SCII_and_B_S2_3197 T..
SCII_and_B_S2_3197 T..
SCII_and_B_S2_3197 T..
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Engine Workshop Manual<br />
Rolls-Royce Silver Cloud I I<br />
<strong>and</strong><br />
Bentley <strong>S2</strong><br />
TSD Publication 753/2006<br />
-
Preface<br />
This Workshop Manual has been compiled in an endeavour to assist service<br />
personnel responsible for maintenance <strong>and</strong> overhaul, in properly maintaining<br />
the high st<strong>and</strong>ard of engineering achieved in the production of the Rolls-Royce<br />
Silver Cloud I1 <strong>and</strong> Bentley S.2 cars.<br />
The book is copiously illustrated with photographs <strong>and</strong> orthographic<br />
reproductions which are suitably annotated in order to provide quick reference<br />
with minimum searching.<br />
Although all information contained in the Manual was correct when going<br />
to print, modifications which may subsequently develop will be kept up to date<br />
by means of Service Bulletins.<br />
Informatron given in the latest Bulletin will supersede that given in<br />
the Section of the Manual to which it refers, until such time as the Manual is<br />
re-issued with the necessary amendments.<br />
Personnel of Rolls-Royce Service Departments at Hythe Road, Willesden,<br />
London, N.W.lO, <strong>and</strong> at Pym's Lane, Crewe, are always prepared to answer<br />
queries or give advice on individual servicing problems, but it will assist<br />
them if queries are accompanied by the chassis number of the car.
Chapter E<br />
CONTENTS<br />
GENERAL INFORMATION . . . .<br />
ENGINE DATA . . . . . .<br />
ENGINE DIMENSIONAL DATA . .<br />
ENGINE . . . . . . . . . .<br />
CRANKCASE AND CYLINDER LINERS<br />
LUBRICATION . . . . . . . .<br />
CYLINDER HEADS . . . . . .<br />
VALVE GUIDES - TO RENEW . .<br />
VALVE SEAT INSERTS - TO RENEW<br />
CRANKSHAFT AND MAIN BEARINGS<br />
CONNECTING RODS AND PISTONS<br />
VALVE GEAR . . . . . . . .<br />
CAMSHAFT . . . .<br />
. . . . SECTION E 1<br />
. . . . SECTION E 2<br />
. . . . SECTION E 3<br />
. . . . SECTION E 4<br />
. . . . SECTION E 5<br />
. . . . SECTION E 6<br />
. . . . SECTION E 7<br />
. . . . SECTION E 8<br />
. . . . SECTION E 9<br />
. . . . SECTION El0<br />
. . . . SECTION El 1<br />
. . . . SECTION El2<br />
. . . . SECTION El3<br />
DECARBONISING SECTION El4
n Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
Gcncnl Imformatlon Page<br />
'A' bank <strong>and</strong> 'B' bank-Identification E3<br />
Helicoil SFTCW Thread Inserts . E3<br />
Unified Screw Threads . .. . E5<br />
Englue Dam<br />
Camshaft . . . .<br />
Connecting Rods . .<br />
Cooling System . .<br />
Crankshaft . . . .<br />
Cylinder Block . .<br />
Cylinder Heads . .<br />
Cylinder Liners . .<br />
Exhaust System . .<br />
Fuel System . . . .<br />
Ignition Coil . .<br />
Ignition Distributor<br />
Lubrication System<br />
Main Bearings . ,<br />
Pistons . . . .<br />
Sparking Plugs . .<br />
Specification . .<br />
Valve Geq . . . .<br />
Engine Dimsmiod Data<br />
Crankshaft <strong>and</strong> Connecting Rod<br />
Crankcase <strong>and</strong> Cylinders . .<br />
Cylinder Head Studs . . . .<br />
Gudgeon Pins . . . . . .<br />
Main Bearing Caps . . . .<br />
Main Bearing Housings . . . .<br />
Main Bearing Housing Studs . .<br />
Oil Pump . . . . . . . .<br />
Oil Pump Rig Test Performance<br />
Pistons . . . , . . . .<br />
Valve Gear . . , . . .<br />
. . El0<br />
. . E9<br />
. . El3<br />
. . E9<br />
. . Ell<br />
. . Ell<br />
. . El4<br />
. . El3<br />
. . El4<br />
. . E9<br />
.. Ell<br />
Gcncral Description . . . . . . El5<br />
To fit . . . . . . , . . . El8<br />
To rcrnovc as a unit with thc gearbox . . El6<br />
INDEX<br />
CnaLe.le <strong>and</strong> Cjlinder Idncra<br />
Camshaft Bearings - To remove. . .,<br />
To fit<br />
Cylinder Liners -To rcmovc<br />
..<br />
. .<br />
Description . .<br />
Engine Lubrimtion<br />
Tofit..<br />
. . . .<br />
..<br />
. d<br />
Description . .<br />
For Information<br />
Oil Filter . .<br />
. . . . . .<br />
. . . . .<br />
. x .. >.<br />
Oil Filter- To change the clemcnt<br />
To removc Glter head..<br />
Oil Pressure Transmitter -To fit . .<br />
Oil Pump . . . . .. ..<br />
Oil Pump -To remove , . . To fit . . . .<br />
To dirmsntlc<br />
...<br />
. .<br />
To assemble .<br />
Oil Relief Valve . . . .<br />
.<<br />
. .<br />
Oil Sump . . . . . . . .<br />
Cylinder Huh Description . . . . . . . .<br />
Toiit.. .. . .<br />
To remove . . . .<br />
Valves -To remove<br />
. .<br />
. .<br />
. .<br />
. .<br />
. ,<br />
. .<br />
To fit . . . . . .<br />
Vnlree Guide - To Renew ,- .,<br />
To remove . . . . .,,* ,..*<br />
To fit . . . . . . . .<br />
Vdve Sea1 Inaans - To renew<br />
To remove . . . . . .<br />
To fit . . . . . .<br />
. .<br />
. .<br />
. ,<br />
Cnnk~b8A <strong>and</strong> &In Bearing.<br />
Descriprion . . . . . .<br />
To remove . . . . , .<br />
. .<br />
. .<br />
. .<br />
To inspect . . . . . . . .<br />
To regrind . .<br />
TO fit . ,<br />
. .<br />
. .<br />
. .<br />
. .<br />
. ,<br />
. .<br />
Main Bearings -To mmovc without<br />
removing thc Crankshaft . .<br />
To inspect . .<br />
TO fit . .<br />
. .<br />
. .<br />
. .<br />
. .<br />
. .<br />
. .
Engine Manual Rolls-Royce Silver Cloud i7 <strong>and</strong> Bentley 52<br />
Co-edm~ Rds .nd PiMoss . . . . . .<br />
Connecting Rod Bearings . To remove . .<br />
To 51 . .<br />
Connecting Rods . To check alignment<br />
<strong>and</strong> twist . . . . . . . .<br />
Crankpins <strong>and</strong> Bearings . To inspect . .<br />
Description . . . . . . .....<br />
To remove . . . . . . . . . .<br />
To dismantle . . . . ., ..<br />
To assemble . . . . . . . .<br />
Torn . . . . , . . .<br />
. . . .<br />
Pistons <strong>and</strong> Cylindsr Born -To inspect . .<br />
Small-end Bush -To renew . . . .<br />
Vdve gur<br />
Descriplion . . . . . . . . E55<br />
Hydraulic Tappets-Description .. EM<br />
To remove<br />
To dismantle<br />
.. EM<br />
. . E57<br />
To assemble .. E57<br />
To check the 'leak-down' E57<br />
To fit<br />
Rockers -To remove . .<br />
. .<br />
. .<br />
. . E58<br />
. . E58<br />
To renew<br />
To inspect<br />
. . . . . . E58<br />
...... E58<br />
Page<br />
Rocker Shaft -- To assemble . . . . E58<br />
To fit . . . . E 5 8<br />
Push rods . . . . E59<br />
To Time . . . . , . . . . . E62<br />
C. n~.. haft . . . . . . . . . E61<br />
To remove . . . .<br />
To lit , . . .<br />
. .<br />
. .<br />
. . . . E61<br />
. . . . E62<br />
Camshaft <strong>and</strong> Bearings - To inspect . . E62<br />
Camshaft End Float -- To check . . . . E62<br />
Camshaft Timing Gear . To fit . . . . E62<br />
Camshaft Timing Gear Backlash <strong>and</strong><br />
Run-out -- To check . . . . ~62<br />
Camshaft Distributor Skew Gear . To fit E63<br />
Contact Points -- To synchronize .-<br />
Distributor Driving Gear . To fit . .<br />
E65<br />
E63<br />
Ignition System -- To time . . . . E64<br />
Dsurbombirg . . . . . . . . . . E67<br />
Carbon . To remove . . . . . . E61<br />
Cylindn Heads -- To remove . . . . E67<br />
To assemble . . . . E68<br />
TO fit . . . . . . E68<br />
Final assembly <strong>and</strong> tuning . . E68<br />
Valves . To remove . . . . . . E67<br />
Valve Guides -- To inspect . . . . E67<br />
Valve Seat Inserts -- To reface . . . . E68<br />
Valve Springs -To test . . . . . . E68
P ~011s-Royce Silver Cloud II <strong>and</strong> Bentley St Engine Manual
Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />
Fig. E2<br />
Section El
f- Rolls-Royce Silver Cloud JI <strong>and</strong> Bentley SZ Engine Manual<br />
Section El<br />
GENERAL INFORMATION<br />
Identifieation of the two buds of the engine section <strong>and</strong> when fitted in specially tapped holes<br />
Throughout this Manual, continual references are they provide threads of the conventional dimen-<br />
made to 'A' bank <strong>and</strong> 'B' bank cylinder heads, sions with a higher loading strength <strong>and</strong> offer a<br />
pistons, etc. This system has been devised for easy far greater resistance to wear, stripping, seizing<br />
identification of the two banks of the engine <strong>and</strong> is <strong>and</strong> corrosion of the threads.<br />
- -<br />
recognisable by the follow in^.<br />
New Helicoils can be fitted quite simply by<br />
When viewing the engine from the driver's seat, means of the insertion tool shown in ~i~~~~ E4,<br />
r the left-h<strong>and</strong> hank is 'B' bank <strong>and</strong> the right-h<strong>and</strong> adopting the following procedure,<br />
bank is 'A' bank.<br />
Helicoil screw thread inserts<br />
On the Rolls-Royce power unit Helicoils have<br />
been fitted where, because of servicing necessities,<br />
parts may have to be removed <strong>and</strong> refitted at<br />
regular intervals. They have only been used where<br />
the parts are secured by setscrews <strong>and</strong> not where<br />
studs are fitted.<br />
Helicoil screw thread inserts are made of<br />
precision formed stainless steel wire of diamond<br />
Fig. E4 &lieoil baertion tool<br />
E3<br />
Withdraw the m<strong>and</strong>rel <strong>and</strong> driving h<strong>and</strong>le from<br />
the threaded nozzle <strong>and</strong> loading chamber. Place<br />
the insert in the chamber with the tang end lying<br />
towards the nozzle. Slide the slotted m<strong>and</strong>rel<br />
through the insert <strong>and</strong> engage the tang in the slot.<br />
Turn the m<strong>and</strong>rel <strong>and</strong> h<strong>and</strong>le in a clockwise direc-<br />
tion, applying gentle pressure on the insert until<br />
it is threaded into the nozzle. Continue turning<br />
until the first coil of the insert just emerges from<br />
the nozzle.<br />
m~2
E4<br />
Engine Manual Rolls-Royce Silver Cloud D <strong>and</strong> Bentley 52<br />
~ig. ES HeIicoiI tang bresk-~ff tod<br />
When the Helicoil is finally fitted the last coil<br />
should be from + to f a pitch below the surface of<br />
the work face.<br />
Certain holes are 'through holes' <strong>and</strong> in this<br />
case it is necessary to remove the tang. Before<br />
fitting Helicoil inserts to 'through holes' it should<br />
be ascertained that the insert tang is notched for<br />
easy break-off. Inserts that do not have notched<br />
tangs should only be fitted to 'blind holes f<br />
To remove the tang from the Insert use the<br />
break-off tool specially provided for the purpose<br />
(see Fig. E5). Insert the punch into the Helicoil<br />
, <strong>and</strong> deliver a sharp hammer blow to the end of<br />
the sliding piece of the punch. The tang will break<br />
off quite cleanly at the notch. Ensure that the tang<br />
does not fall off into the engine crankcase, etc.<br />
Place the hsertion tool over the tapped hole,<br />
ensuring that it is square to the work face.<br />
Recommence winding until the insert 1s transferred If for any reason it 1s necessary to remove a<br />
from the nozzle to the tapped hole. At thls stage Helicoil, the followmg procedure is recommended,<br />
it 1s essential that pressure is not applied. using the Helicoil extraction tool (see Fig. E6).<br />
Fig. E6 Helieoil extraction tool<br />
7083
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
Insert the blade of the extraction tool into the<br />
top coil of the thread insert. Press downwards on<br />
the insert <strong>and</strong> at the same time turn the blade in<br />
an anti-clockwise direction. The insert will wind<br />
out of the hole quite easily.<br />
Unified ecrew threads<br />
The need for a common st<strong>and</strong>ard of screw<br />
threads in the United Kingdom,Canada <strong>and</strong> the<br />
United States of America, has led to an agree-<br />
ment between the countries concerned to use<br />
UNIFIED THREADS of a mutually acceptable form,<br />
pitch <strong>and</strong> diameter.<br />
There are three types of unified thread:<br />
1. Unified Coarse - UNC.<br />
2. Unified Fine - UNF.<br />
3. Unified Special - UNS.<br />
These Unified Threads are clearly identified by<br />
the st<strong>and</strong>ard system of markings, as illustrated in<br />
Figure E7.<br />
There is little difference between the form of the<br />
American National Thread <strong>and</strong> the Unified<br />
Thread; therefore the new threads are largely<br />
interchangeable with S.A.E. st<strong>and</strong>ards. They are<br />
not, however, interchangeable with B.S.F., <strong>and</strong><br />
although B.S.W. have the same number of threads<br />
per inch as the Unified Coarse Series, interchang-<br />
ing is nor recommended due to a difference in the<br />
thread form.<br />
The following types of thread are used on nuts,<br />
bolts <strong>and</strong> castings fitted to Rolls-Royce <strong>and</strong><br />
Bentley cars.<br />
For all sizes below +in. diameter, B.A. threads<br />
are used.<br />
For all sizes between in. <strong>and</strong> fin. diameter<br />
inclusive, the Unified Fine thread is used.<br />
All sizes above +in. diameter have been classi-<br />
fied by Rolls-Royce <strong>and</strong> Bentley Motors as<br />
Unified Special <strong>and</strong> have 16 threads per inch.<br />
The Unified Coarse Thread is not used.<br />
Where nut, bolt <strong>and</strong> setscrew sizes occur in the<br />
text of this Manual, the sizes are given by the<br />
'across the flats' (A/F) measurements to assist<br />
spanner selection.<br />
Used m cold<br />
forged heads<br />
INSERTS<br />
STUDS<br />
adjoining circler<br />
Note<br />
adjoining circles<br />
Note recess ud<br />
Note facings<br />
UNIFIED NUTS<br />
HIGH DUTY NUTS<br />
Castellated Nut<br />
NotE<br />
Idjoiniw circles<br />
BOLTS<br />
CORE PLUGS<br />
COUNTERSUNK HEAD<br />
SCREWS<br />
n<br />
m visibls end fol. UNF.<br />
of thread ident if iution<br />
Fig. E7 Identifintion of unified thesda<br />
7088<br />
ES
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
SPECIFICATION<br />
Type . . . . . . Over square 90" V formation, liquid<br />
cooled<br />
Number of Cylinders . Eight-in two banks of four<br />
Bore . . . . . . 4.100iu.<br />
Stroke . . . . 3.600 in.<br />
Cubic capacity . . 380.2 cu. in. (6230 c.c,)<br />
R.A.C. rated H.P. . . 53.8<br />
Compression Ratio . . 8:l<br />
Suspension . . . . The engine <strong>and</strong> gearbox are of unit<br />
construction. The unit is flexibty<br />
mounted on rubber at three points.<br />
Single-point at the front <strong>and</strong> two-<br />
point at the rrar<br />
CYLINDER BLOCK<br />
Type<br />
Monobloc castlng<br />
Material . Cast alumiuum do)<br />
CYLINDER LINERS<br />
Type . . . . . . Detachable wet liners<br />
Material . . . . Centrifugally spun cast iron<br />
CYLINDER HEADS<br />
Description . . . . Two detachable heads, each having<br />
four separate inlet <strong>and</strong> exhaust ports<br />
Material . . . . Aluminium alloy, with phosphor-<br />
bronze exhaust valve guides <strong>and</strong> cast<br />
iron inlet valve guides <strong>and</strong> with<br />
exhaust <strong>and</strong> inlet valve scat insem<br />
of austenitic steel<br />
CRANKSHAFT<br />
Description . . . . Five-journal crankshaft with four<br />
crankpins. Integral balance weights<br />
<strong>and</strong> dynamically balanoed<br />
Material . . - . Chrome molybdenum steel<br />
Dampcr . . - . Metalastik rubber vibration damper<br />
Direction of rotation . clockwise<br />
MAIN BEARINGS<br />
Type . . . . . . Split thin shells with 'pre-sizes bores<br />
to suit crankshaft journal diameters<br />
Material . . . . Steel backed capper-lead with either<br />
lead-tin or lead-indium overlay<br />
Number . . . . Five<br />
Section E2<br />
ENGINE DATA<br />
CONNECTING RODS<br />
Type . . . . . . 'H' section. Forged to size <strong>and</strong><br />
balanced<br />
Material . . . . Chrome molybdenum steel<br />
Big-end bearings . . Coppcr-lead with either Lead-tin or<br />
Lead-indium overlay thin steel shells<br />
with 'pre-sized' bores to suit diametcr<br />
af crankpins<br />
Gudgeon pin bushes . Pressed into connecting rod small-<br />
end bosses<br />
Material . . . . Lcad-bonze, steel backed<br />
PISTONS<br />
Type . . . . . . Full skirt, with recessed crown<br />
Material . . . , Aluminium alloy<br />
Number of rings . . Pow. Three compression rings <strong>and</strong><br />
one oil control ring. Top com-<br />
pression ring is chromium plated.<br />
Bottom two have tapered edges<br />
CAMSHAFT<br />
Material . . . . Cast Monikrom iron<br />
Cams . . . . 5'- 7' longitudinal taper<br />
Number of jownals . . Four<br />
Bearings . . . . Four babbit tincd steel shells<br />
Thrust taken . . . . On front cnd<br />
Drive . . . . . . Through helical tooth gem<br />
VALVE GEAR<br />
Inlet valves . . . . Overhead push rod operated. Single<br />
spring. Steel callcts with rubber tips<br />
to control valve stem lubrication. 45"<br />
seat angle<br />
Material . . . . EN.24 or S.65<br />
Exhaust valves . . Overhead push rod operated. Single<br />
spring. Steel collets with rubber se&<br />
to control valve stem lubrication.<br />
Seat angle 45-<br />
Material . . . . KE.965. Stcllite tips <strong>and</strong> valve scats.<br />
Brightray coated head<br />
Valve timing . . . . 5' A.T.D.C.<br />
Tappets . . . . Self-adjusting hydraulic tappets with<br />
spherical base<br />
Material . . . - Hardenable cast iron<br />
Push rods . . . . Ball-ended tubes
E8<br />
Engine Manual Rolls-Royce Silver Cloud I2 <strong>and</strong> Bentley SZ<br />
LUBRICATION SYSTEM<br />
Oeneral<br />
For chassis<br />
<strong>and</strong> engine<br />
numbers<br />
SCE SC&<br />
Bulletin SZ/EI<br />
General<br />
For chassls<br />
snd engine<br />
Bumhers<br />
!see Service<br />
pulletin <strong>S2</strong>/E1<br />
Type . . . . . .<br />
High presaure supply .<br />
Relief valve . . . .<br />
Sump cspacity . .<br />
Oil pump . .<br />
Oil filtm . .<br />
High pressure oil fced to crankshaft,<br />
connecting rods <strong>and</strong> No. I <strong>and</strong> 4<br />
camshaft bearings <strong>and</strong> tappets, push<br />
rods <strong>and</strong> rocker ball-end seatings.<br />
Intermittent oil feed through cam-<br />
shan to rocker shan, rooksr arms,<br />
valve tips, remaining camshaft bear-<br />
ings <strong>and</strong> camshaft timing gear.<br />
Splash feed to connecting rod small-<br />
ends, gudgeon pins <strong>and</strong> cylinder walls<br />
High pressure oil feed .to crankshaft.<br />
connecting rods, camshaft bearings<br />
<strong>and</strong> tappets, push rods <strong>and</strong> rocker<br />
ball-end seatings. Intermittent oil<br />
feed lhrough camshaft to rocker<br />
shaft, rocker arms, valve tips <strong>and</strong><br />
camshaR timing gears. Splash feed<br />
to wnnccting rod smallads, gudgcon<br />
pins <strong>and</strong> cylinder wdls<br />
Pressurised, wet sump system<br />
LCQO r.p.m., 37 lb./sq. in. approx.<br />
40 lb./sq. in.<br />
Minimum - 6 pts. (Imp.), 7.2 pts.<br />
(U.S.), 3.4 litres<br />
Maximum - 12 pls. (Imp.), 14.4 pts.<br />
(US.), 6.82 litres<br />
Spur gear type with fine meshstrainer<br />
pick-up<br />
'British' Full Flow type with built-in<br />
relief valve<br />
FUEL SYSTEM<br />
Carburetters Two S.U H.D.6 draphragm type<br />
1.750 m choke bores Automat~c<br />
choke for cold startlng<br />
Air cleaner Dry, paper type. Purolator element<br />
MF.192<br />
Section E2<br />
COOLING SYSTEM<br />
Capacity .<br />
Pump . . . . . .<br />
Fan .. .. . .<br />
Fan Diameter , .<br />
Pump <strong>and</strong> fan drive . .<br />
Radiator matrix . .<br />
Coolant temperature<br />
control . . . .<br />
Coolant . . .i.<br />
EXHAUST SYSTEM<br />
21 pts. (Imp.), 25.21 pts. (U.S.1, 11.93<br />
liues<br />
Centrifugal<br />
5-blade<br />
18io.<br />
"/I, in. adjustable 'V' belts<br />
Film type<br />
75°C. - 78'C.<br />
An inhibited solution of ethylene<br />
glycol to Specification DTD.779<br />
Straight lhrough large diameter plpe<br />
with two acoustic resonalors <strong>and</strong> one<br />
absorption damper in senes<br />
IGNITION DISTRIBUTOR<br />
Make <strong>and</strong> typc . . Delco Remy. Twin contact breaker<br />
with synchronized contacl breaker<br />
arms<br />
Rotation . . . . Anti-clockwiae<br />
Advsncc mechanism . . Automatic with cenlrifugal governor<br />
Ignition timing . . 2' B.T.D.C.<br />
Firing order . . . . Al, B1, A4, B4, 82, A3, B3, A2<br />
(1, 5, 4, 8,6, 3, 7, 2)<br />
Contact gap . . . . 0.019in. - 0.021 in.<br />
Drive . . . . . . Through camshaft skew gears<br />
IGNITION COIL<br />
Make .. . . . . Lucas or Delca Remy<br />
SPARKING PLUGS<br />
Make <strong>and</strong> type . . Lodge C.L.N.P. or Champion R.N.8<br />
Gap . . . . . . 0.024 in. - 0.027 in.
P Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
-<br />
DESCRIPTION<br />
CRANKCASE AND CYLINDERS<br />
Cylinder liner bore grading<br />
Cylinder liner 'nip'<br />
PISTONS<br />
Piston grading<br />
Compression ring groove widths<br />
Compression ring widths<br />
Clearance<br />
Compression ring closed gap<br />
Open ~ ap, nominal<br />
Scraper ring groove width<br />
Scraper ring width<br />
Clearance<br />
Closed gap<br />
Open gap, nominal<br />
GUDGEON PINS<br />
Bore diameter in piston boss<br />
Gudgeon pin diameter<br />
Interference in boss<br />
Section E3<br />
ENGINE DIMENSIONAL DATA<br />
DIMENSION<br />
H. 4.100 in. - 4.1003 in.<br />
1. 4.1004 in. - 4,1007 in.<br />
K. 4.1W8in. -4.lOll in.<br />
L. 4.1012in. -4.1015in.<br />
M. 4,IOlhin.-4.1019in.<br />
0.002 in. - 0.003 in.<br />
H. 4.0985 in. - 4.0988 in.<br />
I. 4.0989 in. - 4.0992 in.<br />
K. 4.0993 in. - 4.0996 in.<br />
L. 4.0997 in. - 4.1000 in.<br />
M. 4.1001 in. -4.1004in.<br />
0.0807 in. - 0.0817 in.<br />
0.0777 in. - 0.0787 in.<br />
0.002 in. - 0.004 in.<br />
0.015 in. - 0.020 in.<br />
0.520 in.<br />
0.178in. - 0.179 in.<br />
0.1755 in. - 0.1760 in.<br />
Nil<br />
0.015 in. - 0.020 in.<br />
0.520 in.<br />
0.8749 in. - 0.8751 in.<br />
0.8751 in. - 0.8753 in.<br />
0.0002 in.<br />
PERMISSIBLE<br />
WORN DIMENSION<br />
0.004in. Wear<br />
0.003 in. ovality<br />
-<br />
-<br />
0.005 in.<br />
0.025 in.<br />
-<br />
0.181 in.<br />
0.025 in.<br />
-<br />
-<br />
REMARKS<br />
If these measurements are exceeded a ncw<br />
amcmbly of liner <strong>and</strong> piston must<br />
be fitted<br />
New liners must be selectively fitted or<br />
ground on the end to give this dimension<br />
Piston clearance in the bore 0.0012 in. -<br />
0.0018 in, measured 0.906 in. from the<br />
bottom of the skirt across the thrust axis<br />
-<br />
The rings should be assembled with<br />
staggered gaps<br />
Neglecting spring<br />
Clearance taken up by spring load<br />
-<br />
-<br />
-<br />
-<br />
By selective assembly - at room temp.<br />
68-72°F.
Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />
DESCRIPTION<br />
CBANKSAAFT AND CONNECTIN1<br />
Connecung rod small-end bush,<br />
internal diameter<br />
Clearance on gudgeon pin<br />
Btg-end bearing hounng,<br />
mtmnal diameter<br />
Blg-cnd bearing shd,<br />
tnternal diameter<br />
Crankp~n diameter<br />
Clearance<br />
Small-end bush housmg,<br />
rnternal mameter<br />
Small-end bush, external &ameter<br />
Interference<br />
Connecting rod <strong>and</strong> cap boll<br />
holes. Dlameter for loc6t~on<br />
Connecting rod bolt diameter for<br />
locatlon<br />
Clearance<br />
Connecting rod bolt diameter<br />
Connertlng rod <strong>and</strong> cap bolt hokr<br />
diameter<br />
Interference<br />
Theoretical nrp on cannectingd<br />
beanng shells<br />
Connecting rod end float<br />
Main bearing shell,<br />
internal diameter<br />
Theoretical<br />
Anual<br />
Crankshaft journal dlametcr<br />
Clearance (Actual)<br />
Crankshaft end float<br />
Connecting rod bolt stretch<br />
-<br />
I<br />
I For<br />
I<br />
RODS<br />
DIMENSION<br />
0.8753 in. - 0.8755 In.<br />
0.0000m.-oOM)4m.<br />
23950 m. - 23955 in,<br />
2.2505 in. - 2 2515 m<br />
2.2485 m -2 2490 rn<br />
PERMISSIBLE<br />
WORN DIMENSION<br />
REMARKS<br />
- -<br />
0 0005 in. AT room temp. 68-72'F.<br />
000151n.-OW3in. 0 0035 in. Clearances measured vertically. Rcne~<br />
bearings iflead plating is worn through<br />
1.015Oin. - 1.0151m<br />
1.0175 In. - 10185 in<br />
0.002 in - O.CQ35 in.<br />
0 375 in. - 0.3755 In.<br />
0.3745 in. - 0.375 in<br />
Sue - 0 001 m<br />
0.389 in. - 0.991 10<br />
0.380 in. - 0.385 in.<br />
0.004 in. - 0.011 m.<br />
0.003 in - 0.008 in<br />
0.008 in. - 0.017 in.<br />
2.501 in. - 2.502 in.<br />
2.5015 in. - 2.503 in.<br />
2.4995 m. - 2.5000 in<br />
0 0015 m - 0.0035 in.<br />
0.005 in. bolt stretch<br />
Torque load = 32 1b. ft.<br />
-<br />
-<br />
-<br />
2.4985 In.<br />
0.0045 in.<br />
0.012 in<br />
On locatron diameter<br />
-<br />
H<strong>and</strong> push fit m ring gauge<br />
-<br />
On location diameter<br />
I On knurled diameter. Bolts should not be<br />
removed from rods unless they are to be<br />
Cantrolled by clearanoe between rods<br />
<strong>and</strong> crankpin end faces<br />
Due to housmg expansion under mm-<br />
fercnce lit of shells<br />
Rcnew beanng if lead platlng is worn<br />
through
P Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52 Engine Manual<br />
DESCRIPTION<br />
MAIIN BEARING HOUSINGS<br />
Borc diameter<br />
IHAIN BEARING CAP!?<br />
Width of cap<br />
Gap width<br />
Interference<br />
Cap nuts<br />
VALVE GEAR<br />
Camshaft timing gear backlash<br />
True running ofcamshaft gear face<br />
Camshaft end float<br />
Camshaftjournal diameter<br />
Camshaft bearing,<br />
internal diameter<br />
Camshaft journal clcarancc<br />
Camshaft bearing,<br />
external diameter<br />
Crankcase bore - diameter for<br />
camshaft bearing<br />
Camshaft bearing interference<br />
in crankcase<br />
Inlet cam <strong>and</strong> base circle -<br />
overall dimension<br />
Exhaust cam <strong>and</strong> base circle -<br />
overall dimension<br />
Tappet block bore diametcr<br />
Tappet external diameter<br />
Clearance<br />
Tappet 'le&-down' test<br />
DIMENSION<br />
2.6655 in. - 2.6660 in.<br />
5.1005 in. - 5.1010 in.<br />
5.1000in. - 5.1010in.<br />
0.001 in, minus 0.0015 in.<br />
Torque Load to 45 lb. ft.<br />
0.001 in. - 0.0035 in.<br />
0.000 in. - 0.002 in.<br />
0.002 in. - 0.006 in.<br />
1.9975 in. - 1.998 in.<br />
2,000 in. - 2.0005 in.<br />
0.002 in. - 0.003 in.<br />
2.129 in. - 2.1305 in.<br />
2.125 in. -2,1255 in.<br />
0.0035 in. -0.0055 in.<br />
1.465 in. - 1.410in.<br />
1.465 in. - 1.410 in.<br />
Y. 0.90415 in. - 0.9050 in.<br />
2. 0.9050 in. - 0.90525 in.<br />
Y. 0,9040 in. - 0.90425 in.<br />
Z. 0.90425 in. - 0.9045 in.<br />
0.0005 in. - 0.001 in.<br />
Time for a plunger travclof<br />
&in. under a load of 50 lb. is<br />
10-45 8%.<br />
PERMISSIBLE<br />
WORN DIMENSION<br />
-<br />
-<br />
0.005 in.<br />
-<br />
-<br />
1.9965 in.<br />
2.002 in.<br />
0.004 in.<br />
-<br />
1.455 in.<br />
1.455 in.<br />
-<br />
-<br />
0.0015 in.<br />
-<br />
REMARKS<br />
This diameter should be checked with the<br />
main beating cap nuts in position <strong>and</strong><br />
torque loaded to 35 lb. It.<br />
-<br />
-<br />
When the bearing shells are in place<br />
-<br />
-<br />
H<strong>and</strong> push fit in gauge<br />
-<br />
-<br />
Cam lift is 0.250 in. Minimum permissible<br />
lift is 0.235 in.<br />
Cam lift ir 0.254 in. Minimum pcnniasible<br />
1% k 0.235 in.<br />
-<br />
-<br />
-<br />
-<br />
-<br />
This 'leak-down' time is critical <strong>and</strong> any<br />
tappet outside these figures should be<br />
replaced with a complete assembly. Pans<br />
must not be interchanged
Engine Manual Rolls-Royce Silver Cloud l <strong>and</strong> Bentley 52<br />
DESCRIPTION<br />
Exhaust valve guide - extcrnal<br />
diameter<br />
Cylinder head bore diameter for-<br />
exhaust valve guidc<br />
lnterfacnce in head<br />
Exhaust vdve guide - internal<br />
diameter<br />
Exhaust valve stem diametcr<br />
Clearance<br />
Exhaust valve spring compressed<br />
to 1.600 in.<br />
Exhaust <strong>and</strong> inlet valve seal angle<br />
Exhaust valve scat insert -<br />
external diametcr<br />
Cylinder head bore diameter for<br />
seat iasen<br />
Inlet valve seal insert,<br />
external diameter<br />
Cylinder head bore diameter<br />
for seat insen<br />
Interference<br />
Inlet valve guide,<br />
external diameter<br />
Cylinda head bore diameter for<br />
inlet valve guide<br />
Interference in head<br />
Inlet valve guidc,<br />
internal diametcr<br />
Inlet valve stem diameter<br />
Clearance<br />
Inlet valve spring compressed<br />
lo l Win.<br />
Exhaust valve - overall length<br />
Inlet valve -overall length<br />
Distnbuior gear backlash
P<br />
DESCRIPTION<br />
Rocker bush - internal<br />
diameter<br />
Rocker shaft diameter<br />
Clearance<br />
Rocker bush -external<br />
diameter<br />
Rocker bore diameter for bush<br />
Interference<br />
Rocker bore diameter<br />
Rocker s hd diameter<br />
Clearance<br />
OIL PUMP<br />
Driving shaft diameter<br />
Shaft bore diameter<br />
Shaft clearance in casing bore<br />
Stationary spindle diamctcr<br />
Driven gear bush -<br />
internal diameter<br />
Clearance on spindle<br />
Driven gear bush,<br />
external diameter<br />
Driven gear-internal diameter<br />
Interferencc<br />
Diametrical clearance between<br />
gears <strong>and</strong> side of chamber<br />
Pump gears -backlash<br />
Pump gears - end Goat<br />
Drive gear backlash<br />
CYLINDER HEAD STWS<br />
Stud diameter<br />
Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
DIMENSION<br />
0.7495 in. -0.74975 in.<br />
0.74825 in. - 0.7485 in.<br />
0.001 in. - 0.0015 in.<br />
0.845 in. - 0.846in.<br />
0.84275 in. - 0.84325 in.<br />
0.00175 in. -0.00325 in.<br />
0.74925 in. - 0.74915 in.<br />
0.7485 in. - 0.74825 in.<br />
0.001 in. - 0.00125 in.<br />
0.4990 in. - 0.4995 in.<br />
0.500in - 0.5005 in.<br />
0.0005 in. - 0.0015 in.<br />
0.499 in. - 0.4995 in.<br />
0.500 in. - 0.5005 in.<br />
0.0005 in. - 0.0015 in.<br />
0.626 in. - 0.6265 in.<br />
0.625 in. - 0.6255 in.<br />
0.0005 in. - 0.0015 in.<br />
0.0020 in. - 0.0035 in.<br />
0.W5 in. - 0,0025 in.<br />
0.001 in. - 0.004in.<br />
0.0012 in. - 0.0033 in.<br />
Yellow 0.405 in.4.404 in.<br />
Red 0.404 in.--0.403 in.<br />
Blue 0.403 in.-0.4019 in.<br />
PERMISSIBLE<br />
WORN DIMENSION<br />
0.751 in.<br />
-<br />
0.0035 in.<br />
-<br />
-<br />
-<br />
0.751 in.<br />
-<br />
0.0035 in.<br />
0.4970 in.<br />
-<br />
0.003 in.<br />
0.4965 in.<br />
0.5015 in.<br />
0.003 in.<br />
-<br />
0.006 in.<br />
0.004 in.<br />
0.005 in.<br />
0.008 in.<br />
-<br />
REMARKS<br />
-<br />
-<br />
-<br />
H<strong>and</strong> push Gt in gauge<br />
-<br />
-<br />
-<br />
-<br />
- 1<br />
-<br />
I<br />
/<br />
~<br />
El3<br />
Early <strong>S2</strong><br />
Engines<br />
Engines<br />
Permissible only when the radial<br />
clearance of thc gtan in the case cxcccds<br />
this Ggurc<br />
-<br />
-<br />
Studs must be matched to hole, colour<br />
for colovr
Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />
DhSCRlPTlON<br />
Threaded hole diameter<br />
Interference<br />
MAIN BEARING HOUSING STUDS<br />
Stud d~ameter<br />
Yellow 0 4675in.4.4665m.<br />
Red 0.4665 m.4.4555 m<br />
Tbreaded hole dtameter<br />
Interference<br />
OIL PUMP RIG TEST PERFORMANCE<br />
Oil temperature tobt 8O"C. (176'F.).<br />
OIL wmP RELIEF VALVE SPRING<br />
Free length - 1.975 in.<br />
Loadwhen wmpnassed to 1.125 ia - 1lf lb<br />
DIMENSION<br />
Yellow 0.404 in.-4403in.<br />
Red 0.403 in --0 401 in.<br />
Blue 0.402 in.-0.401 in<br />
0.000 in. to 0 002 in<br />
Bkue 0.4655in.-OM43m<br />
Yellow 0 466511.4 4655111<br />
Red 0.4655 m.--0.4645 m.<br />
Blue 0,4645 in.-0.463Sin.<br />
0 OQD in. to 0.002 in.<br />
PERMISSIBLE<br />
WORN DlnENSlON<br />
-<br />
REMARKS<br />
Studs must be mmhsd to hale, slow<br />
for colow.<br />
Studs must be matched to holc, colour<br />
for eolow
P<br />
The aluminium monobloc casting, comprising<br />
crankcase <strong>and</strong> eight cylinders, incorporates<br />
detachable, full-length, wet liners of centrifugally<br />
spun cast iron. The cylinders are arranged in two<br />
banks of four <strong>and</strong> are inclined at an angle of<br />
90 deg. to each other, the centre line of each 'B'<br />
bank cylinder being slightly behind that of the<br />
corresponding 'A' bank cylinder.<br />
The dynamically balanced crankshaft is a forg-<br />
ing of chrome molybdenum steel, provided with<br />
integral balance weights; it is carried in five bear-<br />
ings. These bearings consist of thin steel shells,<br />
lined with copper lead-indium; the bearings are<br />
held in position by forged aluminium bearing<br />
caps. Crankshaft end thrust is taken by the centre<br />
main bearing, whlch is fitted with thrust pads at<br />
both front <strong>and</strong> rear.<br />
The 'H' section connecting rods <strong>and</strong> caps are<br />
forged to size from either chrome molybdenum or<br />
low nickel chrome molybdenum steels. The<br />
gudgeon pin bushes, which are pressed into the<br />
small-end boss to give an interference fit, are of<br />
lead-bronze on a steel backlng. The big-end<br />
bearings are thin steel shells lined with copper<br />
lead-indium.<br />
Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
Section E4<br />
ENGINE<br />
General description Aluminium alloy pistons, with full skirts <strong>and</strong><br />
The ROus-Ro~ce power unit is an Over square "'<br />
engine, having eight 'ylinders <strong>and</strong> 'perating On<br />
the four-stroke cycle. It has a bore of 4.100in.<br />
<strong>and</strong> a stroke of 3.600 in., giving a total capacity - . of<br />
380.200 cu. in. (6,230 c.c.). he compression ratio<br />
of the power unit is 8.00:l.<br />
recessed crowns, ar; carried on hardened steel<br />
gudgeon pins, which are retained in the pistons by<br />
two circlips, Four rings are fitted to each piston<br />
- three compression rings <strong>and</strong> one scraper ring.<br />
The cylinder heads of cast aluminium carry the<br />
overhead inlet <strong>and</strong> exhaust valves. These valves<br />
The engine <strong>and</strong> gearbox are mounted as a<br />
single unit in the chassis frame. Suspension of the<br />
unit is provided by a three-point rubber-mounting<br />
system; a single point at the front, under the<br />
sump, <strong>and</strong> two points at the rear, one on either<br />
side of the clutch casing. This system provides<br />
insulation <strong>and</strong> a degree of controlled flexibility.<br />
are positioned in line <strong>and</strong> run in valve guides<br />
pressed into the heads. The valves are operated<br />
through hydraulic tappets, push rods <strong>and</strong> rockers<br />
from a centrally positioned camshaft, which is<br />
carried in four white metal bearings. The hydraulic<br />
tappets are carried in detachable blocks located<br />
inside the crankcase.<br />
1037<br />
1 GEARBOX DRAIN PLUG 3 ENGINE DRAIN PLUG<br />
2 TIMING INSPECTION COVER 4 OIL LEVEL GAUGE<br />
Fig. EB Engine end gcarbax drain plugs
Engine Manual Rolls-Royce Silver Cloud IZ <strong>and</strong> Bentley 52<br />
Air is filtered through a dry micromc paper<br />
filter element, before being drawn through the<br />
carburetters. The carburetters are mounted on a<br />
'T' piece over an eight-branch induction manifold.<br />
An automatic choke mechanism is provided fa1<br />
cold starting.<br />
Lubrication is provided by a pressurized system.<br />
First-stage filtration is through a fine mesh<br />
strainer <strong>and</strong> pick-up, before the oil passes through<br />
the pump. Final filtration is through a 'British'<br />
Full-Flow type filter under pressure.<br />
To remove as a unit with the gearbox<br />
The engine <strong>and</strong> gearbox should be removec<br />
from the chassis frame as a unit, adopting the<br />
I<br />
following procedure.<br />
Disconnect the leads from the battery terminals. I<br />
Evacuate the refrigeration system <strong>and</strong> dm-<br />
connect the pipes from the compressor unit. For<br />
detailed instructions on discharging the system,<br />
refer to the Air Conditioning Manual.<br />
? DRAIN TAP<br />
Fig. El0 Cylinder block drnin tap<br />
Remove any dirt from around the sump drain drain; it is advisable to carry out this operation<br />
plug, place a suitable container in position, then when the engine is warm. When completely<br />
remove the drain plug<strong>and</strong> allow the englne oil to drained, refit the drain plug (see Fig. E8).<br />
-----<br />
io89<br />
~ig. E9 uadi.tor drain tap system<br />
Drain the cooling system. Three drain taps are<br />
provided, one on the radiator <strong>and</strong> one on each<br />
side of the engine crankcase (see Fig. E9 <strong>and</strong><br />
ElO). If the cooling system contains anti-freeze<br />
<strong>and</strong> it is intended to use it aeain. the coolant<br />
" ,<br />
should be drained into a suitable container <strong>and</strong><br />
stored.<br />
Disconnect <strong>and</strong> remove the air silencer unit <strong>and</strong><br />
hosing.<br />
Remove the bonnet.<br />
Remove the front apron <strong>and</strong> radiator shell as<br />
an assembly.<br />
Disconnect the heater <strong>and</strong> demister pipes from<br />
the cylinder heads <strong>and</strong> the hoses from the coohng
P Rolls-Royce Silver Cloud JI <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
P<br />
Remove the retaining bolts <strong>and</strong> lift out the<br />
matrix <strong>and</strong> fan blade shield. Remove the matrix<br />
stays <strong>and</strong> the support assembly as a single unit.<br />
Disconnect the exhaust pipes from the manifolds<br />
<strong>and</strong> remove the exhaust manifolds <strong>and</strong> gaskets.<br />
Remove the undersheets from the chassis.<br />
Disconnect the wiring connections <strong>and</strong> piping,<br />
then remove the windscreen washer bottle <strong>and</strong><br />
motor (see Fig. E12).<br />
The electrical wiring is carried in a loom which<br />
is clipped to the induction manifold. Disconnect<br />
1 WINDSCREEN WASHER RESERVOIR<br />
1 BONNET LOCKING MECHANISM<br />
3 AUTOMATIC CHOKE SOLENOID<br />
4 ENGINE OIL FILLER CAP<br />
5 GENERATOR<br />
6 STEERING PUMP<br />
7 THERMOSTAT HOUSING<br />
8 BRAKE FLUID RESERVOIRS<br />
9 IGNITION COIL<br />
10 IGNITION CONDENSER<br />
11 IGNITION DISTRIBUTOR<br />
Rc. Ell General view of R.H. side of engine<br />
'*-<br />
the wires at the following points on the engine:<br />
Coolant temperature indicator.<br />
Generator terminals<br />
Automatic choke solenoid (see Fig. El I)<br />
Oil pressure gauge (see Fig. E13).<br />
Oil level gauge (see Fig E8).<br />
Starter motor (see Fig. E14).<br />
Ignition coil.<br />
The flex~ble supply pipe from the fuel pump<br />
should be disconnected at the union situated at<br />
the rear of 'A' bank cylinder head<br />
K 6<br />
? 1 RADIATOR FILLER CAP<br />
' 2 GENERATOR<br />
I Fig,<br />
3 AIR CLEANER AND SILENCER<br />
I WINDSCREEN WASHER MOTOR<br />
5 WINDSCREEN WIPER MOTOR AND MECHANISM<br />
ENGINE DIPSTICK<br />
El2 Grnrrd vier of L.H. aide of eneinc
Engine Manual Rolls-Royce Srlver Cloud Li <strong>and</strong> Bentley <strong>S2</strong><br />
Disconnect the throttle l~nkage from the<br />
carburetters.<br />
Disconnect the throttle control valve linkage<br />
<strong>and</strong> the gear change linkage from the gearbox.<br />
Detach the two rubber pipes for the vacuum<br />
lines from the induction manifold. (Applicable to<br />
Phantom V, Long Wheelbase <strong>and</strong> Bentl-v<br />
Continental cars.)<br />
Remove the brake servo mechanism from thc<br />
rear end of the gearbox.<br />
Disconnect the speedometer drive cable from<br />
the gearbox.<br />
Disconnect the pipes at the unions on the power-<br />
assisted steering pump reservoir <strong>and</strong> drain the<br />
fluid into a suitable container.<br />
Remove the nuts <strong>and</strong> bolts securing the<br />
universal joint to the gearbox output flange, <strong>and</strong><br />
break the connection<br />
Remove the dipstick <strong>and</strong> the dipstick tube from<br />
the engine sump.<br />
Fig. El4 Starter motor<br />
7091<br />
Place two slings around the engine, one at the<br />
front of the crankcase <strong>and</strong> the other at the rear of<br />
the bellhousing. The front sling should be con-<br />
siderably shorter than the rear one so that the<br />
rear end is lower than the front when the engine<br />
is being lifted from the frame. Take the weight of<br />
the engine <strong>and</strong> the gearbox unit with the slings.<br />
Remove the bolts <strong>and</strong> setscrews securing the<br />
engine front mounting <strong>and</strong> the setscrews securing<br />
the two rear mountings.<br />
Carefully check that all hoses, pipes <strong>and</strong> cables<br />
are disconnected <strong>and</strong> that nothing impedes the<br />
removal of the engine.<br />
Lift the engine <strong>and</strong> gearbox out of the frame.<br />
To fil aa a unit<br />
When installing the engine <strong>and</strong> gearbox as a<br />
unit in the frame, reverse the procedure adopted<br />
for removal, noting the following points.<br />
Renewal of all exhaust gaskets.<br />
All hoses showing signs of deterioration should<br />
be renewed.<br />
Before starting the engine, ensure that the<br />
engine is refilled with fresh oil.<br />
Ensure that the cooling system is replenished.<br />
Fig. El3 Oil filter <strong>and</strong> oil p res ,suge Finally, connect the battery leads<br />
4<br />
I
.<br />
Rolls-Royce Sllver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />
Section E5<br />
CRANKCASE AND CYLINDER LINERS<br />
Description expansion of the two metals, caused when the<br />
The crankcase <strong>and</strong> cvlinders form a monobloc engine - is hot.<br />
casting which carries wet-type cyhnder liners; the<br />
liners are sealed at the top by a single '0' ring <strong>and</strong><br />
The bores of the tappet blocks are graded into<br />
at the bottom by two '0' rings.<br />
two sizes <strong>and</strong> a code letter is etched on the top of<br />
each bore (see Engine Data).<br />
Four split-type camshaft bearings are also Core plugs are fitted in order to provide access<br />
P fitted in the crankcase. to the coolant jackets for cleaning purposes.<br />
The main bearing caps of forged aluminium<br />
have an interference fit in the crankcase of<br />
0.0015 in.<br />
The threads of all studs fitted into the crankcase<br />
have an interference fit of 0.000 in. to 0.002 in. as<br />
quoted in the Engine Data.<br />
All setscrew holes are fitted with helicoil inserts<br />
Cast iron tappet blocks are located by two <strong>and</strong> the threads into which these helicoils are<br />
dowels fitted in the crankcase; one of the dowel screwed are non-st<strong>and</strong>ard sizes, therefore no<br />
locating holes in the tappet block 1s elongated to attempt should be made to fit setscrews into<br />
form a slot which allows for the different rates of threaded holes where helicoils are not fitted.<br />
Section E5
Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentiey 52<br />
Fig. El6 Method of removing cylinder Liner using<br />
tool No. 118.7095<br />
Cylinder liners - To remove<br />
If the cylinder liner bores show wear in excess<br />
of 0.004 in., or ovality in excess of 0.003 in., the<br />
liners should be withdrawn <strong>and</strong> new liners <strong>and</strong><br />
pistons fitted.<br />
The bore dimensions must only be checked<br />
when the liner is fitted to the crankcase.<br />
Withdraw the liner from the crankcase, using<br />
the liner extraction tool (No. R.H.7095), as shown<br />
in Fig. E16.<br />
The liner is only removable from the top face of<br />
the crankcase.<br />
Cylinder liners - To fit<br />
Before commencing to fit a new liner, ensure<br />
that both the liner <strong>and</strong> the bore are perfectly<br />
clean, as dirt may prevent the liner seating<br />
correctly in the crankcase.<br />
Fit the liner into the bore <strong>and</strong> check that it can<br />
be rotated freely.<br />
Check that the liner st<strong>and</strong>s 0.002 in. to 0.003 in.<br />
'proud' of the face of the crankcase. This will give<br />
the correct amount of 'nip' on the liner when the<br />
cylinder head is fitted (see Fig. E17).<br />
16U<br />
Remove the liner <strong>and</strong> check that the coolant<br />
drain hole is not obstructed; this hole is situated<br />
between the locating grooves for the two bottom<br />
sealing rings.<br />
Examine the sealing rings for distortion or<br />
deterioration <strong>and</strong> if in a serviceable condition the<br />
rings may be used again, otherwise new rings<br />
should be fitted.<br />
To facilitate easy entry of the liner into the<br />
bore, lightly smear the sealing rings with engine<br />
oil before they are fitted in the crankcase.<br />
To enable each liner to be identified with its<br />
bore, the number of the bore is etched on the top 4<br />
edge of the liner; when fitting the liner this<br />
marking should be opposite the coolant hole on<br />
the top edge of the crankcase face.<br />
Lightly smear oil on the outside diameter, at the<br />
bottom of the liner, then carefully enter it into its<br />
Mg. El7 Checking cylinder liner 'nip'<br />
1092
P<br />
Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
bore <strong>and</strong> gently 'work' it down until it becomes should not exceed 2.1255 in. Fit the new bearings,<br />
tight; care should be taken to ensure that the top using the special tool (No. RH.7096). The bear-<br />
sealing ring is not dislodged from its groove. ings should be drawn in from the rear of the<br />
crankcase <strong>and</strong> with the chamfered edge leading.<br />
the liner ensure that it is cOm~letel~ If the front bearing is fitted correctly, the split<br />
'home'. 'lace a of wood across the top Of should be towards the top <strong>and</strong> at 21 deg. from the<br />
P the liner to avoid damaging the bore during this<br />
operation.<br />
Finally, again check for 'nip'<br />
Camshaft bearing9 - To remove<br />
datum, Similarly, the two intermediate<br />
bearines should be fitted with the s~lits towards<br />
0<br />
the top <strong>and</strong> at 14 deg. from the vertical. The rear<br />
bearing should have the split at the top in the<br />
verticai plane. With the bearings positioned thus,<br />
The maximum permissible clearance between all the oil holes in the bearings will line up with<br />
the camshaft iournals <strong>and</strong> bearings is 0.004 in. If the oil passages in the crankcase.<br />
this figure is exceeded the camshaft bearings<br />
should be removed, the tool The bearings should be finish-he-reamed with<br />
(No. RH.7096), shown in Figure E18.<br />
Camshaft bearings - To fit<br />
the camshaft bearing line reaming tool (No.<br />
RH.7109). The finished diameter should be<br />
2.000 in. to 2.0005 in Thoroughly clean the crank-<br />
Clean the camshaft bearing bores in the crank- case <strong>and</strong> remove all the swarf before further<br />
case <strong>and</strong> check the diameters This reading assembly of the engine.<br />
E2 1
Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52<br />
In isolated cases, loss of oil down the crankcase<br />
breather pipe on early <strong>S2</strong> engines has occurred.<br />
The oil loss was caused by the camshaft *<br />
flinging oil through a gap which existed between<br />
the breather baffle <strong>and</strong> the wall of the crankcase.<br />
The following modiacation was carried out.<br />
The baffle plate was removed <strong>and</strong> the bottom<br />
edge relieved to ensure that it cleared the boss<br />
formed by the camshaft bearing (see 'A' fig. 18a).<br />
The baffle plate was refitted into position <strong>and</strong> was<br />
bent as necessary to ensure that it fitted flush Fie. I& ~0di6cd b.mc shorn in position.<br />
against the wall of the crankcase. 'A'. A~~ of mcul removed.
