN1) 

Terminal Co Ltd 

(E118260) 

13d. Primary Connector Jowle Technology Co A3963WV2-3P-D 6A, 250V ECBT2 UL 

(CN1) 

Ltd 

(E144544) 

14. Fuse (F1) (For Cooper Bussmann SS-5 Can Type. Rated 250 Vac, T 3.15 A. JDYX2 UL (E19180) 



Inc 

14a. Fuse (F1) (For Conquer Electronics MST (MST-series) Can Type. Rated 250Vac, T 3.15 A. JDYX2 UL (E82636) 



Co Ltd 

14b. Fuse (F1) (For Hollyland Co Ltd 5 ET (5ET-series) Can Type. Rated 250Vac, T 3.15 A. JDYX2 UL 



(E156471) 

15. Fuse (F1) (For Model Cooper Bussmann 6125FFxxx-R SMD Type. Rated 72 Vdc, F 5 A. JDYX2 UL (E19180) 

DG1X-1060V12) 

(Alternate) 

Inc 

15a. Fuse (F1) (For Conquer Electronics SEF SMD Type. Rated 125 Vdc, F 5 A. JDYX2 UL (E82636) 


(Alternate) 

Co., Ltd 

16. Thermistor (TH1) 



1060V12) 

-- -- Rated 5 ohm, 4A at 25 degree C. -- -- 

17. X-Capacitors (XC1, Cheng Tung CTX Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL 

XC2) (For Models R1X- Industrial Co Ltd 

with a "X1" or "X2" and Certified by VDE, DEMKO 

(E193049) 


or SEV. (Meets IEC 60384-14)... The damp heat 

1060V12) (Optional) 

test duration in 21 days minimum.



Description 

17a. X-Capacitors (XC1, 

XC2) (For Models R1X- 



(Alternate) 

17b. X-Capacitors (XC1, 




(Alternate) 

17c. X-Capacitors (XC1, 




(Alternate) 

17d. X-Capacitors (XC1, 




(Alternate) 

17e. X-Capacitors (XC1, 




(Alternate) 

17f. X-Capacitors (XC1, 




(Alternate) 

17g. X-Capacitors (XC1, 



Manufacturer/ 

trademark 

Pilkor Electronics Co 

Ltd 


Ltd 


Ltd 

Kemet Electronics 

Italia Srl 

Panasonic 

Corporation, 

Panasonic*Corporati 

on Of North America 


Conformity 

PCX2 335 Rated minimum 250 V, maximum 0.1 uF. Marked 



test duration in 21 days minimum. 









R.46#, R.49# Rated minimum 250 V, maximum 0.1 uF. Marked 




ECQ-UV Rated minimum 250 V, maximum 0.1 uF. Marked 




ISKRA MIS D D KNB1530 Rated minimum 250 V, maximum 0.1 uF. Marked 




Okaya Electric 

Industries Co Ltd 

RE-Series, PA Rated minimum 250 V, maximum 0.1 uF. Marked 



FOWX2 UL 

(E165646) 

FOWX2 UL 

(E165646) 

FOWX2 UL 

(E165646) 

FOWX2 UL (E97797) 

FOWX2 UL (E62674) 

FOWX2 UL 

(E145156) 

FOWX2 UL (E47474)



Description 

Manufacturer/ 

trademark 


Conformity 


(Alternate) 


17h. X-Capacitors (XC1, Ultra Tech Xiphi HQX Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL 

XC2) (For Models R1X- Enterprise Co Ltd 


(E183780) 




(Alternate) 


17i. X-Capacitors (XC1, Carli Electronics Co MPX Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL 

XC2) (For Models R1X- Ltd 


(E120045) 




(Alternate) 


17j. X-Capacitors (XC1, Pilkor Electronics Co PCX2 335M Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL 

XC2) (For Models R1X- Ltd 


(E165646) 




(Alternate) 


17k. X-Capacitors (XC1, Shiny Space SX1 Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL 

XC2) (For Models R1X- Enterprise Co Ltd 


(E186561) 




(Alternate) 


17l. X-Capacitors (XC1, Epcos Electronic B81130 Rated minimum 250 V, maximum 0.1 uF. Marked FOWX2 UL (E97863) 

