P-113 - Lincoln Electric

P-113-A
NUMBERS IN THE TABLE BELOW INDICATE
WHICH COLUMN TO USE IN EACH PARTS LIST
FOR EACH INDIVIDUAL CODE NUMBER
PARTS
LIST
TITLES
PARTS LIST
NO.
CODE NO.
FRONT PANEL WITH
CONTROLS
P-113-C
Idealarc ®
R3R-300, 400 AND 500
For Codes 7819 to 8585 See P-123-A
For Codes 8587 to 9533 See P-144-A
For Codes Above 9533 See P-206-A
Model Index
CASE AND INTERNAL
COMPONENTS
P-113-D
TRANSFORMER AND
RECTIFIER
RETURN TO MAIN INDEX
P-113-E
ARC POLARITY SWITCH
P-61-H
REMOTE CONTROL
P-84-J
P-28-F
7135 1 1 1 9 1 7
7152 1 3 3 10 1 7
7198 1 2 2 10 1 7
7304 1 1 1 9 1 7
7308 1 3 3 10 1 7
7348 1 2 2 10 1 7
7360 1 1 1 9 1 7
7361 1 2 2 10 1 7
7362 1 3 3 10 1 7
7363 1 1 1 9 1 7
7435 1 1 1 9 1 7
7480 1 2 2 10 1 7
7481 1 2 2 10 1 7
7491 1 1 1 9 1 •
7515 1 3 3 10 1 7
7518 1 1 1 9 1 7
7532 1 1 1 9 1 7
7539 1 1 1 9 1 •
7540 1 3 3 10 1 7
7541 1 3 3 10 1 7
7542 1 2 2 10 1 7
7543 1 2 2 10 1 7
7544 1 1 1 9 1 •
7545 1 1 1 9 1 •
7546 1 2 2 10 1 7
7547 1 2 2 10 1 7
7548 1 3 3 10 1 7
7549 1 3 3 10 1 7
7554 1 1 1 9 1 •
7570 1 1 1 9 1 •
7571 1 1 1 9 1 •
7572 1 2 2 10 1 7
7584 1 2 2 10 1 7
7585 1 1 1 9 1 •
7586 1 1 1 9 1 •
P-66-J
P-66-K
P-113-A
DO NOT attempt to use this Parts List for machine if its code
number is not listed. Contact the Service Department for any
code numbers not listed. (Only those suffixes which require
distinction form the basic codes are shown.)
GXL STARTER
FOOT AMPTROL
SEE P-66-J.2 NOTE 2 & 4
HAND AMPTROL
SEE P-66-K NOTE 2 & 4
2-91

P-113-A.1
NUMBERS IN THE TABLE BELOW INDICATE
WHICH COLUMN TO USE IN EACH PARTS LIST
FOR EACH INDIVIDUAL CODE NUMBER
PARTS
LIST
TITLES
PARTS LIST
NO.
CODE NO.
FRONT PANEL WITH
CONTROLS
P-113-C
CASE AND INTERNAL
COMPONENTS
P-113-D
TRANSFORMER AND
RECTIFIER
RETURN TO MAIN INDEX
P-113-E
ARC POLARITY SWITCH
P-61-H
7587 1 3 3 10 1 7
7598 2 3 3 10 1 7
7599 2 3 3 10 1 7
7600 2 2 2 10 1 7
7601 2 2 2 10 1 7
7602 2 2 2 10 1 7
7603 2 1 1 9 1 •
7604 2 1 1 9 1 •
7605 2 1 1 9 1 •
7609 2 3 3 10 1 7
7689 2 1 1 9 1 •
7709 2 2 2 10 1 •
7710 2 3 3 10 1 •
7726 2 2 2 10 1 •
7727 2 2 2 10 1 •
7728 2 3 3 10 1 •
7730 2 1 1 9 1 •
7734 2 2 2 10 1 •
7735 2 3 3 10 1 •
7739 2 3 3 10 1 •
7740 2 3 3 10 1 •
7741 2 1 1 9 1 •
7791 2 2 2 10 1 •
Winding Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-84-B
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM275
P-84-J
P-28-F
P-66-J
P-66-K
P-113-A.1
DO NOT attempt to use this Parts List for machine if its code
number is not listed. Contact the Service Department for any
code numbers not listed. (Only those suffixes which require
distinction form the basic codes are shown.)
