Untitled - Zippy

File E143756 Vol. 1 Sec. 45 Page 2A Issued: 2001-03-01
and Report Revised: 2010-12-02
ENGINEERING CONSIDERATIONS (NOT FOR FIELD REPRESENTATIVE'S USE):
Use - For use only in (or with) complete equipment, where the
acceptability of the combination is determined by Underwriters Laboratories
Inc.
Special Considerations - The following items are considerations that
were used when evaluating this product.
*USR/CNR indicates investigation to the U. S. and Canadian (Bi-
National) Standard for Safety of Information Technology Equipment, Including
Electrical Business Equipment, CAN/CSA C22-2 No. 60950-1-07, date March 2007,
UL60950-1 Second Edition, date March 27, 2007..
The component was submitted and tested for a maximum manufacturer
recommended ambient (Tmra) of 40C.
For Model P1U-6250P, the maximum manufacturer recommended ambient (Tmra)
is 45C.
The equipment is: For building in, Class I (earthed), intended for use
on a TN power system.

File E143756 Vol. 1 Sec. 45 Page 3 Issued: 2001-03-01
and Report Revised: 2010-12-02
Conditions of Acceptability - When installed in the end-product,
consideration shall be given to the following:
*1. This component has been judged on the basis of the required spacings in
the Standard for Safety of Information Technology Equipment, Including
Electrical Business Equipment, CAN/CSA C22-2 No. 60950-1-07, date March
2007, UL60950-1 Second Edition, date March 27, 2007. , which would
cover the component itself if submitted for Listing.
2. The product was tested on a 20 A branch circuit. If used on a branch
circuit greater than this, additional testing may be necessary.
3. Secondary output circuits are SELV and are not hazardous energy levels;
except for model P1U-6250P, secondary output circuit +12 V dc is
hazardous energy level.
4. The terminals and connectors are suitable for factory wiring only.
5. The power supply shall be properly bonded to the main protective
earthing termination in the end product.
6. A suitable Electrical and Fire enclosure shall be provided.
*7. Magnetic devices (Inductors L1, L2, L10) employ a Class A (105ºC)
insulation system.
8. The maximum working voltage present is: 1020 Vpk from primary to earth.
The electric strength tests in the end-product shall be based on this
value for basic insulation.
9. For models MPB-6180P and MPB-6150P shall be provided with two fans,
each minimum 8.83 CFM force air cooling fan.
10. Suitability of the supply connections should be evaluated in the
end-product (for Models MPB-6yP).
11. The need for conducting Strain Relief Tests should be considered in the
end-product.
12. Magnetic devices (transformers T1, T2) employ a Class B (130ºC)
insulation system.

File E143756 Vol. 1 Sec. 45 Page 5 Issued: 2001-03-01
and Report Revised: 2010-12-02
MODEL P1U-6200P - FIG. 1 (S0154106)
- FIG. 1B (S0300025380)
General – Overall view of the unit. Also represent Models P1U-6180P,
P1U-6150P.
1. Chassis – Steel or aluminum. Shaped as shown. Overall 192 by 100 by
41 mm, 1 mm thick min. Two piece construction, secured together by
screws. Consists of the following ventilation openings:
a. Front (for Fan) – Numerous openings, each measures 6.5 mm wide
maximum.
Alternate – Numerous openings, each measures 6 by 6 mm.
b. Rear – Two openings, each measures 12.9 by 2.9 mm; Six openings,
each measures 19.8 by 2.9 mm; Fourteen openings, each measures
12.6 by 2.9 mm.
c. Top Side – No openings, or may be provided with two slot
openings, each measuring 25 by 3 mm maximum.
2. Appliance Inlet – (AUXT2), Rong Feng, Type SS-7B-1, rated 250 V, 10 A.
Secured to chassis by snap-fit.
Alternate - Non-detachable power cable provided. See Items 4 and 5.
3. Power Switch – Optional, (WOYR2), Solteam, type MR-21, rated 250 V, 6 A
min. Secured to chassis by snap-fit.
*
Alternate – Same as above, except Canal, Type MR-Series.
Alternate – Same as above, except Zippy, Type RE.
Alternate - Not provided when Power Cable, Item 4, is used.
4. Power Cable – Non-detachable, internal cable. Flexible cord,
Style 2464, rated minimum 250 V, 80C. Jacketed, marked VW-1; one end
may be terminated by quick connect wiring terminals for connection to
an inlet or power switch in the end-use product. Other end terminated
in internal connections and provided with a Strain Relief, Item 5.
5. Strain Relief – For Power Cable used. Plastic bushing, (NZMT2), Kang
Uang, Type SB6R-6. Secured in 16 by 16 mm, D-shaped opening in
chassis.
Alternate – Same as above, except Pin Good, type 6R-6.

