76 Tungsten - Indian Bureau of Mines
76 Tungsten - Indian Bureau of Mines
76 Tungsten - Indian Bureau of Mines
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<strong>Tungsten</strong> is a vital metal <strong>of</strong> strategic importance. The<br />
chief sources <strong>of</strong> tungsten are minerals scheelite<br />
(CaWO ) and wolframite [(Fe,Mn)WO ] which are<br />
4 4<br />
deposited by hydrothermal solutions. <strong>Tungsten</strong> has a<br />
melting point <strong>of</strong> 3,350 0<br />
C, the highest <strong>of</strong> all metals and<br />
it is resistant to all acids at ordinary temperatures. It<br />
is elastic, ductile and has high tensile strength and can<br />
be drawn into very thin wires. The domestic<br />
requirements <strong>of</strong> tungsten and its products are met<br />
through imports. A significant amount <strong>of</strong> tungsten is<br />
recovered through recyling <strong>of</strong> scrap tungsten products.<br />
RESOURCES<br />
The total resources <strong>of</strong> tungsten ore in the<br />
country, as per UNFC system, as on 1.4.2010 have<br />
been estimated at 87.4 million tonnes containing<br />
142,094 tonnes WO 3 content. All these resources are<br />
placed under 'remaining resources' category.<br />
Resources are mainly distributed in Karnataka<br />
(42%), Rajasthan (27%), Andhra Pradesh (17%)<br />
and Maharashtra (9%). Remaining 5% resources<br />
are in Haryana, Tamil Nadu, Uttarakhand and West<br />
Bengal (Table - 1).<br />
At Degana, Rajasthan, WO 3 value in vein deposits<br />
varies from 0.25 to 0.54% while in gravel deposit, it is,<br />
on an average 0.04%. In Sirohi deposit, Rajasthan,<br />
WO 3 content ranges from 0.02 to 2.2%. In West Bengal,<br />
Bankura deposit contains, on an average, 0.1% WO 3 .<br />
In Kuhi-Khobana-Agargaon belt, GSI has identified<br />
seven mineralised zones in Sakoli basin in Bhandara<br />
and Nagpur districts, Maharashtra. The analysis<br />
showed 0.01 to 0.19% WO in Kuhi block, 0.13 to 0.38%<br />
3<br />
WO 3 in Khobana block and 0.48% WO 3 in Pardi-<br />
Dahegaon-Pipalgaon block. The deposit contains 0.17%<br />
WO 3 on an average. Gold ore at Mysore mine <strong>of</strong> BGML<br />
in Karnataka has been reckoned as a potential source<br />
<strong>of</strong> scheelite. The tailing dumps at Kolar Gold Fields<br />
contain about 0.035 to 0.18% WO 3 .<br />
EXPLORATION & DEVELOPMENT<br />
Investigation by GSI for tungsten mineralisation<br />
in quartz veins in Mahakoshal group <strong>of</strong> rocks around<br />
Wyndhamganj area, Sonbhadra district Uttar Pradesh<br />
continued during FS-2009-10. During FS-2008-09,<br />
TUNGSTEN<br />
<strong>76</strong> <strong>Tungsten</strong><br />
<strong>76</strong>-1<br />
three scheelite bearing mineralisation zones were<br />
identified by UV lamp in Wyndhamganj area.The<br />
northern zone was traced for a strike length <strong>of</strong> 200m,<br />
central zone was traced discontinuosly for 1km and<br />
southern zone was traced for 1km . The analytical<br />
result <strong>of</strong> samples <strong>of</strong> southern mineralised zone varies<br />
from 490 ppm to 5038 ppm tungsten(W). In the<br />
adjoining western part between Wyndhamganj and<br />
Chakdurma scheelite bearing zone was delineated<br />
which has shown tungsten value up to 1327 ppm.<br />
Presently, the area has been covered by mapping<br />
and sampling.<br />
PRODUCTION & PRICES<br />
There was no production <strong>of</strong> tungsten ore/<br />
concentrate during 2009-10. The production <strong>of</strong><br />
tungsten was reported from Degana, Rajasthan<br />
and Chendapathar, West Bengal in the past. The<br />