REMOTE CONTROL
GXL STARTER
HAND AMPTROL
SEE P-66-J.2 NOTE 2 & 4
FOOT AMPTROL
SEE P-66-K NOTE 2 & 4
03-15-2005
#

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
NOTES

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
P-113-B
CODE
DC
OUTPUT
NO. AMPS HERTZ
WINDING SPECIFICATIONS AND DIAGRAMS
Only those suffixes requiring distinction from the basic codes are shown
VOLTAGE
TOP
LEFT
TOP
RIGHT
PRIMARY TRANSFORMER COILS
TOP
CENTER
BOTTOM
CENTER
P-113-B
7135
7152
7198
7304
7308
7348
7360
7361
7362
7363
7435
7480
7481
7491
7515
7518
7532
7539
7540
7541
7542
7543
7544
7545
7546
7547
7548
7549
7554
7570
7571
7572
7584
7585
7586
7587
7598
7599
7600
7601
7602
7603
7604
7605
7609
7689
7709
7710
7726
7727
7728
7730
7734
7735
7739
7740
7741
7791
300
500
400
300
500
400
300
400
500
300
300
400
400
300
500
300
300
300
500
500
400
400
300
300
400
400
500
500
300
300
300
500
400
300
300
500
500
500
400
400
400
300
300
300
500
300
400
500
400
400
500
300
400
500
500
500
300
400
60/50
60/50
60/50
50
50
50
60/50
60/50
60/50
50
60
50
60
60
60
60
60
60
60
60
60
60
60/50
60
60/50
60
60/50
60
60
60/50
60
60
50
50
60
50
60/50
60
60/50
60
50
60/50
60
50
50
50
60/50
60/50
60
50
50
60
50
50
60
60
60
60
230/460* 7135-5TRC&L 7135-5TRC&L 7135-5TRC&L 7135-55BC
230/460* 7152-5TR&L 7152-5TR&L 7152-5TC 7152-55BC
230/460* 7198-5TR&L 7198-5TR&L 7198-5TC 7198-55BC
220/380/440 7304-5 7304-5 7304-5 7304-55
220/380/440 7308-5 7308-5 7308-5 7308-55
220/380 440 7348-5 7348-5 7348-5 7348-55
230/460* 7135-5TRC&L 7135-5TRC&L 7135-5TRC&L 7135-55BC
230/460* 7198-5TR&L 7198-TR&L 7198-5TC 7198-55BC
230/460* 7152-5TR&L 7152-5TR&L 7152-5TC 7152-55BC
220/380/440 7304-5 7304-5 7304-5 7304-5
575 7435-5 7435-5 7435-5 7435-5
415 7480-5TR&L 7480-5TR&L 7480-5TC 7480-558E
575 7481-5TR&L 7481-5TR&L 7481-5TC 7481-55BC
230/460 7484-5 7484-5 7484-5 7484-55
575 7515-5TR&L 7515-5TR&L 7515-5TC 7515-55BC
200 7518-5TRC&L 7518-5TRC&L 7518-5TRC&L 7518-55BC
208 7518-5TRC&L 7518-5TRC&L 7518-5TRC&L 7518-55BC
575 7435-5 7435-5 7435-5 7435-55
230/460 7152-5TR&L 7152-TR&L 7152-5TC 7152-55BC
575 7515-5TR&L 7515-5TR&L 7515-5TC 7515-55BC
230/460 7198-5TR&L 7198-5TR&L 7198-5TC 7198-55BC
575 7481-5TR&L 7481-5TR&L 7481-5TC 7481-55BC
230/460* 7484-5 7484-5 7484-5 7484-55
575 7435-5 7435-5 7435-5 7435-55
230/460* 7198-5TR&L 7198-5TR&L 7198-5TC 7198-55BC
575 7481-5TR&L 7481-5TR&L 7481-5TC 7481-55BC
230/460* 7152-5TR&L 7152-5TR&L 7152-5TC 7152-55BC
575 7515-5TR&L 7515-5TR&L 7515-5TC 7515-55BC
208 7554-5 7554-5 7554-5 7554-55
230/460* 7570-5 7570-5 7570-5 7570-55
575 7435-5 7435-5 7435-5 7435-55
208 7572-5TR&L 7572-5TR&L 7572-5TC 7572-55BC
230/380/440 7348-5 7348-5 7348-5 7348-55
220/380/440 7304-5 7304-5 7304-5 7304-55
208 7586-5 7586-5 7586-5 7586-55
220/380/440 7308-5 7308-5 7308-5 7308-55
230/460* 7152-5TR&L 7152-5TR&L 7152-5TC 7152-55BC
575 7515-5TR&L 7515-5TR&L 7515-5TC 7515-55BC
230/460* 7198-5TR&L 7198-5TR&L 7198-5TC 7198-55BC
575 7481-5TR&L 7481-5TR&L 7481-5TC 7481-55BC
220/380/440 7348-5 7348-5 7348-5 7348-55
230/460* 7570-5 7570-5 7570-5 7570-55
575 7435-5 7435-5 7435-5 7435-55
220/380/440 7304-5 7304-5 7304-5 7304-55
220/380/440 7308-5 7308-5 7308-5 7308-55
380 7689-5 7689-5 7689-5 7689-55
230/460* 7619-5TR&L 7619-5TR&L 7619-5TC 7619-BC
230/460* 7622-5TR&L 7622-5TR&L 7622-5TC 7622-55BC
575 7620-5TR&L 7620-5TR&L 7620-5TC 7620-55BC
220/380/440 7348-5 7348-5 7348-5 7348-55
220/380/440 7308-5 7308-5 7308-5 7308-55
550 7730-5 7730-5 7730-5 7730-55
380 7348-5 7348-5 7348-5 7348-55
