Hydraulic Hoses, Fittings and Equipment - Brammer
Hydraulic Hoses, Fittings and Equipment - Brammer
Hydraulic Hoses, Fittings and Equipment - Brammer
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
aerospace<br />
climate control<br />
electromechanical<br />
filtration<br />
fluid & gas h<strong>and</strong>ling<br />
hydraulics<br />
pneumatics<br />
process control<br />
sealing & shielding<br />
<strong>Hydraulic</strong> <strong>Hoses</strong>, <strong>Fittings</strong><br />
<strong>and</strong> <strong>Equipment</strong><br />
Technical H<strong>and</strong>book
Parkrimp No-Skive <strong>and</strong> ParLock System<br />
Along with the ever-growing<br />
power <strong>and</strong> efficiency of<br />
construction, agriculture <strong>and</strong><br />
other machinery <strong>and</strong> increasing<br />
working pressures <strong>and</strong> flow<br />
Parkrimp No-Skive system<br />
is based on no-skiving technology (without<br />
removing the rubber cover before assembling)<br />
Each of the two concepts has its<br />
indisputable advantages – which<br />
concept should be selected<br />
depends on the particular<br />
conditions of the application.<br />
rates of their hydraulic systems,<br />
multispiral hose is gaining an<br />
increasingly important role in<br />
machine design.<br />
Parker Hannifin, as the world<br />
ParLock system<br />
uses external or internal <strong>and</strong> external<br />
skiving (Interlock) technology<br />
leader in the hydraulic hose<br />
market, responds to these highly<br />
dem<strong>and</strong>ing requirements with<br />
2 comprehensive systems –<br />
Parkrimp No-Skive <strong>and</strong> ParLock.<br />
Each of the Parkrimp No-Skive<br />
<strong>and</strong> ParLock systems consists of<br />
integrated ranges of hose, fittings<br />
<strong>and</strong> assembling equipment <strong>and</strong><br />
know-how, all of which are:<br />
• Designed <strong>and</strong> developed<br />
together<br />
• Tested <strong>and</strong> approved together<br />
• Produced <strong>and</strong> supplied<br />
together<br />
This way Parker Hannifin can<br />
guarantee:<br />
• The highest quality <strong>and</strong> safety<br />
<strong>and</strong> the longest service life of<br />
the final product – to the end<br />
users, <strong>and</strong> at the same time:<br />
• The easiest, most efficient <strong>and</strong><br />
safe production process – to<br />
the assemblers.<br />
In this way Parker Hannifin<br />
also meets the requirements of<br />
SAE J1273 <strong>and</strong> ISO 17165-2,<br />
which pay particular attention<br />
to matching the hose with the<br />
fittings <strong>and</strong> to their compatibility<br />
proven by the manufacturer.
Parkrimp No-Skive<br />
The easy to operate crimp system<br />
from textile to 6 spiral high tensile steel wire<br />
Parkrimp No-Skive is synonymous<br />
with the best solution for<br />
assembling hydraulic <strong>and</strong> related<br />
hose <strong>and</strong> fittings from both the<br />
technical <strong>and</strong> the manufacturing<br />
points of view!<br />
Throughout the progressive<br />
rubber <strong>and</strong> metal compression<br />
during the crimping process the<br />
reinforcement always remains<br />
intact. The meticulous design,<br />
Parkrimp No-Skive<br />
hose <strong>and</strong> fittings<br />
the system for fast<br />
<strong>and</strong> leak-free assemblies<br />
• For crimping Parkrimp<br />
No-Skive fittings only<br />
• No skiving tool needed<br />
• No need to remove the cover<br />
• Quick <strong>and</strong> easy: no gauges to<br />
set on the machine<br />
• Portable machines for field<br />
repair<br />
• Meets EN safety regulations<br />
Parkrimp No-Skivee hose <strong>and</strong> fittings the system with the perfect match<br />
The perfect match<br />
The complete system from one<br />
source. No-Skive hose, No-Skive<br />
fitting <strong>and</strong> crimping machine<br />
with world-wide guarantee<br />
<strong>and</strong> availability.<br />
testing <strong>and</strong> manufacturing processes<br />
of Parkrimp No-Skive<br />
hose <strong>and</strong> fittings, combined with<br />
the approved crimping diameters<br />
provide an excellent mechanical<br />
connection between the hose<br />
<strong>and</strong> the fitting. This absolutely<br />
leak-free connection gives long<br />
service life even with the highest<br />
pressures associated with 4- <strong>and</strong><br />
6-spiral hose assemblies.<br />
Parker’s colour-coded die sets<br />
No loose parts to mismatch or<br />
misplace – die set segments<br />
linked together. Die sets provide<br />
360° evenly applied crimping<br />
forces for an ideal crimp result.<br />
The smartly designed <strong>and</strong> timetested<br />
Parkrimp No-Skive assembling<br />
equipment combined with<br />
Parker‘s assembling know how<br />
allow the safest, most efficient<br />
<strong>and</strong> mistake-proof assembly<br />
process. The Parkrimp equipment<br />
allows cost <strong>and</strong> time savings to<br />
the assembler <strong>and</strong> guarantees a<br />
defect-free, reliable <strong>and</strong> durable<br />
final product to the end-user.<br />
Parkalign ®<br />
Parker’s exclusive Parkalign ®<br />
positions the fitting in the dies<br />
perfectly every time.
ParLock<br />
The system for extremely dynamic pressure applications<br />
Applications requiring the ParLock system<br />
• Hydrostatic transmissions<br />
(combine harvesters, large<br />
tractors, excavators, etc.)<br />
• Vibratory hammers<br />
Gripping zone<br />
• superb mechanical<br />
grip for safety <strong>and</strong><br />
impulse life<br />
Sealing zone<br />
• superb sealing<br />
performance<br />
• high compression<br />
• rubber friendly<br />
shapes<br />
For manufacturing the ParLock hose assemblies Parker Hannifin offers<br />
• Skiving machines for<br />
external <strong>and</strong> internal skiving<br />
• Large injection moulding<br />
machines<br />
• Tunnelling machines<br />
• Forestry machines<br />
• Universal crimping machines<br />
with adjustable crimping<br />
diameter<br />
tions with extremely dynamic pressure<br />
ressure surges <strong>and</strong> peaks, as well as<br />
tions with intense vibrations <strong>and</strong> hose<br />
(bending), especially when close to the<br />
, a strong mechanical grip by the fitting<br />
the hose is paramount.<br />
opular method accepted by the market of<br />
eving this mechanical grip in such aptions<br />
is to use hose fittings that „lock“<br />
etal reinforcement of the hose directly<br />
en the metal shell <strong>and</strong> nipple – for which<br />
er of the hose has to be removed both<br />
• Large material h<strong>and</strong>ling<br />
machines (container h<strong>and</strong>ling)<br />
• Excavator booms<br />
• Blow-out preventers<br />
in oil <strong>and</strong> gas<br />
Transition zone<br />
• gradual takeup<br />
of bending<br />
forces <strong>and</strong><br />
reinforcement<br />
<strong>and</strong> hose<br />
movements<br />
• weather seal<br />
• Detailed assembling<br />
instructions (see further<br />
in this catalogue)<br />
externally <strong>and</strong> up to a certain<br />
length also internally (a concept<br />
generally called „Interlock“).<br />
As a response to the market requirement<br />
for an „Interlock“ hose<br />
fitting system, Parker has developed<br />
the Parlock program. This<br />
range consists of a specific range<br />
of hose, fittings <strong>and</strong> assembly<br />
equipment combined with<br />
Parker crimping know-how.
Technical H<strong>and</strong>book<br />
<strong>Hydraulic</strong> <strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong><br />
<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Terminology – The basics Aa-2 – Aa-8<br />
Safe Hose Assemblies in 8 Steps Aa-9<br />
1 Application Aa-9<br />
2 Pressure Aa-10<br />
3 Size Aa-10<br />
4 Temperature Aa-11<br />
5 Fluid Compatibility Aa11<br />
6 Hose <strong>Fittings</strong> Aa-11<br />
7a Working Steps for One-Piece Parkrimp No-Skive <strong>Fittings</strong> Aa-12 – Aa-14<br />
7b Working Steps for Two-Piece ParLock <strong>Fittings</strong> Aa-15 – Aa-16<br />
8 Routing, Installation, Environmental influences Aa-17 – Aa-19<br />
How to Order (Part number description) Aa-20 – Aa-21<br />
<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Storage Aa-22 – Aa-23<br />
Safety Precaution Aa-24 – Aa-25<br />
Proactive Maintenance Programme Aa-26<br />
Technical Data<br />
Hose Overview Ab-2 – Ab-3<br />
Hose <strong>Fittings</strong> Overview Ab-4 – Ab-7<br />
Hose <strong>Fittings</strong> Pressure Ratings Ab-8 – Ab-10<br />
Hose <strong>Fittings</strong> Nomenclature Ab-11 – Ab-14<br />
Classification Bodies Ab-15<br />
Classification Body Type Approvals Ab-16 – Ab-17<br />
Conversion Chart Ab-18<br />
Temperature / Pressure Chart Ab-19<br />
Flow Capacity Nomogram Ab-20<br />
The Correct Method to Fit Female Swivel Ends Ab-21<br />
Chemical Resistance Table Ab-22 – Ab-30<br />
Identifying Fitting Types Ab-31 – Ab-41<br />
Safety Guide Ab-42 – Ab-45<br />
A-Index<br />
Index<br />
Catalogue 4400/UK
<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Terminology<br />
– The basics!<br />
<strong>Hydraulic</strong> hose is a full-value part of the hydraulic<br />
system transmitting the hydraulic power – not just<br />
conveying a fluid – <strong>and</strong> deserves adequate attention,<br />
just like the other hydraulic components which generate,<br />
consume or control that power. Furthermore,<br />
it is just hydraulic hose assemblies that are usually<br />
most exposed to various extreme conditions in<br />
which they have to retain full functionality <strong>and</strong> assure<br />
serviceability of the hydraulic system <strong>and</strong> safety<br />
of the operators.<br />
Aa-2<br />
In spite of that, the importance of the hydraulic hose<br />
is often overlooked <strong>and</strong> underestimated.<br />
This catalogue is to provide guidelines to correct<br />
hoses <strong>and</strong> fittings selection <strong>and</strong> hose assembly<br />
manufacturing <strong>and</strong> to highlight the most important<br />
safety aspects for its service in the field.
<strong>Hydraulic</strong> Rubber <strong>Hoses</strong><br />
Tube – inner layer of rubber compound<br />
with chemical <strong>and</strong> physical<br />
properties to be long-term resistant<br />
to the fluid <strong>and</strong> working conditions.<br />
Reinforcement – 1 or 2 (exceptionally<br />
3) layers of braided textile fibre or<br />
highly tensile steel wire or 4 or 6 layers<br />
of spiralled very highly tensile steel<br />
wire to bear high pressure but allow<br />
flexibility of the hose.<br />
Cover – outer layer of rubber compound<br />
with chemical <strong>and</strong> physical<br />
properties to protect the reinforcement<br />
against ambient conditions <strong>and</strong><br />
mechanical damage.<br />
Depending on the pressure level we classify the<br />
hydraulic hoses in this catalogue into 4 groups:<br />
• Push-Lok<br />
– low-pressure hoses<br />
with self-grip connection to fittings<br />
• Low pressure <strong>and</strong> Transportation<br />
– 1 <strong>and</strong> 2 textile yarn braided <strong>and</strong><br />
1 steel wire braided hoses<br />
• Medium pressure<br />
– 1 <strong>and</strong> 2 steel wire braided hoses <strong>and</strong><br />
suction hoses<br />
• High pressure<br />
– 3 steel wire braided hoses <strong>and</strong><br />
4 or 6 spiral steel wire braided hoses<br />
– 4 spiral steel wire braided compact hoses<br />
Insulation/<br />
Separation layer<br />
Inside tube<br />
Aa-3<br />
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
Cover<br />
Steel wire braided<br />
reinforcement<br />
Depending on the method of hose <strong>and</strong> fittings<br />
assembling we offer 2 basic product concepts<br />
(integrated product lines of hoses, fittings,<br />
assembling equipment <strong>and</strong> know-how):<br />
• Parkrimp No-Skive<br />
– complete range of braided <strong>and</strong> spiralled hose,<br />
not needing removing (skiving) of the hose<br />
cover before assembling.<br />
• ParLock<br />
– specific range of 4 <strong>and</strong> 6 spiral hose for extreme<br />
applications which require skiving of the cover<br />
<strong>and</strong> for bigger sizes also of the inner tube.
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
Hose <strong>Fittings</strong><br />
Nipple (insert etc.) – the inner part of the fitting<br />
of which, one end is coupled to the counterpart of<br />
a hydraulic component (termination end), while the<br />
other end is inserted into the hose (tail end).<br />
To assure compatibility <strong>and</strong> leak-free sealing of the<br />
hose fitting with the other connectors, designs of<br />
termination ends are st<strong>and</strong>ardized according to<br />
numerous national <strong>and</strong> international st<strong>and</strong>ards.<br />
The main role of the tail end is to provide durable<br />
sealing between fitting <strong>and</strong> hose.<br />
Shell (socket, ferrule etc.) – the outer part of<br />
the fitting provides mechanical connection of the<br />
fitting with the hose. To assure a strong hold of the<br />
hose reinforcement, shells are generally crimped on<br />
to the hose during assembly.<br />
The design of the tail end <strong>and</strong> the shell profile is the<br />
sole responsibility of the respective manufacturer.<br />
Due to this reason many different designs are found<br />
in the market (only the design of the termination end<br />
<strong>and</strong> the functionality of the enitire hose assembly is<br />
specified in the international st<strong>and</strong>ards.<br />
In this catalogue we offer 3 kinds of fittings:<br />
• Push-Lok<br />
– special nipples connectable to<br />
Push-Lok hose without any shells.<br />
• 1-piece fittings<br />
– pre-crimped shells on nipples make the assembling<br />
of hose with fittings easier, more<br />
effective <strong>and</strong> reliable.<br />
• 2-piece fittings<br />
– for extreme applications requiring full metalto-metal<br />
connection of the hose reinforcement<br />
with the shell or even with the nipple (external<br />
or external plus internal skiving).<br />
Aa-4<br />
Note<br />
Parker Hannifin also offers a limited range of<br />
2-piece Parkrimp No-Skive fittings but being<br />
special products they are not included in this<br />
catalogue. For more information about 2-piece<br />
fittings, please contact our Division Helpdesk<br />
(HPDE_Helpdesk@parker.com)<br />
Except Push-Lok, all fittings in this catalogue<br />
are crimped <strong>and</strong> include:<br />
• All Parker 1-piece fittings<br />
– suitable for the<br />
Parkrimp No-Skive e product line<br />
• All 2-piece fittings in this catalogue<br />
– suitable for the<br />
ParLock product line
Hose Assembly<br />
It is the interplay between the fitting tail <strong>and</strong> shell<br />
designs <strong>and</strong> the hose design with its material<br />
properties that primarily determine performance,<br />
service, durability <strong>and</strong> safety of the final hose<br />
assembly. Yet compatibility of hose <strong>and</strong> fitting<br />
cannot be just theoretically projected. It requires<br />
exhaustive <strong>and</strong> repetitive laboratory <strong>and</strong><br />
field tests <strong>and</strong> further tuning of the designs.<br />
Non-compatibility of hose with fittings or even<br />
the combination of hose <strong>and</strong> fittings from different<br />
manufacturers, do not just only influence the performance<br />
of the hose assembly, they often<br />
lead to hose failure with serious health or<br />
life-threatening consequences! For this<br />
reason the main international st<strong>and</strong>ards<br />
ISO 17165-2 <strong>and</strong> SAE J1273 strictly<br />
warn not to mix hose with fittings from different<br />
manufacturers without their approval.<br />
Parker Hannifin has not approved products of<br />
any other manufacturer for combination with<br />
Parker hoses <strong>and</strong>/or Parker fittings <strong>and</strong> guarantees<br />
full compatibility, reliability <strong>and</strong> safety only<br />
for combinations of genuine Parker parts selected<br />
<strong>and</strong> assembled in accordance with the guidelines<br />
included in this catalogue!<br />
Pressure Rating<br />
Aa-5<br />
Hose Hint<br />
Never mix & match one manufacturer’s<br />
fittings with hoses from<br />
another manufacturer.<br />
Parker hoses, fittings, assembling<br />
equipment <strong>and</strong> know-how are<br />
designed as an integrated system.<br />
Only this ensures optimum product<br />
performance, reliability <strong>and</strong><br />
safety!<br />
<strong>Hydraulic</strong> hose is a component transmitting hydraulic power <strong>and</strong> the pressure is obviously the main physical<br />
quantity determining the hydraulic power. For hydraulic hoses the following pressure ratings are used:<br />
Working Pressure – the pressure for which the<br />
hose assembly is designed to operate over its<br />
whole service life - provided the other<br />
parameters (temperature in particula<br />
stay within reasonable limits.<br />
For apparently static applications<br />
(e.g. with h<strong>and</strong> pumps or water<br />
jetting) consult the Working Pressure<br />
with your Parker Field Representative<br />
or with our Technical Support<br />
(HPDE_Helpdesk@parker.com).<br />
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
Burst Pressure – the pressure which statically<br />
applied causes destruction of the hose. Technical<br />
st<strong>and</strong>ards for hydraulic hoses define the burst<br />
pressure to be equal to or higher than 4 times the<br />
working pressure (safety factor 4). This rule <strong>and</strong><br />
the burst pressure in general serve<br />
to hose manufacturers for design<br />
<strong>and</strong> testing of the<br />
hose only! If you 4 x =<br />
happen to know<br />
the burst pressure of certain<br />
hose, never use this rule backwards<br />
to deduce its working pressure!
