Prisma Plus PH System - Schneider Electric

Low Voltage electrical distribution 

Prisma Plus 

PH System 

Catalogue 

2010

General contents Contents 

Contents 

401F_E0010TDM.indd 

Presentation 

General presentation 

Electrical switchboards 2 

up to 3200A 2 

Characteristics 4 

The forms according to IEC 61439-2 5 

Catalog numbers 

Functional units 

Switchgears 6 

Distribution 

Horizontal busbars 7 

up to 1600A 7 

Lateral Linergy busbars 10 

up to 1600A 10 

Lateral flat busbars 12 

up to 1600 A 12 

up to 3200 A 14 

Form 2 partitioning 16 

Form 3 partitioning 20 

Enclosures 

Cubicles, frameworks 21 

IP55 cover panels 23 

Plinth, gland plates 24 

Accessories 25 

Dimensions 

Cubicles 26 

version: 1.0 - 06/2010 

1

Index 

Index 

Index 

Cat. no. Designation Module 

03000 

03583 Universal angle brackets (6) 401E22905/6 

04000 

04502 Linergy vertical busbar, 630 A 401E22215/2 





04516 Vertical busbar with holes, 60x5mm 401E22315/2 





04536 Horizontal busbar without holes, 60x5mm 401E22110/1 






04634 Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1000A 401E22215/3 

04635 Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1600A 401E22215/3 

04636 Connection plate for 10mm horizontal bar, 1600A 401E22215/3, 401E22315/5 

04637 Connection plate for 10mm horizontal bars to vertical flat bar, 3200A 401E22315/5 

04640 Joint for 50/60mm horizontal busbars 401E22110/1, 401E22110/3 

04641 Joint for 80/100mm horizontal busbars 401E22110/1, 401E22110/3 

04642 Mounting hardware for joint > 80mm 401E22215/3, 401E22315/5 

04645 20 screws for vertical / horizontal busbars connections 401E22315/3 

04651 Support for lateral vertical Linergy busbars 401E22215/3 

04662 Free support for 5/10mm busbars 401E22110/1, 401E22110/3, 401E22315/2, 

401E22315/4 

04664 Support for 5/10mm horizontal busbars 401E22110/1, 401E22110/3 

04671 Support mounting hardware for bars > 80mm 401E22110/3 

04678 5/10 mm busbar free support, 115 mm spacing 401E22315/2, 401E22315/4 

04901 Form 3 horizontal partition 401E22905/6 

04911 Inter-cubicle partition, D = 400 mm 401E22905/4 

04924 Form 2 restoration kit for side barrier cut-out 401E22905/3 

04943 Rear support for Form 3 partition 401E22905/6 

04955 Form 3 vertical partition for rear connection, 3 or 4 modules 401E22905/6 

04956 Form 3 vertical partition for rear connection, 5 or 6 modules 401E22905/6 

06000 

06461 20 bolts, M6 401E23120/2 

06501 2 uprights H2000 401E23110/2 

06502 2 adaptated uprights H2000 401E23110/2 

06503 2 uprights+intermediary H2000 401E23110/2 

06512 2 frames + roof W300 D500 401E23110/2 

06513 2 frames + roof W300 D800 401E23110/2 

06514 2 frames+ roof + flange W700 D500 401E23110/2 

06515 2 frames+ toit + flange W700 D800 401E23110/2 

06522 Plain door W300 401E23110/4 

06524 Plain door W700 401E23110/4 

06525 Transparent door W700 401E23110/4 

06533 Rear panel W300 401E23110/4 

06535 2 side panels D500 401E23110/4 

06537 Rear panel W700 401E23110/4 

06538 2 side panels D800 401E23110/4 

06540 Form 2 front back barrier W300 401E22905/4 

06543 Form 2 side barrier ext. to D800 401E22905/3 

06545 Side barrier form 2 D500 401E22905/3 

06555 Inter-cubicles cover D500 401E22905/4 

401F_E0012TDM.indd version: 1.0 - 05/2010 

1

Index 

Index 

Index 

Cat. no. Designation Module 

06560 Form 2 horiz. cover W300 D500 401E22905/5 

06563 Form 2 horz. cover W300 D500+300 401E22905/5 

06570 Form 2 horz. cover W700 D500 401E22905/5 

08000 

08566 Front plate support frame, W=650mm 401E23110/3 

08911 Earthing wire, 6mm² 401E23120/2 

NSY 

NSYAS500 Bottom support for lateral vertical busbar D500 401E22315/2, 401E22315/4 

NSYAS800 Bottom support for lateral vertical busbar D800 401E22315/2, 401E22315/4 

NSYAS800L Bottom support for lateral vertical busbar D800, 115mm spacing 401E22315/2, 401E22315/4 

NSYBHS500 Horizontal busbar support W300, D500 401E22110/1, 401E22110/3 

NSYBHS800 Horizontal busbar support W300, D800 401E22110/1, 401E22110/3 

NSYBHS800L Horizontal busbar support D800, 115mm spacing 401E22110/1, 401E22110/3 

