make the move to vae dispersions - Wacker Chemie

make the move to vae dispersions - Wacker Chemie make the move to vae dispersions - Wacker Chemie

12.06.2013 Views

LATIN AMERICA I AdhESIvES I PROdUCT OvERvIEW MAkE ThE MOvE TO vAE dISPERSIONS The technology of choice for waterborne adhesives CREATING TOMORROW’S SOLUTIONS

LATIN AMERICA I AdhESIvES I PROdUCT OvERvIEW<br />

MAkE ThE MOvE<br />

TO vAE dISPERSIONS<br />

The technology of choice for waterborne adhesives<br />

CREATING TOMORROW’S SOLUTIONS


TAkE AdvANTAGE Of ThE NEW<br />

OPPORTUNITIES fOR GROWTh<br />

IN YOUR MARkET<br />

2


PUT YOUR TRUST IN A PERfECT<br />

COMBINATION Of EXPERIENCE ANd<br />

INNOvATION<br />

WACKER is one of <strong>the</strong> world’s leading<br />

suppliers of high-quality binders and<br />

polymer additives. WACKER scientists<br />

have been working with polymeric<br />

binders since <strong>the</strong> 1950s, and with highperformance<br />

vinyl acetate/ethylene<br />

(VAE) copolymer <strong>dispersions</strong> since<br />

<strong>the</strong> mid-1960s. Now, WACKER is <strong>the</strong><br />

market and technology leader in VAE<br />

<strong>dispersions</strong> with world class production<br />

sites in <strong>the</strong> Americas, Europe and<br />

Asia.<br />

WACKER, VINNAPAS ® and VINNOL ® are registered<br />

trademarks of <strong>Wacker</strong> <strong>Chemie</strong> AG.<br />

The future belongs <strong>to</strong> environmentally<br />

friendly systems. WACKER supplies you<br />

with an important component of such<br />

systems: a product range that includes<br />

low-VOC, FDA-compliant and non-APEO<br />

surfactant stabilized binders, but still<br />

offers full performance and in many<br />

cases cost advantages.<br />

Your Innovative Boost<br />

We complement our production and<br />

market experience with our tradition as<br />

a hands-on innovation partner <strong>to</strong> our<br />

cus<strong>to</strong>mers throughout <strong>the</strong> world. That<br />

<strong>make</strong>s WACKER one of <strong>the</strong> most research-intensive<br />

