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Measures for Progress: A History of the National Bureau of Standards

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RESEARCH IN CRiTICAL MATERIALS 415<br />

properties <strong>of</strong> <strong>the</strong> steel, became one <strong>of</strong> <strong>the</strong> most important jobs done in 1942<br />

and 194.3.138 A significant contribution was <strong>the</strong> finding made by a <strong>Bureau</strong><br />

group headed by Thomas G. Digges under NDRC contract, that boron, avail-<br />

able in unlimited quantity, might be substituted <strong>for</strong> a part <strong>of</strong> <strong>the</strong> chrome<br />

ores commonly used in making hard steel.139<br />

The anticipated shortage <strong>of</strong> chromium-nickel stainless steel launched<br />

an investigation under W. H. Mutchier <strong>for</strong> a substitute <strong>for</strong> <strong>the</strong> firewalls<br />

between <strong>the</strong> engine and cockpit <strong>of</strong> planes. Low-carbon sheet steel with<br />

ei<strong>the</strong>r a thin stainless-steel coating or aluminum coating was found most<br />

satisfactory, withstanding high-temperature flames <strong>for</strong> periods up to 15 min-<br />

utes without failing. Ano<strong>the</strong>r acceptable substitute was steel coated with a<br />

special heat-resistant vitreous enamel, in place <strong>of</strong> stainless steel, in <strong>the</strong> exhaust<br />

manifolds on airplane engines and landing<br />

<strong>Bureau</strong> specialists in metallic erosion and corrosion, in protective<br />

coatings, and electroplating were on constant call by industry and <strong>the</strong> services.<br />

Over 5,000 industrial or service items were submitted <strong>for</strong> solution <strong>of</strong> coating<br />

problems or determination <strong>of</strong> <strong>the</strong> effectiveness <strong>of</strong> metallic or organic (i.e.,<br />

emulsion or wax) coatings applied against high humidity or salt water. They<br />

included food cans, almost all munitions, helmet parts, lifeboat, aircraft navi-<br />

gation, and field equipment, electrical instruments, proximity fuzes, and var-<br />

ious firing mechanisms. Even so small an item as <strong>the</strong> match came to <strong>the</strong><br />

<strong>Bureau</strong> <strong>for</strong> a coating. With <strong>the</strong> protection devised <strong>for</strong> <strong>the</strong>ir use in <strong>the</strong> tropics,<br />

<strong>the</strong> matches withstood 5 days' exposure to 95 percent relative humidity or,<br />

equally well, immersion in water <strong>for</strong> 5 hours.14'<br />

Under William Blum, <strong>the</strong> electrodeposition section saved tons <strong>of</strong><br />

precious copper and nickel in <strong>the</strong> manufacture <strong>of</strong> printing plates <strong>for</strong> <strong>the</strong> Gov-<br />

ernment Printing Office when it showed that <strong>the</strong>se metals could be replaced<br />

by iron deposited from suitable plating baths. The section also made im-<br />

provements in <strong>the</strong> properties <strong>of</strong> chromium plating <strong>of</strong> gun barrels that in <strong>the</strong><br />

case <strong>of</strong> machine guns increased <strong>the</strong> life <strong>of</strong> <strong>the</strong> barrel by 30 times over steel<br />

barrels. Substitution <strong>of</strong> steel <strong>for</strong> brass in cartridge cases, it was found, re-<br />

quired coating <strong>the</strong> cases with electroplated zinc. A baked phenolic varnish<br />

also worked well. O<strong>the</strong>r items made serviceable by electroplating with<br />

138 Nelson, p. 351.<br />

130 Report, NBS to Secretary <strong>of</strong> Commerce, Mar. 10, 1943 (NBS Box 482, PRM);<br />

RP1705, "Spectrographic determination <strong>of</strong> boron in steel" (Corliss and Scribner, 1946);<br />

Suits, Harrison and Jordan, eds., Applied Physics, Electronics, Optics, Metallurgy, pp.<br />

359—360; NBS War Research, pp. 142—144.<br />

140 MS Annual Report 1943; NBS War Research, p. 149.<br />

Division V report, January 1943 (NBS Box 488, PRM).

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