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
Remember the working pressure<br />
1. The hose assembly working<br />
the weakest “link in the chai<br />
of the working pressures of<br />
fittings. Do not forget to chec<br />
sure of the fittings when sele<br />
for a hose assembly<br />
(see pages Ab-8 to Ab-10 of<br />
2. The real hydraulic system o<br />
is not given by the system<br />
components setup but by the<br />
which introduces into the sys<br />
<strong>and</strong> surges or by the functio<br />
system itself (rapid closing o<br />
induces spikes <strong>and</strong> pulses. S<br />
are detectable only by sensit<br />
sure gauges <strong>and</strong> are usually<br />
all filtered out by safety or relief valves <strong>and</strong> exert<br />
excessive strain on the hydraulic system – hoses<br />
<strong>and</strong> tubes first of all!<br />
3. The hose assembly working pressure must<br />
always be equal to or higher than the real<br />
hydraulic system operating pressure incl. all<br />
peaks, surges, spikes <strong>and</strong> pulses!<br />
Hose Hint<br />
Working pressure is a dynamic<br />
parameter, burst pressure is<br />
a static parameter. High burst<br />
pressure does not mean high<br />
working pressure!<br />
4x =<br />
Aa-6<br />
of<br />
s MPa<br />
(Mega Pascal) – used also in this catalogue. In the<br />
US <strong>and</strong> in Anglo-Saxon markets also psi (pounds<br />
per square inch) is officially used <strong>and</strong> many European<br />
producers, users <strong>and</strong> even technical st<strong>and</strong>ards<br />
still also use bar.<br />
For the conversion chart of various units of measure<br />
see page Ab-18.<br />
In order to assure mutual compatibility, producers<br />
of hydraulic equipment, producers of machines<br />
<strong>and</strong> also international technical st<strong>and</strong>ards profess<br />
certain preferred pressure levels:<br />
MPa 21 28 35 42<br />
bar 210 280 350 420<br />
psi 3000 4000 5000 6000<br />
Hose Hint<br />
For highly dem<strong>and</strong>ing applications<br />
(dynamic pressure, high number of pressure<br />
cycles, high temperature etc.):<br />
• Select hose with much higher working<br />
pressure than officially requested<br />
• Select multispiral hose instead of braided or<br />
ParLock instead of Parkrimp No-Skive<br />
• Select all of that in order to increase service life<br />
<strong>and</strong> safety!
Hose Size<br />
The other parameter determining the hydraulic<br />
power in direct proportion is the flow rate – i.e. the<br />
fluid velocity. However, too high fluid velocity gives<br />
rise to turbulence, pressure drops <strong>and</strong> heating up<br />
of the fluid, causing excessive ageing of hoses <strong>and</strong><br />
other components or even their damage. To keep<br />
the fluid velocity below certain limits but achieve the<br />
required flow rate, the size of the hose has to be<br />
defined appropriately (see Flow Capacity Chart on<br />
page Ab-20).<br />
As the first technical st<strong>and</strong>ards for hose came<br />
from the USA, dimensions of hose are defined in<br />
inches <strong>and</strong> hose sizes are expressed in inches or<br />
from inch-derived units. Global companies – such<br />
as Parker – use dash sizes (-1 = 1/16”), while the<br />
European st<strong>and</strong>ards use DIN-based DN (diameter<br />
nominal) sizes.<br />
Note<br />
SAE 100 R5 hydraulic hose, SAE J1402 air-brake<br />
hose <strong>and</strong> SAE J2064 air-conditioning hose use sizes<br />
equivalent to corresponding metal tube I.D. – different<br />
from the other hydraulic hoses (see datasheets<br />
of these hoses in this catalogue).<br />
Aa-7<br />
I.D.<br />
Ambient <strong>and</strong> Fluid Temperature<br />
Temperature is one of the factors which most<br />
negatively affect rubber characteristics <strong>and</strong> so<br />
it deserves particular attention of the hydraulic<br />
system designers <strong>and</strong> hose users!<br />
High temperature causes degradation of rubber<br />
<strong>and</strong> accelerated ageing of the hose – an<br />
effect which can be yet further intensified by the<br />
chemical impact of the fluid. That is why the upper<br />
temperature limits specified in this catalogue<br />
refer to the fluid temperature <strong>and</strong> why they differ<br />
for various media. However, permanent or longterm<br />
use at temperatures close to the upper<br />
limit would considerably shorten the hose service<br />
life in any case <strong>and</strong> if it cannot be avoided<br />
the hose should be replaced more frequently<br />
once it shows first symptoms of deterioratioin<br />
(stiffness, hard cover <strong>and</strong> cracks).<br />
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
dash inch DN mm<br />
-3 3/16 05 4.8<br />
-4 1/4 06 6.4<br />
-5 5/16 08 7.9<br />
-6 3/8 10 9.5<br />
-8 1/2 12 12.7<br />
-10 5/8 16 15.9<br />
-12 3/4 19 19.1<br />
-16 1 25 25.4<br />
-20 1.1/4 31 31.8<br />
-24 1.1/2 38 38.1<br />
-32 2 51 50.8<br />
Size Inch mm DN<br />
-6 6/16 6/16 * 25,4 = 9,525 10<br />
<br />
-6 3/8 9,5 10<br />
°C<br />
Hose Hint<br />
The combination of high temperature<br />
<strong>and</strong> high pressure<br />
reduces the hose service life.<br />
Pay attention to regular inspection<br />
of such hoses <strong>and</strong><br />
their preventive replacement if<br />
the cover is brittle or cracked!<br />
Low temperature, on the other h<strong>and</strong>, affects<br />
mainly physical properties of rubber – making<br />
t more fragile – <strong>and</strong> so at extremely low temperatures<br />
hose being bent may crack in tube<br />
or cover which can cause immediate or later<br />
eakage, burst or reinforcement damage. As<br />
there are not many hydraulic fluids which flow<br />
at or below -40 °C, the lower temperature limits<br />
specified in this catalogue refer rather to ambient<br />
temperature below which the hose should<br />
not be bent or otherwise hit from outside (while<br />
staying passively in it does not cause serious<br />
problems).
Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />
Hose Bend Radius<br />
Small bend radius<br />
The role of hydraulic<br />
hose is to provide<br />
a connection of relatively<br />
movable parts of the circuit<br />
<strong>and</strong> so its bending is a natural<br />
state the hose is designed for. However,<br />
the layout of the reinforcement wire or fibre inside<br />
a bent hose may shift to less appropriate positions.<br />
The tube <strong>and</strong> cover are stretched <strong>and</strong> become thin-<br />
Aa-8<br />
Large bend radius<br />
Remember<br />
In order not to displace the hose reinforcement <strong>and</strong>/or damage<br />
its tube or cover, hydraulic hoses must never be bent below<br />
the min. bend radius specified in this catalogue<br />
Recommended Fluids<br />
As the power transmitting – not fluid conveying –<br />
element, hydraulic hose should be first of all used<br />
for the primary applications <strong>and</strong> with the recommended<br />
fluids specified in this catalogue!<br />
– even without any pressure or even in bulk<br />
when stored or packed!<br />
Hose Hint<br />
Bend radius <strong>and</strong><br />
are<br />
ings!<br />
rently<br />
(with<br />
orce)<br />
bent<br />
min.<br />
dius!<br />
ner <strong>and</strong> so the pressure<br />
resistance of a<br />
bent hose considerably<br />
decreases. For this reason<br />
working pressure <strong>and</strong> bend<br />
radius are negatively interdependent<br />
parameters <strong>and</strong> the max. working pressures specified<br />
in this catalogue are conditioned by respecting<br />
the min. bend radii.<br />
For low pressure applications with various<br />
non-hydraulic fluids see our catalogue<br />
“4401 Industrial <strong>Hoses</strong>”.<br />
If for required higher pressure or for any other<br />
reason you cannot use industrial hoses, follow<br />
the instructions in this catalogue (pages Aa-9 –<br />
Application, Aa-11 – Fluid Compatibility <strong>and</strong><br />
Ab-22 to Ab-30 – Chemical Resistance Table).
Safe Hose Assembly in 8 Steps<br />
1. Application<br />
There are so many operational factors affecting<br />
the functionality <strong>and</strong> service life of hydraulic rubber<br />
hoses <strong>and</strong> there is such a wide variety of external<br />
circumstances they have to work in that some few<br />
basic parameters such as pressure, size <strong>and</strong> fitting<br />
types cannot provide a sufficient basis for selecting<br />
<strong>and</strong> producing the proper product.<br />
The only unfailing way is to start … from the end<br />
– to learn <strong>and</strong> thoroughly underst<strong>and</strong> the application<br />
the hose assembly will work in.<br />
Hose Hint<br />
You do not always need additional sleeve to protect<br />
the hose against abrasion!<br />
Parker high <strong>and</strong> extremely high abrasion resistant<br />
<strong>and</strong> versions with<br />
80-times <strong>and</strong> 450-times higher abrasion resistance<br />
do the same, but better <strong>and</strong> cheaper!<br />
Metal-to-Hose Abrasion<br />
Resistance Comparison<br />
Levels of Abrasion Resistance<br />
St<strong>and</strong>ard<br />
Rubber Cover<br />
Tough Cover<br />
(TC)<br />
80<br />
Times<br />
450<br />
Times<br />
Aa-9<br />
Main operational factors:<br />
– Market<br />
(agriculture, construction, marine, mining, …)<br />
– Machine / equipment type<br />
– <strong>Hydraulic</strong> system pressure<br />
– Static / dynamic<br />
– Extreme pulses (frequency, amplitude)<br />
– Surges, peaks, spikes<br />
– Suction strains<br />
– Flow rate<br />
– Ambient / fluid temperature<br />
(permanent, peak)<br />
– Biodegradable oil<br />
– Other fluid – liquid / gaseous<br />
– Bend radius<br />
– etc.<br />
Main external circumstances:<br />
– Extreme environmental conditions<br />
– Ultraviolet light / sunlight<br />
– Ozone / smog / salt water<br />
– Restricted space<br />
– Abrasives / sharp-edged objects<br />
– Mechanical loads (strain , stress, torsion)<br />
– Mechanical vibrations<br />
– <strong>Fittings</strong> heated<br />
– <strong>Fittings</strong> under voltage / current<br />
– Electrical / magnetic field<br />
– Heat exposure<br />
– Flame / fire exposure<br />
– etc.<br />
Other requirements:<br />
– Certificate / approval needed<br />
– Special (OEM) specification<br />
– Environmental requirements<br />
– Work safety requirements
Safe Hose Assembly in 8 Steps<br />
2. Pressure<br />
Working pressures of both hose<br />
<strong>and</strong> fittings must be equal to or<br />
higher than the real hydraulic<br />
system operating pressure incl.<br />
all surges, peaks, spikes <strong>and</strong><br />
pulses!<br />
For hose working pressure rates see pages Ab-2 to<br />
Ab-3 Hose Overview.<br />
For fittings working pressure rates see pages Ab-8<br />
to Ab-10 Hose <strong>Fittings</strong> Pressure Ratings.<br />
For the absolute majority of hydraulic applications<br />
incl. for the highest pressure 4- <strong>and</strong> 6-spiral hoses<br />
we advise to use the Parkrimp No-Skive product<br />
line. It provides really supreme solutions for hydraulic<br />
<strong>and</strong> related hoses <strong>and</strong> fittings from both the technical<br />
<strong>and</strong> the manufacturing points of view!<br />
For applications with extremely pulsing dynamic pressure,<br />
pressure surges <strong>and</strong> peaks, as well as for applications<br />
with intense mechanical vibrations <strong>and</strong> hose<br />
flexing (bending), especially close to the fittings, we<br />
recommend using the ParLock k product line.<br />
3. Size<br />
To avoid turbulence <strong>and</strong> their negative consequences<br />
for hose <strong>and</strong> other components in the hydraulic<br />
circuit, certain limits for fluid velocity have been set<br />
based on long-term experience with hydraulic systems.<br />
The limits differ for pressure, return <strong>and</strong> suction<br />
lines, as the hydraulic flow tends to turbulences<br />
the more the lower the pressure.<br />
Max. recommended fluid velocity:<br />
• Pressure lines – ca. 6.1 m/sec<br />
• Return lines – ca. 3 m/sec<br />
• Suction lines – ca. 1.2 m/sec<br />
However, there is no need to calculate the velocity.<br />
Depending on the flow rate <strong>and</strong> kind of hydraulic<br />
line in which the hose is intended to serve (pressure<br />
/ return / suction) you can assign the required hose<br />
size in the Flow Capacity Nomogram on page Ab-20.<br />
Aa-10<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
- -<br />
-<br />
-<br />
s -<br />
s -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
s -<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
Size<br />
<br />
Temp. Construction St<strong>and</strong>ard Page<br />
-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
24 24 21 21 21 14 40/+100 1braid fibre<br />
<br />
EN854-R3 SAE100R3<br />
EN854-R6<br />
EN854-2TE<br />
EN854-R6<br />
EN854-2TE<br />
SAE100R5 SAEJ1402AII<br />
SAE100R5 SAEJ1402AII<br />
SAEJ1402AI<br />
SAEJ1402AI<br />
SAEJ1527TypR3<br />
SAEJ2064TypC<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
EN853-2SN SAE100R2AT<br />
ISO1436-1-2SN/R2AT SAE100R2AT<br />
O11237-1-R16 SAE100R16<br />
O11237-1-R17 SAE100R17<br />
EN857-1SC ISO11237-1-1SC<br />
EN857-2SC ISO11237-1-2SC<br />
EN853-2SN ISO1436-1-2SN(R2AT<br />
SAE 100 R19<br />
<br />
O11237-1-R17 SAE100R17<br />
N857-2SC ISO11237-1-2SC<br />
N857-2SC ISO11237-1-2SC<br />
<br />
N857-1SC ISO11237-1-1SC<br />
N857-2SC ISO11237-1-2SC<br />
SAE100R1AT<br />
SAE100R16<br />
EN857-2SC ISO11237-1-2SC<br />
SAE100R2AT<br />
SAE100R1AT<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
O11237-1-R16 SAE100R16<br />
<br />
436-1-1SN/R1AT SAE100R1AT<br />
els EN853-2SN EN856-2SC<br />
els EN853-2SN EN856-2SC<br />
Excels SAE100R17<br />
Excels SAE100R17<br />
SAE100R4<br />
SAE100R4<br />
<br />
N856-4SP ISO3862-1-4SP<br />
N856-4SH ISO3862-1-4SH<br />
13 ISO3862-1-R13 SAE100R13<br />
13 ISO3862-1-R13 SAE100R13<br />
<br />
O3862-1-R15 SAE100R15<br />
<br />
12 ISO3862-1-R12 SAE100R12<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
O3862-1-R15 SAE100R15<br />
12 ISO3862-1-R12 SAE100R12<br />
ISO 18752-DC<br />
ISO 18752-DC<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SH ISO3862-1-4SH<br />
<br />
<br />
<br />
<br />
<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
- -<br />
-<br />
-<br />
s -<br />
s -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