XC2) (For Models R1X- Components S A 





(Alternate) 


18. Bleeder Resistor 

(R1, R2) (For Models 

R1X-1060V12 and G1X- 

1060V12) 

-- -- SMD Type. Rated 470 k ohm, minimum 1/4 W. -- -- 

19. Capacitors (XC1, 

XC2) (For Model DG1X- 

-- -- Rated maximum 2.2 uF, minimum 100 V. -- --



Description 


20. Bleeder Resistor 

(R1, R2) (For Model 

DG1X-1060V12) 

21. Capacitors (CY1, 

CY2, CY5, CY6) 

(Optional) (CY5, CY6 

only for Model DG1X- 

1060V12) 

21a. Capacitors (CY1, 


(Optional) (Alternate) 

(CY5, CY6 only for 


21b. Capacitors (CY1, 





21c. Capacitors (CY1, 





21d. Capacitors (CY1, 





22. Varistor (VZ1) 

(Optional) 

22a. Varistor (VZ1) 


Manufacturer/ 

trademark 


Conformity 

-- -- SMD Type. Rated 10 k ohm, minimum 1/4 W. -- -- 

Walsin Technology 


AC, AH Rated maximum 2200 pF, minimum 250 Vac. 

Marked with an Y1 or Y2 and Certified by VDE, 

DEMKO or SEV. (Meets IEC60384-14.) 

FOWX2 UL 

(E146544) 

TDK-Epc Corp CD, CS Same as above. FOWX2 UL (E37861) 

Welson Industrial Co 

Ltd 

Success Electronics 

Co Ltd 

WD Same as above. FOWX2 UL 

(E104572) 

SE Same as above. FOWX2 UL 

(E114280) 

Murata Mfg Co Ltd KH Same as above. FOWX2 UL (E37921) 

EPCOS (ZHUHAI 

FTZ) CO LTD 

CENTRA SCIENCE 

CORP 

S14K300 Rated 300 V VZCA2 UL 

(E321126) 

CNR-14D471K 300 Vac, 385 Vdc. VZCA2 UL



Description 

22b. Varistor (VZ1) 


22c. Varistor (VZ1) 


22d. Varistor (VZ1) 


Manufacturer/ 

trademark 

THINKING 

ELECTRONIC 

INDUSTRIAL CO 

LTD 

NIPPON CHEMI- 

CON CORP 

DONGGUAN 

LITTELFUSE 

ELECTRONICS CO 

LTD 

EPCOS (ZHUHAI 


Conformity 

TVR14471 300 Vac, 385 Vdc. VZCA2 UL 

TND14V471K 300 Vac, 385 Vdc. VZCA2 UL 

SAS-471KD14 300 Vac, 385 Vdc. VZCA2 UL 

22e. Varistor (VZ1) 

SIOV-S14K320 320 Vac, 420 Vdc. VZCA2 UL 

(Optional) (Alternate) FTZ) CO LTD 

23. Inductor (L1, L2) (L2 -- -- Rated minimum 105 degree C. See Enclosure ID -- -- 

only for Model R1X- 


1060V12) 

4-02 for details. 

24. Thermal Cut-out Seki Controls Co Ltd ST-22 Rated 250 V, 1 A. Maximum Operating 

XAPX2 UL 

(TS1) (Secured on CN3 

board) (For Model 

DG1X-1060V12) 

Temperature 130 degree C. 

(E162183) 

25. Bridge Rectifier (D1) 

(For Model R1X- 


1060V12) 

-- -- Rated minimum 4 A, minimum 600 V. -- -- 

26. Bulk Capacitors -- -- Integral pressure relief. Rated minimum 400 V, 68 -- -- 

(C11, C11A) (For 



uF, minimum 105 degree C. 

26a. Bulk Capacitors -- -- Integral pressure relief. Rated minimum 100 V, 330 -- -- 

(C11, C11A) (For Model 

DG1X-1060V12) 

(Alternate) 

uF, minimum 105 degree C. 

27. Transistors (Q1) (For -- -- Rated 8 A, minimum 600 V. Secured to heat sink -- --



Description 

Manufacturer/ 

trademark 


Conformity 



(HS1) by screw. 