NSYBVS500 Vertical lateral busbar support D500 401E22315/2, 401E22315/4 

NSYBVS800 Vertical lateral busbar support D800 401E22315/2, 401E22315/4 

NSYBVS800L Vertical lateral busbar support D800, 115mm spacing 401E22315/2, 401E22315/4 

NSYEC351 Entry cable gland plate W300 D500 401E23110/5 




NSYEL166D8 Earthing lead, 6mm² section, 160mm length, 8.3mm terminal 401E23120/2 

NSYEL3525D8 Earthing lead, 25mm² section, 350mm length, 8.3mm terminal 401E23120/2 

NSYSFBK19 Swing 19" rack coupling kit 401E23110/3, 401E23120/2 

NSYSFEB 4 lifting eyes M12 401E23120/2 

NSYSFELB 4 lifting brackets 401E23120/2 

NSYSPF3100 Front plinth 100x300 401E23110/5 




NSYSPS5100 2 Plinth side panels 100x500 401E23110/5 




2 

version: 1.0 - 05/2010 401F_E0012TDM.indd

PD391265b_SE 

PD391266b_SE 

PD391267b_SE 

General presentation Electrical switchboards 

up to 3200A 

Presentation 

The Prisma Plus functional 

system 

2 

PD391264b_SE 

The Prisma Plus functional system can be used for all types of low-voltage 

distribution switchboards (main, subdistribution and final) up to 3200 A, in 

commercial and industrial environments. 

Switchboard design is very simple: 

A metal structure 

The switchboard is made up of one or more frameworks combined side-by-side or 

back-to-back, on which a complete selection of cover panels and doors can be 

mounted. 

A distribution system 

Horizontal busbars or vertical busbars positioned in a lateral compartment or at the 

rear of the cubicle are used to distribute electricity throughout the switchboard. 

Complete functional units 

Each device is part of a functional unit comprising: 

b dedicated mounting plate for device installation 

b front plate to block direct access to live parts prefabricated busbar connections 

b 

devices for on-site connections. 

Each functional unit contributes to a function in the switchboard. The functional units 

are modular and are arranged rationally, one on top of another, within the enclosure. 

The system includes everything required for functional unit mounting, supply and 

onsite connection. The components of the Prisma Plus system and those of the 

functional units in particular have been designed and tested taking into account 

device characteristics. This design approach ensures a high degree of reliability in 

system operation and optimum safety for personnel. 

version: 1.0 - 06/2010 401F_E10020.indd

PD391269b_SE 

PD391270b_SE 

PD391271b_SE 

General presentation Electrical switchboards 

up to 3200A 

Presentation 

Advantages of PH system 

switchboards 

PD391268b_SE 

A safe electrical installation 

The total compatibility of Schneider Electric devices with the PH system is a key 

advantage in ensuring a high level of installation dependability. 

An upgradeable electrical installation 

Thanks to modular design, PH switchboards can be modified easily to integrate new 

functional units as needed. Maintenance operations, carried out with the 

switchboard de-energised, are fast and straight-forward due to easy access to 

devices. 

Total safety for personnel 

Work in a switchboard must be carried out by authorised persons in compliance with 

all applicable safety regulations. To increase the safety of personnel, devices are 

installed behind protective front plates; only the operating handles are accessible. 

Additional internal protection (partitions, barriers) is available to create form 2 or 3 

separation to protect against direct contacts with live parts. 

Terminal shields are mandatory for installation of Compact NSX and INS/INV 

devices in PH system enclosures. 

Electrical switchboards built using the Prisma Plus functional system and 

Schneider Electric recommendations fully comply with international standard 

IEC 61439-2. 

401F_E10020.indd version: 1.0 - 06/2010 

3


Presentation 

4 

PD391272b_SE 

Characteristics 

Electrical characteristics 

Use of the components in the Prisma Plus functional system ensures the creation of 

switchboards complying with standards IEC 50298, EN 50298, IEC 61439-2 and 

EN 61439-2, as well as local versions with the following electrical characteristics: 

b rated insulation level of main busbars: 1000 V 

b rated operational current Ie: 3200 A 

b rated peak withstand current Ipk: 187 kÂ 

b rated short-time withstand current Icw: 85 kA rms/1 second 

b frequency: 50/60 Hz. 

Mechanical characteristics 

b Steel sheet metal. 

b Electrophoresis treatment + hot-polymerised polyester epoxy powder. 

b White colour RAL 9001. 

b Can be dismantled. 

b Can be combined side-by-side and back-to-back. 

b Degree of protection: IP55. 

b Degree of protection against mechanical impacts: IK10 with door. 

b Framework dimensions: 

v two widths: 

- W 300: cable compartment 

- W 700: device compartment or cable compartment 

v two depths: 500, 800 mm 

v height: 2000 mm 

b Indoor cubicles. 

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E33522 

E33523 


Presentation 

Decisions concerning the Form of separation and the 

degree of protection are the subject of an agreement 

between the manufacturer and the user. 

