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Engine Workshop Manual<br />

Rolls-Royce Silver Cloud I I<br />

<strong>and</strong><br />

Bentley <strong>S2</strong><br />

TSD Publication 753/2006<br />

-


Preface<br />

This Workshop Manual has been compiled in an endeavour to assist service<br />

personnel responsible for maintenance <strong>and</strong> overhaul, in properly maintaining<br />

the high st<strong>and</strong>ard of engineering achieved in the production of the Rolls-Royce<br />

Silver Cloud I1 <strong>and</strong> Bentley S.2 cars.<br />

The book is copiously illustrated with photographs <strong>and</strong> orthographic<br />

reproductions which are suitably annotated in order to provide quick reference<br />

with minimum searching.<br />

Although all information contained in the Manual was correct when going<br />

to print, modifications which may subsequently develop will be kept up to date<br />

by means of Service Bulletins.<br />

Informatron given in the latest Bulletin will supersede that given in<br />

the Section of the Manual to which it refers, until such time as the Manual is<br />

re-issued with the necessary amendments.<br />

Personnel of Rolls-Royce Service Departments at Hythe Road, Willesden,<br />

London, N.W.lO, <strong>and</strong> at Pym's Lane, Crewe, are always prepared to answer<br />

queries or give advice on individual servicing problems, but it will assist<br />

them if queries are accompanied by the chassis number of the car.


Chapter E<br />

CONTENTS<br />

GENERAL INFORMATION . . . .<br />

ENGINE DATA . . . . . .<br />

ENGINE DIMENSIONAL DATA . .<br />

ENGINE . . . . . . . . . .<br />

CRANKCASE AND CYLINDER LINERS<br />

LUBRICATION . . . . . . . .<br />

CYLINDER HEADS . . . . . .<br />

VALVE GUIDES - TO RENEW . .<br />

VALVE SEAT INSERTS - TO RENEW<br />

CRANKSHAFT AND MAIN BEARINGS<br />

CONNECTING RODS AND PISTONS<br />

VALVE GEAR . . . . . . . .<br />

CAMSHAFT . . . .<br />

. . . . SECTION E 1<br />

. . . . SECTION E 2<br />

. . . . SECTION E 3<br />

. . . . SECTION E 4<br />

. . . . SECTION E 5<br />

. . . . SECTION E 6<br />

. . . . SECTION E 7<br />

. . . . SECTION E 8<br />

. . . . SECTION E 9<br />

. . . . SECTION El0<br />

. . . . SECTION El 1<br />

. . . . SECTION El2<br />

. . . . SECTION El3<br />

DECARBONISING SECTION El4


n Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

Gcncnl Imformatlon Page<br />

'A' bank <strong>and</strong> 'B' bank-Identification E3<br />

Helicoil SFTCW Thread Inserts . E3<br />

Unified Screw Threads . .. . E5<br />

Englue Dam<br />

Camshaft . . . .<br />

Connecting Rods . .<br />

Cooling System . .<br />

Crankshaft . . . .<br />

Cylinder Block . .<br />

Cylinder Heads . .<br />

Cylinder Liners . .<br />

Exhaust System . .<br />

Fuel System . . . .<br />

Ignition Coil . .<br />

Ignition Distributor<br />

Lubrication System<br />

Main Bearings . ,<br />

Pistons . . . .<br />

Sparking Plugs . .<br />

Specification . .<br />

Valve Geq . . . .<br />

Engine Dimsmiod Data<br />

Crankshaft <strong>and</strong> Connecting Rod<br />

Crankcase <strong>and</strong> Cylinders . .<br />

Cylinder Head Studs . . . .<br />

Gudgeon Pins . . . . . .<br />

Main Bearing Caps . . . .<br />

Main Bearing Housings . . . .<br />

Main Bearing Housing Studs . .<br />

Oil Pump . . . . . . . .<br />

Oil Pump Rig Test Performance<br />

Pistons . . . , . . . .<br />

Valve Gear . . , . . .<br />

. . El0<br />

. . E9<br />

. . El3<br />

. . E9<br />

. . Ell<br />

. . Ell<br />

. . El4<br />

. . El3<br />

. . El4<br />

. . E9<br />

.. Ell<br />

Gcncral Description . . . . . . El5<br />

To fit . . . . . . , . . . El8<br />

To rcrnovc as a unit with thc gearbox . . El6<br />

INDEX<br />

CnaLe.le <strong>and</strong> Cjlinder Idncra<br />

Camshaft Bearings - To remove. . .,<br />

To fit<br />

Cylinder Liners -To rcmovc<br />

..<br />

. .<br />

Description . .<br />

Engine Lubrimtion<br />

Tofit..<br />

. . . .<br />

..<br />

. d<br />

Description . .<br />

For Information<br />

Oil Filter . .<br />

. . . . . .<br />

. . . . .<br />

. x .. >.<br />

Oil Filter- To change the clemcnt<br />

To removc Glter head..<br />

Oil Pressure Transmitter -To fit . .<br />

Oil Pump . . . . .. ..<br />

Oil Pump -To remove , . . To fit . . . .<br />

To dirmsntlc<br />

...<br />

. .<br />

To assemble .<br />

Oil Relief Valve . . . .<br />

.<<br />

. .<br />

Oil Sump . . . . . . . .<br />

Cylinder Huh Description . . . . . . . .<br />

Toiit.. .. . .<br />

To remove . . . .<br />

Valves -To remove<br />

. .<br />

. .<br />

. .<br />

. .<br />

. ,<br />

. .<br />

To fit . . . . . .<br />

Vnlree Guide - To Renew ,- .,<br />

To remove . . . . .,,* ,..*<br />

To fit . . . . . . . .<br />

Vdve Sea1 Inaans - To renew<br />

To remove . . . . . .<br />

To fit . . . . . .<br />

. .<br />

. .<br />

. ,<br />

Cnnk~b8A <strong>and</strong> &In Bearing.<br />

Descriprion . . . . . .<br />

To remove . . . . , .<br />

. .<br />

. .<br />

. .<br />

To inspect . . . . . . . .<br />

To regrind . .<br />

TO fit . ,<br />

. .<br />

. .<br />

. .<br />

. .<br />

. ,<br />

. .<br />

Main Bearings -To mmovc without<br />

removing thc Crankshaft . .<br />

To inspect . .<br />

TO fit . .<br />

. .<br />

. .<br />

. .<br />

. .<br />

. .<br />

. .


Engine Manual Rolls-Royce Silver Cloud i7 <strong>and</strong> Bentley 52<br />

Co-edm~ Rds .nd PiMoss . . . . . .<br />

Connecting Rod Bearings . To remove . .<br />

To 51 . .<br />

Connecting Rods . To check alignment<br />

<strong>and</strong> twist . . . . . . . .<br />

Crankpins <strong>and</strong> Bearings . To inspect . .<br />

Description . . . . . . .....<br />

To remove . . . . . . . . . .<br />

To dismantle . . . . ., ..<br />

To assemble . . . . . . . .<br />

Torn . . . . , . . .<br />

. . . .<br />

Pistons <strong>and</strong> Cylindsr Born -To inspect . .<br />

Small-end Bush -To renew . . . .<br />

Vdve gur<br />

Descriplion . . . . . . . . E55<br />

Hydraulic Tappets-Description .. EM<br />

To remove<br />

To dismantle<br />

.. EM<br />

. . E57<br />

To assemble .. E57<br />

To check the 'leak-down' E57<br />

To fit<br />

Rockers -To remove . .<br />

. .<br />

. .<br />

. . E58<br />

. . E58<br />

To renew<br />

To inspect<br />

. . . . . . E58<br />

...... E58<br />

Page<br />

Rocker Shaft -- To assemble . . . . E58<br />

To fit . . . . E 5 8<br />

Push rods . . . . E59<br />

To Time . . . . , . . . . . E62<br />

C. n~.. haft . . . . . . . . . E61<br />

To remove . . . .<br />

To lit , . . .<br />

. .<br />

. .<br />

. . . . E61<br />

. . . . E62<br />

Camshaft <strong>and</strong> Bearings - To inspect . . E62<br />

Camshaft End Float -- To check . . . . E62<br />

Camshaft Timing Gear . To fit . . . . E62<br />

Camshaft Timing Gear Backlash <strong>and</strong><br />

Run-out -- To check . . . . ~62<br />

Camshaft Distributor Skew Gear . To fit E63<br />

Contact Points -- To synchronize .-<br />

Distributor Driving Gear . To fit . .<br />

E65<br />

E63<br />

Ignition System -- To time . . . . E64<br />

Dsurbombirg . . . . . . . . . . E67<br />

Carbon . To remove . . . . . . E61<br />

Cylindn Heads -- To remove . . . . E67<br />

To assemble . . . . E68<br />

TO fit . . . . . . E68<br />

Final assembly <strong>and</strong> tuning . . E68<br />

Valves . To remove . . . . . . E67<br />

Valve Guides -- To inspect . . . . E67<br />

Valve Seat Inserts -- To reface . . . . E68<br />

Valve Springs -To test . . . . . . E68


P ~011s-Royce Silver Cloud II <strong>and</strong> Bentley St Engine Manual


Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />

Fig. E2<br />

Section El


f- Rolls-Royce Silver Cloud JI <strong>and</strong> Bentley SZ Engine Manual<br />

Section El<br />

GENERAL INFORMATION<br />

Identifieation of the two buds of the engine section <strong>and</strong> when fitted in specially tapped holes<br />

Throughout this Manual, continual references are they provide threads of the conventional dimen-<br />

made to 'A' bank <strong>and</strong> 'B' bank cylinder heads, sions with a higher loading strength <strong>and</strong> offer a<br />

pistons, etc. This system has been devised for easy far greater resistance to wear, stripping, seizing<br />

identification of the two banks of the engine <strong>and</strong> is <strong>and</strong> corrosion of the threads.<br />

- -<br />

recognisable by the follow in^.<br />

New Helicoils can be fitted quite simply by<br />

When viewing the engine from the driver's seat, means of the insertion tool shown in ~i~~~~ E4,<br />

r the left-h<strong>and</strong> hank is 'B' bank <strong>and</strong> the right-h<strong>and</strong> adopting the following procedure,<br />

bank is 'A' bank.<br />

Helicoil screw thread inserts<br />

On the Rolls-Royce power unit Helicoils have<br />

been fitted where, because of servicing necessities,<br />

parts may have to be removed <strong>and</strong> refitted at<br />

regular intervals. They have only been used where<br />

the parts are secured by setscrews <strong>and</strong> not where<br />

studs are fitted.<br />

Helicoil screw thread inserts are made of<br />

precision formed stainless steel wire of diamond<br />

Fig. E4 &lieoil baertion tool<br />

E3<br />

Withdraw the m<strong>and</strong>rel <strong>and</strong> driving h<strong>and</strong>le from<br />

the threaded nozzle <strong>and</strong> loading chamber. Place<br />

the insert in the chamber with the tang end lying<br />

towards the nozzle. Slide the slotted m<strong>and</strong>rel<br />

through the insert <strong>and</strong> engage the tang in the slot.<br />

Turn the m<strong>and</strong>rel <strong>and</strong> h<strong>and</strong>le in a clockwise direc-<br />

tion, applying gentle pressure on the insert until<br />

it is threaded into the nozzle. Continue turning<br />

until the first coil of the insert just emerges from<br />

the nozzle.<br />

m~2


E4<br />

Engine Manual Rolls-Royce Silver Cloud D <strong>and</strong> Bentley 52<br />

~ig. ES HeIicoiI tang bresk-~ff tod<br />

When the Helicoil is finally fitted the last coil<br />

should be from + to f a pitch below the surface of<br />

the work face.<br />

Certain holes are 'through holes' <strong>and</strong> in this<br />

case it is necessary to remove the tang. Before<br />

fitting Helicoil inserts to 'through holes' it should<br />

be ascertained that the insert tang is notched for<br />

easy break-off. Inserts that do not have notched<br />

tangs should only be fitted to 'blind holes f<br />

To remove the tang from the Insert use the<br />

break-off tool specially provided for the purpose<br />

(see Fig. E5). Insert the punch into the Helicoil<br />

, <strong>and</strong> deliver a sharp hammer blow to the end of<br />

the sliding piece of the punch. The tang will break<br />

off quite cleanly at the notch. Ensure that the tang<br />

does not fall off into the engine crankcase, etc.<br />

Place the hsertion tool over the tapped hole,<br />

ensuring that it is square to the work face.<br />

Recommence winding until the insert 1s transferred If for any reason it 1s necessary to remove a<br />

from the nozzle to the tapped hole. At thls stage Helicoil, the followmg procedure is recommended,<br />

it 1s essential that pressure is not applied. using the Helicoil extraction tool (see Fig. E6).<br />

Fig. E6 Helieoil extraction tool<br />

7083


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

Insert the blade of the extraction tool into the<br />

top coil of the thread insert. Press downwards on<br />

the insert <strong>and</strong> at the same time turn the blade in<br />

an anti-clockwise direction. The insert will wind<br />

out of the hole quite easily.<br />

Unified ecrew threads<br />

The need for a common st<strong>and</strong>ard of screw<br />

threads in the United Kingdom,Canada <strong>and</strong> the<br />

United States of America, has led to an agree-<br />

ment between the countries concerned to use<br />

UNIFIED THREADS of a mutually acceptable form,<br />

pitch <strong>and</strong> diameter.<br />

There are three types of unified thread:<br />

1. Unified Coarse - UNC.<br />

2. Unified Fine - UNF.<br />

3. Unified Special - UNS.<br />

These Unified Threads are clearly identified by<br />

the st<strong>and</strong>ard system of markings, as illustrated in<br />

Figure E7.<br />

There is little difference between the form of the<br />

American National Thread <strong>and</strong> the Unified<br />

Thread; therefore the new threads are largely<br />

interchangeable with S.A.E. st<strong>and</strong>ards. They are<br />

not, however, interchangeable with B.S.F., <strong>and</strong><br />

although B.S.W. have the same number of threads<br />

per inch as the Unified Coarse Series, interchang-<br />

ing is nor recommended due to a difference in the<br />

thread form.<br />

The following types of thread are used on nuts,<br />

bolts <strong>and</strong> castings fitted to Rolls-Royce <strong>and</strong><br />

Bentley cars.<br />

For all sizes below +in. diameter, B.A. threads<br />

are used.<br />

For all sizes between in. <strong>and</strong> fin. diameter<br />

inclusive, the Unified Fine thread is used.<br />

All sizes above +in. diameter have been classi-<br />

fied by Rolls-Royce <strong>and</strong> Bentley Motors as<br />

Unified Special <strong>and</strong> have 16 threads per inch.<br />

The Unified Coarse Thread is not used.<br />

Where nut, bolt <strong>and</strong> setscrew sizes occur in the<br />

text of this Manual, the sizes are given by the<br />

'across the flats' (A/F) measurements to assist<br />

spanner selection.<br />

Used m cold<br />

forged heads<br />

INSERTS<br />

STUDS<br />

adjoining circler<br />

Note<br />

adjoining circles<br />

Note recess ud<br />

Note facings<br />

UNIFIED NUTS<br />

HIGH DUTY NUTS<br />

Castellated Nut<br />

NotE<br />

Idjoiniw circles<br />

BOLTS<br />

CORE PLUGS<br />

COUNTERSUNK HEAD<br />

SCREWS<br />

n<br />

m visibls end fol. UNF.<br />

of thread ident if iution<br />

Fig. E7 Identifintion of unified thesda<br />

7088<br />

ES


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

SPECIFICATION<br />

Type . . . . . . Over square 90" V formation, liquid<br />

cooled<br />

Number of Cylinders . Eight-in two banks of four<br />

Bore . . . . . . 4.100iu.<br />

Stroke . . . . 3.600 in.<br />

Cubic capacity . . 380.2 cu. in. (6230 c.c,)<br />

R.A.C. rated H.P. . . 53.8<br />

Compression Ratio . . 8:l<br />

Suspension . . . . The engine <strong>and</strong> gearbox are of unit<br />

construction. The unit is flexibty<br />

mounted on rubber at three points.<br />

Single-point at the front <strong>and</strong> two-<br />

point at the rrar<br />

CYLINDER BLOCK<br />

Type<br />

Monobloc castlng<br />

Material . Cast alumiuum do)<br />

CYLINDER LINERS<br />

Type . . . . . . Detachable wet liners<br />

Material . . . . Centrifugally spun cast iron<br />

CYLINDER HEADS<br />

Description . . . . Two detachable heads, each having<br />

four separate inlet <strong>and</strong> exhaust ports<br />

Material . . . . Aluminium alloy, with phosphor-<br />

bronze exhaust valve guides <strong>and</strong> cast<br />

iron inlet valve guides <strong>and</strong> with<br />

exhaust <strong>and</strong> inlet valve scat insem<br />

of austenitic steel<br />

CRANKSHAFT<br />

Description . . . . Five-journal crankshaft with four<br />

crankpins. Integral balance weights<br />

<strong>and</strong> dynamically balanoed<br />

Material . . - . Chrome molybdenum steel<br />

Dampcr . . - . Metalastik rubber vibration damper<br />

Direction of rotation . clockwise<br />

MAIN BEARINGS<br />

Type . . . . . . Split thin shells with 'pre-sizes bores<br />

to suit crankshaft journal diameters<br />

Material . . . . Steel backed capper-lead with either<br />

lead-tin or lead-indium overlay<br />

Number . . . . Five<br />

Section E2<br />

ENGINE DATA<br />

CONNECTING RODS<br />

Type . . . . . . 'H' section. Forged to size <strong>and</strong><br />

balanced<br />

Material . . . . Chrome molybdenum steel<br />

Big-end bearings . . Coppcr-lead with either Lead-tin or<br />

Lead-indium overlay thin steel shells<br />

with 'pre-sized' bores to suit diametcr<br />

af crankpins<br />

Gudgeon pin bushes . Pressed into connecting rod small-<br />

end bosses<br />

Material . . . . Lcad-bonze, steel backed<br />

PISTONS<br />

Type . . . . . . Full skirt, with recessed crown<br />

Material . . . , Aluminium alloy<br />

Number of rings . . Pow. Three compression rings <strong>and</strong><br />

one oil control ring. Top com-<br />

pression ring is chromium plated.<br />

Bottom two have tapered edges<br />

CAMSHAFT<br />

Material . . . . Cast Monikrom iron<br />

Cams . . . . 5'- 7' longitudinal taper<br />

Number of jownals . . Four<br />

Bearings . . . . Four babbit tincd steel shells<br />

Thrust taken . . . . On front cnd<br />

Drive . . . . . . Through helical tooth gem<br />

VALVE GEAR<br />

Inlet valves . . . . Overhead push rod operated. Single<br />

spring. Steel callcts with rubber tips<br />

to control valve stem lubrication. 45"<br />

seat angle<br />

Material . . . . EN.24 or S.65<br />

Exhaust valves . . Overhead push rod operated. Single<br />

spring. Steel collets with rubber se&<br />

to control valve stem lubrication.<br />

Seat angle 45-<br />

Material . . . . KE.965. Stcllite tips <strong>and</strong> valve scats.<br />

Brightray coated head<br />

Valve timing . . . . 5' A.T.D.C.<br />

Tappets . . . . Self-adjusting hydraulic tappets with<br />

spherical base<br />

Material . . . - Hardenable cast iron<br />

Push rods . . . . Ball-ended tubes


E8<br />

Engine Manual Rolls-Royce Silver Cloud I2 <strong>and</strong> Bentley SZ<br />

LUBRICATION SYSTEM<br />

Oeneral<br />

For chassis<br />

<strong>and</strong> engine<br />

numbers<br />

SCE SC&<br />

Bulletin SZ/EI<br />

General<br />

For chassls<br />

snd engine<br />

Bumhers<br />

!see Service<br />

pulletin <strong>S2</strong>/E1<br />

Type . . . . . .<br />

High presaure supply .<br />

Relief valve . . . .<br />

Sump cspacity . .<br />

Oil pump . .<br />

Oil filtm . .<br />

High pressure oil fced to crankshaft,<br />

connecting rods <strong>and</strong> No. I <strong>and</strong> 4<br />

camshaft bearings <strong>and</strong> tappets, push<br />

rods <strong>and</strong> rocker ball-end seatings.<br />

Intermittent oil feed through cam-<br />

shan to rocker shan, rooksr arms,<br />

valve tips, remaining camshaft bear-<br />

ings <strong>and</strong> camshaft timing gear.<br />

Splash feed to connecting rod small-<br />

ends, gudgeon pins <strong>and</strong> cylinder walls<br />

High pressure oil feed .to crankshaft.<br />

connecting rods, camshaft bearings<br />

<strong>and</strong> tappets, push rods <strong>and</strong> rocker<br />

ball-end seatings. Intermittent oil<br />

feed lhrough camshaft to rocker<br />

shaft, rocker arms, valve tips <strong>and</strong><br />

camshaR timing gears. Splash feed<br />

to wnnccting rod smallads, gudgcon<br />

pins <strong>and</strong> cylinder wdls<br />

Pressurised, wet sump system<br />

LCQO r.p.m., 37 lb./sq. in. approx.<br />

40 lb./sq. in.<br />

Minimum - 6 pts. (Imp.), 7.2 pts.<br />

(U.S.), 3.4 litres<br />

Maximum - 12 pls. (Imp.), 14.4 pts.<br />

(US.), 6.82 litres<br />

Spur gear type with fine meshstrainer<br />

pick-up<br />

'British' Full Flow type with built-in<br />

relief valve<br />

FUEL SYSTEM<br />

Carburetters Two S.U H.D.6 draphragm type<br />

1.750 m choke bores Automat~c<br />

choke for cold startlng<br />

Air cleaner Dry, paper type. Purolator element<br />

MF.192<br />

Section E2<br />

COOLING SYSTEM<br />

Capacity .<br />

Pump . . . . . .<br />

Fan .. .. . .<br />

Fan Diameter , .<br />

Pump <strong>and</strong> fan drive . .<br />

Radiator matrix . .<br />

Coolant temperature<br />

control . . . .<br />

Coolant . . .i.<br />

EXHAUST SYSTEM<br />

21 pts. (Imp.), 25.21 pts. (U.S.1, 11.93<br />

liues<br />

Centrifugal<br />

5-blade<br />

18io.<br />

"/I, in. adjustable 'V' belts<br />

Film type<br />

75°C. - 78'C.<br />

An inhibited solution of ethylene<br />

glycol to Specification DTD.779<br />

Straight lhrough large diameter plpe<br />

with two acoustic resonalors <strong>and</strong> one<br />

absorption damper in senes<br />

IGNITION DISTRIBUTOR<br />

Make <strong>and</strong> typc . . Delco Remy. Twin contact breaker<br />

with synchronized contacl breaker<br />

arms<br />

Rotation . . . . Anti-clockwiae<br />

Advsncc mechanism . . Automatic with cenlrifugal governor<br />

Ignition timing . . 2' B.T.D.C.<br />

Firing order . . . . Al, B1, A4, B4, 82, A3, B3, A2<br />

(1, 5, 4, 8,6, 3, 7, 2)<br />

Contact gap . . . . 0.019in. - 0.021 in.<br />

Drive . . . . . . Through camshaft skew gears<br />

IGNITION COIL<br />

Make .. . . . . Lucas or Delca Remy<br />

SPARKING PLUGS<br />

Make <strong>and</strong> type . . Lodge C.L.N.P. or Champion R.N.8<br />

Gap . . . . . . 0.024 in. - 0.027 in.


P Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

-<br />

DESCRIPTION<br />

CRANKCASE AND CYLINDERS<br />

Cylinder liner bore grading<br />

Cylinder liner 'nip'<br />

PISTONS<br />

Piston grading<br />

Compression ring groove widths<br />

Compression ring widths<br />

Clearance<br />

Compression ring closed gap<br />

Open ~ ap, nominal<br />

Scraper ring groove width<br />

Scraper ring width<br />

Clearance<br />

Closed gap<br />

Open gap, nominal<br />

GUDGEON PINS<br />

Bore diameter in piston boss<br />

Gudgeon pin diameter<br />

Interference in boss<br />

Section E3<br />

ENGINE DIMENSIONAL DATA<br />

DIMENSION<br />

H. 4.100 in. - 4.1003 in.<br />

1. 4.1004 in. - 4,1007 in.<br />

K. 4.1W8in. -4.lOll in.<br />

L. 4.1012in. -4.1015in.<br />

M. 4,IOlhin.-4.1019in.<br />

0.002 in. - 0.003 in.<br />

H. 4.0985 in. - 4.0988 in.<br />

I. 4.0989 in. - 4.0992 in.<br />

K. 4.0993 in. - 4.0996 in.<br />

L. 4.0997 in. - 4.1000 in.<br />

M. 4.1001 in. -4.1004in.<br />

0.0807 in. - 0.0817 in.<br />

0.0777 in. - 0.0787 in.<br />

0.002 in. - 0.004 in.<br />

0.015 in. - 0.020 in.<br />

0.520 in.<br />

0.178in. - 0.179 in.<br />

0.1755 in. - 0.1760 in.<br />

Nil<br />

0.015 in. - 0.020 in.<br />

0.520 in.<br />

0.8749 in. - 0.8751 in.<br />

0.8751 in. - 0.8753 in.<br />

0.0002 in.<br />

PERMISSIBLE<br />

WORN DIMENSION<br />

0.004in. Wear<br />

0.003 in. ovality<br />

-<br />

-<br />

0.005 in.<br />

0.025 in.<br />

-<br />

0.181 in.<br />

0.025 in.<br />

-<br />

-<br />

REMARKS<br />

If these measurements are exceeded a ncw<br />

amcmbly of liner <strong>and</strong> piston must<br />

be fitted<br />

New liners must be selectively fitted or<br />

ground on the end to give this dimension<br />

Piston clearance in the bore 0.0012 in. -<br />

0.0018 in, measured 0.906 in. from the<br />

bottom of the skirt across the thrust axis<br />

-<br />

The rings should be assembled with<br />

staggered gaps<br />

Neglecting spring<br />

Clearance taken up by spring load<br />

-<br />

-<br />

-<br />

-<br />

By selective assembly - at room temp.<br />

68-72°F.


Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />

DESCRIPTION<br />

CBANKSAAFT AND CONNECTIN1<br />

Connecung rod small-end bush,<br />

internal diameter<br />

Clearance on gudgeon pin<br />

Btg-end bearing hounng,<br />

mtmnal diameter<br />

Blg-cnd bearing shd,<br />

tnternal diameter<br />

Crankp~n diameter<br />

Clearance<br />

Small-end bush housmg,<br />

rnternal mameter<br />

Small-end bush, external &ameter<br />

Interference<br />

Connecting rod <strong>and</strong> cap boll<br />

holes. Dlameter for loc6t~on<br />

Connecting rod bolt diameter for<br />

locatlon<br />

Clearance<br />

Connecting rod bolt diameter<br />

Connertlng rod <strong>and</strong> cap bolt hokr<br />

diameter<br />

Interference<br />

Theoretical nrp on cannectingd<br />

beanng shells<br />

Connecting rod end float<br />

Main bearing shell,<br />

internal diameter<br />

Theoretical<br />

Anual<br />

Crankshaft journal dlametcr<br />

Clearance (Actual)<br />

Crankshaft end float<br />

Connecting rod bolt stretch<br />

-<br />

I<br />

I For<br />

I<br />

RODS<br />

DIMENSION<br />

0.8753 in. - 0.8755 In.<br />

0.0000m.-oOM)4m.<br />

23950 m. - 23955 in,<br />

2.2505 in. - 2 2515 m<br />

2.2485 m -2 2490 rn<br />

PERMISSIBLE<br />

WORN DIMENSION<br />

REMARKS<br />

- -<br />

0 0005 in. AT room temp. 68-72'F.<br />

000151n.-OW3in. 0 0035 in. Clearances measured vertically. Rcne~<br />

bearings iflead plating is worn through<br />

1.015Oin. - 1.0151m<br />

1.0175 In. - 10185 in<br />

0.002 in - O.CQ35 in.<br />

0 375 in. - 0.3755 In.<br />

0.3745 in. - 0.375 in<br />

Sue - 0 001 m<br />

0.389 in. - 0.991 10<br />

0.380 in. - 0.385 in.<br />

0.004 in. - 0.011 m.<br />

0.003 in - 0.008 in<br />

0.008 in. - 0.017 in.<br />

2.501 in. - 2.502 in.<br />

2.5015 in. - 2.503 in.<br />

2.4995 m. - 2.5000 in<br />

0 0015 m - 0.0035 in.<br />

0.005 in. bolt stretch<br />

Torque load = 32 1b. ft.<br />

-<br />

-<br />

-<br />

2.4985 In.<br />

0.0045 in.<br />

0.012 in<br />

On locatron diameter<br />

-<br />

H<strong>and</strong> push fit m ring gauge<br />

-<br />

On location diameter<br />

I On knurled diameter. Bolts should not be<br />

removed from rods unless they are to be<br />

Cantrolled by clearanoe between rods<br />

<strong>and</strong> crankpin end faces<br />

Due to housmg expansion under mm-<br />

fercnce lit of shells<br />

Rcnew beanng if lead platlng is worn<br />

through


P Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52 Engine Manual<br />

DESCRIPTION<br />

MAIIN BEARING HOUSINGS<br />

Borc diameter<br />

IHAIN BEARING CAP!?<br />

Width of cap<br />

Gap width<br />

Interference<br />

Cap nuts<br />

VALVE GEAR<br />

Camshaft timing gear backlash<br />

True running ofcamshaft gear face<br />

Camshaft end float<br />

Camshaftjournal diameter<br />

Camshaft bearing,<br />

internal diameter<br />

Camshaft journal clcarancc<br />

Camshaft bearing,<br />

external diameter<br />

Crankcase bore - diameter for<br />

camshaft bearing<br />

Camshaft bearing interference<br />

in crankcase<br />

Inlet cam <strong>and</strong> base circle -<br />

overall dimension<br />

Exhaust cam <strong>and</strong> base circle -<br />

overall dimension<br />

Tappet block bore diametcr<br />

Tappet external diameter<br />

Clearance<br />

Tappet 'le&-down' test<br />

DIMENSION<br />

2.6655 in. - 2.6660 in.<br />

5.1005 in. - 5.1010 in.<br />

5.1000in. - 5.1010in.<br />

0.001 in, minus 0.0015 in.<br />

Torque Load to 45 lb. ft.<br />

0.001 in. - 0.0035 in.<br />

0.000 in. - 0.002 in.<br />

0.002 in. - 0.006 in.<br />

1.9975 in. - 1.998 in.<br />

2,000 in. - 2.0005 in.<br />

0.002 in. - 0.003 in.<br />

2.129 in. - 2.1305 in.<br />

2.125 in. -2,1255 in.<br />

0.0035 in. -0.0055 in.<br />

1.465 in. - 1.410in.<br />

1.465 in. - 1.410 in.<br />

Y. 0.90415 in. - 0.9050 in.<br />

2. 0.9050 in. - 0.90525 in.<br />

Y. 0,9040 in. - 0.90425 in.<br />

Z. 0.90425 in. - 0.9045 in.<br />

0.0005 in. - 0.001 in.<br />

Time for a plunger travclof<br />

&in. under a load of 50 lb. is<br />

10-45 8%.<br />

PERMISSIBLE<br />

WORN DIMENSION<br />

-<br />

-<br />

0.005 in.<br />

-<br />

-<br />

1.9965 in.<br />

2.002 in.<br />

0.004 in.<br />

-<br />

1.455 in.<br />

1.455 in.<br />

-<br />

-<br />

0.0015 in.<br />

-<br />

REMARKS<br />

This diameter should be checked with the<br />

main beating cap nuts in position <strong>and</strong><br />

torque loaded to 35 lb. It.<br />

-<br />

-<br />

When the bearing shells are in place<br />

-<br />

-<br />

H<strong>and</strong> push fit in gauge<br />

-<br />

-<br />

Cam lift is 0.250 in. Minimum permissible<br />

lift is 0.235 in.<br />

Cam lift ir 0.254 in. Minimum pcnniasible<br />

1% k 0.235 in.<br />

-<br />

-<br />

-<br />

-<br />

-<br />

This 'leak-down' time is critical <strong>and</strong> any<br />

tappet outside these figures should be<br />

replaced with a complete assembly. Pans<br />

must not be interchanged


Engine Manual Rolls-Royce Silver Cloud l <strong>and</strong> Bentley 52<br />

DESCRIPTION<br />

Exhaust valve guide - extcrnal<br />

diameter<br />

Cylinder head bore diameter for-<br />

exhaust valve guidc<br />

lnterfacnce in head<br />

Exhaust vdve guide - internal<br />

diameter<br />

Exhaust valve stem diametcr<br />

Clearance<br />

Exhaust valve spring compressed<br />

to 1.600 in.<br />

Exhaust <strong>and</strong> inlet valve seal angle<br />

Exhaust valve scat insert -<br />

external diametcr<br />

Cylinder head bore diameter for<br />

seat iasen<br />

Inlet valve seal insert,<br />

external diameter<br />

Cylinder head bore diameter<br />

for seat insen<br />

Interference<br />

Inlet valve guide,<br />

external diameter<br />

Cylinda head bore diameter for<br />

inlet valve guide<br />

Interference in head<br />

Inlet valve guidc,<br />

internal diametcr<br />

Inlet valve stem diameter<br />

Clearance<br />

Inlet valve spring compressed<br />

lo l Win.<br />

Exhaust valve - overall length<br />

Inlet valve -overall length<br />

Distnbuior gear backlash


P<br />

DESCRIPTION<br />

Rocker bush - internal<br />

diameter<br />

Rocker shaft diameter<br />

Clearance<br />

Rocker bush -external<br />

diameter<br />

Rocker bore diameter for bush<br />

Interference<br />

Rocker bore diameter<br />

Rocker s hd diameter<br />

Clearance<br />

OIL PUMP<br />

Driving shaft diameter<br />

Shaft bore diameter<br />

Shaft clearance in casing bore<br />

Stationary spindle diamctcr<br />

Driven gear bush -<br />

internal diameter<br />

Clearance on spindle<br />

Driven gear bush,<br />

external diameter<br />

Driven gear-internal diameter<br />

Interferencc<br />

Diametrical clearance between<br />

gears <strong>and</strong> side of chamber<br />

Pump gears -backlash<br />

Pump gears - end Goat<br />

Drive gear backlash<br />

CYLINDER HEAD STWS<br />

Stud diameter<br />

Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

DIMENSION<br />

0.7495 in. -0.74975 in.<br />

0.74825 in. - 0.7485 in.<br />

0.001 in. - 0.0015 in.<br />

0.845 in. - 0.846in.<br />

0.84275 in. - 0.84325 in.<br />

0.00175 in. -0.00325 in.<br />

0.74925 in. - 0.74915 in.<br />

0.7485 in. - 0.74825 in.<br />

0.001 in. - 0.00125 in.<br />

0.4990 in. - 0.4995 in.<br />

0.500in - 0.5005 in.<br />

0.0005 in. - 0.0015 in.<br />

0.499 in. - 0.4995 in.<br />

0.500 in. - 0.5005 in.<br />

0.0005 in. - 0.0015 in.<br />

0.626 in. - 0.6265 in.<br />

0.625 in. - 0.6255 in.<br />

0.0005 in. - 0.0015 in.<br />

0.0020 in. - 0.0035 in.<br />

0.W5 in. - 0,0025 in.<br />

0.001 in. - 0.004in.<br />

0.0012 in. - 0.0033 in.<br />

Yellow 0.405 in.4.404 in.<br />

Red 0.404 in.--0.403 in.<br />

Blue 0.403 in.-0.4019 in.<br />

PERMISSIBLE<br />

WORN DIMENSION<br />

0.751 in.<br />

-<br />

0.0035 in.<br />

-<br />

-<br />

-<br />

0.751 in.<br />

-<br />

0.0035 in.<br />

0.4970 in.<br />

-<br />

0.003 in.<br />

0.4965 in.<br />

0.5015 in.<br />

0.003 in.<br />

-<br />

0.006 in.<br />

0.004 in.<br />

0.005 in.<br />

0.008 in.<br />

-<br />

REMARKS<br />

-<br />

-<br />

-<br />

H<strong>and</strong> push Gt in gauge<br />

-<br />

-<br />

-<br />

-<br />

- 1<br />

-<br />

I<br />

/<br />

~<br />

El3<br />

Early <strong>S2</strong><br />

Engines<br />

Engines<br />

Permissible only when the radial<br />

clearance of thc gtan in the case cxcccds<br />

this Ggurc<br />

-<br />

-<br />

Studs must be matched to hole, colour<br />

for colovr


Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />

DhSCRlPTlON<br />

Threaded hole diameter<br />

Interference<br />

MAIN BEARING HOUSING STUDS<br />

Stud d~ameter<br />

Yellow 0 4675in.4.4665m.<br />

Red 0.4665 m.4.4555 m<br />

Tbreaded hole dtameter<br />

Interference<br />

OIL PUMP RIG TEST PERFORMANCE<br />

Oil temperature tobt 8O"C. (176'F.).<br />

OIL wmP RELIEF VALVE SPRING<br />

Free length - 1.975 in.<br />

Loadwhen wmpnassed to 1.125 ia - 1lf lb<br />

DIMENSION<br />

Yellow 0.404 in.-4403in.<br />

Red 0.403 in --0 401 in.<br />

Blue 0.402 in.-0.401 in<br />

0.000 in. to 0 002 in<br />

Bkue 0.4655in.-OM43m<br />

Yellow 0 466511.4 4655111<br />

Red 0.4655 m.--0.4645 m.<br />

Blue 0,4645 in.-0.463Sin.<br />

0 OQD in. to 0.002 in.<br />

PERMISSIBLE<br />

WORN DlnENSlON<br />

-<br />

REMARKS<br />

Studs must be mmhsd to hale, slow<br />

for colow.<br />

Studs must be matched to holc, colour<br />

for eolow


P<br />

The aluminium monobloc casting, comprising<br />

crankcase <strong>and</strong> eight cylinders, incorporates<br />

detachable, full-length, wet liners of centrifugally<br />

spun cast iron. The cylinders are arranged in two<br />

banks of four <strong>and</strong> are inclined at an angle of<br />

90 deg. to each other, the centre line of each 'B'<br />

bank cylinder being slightly behind that of the<br />

corresponding 'A' bank cylinder.<br />

The dynamically balanced crankshaft is a forg-<br />

ing of chrome molybdenum steel, provided with<br />

integral balance weights; it is carried in five bear-<br />

ings. These bearings consist of thin steel shells,<br />

lined with copper lead-indium; the bearings are<br />

held in position by forged aluminium bearing<br />

caps. Crankshaft end thrust is taken by the centre<br />

main bearing, whlch is fitted with thrust pads at<br />

both front <strong>and</strong> rear.<br />

The 'H' section connecting rods <strong>and</strong> caps are<br />

forged to size from either chrome molybdenum or<br />

low nickel chrome molybdenum steels. The<br />

gudgeon pin bushes, which are pressed into the<br />

small-end boss to give an interference fit, are of<br />

lead-bronze on a steel backlng. The big-end<br />

bearings are thin steel shells lined with copper<br />

lead-indium.<br />

Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

Section E4<br />

ENGINE<br />

General description Aluminium alloy pistons, with full skirts <strong>and</strong><br />

The ROus-Ro~ce power unit is an Over square "'<br />

engine, having eight 'ylinders <strong>and</strong> 'perating On<br />

the four-stroke cycle. It has a bore of 4.100in.<br />

<strong>and</strong> a stroke of 3.600 in., giving a total capacity - . of<br />

380.200 cu. in. (6,230 c.c.). he compression ratio<br />

of the power unit is 8.00:l.<br />

recessed crowns, ar; carried on hardened steel<br />

gudgeon pins, which are retained in the pistons by<br />

two circlips, Four rings are fitted to each piston<br />

- three compression rings <strong>and</strong> one scraper ring.<br />

The cylinder heads of cast aluminium carry the<br />

overhead inlet <strong>and</strong> exhaust valves. These valves<br />

The engine <strong>and</strong> gearbox are mounted as a<br />

single unit in the chassis frame. Suspension of the<br />

unit is provided by a three-point rubber-mounting<br />

system; a single point at the front, under the<br />

sump, <strong>and</strong> two points at the rear, one on either<br />

side of the clutch casing. This system provides<br />

insulation <strong>and</strong> a degree of controlled flexibility.<br />

are positioned in line <strong>and</strong> run in valve guides<br />

pressed into the heads. The valves are operated<br />

through hydraulic tappets, push rods <strong>and</strong> rockers<br />

from a centrally positioned camshaft, which is<br />

carried in four white metal bearings. The hydraulic<br />

tappets are carried in detachable blocks located<br />

inside the crankcase.<br />

1037<br />

1 GEARBOX DRAIN PLUG 3 ENGINE DRAIN PLUG<br />

2 TIMING INSPECTION COVER 4 OIL LEVEL GAUGE<br />

Fig. EB Engine end gcarbax drain plugs


Engine Manual Rolls-Royce Silver Cloud IZ <strong>and</strong> Bentley 52<br />

Air is filtered through a dry micromc paper<br />

filter element, before being drawn through the<br />

carburetters. The carburetters are mounted on a<br />

'T' piece over an eight-branch induction manifold.<br />

An automatic choke mechanism is provided fa1<br />

cold starting.<br />

Lubrication is provided by a pressurized system.<br />

First-stage filtration is through a fine mesh<br />

strainer <strong>and</strong> pick-up, before the oil passes through<br />

the pump. Final filtration is through a 'British'<br />

Full-Flow type filter under pressure.<br />

To remove as a unit with the gearbox<br />

The engine <strong>and</strong> gearbox should be removec<br />

from the chassis frame as a unit, adopting the<br />

I<br />

following procedure.<br />

Disconnect the leads from the battery terminals. I<br />

Evacuate the refrigeration system <strong>and</strong> dm-<br />

connect the pipes from the compressor unit. For<br />

detailed instructions on discharging the system,<br />

refer to the Air Conditioning Manual.<br />

? DRAIN TAP<br />

Fig. El0 Cylinder block drnin tap<br />

Remove any dirt from around the sump drain drain; it is advisable to carry out this operation<br />

plug, place a suitable container in position, then when the engine is warm. When completely<br />

remove the drain plug<strong>and</strong> allow the englne oil to drained, refit the drain plug (see Fig. E8).<br />

-----<br />

io89<br />

~ig. E9 uadi.tor drain tap system<br />

Drain the cooling system. Three drain taps are<br />

provided, one on the radiator <strong>and</strong> one on each<br />

side of the engine crankcase (see Fig. E9 <strong>and</strong><br />

ElO). If the cooling system contains anti-freeze<br />

<strong>and</strong> it is intended to use it aeain. the coolant<br />

" ,<br />

should be drained into a suitable container <strong>and</strong><br />

stored.<br />

Disconnect <strong>and</strong> remove the air silencer unit <strong>and</strong><br />

hosing.<br />

Remove the bonnet.<br />

Remove the front apron <strong>and</strong> radiator shell as<br />

an assembly.<br />

Disconnect the heater <strong>and</strong> demister pipes from<br />

the cylinder heads <strong>and</strong> the hoses from the coohng


P Rolls-Royce Silver Cloud JI <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

P<br />

Remove the retaining bolts <strong>and</strong> lift out the<br />

matrix <strong>and</strong> fan blade shield. Remove the matrix<br />

stays <strong>and</strong> the support assembly as a single unit.<br />

Disconnect the exhaust pipes from the manifolds<br />

<strong>and</strong> remove the exhaust manifolds <strong>and</strong> gaskets.<br />

Remove the undersheets from the chassis.<br />

Disconnect the wiring connections <strong>and</strong> piping,<br />

then remove the windscreen washer bottle <strong>and</strong><br />

motor (see Fig. E12).<br />

The electrical wiring is carried in a loom which<br />

is clipped to the induction manifold. Disconnect<br />

1 WINDSCREEN WASHER RESERVOIR<br />

1 BONNET LOCKING MECHANISM<br />

3 AUTOMATIC CHOKE SOLENOID<br />

4 ENGINE OIL FILLER CAP<br />

5 GENERATOR<br />

6 STEERING PUMP<br />

7 THERMOSTAT HOUSING<br />

8 BRAKE FLUID RESERVOIRS<br />

9 IGNITION COIL<br />

10 IGNITION CONDENSER<br />

11 IGNITION DISTRIBUTOR<br />

Rc. Ell General view of R.H. side of engine<br />

'*-<br />

the wires at the following points on the engine:<br />

Coolant temperature indicator.<br />

Generator terminals<br />

Automatic choke solenoid (see Fig. El I)<br />

Oil pressure gauge (see Fig. E13).<br />

Oil level gauge (see Fig E8).<br />

Starter motor (see Fig. E14).<br />

Ignition coil.<br />

The flex~ble supply pipe from the fuel pump<br />

should be disconnected at the union situated at<br />

the rear of 'A' bank cylinder head<br />

K 6<br />

? 1 RADIATOR FILLER CAP<br />

' 2 GENERATOR<br />

I Fig,<br />

3 AIR CLEANER AND SILENCER<br />

I WINDSCREEN WASHER MOTOR<br />

5 WINDSCREEN WIPER MOTOR AND MECHANISM<br />

ENGINE DIPSTICK<br />

El2 Grnrrd vier of L.H. aide of eneinc


Engine Manual Rolls-Royce Srlver Cloud Li <strong>and</strong> Bentley <strong>S2</strong><br />

Disconnect the throttle l~nkage from the<br />

carburetters.<br />

Disconnect the throttle control valve linkage<br />

<strong>and</strong> the gear change linkage from the gearbox.<br />

Detach the two rubber pipes for the vacuum<br />

lines from the induction manifold. (Applicable to<br />

Phantom V, Long Wheelbase <strong>and</strong> Bentl-v<br />

Continental cars.)<br />

Remove the brake servo mechanism from thc<br />

rear end of the gearbox.<br />

Disconnect the speedometer drive cable from<br />

the gearbox.<br />

Disconnect the pipes at the unions on the power-<br />

assisted steering pump reservoir <strong>and</strong> drain the<br />

fluid into a suitable container.<br />

Remove the nuts <strong>and</strong> bolts securing the<br />

universal joint to the gearbox output flange, <strong>and</strong><br />

break the connection<br />

Remove the dipstick <strong>and</strong> the dipstick tube from<br />

the engine sump.<br />

Fig. El4 Starter motor<br />

7091<br />

Place two slings around the engine, one at the<br />

front of the crankcase <strong>and</strong> the other at the rear of<br />

the bellhousing. The front sling should be con-<br />

siderably shorter than the rear one so that the<br />

rear end is lower than the front when the engine<br />

is being lifted from the frame. Take the weight of<br />

the engine <strong>and</strong> the gearbox unit with the slings.<br />

Remove the bolts <strong>and</strong> setscrews securing the<br />

engine front mounting <strong>and</strong> the setscrews securing<br />

the two rear mountings.<br />

Carefully check that all hoses, pipes <strong>and</strong> cables<br />

are disconnected <strong>and</strong> that nothing impedes the<br />

removal of the engine.<br />

Lift the engine <strong>and</strong> gearbox out of the frame.<br />

To fil aa a unit<br />

When installing the engine <strong>and</strong> gearbox as a<br />

unit in the frame, reverse the procedure adopted<br />

for removal, noting the following points.<br />

Renewal of all exhaust gaskets.<br />

All hoses showing signs of deterioration should<br />

be renewed.<br />

Before starting the engine, ensure that the<br />

engine is refilled with fresh oil.<br />

Ensure that the cooling system is replenished.<br />

Fig. El3 Oil filter <strong>and</strong> oil p res ,suge Finally, connect the battery leads<br />

4<br />

I


.<br />

Rolls-Royce Sllver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />

Section E5<br />

CRANKCASE AND CYLINDER LINERS<br />

Description expansion of the two metals, caused when the<br />

The crankcase <strong>and</strong> cvlinders form a monobloc engine - is hot.<br />

casting which carries wet-type cyhnder liners; the<br />

liners are sealed at the top by a single '0' ring <strong>and</strong><br />

The bores of the tappet blocks are graded into<br />

at the bottom by two '0' rings.<br />

two sizes <strong>and</strong> a code letter is etched on the top of<br />

each bore (see Engine Data).<br />

Four split-type camshaft bearings are also Core plugs are fitted in order to provide access<br />

P fitted in the crankcase. to the coolant jackets for cleaning purposes.<br />

The main bearing caps of forged aluminium<br />

have an interference fit in the crankcase of<br />

0.0015 in.<br />

The threads of all studs fitted into the crankcase<br />

have an interference fit of 0.000 in. to 0.002 in. as<br />

quoted in the Engine Data.<br />

All setscrew holes are fitted with helicoil inserts<br />

Cast iron tappet blocks are located by two <strong>and</strong> the threads into which these helicoils are<br />

dowels fitted in the crankcase; one of the dowel screwed are non-st<strong>and</strong>ard sizes, therefore no<br />

locating holes in the tappet block 1s elongated to attempt should be made to fit setscrews into<br />

form a slot which allows for the different rates of threaded holes where helicoils are not fitted.<br />

Section E5


Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentiey 52<br />

Fig. El6 Method of removing cylinder Liner using<br />

tool No. 118.7095<br />

Cylinder liners - To remove<br />

If the cylinder liner bores show wear in excess<br />

of 0.004 in., or ovality in excess of 0.003 in., the<br />

liners should be withdrawn <strong>and</strong> new liners <strong>and</strong><br />

pistons fitted.<br />

The bore dimensions must only be checked<br />

when the liner is fitted to the crankcase.<br />

Withdraw the liner from the crankcase, using<br />

the liner extraction tool (No. R.H.7095), as shown<br />

in Fig. E16.<br />

The liner is only removable from the top face of<br />

the crankcase.<br />

Cylinder liners - To fit<br />

Before commencing to fit a new liner, ensure<br />

that both the liner <strong>and</strong> the bore are perfectly<br />

clean, as dirt may prevent the liner seating<br />

correctly in the crankcase.<br />

Fit the liner into the bore <strong>and</strong> check that it can<br />

be rotated freely.<br />

Check that the liner st<strong>and</strong>s 0.002 in. to 0.003 in.<br />

'proud' of the face of the crankcase. This will give<br />

the correct amount of 'nip' on the liner when the<br />

cylinder head is fitted (see Fig. E17).<br />

16U<br />

Remove the liner <strong>and</strong> check that the coolant<br />

drain hole is not obstructed; this hole is situated<br />

between the locating grooves for the two bottom<br />

sealing rings.<br />

Examine the sealing rings for distortion or<br />

deterioration <strong>and</strong> if in a serviceable condition the<br />

rings may be used again, otherwise new rings<br />

should be fitted.<br />

To facilitate easy entry of the liner into the<br />

bore, lightly smear the sealing rings with engine<br />

oil before they are fitted in the crankcase.<br />

To enable each liner to be identified with its<br />

bore, the number of the bore is etched on the top 4<br />

edge of the liner; when fitting the liner this<br />

marking should be opposite the coolant hole on<br />

the top edge of the crankcase face.<br />

Lightly smear oil on the outside diameter, at the<br />

bottom of the liner, then carefully enter it into its<br />

Mg. El7 Checking cylinder liner 'nip'<br />

1092


P<br />

Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

bore <strong>and</strong> gently 'work' it down until it becomes should not exceed 2.1255 in. Fit the new bearings,<br />

tight; care should be taken to ensure that the top using the special tool (No. RH.7096). The bear-<br />

sealing ring is not dislodged from its groove. ings should be drawn in from the rear of the<br />

crankcase <strong>and</strong> with the chamfered edge leading.<br />

the liner ensure that it is cOm~letel~ If the front bearing is fitted correctly, the split<br />

'home'. 'lace a of wood across the top Of should be towards the top <strong>and</strong> at 21 deg. from the<br />

P the liner to avoid damaging the bore during this<br />

operation.<br />

Finally, again check for 'nip'<br />

Camshaft bearing9 - To remove<br />

datum, Similarly, the two intermediate<br />

bearines should be fitted with the s~lits towards<br />

0<br />

the top <strong>and</strong> at 14 deg. from the vertical. The rear<br />

bearing should have the split at the top in the<br />

verticai plane. With the bearings positioned thus,<br />

The maximum permissible clearance between all the oil holes in the bearings will line up with<br />

the camshaft iournals <strong>and</strong> bearings is 0.004 in. If the oil passages in the crankcase.<br />

this figure is exceeded the camshaft bearings<br />

should be removed, the tool The bearings should be finish-he-reamed with<br />

(No. RH.7096), shown in Figure E18.<br />

Camshaft bearings - To fit<br />

the camshaft bearing line reaming tool (No.<br />

RH.7109). The finished diameter should be<br />

2.000 in. to 2.0005 in Thoroughly clean the crank-<br />

Clean the camshaft bearing bores in the crank- case <strong>and</strong> remove all the swarf before further<br />

case <strong>and</strong> check the diameters This reading assembly of the engine.<br />

E2 1


Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52<br />

In isolated cases, loss of oil down the crankcase<br />

breather pipe on early <strong>S2</strong> engines has occurred.<br />

The oil loss was caused by the camshaft *<br />

flinging oil through a gap which existed between<br />

the breather baffle <strong>and</strong> the wall of the crankcase.<br />

The following modiacation was carried out.<br />

The baffle plate was removed <strong>and</strong> the bottom<br />

edge relieved to ensure that it cleared the boss<br />

formed by the camshaft bearing (see 'A' fig. 18a).<br />

The baffle plate was refitted into position <strong>and</strong> was<br />

bent as necessary to ensure that it fitted flush Fie. I& ~0di6cd b.mc shorn in position.<br />

against the wall of the crankcase. 'A'. A~~ of mcul removed.