domestic prices <strong>of</strong> tungsten ore and concentrate<br />
are furnished in the General Review on 'Prices'.<br />
MINING & PROCESSING<br />
Vein deposits <strong>of</strong> wolframite occurring in Degana<br />
and Chendapathar are found associated with quartz<br />
veins, the width <strong>of</strong> which varies from a few<br />
centimetres to three metres or sometimes even more.<br />
In Degana, Rajasthan, it is also associated with gravel<br />
beds overlain by 2.5 m thick sand.<br />
Gravel mining was carried out in the past in<br />
selected areas where wolframite was found to be<br />
concentrated. The overburden sand was loosened<br />
and loaded manually and transported by tractor unit<br />
at dump sites. The payable gravel was then worked.<br />
In case <strong>of</strong> vein deposits, ore body was cut<br />
with chisel and hammer at convenient places<br />
forming undercuts. At Degana, Rajasthan,<br />
tungsten orebody occurs in vein, stockwork and<br />
alluvial deposits. Inclined veins were developed<br />
by putting adits in the stockwork.<br />
Degana in Rajasthan and Chendapathar in<br />
West Bengal were the only operative mines <strong>of</strong><br />
tungsten in India producing meagre quantities<br />
<strong>of</strong> concentrate. However, owing to economic<br />
non-viability, they have been closed down.
Table – 1 : Reserves/Resources <strong>of</strong> <strong>Tungsten</strong> as on 1.4.2010 (P)<br />
(By Grades/States)<br />
(In tonnes)<br />
Remaining resources<br />
Reserve Total<br />
Grade/State Total Feasibility Pre-feasibility Measured Indicated Inferred Reconnaissance Total resources<br />
(A) STD211 STD222 STD331 STD332 STD333 STD334 B (A+B)<br />
All India : Total<br />
Ore - 2230000 173063 19611152 23435954 25356049 16581246 87387464 87387464<br />
Contained WO - 3568 450 9914 20180.92 103415.15 4566.28 142094.35 142094.35<br />
3<br />
By States<br />
Andhra Pradesh<br />
Ore - - - 3640000 4700800 5952500 509000 14802300 14802300<br />
Contained WO - - - 5096 6574.64 8273.65 318.28 20262.57 20262.57<br />
3<br />
Haryana<br />
Ore - 2230000 - - - - - 2230000 2230000<br />
Contained WO - 3568 - - - - - 3568 3568<br />
3<br />
TUNGSTEN<br />
Karnataka<br />
Ore - - - 15361152 11805499 172921 9338246 36677818 36677818<br />
Contained WO - - - 2915 1775 142 1403 6235 6235<br />
3<br />
<strong>76</strong>-2<br />
Maharashtra<br />
Ore - - - 610000 5637250 1830000 - 8077250 8077250<br />
Contained WO - - - 1903 10304 3828 - 16035 16035<br />
3<br />
Rajasthan<br />
Ore - - - - 963666 17000628 5964000 23928294 23928294<br />
Contained WO - - - 1421.44 90171.5 2115 93707.94 93707.94<br />
3<br />
Tamil Nadu<br />
Ore - - - - - - 250000 250000 250000<br />
Contained WO - - - - - - 50 50 50<br />
3<br />
Uttarakhand<br />
Ore - - - - 138000 - 520000 658000 658000<br />
Contained WO - - - - 25 - 680 705 705<br />
3<br />
West Bengal<br />
Ore - - 173063 - 190739 400000 - <strong>76</strong>3802 <strong>76</strong>3802<br />
Contained WO - - 450 - 80.84 1000 - 1530.84 1530.84<br />
3
USES<br />
The main use <strong>of</strong> tungsten is in the form <strong>of</strong> ferrotungsten<br />
in the making <strong>of</strong> special and alloy steels.<br />
Ferro-tungsten typically contains between 25% and<br />
75% tungsten. The other principal use <strong>of</strong> tungsten<br />
is in the manufacture <strong>of</strong> tungsten carbide, one <strong>of</strong><br />
the hardest synthetic materials used in industry. It<br />
is used widely in cutting and wear-resistant materials,<br />
particularly those that have to work at high<br />
temperatures. <strong>Tungsten</strong> wires form the filament<br />
in incandescent light bulbs and cathodes for<br />