s -<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
-<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
Size<br />
<br />
Temp. Construction St<strong>and</strong>ard Page<br />
-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
2.4 2.4 2.1 2.1 2.1 1.4 -40/+100 1braid,fibre<br />
1.6 1.6 1.6 1.6 1.6 -40/+80 1braid,fibre<br />
2.4 2.0 2.0 2.0 2.0 -40/+100 1braid,fibre<br />
1.6 1.6 1.6 1.6 1.6 1.4 -40/+100 1braid,fibre<br />
16 16 16 16 16 -40/+100 1braid fibre<br />
<br />
EN854-R3 SAE100R3<br />
EN854-R6<br />
EN854-2TE<br />
EN854-R6<br />
EN854-2TE<br />
SAE100R5 SAEJ1402AII<br />
SAE100R5 SAEJ1402AII<br />
SAEJ1402AI<br />
SAEJ1402AI<br />
SAEJ1527TypR3<br />
SAEJ2064TypC<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
EN853-2SN SAE100R2AT<br />
ISO1436-1-2SN/R2AT SAE100R2AT<br />
O11237-1-R16 SAE100R16<br />
O11237-1-R17 SAE100R17<br />
EN857-1SC ISO11237-1-1SC<br />
EN857-2SC ISO11237-1-2SC<br />
EN853-2SN ISO1436-1-2SN(R2AT<br />
SAE 100 R19<br />
<br />
O11237-1-R17 SAE100R17<br />
N857-2SC ISO11237-1-2SC<br />
N857-2SC ISO11237-1-2SC<br />
<br />
N857-1SC ISO11237-1-1SC<br />
N857-2SC ISO11237-1-2SC<br />
SAE100R1AT<br />
SAE100R16<br />
EN857-2SC ISO11237-1-2SC<br />
SAE100R2AT<br />
SAE100R1AT<br />
ISO1436-1-1SN/R1AT SAE100R1AT<br />
O11237-1-R16 SAE100R16<br />
<br />
436-1-1SN/R1AT SAE100R1AT<br />
els EN853-2SN EN856-2SC<br />
els EN853-2SN EN856-2SC<br />
Excels SAE100R17<br />
Excels SAE100R17<br />
SAE100R4<br />
SAE100R4<br />
<br />
N856-4SP ISO3862-1-4SP<br />
N856-4SH ISO3862-1-4SH<br />
13 ISO3862-1-R13 SAE100R13<br />
13 ISO3862-1-R13 SAE100R13<br />
<br />
O3862-1-R15 SAE100R15<br />
<br />
12 ISO3862-1-R12 SAE100R12<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
O3862-1-R15 SAE100R15<br />
12 ISO3862-1-R12 SAE100R12<br />
ISO 18752-DC<br />
ISO 18752-DC<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
<br />
13 ISO3862-1-R13 SAE100R13<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SP ISO3862-1-4SP<br />
ds EN856-4SH ISO3862-1-4SH<br />
O3862-1-R15 SAE100R15<br />
ds EN856-4SH ISO3862-1-4SH<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
I.D.<br />
Technical H<strong>and</strong>book<br />
<br />
Hose Hint<br />
Don’t try to save your<br />
own or your customer’s<br />
money by downsizing<br />
the hose!<br />
It would cost your customer<br />
more to replace<br />
damaged hoses, other<br />
components <strong>and</strong> oil,<br />
<strong>and</strong> it will cost you more<br />
as you may lose your<br />
customer!<br />
The size of the hose is directly included in the hose part<br />
number: e.g. 302-6 – ISO 1436 / DIN EN 853 2SN hose<br />
size -6 (3/8”- DN10)<br />
Fitting<br />
end<br />
connection<br />
92. B1. B2.<br />
B4. B5<br />
EA, EB, EC<br />
91, D9<br />
01<br />
02<br />
03, 33<br />
Description<br />
BSP<br />
swivel female<br />
BSP<br />
swivel female<br />
with O-ring<br />
BSP<br />
male<br />
NPTF<br />
male<br />
NPTF<br />
female<br />
SAE (JIC) 37°<br />
male<br />
Metric tube size in mm<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
4 5 6 8 10 12 16 20 24 32<br />
63.0 55.0 43.0 37.5 35.0 28.0 25.0 21.0 21.0<br />
40.0 40.0 35.0 35.0 31.5 25.0 20.0 16.0 12.5<br />
63.0 55 0 43 0 35 0 28 0 25 0 21.0 21.0<br />
3 0 14.0<br />
3 0 14.0<br />
4 0 17.0<br />
04 SAE 45° male 4 0 17.0<br />
05<br />
06/68,37/3V,<br />
39/3W, L9,<br />
41/3Y<br />
93<br />
07<br />
08, 77, 79<br />
1L<br />
S2<br />
0G, 0L<br />
28, 67, 69<br />
SAE male<br />
with O-ring<br />
SAE (JIC) 37°<br />
swivel female<br />
Female SAE (JIC) 37°<br />
90° Elbow<br />
Female<br />
NPSM-pipe swivel<br />
Female SAE 45°<br />
swivel<br />
Male NPTF<br />
pipe swivel<br />
90° Elbow<br />
Female NPTF<br />
pipe swivel<br />
Male SAE<br />
O-Ring<br />
SAE Male<br />
inverted<br />
45° swivel<br />
15, 16, 17, 18,<br />
SAE flange<br />
19, 26, 27, 89,<br />
Code 61<br />
X5, X7, X9<br />
4A, 4N, 4F<br />
SAE flange<br />
5000 psi<br />
6A, 6E, 6F, 6G, SAE flange<br />
6N, XA, XF, XG, Code 62<br />
XN, X5, X7, X9 6000 psi<br />
4 0 17.0<br />
4 0 17.0<br />
4 0 17.0<br />
3<br />
4 0 17.0<br />
2 0 8.0<br />
2 0 8.0<br />
21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />
19.0 17.0 15.0 14.0<br />
34.5 34.5 34.5 34.5 27.5 21.0 21.0<br />
Ab-3.1<br />
Hose <strong>Fittings</strong> Pressure Ratings<br />
34.5 34.5 34.5<br />
41.0 41.0 41.0 41.0 41.0 41.0<br />
Catalogue 4400/UK
High Temperature<br />
For high temperature hoses choose the<br />
part numbers ending in “6”<br />
– e.g. 436-12 - SAE 100R16<br />
High Temperature hose size -12<br />
Low Temperature<br />
For extremely low temperature hoses choose the<br />
part numbers ending in “LT” –<br />
e.g. 461LT-16 – DIN EN 857-2SC<br />
Low Temperature Hose size -16<br />
5. Fluid Compatibility<br />
You can find recommended fluids for Parker hoses<br />
in the datasheet of each hose type in this catalogue.<br />
If the required fluid is not mentioned in the<br />
Recommended Fluids Chart <strong>and</strong> if due to<br />
higher pressure or for any other reason you<br />
cannot use Parker industrial hoses (see<br />
Parker catalogue “4401 Industrial <strong>Hoses</strong>”)<br />
pay the highest attention to obtain as much<br />
information as possible about the fluid (temperature,<br />
pressure, state – liquid or gaseous<br />
etc.) <strong>and</strong> about the working conditions of the<br />
hose (see par. 1. Application).<br />
Then check the compatibility of the fluid with<br />
the given hose <strong>and</strong> material of the fitting in the<br />
Chemical Resistance Table pages Ab-22 to Ab-30.<br />
Technical H<strong>and</strong>book<br />
I Medium II III IV V VI STEEL BRASS SS<br />
3M FC-75 A A A A 16 A A A A A<br />
A<br />
Acetic Acid X X X A 16 6 X X X A<br />
Acetone X X X A 16 AA X AA A AA<br />
Acetylene X X X X X - - - -<br />
AEROSHELL Turbine Oil 500 (See MIL-L-23699) X X F X X - A A A<br />
Air 1, 1, 1, A 1, 10 1, A A A A<br />
Air (dry)<br />
A, 10 10 A, 10 A, 10<br />
A, 10<br />
X F, 1, 10 F, 1, 10 A 1, 10 A, 1, 10 A A A A<br />
Alcohol F F F A 16 F - F A A<br />
(Methanol-Ethanol)<br />
Ammonia (Anhydrous) X X X X X - X X X<br />
Ammonium Chloride A A A A 16 AA A X X X<br />
Ammonium Hydroxide F F FF A 16 A X F X A<br />
Ammonium Nitrate A A A A 16 A - F X A<br />
Ammonium Phosphate A A A A 16 A - X X F<br />
Ammonium Sulfate A A A A 16 A - F X F<br />
Amoco 32 Rykon X A A F 15 X A A A A<br />
Ampol PE 46 X X X X A, 7 F A A A<br />
AMSOIL Synthetic ATF F A A A 16 X F A A A<br />
Amyl Alcohol X X X A 16 F - X A A<br />
Anderol 495,497,500,750 X X X A 16 X X A A A<br />
Aniline X X X A 16 A X A X A<br />
Animal Fats X F FF A 16 F - 6 6 A<br />
Aquacent Light, Heavy X A A X X A A A A<br />
Argon A A A A A A A A A<br />
Aromatic 100,150 X F F<br />
- X F A A A<br />
Arrow 602P A A A A 15 X A A A A<br />
Asphalt XX F FF F 15 X A F F A<br />
ASTM #3 Oil F F FF A 16 X - A A A<br />
ATF-M F A A A 15 X A A A A<br />
Automotive Brake Fluid X X X X - X X X X<br />
AW 32,46,68 F A A A 15 X A A A A<br />
B<br />
BCF F F FF F 16 - - A A A<br />
Benz Petraulic 32,46,68,100,150,220,320,460 F A A A 15 XX A A A A<br />
Benzene, Benzol X X X A 16 X F A A A<br />
Benzgrind HP 15 -- A A A 16 XX - A A A<br />
Benzine X X X F 16 X - A A A<br />
Biodegradable <strong>Hydraulic</strong> Fluid 112B X A A X - - A A A<br />
Biodiesel E20 X F X X X X - - -<br />
Biodiesel E100 X F X X XX - - -<br />
Biodiesel E60 X F X X X X - - -<br />
Biodiesel E80 X F X X X X - - -<br />
Borax F F F<br />
A 16 A - F A A<br />
Boric Acid A A A X A X X 6 A<br />
Brayco 882 X A A A 16 X - A A A<br />
Brayco Micronic 745 X X A F 15 X A A A A<br />
Brayco Micronic 776RP F A A F 15 X A A A A<br />
Brayco Micronic 889 X F FF - X - A A A<br />
Brine F F FF A 16 A - X F F<br />
Butane See 2 & 13 F A A A<br />
Butyl Alcohol, Butanol FF F FF A 16 F - F F A<br />
C<br />
Calcium Chloride A A A A 16 A - F F X<br />
Calcium Hydroxide A A A A 16 A - A A A<br />
Ab-19<br />
Catalogue 4400/UK<br />
The Chemical Resistance<br />
Table concerns solely the<br />
hose inner tube. <strong>Hydraulic</strong><br />
hoses should never be<br />
submerged in the hydraulic<br />
fluids! If you need to know<br />
the resistance of the hose<br />
cover, consult our<br />
Technical Support<br />
(HPDE_Helpdesk@parker.com)<br />
Aa-11<br />
Safe Hose Assembly in 8 Steps<br />
4. Temperature<br />
The main technical st<strong>and</strong>ards for hydraulic hoses<br />
specify the max - min temperature range usually<br />
(not always) as:<br />
• EN st<strong>and</strong>ards <strong>and</strong><br />
EN/DIN-based ISO st<strong>and</strong>ards<br />
-40 °C to +100 °C<br />
• SAE st<strong>and</strong>ards <strong>and</strong><br />
SAE-based ISO st<strong>and</strong>ards<br />
-40 °F to +250 °F / -40 °C to +121 °C<br />
For Parker hoses you can find the recommended<br />
temperature ranges for fluids <strong>and</strong> for water <strong>and</strong> air<br />
(when applicable) in the datasheet of each hose<br />
type in this catalogue.<br />
Besides a complete range of st<strong>and</strong>ard hoses Parker<br />
also offers a wide range of special types for low <strong>and</strong><br />
high temperatures – see pages Ab-2 to Ab-3 Hose<br />
Overview.<br />
6. <strong>Fittings</strong><br />
Hose Hint<br />
Although fittings are<br />
made of steel, their<br />
working pressure is<br />
often lower than that of<br />
hose! Don’t forget to<br />
check the working pressures<br />
of both fittings when<br />
selecting components for<br />
your hose assembly!<br />
Even if the fitting termination end<br />
is given by the other component<br />
in the hydraulic circuit or the<br />
hose assembly is just for replacement,<br />
you have to pay attention<br />
to choosing the correct fittings<br />
compatible with the given hose for<br />
the required working pressure <strong>and</strong><br />
fluid.<br />
To identify the corresponding termination<br />
end see pages Ab-31 to<br />
Ab-41 Identifying Fitting Types.<br />
For each type of hose the series of the compatible<br />
fitting is indicated in the hose datasheets in this<br />
catalogue – e.g. Parker hose 701 is to be assembled<br />
only with Parker <strong>Fittings</strong> Series 70.<br />
Always check the fitting work<br />
sure – see pages Ab-8 to Ab<br />
Hose <strong>Fittings</strong> Pressure Rating
Safe Hose Assembly in 8 Steps<br />
7a. Working Steps for<br />
1-Piece Parkrimp No-Skive <strong>Fittings</strong><br />
Cutting<br />
Tolerances for hose assemblies<br />
Length tolerance according to DIN 20066 <strong>and</strong> DIN EN 853 to DIN EN 857<br />
Hose assembly length up to DN25 from DN32 (size -20) from DN60<br />
(size -16) up to DN50 (size -32) (size -40)<br />
up to 630 +7 +12<br />
-3 -4<br />
over 630 up to 1250 +12 +20<br />
-4 -6 +25<br />
over 1250 up to 2500 +20 +25 -6<br />
-6 -6<br />
over 2500 up to 8000 +1,5 %<br />
-0,5 %<br />
over 8000 +3 %<br />
-1 %<br />
Cleaning<br />
after<br />
cutting<br />
Hose<br />
Air<br />
Aa-12<br />
Hose is cut to the desired length according to<br />
specifications. The correct hose cutting tool ensures<br />
a square, clean cut without damaging the pressure<br />
reinforcement. Depending on the hose type,<br />
different kinds of cutting blades must be used:<br />
1) Smooth cutting blade:<br />
for high tensile textile layer, return line hoses<br />
<strong>and</strong> steel wire braided hoses<br />
2) Serrated cutting blade:<br />
for hoses with 4 or 6 spiral layer of high<br />
tensile steel wire<br />
According to DIN EN 982,<br />
hose assemblies are<br />
not permitted to be<br />
manufactured from any<br />
components that have<br />
already been in use in other<br />
hose assemblies.<br />
After cutting it is recommended to clean the hose<br />
with compressed air from both sides.<br />
Please make use of Parker‘s Cleaning System TH6-7<br />
– A quick <strong>and</strong> simple system<br />
– Delivered with two plastic nozzles for hoses<br />
from size -4 up to -32.<br />
The hose is pressed against the nozzle <strong>and</strong> thereby<br />
opens a valve to allow the compressed air to blow<br />
through the hose <strong>and</strong> blow out loose particles.
Marking<br />
assemblies must be clearly <strong>and</strong> permanently<br />
marked. They must bear the following information:<br />
– Manufacturer’s identification<br />
– Date of production (year <strong>and</strong> month)<br />
– Maximum permissible working pressure limit<br />
of hose assembly<br />
Crimping 1-Piece Parkrimp No-Skive <strong>Fittings</strong><br />
Crimping is the safest, fastest <strong>and</strong><br />
most commonly used method of<br />
making a hose assembly. The Parker<br />
crimping systems ensure precise,<br />
leak-free <strong>and</strong> tear-proof assembly<br />
of hose <strong>and</strong> fitting. Reaching the<br />
exact crimping diameter is possible<br />
with Parkrimp crimping tools or<br />
adjustable crimping tools. When<br />
crimping, it is essential that hose,<br />
fitting <strong>and</strong> crimping tool (dies) match<br />
precisely. For crimping dimensions<br />
please refer our crimp charts on<br />
pages Ed-1 to Ed-11.<br />
26, 46, 48, 70, 71, 73, 76, 77, 78, 79, S6 series:<br />
Push the hose all the way into the coupling.<br />
Place the hose next to the fitting shell<br />
<strong>and</strong> mark the insertion depth or<br />
the length of the fitting onto the<br />
hose – (lubricate hose end if<br />
necessary), push the<br />
hose into the fitting<br />
until the mark on the<br />
hose is even with the<br />
end of the shell.<br />
Parker representatives<br />
can support you with<br />
training or advice !<br />
Aa-13<br />
Safe Hose Assembly in 8 Steps<br />
Furthermore, the insertion depth, a<br />
square cut hose, correct, burr-free<br />
<strong>and</strong> clean crimping are important to<br />
ensure a correctly formed <strong>and</strong> leakfree<br />
connection of hose <strong>and</strong> fitting.<br />
Using the ParKrimp hose crimpers<br />
or adjustable crimpers, the fitting is<br />
crimped onto the hose in one slow<br />
<strong>and</strong> smooth crimping procedure.<br />
A depth stop with automatic<br />
function ensures safe positioning<br />
of the fitting. This guarantees the<br />
correct crimping of hydraulic hose<br />
assemblies.<br />
Angle setting<br />
The displacement angle of a hose assembly<br />
is indicated only when two elbow fittings are<br />
assembled in a displaced way.<br />
The angle always has to be indicated clockwise<br />
looking from the elbow fitting at the back to the<br />
one in the front. Please also consider the natural<br />
bending of the hose.