Form 2b. 

Form 3b. 

The forms according 

to IEC 61439-2 

In most installations, Prisma Plus cubicles do not require partitioning. In this case, 

the switchboard is a Form 1. 

Safety being one of its foremost goals, Schneider Electric offers options and features 

that go well beyond the recommendations of the standard. 

The protection of life and property is a standard feature due to: 

b front plates that require a tool to be removed 

b keylocks on doors, some of which provide access to live parts 

b the systematic installation of terminal shields on Compact NSX circuit breakers 

and Interpact INS and INV switch-disconnectors 

b covering of the upstream and downstream terminals on the incoming device so 

that operators are perfectly safe at all points in the switchboard when the incoming 

device is off (open). 

What is more, Prisma Plus offers different levels of partitioning to create separations 

inside the cubicles and thus create Form 2, 3 electrical switchboards. 

Electrical switchboards must meet the degree of protection IP2X to comply with 

standard IEC 61439-2 

Form 2 

PH System offers Form 2 cubicles 

It is a physical separation of horizontal, vertical busbars from the functional units, 

complying with standard IEC 61439-2 

Form 3b 

PH System offers Form 3b cubicles. They are achieved by separating from one 

another the functional units of a Form 2 switchboard. 

Device must be equipped of downstream terminal shields. 


5

DD384395 

Functional units 

Catalogue numbers 

Intermediaire uprights. 

2 

Switchgears 

Upgraduable Prisma Plus functional units 

Functional units include switchgear mounting plates, front plates, connectors, 

connections, connection supports, barriers... 

Switchgear Cat. no. 

Masterpact NW 08 to NW 32 400E21100 

Masterpact NT 06 to NT 16 400E21110 

Compact NS up to 1600 400E21120 

Compact NS from 630 to 1600 400E21130 

Compact NSX up to 630 400E21150 

Interpact INS-INV250-630 400E21200 

Interpact INS-INV630-2500 400E21210 

Source changeover systems Compact/Masterpact 400E21160 

Source changeover systems Interpact INS 400E21250 

Acti 9 400E21400 

Accessories 400E21500- 

400E21600 

version: 1.0 - 06/2010 401F_E21000.indd

DD384396 

DD384397 

DD384398 

Distribution 


The bars are secured by insulated supports attached to 

the framework. 

The tables opposite indicate: 

b the number and size of the bars to be used, 

depending on the permissible current level in the 

busbars 

b the number of busbar supports for each type of 

framework, depending on: 

v the size of the busbars 

v the rated short-time withstand current Icw. 

For more information on busbar calculations, see 

DESW016. 

The modularity of the busbar is 3 modules. 

Fixed support and free support. 

Joints. 

NYBSHS500 

DD381226 

Horizontal busbars 

Up to 1600 A 

Flat copper bars 5 mm thick 

Busbar calculation 

Number and size of copper busbars 

Permissible current (A) No. of bars/phase 

IP55 

750 1 bar 60 x 5 

900 1 bar 80 x 5 

1250 2 bars 60 x 5 

1600 2 bars 80 x 5 

Note: the permissible current values for the busbars are given for an ambient temperature of 

35 °C around the switchboard. 

Number of supports 

Framework width Size of bars (mm) No. of supports lcw (kA rms/1 s) 

(mm) 

y 15 y 25 y 30 y 40 y 50 

W 700 mm 1 bar 60 x 5 

1 bar 80 x 5 

2 bars 60 x 5 

2 bars 80 x 5 

2 3 

W 300 mm All sizes 1 2 

Busbar selection 

Flat busbars, W 2000 mm 

Designation Cat. no. 

Copper bar without holes, 60 x 5 04536 

Copper bar without holes, 80 x 5 04538 

Busbar supports 

Two fixed supports for 700 mm wide frameworks and one fixed support for 300 mm 

wide frameworks are mandatory. If more supports are required, use free supports. 

Designation Cubicle W 700 Cubicle W 300 

D 500 D 500 D 800 

Distance between busbar centres 75 75 75 

Fixed support for horizontal bars 04664 NSYBHS500 NSYBHS800 

Free support (additional) 04662 04662 04662 

04664 04662 

Joints 


1 joint for bars W 60 mm 04640 

W 80 mm 04641 

Note: when installed at the bottom of cubicles, the busbars must be partitioned, see 

page 401F22905.indd/2. 


1 

DD381225

DD384396 

Distribution 


The bars are secured by insulated supports attached to 

the framework. 

The tables opposite indicate: 



busbars 

b the number of busbar supports for each type of 

framework, depending on: 

v the size of the busbars 

v the rated short-time withstand current Icw. 

For more information on busbar calculations, see 

DESW016. 

The modularity of the busbar is 3 modules. 