For information<br />
Three different methods of feeding oil to the<br />
P camshaft bearings have been employed. The<br />
differences involve slight modifications to the<br />
camshaft <strong>and</strong> crankcase (see Fig. E19).<br />
To ascertain which stage camshaft is fitted to a<br />
particular engine, reference should be made to<br />
Service Bulletin <strong>S2</strong>/E1.<br />
The camshaft fitted to engines employing stage 1<br />
lubrication cannot be fitted to engines employing<br />
stages 2 <strong>and</strong> 3 lubrication. Likewise, camshafts<br />
fitted to engines with stages 2 <strong>and</strong> 3 lubrication<br />
systems cannot be fitted to engines having stage 1<br />
lubrication. unless the crankcases are modified to<br />
suit.<br />
Stages 2 <strong>and</strong> 3 are basically the same <strong>and</strong> the<br />
camshafts fitted to engines having either of these<br />
lubrication systems may be interchanged.<br />
P The three stages are described as follows.<br />
Description<br />
All stag-<br />
Lubrication of the engine is by a pressure-fed<br />
wet sump system incorporating Ful-Flow filtration<br />
of the oil. Circulation of the oil is effected by an<br />
oil pump employing helical displacement gears,<br />
driven by the crankshaft at half engine speed. (For<br />
oil pump performance figures see Engine Data.)<br />
The cylinder walls <strong>and</strong> gudgeon pins are lubricated<br />
by oil splash <strong>and</strong> mist thrown up by the crankshaft.<br />
Oil is drawn from the sump through a pick-up,<br />
fitted with a fine mesh gauze strainer which<br />
ensures delivery of clean oil to the pump from<br />
where it is delivered to the Full-Flow oil filter.<br />
Rolls-Royce Sliver Cloud II <strong>and</strong> Benrley 52 Engine Manual<br />
Section E6<br />
ENGINE LUBRICATION<br />
The filtered oil then passes through a drilling in<br />
the crankcase to a small pocket around the front<br />
end of the camshaft (an end plate which covers<br />
this pocket also provides end location for the cam-<br />
shaft); the oil then feeds from this pocket to the<br />
main galleries.<br />
The two main oil galleries are situated one on<br />
either side of the camshaft <strong>and</strong> extend alone the u<br />
full length of the crankoase; from these galleries<br />
the oil feeds to the tappet blocks <strong>and</strong> through<br />
drillings in the crankcase webs, to the main<br />
bearings. Number 1, 3 <strong>and</strong> 5 main bearings are<br />
fed from the 'B' bank oil gallery <strong>and</strong> number 2<br />
<strong>and</strong> 4 from the 'A' bank gallery.<br />
Oil is transferred from the main bearings,<br />
through angular drillings in the crankshaft webs,<br />
to the big-end bearings, from where it drains into<br />
the sump.<br />
The cylinder walls are lubricated by splash from<br />
the crankshaft. Lubrication of the gudgeon pin<br />
<strong>and</strong> bush is also by splash <strong>and</strong> mist; oil collecting<br />
on the inside of the piston crown drips on to the<br />
connecting rod small-end <strong>and</strong> passes through a<br />
drilling to the bush <strong>and</strong> gudgeon pin.<br />
Oil which is fed to the tappet blocks, passes<br />
through a drilling in the bore of the tappet<br />
block <strong>and</strong> into a small groove machined around<br />
the periphery of the tappet barrel. From this<br />
groove it passes through a feed hole into the<br />
tappet, thus keeping the tappet pnmed. The oll<br />
then passes up the hollow push rod to lubricate<br />
the push rod ball-end <strong>and</strong> the seatlng m the rocker<br />
arm.<br />
Section E6
Fig. El9 Engine lobrlution d hpm
Stage I<br />
A drilling in the 'A' bank oil gallery feeds<br />
oil to the front camshaft bearing. In the front<br />
camshaft journal is a further drilling <strong>and</strong> as the<br />
camshaft rotates this drilling picks up oil from the<br />
bearing feed <strong>and</strong> transmits the oil to the partly<br />
hollow camshaft. The camshaft is drilled from the<br />
front end as far as number three journal; the front<br />
end being plugged.<br />
Rotation of the camshaft when fill of oil causes<br />
a build-up of pressure to approximately 5 lb./sq. in.,<br />
thus causing the oil to feed through number 2 <strong>and</strong><br />
F 3 journals to the camshaft bearings <strong>and</strong> then into<br />
a trough situated beneath the camshaft. From the<br />
trough the oil is picked up by the cams as the<br />
camshaft rotates <strong>and</strong> provides lubrication for the<br />
bearing faces of the cams <strong>and</strong> tappets.<br />
Lubrication of the rear camshaft bearing <strong>and</strong><br />
journal (No. 43 is provided by a tapping off 'B'<br />
bank main oil gallery. Oil drains from this bear-<br />
ing to provide lubrication for the camshaft <strong>and</strong><br />
distributor skew gears.<br />
As the camshaft rotates, the drilling in the front<br />
journal lines up with a vertical drilling in the<br />
crankcase <strong>and</strong> allows oil to feed to a horizontal<br />
drilling in the crankcase. From this horizontal<br />
drilling the oil passes through to the cylinder head<br />
studs, to which the rocker shaft is secured. These<br />
P two front studs are hollow <strong>and</strong> the oil passes up<br />
them into the rocker pedestals <strong>and</strong> then into the<br />
hollow rocker shaft.<br />
A small tapping, off the vertical drilllng in the<br />
crankcase, provides lubrication for the camshaft<br />
timing wheel <strong>and</strong> driving pinion in the form of an<br />
oil jet which sprays on to the top of the timing<br />
wheel. The oil then drains back to the sump.<br />
Oil from the rocker shaft passes through drill-<br />
ings in the rockers <strong>and</strong> bushes <strong>and</strong> runs down the<br />
rocker arms to lubricate the rocker pads <strong>and</strong><br />
valve tips. The oil is then returned to the sump<br />
through drain holes in the cylinder heads <strong>and</strong><br />
crankcase.<br />
Rolls-Royce Silver Cloud II <strong>and</strong> Bentlev 52 Engine Manual<br />
Stages 2 <strong>and</strong> 3<br />
A drilling in the 'A' bank oil gallery feeds<br />
oil to the front camshaft bearing. In the front<br />
camshaft journal are two further drillings, at right<br />
angles to each other <strong>and</strong> as the camshaft rotates<br />
these drillings pick up oil from the bearing feed<br />
<strong>and</strong> feed it to a vertical drilling in the crankcase;<br />
this drilling feeds into a further horizontal drilling<br />
in the crankcase. From this point the oil passes<br />
through to the two front cylinder head studs, on<br />
which the rocker shaft pedestals are mounted;<br />
these two studs are hollow <strong>and</strong> the oil passes up<br />
them to the rocker pedestals <strong>and</strong> then into the<br />
hollow rocker shaft.<br />
A small tapping off the vertical drilling in the<br />
crankcase provides lubrication for the camshaft<br />
timing wheel <strong>and</strong> driving pinion in the form of a<br />
jet of oil on to the top of the timing wheel. The<br />
oil then drains back to the sump.<br />
Lubrication of the intermediate <strong>and</strong> rear cam-<br />
shaft bearings <strong>and</strong> journals is via drillings from<br />
the 'B' hank main oil gallery. Oil from the rear<br />
bearing drains to provide lubrication for the cam-<br />
shaft <strong>and</strong> distributor skew gears. Oil from the<br />
Fig. E20 View of oil pump fitted to engine<br />
1DW
Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />
intermediate bearings, numbers 2 <strong>and</strong> 3, drams<br />
into a trough beneath the camshaft. Oil from this<br />
trough is 'p~cked-up' by the cams as the camshaft<br />
rotates, thereby provld~ng lubrication for the<br />
bear~ng faces of the cams <strong>and</strong> tappets.<br />
Oil from the rocker shaft passes through drillings<br />
in the shaft to the rocker bores <strong>and</strong> then through<br />
further drillings to the outs~de of the rocker arms;<br />
it then runs down the arms to lubricate the rocker<br />
pads <strong>and</strong> valve tips. The 011 then returns to the<br />
sump through drain holes in the cylinder heads<br />
<strong>and</strong> the crankcase.<br />
Oil pump<br />
The helical displacement gear pump is<br />
positioned in the lower front end of the engine<br />
<strong>and</strong> is driven by the crankshaft through skew<br />
gears. It is attached to the crankcase by three<br />
setscrews (see Fig. E20).<br />
Fig. E21 Exploded view of oil pump<br />
The casing <strong>and</strong> cover of the pump are of cast<br />
iron <strong>and</strong> enclose two steel helical gears. The pump<br />
driv~ng gear <strong>and</strong> shaft are machined as one; the<br />
bronze skew gear, which is driven by the crankshaft<br />
gear, is keyed to the end of the shaft;<br />
no bush is fitted to the pump casing for this shaft.<br />
The oil pump driven gear has a pressed-in bush<br />
<strong>and</strong> runs on a steel spindle pressed into the pump<br />
casing.<br />
Oil relief valve (see Fig. E21)<br />
An oil relief valve, incorporated in the oil pump,<br />
is designed to relieve pressure by allowing oil to<br />
return to the inlet side of the pump should pressure<br />
exceed 40 lb./sq. in.<br />
This valve consists of a brass seating pressed<br />
into the pump body <strong>and</strong> a pressed steel disc valve<br />
which is held on to this seating by a coil spring;
. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />
the spring is retained by an end plug which is<br />
screwed into the body by means of a two-pronged<br />
spanner.<br />
Oil pump - To remove<br />
To enable the oil pump to be removed from the<br />
engine, it is necessary to remove the sump <strong>and</strong> to<br />
dismantle the front end of the engine as follows:<br />
Remove all driving belts from the crankshaft<br />
pulley <strong>and</strong> remove the generator <strong>and</strong> water pump.<br />
Unscrew the five setscrews <strong>and</strong> detach the crank-<br />
shaft pulley <strong>and</strong> the Metalastik damper which are<br />
located by two dowels to the driving flange.<br />
Remove the nut <strong>and</strong> washer securing the driving<br />
P flange to the crankshaft, <strong>and</strong> withdraw the flange<br />
by means of the withdrawal tool RH.7097 shown<br />
in Figure E23.<br />
Fi, E23 W-ithdraral of crankahah driviog flllye<br />
Fig. EZ2 Exploded view of 6-0 mesh susinw snd pick-up<br />
Unscrew the setscrews securing the lower front<br />
cover, which is also located by two dowel inserts,<br />
then remove the cover.<br />
Remove the oil pipe connecting the pump to<br />
the filter intake, ensuring that the rubber '0' ring,<br />
fitted at the filter intake end of the pipe, is also<br />
removed.<br />
Unscrew the three setscrews securing the pump<br />
to the crankcase, then remove the pump together<br />
with the two dowel inserts.<br />
Oil pump - To fit<br />
To fit the oil pump to the engine, reverse<br />
the procedure given for its removal, noting the<br />
following points.<br />
Ensure that the backlash between the driving<br />
gear on the crankshaft <strong>and</strong> the gear on the pump<br />
driving shaft is between 0.0012 in. <strong>and</strong> 0.0033 in.<br />
(see Fig. 24).<br />
Fit new joints to the lower front cover <strong>and</strong> to<br />
the oil pump facing.<br />
Renew the Neoprene seal between the water<br />
pump casing <strong>and</strong> the lower front cover, also the<br />
delivery pipe '0' rings.<br />
The oil delivery pipe is held in position by<br />
means of a rubber pad attached to the front<br />
cover; ensure that this pad is in position before<br />
fitting the cover.
E2a<br />
Engine Manual Rolls-Royce Silver Cloud 11 ond Bentley 52<br />
When refitting the setscrews securing the pump<br />
to the engine, ensure that the dowel inserts are<br />
fitted to the holes from which they were removed.<br />
Oil pump - To dismantle<br />
Hold the external driving gear in a sutable<br />
fixture, taking care that sufficient protection is<br />
provided to ensure that the teeth of the gear are<br />
not damaged.<br />
Remove the split pin, nut <strong>and</strong> washer securing<br />
the gear to the driving shaft, then withdraw the<br />
gear, using a suitable withdrawal tool; remove the<br />
WoodruBkey from the shaft.<br />
Unscrew the setscrews <strong>and</strong> remove the end<br />
cover from the pump, then withdraw the two<br />
gears from the pump casing.<br />
Oil pump - To aseemhle<br />
Before commencing to assemble the oil pump it<br />
is essential that care be taken to ensure that all<br />
parts are perfectly clean<br />
Fig. E24 Chsckiig hrekllsh uf oil pump drive<br />
Reverse the procedure given for dismantling,<br />
noting the following points.<br />
Examine all working parts for wear <strong>and</strong> inspect<br />
the end cover <strong>and</strong> casing @r distortion; renew if<br />
necessary.<br />
If it is necessary to renew the bush in the driven<br />
gear, remove the bush <strong>and</strong> press in a new one; the<br />
bush should then be reamed to 0.300 in.<br />
* 0.0005 in.<br />
Assemble the oil pump <strong>and</strong> check the end float<br />
of the gears; this should be between 0.001 in. <strong>and</strong><br />
0.004 in. but the permisxible tolerance allowed for<br />
wear is 0.007 in. 3<br />
Excessive end float may be reduced by facing-off<br />
the necessary amount from the joint face of the<br />
pump casing.<br />
Ensure that the backlash between the pump<br />
driving gear <strong>and</strong> the driven gear is between<br />
0.0005 in. <strong>and</strong> 0.0025 in.<br />
1063
. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
w<br />
*ID BY-PASS OIL<br />
FILTERED OIL<br />
UNFILTERED OIL<br />
TO ENGINE DI IMD OIL<br />
Fie. E25 1:ubaxly vier of oil filter<br />
Oil filter<br />
The 'British' Full-Flow oil filter is located at the<br />
lower front end of the crankcase on the 'B' bank<br />
side of the engine <strong>and</strong> is held in position by two<br />
setscrews <strong>and</strong> washers (see Fig. E25).<br />
The filter consists of a felt element carried 1n a<br />
bowl beneath the filter head. The bowl locates in<br />
a groove in the outer lip of the head, sealing being<br />
provided by a rubber '0' ring. Incorporated in the<br />
head of the filter is a relief valve which is designed<br />
to allow the oil to by-pass the filter should the felt<br />
element become clogged <strong>and</strong> cause a restriction of<br />
the oil flow. The relief valve is designed to<br />
E29<br />
operate when the pressure differential across the<br />
inlet <strong>and</strong> outlet of the lilter reaches 10 lh./sq. in.<br />
approximately.<br />
To change the oil filter element<br />
The felt element of the filter should be renewed<br />
every 5,000 miles.<br />
To change the element it is recommended that<br />
the car is placed on a ramp <strong>and</strong> that the following<br />
procedure is followed.<br />
Hold the bowl of the Jilter with one h<strong>and</strong> <strong>and</strong><br />
unscrew the retaining bolt (see Fig. E26).<br />
Remove the bowl <strong>and</strong> retaining bolt.<br />
Note: On left-h<strong>and</strong> drive cars, the filter<br />
bowl can only be removed when the<br />
steering mechanism is on full left-h<strong>and</strong><br />
lock.<br />
1 RETAINING BOLT<br />
Fig. E26 Oil filter<br />
70lZ
Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentiey 52<br />
Remove the rubber '0' ring from the filter head.<br />
Drain the oil from the filter bowl <strong>and</strong> remove<br />
the element.<br />
Remove the conical cork washer, the spring <strong>and</strong><br />
the rubber washer from the inside of the bowl <strong>and</strong><br />
withdraw the retaining bolt <strong>and</strong> the Dowty seal.<br />
Thoroughly wash the bowl in clean paraffin <strong>and</strong><br />
wipe it dry with a clean cloth, ensuring that the<br />
rim <strong>and</strong> the bottom of the bowl are free from any<br />
foreign matter.<br />
Inspect the Dowty seal, the conical cork washer<br />
<strong>and</strong> the rubber sealing washer for signs of<br />
deterioration or damage, <strong>and</strong> renew them if<br />
necessary.<br />
Fit a new element, together with the retaining<br />
bolt, sealing washers <strong>and</strong> spring in the filter bowl.<br />
The element should be installed over the retaining<br />
bolt so that the drilled centre piece is to the top.<br />
The recessed portion of the lower sleeve seats<br />
against the spring-loaded cork washer.<br />
Ensure that the conical cork seallng washer <strong>and</strong><br />
the cap washer are fitted correctly. Failure to fit<br />
either one or both of these washers will allow<br />
unfiltered oil to pass up the central tube of the<br />
filter <strong>and</strong> this can result in serious damage to the<br />
engine bearings.<br />
Fill the filter bowl with a pint of clean oil <strong>and</strong><br />
fit the bowl, together with a new rubber '0' ring,<br />
to the filter head. Ensure that the corners of the<br />
element are not trapped between the bowl <strong>and</strong><br />
the head; as a precaution to prevent this, it is per-<br />
missible to turn the corners over. Check also that<br />
the bowl <strong>and</strong> the '0' ring are seating correctly.<br />
To remove the filter head<br />
If it is necessary to remove the filter head from<br />
the crankcase, the bowl must first be removed as<br />
Section E6<br />
previously described. Then unscrew the two set-<br />
screws holding the head to the crankcase <strong>and</strong><br />
remove the head <strong>and</strong> paper joint.<br />
When refitting, a new joint must he used<br />
between the head <strong>and</strong> the crankcase The filter<br />
bowl can be fitted only after the head is in<br />
position.<br />
Oil pressure transn~itter - To fit<br />
TO obtain an accurate oil pressure reading<br />
on <strong>S2</strong> engines, it is essential that the oil pressure<br />
transmitter is correctly assembled to the oil filter<br />
head.<br />
The transmitter should be fitted so that the<br />
raised portion of the cover is to the top of the<br />
filter <strong>and</strong> within 60" either side of the vertical<br />
datum.<br />
The correct position of the transmitter can be<br />
obtained by fitting additional copper washers to<br />
the threaded union.<br />
The part number of the copper washer is<br />
UD.8017.<br />
When fitting the transmitter, a maximum of<br />
two washers can be used to obtain the correct<br />
posit~on.<br />
The oil sump<br />
The sump is fabricated from pressed steel<br />
components <strong>and</strong> is fitted with baffle plates to<br />
prevent surging. Fitted to the sump are the dip-<br />
stick tube assembly <strong>and</strong> electric oil level gauge<br />
unit. Both have paper joints <strong>and</strong> if either part is<br />
removed a new joint should be fitted. The<br />
oil drain plug is provided with an aluminium<br />
sealing washer <strong>and</strong> if this plug is removed a new<br />
washer must be fitted.
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
Description<br />
The two detachable cylinder heads of cast<br />
aluminium alloy are fitted with inlet <strong>and</strong> exhaust<br />
valve seat inserts of austenitic steel. The inlet<br />
valve guides are of cast iron <strong>and</strong> the exhaust<br />
valve guides of phosphor-bronze.<br />
Carried on the top face of the head are the<br />
rocker shaft <strong>and</strong> the inlet <strong>and</strong> exhaust valve<br />
operating rockers.<br />
The valves are in line in the head <strong>and</strong> have a<br />
seat angle of 45 deg.<br />
Induction is through eight separate ports from<br />
the eight-branch induction manifold, <strong>and</strong> the<br />
exhaust system consists of two separate four-<br />
branch manifolds.<br />
Compression ratio is 8.00: 1<br />
Cylinder heads - To remove (with the engine<br />
in the car)<br />
Before commencing to remove the cylinder<br />
heads it is necessary to remove various parts as<br />
follows:<br />
Disconnect the leads from the battery terminals.<br />
Evacuate the refrigeration system <strong>and</strong> dis-<br />
connect the pipes from the compressor. (If<br />
refrigeration is fitted.)<br />
Section E7<br />
CYLINDER HEADS<br />
Remove the bonnet.<br />
Disconnect the heater <strong>and</strong> demister pipes from<br />
the cylinder heads <strong>and</strong> the water pump.<br />
Disconnect the top hose of the cooling system.<br />
Remove the choke stove pipes.<br />
Disconnect the exhaust pipes from the<br />
manifolds, then remove the exhaust manifolds<br />
<strong>and</strong> gaskets.<br />
The electrical system for the engine is camed in<br />
a loom, clipped to the induction manifold. Dis-<br />
connect the wires at the following points:<br />
Coolant temperature indicator.<br />
Generator terminals.<br />
Automatic choke solenoid.<br />
Ignition coil.<br />
Disconnect the flexible fuel pipe from the union<br />
at the rear of 'A' bank cylinder head.<br />
Disconnect the carburetter throttle linkage <strong>and</strong><br />
the throttle valve control linkage.<br />
Detach the rubber vacuum pipes from the<br />
induction manifold (coachbuilt cars only).<br />
Disconnect the pipes from the power-assisted<br />
steering pump.<br />
Drain the cooling system.<br />
Slacken the bolts securing the generator <strong>and</strong> the<br />
Disconnect <strong>and</strong> remove the air silencer <strong>and</strong> power-assisted steering pump, then remove all the<br />
hosing. driving belts.