Safe Hose Assembly in 8 Steps<br />
Testing (optional)<br />
Static test pressure depending on the hose type<br />
<strong>and</strong> application is applied to the finished hose<br />
assembly for a pre-defined period of time. The test<br />
procedure can be documented using a test logging<br />
unit. The test pressure for Parker hydraulic hose<br />
assemblies is 2 times the value of the dynamic<br />
operating overpressure.<br />
Cleaning<br />
The hydraulic systems have to reach<br />
a defined degree of cleanliness. For<br />
this purpose we use cleaning devices<br />
which ensure fast <strong>and</strong> efficient cleaning<br />
of hose assemblies.<br />
With the TH6-6 st<strong>and</strong>ard cleaning<br />
device, certain cleanliness classes can<br />
be achieved. This cleaning device first<br />
flushes the hose assembly with an<br />
anticorrossive emulsion <strong>and</strong> dries<br />
it afterwards with pre<br />
ISO<br />
4406<br />
NAS<br />
1638<br />
SAE<br />
749<br />
11/8 2<br />
12/9 3 0<br />
13/10 4 1<br />
14/11 5 2<br />
15/12 6 3<br />
16/13 7 4<br />
17/14 8 5<br />
18/15 9 6<br />
19/16 10<br />
20/17 11<br />
21/18 12<br />
Proof Pressure Test<br />
This test is typically carried out on customer<br />
request according to a method defined by the ISO<br />
1402 st<strong>and</strong>ard. The test should be done at normal<br />
ambient temperature with a proof test bench using<br />
water or another suitable liquid. The hose assembly<br />
should be pressurised for between 30 to 60<br />
seconds at twice the working pressure of the hose<br />
assembly. There should be no leakage or pressure<br />
drop. A complete test report should be provided<br />
together with the hose assembly to the customer.<br />
For permanent protection of the<br />
finished hose assembly against<br />
impurities we recommend using<br />
plastic caps.
7b. Working Steps for<br />
2-Piece ParLock <strong>Fittings</strong><br />
Cutting, cleaning after cutting <strong>and</strong> marking<br />
please see “Working Steps for 1-Piece Parkrimp No-Skive”<br />
Skiving<br />
For the skiving of hydraulic hose, one distinguishes<br />
between internal skiving <strong>and</strong> external skiving. This<br />
system is applied for hose types with 4 or 6 spiral<br />
reinforcement layers, the so-called Parker Parlock<br />
System or Interlock.<br />
Internal skiving tool<br />
a: Skiving knife<br />
D<br />
Skiving tool<br />
C<br />
a<br />
E<br />
A: Complete tool holder<br />
B: Skiving m<strong>and</strong>rel for internal skiving<br />
C: Supporting arm for skiving knife<br />
(short/long arm)<br />
D: Skiving knife for external skiving (2x)<br />
E: Skiving knife for internal skiving<br />
B<br />
Cleaning after skiving<br />
A<br />
Adjustment of tools<br />
for internal skiving<br />
Select the skiving<br />
tool according to<br />
the manufacturing<br />
documents <strong>and</strong> the<br />
hose size. Insert the<br />
knife for the internal<br />
skiving m<strong>and</strong>rel into<br />
the borehole of the<br />
m<strong>and</strong>rel provided for<br />
this purpose <strong>and</strong> mark<br />
it with a lock collar at<br />
the straight surface.<br />
When adjusting the<br />
knife, observe the<br />
marking on the internal<br />
skiving knife <strong>and</strong> insert<br />
the m<strong>and</strong>rel into the<br />
tool holder.<br />
Adjustment of tools for<br />
external skiving<br />
Attach the knives in the<br />
supporting arm. Select the<br />
supporting arm (long or short)<br />
depending on the hose size.<br />
Adjust the knives according to the Parker working<br />
instructions <strong>and</strong> insert the tools into the machine.<br />
Push the m<strong>and</strong>rel onto the hose until it is close to<br />
the tool (external or internal skiving knife).<br />
Adjustment of the sense of rotation of the<br />
machine<br />
Always skive into the direction of the spiral layers.<br />
Please observe the operation instructions of the<br />
machine.<br />
15<br />
Safe Hose Assembly in 8 Steps<br />
D C<br />
B<br />
A<br />
External skiving tool<br />
A: External skiving tool<br />
with two arms<br />
B: M<strong>and</strong>rel for<br />
external skiving<br />
C: Supporting arm<br />
for skiving knife<br />
(short/long arm)<br />
D: External skiving knife<br />
All hose types which have been skived externally<br />
or internally should be cleaned immediately after<br />
skiving. For this purpose we recommend using<br />
cleaning plugs which are shot through the hose<br />
using compressed air.<br />
(e.g. TH6-10-EL-7 or TH6-10-HL-9-2)<br />
In addition to this working step, the finished hose<br />
assembly must be cleaned from both ends using<br />
pressurised air after the completion of this working<br />
step.
Safe Hose Assembly in 8 Steps<br />
Crimping 2-Piece ParLock <strong>Fittings</strong><br />
Make sure that the hose<br />
ends are cut squarely.<br />
Push the ferrule onto<br />
the hose. The cut end of<br />
the hose must be clearly<br />
visible.<br />
Measurement 1<br />
in the plane of force<br />
For crimping<br />
ParLock fittings<br />
V4 series a minimum<br />
of 320 tons<br />
crimping force is<br />
recommended.<br />
Min. of 340 tons<br />
for V6 series.<br />
Push the nipple down<br />
into the hose until it<br />
reaches the stop on the<br />
lower groove (plastic<br />
ring, fitting shoulder or<br />
metal stop). Use Hoze-<br />
Oil, if required.<br />
Aa-16<br />
1) Select the appropriate crimping dies using the<br />
crimping diameter chart.<br />
2) Before crimping hoses <strong>and</strong> fittings it must be<br />
ensured that you have the most recent crimping<br />
dimensions. For crimping dimensions please<br />
refer our crimp charts on page Ed-12 to Ed-13.<br />
3) Insert the dies into the crimping press <strong>and</strong> set the<br />
crimping diameter.<br />
4) Place the pre-assembled hose assembly into the<br />
crimper <strong>and</strong> perform the crimping procedure.<br />
5) Please observe the operating instructions of the<br />
crimper.<br />
2-piece fittings must not be crimped on Parkrimp crimpers – only with adjustable crimpers.<br />
Measurement 2<br />
displaced by 90°<br />
The ferrule must bottom<br />
up against the plastic<br />
ring or metal stop.<br />
Checking for the correct crimping diameter<br />
In case of the ParLock System, the conicity is<br />
measured. It is measured at the beginning <strong>and</strong> the<br />
end of the ferrule in 2 measuring planes.<br />
Angle setting<br />
please see “Working Steps for<br />
1-Piece Parkrimp No-Skive”<br />
Measurement 1<br />
at the beginning <strong>and</strong> the<br />
end of the ferrule<br />
Testing <strong>and</strong> cleaning please see<br />
“Working Steps for 1-Piece Parkrimp No-Skive <strong>Fittings</strong>”<br />
After crimping, the<br />
ferrule must be located<br />
precisely in the groove<br />
of the nipple.<br />
e<br />
Measurement 2<br />
at the beginning <strong>and</strong><br />
the end of the ferrule<br />
(displaced by 90°)
8 Routing / Installation /<br />
Environmental Influences<br />
wrong right<br />
The routing of the hose assembly <strong>and</strong> the environment<br />
in which the hose assembly operates<br />
directly influence the service life of the hose<br />
assembly. The following diagrams indicate the<br />
correct routing of hose assemblies that will maximise<br />
its service life <strong>and</strong> assure a safe working<br />
functionality.<br />
When hose installation is straight, it must be<br />
assured that there is enough slack in the hose<br />
to allow for changes in length that occur when<br />
pressure is applied. When pressurized, hose that<br />
is too short may pull loose from its hose fittings<br />
or stress the hose fitting connections, causing<br />
premature metallic or seal failures.<br />
The hose length must be determined so that<br />
the hose assembly has enough slack to allow<br />
the system components to move or vibrate<br />
without creating tension in the hose.<br />
However, care needs to be taken not to allow<br />
too much slack <strong>and</strong> therefore introduce the risk<br />
of the hose snagging on other equipment or<br />
rubbing on other components.<br />
Mechanical straining of the hoses needs to be<br />
avoided, so the hose must not be bent below<br />
its minimum bend radius or twisted during<br />
installation. The minimum bending radii for<br />
each hose is stated in the hose tables in the<br />
catalogue.<br />
The plane of movement must also be considered<br />
<strong>and</strong> the hose routing selected accordingly.<br />
Hose routing also plays an important role<br />
on the selection of the hose fittings, as the<br />
correct fittings can avoid straining the hoses,<br />
unnecessary hose length or multiple threaded<br />
joints.<br />
Aa-17<br />
Safe Hose Assembly in 8 Steps
Safe Hose Assembly in 8 Steps<br />
wrong right<br />
Correct clamping (holding/supporting) of the<br />
hose should be exercised to securely route the<br />
hose or to avoid the hose contacting surfaces<br />
that will cause the hose damage.<br />
It is however, vital that the hose be allowed to<br />
keep its functionality as a “flexible-pipe” <strong>and</strong><br />
not be restricted from changing in length when<br />
under pressure.<br />
It should also be noted that hoses for high<strong>and</strong><br />
low-pressure lines shall not be crossed or<br />
clamped together, as the difference in changes<br />
in length could wear the hose covers.<br />
Hose should not be bent in more than one<br />
plane. If hose follows a compound bend, it shall<br />
be coupled into separate segments or clamped<br />
into segments that each flex in only one plane.<br />
<strong>Hoses</strong> should be kept away from hot parts as<br />
high ambient temperatures shorten hose life.<br />
Protective insulation may need to be used in<br />
unusually high ambient temperature areas.<br />
Whilst the importance of the functionality is<br />
primate the aesthetics <strong>and</strong> practicality of the<br />
installation should also be considered in the<br />
design.<br />
It should be considered that maintenance might<br />
be necessary at some stage in the future, so<br />
prohibitive design routings should be avoided.<br />
Aa-18
wrong right<br />
Pollution of hydraulic circuits<br />
Modern hydraulic equipment is becoming highly<br />
precise <strong>and</strong> as such more sensitive, so as a<br />
result the importance of a clean working fluid<br />
in the system is growing. Because as many as<br />
75 % of hydraulic system failures are caused by<br />
contamination of the fluid by solid particles, the<br />
initial cleanliness of hydraulic components, as the<br />
main source of these contaminates, is vital.<br />
With hose assemblies most of the pollution/<br />
contaminates enter the hose assembly during its<br />
production <strong>and</strong> mainly during the cutting (or skiving)<br />
process.<br />
In order to avoid system failures, all hose<br />
assemblies should be cleaned before use (cleaned<br />
<strong>and</strong> plugged before shipping) with suitable cleaning<br />
equipment such as the Parker TH6-6 machine.<br />
The level of contamination is defined in three<br />
popular norms: ISO4406, ISO4405 or NAS 1638.<br />
Most common however, is the ISO 4406, which<br />
describes the number <strong>and</strong> size of solid particles in<br />
the hydraulic system by means of a classification<br />
value e.g. 16/13.<br />
Abrasive influences<br />
In general care should be taken that the hose<br />
is not exposed to direct surface contact that<br />
will cause abrasive wearing of the outer cover<br />
(either hose to object or hose to hose contact). If<br />
however, the application is such that this cannot<br />
be avoided, either a hose with a higher abrasion<br />
resistant hose cover or a protective sleeve need<br />
to be used.<br />
Parker (TC) or (ST)<br />
covers offer 80 times or respectively 1000 times<br />
the abrasion resistance of st<strong>and</strong>ard rubber<br />
covers.<br />
Aa-19<br />
Safe Hose Assembly in 8 Steps<br />
ISO<br />
4406<br />
NAS<br />
1638<br />
SAE<br />
749<br />
11/8 2<br />
12/9 3 0<br />
13/10 4 1<br />
14/11 5 2<br />
15/12 6 3<br />
16/13 7 4<br />
17/14 8 5<br />
18/15 9 6<br />
19/16 10<br />
20/17 11<br />
21/18 12
How to Order<br />
To make ordering Parker products easier, we have itemized the order numbers on this page.<br />
This will be especially helpful when you order hose assemblies. You can find further useful hints on the<br />
following page.<br />
1. Hose<br />
Example: 436 6<br />
> Hose type<br />
436-6 > Hose inside diameter in size<br />
2. Hose <strong>Fittings</strong><br />
Example: 1 CA -6<br />
1 > Fitting<br />
Without suffix: steel, zinc plated<br />
B: brass<br />
C: stainless steel<br />
K: without a plastic ring<br />
SM: metric hexagon dimension<br />
4 No-Skive e<br />
1 CA 6 > End configuration nomenclature<br />
1 CA 48 > Fitting series<br />
1 CA 48 - 12 6 > Thread or tube size<br />
1 CA 48 - 12 -6 6 > Hose size<br />
<strong>and</strong><br />
hose fitting size<br />
I.D. = size -6<br />
I.D. = size -6<br />
The content of the hose crimping tables shows the st<strong>and</strong>ard part numbers. For the<br />
availability of non st<strong>and</strong>ard parts/materials please contact your local Parker service centre.<br />
All part numbers printed in bold in the respective price list are available ex-stock.<br />
Aa-20<br />
1 = Crimp<br />
3 = PushLok Pu Pus ushLo fitting ng<br />
K = Ni l t<br />
10<br />
( g<br />
( g )<br />
example: 100VS-8
3. Hose Assemblies<br />
Example: P436C AC F12106-1000-0-SG900<br />
P<br />
tio tion<br />
436 36<br />
pe<br />
CA<br />
43 436- 6-6 No-Skive<br />
CF<br />
12<br />
2<br />
onfig figura ratio ion<br />
43 436- 6-6 No-Skive H<br />
Aa-21<br />
ze<br />
Ho Hos ose se as ass sse semb mbl bly ly le leng ngt gth th in mm<br />
Ho<br />
Fi Fit itt tti ti<br />
10 6<br />
Ac y,<br />
e.<br />
-1000-0-S G900 900 9000<br />
P 4 3 6 C A C F 1 2 1 0 6 110 000 0 0 - 0 - SG S G 90 9 00 0 0<br />
R = Low Pressure Push-Lok <strong>Fittings</strong> Series 82<br />
P = Parkrimp No-Skive <strong>Fittings</strong> Series 26, 48<br />
D = Parkrimp No-Skive <strong>Fittings</strong> Series 46<br />
F = Parkrimp No-Skive <strong>Fittings</strong> Series 70, 71, 73, 76, 77, 78, 79 <strong>and</strong> S6<br />
E= Parlock Skive <strong>Fittings</strong> SeriesVS<br />
V= Parlock Skive <strong>Fittings</strong> SeriesV4<br />
S= Parlock Skive <strong>Fittings</strong> SeriesV6<br />
Ex Explanation xplanation of the ex exa example xam xample<br />
SG Spring Gu<br />
AG Armour Guard r<br />
AS/PS Partek Nylon protective sleeve v<br />
FS Fire Sleeves<br />
HG PolyGuard-Hose Protector<br />
PG ParKoil-Hose Protector<br />
mm.<br />
be<br />
fied for the t bent fitting in relation with h the hose curvature. A protection prote tection sleeve eeve as a spring guard rd in<br />
900 m
Hose <strong>and</strong> <strong>Fittings</strong> Storage<br />
It is a well-known fact that rubber properties<br />
deteriorate during the time of storage <strong>and</strong> service.<br />
A system of hose age control should be maintained<br />
to ensure that hose is used as long as it retains full<br />
capabilities for rendering the intended service.<br />
However, it is impossible to advise the ideal storage<br />
period <strong>and</strong> service life of rubber hose as it is subject<br />
DIN 20066<br />
Fluid power systems – Hose assemblies –<br />
Dimensions, requirements<br />
Specifies bulk hose shelf life <strong>and</strong> hose assembly<br />
storage period <strong>and</strong> service life:<br />
• The shelf life of bulk hose before assembling must<br />
not exceed 4 years.<br />
• The service life of a hose assembly, incl. any<br />
period of storage, must not exceed 6 years.<br />
• The period of storage of a hose assembly must<br />
not exceed 2 years.<br />
Bulk Hose<br />
Shelf life<br />
– max. 4 years<br />
Hose Assembly<br />
Service life – max. 6 years<br />
Storage<br />
max. 2 years<br />
ISO 17165-2 / SAE J1273<br />
<strong>Hydraulic</strong> fluid power – Hose assemblies<br />
– Recommended practices for hydraulic hose<br />
assemblies<br />
The specified max. shelf life of bulk hose or a hose<br />
assembly is 10 years (40 quarters) from the date of<br />
manufacture (vulcanization) of the hose, provided it<br />
has been stored in accordance with ISO 2230 (Rubber<br />
products - Guidelines for storage) <strong>and</strong> passes visual<br />
inspection <strong>and</strong> if need be also a proof pressure test.<br />
If visual inspection gives rise to any doubts as to the<br />
functionality of the hose (cracks in the cover or tube<br />
after hose flexing, excessive stiffness, reinforcement<br />
rust etc.), a proof pressure test should be carried<br />
out before use or the hose should be scrapped.<br />
Aa-22<br />
to a variety of factors which may affect the rubber<br />
characteristics <strong>and</strong> the suitability for use.<br />
That is also why various st<strong>and</strong>ardization committees<br />
take very different approaches to rubber hose<br />
storage period <strong>and</strong> service life. The main national<br />
<strong>and</strong> international st<strong>and</strong>ards defining rules for rubber<br />
hose storage are the following:<br />
BS 5244<br />
Recommendations for application, storage <strong>and</strong><br />
life expiry of hydraulic rubber hoses <strong>and</strong> hose<br />
assemblies<br />
Specifies tests needed for various storage periods<br />
of hose (in bulk or hose assembly):<br />
• Storage period does not exceed 3 years<br />
– no tests needed.<br />
• Storage period is between 3 <strong>and</strong> 5 years<br />
– proof pressure test needed.<br />
• Storage period is between 5 <strong>and</strong> 8 years<br />
– proof pressure, burst, impulse, cold flexibility<br />
<strong>and</strong> electrical tests needed.<br />
• Bulk hose or a hose assembly older than 8 years<br />
– must be scrapped.<br />
For hose assembly service life no explicit limits are<br />
specified, whereas it is recommended to establish<br />
rules for each particular equipment <strong>and</strong> application<br />
on the basis of records taken from the real service.<br />
Hint<br />
German <strong>and</strong> the<br />
British st<strong>and</strong>ards are<br />
the most rigorous.<br />
ISO 8331<br />
Rubber <strong>and</strong> plastic hoses <strong>and</strong> hose assemblies<br />
– Guide to selection, storage, use <strong>and</strong> maintenance<br />
Specifies storage periods similar to DIN 20066<br />
– bulk hose max. 4 years, a hose assembly max.<br />
2 years. If the storage exceeds these limits the hose<br />
must be inspected <strong>and</strong> tested (tests are not specified).<br />
Hose assembly service life is not specified.<br />
OEM regulations<br />
In addition to these national <strong>and</strong> international st<strong>and</strong>ards, also some Original <strong>Equipment</strong> Manufacturers<br />
(OEMs) have their own regulations for age of hose used for production of hose assemblies.<br />
We recommend generally observe the regulations relevant for your country or ISO 17165-2 (if there is no<br />
domestic regulation), plus the regulation of your customer’s country or of your OEM customer in the extent<br />
in which they are more dem<strong>and</strong>ing.