electronic tubes. The metal is used in superalloys with<br />
copper or silver and in chemical industry. It is also<br />
used in armour plate and armour-piercing ordnance.<br />
<strong>Tungsten</strong> compounds are used in dyes and pigments,<br />
manufacture <strong>of</strong> paints and printing ink and also<br />
in ceramic industry for producing yellow tint.<br />
Other alloys bearing tungsten are used for ornaments,<br />
heat sinks, radiation shielding, weights and counterweights,<br />
wear resistant parts and coatings.<br />
SUBSTITUTES<br />
Titanium, tantalum and niobium carbides<br />
can be used in some wear-resistant applications.<br />
Molybdenum tool steels and tungsten tool<br />
steels are interchangeable. In some cutting<br />
tool applications, bulk ceramic is an alternative.<br />
<strong>Tungsten</strong> remained the essentially unsubstitutable<br />
material for filaments, electrodes, and contacts in lamp<br />
& lighting applications. However, an electrodeless,<br />
non-tungsten lamp is available for commercial and<br />
industrial uses. In some applications, substitution<br />
would result in increased cost or a loss in product<br />
performance.<br />
TECHNICAL POSSIBILITIES<br />
Further development <strong>of</strong> new metal shaping<br />
method; i.e., laser is possible. Development<br />
<strong>of</strong> new cutting tool materials could reduce the<br />
usage. Increased use in ceramics and in<br />
catalysts is possible because <strong>of</strong> increasing use <strong>of</strong><br />
coating on cemented carbide cutting tools to<br />
prolong tool life. Use <strong>of</strong> tungsten scrap could be<br />
increased. <strong>Tungsten</strong> compounds could be used<br />
in light-sensitive applications.<br />
POLICY<br />
As per the Foreign Trade Policy, 2009-14, the<br />
imports and exports <strong>of</strong> tungsten ores and<br />
concentrates can be made freely.<br />
TUNGSTEN<br />
<strong>76</strong>-3<br />
CONSUMPTION<br />
The entire domestic requirements <strong>of</strong><br />
tungsten ore/concentrates are met by imports.<br />
Sandvik Asia Ltd, Pune; Widia (India) Ltd,<br />
Bangalore; <strong>Indian</strong> Hard Metal Pvt. Ltd,<br />
Kolkata; and Rapicut Carbides Ltd, Ankaleshwar,<br />
Gujarat are the important consumers <strong>of</strong><br />
tungsten ores and concentrates for mining<br />
machinery. Mishra Dhatu Nigam Ltd, Hyderabad<br />
and Sunflag Iron & Steel Co. Ltd, Bhandara,<br />
Maharashtra, were the important consumers<br />
<strong>of</strong> ferro-tungsten for alloy steel. Annual<br />
consumption <strong>of</strong> tungsten ore/concentrate and<br />
ferro-tungsten during 2007-08 to 2009-10 is<br />
estimated at 500 tonnes and 18 tonnes,<br />
respectively.<br />
WORLD REVIEW<br />
The world reserves <strong>of</strong> tungsten in terms <strong>of</strong><br />
metal content are 2.8 million tonnes, distributed<br />
broadly amongst China (64%), Russia (9%),<br />
Canada (4%) and USA (5%) (Table -2).<br />
The world production <strong>of</strong> tungsten in terms <strong>of</strong><br />
metal content in 2009 increased slightly to<br />
62,300 tonnes from 57,600 tonnes in 2008. China<br />
was the leading producer (80%), followed by<br />
Canada (4%)and Russia (4%) (Table-3).<br />
Table – 2 : World Reserves <strong>of</strong> <strong>Tungsten</strong><br />
(By Principal Countries)<br />
(In '000 tonnes <strong>of</strong> <strong>Tungsten</strong> content)<br />
Country Reserves<br />
World: Total 2800<br />
Austria 1 0<br />
Bolivia 5 3<br />
Canada 110<br />
China 1800<br />
Portugal 4<br />
Russia 250<br />
USA 140<br />
Other countries 400<br />
Source: Mineral Commodity Summaries, 2010.