2 


Up to 3200 A 



Number and size of copper busbars 

Permissible current (A) No. of bars/phase 

IP55 

1080 1 bar de 50 x 10 

1250 1 bar de 60 x 10 

1600 1 bar de 80 x 10 

1850 2 bars de 50 x 10 

2000 2 bars de 60 x 10 

2500 2 bars de 80 x 10 

2900 2 bars de 100 x 10 

Note: the permissible current values for the busbars are given for an ambient temperature of 


Number of supports (distance between centres: 75 mm) 

Framework width 

(mm) 

Size of bars 

(mm) 

No. of supports Icw (kA rms/1 s) 

y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85 

W 700 mm 1 bar de 50 x 10 

1 bar de 60 x 10 

1 bar de 80 x 10 

3 

4 

2 bars de 50 x 10 

2 bars de 60 x 10 

2 bars de 80 x 10 

2 bars de 100 x 10 

2 


Number of supports (distance between centres: 115 mm) 

Framework width 

(mm) 

Size of bars 

(mm) 


y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85 

W 700 mm 1 bar de 50 x 10 

1 bar de 60 x 10 

1 bar de 80 x 10 

2 bars de 50 x 10 

2 bars de 60 x 10 

2 bars de 80 x 10 

2 bars de 100 x 10 

2 

3 4 


version: 1.0 - 06/2010 401F_E22110.indd

DD384397 

DD384398 

Distribution 


Fixed support and free support. 

Joints. 

NYBSHS500 

DD381226 


Up to 3200 A 





Copper bar without holes 50 x 10 04545 





Two fixed supports for 700 mm wide frameworks and one fixed support for 300 mm 

wide frameworks are mandatory. If more supports are required, use free supports. 

Designation Bar width Cubicle W 700 Cubicle W 300 

Distance between 

busbar centres 

Fixed support for 

horizontal bars 

Free support 

(additional) for 

bars 

D 500 D 800 

75 75 75 

y 80 mm 04664 NSYBHS500 NSYBHS800 

> 80 mm 04664 + 

04671 


3 

DD381225 

NSYBHS500 + 

04671 

y 80 mm 04662 04662 04662 

> 80 mm 04662 + 

04671 

Designation Bar width Cubicle W 700 

D 800 



Fixed support for 


Free support 

(additional) for 

bars 

04662 + 

04671 

115 115 

NSYBHS800 + 

04671 

04662 + 

04671 

Cubicle W 300 

D 800 

y 80 mm NSYBHS800L NSYBHS800L 

> 80 mm NSYBHS800L 

+ 04671 

y 80 mm 04678 04678 

> 80 mm 04678 + 

04671 

04664 04662 

Joints 

NSYBHS800L 

+ 04671 

04678 + 

04671 


1 joint for bars Width 50 and 60 mm 04640 

Width 80 and 100 mm 04641 

Note: when installed at the bottom of cubicles, the busbars must be partitioned, see 

page 401F22905.indd/5.

PD391273b_SE 

Distribution 


The table opposite indicates: 

b the catalogue numbers of the bars to be used, 

depending on the permissible current level 

in the busbars 

b the number of supports required, depending 

on the rated short-time withstand current 

(Icw in kA rms/1 s). 

For more information on other ambient temperatures, 

see DESW016. 

Busbars up to 1600 A. 

The bottom support also maintains the bars in position. 

2 

DD381233 

DD381236 

Lateral Linergy busbars 

up to 1600 A - depth 500 mm 


Linergy 

busbars 

Cat. no. Permissible 

current 

at 35 °C for 

switchboard 

DD381234 

DD381237 


IP55 y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85 

Linergy 630 04502 590 

Linergy 800 04503 760 

Linergy 1000 

Linergy 1250 

Linergy 1600 

04504 

04505 

04506 

950 

1170 

1480 

3 

4 5 

7 8 

Note: The permissible current values for the busbars are given for an ambient temperature of 

35 °C around the switchboard. The bottom support also maintains the bars in position. Each 

catalogue number represents one bar. 


Linergy busbars, W 1670 mm 

Cat. no. selection: see the table below. 

Each bar is supplied with a stop for the bottom support: 

Bar 630 A. 

Cat. no. 04502 

Bar 1250 A. 

Cat. no. 04505 

Bar 800 A. 

Cat. no. 04503 

Bar 1600 A. 

Cat. no. 04506 

version: 1.0 - 06/2010 401F_E22215.indd 

DD381235 

Bar 1000 A. 

Cat. no. 04504

DD384399 

DD384400 

DD384401 

Distribution 


Single Linergy busbars up to 1600 A. 

Connection 04635 to horizontal busbars, 5 mm thick. 

Connection 04636 to horizontal busbars, 10 mm thick. 

06502 

04651 

DD380741 

Lateral Linergy busbars 

up to 1600 A - depth 500 mm 


Supports are used to install busbars to the left or right of the device zone. They are 

supplied with 8.8 class mounting hardware. 


Busbar supports 04651 


3 

DD380742 

Busbar supports. Each bar is supplied with a stop for installation 

on the bottom support. 

Horizontal-busbar connections 

These connections are used to connect horizontal busbars, 75 mm centre distance, 

5 or 10 mm thick, to lateral Linergy busbars. 

Supplied with mounting hardware. 