380 7308-5 7308-5 7308-5 7308-55
575 7623-5TR&L 7623-5TR&L 7623-5TC 7623-55BC
208 7624-5TR&L 7624-5TR&L 7624-5TC 7624-55BC
208 7586-5 7586-5 7586-5 7586-55
208 7791-5TR&L 7791-5TR&L 7791-5TC 7791-55BC
7135-55BR&L 7135-55BR&L T13398
7152-553R&L 7152-55BR&L T13398
7198-55BR&L 7198-55BR&L T13398
7304-55 7304-55 T13398
7308-55 7308-55 T13398
7348-55 7348-55 T13398
7135-558R&L 7135-88&L T13338
7198-55BR&L 7198-55BR&L T13398
7152-55BR&L 7152-55BR&L T13398
7304-55 7304-55 T13398
7435-55 7435-55 T13398
7480-55BR&L 7480-55BR&L T13398
7481-55BR&L 7481-55BR&L T13398
7484-55 7484-55 T13398
7515-55BR&L 7515-55BR&L T13398
7518-55BR&L 7518-55BR&L T13398
7518-55BR&L 7518-55BR&L T13398
7435-55 7435-55 T13398
7152-55BR&L 7152-55BR&L T13398
7515-55BR&L 7515-55BR&L T13398
7198-55BR&L 7198-55BR&L T13398
7481-55BR&L 7481-55BR&L T13398
7484-55 7484-55 T13398
7435-55 7435-55 T13398
7198-55BR&L 7198-55BR&L T13398
7481-55BR&L 7481-55BR&L T13398
7152-55BR&L 7152-55BR&L T13398
7515-55BR&L 7515-55BR&L T13398
7554-55 7554-55 T13398
7570-55 7570-55 T13398
7435-55 7435-55 T13398
7572-55BR&L 7572-55BR&L T13398
7348-55 7348-55 T13398
7304-55 7304-55 T13398
7586-55 7586-55 T13398
7308-55 7308-55 T13398
7152-55BR&L 7152-55BR&L T13398
7515-55BR&L 7515-55BR&L T13398
7198-55BR&L 7198-55BR&L T13398
7481-55BR&L 7481-55BR&L T13398
7348-55 7348-55 T13398
7570-55 7570-55 T13398
7435-55 7435-55 T13398
7304-55 7304-55 T13398
7308-55 7308-55 T13398
7689-55 7689-55 T13398
7619-55BR&L 7619-55BR&L T13398
7622-55BR&L 7622-55BR&L T13398
7620-55BR&L 7620-55BR&L T13398
7348-55 7348-55 T13398
7308-55 7308-55 T13398
7730-55 7730-55 T13398
7348-55 7348-55 T13398
7308-55 7308-55 T13398
7623-55BR&L 7623-55BR&L T13398
7624-55BR&L 7624-55BR&L T13398
7586-55 7586-55 T13398
7791-55BR&L 7791-BR&L T13398
M12390-2
M12390-3
M12390-3
S10061-44 ø
S10061-48
S10061-48
M12390-2
M12390-3
M12390-3
S10061-44 ø
S10061-50
S10061-52 ø
S10061-51
M12390-9
S10061-51
S10061-53
S10061-53
S10061-56
M12390-3
S10061-51
M12390-3
S10061-51
M12390-9
S10061-56
M12390-3
S10061-51
M12390-3
S10061-51
S10061-57
M12390-2
S10061-50
S10061-52 ø
S10061-48
S10061-44 ø
S10061-53
S10061-48
M12390-3
S10061-51
M12390-3
S10061-51
S10061-48
M12390-2
S10061-50
S10061-44 ø
S10061-48
S10061-44 ø
M12390-3
M12390-3
S10061-51
S10061-48
S10061-48
S10061-50
S10062-48
S10061-48
S10061-51
S10061-52 ø
S10061-53
S10061-52 ø
ø This part is obsolete and no longer available.
07-19-2001
BOTTOM
LEFT
BOTTOM
RIGHT
PRIMARY
THERMO-
STAT
115V
CONTROL
TRANSFORMER
#
#
#
#
#
#
#
#

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
P-113-B.1
CODE
NO.
TOP
LEFT
WINDING SPECIFICATIONS AND DIAGRAMS
Only those suffixes requiring distinction from the basic codes are shown
TOP
RIGHT
SECONDARY TRANSFORMER COILS
TOP
CENTER
BOTTOM CENTER
INNER OUTER
P-113-B.1
7135 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 XL1-4
7152 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7198 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5127 S14774 XL1-5
7304 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5294 S15252 XL1-4
7308 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5294 S15252 XL1-5
7348 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5294 S15252 XL1-5
7360 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 XL1-4
7361 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 L5127 S14774 XL1-5
7362 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7363 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5294 S15252 XL1-4