27a. Transistors (Q1) -- -- Rated 65 A, minimum 200 V. Secured to heat sink -- -- 

(For Model DG1X- 


(HS1) by screw. 

28. Heat sink (HS1) -- -- Copper. Secured and soldered to PCB. One 

overall measured approximately 42.7 by 0.8 by 

28.2 mm. (HS1 is primary) 

-- -- 

29. Heat sink (HS2) -- -- Aluminum. Secured to PCB by screws. Overall 

measured approximately 37 by 29.3 by 27.9 mm. 

(HS2 is secondary) 

-- -- 

30. Transformer (T1) -- -- Open type construction. Core, Ferrite, overall -- -- 


approximately 29 by 11.3 by 28.7 mm. Coil wound 


on bobbin. See Enclosure ID 4-03 for construction 

1060V12) 

details. 

30a. Transformer (T1) -- -- Open type construction. Core, Ferrite, overall -- -- 

(For Model DG1X- 

approximately 29 by 11.3 by 28.7 mm. Coil wound 


on bobbin. See Enclosure ID 4-04 for construction 

details. 

30-1. Insulation system ZHUHAI CHIEF SBI4.2 Class B OBJY2 UL 

of Transformer (T1) SUPERIOR 

ELECTRONIC CO 

LTD 

(E342591) 

30-2. Bobbin of Sumitomo Bakelite PM-9820 Phenolic. Minimum V-2, minimum 0.71 mm thick, QMFZ2 UL (E41429) 

Transformer (T1) Co Ltd 

rated 150 degree C. 

30-3. Insulation Tape of JINGJIANG YAHUA CT Rated 130 degree C. OANZ2 UL 

Transformer (T1) PRESSURE 

SENSITIVE GLUE 

CO LTD 

(E165111) 

30-4. Tube of 

Great Holding TFL Rated 200 degree C. YDPU2 UL 

Transformer (T1) Industrial Co Ltd 

(E156256) 

30-5. Varnish of JOHN C DOLPH CO BC-346A Rated 200 degree C. OBOR2 UL 

Transformer (T1) 

(E317427)



Description 

Manufacturer/ 

trademark 


Conformity 

30-6. Windings of 


Various Various Rated minimum 130 degree C. OBMW2 UL 

30-7. Triple insulation FURUKAWAELECT TEX-E Rated 130 degree C. OBJT2 UL 

wire of Transformer (T1) RIC CO.,LTD 

(E206440) 

30-8. Margin tape of JINGJIANG YAHUA WF Rated 130 degree C. OANZ2 UL 

Transformer (T1) PRESSURE 

SENSITIVE GLUE 

CO LTD 

(E165111) 

30-1a. Insulation system LI CHIEH 

HIS-8A Class B OBJY2 UL 

of Transformer (T1) ELECTRONIC 

INDUSTRIAL CO 

LTD 

(E183994) 

30-2a. Bobbin of Hitachi Chemical Co CP-J-8800 Phenolic. Minimum V-2, minimum 0.71 mm thick, QMFZ2 UL (E59481) 

Transformer (T1) Ltd 

rated 150 degree C. 

30-3a. Insulation Tape of 3M Company 1350F-1 Rated 130 degree C. OANZ2 UL (E17385) 

Transformer (T1) Electrical Markets Div 

(EMD) 

30-4a. Tube of 

Zeus Industrial TFE-TW-300 Rated 200 degree C. YDPU2 UL 

Transformer (T1) Products Inc 

(E156256) 

30-5a. Varnish of Hitachi Chemical Co WA-238A, Rated minimum 130 degree C. OBOR2 UL (E75225) 

Transformer (T1) Ltd 

WF-285, 

WP-2952F-2G 

30-6a. Windings of 


Various Various Rated minimum 130 degree C. OBMW2 UL 

30-7a. Margin tape of 3M Company #44 Rated 130 degree C. OANZ2 UL (E17385) 

Transformer (T1) Electrical Markets Div 

(EMD) 

31. Bridging Capacitor Walsin Technology AH Rated maximum 3300 pF, minimum 250 Vac. FOWX2 UL 

(CY3) (Optional) (For Corp 

Marked with an Y1 and Certified by VDE, DEMKO 



or SEV. (Meets IEC60384-14.) 

