Faultless History

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2 2 FAULTLESS HISTORY As one of the world’s premiere caster manufacturers, Faultless provides casters and wheels for nearly every mobility purpose—more than 10,000 different high-quality caster combinations. Our mission at Faultless, Faultless-Nutting, and Rhombus continues to be a driving force: “To design, manufacture, and market casters and other mobility product at acceptable quality levels that solve problems and add high value to our customer’s products.” Faultless Caster has been specializing in its field since 1889, when Bernard H. Noelting founded it at his retail hardware store in Nebraska City, Nebraska. After perfecting a “faultless” caster, Noelting moved his growing business to Evansville, Indiana in 1913, to be close to what was then one of the world’s leading centers for furniture production. Perfecting a “faultless” caster was only the beginning. The product design engineering staff began developing new and modifying existing casters to achieve improved performance, cost savings, or both. Over the years, the product line has expanded to include industrial casters, non-powered material handling trucks, air cargo, business machines, medical and institutional, and sanitary maintenance. Faultless currently has the strongest and broadest product line in the industry. The breadth of Faultless’ product line and our commitment to quality has enabled us to remain successful for over 110 years. Our engineers, backed with over 100 years of experience in caster design and testing, utilize the latest technologies, including Auto Cad (over 10,000 prints) and Pro-E, which include 3-D modeling of parts and assemblies, Finite Element Analysis (FEA) of models, and a Stereo Lithographic Apparatus (SLA). The SLA machine is capable of laser curing a functional model in a thermo-set resin to within +/- .005” tolerance in only a few hours. Once a caster has completed the design phase, our state-of-the-art test lab is used for both static and dynamic testing of casters and components. This complete testing facility tests up to a 20,000-lb. load capacity. Faultless—where technology and experience solve your mobility needs!
Faultless History 2 Visual Caster Guide 4-5 Accessories 6-9 Caster Application 10-11 Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide Wheel Series 22 EK Series 23 K400 Series 23 EY Series 24 G400 Series 24 Twin Wheel Casters 25, 26 Special Socket 27 Sockets 28-29 100-500 Series 32-33 400-7700 Series 34-36 Wheel Selection Guide 66-67 RT Wheels 68-69 Dyna-Tred II TPR 69 Dyna-Tred TPR 70 Dyna-Tred PU 71 Super K 72 K Wheel 73 Duro-Tred Vulcanized 74 Vulcanized Rubber Tread 75 Cast Iron 76 Pneumatic Air Faultless Casters 84 Scaffold Casters 85 Airline Conveyor/Air Cargo 86-87 Business Machine Casters 88 TABLE OF CONTENTS Caster Information 12-13 Caster Mounting Application 14 How to Select the Right Caster 15 Caster Series 800-8700 Series 37 S800-S8700 Stainless Series 38 1400-3400 Series/Stainless Steel 39-43 H1400-H3400 44-45 HX1200-HX3200 46-47 HX1300-HX3300 48-49 HX1400-HX3400 50-51 HX1500-HX3500 52-53 HX1600-HX3600 54-55 KPL1400-KPL3400 56-57 KP1400-KP3400 58-59 KP1300-KP3300 60-61 KPHX1400-KPHX3400 62-63 KP1500-KP3500 64-65 Wheels Drop Forged Wheel 77 Sintered Iron 77 Polyflex 78 Duraflex 79 Pneumatic 79 Soft Rubber 80 Hard Rubber 81 Phenolic 82 Wheel Bearings Selection 83 Specialty Casters Shock Absorbing Casters 89-90 Floor Truck Locks 91 Mover’s Dollies 92 Nutting 93-95 Faultless/Rhombus (Blue Section) Directional & Total Lock Casters 96-116 3
Page 4 and 5: 4 VISUAL CASTER GUIDE Caster Access
Page 6 and 7: 6 Grease Seal Kits Grease seal hold
Page 8 and 9: 8 Heavy-Duty Brake Kits Wheel Face
Page 10 and 11: 10 Caster Series Cap./Lbs Page Cast
Page 12 and 13: CASTER INFORMATION 12 CASTER TERMIN
Page 14 and 15: 14 CASTER MOUNTING APPLICATION Swiv
Page 16 and 17: E Series Institutional/Furniture Ca
Page 18 and 19: CASTERS 18 LIGHT DUTY Series EP-RP
Page 20 and 21: CASTERS 20 FURNITURE CASTERS 4” &
Page 22 and 23: CASTERS 22 INSTITUTIONAL CASTERS Se
Page 24 and 25: CASTERS Institutional Casters 24 IN
Page 26 and 27: CASTERS 26 TWIN WHEEL CASTERS Twin
Page 28 and 29: 28 SOCKETS RT P120 SOCKETS Round Tu
Page 30 and 31: Industrial Duty A — Special Top P
Page 32 and 33: CASTERS 32 GENERAL DUTY Wheel Dia.