chemical companies<br />

in <strong>the</strong> world, maintaining its own research<br />

department <strong>to</strong> secure an innovative lead<br />

for WACKER and its cus<strong>to</strong>mers.<br />

Your Market Lead<br />

Complementing our research, our technical<br />

centers provide support for cus<strong>to</strong>mers<br />

worldwide. The technical centers are<br />

locally based, globally networked, cuttingedge<br />

labora<strong>to</strong>ries, which will assist you in<br />

your specific applications, modify products<br />

<strong>to</strong> your specifications, test different<br />

systems or analyze new formulations.<br />

Your Competitive Advantage<br />

The in-depth product know-how that<br />

we have gained, <strong>to</strong>ge<strong>the</strong>r with our long<br />

experience in manufacturing and marketing,<br />

has resulted in a portfolio that is as<br />

mature as it is innovative. Most recent<br />

developments are oriented <strong>to</strong> <strong>to</strong>morrow’s<br />

demands. They meet requirements for<br />

sustainability and environmental compatibility<br />

while offering optimum cost/benefit.<br />

And, of course, <strong>the</strong>y perform <strong>the</strong> most<br />

important function: optimizing <strong>the</strong> properties<br />

of your products <strong>to</strong> give <strong>the</strong>m a<br />

competitive edge.<br />

Your Partners<br />

High solids adhesives, solvent- and<br />

plasticizer-free binders, low-formaldehyde<br />

products – <strong>the</strong>re are many applications<br />

where <strong>the</strong> future sets us new challenges.<br />

We want <strong>to</strong> overcome <strong>the</strong>se challenges<br />

<strong>to</strong>ge<strong>the</strong>r with you. Just contact us!<br />

3


fOR AdhESIvES ThAT<br />

COMBINE EffICIENCY<br />

ANd PERfORMANCE<br />

High-performance products with low<br />

environmental impact. Many of our<br />

VINNAPAS ® and VINNOL ® <strong>dispersions</strong><br />

for <strong>the</strong> adhesives market are characterized<br />

as water-based, solvent-free,<br />

plasticizer-free, low-formaldehyde and<br />

low-VOC products that offer excellent<br />

opportunities for growth. With <strong>the</strong>ir superior<br />

performance and cost advantages,<br />

<strong>the</strong>se <strong>dispersions</strong> offer alternatives<br />

<strong>to</strong> many o<strong>the</strong>r technologies.<br />

4<br />

WACKER’s product line includes vinyl<br />

acetate/ethylene (VAE) copolymer <strong>dispersions</strong><br />

and polyvinyl acetate (PVAc) water<br />

resistant homopolymer <strong>dispersions</strong>.<br />

VAEs function as high-quality binders,<br />

providing adhesion and cohesion, hydrolytic<br />

stability, <strong>the</strong>rmal stability, high<br />

degrees of wet tack, fast setting speeds,<br />

high solids content and excellent resistance<br />

<strong>to</strong> plasticizers. VAEs boast an<br />

exceptional range of properties, allowing<br />

<strong>the</strong>m <strong>to</strong> bond a wide range of different<br />

substrates, <strong>to</strong> have a broad formulation<br />

latitude and be applied via a host of<br />

high-speed application methods. In over<br />

70 years of development and production<br />

of polymer <strong>dispersions</strong>, we have ga<strong>the</strong>red<br />

extensive experience and expertise,<br />

which is reflected in our unique product<br />

portfolio.<br />

VINNAPAS ® and VINNOL ® <strong>dispersions</strong><br />

are particularly suitable for formulating<br />

very low-emission dispersion adhesives,<br />

and are <strong>the</strong>refore highly valued for bonding<br />

coated paperboard, PVC, rubber,<br />

linoleum, polyolefin, cork and textile<br />

coverings used in a wide range of applications<br />

including:<br />

• Au<strong>to</strong>motive<br />