7435 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 XL1-4
7480 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5127 S14774 XL1-5
7481 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5127 S14774 XL1-5
7491 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7515 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7518 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 XL1-4
7532 M12572-79 M12572-79 M12577-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 XL1-4
7539 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7540 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7541 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7542 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5172 S14774 XL1-5
7543 M12572-88 M12532-88 M12532-89 M12532-87 M12532-93 M12572-86 ø L5127 S14774 XL1-5
7544 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7545 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7546 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5127 S14774 XL1-5
7547 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5127 S14774 XL1-5
7548 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7549 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7554 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7570 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7571 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7572 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5127 S14774 XL1-5
7584 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5294 S15252 XL1-5
7585 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5294 S15252 •
7586 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5127 S14774 •
7587 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5294 S15252 XL1-5
7598 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5638 S14774 XL1-5
7599 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5638 S14774 XL1-5
7600 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5638 S14774 XL1-5
7601 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5638 S14774 XL1-5
7602 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5639 S15252 XL1-5
7603 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5638 S14774 •
7604 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5638 S14774 •
7605 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5639 S15252 •
7609 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-83 M12572-94 L5639 S15252 XL1-5
7689 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5638 S15903 •
7709 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5638 S14774 •
7710 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5638 S14774 •
7726 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5638 S14774 •
7727 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5639 S15252 •
7728 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5639 S15252 •
7730 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5638 S14774 •
7734 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5639 S15252 •
7735 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5639 S15252 •
7739 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5638 S14774 •
7740 M12572-84 M12572-84 M12572-85 ø M12572-83 ø M12572-94 ø M12572-82 L5638 S14774 •
7741 M12572-79 M12572-79 M12572-78 M12572-92 M12269 M12572-91 M12572-77 ø L5638 S14774 •
7791 M12572-88 M12572-88 M12572-89 M12572-87 M12572-93 M12572-86 ø L5638 S14774 •
ø This part is obsolete and no longer available.