TUNGSTEN<br />
Table – 3 : World Mine Production <strong>of</strong> <strong>Tungsten</strong><br />
(By Principal Countries)<br />
<strong>76</strong>-4<br />
(In tonnes <strong>of</strong> metal content)<br />
Country 2007 2008 2009<br />
World: Total 57000 5<strong>76</strong>00 62300<br />
Austria 1117 1122 887<br />
Bolivia 2501 1448 1290<br />
Canada 2700 2795 2501<br />
China 41000 43500 50000<br />
Korea, Dem. People's Rep. <strong>of</strong> (e)<br />
250 350 350<br />
Portugal* 846 900 823<br />
Russia* (e)<br />
3200 3200 2400<br />
Thailand* 823 582 600<br />
Uzbekistan (e) 300 (e) 300 (e) 300 (e)<br />
Other countries 4263 3403 3149<br />
Source: World Mineral Production, 2005-2009.<br />
* Wolframite & Scheelite.<br />
Exports<br />
FOREIGN TRADE<br />
Exports <strong>of</strong> tungsten alloys and scrap<br />
decreased to 79 tonnes in 2009-10 from 166 tonnes<br />
in the previous year. Exports were mainly to USA<br />
( 44%), Thailand (5%), UAE, Argentina and France<br />
(4% each). There were no exports <strong>of</strong> tungsten ores<br />
& concentrates in 2009-10 as against 15,915 tonnes<br />
in the preceding year (Tables 4 and 5).<br />
Imports<br />
Imports <strong>of</strong> tungsten ores and concentrates<br />
incresed to 87 tonnes in 2009-10 from 20 tonnes<br />
in the previous year entirely from Belgium.<br />
Imports <strong>of</strong> tungsten and alloys including scrap<br />
increased to 356 tonnes in 2009-10 from 304 tonnes<br />
in the previous year. Imports were mainly from China<br />
(47%), Germany (19%), Republic <strong>of</strong> Korea (7%), Japan<br />
(5%) and USA(4%) (Tables 6 to 8).<br />
Brazil<br />
Largo Resources Ltd. began the Currais Nouos<br />
Project which would reprocess tailings to recover<br />
about 830 tpy <strong>of</strong> tungsten along with 300 tpy<br />
molybdenum. The company has agreement to take<br />
over the tailings deposited over the years at Barra<br />
Verde and Boca de Laje tungsten - Molybdenum<br />
mines in Rio Grande do Norte state.<br />
Canada<br />
H.C. Starck GmbH had announced plans to<br />
suspend expansion <strong>of</strong> its tungsten plant in<br />
Sarnia, Ontario in early 2009 due to uneconomic<br />
mining conditions. By year-end, the restart <strong>of</strong> the<br />
proposed expansion to produce 4,500 tpy metal/<br />
metal powder, carbide, etc. was under<br />
consideration.<br />
China<br />
In order to conserve tungsten resources and<br />
stabilise prices, the Government is regulating the<br />
production and exports <strong>of</strong> tungsten concentrates.<br />
Although world's leading tungsten producer,<br />
China imported 4,700 tonnes tungsten in<br />
concentrate. Chinese companies were involved<br />
in tungsten mining projects in Australia and<br />
Rwanda.