<strong>Hoses</strong> storage<br />
– best practices<br />
Store hoses <strong>and</strong> hose assemblies in a cool, dark<br />
<strong>and</strong> dry room with capped ends in closed boxes<br />
(preferably in the original Parker packaging) <strong>and</strong> in<br />
the manner facilitating inspection of the hose condition<br />
<strong>and</strong> the first-in first-out (FIFO) inventory control<br />
system.<br />
The main factors determining the hose storage are:<br />
a) Temperature<br />
Preferably between 15 °C <strong>and</strong> 25 °C,<br />
without rapid <strong>and</strong> frequent fluctuation.<br />
b) Humidity<br />
Preferably not higher than 65 %, protect hose<br />
against moisture <strong>and</strong> avoid atmospheric<br />
humidity condensation.<br />
c) Heat<br />
Store hose away from heat sources.<br />
d) Light<br />
Protect hose against direct sun light, light of<br />
discharge lamps <strong>and</strong> other ultraviolet sources.<br />
e) Corrosive liquids <strong>and</strong> fumes<br />
Do not store in the same room with corrosive<br />
chemicals.<br />
f) Ozone<br />
Avoid using high power electrical equipment <strong>and</strong><br />
electrical spark sources in the storage room.<br />
g) Oils <strong>and</strong> greases<br />
Avoid direct contact.<br />
h) Space <strong>and</strong> bends<br />
Keep hose in stress-free shape never bent below<br />
the min. bend radius.<br />
i) Electrical <strong>and</strong> magnetic fields<br />
Store hose away from powerful electric<br />
transformers, motors <strong>and</strong> generators that could<br />
induce current in the hose metal reinforcement.<br />
j) Rodents <strong>and</strong> insects<br />
Protect against rodents <strong>and</strong> insects.<br />
Aa-23<br />
<strong>Fittings</strong> storage<br />
– best practices<br />
For storing fittings the same rules as for hose are<br />
applicable (especially for fittings with rubber sealing),<br />
in addition:<br />
a) Mismatching <strong>and</strong> confusing<br />
Avoid unnecessary repacking <strong>and</strong> store fittings<br />
in clearly marked closed containers (preferably in<br />
the original Parker packaging).<br />
b) Damage of threads <strong>and</strong> sealing surfaces<br />
Avoid unnecessary reloading <strong>and</strong> h<strong>and</strong>ling.<br />
c) <strong>Fittings</strong> with O-rings<br />
Assure that storage period of fittings with<br />
O-rings or other rubber sealing does not<br />
exceed 2 years (remember: first in-first out).<br />
d) Caps<br />
Hose assemblies fittings should be capped<br />
against damage <strong>and</strong> contamination.<br />
10 100<br />
Years Ye Years ars rs
Safety First!<br />
A hydraulic hose assembly is a power component <strong>and</strong> may<br />
cause property damage, personal injury or death!<br />
WARNING: Injuries in which hydraulic or other liquid is involved must be treated<br />
without delay <strong>and</strong> not the same way as an ordinary injury!<br />
1. High pressure fluid injection can be almost invisible, leaking from a pinhole, but it can pierce the skin<br />
deep into the muscle!<br />
2. If a fluid-injection accident occurs, search immediately for a medical treatment by a doctor!<br />
3. Don’t touch pressurized hydraulic hose assemblies <strong>and</strong> don’t look at them from a short distance<br />
– especially not close to fittings!<br />
4. Secure ends of hydraulic assemblies with high pulsing pressure <strong>and</strong> all high pressure air hose assemblies<br />
against blow-off of the hose from the fitting with appropriate whip restraints!<br />
5. Stay out of hazardous areas while testing hose assemblies under pressure <strong>and</strong> wear proper protective<br />
clothing <strong>and</strong> goggles!<br />
We in Parker are making all efforts to develop,<br />
manufacture <strong>and</strong> deliver<br />
safe products <strong>and</strong> servi<br />
from integrated design<br />
ing of all components t<br />
sharing our know-how<br />
our customers <strong>and</strong> provi<br />
them with comprehen<br />
support <strong>and</strong> training.<br />
Aa-24<br />
ease also make all efforts on<br />
our side to provide reliable <strong>and</strong> safe<br />
se assemblies to your customers<br />
forward to them the know-how<br />
acquired, whether from us or due<br />
own unique experience, especially<br />
the proper use <strong>and</strong> maintenance of<br />
s.<br />
!<br />
Avoid Avoid injury injury to to yourself yourself <strong>and</strong><br />
<strong>and</strong><br />
others others by by following following these<br />
these<br />
important important rules<br />
rules
!<br />
• For selection of proper hose a<br />
– Safe Hose Assembly in 8 S<br />
– Technical Data (pages Aa-<br />
• For manufacturing of hose as<br />
– Working !No-Skive !a-12<br />
Steps for 1-Piece<br />
ff)<br />
– Working Steps for 2-Piece<br />
• For storing, packing <strong>and</strong> han<br />
– Hose <strong>and</strong> <strong>Fittings</strong> Storage<br />
• For installation on machines:<br />
– Routing !)<br />
/ Installation / Env<br />
• For inspection, maintenance<br />
– Preventive Maintenance Pr<br />
• READ CAREFULLY AND O<br />
– Parker Safety Guide for Selecting <strong>and</strong> Using Hose, Tubing, <strong>Fittings</strong> <strong>and</strong> Related Accessories<br />
(pages Ab-42 ff)<br />
• INVESTIGATE, STUDY AND OBSERVE all relevant international <strong>and</strong> national st<strong>and</strong>ards<br />
<strong>and</strong> directives of your local trade, technical <strong>and</strong> work safety associations, such as:<br />
– ISO 17165-1 <strong>Hydraulic</strong> Fl!<br />
– ISO 17165-2 <strong>Hydraulic</strong> Fl!<br />
b!<br />
Carefully read <strong>and</strong> observe especially the following sections<br />
of this catalogue<br />
Hose Hint<br />
There are several analogies between<br />
hydraulic <strong>and</strong> electric systems <strong>and</strong><br />
it is not inappropriate to compare<br />
high-pressure hydraulic hoses to<br />
high-voltage electrical cables <strong>and</strong><br />
to advise to regard <strong>and</strong> h<strong>and</strong>le them<br />
with similar caution <strong>and</strong> care!<br />
– ISO 1433 <strong>Hydraulic</strong> Power – General Rules <strong>and</strong> Safety Requirements for Systems <strong>and</strong> Components<br />
– SAE J1273 Recommended Practices for <strong>Hydraulic</strong> Hose Assemblies<br />
– DIN EN 982 Safety of Machinery – Safety Requirements for Fluid Power Systems <strong>and</strong> Components<br />
In Germany<br />
– BGR 237 Hydraulik-Schlauchleitungen – Regeln für den sicheren Einsatz<br />
– FA 015 Hydraulik-Schlauchleitungen Prüfen und Auswechseln<br />
– BGI 5100 Sicherheit<br />
In UK<br />
– BFPDA D8 Quality Control Procedures <strong>and</strong> Requirements for BFPDA Distributors<br />
– BFPDA D14 A Simple Rule for Re-ending <strong>Hydraulic</strong> Hose Assemblies – Don’t<br />
– BFPDA P47 Guidelines for the Use of <strong>Hydraulic</strong> Fluid Power Hose <strong>and</strong> Hose Assemblies<br />
Aa-25
Preventive Maintenance Programme<br />
“All hoses will eventually fail, it’s just a matter of<br />
when” it is an often ignored but essential fact to<br />
remember when working with hydraulic hoses.<br />
Moreover, if a hose suddenly fails, it can have direct<br />
consequences, including increased labour <strong>and</strong><br />
Be preventive,<br />
not reactive!<br />
A preventive hose maintenance program, including<br />
even preventive replacement of not-yet-failed hose<br />
assemblies, is far more cost-effective than reacting<br />
to a hose assembly failure plus it provides a number<br />
of other advantages. It’s essential not to look just at<br />
the initial purchase price of a new hose assembly<br />
but to the total costs in consequence of a potential<br />
failure:<br />
• Cost of lost fluid<br />
• Pollution-related costs<br />
• Costs of other more expensive components<br />
damaged due to hose failure<br />
• Machine downtime<br />
• “Costs” related to safety <strong>and</strong> health – hard to<br />
identify <strong>and</strong> not at all expressible in numbers!<br />
Aa-26<br />
material cost, unscheduled downtime <strong>and</strong>, most<br />
seriously, injury or even death of the personnel close<br />
the hose. Avoiding failure should be a prime<br />
directive for any work processes which use<br />
hydraulic hoses.<br />
The Preventive Maintenance Program includes a<br />
scheduled plan of visual inspections <strong>and</strong> preventive<br />
hose replacement, in case the hose assembly<br />
shows signs of an impending<br />
failure:<br />
• Damaged, cracked, cut or<br />
abraded hose cover<br />
• Exposed reinforcement<br />
• Cracked, damaged or corroded<br />
fittings<br />
• Leaks in fitting, perspiring<br />
hose cover close to fitting<br />
• Kinked, crushed, flattened<br />
or twisted hose<br />
• Hard, stiff, cracked or<br />
charred hose<br />
• Blistered, soft, degraded or<br />
loose cover<br />
• Fitting slippage on hose<br />
• etc.<br />
Hose Hint<br />
A good analogy is<br />
automobile tyres.<br />
Just like hose,<br />
tyres are made of<br />
rubber, age with<br />
time <strong>and</strong> experience<br />
a lot of strain<br />
from the conditions<br />
they work in.<br />
Most drivers are<br />
cautious to replace<br />
tyres once<br />
they show signs of<br />
wear, not leaving<br />
it to destiny when<br />
they break on the<br />
road! So why don’t<br />
they do it with<br />
hydraulic hoses?<br />
As there are countless factors influencing the hose life, there cannot be <strong>and</strong> are not any exact guidelines to<br />
determine when a hose assembly has to be replaced or to judge how long it will work. Yet, we do have a<br />
tool to influence <strong>and</strong> determine the hose life:<br />
Visual Inspections + Preventive Replacement = Preventive Maintenance Program!