Connection to horizontal busbars, 

5 mm thick 

Connection to horizontal busbars, 

10 mm thick 

1000 A connection 04634 

1600 A connection 04635 

width of horizontal bars y 80 mm 04636 

width or horizontal bars > 80 mm 04636 + 04642

DD384402 

DD384403 

Distribution 


The bars are secured by insulated supports. Three 

fixed supports, attached to the framework, are 

mandatory. 

If necessary, additional free supports may be used. 

The bars rest on a bottom support. 




busbars 

b the number of supports required in a cubicle, 

depending on the rated short-time withstand current 

(Icw). 

The bars are secured by three mandatory fixed supports and 

two free supports. 

2 

NSYBVS500 

NSYAS500 

04662 

DD383350 

DD383352 

Lateral flat busbars 

up to 1600 A 

Busbars 5 mm thick 


Permissible current 

for switchboards 

No. of bars/phase No. of supports Icw (kA rms/1 s) 

IP55 y 15 y 25 y 30 y 40 y 50 

750 1 bar de 60 x 5 

900 

1250 

1 bar de 80 x 5 

2 bars de 60 x 5 

3 

5 

7 

1600 2 bars de 80 x 5 



For more information on busbar calculations, see DESW016. 



Designation Cat. No. 

Copper bar with holes 60 x 5 04516 



Three fixed supports are required to maintain the busbars. If more than three 

supports are required, use additional free supports. 

Designation Cubicle W 300 

D 500 D 800 



Fixed support for lateral 

flat busbars 

75 75 115 

NSYBVS500 NSYBVS800 NSYBVS800L 


NSYBVS500. 04662. 

Busbar chocks 

The bottom support maintains the bars in position. It is not considered a busbar 

support. 


D 500 D 800 



75 75 115 

Bottom support for lateral NSYAS500 

flat busbars 

NSYAS800 NSYAS800L 

NSYAS500. 

DD381650 

version: 1.0 - 06/2010 401F_E22315.indd

DD384405 

DD384406 

DD383399 

Distribution 


To satisfy safety clearances, the assembly points on adjacent 

bars must be staggered as shown above. 

401F_E22315.indd 

DD380512 

DD383398 


up to 1600 A 


Horizontal-busbar connections 

Direct connection (115 mm between centres) 

The connection between horizontal busbars, 5 mm thick, and lateral flat busbar is 

direct, after drilling the bars. 

Drilling diagram for horizontal busbars, 5 mm thick. 

Direct connection (75 mm between centres) 

For busbars with 75 mm between centres, the bars must fully overlap. 

Drilling diagram for horizontal busbars, 5 mm thick 

Number of assembly screws (04645) 

Horizontal bars (mm) Vertical bars (mm) 

50 60 80 

50 2 2 2 

60 - 2 2 

80 - - 3 

In case of direct connection (75 or 115 mm centre distance) with a horizontal 

busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not 

required. 

version: 1.0 - 06/2010 

3

DD384402 

DD384403 

Distribution 


The bars are secured by insulated supports. Three 

fixed supports, attached to the framework, are 

mandatory. If necessary, additional free supports may 

be used. 

The bars rest on a bottom support. 




busbars 

b the number of supports required in a cubicle, 

depending on the rated short-time withstand current 

(Icw). 

Above 1600 A, the busbars must be doubled and 

installed in two busbar sections, side by side. In this 

case, they must be interconnected by three 

equipotential links. 

The bars are secured by three mandatory fixed supports and 

two free supports. 

Busbars up to 3200 A. 

4 

NSYBVS500 

NSYAS500 

04662 

DD381505 

DD383350 

DD383352 


up to 3200 A 



Permissible current No. of bars/ No. of supports Icw (kA rms/1 s) 

for switchboards phase 

IP55 25 30 40 50 60 65 75 85 

1080 1 bar 50 x 10 

1250 

1600 

1 bar, 60 x 10 

1 bar, 80 x 10 

5 7 

9 

1850 2 bars, 50 x 10 3 

2000 2 bars, 60 x 10 

2500 2 bars, 80 x 10 

3200 2 bars, 100 x 10 



For more information on busbar calculations, see DESW016 







Busbar supports : directly fixed on frame (300 mm width duct) 

Three fixed supports are required to maintain the busbars. If more than 3 supports 

are required, use additional free supports. 


D 500 D 800 D 800 

Distance between busbar 

centres 

Fixed support for lateral flat 

busbars 

75 75 115 

NSYBVS500 NSYBVS800 NSYBVS800L 


NSYBVS500. 04662. 

Busbar chocks 

The bottom support maintains the bars in position. It is not considered a busbar 

support. 


D 500 D 800 

Distance between busbar 

centres 

Bottom support for lateral flat 

busbars 

NSYAS500. 

DD381650 

75 75 115 

NSYAS500 NSYAS800 NSYAS800L 

version: 1.0 - 06/2010 401F_E22315.indd

DD384404 

DD384405 

DD384406 

DD383399 

Distribution 


To satisfy safety clearances, the assembly points on adjacent 

bars must be staggered as shown above. 