File E143756 Vol. 1 Sec. 45 Page 8 Issued: 2001-03-01
and Report Revised: 2010-12-02
*4. X-Capacitors (C1, C2, C15) – Optional, (FOWX2), and Certified by VDE or
DEMKO or SEV, marked with an “X1” and “X2”, (Meets IEC 60384-14.) C1,
rated 1.0uF maximum, 250V minimum. C15, rated 0.1uF maximum, 250V
minimum. C2, rated 0.47uF maximum, 250V minimum. Vendors as noted
below:
*
CCN Certified Manufacturer/Type
*FOWX2 VDE or SEV Arcotronics Spa/1.40 or R46 series
* FOWX2 VDE or SEV Cheng Tung/CTX
*FOWX2 VDE or SEV Evox Rifa Group Oyj/PHE 840 M
FOWX2 VDE or SEV Hua Jung/MKP
*FOWX2 VDE or SEV Iskra Mis D D /KNB 1530, KNB 1532 or KNB
1533
FOWX2 VDE or SEV Jenn Fu/MPX
*FOWX2 VDE or SEV Panasonic Corporation, Panasonic
Corporation Of North America /ECQ-UV
*FOWX2 VDE or SEV Panasonic Corporation, Panasonic
Corporation Of North America /ECQUG or ECQUL
FOWX2 VDE or SEV Nitsuko/CRKH
*FOWX2 VDE or SEV Okaya/PA or RE
FOWX2 VDE or SEV Pilkor/PCX2 335 or PCX2 335M
*FOWX2 VDE or SEV Vishay Capacitors Belgium N V/MKP 338 2,
MKP 3361 or MKP 362
*FOWX2 VDE or SEV Pilkor /PCX2 335
*FOWX2 VDE or SEV Evox Rifa Group Oyj /PHE 830M, PHE 820M or
PHE 820E
*FOWX2 VDE or SEV Vishay Capacitors Belgium N V /F1772
or F1778 series
* FOWX2 VDE or SEV Dain Electronics Co Ltd /MEX
FOWX2 VDE or SEV Ultra Tech/HQX
FOWX2 VDE or SEV Shiny Space/SX1
5. Bleeder Resistors (R24, R1, R11) – R1 and R11, rated 470k, 1/4W
minimum. R24, rated 510k, 1/2W minimum.

File E143756 Vol. 1 Sec. 45 Page 9 Issued: 2001-03-01
and Report Revised: 2010-12-02
6. Fuse (F1) – Listed, can type, rated 250V, 6.3A. Secured to PWB by
soldering of integral pins. Fuse ratings marking adjacent to fuse or
provided in service documentation.
Alternate - Same as above, except (JDYX2), Bel, Type MRT.
*
7. Thermistor (TH1) – Optional. NTC. Rated 5A, 2.5 at 25C.
8. Line Choke (L1) – Optional, Open-type construction. Core: Ferrite,
22.8 mm OD by 10 mm wide maximum, including windings. Coil: Copper
magnet wire wound on toroidal core.
*9. Y-Capacitors (C11, C22, C6, C7) – Optional. (Line-to-Ground), (FOWX2),
Marked with a “Y1”, “Y2”. (Meets IEC 60384-14.) Certified by VDE or
DEMKO or SEV. Rated 4700pF maximum, 250V minimum. Vendors as noted
CCN Certified Manufacturer/Type
FOWX2 VDE or SEV Walsin Technology Corp /AC, AH
FOWX2 VDE or SEV TDK-Epc Corp /CD, CS
FOWX2 VDE or SEV Welson Industrial Co Ltd /WD
FOWX2 VDE or SEV Success Electronics Co Ltd /SE
FOWX2 VDE or SEV Murata Mfg Co Ltd /KH
10. Line Choke (L2) – Optional, Open-type construction. Core: Ferrite,
24.8mm OD by 12.6 mm wide maximum, including windings. Coil: Copper
magnet wire wound on toroidal core.
11. Bridge Rectifier (BD1) – Rated min. 6 A, min. 600V.
12. Line Choke (L10) – Optional, Open-type construction. Core: Ferrite, 30
mm OD by 15 mm wide maximum, including windings. Coil: Copper magnet
wire wound on toroidal core.
13. Electrolytic Capacitor (C10) – Provided with integral pressure relief.
Rated minimum 400Vdc, minimum 85C, 120uF.
*14. Varistor (C3, C50) - Optional, (Line-to-Line). (VZCA2),
Manufacturer and type as noted below:
*
Thinking Electronic Industrial Co Ltd / TVR14471.
Dongguan Littelfuse Electronics Co Ltd / SAS-471KD14.
Epcos(Zhuhai Ftz)Co Lts / SIOV-S14K300.
Epcos(Zhuhai Ftz)Co Lts / SIOV-S14K320.
Centra Science Corp / CNR-14D471K.
Nippon Chemi-con Corporation / TND14V-471K