Technical H<strong>and</strong>book<br />
Technical Data<br />
Technical Data<br />
Hose Overview Ab-2 – Ab-3<br />
Hose <strong>Fittings</strong> Overview Ab-4 – Ab-7<br />
Hose <strong>Fittings</strong> Pressure Ratings Ab-8 – Ab-10<br />
Hose <strong>Fittings</strong> Nomenclature Ab-11 – Ab-14<br />
Classification Bodies Ab-15<br />
Classification Body Type Approvals Ab-16 – Ab-17<br />
Conversion Chart Ab-18<br />
Temperature / Pressure Chart Ab-19<br />
Flow Capacity Nomogram Ab-20<br />
The Correct Method to Fit Female Swivel Ends Ab-21<br />
Chemical Resistance Table Ab-22 – Ab-30<br />
Identifying Fitting Types Ab-31 – Ab-41<br />
Safety Guide Ab-42 – Ab-45<br />
Ab-Index<br />
Index<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Hose Overview<br />
Push-Lok<br />
Push-Lok<br />
Low pressure<br />
Low pressure<br />
Transport + <strong>Hydraulic</strong><br />
Transport + <strong>Hydraulic</strong><br />
Ab-2<br />
Medium pressure<br />
Working Pressure (MPa) in Size<br />
Hose<br />
Temp. Construction St<strong>and</strong>ard Page<br />
-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
801Plus 2.4 2.4 2.1 2.1 2.1 1.4<br />
-40/+100 1 braid, fibre -<br />
B1a-1<br />
830M 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre -<br />
B1a-4<br />
Multipurpose 831<br />
2.4 2.0 2.0 2.0 2.0 -40/+100 1 braid, fibre -<br />
B1a-5<br />
837BM 1.6 1.6 1.6 1.6 1.6 1.4<br />
-40/+100 1 braid, fibre -<br />
B1a-7<br />
837PU 1.6 1.6 1.6 1.6 1.6 -40/+100 1 braid, fibre -<br />
B1a-8<br />
Phosphate Ester 804<br />
0.9 0.9 0.9 0.9 -40/+80 1 braid, fibre -<br />
B1a-2<br />
Fire retardant 821FR 2.4 2.0 2.0 1.7 -40/+100 1 braid, fibre -<br />
B1a-3<br />
High temperature 836<br />
1.7 1.7 1.7 1.7 1.7 -40/+150 1 braid, fibre -<br />
B1a-6<br />
Non-conductive 838M 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre -<br />
B1a-9<br />
601<br />
8.6 7.8 6.9 5.2 3.9<br />
-40/+125 2 braids, fibre DIN EN854-R3 - SAE 100R3<br />
B2a-7<br />
St<strong>and</strong>ard 611<br />
2.8 2.8 2.8 2.4 2.1 -40/+100 1 braid, fibre DIN EN854-R6<br />
B2a-8<br />
681<br />
7.5 6.8 6.3 5.8 5.0 4.5 4.0<br />
-40/+100 2 braids, fibre DIN EN854-2TE<br />
B2a-10<br />
High temperature 611HT 2.8 2.8 2.8 2.4 2.1 -40/+150 1 braid, fibre DIN EN854-R6<br />
B2a-9<br />
Railway 681DB 7.5 6.8 6.3 5.8 5.0 4.5 4.0<br />
-40/+100 2 braids, fibre DIN EN854-2TE<br />
B2a-11<br />
201<br />
20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -40/+150 1 braid, wire SAE 100R5 - SAE J1402AII<br />
B2a-1<br />
206<br />
20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -48/+150 1 braid, wire SAE 100R5 - SAE J1402AII<br />
B2a-2<br />
Transportation<br />
213<br />
13.8 10.3 10.3 8.6 6.9 5.2 2.8 2.1 1.7 1.4 -45/+150 1 braid, wire SAE J1402AI<br />
B2a-3<br />
293<br />
3.5 3.5 3.5 3.1 3.1 3.1<br />
-50/+150 1 braid, fibre SAE J1402AI<br />
B2a-6<br />
Fire retardant 221FR<br />
3.5 3.5 3.5 3.5 3.5 3.5<br />
-20/+100 1 braid, wire SAE J1527TypR3<br />
B2a-4<br />
Refrigeration 285<br />
3.4 3.4 3.4 3.4 3.4 -30/+125 1 braid, wire SAE J2064TypC<br />
B2a-5<br />
421SN 22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-9<br />
422<br />
22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-11<br />
301SN 40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire DIN EN 853-2SN - SAE 100R2AT Ca-1<br />
302<br />
40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire DIN EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT Ca-3<br />
St<strong>and</strong>ard<br />
441<br />
34.5 29.3 27.5 24.0 19.0 15.5 13.8<br />
-40/+125 1 braid, wire ISO 11237-R16 - SAE 100R16<br />
Ca-15<br />
451<br />
21.0 21.0 21.0 21.0 21.0 -40/+100 1/2braid, wire ISO 11237-R17 - SAE 100R17<br />
Ca-17<br />
492<br />
28.0 25.0 22.5 19.0 15.0 15.0 11.0 7.5 -40/+100 1 braid, wire Exceeds DIN EN 857-1SC - ISO 11237-1SC Ca-26<br />
462<br />
42.5 40.0 35.0 31.0 28.0 28.0 21.0 17.2 -40/+100 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC Ca-20<br />
301TC 40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire Exceeds DIN EN 853-2SN - ISO 1436-2SN(R2AT Ca-2<br />
High 351TC 28.0 28.0 28.0 28.0 -40/+100 2 braids, wire SAE 100R19<br />
Ca-5<br />
abrasion resistance 451TC 21.0 21.0 21.0 21.0 21.0 21.0<br />
-40/+100 1/2braid, wire ISO 11237-R17 - SAE 100R17<br />
Ca-18<br />
MSHA approved 471TC 40.0 36.0 35.0 29.7 25.0 21.5 17.5<br />
-40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-23<br />
472TC<br />
15.7 12.5 9.0 -40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-23<br />
Extreme abrasion 492ST 28.0 25.0 22.5 19.0 15.0 15.0 11.0<br />
-40/+100 1 braid, wire DIN EN 857-1SC - ISO 11237-1SC Ca-27<br />
resistance 462ST 42.5 40.0 35.0 31.0 28.0 28.0 21.0<br />
-40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-21<br />
426<br />
19.2 15.7 14.0 10.5 8.7 7.0<br />
-48/+150 1 braid, wire SAE 100R1AT<br />
Ca-13<br />
Low / High<br />
436<br />
27.5 24.0 19.0 15.5 13.8<br />
-50/+150 2 braids, wire SAE 100R16<br />
Ca-14<br />
temperature<br />
461LT 42.5 40.0 35.0 31.0 28.0 28.0 21.0<br />
-50/+100 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC Ca-19<br />
424<br />
6.9 4.3 3.5 2.4 -40/+85 1 braid, wire SAE 100R1AT<br />
Ca-12<br />
Phosphate Ester<br />
304<br />
34.5 27.5 24.0 15.5 13.8 11.2 8.6 7.8 -40/+80 2 braids, wire SAE 100R2AT<br />
Ca-4<br />
Medium pressure<br />
Hose Overview<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium pressure<br />
3-braids<br />
Working Pressure (MPa) in Size<br />
Hose<br />
Temp. Construction St<strong>and</strong>ard Page<br />
-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
441RH 34.5 29.3 27.5 24.0 19.0 15.5 13.8<br />
-40/+125 1 braid, wire ISO 11237-R16 - SAE 100R16 Ca-16<br />
Railway<br />
421RH<br />
6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-8<br />
493<br />
20.0 20.0 20.0 17.5 max.+120 1 braid, wire -<br />
Ca-28<br />
Water cleaning<br />
463<br />
40.0 40.0 35.0 max.+120 2 braids, wire -<br />
Ca-22<br />
402<br />
10.0 10.0 10.0 10.0 -40/+100 1 braid, wire -<br />
Ca-6<br />
Pilot<br />
412 12.0 12.0 12.0<br />
-40/+100 1 braid, wire -<br />
Ca-7<br />
Wire cover 421WC 19.0 15.5 13.8 8.6 6.9<br />
-40/+121 1 braid, wire ISO S1436-1SN/R1AT - SAE 100R1AT Ca-10<br />
477<br />
45.0 42.5 40.0 38.0 35.0 35.0 25.0<br />
-40/+100 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC Ca-24<br />
Powerlift<br />
477ST 45.0 42.5 40.0 38.0 35.0 35.0 25.0<br />
-40/+100 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC Ca-25<br />
Extremely 692<br />
21.0 21.0 21.0 21.0 21.0<br />
-40/+100 1/2 braids, wire Excels SAE 100R17<br />
Ca-29<br />
flexible 692Twin 21.0 21.0 21.0 21.0 21.0<br />
-40/+100 1/2 braids, wire Excels SAE 100R17<br />
Ca-30<br />
811<br />
2.1 1.7 1.4 1.0 0.7 -40/+100 1 braid,1steelspiral SAE 100R4<br />
Ca-31<br />
Suction<br />
881<br />
2.1 1.7 1.4 1.0 0.7 -40/+121 1 braid,1steelspiral SAE 100R4<br />
Ca-32<br />
St<strong>and</strong>ard 372<br />
44.5 41.5 35.0 35.0 28.0<br />
-40/+100 3 braids, wire -<br />
Da-2<br />
Low temperature 371LT<br />
44.5 41.5 35.0 35.0 28.0<br />
-50/+100 3 braids, wire -<br />
Da-1<br />
High abrasion res. 372TC<br />
44.5 41.5 35.0 35.0 28.0<br />
-40/+100 3 braids, wire -<br />
Da-4<br />
Railway 372RH<br />
44.5 41.5 35.0 35.0 28.0<br />
-40/+100 3 braids, wire -<br />
Da-3<br />
701<br />
45.0 41.5 35.0 35.0 28.0<br />
-40/+100 4 spiral, wire DIN EN 856-4SP - ISO 3862-4SP Da-5<br />
731<br />
42.0 38.0 32.0 29.0 25.0 -40/+100 4 spiral, wire DIN EN 856-4SH - ISO 3862-4SH Da-7<br />
St<strong>and</strong>ard<br />
781<br />
35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-11<br />
P35<br />
35.0 -40/+125 6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-12<br />
774<br />
28.0 28.0 21.0 17.5 17.5 -40/+80 4 spiral, wire -<br />
Da-10<br />
Phosphate Ester<br />
F42<br />
42.0 42.0 42.0 42.0 -40/+80 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
Da-17<br />
Extreme pressure 761<br />
56.0 56.0<br />
-40/+125 6 spiral, wire -<br />
Da-8<br />
721TC<br />
28.0 28.0 28.0 28.0 28.0 21.0 17.5 17.5 -40/+125 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12 Da-6<br />
High abrasion<br />
782TC<br />
35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-13<br />
resistance<br />
42.0 42.0 4/6 spiral, wire Da-15<br />
MSHA approved<br />
791TC<br />
42.0 42.0 -40/+125<br />
ISO 3862-R15 - SAE 100R15<br />
792TC<br />
42.0 42.0<br />
-40/+125 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
Da-15<br />
Low temperature 772LT<br />
28.0 28.0 28.0 28.0 21.0 17.5 -57/+100 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12 Da-9<br />
787TC<br />
35.0 35.0 35.0 35.0<br />
-40/+125 4 spiral, wire ISO 18752-DC<br />
Da-14<br />
Compact spiral !<br />
797TC<br />
42.0 42.0 42.0 42.0<br />
-40/+125 4 spiral, wire ISO 18752-DC<br />
Da-16<br />
H31<br />
50.0 44.5 41.5 39.0 35.0 31.0<br />
-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-22<br />
H29<br />
43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-18<br />
St<strong>and</strong>ard<br />
R35<br />
35.0 35.0 35.0 35.0 35.0 -40/+100 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-25<br />
R42<br />
42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
Da-27<br />
H31TC 50.0 44.5 41.5 39.0 35.0 31.0<br />
-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-23<br />
High<br />
H29TC<br />
43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-20<br />
abrasion resistance<br />
35.0 35.0 35.0 4/6 spiral, wire Da-26<br />
MSHA approved<br />
R35TC<br />
35.0 35.0 -40/+100<br />
DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />
R42TC<br />
42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
Da-28<br />
Extreme H31ST 50.0 44.5 41.5 39.0 35.0 31.0<br />
-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-24<br />
abrasion H29ST<br />
43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-21<br />
resistance R42ST<br />
42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
Da-29<br />
Railway H29RH<br />
40.0 35.0 31.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-19<br />
Medium pressure<br />
3-braids<br />
Ab-3<br />
Parkrimp No-Skive<br />
Parkrimp No-Skive<br />
High pressure<br />
High pressure<br />
Hose Overview<br />
ParLock<br />
ParLock<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
DIN – Metric<br />
CA<br />
Female Metric 24°<br />
Light Series with O–Ring<br />
Swivel – Straight<br />
ISO 12151-2-SWS-L – DKOL<br />
C0<br />
Female Metric<br />
Very Light Series LL<br />
Swivel – Straight (Ball Nose)<br />
DKM<br />
C9<br />
Female Metric 24° – Swivel<br />
Heavy Series with O–Ring<br />
Straight<br />
ISO 12151-2-SWS-S – DKOS<br />
C6<br />
Female Metric – Swivel<br />
Heavy Series – Straight (Ball Nose)<br />
DKS<br />
BSP<br />
92<br />
Female BSP Parallel Pipe<br />
Swivel – Straight (60° Cone)<br />
BS5200-A – DKR<br />
EA<br />
BSP Swivel Female<br />
with O–Ring (60° Cone)<br />
BS 5200 – ISO 12151-6 – DKOR<br />
91<br />
Male BSP Taper Pipe – Rigid<br />
Straight<br />
BS5200 – AGR-K<br />
CE<br />
Female Metric 24°<br />
Light Series with O–Ring<br />
Swivel – 45° Elbow<br />
ISO 12151-2-SWE 45°-L – DKOL 45°<br />
C3<br />
Female Metric<br />
Light Series – Swivel<br />
Straight (Ball Nose)<br />
DKL<br />
0C<br />
Female Metric 24° – Swivel<br />
Heavy Series with O–Ring<br />
45° Elbow<br />
ISO 12151-2 – SWE 45°-S – DKOS 45°<br />
49<br />
Metric Banjo<br />
Straight<br />
DIN 7642<br />
B1<br />
Female BSP Parallel Pipe<br />
Swivel<br />
45° Elbow (60° Cone)<br />
BS 5200-D – DKR 45°<br />
EB<br />
BSP Swivel Female<br />
with O–Ring<br />
45° Elbow (60° Cone)<br />
BS 5200 – ISO 12151-6 – DKOR 45°<br />
B5<br />
Female BSP Parallel Pipe<br />
Swivel<br />
Straight (Flat Seat)<br />
CF<br />
Female Metric 24°<br />
Light Series with O–Ring<br />
Swivel – 90° Elbow<br />
ISO 12151-2-SWE-L – DKOL 90°<br />
C4<br />
Female Metric<br />
Light Series – Swivel<br />
45° Elbow (Ball Nose)<br />
DKL 45°<br />
1C<br />
Female Metric 24° – Swivel<br />
Heavy Series with O–Ring<br />
90° Elbow<br />
ISO 12151-2-SWE-S – DKOS 90°<br />
9B<br />
Female Metric Swivel<br />
Light Series<br />
45° Elbow<br />
B2<br />
Ab-4<br />
Female BSP Parallel Pipe<br />
Swivel<br />
90° Elbow (60° Cone)<br />
BS 5200-B – DKR 90°<br />
EC<br />
BSP Swivel Female<br />
with O–Ring<br />
90° Elbow (60° Cone)<br />
BS 5200 – ISO 12151-6 – DKOR 90°<br />
34<br />
Inch St<strong>and</strong>pipe (Brass)<br />
Hose <strong>Fittings</strong> Overview<br />
D0<br />
Male Metric 24°<br />
Light Series – Rigid<br />
Straight<br />
ISO 12151-2-S-L – CEL<br />
C5<br />
Female Metric<br />
Light Series – Swivel<br />
90° Elbow (Ball Nose)<br />
DKL 90°<br />
D2<br />
Male Metric 24° – Rigid<br />
Heavy Series – Straight<br />
ISO 12151-2-S-S – CES<br />
9C<br />
Female Metric Swivel<br />
Light Series<br />
90° Elbow<br />
B4<br />
Female BSP Parallel Pipe<br />
Swivel – 90° Elbow<br />
Block Type (60° Cone)<br />
BS 5200-E – DKR 90°<br />
D9<br />
Male BSP Parallel Pipe<br />
Rigid – Straight (60° Cone)<br />
BS5200 – AGR<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
SAE<br />
01<br />
Male NPTF Pipe<br />
Rigid – Straight<br />
SAE J476A / J516 – AGN<br />
05<br />
Male SAE Straight Thread<br />
with O–Ring – Rigid<br />
Straight<br />
ISO 11926 – SAE J516<br />
37/3V<br />
Female JIC 37°<br />
SAE 45° – Dual Flare<br />
Swivel Female 45° Elbow<br />
ISO 12151-5-SWE 45° – DKJ 45°<br />
Flange<br />
15/4A<br />
SAE Code 61 Flange<br />
Straight<br />
ISO 12151-3-S-L – SFL<br />
5000 psi<br />
6A<br />
SAE Code 62 Flange<br />
Straight<br />
ISO 12151-3-S-S – SFS<br />
6000 psi<br />
8F<br />
Flange – 45° Elbow<br />
8000 psi<br />
X9<br />
Flange – 90° Elbow<br />
Full flang<br />
Code 61<br />
XG<br />
Caterpillar ® Flange<br />
60° Elbow<br />
02<br />
Female NPTF Pipe – Rigid<br />
Straight<br />
SAE J476A / J516<br />
06/68<br />
Female – JIC 37°<br />
SAE 45° Dual Flare<br />
Swivel – Straight<br />
ISO12151-5-SWS – DKJ<br />
39/3W<br />
Female JIC 37°<br />
SAE 45° – Dual Flare<br />
