2006 e-series van / cutaway / stripped chassis index - Ford Fleet

2006 E-SERIES VAN / CUTAWAY / STRIPPED CHASSIS 

. 

INDEX 

Subject Page Number 

Model / Series / Trim Availability 2 

Weight Ratings - GVWR / Passenger Capacity / Spring & GAWR / Base Curb Weight 3-4 

Standard Powertrain / Chassis Equipment Specifications: 

— E-150 Van 5 

— E-250 Regular and Extended Van (Below 8500-lbs. GVWR) 6 

— E-250 Regular and Extended Van (Above 8500-lbs. GVWR) 7 

— E-350 Super Duty Regular and Extended Van 8 

— E-350 Super Duty Cutaway 9-10 

— E-350 Super Duty Commercial Stripped Chassis 11 

— E-450 Super Duty Commercial Stripped Chassis 12 

— E-450 Super Duty Cutaway/Chassis Cab 13 

Engine / Transmission / Axle Combinations 14-15 

Technical Specifications: 

— Axles 16 

— Brakes 16-17 

— Cooling System 17 

— Fuel System 18 

— Steering 18 

— Suspension (Frame/Shocks/Springs) 18-22 

— Tires and Wheels 22 

— Transmission 23 

Payload / Weight Ratings 24-27 

Dimensions 28-31 

Special Applications 32 

New or Revised 2/17/05 

2006 E-SERIES - COMMERCIAL 1


MODEL / CHASSIS / POWERTRAIN SPECIFICATIONS 

MODEL / SERIES / TRIM AVAILABILITY 

Series Model WB (″) Body Type Rear Wheels Base/Std RV 

E-150 Van 138 Cargo SRW 

E-250 Van 138 Cargo SRW 

Extended Van 138 Cargo SRW 

E-350 Super 

Duty 

E-450 Super 

Duty 

Van 138 Cargo SRW 

Extended Van 138 Cargo SRW 

Cutaway 138 — SRW 

138 — DRW 

158 — DRW 

176 — DRW 

Commercial Stripped Chassis 138 — SRW 

138 — DRW 

158 — SRW 

158 — DRW 

176 — DRW 

Cutaway 158 — DRW 

176 — DRW 

Commercial Stripped Chassis 158 — DRW 

176 — DRW 

2 2006 E-SERIES - COMMERCIAL New or Revised 2/17/05



WEIGHT RATINGS 

GVWR / Payload / OPT & ARC / Spring & GAWR (Front Computer-Selected) / Base 

Curb Weight 

Model WB (in.) Engine/ 

OPT/ 

Maximum 

ARC 

Trans. 

GVWR 

(lbs.) 

Maximum Weight 

Payload (lbs.) (1) 

(2) 

Spring / GAWR (lbs.) Base Curb Weight (lbs.) 

Front Range 

Min.-Max. Rear Front Rear Total 

E-150 138 4.6L/Auto 6700 1930 937 3240 - 3600 3800 2760 2008 4768 

Van 

5.4L/Auto 6700 1810 815 3240 - 3600 3800 2781 2109 4890 

138 4.6L/Auto 6700 1670 743 3240 - 3600 3800 2926 2101 5027 

(Crew) 5.4L/Auto 6700 1575 733 3240 - 3600 3800 2982 2143 5125 

138 4.6L/Auto 7000 2275 1102 3240 - 3600 3800 2726 1997 4723 

(RV) 5.4L/Auto 7000 2185 1014 3240 - 3600 3800 2771 2040 4811 

E-250 138 4.6L /Auto 7200 

Van 

(3) 2065 771 3400 - 3700 4120 2866 2266 5132 

4.6L/Auto 8600 3435 741 3550 - 3800 5520 2875 2287 5162 

5.4L/Auto 8600 3350 653 3550 - 3800 5360 2903 2347 5250 

138 4.6L /Auto 8600 3255 690 3550 - 4050 5520 2988 2357 5345 

(Crew) 5.4L/Auto 8600 3165 602 3550 - 4050 5360 3053 2380 5433 

E-250 138 4.6L/Auto 7300 

Extended 

Van 

(3) 

2035 638 3100 - 3400 4265 2763 2502 5265 

4.6L /Auto 

5.4L/Auto 

8600 

8600 

3240 

3160 

546 

464 

3250 - 3700 

3250 - 3700 

5520 

5360 

2826 

2828 

2531 

2611 

5357 

5439 

138 4.6L/Auto 8600 3035 474 3400 - 3900 5520 3114 2447 5561 

(Crew) 5.4L /Auto 8600 2950 386 3400 - 3900 5360 3174 2475 5649 

E-350 SD 138 5.4L/Auto 9500 4165 1938 3800 - 4600 6084 2997 2335 5332 

Van 

6.8L/Auto 9500 3935 1706 3800 - 4600 6084 3159 2405 5564 

6.0L /Auto 9500 3405 1177 3800 - 4600 6084 3648 2445 6093 

138 5.4L/Auto 9500 3955 1728 3700 - 4600 6084 3141 2401 5542 

(Crew) 6.8L/Auto 9500 3710 1619 3700 - 4600 6084 3328 2462 5790 

6.0L /Auto 9500 3190 962 3700 - 4600 6084 3804 2504 6308 

E-350 SD 138 5.4L/Auto 9400 3905 1779 3400 - 4600 6084 2909 2582 5491 

Extended 

Van 

6.8L/Auto 

6.0L /Auto 

9400 

9400 

3675 

3155 

1547 

1028 

3400 - 4600 

3400 - 4600 

6084 

6084 

3066 

3613 

2657 

2629 

5723 

6242 

138 5.4L/Auto 9250 3546 1566 3400 6084 3084 2620 5704 

(Crew) 6.8L/Auto 9250 3320 1342 3400 6084 3234 2694 5928 

6.0L /Auto 9400 2960 834 3550 - 4600 6084 3712 2724 6436 

E-350 SD 138 5.4L/Auto 9600 4795 3698 3900 - 4600 6084 2895 1907 4802 

Cutaway SRW 6.8L/Auto 9600 4645 3392 3900 - 4600 6084 3020 1935 4955 

6.0L /Auto 9600 4155 3056 3900 - 4600 6084 3463 1981 5444 

138 5.4L/Auto 10700 5765 3569 3700 - 4600 7800 2909 2022 4931 

DRW 6.8L/Auto 10700 5615 3570 3700 - 4600 7800 3034 2050 5084 

6.0L /Auto 10700 5090 2894 3700 - 4600 7800 3504 2102 5606 

158 5.4L/Auto 11500 6420 3424 4050 - 4600 7800 2987 2089 5076 

DRW 6.8L/Auto 11500 6270 3424 4050 - 4600 7800 3112 2117 5229 

6.0L /Auto 11500 5745 2749 4050 - 4600 7800 3582 2169 5751 

176 5.4L/Auto 11500 6480 3480 4050 - 4600 7800 3026 1994 5020 

DRW 6.8L/Auto 11500 6325 3480 4050 - 4600 7800 3151 2022 5173 

6.0L /Auto 11500 5805 2805 4050 - 4600 7800 3618 2077 5695 

138 

DRW 

(School 

Bus) 

6.0L/Auto 11500 6000 3636 4050 7800 3390 2110 5500 

E-450 SD 158 6.8L/Auto 14050 8435 2887 4600 9450 3088 2525 5613 

Cutaway DRW 6.0L /Auto 14050 7910 2360 4600 9450 3553 2587 6140 

176 6.8L/Auto 14050 8410 2863 4600 9450 3160 2477 5637 

DRW 6.0L /Auto 14050 7885 2910 4600 9450 3625 2539 6164 



WEIGHT RATINGS 

GVWR / Payload / OPT & ARC / Spring & GAWR (Front Computer-Selected) / Base 

Curb Weight (Cont’d) 

OPT/ 

Maximum 

ARC 

Model 

Engine/ 

WB (in.) Trans. 

GVWR 

(lbs.) 

Maximum Weight 

Payload (lbs.) 