File E143756 Vol. 1 Sec. 45 Page 9A Issued: 2001-03-01
and Report New: 2010-12-02
15. Transistor (Q1) – Rated 6.3A, minimum 900V. Secured to Heat Sink (H3)
by screw.
16. Heat Sink (H3) – Shaped as shown. Overall 24 by 16 mm by 28.6 mm high,
1 mm thick minimum. Secured to PWB by soldering of integral pins. (H3
is live), provided with insulation sheet located between H3 and H2
(earth).
17. Heat Sink (H1) – Shaped as shown. Overall 110 by 20 mm by 30 mm high,
1.9 mm thick minimum. Secured to PWB by soldering of integral pins and
secured to chassis by screw. (H1 is earth.)

File E143756 Vol. 1 Sec. 45 Page 10 Issued: 2001-03-01
and Report Revised: 2010-12-02
18. Insulation - (QMFZ2), Fu-Da, type P-100. Rated 94V-2 minimum, 0.2 mm
thick minimum. Located between primary components (IC2, Q4 and D13) and
H1.
Alternate - Same as above, except Fuji Polymer Industries, type Sarcon
GR.
*19. Bridging Capacitor (C18) – Optional, (FOWX2) and Certified by VDE or
DEMKO or SEV. Murata, Type KX, rated 250V, 4700pF. (Marked with a
“Y1”, certified to IEC 60384-14.) C18 provided with tubing. See Sec.
Gen. Insulating Tubing/Sleeving.
*
*Alternate – Same as above, except Panasonic Corporation, Panasonic
Corporation Of North America, Type NS-A or WS.
Alternate – Same as above, except Murata, Type KD or KX.
*Alternate – Same as above, except Wendeng Netrontech Electronic Co
Ltd, Type AD.
Alternate – Same as above, except Samwha, Type SD.
Alternate – Same as above, except TDK-EPC Corp, Type CD.
Alternate – Same as above, except Welson, Type WD.
*Alternate – Same as above, except Walsin Technology Corp, Type AH.
20. Optical Isolators (IC3, U3, U4) – (PRI to SEC), (FPQU2), Sharp, Type
PC817 or PC123. (Rated isolation min. 3000Vac, insulation thickness
min. 0.4mm.) U3 and U4 soldered to vertical control board.
Alternate – Same as above except, Taiwan Lite-on, Type LTV-817.
*Alternate – Same as above except, Renesas Electronics Corporation,
Type PS2501.
21. Transformer (T1) – Open type construction. Core: Ferrite, overall 35 by
35.8 by 10.9 mm. Coil: Copper magnet wire wound on two-flanged bobbin.
Bobbin: (QMFZ2), Phenolic, min. 0.71 mm thick, rated min. 94V-2.
Insulation:
Location #Layers/Total Thickness (mm)/Material
Outerwrap 3/0.075/Polyester film tape
Cross-over 1/0.025/Polyester film tape
Pri/Sec. 3/0.075/Polyester film tape
Pri/Core 1/0.71/Bobbin
Sec/Core 1/0.71/Bobbin
Margin tape, minimum 4.4 mm at both sides.
Exit leads provided with Tubing/sleeving. See Sec. Gen. Insulating
Tubing/Sleeving. Tubing/Sleeving extends min. 4.4 mm into transformer.