31a. Bridging Capacitor TDK-Epc Corp CD Rated maximum 3300 pF, minimum 250 Vac. FOWX2 UL 

(CY3) (Optional) 

Marked with an Y1 and Certified by VDE, DEMKO



Description 

Manufacturer/ 

trademark 


Conformity 

(Alternate) or SEV. (Meets IEC60384-14.) 

31b. Bridging Capacitor 


(Alternate) 

31c. Bridging Capacitor 


(Alternate) 

31d. Bridging Capacitor 

(CY3) (Optional) (For 


31e. Bridging Capacitor 


(Alternate) 

31f. Bridging Capacitor 


(Alternate) 


Ltd 

Success Electronics 

Co Ltd 

Walsin Technology 


WD Rated maximum 3300 pF, minimum 250 Vac. 



SE Rated maximum 3300 pF, minimum 250 Vac. 



AH Rated maximum 3300 pF, minimum 250 Vac. 



TDK-Epc Corp CD Rated maximum 3300 pF, minimum 250 Vac. 



Ltd 

32. Optical Isolators (U1) Vishay Infrared 

Components Inc 

32a. Optical Isolators 

(U1) 

32b. Optical Isolators 

(U1) (Alternate) 

32c. Optical Isolators 


32d. Optical Isolators 


Sharp Corp 

Electronic 

Components And 

Devices Group 

Lite-On Technology 


Cosmo Electronics 


Fairchild 

Semiconductor Corp 


WD Rated maximum 3300 pF, minimum 250 Vac. 


SFH61, may be 

followed by 

additional letters 

and numbers. 


Double protection optical isolator, providing 4420 

Vac isolation. 

PC123 Double protection optical isolated switches, 

providing 3750 Vac 

FOWX2 UL 

FOWX2 UL 

FOWX2 UL 

(E146544) 

FOWX2 UL 

FOWX2 UL 

(E104572) 

FPQU2 UL 

FPQU2 UL 

LTV-357 series Double protection optical isolators having an 

isolation voltage of 3750 Vrms. 

FPQU2 UL 

KPC452, 

KPC357NT, 

KPC355NT, 

KPC354NT. 

Optical isolator providing 3750 V ac isolation. FPQU2 UL 

CNY17-1, 

CNY17-2, 

CNY17-3, 

Optical isolators, providing 5000 V ac isolation. FPQU2 UL (E90700)



Description 

32e. Optical Isolators 


32f. Optical Isolators 


32g. Optical Isolators 


32h. Optical Isolators 


32i. Optical Isolators 


33. Insulation Tubing / 

Sleeving 

Manufacturer/ 

trademark 

Vishay 

Semiconductor 

Gmbh 

Cosmo Electronics 


NEC Electronics 

Corp Compound 

Semiconductor 

Device Div 

Lite-On Technology 


NEC Electronics 

Corp Compound 

Semiconductor 

Device Div 


Conformity 

CNY17-4 

TCLT1008, 

TCLT1006 

Double Protection, provides 5000 Vac isolation. FPQU2 UL (E76222) 

K1010 Rated Isolation minimum 5000 V ac. FPQU2 UL 

PS 2561 series Rated Isolation minimum 5000 V ac. FPQU2 UL 

LTV-817 Rated Isolation minimum 5000 V ac. FPQU2 UL 

PS 2501 series Rated Isolation minimum 5000 V ac. FPQU2 UL 

Various Various FEP, PTFE, PVC, TFE, neoprene, polyimide or 

marked VW-1; minimum 105 degree C, minimum 

300 V. Provided on LED wire, minimum 0.4 mm 

thick. 