For information<br />

Three different methods of feeding oil to the<br />

P camshaft bearings have been employed. The<br />

differences involve slight modifications to the<br />

camshaft <strong>and</strong> crankcase (see Fig. E19).<br />

To ascertain which stage camshaft is fitted to a<br />

particular engine, reference should be made to<br />

Service Bulletin <strong>S2</strong>/E1.<br />

The camshaft fitted to engines employing stage 1<br />

lubrication cannot be fitted to engines employing<br />

stages 2 <strong>and</strong> 3 lubrication. Likewise, camshafts<br />

fitted to engines with stages 2 <strong>and</strong> 3 lubrication<br />

systems cannot be fitted to engines having stage 1<br />

lubrication. unless the crankcases are modified to<br />

suit.<br />

Stages 2 <strong>and</strong> 3 are basically the same <strong>and</strong> the<br />

camshafts fitted to engines having either of these<br />

lubrication systems may be interchanged.<br />

P The three stages are described as follows.<br />

Description<br />

All stag-<br />

Lubrication of the engine is by a pressure-fed<br />

wet sump system incorporating Ful-Flow filtration<br />

of the oil. Circulation of the oil is effected by an<br />

oil pump employing helical displacement gears,<br />

driven by the crankshaft at half engine speed. (For<br />

oil pump performance figures see Engine Data.)<br />

The cylinder walls <strong>and</strong> gudgeon pins are lubricated<br />

by oil splash <strong>and</strong> mist thrown up by the crankshaft.<br />

Oil is drawn from the sump through a pick-up,<br />

fitted with a fine mesh gauze strainer which<br />

ensures delivery of clean oil to the pump from<br />

where it is delivered to the Full-Flow oil filter.<br />

Rolls-Royce Sliver Cloud II <strong>and</strong> Benrley 52 Engine Manual<br />

Section E6<br />

ENGINE LUBRICATION<br />

The filtered oil then passes through a drilling in<br />

the crankcase to a small pocket around the front<br />

end of the camshaft (an end plate which covers<br />

this pocket also provides end location for the cam-<br />

shaft); the oil then feeds from this pocket to the<br />

main galleries.<br />

The two main oil galleries are situated one on<br />

either side of the camshaft <strong>and</strong> extend alone the u<br />

full length of the crankoase; from these galleries<br />

the oil feeds to the tappet blocks <strong>and</strong> through<br />

drillings in the crankcase webs, to the main<br />

bearings. Number 1, 3 <strong>and</strong> 5 main bearings are<br />

fed from the 'B' bank oil gallery <strong>and</strong> number 2<br />

<strong>and</strong> 4 from the 'A' bank gallery.<br />

Oil is transferred from the main bearings,<br />

through angular drillings in the crankshaft webs,<br />

to the big-end bearings, from where it drains into<br />

the sump.<br />

The cylinder walls are lubricated by splash from<br />

the crankshaft. Lubrication of the gudgeon pin<br />

<strong>and</strong> bush is also by splash <strong>and</strong> mist; oil collecting<br />

on the inside of the piston crown drips on to the<br />

connecting rod small-end <strong>and</strong> passes through a<br />

drilling to the bush <strong>and</strong> gudgeon pin.<br />

Oil which is fed to the tappet blocks, passes<br />

through a drilling in the bore of the tappet<br />

block <strong>and</strong> into a small groove machined around<br />

the periphery of the tappet barrel. From this<br />

groove it passes through a feed hole into the<br />

tappet, thus keeping the tappet pnmed. The oll<br />

then passes up the hollow push rod to lubricate<br />

the push rod ball-end <strong>and</strong> the seatlng m the rocker<br />

arm.<br />

Section E6


Fig. El9 Engine lobrlution d hpm


Stage I<br />

A drilling in the 'A' bank oil gallery feeds<br />

oil to the front camshaft bearing. In the front<br />

camshaft journal is a further drilling <strong>and</strong> as the<br />

camshaft rotates this drilling picks up oil from the<br />

bearing feed <strong>and</strong> transmits the oil to the partly<br />

hollow camshaft. The camshaft is drilled from the<br />

front end as far as number three journal; the front<br />

end being plugged.<br />

Rotation of the camshaft when fill of oil causes<br />

a build-up of pressure to approximately 5 lb./sq. in.,<br />

thus causing the oil to feed through number 2 <strong>and</strong><br />

F 3 journals to the camshaft bearings <strong>and</strong> then into<br />

a trough situated beneath the camshaft. From the<br />

trough the oil is picked up by the cams as the<br />

camshaft rotates <strong>and</strong> provides lubrication for the<br />

bearing faces of the cams <strong>and</strong> tappets.<br />

Lubrication of the rear camshaft bearing <strong>and</strong><br />

journal (No. 43 is provided by a tapping off 'B'<br />

bank main oil gallery. Oil drains from this bear-<br />

ing to provide lubrication for the camshaft <strong>and</strong><br />

distributor skew gears.<br />

As the camshaft rotates, the drilling in the front<br />

journal lines up with a vertical drilling in the<br />

crankcase <strong>and</strong> allows oil to feed to a horizontal<br />

drilling in the crankcase. From this horizontal<br />

drilling the oil passes through to the cylinder head<br />

studs, to which the rocker shaft is secured. These<br />

P two front studs are hollow <strong>and</strong> the oil passes up<br />

them into the rocker pedestals <strong>and</strong> then into the<br />

hollow rocker shaft.<br />

A small tapping, off the vertical drilllng in the<br />

crankcase, provides lubrication for the camshaft<br />

timing wheel <strong>and</strong> driving pinion in the form of an<br />

oil jet which sprays on to the top of the timing<br />

wheel. The oil then drains back to the sump.<br />

Oil from the rocker shaft passes through drill-<br />

ings in the rockers <strong>and</strong> bushes <strong>and</strong> runs down the<br />

rocker arms to lubricate the rocker pads <strong>and</strong><br />

valve tips. The oil is then returned to the sump<br />

through drain holes in the cylinder heads <strong>and</strong><br />

crankcase.<br />

Rolls-Royce Silver Cloud II <strong>and</strong> Bentlev 52 Engine Manual<br />

Stages 2 <strong>and</strong> 3<br />

A drilling in the 'A' bank oil gallery feeds<br />

oil to the front camshaft bearing. In the front<br />

camshaft journal are two further drillings, at right<br />

angles to each other <strong>and</strong> as the camshaft rotates<br />

these drillings pick up oil from the bearing feed<br />

<strong>and</strong> feed it to a vertical drilling in the crankcase;<br />

this drilling feeds into a further horizontal drilling<br />

in the crankcase. From this point the oil passes<br />

through to the two front cylinder head studs, on<br />

which the rocker shaft pedestals are mounted;<br />

these two studs are hollow <strong>and</strong> the oil passes up<br />

them to the rocker pedestals <strong>and</strong> then into the<br />

hollow rocker shaft.<br />

A small tapping off the vertical drilling in the<br />

crankcase provides lubrication for the camshaft<br />

timing wheel <strong>and</strong> driving pinion in the form of a<br />

jet of oil on to the top of the timing wheel. The<br />

oil then drains back to the sump.<br />

Lubrication of the intermediate <strong>and</strong> rear cam-<br />

shaft bearings <strong>and</strong> journals is via drillings from<br />

the 'B' hank main oil gallery. Oil from the rear<br />

bearing drains to provide lubrication for the cam-<br />

shaft <strong>and</strong> distributor skew gears. Oil from the<br />

Fig. E20 View of oil pump fitted to engine<br />

1DW


Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />

intermediate bearings, numbers 2 <strong>and</strong> 3, drams<br />

into a trough beneath the camshaft. Oil from this<br />

trough is 'p~cked-up' by the cams as the camshaft<br />

rotates, thereby provld~ng lubrication for the<br />

bear~ng faces of the cams <strong>and</strong> tappets.<br />

Oil from the rocker shaft passes through drillings<br />

in the shaft to the rocker bores <strong>and</strong> then through<br />

further drillings to the outs~de of the rocker arms;<br />

it then runs down the arms to lubricate the rocker<br />

pads <strong>and</strong> valve tips. The 011 then returns to the<br />

sump through drain holes in the cylinder heads<br />

<strong>and</strong> the crankcase.<br />

Oil pump<br />

The helical displacement gear pump is<br />

positioned in the lower front end of the engine<br />

<strong>and</strong> is driven by the crankshaft through skew<br />

gears. It is attached to the crankcase by three<br />

setscrews (see Fig. E20).<br />

Fig. E21 Exploded view of oil pump<br />

The casing <strong>and</strong> cover of the pump are of cast<br />

iron <strong>and</strong> enclose two steel helical gears. The pump<br />

driv~ng gear <strong>and</strong> shaft are machined as one; the<br />

bronze skew gear, which is driven by the crankshaft<br />

gear, is keyed to the end of the shaft;<br />

no bush is fitted to the pump casing for this shaft.<br />

The oil pump driven gear has a pressed-in bush<br />

<strong>and</strong> runs on a steel spindle pressed into the pump<br />

casing.<br />

Oil relief valve (see Fig. E21)<br />

An oil relief valve, incorporated in the oil pump,<br />

is designed to relieve pressure by allowing oil to<br />

return to the inlet side of the pump should pressure<br />

exceed 40 lb./sq. in.<br />

This valve consists of a brass seating pressed<br />

into the pump body <strong>and</strong> a pressed steel disc valve<br />

which is held on to this seating by a coil spring;


. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />

the spring is retained by an end plug which is<br />

screwed into the body by means of a two-pronged<br />

spanner.<br />

Oil pump - To remove<br />

To enable the oil pump to be removed from the<br />

engine, it is necessary to remove the sump <strong>and</strong> to<br />

dismantle the front end of the engine as follows:<br />

Remove all driving belts from the crankshaft<br />

pulley <strong>and</strong> remove the generator <strong>and</strong> water pump.<br />

Unscrew the five setscrews <strong>and</strong> detach the crank-<br />

shaft pulley <strong>and</strong> the Metalastik damper which are<br />

located by two dowels to the driving flange.<br />

Remove the nut <strong>and</strong> washer securing the driving<br />

P flange to the crankshaft, <strong>and</strong> withdraw the flange<br />

by means of the withdrawal tool RH.7097 shown<br />

in Figure E23.<br />

Fi, E23 W-ithdraral of crankahah driviog flllye<br />

Fig. EZ2 Exploded view of 6-0 mesh susinw snd pick-up<br />

Unscrew the setscrews securing the lower front<br />

cover, which is also located by two dowel inserts,<br />

then remove the cover.<br />

Remove the oil pipe connecting the pump to<br />

the filter intake, ensuring that the rubber '0' ring,<br />

fitted at the filter intake end of the pipe, is also<br />

removed.<br />

Unscrew the three setscrews securing the pump<br />

to the crankcase, then remove the pump together<br />

with the two dowel inserts.<br />

Oil pump - To fit<br />

To fit the oil pump to the engine, reverse<br />

the procedure given for its removal, noting the<br />

following points.<br />

Ensure that the backlash between the driving<br />

gear on the crankshaft <strong>and</strong> the gear on the pump<br />

driving shaft is between 0.0012 in. <strong>and</strong> 0.0033 in.<br />

(see Fig. 24).<br />

Fit new joints to the lower front cover <strong>and</strong> to<br />

the oil pump facing.<br />

Renew the Neoprene seal between the water<br />

pump casing <strong>and</strong> the lower front cover, also the<br />

delivery pipe '0' rings.<br />

The oil delivery pipe is held in position by<br />

means of a rubber pad attached to the front<br />

cover; ensure that this pad is in position before<br />

fitting the cover.


E2a<br />

Engine Manual Rolls-Royce Silver Cloud 11 ond Bentley 52<br />

When refitting the setscrews securing the pump<br />

to the engine, ensure that the dowel inserts are<br />

fitted to the holes from which they were removed.<br />

Oil pump - To dismantle<br />

Hold the external driving gear in a sutable<br />

fixture, taking care that sufficient protection is<br />

provided to ensure that the teeth of the gear are<br />

not damaged.<br />

Remove the split pin, nut <strong>and</strong> washer securing<br />

the gear to the driving shaft, then withdraw the<br />

gear, using a suitable withdrawal tool; remove the<br />

WoodruBkey from the shaft.<br />

Unscrew the setscrews <strong>and</strong> remove the end<br />

cover from the pump, then withdraw the two<br />

gears from the pump casing.<br />

Oil pump - To aseemhle<br />

Before commencing to assemble the oil pump it<br />

is essential that care be taken to ensure that all<br />

parts are perfectly clean<br />

Fig. E24 Chsckiig hrekllsh uf oil pump drive<br />

Reverse the procedure given for dismantling,<br />

noting the following points.<br />

Examine all working parts for wear <strong>and</strong> inspect<br />

the end cover <strong>and</strong> casing @r distortion; renew if<br />

necessary.<br />

If it is necessary to renew the bush in the driven<br />

gear, remove the bush <strong>and</strong> press in a new one; the<br />

bush should then be reamed to 0.300 in.<br />

* 0.0005 in.<br />

Assemble the oil pump <strong>and</strong> check the end float<br />

of the gears; this should be between 0.001 in. <strong>and</strong><br />

0.004 in. but the permisxible tolerance allowed for<br />

wear is 0.007 in. 3<br />

Excessive end float may be reduced by facing-off<br />

the necessary amount from the joint face of the<br />

pump casing.<br />

Ensure that the backlash between the pump<br />

driving gear <strong>and</strong> the driven gear is between<br />

0.0005 in. <strong>and</strong> 0.0025 in.<br />

1063


. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

w<br />

*ID BY-PASS OIL<br />

FILTERED OIL<br />

UNFILTERED OIL<br />

TO ENGINE DI IMD OIL<br />

Fie. E25 1:ubaxly vier of oil filter<br />

Oil filter<br />

The 'British' Full-Flow oil filter is located at the<br />

lower front end of the crankcase on the 'B' bank<br />

side of the engine <strong>and</strong> is held in position by two<br />

setscrews <strong>and</strong> washers (see Fig. E25).<br />

The filter consists of a felt element carried 1n a<br />

bowl beneath the filter head. The bowl locates in<br />

a groove in the outer lip of the head, sealing being<br />

provided by a rubber '0' ring. Incorporated in the<br />

head of the filter is a relief valve which is designed<br />

to allow the oil to by-pass the filter should the felt<br />

element become clogged <strong>and</strong> cause a restriction of<br />

the oil flow. The relief valve is designed to<br />

E29<br />

operate when the pressure differential across the<br />

inlet <strong>and</strong> outlet of the lilter reaches 10 lh./sq. in.<br />

approximately.<br />

To change the oil filter element<br />

The felt element of the filter should be renewed<br />

every 5,000 miles.<br />

To change the element it is recommended that<br />

the car is placed on a ramp <strong>and</strong> that the following<br />

procedure is followed.<br />

Hold the bowl of the Jilter with one h<strong>and</strong> <strong>and</strong><br />

unscrew the retaining bolt (see Fig. E26).<br />

Remove the bowl <strong>and</strong> retaining bolt.<br />

Note: On left-h<strong>and</strong> drive cars, the filter<br />

bowl can only be removed when the<br />

steering mechanism is on full left-h<strong>and</strong><br />

lock.<br />

1 RETAINING BOLT<br />

Fig. E26 Oil filter<br />

70lZ


Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentiey 52<br />

Remove the rubber '0' ring from the filter head.<br />

Drain the oil from the filter bowl <strong>and</strong> remove<br />

the element.<br />

Remove the conical cork washer, the spring <strong>and</strong><br />

the rubber washer from the inside of the bowl <strong>and</strong><br />

withdraw the retaining bolt <strong>and</strong> the Dowty seal.<br />

Thoroughly wash the bowl in clean paraffin <strong>and</strong><br />

wipe it dry with a clean cloth, ensuring that the<br />

rim <strong>and</strong> the bottom of the bowl are free from any<br />

foreign matter.<br />

Inspect the Dowty seal, the conical cork washer<br />

<strong>and</strong> the rubber sealing washer for signs of<br />

deterioration or damage, <strong>and</strong> renew them if<br />

necessary.<br />

Fit a new element, together with the retaining<br />

bolt, sealing washers <strong>and</strong> spring in the filter bowl.<br />

The element should be installed over the retaining<br />

bolt so that the drilled centre piece is to the top.<br />

The recessed portion of the lower sleeve seats<br />

against the spring-loaded cork washer.<br />

Ensure that the conical cork seallng washer <strong>and</strong><br />

the cap washer are fitted correctly. Failure to fit<br />

either one or both of these washers will allow<br />

unfiltered oil to pass up the central tube of the<br />

filter <strong>and</strong> this can result in serious damage to the<br />

engine bearings.<br />

Fill the filter bowl with a pint of clean oil <strong>and</strong><br />

fit the bowl, together with a new rubber '0' ring,<br />

to the filter head. Ensure that the corners of the<br />

element are not trapped between the bowl <strong>and</strong><br />

the head; as a precaution to prevent this, it is per-<br />

missible to turn the corners over. Check also that<br />

the bowl <strong>and</strong> the '0' ring are seating correctly.<br />

To remove the filter head<br />

If it is necessary to remove the filter head from<br />

the crankcase, the bowl must first be removed as<br />

Section E6<br />

previously described. Then unscrew the two set-<br />

screws holding the head to the crankcase <strong>and</strong><br />

remove the head <strong>and</strong> paper joint.<br />

When refitting, a new joint must he used<br />

between the head <strong>and</strong> the crankcase The filter<br />

bowl can be fitted only after the head is in<br />

position.<br />

Oil pressure transn~itter - To fit<br />

TO obtain an accurate oil pressure reading<br />

on <strong>S2</strong> engines, it is essential that the oil pressure<br />

transmitter is correctly assembled to the oil filter<br />

head.<br />

The transmitter should be fitted so that the<br />

raised portion of the cover is to the top of the<br />

filter <strong>and</strong> within 60" either side of the vertical<br />

datum.<br />

The correct position of the transmitter can be<br />

obtained by fitting additional copper washers to<br />

the threaded union.<br />

The part number of the copper washer is<br />

UD.8017.<br />

When fitting the transmitter, a maximum of<br />

two washers can be used to obtain the correct<br />

posit~on.<br />

The oil sump<br />

The sump is fabricated from pressed steel<br />

components <strong>and</strong> is fitted with baffle plates to<br />

prevent surging. Fitted to the sump are the dip-<br />

stick tube assembly <strong>and</strong> electric oil level gauge<br />

unit. Both have paper joints <strong>and</strong> if either part is<br />

removed a new joint should be fitted. The<br />

oil drain plug is provided with an aluminium<br />

sealing washer <strong>and</strong> if this plug is removed a new<br />

washer must be fitted.


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

Description<br />

The two detachable cylinder heads of cast<br />

aluminium alloy are fitted with inlet <strong>and</strong> exhaust<br />

valve seat inserts of austenitic steel. The inlet<br />

valve guides are of cast iron <strong>and</strong> the exhaust<br />

valve guides of phosphor-bronze.<br />

Carried on the top face of the head are the<br />

rocker shaft <strong>and</strong> the inlet <strong>and</strong> exhaust valve<br />

operating rockers.<br />

The valves are in line in the head <strong>and</strong> have a<br />

seat angle of 45 deg.<br />

Induction is through eight separate ports from<br />

the eight-branch induction manifold, <strong>and</strong> the<br />

exhaust system consists of two separate four-<br />

branch manifolds.<br />

Compression ratio is 8.00: 1<br />

Cylinder heads - To remove (with the engine<br />

in the car)<br />

Before commencing to remove the cylinder<br />

heads it is necessary to remove various parts as<br />

follows:<br />

Disconnect the leads from the battery terminals.<br />

Evacuate the refrigeration system <strong>and</strong> dis-<br />

connect the pipes from the compressor. (If<br />

refrigeration is fitted.)<br />

Section E7<br />

CYLINDER HEADS<br />

Remove the bonnet.<br />

Disconnect the heater <strong>and</strong> demister pipes from<br />

the cylinder heads <strong>and</strong> the water pump.<br />

Disconnect the top hose of the cooling system.<br />

Remove the choke stove pipes.<br />

Disconnect the exhaust pipes from the<br />

manifolds, then remove the exhaust manifolds<br />

<strong>and</strong> gaskets.<br />

The electrical system for the engine is camed in<br />

a loom, clipped to the induction manifold. Dis-<br />

connect the wires at the following points:<br />

Coolant temperature indicator.<br />

Generator terminals.<br />

Automatic choke solenoid.<br />

Ignition coil.<br />

Disconnect the flexible fuel pipe from the union<br />

at the rear of 'A' bank cylinder head.<br />

Disconnect the carburetter throttle linkage <strong>and</strong><br />

the throttle valve control linkage.<br />

Detach the rubber vacuum pipes from the<br />

induction manifold (coachbuilt cars only).<br />

Disconnect the pipes from the power-assisted<br />

steering pump.<br />

Drain the cooling system.<br />

Slacken the bolts securing the generator <strong>and</strong> the<br />

Disconnect <strong>and</strong> remove the air silencer <strong>and</strong> power-assisted steering pump, then remove all the<br />

hosing. driving belts.