E-350 SD 138 5.4L/Auto 9600 5600 4703 3550 - 3800 6084 2169 1828 3997 

Stripped 

Chassis 

SRW 

138 

6.8L/Auto 

5.4L/Auto 

9600 

10000 

5450 

5735 

4550 

4437 

3550 - 3800 

3700 - 3800 

6084 

7800 

2294 

2178 

1856 

2085 

4150 

4263 

DRW 6.8L/Auto 10000 5580 4284 3700 - 3800 7800 2303 2113 4416 

158 

DRW 

5.4L/Auto 9600 5515 4618 3550 - 3900 6084 2278 1804 4082 

6.8L/Auto 9600 5365 4465 3550 - 3900 6084 2403 1832 4235 

158 

DRW 

5.4L/Auto 10000 5665 4366 3550 - 3800 7800 2290 2044 4334 

6.8L/Auto 10000 5510 4366 3550 - 3800 7800 2415 2072 4487 

176 

DRW 

5.4L/Auto 10000 5630 4330 3800 - 4050 7200 2287 2083 4370 

6.8L/Auto 10000 5475 4330 3800 - 4050 7200 2412 2111 4523 

158 5.4L/Auto 11000 6665 4366 3800 - 4200 7800 2290 2044 4334 

DRW 6.8L/Auto 11000 6510 4213 3800 - 4200 7800 2415 2072 4487 

176 5.4L/Auto 11000 6625 4327 4050 - 4400 7200 2287 2086 4373 

DRW 6.8L/Auto 11000 6470 4327 4050 - 4400 7200 2412 2114 4526 

E-450 SD 158 5.4L/Auto 14050 9465 3918 4600 9450 2269 2313 4582 

Stripped 

Chassis 

DRW 

176 

6.8L/Auto 

5.4L/Auto 

14050 

14050 

9315 

9470 

3765 

3920 

4600 

4600 

9450 

9450 

2394 

2327 

2341 

2253 

4735 

4580 

DRW 6.8L/Auto 14050 9315 3767 4600 9450 2452 2281 4733 

(1) OPT / ARC Weight is the maximum allowable weight for regular production options (OPT) and aftermarket equipment (Accessory 

Reserve Capacity) for models with standard equipment and the engine/transmission combination indicated. 

(2) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected 

springs, wheels, tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater 

than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed 

the GVWR or GAWR (front or rear). 

(3) Cancelled -- effective Job #2, 9/6/05 (TE4-ES-10139R01) 

NOTE: Refer to pages 5-13 for Standard Powertrain / Chassis Equipment Specifications. Refer to Option / Payload Worksheet on 

pages 24-27 for optional equipment weights. 

(1) 

(2) 

Spring / GAWR (lbs.) Base Curb Weight (lbs.) 

Front Range 

Min.-Max. Rear Front Rear Total 




STANDARD POWERTRAIN / CHASSIS EQUIPMENT SPECIFICATIONS 

E-150 Regular Van 

WHEELBASE: 138″ 138” 138″ 

PAYLOAD PACKAGE: #1-STD. #2-OPT. (RV) (1) 

#2-OPT. (Crew) (2) 

POWERTRAIN: 

Engine — Application Refer To Preferred Equipment Packages For 50 States Usage 

— Type 4.6L SEFI V-8 

Transmission 

AXLES: 

— Type 4-Speed Auto OD (4R75E) 

Front Axle — Type Twin I-Beam IFS 

— Capacity (Rating @ Ground) 3600 lb 

Rear Axle — Type Semi-Floating, Visteon 8.8” (4.6L) 

BRAKES: 


Front Disc — Type Single Piston, Floating Caliper 

— Size 11.72″ Diameter 

Rear Disc — Type Dual Piston 2.36” Diameter, Rail Slider Caliper 

— Size 12.90” Diameter 

Power Assist Unit — Type Dual Diaphragm 

— Effective Diameter 13.46″ 

Anti-Lock System — System Four Wheel 

Parking Brake 

ELECTRICAL: 

— Rear Brakes Foot Operated, Push to Apply/Push & Release To Disengage 

Alternator — Rating 3GLF - 130 Amperes, 1950 Watt (3) 

Battery — Type Maintenance-Free 

— Rating 72 Amp.-hr., 650 CCA 

FUEL TANK — Capacity 35 Gallon Midship 

— Auxiliary Fuel Port — — Yes 

JACK: — Capacity 1.5 Ton 2.0 Ton 1.5 Ton 

STEERING: — Type Power, Ford XR-50 

SUSPENSION: 

— Ratio 17.0:1 

Frame — Type Single Channel, 5-Crossmembers 36,000 psi Steel 

— Section Modulus 2.92 cu. in. 

Springs, Front — Type Coil, Computer-Selected 

— Rating @ Ground (min.) 3240 lb. 

Springs, Rear — Type Multi-Leaf, Single-Stage 

— Rating @ Ground (min.) 3830 lb 

Shock Absorbers — Gas-Type 1.00″ 1.19” 

Stabilizer Bar — Front—Diameter 1.00” 

TIRES: — Type Five, BSW, Steel-Belted Radial, All-Season 

— Size P235/70Rx16XL 

— Spare Tire Carrier Frame Mounted At Rear With Cable Retention 

WHEELS: — Type & Size Five, 5-Hole Disc, 16” x 7” J Steel 

NOTE: Refer to the end of this section for Preferred Equipment Package content and option availability. 

(1) Available on Recreational Van only. 

(2) 

(3) 

Available on Crew Van only. 

Based on cold performance @ 80 o F. Actual output is temperature and application dependant. 




E-250 Regular and Extended Van (Below 8500-lbs. GVWR) 

SERIES: Regular Van Extended Van 

WHEELBASE: 138″ 138″ 

PAYLOAD PACKAGE: #1-STD. #1-STD. 

POWERTRAIN: — Application Refer To Preferred Equipment Packages For 50 States Usage 

Engine — Type 4.6L SEFI V-8 

Transmission — Type 4-Speed Auto OD (4R75E) 

AXLES: 



Rear Axle — Type Semi-Floating, Dana 9.75” 


BRAKES: 

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper 


Rear Disc — Type Dual Piston 


Power-Assist Unit — Type Dual Diaphragm 


Anti-Lock System — Four Wheel 

Parking Brake — Rear Brakes Foot Operated, Push to Apply/Push & Release To Disengage 

ELECTRICAL: 




FUEL TANK — Capacity 35 Gallon, Midship 

— Auxiliary Fuel Port — — 

JACK: — Capacity 2.0 Ton 


— Ratio 17.0:1 

SUSPENSION: 

Frame — Type Single Channel, 5-Crossmembers (6 With Super Van), 36,000 psi Steel 



— Rating @ Ground (min.) 3400 lb. 3100 lb. 

Springs, Rear — Type Multi-Leaf, Two-Stage 


Shock Absorbers — Gas-Type 1.19″ 



— Size LT225/75Rx16E 


WHEELS: — Type & Size Five, 8-Hole Disc, 16″ x 7.0″ K Steel 


(1) Based on cold performance @ 80 o F. Actual output is temperature and application dependant. 





E-250 Regular and Extended Van (Above 8500-lbs. GVWR) 


WHEELBASE: 138″ 138” 138″ 138” 

PAYLOAD PACKAGE: #1-STD. #1-OPT. 

(CREW) (1) 

#1-STD. #1-OPT. 

(CREW) (1) 

POWERTRAIN: — Application Refer To Preferred Equipment Packages For States Usage 

Engine — Type 4.6L SEFI V-8 

Transmission 

AXLES: 

— Type 4-Speed Auto OD (4R75E) 


— Capacity (Rating @ Ground) 4600 lb. 

Rear Axle — Type Semi-Floating, Dana 9.75” 


BRAKES: 







Anti-Lock System — Four Wheel 

Parking Brake 

ELECTRICAL: 





FUEL TANK — Capacity 35 Gallon, Midship 

— Auxiliary Fuel Port — — 



SUSPENSION: 

— Ratio 17.0:1 

Frame — Type Single Channel, 5-Crossmembers (6 With Super Van), 

36,000 psi Steel 



— Rating @ Ground (min.) 3550 lb. 3250 lb. 3400 lb. 



