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Enhanced Polymer Passivation Layer for Wafer Level Chip Scale ...

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Figure 3.21 SolderBrace Material Cleaning by Polishing Method<br />

- UV-Defined cleaning: This method was similar to the one described in Section 3.4.1,<br />

but the SolderBrace material was printed on the bumped wafer instead of spin coating<br />

the wafer followed by the solder bumping. Figure 3.22 shows the partially printed 8”<br />

wafer that was used to test this method as the start point. Due to the large size of the<br />

wafer, it was first diced into small pieces or panels. With the pattern mask, UV<br />

exposure and development, the material coated on the top of the solder balls could be<br />

removed (see Figure 3.23). However, <strong>for</strong> an array of dies or the whole wafer of dies,<br />

the size of the exposed areas was still not consistant which might be caused by the<br />

non-uni<strong>for</strong>m printing over the solder spheres. What is more, silica filler residue was<br />

sometimes left on the solder ball after development (see Figure 3.24).<br />

72

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