E32<br />

Engine h?ttflu@l Aoll~lRaycr Silver Clnud IZ <strong>and</strong> Bentlmr 52<br />

Fig. E27 Sepenee of tightening cylinder head nuts<br />

Remove the refrigeration compressor (if fitted), Disconnect the throttle linkage from the<br />

together with its mounting bracket, from the 'A'<br />

hank cylinder head.<br />

carburetters <strong>and</strong> remove the petrol feed pipes.<br />

Remove the generator which is secured to the<br />

two-tier induction manifold <strong>and</strong> to an adjustable<br />

arm on the coolant pump.<br />

Remove the power-assisted steerlng pump, then<br />

detach the oil filler assembly which is secured to<br />

'B' bank cylinder head by means of three studs<br />

Remove the air horns, the butterfly housing, the<br />

carburetters <strong>and</strong> the 'T' piece as an assembly; the<br />

assembly is located on the induction manifold by<br />

two dowels <strong>and</strong> is secured bv means of a sinele "<br />

bolt which Passes through the 'T' piece <strong>and</strong> screws<br />

'"to the manifold.<br />

<strong>and</strong> nuts. Disconnect the high tension (H.T.) lead from<br />

Fig. E28 Removal of valre collet*<br />

7080


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

7-<br />

the coil, then unscrew the 16 setscrews <strong>and</strong> remove<br />

the induction manifold.<br />

Disconnect the sparking plug leads <strong>and</strong> remove<br />

the sparking plugs.<br />

Remove the rocker covers <strong>and</strong> progressively<br />

unscrew the five setscrews securing the rocker<br />

pedestals to the cylinder head, <strong>and</strong> remove the<br />

rocker shaft assemblies; these assemblies consist<br />

of the rocker shaft, rockers, spacing springs <strong>and</strong><br />

pedestals. Withdraw the push rods.<br />

Using special tool RH.7126, pr~gressively<br />

unscrew the cylinder head retaining nuts, com-<br />

mencing with those at each end <strong>and</strong> working<br />

inwards; each cylinder head is secured by 20 nuts<br />

arranged in four rows of five. Lift off the<br />

cylinder head.<br />

Cylinder heads - To fit<br />

When fitting the cylinder heads, reverse the<br />

procedure given for removal, noting the following<br />

points.<br />

Coat both faces of the new cylinder head<br />

gaskets with 'Welseal', making sure that any<br />

excess jointing compound is removed when the<br />

gaskets are correctly positioned.<br />

The side marked TOP should be uppermost<br />

otherwise two coolant holes will be blocked up<br />

<strong>and</strong> overheating will occur.<br />

The heads must be tightened down progressively<br />

to the sequence shown in Fig. E27. The correct<br />

torque loading figure is 40 lb. ft.<br />

Valves - To remove (see Fig. E28)<br />

Special tool required, No. RH.7094.<br />

Fit a valve tool pedestal at each end of the<br />

cylinder head. The pedestals locate in the recesses<br />

in the head for the rocker pedestals <strong>and</strong> are held<br />

in place by two nuts <strong>and</strong> bolts.<br />

Place the head on the block of wood to prevent<br />

the valves from moving when the springs are<br />

compressed.<br />

Insert the fulcrum bar through the holes in the<br />

pedestals.<br />

Fit the hook of the valve spring compression<br />

tool under the rod <strong>and</strong> fit the stirrup over the<br />

valve top washers; compress the valve spring <strong>and</strong><br />

remove the two collets, followed by the valve<br />

spring top washer, valve spring, bottom washer,<br />

gl<strong>and</strong> housing, gl<strong>and</strong>, <strong>and</strong> gl<strong>and</strong> spiing.<br />

The cylinder head may then be turned over <strong>and</strong><br />

the valves removed.<br />

Note: Each valve has a number etched<br />

on the stem of the valve adjacent to the<br />

collet groove; when refitting, the valves<br />

should be fitted to the guide correspond-<br />

ing to this number. The inlet <strong>and</strong> exhaust<br />

valves are numbered separately from<br />

1 to 4 from the front of the engine <strong>and</strong><br />

are preceded by either the prefix 'A' or<br />

'B' to distinguish between the two<br />

cylinder heads.<br />

Valves - To fit<br />

Ensure that each valve is fitted to the guide<br />

from which it was removed. Should new valves<br />

be fitted it is advisable to mark the stem as stated<br />

above if an etching needle is available.<br />

To fit the valves, reverse the procedure given for<br />

their removal. Care should be taken when fitting<br />

the collets to ensure that the bonded rubber tips<br />

are not damaged or trapped.


-. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

r<br />

The modification to valve guides incorporating<br />

oil seal gl<strong>and</strong>s on late <strong>S2</strong> engines has necessitated<br />

a modified guide block (RH.7272). A universal<br />

tool (RH.7207) has been designed for both inlet<br />

<strong>and</strong> exhaust valve guides, which replaces<br />

RH.7116/7.<br />

Valve guidea - To remove<br />

The valve guides should be removed from the<br />

cylinder head, using special tool (RH.7207). Draw<br />

the guides out from the rocker side of the engine.<br />

Valve gmides - To fit<br />

Clean out the valve guide bores in the cylinder<br />

heads <strong>and</strong> measure the diameters of the bores.<br />

Section E8<br />

VALVE GUIDES - TO RENEW<br />

Fig. E29 Vdm &de renewal<br />

valve guides into the cylinder heads from the<br />

rocker side, using special tools RH.7272 <strong>and</strong><br />

RH.7207, as shown in Figure E29.<br />

Fit both the inlet <strong>and</strong> exhaust valves, ensuring<br />

that the top faces are 0.450 in. -0.015 in. proud of<br />

the cylinder heads.<br />

The insertion <strong>and</strong> extraction tools RH.7116/7<br />

used on early <strong>S2</strong> engines may still be used in<br />

conjunction with RH.7272.<br />

Valve guide protrusion on early <strong>S2</strong> engines was<br />

0.850 in. -0.015 in. for the inlet guide, <strong>and</strong> 0.500 in.<br />

-0.015 in. for the exhaust guide.<br />

Select a new set of oversize guides that will give When the guides have been fitted, the bores<br />

the correct interference fit when fitted in the should be reamed to a finished size of 0.3755 in.<br />

heads. The interference fit for both inlet <strong>and</strong> +0.0005 in., using the special reamer tool<br />

exhaust guides is 0.0015 in. to 0.003 in. Draw the RH.7120.


f- Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

Valve seat inserts - To remove<br />

The inserts should be removed from the head<br />

by machining. A thin skin of metal, 0.010in.<br />

thick, should be left after machining; this can<br />

then be removed quite easily without damaging<br />

the insert bore in the head.<br />

Valve seat inuerte - To fit<br />

Should it be necessary to fit new valve seat<br />

inserts it is recommended that the heads are<br />

returned to the Rolls-Royce Service Station at<br />

Pym's Lane, Crewe.<br />

If the necessary facilities for fitting new inserts<br />

are available proceed as follows.<br />

Check the size of the bore in the head from<br />

which the valve seat insert has been removed. The<br />

Section E9<br />

VALVE SEAT INSERTS - TO RENEW<br />

E3 7<br />

diameter of this should be 1.750 in. to 1.751 in. for<br />

the exhaust seat insert <strong>and</strong> 2.025 in. to 2.026 in.<br />

for the inlet seat insert.<br />

If the bores do not conform to these sizes it will<br />

be necessary to machine them to a larger<br />

diameter <strong>and</strong> to fit an oversize seat insert. The<br />

insert should be an interference fit of 0.003 in. to<br />

0.0045 in. for both inlet <strong>and</strong> exhaust.<br />

To fit the seats it is necessary to heat the head<br />

in an oven at a temperature of 305 deg.F.<br />

(1 5 1.5 deg.C.) for a period of one hour. The head<br />

should then be quickly removed <strong>and</strong> the inserts<br />

driven into their bores in the head, using a<br />

suitable drift. Do not finish-machine the valve<br />

seats until after the valve guides have been<br />

reamed out.


7. Rolls-Royce Silver Cloud L7 <strong>and</strong> bentley <strong>S2</strong> Engine Manual<br />

Description (see Fig. E30)<br />

The crankshaft is a chrome molybdenum steel<br />

forging with integral balance weights. There are<br />

five main bearings running in split shell steel<br />

r bearings copper-lead lined with either lead-tin or<br />

lead-indium overlay. Four journals carry the<br />

connecting rods, i.e. two connecting rods per<br />

journal.<br />

End thrust on the shaft is taken by split<br />

washers on either side of the centre main bearing.<br />

These washers are coated with bronze on one face<br />

<strong>and</strong> should he fitted so that this face is on the out-<br />

side of the main bearing. The lower halves of the<br />

washers, i.e. the halves which fit into the bearing<br />

caps, are keyed to the bearing cap to prevent<br />

them rotating. Both halves of the front end<br />

washers are marked with an 'X'.<br />

Section El0<br />

CRANKSHAFT AND MAIN BEARINGS<br />

1 REAR OIL FLINGER B METALASTIK DAMPER<br />

2 CRANKSHAFT 9 LOCKING PLATE<br />

E39<br />

The shaft is both statically <strong>and</strong> dynamically<br />

balanced before it is fitted to the engine <strong>and</strong> at a<br />

later stage, when the engine is part assembled, the<br />

crankshaft, connecting rods <strong>and</strong> pistons are again<br />

dynamically balanced.<br />

In order to ensure that there is no oil leakage at<br />

the front or rear of the engine, oil flingers are<br />

fitted to the shaft. The rear flinger is pressed on<br />

to the end of the shaft <strong>and</strong> runs inside a recess on<br />

the rear end back plate. At the front end there are<br />

two fingers; these are held on to the shaft by a<br />

sl6tted nut. The ringers run inside two recesses<br />

machined in the lower front half casing.<br />

Note: The crankshaft is not nitride<br />

hardened <strong>and</strong> great care should be taken<br />

to ensure that the journals are not<br />

damaged or scored.<br />

3 CRANKSHAFT DRIVING PINION 10 OIL PUMP DRIVING PINION<br />

4 SPACER 11 OIL FLINGER<br />

S WASHER 12. PULLEY DRIVE FLANGE<br />

6 SLOTTED NUT 13 SLOTTED NUT<br />

7 '0' RING 14 DRIVING PULLEY<br />

Fig. E30 Exploded vier of cr.nk&aft<br />

Section El0


Engine Manual<br />

Fig. E31 Hemoval of main bearing aap<br />

Crankshaft - To remove<br />

To remove the crankshaft from the engine, it is<br />

necessary to remove the engine <strong>and</strong> gearbox from<br />

the chassis frame following the procedure described<br />

in Section E4.<br />

Having done this, the unit should be placed in a<br />

suitable 'turnover st<strong>and</strong>' <strong>and</strong> the gearbox removed.<br />

To do this, it will be necessary to remove from the<br />

hell housing, the crankcase oil breather pipe <strong>and</strong><br />

the carburetter petrol drain pipes, also to dis-<br />

comect the throttle valve linkage from the<br />

gearbox to throttle linkage.<br />

Remove the starter motor<br />

Remove the dipstick <strong>and</strong> its holder from the<br />

sump <strong>and</strong> remove the sump. The oil pedestal <strong>and</strong><br />

strainer may then he removed from the bottom<br />

face of the crankcase.<br />

Remove the flywheel <strong>and</strong> the engine back plate;<br />

this plate is dowelled to the crankcase.<br />

Section El0<br />

Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley 52<br />

Slacken of <strong>and</strong> then remcve the belts driving<br />

the generator <strong>and</strong> power-assisted steering pump.<br />

Remove the generator <strong>and</strong> coolant pump from the<br />

engine.<br />

Remove the crankshaft pulley <strong>and</strong> Metalastik<br />

damper from the front end of the crankshaft, then,<br />

using the specla1 withdrawal tool (No. RH.7097),<br />

remove the pulley driv~ng flange. Remove the<br />

lower front half casing; this is dowelled to the<br />

crankcase<br />

It will then be possible to remove the oil pump<br />

<strong>and</strong> the delivery pipe to the oil filter. It is not<br />

necessary to remove the camshaft timing wheel,<br />

but to ensure against possible damage to the<br />

whesl, it is strong]) recommended that it be<br />

rrmol ed<br />

Unscrew the nuts from the connecclng rod bolts,<br />

remove the connecting rod caps <strong>and</strong> the shell<br />

I hearings from both the caps <strong>and</strong> the rods. Fit<br />

I rubber-<br />

tubing over the connecting rod bolts to<br />

prevent damage to the shaft, <strong>and</strong> then push the<br />

pistons to the top of their bores.<br />

Remove the main bearing caps <strong>and</strong> bearings,<br />

using the special extractor tool (RH.7208) (see<br />

Fig E31). Remove the thrust washers from the<br />

centre main bearing. Fit rubber tublng over the<br />

main bearing cap studs to prevent damage to the<br />

crankshaft. The crankshaft may now be removed<br />

from the crankcase.<br />

Great care should be taken to ensure that the<br />

journals <strong>and</strong> crankpins are not damaged by the<br />

studs when removing the shaft.<br />

PARALLELISM<br />

CHECK<br />

BOW<br />

CHECK<br />

I<br />

Fig. E32 CrsnkahsR bow <strong>and</strong> pnraUeliim<br />

7099


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

Crankshaft - To inspect<br />

Place the crankshaft on a suitable st<strong>and</strong> or fix- The minimum permissible diameter for the<br />

ture <strong>and</strong> check the crankpins <strong>and</strong> journals for crankshaft journal is 2.4985 in. <strong>and</strong> for the<br />

wear with a micrometer (parallelism <strong>and</strong> ovality) crankpin 2.2475 in.<br />

(see Fig. E32).<br />

Undersize bearings are supplied in multiples of<br />

With a oak of Vee-blocks on a markine-out "<br />

table, set ip a parallel test bar in the blocks.<br />

0.010in. from st<strong>and</strong>ard size to a maximum of<br />

0.040in. undersize.<br />

Using a dial indicator gauge, check that the bar is<br />

parallel to the table. This will ensure that the axis<br />

of the crankshaft, when placed in the blocks, is<br />

St<strong>and</strong>ard <strong>and</strong> undersize diameters of the crankshaft<br />

journals <strong>and</strong> pins together with their<br />

bearings are as<br />

parallel to the table, providing there is no wear on<br />

ihe journals. If there is wea;on the journals, set<br />

up the shaft in the blocks on No. 1 <strong>and</strong> 5 journals<br />

<strong>and</strong>, allowing for the wear, pack up the Vee-<br />

blocks until the shaft is parallel with the table.<br />

The dial indicator gauge will again be required to<br />

check the crankpins <strong>and</strong> journals for parallelism at<br />

various points on their circumference.<br />

Rotate the crankshaft in the Vee-blocks <strong>and</strong><br />

make a check on the centre journal for bowing,<br />

using the dial indicator gauge. The actual bowing<br />

will be half the maximum reading on the gauge<br />

<strong>and</strong> when ascertaining this figure any ovality on the<br />

journal should be taken into account. The maximum<br />

permissible bow is 0.010 in. If this figure is<br />

exceeded, the crankshaft must be reground.<br />

Crankshaft - To regrind<br />

If the crankshaft is worn it will be necessary to<br />

regrind it to restore the journals <strong>and</strong> crankpins to<br />

true diameters.<br />

St<strong>and</strong>ard . . . . . . . 2.500in.-0.0005 in.<br />

0.010in.undersize .2.490in.-0.0005in.<br />

0.OZOin.undersize 2.480in.-0.0005in.<br />

0.030in.undersize 2.470in.-0.0005 in.<br />

0.040in. undersize 2.460in.-0.0005 in,<br />

Y<br />

CrmnhhnR JoornJ<br />

ACTUAL RUNNING CLEARANCE 0 0015 in to 0.0035 in<br />

MAXIMUM PERMISSIBLE CLEARANCE 0 0045 In<br />

St<strong>and</strong>ard ......<br />

0.0101aundersizc<br />

0.020 in. undersize<br />

0.03Oin.undersue<br />

0.040in. undersue<br />

Crankpin<br />

2.249in.-O-OWSin.,<br />

2.239 in.-0.0005 in.<br />

2.229 in.-0.0005 in.<br />

2.219 in.-0.0005 in.<br />

2.209 in.-0.0005 in.<br />

bin Shell Beuing<br />

2.501 in. +0.001 in.<br />

2.491 in.+O.WI in.<br />

2.481in.+O.Wiin.<br />

2.471 in.+O.Wlin.<br />

2.461 in.+O.Wl in.<br />

Big-end Besrimg<br />

2.2505in.+O.WIin.<br />

2.2405 in.+0.001 in.<br />

2.2305 in. +O.Wl in.<br />

2.2205 in.+O.WI ia<br />

2.2105 in.+O.WI in.<br />

RUNNING CLEARANCE 0.0015 in. to 0.003 in.<br />

MAXIMUM PERMISSIBLE CLEARANCE 0.W35 in.


Engine Manual Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley <strong>S2</strong><br />

m<br />

TRAVEL OF GRlNMNt WHEEL<br />

TRAVEL OF<br />

GRINDING WHEEL<br />

CRANKPINS<br />

When undersize bearings are fitted, the size of<br />

the bearing should be etched on the outside of the<br />

shell.<br />

Set up the shaft on the grinding machine; when<br />

grinding the crankpins it is necessary to run the<br />

shaft eccentrically by using special adaptors <strong>and</strong><br />

centring plugs.<br />

Whilst grinding the shaft a liberal amount of<br />

grinding lubricant should be applied to prevent<br />

cracking.<br />

On no account must the grinding wheel touch<br />

the side-radii of the crank-webs. Stops must be<br />

arranged on the grinding machine to limit the<br />

travel of the wheel to 0.010 in. from each web (see<br />

Fig. E34). The radius of the pinding wheel should<br />

be maintained so that the grinding fades out not<br />

more than halfway round the radii.<br />

Finish grind the crankshaft to 0.0002 in. above<br />

the final diameter for both the journals <strong>and</strong> the<br />

crankpins.<br />

Swlion EIO<br />

When grinding of the journals <strong>and</strong> crankpins<br />

is completed, the crankshaft should be tested<br />

magnetically for any grinding cracks.<br />

Wash the crankshaft thoroughly in a high-<br />

pressure paraffin wash; blow off any surplus<br />

paraffin with compressed air <strong>and</strong> dry the shaft<br />

with a soft lit-free cloth.<br />

Set up the crankshaft in a lapping machine or<br />

lathe <strong>and</strong> h<strong>and</strong> polish the journals <strong>and</strong> crankplns<br />

to the final diameters. Polish the shaft by usrng<br />

Corolite abrasive strip 1 in. wide.<br />

After polishing, again wash the shaft <strong>and</strong> repeat<br />

the procedure of cleaning.<br />

Crankshaft - To fit<br />

When the reconditioned crankshaft has been<br />

thoroughly inspected it should be refitted in the<br />

Fig. E X Fining centre rmin bearing cap<br />

7065


f-<br />

manner described below, particular care being<br />

taken over the two following points:<br />

(1) Ensure that the bearing shells are the cor-<br />

rect size for the crankpins <strong>and</strong> journals.<br />

(2) Ensure that all parts are clean. A lint-free<br />

cloth should be used for wiping all parts.<br />

Fit rubber tubing over the connecting rod bolts<br />

<strong>and</strong> main bearing cap studs to prevent the possi-<br />

bility of damage to the crankpins <strong>and</strong> journals.<br />

Position the upper bearing shells in the crank-<br />

P case <strong>and</strong> lightly smear them with engine oil.<br />

Place the crankshaft in position <strong>and</strong> Et the<br />

upper halves of the thrust washers to the centre<br />

main bearing.<br />

Fit the main bearing caps <strong>and</strong> shells, together<br />

with the two lower thrust washers for the centre<br />

main bearing (see Fig. E35). When fitting the<br />

bearing caps it may be necessary to tap them<br />

lightly 'home'. If this is done, ensure that the<br />

bearing shells are not dislodged. The cap nuts<br />

should be tightened to a torque loading of<br />

45 lb. ft.<br />

Check that the crankshaft rotates freely.<br />

Check the crankshaft end float (see Engine<br />

Data <strong>and</strong> Fig. E36).<br />

Rolls-Royce Sliver Cloud II ond Bentley SZ Engine Manual<br />

Fig. W6 Checking oranLshaA end float<br />

Fit the bearing shells to the connecting rods <strong>and</strong><br />

caps, then lightly smear the shells with oil. Fit the<br />

caps to the rods <strong>and</strong> tighten the nuts to a torque<br />

loading of 32 lb. ft. to give a bolt stretch of<br />

0.005 in. (see Fig. E39).<br />

Fit the camshaft timing wheel, resetting the<br />

valve timing as described in Section E13.<br />

Fit the oil pump <strong>and</strong> delivery pipe, using new<br />

mbber '0' rings for sealing the delivery pipe. Fit<br />

the oil strainer pick-up <strong>and</strong> pedestal (see Fig. E37).<br />

Connect a pressurized supply of clean oil to the<br />

oil supply hole in the crankcase <strong>and</strong> pump oil into<br />

the crankcase at a pressure of 80 lb./ sq. in. Check<br />

the oil flow to the main <strong>and</strong> big-end bearings.<br />

Prime the oil pump by filling the strainer with<br />

clean oil <strong>and</strong>, at the same time, turning the<br />

crankshaft.<br />

Assemble the front end of the engine, fitting the<br />

lower front half, the damper, the driving pulley,<br />

the coolant pump, the generator <strong>and</strong> the belts. A<br />

new Neoprene seal must be fitted between the<br />

lower front half <strong>and</strong> the coolant pump.<br />

Fit the engine backplate <strong>and</strong> flywheel.<br />

Fit the sump, using a new paper joint, followed<br />

by the dipstick holder <strong>and</strong> the dipstick.<br />

1069


Engine Manual Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley 52<br />

New paper joints should be fitted where neces-<br />

sary <strong>and</strong> the backlash <strong>and</strong> end float on the crank-<br />

shaft, camshaft <strong>and</strong> oil pump gears should be<br />

checked.<br />

Main bearings<br />

Shell bearings. - removed from an eneine during u<br />

maintenance or overhaul, must always be refitted<br />

in their original positions. On initial assembly,<br />

each pair of shell bearings are marked with their<br />

appropriate vosition in the crankcase. Thev are<br />

nbi, hbweve;, marked top <strong>and</strong> bottom <strong>and</strong>'care<br />

should be taken that they are not interchanged.<br />

When refitting the shells check that the locating<br />

tangs are registering correctly in their recesses.<br />

Main bearings - To remove without removing<br />

the crankshaft<br />

It is possible to remove both the upper <strong>and</strong><br />

lower halves of the shell bearings from the crankcase<br />

while the crankshaft is still in position in the<br />

engine, - but it is not possible to check the iournals<br />

for wear. 7067<br />

The following procedure is recommended for<br />

their removal:<br />

Remove the undersheets from the chassis frame.<br />

Drain the oil from the sump.<br />

Disconnect the down-take pipe from the 'A'<br />

bank exhaust manifold <strong>and</strong> from the main exhaust<br />

pipe beneath the chassis frame. Both ends of the<br />

pipe are held by three nuts <strong>and</strong> bolts; a triangular<br />

steel gasket being fitted between the faces. Before<br />

removing the down-take pipe, the bracket holding<br />

the pipe to the engine mounting cross-piece must<br />

also be removed.<br />

Fig. E37 View of main bearing cap., ctc.<br />

Wind the two jacks up until they come to bear<br />

on the mounting brackets fitted on each side of<br />

the crankcase. Continue winding until the jacks<br />

just take the weight of the engine off the rubber<br />

suspension block, then remove the engine mount-<br />

ing 'U' piece <strong>and</strong> the mbber suspension block<br />

from the crankcase <strong>and</strong> the cross-piece.<br />

The engine may then be lifted by the jacks until<br />

the sump is well clear of the engine mounting<br />

cross-piece.<br />

Unscrew the nuts from the two bolts, securing<br />

the right-h<strong>and</strong> - side of the engine - mounting - crosspiece<br />

to the chassis frame, <strong>and</strong> place the righth<strong>and</strong><br />

jack of the special engine jacking tool (No.<br />

Unscrew the setscrews securing the in<br />

position <strong>and</strong> the<br />

Remove the oil pedestal <strong>and</strong> fine-mesh strainer.<br />

RH.7111) over the two bolts. Refit the nuts hold- Remove the sparking plugs; this will facilitate<br />

ing the jack in position. Repeat this operation for rotation of the crankshaft which can be done bv<br />

the other side -of the frame, using t6e left-h<strong>and</strong> h<strong>and</strong> when the flywheel timing cover has be&<br />

jack. removed.


Rolls-Royce Silver Cloud 11 <strong>and</strong> Bentley SZ Engine Manual<br />

Remove the cap of the bearing which is to be<br />

renewed, using the special main bearing cap<br />

extractor tool (RH.7208). Care should be taken<br />

when removing the bearing cap that the cap <strong>and</strong><br />

extractor do not fall.<br />

Do not remove more than one bearing cap at<br />

a time.<br />

Slide out the top half of the bearing in an anti-<br />

clockwise direction around the crankshaft. To<br />

assist in the removal of the bearing, the crankshaft<br />

should be rotated at the same time.<br />

P Note: If it is necessary to remove the<br />

front main bearing cap, first remove the<br />

track rods <strong>and</strong> move the centre steering<br />

lever <strong>and</strong> idler lever to one side.<br />

P<br />

The thrust washers may be removed from the<br />

centre main bearing in a similar manner to<br />

that described above.<br />

Main bearing6 - To inspect<br />

On removal, the main bearings should be<br />

thoroughly washed in clean paraffin <strong>and</strong> then<br />

w~ped dry with a lint-free cloth before they are<br />

inspected.<br />

Inspect the bearings visually <strong>and</strong> scrap any that<br />

are obviously damaged, i.e. scored, ridged, or<br />

showing excessive wear of the lead indium lining.<br />

Select new bearings of-the correct size to replace<br />

the rejected shells. Undersize bearings are supplied<br />

in multiples of 0.010 in. to 0.040 in. The size is<br />

marked on the hack of the bearing.<br />

Do not Me, scrape or shim any of the bearing<br />

shells or caps to obtain a good fit.<br />

Main bearings - To fit<br />

Fit the top half of the bearing to the crankcase,<br />

after first lightly smearing it with 011. It should be<br />

fitted by sl~ding it round the crankshaft in a clockwise<br />

direction. For approximately the last half-<br />

inch, the bearing shell may be tapped gently<br />

into position with a thin piece of hardwood until<br />

the tang on the bearing shell is fully registered in<br />

the locating slot. Extreme care should be taken<br />

at this stage to avoid any damage to the journal.<br />

Do not attempt to press the locating tang into<br />

the slot by drawing up the bearing cap on its<br />

studs.<br />

Fit the bearing shell to the cap <strong>and</strong> smear lightly<br />

with oil. Fit the bearing cap <strong>and</strong> shell to the<br />

crankcase <strong>and</strong> if necessary gently tap them into<br />

position, using a hide mallet. Before finally tap-<br />

ping the cap 'home' ensure that the bearing shell<br />

has not been dislodged. Finally tighten the maln<br />

bearing capnuts to a torque loading of 45 lb. ft.<br />

When all the bearings have been changed <strong>and</strong><br />

the caps have been tightened down, the crankshaft<br />

should rotate freely when turned by h<strong>and</strong>.<br />

Fit the oil pedestal <strong>and</strong> fine-mesh strainer.<br />

Refit the sump, using a new paper joint<br />

Fit the engine mountlng 'U' piece <strong>and</strong> rubber<br />

suspension block to the crankcase. Lower the<br />

engine by the jacks until the suspension block is<br />

resting on the mounting cross-piece. Fasten the<br />

block to the cross-piece, then remove the lifting<br />

jacks from the chassis frame. The jacks should be<br />

removed one at a time.<br />

Refit the exhaust down-take pipe to the 'A'<br />

bank manifold <strong>and</strong> the main exhaust system, using<br />

new steel gaskets. Fasten the pipe to the bracket<br />

on the front engine mountlng.<br />

Refit the steering track rods if they have been<br />

removed.<br />

Fit the undersheets to the chassis.<br />

Fit the sparklug plugs.<br />

Refill the engine with clean oil.