UZFT2, YDPU2, 

YDRY2, YDTU2 

34. Thermal Pad Various Various Minimum V-2. QMFZ2 UL 

Redundant Power Zippy Technology R1X2-1060V12, Consist of the following critical parts. -- -- 

Supply 


G1X2-1060V12, 

G1X2-5060V, 

DG1X2-1060V12, 

DG1X2-5060V 

01. Chassis Various Various Metal (Nickel plated steel). Overall measured 

approximately 190 by 106 by 39.5 mm, minimum 

1.0 mm thick. Consists of the following ventilation 

openings: a. Right side - Provided with numerous 

openings, 


measured 15 by 3 mm. and Provided with 2 slots 

-- -- 

UL



Description 

Manufacturer/ 

trademark 


Conformity 

ventilation openings each measured 10 by 3 mm 





measured 32 by 20 mm; 

b. Left side - Provided with numerous openings, 


measured 15 by 3 mm. and Provided with 2 slots 






measured 32 by 15 mm; c. Top side - Provided with 

numerous openings, Provide with 4 slots ventilation 

openings each measured 42.5 by 25 mm. and 




d. Rear side - Provided with numerous openings, 


measured 10 by 3 mm. 

02. Label Various Various Rated minimum 70 degree C, suitable for surface 

03. Printed Wiring 

Boards 

04. Connectors (CN1, 

CN2) (For power module 

connection.) 

05. Secondary output 

Wiring 

applied to top chassis. 

Various Various Rated minimum V-1, minimum 130 degree C. 

Secured to Redundant Chassis by screws and 

contain with daughter boards. 

Various Various Copper alloy pins housed in bodies of plastic min. 

rated V-2. 

Various Various (Secondary) Low voltage secondary (SEC, ELV, 

SELV), rated minimum 80 degree C, minimum 30 

V, FEP, PTFE, PVC, TFE, neoprene, or surface 

PGDQ2 or PGJI2 UL 

ZPMV2 UL 

QMFZ2 UL 

AVLV2 UL



Description 

06. Connectors and 

Receptacles (secondary 

ELV/SELV circuits) 

06a. Connectors and 

Receptacles (secondary 

ELV/SELV circuits) 

(Alternate) 

Manufacturer/ 

trademark 


Conformity 

Various Various 

marked VW-1. 

Copper alloy pins housed in bodies of plastic rated 

V-2 minimum. 