• Bookbinding<br />

• Case and car<strong>to</strong>n packaging<br />

• Cigarette manufacturing<br />

• Cups and tube winding<br />

• Envelope manufacturing<br />

• EPI adhesives<br />

• Flooring<br />

• Foil and film laminating<br />

• Furniture laminating<br />

• Glass and cellulose insulation<br />

• Glass and plastic bottle labeling<br />

• Membrane pressing<br />

• Multiwall and specialty bags<br />

• PVC laminating<br />

• Underlayments<br />

• Vacuum forming<br />

• Wood adhesives


VINNAPAS ® and VINNOL ® <strong>dispersions</strong><br />

are impressive for <strong>the</strong>ir excellent quality<br />

and can be protected with colloid systems,<br />

surfactant systems, or a combina-<br />

tion of both. The most common colloid<br />

system used in adhesive applications is<br />

polyvinyl alcohol (PVOH). PVOH is a large<br />

molecule that is water soluble. It will<br />

<strong>the</strong>refore contribute a high degree of wet<br />

tack <strong>to</strong> a dispersion that is not possible<br />

with surfactant protection.<br />

VAE <strong>dispersions</strong> protected with partially<br />

hydrolyzed PVOH can be readily machine<br />

applied and are non-spattering. They display<br />

fast setting, have good flow and are<br />

easy <strong>to</strong> clean up. Surfactant-protected<br />

systems are much more thixotropic than<br />

PVOH-stabilized <strong>dispersions</strong> and become<br />

thinner under high shear conditions.<br />

Advantages of surfactant-protected <strong>dispersions</strong><br />

include lower heat-seal temperature,<br />

better adhesion <strong>to</strong> plastics, clearer<br />

films, higher water resistance and good<br />

sprayability.<br />

In some cases, our <strong>dispersions</strong> are<br />

polymerized with a combination of protective<br />

colloids and surfactants <strong>to</strong> achieve<br />

<strong>the</strong> best combination of performance<br />

attributes. VINNAPAS ® and VINNOL ®<br />

<strong>dispersions</strong> offer a wide range of products<br />

so that compounders can formulate or<br />

blend an adhesive product that will exhibit<br />

<strong>the</strong> best performance balance for <strong>the</strong>ir<br />

end cus<strong>to</strong>mer’s adhesive application.<br />

5


dISPERSIONS<br />

fOR ThE AdhESIvES INdUSTRY<br />

PROdUCT OvERvIEW<br />

6<br />

Dispersion properties<br />

Tradename Grade Solids content<br />

(residue after<br />

drying) [%]<br />

Specification data 1 Typical general characteristics<br />

Viscosity<br />

Brookfield<br />

[mPa.s] 2<br />

pH Glass transition<br />

temperature<br />

Tg (DSC)<br />

(approx.) [°C]<br />

Stabilization<br />

system<br />

Polymer<br />

functionality<br />

VINNAPAS ® vinyl acetate/ethylene copolymer <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

VINNAPAS ® 323 55 ± 1 1,300 – 2,300 5.0 – 6.0 23 PVOH<br />

VINNAPAS ® EPN 865 56 ± 1 1,000 – 4,000 4.0 – 5.0 20 PVOH Acrylamide<br />

VINNAPAS ® 315 55 ± 1 1,800 – 2,700 4.0 – 5.0 17 PVOH<br />

VINNAPAS ® EP 441 55 ± 1 4,000 4.0 – 5.0 5 PVOH<br />

VINNAPAS ® 460 63 ± 1 200 – 800 6.0 – 7.5 5 PVOH/Nonionic<br />

VINNAPAS ® EP 17 60 ± 1 2,800 – 4,800 4.0 – 5.0 3 PVOH<br />

VINNAPAS ® EP 11 50 ± 1 4,000 – 6,000 4.0 – 5.0 3 PVOH<br />

VINNAPAS ® EP 1400 48.5 ± 2 1,700 – 2,300 4.0 – 5.2 0 PVOH<br />

VINNAPAS ® 400 55 ± 1 1,800 – 2,700 4.0 – 5.0 0 PVOH<br />

VINNAPAS ® 400 H 55 ± 1 3,100 – 4,400 4.0 – 5.5 0 PVOH<br />

VINNAPAS ® 426 63 ± 1 1,000 – 1,800 4.3 – 5.3 0 PVOH/Nonionic Carboxylic acid<br />

VINNAPAS ® 7200 72.5 ± 0.5 1,500 – 3,000 4.5 – 5.5 0 PVOH/Nonionic<br />

VINNAPAS ® 465 67 ± 1 800 – 1300 4.5 – 5.5 -5 PVOH/Nonionic<br />

VINNAPAS ® 401 55 ± 1 1,300 – 2,200 5.0 – 6.5 -15 PVOH<br />

VINNAPAS ® 920 55 ± 1 800 – 2000 4.2 – 5.2 -20 PVOH/Nonionic Carboxylic acid<br />

VINNAPAS ® vinyl acetate polymer <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