Shock Absorbers — Gas-Type 1.19″ 1.19″ 







(1) 

(2) 

Available for Crew Van only. 

Based on cold performance @ 80 o F. Actual output is temperature and application dependant. 




E-350 Super Duty Regular and Extended Van 


WHEELBASE: 138″ 138″ 

PAYLOAD PACKAGE: #1-STD. (1) 

#1-OPT. 

(CREW) (2) 

#1-STD. (1) 

#1-OPT. 

(CREW) (2) 

#1-OPT. 

(CREW) (2) 

POWERTRAIN: 


— Type 5.4L SEFI V-8 6.0L V-8 

Transmission — Type 4-Speed Auto OD (4R75E) TorqShiftTM AXLES: 


— Capacity (Rating @ 

Ground) 

4600 lb 

Rear Axle — Type Semi-Floating, Dana 9.75” HD 

BRAKES: 


Ground) 

6340 lb 







Anti-Lock System Four Wheel 

Parking Brake 

ELECTRICAL: 



6GIF - 130 

amp, 1950 

watt (3) 



FUEL TANK: — Capacity 35 Gallon Midship (Unique Cylindrical Midship Tank With NGV) 


STEERING: — Type Power, Ford XR-50 (H.D. Gear With 6.8L/7.3L engines) 

— Ratio 17.0:1 

SUSPENSION: 

Frame — Type Single Channel, 5-Crossmembers 

36,000 psi Steel 



— Rating @ Ground 

(min.) 



(min.) 

6195 lb 

Single Channel, 6-Crossmembers 36,000 psi 

Steel 

3800 lb. 3700 lb. 3400 lb. 3550 lb. 


Stabilizer Bar — Front—Diameter 1.00″ 






(1) Includes standard Class I Trailer Towing Package which includes 4-Pin trailer wiring harness. Also, these models are 

available for Recreational Van. 

(2) Available on Crew Van only 





E-350 Super Duty Cutaway 

REAR WHEELS: SRW DRW DRW DRW 

WHEELBASE: 138″ 138″ 158″ 176″ 

POWERTRAIN: 



Transmission — Type 5-Speed Auto OD (TorqShift TM ) 

AXLES: 



Rear Axle — Type Full-Floating, Dana 10.5” 


BRAKES: 



Rear Disc — Type Self-Adjusting 




Anti-Lock System — Type Four Wheel 

Parking Brake — Transmission Mounted Drum Foot Operated, Push to Apply/Push & Release To Disengage 

ELECTRICAL: 



— Rating 72 Amp.-Hr., 650 CCA 

Kit — Modified Vehicle Wiring 

FUEL TANK: — Capacity (2) 37 Gallon Aft-Of-Rear-Axle 


STEERING: — Type Power, Ford XR-50 H.D. Gear 

— Ratio 17.0:1 

SUSPENSION: 

Frame — Type Single Channel, 6-Crossmembers, 36,000 psi Steel (Includes 2 Lateral 

Spacers, 4 Longitudinal Spacers and 12 Body Mounts With 138″, 158″ WB. 

Or, 4 Lateral Spacers, 2 Longitudinal Spacers and 12 Body Mounts With 

176″ WB.) 



— Rating @ Ground (min.) 3900 lb. 3700 lb. 4050 lb. 

Springs, Rear — Type Multi-Leaf, Single Stage 




TIRES: — Type Four, BSW, Truck-Type Steel-Belted Radial, All-Season (Six With DRW) 

— Size LT245/75Rx16E LT225/75Rx16E 

WHEELS: — Type & Size Four, 8-Hole Disc, 16″ x 7.0″ K Steel (Six,16″ x 6.0″ K With DRW) 



(2) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit. 






REAR WHEELS: DRW 

WHEELBASE: 138″ 

PAYLOAD PACKAGE: #1 - (School Bus) (1) 

POWERTRAIN: 


— Type 6.0L Turbo Diesel V-8 

Transmission — Type 5-Speed Auto OD (TorqShiftTM AXLES: 

) 

Front Axle — Type Twin I-beam IFS 


Rear Axle — Type Full-Floating, Dana 10.5” 


BRAKES: 







Anti-Lock System — Type Four wheel 

Parking Brake 

ELECTRICAL: 

— Transmission Mounted Drum Foot Operated, Push to Apply/Push & Release To Disengage 

Alternator — Rating 6GIF - 130 Amperes, 1950 Watt (2) 


— Rating 72 Amp.-Hr., 650 CCA 

Kit Modified Vehicle Wiring 

FUEL TANK — Capacity (3) 

37 Gallon Aft-Of-Rear-Axle 


SUSPENSION: 

— Ratio 17.0:1 

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel 








TIRES: — Type Six, BSW, Truck-Type Steel-Belted Radial, All-Season 


WHEELS: — Type & Size Six, 8-Hole Disc, 16″ x 6.0″ K Steel 


(1) 

(2) 

Available on School Bus Body Builder Prep Package only. 

Based on cold performance @ 80oF. Actual output is temperature and application dependant. 

(3) Also includes 7.5 gallon plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion 

Kit. 





E-350 Super Duty Commercial Stripped Chassis 

SERIES: E-350 Super Duty 

REAR WHEELS: SRW SRW DRW DRW DRW DRW DRW 

WHEELBASE: 

POWERTRAIN: 

138″ 158″ 138″ 158” 176″ 158” 176” 



Transmission — Type 5-Speed Auto OD (TorqShift TM AXLES: 

) 



Rear Axle — Type Semi-floating Dana Full floating Dana 10.5” 

9.75” 

BRAKES: 



— Size 13.03” Diameter 






Parking Brake 

ELECTRICAL: 






FUEL TANK — Capacity 37 Gallon Aft-Of-Rear-Axle 

STEERING — Type Power, Ford XR-50 H.D. Gear 

SUSPENSION: 

— Ratio 17.0:1 




— Rating @ Ground (min.) 3550 lb. 3700 lb. 3550 lb. 3800 lb. 4050 lb. 



Shock Absorbers — Gas-Type 1.38” 

Stabilizer Bar — Front — Diameter 1.00” 

TIRES — Type BSW, Truck-Type Steel-Belted Radial, All-Season 

— Size Four, LT245/ 

75Rx16E (2) 

Six, LT225/75Rx16E (2) 

— Spare tire carrier None 

WHEELS — Type & Size Four, 8-Hole Disc, 

16″ x 7.0″ K 

Steel (2) 

Six, 8-Hole Disc, 16″ x 6.0″ K Steel (2) 



(2) Spare tire and wheel are shipped temporarily mounted to the top of the frame. 





SERIES: E-450 Super Duty 

REAR WHEELS: DRW DRW 

WHEELBASE: 

POWERTRAIN: 

158″ 176″ 




) 



Ground) 

4600 lb 

Rear Axle — Type Full-Floating Dana 10.5” HD 

BRAKES: 


Ground) 

9450 lb. 


— Size 13.03 Diameter 






Parking Brake 

ELECTRICAL: 






FUEL TANK — Capacity 55 Gal. 

STEERING — Type Power, Ford XR-50 H.D. Gear 

SUSPENSION: 

— Ratio 17.0:1 





(min.) 

4600 lb. 



(min.) 

9450 lb. 


Stabilizer Bar — Front — Diameter 1.00″ 

TIRES — Type BSW, Truck-Type Steel-Belted Radial, All-Season 

— Size Seven, LT225/75Rx16E (2) 

— Spare tire carrier None. 

WHEELS — Type & Size Six, 8-Hole Disc,16″ x 6.0″ K Steel (2) 



(2) Spare tire and wheel are shipped temporarily mounted to the top of the frame. 