Germany<br />
H.C. Starck enhanced tungstate compounds<br />
capacity at Goslar plant, as also the recycling<br />
capacity for tungsten materials such as spent<br />
catalysts, production wastes and other tungsten<br />
containing materials from chemical industry.<br />
Peru<br />
Malaga Inc. planned to increase mill capacity to<br />
500 tpd <strong>of</strong> ore by mid- 2010 and to 600 tpd by 2010- end.<br />
Country<br />
TUNGSTEN<br />
Table – 4 : Exports <strong>of</strong> <strong>Tungsten</strong> Ores & Conc.<br />
(By Countries)<br />
2008-09 2009-10<br />
Qty Value Qty Value<br />
(t) (Rs. ’000) (t) (Rs. ’000)<br />
All Countries 15915 56550 – –<br />
Country<br />
Saudi Arabia 5 2 39546 – –<br />
USA 15840 16980 – –<br />
Nepal 2 3 2 4 – –<br />
Table – 5 : Exports <strong>of</strong> <strong>Tungsten</strong> and Alloys Incl. Scrap<br />
(By Countries)<br />
2008-09 2009-10<br />
Qty Value Qty Value<br />
(kg) (Rs. ’000) (kg) (Rs. ’000)<br />
All Countries 166283 290497 79513 412084<br />
Korea, Rep. <strong>of</strong> 937 4563 1511 143617<br />
USA 58994 49483 35192 41179<br />
UAE 51543 34367 3438 7817<br />
France 8667 13640 3202 19788<br />
Iran 1677 17318 1963 16685<br />
Bangladesh 1706 24398 1517 24884<br />
Argentina 1800 13460 3278 27022<br />
Thailand 4497 15318 4049 15548<br />
Vietnam 385 6914 1408 20805<br />
Japan 1<strong>76</strong>6 12538 902 11817<br />
Other countries 34311 98498 23053 82922<br />
<strong>76</strong>-5<br />
Portugal<br />
Sojitz Beralt Tin & Wolfram (Portugal) S.A.<br />
proposed to expand Panasqueira mine production<br />
to 1,500 tpy tungsten by 31 March 2010.<br />
Rwanda<br />
Xiamen <strong>Tungsten</strong> Co. Ltd <strong>of</strong> China was<br />
developing its mine in Rwanda to ensure supply<br />
<strong>of</strong> raw materials for its tungsten products plants<br />
in China.
Country<br />
Country<br />
TUNGSTEN<br />
Table – 7 : Imports <strong>of</strong> <strong>Tungsten</strong> & Alloys Incl. Scrap<br />
(By Countries)<br />
2008-09 2009-10<br />
Qty Value Qty Value<br />
(kg) (Rs. ’000) (kg) (Rs. ’000)<br />
All Countries 303968 711663 356156 702068<br />
China 130646 311103 168790 303852<br />
Germany 74538 188840 67346 162438<br />
Japan 14507 36569 18248 47780<br />
Korea, Rep. <strong>of</strong> 35245 68571 24288 52834<br />
Australia 8 8 255 1804 13414<br />
USA 20381 36379 15469 39366<br />
Singapore 9577 24916 5522 12173<br />
Austria 1821 6173 2078 8462<br />
Belgium 5714 9330 2742 4053<br />
France 4461 9977 1582 4225<br />
Other countries 7010 19750 48287 53471<br />
Item<br />
Table – 8 : Imports <strong>of</strong> <strong>Tungsten</strong><br />
(By Items)<br />
2008-09 2009-10<br />
Qty Value Qty Value<br />
(kg) (Rs. ’000) (kg) (Rs. ’000)<br />
All Items 303988 711863 356156 702068<br />
<strong>Tungsten</strong> & alloys, unwrought 155818 333342 144892 289707<br />
<strong>Tungsten</strong> filament 5920 29796 26816 71372<br />
<strong>Tungsten</strong> wire 106368 273391 134454 297527<br />
<strong>Tungsten</strong>, unwrought 27284 71408 49649 43359<br />
<strong>Tungsten</strong> scrap 8598 3926 345 103<br />
FUTURE OUTLOOK<br />
World tungsten supply will continue to<br />
be dominated by Chinese production and<br />
Table – 6 : Imports <strong>of</strong> <strong>Tungsten</strong> Ores & Conc.<br />
(By Countries)<br />
2008-09 2009-10<br />
Qty Value Qty Value<br />
(t) (Rs. ’000) (t) (Rs. ’000)<br />
All Countries 20 370 87 1538<br />
Belgium 2 0 370 8 7 1538<br />
<strong>76</strong>-6<br />
exports. In India, the entire demand can only be<br />
met by imports as there is no indigenous<br />
production <strong>of</strong> tungsten concentrates.