401F_E22315.indd 

DD383367 

DD383400 


up to 3200 A 


Horizontal busbars connection 

Connection with a horizontal busbars, 10 mm thick. 

In this case, use the bottom support ref. NSYAS500, NSYAS800 or NSYAS800L. 

Designation Horizontal Vert. Cat. no. 

Busbars Busbars 

Connection vert. busbars (1 bar/phase) with W y 80 mm 50/60 mm 04636 


W > 80 mm 50/60 mm 04636 + 04642 

W y 80 mm 80 mm 04637 

W > 80 mm 80 mm 04637 + 04642 

Connection vert. busbars (2 bars/phase) with W y 80 mm 50/80 mm 04637 


W > 80 mm 50/80 mm 04637 + 04642 

Direct connection (115 mm centre distance) 

The connection between horizontal busbars, 10 mm thick, and lateral flat busbar is 

direct, after drilling the bars. 


Direct connection (75 mm centre distance) 

For busbars with 75 mm between centres, the bars must fully overlap. 


Number of assembly screws no. 04645 

Horizontal bars (mm) Vertical bars (mm) 

50 60 80 100 

50 2 2 2 2 

60 - 2 2 2 

80 - - 3 3 

In case of direct connection (75 or 115 mm centre distance) with a horizontal 

busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not 

required. 

version: 1.0 - 06/2010 

5

Distribution 


2 

PD391274b_SE 

Form 2 partitioning 

Separation of busbars from the functional units. Configuration Form 2 

Form 2 partitioning is essential to ensure excellent protection for the installation and 

operators working in the switchboard. 

When added to standard protection features (terminal shields, prefabricated 

connections, etc.), it eliminates the risk of direct contacts with live parts. Prisma Plus 

offers Form 2b. 

Form 2b provides much better safety than Form 2a, notably during connection, 

because the terminals are separated from the busbars. 

version: 1.0 - 06/2010 401F_E22905.indd

DD384407 

DD384408 

Distribution 


06545. 

06543. 

DD383356 

DD384441 


Partitioning of lateral vertical busbars 

Lateral partitioning 

b 

b 

b 

v 

v 

b 

Vertical barrier made of insulating slats. 

Can be installed on both sides of Linergy and flat busbars. 

Made up of: 

five extruded slats that clip to the supports 

two metal plates at the top and bottom that can be cut out to pass a PE or PEN. 

The space between the slats is sufficient for prefabricated connections (one 

copper bar, 5 or 10 mm thick, or insulated flexible bars) or for cables up to 35 mm², 

while maintaining the degree of protection IP2X compliance with standard IEC 

60695.2.1 concerning withstand to fire. 

Form 2 restoration for side-barrier cut-out 

This kit enables passage of the connection between a device > 1600 A (NW, INS) 

and lateral vertical busbars. 

It is made up of an insulated plate (six modules H 300 mm) that can be cut as 

required, supplied with supports and the necessary hardware. 

It can be installed at any height in the switchboard. 

Cat. no. selection 


Form 2 side barrier for D 500 mm cubicle 06545 

Form 2 restoration kit 04924 

Partitioning extension 

For the PH system switchboards 800 mm depth (500 + 300), a partitioning extension 

for 300 mm depth is required. 


Partitioning extension in 800 mm depth 06543 


3

DD384409 

DD384410 

Distribution 


06540. 

06555. 

4 

DD383360 

DD383362 


Front and rear barrier 

Barrier, W 300 mm, from top to bottom of the cubicle. 

Can be installed in the front and rear of the busbar compartment. 

Protects against direct contact with the busbars. 

Front protection 

Is realized by the association of the door W 300 mm and this barrier. Metallic barrier, 

composed of 2 parts H 850mm, pre-cut at both ends. 

Rear protection 

A barrier is required at the rear of the busbar compartment in cubicles that are 800, 

1000 and 1300 mm deep. 



Front or rear barrier for lateral vertical busbars W 300 mm 06540 

Inter-cubicle partitioning 

Metal partition, used to separate two adjacent cubicles. 

It is made up of two panels, each 850 mm high. 

The top and bottom ends have knock-outs for horizontal busbars. 

Supplied with the necessary supports and hardware, the partition is mounted on the 

framework and does not hinder installation of the functional mounting plates 



Inter-cubicle 

partitioning 

D 500 mm 06555 

D 800 mm 04911 + 06543 

version: 1.0 - 06/2010 401F_E22905.indd

DD384412 

DD384411 

Distribution 



Partitioning of horizontal busbars 

Set of two barriers (front and rear), plus a slotted rear panel for efficient natural 

convection in the switchboard. 

The set can be used to partition horizontal busbars installed at the top or bottom of 

the cubicle. 

The space required for the busbars is not increased. 



W 300 mm D 500 mm 06560 

D 800 mm 06563 

W 700 mm D 500 mm 06570 

D 800 mm 

Note: when the busbars are at the bottom of the cubicle, gland plates are mandatory. 