REAR WHEELS: DRW DRW 

WHEELBASE: 

POWERTRAIN: 

158” 176” 

Engine — Application Refer To Preferred Equipment Packages For 50 States 

Usage 



) 



Rear Axle — Type Full-Floating Dana 10.5” HD 

BRAKES: 






Power-Assist Unit — Type Hydro-Boost, 1.56″ Diameter 


Parking Brake 

ELECTRICAL: 

— Transmission Mounted Drum Foot Operated, Push to Apply/Push & Release To Disengage 




Kit Modified Vehicle Wiring 

FUEL TANK — Capacity (2) 

55 gallon Aft-Of-Rear-Axle 


SUSPENSION: 

— Ratio 17.0:1 



Springs, Front — Type Coil 






Stabilizer Bar — Rear—Diameter 1.125″ 

TIRES: — Type Six BSW, Truck-Type Steel-Belted Radial, All-Season 


WHEELS: — Type & Size Six, 8-Hole Disc, 16″ x 6.0″ K Steel 



(2) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System 

Conversion Kit. 



ENGINE / TRANSMISSION / AXLE COMBINATIONS 


Axle Ratio 

Rear Axle 50 State 

Engine Transmission (lb) 3.55 3.55LS 

4.6L SEFI V-8 4-speed auto OD (4R75E) 3,800 Std Opt 


E-250 Regular and Extended Van (Below 8500-lbs. GVWR) 

Rear Axle 

Axle Ratio 

50 State 

Engine Transmission 

(lb) 3.73 3.73LS 



E-250 Regular and Extended Van (Over 8500-lbs. GVWR) 

Axle Ratio 

Rear Axle 

50 State 

Engine Transmission (lb) 3.73 3.73LS 4.10 

4.6L SEFI V-8 4-speed auto OD (4R75E) 5,520 Opt. Std 

5.4L SEFI V-8 4-speed auto OD (4R75E) 5,520 Std Opt — 

E-350 Super Duty Regular and Extended Van 


Axle Ratio 

Rear Axle 50 State 

(lb) 3.55 (1) 

5.4L SEFI V-8 4-speed auto OD (4R75E) 6,340 — Std Opt 

6.8L SEFI V-10 5-speed auto OD (TorqShift 

(1) Also available with optional limited slip. 

TM ) 6,340 — Std Opt 

6.0L DI Turbo Diesel V-8 5-speed auto OD (TorqShift TM ) 6,340 Std — Opt 

3.73 (1) 4.10 (1) 




ENGINE / TRANSMISSION / AXLE COMBINATIONS 


Rear Axle 

Axle Ratio 

50 State 

Engine Transmission (lb) 4.10 4.10LS 

5.4L SEFI V-8 5-speed auto OD (TorqShift TM ) 7,800 Std Opt 

6.8L SEFI V-10 5-speed auto OD (TorqShift TM ) 7,800 Std Opt 

6.0L DI Turbo Diesel V-8 5-speed auto OD (TorqShiftTM ) 7,800 Std Opt 


Rear Axle 

Axle Ratio 

50 State 


(lb) 3.73 3.73LS 4.10 4.10LS 

5.4L SEFI V-8 5-speed auto OD (TorqShiftTM ) 7,800 SRW Std — Opt Opt 

7,800 DRW — — Std Opt 

6.8L SEFI V-10 5-speed auto OD (TorqShift TM ) 7,800 DRW — — Std. Opt 


Rear Axle 

Axle Ratio 

50 State 

Engine Transmission (lb) 4.10 4.10 LS 4.56 

6.8L SEFI V-10 5-speed auto OD (TorqShift TM ) 9,450 — — Std 

6.0L DI Turbo Diesel V-8 5-speed auto OD (TorqShift TM ) 9,450 Std Opt. — 


Rear Axle 

Axle Ratio 

50 State 

Engine Transmission (lb) 

4.56 

5.4L SEFI V-8 5-speed auto OD (TorqShift TM ) 9,450 Std 

6.8L SEFI V-10 5-speed auto OD (TorqShift TM ) 9,450 Std 



TECHNICAL SPECIFICATIONS 

Axles 

FRONT AXLE SPECIFICATIONS 

Model / Series E-150 E-250 / 350 SD / 450 SD 

Max. Rating @ Ground (lb) 3600 4600 

Type Twin-I-Beam Spindle with 

Ball Joints 

Axle — Material Nodular Cast Iron 

— Spring Centers 

(in.) 

46.7 47.0 

Radius Arms — No. 2 2 

— Material High-Strength Low-Alloy Steel 

Ball Joint — Lubed for Life Ball Joints 

Spindle — Material Nodular Cast Iron Body with Forged Steel Stem 

Wheel Bearings — Type Tapered Roller 

REAR AXLE SPECIFICATIONS 

Model / Series E-150 E-250 E-350 SD 

E-350 SD 

Extended E-450 SD 

Make Ford 8.8” Dana 9.75” Dana 9.75” Dana 10.5” Dana 10.75 

HD 

HD 

Rating @ Ground (lb) 3800 5520 6340 7800 9450 

Type Semi-Floating Full-Floating 

Driveline 

4.25” Circular Flange 4.75” Circu- 

Attachment 

lar Flange 

Housing — Type Cast center 

— Cover Attachment Bolted 

Section — Tube Diameter (in.) 3.26 3.50 3.50 3.50 4.00 

— Thickness (in.) 0.18 0.33 0.33 0.39 0.625 

Lubricant Capacity (pt.) 5.5 6.25 6.25 6.6 8.25 

Spring centers (in.) 48.92 

Wheel Bearings — Type Straight Roller Tapered Roller, 2 

opposed 

Gears — Type Hypoid 

— Material Alloy Steel 

Ring Gear — Pitch Diameter (in.) 8.80 / 9.75 9.75 9.75 10.50 10.75 

— Mounting Overhung 

Differential — Type 2-Pinion 2-Pinion (1) 

— L/S Type Traction-Lok Power-Lok Traction-Lok 

Axle Shaft — Spline Minor Dia. (in.) 1.29 1.36 1.36 1.268 1.268 

— Spline - Major Dia. (in.) 1.32 1.45 1.45 1.375 1.375 

— Number Of Splines 31 35 35 32 35 

(1) 4-pinion for Limited Slip. 

Brakes 

HYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS — FRONT / REAR 

Type Model / Series 

Rotor Dia (in.) Brake 

Lining 

Segment 

Area (in.) 2 / 

Width (in.)/ 

Thickness(in.) 

Gross 

Caliper Lining Area 

Piston Per Axle 

Dia (in.) (in.) 2 

Total Swept 

Area Per 

Axle 

(in.) 2 

OD ID 

Disc E-150 11.72 7.56 Outboard 

Inboard 

9.15/1.95/0.383 2.87 36.60 220.76 

E-250 / 350 SD / 450 SD 13.03 9.06 Outboard 12.40/1.79/0.478 2.20 49.60 270.40 

(Front) 

Inboard 

E-450 SD (Rear) 12.90 8.07 Outboard 

Inboard 

16.40/2.28/0.541 2.36 65.40 299.00 





BRAKE MASTER CYLINDER SPECIFICATIONS 

Type Model / Series Bore Diameter (in.) 

Dual System, Dash-Mounted E-150 1.062 

E-250 / 350 SD 1.125 

E-450 SD 1.312 

POWER BRAKES VACUUM BOOSTER SPECIFICATIONS 

Type Model/Series Effective Diameter (in.) Outside Diameter (in.) Diaphragm Type 

Bendix, Dash-Mounted E-150 / 250 / 350 SD 13.46 10.92 Dual 

POWER BRAKES HYDRAULIC BOOSTER SPECIFICATIONS 

Type Model/Series Effective Diameter (in.) 

Hydro-Boost E-450 SD 1.56 

Cooling Systems 

COOLING SYSTEM SPECIFICATION 

Engine Cooling Trans. 

Frontal 

Area 

Usage (in.) 2 

Core Size (in.) 

Rows 

Cooling 

System Fan Specifications 

Capacity 

Blade 

Height Width Thick. 

of Fins Per (approx. 

Tubes Inch quarts) Type 

No. of 

Blades 

Dia. 

(in.) 