Swivel Female 90° Elbow<br />
ISO 12151-5-SWES – DKJ 90°<br />
16<br />
SAE Code 61 – Flange Head<br />
22.5° Elbow<br />
ISO 12151-3-E22ML – SFL 22.5°<br />
3000 psi<br />
6F<br />
SAE Code 62 Flange<br />
45° Elbow – Heavy Series<br />
ISO 12151-3 – E45-S – SFS 45°<br />
6000 psi<br />
8N<br />
Flange – 90° Elbow<br />
8000 psi<br />
PY<br />
Flange – 24° Male<br />
French Gas<br />
Straight<br />
XN<br />
Caterpillar ® Flange<br />
90° Elbow<br />
03<br />
Ab-5<br />
Male JIC 37° – Rigid<br />
Straight<br />
ISO12151-5-S – AGJ<br />
08<br />
Female SAE 45° – Swivel<br />
Straight<br />
SAE J516<br />
41/3Y<br />
Female JIC 37° / 45°<br />
Swivel Female 90° Elbow (Long)<br />
ISO 12151-5-SWEL – DKJ 90°L<br />
17/4F<br />
SAE Code 61 Flange<br />
45° Elbow<br />
ISO 12151-3 – E45S – L – SFL 45°<br />
5000 psi<br />
6N<br />
SAE Code 62 Flange<br />
90° Elbow<br />
ISO 12151-3 – E<br />
6000 psi<br />
X5<br />
Flange – Straight<br />
Full flange system for<br />
Code 61 or Code 62<br />
XA<br />
Caterpillar ® Flange<br />
Straight<br />
Hose <strong>Fittings</strong> Overview<br />
04<br />
Male SAE 45° – Rigid<br />
Straight<br />
SAE J516<br />
33<br />
Male JIC 37° – Rigid<br />
45° Elbow<br />
ISO 12151-5 – AGJ 45°<br />
L9<br />
Female JIC 37° – Swivel<br />
90° Elbow – Medium Drop<br />
ISO 12151-5-SWEM – DKJ 90° M<br />
19/4N<br />
SAE Code 61 Flange<br />
90° Elbow<br />
ISO 12151-3-E-L<br />
5000 psi<br />
8A<br />
Flange – Straight<br />
8000 psi<br />
X7<br />
Flange – 45° Elbow<br />
Full flange system for<br />
Code 61 or Code 62<br />
XF<br />
Caterpillar ® Flange<br />
45° Elbow<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
ORFS<br />
JC<br />
Female ORFS<br />
Swivel – Straight<br />
Short<br />
ISO 12151-1 – SWSA<br />
SAE J516 – ORFS<br />
J1<br />
Female ORFS – Swivel<br />
90° Elbow – Long Drop<br />
ISO 12151-1 – SWEL<br />
SAE J 516 – ORFS 90° L<br />
JIS<br />
FU<br />
Female BSP Parallel Pipe<br />
Swivel – Straight (30° Flare)<br />
ISO 228-1 – JIS B8363 – GUI<br />
FG<br />
Male French Gas Series<br />
Rigid – Straight (24° Cone)<br />
F9<br />
French Female Metric Series<br />
Swivel – (Ball Nose)<br />
CW<br />
Power Cleaner Connection<br />
JS<br />
French St<strong>and</strong>ard<br />
ORFS Swivel Female (Long)<br />
ISO 12151-1-SWSB<br />
SAE J516 – ORFS<br />
J5<br />
Female ORFS – Swivel<br />
90° Elbow – Medium Drop<br />
ISO 12151-1 – SWEM – ORFS 90° M<br />
GU<br />
Female BSP Parallel Pipe<br />
Swivel – Straight (60° Cone)<br />
ISO 228-1 – JIS B8363 – GUO<br />
F2<br />
Female French Gas Series<br />
Swivel – 90° Elbow<br />
FA<br />
Metric Male for Agriculture Valves<br />
High Pressure Cleaning<br />
NW<br />
Female Kärcher<br />
Metric Cleaning Hose Fitting<br />
Swivel – Straight<br />
J7<br />
F4<br />
Ab-6<br />
Female ORFS – Swivel<br />
45° Elbow<br />
ISO 12151-1 – SWE 45°<br />
SAE J516 – ORFS 45°<br />
JM<br />
ORFS Male<br />
ISO 12151-1-S – SAE J516<br />
MU<br />
Female Metric – Swivel<br />
Straight (30° Flare)<br />
JIS B8363 – MU<br />
Female French Gas Series<br />
Swivel – Straight<br />
(Ball Nose)<br />
PW<br />
Male Kärcher<br />
Metric Cleaning Hose Fitting<br />
Rigid – Straight<br />
Hose <strong>Fittings</strong> Overview<br />
J9<br />
Female ORFS – Swivel<br />
90° Elbow – Short Drop<br />
ISO 12151-1 – SW<br />
SAE J516 – ORFS 90°<br />
JD<br />
Male ORFS<br />
Bulkhead with Locknut<br />
Straight (with O–ring)<br />
ISO 12151-1 – SAE J516<br />
MZ<br />
Female Metric – Swivel<br />
90° Elbow (30° Flare)<br />
JIS B8363<br />
F6<br />
French Male Metric Series (24° Cone)<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Others<br />
XU<br />
Female Metric – Swivel<br />
Straight (30° Flare)<br />
JIS B8363<br />
FF<br />
Metru–Lok Swivel Female<br />
82<br />
Push–Lok ® Union<br />
6C<br />
60° Cone Swivel Female<br />
45° Elbow<br />
5T<br />
Female Tube O–Ring Swivel<br />
90° Elbow – Short Pilot<br />
EN<br />
UPTC – Male<br />
Straight<br />
XY<br />
Female Metric – Swivel<br />
90° Elbow (30° Flare)<br />
JIS B8363<br />
AF<br />
Male BSP Parallel Pipe<br />
Rigid – Straight<br />
(with O–ring Seal)<br />
DP<br />
Metric Swivel Female Tee<br />
Male Stud<br />
7C<br />
60° Cone Swivel Female<br />
90° Elbow<br />
59PT<br />
Male Tube O–Ring Swivel<br />
Long Pilot<br />
With Charge Port at 180° for R134a<br />
UPTC Universal push-to-connect<br />
EU<br />
UPTC – Male<br />
45° Elbow<br />
DK<br />
Ab-7<br />
Male Metric L – Rigid<br />
Bulkhead with Locknut<br />
(24° Cone)<br />
NM<br />
Male BSP Parallel Pipe<br />
L Series – Rigid – Straight<br />
ED–Seal<br />
ISO 1179<br />
DR<br />
Metric Swivel Female Tee<br />
5S<br />
Female Tube O–ring Swivel<br />
Short Pilot<br />
5LPT<br />
Female Tube O–Ring Swivel<br />
90° Elbow – Long Pilot<br />
With Charge Port at 180° for R134a<br />
ET<br />
UPTC – Male<br />
90° Elbow<br />
Hose <strong>Fittings</strong> Overview<br />
DX<br />
Female Metric Swivel<br />
(M27x2) O–Ring<br />
Light Series<br />
VW121<br />
BSP Swivel Female<br />
(VW-Norm 39-V-16631)<br />
5C<br />
60° Cone Swivel Female<br />
5H<br />
Female Tube O–Ring Swivel<br />
45° Elbow – Short Pilot<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Hose <strong>Fittings</strong> Pressure Ratings<br />
Fitting<br />
end<br />
connection<br />
92, B1, B2,<br />
B4, B5<br />
EA, EB, EC<br />
91, D9<br />
01<br />
02<br />
03, 33<br />
Description<br />
BSP<br />
swivel female<br />
BSP<br />
swivel female<br />
with O-ring<br />
BSP<br />
male<br />
NPTF<br />
male<br />
NPTF<br />
female<br />
SAE (JIC) 37°<br />
male<br />
Inch fittings (size)<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
-4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
63.0 55.0 43.0 37.5 35.0 28.0 25.0 21.0 21.0<br />
40.0 40.0 35.0 35.0 31.5 25.0 20.0 16.0 12.5<br />
63.0 55.0 43.0 35.0 28.0 25.0 21.0 21.0<br />
34.5 27.5 24.0 21.0 17.0 15.0 14.0 14.0<br />
34.5 27.5 24.0 21.0 17.0 15.0 14.0 14.0<br />
41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
04 SAE 45° male 41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
05<br />
06/68,37/3V,<br />
39/3W, L9,<br />
41/3Y<br />
93<br />
07<br />
08, 77, 79<br />
1L<br />
S2<br />
0G, 0L<br />
28, 67, 69<br />
15, 16, 17, 18,<br />
19, 26, 27, 89,<br />
X5, X7, X9<br />
4A, 4N, 4F<br />
6A, 6E, 6F, 6G,<br />
6N, XA, XF, XG,<br />
XN, X5, X7, X9<br />
SAE male<br />
with O-ring<br />
SAE (JIC) 37°<br />
swivel female<br />
Female SAE (JIC) 37°<br />
90° Elbow<br />
Female<br />
NPSM-pipe swivel<br />
Female SAE 45°<br />
swivel<br />
Male NPTF<br />
pipe swivel<br />
90° Elbow<br />
Female NPTF<br />
pipe swivel<br />
Male SAE<br />
O-ring<br />
SAE Male<br />
inverted<br />
45° swivel<br />
SAE flange<br />
Code 61<br />
SAE flange<br />
5000 psi<br />
SAE flange<br />
Code 62<br />
6000 psi<br />
41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
41.4 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
34.5 27.5 24.0 21.0 17.0<br />
41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />
21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />
21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />
21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />
19.0 17.0 15.0 14.0<br />
34.5 34.5 34.5 34.5 27.5 21.0 21.0<br />
Ab-8<br />
Hose <strong>Fittings</strong> Pressure Ratings<br />
34.5 34.5 34.5<br />
41.0 41.0 41.0 41.0 41.0 41.0<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Fitting<br />
end<br />
connection<br />
JM, J6, J8, J0,<br />
JU<br />
JC, JS, J3, J7,<br />
J9, J5, J1<br />
JD<br />
GU<br />
FU<br />
MU<br />
MZ<br />
UT<br />
V1<br />
V3<br />
Fitting<br />
end<br />
connection<br />
C3, C4, C5<br />
CA, CE, CF<br />
DO, DF, DG, DK<br />
DX<br />
Description<br />
Swivel female<br />
Form A<br />
DIN 20066<br />
swivel female<br />
with O-ring, Form N<br />
DIN 20066<br />
male stud, Form D<br />
Metric swivel female<br />
with O-ring<br />
Metric tube (mm) • Light series – L<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
6 8 10 12 15 18 22 28 35 42<br />
25.0 25.0 25.0 25.0 25.0 16.0 16.0 10.0 10.0 10.0<br />
31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0<br />
25.0 42.5 40.0 35.0 31.0 28.0 28.0 21.0 16.0 16.0<br />
31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0<br />
1D, DD, 5D Metric st<strong>and</strong>pipe 25.0 25.0 25.0 25.0 25.0 16.0 16.0 10.0 10.0 10.0<br />
CW, NW<br />
PW<br />
EN, ET, EU<br />
Description<br />
ORFS<br />
male<br />
ORFS<br />
swivel female<br />
Male ORFS Bulkhead with<br />
Locknut with O-ring<br />
JIS / BSP<br />
swivel female<br />
60° cone<br />
Female JIS / BSP 30°<br />
parallel<br />
pipe swivel<br />
JIS 30°<br />
metric<br />
swivel female<br />
Metric swivel female<br />
90° Elbow<br />
JIS / BSP<br />
male<br />
60° cone<br />
Banjo<br />
soft seal<br />
with UNF bolt<br />
Banjo<br />
soft seal<br />
with BSPP bolt<br />
High pressure cleaning<br />
hose connection<br />
High pressure cleaning<br />
hose connection<br />
Universal<br />
push-in connector<br />
Inch fittings (size)<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
-4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />
41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />
41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />
41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />
35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />
35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />
35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />
35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />
35.0 35.0 35.0 28.0 21.0 17.5<br />
25.0 25.0 21.5 21.5 20.0<br />
25.0 25.0 21.5 21.5 20.0<br />
22.5<br />
Ab-9<br />
40.0<br />
40.0 35.0 35.0 29.5 28.0 21.5<br />
Hose <strong>Fittings</strong> Pressure Ratings<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Fitting<br />
end<br />
connection<br />
C0<br />
Fitting<br />
end<br />
connection<br />
49<br />
V2<br />
Fitting<br />
end<br />
connection<br />
Fitting<br />
end<br />
connection<br />
F2<br />
F4<br />
Fitting<br />
end<br />
connection<br />
Description<br />
Description<br />
Swivel female<br />
90° Elbow<br />
Swivel female<br />
(Ball Nose)<br />
Description<br />
Metric tube (mm) • French metric series<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
10 12 14 18 20 22 30<br />
F9 Swivel female 20.0 14.0 16.0 14.0 13.0 12.2<br />
F6 Male agricultural valves 20.0 14.0 16.0 14.0 13.0 12.2<br />
FA Male agricultural valves 25.0<br />
Metric tube (mm) • Heavy series – S<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
6 8 10 12 14 16 20 25 30 38<br />
C6, C7, C8 Swivel female 63.0 63.0 63.0 63.0 63.0 40.0 40.0 40.0 25.0 25.0<br />
C9, 0C, 1C<br />
Description<br />
DIN 20066<br />
swivel female<br />
DKLL<br />
Description<br />
Metric Banjo - straight<br />
(DIN 7642)<br />
Banjo<br />
soft seal<br />
with metric bolt<br />
Swivel female<br />
DIN 20066:2002-10<br />
with O-ring, Form P<br />
Metric tube (mm) • Very light series – LL<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
8 10 12 15 18 22 28 35 42 50<br />
Metric tube (mm) • Metric<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
6 8 10 12 14 16 18 20 22 25 27<br />
20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0<br />
25.0 25.0 21.5 21.5 20.0<br />
63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0<br />
D2 Male stud 63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0<br />
3D Metric st<strong>and</strong>pipe 63.0 63.0 63.0 63.0 63.0 40.0 40.0 40.0 25.0 25.0<br />
Metric tube (mm) • French gas series<br />
Maximum working pressure (MPa) – safety factor 4:1<br />
13 17 21 27 33<br />
36.0 27.0 25.5 20.0 17.0<br />
36.0 27.0 25.5 20.0 17.0<br />
FG Male stud 36.0 27.0 25.5 20.0 17.0<br />
GE Metric st<strong>and</strong>pipe 36.0 27.0 25.5 20.0 17.0<br />
Ab-10<br />
6.3 6.3 6.3 6.3 4.0<br />
Hose <strong>Fittings</strong> Pressure Ratings<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Hose <strong>Fittings</strong> Nomenclature<br />
End<br />
Configu- Description<br />
ration<br />
St<strong>and</strong>ards Common Terms<br />
01 Male NPTF Pipe – Rigid – Straight SAE J476A / J516 AGN<br />
02 Female NPTF Pipe – Rigid – Straight SAE J476A / J516<br />
03 Male JIC 37° – Rigid – Straight ISO12151-5-S AGJ<br />
04 Male SAE 45° – Rigid – Straight SAE J516<br />
05 Male SAE Straight Thread with O-ring – Rigid – Straight ISO 11926, SAE J516<br />
06 Female JIC 37° Swivel – Straight ISO12151-5-SWS DKJ<br />
06/68 Female – JIC 37° / SAE 45° Dual Flare – Swivel – Straight ISO12151-5-SWS DKJ<br />
07 Female NPSM Pipe Swivel<br />
08 Female SAE 45° – Swivel – Straight SAE J516<br />
0C Female Metric 24° – Heavy Series with O-ring – Swivel – 45° Elbow ISO 12151-2 – SWE 45°-S DKOS 45°<br />
0G Male O-ring Straight<br />
0L Male O-ring 90° Elbow<br />
11 „Ferrul-Fix“<br />
12 Female SAE Flareless Swivel – Straight (24° Cone)<br />
13 Male NPTF Pipe Swivel SAE J476A / J516<br />
15 SAE Code 61 – Flange Head – Straight ISO 12151-3-S-L SFL / 3000 psi<br />
15/4A SAE Code 61 – Flange Head – Straight / SAE Flange Head 5000 psi ISO 12151-3-S-L SFL<br />
16 SAE Code 61 – Flange Head – 22.5° Elbow ISO 12151-3-E22ML SFL 22.5° / 3000 psi<br />
17 SAE Code 61 – Flange Head – 45° Elbow ISO 12151-3 – E45 – L SFL 45° / 3000 psi<br />
17/4F SAE Code 61 – Flange – 45° Elbow – 45° Elbow (5000 psi) ISO 12151-3 – E45S – L SFL 45°<br />
18 SAE Code 61 – Flange – 67.5° Elbow SFL 67.5°<br />
19 SAE Code 61 – Flange Head – 90° Elbow ISO 12151-3 – E– L SFL 90° / 3000 psi<br />
19/4N SAE Code 61 – Flange Head – 90° Elbow (5000 psi) ISO 12151-3-E-L SFL 90°<br />
1C Female Metric 24° – Heavy Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-S DKOS 90°<br />
1D Metric St<strong>and</strong>pipe – Light Series – Rigid – Straight ISO 8434-1 BEL<br />
1L Male NPTF Pipe Swivel – 90° Elbow<br />
26 SAE Code 61 Flange – 30° Elbow SFL 30°<br />
27 SAE Code 61 Flange – 60° Elbow SFL 60°<br />
28 SAE Male Inverted 45° Elbow<br />
33 Male JIC 37° – Rigid – 45° Elbow ISO 12151-5 AGJ 45°<br />