VINNAPAS ® DPN 15 52 ± 1 12,000 – 18,000 2.5 - 3.5 28 PVOH Acrylamide<br />

VINNAPAS ® DPN 16 52 ± 2 10,000 – 14,000 2.5 - 3.5 28 PVOH Acrylamide<br />

VINNAPAS ® DPN 17 48 ± 1 9,000 – 13,000 2.5 - 3.5 28 PVOH Acrylamide<br />

VINNAPAS ® DPN 47 50 ± 2 14,000 – 22,000 4.5 - 5.5 19 PVOH Acrylamide<br />

VINNAPAS ® DPX 271 45 ± 1 7,000 – 11,000 5.0 - 6.0 30 PVOH Acrylamide<br />

1 These figures are only intended as a guide and should not be used in preparing specifications.<br />

2 PVOH grades Brookfield RVF#3 at 20rpm Surfactant grades Brookfield LVF#3 at 60rpm


Performance attributes<br />

Grade Wet tack Setting speed Thickening<br />

response<br />

Cohesion &<br />

heat resistance<br />

Water<br />

resistance<br />

Shear thinning<br />

rheology<br />

VINNAPAS ® vinyl acetate/ethylene <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

323 <br />

EPN 865 <br />

315 <br />

EP 441 <br />

460 <br />

EP 17 <br />

EP 11 <br />

EP 1400 <br />

400 <br />

400 H <br />

426 <br />

7200 <br />

465 <br />

401 <br />

920 <br />

VINNAPAS ® vinyl acetate/ethylene <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

DPN 15 <br />

DPN 16 <br />

DPN 17 <br />

DPN 47 <br />

DPX 271 <br />

••• excellent<br />

•• high<br />

• medium<br />

Adhesion &<br />

Flow/wetting<br />

7


Applications<br />

Grade Paperboard &<br />

corrugated<br />

Coated car<strong>to</strong>nboard Wood & wood<br />

products<br />

PVC Polymeric films Metallized films & foils<br />

VINNAPAS ® vinyl acetate/ethylene <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

323 <br />

EPN 865 <br />

315 <br />

EP 441 <br />

460 <br />

EP 17 <br />

EP 11 <br />

EP 1400 <br />

400 <br />

400 H <br />

426 <br />

7200 <br />

465 <br />

401 <br />

920 <br />

VINNAPAS ® vinyl acetate/ethylene <strong>dispersions</strong> – polyvinyl alcohol protected grades<br />

DPN 15 <br />

DPN 16 <br />

DPN 17 <br />

DPN 47 <br />

DPX 271 <br />

8


dISPERSIONS<br />

fOR ThE AdhESIvES INdUSTRY<br />

PROdUCT OvERvIEW<br />

Dispersion properties<br />

Tradename Grade Solids content<br />

(residue after<br />

drying) [%]<br />

10<br />

Specification data 1 Typical general characteristics<br />

Viscosity<br />

Brookfield<br />

[mPa.s] 2<br />

pH Glass transition<br />

temperature<br />

Tg (DSC)<br />

(approx.) [°C]<br />

Stabilization<br />

system<br />

Polymer<br />

functionality<br />

VINNAPAS ® vinyl acetate/ethylene copolymer <strong>dispersions</strong> – surfactant protected grades<br />

VINNAPAS ® EF 539 55 ± 1 150 – 650 4.0 – 5.0 12 Anionic<br />

VINNAPAS ® EF 570 55 ± 1 100 – 650 4.0 – 5.0 11 Anionic<br />

VINNAPAS ® 192 52 ± 1 50 – 400 4.5 – 6.0 10 Anionic Acrylamide<br />

VINNAPAS ® 405 55 ± 1 300 – 800 5.0 – 6.0 7 Nonionic<br />

VINNAPAS ® 410 55 ± 1 250 – 900 4.7 – 5.7 4 Cellulosic/Nonionic<br />

VINNAPAS ® EN 421 52 ± 0.5 300 – 800 5.3 – 6.3 0 Anionic Acrylamide<br />

VINNAPAS ® 420 52 ± 1 50 – 450 4.5 – 5.5 -15 Anionic Acrylamide<br />

VINNAPAS ® EAF 68 60 ± 3 8,000 –2,500 4.0 – 5.0 -35 Anionic<br />

VINNOL ® ethylene/vinyl chloride copolymer <strong>dispersions</strong> – surfactant protected grades<br />