BOTTOM
LEFT
BOTTOM
RIGHT
WIRING
DIAGRAM
INPUT
CONNECTION
DIAGRAM
GXL
STARTER
NVR COIL
7-12-2001

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers
P-113-C
13
14
12
FRONT PANEL WITH CONTROLS
11
17
10
23
18
19
25
26
27
28
29
5
4
24
30 31
3
1
40
32
33
28
41
42
6
P-113-C
2
1-74

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
P-113-C.1
# Indicates a Change This Printing
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
1 Front Panel M12183 ø 1 X X
2 Current Control Switch T11160 1 X X
3 Current Control Rheostat T10812-40 1 X X
4 Rheostat Insulation T12792-1 1 X X
5 Current Dial Selector Switch (Below Code 7535 except Code 7491) T12419 ø 1 X •
5 Current Dial Selector Switch (Above Code 7535 & Code 7491) T10800-14 1 X X
6 Power Switch T10800-4 1 X X
10 Polarity Switch (R3R-300) L3545-17 1 X X
10 Polarity Switch (R3R-400 & 500) L3545-18 1 X X
10 Polarity Switch Parts See P-61-H
Pilot Light T13486 1 X X
12 Nameplate (R3R-300-220/440 & 230/460 Volt Only) * G1354 ø 1 X X
12 Nameplate (R3R-300 - All Other Voltages) * G1310 ø 1 X X
12 Nameplate (R3R-400 - 220/440 & 230/460 Volt Only) * G1355 1 X X
12 Nameplate (R3R-400 - All Other Voltages) * G1321 1 X X
12 Nameplate (R3R-500-220/440 & 230/460 Volt Only) * G1356 1 X X
12 Nameplate (R3R-500 - All Other Voltages) * G1312 1 X X
13 Polarity Switch Handle S16664-7 1 X X
14 Rheostat Knob T10491 1 X X
17 Cover S14572 1 X X
18 Terminal Strip S13323-5 1 X X
19 Number Plate T10726-63 ø 1 X X
23 “TO WORK” Marker T11202 1 X X
24 “ELECTRODE” Marker T11204 1 X X
Output Stud Assembly, Includes Items 25 Thru 33 T14166-7 2 X X
25 Weld Nut T3960 1 X X
26 Connection Strap T8141 1 X X
27 Stud T6931-2 1 X X
28 Hex Jam Nut 1/2-13 2 X X
29 Plain Washer S9262-1 2 X X
30 Insulating Bushing T4122 1 X X
31 Insulation Plate T10089 1 X X
Round Head Screw #10-24 x .375 1 X X
Lockwasher T9695-1 1 X X
Hex Nut #10-24 1 X X
32 Insulating Washer S10773-9 1 X X
33 Lockwasher E106A-5 1 X X
40 Capacitor T11577-12 1 X X
41 Current Limiting Assembly T13694 1 X •
41 Current Limiting Assembly T13989 1 • X
42 Mounting Insulation T11357-12 1 X •
42 Mounting Insulation T11357-13 ø 1 • X
Parts Not Illustrated
Voltmeter (Code 7603 & Above Only) M10486-2 1 • X
Ammeter R3R-300 (Code 7603 & Above Only) M15539-1 1 • X
Ammeter R3R-400 (Code 7603 & Above Only) M10485-8 1 • X
Ammeter R3R-500 (Code 7603 & Above Only) M10485-5 1 • X
Meter Shunt R3R-300 (Code 7603 & Above Only) S6602-17 ø 1 • X
Meter Shunt R3R-400 (Code 7603 & Above Only) S6602-18 ø 1 • X
Meter Shunt R3R-500 (Code 7603 & Above Only) S6602-19 ø 1 • X
* Add -1 to Nameplate part number if machine has meters.
ø This part is obsolete and no longer available.