5

DD384420 

DD384421 

Distribution 


04901 + 04943. 

6 

DD384422 

DD383396 



Front connection 

Presentation 

A horizontal metal partition can be used to physically separate functional units from 

one another. 

It is fixed at the rear by a support (two uprights) secured to the framework (500 mm 

deep) or to the intermediate uprights (800 mm deep frameworks). 

A set of brackets can be used to install partial Form 3 partitioning in the cubicle. 

It does not take up any useful space in the switchboard. 



Horizontal metal partition, W 650 mm 04901 

Rear support for partitions, W 650 mm 04943 

6 universal angle brackets 03583 

Rear connection 

Presentation 

For rear connection, in addition to the horizontal partitions, vertical partitions are 

required at the rear of each functional unit. 

There are two heights: 

b 3 to 4 modules 

b 5 to 6 modules. 



Vertical partitions (two cat. no. per 

functional unit) 

Vertical partitions for rear connected Compact NSX250. 

3 to 4 modules 04955 

5 to 6 modules 04956 

version: 1.0 - 06/2010 401F_E22905.indd

DD384414 

DD384413 

Enclosures 


06502 x 2 + 06514. 

06502 + 06503 + 06515. 

2 

Cubicles, frameworks 

700 mm wide, 500 mm deep framework 


2 x 2 adapted uprights H 2000 06502 x 2 

2 frames + 2 flanges + 1 roof 06514 

b 

v 

v 

v 

v 

v 

b 

Composition of catalogue numbers: 

2 frames 

2 flanges 

mounting hardware 

4 uprights 

1 roof. 

Roof characteristics: 

- equipped with a factory-mounted polyurethane (PUR) gasket 

- supplied with mounting hardware 

- with markings for clear identificatuion of cable-running zones 

b 

b 

b 

The cables compartment can be mounted on the right or left. 

Can be combined side-by-side or back-to-back. 

Receive the IP55 cover panels. 

An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the 

roof and the frame. 



2 adapted uprights H 2000 06502 

2 uprights + 2 intermediary uprights H 2000 06503 

2 frames + 2 flanges + 1 roof 06515 

b 

v 

v 

v 

v 

v 

b 

- 

- 

- 

b 

b 

b 


2 frames 

2 flanges 


4 uprights + intermediary uprights 

1 roof. 


equipped with a factory-mounted polyurethane (PUR) gasket 

supplied with mounting hardware 

with markings for clear identificatuion of cable-running zones. 






version: 1.0 - 06/2010 401F_E23110.indd

DD384415 

DD384416 

Enclosures 


06501 x 2 + 06512. 

06501 + 06502 + 06512. 

401F_E23110.indd 




2 x 2 uprights H 2000 06501 x 2 

2 frames + 1 roof W 300 D 500 06512 

b 

v 

v 

v 

v 

b 


2 frames 


4 uprights 

1 roof. 




- with markings for clear identificatuion of cable-running zones. 

b 

b 

b 






300 mm wide, 500 mm deep framework for Linergy 


2 uprights H 2000 06501 

2 adapted uprights H 2000 06502 

2 frames + 1 roof W 300, D 500 06512 

b 

v 

v 

v 

v 

b 


2 frames 


2 adapted uprights 

1 roof. 





b 

b 

b 








2 x 2 uprights H 2000 06501 x 2 

2 frames + 1 roof W 300, D 800 06513 

b 

v 

v 

v 

v 

b 


2 frames 


4 uprights 

1 roof. 





b 

b 

b 






version: 1.0 - 06/2010 

3

DD384417 

DD384418 

DD384419 

Enclosures 


4 


Hinged front plate support frame 


Hinged front plate support frame, W 700 mm 08566 

b Reversible for left or right-hand opening. 

b Secured at two points. 

b Can be mounted on 700 mm wide cubicles. 

Framework combinations 

The PH system frameworks can be combined side-by-side or back-to-back. 

A combination kit is required. 

Side-by-side or back-to-back (1) combination 

The mechanical connection between the two frames is realised with the combination 

kit , which comprises the IP55 sealing kit . 


Swing 19” rack coupling kit NSYSFBK19 

(1) Back to back association must be shipped individually and combined during on-site 

installation. 

version: 1.0 - 06/2010 401F_E23110.indd

DD384423 

DD384424 

DD384425 

Enclosures 


06525. 

06537. 

06535. 

401F_E23110.indd 

IP55 cover panels 

Front panel 

W 700 mm door 


Plain door W 300 mm 06522 

W 700 mm 06524 

Transparent door W 700 mm 06525 

b 

b 

b 

Equipped with a factory-mounted polyurethane (PUR) gasket. 

Reversible for left or right-hand opening. 

Equipped with a black handle and keylock (key 405). 

An earthing wire (08911) must be installed between the door and the frame. 

To connect it, a M6 captive nut from the set cat. no. 06461 is required. 

Rear panel 

Rear panel 


Rear panel W 300 mm 06533 

W 700 mm 06537 

b 

b 

b 

Equipped with a factory-mounted polyurethane (PUR) gasket. 