VINNOL ® 4530 50 ± 1 25 – 500 3 7.0 – 9.0 29 Anionic Amide<br />

VINNOL ® 4514 50 ± 1 25 – 150 3 7.0 – 9.0 12 Anionic Amide<br />

VINNOL ® 4500 50 ± 1 25 – 150 3 7.0 – 9.0 3 Anionic Amide<br />

VINNOL ® vinyl acetate/ethylene/vinyl chloride terpolymer dispersion – surfactant protected grade<br />

VINNOL ® 430 53 ± 1 100 – 500 3 5.0 – 6.5 0 Anionic/Nonionic Amide<br />

1 These figures are only intended as a guide and should not be used in preparing specifications.<br />

2 PVOH grades Brookfield RVF#3 at 20rpm Surfactant grades Brookfield LVF#3 at 60rpm<br />

3 Brookfield LVF#2 at 60rpm


Performance attributes<br />

Grade Wet tack Setting speed Thickening<br />

response<br />

Cohesion &<br />

heat resistance<br />

Water<br />

resistance<br />

Shear thinning<br />

rheology<br />

VINNAPAS ® vinyl acetate/ethylene copolymer <strong>dispersions</strong> – surfactant protected grades<br />

EF 539 <br />

EF 570 <br />

192 <br />

405 <br />

410 <br />

EN 421 <br />

420 <br />

EAF 68 <br />

VINNOL ® ethylene/vinyl chloride copolymer <strong>dispersions</strong> – surfactant protected grades<br />

4530 <br />

4514 <br />

4500 <br />

VINNOL ® vinyl acetate/ethylene/vinyl chloride terpolymer dispersion – surfactant protected grades<br />

430 <br />

••• excellent<br />

•• high<br />

• medium<br />

Adhesion &<br />

flow/wetting<br />

11


Applications<br />

Grade Paperboard &<br />

corrugated<br />

Coated car<strong>to</strong>nboard Wood & wood<br />

products<br />

PVC Polymeric films Metallized films & foils<br />

VINNAPAS ® vinyl acetate/ethylene copolymer <strong>dispersions</strong> – surfactant protected grades<br />

EF 539 <br />

EF 570 <br />

192 <br />

405 <br />

410 <br />

EN 421 <br />

420 <br />

EAF 68 <br />

VINNOL ® ethylene/vinyl chloride copolymer <strong>dispersions</strong> – surfactant protected grades<br />

4530 <br />

4514 <br />

4500 <br />

VINNOL ® vinyl acetate/ethylene/vinyl chloride terpolymer dispersion – surfactant protected grades<br />

430 <br />

12


YOUR GLOBAL PARTNER fOR<br />

LOCAL SOLUTIONS<br />

WACKER offers you a local presence<br />

worldwide. You have at your disposal,<br />

across five continents, <strong>the</strong> knowledge<br />

of local experts, who are in turn supported<br />

by a global network. You’ll gain<br />

advantages such as our unique expertise<br />

acquired in a broad spectrum of<br />

applications and markets during over<br />

70 years of experience.<br />

Reliable Deliveries and Cus<strong>to</strong>mer<br />

Proximity<br />

We have our own production sites in<br />

<strong>the</strong> Americas, Europe and Asia, which<br />

reduce transit times and ensure continuity<br />

of supply while maintaining consistently<br />

high quality.<br />

14<br />

Standard-Specific Tests<br />

Specialists from our technical centers<br />

support you in optimizing existing formulations<br />

and developing new products.<br />

Your Partner for Innovations<br />

WACKER is active on standardization<br />

committees worldwide, collaborating<br />

closely with universities and regularly<br />

partnering with research institutes <strong>to</strong><br />

develop projects. That <strong>make</strong>s us especially<br />

qualified <strong>to</strong> be a partner for innovations<br />

– which we will gladly initiate and<br />

see through <strong>to</strong> completion with you.<br />

Just contact us!