QMFZ2 UL 

-- -- -- ECBT2, RTRT2 UL


Type Supplement Id Description 

Enclosures 

Photographs 3-01 External view_1 for Models R1X-1060V12, G1X-1060V12 

Photographs 3-02 External view_2 for Models R1X-1060V12, G1X-1060V12 

Photographs 3-03 Component side-with case for Models R1X-1060V12, G1X- 

1060V12 

Photographs 3-04 Component side for Models R1X-1060V12, G1X-1060V12 

Photographs 3-05 Solder side for Models R1X-1060V12, G1X-1060V12 

Photographs 3-06 External view for model G1X2-5060V_1 

Photographs 3-07 External view for model G1X2-5060V_2 

Photographs 3-08 External view_R1X2-1060V12 and G1X2-1060V12_1 

Photographs 3-09 External view_R1X2-1060V12 and G1X2-1060V12_2 

Photographs 3-10 External view_1 for Model DG1X-1060V12 

Photographs 3-11 External view_2 for Model DG1X-1060V12 

Photographs 3-12 Component side-with case for Model DG1X-1060V12 

Photographs 3-13 Component side for Model DG1X-1060V12 

Photographs 3-14 Solder side for Model DG1X-1060V12 

Photographs 3-15 External for model DG1X2-5060V_1 

Photographs 3-16 External for model DG1X2-5060V_2 

Photographs 3-17 Redundant backboard - component side for Models R1X2- 

1060V12, G1X2-1060V12, DG1X2-1060V12 

Photographs 3-18 Redundant backboard - solder side for Models R1X2-1060V12, 

G1X2-1060V12, DG1X2-1060V12 

Photographs 3-19 Redundant backboard - component side for Models R1X2- 

1060V12, G1X2-1060V12, DG1X2-1060V12 

Photographs 3-20 Redundant backboard - solder side for Models R1X2-1060V12, 

G1X2-1060V12, DG1X2-1060V12 

Diagrams 4-01 Insulation sheet 

Diagrams 4-02 L2 SPEC 

Diagrams 4-03 T1 for Models R1X-1060V12, G1X-1060V12 

Diagrams 4-04 T1 for Model DG1X-1060V12 

Schematics + PWB 5-01 Layout for models DG1X series 

Schematics + PWB 5-02 Layout for models R1X and G1X series 

Manuals 

Miscellaneous 7-01 Input and output rating 

Miscellaneous 7-02 Additional test tables

File E143756 Vol. X1 Sec. A100 PHO-01 Issued: 2011-05-13




















File E143756 Vol. X1 Sec. A100 DIA-01 Issued: 2011-05-13

File E143756 Vol. X1 Sec. A100 DIA-02(Page 1)Issued: 2011-05-13






File E143756 Vol. X1 Sec. A100 SCH-01(Page 1)Issued: 2011-05-13








File E143756 Vol. X1 Sec. A100 MIS-01 Issued: 2011-05-13

File E143756 Vol. X1 Sec. A100 MIS-02(Page 1)Issued: 2011-05-13





Test Record No. 1 

Test Record 

The manufacturer submitted representative production samples of Redundant Power Supply and Power 

Modules, Models R1X-1060V12, G1X-1060V12, DG1X-1060V12, R1X2-1060V12, G1X2-1060V12, 

G1X2-5060V, DG1X2-1060V12 and DG1X2-5060V for testing under Project 11CA18715. The noted tests 

were conducted in accordance with the Standard for Safety of Information Technology Equipment, UL 

60950-1, Second Edition / CAN/CSA C22.2 No. 60950-1-07, Second Edition by Superior Product Consulting 

(SPC), Taipei, Taiwan under TPTDP. 

The test methods and results of the noted tests have been reviewed and found to be in accordance with the 

requirements in the Standards noted above. Test results are valid only for the tested equipment. 

Unless otherwise indicated, all tests were conducted on Models R1X-1060V12, DG1X-1060V12, 

R1X2-1060V12, G1X2-5060V, DG1X2-1060V12, DG1X2-5060V and are considered to be representative of 

Models G1X-1060V12 and G1X2-1060V12.


The following tests were conducted: 

Test Record 

Test Testing Location/Comments 

End Product Reference Page 

General Guidelines 

Power Supply Reference Page 

Maximum Output Voltage, Current, and Volt-Ampere Measurement 

(1.2.2.1) 

Input: Single-Phase (1.6.2) 

Energy Hazard Measurements (2.1.1.5, 2.1.2, 1.2.8.10) 

Capacitance Discharge (2.1.1.7) 

Energy Hazard Measurements - DC Mains Supplies (2.1.1.8) 

SELV Reliability (2.2.2, 2.2.3, 2.2.4, Part 22 6.1) 

Limited Current Circuit Measurement (2.4.1, 2.4.2) 

Protective Bonding II (2.6.3.4, 2.6.1) 

Humidity (2.9.1, 2.9.2, 5.2.2) 

Determination of Working Voltage; Working Voltage Measurement 

(2.10.2) 

Determination of Working Voltage; Hazardous Voltage (Circuit) 

Measurement (2.10.2, Part 22 6.1) 

Thin Sheet Material (2.10.5.9, 2.10.5.10, 2.10.5.6) 

Transformer and Wire /Insulation Electric Strength (2.10.5.13) 

Steady Force (4.2.1 - 4.2.4) 

Impact (4.2.5, 4.2.1, Part 22 10.2) 

Connector Current Interruption (4.3.5) 

Heating (4.5.1, 1.4.12, 1.4.13) 

Ball Pressure (4.5.5, 4.5) 

Touch Current (Single-Phase; TN/TT System) (5.1, Annex D) 

Electric Strength (5.2.2) 

Component Failure (5.3.1, 5.3.4, 5.3.7) 

Abnormal Operation (5.3.1 - 5.3.9) 

Transformer Abnormal Operation (5.3.3, 5.3.7b, Annex C.1) 

Power Supply Output Short-Circuit/Overload (5.3.7) 

Test results are valid only for the tested equipment. These tests are considered representative of the products 

covered by this Test Report. The test methods and results of the above tests have been reviewed and found to 

be in accordance with the requirements in the Standard(s) referenced at the beginning of this Test Report.


Test Record 

The following supplements are provided as a part of this Test Record. NOTE: These supplements are only 

available to the Applicant via the CDA system. 

Type Supplement Id Description 

Datasheet 2-01 Datasheets - 11CA18715

ul test report and procedure - Zippy Switch Tech. Corp.

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