Rolls-Royce Silver Cloud D <strong>and</strong> Bentley $2 Engine Manual<br />

Description (see Fig. E38)<br />

The connecting rods are 'forged to size' from<br />

either chrome molybdenum or low nickel chrome<br />

molybdenum steel <strong>and</strong> are of 'H' shape cross<br />

section. They are accurately balanced, before<br />

fitting to the engine, by machining the excess<br />

weights from the balance pad on the large end <strong>and</strong><br />

P from the boss on the small end.<br />

Drillings in the crankshaft webs, from the main<br />

bearings to the big-end journals, carry oil for the<br />

lubrication of the big-end bearings. Oil splash<br />

<strong>and</strong> mist collecting under the crown of the piston<br />

falls on to the connecting rod small-end boss <strong>and</strong><br />

then passes through a recessed drilling in the boss<br />

to provide lubrication for the gudgeon pin <strong>and</strong><br />

small-end bush.<br />

The big-end bearings are detachable <strong>and</strong> are<br />

split steel shells copper-lead lined with either lead-<br />

tin or lead-indium overlay. The small-end bush is<br />

split <strong>and</strong> has a steel backing lined with lead<br />

bronze. The bushis pressed into the small-end<br />

boss <strong>and</strong> then reamed out to a final diameter of<br />

0.8753 in. +0.0002 in.<br />

The weight of the connecting rod <strong>and</strong> piston<br />

assembly is 3 lb. 15 oz. Side float of the rod is<br />

controlled at the bottom end by the clearance<br />

between the connecting rods <strong>and</strong> the crankpin end<br />

faces <strong>and</strong> should be between 0.008 in. <strong>and</strong> 0.017 in.<br />

Section Ell<br />

CONNECTING RODS AND PISTONS<br />

The pistons are of an aluminium alloy, having<br />

full sklrts <strong>and</strong> recessed crowns, which give a com-<br />

pression ratio of 8 : 1. The skirts are cam ground<br />

to permit a close fit between the plston <strong>and</strong> the ' COMPRESs'ON 'IN<br />

cylinder liner <strong>and</strong> after grinding they are tin coated 'ING 8 PISTON<br />

to reduce fr~ction between the bearing surfaces. CIRCL'P 9 CONNECTING ROD BOLTS<br />

4 CONNECTING ROD SMALL END (0 CONNECTING ROD<br />

The top compression ring is chromium plated to s CONNECTING ROO BEARING 11 CONNECTING ROD AND CAP<br />

a depth of 0.W in. to 0.006 in. <strong>and</strong> both the outer 6 TOP COMPRESSION RING 12 NUTS<br />

<strong>and</strong> inner edges are chamfered. Thls prevents the<br />

ring from sticking in the groove. Fig. E38 Exploded riew of pietom <strong>and</strong> connecting rods<br />

E47<br />

Seerion Ell


Engine Manual Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52<br />

Both the lower compression rings are finished<br />

formed with a taper of 1" to 1 j" towards the upper<br />

face on the outer edges These rings are clearly<br />

marked TOP on the upper face <strong>and</strong> must be fitted in<br />

the correct way, i.e with the faced marked TOP<br />

towards the crown of the piston. The ~nner edges of<br />

these two rings also have a chamfer of 0.010 in. at<br />

45" to prevent the rings from binding or stlclng in<br />

the piston grooves.<br />

The bottom ring is an oil scraper ring assembly,<br />

consisting of an exp<strong>and</strong>er, a spacer <strong>and</strong> two steel<br />

rails. The exp<strong>and</strong>er is nonagonal in shape <strong>and</strong> is<br />

fabricated in spring steel. It cushions the spacer<br />

<strong>and</strong> steel rails against the cylinder wall. The upper<br />

<strong>and</strong> lower steel rails are, in turn, located by the<br />

spacer.<br />

The piston is carried on the connecting rod by<br />

a gudgeon pin. The pin is fully floating when the<br />

engine is running under normal conditions <strong>and</strong><br />

end location of the pin is provided by two Seegar<br />

circlips. The case hardening of the gudgeon pin<br />

is 0.020 in. to 0.030 in. deep.<br />

Connecting rod bearings - To remove<br />

The big-end bearings may be replaced whilst the<br />

engine is still in position in the car. To do this,<br />

however, various parts must be removed from the<br />

chassis.<br />

The following procedure is recommended for<br />

their removal:<br />

Remove the sump with the aid of the special<br />

engine jacking tool (No. RH.711 I), as<br />

described in Section E10.<br />

Remove the oil pedestal <strong>and</strong> fine-mesh strainer<br />

Remove the sparking plugs; this will facilitate<br />

rotation of the crankshaft which can be done<br />

manually when the flywheel timing cover has<br />

been removed.<br />

Rotate the crankshaft until one pair of con-<br />

necting rod caps are at the bottom of their<br />

stroke, <strong>and</strong> then remove the nuts from the<br />

connecting rod bolts. Ease off the caps <strong>and</strong><br />

the bearing shells, then fit rubber tubing over<br />

the connecting rod bolts to prevent damage to<br />

Section Ell<br />

the crankshaft. Push the pistons up the bores<br />

until the connecting rod bolts are clear of the<br />

crankpins, <strong>and</strong> remove the bearing shells<br />

from the rods.<br />

Rotate the engine until another pair of rods<br />

are on bottom dead centre <strong>and</strong> repeat the<br />

above operation. In doing this, ensure that<br />

the bolts securing the caps, previously<br />

removed, do not foul the crankshaft when it<br />

is being rotated.<br />

Do not remove the connecting rod bolts.<br />

Crankpins <strong>and</strong> bearings - To inspect<br />

Thoroughly clean the crankpin with a lint-free<br />

cloth, then measure the crankpin diameter, check-<br />

ing for wear <strong>and</strong> ovality with a micrometer.<br />

The diameter of the journal crankpin is<br />

2.2485 in. to 2.2490 in. when new <strong>and</strong> the worn<br />

dimension must not be below 2.2475 in.<br />

The running clearance between the connecting<br />

rod big-end bearing <strong>and</strong> the crankpin journal is<br />

0.0015 in. to 0.003 in., measured in the plane of<br />

the rod centre line. The maximum permissible<br />

wear should not exceed 0.0035 in.<br />

Bearing shells on which the lead indium lining<br />

has worn through should be replaced.<br />

The Uraw' between the bore of the rod <strong>and</strong> the<br />

outer diameter of the bearing shells, i.e. the<br />

amount by which the bearing shell is larger than<br />

the connecting rod bore, should be 0.0015 in. to<br />

0.003 in. This 'draw', or nip, is necessary to ensure<br />

that the bearing shells are hrmly located in the<br />

connecting rod <strong>and</strong> cap, <strong>and</strong> this prevents the<br />

bearing shell from rocking or fretting in the rod.<br />

Connecting rod bearings - To fit<br />

The upper <strong>and</strong> lower bearing shells are<br />

interchangeable, but it is recommended that if<br />

they are refitted they should be fitted as they were<br />

before removal.<br />

Before fitting new beartngs to the connecting<br />

rod <strong>and</strong> cap, etch the number of the bore on the<br />

small locating tang. Then thoroughly clean the<br />

shells <strong>and</strong> the crankpin, checking that there is no


. Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley 52 Engine Manual<br />

Fig. E39 Checking stretch of oo-eeting rod bolt<br />

sludge or dirt in the feed holes from the main Connecting rode <strong>and</strong> pbtons - To remove<br />

p<br />

bearings. Lightly smear the bearing with oil <strong>and</strong><br />

fit it into the connecting rod. Remove the rubbers<br />

<strong>and</strong> pull the rod down on to the crankpin, again<br />

ensuring that the bolts do not mark or score the<br />

crankpin. Fit the second shell into the connecting<br />

rod cap <strong>and</strong> lightly smear it with oil. Place the<br />

cap on the rod, checking that it is fitted the correct<br />

way round, i.e. the two tangs should both he on<br />

the same side of the crankpin. The cap will require<br />

a certain amount of gentle tapping before it is<br />

finally 'home'. Fit the nuts to the bolts <strong>and</strong><br />

tighten them with a torque spanner. The bolts<br />

should be tightened to give a stretch of 0.005 in.<br />

which is equivalent to a torque<br />

loading of 32 Ib. ft. (see Fig. E39).<br />

The piston <strong>and</strong> connecting rod assembly can<br />

only be removed from the engine at the top face<br />

of the crankcase, therefore it is necessary to<br />

remove the cylinder heads. The procedure for this<br />

is described in Section E7. The big-end bearings<br />

<strong>and</strong> connecting rod caps should also be removed<br />

in the manner previously described in this section.<br />

The pistons may then be withdrawn from the<br />

engine crankcase.<br />

~,~,,,~i,,~ rod <strong>and</strong> piston wsembly -<br />

To dismantle<br />

To remove the gudgeon pins, Grst remove the<br />

circlip from each end of the piston, then<br />

immerse the piston in hot oil. The gudgeon pin<br />

~h~ connecting rod bolts have an interference is a 0.0002 in. interference fit in the piston at<br />

fit in the rods <strong>and</strong> they should not be removed N.T.P. <strong>and</strong> the resultant expansion from immersunless<br />

absolutely necessary.<br />

ing the piston in hot oil permits the pin to<br />

be removed freely.<br />

Fit the remaining bearings in the same way,<br />

taking care that when the crankshaft is rotated the Pistons <strong>and</strong> cyfinder bar- - To inspect<br />

connecting rod bolts do not damage the crankpins. Thoroughly clean the cylinder bores, <strong>and</strong> then<br />

Fit the oil strainer <strong>and</strong> pedestal.<br />

check the diameters, using a suitable dial indicator<br />

gauge (see Fig. E40). If the cylinders are worn<br />

Fit the sump, using a new joint.<br />

more than 0.004in. or their ovality exceeds<br />

0.003 in., it is necessary to fit new liners <strong>and</strong><br />

Fit the sparking plugs. pistons. On no account should new pistons be<br />

7061<br />

E49<br />

Setion Ell


ESO<br />

Engine Manual Rolls-Royce Silver Cloud D ond Bentley 52<br />

fitted to cylinders whose dimensions exceed the<br />

limits for wear <strong>and</strong> ovality.<br />

Remove the piston rings with a suitable piston<br />

ring exp<strong>and</strong>er toal. Clean the carbon from the<br />

rings, the grooves <strong>and</strong> the pistons. Then check<br />

the clearance of the rings in the grooves. (Dimen-<br />

sions for this are given in the engine data). The<br />

compression rings, when fitted to a 4.lOOin.<br />

diameter gauge, should show no light around the<br />

circumference. The closed gap can also he<br />

measured whilst the ring is fitted to this gauge <strong>and</strong><br />

should read 0.015 in. to 0.020 in. The free gap<br />

should be 0.520 in. normnal.<br />

Check the dimensions of the pistons across the<br />

thrust axis. The measurements should be taken<br />

at the piston grading point which is 0.906 in. above<br />

the bottom of the skirt.<br />

Section El I<br />

Q. E40 Checking diameter of aylinder bore<br />

>"a,<br />

Fig. 41 Checklmg piaton ring clenmncc<br />

7074<br />

The grading, the weight of the piston <strong>and</strong> the<br />

part number are all stamped on the plston crown.<br />

The pistons are graded in five sizes as follows:<br />

Gradin@ Diameter<br />

4.0985 in. - 4.0988 in.<br />

4.0989 in. - 4.0992 in.<br />

4.0993 in. - 4.0996 in.<br />

4.0997 in. - 11.1000in.<br />

M 4. IW Iin -- 4.1004 in.<br />

Small-end bueh - To renew<br />

Check the diameters of the gudgeon pm <strong>and</strong> the<br />

small-end bush <strong>and</strong> if the total clearance exceeds<br />

0.0005 in. renew the bush<br />

Remove the small-end bush, using a su~table<br />

drift. Before fitt~ng the new bush, check that the<br />

interference between the bush <strong>and</strong> the connecting<br />

rod is between 0.002 in. <strong>and</strong> 0.0035 In.


Fig. E42 ChecLing aonr&iog rod .lip==.<br />

Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley SZ Engine Manual<br />

ES I<br />

Press the bush into the connecting rod, ensuring<br />

that the split in the hush is positioned so that it is<br />

at 45' away from the central axis of the rod <strong>and</strong><br />

on the same side of the rod as the locating recess<br />

for the big-end bearing shell. In this position the<br />

oil hole in the bush should line up with the oil<br />

hole through the small-end boss.<br />

When fitted the bush should be diamond bored<br />

or reamed to a finished diameter of 0.8753 in. +<br />

0.0002 in.<br />

The gudgeon pin fit in the small-end bush<br />

should be from a size fit to 0.0004 in. clearance.<br />

Connecting rods - To check alignment <strong>and</strong> twiat<br />

The correct alignment of the connecting rods is<br />

of the utmost importance <strong>and</strong> all connecting rods,<br />

after rebushing <strong>and</strong> boring, should be checked for<br />

alignment in a reliable alignment indicator.<br />

Connecting rods that are bent will produce<br />

slieht knockine " noises when under acceleration or<br />

loading <strong>and</strong> will also cause uneven <strong>and</strong> premature<br />

wear between the cylinder walls <strong>and</strong> pistons.<br />

The alienment of the rods mav be checked in<br />

w<br />

ms the following manner if a suitable aligning fixture<br />

is not available.<br />

Fig. E43 ChmLing comnaotfng rod for mi~t<br />

7079


Engine Manual Rolls-Royce Silver Cloud Ll <strong>and</strong> Bentley 52<br />

Fit the gudgeon pin to the small-end of the rod<br />

<strong>and</strong> a m<strong>and</strong>rel in the large end, then set up the<br />

connecting rod on a surface block, with the<br />

m<strong>and</strong>rel resting in Vee-blocks <strong>and</strong> with the rod in<br />

a vertical plane (see Fig. E42). Using a dial<br />

indicator gauge, take readings at both ends of the<br />

gudgeon pin. The difference between the two<br />

readings must not exceed more than 0.001 in. per<br />

inch length of the gudgeon pin.<br />

Check the connecting rod for 'twist' in a similar<br />

manner to that for the alignment check, by setting<br />

up the rod with its axis parallel to the surface table<br />

(see Fig. E43).<br />

The difference in the readings at each end of<br />

the gudgeon pin should not exceed 0.003 in. per<br />

inch length of the gudgeon pin.<br />

Connecting'rods can be corrected when the in-<br />

accuracies are small, bur where greater errors exist<br />

new connecting rods must be fitted.<br />

Section El I<br />

'A' BANK '8' BANK<br />

CAMSHAFT<br />

DIRECTION OF<br />

CRANKPIN ROT&TlON<br />

DIAGRAM SHOWING POSITIONING OF TANGS<br />

WHEN LOOKING ON THE ENGINE FRONT<br />

Fig. E44 Positioning of eunnccting rod tang@<br />

Connecting rods nnd pistons - To reassemble<br />

Warm the pistonin an oil bath or on a hotplate;<br />

this facilitates the fitting of the gudgeon pin. Hold<br />

the connecting rod in position inside the piston<br />

<strong>and</strong> fit a guide through the piston <strong>and</strong> the small<br />

end of the connecting rod. Using a hide mallet<br />

<strong>and</strong> with the aid of the guide, tap the gudgeon pin<br />

into position in the piston <strong>and</strong> connecting rod. Fit<br />

the circlips to either end of the gudgeon pin, thus<br />

securing it in the piston.<br />

Pistons <strong>and</strong> gudgeon pins are supplied as<br />

an assembly, the gudgeon pin being supplied as a,<br />

selective fit. On no account must pistons <strong>and</strong><br />

gudgeon pins be interchanged.<br />

When refitting the rings to the piston, first fit<br />

the scraper ring assembly. The scraper ring con-<br />

sists of two thin rails, an exp<strong>and</strong>er ring <strong>and</strong> a<br />

spacing ring. Fit the exp<strong>and</strong>er ring first, then the<br />

bottom steel rail, followed hy the spacer <strong>and</strong> the<br />

1102


Rolls-Royce Silver Cloud I7 ond Bentfey $2 Engine Manual<br />

P<br />

Fig. Ed5 Method of fitting piston<br />

top steel rail. Then fit the compression rings. The<br />

rings should be fitted from the top, thus avoiding<br />

any damage to the piston skirt The compression<br />

ring is a chromu~um plated ring <strong>and</strong> can be fitted<br />

either way up. The two intermediate taper rings can<br />

only be fitted one way. On one side they are<br />

marked 'Top' <strong>and</strong> this side must he fitted to the<br />

top of the piston.<br />

To ensure that the gudgeon pin, piston <strong>and</strong> rod<br />

are always assembled in the same way, the follow-<br />

ing procedure should he observed. Flt the gudgeon<br />

pin to the piston so that the bore number on the<br />

pin is on the same side as the number on the<br />

plston. The tangs on the connecting rod <strong>and</strong> cap<br />

should always be nearest to the camshaft (see<br />

Fig. E44). For this to be correct when fitted to the<br />

engine, fit the connecting rods to 'A' bank pistons<br />

with the tangs on the rods on the opposite sides<br />

to the numbers of the pistons. With 'B' bank<br />

plstons fit the rods so that the tangs are on<br />

the same sides as the piston numbers.<br />

Connecting rods <strong>and</strong> pistons - To fit<br />

L~berally cover the pistons with graphogen <strong>and</strong><br />

then fit a ring compressor over the plston rings<br />

Tap the connecting rod bolts into the rod. The<br />

bolts have a knurled diameter <strong>and</strong> should be an<br />

interference fit in the rod. Fit the shells to the<br />

connecting rod <strong>and</strong> cap. These shells should have<br />

the number of the bore etched on them <strong>and</strong> should<br />

be 1n pairs. Place rubbers on the ends of the connecbng<br />

rod bolts. This prevents any possibility of<br />

damage to the big-end journals when fitting the<br />

rods. Fit the piston into the bore from the top,<br />

ensuring that the piston is in the nght bore, that<br />

the number of the piston is to the front of<br />

the engine, <strong>and</strong> that the tang on the connecting<br />

rod is nearest to the camshaft. Tighten the rlng<br />

compressor <strong>and</strong> hold it against the liner, then<br />

push the piston into the bore (see Fig. E45).<br />

Remove the rubbers from the connecting rod<br />

bolts <strong>and</strong> fit the connecting rod cap to the rod;<br />

the tang on the cap should be on the same side of<br />

the journal as the tang on the rod. Fit the nuts to<br />

the bolts <strong>and</strong> tighten them to a torque loading of<br />

32 lb. ft. This reading should give 0.005 in. bolt<br />

stretch. If it does not, further tighten the bolts<br />

until the correct extension is obtained.


f- Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

Section El2<br />

VALVE GEAR<br />

Description<br />

washers <strong>and</strong> split collets. The collets have bonded<br />

Both the inlet <strong>and</strong> exhaust valves on early <strong>and</strong> rubber tips on one edge to provide controlled oil<br />

late <strong>S2</strong> engines are of the overhead type, operated lubrication to the valve stems.<br />

through the medium of hydraulic tappets <strong>and</strong><br />

push rods from a centrally located camshaft, as<br />

shown in Figure E46.<br />

On later <strong>S2</strong> engines, the bottom washer of both<br />

the inlet <strong>and</strong> exhaust valves has been modified to<br />

incorporate a conical gl<strong>and</strong> around the valve stem.<br />

f-<br />

The exhaust valves are of KE.965 steel <strong>and</strong><br />

have Stellite tips <strong>and</strong> seats, whilst the heads of the<br />

valves are 'Briehtrav coated' as a orecaution<br />

v ,<br />

against pre-ignition. The inlet valves a;e of either<br />

EN.24 or S.65 steel.<br />

The tops of the valve guides have a concave<br />

chamfer to provide adequate seating for the gl<strong>and</strong>,<br />

<strong>and</strong> the stems have been modified to<br />

prevent damage to the gl<strong>and</strong>.<br />

Single springs are fitted to both the inlet <strong>and</strong><br />

valves <strong>and</strong> are held in position by valve<br />

The gl<strong>and</strong> is held in position by means of a<br />

housing which fits inside the modified bottom<br />

washer, the two being - separated - by a spring. This<br />

spring maintains the pressure of;he housing on<br />

the gl<strong>and</strong>.<br />

$$<br />

43<br />

Fig. E46 Valve gear<br />

E55<br />

The rocker shafts, rockers <strong>and</strong> spacing springs<br />

are carried on five pedestals mounted on exten-<br />

sions of the cylinder head studs. The rockers are<br />

drilled to provide delivery of oil from the rocker<br />

shafts to the valve tips <strong>and</strong> stems.<br />

In the unllkely event of lubrication failure,<br />

certain modifications have been made to the<br />

rockers <strong>and</strong> rocker shafts.<br />

The detachable bearings, which were fitted into<br />

rockers on early <strong>S2</strong> engines have been deleted <strong>and</strong><br />

the rocker is now hardened all over, including the<br />

bore.<br />

Flats have been machined on the rocker shafts<br />

to improve the flow of oil to the rockers<br />

The new rockers must never be fitted as a<br />

replacement without the flatted rocker shaft;<br />

equally, the flatted rocker shaft cannot be fitted<br />

without the new hardened rockers.<br />

The hydraulic tappets are carried in detachable<br />

blocks fitted in the crankcase on either side of the<br />

camshaft The tappets are self-adjusting <strong>and</strong><br />

require a minimum amount of attention. The<br />

tappet barrels are of hardenable case iron <strong>and</strong><br />

have a spherical base of 35in. radius. These<br />

.- tappets seat on a Monikrom iron camshaft, the


E56<br />

Engine Manual Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong><br />

cams of which have a 5' to 7' taper <strong>and</strong> rotate<br />

the tappets, thus ensuring even wear of the tappet<br />

barrels.<br />

To improve lubrication of the tappet block bores,<br />

a modification has been carried out on the tappet.<br />

A longitudinal Bat has been machined on--the<br />

tappet barrels. This flat acts as an oil trough, <strong>and</strong><br />

as the tappet revolves, oil is circulated around the<br />

tappet block bores.<br />

HYDRAULIC TAPPETS (see Fig. E47)<br />

Description<br />

The hydraulic tappet conslsts of a cyhndrical<br />

barrel, closed at the bottom end, upon which the<br />

cam acts. Inserted into this main body is a<br />

plunger which is free to slide up <strong>and</strong> down; the<br />

clearance between the body <strong>and</strong> the plunger is<br />

very closely controlled to fine limits. At the lower<br />

end of the plunger is a one-way valve, this is held<br />

lightly in a closed position by a wave washer<br />

which is in turn located in a retainer spigoted<br />

on to the plunger. The upper end of the<br />

plunger carries a cap in which the push rod seats.<br />

The whole plunger assembly is spring-loaded away<br />

from the base of the tappet body; this assembly is<br />

secured in position by a cucip fitted to the upper<br />

end of the tappet barrel.<br />

Fi. E47 Exploded view of hydraulic tappet<br />

7086<br />

Disconnect the air silencer hos~ng from the air<br />

silencer <strong>and</strong> butterfly housing.<br />

Remove the air silencer.<br />

Drain the cooling system into a suitable cou-<br />

taiuer if it is intended to use the coolant again.<br />

Three drain taps are provided, one at the bottom<br />

of the radiator matrix <strong>and</strong> one on either side of<br />

the crankcase.<br />

Remove the two hoses from the coolant<br />

thermostat housing.<br />

The engine electrical wiring system is carried in<br />

a loom, clipped to the induction manifold <strong>and</strong><br />

shoirld be disconnected at the following points.<br />

The coolant temperature indicator.<br />

The generator terminals.<br />

The automatic choke solenoid.<br />

The ignition coil.<br />

Disconnect the throttle linkage to the<br />

carburetters.<br />

Disconnect the throttle valve control linkage at<br />

the rear of 'B' bank cylinder head.<br />

Hydraulic tpppeta - To remove<br />

A tappet which is found to be defective whilst<br />

Remove the two rubber vacuum lines from the<br />

in service should be replaced by a complete<br />

induction manifold. (Applicable to Phantom V,<br />

assembly <strong>and</strong> not by renewing any individual <strong>and</strong> Bentley cars.)<br />