4.6L SEFI V-8 All Auto. 708 23.6 30.0 1 1 15.2 25.0 Plastic 10 19.4 



6.0L V-8 Diesel All Auto. 611 23.6 25.9 1 1 19.0 21.8 Plastic 9 23.0 

AUXILIARY AUTOMATIC TRANSMISSION OIL COOLER APPLICATIONS 

Standard Air Conditioning Trailer Towing 

Model / Series Engine Transmission No. of plates No. of Plates No. of Plates 

E-150 / 250 4.6L SEFI V-8 4R70E 20 - 5/16” tubes 20 - 5/16” tubes 20 - 5/16” tubes 

5.4L SEFI V-8 4R70E 26 - 1/2” tubes 26 - 1/2” tubes 26 - 1/2” tubes 

E-250 / 350 / 450 SD (1) 

5.4L SEFI V-8 TorqShift 

(1) E-250 over 8500-lbs. GVWR. 

TM 

20 - 1/2” tubes 20 - 1/2” tubes 24 - 1/2” tubes 

6.8L SEFI V-10 TorqShiftTM 20 - 1/2” tubes 20 - 1/2” tubes 24 - 1/2” tubes 

6.0L V-8 Diesel TorqShiftTM 20 - 1/2” tubes 20 - 1/2” tubes 20 - 1/2” tubes 




FUEL SYSTEM DATA 

Electronic Fuel Injection 4.6L SEFI V-8 Sequential Multiport Fuel Injection 

5.4L SEFI V-8 Sequential Multiport Fuel Injection 

6.8L SEFI V-10 Sequential Multiport Fuel Injection 

6.0L V-8 Diesel Hydraulic Electronic Unit Injection 

Fuel Pump All Gasoline Engines Electric-In-Tank High Pressure 

Fuel Filter All Gasoline Engines In-Line Large Capacity (One) 

6.0L V-8 Diesel Full-Flow, Disposable Plus In-Line Water Separator 

Air Cleaner All Engines Dry Element, Replaceable 

Steering 

STEERING SPECIFICATIONS 

Power Steering 

Model / Series Wheelbase (in.) 

(1) 

Turning Diameter (ft.) 

(1) 15-1/2″ diameter steering wheel. E-350 SD Van with 6.0L V-8 Diesel and 6.8L SEFI V-10 and Cutaway and Stripped Chassis 

models include HD Steering gear. 

(2) 

Gear Ratio Overall Ratio Curb-to-Curb Wall-to-Wall 

E-150 138 17:1 15.9:1 46.7 48.9 

E-250 138 17:1 21.2:1 48.0 50.2 

E-350 SD SRW 138 17:1 21.2:1 48.0 50.2/50.6 

(2) Average of left and right turns with standard tires. 

(3) 

E-350 SD DRW 138 17:1 21.2:1 47.9 50.2/50.6 

(3) Commercial Stripped Chassis. 

(3) 

E-350 SD SRW 158 17:1 21.2:1 54.0 56.6 (3) 

E-350 SD DRW / 158 17:1 21.2:1 54.1 56.7 

E-450 SD 

(3) 

176 17:1 21.2:1 59.9 62.5 (3) 

Suspension 

FRAME SPECIFICATIONS 

Model/Series Wheelbase (in.) 

Maximum Side Rail 

Section (in.) 

Section Modulus 

(in.) 3 

Yield Strength 

(psi) 

E-150 138 6.05 x 3.18 x 0.161 2.92 36,000 

E-250 138 6.16 x 3.18 x 0.181 3.30 36,000 

E-350 SD Van 138 7.69 x 3.18 x 0.212 5.44 36,000 

E-350 / 450 SD Cutaway / Stripped 

Chassis 

138, 158, 176 7.69 x 3.18 x 0.228 5.73 36,000 

E-450 SD Cutaway 158, 176 7.69 x 3.18 x 0.248 6.40 36,000 

SHOCK ABSORBER SPECIFICATIONS 

Model / Series Usage 

Front & Rear 

Number Piston Diameter (in.) Type 

E-150 Standard 4 1.00 Gas pressurized 

HD RPO (1) 

4 1.19 Gas pressurized 

E-250 Standard 4 1.19 Gas pressurized 

HD RPO 

(1) Included with Handling Package and Trailer Towing Package. 

(1) 

4 1.38 Gas pressurized 

E-350SD / E-450 SD Standard 4 1.38 Gas pressurized 





Suspension (Cont’d) 

SPRING SPECIFICATIONS — FRONT COIL 

Normal 

Working 

Height of 

Spring (in.) 

Deflection 

Rate @ 

Ground 

(lb per in. 

Combined 

Rating @ 

Wire 

Diameter 

Inside 

Diameter 

Model / Series GVWR (lb) Ground (lb) 

(in.) each) (in.) 

E-150 Van 6700 3240 11.60 0.706 253 4.0 1829 

3400 11.60 0.717 264 4.0 1934 

3600 11.60 0.726 279 4.0 2058 

6700 Crew 3240 11.60 0.706 253 4.0 1829 

3400 11.60 0.717 264 4.0 1934 

3600 11.60 0.726 279 4.0 2058 

7000 RV 3240 11.60 0.706 253 4.0 1829 

3400 11.60 0.717 264 4.0 1934 

3600 11.60 0.726 279 4.0 2058 

E-250 Van 7200 3400 12.0 0.736 293 4.0 1924 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

8600 3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

8600 Crew 3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

E-250 Extended Van 7300 3100 12.0 0.695 239 4.0 1732 

3250 12.0 0.704 251 4.0 1828 

3400 12.0 0.736 293 4.0 1924 

8600 3250 12.0 0.704 251 4.0 1828 

3400 12.0 0.736 293 4.0 1924 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

8600 Crew 3400 12.0 0.736 293 4.0 1924 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

E-350 Super Duty Van 9500 3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

9500 Crew 3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

Rating 

Each @ 

Pad (lb per 

spring) 






E-350 Super Duty Extended 9250 Crew 3400 12.0 0.736 293 4.0 1924 

Van 

(Gas) 

9400 3400 12.0 0.736 293 4.0 1924 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

9400 Crew 3550 12.0 0.744 305 4.0 2020 

(Diesel) 3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

E-350 Super Duty Cutaway 9600 SRW 3900 12.0 0.771 343 4.0 2229 

(138”) 4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

10700 3700 12.0 0.754 319 4.0 2101 

(138”) 3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 343 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

11500 4050 12.0 0.780 353 4.0 2318 

(158”/176”) 4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

11500 

(138”) (1) 

Normal 

Deflection 

Rate @ 

Rating 

Combined Working Wire Ground Inside Each @ 

Model / Series 

Rating @ 

GVWR (lb) Ground (lb) 

Height of 

Spring (in.) 

Diameter (lb per in. 

(in.) each) 

Diameter 

(in.) 

Pad (lb per 

spring) 

4050 12.0 0.780 353 4.0 2318 


E-350 Super Duty 

Commercial Stripped 

Chassis 

E-450 Super Duty Cutaway / 

Commercial Stripped 

Chassis 

(1) School Bus 






Combined 

Rating @ 

Model / Series GVWR (lb) Ground (lb) 

9600 

(138″) 

9600 

(158″) 

10000 

(138″) 

10000 

(158″) 

10000 

(176″) 

11000 

(158”) 

11000 

(176”) 

14050 

(158”/176”) 

Normal 

Working 

Height of 

Spring (in.) 

Wire 

Diameter 

(in.) 

Deflection 

Rate @ 

Ground 

(lb per in. 

each) 

Inside 

Diameter 

(in.) 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 346 4.0 2229 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3550 12.0 0.744 305 4.0 2020 

3700 12.0 0.754 319 4.0 2101 

3800 12.0 0.762 332 4.0 2165 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 346 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

3800 12.0 0.762 332 4.0 2165 

3900 12.0 0.771 346 4.0 2229 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4050 12.0 0.780 353 4.0 2318 

4200 12.0 0.788 362 4.0 2414 

4400 12.0 0.795 370 4.0 2542 

4600 12.0 0.802 377 4.0 2670 

Rating 

Each @ 

Pad (lb per 

spring) 





SPRING SPECIFICATIONS — REAR MAIN LEAF 

Combined 

Total 

Model/Series 

Rating @ 

Ground (lb) 

Number of Thickness 

Leaves @ Pad (in.) Length 

Deflection 

(in.) 