P-113-C.1
10-24-2002
#
#

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers
P-113-D
104
105
103
102
143
CASE AND INTERNAL COMPONENTS
129
141
127
140
130
125
131
134
101
106
135
124
136
113
118
122
117
121
114
120
112
111
110
P-113-D
5-76

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
P-113-D.1
# Indicates a Change This Printing
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
101 Left Side Panel (R3R-300) G1335-1L ø 1 X • •
101 Left Side Panel (R3R-400) L5303-1L ø 1 • X •
101 Left Side Panel (R3R-500) L5303-2L 1 • • X
102 Top (R3R-300) M12352-3 ø 1 X • •
102 Top (R3R-400) M12352-1 ø 1 • X •
102 Top (R3R-500) M12352-2 ø 1 • • X
103 Seal S12934 1 X X X
104 Upper Back Panel (R3R-300) L5362-1 ø 1 X • •
104 Upper Back Panel (R3R-400 and R3R-500) L5362-2 ø 1 • X X
105 Lower Back Panel M12238 ø 1 X X X
106 Right Side Panel (R3R-300) G1335-4R 1 X • •
106 Right Side Panel (R3R-400) L5303-3R 1 • X •
106 Right Side Panel (R3R-500) L5303-4R 1 • • X
110 Firing Circuit P.C. Board L8741-1 ø 1 X X X
111 Control Circuit P.C. Board L9200-1 1 X • •
111 Control Circuit P.C. Board L9201-1 1 • X •
111 Control Circuit P.C. Board L9202-1 1 • • X
112 P.C. Board Insulation S14814 1 X X X
113 Plastic Expansion Nut, P.C. Board Mounting S14020-1 8 X X X
114 Right Transformer Baffle M12418 1 X X X
117 Choke Baffle M12574-1 1 X • •
117 Choke Baffle M12574-2 1 • X X
118 Lift Bail Assembly L5201-1 1 X • •
118 Lift Bail Assembly L5201-2 1 • X X
120 Resistor (R4) T9560-4 1 X X X
121 Insulating Washer T4479-A 4 X X X
122 Resistor (R1) T12300-22A 1 X X X
124 Left Transformer Baffle M12275-3 1 X X X
125 Fan Baffle S15059-1 ø 1 X • •
125 Fan Baffle S15059-2 ø 1 • X X
127 Feed Back Filter Choke (Below Code 7588) M12273-2 1 X X X
127 Feed Back Filter Choke (Above Code 7588) M12273-2 1 X X X
129 Current Transformer (R3R-300 Below Code 7540) M12387-8 3 X • •
129 Current Transformer (R3R-300 Above Code 7540) M12387-8 3 X • •
129 Current Transformer (R3R-400 Below Code 7545) M12387-6 3 • X •
129 Current Transformer (R3R-400 Above Code 7545) M12387-6 3 • X •
129 Current Transformer (R3R-500 Below Code 7543) M12387-7 3 • • X
129 Current Transformer (R3R-500 Above Code 7543) M12387-7 3 • • X
130 Snubber By-Pass P.C. Board L5096 1 X X X
131 P.C. Board Insulation S15039 1 X X X
134 Resistor (R2) T12300-49 1 X X X
135 Terminal Strip S14530-4 1 X X X
136 Number Plate T10726-84 ø 1 X X X
140 Fan M6819-4A 1 X • •
140 Fan M6819-6 1 • X X
141 Fan Motor S14779-3 1 X • •
141 Fan Motor S14779-2 1 • X X
143 115 Volt Control Transformer See Winding Specs 1 X X X
145 Rear Baffle (Not Shown) M12815 1 X • •
145 Rear Baffle (Not Shown) L5370 1 • X X
ø This part is obsolete and no longer available.