.<br />

components.<br />

Slacken the bolts securing the generator, <strong>and</strong><br />

It is recommended that the tappets are removed then remove the driving belts.<br />

in the following manner.<br />

Remove the generator which is secured to the<br />

Disconnect the battery leads.<br />

two-tier manifold <strong>and</strong> the coolant pump.<br />

Section El2


7. Rolls-Royce Silver Cloud II <strong>and</strong> Bentley SZ Engine Manual<br />

Disconnect the throttle valve linkage from the<br />

carburetters, <strong>and</strong> remove the petrol feed pipes.<br />

Remove the two choke stove pipes from the 'A'<br />

bank exhaust manifold <strong>and</strong> the butterfly housing.<br />

Remove the two air horns, the butterfly housing,<br />

the carburetters <strong>and</strong> the 'T' piece as a complete<br />

assembly. They are secured to the induction<br />

manifold by a single bolt, location being provided<br />

by two dowels.<br />

Disconnect the high-tension lead from the coil,<br />

then unscrew the 16 setscrews securing the induc-<br />

tion manifold to the cylinder heads, <strong>and</strong> remove<br />

the manifold together with the coil.<br />

Remove the rocker covers.<br />

Progressively unscrew the five setscrews securing<br />

the rocker pedestals to each cylinder head, then<br />

remove the rocker shaft assemblies.<br />

Remove the push rods.<br />

Unscrew the eight setscrews securing the tappet<br />

cover to the crankcase, <strong>and</strong> remove the tappet<br />

cover.<br />

Remove the hydraulic tappets.<br />

Hydraulic tappet8 - To dismantle<br />

Press down the spherical cap situated in the top<br />

of the tappet, <strong>and</strong> remove the circlip holding the<br />

P cap in place. Care should be taken when perform-<br />

ing this operation that the spring pressure does not<br />

force out the tappet plunger. Remove the plunger<br />

<strong>and</strong> valve from the tappet barrel. The tappet<br />

barrel should be examined for any signs of wear<br />

on the base.<br />

Hydraulic tappets - To assemble<br />

In order to obtain the high degree of accuracy<br />

necessary for efficient operation of the hydraulic<br />

tappets, it is essential that extreme precautions are<br />

taken to ensure complete cleanliness when<br />

assembling.<br />

It is therefore most important that particular<br />

attention is given to the following points:<br />

E57<br />

Ensure that the assembly tank is perfectly<br />

clean before adding paraffin; only fresh, clean<br />

paraffin must be used.<br />

Due to the highly critical surfaces <strong>and</strong> dimen-<br />

sions of the hydraulic tappets, great care must<br />

be taken when h<strong>and</strong>ling all the components.<br />

Wash all the tappet components in clean<br />

paraffin, taking care that the components of<br />

each tappet are retained as an assembly <strong>and</strong><br />

are not interchanged with parts of another<br />

tappet.<br />

To avoid the possibility of misplacing any corn<br />

pohents the following method of assembly should<br />

be adopted.<br />

Fit the wave washer in the valve retainer, then<br />

place the valve on top of the wave washer. Insert<br />

the spigot of the plunger into the valve retainer,<br />

then turn the assembly upside down to check the<br />

seating of the valve <strong>and</strong> wave washer.<br />

Place the spring on to the valve retainer <strong>and</strong><br />

whilst keeping the spring uppermost, insert the<br />

plunger into the tappet body which should be held<br />

upside down while immersed in paraffin.<br />

Continue to maintain pressure on the plunger<br />

uniil the spring contacts the bottom of the tappet<br />

body, before turning the assembly upright.<br />

Whilst keeping the assembly immersed in<br />

paraffin, place the plunger cap in position <strong>and</strong><br />

press it down until it is possible to fit the circllp;<br />

to enable both h<strong>and</strong>s to be used when fitting the<br />

circlip, a simple jig may be devised.<br />

Hydraulic tappets - To check the 'leak-down'<br />

The criterion of tappet performance is the<br />

'leak-down' test, which is the time taken for the<br />

plunger to move down a specified distance inside<br />

the tappet under a given load.<br />

The 'leak-down' test must be carried out when<br />

the tappet is primed with <strong>and</strong> immersed in clean<br />

paraffin, using the special fixture RH.7121, similar<br />

to that shown in Figure E48.


Engine Manual Rolls-Royce Silver Cloud I7 <strong>and</strong> Bentley 52<br />

5 4<br />

4 PLUNGER 3 SCALE AND POINTER<br />

1 WEIGHT 4 TAPPET<br />

5 PARAFFIN TANK<br />

Fii. E48 Chcoking leak-down' on hydrsnlie tlppete<br />

I<br />

7104<br />

The limits.to which this test must conform are<br />

between 10 <strong>and</strong> 45 seconds for a plunger travel of<br />

Q in. under a load of 50 lb.; the measured plunger<br />

travel should end f, ih. above the fully collapsed<br />

position.<br />

This 'leak-down' or movement of the plunger<br />

inside the body is required to ensure that at no<br />

time is the valve held off its seat.<br />

Hydraulic tappets - To fit<br />

To fit the tappets, reverse the procedure for<br />

their removal, noting the following points.<br />

Oil the bores of the tappet blocks <strong>and</strong> check<br />

that if new tappets are fitted the grading of<br />

the tappet barrel is the same as the bore of the<br />

tappet block. Check also that the tappets are fitted<br />

in their correct positions. The grading <strong>and</strong><br />

positioning marks are etched on the top lip of the<br />

tappet barrel.<br />

Fit new joints to the induction manifold <strong>and</strong> to<br />

the tappet cover.<br />

Rockers - To remove<br />

The rockers should be removed as previously<br />

described in this section. When removing the shaft<br />

care should be taken that the spacing sprlngs do<br />

not force the rockers <strong>and</strong> pedestals off the shaft.<br />

Remove the rockers, pedestals <strong>and</strong> springs from<br />

the shaft <strong>and</strong> place them in a suitable container so<br />

that the shaft may be readily assembled with the<br />

rockers in their original positions.<br />

Rockers - To renew<br />

The maximum permissible clearance on early<br />

<strong>S2</strong> engines between the rocker bush <strong>and</strong> the<br />

rocker shaft is 0.0035 in., with a maximum of<br />

0.015 in. wear on the rocker bush. If the clearance<br />

is in excess of this, the all hardened rockers should<br />

be fitted together with the modified rocker shafts.<br />

Rockers - To inspect<br />

Examine the pads on the rocker arms for wear<br />

<strong>and</strong> reface them if they are badly worn. Slight<br />

'scuffing' or pitting on the pad may be removed<br />

with a smooth stone. The pads of the rockers are<br />

case hardened to a depth of 0.025 in. to 0.030 in.<br />

<strong>and</strong> the RockweU hardness value should be<br />

between C57 to C65.<br />

If, after refacing or stoning the rocker pads, the<br />

hardness value is below these figures, the rockers<br />

should be renewed.<br />

Rocker shaft - To assemble<br />

Fit the rocker pedestals, spacing springs <strong>and</strong><br />

rockers to the rocker shaft. A spacing spring is<br />

fitted in between each pair of rockers. When<br />

building up the shaft it is advisable to put a peg<br />

through the end pedestal <strong>and</strong> the shaft to prevent<br />

it springing off when the remaining pedestals <strong>and</strong><br />

springs are fitted. Ensure that the rockers are<br />

fitted in the correct place: they are left <strong>and</strong> right-<br />

h<strong>and</strong>ed <strong>and</strong> should be fitted in pairs so that the<br />

arms point in over the cylinder bore when the<br />

rocker shaft is in position on the cylinder head<br />

(see Fig. E49).<br />

Rocker shaft - To fit<br />

Fit the rocker shafts to the cylinder heads. The<br />

pedestals fit over the extensions of the cylinder<br />

head studs. These studs are tapped out <strong>and</strong> the<br />

rocker shaft is held down by five setscrews <strong>and</strong><br />

washers. Fitted to each head is a dowel pin <strong>and</strong><br />

this locates in a slot in the shaft, thus ensuring that<br />

the shaft is fitted the right way up with the


P Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

r<br />

Fig. E49 Rocker ah& mumbly om e?liader head<br />

oil hoies in the11 correct pos~tion. When tighten- from the engine they should be examined <strong>and</strong><br />

ing down the five setscrews <strong>and</strong> washers that hold<br />

the shaft, ensure that the push rods are correctly<br />

checked for bow. Any push rods that are out of<br />

iruth should be replaced. The push rods have the<br />

seated in the tappet ball ends <strong>and</strong> also in the<br />

rockers.<br />

corresponding tappet numbers etched on them<br />

<strong>and</strong> should always be fitted to the same tappets<br />

Tighten the shaft down progressively.<br />

from which they were removed<br />

Push rode<br />

The push rods are hollow <strong>and</strong> have hardened Before fitting the push rods check that the ball-<br />

spherical ends. Whenever push rods are removed ends are not blocked by dirt.<br />

1032


Rolls-Royce Siluer Cloud 11 <strong>and</strong> Bentley SZ Engine Manual<br />

Section El3<br />

CAMSHAFT<br />

Camshaft - To remove using the special slotted spanner RH.7131, then<br />

To remove the camshaft from the engine it is withdraw the pulley driving flange, using the<br />

necessary to remove the engine <strong>and</strong> gearbox from special tool RH.7097. Remove the lower front<br />

the chassis frame, following the procedure half casing which is dowelled to the crankcase.<br />

described in Section E4.<br />

Place the engine <strong>and</strong> gearbox in a suitable<br />

st<strong>and</strong> <strong>and</strong> remove the gearbox.<br />

Remove the starter motor.<br />

Remove the flywheel.<br />

Remove the distributor<br />

E61<br />

Remove the pressed steel cover, fitted to the<br />

rear end of the crankcase.<br />

Withdraw the locating plug <strong>and</strong> '0' ring, the<br />

distributor driving shaft <strong>and</strong> the distributor driving<br />

gear from the rear end of the crankcase.<br />

Remove the camshaft distributor skew Eear - from<br />

Remove the induction system <strong>and</strong> cylinder the rear end of the camshaft.<br />

heads as described in Section E7, then detach the<br />

tappet cover <strong>and</strong> withdraw the tappets.<br />

Remove the coolant pump.<br />

Remove the camshaft t hug gear <strong>and</strong> end plate<br />

from the camshaft.<br />

Remove the camshaft thrust plate, <strong>and</strong> then<br />

Remove the crankshaft pulley <strong>and</strong> the Metalastik withdraw the camshaft through fhe front end of<br />

damper from the front end of the crankshaft, the crankcase.<br />

Fig. E50 Che<br />

the urnahaft end Boat<br />

1105


E62<br />

Engine Manual Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley 52<br />

Camshaft <strong>and</strong> bearings - To inspect<br />

Inspect the cams for wear <strong>and</strong> pitting. The cam<br />

lift is 0.250in. but a minimum lift of 0.235 in. is<br />

permissible. If wear is in excess of this figure, the<br />

camshaft must be renewed.<br />

Examine the camshaft journals <strong>and</strong> bushes for<br />

wear. The maximum clearance between the bushes<br />

<strong>and</strong> the journals is 0.004in. <strong>and</strong> if this figure<br />

is exceeded the bushes should be renewed as<br />

described in Section E5.<br />

Camshaft - To fit<br />

Lightly smear the camshaft bearings with oil<br />

<strong>and</strong> fit the camshaft through the front end of the<br />

crankcase. Fit the camshaft thrust plate <strong>and</strong><br />

secure it with ten setscrews <strong>and</strong> tabwashers. The<br />

setscrews should be tightened to give a torque<br />

loading of 8 to 10 lb. ft.<br />

Camshaft end float - To check<br />

Secure a dial indicator gauge in position on the<br />

front end of the crankcase (as shown in Fig. ETO),<br />

ensuring that the clamp does not damage the<br />

machined surfaces, then check the camshaft end<br />

float. This operation will be simplified if two<br />

setscrews are screwed into the camshaft front end<br />

<strong>and</strong> used to move the shaft backward <strong>and</strong> forward.<br />

The camshaft end float should be between<br />

0.002 in. <strong>and</strong> 0.006 in.<br />

Camshaft timing gear - To fit<br />

Valve gear - To time<br />

The camshaft <strong>and</strong> camshaft timing gear are both<br />

provided with an offset hole; thus they can only<br />

be assembled in one position. Examination of the<br />

timing gear <strong>and</strong> the crankshaft driving pinion will<br />

show that both gears are marked with a single<br />

line. The mark on the driving pinion is in relation-<br />

ship to the keyway on the crankshaft <strong>and</strong> the<br />

mark on the timing gear is in relationship to the<br />

offset hole in the camshaft; these two marks are<br />

used for timing the valve gear. The crankshaft<br />

should be rotated until the mark on the drlving<br />

pinion is in a vertical position <strong>and</strong> to the top of<br />

the crankcase. Fit the camshaft timing gear to the<br />

Fig. E51 Valve timing marh<br />

(see Fig. E51). Rotate the camshaft, holding the<br />

gear in position, until the threaded holes in the cam-<br />

shaft line up with the holes in the gear. Fit the<br />

end plate cover <strong>and</strong> secure the timing gear <strong>and</strong> the<br />

cover to the camshaft with eight setscrews. The -<br />

torque loading for these setscrews 1s 8 to 10 lb. ft. 3<br />

The valve timing, if checked, should give a reading<br />

of 5" A.T.D.C.<br />

Camshaft timing gear backlash <strong>and</strong> run-out -<br />

To check<br />

1. Timing gear backlash<br />

Check the backlash between the timing gear<br />

<strong>and</strong> the crankshaft driving pinion by fixing the<br />

dial indicator in a suitable position at the front<br />

end of the crankcase (see Fig. E52). The backlash<br />

should be checked on various teeth around the<br />

circumference of the gears.<br />

camshaft so that the marking is to the-boottom <strong>and</strong> The camshaft timing gear backlash should be<br />

in line with the crankshaft driving pinion marking between 0.001 in. <strong>and</strong> 0.0035 in.


Fie E52 Checking the timing gear hvokllsh<br />

2. Timing gear run-out<br />

Check the run-out on the front face of the<br />

timing gear, using a dial indicator gauge (see<br />

f- Fig. E53).<br />

The gear run-out should not exceed 0.002 in.<br />

Rolls-Royce Silver Cloud II <strong>and</strong> Bcntlcy 52 Engine Manual<br />

7LW<br />

Camshaft distributor skew gear - To fit<br />

The camshaft distributor drive gear is fitted to<br />

the rear end of the camshaft <strong>and</strong> is secured by two<br />

setscrews <strong>and</strong> tabwashers, torque loaded to 8 to<br />

10 lb. ft.<br />

Distributor driving gear - To fit<br />

Rotate the crankshaft until the timing marks on<br />

the camshaft <strong>and</strong> the crankshaft gears are in line.<br />

Fit the thrust washer to the distributor driving<br />

gear spindle, then fit the gear into the recess in the<br />

E63<br />

crankcase. It will help in fitting this gear if the<br />

washer is held to the gear with a slight smear of<br />

grease. When the gear is fitted it should be<br />

positioned so that the slot in the top of the gear<br />

spindle is parallel with the engine crankcase. On<br />

no account should the setting of the crankshaft<br />

<strong>and</strong> camshaft be disturbed whilst fitting this gear.<br />

Fit the distributor driving shaft to the driving<br />

spindle <strong>and</strong> then fit the locating plug. Renew the<br />

rubber '0' ring on the locating plug if necessary.<br />

Check the backlash of the distributor driving<br />

gear. This should be between 0.002 in. <strong>and</strong> 0.004 in.<br />

Fit the camshaft rear cover, using a new paper<br />

joint.<br />

Fig. E53 Checking tLmiog gem ruo-out<br />

1064


Engine Manual Rolls-Royce Silver Cloud Il <strong>and</strong> Bentley <strong>S2</strong><br />

Complete the assembly of the engine as follows: -- -<br />

Assemble the front end of the engine, fitting a<br />

new Neoprene oil seal between the lower front<br />

casing <strong>and</strong> the coolant pump (see Fig. E54).<br />

Fit the cylinder heads, using new steel gaskets.<br />

Fit the push rods, tappets <strong>and</strong> tappet cover,<br />

then fit the rocker shafts. The shafts should be<br />

tightened down progressively to avoid damage to<br />

the tappets.<br />

Fit the flywheel.<br />

Ignition system - To time<br />

Fit the under cover of the hell-housing to the<br />

back of the crankcase. Rotate the engine until<br />

No. A.l piston is on its compression stroke, then<br />

using the flywheel timing mark on the under<br />

cover, set the flvwheel 2" B.T.D.C. When rotatine<br />

the engine, only do so in a clockwise direction<br />

(i.e. normal rotational direction of the crankshaft),<br />

otherwise an inaccurate timing setting may be<br />

obtained duc to backlash in the gears 'I'he<br />

distributor drive shaft lonpue should [hen be<br />

parallel with the engine (see Fig. E55). Fig. E55 Method oc fitting distributor


p Rolls-Royce Silver Cloud II <strong>and</strong> Bentley 52 Engine Manual<br />

A micrometer-type octane selector is fitted to<br />

the distributor to permit the ignition timing to be<br />

retarded to suit low-grade fuels. The octane<br />

selector should be set to the fully advanced<br />

position before carrying out the ignition timing.<br />

Turn the distributor spindle until the rotor arm<br />

is in line with No. 1 cylinder firing position.<br />

Fit the distributor, securing the pedestal to the<br />

crankcase with two setscrews.<br />

Release the distributor clamping screw, <strong>and</strong><br />

rotate the body until the contacts are just break-<br />

ing. During thls operation hold the top of the<br />

P rotor in the fully retarded position to take up any<br />

backlash in the centrifugal advance mechanism.<br />

Rotation of the distributor body in a clockwise<br />

direction will advance the timing, <strong>and</strong> in an anti-<br />

clockwise direction will retard the tlmng.<br />

The most suitable method of checking when the<br />

contact points are just breaking is with an ignition<br />

timing lamp.<br />

Tighten the clamping screw to lock the body in<br />

position.<br />

Rotate the crankshaft two full turns <strong>and</strong> re-<br />

check, with the ignition timing lamp, that the<br />

contact points are just breaking when the rotor<br />

arm is in line with the No. 1 firing position.<br />

Contact points - To synchronize<br />

On later <strong>S2</strong> cars an additional timing mark has<br />

P been stamped on the engine flywheel for the<br />

timing of B4 cylinder while the distributor is in<br />

position on the crankcase.<br />

To synchronize the contact points, rotate the<br />

crankshaft until the distributor rotor arm is in<br />

line with the B4 timing mark.<br />

Release the distributor clamping screw <strong>and</strong><br />

adjust the distributor so that the hed contact<br />

points are beginning to open. During this<br />

operation, hold the rotor arm in the fully retarded<br />

(clockwise) position to take up any backlash.<br />

Tighten the distributor clamping screw <strong>and</strong><br />

rotate the flywheel in its normal direction until it<br />

is at 2" B.T.D.C. or Al position (both these<br />

figures are stamped on the flywheel).<br />

At this stage, the synchronizing points should<br />

just begin to open with the rotor arm held in the<br />

retarded position. If any further adjustment is<br />

necessary, release the two locking screws <strong>and</strong><br />

adjust the synchronizing contact points to the<br />

correct position by means of the adjustlug<br />

eccentric screw.<br />

Tighten the two locking screws <strong>and</strong> check the<br />

synchronization.<br />

Fit the distributor cap.<br />

Fit the induction system, the starter motor <strong>and</strong><br />

the gearbox.<br />

Fit the engine to the chassis frame as described<br />

in Section E4.


Rolls-Royce Silver Cloud II <strong>and</strong> Bentley <strong>S2</strong> Engine Manual<br />

It is recommended that the engine be<br />

decarbohised every 20,000 to 25,000 miles.<br />

To facilitate decarbonizing, RH.2068 decarbon-<br />

izing set can be supplied.<br />

Cylinder heads - To remove<br />

The cylinder heads should be removed as<br />

previously described in Section E7.<br />

p Carbon - To remove<br />

Remove the carbon deposits from the cylinder<br />

heads, the piston crowns <strong>and</strong> the top faces of the<br />

cylinder liners, using a blunt tool or wire<br />

brush; care should be taken that the heads,<br />

pistons <strong>and</strong> hers are not damaged. Wash the<br />

cylinder heads in paraffin <strong>and</strong> then blow off the<br />

surplus paraffin with compressed air. Remove all<br />

traces of carbon from the cylinder bores <strong>and</strong> the<br />

crankcase top faces, ensuring that carbon does<br />

not get into the coolant or oil drain holes.<br />

Section El4<br />

DECARBONISING<br />

The valve spring, washer, split collets, valve,<br />

gl<strong>and</strong> housing <strong>and</strong> gl<strong>and</strong> pressure spring from<br />

each valve assembly should be retained as a<br />

separate assembly in order that they can be<br />

readily assembled in the head in their original<br />

positions. On initial assembly each valve stem is<br />

etched with the number of the position that it<br />

occupies in the engine.<br />

Valve guides - To Inspect<br />

The valve guides should be inspected for wear,<br />

using a new valve as a gauge.<br />

The maximum permissible wear on both the<br />

inlet <strong>and</strong> exhaust valve guides is 0.0025 in. <strong>and</strong>, if<br />

this figure is exceeded, the guides should be<br />

renewed as described in Section E8. 'Bellmouthiig'<br />

at the lower ends of the valve guides is permissible<br />

up to 0.006 in. for a depth of 0.375 in.<br />

Valvea - To remove The maximum permissible clearance in the bore<br />

The valves should be removed from the cylinder between the exhaust valve <strong>and</strong> the valve guide is<br />

heads, using the special tool RH.709.4, as previously 0.006 in. <strong>and</strong> between the inlet valve <strong>and</strong> the valve<br />

described in Section E7. guide is 0.005 in.<br />

EXHAUST VALVE INLET VALVE IN<br />

Note: When retrimming the valve seats the mnrerial shown shaded thus<br />

should be ground OK whilst mslntslnin~ the given dimensions


Engine Manual Rolls-Royce Silver Cloud ll <strong>and</strong> Bentley 52<br />

Valves <strong>and</strong> valve seat iaaerts - To reface<br />

The carbon should be removed from the valve<br />

heads <strong>and</strong> stems <strong>and</strong> the valve seat inserts with a<br />

wire brush or scraper.<br />

The valve seats <strong>and</strong> the seat inserts should be<br />

refaced with suitable valve reconditioning equip-<br />

ment to give a seat angle of 45". When refacing<br />

the valve seats, remove the minimum amount of<br />

material possible to give a 'clean' seating, whilst<br />

maintaining the two dimensions shown in Fig. E56<br />

Cylinder head8 - To fit<br />

Fit the cylinder heads as described in Section<br />

E7, noting the following points:<br />

Fit new cylinder head gaskets, using a joint-<br />

ing compound on both faces of the gaskets.<br />

The cylinder head nuts should he tightened<br />

down progressively, working to the sequence<br />

shown in F[~. E27, to give a torque loading of<br />

40 ib. ft.<br />

The valve seat inserts may, if necessary, be<br />

crowned with a 30' cutter to prevent 'pocketing'. ~~~~l tuning<br />

If the valve seat inserts are badly worn they<br />

should be renewed as described in Section E9.<br />

Lightly lap each valve to its seating, using a<br />

fine, good quality, lapping paste, then check the<br />

seating, using Prussian blue.<br />

Wash the head <strong>and</strong> the valves in paraffin to<br />

remove all grinding dust <strong>and</strong> lapping paste. Blow<br />

off the surplus paraffin with compressed air.<br />

If suitable valve reconditioning equipment is not<br />

available, the valves may be ground in by h<strong>and</strong>,<br />

using a medium lapping paste. Then lightly lap<br />

the valves to their seats, using fine lapping paste,<br />

<strong>and</strong> check the seatings with Prussian blue.<br />

If new valve guides <strong>and</strong> valve seat inserts are<br />

fitted, the valve guides should be reamed before<br />

the valve seat inserts are faced.<br />

Valve springs - To test<br />

Visually examine the valve springs for defects,<br />

<strong>and</strong> then check the poundage of the springs on a<br />

valve spring tester.<br />

Both the inlet <strong>and</strong> exhaust valve springs, when<br />

new, should require a poundage of 82 to 86 lb. to<br />

compress them to a length of 1.600 in. The<br />

minimum permissible poundage, when worn,<br />

is 71 lb.<br />

Check the ignition timing as described in w<br />

Section E13. This should be 2" B.T.D.C.<br />

Remove the contact breakers <strong>and</strong> clean the<br />

points. Fit the contact breakers <strong>and</strong> set the gaps<br />

to 0.019 in. to 0.021 In.<br />

Clean the sparking plugs <strong>and</strong> set the gaps to<br />

0.024 in. to 0.027 in.<br />

Drain the sump <strong>and</strong> refill with clean oil<br />

Renew the oil filter element <strong>and</strong> fit a new<br />

rubber sealing ring. Before fitting the filter bowl<br />

it should be cleaned out <strong>and</strong> filled with clean<br />

engine oil. The corners of the filter element must<br />

be turned over so that they do not become trapped<br />

by the ate^ head.<br />

Fill the cooling system<br />

Remove <strong>and</strong> clean the gauze filters in the fuel<br />

strainer, situated on the chass~s cross-member in<br />

front of the petrol tank. Clean out the filter howl<br />

<strong>and</strong> fit a new cork joint.<br />

Remove <strong>and</strong> clean the gauze filters in the fuel<br />

inlets of the carburetters. Clean out the float<br />

chambers of the carburetters.<br />

Start the engine <strong>and</strong> check for oil <strong>and</strong> coolant<br />

leaks.<br />

Tune the carburetters as described in the Section<br />

Cylinder heads - To assemble on Carburetters in the Workshop Manual.<br />

The cylinder heads should be assembled as<br />

described in Section E7. Ensure that the valves are Fit the air silencer after first cleaning the<br />

fitted in their correct positions.<br />

paper element.