Width 

(in.) 

Rear (lb per 

in./spring) (1) 

Rating 

Each @ 

Pad (lb per 

spring) 

E-150 Van 3830 3 1.81 55.0 2.50 207/375 1685 

E-250 Van 5545 4 1.94 55.0 3.00 275/450 2350 

E-250 Extended Van 5545 4 1.94 55.0 3.00 275/450 2350 

E-350 Super Duty Van / 

Extended Van 

6195 4 2.31 55.0 3.00 377/702 2775 

E-350 Super Duty Cutaway 7810 9 3.60 55.0 3.00 894 3450 

E-350 Super Duty Commercial 

Stripped Chassis 

7810 9 3.60 55.0 3.00 894 3450 

E-450 Super Duty Cutaway / 

Commercial Stripped Chassis 

9450 11 3.60 55.0 3.00 894 4370 

(1) Dual numbers indicate two-stage spring. 

Tires and Wheels 

TIRE SPECIFICATIONS 

Maximum 

Inflation 

Pressure 

(psi) 

Load Limits 

@ 

Maximum 

Inflation Static 

Pressure Loaded 

(lb) Radius (in.) 

Rim Width Section 

Type / Size (in.) Width (in.) Ply Load 

Rating Rating 

P235/70Rx16 7.0 9.40 8 D 41 1984 13.10 719 

LT225/75Rx16 6.0/7.0 9.50 8 D 60 2335 13.95 708 

9.60 10 E 80 2680 14.60 709 

LT245/75Rx16 7.0 10.20 10 E 80 3042 14.10 677 

WHEEL SPECIFICATIONS 

Revolutions 

Per Mile @ 

45 mph 

Wheel Type Wheel Size 

Nominal 

Offset (mm.) 

No. of 

Studs 

Bolt 

Circle (in.) 

Max Wheel 

Capacity Load 

(lb @ ground) 

Steel 16″ x 7.0″ 0.25 8 6.5 2300 Front/ 

3045 Rear 

16″ x 6.0″ (Dual) 5.15 8 6.5 2300 Front 

2365 Rear 

Aluminum 16″ x 7.0″ 0.25 8 6.5 3045 





Transmissions 

AUTOMATIC TRANSMISSION SPECIFICATIONS 

Make / Type‘ 

Ford 4-Speed Automatic Overdrive Ford 5-Speed Automatic. 

(4R75E) 

Overdrive (TorqShift TM ) 

Engine 4.6L SEFI V-8 / 5.4L SEFI V-8 5.4L SEFI V-8 (Above 8,600 lbs. 

Ratios (to 1) — 

(Below 8,600 lbs. GVWR) 

GVWR) / 6.8L SEFI V-10 / 6.0L V-8 

Turbo Diesel 

1st 2.84 3.11 

2nd 1.55 2.11 

3rd 1.00 1.55 

4th — OD 0.70 1.00 

5th — OD — 0.71 

Reverse 2.32 2.88 

Converter Size & Type 12” 145K (L370 Bypass Clutch) 12” PCM Controlled Clutch Apply 

Converter Stall Ratio 2.33 — 

Converter Torque Ratio @ WOT 

Stall 

— 2.2 (5.4L), 1.86 (6.8L & 6.0L) 

Lubricant Capacity (pt.) 13.2 (E Lifetime Fluid 18.2 (5.4L), 19.0 (6.8L, 6.0L) 

Gear Set Helical Spur 

Oil Cooler Water Oil to Air and In-Tank 



PAYLOAD/WEIGHT RATINGS 

Option / Payload Worksheet (For Maximum Payloads and Option / Accessory Reserve Capacity (ARC) 

Weight Limits refer to Page 3-4) 

E-SERIES REGULAR AND EXTENDED VANS 

Option Weight 

ENGINE / TRANSMISSION COMBINATIONS: 

(Front/ 

Total)(lb) 

4.6L (281) SEFI V-8 — w/4-Spd. Auto. OD 

(4R75E) (E-150) 

(0/0) 


(4R75E) (E-150) 

(45/88) 


(4R75E) (E-250 Under 8500 lb GVWR) 

(60/70) 


(4R75E) (E-250 Over 8500 lb GVWR) 

(49/57) 


(4R75E) (E-350 Super Duty) 

(0/0) 


(TorqShift TM ) (E-350 Super Duty) 

(116/139) 

6.0L (363) V-8 Turbo Diesel — w/5-Spd. Auto. 

OD (TorqShiftTM (608/666) 

) 

Limited Slip Rear Axle (E-150) (0/4) 

Limited Slip Rear Axle (E-250/350) 

TIRES (Add tire weight even if 

specified as standard equipment): 

(0/7) 

P235/70Rx16XL (E-150) (0/0) 

LT225/75Rx16E (0/0) 

LT245/75Rx16E (E-350 Super Duty) 

TIRE EQUIPMENT: 

(0/0) 

Spare Tire & Wheel Delete 

PACKAGES: 

(11/-86) 

Ambulance Prep Package (E-350) (2/2) 

Auxiliary Heater & Air Conditioning (-3/47) 

Crew Van Package (Reg. Length) (11/33) 

Crew Van Package (Ext. Length) (14/33) 

Crew Van Interior Upgrade Package (1/2) 

Exterior Upgrade Package (2/4) 

Heater & A/C Prep Package (18/21) 

Heater & A/C Prep Package w/Rear Controls (17/22) 

Insulation Package w/Hinged Doors (22/28) 

Insulation Package w/Sliding Door (23/32) 

Interior Upgrade Package (8/11) 

RV Plus Package (1/1) 

Seat Prep Package - Power (8/11) 

Trailer Towing (Class II/III/IV) (E-150/250) (-13/53) 

Trailer Towing (Class II/III/IV) (E-350) (-13/52) 

Power Equipment Group (9/13) 

Radio Prep Package - 6 Speakers 

OPTIONS: 

(6/9) 

Air Bag, Passenger Delete (-9/-11) 

Air Conditioning, High Capacity (Front/Rear) (52/90) 

A/C - Delete (-51/-49) 

Alternator, Dual (21/20) 

Battery, Heavy-Duty/Auxiliary (29/67) 

Bumpers, Chrome Front/Rear (5/7) 

Bumpers, Chrome Front/Chrome Rear Step 

(Reg. Length) 

(-4/32) 

Bumpers, Chrome Front/Chrome Rear Step 

(Ext. Length) 

(-8/32) 

Bumper, Painted Steel (Reg. Length) (-8/28) 

Option Weight 

(Front/ 

Total)(lb) 

Bumper, Painted Steel (Ext. Length) (-12/28) 

Captain's Chairs, without Trim (-23/-38) 

Carpeting, Full Floor (Reg. Length) (21/50) 

Carpeting, Full Floor (Ext. Length) (19/53) 

Console, Deluxe Engine Cover (7/8) 

Door, Hinged Cargo w/fixed glass (-4/-10) 

Door, Sliding Side Cargo w/o glass (3/8) 

Door, Sliding Side Cargo w/glass (2/5) 

Door Trim Panel - Delete (-6/-8) 

Floor Mat, Full-Length (Reg. Length) (15/36) 

Floor Mat, Full-Length (Ext. Length) (14/41) 

Floor Mats, Throw-in (5/6) 

Front GAWR, One Up (2/2) 

Glass, Fixed Rear Cargo Door (Reg. Length) (0/2) 

Glass, Fixed Rear Cargo Door (Ext. Length) (-1/2) 

Glass, Fixed Side/Fixed Rear Cargo Door (2/14) 

Glass, Swing-out Side / Fixed Rear Cargo Door (3/15) 

(Hinged Side Doors) 

Glass, Swing-out Side/Fixed Rear Cargo Door (4/19) 

(Sliding Side Door) 

Glass, Windows All-Around (Hinged Side 

Doors) (Regular Van) 

(5/18) 

Glass, Windows All-Around (Hinged Side 

Doors) (Extended Van) 

(6/37) 

Glass, Windows All-Around (Sliding Side Door) (7/23) 

(Regular Van) 