EXPERTISE AND SERVICE NETWORK<br />

ON FIVE CONTINENTS<br />

WACKER is one of <strong>the</strong> world’s leading<br />

and most research-intensive chemical<br />

companies. In 2009, its sales <strong>to</strong>taled<br />

€3.7 billion. Products range from silicones,<br />

binders and polymeric additives<br />

for diverse industrial sec<strong>to</strong>rs <strong>to</strong> bioengineered<br />

pharmaceutical actives and hyperpure<br />

silicon for semiconduc<strong>to</strong>r and solar<br />

applications. As a technology leader<br />

focusing on sustainability, WACKER<br />

promotes products and ideas that offer<br />

high value-added potential <strong>to</strong> ensure<br />

that current and future generations enjoy<br />

a better quality of life based on energy<br />

effi ciency and protection of <strong>the</strong> climate<br />

and environment.<br />

All figures are for 2009.<br />

Spanning <strong>the</strong> globe via fi ve business<br />

divisions, 26 production sites and over<br />

100 subsidiaries and sales offi ces, we<br />

have established a presence in all key<br />

economic regions and growth markets.<br />

With a workforce some 15,600 strong,<br />

WACKER sees itself as a reliable innovation<br />

partner that develops trailblazing<br />

solutions for, and in collaboration with,<br />

its cus<strong>to</strong>mers. WACKER also helps <strong>the</strong>m<br />

boost <strong>the</strong>ir own success. Our technical<br />

centers employ local specialists, who<br />

assist cus<strong>to</strong>mers worldwide in <strong>the</strong> development<br />

of products tailored <strong>to</strong> regional<br />

demands, supporting <strong>the</strong>m during every<br />

stage of <strong>the</strong>ir complex production pro-<br />

• Sales and production sites, plus 20 technical<br />

centers, ensure our local service presence<br />

worldwide.<br />

cesses, if required. WACKER e-solutions<br />

are online services provided via our<br />

cus<strong>to</strong>mer portal and as integrated<br />

process solutions. Our cus<strong>to</strong>mers and<br />

business partners thus benefi t from<br />

comprehensive information and reliable<br />

service <strong>to</strong> enable projects and orders <strong>to</strong><br />

be handled fast, reliably and highly<br />

effi ciently.<br />

Visit us anywhere, anytime around <strong>the</strong><br />

world at: www.wacker.com<br />

15


<strong>Wacker</strong> Quimica do Brasil Ltda.<br />

Rua Municipal no. 325<br />

06612-060 Jandira – São Paulo<br />

Brazil<br />

Tel. +55 11 4789-8300<br />

Fax +55 11 4789-8356<br />

info.brazil@wacker.com<br />

www.wacker.com/adhesives<br />

<strong>Wacker</strong> Mexicana, S.A. de C.V.<br />

Calle Picacho – Ajusco no. 130-803<br />

Col. Jardines en la Montana – Tlalpan<br />

14210 Mexico, D.F. Mexico<br />

Tel. +52 55 5449-6860<br />

Fax +52 55 5449-6879<br />

info.mexico@wacker.com<br />

The data presented in this brochure are in accordance with <strong>the</strong> present state of our knowledge but do not absolve <strong>the</strong> user from carefully checking all supplies immediately on<br />

receipt. We reserve <strong>the</strong> right <strong>to</strong> alter product constants within <strong>the</strong> scope of technical progress or new developments. The recommendations made in this brochure should be<br />

checked by preliminary trials because of conditions during processing over which we have no control, especially where o<strong>the</strong>r companies’ raw materials are also being used.<br />

The information provided by us does not absolve <strong>the</strong> user from <strong>the</strong> obligation of investigating <strong>the</strong> possibility of infringement of third parties’ rights and, if necessary, clarifying<br />

<strong>the</strong> position. Recommendations for use do not constitute a warranty, ei<strong>the</strong>r express or implied, of <strong>the</strong> fitness or suitability of <strong>the</strong> product for a particular purpose.<br />

6670e/03.11

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