Supplied with mounting hardware. 

One-piece, reinforced panel designed to ensure the degree of protection. 


rear panel and the frame. 

Side panel 

Side panel 


Set of two side panels D 500 mm 06535 

D 800 mm 06538 

b Equipped with a factory-mounted polyurethane (PUR) gasket. 

b Supplied with mounting hardware. 


lateral panels and the frame. 

version: 1.0 - 06/2010 

5

DD384428 

DD384427 

Enclosures 


NSYSPF7100 + NSYSPS5100. 

NSYEC751. 

6 

Plinth, gland plates 

Plinth, H 100 mm and 200 mm 

The plinth is made up of two catalogue numbers: 

b one catalogue number comprising four corner posts + two cross-pieces (front and 

rear), that can be used in side-by-side combinations or stacked to form a plinth 200 

mm high (maximum) 

b one catalogue number comprising two side plates (500 or 800 mm). 

Each catalogue number is supplied with the necessary hardware. 

Width Depth Plinth H 100 Plinth H 200 

Front and 

rear crosspieces 

Lateral crosspieces 

Front and rear 

cross-pieces 

Lateral crosspieces 

300 500 

NSYSPF3100 NSYSPS5100 NSYSPF3200 NSYSPS5200 

800 NSYSPS8100 NSYSPS8200 

700 500 

NSYSPF7100 NSYSPS5100 NSYSPF7200 NSYSPS5200 

800 NSYSPS8100 NSYSPS8200 

Plain gland-plates (IP55) 


Plain gland-plates, D 500 W 300 NSYEC351 

W 700 NSYEC751 

Plain gland-plates, D 800 W 300 NSYEC381 

W 700 NSYEC781 

version: 1.0 - 06/2010 401F_E23110.indd

DD384440 

Enclosures 


2 

DD383348 

DD383349 

Accessories 

Lifting rings 

Set of four lifting rings screwed to the framework. 

Use a set of lifting rings for each framework (W 700 mm) containing devices. 

When two cubicles with devices have been combined, use a lifting beam. 


4 lifting rings NSYSFEB 

4 lifting brackets NSYSFELB 

Screws/Nuts 


Set of 20 screws + M6 nuts 06461 

Earthing leads 

b Mandatory to ensure earth continuity of side panels, roof and door. 

b Material: terminal of brass and copper delivered with PVC cover, green and 

yellow. 

Length (mm) Section (mm²) Terminal (mm) Cat. no. 

160 6 8.3 NSYEL166D8 

350 25 8.3 NSYEL3525D8 

Note: composition set of 10 leads (nuts and washers not delivered). 

The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lug 

on the other. 


Earthing wire, 6 mm² 08911 

The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lug 

on the other. 

The earthing wire is used to earth: 

b a door or wicket door with devices 

b a front-plate support frame equipped with switchgear in a cubicle. 

Coupling kit 

For coupling enclosures either side-by-side or back-to-back (1) : 

b Fixing system from the inside of the enclosure. 

b IP55 degree of protection. 

b Material: 

v flat flange: galvanised steel. 

v sealing gasket: EPDM. 


Swing 19” rack coupling kit NSYSFBK19 

(1) Back to back association must be shipped individually and combined during on-site 

installation. 

version: 1.0 - 06/2010 401F_E23120.indd

Dimensions 

Dimensions 

DD384437 

D384438 

DD384439 

Cubicles 

Profile 

Cover panels 


1 

515 

815 

500 

800 

Plain or transparent door, lateral panels 

Fixing to floor 

500 

800

Dimensions 

Dimensions 

2 

DD384433 

DD384443 

Cubicles 

Gland plates 

500 

800 

Cubicle mounting. 

DD384442 Functional system in PH system switchboards 

50 

D 500. 

50 

Transparent 

door 

Transparent 

door 

D 600/800. 

500 

700 

500 

700 

DD384434 

500 

800 

version: 1.0 - 05/2010 401F_E31010.indd 

50 

50 

505 

605 

805 

Plain 

door 

Plain 

door

Dimensions 

Dimensions 

DD384429 

DD384431 

DD384430 

DD384432 

Cubicles 

Busbars mounting 

Lateral vertical busbars 

1600 A. 

2500 A. 

75 

75 

75 

2000 A. 

115 

115 

115 

3200 A. 


3 

500 

500 

800 

500 

1005 

1305

Schneider Electric Industries SAS 

35, rue Joseph Monier 

CS 30323 

F- 92506 Rueil Malmaison Cedex 

RCS Nanterre 954 503 439 

Capital social 896 313 776 € 

www.schneider-electric.com 

401E 

As standards, specifications and designs change from time to time, please ask for confirmation 

of the information given in this publication. 

This document has been printed on ecological paper. 

Publication: Schneider Electric Industries SAS 

Photos: Schneider Electric 

Printed: 

09-2010 

© 2010 - Schneider Electric - All rights reserved

Prisma Plus PH System - Schneider Electric

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