E32<br />
Engine h?ttflu@l Aoll~lRaycr Silver Clnud IZ <strong>and</strong> Bentlmr 52<br />
Fig. E27 Sepenee of tightening cylinder head nuts<br />
Remove the refrigeration compressor (if fitted), Disconnect the throttle linkage from the<br />
together with its mounting bracket, from the 'A'<br />
hank cylinder head.<br />
carburetters <strong>and</strong> remove the petrol feed pipes.<br />
Remove the generator which is secured to the<br />
two-tier induction manifold <strong>and</strong> to an adjustable<br />
arm on the coolant pump.<br />
Remove the power-assisted steerlng pump, then<br />
detach the oil filler assembly which is secured to<br />
'B' bank cylinder head by means of three studs<br />
Remove the air horns, the butterfly housing, the<br />
carburetters <strong>and</strong> the 'T' piece as an assembly; the<br />
assembly is located on the induction manifold by<br />
two dowels <strong>and</strong> is secured bv means of a sinele "<br />
bolt which Passes through the 'T' piece <strong>and</strong> screws<br />
'"to the manifold.<br />
<strong>and</strong> nuts. Disconnect the high tension (H.T.) lead from<br />
Fig. E28 Removal of valre collet*<br />
7080
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
7-<br />
the coil, then unscrew the 16 setscrews <strong>and</strong> remove<br />
the induction manifold.<br />
Disconnect the sparking plug leads <strong>and</strong> remove<br />
the sparking plugs.<br />
Remove the rocker covers <strong>and</strong> progressively<br />
unscrew the five setscrews securing the rocker<br />
pedestals to the cylinder head, <strong>and</strong> remove the<br />
rocker shaft assemblies; these assemblies consist<br />
of the rocker shaft, rockers, spacing springs <strong>and</strong><br />
pedestals. Withdraw the push rods.<br />
Using special tool RH.7126, pr~gressively<br />
unscrew the cylinder head retaining nuts, com-<br />
mencing with those at each end <strong>and</strong> working<br />
inwards; each cylinder head is secured by 20 nuts<br />
arranged in four rows of five. Lift off the<br />
cylinder head.<br />
Cylinder heads - To fit<br />
When fitting the cylinder heads, reverse the<br />
procedure given for removal, noting the following<br />
points.<br />
Coat both faces of the new cylinder head<br />
gaskets with 'Welseal', making sure that any<br />
excess jointing compound is removed when the<br />
gaskets are correctly positioned.<br />
The side marked TOP should be uppermost<br />
otherwise two coolant holes will be blocked up<br />
<strong>and</strong> overheating will occur.<br />
The heads must be tightened down progressively<br />
to the sequence shown in Fig. E27. The correct<br />
torque loading figure is 40 lb. ft.<br />
Valves - To remove (see Fig. E28)<br />
Special tool required, No. RH.7094.<br />
Fit a valve tool pedestal at each end of the<br />
cylinder head. The pedestals locate in the recesses<br />
in the head for the rocker pedestals <strong>and</strong> are held<br />
in place by two nuts <strong>and</strong> bolts.<br />
Place the head on the block of wood to prevent<br />
the valves from moving when the springs are<br />
compressed.<br />
Insert the fulcrum bar through the holes in the<br />
pedestals.<br />
Fit the hook of the valve spring compression<br />
tool under the rod <strong>and</strong> fit the stirrup over the<br />
valve top washers; compress the valve spring <strong>and</strong><br />
remove the two collets, followed by the valve<br />
spring top washer, valve spring, bottom washer,<br />
gl<strong>and</strong> housing, gl<strong>and</strong>, <strong>and</strong> gl<strong>and</strong> spiing.<br />
The cylinder head may then be turned over <strong>and</strong><br />
the valves removed.<br />
Note: Each valve has a number etched<br />
on the stem of the valve adjacent to the<br />
collet groove; when refitting, the valves<br />
should be fitted to the guide correspond-<br />
ing to this number. The inlet <strong>and</strong> exhaust<br />
valves are numbered separately from<br />
1 to 4 from the front of the engine <strong>and</strong><br />
are preceded by either the prefix 'A' or<br />
'B' to distinguish between the two<br />
cylinder heads.<br />
Valves - To fit<br />
Ensure that each valve is fitted to the guide<br />
from which it was removed. Should new valves<br />
be fitted it is advisable to mark the stem as stated<br />
above if an etching needle is available.<br />
To fit the valves, reverse the procedure given for<br />
their removal. Care should be taken when fitting<br />
the collets to ensure that the bonded rubber tips<br />
are not damaged or trapped.
-. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
r<br />
The modification to valve guides incorporating<br />
oil seal gl<strong>and</strong>s on late <strong>S2</strong> engines has necessitated<br />
a modified guide block (RH.7272). A universal<br />
tool (RH.7207) has been designed for both inlet<br />
<strong>and</strong> exhaust valve guides, which replaces<br />
RH.7116/7.<br />
Valve guidea - To remove<br />
The valve guides should be removed from the<br />
cylinder head, using special tool (RH.7207). Draw<br />
the guides out from the rocker side of the engine.<br />
Valve gmides - To fit<br />
Clean out the valve guide bores in the cylinder<br />
heads <strong>and</strong> measure the diameters of the bores.<br />
Section E8<br />
VALVE GUIDES - TO RENEW<br />
Fig. E29 Vdm &de renewal<br />
valve guides into the cylinder heads from the<br />
rocker side, using special tools RH.7272 <strong>and</strong><br />
RH.7207, as shown in Figure E29.<br />
Fit both the inlet <strong>and</strong> exhaust valves, ensuring<br />
that the top faces are 0.450 in. -0.015 in. proud of<br />
the cylinder heads.<br />
The insertion <strong>and</strong> extraction tools RH.7116/7<br />
used on early <strong>S2</strong> engines may still be used in<br />
conjunction with RH.7272.<br />
Valve guide protrusion on early <strong>S2</strong> engines was<br />
0.850 in. -0.015 in. for the inlet guide, <strong>and</strong> 0.500 in.<br />
-0.015 in. for the exhaust guide.<br />
Select a new set of oversize guides that will give When the guides have been fitted, the bores<br />
the correct interference fit when fitted in the should be reamed to a finished size of 0.3755 in.<br />
heads. The interference fit for both inlet <strong>and</strong> +0.0005 in., using the special reamer tool<br />
exhaust guides is 0.0015 in. to 0.003 in. Draw the RH.7120.
f- Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
Valve seat inserts - To remove<br />
The inserts should be removed from the head<br />
by machining. A thin skin of metal, 0.010in.<br />
thick, should be left after machining; this can<br />
then be removed quite easily without damaging<br />
the insert bore in the head.<br />
Valve seat inuerte - To fit<br />
Should it be necessary to fit new valve seat<br />
inserts it is recommended that the heads are<br />
returned to the Rolls-Royce Service Station at<br />
Pym's Lane, Crewe.<br />
If the necessary facilities for fitting new inserts<br />
are available proceed as follows.<br />
Check the size of the bore in the head from<br />
which the valve seat insert has been removed. The<br />
Section E9<br />
VALVE SEAT INSERTS - TO RENEW<br />
E3 7<br />
diameter of this should be 1.750 in. to 1.751 in. for<br />
the exhaust seat insert <strong>and</strong> 2.025 in. to 2.026 in.<br />
for the inlet seat insert.<br />
If the bores do not conform to these sizes it will<br />
be necessary to machine them to a larger<br />
diameter <strong>and</strong> to fit an oversize seat insert. The<br />
insert should be an interference fit of 0.003 in. to<br />
0.0045 in. for both inlet <strong>and</strong> exhaust.<br />
To fit the seats it is necessary to heat the head<br />
in an oven at a temperature of 305 deg.F.<br />
(1 5 1.5 deg.C.) for a period of one hour. The head<br />
should then be quickly removed <strong>and</strong> the inserts<br />
driven into their bores in the head, using a<br />
suitable drift. Do not finish-machine the valve<br />
seats until after the valve guides have been<br />
reamed out.
7. Rolls-Royce Silver Cloud L7 <strong>and</strong> bentley <strong>S2</strong> Engine Manual<br />
Description (see Fig. E30)<br />
The crankshaft is a chrome molybdenum steel<br />
forging with integral balance weights. There are<br />
five main bearings running in split shell steel<br />
r bearings copper-lead lined with either lead-tin or<br />
lead-indium overlay. Four journals carry the<br />
connecting rods, i.e. two connecting rods per<br />
journal.<br />
End thrust on the shaft is taken by split<br />
washers on either side of the centre main bearing.<br />
These washers are coated with bronze on one face<br />
<strong>and</strong> should he fitted so that this face is on the out-<br />
side of the main bearing. The lower halves of the<br />
washers, i.e. the halves which fit into the bearing<br />
caps, are keyed to the bearing cap to prevent<br />
them rotating. Both halves of the front end<br />
washers are marked with an 'X'.<br />
Section El0<br />
CRANKSHAFT AND MAIN BEARINGS<br />
1 REAR OIL FLINGER B METALASTIK DAMPER<br />
2 CRANKSHAFT 9 LOCKING PLATE<br />
E39<br />
The shaft is both statically <strong>and</strong> dynamically<br />
balanced before it is fitted to the engine <strong>and</strong> at a<br />
later stage, when the engine is part assembled, the<br />
crankshaft, connecting rods <strong>and</strong> pistons are again<br />
dynamically balanced.<br />
In order to ensure that there is no oil leakage at<br />
the front or rear of the engine, oil flingers are<br />
fitted to the shaft. The rear flinger is pressed on<br />
to the end of the shaft <strong>and</strong> runs inside a recess on<br />
the rear end back plate. At the front end there are<br />
two fingers; these are held on to the shaft by a<br />
sl6tted nut. The ringers run inside two recesses<br />
machined in the lower front half casing.<br />
Note: The crankshaft is not nitride<br />
hardened <strong>and</strong> great care should be taken<br />
to ensure that the journals are not<br />
damaged or scored.<br />
3 CRANKSHAFT DRIVING PINION 10 OIL PUMP DRIVING PINION<br />
4 SPACER 11 OIL FLINGER<br />
S WASHER 12. PULLEY DRIVE FLANGE<br />
6 SLOTTED NUT 13 SLOTTED NUT<br />
7 '0' RING 14 DRIVING PULLEY<br />
Fig. E30 Exploded vier of cr.nk&aft<br />
Section El0
Engine Manual<br />
Fig. E31 Hemoval of main bearing aap<br />
Crankshaft - To remove<br />
To remove the crankshaft from the engine, it is<br />
necessary to remove the engine <strong>and</strong> gearbox from<br />
the chassis frame following the procedure described<br />
in Section E4.<br />
Having done this, the unit should be placed in a<br />
suitable 'turnover st<strong>and</strong>' <strong>and</strong> the gearbox removed.<br />
To do this, it will be necessary to remove from the<br />
hell housing, the crankcase oil breather pipe <strong>and</strong><br />
the carburetter petrol drain pipes, also to dis-<br />
comect the throttle valve linkage from the<br />
gearbox to throttle linkage.<br />
Remove the starter motor<br />
Remove the dipstick <strong>and</strong> its holder from the<br />
sump <strong>and</strong> remove the sump. The oil pedestal <strong>and</strong><br />
strainer may then he removed from the bottom<br />
face of the crankcase.<br />
Remove the flywheel <strong>and</strong> the engine back plate;<br />
this plate is dowelled to the crankcase.<br />
Section El0<br />
Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley 52<br />
Slacken of <strong>and</strong> then remcve the belts driving<br />
the generator <strong>and</strong> power-assisted steering pump.<br />
Remove the generator <strong>and</strong> coolant pump from the<br />
engine.<br />
Remove the crankshaft pulley <strong>and</strong> Metalastik<br />
damper from the front end of the crankshaft, then,<br />
using the specla1 withdrawal tool (No. RH.7097),<br />
remove the pulley driv~ng flange. Remove the<br />
lower front half casing; this is dowelled to the<br />
crankcase<br />
It will then be possible to remove the oil pump<br />
<strong>and</strong> the delivery pipe to the oil filter. It is not<br />
necessary to remove the camshaft timing wheel,<br />
but to ensure against possible damage to the<br />
whesl, it is strong]) recommended that it be<br />
rrmol ed<br />
Unscrew the nuts from the connecclng rod bolts,<br />
remove the connecting rod caps <strong>and</strong> the shell<br />
I hearings from both the caps <strong>and</strong> the rods. Fit<br />
I rubber-<br />
tubing over the connecting rod bolts to<br />
prevent damage to the shaft, <strong>and</strong> then push the<br />
pistons to the top of their bores.<br />
Remove the main bearing caps <strong>and</strong> bearings,<br />
using the special extractor tool (RH.7208) (see<br />
Fig E31). Remove the thrust washers from the<br />
centre main bearing. Fit rubber tublng over the<br />
main bearing cap studs to prevent damage to the<br />
crankshaft. The crankshaft may now be removed<br />
from the crankcase.<br />
Great care should be taken to ensure that the<br />
journals <strong>and</strong> crankpins are not damaged by the<br />
studs when removing the shaft.<br />
PARALLELISM<br />
CHECK<br />
BOW<br />
CHECK<br />
I<br />
Fig. E32 CrsnkahsR bow <strong>and</strong> pnraUeliim<br />
7099
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
Crankshaft - To inspect<br />
Place the crankshaft on a suitable st<strong>and</strong> or fix- The minimum permissible diameter for the<br />
ture <strong>and</strong> check the crankpins <strong>and</strong> journals for crankshaft journal is 2.4985 in. <strong>and</strong> for the<br />
wear with a micrometer (parallelism <strong>and</strong> ovality) crankpin 2.2475 in.<br />
(see Fig. E32).<br />
Undersize bearings are supplied in multiples of<br />
With a oak of Vee-blocks on a markine-out "<br />
table, set ip a parallel test bar in the blocks.<br />
0.010in. from st<strong>and</strong>ard size to a maximum of<br />
0.040in. undersize.<br />
Using a dial indicator gauge, check that the bar is<br />
parallel to the table. This will ensure that the axis<br />
of the crankshaft, when placed in the blocks, is<br />
St<strong>and</strong>ard <strong>and</strong> undersize diameters of the crankshaft<br />
journals <strong>and</strong> pins together with their<br />
bearings are as<br />
parallel to the table, providing there is no wear on<br />
ihe journals. If there is wea;on the journals, set<br />
up the shaft in the blocks on No. 1 <strong>and</strong> 5 journals<br />
<strong>and</strong>, allowing for the wear, pack up the Vee-<br />
blocks until the shaft is parallel with the table.<br />
The dial indicator gauge will again be required to<br />
check the crankpins <strong>and</strong> journals for parallelism at<br />
various points on their circumference.<br />
Rotate the crankshaft in the Vee-blocks <strong>and</strong><br />
make a check on the centre journal for bowing,<br />
using the dial indicator gauge. The actual bowing<br />
will be half the maximum reading on the gauge<br />
<strong>and</strong> when ascertaining this figure any ovality on the<br />
journal should be taken into account. The maximum<br />
permissible bow is 0.010 in. If this figure is<br />
exceeded, the crankshaft must be reground.<br />
Crankshaft - To regrind<br />
If the crankshaft is worn it will be necessary to<br />
regrind it to restore the journals <strong>and</strong> crankpins to<br />
true diameters.<br />
St<strong>and</strong>ard . . . . . . . 2.500in.-0.0005 in.<br />
0.010in.undersize .2.490in.-0.0005in.<br />
0.OZOin.undersize 2.480in.-0.0005in.<br />
0.030in.undersize 2.470in.-0.0005 in.<br />
0.040in. undersize 2.460in.-0.0005 in,<br />
Y<br />
CrmnhhnR JoornJ<br />
ACTUAL RUNNING CLEARANCE 0 0015 in to 0.0035 in<br />
MAXIMUM PERMISSIBLE CLEARANCE 0 0045 In<br />
St<strong>and</strong>ard ......<br />
0.0101aundersizc<br />
0.020 in. undersize<br />
0.03Oin.undersue<br />
0.040in. undersue<br />
Crankpin<br />
2.249in.-O-OWSin.,<br />
2.239 in.-0.0005 in.<br />
2.229 in.-0.0005 in.<br />
2.219 in.-0.0005 in.<br />
2.209 in.-0.0005 in.<br />
bin Shell Beuing<br />
2.501 in. +0.001 in.<br />
2.491 in.+O.WI in.<br />
2.481in.+O.Wiin.<br />
2.471 in.+O.Wlin.<br />
2.461 in.+O.Wl in.<br />
Big-end Besrimg<br />
2.2505in.+O.WIin.<br />
2.2405 in.+0.001 in.<br />
2.2305 in. +O.Wl in.<br />
2.2205 in.+O.WI ia<br />
2.2105 in.+O.WI in.<br />
RUNNING CLEARANCE 0.0015 in. to 0.003 in.<br />
MAXIMUM PERMISSIBLE CLEARANCE 0.W35 in.
Engine Manual Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley <strong>S2</strong><br />
m<br />
TRAVEL OF GRlNMNt WHEEL<br />
TRAVEL OF<br />
GRINDING WHEEL<br />
CRANKPINS<br />
When undersize bearings are fitted, the size of<br />
the bearing should be etched on the outside of the<br />
shell.<br />
Set up the shaft on the grinding machine; when<br />
grinding the crankpins it is necessary to run the<br />
shaft eccentrically by using special adaptors <strong>and</strong><br />
centring plugs.<br />
Whilst grinding the shaft a liberal amount of<br />
grinding lubricant should be applied to prevent<br />
cracking.<br />
On no account must the grinding wheel touch<br />
the side-radii of the crank-webs. Stops must be<br />
arranged on the grinding machine to limit the<br />
travel of the wheel to 0.010 in. from each web (see<br />
Fig. E34). The radius of the pinding wheel should<br />
be maintained so that the grinding fades out not<br />
more than halfway round the radii.<br />
Finish grind the crankshaft to 0.0002 in. above<br />
the final diameter for both the journals <strong>and</strong> the<br />
crankpins.<br />
Swlion EIO<br />
When grinding of the journals <strong>and</strong> crankpins<br />
is completed, the crankshaft should be tested<br />
magnetically for any grinding cracks.<br />
Wash the crankshaft thoroughly in a high-<br />
pressure paraffin wash; blow off any surplus<br />
paraffin with compressed air <strong>and</strong> dry the shaft<br />
with a soft lit-free cloth.<br />
Set up the crankshaft in a lapping machine or<br />
lathe <strong>and</strong> h<strong>and</strong> polish the journals <strong>and</strong> crankplns<br />
to the final diameters. Polish the shaft by usrng<br />
Corolite abrasive strip 1 in. wide.<br />
After polishing, again wash the shaft <strong>and</strong> repeat<br />
the procedure of cleaning.<br />
Crankshaft - To fit<br />
When the reconditioned crankshaft has been<br />
thoroughly inspected it should be refitted in the<br />
Fig. E X Fining centre rmin bearing cap<br />
7065
f-<br />
manner described below, particular care being<br />
taken over the two following points:<br />
(1) Ensure that the bearing shells are the cor-<br />
rect size for the crankpins <strong>and</strong> journals.<br />
(2) Ensure that all parts are clean. A lint-free<br />
cloth should be used for wiping all parts.<br />
Fit rubber tubing over the connecting rod bolts<br />
<strong>and</strong> main bearing cap studs to prevent the possi-<br />
bility of damage to the crankpins <strong>and</strong> journals.<br />
Position the upper bearing shells in the crank-<br />
P case <strong>and</strong> lightly smear them with engine oil.<br />
Place the crankshaft in position <strong>and</strong> Et the<br />
upper halves of the thrust washers to the centre<br />
main bearing.<br />
Fit the main bearing caps <strong>and</strong> shells, together<br />
with the two lower thrust washers for the centre<br />
main bearing (see Fig. E35). When fitting the<br />
bearing caps it may be necessary to tap them<br />
lightly 'home'. If this is done, ensure that the<br />
bearing shells are not dislodged. The cap nuts<br />
should be tightened to a torque loading of<br />
45 lb. ft.<br />
Check that the crankshaft rotates freely.<br />
Check the crankshaft end float (see Engine<br />
Data <strong>and</strong> Fig. E36).<br />
Rolls-Royce Sliver Cloud II ond Bentley SZ Engine Manual<br />
Fig. W6 Checking oranLshaA end float<br />
Fit the bearing shells to the connecting rods <strong>and</strong><br />
caps, then lightly smear the shells with oil. Fit the<br />
caps to the rods <strong>and</strong> tighten the nuts to a torque<br />
loading of 32 lb. ft. to give a bolt stretch of<br />
0.005 in. (see Fig. E39).<br />
Fit the camshaft timing wheel, resetting the<br />
valve timing as described in Section E13.<br />
Fit the oil pump <strong>and</strong> delivery pipe, using new<br />
mbber '0' rings for sealing the delivery pipe. Fit<br />
the oil strainer pick-up <strong>and</strong> pedestal (see Fig. E37).<br />
Connect a pressurized supply of clean oil to the<br />
oil supply hole in the crankcase <strong>and</strong> pump oil into<br />
the crankcase at a pressure of 80 lb./ sq. in. Check<br />
the oil flow to the main <strong>and</strong> big-end bearings.<br />
Prime the oil pump by filling the strainer with<br />
clean oil <strong>and</strong>, at the same time, turning the<br />
crankshaft.<br />
Assemble the front end of the engine, fitting the<br />
lower front half, the damper, the driving pulley,<br />
the coolant pump, the generator <strong>and</strong> the belts. A<br />
new Neoprene seal must be fitted between the<br />
lower front half <strong>and</strong> the coolant pump.<br />
Fit the engine backplate <strong>and</strong> flywheel.<br />
Fit the sump, using a new paper joint, followed<br />
by the dipstick holder <strong>and</strong> the dipstick.<br />
1069
Engine Manual Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley 52<br />
New paper joints should be fitted where neces-<br />
sary <strong>and</strong> the backlash <strong>and</strong> end float on the crank-<br />
shaft, camshaft <strong>and</strong> oil pump gears should be<br />
checked.<br />
Main bearings<br />
Shell bearings. - removed from an eneine during u<br />
maintenance or overhaul, must always be refitted<br />
in their original positions. On initial assembly,<br />
each pair of shell bearings are marked with their<br />
appropriate vosition in the crankcase. Thev are<br />
nbi, hbweve;, marked top <strong>and</strong> bottom <strong>and</strong>'care<br />
should be taken that they are not interchanged.<br />
When refitting the shells check that the locating<br />
tangs are registering correctly in their recesses.<br />
Main bearings - To remove without removing<br />
the crankshaft<br />
It is possible to remove both the upper <strong>and</strong><br />
lower halves of the shell bearings from the crankcase<br />
while the crankshaft is still in position in the<br />
engine, - but it is not possible to check the iournals<br />
for wear. 7067<br />
The following procedure is recommended for<br />
their removal:<br />
Remove the undersheets from the chassis frame.<br />
Drain the oil from the sump.<br />
Disconnect the down-take pipe from the 'A'<br />
bank exhaust manifold <strong>and</strong> from the main exhaust<br />
pipe beneath the chassis frame. Both ends of the<br />
pipe are held by three nuts <strong>and</strong> bolts; a triangular<br />
steel gasket being fitted between the faces. Before<br />
removing the down-take pipe, the bracket holding<br />
the pipe to the engine mounting cross-piece must<br />
also be removed.<br />
Fig. E37 View of main bearing cap., ctc.<br />
Wind the two jacks up until they come to bear<br />
on the mounting brackets fitted on each side of<br />
the crankcase. Continue winding until the jacks<br />
just take the weight of the engine off the rubber<br />
suspension block, then remove the engine mount-<br />
ing 'U' piece <strong>and</strong> the mbber suspension block<br />
from the crankcase <strong>and</strong> the cross-piece.<br />
The engine may then be lifted by the jacks until<br />
the sump is well clear of the engine mounting<br />
cross-piece.<br />
Unscrew the nuts from the two bolts, securing<br />
the right-h<strong>and</strong> - side of the engine - mounting - crosspiece<br />
to the chassis frame, <strong>and</strong> place the righth<strong>and</strong><br />
jack of the special engine jacking tool (No.<br />
Unscrew the setscrews securing the in<br />
position <strong>and</strong> the<br />
Remove the oil pedestal <strong>and</strong> fine-mesh strainer.<br />
RH.7111) over the two bolts. Refit the nuts hold- Remove the sparking plugs; this will facilitate<br />
ing the jack in position. Repeat this operation for rotation of the crankshaft which can be done bv<br />
the other side -of the frame, using t6e left-h<strong>and</strong> h<strong>and</strong> when the flywheel timing cover has be&<br />
jack. removed.
Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley SZ Engine Manual<br />
Remove the cap of the bearing which is to be<br />
renewed, using the special main bearing cap<br />
extractor tool (RH.7208). Care should be taken<br />
when removing the bearing cap that the cap <strong>and</strong><br />
extractor do not fall.<br />
Do not remove more than one bearing cap at<br />
a time.<br />
Slide out the top half of the bearing in an anti-<br />
clockwise direction around the crankshaft. To<br />
assist in the removal of the bearing, the crankshaft<br />
should be rotated at the same time.<br />
P Note: If it is necessary to remove the<br />
front main bearing cap, first remove the<br />
track rods <strong>and</strong> move the centre steering<br />
lever <strong>and</strong> idler lever to one side.<br />
P<br />
The thrust washers may be removed from the<br />
centre main bearing in a similar manner to<br />
that described above.<br />
Main bearing6 - To inspect<br />
On removal, the main bearings should be<br />
thoroughly washed in clean paraffin <strong>and</strong> then<br />
w~ped dry with a lint-free cloth before they are<br />
inspected.<br />
Inspect the bearings visually <strong>and</strong> scrap any that<br />
are obviously damaged, i.e. scored, ridged, or<br />
showing excessive wear of the lead indium lining.<br />
Select new bearings of-the correct size to replace<br />
the rejected shells. Undersize bearings are supplied<br />
in multiples of 0.010 in. to 0.040 in. The size is<br />
marked on the hack of the bearing.<br />
Do not Me, scrape or shim any of the bearing<br />
shells or caps to obtain a good fit.<br />
Main bearings - To fit<br />
Fit the top half of the bearing to the crankcase,<br />
after first lightly smearing it with 011. It should be<br />
fitted by sl~ding it round the crankshaft in a clockwise<br />
direction. For approximately the last half-<br />
inch, the bearing shell may be tapped gently<br />
into position with a thin piece of hardwood until<br />
the tang on the bearing shell is fully registered in<br />
the locating slot. Extreme care should be taken<br />
at this stage to avoid any damage to the journal.<br />
Do not attempt to press the locating tang into<br />
the slot by drawing up the bearing cap on its<br />
studs.<br />
Fit the bearing shell to the cap <strong>and</strong> smear lightly<br />
with oil. Fit the bearing cap <strong>and</strong> shell to the<br />
crankcase <strong>and</strong> if necessary gently tap them into<br />
position, using a hide mallet. Before finally tap-<br />
ping the cap 'home' ensure that the bearing shell<br />
has not been dislodged. Finally tighten the maln<br />
bearing capnuts to a torque loading of 45 lb. ft.<br />
When all the bearings have been changed <strong>and</strong><br />
the caps have been tightened down, the crankshaft<br />
should rotate freely when turned by h<strong>and</strong>.<br />
Fit the oil pedestal <strong>and</strong> fine-mesh strainer.<br />
Refit the sump, using a new paper joint<br />
Fit the engine mountlng 'U' piece <strong>and</strong> rubber<br />
suspension block to the crankcase. Lower the<br />
engine by the jacks until the suspension block is<br />
resting on the mounting cross-piece. Fasten the<br />
block to the cross-piece, then remove the lifting<br />
jacks from the chassis frame. The jacks should be<br />
removed one at a time.<br />
Refit the exhaust down-take pipe to the 'A'<br />
bank manifold <strong>and</strong> the main exhaust system, using<br />
new steel gaskets. Fasten the pipe to the bracket<br />
on the front engine mountlng.<br />
Refit the steering track rods if they have been<br />
removed.<br />
Fit the undersheets to the chassis.<br />
Fit the sparklug plugs.<br />
Refill the engine with clean oil.
Rolls-Royce Silver Cloud D <strong>and</strong> Bentley $2 Engine Manual<br />
Description (see Fig. E38)<br />
The connecting rods are 'forged to size' from<br />
either chrome molybdenum or low nickel chrome<br />
molybdenum steel <strong>and</strong> are of 'H' shape cross<br />
section. They are accurately balanced, before<br />
fitting to the engine, by machining the excess<br />
weights from the balance pad on the large end <strong>and</strong><br />
P from the boss on the small end.<br />
Drillings in the crankshaft webs, from the main<br />
bearings to the big-end journals, carry oil for the<br />
lubrication of the big-end bearings. Oil splash<br />
<strong>and</strong> mist collecting under the crown of the piston<br />
falls on to the connecting rod small-end boss <strong>and</strong><br />
then passes through a recessed drilling in the boss<br />
to provide lubrication for the gudgeon pin <strong>and</strong><br />
small-end bush.<br />
The big-end bearings are detachable <strong>and</strong> are<br />
split steel shells copper-lead lined with either lead-<br />
tin or lead-indium overlay. The small-end bush is<br />
split <strong>and</strong> has a steel backing lined with lead<br />
bronze. The bushis pressed into the small-end<br />
boss <strong>and</strong> then reamed out to a final diameter of<br />
0.8753 in. +0.0002 in.<br />
The weight of the connecting rod <strong>and</strong> piston<br />
assembly is 3 lb. 15 oz. Side float of the rod is<br />
controlled at the bottom end by the clearance<br />
between the connecting rods <strong>and</strong> the crankpin end<br />
faces <strong>and</strong> should be between 0.008 in. <strong>and</strong> 0.017 in.<br />
Section Ell<br />
CONNECTING RODS AND PISTONS<br />
The pistons are of an aluminium alloy, having<br />
full sklrts <strong>and</strong> recessed crowns, which give a com-<br />
pression ratio of 8 : 1. The skirts are cam ground<br />
to permit a close fit between the plston <strong>and</strong> the ' COMPRESs'ON 'IN<br />
cylinder liner <strong>and</strong> after grinding they are tin coated 'ING 8 PISTON<br />
to reduce fr~ction between the bearing surfaces. CIRCL'P 9 CONNECTING ROD BOLTS<br />
4 CONNECTING ROD SMALL END (0 CONNECTING ROD<br />
The top compression ring is chromium plated to s CONNECTING ROO BEARING 11 CONNECTING ROD AND CAP<br />
a depth of 0.W in. to 0.006 in. <strong>and</strong> both the outer 6 TOP COMPRESSION RING 12 NUTS<br />
<strong>and</strong> inner edges are chamfered. Thls prevents the<br />
ring from sticking in the groove. Fig. E38 Exploded riew of pietom <strong>and</strong> connecting rods<br />
E47<br />
Seerion Ell
Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52<br />
Both the lower compression rings are finished<br />
formed with a taper of 1" to 1 j" towards the upper<br />
face on the outer edges These rings are clearly<br />
marked TOP on the upper face <strong>and</strong> must be fitted in<br />
the correct way, i.e with the faced marked TOP<br />
towards the crown of the piston. The ~nner edges of<br />
these two rings also have a chamfer of 0.010 in. at<br />
45" to prevent the rings from binding or stlclng in<br />
the piston grooves.<br />
The bottom ring is an oil scraper ring assembly,<br />
consisting of an exp<strong>and</strong>er, a spacer <strong>and</strong> two steel<br />
rails. The exp<strong>and</strong>er is nonagonal in shape <strong>and</strong> is<br />
fabricated in spring steel. It cushions the spacer<br />
<strong>and</strong> steel rails against the cylinder wall. The upper<br />
<strong>and</strong> lower steel rails are, in turn, located by the<br />
spacer.<br />
The piston is carried on the connecting rod by<br />
a gudgeon pin. The pin is fully floating when the<br />
engine is running under normal conditions <strong>and</strong><br />
end location of the pin is provided by two Seegar<br />
circlips. The case hardening of the gudgeon pin<br />
is 0.020 in. to 0.030 in. deep.<br />
Connecting rod bearings - To remove<br />
The big-end bearings may be replaced whilst the<br />
engine is still in position in the car. To do this,<br />
however, various parts must be removed from the<br />
chassis.<br />
The following procedure is recommended for<br />
their removal:<br />
Remove the sump with the aid of the special<br />
engine jacking tool (No. RH.711 I), as<br />
described in Section E10.<br />
Remove the oil pedestal <strong>and</strong> fine-mesh strainer<br />
Remove the sparking plugs; this will facilitate<br />
rotation of the crankshaft which can be done<br />
manually when the flywheel timing cover has<br />
been removed.<br />
Rotate the crankshaft until one pair of con-<br />
necting rod caps are at the bottom of their<br />
stroke, <strong>and</strong> then remove the nuts from the<br />
connecting rod bolts. Ease off the caps <strong>and</strong><br />
the bearing shells, then fit rubber tubing over<br />
the connecting rod bolts to prevent damage to<br />
Section Ell<br />
the crankshaft. Push the pistons up the bores<br />
until the connecting rod bolts are clear of the<br />
crankpins, <strong>and</strong> remove the bearing shells<br />
from the rods.<br />
Rotate the engine until another pair of rods<br />
are on bottom dead centre <strong>and</strong> repeat the<br />
above operation. In doing this, ensure that<br />
the bolts securing the caps, previously<br />
removed, do not foul the crankshaft when it<br />
is being rotated.<br />
Do not remove the connecting rod bolts.<br />
Crankpins <strong>and</strong> bearings - To inspect<br />
Thoroughly clean the crankpin with a lint-free<br />
cloth, then measure the crankpin diameter, check-<br />
ing for wear <strong>and</strong> ovality with a micrometer.<br />
The diameter of the journal crankpin is<br />
2.2485 in. to 2.2490 in. when new <strong>and</strong> the worn<br />
dimension must not be below 2.2475 in.<br />
The running clearance between the connecting<br />
rod big-end bearing <strong>and</strong> the crankpin journal is<br />
0.0015 in. to 0.003 in., measured in the plane of<br />
the rod centre line. The maximum permissible<br />
wear should not exceed 0.0035 in.<br />
Bearing shells on which the lead indium lining<br />
has worn through should be replaced.<br />
The Uraw' between the bore of the rod <strong>and</strong> the<br />
outer diameter of the bearing shells, i.e. the<br />
amount by which the bearing shell is larger than<br />
the connecting rod bore, should be 0.0015 in. to<br />
0.003 in. This 'draw', or nip, is necessary to ensure<br />
that the bearing shells are hrmly located in the<br />
connecting rod <strong>and</strong> cap, <strong>and</strong> this prevents the<br />
bearing shell from rocking or fretting in the rod.<br />
Connecting rod bearings - To fit<br />
The upper <strong>and</strong> lower bearing shells are<br />
interchangeable, but it is recommended that if<br />
they are refitted they should be fitted as they were<br />
before removal.<br />
Before fitting new beartngs to the connecting<br />
rod <strong>and</strong> cap, etch the number of the bore on the<br />
small locating tang. Then thoroughly clean the<br />
shells <strong>and</strong> the crankpin, checking that there is no
. Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley 52 Engine Manual<br />
Fig. E39 Checking stretch of oo-eeting rod bolt<br />
sludge or dirt in the feed holes from the main Connecting rode <strong>and</strong> pbtons - To remove<br />
p<br />
bearings. Lightly smear the bearing with oil <strong>and</strong><br />
fit it into the connecting rod. Remove the rubbers<br />
<strong>and</strong> pull the rod down on to the crankpin, again<br />
ensuring that the bolts do not mark or score the<br />
crankpin. Fit the second shell into the connecting<br />
rod cap <strong>and</strong> lightly smear it with oil. Place the<br />
cap on the rod, checking that it is fitted the correct<br />
way round, i.e. the two tangs should both he on<br />
the same side of the crankpin. The cap will require<br />
a certain amount of gentle tapping before it is<br />
finally 'home'. Fit the nuts to the bolts <strong>and</strong><br />
tighten them with a torque spanner. The bolts<br />
should be tightened to give a stretch of 0.005 in.<br />
which is equivalent to a torque<br />
loading of 32 Ib. ft. (see Fig. E39).<br />
The piston <strong>and</strong> connecting rod assembly can<br />
only be removed from the engine at the top face<br />
of the crankcase, therefore it is necessary to<br />
remove the cylinder heads. The procedure for this<br />
is described in Section E7. The big-end bearings<br />
<strong>and</strong> connecting rod caps should also be removed<br />
in the manner previously described in this section.<br />
The pistons may then be withdrawn from the<br />
engine crankcase.<br />
~,~,,,~i,,~ rod <strong>and</strong> piston wsembly -<br />
To dismantle<br />
To remove the gudgeon pins, Grst remove the<br />
circlip from each end of the piston, then<br />
immerse the piston in hot oil. The gudgeon pin<br />
~h~ connecting rod bolts have an interference is a 0.0002 in. interference fit in the piston at<br />
fit in the rods <strong>and</strong> they should not be removed N.T.P. <strong>and</strong> the resultant expansion from immersunless<br />
absolutely necessary.<br />
ing the piston in hot oil permits the pin to<br />
be removed freely.<br />
Fit the remaining bearings in the same way,<br />
taking care that when the crankshaft is rotated the Pistons <strong>and</strong> cyfinder bar- - To inspect<br />
connecting rod bolts do not damage the crankpins. Thoroughly clean the cylinder bores, <strong>and</strong> then<br />
Fit the oil strainer <strong>and</strong> pedestal.<br />
check the diameters, using a suitable dial indicator<br />
gauge (see Fig. E40). If the cylinders are worn<br />
Fit the sump, using a new joint.<br />
more than 0.004in. or their ovality exceeds<br />
0.003 in., it is necessary to fit new liners <strong>and</strong><br />
Fit the sparking plugs. pistons. On no account should new pistons be<br />
7061<br />
E49<br />
Setion Ell
ESO<br />
Engine Manual Rolls-Royce Silver Cloud D ond Bentley 52<br />
fitted to cylinders whose dimensions exceed the<br />
limits for wear <strong>and</strong> ovality.<br />
Remove the piston rings with a suitable piston<br />
ring exp<strong>and</strong>er toal. Clean the carbon from the<br />
rings, the grooves <strong>and</strong> the pistons. Then check<br />
the clearance of the rings in the grooves. (Dimen-<br />
sions for this are given in the engine data). The<br />
compression rings, when fitted to a 4.lOOin.<br />
diameter gauge, should show no light around the<br />
circumference. The closed gap can also he<br />
measured whilst the ring is fitted to this gauge <strong>and</strong><br />
should read 0.015 in. to 0.020 in. The free gap<br />
should be 0.520 in. normnal.<br />
Check the dimensions of the pistons across the<br />
thrust axis. The measurements should be taken<br />
at the piston grading point which is 0.906 in. above<br />
the bottom of the skirt.<br />
Section El I<br />
Q. E40 Checking diameter of aylinder bore<br />
>"a,<br />
Fig. 41 Checklmg piaton ring clenmncc<br />
7074<br />
The grading, the weight of the piston <strong>and</strong> the<br />
part number are all stamped on the plston crown.<br />
The pistons are graded in five sizes as follows:<br />
Gradin@ Diameter<br />
4.0985 in. - 4.0988 in.<br />
4.0989 in. - 4.0992 in.<br />
4.0993 in. - 4.0996 in.<br />
4.0997 in. - 11.1000in.<br />
M 4. IW Iin -- 4.1004 in.<br />
Small-end bueh - To renew<br />
Check the diameters of the gudgeon pm <strong>and</strong> the<br />
small-end bush <strong>and</strong> if the total clearance exceeds<br />
0.0005 in. renew the bush<br />
Remove the small-end bush, using a su~table<br />
drift. Before fitt~ng the new bush, check that the<br />
interference between the bush <strong>and</strong> the connecting<br />
rod is between 0.002 in. <strong>and</strong> 0.0035 In.
Fig. E42 ChecLing aonr&iog rod .lip==.<br />
Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley SZ Engine Manual<br />
ES I<br />
Press the bush into the connecting rod, ensuring<br />
that the split in the hush is positioned so that it is<br />
at 45' away from the central axis of the rod <strong>and</strong><br />
on the same side of the rod as the locating recess<br />
for the big-end bearing shell. In this position the<br />
oil hole in the bush should line up with the oil<br />
hole through the small-end boss.<br />
When fitted the bush should be diamond bored<br />
or reamed to a finished diameter of 0.8753 in. +<br />
0.0002 in.<br />
The gudgeon pin fit in the small-end bush<br />
should be from a size fit to 0.0004 in. clearance.<br />
Connecting rods - To check alignment <strong>and</strong> twiat<br />
The correct alignment of the connecting rods is<br />
of the utmost importance <strong>and</strong> all connecting rods,<br />
after rebushing <strong>and</strong> boring, should be checked for<br />
alignment in a reliable alignment indicator.<br />
Connecting rods that are bent will produce<br />
slieht knockine " noises when under acceleration or<br />
loading <strong>and</strong> will also cause uneven <strong>and</strong> premature<br />
wear between the cylinder walls <strong>and</strong> pistons.<br />
The alienment of the rods mav be checked in<br />
w<br />
ms the following manner if a suitable aligning fixture<br />
is not available.<br />
Fig. E43 ChmLing comnaotfng rod for mi~t<br />
7079
Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />
Fit the gudgeon pin to the small-end of the rod<br />
<strong>and</strong> a m<strong>and</strong>rel in the large end, then set up the<br />
connecting rod on a surface block, with the<br />
m<strong>and</strong>rel resting in Vee-blocks <strong>and</strong> with the rod in<br />
a vertical plane (see Fig. E42). Using a dial<br />
indicator gauge, take readings at both ends of the<br />
gudgeon pin. The difference between the two<br />
readings must not exceed more than 0.001 in. per<br />
inch length of the gudgeon pin.<br />
Check the connecting rod for 'twist' in a similar<br />
manner to that for the alignment check, by setting<br />
up the rod with its axis parallel to the surface table<br />
(see Fig. E43).<br />
The difference in the readings at each end of<br />
the gudgeon pin should not exceed 0.003 in. per<br />
inch length of the gudgeon pin.<br />
Connecting'rods can be corrected when the in-<br />
accuracies are small, bur where greater errors exist<br />
new connecting rods must be fitted.<br />
Section El I<br />
'A' BANK '8' BANK<br />
CAMSHAFT<br />
DIRECTION OF<br />
CRANKPIN ROT&TlON<br />
DIAGRAM SHOWING POSITIONING OF TANGS<br />
WHEN LOOKING ON THE ENGINE FRONT<br />
Fig. E44 Positioning of eunnccting rod tang@<br />
Connecting rods nnd pistons - To reassemble<br />
Warm the pistonin an oil bath or on a hotplate;<br />
this facilitates the fitting of the gudgeon pin. Hold<br />
the connecting rod in position inside the piston<br />
<strong>and</strong> fit a guide through the piston <strong>and</strong> the small<br />
end of the connecting rod. Using a hide mallet<br />
<strong>and</strong> with the aid of the guide, tap the gudgeon pin<br />
into position in the piston <strong>and</strong> connecting rod. Fit<br />
the circlips to either end of the gudgeon pin, thus<br />
securing it in the piston.<br />
Pistons <strong>and</strong> gudgeon pins are supplied as<br />
an assembly, the gudgeon pin being supplied as a,<br />
selective fit. On no account must pistons <strong>and</strong><br />
gudgeon pins be interchanged.<br />
When refitting the rings to the piston, first fit<br />
the scraper ring assembly. The scraper ring con-<br />
sists of two thin rails, an exp<strong>and</strong>er ring <strong>and</strong> a<br />
spacing ring. Fit the exp<strong>and</strong>er ring first, then the<br />
bottom steel rail, followed hy the spacer <strong>and</strong> the<br />
1102
Rolls-Royce Silver Cloud I7 ond Bentfey $2 Engine Manual<br />
P<br />
Fig. Ed5 Method of fitting piston<br />
top steel rail. Then fit the compression rings. The<br />
rings should be fitted from the top, thus avoiding<br />
any damage to the piston skirt The compression<br />
ring is a chromu~um plated ring <strong>and</strong> can be fitted<br />
either way up. The two intermediate taper rings can<br />
only be fitted one way. On one side they are<br />
marked 'Top' <strong>and</strong> this side must he fitted to the<br />
top of the piston.<br />
To ensure that the gudgeon pin, piston <strong>and</strong> rod<br />
are always assembled in the same way, the follow-<br />
ing procedure should he observed. Flt the gudgeon<br />
pin to the piston so that the bore number on the<br />
pin is on the same side as the number on the<br />
plston. The tangs on the connecting rod <strong>and</strong> cap<br />
should always be nearest to the camshaft (see<br />
Fig. E44). For this to be correct when fitted to the<br />
engine, fit the connecting rods to 'A' bank pistons<br />
with the tangs on the rods on the opposite sides<br />
to the numbers of the pistons. With 'B' bank<br />
plstons fit the rods so that the tangs are on<br />
the same sides as the piston numbers.<br />
Connecting rods <strong>and</strong> pistons - To fit<br />
L~berally cover the pistons with graphogen <strong>and</strong><br />
then fit a ring compressor over the plston rings<br />
Tap the connecting rod bolts into the rod. The<br />
bolts have a knurled diameter <strong>and</strong> should be an<br />
interference fit in the rod. Fit the shells to the<br />
connecting rod <strong>and</strong> cap. These shells should have<br />
the number of the bore etched on them <strong>and</strong> should<br />
be 1n pairs. Place rubbers on the ends of the connecbng<br />
rod bolts. This prevents any possibility of<br />
damage to the big-end journals when fitting the<br />
rods. Fit the piston into the bore from the top,<br />
ensuring that the piston is in the nght bore, that<br />
the number of the piston is to the front of<br />
the engine, <strong>and</strong> that the tang on the connecting<br />
rod is nearest to the camshaft. Tighten the rlng<br />
compressor <strong>and</strong> hold it against the liner, then<br />
push the piston into the bore (see Fig. E45).<br />
Remove the rubbers from the connecting rod<br />
bolts <strong>and</strong> fit the connecting rod cap to the rod;<br />
the tang on the cap should be on the same side of<br />
the journal as the tang on the rod. Fit the nuts to<br />
the bolts <strong>and</strong> tighten them to a torque loading of<br />
32 lb. ft. This reading should give 0.005 in. bolt<br />
stretch. If it does not, further tighten the bolts<br />
until the correct extension is obtained.
f- Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
Section El2<br />
VALVE GEAR<br />
Description<br />
washers <strong>and</strong> split collets. The collets have bonded<br />
Both the inlet <strong>and</strong> exhaust valves on early <strong>and</strong> rubber tips on one edge to provide controlled oil<br />
late <strong>S2</strong> engines are of the overhead type, operated lubrication to the valve stems.<br />
through the medium of hydraulic tappets <strong>and</strong><br />
push rods from a centrally located camshaft, as<br />
shown in Figure E46.<br />
On later <strong>S2</strong> engines, the bottom washer of both<br />
the inlet <strong>and</strong> exhaust valves has been modified to<br />
incorporate a conical gl<strong>and</strong> around the valve stem.<br />
f-<br />
The exhaust valves are of KE.965 steel <strong>and</strong><br />
have Stellite tips <strong>and</strong> seats, whilst the heads of the<br />
valves are 'Briehtrav coated' as a orecaution<br />
v ,<br />
against pre-ignition. The inlet valves a;e of either<br />
EN.24 or S.65 steel.<br />
The tops of the valve guides have a concave<br />
chamfer to provide adequate seating for the gl<strong>and</strong>,<br />
<strong>and</strong> the stems have been modified to<br />
prevent damage to the gl<strong>and</strong>.<br />
Single springs are fitted to both the inlet <strong>and</strong><br />
valves <strong>and</strong> are held in position by valve<br />
The gl<strong>and</strong> is held in position by means of a<br />
housing which fits inside the modified bottom<br />
washer, the two being - separated - by a spring. This<br />
spring maintains the pressure of;he housing on<br />
the gl<strong>and</strong>.<br />
$$<br />
43<br />
Fig. E46 Valve gear<br />
E55<br />
The rocker shafts, rockers <strong>and</strong> spacing springs<br />
are carried on five pedestals mounted on exten-<br />
sions of the cylinder head studs. The rockers are<br />
drilled to provide delivery of oil from the rocker<br />
shafts to the valve tips <strong>and</strong> stems.<br />
In the unllkely event of lubrication failure,<br />
certain modifications have been made to the<br />
rockers <strong>and</strong> rocker shafts.<br />
The detachable bearings, which were fitted into<br />
rockers on early <strong>S2</strong> engines have been deleted <strong>and</strong><br />
the rocker is now hardened all over, including the<br />
bore.<br />
Flats have been machined on the rocker shafts<br />
to improve the flow of oil to the rockers<br />
The new rockers must never be fitted as a<br />
replacement without the flatted rocker shaft;<br />
equally, the flatted rocker shaft cannot be fitted<br />
without the new hardened rockers.<br />
The hydraulic tappets are carried in detachable<br />
blocks fitted in the crankcase on either side of the<br />
camshaft The tappets are self-adjusting <strong>and</strong><br />
require a minimum amount of attention. The<br />
tappet barrels are of hardenable case iron <strong>and</strong><br />
have a spherical base of 35in. radius. These<br />
.- tappets seat on a Monikrom iron camshaft, the
E56<br />
Engine Manual Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong><br />
cams of which have a 5' to 7' taper <strong>and</strong> rotate<br />
the tappets, thus ensuring even wear of the tappet<br />
barrels.<br />
To improve lubrication of the tappet block bores,<br />
a modification has been carried out on the tappet.<br />
A longitudinal Bat has been machined on--the<br />
tappet barrels. This flat acts as an oil trough, <strong>and</strong><br />
as the tappet revolves, oil is circulated around the<br />
tappet block bores.<br />
HYDRAULIC TAPPETS (see Fig. E47)<br />
Description<br />
The hydraulic tappet conslsts of a cyhndrical<br />
barrel, closed at the bottom end, upon which the<br />
cam acts. Inserted into this main body is a<br />
plunger which is free to slide up <strong>and</strong> down; the<br />
clearance between the body <strong>and</strong> the plunger is<br />
very closely controlled to fine limits. At the lower<br />
end of the plunger is a one-way valve, this is held<br />
lightly in a closed position by a wave washer<br />
which is in turn located in a retainer spigoted<br />
on to the plunger. The upper end of the<br />
plunger carries a cap in which the push rod seats.<br />
The whole plunger assembly is spring-loaded away<br />
from the base of the tappet body; this assembly is<br />
secured in position by a cucip fitted to the upper<br />
end of the tappet barrel.<br />
Fi. E47 Exploded view of hydraulic tappet<br />
7086<br />
Disconnect the air silencer hos~ng from the air<br />
silencer <strong>and</strong> butterfly housing.<br />
Remove the air silencer.<br />
Drain the cooling system into a suitable cou-<br />
taiuer if it is intended to use the coolant again.<br />
Three drain taps are provided, one at the bottom<br />
of the radiator matrix <strong>and</strong> one on either side of<br />
the crankcase.<br />
Remove the two hoses from the coolant<br />
thermostat housing.<br />
The engine electrical wiring system is carried in<br />
a loom, clipped to the induction manifold <strong>and</strong><br />
shoirld be disconnected at the following points.<br />
The coolant temperature indicator.<br />
The generator terminals.<br />
The automatic choke solenoid.<br />
The ignition coil.<br />
Disconnect the throttle linkage to the<br />
carburetters.<br />
Disconnect the throttle valve control linkage at<br />
the rear of 'B' bank cylinder head.<br />
Hydraulic tpppeta - To remove<br />
A tappet which is found to be defective whilst<br />
Remove the two rubber vacuum lines from the<br />
in service should be replaced by a complete<br />
induction manifold. (Applicable to Phantom V,<br />
assembly <strong>and</strong> not by renewing any individual <strong>and</strong> Bentley cars.)<br />
.<br />
components.<br />
Slacken the bolts securing the generator, <strong>and</strong><br />
It is recommended that the tappets are removed then remove the driving belts.<br />
in the following manner.<br />
Remove the generator which is secured to the<br />
Disconnect the battery leads.<br />
two-tier manifold <strong>and</strong> the coolant pump.<br />
Section El2
7. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />
Disconnect the throttle valve linkage from the<br />
carburetters, <strong>and</strong> remove the petrol feed pipes.<br />
Remove the two choke stove pipes from the 'A'<br />
bank exhaust manifold <strong>and</strong> the butterfly housing.<br />
Remove the two air horns, the butterfly housing,<br />
the carburetters <strong>and</strong> the 'T' piece as a complete<br />
assembly. They are secured to the induction<br />
manifold by a single bolt, location being provided<br />
by two dowels.<br />
Disconnect the high-tension lead from the coil,<br />
then unscrew the 16 setscrews securing the induc-<br />
tion manifold to the cylinder heads, <strong>and</strong> remove<br />
the manifold together with the coil.<br />
Remove the rocker covers.<br />
Progressively unscrew the five setscrews securing<br />
the rocker pedestals to each cylinder head, then<br />
remove the rocker shaft assemblies.<br />
Remove the push rods.<br />
Unscrew the eight setscrews securing the tappet<br />
cover to the crankcase, <strong>and</strong> remove the tappet<br />
cover.<br />
Remove the hydraulic tappets.<br />
Hydraulic tappet8 - To dismantle<br />
Press down the spherical cap situated in the top<br />
of the tappet, <strong>and</strong> remove the circlip holding the<br />
P cap in place. Care should be taken when perform-<br />
ing this operation that the spring pressure does not<br />
force out the tappet plunger. Remove the plunger<br />
<strong>and</strong> valve from the tappet barrel. The tappet<br />
barrel should be examined for any signs of wear<br />
on the base.<br />
Hydraulic tappets - To assemble<br />
In order to obtain the high degree of accuracy<br />
necessary for efficient operation of the hydraulic<br />
tappets, it is essential that extreme precautions are<br />
taken to ensure complete cleanliness when<br />
assembling.<br />
It is therefore most important that particular<br />
attention is given to the following points:<br />
E57<br />
Ensure that the assembly tank is perfectly<br />
clean before adding paraffin; only fresh, clean<br />
paraffin must be used.<br />
Due to the highly critical surfaces <strong>and</strong> dimen-<br />
sions of the hydraulic tappets, great care must<br />
be taken when h<strong>and</strong>ling all the components.<br />
Wash all the tappet components in clean<br />
paraffin, taking care that the components of<br />
each tappet are retained as an assembly <strong>and</strong><br />
are not interchanged with parts of another<br />
tappet.<br />
To avoid the possibility of misplacing any corn<br />
pohents the following method of assembly should<br />
be adopted.<br />
Fit the wave washer in the valve retainer, then<br />
place the valve on top of the wave washer. Insert<br />
the spigot of the plunger into the valve retainer,<br />
then turn the assembly upside down to check the<br />
seating of the valve <strong>and</strong> wave washer.<br />
Place the spring on to the valve retainer <strong>and</strong><br />
whilst keeping the spring uppermost, insert the<br />
plunger into the tappet body which should be held<br />
upside down while immersed in paraffin.<br />
Continue to maintain pressure on the plunger<br />
uniil the spring contacts the bottom of the tappet<br />
body, before turning the assembly upright.<br />
Whilst keeping the assembly immersed in<br />
paraffin, place the plunger cap in position <strong>and</strong><br />
press it down until it is possible to fit the circllp;<br />
to enable both h<strong>and</strong>s to be used when fitting the<br />
circlip, a simple jig may be devised.<br />
Hydraulic tappets - To check the 'leak-down'<br />
The criterion of tappet performance is the<br />
'leak-down' test, which is the time taken for the<br />
plunger to move down a specified distance inside<br />
the tappet under a given load.<br />
The 'leak-down' test must be carried out when<br />
the tappet is primed with <strong>and</strong> immersed in clean<br />
paraffin, using the special fixture RH.7121, similar<br />
to that shown in Figure E48.
Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />
5 4<br />
4 PLUNGER 3 SCALE AND POINTER<br />
1 WEIGHT 4 TAPPET<br />
5 PARAFFIN TANK<br />
Fii. E48 Chcoking leak-down' on hydrsnlie tlppete<br />
I<br />
7104<br />
The limits.to which this test must conform are<br />
between 10 <strong>and</strong> 45 seconds for a plunger travel of<br />
Q in. under a load of 50 lb.; the measured plunger<br />
travel should end f, ih. above the fully collapsed<br />
position.<br />
This 'leak-down' or movement of the plunger<br />
inside the body is required to ensure that at no<br />
time is the valve held off its seat.<br />
Hydraulic tappets - To fit<br />
To fit the tappets, reverse the procedure for<br />
their removal, noting the following points.<br />
Oil the bores of the tappet blocks <strong>and</strong> check<br />
that if new tappets are fitted the grading of<br />
the tappet barrel is the same as the bore of the<br />
tappet block. Check also that the tappets are fitted<br />
in their correct positions. The grading <strong>and</strong><br />
positioning marks are etched on the top lip of the<br />
tappet barrel.<br />
Fit new joints to the induction manifold <strong>and</strong> to<br />
the tappet cover.<br />
Rockers - To remove<br />
The rockers should be removed as previously<br />
described in this section. When removing the shaft<br />
care should be taken that the spacing sprlngs do<br />
not force the rockers <strong>and</strong> pedestals off the shaft.<br />
Remove the rockers, pedestals <strong>and</strong> springs from<br />
the shaft <strong>and</strong> place them in a suitable container so<br />
that the shaft may be readily assembled with the<br />
rockers in their original positions.<br />
Rockers - To renew<br />
The maximum permissible clearance on early<br />
<strong>S2</strong> engines between the rocker bush <strong>and</strong> the<br />
rocker shaft is 0.0035 in., with a maximum of<br />
0.015 in. wear on the rocker bush. If the clearance<br />
is in excess of this, the all hardened rockers should<br />
be fitted together with the modified rocker shafts.<br />
Rockers - To inspect<br />
Examine the pads on the rocker arms for wear<br />
<strong>and</strong> reface them if they are badly worn. Slight<br />
'scuffing' or pitting on the pad may be removed<br />
with a smooth stone. The pads of the rockers are<br />
case hardened to a depth of 0.025 in. to 0.030 in.<br />
<strong>and</strong> the RockweU hardness value should be<br />
between C57 to C65.<br />
If, after refacing or stoning the rocker pads, the<br />
hardness value is below these figures, the rockers<br />
should be renewed.<br />
Rocker shaft - To assemble<br />
Fit the rocker pedestals, spacing springs <strong>and</strong><br />
rockers to the rocker shaft. A spacing spring is<br />
fitted in between each pair of rockers. When<br />
building up the shaft it is advisable to put a peg<br />
through the end pedestal <strong>and</strong> the shaft to prevent<br />
it springing off when the remaining pedestals <strong>and</strong><br />
springs are fitted. Ensure that the rockers are<br />
fitted in the correct place: they are left <strong>and</strong> right-<br />
h<strong>and</strong>ed <strong>and</strong> should be fitted in pairs so that the<br />
arms point in over the cylinder bore when the<br />
rocker shaft is in position on the cylinder head<br />
(see Fig. E49).<br />
Rocker shaft - To fit<br />
Fit the rocker shafts to the cylinder heads. The<br />
pedestals fit over the extensions of the cylinder<br />
head studs. These studs are tapped out <strong>and</strong> the<br />
rocker shaft is held down by five setscrews <strong>and</strong><br />
washers. Fitted to each head is a dowel pin <strong>and</strong><br />
this locates in a slot in the shaft, thus ensuring that<br />
the shaft is fitted the right way up with the
P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
r<br />
Fig. E49 Rocker ah& mumbly om e?liader head<br />
oil hoies in the11 correct pos~tion. When tighten- from the engine they should be examined <strong>and</strong><br />
ing down the five setscrews <strong>and</strong> washers that hold<br />
the shaft, ensure that the push rods are correctly<br />
checked for bow. Any push rods that are out of<br />
iruth should be replaced. The push rods have the<br />
seated in the tappet ball ends <strong>and</strong> also in the<br />
rockers.<br />
corresponding tappet numbers etched on them<br />
<strong>and</strong> should always be fitted to the same tappets<br />
Tighten the shaft down progressively.<br />
from which they were removed<br />
Push rode<br />
The push rods are hollow <strong>and</strong> have hardened Before fitting the push rods check that the ball-<br />
spherical ends. Whenever push rods are removed ends are not blocked by dirt.<br />
1032
Rolls-Royce Siluer Cloud 11 <strong>and</strong> Bentley SZ Engine Manual<br />
Section El3<br />
CAMSHAFT<br />
Camshaft - To remove using the special slotted spanner RH.7131, then<br />
To remove the camshaft from the engine it is withdraw the pulley driving flange, using the<br />
necessary to remove the engine <strong>and</strong> gearbox from special tool RH.7097. Remove the lower front<br />
the chassis frame, following the procedure half casing which is dowelled to the crankcase.<br />
described in Section E4.<br />
Place the engine <strong>and</strong> gearbox in a suitable<br />
st<strong>and</strong> <strong>and</strong> remove the gearbox.<br />
Remove the starter motor.<br />
Remove the flywheel.<br />
Remove the distributor<br />
E61<br />
Remove the pressed steel cover, fitted to the<br />
rear end of the crankcase.<br />
Withdraw the locating plug <strong>and</strong> '0' ring, the<br />
distributor driving shaft <strong>and</strong> the distributor driving<br />
gear from the rear end of the crankcase.<br />
Remove the camshaft distributor skew Eear - from<br />
Remove the induction system <strong>and</strong> cylinder the rear end of the camshaft.<br />
heads as described in Section E7, then detach the<br />
tappet cover <strong>and</strong> withdraw the tappets.<br />
Remove the coolant pump.<br />
Remove the camshaft t hug gear <strong>and</strong> end plate<br />
from the camshaft.<br />
Remove the camshaft thrust plate, <strong>and</strong> then<br />
Remove the crankshaft pulley <strong>and</strong> the Metalastik withdraw the camshaft through fhe front end of<br />
damper from the front end of the crankshaft, the crankcase.<br />
Fig. E50 Che<br />
the urnahaft end Boat<br />
1105
E62<br />
Engine Manual Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley 52<br />
Camshaft <strong>and</strong> bearings - To inspect<br />
Inspect the cams for wear <strong>and</strong> pitting. The cam<br />
lift is 0.250in. but a minimum lift of 0.235 in. is<br />
permissible. If wear is in excess of this figure, the<br />
camshaft must be renewed.<br />
Examine the camshaft journals <strong>and</strong> bushes for<br />
wear. The maximum clearance between the bushes<br />
<strong>and</strong> the journals is 0.004in. <strong>and</strong> if this figure<br />
is exceeded the bushes should be renewed as<br />
described in Section E5.<br />
Camshaft - To fit<br />
Lightly smear the camshaft bearings with oil<br />
<strong>and</strong> fit the camshaft through the front end of the<br />
crankcase. Fit the camshaft thrust plate <strong>and</strong><br />
secure it with ten setscrews <strong>and</strong> tabwashers. The<br />
setscrews should be tightened to give a torque<br />
loading of 8 to 10 lb. ft.<br />
Camshaft end float - To check<br />
Secure a dial indicator gauge in position on the<br />
front end of the crankcase (as shown in Fig. ETO),<br />
ensuring that the clamp does not damage the<br />
machined surfaces, then check the camshaft end<br />
float. This operation will be simplified if two<br />
setscrews are screwed into the camshaft front end<br />
<strong>and</strong> used to move the shaft backward <strong>and</strong> forward.<br />
The camshaft end float should be between<br />
0.002 in. <strong>and</strong> 0.006 in.<br />
Camshaft timing gear - To fit<br />
Valve gear - To time<br />
The camshaft <strong>and</strong> camshaft timing gear are both<br />
provided with an offset hole; thus they can only<br />
be assembled in one position. Examination of the<br />
timing gear <strong>and</strong> the crankshaft driving pinion will<br />
show that both gears are marked with a single<br />
line. The mark on the driving pinion is in relation-<br />
ship to the keyway on the crankshaft <strong>and</strong> the<br />
mark on the timing gear is in relationship to the<br />
offset hole in the camshaft; these two marks are<br />
used for timing the valve gear. The crankshaft<br />
should be rotated until the mark on the drlving<br />
pinion is in a vertical position <strong>and</strong> to the top of<br />
the crankcase. Fit the camshaft timing gear to the<br />
Fig. E51 Valve timing marh<br />
(see Fig. E51). Rotate the camshaft, holding the<br />
gear in position, until the threaded holes in the cam-<br />
shaft line up with the holes in the gear. Fit the<br />
end plate cover <strong>and</strong> secure the timing gear <strong>and</strong> the<br />
cover to the camshaft with eight setscrews. The -<br />
torque loading for these setscrews 1s 8 to 10 lb. ft. 3<br />
The valve timing, if checked, should give a reading<br />
of 5" A.T.D.C.<br />
Camshaft timing gear backlash <strong>and</strong> run-out -<br />
To check<br />
1. Timing gear backlash<br />
Check the backlash between the timing gear<br />
<strong>and</strong> the crankshaft driving pinion by fixing the<br />
dial indicator in a suitable position at the front<br />
end of the crankcase (see Fig. E52). The backlash<br />
should be checked on various teeth around the<br />
circumference of the gears.<br />
camshaft so that the marking is to the-boottom <strong>and</strong> The camshaft timing gear backlash should be<br />
in line with the crankshaft driving pinion marking between 0.001 in. <strong>and</strong> 0.0035 in.
Fie E52 Checking the timing gear hvokllsh<br />
2. Timing gear run-out<br />
Check the run-out on the front face of the<br />
timing gear, using a dial indicator gauge (see<br />
f- Fig. E53).<br />
The gear run-out should not exceed 0.002 in.<br />
Rolls-Royce Silver Cloud II <strong>and</strong> Bcntlcy 52 Engine Manual<br />
7LW<br />
Camshaft distributor skew gear - To fit<br />
The camshaft distributor drive gear is fitted to<br />
the rear end of the camshaft <strong>and</strong> is secured by two<br />
setscrews <strong>and</strong> tabwashers, torque loaded to 8 to<br />
10 lb. ft.<br />
Distributor driving gear - To fit<br />
Rotate the crankshaft until the timing marks on<br />
the camshaft <strong>and</strong> the crankshaft gears are in line.<br />
Fit the thrust washer to the distributor driving<br />
gear spindle, then fit the gear into the recess in the<br />
E63<br />
crankcase. It will help in fitting this gear if the<br />
washer is held to the gear with a slight smear of<br />
grease. When the gear is fitted it should be<br />
positioned so that the slot in the top of the gear<br />
spindle is parallel with the engine crankcase. On<br />
no account should the setting of the crankshaft<br />
<strong>and</strong> camshaft be disturbed whilst fitting this gear.<br />
Fit the distributor driving shaft to the driving<br />
spindle <strong>and</strong> then fit the locating plug. Renew the<br />
rubber '0' ring on the locating plug if necessary.<br />
Check the backlash of the distributor driving<br />
gear. This should be between 0.002 in. <strong>and</strong> 0.004 in.<br />
Fit the camshaft rear cover, using a new paper<br />
joint.<br />
Fig. E53 Checking tLmiog gem ruo-out<br />
1064
Engine Manual Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley <strong>S2</strong><br />
Complete the assembly of the engine as follows: -- -<br />
Assemble the front end of the engine, fitting a<br />
new Neoprene oil seal between the lower front<br />
casing <strong>and</strong> the coolant pump (see Fig. E54).<br />
Fit the cylinder heads, using new steel gaskets.<br />
Fit the push rods, tappets <strong>and</strong> tappet cover,<br />
then fit the rocker shafts. The shafts should be<br />
tightened down progressively to avoid damage to<br />
the tappets.<br />
Fit the flywheel.<br />
Ignition system - To time<br />
Fit the under cover of the hell-housing to the<br />
back of the crankcase. Rotate the engine until<br />
No. A.l piston is on its compression stroke, then<br />
using the flywheel timing mark on the under<br />
cover, set the flvwheel 2" B.T.D.C. When rotatine<br />
the engine, only do so in a clockwise direction<br />
(i.e. normal rotational direction of the crankshaft),<br />
otherwise an inaccurate timing setting may be<br />
obtained duc to backlash in the gears 'I'he<br />
distributor drive shaft lonpue should [hen be<br />
parallel with the engine (see Fig. E55). Fig. E55 Method oc fitting distributor
p Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />
A micrometer-type octane selector is fitted to<br />
the distributor to permit the ignition timing to be<br />
retarded to suit low-grade fuels. The octane<br />
selector should be set to the fully advanced<br />
position before carrying out the ignition timing.<br />
Turn the distributor spindle until the rotor arm<br />
is in line with No. 1 cylinder firing position.<br />
Fit the distributor, securing the pedestal to the<br />
crankcase with two setscrews.<br />
Release the distributor clamping screw, <strong>and</strong><br />
rotate the body until the contacts are just break-<br />
ing. During thls operation hold the top of the<br />
P rotor in the fully retarded position to take up any<br />
backlash in the centrifugal advance mechanism.<br />
Rotation of the distributor body in a clockwise<br />
direction will advance the timing, <strong>and</strong> in an anti-<br />
clockwise direction will retard the tlmng.<br />
The most suitable method of checking when the<br />
contact points are just breaking is with an ignition<br />
timing lamp.<br />
Tighten the clamping screw to lock the body in<br />
position.<br />
Rotate the crankshaft two full turns <strong>and</strong> re-<br />
check, with the ignition timing lamp, that the<br />
contact points are just breaking when the rotor<br />
arm is in line with the No. 1 firing position.<br />
Contact points - To synchronize<br />
On later <strong>S2</strong> cars an additional timing mark has<br />
P been stamped on the engine flywheel for the<br />
timing of B4 cylinder while the distributor is in<br />
position on the crankcase.<br />
To synchronize the contact points, rotate the<br />
crankshaft until the distributor rotor arm is in<br />
line with the B4 timing mark.<br />
Release the distributor clamping screw <strong>and</strong><br />
adjust the distributor so that the hed contact<br />
points are beginning to open. During this<br />
operation, hold the rotor arm in the fully retarded<br />
(clockwise) position to take up any backlash.<br />
Tighten the distributor clamping screw <strong>and</strong><br />
rotate the flywheel in its normal direction until it<br />
is at 2" B.T.D.C. or Al position (both these<br />
figures are stamped on the flywheel).<br />
At this stage, the synchronizing points should<br />
just begin to open with the rotor arm held in the<br />
retarded position. If any further adjustment is<br />
necessary, release the two locking screws <strong>and</strong><br />
adjust the synchronizing contact points to the<br />
correct position by means of the adjustlug<br />
eccentric screw.<br />
Tighten the two locking screws <strong>and</strong> check the<br />
synchronization.<br />
Fit the distributor cap.<br />
Fit the induction system, the starter motor <strong>and</strong><br />
the gearbox.<br />
Fit the engine to the chassis frame as described<br />
in Section E4.
Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />
It is recommended that the engine be<br />
decarbohised every 20,000 to 25,000 miles.<br />
To facilitate decarbonizing, RH.2068 decarbon-<br />
izing set can be supplied.<br />
Cylinder heads - To remove<br />
The cylinder heads should be removed as<br />
previously described in Section E7.<br />
p Carbon - To remove<br />
Remove the carbon deposits from the cylinder<br />
heads, the piston crowns <strong>and</strong> the top faces of the<br />
cylinder liners, using a blunt tool or wire<br />
brush; care should be taken that the heads,<br />
pistons <strong>and</strong> hers are not damaged. Wash the<br />
cylinder heads in paraffin <strong>and</strong> then blow off the<br />
surplus paraffin with compressed air. Remove all<br />
traces of carbon from the cylinder bores <strong>and</strong> the<br />
crankcase top faces, ensuring that carbon does<br />
not get into the coolant or oil drain holes.<br />
Section El4<br />
DECARBONISING<br />
The valve spring, washer, split collets, valve,<br />
gl<strong>and</strong> housing <strong>and</strong> gl<strong>and</strong> pressure spring from<br />
each valve assembly should be retained as a<br />
separate assembly in order that they can be<br />
readily assembled in the head in their original<br />
positions. On initial assembly each valve stem is<br />
etched with the number of the position that it<br />
occupies in the engine.<br />
Valve guides - To Inspect<br />
The valve guides should be inspected for wear,<br />
using a new valve as a gauge.<br />
The maximum permissible wear on both the<br />
inlet <strong>and</strong> exhaust valve guides is 0.0025 in. <strong>and</strong>, if<br />
this figure is exceeded, the guides should be<br />
renewed as described in Section E8. 'Bellmouthiig'<br />
at the lower ends of the valve guides is permissible<br />
up to 0.006 in. for a depth of 0.375 in.<br />
Valvea - To remove The maximum permissible clearance in the bore<br />
The valves should be removed from the cylinder between the exhaust valve <strong>and</strong> the valve guide is<br />
heads, using the special tool RH.709.4, as previously 0.006 in. <strong>and</strong> between the inlet valve <strong>and</strong> the valve<br />
described in Section E7. guide is 0.005 in.<br />
EXHAUST VALVE INLET VALVE IN<br />
Note: When retrimming the valve seats the mnrerial shown shaded thus<br />
should be ground OK whilst mslntslnin~ the given dimensions
Engine Manual Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley 52<br />
Valves <strong>and</strong> valve seat iaaerts - To reface<br />
The carbon should be removed from the valve<br />
heads <strong>and</strong> stems <strong>and</strong> the valve seat inserts with a<br />
wire brush or scraper.<br />
The valve seats <strong>and</strong> the seat inserts should be<br />
refaced with suitable valve reconditioning equip-<br />
ment to give a seat angle of 45". When refacing<br />
the valve seats, remove the minimum amount of<br />
material possible to give a 'clean' seating, whilst<br />
maintaining the two dimensions shown in Fig. E56<br />
Cylinder head8 - To fit<br />
Fit the cylinder heads as described in Section<br />
E7, noting the following points:<br />
Fit new cylinder head gaskets, using a joint-<br />
ing compound on both faces of the gaskets.<br />
The cylinder head nuts should he tightened<br />
down progressively, working to the sequence<br />
shown in F[~. E27, to give a torque loading of<br />
40 ib. ft.<br />
The valve seat inserts may, if necessary, be<br />
crowned with a 30' cutter to prevent 'pocketing'. ~~~~l tuning<br />
If the valve seat inserts are badly worn they<br />
should be renewed as described in Section E9.<br />
Lightly lap each valve to its seating, using a<br />
fine, good quality, lapping paste, then check the<br />
seating, using Prussian blue.<br />
Wash the head <strong>and</strong> the valves in paraffin to<br />
remove all grinding dust <strong>and</strong> lapping paste. Blow<br />
off the surplus paraffin with compressed air.<br />
If suitable valve reconditioning equipment is not<br />
available, the valves may be ground in by h<strong>and</strong>,<br />
using a medium lapping paste. Then lightly lap<br />
the valves to their seats, using fine lapping paste,<br />
<strong>and</strong> check the seatings with Prussian blue.<br />
If new valve guides <strong>and</strong> valve seat inserts are<br />
fitted, the valve guides should be reamed before<br />
the valve seat inserts are faced.<br />
Valve springs - To test<br />
Visually examine the valve springs for defects,<br />
<strong>and</strong> then check the poundage of the springs on a<br />
valve spring tester.<br />
Both the inlet <strong>and</strong> exhaust valve springs, when<br />
new, should require a poundage of 82 to 86 lb. to<br />
compress them to a length of 1.600 in. The<br />
minimum permissible poundage, when worn,<br />
is 71 lb.<br />
Check the ignition timing as described in w<br />
Section E13. This should be 2" B.T.D.C.<br />
Remove the contact breakers <strong>and</strong> clean the<br />
points. Fit the contact breakers <strong>and</strong> set the gaps<br />
to 0.019 in. to 0.021 In.<br />
Clean the sparking plugs <strong>and</strong> set the gaps to<br />
0.024 in. to 0.027 in.<br />
Drain the sump <strong>and</strong> refill with clean oil<br />
Renew the oil filter element <strong>and</strong> fit a new<br />
rubber sealing ring. Before fitting the filter bowl<br />
it should be cleaned out <strong>and</strong> filled with clean<br />
engine oil. The corners of the filter element must<br />
be turned over so that they do not become trapped<br />
by the ate^ head.<br />
Fill the cooling system<br />
Remove <strong>and</strong> clean the gauze filters in the fuel<br />
strainer, situated on the chass~s cross-member in<br />
front of the petrol tank. Clean out the filter howl<br />
<strong>and</strong> fit a new cork joint.<br />
Remove <strong>and</strong> clean the gauze filters in the fuel<br />
inlets of the carburetters. Clean out the float<br />
chambers of the carburetters.<br />
Start the engine <strong>and</strong> check for oil <strong>and</strong> coolant<br />
leaks.<br />
Tune the carburetters as described in the Section<br />
Cylinder heads - To assemble on Carburetters in the Workshop Manual.<br />
The cylinder heads should be assembled as<br />
described in Section E7. Ensure that the valves are Fit the air silencer after first cleaning the<br />
fitted in their correct positions.<br />
paper element.