Page 34 and 35: 34 LIGHT MEDIUM DUTY Series 400-770
Page 36 and 37: 36 Series 400-7700 Load Capacity 10
Page 38 and 39: CASTERS 38 LIGHT MEDIUM DUTY Series
Page 40 and 41: 40 Series 1400-3400 Load Capacity 3
Page 42 and 43: 42 Stainless Steel 1400/3400 Series
Page 44 and 45: CASTERS • 44 HEAVY DUTY Series H1
Page 46 and 47: CASTERS 46 FORGED TRAILER DUTY Seri
Page 48 and 49: CASTERS 48 FORGED TRAILER DUTY Seri
Page 50 and 51: 50 TRAILER DUTY Series HX1400-HX340
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CASTERS 52 SUPER X-HEAVY FORGED TRA
Page 54 and 55:
CASTERS 54 SUPER X-HEAVY FORGED TRA
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CASTERS 56 KINGPINLESS MEDIUM HEAVY
Page 58 and 59:
CASTERS 58 KINGPINLESS MEDIUM HEAVY
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CASTERS 60 KINGPINLESS FORGED TRAIL
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CASTERS 62 KINGPINLESS X-HEAVY FORG
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KINGPINLESS SUPER HEAVY FORGED TRAI
Page 66 and 67:
WHEEL SELECTION GUIDE Asphalt MATER
Page 68 and 69:
WHEELS 68 REINFORCED THERMOPLASTIC
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WHEELS 70 THERMOPLASTIC RUBBER-ON P
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72 SOLID URETHANE Load Capacity 110
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74 MOLD-ON POLYURETHANE Load Capaci
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76 CAST IRON Load Capacity 700-4,00
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78 POLYPROPYLENE Load Capacity 200-
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WHEELS 80 SOFT RUBBER Ruberex® Loa
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WHEELS 82 PHENOLIC Plaskite® Load
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84 PNEUMATIC Load Capacity 310-450
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SPECIALTY CASTERS 86 AIRLINE CONVEY
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SPECIALTY CASTERS 88 LOW PROFILE ME
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SPECIALTY CASTERS 90 INDUSTRIAL SPR
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SPECIALTY PRODUCTS 92 MOVER’S DOL
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NUTTING DIVISION 94 MOVER’S DOLLI
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RHOMBUS CASTER NUMBERING SYSTEM 367
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CASTERS 98 FAULTLESS/ RHOMBUS DIVIS
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CASTERS 100 FAULTLESS/ RHOMBUS DIVI
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Page 104 and 105:
Series 367/364 Load Capacity 220 Lb
Page 106 and 107:
CASTERS FAULTLESS/ RHOMBUS DIVISION
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CASTERS FAULTLESS/ RHOMBUS DIVISION
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Page 114 and 115:
Page 116 and 117:
CONVSERSION CHART Metric to Imperia
Page 118 and 119:
I. Please describe your application
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Faultless History

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