Glass, Windows All-Around (Sliding Side Door) (8/42) 

(Extended Van) 

Heater, Engine Block (1/1) 

License Plate Bracket, Front (1/1) 

Mirror, Interior Day/Night (1/1) 

Mirrors, Base Exterior - Power (1/1) 

Mirrors, Exterior Delete (Reg. Length) (-6/-9) 

Mirrors, Exterior Delete (Ext. Length) (-7/-9) 

Mirrors, Trailer Tow - Power (5/11) 

Paint, Clearcoat (2/3) 

Radio, Premium AM/FM w/CD (5/7) 

Radio, Premium Plus CDX-6 (4/5) 

Radio Delete (-5/-13) 

Running Boards (22/45) 

Seat, RH Delete (-68/-85) 

Seat, Power Driver's (7/11) 

Speed Control (2/2) 

Wheels, 16” Covers (E-150) (5/11) 

Wheels, 16″x 7″ Bright Cast Aluminum (E-150) (-18/-36) 

Wheels, 16″x 7″ Forged Aluminum (E-250/E- 

350) 

(-32/-68) 

Wheel Trim Delete (Reg. Length) (-1/-2) 

Wheel Trim Delete (Ext. Length) (-2/-4) 

Sub-Total: Front / Total ____/____ 

Plus Sub-Total: From 1st Column ____/____ 

(Line A) Total Actual Option Content Weight 

(Front/Total) 

____/____ 




PAYLOAD/WEIGHT RATINGS 

Option / Payload Worksheet (Cont’d) 

TABLE “A” — ALLOWABLE OPTION WEIGHT7 

Regular Van 


Number 

Payload 

Package GVWR (lb) 

(1) 

Extended Van 

(1) Includes 150 lb. driver allowance. 

(1) 

138″ WB. 

138″ WB. 

Max. Weights 

Front/Total (lb) 

Max. Weights 


E-150 Van 1 6700 431/1607 (2) 

— 

430/1485 

(2) With 4.6L gas engine 

(3) 

— 

1 6700 (Crew) 185/898 


(2) — 

138/800 (3) 

— 

2 7000 (RV) 371/1102 (2) 

— 

346/1014 (3) 

— 

E-250 Van 1 7200 402/1743 (2) — 

1 7300 — 309/1710 (2) 

1 8600 277/3113 (2) 

293/2918 (2) 

263/3025 (3) 

303/2836 (3) 

1 8600 (Crew) 286/2480 (2) 276/2264 (2) 

378/2392 (3) 

219/2176 (3) 

E-350 Super Duty Van 1 9250 (Crew) — 288/2771 (3) 

— 296/2547 (4) 

1 9400 — 403/3584 


(3) 

— 265/3352 (4) 

— 359/2833 (5) 

1 9400 (Crew) — 381/2189 

(5) With 6.0L diesel engine 

(5) 

1 9500 442/3843 (3) — 

316/3611 (4) 

— 

302/3082 (5) 

— 

1 9500 (Crew) 371/3183 (3) — 

405/2935 (4) — 

281/2417 (5) 

— 



Payload GVWR 

138″ WB. 

Max. Weights 


Package (lb) 

(1) 

158″ WB. 

Max. Weights 


(1) 

176″ WB. 

Max. Weights 


(1) 


E-350 Super Duty Cutaway Q 9600 283/4473 (2) — — 

452/4473 (3) — — 

489/3831 (4) 

— — 

1 10700 226/5444 (2) 

— — 

490/7144 (3) — — 

487/4769 (4) 

— — 

1 11500 1118/3636 (4)(5) 

425/6099 (2) 

417/6155 (2) 

— 646/6099 (3) 

637/6155 (3) 

— 217/5425 (3) 208/5480 (4) 

E-350 Super Duty Comm. U 9600 255/5428 


(2) 

258/5344 (4) 

— 

166/5275 (3) 

267/5190 (3) 

— 

W 10000 215/5562 (2) 

213/5491 (2) 

301/5445 (2) 

126/5409 (3) 247/5491 (3) 339/5455 (3) 

Z 11000 — 390/6491 (2) 

201/6452 (2) 

— 299/6338 (3) 

440/6452 (3) 

E-450 Super Duty Cutaway 1 14050 — 137/8112 (3) 

191/8088 (3) 

— 119/7585 (4) 540/8060 (4) 

— 291/8096 (6) 

265/7996 (6) 

E-450 Super Duty Comm. 1 14050 — 111/9293 


(2) 

56/9295 (2) 

— 90/9140 (3) 

32/9142 (3) 

(1) Includes 150 lb. driver allowance. 



(4) With 6.0L diesel engine 

(5) School Bus 

(6) With 5.4L NGV 



PAYLOAD / WEIGHT RATINGS 

Option / Payload Worksheet (For Maximum Payloads and Option / Accessory Reserve Capacity (ARC) 

Weight Limits Refer to Page 3-4) 

E-SERIES CUTAWAY & COMMERCIAL STRIPPED CHASSIS 

Option Weight 

ENGINE / TRANSMISSION COMBINATIONS: 

(Front/ 

Total) (lb) 


(4R75E) 

(0/0) 


(TorqShift TM ) 

(125/153) 


OD (TorqShift TM ) (except E-450 SD models) 

(603/691) 


OD (TorqShift TM ) (E-450 SD models) 

(478/538) 

Limited Slip Rear Axle (Cutaway) (0/4) 

Limited Slip Rear Axle (Stripped Chassis - SRW) (0/7) 

Limited Slip Rear Axle (Stripped Chassis - DRW) (0/4) 

TIRES (Add tire weight even if 

specified as standard equipment): 

LT225/75Rx16E (DRW) (0/0) 

LT245/75Rx16E (SRW) 

TIRE EQUIPMENT: 

(0/0) 

Spare Tire & Wheel (E-250/350) (-11/86) 

Spare Tire & Wheel (E-450 - 158” wb) (-12/71) 

Spare Tire & Wheel (E-450 - 176” wb) 

PACKAGES: 

(-14/71) 

A/C Prep Package (24/25) 

Ambulance Prep Package (2/2) 

Auxiliary Heater Prep Package (5/9) 

Exterior Upgrade Package (3/7) 

Heater & A/C Prep Package (18/21) 

Heater & A/C Prep Package w/rear controls (17/22) 

Insulation Package (3/7) 

Interior Upgrade Package (12/27) 

Motorhome Prep Package (2/2) 

Power Equipment Group (9/13) 

Radio Prep (2 speakers) (1/3) 



School Bus Body Builder Prep Package (2/2) 

Seat Prep Package - Manual (-53/-69) 

Seat Prep Package - Power (-64/-78) 

Shuttle Bus Prep Package (2/2) 

Trailer Towing (Class I) (1/2) 

Sub-Total: Front/Total 

OPTIONS: 

____/____ 

Air Bag, Passenger Delete (-9/-11) 

A/C - Delete (-51/-49) 

Alternator, Dual (21/20) 

Battery, Heavy-Duty/Auxiliary (138” wb) (29/67) 



Bumper, Painted Front (65/61) 


Bumper, Chrome Front/Rear (2/4) 

Option Weight 

(Front/ 

Total) (lb) 

Captain's Chairs, without Trim (3/4) 

Carpeting - Front only (2/2) 

Console, Deluxe Engine Cover (7/8) 

Door Delete, RH (138” wb) (-53/-84) 



Floor Mats, Front (Gas) (9/13) 

Floor Mats, Front (Diesel) (14/18) 

Frame Pucks (3/6) 

Front GAWR, One Up (2/2) 

Fuel Tank, 55 Gallon (-9/63) 

Fuel Tank, Transit Plastic Not Included (3/8) 

Heater, Engine Block (1/1) 


Mirror, Interior Day/Night (1/1) 

Mirrors, Base Exterior (7/8) 

Mirrors, Trailer Tow - Manual (15/20) 

Mirrors, Trailer Tow - Power (14/21) 

Modified Vehicle Wiring Kit Delete (-1/-1) 

Paint, Clearcoat (1/1) 

Radio, Premium Plus CDX-6 (5/6) 