P Rolls-Royce Silver Cloud Ill <strong>and</strong> kntley 53 Engine Manual<br />

Introduction<br />

It is intended that this Supplement be read in conjunction with the Engine Manual<br />

(~S.D. Publication 753) for the Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong>. Where<br />

information in the Engine Manual diiers from that contained in the Supplement, it<br />

is that in the Supplement which applies to the S3 engine.<br />

Page numbers <strong>and</strong> figure numbers shown in parenthesis in this Supplement, refer<br />

to the Rolls-Royce Silver Cloud I1 <strong>and</strong> Bentley <strong>S2</strong> Engine Manual.<br />

The 53 engine is basically similar to the SZ engine, but a number of modifications<br />

have been incorporated which enable the engine to produce greater power <strong>and</strong> at<br />

the same time maintain a high degree of reliability.


P Rolls-Royce Silver Clwd m <strong>and</strong> Bentley 53 Engine Manual<br />

Chapter E<br />

CONTENTS<br />

ENGINE DATA . . . . . . . .<br />

ENGINE DIMENSIONAL DATA . .<br />

ENGINE .. . . . . . . . .<br />

ENGINE LUBRICATION . . . .<br />

CYLINDER HEADS . . . . . .<br />

CRANKSHAFT AND MAIN BEARINGS<br />

CONNECTING RODS AND PISTONS<br />

VALVE GEAR .. . . . . . .<br />

CAMSHAFT . . . . . . . .<br />

DECARBONISING . . . . . .<br />

Page l<br />

Page 3<br />

Page 9<br />

Page 10<br />

Page I I<br />

Page 12<br />

Page I5<br />

Page I6<br />

Page 17<br />

Page 19


P Rolls-Royce Silver Cloud m <strong>and</strong> Bentley 53 Engine Manual<br />

P<br />

SPECIFICATION<br />

....<br />

T m<br />

Number of cylinders<br />

Bore ....<br />

Smke ....<br />

Cubic capacity . .<br />

R.A.C. rated H.P.<br />

..<br />

Compression ratio . .<br />

Suspension . ...<br />

. . Over square 90' V formation,<br />

liquid maled.<br />

. . Eight-in two banks of four.<br />

. . 4 100in.<br />

. . 3-933 in.<br />

. . 3802 cu. in. (6.230 . . c.c.).<br />

. . 53.8.<br />

. . 9:l for engines destined for<br />

North America, Japan <strong>and</strong><br />

Europe except Portugal, Spain,<br />

Yugoslavia, Greece, Turkey,<br />

Finl<strong>and</strong>, Malta, Holl<strong>and</strong> <strong>and</strong><br />

Cyprus.<br />

8:l all other countries.<br />

. . The engine <strong>and</strong> gearbox an of<br />

unit construction. The unit is<br />

flexibly mounted on rubber at<br />

three points. Single-point at the<br />

front <strong>and</strong> two-point at the rear.<br />

CYLINDER BLOCK<br />

Type ...... Monobloc casting.<br />

Material ...... Cast aluminium alloy.<br />

CYLINDER LINERS<br />

Type . . . . . . Detachable wet liners.<br />

Material Centrifugally spun cast iron.<br />

......<br />

CYLINDER HEADS<br />

Description .... Two detachable heads, each having<br />

four separate Inlet <strong>and</strong><br />

Material . . . . . .<br />

exhaust ports.<br />

Aluminiumalloy,withphosphorbronze<br />

exhaust valve gu~des <strong>and</strong><br />

cast-iron inlet valve guides <strong>and</strong><br />

uithexhaust <strong>and</strong> inlet valve sat<br />

inserts of austenitic steel .<br />

CRANKSHAFT<br />

Description.. .... Fivejoudcrankshaft withfour<br />

crankpins incorporating sludge<br />

traps. Integral balance weights<br />

<strong>and</strong> dynamicaUy balanced.<br />

. . . . . .<br />

Material Chrome molybdenum steel with<br />

nitride hardened journals <strong>and</strong><br />

cmnkpins.<br />

Damper ...... Metalatik rubber vibration<br />

damper.<br />

Direction of rotation . . Clockwise.<br />

Section E2<br />

S3 ENGINE DATA<br />

MAIN BEARINGS<br />

Type . . . . . . Split thin shellswith 'pre-sized'<br />

bores to suit crankshaft journal<br />

Material . .<br />

diameter.<br />

. . Steel backed copper-lead with<br />

either lead-tin or lead-indium<br />

overlay.<br />

Number Five.<br />

. . . . . .<br />

CONNECTING RODS<br />

Type . . . . . . 'H' sect~on. Forged to size <strong>and</strong><br />

balanced.<br />

Material ...... Chrome-molybdenum steel.<br />

Bigad bearings .... Steel backed copper-lead with<br />

e~ther lead-tin or lead-indium<br />

overlay.<br />

Gudgeon pin hushes . . Pressed into comectlng rod<br />

small-end hses.<br />

Material Lead-bronze, steel backed.<br />

......<br />

PISTONS<br />

9:l compression ratio<br />

Type<br />

......<br />

8:I wmpression ratio<br />

. . . . . .<br />

Type<br />

Full skirt with a flat crown <strong>and</strong><br />

offset gudgeon pin.<br />

Full skirt with a recessed crown<br />

<strong>and</strong> olisct gudgean pin.<br />

Material ...... Aluminium alloy.<br />

Number of rings .... Four. Three compression rings<br />

<strong>and</strong> one oil control ring. Top<br />

compression ring is chromium<br />

plated. Bottom two compresion<br />

rings have tapered edges.<br />

VALVE GEAR<br />

Inlet valves . . . . . .<br />

Material ......<br />

Exhaust valves .....<br />

Material . . . . . .<br />

Valve timing<br />

Tappets<br />

....<br />

. . . . . .<br />

Material ......<br />

Push rods . . . . . .<br />

Overhead push md operated.<br />

Single spring. Steel collets with<br />

rubber seals to control valve<br />

stem lubrication.<br />

Seat angle 45".<br />

EN 24 or S.65.<br />

Overhead push rod operated.<br />

Smgle spring. Steel wllets with<br />

rubber seals to control valve<br />

stem lubrication.<br />

Seat ansle 45".<br />

ICE 965. Stellite tips <strong>and</strong> valve<br />

seats. Brightray mated head.<br />

5" A.T.D.C.<br />

SeK-adjusting hydraulic tappets<br />

with spherical base.<br />

Hardenable cat-iron.<br />

Ball-ended tubes.


Engine Manual Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3<br />

CAMSHAFT<br />

Material . . . . . . Cast Monikrom iron.<br />

Camg . . . . . . 5' to 7' lon~tudinal taper.<br />

Number of journals . . Four.<br />

Bearings . . . . . . Four habbit lined steel shells.<br />

Thrust taken . . . . On front end.<br />

Drive . . . . . . Through hel~cal tooth gears.<br />

LUBRICATION SYSTEM<br />

General . . . . . . High pressure oil feed to crank-<br />

shaft, connecting rods, camshaft<br />

bearings, tappets, push rods <strong>and</strong><br />

rocker ball end seatings <strong>and</strong>cam-<br />

shaft timiig gears. Intermittent<br />

oil feed through the frat cam-<br />

shaft bearing to rocker shaft,<br />

rocker arms <strong>and</strong> valve tips.<br />

Splash feed to connecting rod<br />

smallends, gudgeon pins <strong>and</strong><br />

cylinder walls.<br />

Type. . . . . . . . Pressurised wet-sump system.<br />

High pnssure supply . . 1,WO r.p.m. 37 lb./sq. in.<br />

Relief valve. . . . . . 40 lb./sq. in.<br />

Sump capacity . . . . Minimu-6 pt. (Imp.), 7.2 pt.<br />

(U.S.), 3.4 litres.<br />

Maximum-12 pt. (Imp.), 14.4<br />

pt. (U.S.), 6.82 litres.<br />

Oil pump . . . . . . Helical gear type with line mesh<br />

strainer pick up.<br />

Oil filter . . . . . . 'British Filters' Full Flow type<br />

with built-in relief valve.<br />

FUEL SYSTEM<br />

Cmhnretters . . . . Two S.U. H.D.8 diaphragm<br />

type 2.00 in. choke bores. Auto-<br />

matic choke for cold stating.<br />

Air cleaner . . . . . . Either a Purolator paper type<br />

element or an oil wetted wire<br />

mesh filter element depending<br />

upon which country the engine<br />

will be operating in. Wr details<br />

see latest Service Bulletin Section<br />

D, dealing with this subject.<br />

Fuel pumps . . . . Twin S.U. electric.<br />

Fuel tank capacity.. . . I8 galls. (Imp.),Zl.6 galls. (U.S.),<br />

81.8 litres.<br />

Fuel strainers . . . . Main fuel strainer mounted on<br />

the frame member in front of<br />

the fuel tank. Small gauze<br />

strainer at the whuretter inlets<br />

<strong>and</strong> in the fuel pumps.<br />

Fuel gauge . . . . . . Electric. Registers when the igni-<br />

tion is switched on.<br />

COOLING SYSTEM<br />

Coolant capacity . . . .<br />

Pump .. .. ..<br />

Fan . . . . . . . .<br />

Fan diameter . . . .<br />

Pump <strong>and</strong> fan drive . .<br />

Radiator matrix . . . .<br />

Coolant temperature control<br />

Temperature indicator . .<br />

Coolant . . . .<br />

21 pt. (Imp.), 25.21 p. (U.S.),<br />

11.93 litres.<br />

Centrifugal.<br />

5-blade.<br />

18 in.<br />

8 in. adjustable 'V' belts.<br />

Film type.<br />

82°C.-86°C.<br />

On instrument panel. Electric,<br />

registers when ignition switch is<br />

on.<br />

An inhibited solution of ethy-<br />

lene glycol (B.S.S. 3150).<br />

EXHAUST SYSTEM Through frame exhaust system.<br />

Large diameter pipes with two<br />

stainless steel resonators, <strong>and</strong><br />

one stainless steel absorption<br />

damper m senes. The front<br />

resonator is semi-acoustic <strong>and</strong><br />

the rear mator is fully<br />

acoustic.<br />

IGNITION DISTRIBUTOR<br />

Make <strong>and</strong> txpe . . . . Lucas 20 D8. Eight lobe cam<br />

with double contact breakers,<br />

one contact breaker serves to<br />

make <strong>and</strong> the other to break the<br />

Rotation .. ..<br />

Advanced mechanism<br />

low tension circuit.<br />

.. Anti-claekwlse.<br />

. . Automatic centrifugal advance<br />

Ignition tirmng<br />

Firing order<br />

. .<br />

. .<br />

with built-in vacuum timing . control.<br />

. . 2' B.T.D.C.<br />

. . Al, El, A4,B4, B2, A3, B3, A2.<br />

Contact gap<br />

Dnve . .<br />

. .<br />

. .<br />

(1, 5, 4, 8, 6, 3, 7, 2).<br />

. . 0.014 in 4.016 in.<br />

. . Through camshaft skew gears.<br />

IGNITION COIL<br />

Make .. . . .. Lucas.<br />

SPARKING PLUGS<br />

9:l wmpression ratio<br />

Make <strong>and</strong> type . . . . Champion RN.8.<br />

8:l compression ratio<br />

Make <strong>and</strong> type . . . . Lodge CLNP, Champion RN.<br />

13P or Champion RN.8.<br />

Gap . . . . . . . . 0.025 in.


? Rolls-Royce Silver Cloud Ill <strong>and</strong> 6enrley 53 Engine Manual<br />

DESCRIPTION<br />

~ C A m A N D ~ E R S<br />

Cylinder liner bare grading . .<br />

Cylinder liner "nip" . . . .<br />

m 1 Y S<br />

Piston grading . . . . . .<br />

Compression ring groove widths. .<br />

Compression ring widths . . . .<br />

Clearance . . . . . . . .<br />

Compression ring closed gap . .<br />

Open gap, nominal . . . .<br />

Scraper ring groove width . .<br />

Scraper ring width.. .. ..<br />

Clearance . . . . . . . .<br />

Closed gdp . . . . . . . .<br />

Open gap, nominal . . . .<br />

GUDGJmN ms<br />

Bore diameter in piston . . . .<br />

Gudgeon pin diameter . . . .<br />

Interference in boss . . . .<br />

Section E3<br />

ENGINE DIMENSIONAL DATA<br />

DIMENSION<br />

H. 4.100 in. - 4.1003 in.<br />

J. 4.1004 in. - 4.1007 in.<br />

K. 4,1008 in. - 4.1011 in.<br />

L. 4,1012in. - 4.1015 in.<br />

M. 4.1016 in. - 4.1019 in.<br />

0.W2 in. -0.003 in<br />

H. 4.0985 in. - 4.0988 in.<br />

J. 4,0989 in. - 4,0992 in.<br />

K. 4.0993 in. - 4.09% in.<br />

L. 4.0997 in. - 4,1000 in.<br />

M. 4.1001 in. - 4.1004 in.<br />

0,0807 in. - 0.0817 in.<br />

0.0777 in. - 0.0787 in.<br />

0.002 in. - 0.004 in.<br />

0.015 in. - 0.0U) in.<br />

0.520 in.<br />

0,178 in. - 0.179 in<br />

0.1755 in. - 0.1760 in.<br />

Nil.<br />

0.015 in. - 0.020 in.<br />

0.520 in.<br />

0.9999 in. - 1.0001 in.<br />

1.W01 in. - 1.0303 in.<br />

O~W02 in.<br />

!<br />

PERMISSIBLE<br />

WORN<br />

DIMENSION<br />

0.004 in. Wear.<br />

0.003 in. Ovality.<br />

0.005 in.<br />

0.025 in.<br />

0.181 in.<br />

0~025 in.<br />

REMARKS<br />

If thae measurements are exceeded a<br />

new assembly of liner <strong>and</strong> piston<br />

must be fitted.<br />

New liners must be selectively fitted<br />

or ground on the end to give this<br />

dimmsion.<br />

Piston clearance in the bore OCO12<br />

in. - 0~0018 in. measwed 0.M in.<br />

from the bottom of the akirt acrosr<br />

the thrust axis.<br />

The rings should be assembled with<br />

staggered gaps.<br />

Neglecting spring.<br />

Clearance taken up by spring load.<br />

By selective assembly at r m temp.<br />

68-72" F.


Engine Manual Rolls-Royce Silver cloud I <strong>and</strong> &ntlcy 53<br />

DESCRIPTION<br />

WIANKSm AND CONNECWG<br />

ROD8<br />

Connecting rod smallend bush in-<br />

ternal diameter . . . . . .<br />

Clearance on gudgeon pin . .<br />

Bigsnd bearing housing, mternal<br />

diameter . . . . . . . .<br />

Bigmd bearing shell, internal<br />

diameter . . . . . . . .<br />

Crankpin diameter.. . . . .<br />

Clearance . . . . . . . .<br />

Smallmd bush housing, inkrnal<br />

diameter . . . . . ..<br />

Smallad bush externaldiameter. .<br />

Interieren~e . . . . . . . .<br />

Connecting rod <strong>and</strong> cap bolt holes.<br />

Diameter for location . . . .<br />

Connecting rod bolt diameter for<br />

I-tim . . . . . . . .<br />

Clcanrnm . . . . . . . .<br />

Connecting rod bolt diameter . .<br />

Connecting rod <strong>and</strong> cip b6It<br />

diameter . . . . . . . .<br />

Interference. . . . . . . .<br />

Theoretical nip on connecting rod<br />

bearings shells . . . . . .<br />

‘hmecting rod end float . . . .<br />

Main hearing shell internal<br />

diameter:<br />

Theoretical . . . . . .<br />

Actual . . . . . . . .<br />

Crankshaft journal diameter . .<br />

Clearance (Actual). . . . . .<br />

Crankshaft end float . . . .<br />

Connecting rod bolt stretch . .<br />

DIMENSION<br />

1.0003 in. - 1.0005 in.<br />

OJYJO in. - 003lM in.<br />

2.395 in. - 2.3955 in.<br />

2.2505 in. - 2.2515 in.<br />

2.2485 in. - 2.249 in.<br />

0.0015 in. - 0.003 in.<br />

1.140 in. - 1.1405 in.<br />

1.1425 in. - 1.144 in.<br />

0,002 in. - 0.004 in.<br />

0.375 in. - 0.3755 in.<br />

0.3745 in. - 0.375 in.<br />

Size - 0.001 in.<br />

0.389 in. - 0.391 in.<br />

0.3838 in. - 0.3858 in.<br />

04Y332 in. - 0.0072 in.<br />

0.003 in. - 0.008 in.<br />

0.008 in. - 0.017 in.<br />

2.501 in. - 2.502 in.<br />

2,501 in. - 2,503 in.<br />

2.4995 in. - 2.500 in.<br />

0.0015 in. -Om35 in.<br />

0,004 in. - 0.010 in.<br />

F~~<br />

0-005 in. bolt stretch<br />

Torque load = 32 ib./ft.<br />

~ ~<br />

PERMISSIBLE<br />

WORN<br />

DIMENSION<br />

0.0005 in.<br />

2.2475 in.<br />

0.0035 in.<br />

2,4985 in.<br />

0.0045 in.<br />

0,012 in.<br />

REMARKS<br />

At room temp. 68-72",<br />

Clearance measured vertically. Renew<br />

bearings if lead plating is worn<br />

through.<br />

H<strong>and</strong>push fit in ring gauge.<br />

On location diameter.<br />

On location diameter.<br />

On knurled diameter. Bolts should<br />

not be removed from rods unless<br />

they are to be renewed.<br />

Controlled by clearance behveen rods<br />

<strong>and</strong> crankpin end faces.<br />

Due to housing expansion under<br />

interference fit of shells.<br />

Renew bearings if lead plating is<br />

worn through.


1<br />

p Rolls-Royce Silver Cloud lU <strong>and</strong> Bentley 59 Engine Manual<br />

DESCRIPTION<br />

MAIN BEARING HOUSINGS<br />

Bore diameter . . . . . .<br />

MATN BEARING CAPS<br />

Width of cap . . . . . .<br />

Gap width . . . . . . . .<br />

Interference . . . . . .<br />

Cap nuts . . . . . . . .<br />

VALVE GEAR<br />

Camshaft timing gear backlash . .<br />

True running of camshaft gear face<br />

Camshaft end float .. ..<br />

Camshaft journal diameter . .<br />

Camshaft bearing, internal diameter<br />

Camshaft journal clearance . .<br />

Camshaft beanng,entemaldiameter<br />

Crankcase bore - diameter for<br />

camshaft bearing . . . .<br />

CamshaR bearing interference in<br />

crankcase . . . . . . . .<br />

Inlet cam <strong>and</strong> base circle - overall<br />

dimension . . . . . . . .<br />

Exhaust cam <strong>and</strong> base circle -<br />

overall dimension . . . . . .<br />

Tappet block bore diameter<br />

Tappet edema1 diameter. .<br />

Clearance . . . . . .<br />

Tappet "leak-down" test . .<br />

DIMENSION<br />

2.6655 in. - 2,6660 in.<br />

5.1005 in. - 5.1010 in.<br />

5.1000 in. - 5.1010 in.<br />

0.001 in. minus 0.0015 in.<br />

Torque load to 45 ib./ft.<br />

0.001 in. - 0.0035 in.<br />

0.000 in. - 0.002 in.<br />

0.002 in. - 0.006 in.<br />

1.9975 in. - 1,998 in.<br />

2,000 in. - 2.0005 in.<br />

0.002 in. - 0.003 in.<br />

2.129 in. - 2.1305 in.<br />

2.125 in. - 2.1255 in.<br />

00035 in. - 0.0055 in.<br />

1.465 in. - 1.470 in.<br />

1,465 in. - 1,470 in.<br />

Y. 0.90475 in. - 0.9050 in.<br />

Z. 0.9050 in. - 0.90525 in.<br />

Y. 0.9040 in. - 0.W425 in.<br />

2. 0.90425 in. - 0.9045 in.<br />

0.0005 in. - 0001 in.<br />

Time for a plunger travel of in.<br />

under a load of 50 lb. is 2WO<br />

sec. Eso T.S.D.1047 parfin<br />

must be used.<br />

PERMISSIBLE<br />

WORN<br />

DIMENSION<br />

0.005 in.<br />

1.9965 in.<br />

2.002 in.<br />

OGO4 in.<br />

1.455 in.<br />

1.455 in.<br />

0.0015 in.<br />

A "leak-doun" time<br />

of 10-80 sec. will Lw<br />

accepted in service.<br />

REMARKS<br />

This diameter should be checked with<br />

the main bearing cap nuts in gosition<br />

<strong>and</strong> torque loaded to 35 1b.lft.<br />

t<br />

When the bearing shells are in place.<br />

H<strong>and</strong> push fit in gaug.<br />

Cam lift is 0.250 in. Minimum per-<br />

missible lift is 0.235 in.<br />

Cam lift is 0.250 in. Minimum pr-<br />

mksible lift is 0235 in.,<br />

This "leak-down" time is critical <strong>and</strong><br />

any tappet outside these figures<br />

should be replaced with a complete'<br />

assembly. Parts must not be inter-<br />

changed.