P Rolls-Royce Silver Cloud Ill <strong>and</strong> kntley 53 Engine Manual<br />
Introduction<br />
It is intended that this Supplement be read in conjunction with the Engine Manual<br />
(~S.D. Publication 753) for the Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong>. Where<br />
information in the Engine Manual diiers from that contained in the Supplement, it<br />
is that in the Supplement which applies to the S3 engine.<br />
Page numbers <strong>and</strong> figure numbers shown in parenthesis in this Supplement, refer<br />
to the Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong> Engine Manual.<br />
The 53 engine is basically similar to the SZ engine, but a number of modifications<br />
have been incorporated which enable the engine to produce greater power <strong>and</strong> at<br />
the same time maintain a high degree of reliability.
P Rolls-Royce Silver Clwd m <strong>and</strong> Bentley 53 Engine Manual<br />
Chapter E<br />
CONTENTS<br />
ENGINE DATA . . . . . . . .<br />
ENGINE DIMENSIONAL DATA . .<br />
ENGINE .. . . . . . . . .<br />
ENGINE LUBRICATION . . . .<br />
CYLINDER HEADS . . . . . .<br />
CRANKSHAFT AND MAIN BEARINGS<br />
CONNECTING RODS AND PISTONS<br />
VALVE GEAR .. . . . . . .<br />
CAMSHAFT . . . . . . . .<br />
DECARBONISING . . . . . .<br />
Page l<br />
Page 3<br />
Page 9<br />
Page 10<br />
Page I I<br />
Page 12<br />
Page I5<br />
Page I6<br />
Page 17<br />
Page 19
P Rolls-Royce Silver Cloud m <strong>and</strong> Bentley 53 Engine Manual<br />
P<br />
SPECIFICATION<br />
....<br />
T m<br />
Number of cylinders<br />
Bore ....<br />
Smke ....<br />
Cubic capacity . .<br />
R.A.C. rated H.P.<br />
..<br />
Compression ratio . .<br />
Suspension . ...<br />
. . Over square 90' V formation,<br />
liquid maled.<br />
. . Eight-in two banks of four.<br />
. . 4 100in.<br />
. . 3-933 in.<br />
. . 3802 cu. in. (6.230 . . c.c.).<br />
. . 53.8.<br />
. . 9:l for engines destined for<br />
North America, Japan <strong>and</strong><br />
Europe except Portugal, Spain,<br />
Yugoslavia, Greece, Turkey,<br />
Finl<strong>and</strong>, Malta, Holl<strong>and</strong> <strong>and</strong><br />
Cyprus.<br />
8:l all other countries.<br />
. . The engine <strong>and</strong> gearbox an of<br />
unit construction. The unit is<br />
flexibly mounted on rubber at<br />
three points. Single-point at the<br />
front <strong>and</strong> two-point at the rear.<br />
CYLINDER BLOCK<br />
Type ...... Monobloc casting.<br />
Material ...... Cast aluminium alloy.<br />
CYLINDER LINERS<br />
Type . . . . . . Detachable wet liners.<br />
Material Centrifugally spun cast iron.<br />
......<br />
CYLINDER HEADS<br />
Description .... Two detachable heads, each having<br />
four separate Inlet <strong>and</strong><br />
Material . . . . . .<br />
exhaust ports.<br />
Aluminiumalloy,withphosphorbronze<br />
exhaust valve gu~des <strong>and</strong><br />
cast-iron inlet valve guides <strong>and</strong><br />
uithexhaust <strong>and</strong> inlet valve sat<br />
inserts of austenitic steel .<br />
CRANKSHAFT<br />
Description.. .... Fivejoudcrankshaft withfour<br />
crankpins incorporating sludge<br />
traps. Integral balance weights<br />
<strong>and</strong> dynamicaUy balanced.<br />
. . . . . .<br />
Material Chrome molybdenum steel with<br />
nitride hardened journals <strong>and</strong><br />
cmnkpins.<br />
Damper ...... Metalatik rubber vibration<br />
damper.<br />
Direction of rotation . . Clockwise.<br />
Section E2<br />
S3 ENGINE DATA<br />
MAIN BEARINGS<br />
Type . . . . . . Split thin shellswith 'pre-sized'<br />
bores to suit crankshaft journal<br />
Material . .<br />
diameter.<br />
. . Steel backed copper-lead with<br />
either lead-tin or lead-indium<br />
overlay.<br />
Number Five.<br />
. . . . . .<br />
CONNECTING RODS<br />
Type . . . . . . 'H' sect~on. Forged to size <strong>and</strong><br />
balanced.<br />
Material ...... Chrome-molybdenum steel.<br />
Bigad bearings .... Steel backed copper-lead with<br />
e~ther lead-tin or lead-indium<br />
overlay.<br />
Gudgeon pin hushes . . Pressed into comectlng rod<br />
small-end hses.<br />
Material Lead-bronze, steel backed.<br />
......<br />
PISTONS<br />
9:l compression ratio<br />
Type<br />
......<br />
8:I wmpression ratio<br />
. . . . . .<br />
Type<br />
Full skirt with a flat crown <strong>and</strong><br />
offset gudgeon pin.<br />
Full skirt with a recessed crown<br />
<strong>and</strong> olisct gudgean pin.<br />
Material ...... Aluminium alloy.<br />
Number of rings .... Four. Three compression rings<br />
<strong>and</strong> one oil control ring. Top<br />
compression ring is chromium<br />
plated. Bottom two compresion<br />
rings have tapered edges.<br />
VALVE GEAR<br />
Inlet valves . . . . . .<br />
Material ......<br />
Exhaust valves .....<br />
Material . . . . . .<br />
Valve timing<br />
Tappets<br />
....<br />
. . . . . .<br />
Material ......<br />
Push rods . . . . . .<br />
Overhead push md operated.<br />
Single spring. Steel collets with<br />
rubber seals to control valve<br />
stem lubrication.<br />
Seat angle 45".<br />
EN 24 or S.65.<br />
Overhead push rod operated.<br />
Smgle spring. Steel wllets with<br />
rubber seals to control valve<br />
stem lubrication.<br />
Seat ansle 45".<br />
ICE 965. Stellite tips <strong>and</strong> valve<br />
seats. Brightray mated head.<br />
5" A.T.D.C.<br />
SeK-adjusting hydraulic tappets<br />
with spherical base.<br />
Hardenable cat-iron.<br />
Ball-ended tubes.
Engine Manual Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3<br />
CAMSHAFT<br />
Material . . . . . . Cast Monikrom iron.<br />
Camg . . . . . . 5' to 7' lon~tudinal taper.<br />
Number of journals . . Four.<br />
Bearings . . . . . . Four habbit lined steel shells.<br />
Thrust taken . . . . On front end.<br />
Drive . . . . . . Through hel~cal tooth gears.<br />
LUBRICATION SYSTEM<br />
General . . . . . . High pressure oil feed to crank-<br />
shaft, connecting rods, camshaft<br />
bearings, tappets, push rods <strong>and</strong><br />
rocker ball end seatings <strong>and</strong>cam-<br />
shaft timiig gears. Intermittent<br />
oil feed through the frat cam-<br />
shaft bearing to rocker shaft,<br />
rocker arms <strong>and</strong> valve tips.<br />
Splash feed to connecting rod<br />
smallends, gudgeon pins <strong>and</strong><br />
cylinder walls.<br />
Type. . . . . . . . Pressurised wet-sump system.<br />
High pnssure supply . . 1,WO r.p.m. 37 lb./sq. in.<br />
Relief valve. . . . . . 40 lb./sq. in.<br />
Sump capacity . . . . Minimu-6 pt. (Imp.), 7.2 pt.<br />
(U.S.), 3.4 litres.<br />
Maximum-12 pt. (Imp.), 14.4<br />
pt. (U.S.), 6.82 litres.<br />
Oil pump . . . . . . Helical gear type with line mesh<br />
strainer pick up.<br />
Oil filter . . . . . . 'British Filters' Full Flow type<br />
with built-in relief valve.<br />
FUEL SYSTEM<br />
Cmhnretters . . . . Two S.U. H.D.8 diaphragm<br />
type 2.00 in. choke bores. Auto-<br />
matic choke for cold stating.<br />
Air cleaner . . . . . . Either a Purolator paper type<br />
element or an oil wetted wire<br />
mesh filter element depending<br />
upon which country the engine<br />
will be operating in. Wr details<br />
see latest Service Bulletin Section<br />
D, dealing with this subject.<br />
Fuel pumps . . . . Twin S.U. electric.<br />
Fuel tank capacity.. . . I8 galls. (Imp.),Zl.6 galls. (U.S.),<br />
81.8 litres.<br />
Fuel strainers . . . . Main fuel strainer mounted on<br />
the frame member in front of<br />
the fuel tank. Small gauze<br />
strainer at the whuretter inlets<br />
<strong>and</strong> in the fuel pumps.<br />
Fuel gauge . . . . . . Electric. Registers when the igni-<br />
tion is switched on.<br />
COOLING SYSTEM<br />
Coolant capacity . . . .<br />
Pump .. .. ..<br />
Fan . . . . . . . .<br />
Fan diameter . . . .<br />
Pump <strong>and</strong> fan drive . .<br />
Radiator matrix . . . .<br />
Coolant temperature control<br />
Temperature indicator . .<br />
Coolant . . . .<br />
21 pt. (Imp.), 25.21 p. (U.S.),<br />
11.93 litres.<br />
Centrifugal.<br />
5-blade.<br />
18 in.<br />
8 in. adjustable 'V' belts.<br />
Film type.<br />
82°C.-86°C.<br />
On instrument panel. Electric,<br />
registers when ignition switch is<br />
on.<br />
An inhibited solution of ethy-<br />
lene glycol (B.S.S. 3150).<br />
EXHAUST SYSTEM Through frame exhaust system.<br />
Large diameter pipes with two<br />
stainless steel resonators, <strong>and</strong><br />
one stainless steel absorption<br />
damper m senes. The front<br />
resonator is semi-acoustic <strong>and</strong><br />
the rear mator is fully<br />
acoustic.<br />
IGNITION DISTRIBUTOR<br />
Make <strong>and</strong> txpe . . . . Lucas 20 D8. Eight lobe cam<br />
with double contact breakers,<br />
one contact breaker serves to<br />
make <strong>and</strong> the other to break the<br />
Rotation .. ..<br />
Advanced mechanism<br />
low tension circuit.<br />
.. Anti-claekwlse.<br />
. . Automatic centrifugal advance<br />
Ignition tirmng<br />
Firing order<br />
. .<br />
. .<br />
with built-in vacuum timing . control.<br />
. . 2' B.T.D.C.<br />
. . Al, El, A4,B4, B2, A3, B3, A2.<br />
Contact gap<br />
Dnve . .<br />
. .<br />
. .<br />
(1, 5, 4, 8, 6, 3, 7, 2).<br />
. . 0.014 in 4.016 in.<br />
. . Through camshaft skew gears.<br />
IGNITION COIL<br />
Make .. . . .. Lucas.<br />
SPARKING PLUGS<br />
9:l wmpression ratio<br />
Make <strong>and</strong> type . . . . Champion RN.8.<br />
8:l compression ratio<br />
Make <strong>and</strong> type . . . . Lodge CLNP, Champion RN.<br />
13P or Champion RN.8.<br />
Gap . . . . . . . . 0.025 in.
? Rolls-Royce Silver Cloud Ill <strong>and</strong> 6enrley 53 Engine Manual<br />
DESCRIPTION<br />
~ C A m A N D ~ E R S<br />
Cylinder liner bare grading . .<br />
Cylinder liner "nip" . . . .<br />
m 1 Y S<br />
Piston grading . . . . . .<br />
Compression ring groove widths. .<br />
Compression ring widths . . . .<br />
Clearance . . . . . . . .<br />
Compression ring closed gap . .<br />
Open gap, nominal . . . .<br />
Scraper ring groove width . .<br />
Scraper ring width.. .. ..<br />
Clearance . . . . . . . .<br />
Closed gdp . . . . . . . .<br />
Open gap, nominal . . . .<br />
GUDGJmN ms<br />
Bore diameter in piston . . . .<br />
Gudgeon pin diameter . . . .<br />
Interference in boss . . . .<br />
Section E3<br />
ENGINE DIMENSIONAL DATA<br />
DIMENSION<br />
H. 4.100 in. - 4.1003 in.<br />
J. 4.1004 in. - 4.1007 in.<br />
K. 4,1008 in. - 4.1011 in.<br />
L. 4,1012in. - 4.1015 in.<br />
M. 4.1016 in. - 4.1019 in.<br />
0.W2 in. -0.003 in<br />
H. 4.0985 in. - 4.0988 in.<br />
J. 4,0989 in. - 4,0992 in.<br />
K. 4.0993 in. - 4.09% in.<br />
L. 4.0997 in. - 4,1000 in.<br />
M. 4.1001 in. - 4.1004 in.<br />
0,0807 in. - 0.0817 in.<br />
0.0777 in. - 0.0787 in.<br />
0.002 in. - 0.004 in.<br />
0.015 in. - 0.0U) in.<br />
0.520 in.<br />
0,178 in. - 0.179 in<br />
0.1755 in. - 0.1760 in.<br />
Nil.<br />
0.015 in. - 0.020 in.<br />
0.520 in.<br />
0.9999 in. - 1.0001 in.<br />
1.W01 in. - 1.0303 in.<br />
O~W02 in.<br />
!<br />
PERMISSIBLE<br />
WORN<br />
DIMENSION<br />
0.004 in. Wear.<br />
0.003 in. Ovality.<br />
0.005 in.<br />
0.025 in.<br />
0.181 in.<br />
0~025 in.<br />
REMARKS<br />
If thae measurements are exceeded a<br />
new assembly of liner <strong>and</strong> piston<br />
must be fitted.<br />
New liners must be selectively fitted<br />
or ground on the end to give this<br />
dimmsion.<br />
Piston clearance in the bore OCO12<br />
in. - 0~0018 in. measwed 0.M in.<br />
from the bottom of the akirt acrosr<br />
the thrust axis.<br />
The rings should be assembled with<br />
staggered gaps.<br />
Neglecting spring.<br />
Clearance taken up by spring load.<br />
By selective assembly at r m temp.<br />
68-72" F.
Engine Manual Rolls-Royce Silver cloud I <strong>and</strong> &ntlcy 53<br />
DESCRIPTION<br />
WIANKSm AND CONNECWG<br />
ROD8<br />
Connecting rod smallend bush in-<br />
ternal diameter . . . . . .<br />
Clearance on gudgeon pin . .<br />
Bigsnd bearing housing, mternal<br />
diameter . . . . . . . .<br />
Bigmd bearing shell, internal<br />
diameter . . . . . . . .<br />
Crankpin diameter.. . . . .<br />
Clearance . . . . . . . .<br />
Smallmd bush housing, inkrnal<br />
diameter . . . . . ..<br />
Smallad bush externaldiameter. .<br />
Interieren~e . . . . . . . .<br />
Connecting rod <strong>and</strong> cap bolt holes.<br />
Diameter for location . . . .<br />
Connecting rod bolt diameter for<br />
I-tim . . . . . . . .<br />
Clcanrnm . . . . . . . .<br />
Connecting rod bolt diameter . .<br />
Connecting rod <strong>and</strong> cip b6It<br />
diameter . . . . . . . .<br />
Interference. . . . . . . .<br />
Theoretical nip on connecting rod<br />
bearings shells . . . . . .<br />
‘hmecting rod end float . . . .<br />
Main hearing shell internal<br />
diameter:<br />
Theoretical . . . . . .<br />
Actual . . . . . . . .<br />
Crankshaft journal diameter . .<br />
Clearance (Actual). . . . . .<br />
Crankshaft end float . . . .<br />
Connecting rod bolt stretch . .<br />
DIMENSION<br />
1.0003 in. - 1.0005 in.<br />
OJYJO in. - 003lM in.<br />
2.395 in. - 2.3955 in.<br />
2.2505 in. - 2.2515 in.<br />
2.2485 in. - 2.249 in.<br />
0.0015 in. - 0.003 in.<br />
1.140 in. - 1.1405 in.<br />
1.1425 in. - 1.144 in.<br />
0,002 in. - 0.004 in.<br />
0.375 in. - 0.3755 in.<br />
0.3745 in. - 0.375 in.<br />
Size - 0.001 in.<br />
0.389 in. - 0.391 in.<br />
0.3838 in. - 0.3858 in.<br />
04Y332 in. - 0.0072 in.<br />
0.003 in. - 0.008 in.<br />
0.008 in. - 0.017 in.<br />
2.501 in. - 2.502 in.<br />
2,501 in. - 2,503 in.<br />
2.4995 in. - 2.500 in.<br />
0.0015 in. -Om35 in.<br />
0,004 in. - 0.010 in.<br />
F~~<br />
0-005 in. bolt stretch<br />
Torque load = 32 ib./ft.<br />
~ ~<br />
PERMISSIBLE<br />
WORN<br />
DIMENSION<br />
0.0005 in.<br />
2.2475 in.<br />
0.0035 in.<br />
2,4985 in.<br />
0.0045 in.<br />
0,012 in.<br />
REMARKS<br />
At room temp. 68-72",<br />
Clearance measured vertically. Renew<br />
bearings if lead plating is worn<br />
through.<br />
H<strong>and</strong>push fit in ring gauge.<br />
On location diameter.<br />
On location diameter.<br />
On knurled diameter. Bolts should<br />
not be removed from rods unless<br />
they are to be renewed.<br />
Controlled by clearance behveen rods<br />
<strong>and</strong> crankpin end faces.<br />
Due to housing expansion under<br />
interference fit of shells.<br />
Renew bearings if lead plating is<br />
worn through.
1<br />
p Rolls-Royce Silver Cloud lU <strong>and</strong> Bentley 59 Engine Manual<br />
DESCRIPTION<br />
MAIN BEARING HOUSINGS<br />
Bore diameter . . . . . .<br />
MATN BEARING CAPS<br />
Width of cap . . . . . .<br />
Gap width . . . . . . . .<br />
Interference . . . . . .<br />
Cap nuts . . . . . . . .<br />
VALVE GEAR<br />
Camshaft timing gear backlash . .<br />
True running of camshaft gear face<br />
Camshaft end float .. ..<br />
Camshaft journal diameter . .<br />
Camshaft bearing, internal diameter<br />
Camshaft journal clearance . .<br />
Camshaft beanng,entemaldiameter<br />
Crankcase bore - diameter for<br />
camshaft bearing . . . .<br />
CamshaR bearing interference in<br />
crankcase . . . . . . . .<br />
Inlet cam <strong>and</strong> base circle - overall<br />
dimension . . . . . . . .<br />
Exhaust cam <strong>and</strong> base circle -<br />
overall dimension . . . . . .<br />
Tappet block bore diameter<br />
Tappet edema1 diameter. .<br />
Clearance . . . . . .<br />
Tappet "leak-down" test . .<br />
DIMENSION<br />
2.6655 in. - 2,6660 in.<br />
5.1005 in. - 5.1010 in.<br />
5.1000 in. - 5.1010 in.<br />
0.001 in. minus 0.0015 in.<br />
Torque load to 45 ib./ft.<br />
0.001 in. - 0.0035 in.<br />
0.000 in. - 0.002 in.<br />
0.002 in. - 0.006 in.<br />
1.9975 in. - 1,998 in.<br />
2,000 in. - 2.0005 in.<br />
0.002 in. - 0.003 in.<br />
2.129 in. - 2.1305 in.<br />
2.125 in. - 2.1255 in.<br />
00035 in. - 0.0055 in.<br />
1.465 in. - 1.470 in.<br />
1,465 in. - 1,470 in.<br />
Y. 0.90475 in. - 0.9050 in.<br />
Z. 0.9050 in. - 0.90525 in.<br />
Y. 0.9040 in. - 0.W425 in.<br />
2. 0.90425 in. - 0.9045 in.<br />
0.0005 in. - 0001 in.<br />
Time for a plunger travel of in.<br />
under a load of 50 lb. is 2WO<br />
sec. Eso T.S.D.1047 parfin<br />
must be used.<br />
PERMISSIBLE<br />
WORN<br />
DIMENSION<br />
0.005 in.<br />
1.9965 in.<br />
2.002 in.<br />
OGO4 in.<br />
1.455 in.<br />
1.455 in.<br />
0.0015 in.<br />
A "leak-doun" time<br />
of 10-80 sec. will Lw<br />
accepted in service.<br />
REMARKS<br />
This diameter should be checked with<br />
the main bearing cap nuts in gosition<br />
<strong>and</strong> torque loaded to 35 1b.lft.<br />
t<br />
When the bearing shells are in place.<br />
H<strong>and</strong> push fit in gaug.<br />
Cam lift is 0.250 in. Minimum per-<br />
missible lift is 0.235 in.<br />
Cam lift is 0.250 in. Minimum pr-<br />
mksible lift is 0235 in.,<br />
This "leak-down" time is critical <strong>and</strong><br />
any tappet outside these figures<br />
should be replaced with a complete'<br />
assembly. Parts must not be inter-<br />
changed.