P-113-D.1
07-19-2001

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers
P-113-E
78
74
73
72
55
71
53
70
TRANSFORMER AND RECTIFIER
55
67
66
65
64
53
63
62
51
55
83
58
57
56
54
53
52
P-113-E
92
90
1-74

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
P-113-E.1
# Indicates a Change This Printing
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
51 Base (R3R-300) G1334-3 1 X • •
51 Base (R3R-400) (Below Code 7700) G1349-5 1 • X •
51 Base (R3R-400) (Above Code 7700) G1349-7 1 • X •
51 Base (R3R-500) (Below Code 7700) G1349-6 1 • • X
51 Base (R3R-500) (Above Code 7700) G1349-8 1 • • X
52 Coil (Bottom Right Secondary) See Winding Specs 1 X X X
53 Coil Insulation - Form Around Coil & Tape, For Items 54, S14877-4 6 X • •
56, 64, 65, 71 and 72
53 Coil Insulation - Form Around Coil & Tape, For Items 54, S14877-6 6 • X •
56, 64, 65, 71 and 72
53 Coil Insulation - Form Around Coil & Tape, For Items 54, S14877-5 6 • • X
56, 64, 65, 71 and 72
54 Coil (Bottom Right Primary) See Winding Specs 1 X X X
55 Insulating Spacer T13585-1 6 X • •
55 Insulating Spacer T13585-3 6 • X •
55 Insulating Spacer T13585-2 ø 6 • • X
56 Coil (Top Right Primary) See Winding Specs 1 X X X
57 Right Transformer Lamination Assembly M12420-2R 1 X • •
57 Right Transformer Lamination Assembly M12420-4R 1 • X •
57 Right Transformer Lamination Assembly M12420-3R 1 • • X
58 Coil (Top Right Secondary) See Winding Specs 1 X X X
62 Bottom Transformer Lamination Assembly M11834-2 1 X • •
62 Bottom Transformer Lamination Assembly M11834-4 1 • X •
62 Bottom Transformer Lamination Assembly M11834-3 1 • • X
63 Coil (Bottom Center Secondary) See Winding Specs 1 X X X
64 Coil (Bottom Center Primary) See Winding Specs 1 X X X
65 Coil (Top Center Primary) See Winding Specs 1 X X X
66 Coil (Top Center Secondary) See Winding Specs 1 X X X
67 Top Transformer Lamination Assembly M11834-2 1 X • •
67 Top Transformer Lamination Assembly M11834-4 1 • X •
67 Top Transformer Lamination Assembly M11834-3 1 • • X
70 Coil (Bottom Left Secondary) See Winding Specs 1 X X X
71 Coil (Bottom Left Primary) See Winding Specs 1 X X X
72 Coil (Top Left Primary) See Winding Specs 1 X X X
73 Left Transformer Lamination Assembly M12420-2L 1 X • •
73 Left Transformer Lamination Assembly M12420-4L 1 • X •
73 Left Transformer Lamination Assembly M12420-3L 1 • • X
74 Coil (Top Left Secondary) See Winding Specs 1 X X X
78 DC Filter Choke L5054-2 1 X • •
78 DC Filter Choke L5054-4 1 • X •
78 DC Filter Choke L5054-3 ø 1 • • X
83 Rectifier Bridge Assembly (Below Code 7305) L5092 1 X • •
83 Rectifier Bridge Assembly (Below Code 7305) L5191 ø 1 • X X
83 Rectifier Bridge Assembly (Above Code 7305) Includes: L5366 1 X • •
SCR-Heat Sink Assembly L5366-1 ø 1 X • •
Diode M9661-31 3 X • •
83 Rectifier Bridge Assembly (Above Code 7305) Includes: L5367 ø 1 • X X
SCR-Heat Sink Assembly L5367-1 1 • X X
Diode M9661-31 3 • X X
90 GXL Starter Assembly (R3R-300 Below Code 7535 except Code
7491 - R3R-400 & 500 Below Code 7700) L2296-G ø 1 • X X
GXL Starter Parts See P-28-F
90 Starter Assembly (R3R-300, Code 7491 & 7535 to 7560) S15479 ø 1 X • •
90 Starter Assembly (R3R-300, Above Code 7560 & R3R-400 Above
Code 7700) S15692 1 X X •
90 Starter Assembly (R3R-500, Above Code 7700) S15692-1 ø 1 • • X
92 Input Connection Panel (R3R-300, Below Code 7560) S15477 ø 1 X • •
92 Input Connection Panel (R3R-300, Above Code 7560 & R3R-400
& 500 Above Code 7700) S15691 1 X X X
ø This part is obsolete and no longer available.
P-113-E.1
7-12-2001

Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
NOTES