Engine Manual Rolls-Ro~e Silver Cloud III <strong>and</strong> Bentley 53<br />

DESCRiPTION<br />

Exhaust valve guide - external<br />

diameter .........<br />

Cylinda hiad bore diameter for<br />

exhaust valve guide ....<br />

Interference in head ....<br />

Exhaust valve guide - internal<br />

diameter .... .< . .<br />

Exhaust valve stem diameter . .<br />

C1wnffi ........<br />

Exhaust valve spring compressed<br />

to 1.600 in. . .......<br />

Exhaust <strong>and</strong> inlet valve seat angle<br />

Exhaust valve sea insert external<br />

diamtu ........<br />

Cylinder head bare for scat inserf..<br />

Interfmce . . . . . .<br />

Inlet valve seat insert external<br />

diameter . . . . . . . .<br />

Cylinder head bore diameter for<br />

mt hucrt . . . . . . . .<br />

Intaferma. . . . . . . .<br />

Inlet valve guide, external diameter<br />

Cylinder head bore diameter for<br />

inlet valve guide ......<br />

Interferenceinhead ....<br />

Inlet valve guide, internal diameter<br />

Inlet valve stem diameter . .<br />

cleacance . . . . . . . .<br />

InId valve spring campressed to<br />

1.600 in. . . . . . . . .<br />

Exhaust valywverall Icngth . .<br />

Inlet ~ ~lv~vcrall length . .<br />

DisVibutor gear backlash..<br />

DIMENSION<br />

0,6275 in. - 0.628 in.<br />

0-625 in. - 0.626 in.<br />

0.0015 in. - 0.003 in.<br />

0.3755 in. - 0,376 in.<br />

0.37175 in. - 0.372 in.<br />

0-0035 in. - OQ0425 in.<br />

82 - 86 lb.<br />

45' minus 1/10"<br />

1.7540 in. - 1.7545 in.<br />

1.750 in. - 1.751 in.<br />

0.003 in. - 0.0045 in.<br />

20290 in. - 243,295 in.<br />

2.025 in. - 2.026 in.<br />

0.003 in. - OW45 in.<br />

0.6275 in. - 0.628 in.<br />

0.625 in. - 0.626 in.<br />

0.0015 in. - 0.003 in.<br />

0.3755 in. - 0.376 in.<br />

0.3735 in. - 0.374 in.<br />

0.0015 in. - 0.0025 in.<br />

82 - 86 lb.<br />

5.033 in.<br />

5.075 in.<br />

O.OM in. - 0.004 in.<br />

PERMISSIBLE<br />

WORN<br />

DIMENSION<br />

0.378 in.<br />

0.3705 m.<br />

0~0060 in.<br />

71 lb.<br />

0.3773 in<br />

0.3723 in.<br />

0.005 in.<br />

71 lb.<br />

0.00B in.<br />

REMARKS<br />

"Bellmouth" at the lower end is permissible<br />

up to 0 .W in. for a depth of<br />

0.375 in.<br />

"Crown" with 30' cuttm to avoid<br />

pocketing after regrindiap seat.<br />

7


p Rolls-Royce Silver Cloud III <strong>and</strong> Bentley 53 Engine Manual<br />

DESCRIPTION<br />

Rocker bore diameter . . . .<br />

Rocker shaft diameter . . . .<br />

Clearance . . - . . . . . .<br />

OIL PUMP<br />

Driving shaft diameter . . . .<br />

Shaft bore diameter . . . .<br />

Shaft clearance in casing bore . .<br />

Stationary spindle diameter . .<br />

Driven gear internal diameter . .<br />

Clearance on spindle . . . ,<br />

Diametrical clearancc between<br />

wrs <strong>and</strong> side of chamber . .<br />

Pump gears-backlash . . . ,<br />

Pump gears--end float . . . .<br />

Drive gear backlash . . . .<br />

CYLINDER HEAD STUDS<br />

Stud diameter . . . . . .<br />

Threaded hole diameter . . . .<br />

Interference<br />

MArN BEARING EOUSmC STms<br />

Stud diameter . . . . . .<br />

Threaded hole diameter . . . .<br />

Interference .. .. ..<br />

DIMENSION<br />

0.74925 in. - 0.74975 in.<br />

0.74825 in. - 0.7485 in.<br />

003375 in. - 0.0015 in.<br />

0.4990 in. - 0.4995 in.<br />

0.500 in. - 0.5005 in.<br />

0.0005 in. - 0.0015 in.<br />

0.499 in. - 0.4995 in.<br />

0,500 in. - 0,5005 in.<br />

0.0005 in. - 0.0015 in.<br />

0,0020 in. - 0.0035 in.<br />

OW05 in. - 0.0025 in.<br />

0901 in. - 0.004 in.<br />

0.0012 in. - 0.0033 in.<br />

Yellow 0-405 in. -0.404 in.<br />

Red 0.404 in. - 0.403 in.<br />

Blue 0.403 in. - 0.4019 in.<br />

Yellow 0.404 in. - 0.403 in.<br />

Red 0.403 in. - 0.402 in.<br />

Blue 0.402 in. - 0.401 in.<br />

0.000 in. to 0,002 in.<br />

Yellow 0.4675 in. - 0.4665 in.<br />

Red 0.4665 in. - 0.4655 in.<br />

Blue 0.4655 in. - 0-4643 in.<br />

Yellow 0.4665 in. - 0,4655 in.<br />

Red 0.4655 in. - 0.4645 in.<br />

Blue 0.4645 in. - 0.4635 in.<br />

0.000 in. to 0.002 in.<br />

PERMISSIBLE<br />

WORN<br />

DIMENSION<br />

0,751 in.<br />

0.0035 in.<br />

0.4970 in.<br />

0.003 in.<br />

0.4965 in.<br />

0.5015 in.<br />

0.003 in.<br />

0.006 in.<br />

0.W in.<br />

0.005 in.<br />

0038 in.<br />

REMARKS<br />

Permissible only when the radial<br />

clearance of the gears in the case<br />

exceeds this figure.<br />

Studs must be matched to hole,<br />

colour for colour.<br />

Studs must be matched to hole,<br />

colour for colour.,<br />

*<br />

C


Engine Manual Rolls-Royce Silver Cloud ~tl <strong>and</strong> kntley 53<br />

OIL PIIMP RIG TEST PEBFORMUYCE<br />

Oil temperature to be 80°C. (176°F.).<br />

Rrmp R.P.M.<br />

500<br />

1,000<br />

1.500<br />

180<br />

- OU BELlEP VALVE SmNG Free length-1.975 in.<br />

Load when compressed to 1125 in.-114 Ib.<br />

Rsst.;&hg orilk<br />

Di-ter (inch-)<br />

0 150-0.002<br />

0105-0002<br />

0.150-0.002<br />

0 1M-0.002<br />

PmmIisaiLlc Mhirmm<br />

Rcasvnc (Ib/aq. in)<br />

32<br />

37<br />

49<br />

25 mnimum<br />


p Rolls-Royce Silver Cloud Ill <strong>and</strong> Bentley S3 Engine Manual<br />

/4<br />

General description (Page El5 in Engine Monud)<br />

First paragraph to read:-<br />

The Rolls-Royce power unit is an over square 'V'<br />

engine, having eight cylinders <strong>and</strong> operating on the<br />

four-stroke cycle. It has a bore of 4.100 in. <strong>and</strong> a<br />

stroke of 3.600 in. giving a total capacity of 380.200<br />

cu. in (6,230 c.c.). The compression ratio of the power<br />

unit can be either 9M) : 1 or 8.00 : I depending upon<br />

which country it will be operating in.<br />

Fourth paragraph to read:-<br />

The nitride hardened dynamically balanced crank-<br />

shaft is a forging of chrome molybdenum steel, pro-<br />

vided with sludge traps in each of the four crankpins<br />

<strong>and</strong> integral balance weights; it is carried in five bear-<br />

ings. These beatings consist ofthin steel shells; lined<br />

with copper leadjndium; the bearings are held in posi-<br />

tion by forged aluminium bearing caps. Crankshaft<br />

end thrust is taken by the centre main bearing, which<br />

is fitted with thrust pads at both frmt <strong>and</strong> rear.<br />

Sixth paragraph to read:-<br />

The pistons are of aluminium alloy with fully float-<br />

ing gudgeon pins. Engines having a compression ratio<br />

of 9.00 : 1 are fitted with pistons having full skirts <strong>and</strong><br />

Section E4<br />

ENGINE<br />

list crowns; these pistons are carried on hardened steel<br />

gudgeon pins which are offset to the centre line of the<br />

piston.<br />

Engines having a compression ratio of 8.00 : 1 are<br />

fitted with pistons having full skirts <strong>and</strong> recessed<br />

crowns; these pistons are carried on hardened steel<br />

gudgeon pins which are offset to the centre line of the<br />

piston.<br />

Four rings are fitted to each piston-three compres-<br />

sion rings <strong>and</strong> one oil control ring.<br />

First paragraph to read:-(Page El6 in Engine<br />

Manual)<br />

Air is filtered through either an oil soaked wire<br />

mesh filter element or a Purolator paper type, depend-<br />

ing upon which country the engine will be operating in.<br />

After passing through the filter element the air is<br />

drawn through the carburetters, which are mounted on<br />

a 'T piece over an eight-branch induction manifold.<br />

An autmtic choke mechanism is provided for cold<br />

starting.<br />

The remaining information is applicable to the S3<br />

engine.


Engine Manual Rolls-Royce Silver Cloud ID <strong>and</strong> Bentley 53 3<br />

Section E6<br />

ENGINE LUBRICATION<br />

Stage 1 (Page E25 in Engine Mmual) is not<br />

applicable to the S3 engine.<br />

Oil pumvTo assemble (Page E28 in Engine Manual)<br />

Fourth paragraph is not applicable to the 53<br />

Stages 2 <strong>and</strong> 3 (Page E25 in Engane Manual)<br />

Second paragraph to read:-<br />

The camshaft timing wheel <strong>and</strong> drlving plnion are<br />

lubr~cated by a high pressureJet of oil sprayed directly<br />

between the two gears; the feed for this jet is an<br />

adaptor on the oil gallery cdver plate. See Fig. 1.<br />

oil pump<br />

To change the oil filter element (Page E29 in Engine<br />

Manuol)<br />

First paragraph to read:-<br />

The felt element of the filter should be renewed evW<br />

6,000 miles.<br />

Oil pump (Page E26 in Engine Manual)<br />

Engine lobricatinn diagram<br />

Third paragraph to read:-<br />

The 011 pump drlven gear runs on a steel splndle<br />

messed into the pump casing.<br />

The 'Pressure 011 jet to camshaft timing gear'<br />

shown in Fig. El9 Engine lubrication diagram is not<br />

to the S3 engine,<br />

The driven gear is not now fitted with a pressed-in<br />

bush.<br />

The remaining information in this Won is applicable<br />

to the 53 engine.<br />

3


P Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3 Engine Manual<br />

f-<br />

Section E7<br />

CYLINDER HEADS<br />

Description (Page E31 in Engine Manual)<br />

Cylinder head-To fit (Poge E33 in Engine Manual)<br />

The flfth paragraph is not applicable to the S3<br />

engine<br />

The cylinder heads are the same irrespective of compression<br />

ratio, the difference being effected by the<br />

oistons.<br />

Fifth paragraph to read:-<br />

Clean the dame traps in the crankcase breather tube<br />

by washing them in petrol <strong>and</strong> drying them with a high<br />

pressure air line.<br />

Cylinder headbTa remove (with the engine in the<br />

car) f Paee E31 in Eneine Manuall<br />

r . " u<br />

This paragraph to follow the thirteenth paragraph<br />

in the Engine Manual:-<br />

Before re-fitting the union to the oil filler pedestal<br />

check the condition of the rubber sealing rings <strong>and</strong><br />

Ienew ifnecessar~.<br />

Remove the crankcase breather tube from the oil The remaining information in this Section is applicfiller<br />

pedestal <strong>and</strong> butterfly housing. able to the S3 engine.


Engine Manual Rolls-Royce Silver Cloud III <strong>and</strong> Bentley S3<br />

Description (Page E39 in Engine Manual)<br />

The crankpins of the crankshaft are drilled <strong>and</strong><br />

plugged, as shown in Rg. 2, in this way sludge traps<br />

are formed in each of the crankpms, <strong>and</strong> by means of<br />

centrifugal force retaln any dirt which may be held in<br />

suspension in the oil. This prevents any dirt fromreaching<br />

the bear~ngs thus reducing wear.<br />

To further reduce wear, the crankshaft is nitride<br />

hardened all over.<br />

The paragraph headed Note in the description is not<br />

applicable to the S3 engine.<br />

The remaining information in the description is<br />

applicable to the S3 engine.<br />

Crankshaft--To remove (Poge E40 in Engine Manual)<br />

This section is applicable to the S3 engine w~th the<br />

addition of the following.<br />

Section El0<br />

CRANKSHAFT AND MAIN BEARINGS<br />

1. CIRCLIP.<br />

2. OIL SEALING PLUG<br />

3 RUBBER SEALING RING.<br />

Craokshaft- sludge tra~To dismantle<br />

Remove the circlips <strong>and</strong> withdraw the oil sealing<br />

plugs; these plugs can be removed with the aid of a<br />

setscrew or stud screwed into the tapped extractor hole.<br />

Wash all parts in clean paraffin, paying particular<br />

attention to the oilways <strong>and</strong> sludge traps.<br />

Gankshaf-To regrind (Page E4l in Engine Manual) '@<br />

The crankshaft should be reground when wear or<br />

ovality exceeds 0,001 in. or when the crankpins or<br />

journals are heavily scored.<br />

Undersize bearings are available in sizes ranging<br />

from minus 0.010 in. to minus 0.040 in. in steps of<br />

0,010 in.<br />

The crankshaft journals <strong>and</strong> crankpins should be<br />

reground <strong>and</strong> lapped to the nearest of the following<br />

dimensions which will give a true diameter.


p Rolls-Royce Silver Cloud IIl <strong>and</strong> Bentley 53 Engine Manual<br />

P<br />

St<strong>and</strong>ard<br />

ACTUAL RUNNING CLEARANCE 0.0015 in. to 0-0035 in.<br />

MAXIMUM PERMISSIBLE CLEARANCE 0.0045 in.<br />

St<strong>and</strong>ard<br />

RUNNING CLEARANCE 0,0015 in. to 0.003 in.<br />

MAXIMUM PERMISSIBLE CLEARANCE 0.0035 in.<br />

When grlnding use a stone having a gnt <strong>and</strong> grade<br />

equivalent to a NORTON A46 M5V or one grade<br />

softer. A harder stone must not be used.<br />

For 'plunge' grinding the width of the stone must<br />

be 0,020 in. less than the dimension between the journal<br />

or crankpin end faces <strong>and</strong> the machine must be fitted<br />

with hydraulic stops. For traverse grinding a suitable<br />

width of stone should be selected (see Fig. E34 in<br />

Engine Manual).<br />

Care must be taken to ensure that no sharp ridges<br />

are left in the radii where the grindlng wheel traverse<br />

ends <strong>and</strong> the radn of the grinding wheel must be carefully<br />

controlled to ensure that the grinding fades out<br />

not more than half-way up the radius on the crankshaft.<br />

On no account must the grinding wheel touch the side<br />

faces of the crankpin or jouqal.<br />

Lubrication must be cont~nuous during re-gnnd~ng<br />

<strong>and</strong> the lubricant should be fed l~brrally on to the ingolng<br />

s~de of the grinding wheel. The grinding wheel<br />

muct not be allowed to contact the journal or crankpin<br />

until the shaft is thoroughly wet.Any approved lubricant<br />

can be used.<br />

Grlnd the crankpins or journals untll they are 0.001<br />

in. larger than the requlred finish size: this will allow<br />

for lapping <strong>and</strong> polishing.<br />

Crankshafts which have been ground to the first<br />

undersize, namely mlnus 0.010 in. will not need to be<br />

rehardened.<br />

Crankshafts ground to any of the subsequent under-<br />

sizes, namely minus 0.020 in., 0.030 in. <strong>and</strong> 0,040 in.,<br />

must be rehardened by the nitride process.<br />

After rehardening, test the hardness of the journals<br />

<strong>and</strong> crankp~ns; the minimum acceptable figure for a<br />

rehardened crankshaft is 570 VPN/30 kg. using a<br />

V~ckers D~amond Pyramrd mach~ne.<br />

After grrnding <strong>and</strong> if the necessary equipment is<br />

available, the shaft should be magnetically crack tested.<br />

It should then be lapped <strong>and</strong> polished to the finished<br />

sue.<br />

Crankshaft-To lap<br />

The crankshaft journals <strong>and</strong> crankpins should be<br />

lapped to produce a perfectly smooth finish after grind-<br />

ing or hardening.<br />

Cast iron laps should be used <strong>and</strong> the machine set<br />

to run at between 220 <strong>and</strong> 250 r.p.m.<br />

The Lapping compound should conslst of a m~xture<br />

of grade M. 3034 grit <strong>and</strong> sperm oil in the proportion<br />

of 28 lb. of grlt to I gallon of sperm oil. The compound<br />

must be muted to a smooth consistency <strong>and</strong> ~njected<br />

into the laps at frequent intervals.<br />

The crankpins <strong>and</strong> journals must be lapped parallel<br />

within 0.0001 in., whilst lapping, the size of the crank-<br />

pins <strong>and</strong> journals should be checked frequently; allow-<br />

ances should be made for the slight contraction which<br />

will take place as the shaft cools.<br />

After lapping, wash the crankshaft thoroughly In a<br />

high pressure paraffin wash: blow off any surplus<br />

paraffin with compressed air <strong>and</strong> dry the shaft with a<br />

soft lint free cloth.<br />

When the shaft 1s dry, pol~sh the crankplns <strong>and</strong><br />

journals, uslng COROLITE 320 grade abraslve strrp<br />

1 in. wide, liberally lubr~cated w~th e~ther sperm or<br />

m~neral oil.<br />

After polishing again wash the shaft <strong>and</strong> repeat the<br />

cleaning procedure.<br />

Crankshaft sludge trap-To aseemble<br />

Carefully examine for damage the oil seating plugs


Engine Manual Rolls-Royce Silver cloud IU <strong>and</strong> Bentley S3 u<br />

<strong>and</strong> housings which form the crankshaft sludge traps. (Figures E30, E31, E33, E35, E36 <strong>and</strong> E37 show the<br />

Fit new rubber sealing rings to the plugs. <strong>S2</strong> crankshaft). The S3 crankshaft is similar to the <strong>S2</strong><br />

To facilitate easy entry of each plug into its respective<br />

bore, lightly smear the sealing ring with engine oil,<br />

crankshaft, but has sludge traps in each of the crankpins<br />

as shown in Figure 2.<br />

press the plug firmly 'home' <strong>and</strong> fit the circlip to The remaining information in this Section is applicsecure<br />

it in the crankshaft. able to the S3 engine.


p Rolls-Royce Silver Cloud m <strong>and</strong> Bentley S3 Engine Manual<br />

Desoription (Page E47 in Engine Manual. Se. Fig. E38)<br />

Third paragraph to readr-<br />

The big-end bearings are detachable <strong>and</strong> are split<br />

steel shell$ copper-lead hned with either lead - t' In or<br />

lead-indmm overlay. The small-end bush is split <strong>and</strong><br />

has a steel backing hned with lead bronze. The bush 1s<br />

pressed into small-end boss <strong>and</strong> then reamed out to a<br />

final diameter of I.W3 in. + 0.0002 in.<br />

P Fifth paragraph to read:-<br />

The pistons are of aluminium alloy, having full<br />

skirts wh~ch are cam ground to permit a close fit<br />

between the piston <strong>and</strong> the cylinder liner; after grinding<br />

they are tin coated to reduce friction between the<br />

bearing surfaces.<br />

The pistons fined to the majority of 53 engines have<br />

flat crowns <strong>and</strong> provlde a compression ratio of 9 : 1.<br />

In countries where only low octane fuel is available,<br />

pistons with a recessed crown are fitted to the engine<br />

<strong>and</strong> provide a compression ratio of 8 : 1.<br />

Section Ell<br />

CONNECTING RODS AND PISTONS<br />

The pistons are carried on gudgeon pins which are<br />

larger in diameter than those fitted in the <strong>S2</strong> engine<br />

<strong>and</strong> are off-set to the centre hne of the piston. Off-<br />

setting the gudgeon pins in this way compensates for<br />

the increased side thrust on the cylinder walls.<br />

Piston identifieation<br />

The 9 : 1 compresion ratio pistons have a flat<br />

crown <strong>and</strong> off-set gudgeon pins which are larger in<br />

diameter than those fitted in the <strong>S2</strong> engine.<br />

The 8 : 1 compression ratio pistons have a recessed<br />

crown <strong>and</strong> off-set gudgeon pins which are larger in<br />

diameter than those fitted in the 52 engine.<br />

The remaining information in the description is<br />

applicable to the S3 engine.<br />

Small-end bd-TO renew (Page E50 in Engine<br />

Manual)<br />

Fourth paragraph to read:-<br />

When fitted the bush should be diamond bored or<br />

reamed to the finlshed diameter of 1.0003 in. +0.0002<br />

in.<br />

Connecting rode end pistoneTo reassemble (Page E52<br />

in Engine Manual)<br />

Fifth paragraph to read:-<br />

To ensure that the piston 1s fitted correctly relative<br />

to the connect~ng rod, the following procedure must<br />

be observed.<br />

Due to the off-set gudgeon pln the piston is 'h<strong>and</strong>ed'<br />

as identified by the word 'FRONT' stamped on the<br />

crown, <strong>and</strong> lhust be fitted with the 'FRONT' towards<br />

the front of the engine.<br />

Fit the connecting rod to the piston so that when<br />

assembled in the engine the tangs on the connecting<br />

rod <strong>and</strong> cap are nearest to the camshaft (see Fig. E44<br />

Section El 1 in Engine Manual).<br />

The pistons shown in Figures E38, E41 <strong>and</strong> E45 in<br />

the Engine Manual are 8 : 1 compression ratio pistons.<br />

The 9 : 1 compression ratio pistons are similar in<br />

appearance but have flat crowns. See Fig. 3.<br />

The remaining information in this Section is applic-<br />

able to the 53 engine.


Ennine Manual Rolls-Royce Silver cloud Ill <strong>and</strong> Bentley 53<br />

Hydraulic tappet-To check the 'leak-down' (Page<br />

E57 in Engine Manual)<br />

Second <strong>and</strong> third paragraphs to read:-<br />

The 'leak-down' test must be carried out when the<br />

tappet is primed with <strong>and</strong> immersed in clean ESSO<br />

T.S.D. 1047 paraffin, using the special fixture RH.7121,<br />

(see Fig. E48 Section El2 Engine Manual).<br />

The limits to which this test must conform are<br />

Seetion El2<br />

VALVE GEAR<br />

between 20 <strong>and</strong> 80 seconds for a plunger travel of & in.<br />

under a load of 50 lb.; the measured plunger travel<br />

should end & in. above the fully collapsed position.<br />

The above 'leak-down' time is for a new tappet; in<br />

service a 'leak-down' time of 10-80 seconds is accept-<br />

able before replacing the complete assembly.<br />

The remaining information in this Section is applic-<br />

able to the S3 engine.


f- Rolls-Royce Silver Cloud m <strong>and</strong> Bentley 53 Engine Manual<br />

Section El3<br />

CAMSHAFT<br />

Camshaft-To fit (Pqe E62 in Engzne Manual)<br />

Lightly smear the camshaft bearings with 011 <strong>and</strong> fit<br />

the camshaft through the front end of the crankcase.<br />

Fit the timing gear lubricating jet to the camshaft<br />

thrust plate securmg it with two setscrews <strong>and</strong> tab<br />

washers. Fit the camshaft thrust plate <strong>and</strong> secure it<br />

with ten setscrews <strong>and</strong> tab washers. The setscrews<br />

should be tightened to give a torque loadlng of 8 to<br />

lo lb /ft.<br />

fi Camshaft timing gear--To M<br />

Valve gear--To time (Psge E62 in Engine Manual)<br />

A strengthened alum~nium alloy tlming gear is fitted<br />

to the S3 engine <strong>and</strong> is of a solid disc type construction<br />

as opposed to the fluted type fitted on <strong>S2</strong> englnes.<br />

(Figures E51, E52. E53 <strong>and</strong> E54 show the <strong>S2</strong> type<br />

timing gear).<br />

Distributor<br />

A new type of distributor is fitted to the S3 engine,<br />

it has an eight lobe cam <strong>and</strong> is of the double contact<br />

breaker type; one contact breaker serving to make, <strong>and</strong><br />

the other to break the low tension circuit. In addltion<br />

to the centrifugal advance <strong>and</strong> retard mechanism, a<br />

vacuum timing control is provided, manifold depres-<br />

sion being utilised to vary the timing in accordance<br />

with engine loadings.<br />

Ignition system--To time (Page E64 in Engine Manual)<br />

For identification of detail parts of the distributor,<br />

refer to Fig. 4.<br />

Fit the under cover of the bell-housing to the back<br />

of the crankcase. Rotate the englne until No. Al,<br />

piston is on its compression stroke, then using the fly-<br />

wheel timing mark on the under cover, set the flywheel<br />

2" B.T.D.C. The engine should be rotated clockwise<br />

(i.e. normal rotational direction of the crankshaft); if<br />

rotated otherwise an inaccurate timing setting may be<br />

obtained due to backlash in the gears. The distributor<br />

drive tongue should then be parallel with the engine<br />

crankshaft. See Fig. 5.<br />

1 FIXED CONTACT PLATE<br />

SECURING SCREWS.<br />

1. CONTACT BREAKER HOUSING<br />

SECURING SCREW.<br />

3 CONTACT BREAKER.<br />

4 VACUUM UNlT SECURING SCREW<br />

5. VACUUM TIMING CONTROL UNIT<br />

6 FIXED CONTACT PLATE<br />

SECURING SCREW<br />

I. CONTACT BREAKER GAP ADJUSTING<br />

SLOT<br />

8. OCTANE SELECTOR SCALE.<br />

9. OCTANE SELECTOR ADJUSTING<br />

SCREW LOCKNUT.<br />

10. OCTANE SELECTOR ADJUSTING SCREW<br />

11. L.T. TERMINAL.<br />

12. CAPACITOR.<br />

13. cAn LUBRICATING PAO.<br />

34. CONTACT BREAKER.<br />

Fig. 4. Internal rim" of distribotor.


Engine Manual Rolls-Royce Silver Cloud Ill <strong>and</strong> Bentley 53<br />

Release the locknut (9 ), <strong>and</strong> set the actane selector<br />

(8) to the fully advanced position (A) hefare carrying<br />

out the ignition timing.<br />

Turn the distributor spindle until the rotor arm is<br />

in lime with the No. A1 wlinder firing position.<br />

Fit thedistributor, securing the pedestal to the crank-<br />

oase with two setsmaus.<br />

Release the distributor clamping screw, then rotate<br />

the body until the %t of contacts 614). opposite: the<br />

vaouum advance unit, are just breaking. During this<br />

operation hold the top of the rotor in the fully retarded<br />

position to take up any backlash in the centrifugal<br />

advance mhanissd Clockwisa rotation of the dis-<br />

tributor body win advanm the timing, <strong>and</strong> anti-clmk<br />

wise rotation will retard the timing.<br />

The most suitable method of ohncking when the<br />

contact points are just breaking is with an ignition<br />

timing lamp.<br />

Tighten the clamping screw to lock fhe body in posi-<br />

tion.<br />

Rotate: the crankshaft two full turns <strong>and</strong> with the<br />

ignition timing lamp, recheck to ensure thaf the contact<br />

points are just breaking when the rotor arm is in line<br />

with the No. A1 Wing position.<br />

Fit the distributor cap.<br />

Fit the induction system, the starter motor <strong>and</strong> gear-<br />

box.<br />

Fit the en&e to the chassis frame (Page El8 ffi<br />

Engine Manual).<br />

The remaining ihformation in this Section ia applic-<br />

able to the S3 engine.


p Rolls-Royce S~lver Cloud III <strong>and</strong> kntley 53 Engine Manual<br />

P<br />

Page E67 in Engine M <strong>and</strong><br />

Section El4<br />

DECARBOMSING<br />

This should be 2' B.T.D.C.<br />

Second paragraph to read:- Remove the contact breakers <strong>and</strong> clean the points.<br />

To facilitate decarbonising, RH.2264 decarbonizing<br />

set can be supplied.<br />

Fit the contact breakers <strong>and</strong> set the gaps to 0.014 in.<br />

to 0.016 in.<br />

Final assembly <strong>and</strong> h"% (Pw E68 in Engine Man*a1) Eleventh paragraph to red :-<br />

First <strong>and</strong> second paragraphs to read:-<br />

Fit the air silencer after first cleaning the filter<br />

Check the ignition timing as described in Ignition element. The remaining information in this section is<br />

system- to time. Section El3 in this supplement. applicable to the S3 engine.

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