Engine Manual Rolls-Ro~e Silver Cloud III <strong>and</strong> Bentley 53<br />
DESCRiPTION<br />
Exhaust valve guide - external<br />
diameter .........<br />
Cylinda hiad bore diameter for<br />
exhaust valve guide ....<br />
Interference in head ....<br />
Exhaust valve guide - internal<br />
diameter .... .< . .<br />
Exhaust valve stem diameter . .<br />
C1wnffi ........<br />
Exhaust valve spring compressed<br />
to 1.600 in. . .......<br />
Exhaust <strong>and</strong> inlet valve seat angle<br />
Exhaust valve sea insert external<br />
diamtu ........<br />
Cylinder head bare for scat inserf..<br />
Interfmce . . . . . .<br />
Inlet valve seat insert external<br />
diameter . . . . . . . .<br />
Cylinder head bore diameter for<br />
mt hucrt . . . . . . . .<br />
Intaferma. . . . . . . .<br />
Inlet valve guide, external diameter<br />
Cylinder head bore diameter for<br />
inlet valve guide ......<br />
Interferenceinhead ....<br />
Inlet valve guide, internal diameter<br />
Inlet valve stem diameter . .<br />
cleacance . . . . . . . .<br />
InId valve spring campressed to<br />
1.600 in. . . . . . . . .<br />
Exhaust valywverall Icngth . .<br />
Inlet ~ ~lv~vcrall length . .<br />
DisVibutor gear backlash..<br />
DIMENSION<br />
0,6275 in. - 0.628 in.<br />
0-625 in. - 0.626 in.<br />
0.0015 in. - 0.003 in.<br />
0.3755 in. - 0,376 in.<br />
0.37175 in. - 0.372 in.<br />
0-0035 in. - OQ0425 in.<br />
82 - 86 lb.<br />
45' minus 1/10"<br />
1.7540 in. - 1.7545 in.<br />
1.750 in. - 1.751 in.<br />
0.003 in. - 0.0045 in.<br />
20290 in. - 243,295 in.<br />
2.025 in. - 2.026 in.<br />
0.003 in. - OW45 in.<br />
0.6275 in. - 0.628 in.<br />
0.625 in. - 0.626 in.<br />
0.0015 in. - 0.003 in.<br />
0.3755 in. - 0.376 in.<br />
0.3735 in. - 0.374 in.<br />
0.0015 in. - 0.0025 in.<br />
82 - 86 lb.<br />
5.033 in.<br />
5.075 in.<br />
O.OM in. - 0.004 in.<br />
PERMISSIBLE<br />
WORN<br />
DIMENSION<br />
0.378 in.<br />
0.3705 m.<br />
0~0060 in.<br />
71 lb.<br />
0.3773 in<br />
0.3723 in.<br />
0.005 in.<br />
71 lb.<br />
0.00B in.<br />
REMARKS<br />
"Bellmouth" at the lower end is permissible<br />
up to 0 .W in. for a depth of<br />
0.375 in.<br />
"Crown" with 30' cuttm to avoid<br />
pocketing after regrindiap seat.<br />
7
p Rolls-Royce Silver Cloud III <strong>and</strong> Bentley 53 Engine Manual<br />
DESCRIPTION<br />
Rocker bore diameter . . . .<br />
Rocker shaft diameter . . . .<br />
Clearance . . - . . . . . .<br />
OIL PUMP<br />
Driving shaft diameter . . . .<br />
Shaft bore diameter . . . .<br />
Shaft clearance in casing bore . .<br />
Stationary spindle diameter . .<br />
Driven gear internal diameter . .<br />
Clearance on spindle . . . ,<br />
Diametrical clearancc between<br />
wrs <strong>and</strong> side of chamber . .<br />
Pump gears-backlash . . . ,<br />
Pump gears--end float . . . .<br />
Drive gear backlash . . . .<br />
CYLINDER HEAD STUDS<br />
Stud diameter . . . . . .<br />
Threaded hole diameter . . . .<br />
Interference<br />
MArN BEARING EOUSmC STms<br />
Stud diameter . . . . . .<br />
Threaded hole diameter . . . .<br />
Interference .. .. ..<br />
DIMENSION<br />
0.74925 in. - 0.74975 in.<br />
0.74825 in. - 0.7485 in.<br />
003375 in. - 0.0015 in.<br />
0.4990 in. - 0.4995 in.<br />
0.500 in. - 0.5005 in.<br />
0.0005 in. - 0.0015 in.<br />
0.499 in. - 0.4995 in.<br />
0,500 in. - 0,5005 in.<br />
0.0005 in. - 0.0015 in.<br />
0,0020 in. - 0.0035 in.<br />
OW05 in. - 0.0025 in.<br />
0901 in. - 0.004 in.<br />
0.0012 in. - 0.0033 in.<br />
Yellow 0-405 in. -0.404 in.<br />
Red 0.404 in. - 0.403 in.<br />
Blue 0.403 in. - 0.4019 in.<br />
Yellow 0.404 in. - 0.403 in.<br />
Red 0.403 in. - 0.402 in.<br />
Blue 0.402 in. - 0.401 in.<br />
0.000 in. to 0,002 in.<br />
Yellow 0.4675 in. - 0.4665 in.<br />
Red 0.4665 in. - 0.4655 in.<br />
Blue 0.4655 in. - 0-4643 in.<br />
Yellow 0.4665 in. - 0,4655 in.<br />
Red 0.4655 in. - 0.4645 in.<br />
Blue 0.4645 in. - 0.4635 in.<br />
0.000 in. to 0.002 in.<br />
PERMISSIBLE<br />
WORN<br />
DIMENSION<br />
0,751 in.<br />
0.0035 in.<br />
0.4970 in.<br />
0.003 in.<br />
0.4965 in.<br />
0.5015 in.<br />
0.003 in.<br />
0.006 in.<br />
0.W in.<br />
0.005 in.<br />
0038 in.<br />
REMARKS<br />
Permissible only when the radial<br />
clearance of the gears in the case<br />
exceeds this figure.<br />
Studs must be matched to hole,<br />
colour for colour.<br />
Studs must be matched to hole,<br />
colour for colour.,<br />
*<br />
C
Engine Manual Rolls-Royce Silver Cloud ~tl <strong>and</strong> kntley 53<br />
OIL PIIMP RIG TEST PEBFORMUYCE<br />
Oil temperature to be 80°C. (176°F.).<br />
Rrmp R.P.M.<br />
500<br />
1,000<br />
1.500<br />
180<br />
- OU BELlEP VALVE SmNG Free length-1.975 in.<br />
Load when compressed to 1125 in.-114 Ib.<br />
Rsst.;&hg orilk<br />
Di-ter (inch-)<br />
0 150-0.002<br />
0105-0002<br />
0.150-0.002<br />
0 1M-0.002<br />
PmmIisaiLlc Mhirmm<br />
Rcasvnc (Ib/aq. in)<br />
32<br />
37<br />
49<br />
25 mnimum<br />
p Rolls-Royce Silver Cloud Ill <strong>and</strong> Bentley S3 Engine Manual<br />
/4<br />
General description (Page El5 in Engine Monud)<br />
First paragraph to read:-<br />
The Rolls-Royce power unit is an over square 'V'<br />
engine, having eight cylinders <strong>and</strong> operating on the<br />
four-stroke cycle. It has a bore of 4.100 in. <strong>and</strong> a<br />
stroke of 3.600 in. giving a total capacity of 380.200<br />
cu. in (6,230 c.c.). The compression ratio of the power<br />
unit can be either 9M) : 1 or 8.00 : I depending upon<br />
which country it will be operating in.<br />
Fourth paragraph to read:-<br />
The nitride hardened dynamically balanced crank-<br />
shaft is a forging of chrome molybdenum steel, pro-<br />
vided with sludge traps in each of the four crankpins<br />
<strong>and</strong> integral balance weights; it is carried in five bear-<br />
ings. These beatings consist ofthin steel shells; lined<br />
with copper leadjndium; the bearings are held in posi-<br />
tion by forged aluminium bearing caps. Crankshaft<br />
end thrust is taken by the centre main bearing, which<br />
is fitted with thrust pads at both frmt <strong>and</strong> rear.<br />
Sixth paragraph to read:-<br />
The pistons are of aluminium alloy with fully float-<br />
ing gudgeon pins. Engines having a compression ratio<br />
of 9.00 : 1 are fitted with pistons having full skirts <strong>and</strong><br />
Section E4<br />
ENGINE<br />
list crowns; these pistons are carried on hardened steel<br />
gudgeon pins which are offset to the centre line of the<br />
piston.<br />
Engines having a compression ratio of 8.00 : 1 are<br />
fitted with pistons having full skirts <strong>and</strong> recessed<br />
crowns; these pistons are carried on hardened steel<br />
gudgeon pins which are offset to the centre line of the<br />
piston.<br />
Four rings are fitted to each piston-three compres-<br />
sion rings <strong>and</strong> one oil control ring.<br />
First paragraph to read:-(Page El6 in Engine<br />
Manual)<br />
Air is filtered through either an oil soaked wire<br />
mesh filter element or a Purolator paper type, depend-<br />
ing upon which country the engine will be operating in.<br />
After passing through the filter element the air is<br />
drawn through the carburetters, which are mounted on<br />
a 'T piece over an eight-branch induction manifold.<br />
An autmtic choke mechanism is provided for cold<br />
starting.<br />
The remaining information is applicable to the S3<br />
engine.
Engine Manual Rolls-Royce Silver Cloud ID <strong>and</strong> Bentley 53 3<br />
Section E6<br />
ENGINE LUBRICATION<br />
Stage 1 (Page E25 in Engine Mmual) is not<br />
applicable to the S3 engine.<br />
Oil pumvTo assemble (Page E28 in Engine Manual)<br />
Fourth paragraph is not applicable to the 53<br />
Stages 2 <strong>and</strong> 3 (Page E25 in Engane Manual)<br />
Second paragraph to read:-<br />
The camshaft timing wheel <strong>and</strong> drlving plnion are<br />
lubr~cated by a high pressureJet of oil sprayed directly<br />
between the two gears; the feed for this jet is an<br />
adaptor on the oil gallery cdver plate. See Fig. 1.<br />
oil pump<br />
To change the oil filter element (Page E29 in Engine<br />
Manuol)<br />
First paragraph to read:-<br />
The felt element of the filter should be renewed evW<br />
6,000 miles.<br />
Oil pump (Page E26 in Engine Manual)<br />
Engine lobricatinn diagram<br />
Third paragraph to read:-<br />
The 011 pump drlven gear runs on a steel splndle<br />
messed into the pump casing.<br />
The 'Pressure 011 jet to camshaft timing gear'<br />
shown in Fig. El9 Engine lubrication diagram is not<br />
to the S3 engine,<br />
The driven gear is not now fitted with a pressed-in<br />
bush.<br />
The remaining information in this Won is applicable<br />
to the 53 engine.<br />
3
P Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3 Engine Manual<br />
f-<br />
Section E7<br />
CYLINDER HEADS<br />
Description (Page E31 in Engine Manual)<br />
Cylinder head-To fit (Poge E33 in Engine Manual)<br />
The flfth paragraph is not applicable to the S3<br />
engine<br />
The cylinder heads are the same irrespective of compression<br />
ratio, the difference being effected by the<br />
oistons.<br />
Fifth paragraph to read:-<br />
Clean the dame traps in the crankcase breather tube<br />
by washing them in petrol <strong>and</strong> drying them with a high<br />
pressure air line.<br />
Cylinder headbTa remove (with the engine in the<br />
car) f Paee E31 in Eneine Manuall<br />
r . " u<br />
This paragraph to follow the thirteenth paragraph<br />
in the Engine Manual:-<br />
Before re-fitting the union to the oil filler pedestal<br />
check the condition of the rubber sealing rings <strong>and</strong><br />
Ienew ifnecessar~.<br />
Remove the crankcase breather tube from the oil The remaining information in this Section is applicfiller<br />
pedestal <strong>and</strong> butterfly housing. able to the S3 engine.
Engine Manual Rolls-Royce Silver Cloud III <strong>and</strong> Bentley S3<br />
Description (Page E39 in Engine Manual)<br />
The crankpins of the crankshaft are drilled <strong>and</strong><br />
plugged, as shown in Rg. 2, in this way sludge traps<br />
are formed in each of the crankpms, <strong>and</strong> by means of<br />
centrifugal force retaln any dirt which may be held in<br />
suspension in the oil. This prevents any dirt fromreaching<br />
the bear~ngs thus reducing wear.<br />
To further reduce wear, the crankshaft is nitride<br />
hardened all over.<br />
The paragraph headed Note in the description is not<br />
applicable to the S3 engine.<br />
The remaining information in the description is<br />
applicable to the S3 engine.<br />
Crankshaft--To remove (Poge E40 in Engine Manual)<br />
This section is applicable to the S3 engine w~th the<br />
addition of the following.<br />
Section El0<br />
CRANKSHAFT AND MAIN BEARINGS<br />
1. CIRCLIP.<br />
2. OIL SEALING PLUG<br />
3 RUBBER SEALING RING.<br />
Craokshaft- sludge tra~To dismantle<br />
Remove the circlips <strong>and</strong> withdraw the oil sealing<br />
plugs; these plugs can be removed with the aid of a<br />
setscrew or stud screwed into the tapped extractor hole.<br />
Wash all parts in clean paraffin, paying particular<br />
attention to the oilways <strong>and</strong> sludge traps.<br />
Gankshaf-To regrind (Page E4l in Engine Manual) '@<br />
The crankshaft should be reground when wear or<br />
ovality exceeds 0,001 in. or when the crankpins or<br />
journals are heavily scored.<br />
Undersize bearings are available in sizes ranging<br />
from minus 0.010 in. to minus 0.040 in. in steps of<br />
0,010 in.<br />
The crankshaft journals <strong>and</strong> crankpins should be<br />
reground <strong>and</strong> lapped to the nearest of the following<br />
dimensions which will give a true diameter.
p Rolls-Royce Silver Cloud IIl <strong>and</strong> Bentley 53 Engine Manual<br />
P<br />
St<strong>and</strong>ard<br />
ACTUAL RUNNING CLEARANCE 0.0015 in. to 0-0035 in.<br />
MAXIMUM PERMISSIBLE CLEARANCE 0.0045 in.<br />
St<strong>and</strong>ard<br />
RUNNING CLEARANCE 0,0015 in. to 0.003 in.<br />
MAXIMUM PERMISSIBLE CLEARANCE 0.0035 in.<br />
When grlnding use a stone having a gnt <strong>and</strong> grade<br />
equivalent to a NORTON A46 M5V or one grade<br />
softer. A harder stone must not be used.<br />
For 'plunge' grinding the width of the stone must<br />
be 0,020 in. less than the dimension between the journal<br />
or crankpin end faces <strong>and</strong> the machine must be fitted<br />
with hydraulic stops. For traverse grinding a suitable<br />
width of stone should be selected (see Fig. E34 in<br />
Engine Manual).<br />
Care must be taken to ensure that no sharp ridges<br />
are left in the radii where the grindlng wheel traverse<br />
ends <strong>and</strong> the radn of the grinding wheel must be carefully<br />
controlled to ensure that the grinding fades out<br />
not more than half-way up the radius on the crankshaft.<br />
On no account must the grinding wheel touch the side<br />
faces of the crankpin or jouqal.<br />
Lubrication must be cont~nuous during re-gnnd~ng<br />
<strong>and</strong> the lubricant should be fed l~brrally on to the ingolng<br />
s~de of the grinding wheel. The grinding wheel<br />
muct not be allowed to contact the journal or crankpin<br />
until the shaft is thoroughly wet.Any approved lubricant<br />
can be used.<br />
Grlnd the crankpins or journals untll they are 0.001<br />
in. larger than the requlred finish size: this will allow<br />
for lapping <strong>and</strong> polishing.<br />
Crankshafts which have been ground to the first<br />
undersize, namely mlnus 0.010 in. will not need to be<br />
rehardened.<br />
Crankshafts ground to any of the subsequent under-<br />
sizes, namely minus 0.020 in., 0.030 in. <strong>and</strong> 0,040 in.,<br />
must be rehardened by the nitride process.<br />
After rehardening, test the hardness of the journals<br />
<strong>and</strong> crankp~ns; the minimum acceptable figure for a<br />
rehardened crankshaft is 570 VPN/30 kg. using a<br />
V~ckers D~amond Pyramrd mach~ne.<br />
After grrnding <strong>and</strong> if the necessary equipment is<br />
available, the shaft should be magnetically crack tested.<br />
It should then be lapped <strong>and</strong> polished to the finished<br />
sue.<br />
Crankshaft-To lap<br />
The crankshaft journals <strong>and</strong> crankpins should be<br />
lapped to produce a perfectly smooth finish after grind-<br />
ing or hardening.<br />
Cast iron laps should be used <strong>and</strong> the machine set<br />
to run at between 220 <strong>and</strong> 250 r.p.m.<br />
The Lapping compound should conslst of a m~xture<br />
of grade M. 3034 grit <strong>and</strong> sperm oil in the proportion<br />
of 28 lb. of grlt to I gallon of sperm oil. The compound<br />
must be muted to a smooth consistency <strong>and</strong> ~njected<br />
into the laps at frequent intervals.<br />
The crankpins <strong>and</strong> journals must be lapped parallel<br />
within 0.0001 in., whilst lapping, the size of the crank-<br />
pins <strong>and</strong> journals should be checked frequently; allow-<br />
ances should be made for the slight contraction which<br />
will take place as the shaft cools.<br />
After lapping, wash the crankshaft thoroughly In a<br />
high pressure paraffin wash: blow off any surplus<br />
paraffin with compressed air <strong>and</strong> dry the shaft with a<br />
soft lint free cloth.<br />
When the shaft 1s dry, pol~sh the crankplns <strong>and</strong><br />
journals, uslng COROLITE 320 grade abraslve strrp<br />
1 in. wide, liberally lubr~cated w~th e~ther sperm or<br />
m~neral oil.<br />
After polishing again wash the shaft <strong>and</strong> repeat the<br />
cleaning procedure.<br />
Crankshaft sludge trap-To aseemble<br />
Carefully examine for damage the oil seating plugs
Engine Manual Rolls-Royce Silver cloud IU <strong>and</strong> Bentley S3 u<br />
<strong>and</strong> housings which form the crankshaft sludge traps. (Figures E30, E31, E33, E35, E36 <strong>and</strong> E37 show the<br />
Fit new rubber sealing rings to the plugs. <strong>S2</strong> crankshaft). The S3 crankshaft is similar to the <strong>S2</strong><br />
To facilitate easy entry of each plug into its respective<br />
bore, lightly smear the sealing ring with engine oil,<br />
crankshaft, but has sludge traps in each of the crankpins<br />
as shown in Figure 2.<br />
press the plug firmly 'home' <strong>and</strong> fit the circlip to The remaining information in this Section is applicsecure<br />
it in the crankshaft. able to the S3 engine.
p Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3 Engine Manual<br />
Desoription (Page E47 in Engine Manual. Se. Fig. E38)<br />
Third paragraph to readr-<br />
The big-end bearings are detachable <strong>and</strong> are split<br />
steel shell$ copper-lead hned with either lead - t' In or<br />
lead-indmm overlay. The small-end bush is split <strong>and</strong><br />
has a steel backing hned with lead bronze. The bush 1s<br />
pressed into small-end boss <strong>and</strong> then reamed out to a<br />
final diameter of I.W3 in. + 0.0002 in.<br />
P Fifth paragraph to read:-<br />
The pistons are of aluminium alloy, having full<br />
skirts wh~ch are cam ground to permit a close fit<br />
between the piston <strong>and</strong> the cylinder liner; after grinding<br />
they are tin coated to reduce friction between the<br />
bearing surfaces.<br />
The pistons fined to the majority of 53 engines have<br />
flat crowns <strong>and</strong> provlde a compression ratio of 9 : 1.<br />
In countries where only low octane fuel is available,<br />
pistons with a recessed crown are fitted to the engine<br />
<strong>and</strong> provide a compression ratio of 8 : 1.<br />
Section Ell<br />
CONNECTING RODS AND PISTONS<br />
The pistons are carried on gudgeon pins which are<br />
larger in diameter than those fitted in the <strong>S2</strong> engine<br />
<strong>and</strong> are off-set to the centre hne of the piston. Off-<br />
setting the gudgeon pins in this way compensates for<br />
the increased side thrust on the cylinder walls.<br />
Piston identifieation<br />
The 9 : 1 compresion ratio pistons have a flat<br />
crown <strong>and</strong> off-set gudgeon pins which are larger in<br />
diameter than those fitted in the <strong>S2</strong> engine.<br />
The 8 : 1 compression ratio pistons have a recessed<br />
crown <strong>and</strong> off-set gudgeon pins which are larger in<br />
diameter than those fitted in the 52 engine.<br />
The remaining information in the description is<br />
applicable to the S3 engine.<br />
Small-end bd-TO renew (Page E50 in Engine<br />
Manual)<br />
Fourth paragraph to read:-<br />
When fitted the bush should be diamond bored or<br />
reamed to the finlshed diameter of 1.0003 in. +0.0002<br />
in.<br />
Connecting rode end pistoneTo reassemble (Page E52<br />
in Engine Manual)<br />
Fifth paragraph to read:-<br />
To ensure that the piston 1s fitted correctly relative<br />
to the connect~ng rod, the following procedure must<br />
be observed.<br />
Due to the off-set gudgeon pln the piston is 'h<strong>and</strong>ed'<br />
as identified by the word 'FRONT' stamped on the<br />
crown, <strong>and</strong> lhust be fitted with the 'FRONT' towards<br />
the front of the engine.<br />
Fit the connecting rod to the piston so that when<br />
assembled in the engine the tangs on the connecting<br />
rod <strong>and</strong> cap are nearest to the camshaft (see Fig. E44<br />
Section El 1 in Engine Manual).<br />
The pistons shown in Figures E38, E41 <strong>and</strong> E45 in<br />
the Engine Manual are 8 : 1 compression ratio pistons.<br />
The 9 : 1 compression ratio pistons are similar in<br />
appearance but have flat crowns. See Fig. 3.<br />
The remaining information in this Section is applic-<br />
able to the 53 engine.
Ennine Manual Rolls-Royce Silver cloud Ill <strong>and</strong> Bentley 53<br />
Hydraulic tappet-To check the 'leak-down' (Page<br />
E57 in Engine Manual)<br />
Second <strong>and</strong> third paragraphs to read:-<br />
The 'leak-down' test must be carried out when the<br />
tappet is primed with <strong>and</strong> immersed in clean ESSO<br />
T.S.D. 1047 paraffin, using the special fixture RH.7121,<br />
(see Fig. E48 Section El2 Engine Manual).<br />
The limits to which this test must conform are<br />
Seetion El2<br />
VALVE GEAR<br />
between 20 <strong>and</strong> 80 seconds for a plunger travel of & in.<br />
under a load of 50 lb.; the measured plunger travel<br />
should end & in. above the fully collapsed position.<br />
The above 'leak-down' time is for a new tappet; in<br />
service a 'leak-down' time of 10-80 seconds is accept-<br />
able before replacing the complete assembly.<br />
The remaining information in this Section is applic-<br />
able to the S3 engine.
f- Rolls-Royce Silver Cloud m <strong>and</strong> Bentley 53 Engine Manual<br />
Section El3<br />
CAMSHAFT<br />
Camshaft-To fit (Pqe E62 in Engzne Manual)<br />
Lightly smear the camshaft bearings with 011 <strong>and</strong> fit<br />
the camshaft through the front end of the crankcase.<br />
Fit the timing gear lubricating jet to the camshaft<br />
thrust plate securmg it with two setscrews <strong>and</strong> tab<br />
washers. Fit the camshaft thrust plate <strong>and</strong> secure it<br />
with ten setscrews <strong>and</strong> tab washers. The setscrews<br />
should be tightened to give a torque loadlng of 8 to<br />
lo lb /ft.<br />
fi Camshaft timing gear--To M<br />
Valve gear--To time (Psge E62 in Engine Manual)<br />
A strengthened alum~nium alloy tlming gear is fitted<br />
to the S3 engine <strong>and</strong> is of a solid disc type construction<br />
as opposed to the fluted type fitted on <strong>S2</strong> englnes.<br />
(Figures E51, E52. E53 <strong>and</strong> E54 show the <strong>S2</strong> type<br />
timing gear).<br />
Distributor<br />
A new type of distributor is fitted to the S3 engine,<br />
it has an eight lobe cam <strong>and</strong> is of the double contact<br />
breaker type; one contact breaker serving to make, <strong>and</strong><br />
the other to break the low tension circuit. In addltion<br />
to the centrifugal advance <strong>and</strong> retard mechanism, a<br />
vacuum timing control is provided, manifold depres-<br />
sion being utilised to vary the timing in accordance<br />
with engine loadings.<br />
Ignition system--To time (Page E64 in Engine Manual)<br />
For identification of detail parts of the distributor,<br />
refer to Fig. 4.<br />
Fit the under cover of the bell-housing to the back<br />
of the crankcase. Rotate the englne until No. Al,<br />
piston is on its compression stroke, then using the fly-<br />
wheel timing mark on the under cover, set the flywheel<br />
2" B.T.D.C. The engine should be rotated clockwise<br />
(i.e. normal rotational direction of the crankshaft); if<br />
rotated otherwise an inaccurate timing setting may be<br />
obtained due to backlash in the gears. The distributor<br />
drive tongue should then be parallel with the engine<br />
crankshaft. See Fig. 5.<br />
1 FIXED CONTACT PLATE<br />
SECURING SCREWS.<br />
1. CONTACT BREAKER HOUSING<br />
SECURING SCREW.<br />
3 CONTACT BREAKER.<br />
4 VACUUM UNlT SECURING SCREW<br />
5. VACUUM TIMING CONTROL UNIT<br />
6 FIXED CONTACT PLATE<br />
SECURING SCREW<br />
I. CONTACT BREAKER GAP ADJUSTING<br />
SLOT<br />
8. OCTANE SELECTOR SCALE.<br />
9. OCTANE SELECTOR ADJUSTING<br />
SCREW LOCKNUT.<br />
10. OCTANE SELECTOR ADJUSTING SCREW<br />
11. L.T. TERMINAL.<br />
12. CAPACITOR.<br />
13. cAn LUBRICATING PAO.<br />
34. CONTACT BREAKER.<br />
Fig. 4. Internal rim" of distribotor.
Engine Manual Rolls-Royce Silver Cloud Ill <strong>and</strong> Bentley 53<br />
Release the locknut (9 ), <strong>and</strong> set the actane selector<br />
(8) to the fully advanced position (A) hefare carrying<br />
out the ignition timing.<br />
Turn the distributor spindle until the rotor arm is<br />
in lime with the No. A1 wlinder firing position.<br />
Fit thedistributor, securing the pedestal to the crank-<br />
oase with two setsmaus.<br />
Release the distributor clamping screw, then rotate<br />
the body until the %t of contacts 614). opposite: the<br />
vaouum advance unit, are just breaking. During this<br />
operation hold the top of the rotor in the fully retarded<br />
position to take up any backlash in the centrifugal<br />
advance mhanissd Clockwisa rotation of the dis-<br />
tributor body win advanm the timing, <strong>and</strong> anti-clmk<br />
wise rotation will retard the timing.<br />
The most suitable method of ohncking when the<br />
contact points are just breaking is with an ignition<br />
timing lamp.<br />
Tighten the clamping screw to lock fhe body in posi-<br />
tion.<br />
Rotate: the crankshaft two full turns <strong>and</strong> with the<br />
ignition timing lamp, recheck to ensure thaf the contact<br />
points are just breaking when the rotor arm is in line<br />
with the No. A1 Wing position.<br />
Fit the distributor cap.<br />
Fit the induction system, the starter motor <strong>and</strong> gear-<br />
box.<br />
Fit the en&e to the chassis frame (Page El8 ffi<br />
Engine Manual).<br />
The remaining ihformation in this Section ia applic-<br />
able to the S3 engine.
p Rolls-Royce S~lver Cloud III <strong>and</strong> kntley 53 Engine Manual<br />
P<br />
Page E67 in Engine M <strong>and</strong><br />
Section El4<br />
DECARBOMSING<br />
This should be 2' B.T.D.C.<br />
Second paragraph to read:- Remove the contact breakers <strong>and</strong> clean the points.<br />
To facilitate decarbonising, RH.2264 decarbonizing<br />
set can be supplied.<br />
Fit the contact breakers <strong>and</strong> set the gaps to 0.014 in.<br />
to 0.016 in.<br />
Final assembly <strong>and</strong> h"% (Pw E68 in Engine Man*a1) Eleventh paragraph to red :-<br />
First <strong>and</strong> second paragraphs to read:-<br />
Fit the air silencer after first cleaning the filter<br />
Check the ignition timing as described in Ignition element. The remaining information in this section is<br />
system- to time. Section El3 in this supplement. applicable to the S3 engine.