Radio, Delete (-3/-4) 

Running Boards (13/27) 

Seat, Power Driver's (7/11) 

Seat Delete, Passenger (-61/-85) 

Spacers, Standard Pattern Frame, Not Included (8/129) 

(138″ WB) 


(158″ WB) 


(176″ WB) 

Spacers, Alternate Pattern Frame (138″ WB) (-2/165) 

Spacers, Alternate Pattern Frame (158″ WB) (25/165) 

Spacers, Alternate Pattern Frame (176″ WB) (42/165) 

Speed Control (2/2) 

Wheels, 16” x 7” Forged Aluminum (-32/-68) 

Sub-Total: Front / Total ____/____ 

Plus Sub-Total: From 1st Column ____/____ 

(Line A) Total Actual Option Content Weight: 

Front / Total 

____/____ 


DIMENSIONS 



BODY DIMENSIONS 

Series E-150 

Model Van 

Wheelbase (in.) 138 

Code Description Inches 

A Door Opening Height at Floor 48.3 

B Cargo Length Front (at Belt) 113.5 

C Side Cargo Door Opening Width — Hinged / Sliding 47.1/39.6 

D Cargo Length @ Front (at Floor) 123.0 

E Load Height — (Empty) 26.9 

E Load Height — (Loaded) 22.6 

F Front Overhang 30.0 

G Wheelbase 138.0 

H Rear Overhang 43.9 

J Engine Cover to Rear 138.7 

K Cargo Width — Wheelhouse 51.7 

M Overall Length (Curb) 212.0 

N Overall Height — (Curb) 81.2 

O Rear Opening Width at Floor 54.4 

P Side Cargo Door Opening Height 47.2 

Q Width at Floor 72.4 

S Front Track (Curb) 69.6 

S Rear Track (Curb) 67.3 

T Vehicle Width 79.3 

Front jacking point — located under the front radius arm rearward of the sloped 

section (use flat space provided). 

Rear jacking point — located under rear axle between U-bolts. 

CARGO VOLUME 

Series Model WB. (in.) Door 

Volume (cu. ft.) 

W/Driver / Pass. Seat 

All Regular Length 138 Hinged / Sliding 236.5 

Crew Van Regular Length 138 Hinged / Sliding 115.4 


DIMENSIONS 



E-250/350 Regular & Extended Van 


Series E-250 E-250 (1) 

E-350 SD 

Model Van Extended Van Extended Van Extended 

Van 

Van 

Van 

Wheelbase (in.) 138 138 138 138 138 138 

Code Description Inches Inches Inches Inches Inches Inches 

A Door Opening Height at Floor 48.3 48.3 48.3 48.3 48.3 48.3 

B Cargo Length Front (at Belt) 114.1 132.1 114.1 132.1 113.2 133.5 

C Side Cargo Door Opening Width 

— Hinged / Sliding 

47.1/39.6 47.1/39.6 47.1/39.6 47.1/39.6 47.1/39.6 47.1/39.6 

D Cargo Length Front (at Floor) 121.4 141.4 121.4 141.4 123.0 143.0 

E Load Height — (Empty) 29.2 29.6 29.4 29.4 31.8 32.0 

E Load Height — (Loaded) 25.2 25.4 25.4 25.4 26.3 26.6 

F Front Overhang 30.0 30.0 30.0 30.0 30.0 30.0 

G Wheelbase 138.0 138.0 138.0 138.0 138.0 138.0 

H Rear Overhang 43.9 64.0 43.9 64.0 43.9 64.0 

J Engine Cover to Rear 138.7 158.7 138.7 158.7 138.7 158.7 

K Cargo Width — Wheelhouse 52.4 52.5 52.4 52.5 51.7 51.7 

M Overall Length (Curb) 212.0 232.0 212.0 232.0 212.0 232.0 

N Overall Height — (Curb) 81.2 84.6 81.2 84.6 83.4 84.6 

O Rear Opening Width at Floor 54.4 54.4 54.4 54.4 54.4 54.4 

P Side Cargo Door Opening Height 48.2 48.1 48.2 48.1 47.2 47.2 

Q Width at Floor 72.4 72.4 72.4 72.4 72.4 72.4 

S Front Track (Curb) 69.4 69.4 69.4 69.4 69.4 69.4 

S Rear Track (Curb) 66.6 66.6 66.6 66.6 66.4 66.4 

T Vehicle Width 79.3 79.3 79.3 79.3 79.3 79.3 

Front jacking point — located under the front radius arm rearward of the sloped section (use flat space provided). 

Rear jacking point — located under rear axle between U-bolts. 

(1) E-250 over 8500-lbs. GVWR. 

CARGO VOLUME 

Series Model WB. (in.) Door 

Volume (cu. ft.) 

w/Driver / Pass. Seat 

All Regular Length 138 Hinged / Sliding 236.5 

All Extended Length 138 Hinged / Sliding 275.1 

Crew Van Regular Length 138 Hinged / Sliding 115.4 

Crew Van Extended Length 138 Hinged / Sliding 154.0 



DIMENSIONS 

E-350/450 Super Duty Cutaway 


Series E-350 Super Duty E-450 Super Duty 

Model Cutaway Cutaway 

Wheelbase (in.) 138 158 176 158 176 

SRW / DRW DRW DRW DRW DRW 

Code Description Inches Inches Inches Inches Inches 

A Cab Length 88.0 88.0 88.0 88.0 88.0 

B Cab Rear to Rear Axle 80.0 100.0 118.0 100.0 118.0 

D Top of Frame to Top of Cab 54.4 54.4 54.4 58.4 58.4 

E Rear Overhang 68.5 68.5 50.5 68.5 50.5 

F Load Height — (Loaded) 25.5 26.5 26.5 22.5 22.5 

G Bumper to Front Axle 30.0 30.0 30.0 30.0 30.0 

H Wheelbase 138.0 158.0 176.0 158.0 176.0 

I Overall Length 237.4 257.4 256.5 257.4 256.5 

J Cab Height — (Curb) 82.5 / 82.1 81.9 810.8 82.0 81.8 

J Cab Height — (Loaded) 80.5 / 80.1 80.0 79.9 80.0 79.9 

L Front Track 69.4 69.4 69.4 69.4 69.4 

M Rear Track Dual - Rear 72.1 / 73.2 73.2 73.2 77.7 77.7 

NOTE: Front jacking point — located under the front radius arm rearward of the slopped section (use flat space provided.) 

NOTE: Rear jacking point — located under rear axle between U-bolts. 


DIMENSIONS 



E-350/450 Super Duty Commercial Stripped Chassis 


Model Commercial Stripped Chassis 

Series E-350 SD E-350 / 450 SD E-350 / 450 SD 

Wheelbase (in.) 138 138 158 158 176 

SRW DRW SRW DRW DRW 

Code Description Inches Inches Inches Inches Inches 

A Frame to Front Axle 29.0 29.0 29.0 29.0 29.0 

B Wheelbase 138.0 138.0 158.0 158.0 176.0 

C Rear Overhang 68.5 68.5 68.5 68.5 68.5 / 50.5 

D Load Height — (Loaded) 22.5 21.9 22.5 21.9 21.9 

E Overall Length 235.5 235.5 258.2 258.2 258.2 

F Height at Top of Steering Wheel — 

(Loaded) 

72.0 71.7 72.0 71.7 71.7 

G Axle Height Loaded 7.0 7.0 7.0 7.0 7.0 

H Front Track 69.4 69.4 69.4 69.4 69.4 

I Rear Track — (Single-Rear) 72.1 — 72.1 — — 

I Rear Track — (Dual-Rear) — 73.2 — 73.2 / 77.7 73.2 / 77.7 

Front jacking point—located under the front radius arm rearward of the sloped section (use flat space provided). 

Rear jacking point—located under rear axle between U-bolts. 



SPECIAL APPLICATIONS 

Trailer Towing Information 

NOTE: Refer to the TRAILER TOWING SECTION in this book. 

Snow Plow Information 

NOTE: Not recommended for Snow Plow Applications.

2006 e-series van / cutaway / stripped chassis index - Ford Fleet

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