34 Inch St<strong>and</strong>pipe (Brass)<br />
37 Female JIC 37° – Swivel – 45° Elbow ISO 12151-5-SWE 45° DKJ 45°<br />
37/3V Female JIC 37° /SAE 45° – Dual Flare – Swivel Female 45° Elbow ISO 12151-5-SWE 45° DKJ 45°<br />
39 Female JIC 37° – Swivel – 90° Elbow ISO 12151-5-SWES DKJ 90°<br />
39/3W Female JIC 37° / SAE 45° – Dual Flare – Swivel Female 90° Elbow ISO 12151-5-SWES DKJ 90°<br />
3D Metric St<strong>and</strong>pipe – Heavy Series – Rigid – Straight ISO 8434-1 BES<br />
3V Female JIC 37°/SAE – 45° Swivel – 45° Elbow DKJ 45°<br />
3W Female JIC 37°/SAE – 45° Swivel – 90° Elbow DKJ 90°<br />
3Y Female JIC 37°/SAE – 45° Swivel – 90° Elbow (Long) DKJ 90°<br />
41 Female JIC 37° Swivel – 90° Elbow (Long) DKJ 90°<br />
41/3Y Female JIC 37° / 45° Swivel Female 90° Elbow (Long) ISO 12151-5-SWEL DKJ 90°L<br />
45 Male Tube O-ring Swivel – Long Pilot<br />
Ab-11<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
End<br />
Configu- Description<br />
ration<br />
St<strong>and</strong>ards Common Terms<br />
49 Metric Banjo – Straight DIN 7642<br />
4A 5000 psi SAE Code 61 – Flange – Straight<br />
4F 5000 psi SAE Code 61 – Flange – 45° Elbow<br />
4N 5000 psi SAE Code 61 – Flange – 90° Elbow<br />
59 Female Tube O-ring Swivel – Long Pilot<br />
59PT Male Tube O-ring Swivel – Long Pilot With Charge Port at 180° for 134a<br />
5C 60° Cone Swivel Female<br />
5D Metric St<strong>and</strong>pipe – Light Series – Rigid – 90° Elbow ISO 8434-1 BEL 90°<br />
5G Male Tube O-ring Rigid Port (3 step) Straight<br />
5GPR Female Tube O-ring Rigid Port (3 step) Straight With Charge Port for R12<br />
5H Female Tube O-ring Swivel – 45° Elbow – Short Pilot<br />
5K Male Tube O-ring Swivel – 90° Elbow – Short Pilot<br />
5LPR Female Tube O-ring Swivel – 90° Elbow – Long Pilot<br />
5LPT Female Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for 134a<br />
5MPR Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for R12<br />
5MPV Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 270° for 134a<br />
5N Female Tube O-ring Swivel – 45° Elbow – Long Pilot<br />
5P Female Tube O-ring Swivel – 45° Elbow – Long Pilot<br />
5R Male Tube O-ring Swivel – 45° Elbow – Short Pilot<br />
5S Female Tube O-ring Swivel – Short Pilot<br />
5T Female Tube O-ring Swivel – 90° Elbow – Short Pilot<br />
5V Female Compressor – Swivel 45° Elbow<br />
5W Female Compressor – Swivel 90° Elbow<br />
5Z Female Compressor – Swivel 90° Elbow – Block Type<br />
67 SAE Male Inverted Flare Swivel – 45° Elbow<br />
68 Female JIC 37° / SAE 45° Swivel DKJ<br />
69 SAE Male Inverted Flare Swivel – 90° Elbow<br />
6A SAE Code 62 – Flange – Straight ISO 12151-3-S-S SFS / 6000 psi<br />
6B SAE Code 62 – Flange – 22.5° Elbow SFS 22.5°<br />
6C 60° Cone Swivel Female – 45° Elbow<br />
6E SAE Code 62 – Flange – 30° Elbow SFS 30°<br />
6F SAE Flange 45° Elbow – Heavy Series ISO 12151-3 – E45-S SFS 45° / 6000 psi<br />
6G SAE Code 62 – Flange – 60° Elbow SFS 60°<br />
6N SAE Code 62 – Flange – 90° Elbow ISO 12151-3 – E-S SFS 90° / 6000 psi<br />
77 Female SAE 45° Swivel – 45° Elbow<br />
79 Female SAE 45° Swivel – 90° Elbow<br />
7C 60° Cone Swivel Female – 90° Elbow<br />
7D Male St<strong>and</strong>pipe Metric S – Rigid – 90° Elbow BES 90°<br />
82 Push-Lok ® Union<br />
89 SAE Code 61 – Flange – 90° Elbow (Long) – St<strong>and</strong>ard Series<br />
91 Male BSP Taper Pipe – Rigid – Straight BS5200 AGR-K<br />
92 Female BSP Parallel Pipe – Swivel – Straight (60° Cone) BS5200-A DKR<br />
Ab-12<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
End<br />
Configu- Description<br />
ration<br />
St<strong>and</strong>ards Common Terms<br />
93 Female JIC 37° – Swivel – 90° Elbow (Block Type)<br />
9B Metric – Swivel Female 45° Elbow – Light Series<br />
9C Light Series Metric Swivel Female 90° Elbow<br />
AF Male BSP Parallel Pipe – Rigid – Straight (with O-ring Seal)<br />
B1 Female BSP Parallel Pipe – Swivel – 45° Elbow (60° Cone) BS 5200-D DKR 45°<br />
B2 Female BSP Parallel Pipe – Swivel – 90° Elbow (60° Cone) BS 5200-B DKR 90°<br />
B4 Female BSP Parallel Pipe – Swivel – 90° Elbow Block Type (60° Cone) BS 5200-E DKR 90°<br />
B5 Female BSP Parallel Pipe – Swivel – Straight (Flat Seat)<br />
C0 Female Metric – Very Light Series LL – Swivel – Straight (Ball Nose) DKM<br />
C3 Female Metric – Light Series – Swivel – Straight (Ball Nose) DKL<br />
C4 Female Metric – Light Series – Swivel – 45° Elbow (Ball Nose) DKL 45°<br />
C5 Female Metric – Light Series – Swivel – 90° Elbow (Ball Nose) DKL 90°<br />
C6 Female Metric – Heavy Series – Swivel – Straight (Ball Nose) DKS<br />
C7 Female Metric Swivel – 45° Elbow “Heavy” Series DKS 45°<br />
C8 Female Metric Swivel – 90° Elbow “Heavy” Series DKS 90°<br />
C9 Female Metric 24° – Heavy Series with O-ring – Swivel – Straight ISO 12151-2-SWS-S DKOS<br />
CA Female Metric 24° – Light Series with O-ring – Swivel – Straight ISO 12151-2-SWS-L DKOL<br />
CE Female Metric 24° – Light Series with O-ring – Swivel – 45° Elbow ISO 12151-2-SWE 45°-L DKOL 45°<br />
CF Female Metric 24° – Light Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-L DKOL 90°<br />
CW Power Cleaner Connection<br />
D0 Male Metric 24° – Light Series – Rigid – Straight ISO 12151-2-S-L CEL<br />
D2 Male Metric 24° – Heavy Series – Rigid – Straight ISO 12151-2-S-S CES<br />
D9 Male BSP Parallel Pipe – Rigid – Straight (60° Cone) BS5200 AGR<br />
DD Metric St<strong>and</strong>pipe – Light Series – Rigid – 45° Elbow BEL 45°<br />
DE Double Banjo Union<br />
DK Male Metric L – Rigid – Bulkhead with Locknut (24° Cone)<br />
DP Metric Swivel Female Tee / Male Stud<br />
DR Metric Swivel Female Tee<br />
DS Metric Swivel Female Tee / St<strong>and</strong>pipe<br />
DW Female Metric Swivel „Light“ Series TGL<br />
DX Female Metric Swivel (M27x2) O-ring – Light Series<br />
EA BSP Swivel Female with O-ring (60° Cone) BS 5200, ISO 12151-6 DKOR<br />
EB BSP Swivel Female with O-ring – 45° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 45°<br />
EC BSP Swivel Female with O-ring – 90° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 90°<br />
EN UPTC – Male – Straight<br />
ET UPTC – Male – 90° Elbow<br />
EU UPTC – Male – 45° Elbow<br />
F2 Female French Swivel Female – Gas Series 90° Elbow<br />
F4 Female French Gas Series – Swivel – Straight (Ball Nose)<br />
F6 French Male Metric Series (24° Cone)<br />
F9 French Swivel Female Metric Series – (Ball Nose)<br />
FA Metric Male For Agriculture Valves<br />
Ab-13<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
FB French Metric<br />
FF Metru-Lok Swivel Female<br />
FG Male French Gas Series – Rigid – Straight (24° Cone)<br />
FU Female BSP Parallel Pipe – Swivel – Straight (30° Flare) ISO 228-1, JIS B8363 GUI<br />
GE French Gas St<strong>and</strong>pipe<br />
GU Female BSP Parallel Pipe – Swivel – Straight (60° Cone) ISO 228-1, JIS B8363 GUO<br />
J1 Female ORFS – Swivel – 90° Elbow – Long Drop ISO 12151-1 – SWEL, SAE J 516 ORFS 90° L<br />
J5 Female ORFS – Swivel – 90° Elbow – Medium Drop ISO 12151-1 – SWEM ORFS 90° M<br />
J7 Female ORFS – Swivel – 45° Elbow ISO 12151-1 – SWE 45°, SAE J516 ORFS 45°<br />
J9 Female ORFS – Swivel – 90° Elbow – Short Drop ISO 12151-1 – SWES, SAE J516 ORFS 90°<br />
JC Female ORFS – Swivel – Straight – Short ISO 12151-1 – SWSA, SAE J516 ORFS<br />
JD Male ORFS – Bulkhead with Locknut – Straight (with O-ring) ISO 12151-1 – SAE J516<br />
JM ORFS Male ISO 12151-1-S, SAE J516<br />
JS ORFS Swivel Female (Long) ISO 12151-1-SWSB, SAE J516 ORFS<br />
L9 Female JIC 37° – Swivel – 90° Elbow – Medium Drop ISO 12151-5-SWEM DKJ 90° M<br />
MU Female Metric – Swivel – Straight (30° Flare) JIS B8363 MU<br />
MZ Female Metric – Swivel – 9 0° Elbow (30° Flare) JIS B8363<br />
NM Male BSP Parallel Pipe – L Series – Rigid – Straight – ED-Seal ISO 1179<br />
NW Female Kärcher Metric Cleaning Hose Fitting – Swivel – Straight<br />
PW Male Kärcher Metric Cleaning Hose Fitting – Rigid – Straight<br />
S2 Female NPTF Pipe Swivel<br />
S5 Male Tube O-ring Swivel – Short Pilot<br />
T1 Male Refrigerant Tube Mender – Straight (with Nut <strong>and</strong> Ferrule)<br />
UT Male BSP Taper Pipe – Rigid – Straight (60° Cone) JIS B 8363-R<br />
V1 Ermeto st<strong>and</strong>ard Pressure Banjo – Straight (with UNF Bolt <strong>and</strong> O-ring)<br />
VW Push In Connector (VW-St<strong>and</strong>ard 39-V-16619)<br />
VW121 BSP Swivel Female (VW-Norm 39-V-16631)<br />
VW39D Push In Connector (VW-St<strong>and</strong>ard 39D-1401)<br />
WKS Rubber h<strong>and</strong> grip<br />
X5 Flange – Straight – Full flange system for Code 61 or Code 62<br />
X7 Flange – 45° Elbow – Full flange system for Code 61 or Code 62<br />
X9 Flange – 90° Elbow – Full flange system for Code 61 or Code 62<br />
XA Caterpillar ® Flange Head – Straight<br />
XF Caterpillar ® Flange Head – 45° Elbow<br />
XG Caterpillar ® Flange Head – 60° Elbow<br />
XN Caterpillar ® End<br />
Configu- Description<br />
ration<br />
St<strong>and</strong>ards Common Terms<br />
Flange Head – 90° Elbow<br />
XU Female Metric – Swivel – Straight (30° Flare) JIS B8363<br />
XY Female Metric – Swivel – 90° Elbow (30° Flare) JIS B8363<br />
YW Male St<strong>and</strong>pipe – Rigid – Straight – A-Lok Metric Size Tube O.D. with Vee Notch<br />
Ab-14<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Classification Bodies<br />
The mission of classification bodies is to contribute to the development <strong>and</strong> implementation of technical<br />
st<strong>and</strong>ards for the protection of life, property <strong>and</strong> the environment.<br />
(1) Germanischer Lloyd (GL)<br />
German independant organisation of technical<br />
experts approving products for the German<br />
merrcantile marine <strong>and</strong> the energy sector – GLIS<br />
(oil <strong>and</strong> gas, wind energy, etc...)<br />
(2) Det Norske Veritas (DNV)<br />
Norwegian service company for managing risk in<br />
ship classification, off-shore industry, etc...<br />
(3) RINA (Registro Italiano Navale)<br />
Italian company offering certification, verification,<br />
control, assistance in marine, energy & process,<br />
transport <strong>and</strong> industry.<br />
(4) Deutsche Bahn (DB) - German<br />
St<strong>and</strong>ard DIN 5510 - Part 2<br />
The German rail authority (DB) approves the<br />
behaviour of products with respect to their<br />
resistance to burning <strong>and</strong> their ability to selfextinguish<br />
after a fire, according the DIN 5510-2<br />
requirements.<br />
(5) Lloyd’s Register (LR)<br />
English independent organisation providing<br />
certification around the world. Marine services,<br />
Rail services <strong>and</strong> Energy services are their main<br />
activities.<br />
(6) Ministry of Defence (MOD)<br />
British Ministry of Defence providing approvals for<br />
military equipment according the MOD DefStan<br />
(Defence St<strong>and</strong>ard) 47-2 specification.<br />
(7) American Bureau of Shipping (ABS)<br />
US company providing rules for safety in the marine<br />
environment.<br />
(8) US Department of Transportation<br />
(DOT)<br />
US organisation providing certifications to ensure<br />
a fast, safe, efficient, accessible <strong>and</strong> convenient<br />
transportation system in this country.<br />
EN European St<strong>and</strong>ard<br />
ISO International Organisation for St<strong>and</strong>ardization<br />
SAE Society of Automotive Engineers<br />
(US organisation)<br />
Ab-15<br />
Classification Bodies<br />
(9) US Coast Guard (USCG)<br />
Provides maritime safety, law enforcement,<br />
recreational boating safety, <strong>and</strong> environmental<br />
protection information for merchant mariners. The<br />
approved hoses are not accepted for all applications<br />
automatically. If the column contains “H”, the hose is<br />
accepted for hydraulic systems only <strong>and</strong> not for fuel<br />
<strong>and</strong> lube systems.<br />
(10) Mine Safety <strong>and</strong> Health<br />
Administration (MSHA)<br />
US organisation for safety in the mining industry<br />
(11) French St<strong>and</strong>ard NF F-16-101/102<br />
(NF)<br />
Tests the fire behaviour <strong>and</strong> fire effluents of the hose<br />
cover material for rail applications.<br />
(12) British St<strong>and</strong>ard (BS 6853)<br />
Tests the fire behaviour <strong>and</strong> fire effluents of the hose<br />
cover material for rail applications.<br />
(13) MarED<br />
MarED is the Group of Notified Bodies for the<br />
Implementation of the Marine <strong>Equipment</strong> Directive.<br />
(14) UNI CEI 11170-1:2005<br />
Railway <strong>and</strong> tramway vehicles<br />
– Guidelines for fire protection of railway, tramway<br />
<strong>and</strong> guided path vehicles<br />
(15) Bureau Veritas (BV)<br />
Bureau Veritas is today the most widely recognized<br />
certification body in the world, offering solutions in<br />
the key strategic fields of operations: Quality, Health<br />
& Safety, Environment <strong>and</strong> Social Responsibility.<br />
(16) GIG<br />
The Central Mining Institute (in Polish: Główny<br />
Instytut Górnictwa GIG) is a restructured scientific<br />
<strong>and</strong> development organization, subordinated to the<br />
Minister of Economy, working not only for the benefit<br />
of the mining industry, but also for enterprises<br />
representing different branches - including small <strong>and</strong><br />
medium enterprises, state <strong>and</strong> local administration<br />
institutions <strong>and</strong> offices, <strong>and</strong> foreign partners.<br />
(17) Verteidigungs-Gerätenorm (VG)<br />
German Organisation providing approvals for<br />
military equipment.<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Description (1)-(17) see Ab-15<br />
Classification Body Type Approvals<br />
VG<br />
(17)<br />
GIG<br />
(16)<br />
BV<br />
Marine<br />
(15)<br />
UNI<br />
CEI<br />
(14)<br />
MarED<br />
(13)<br />
BS<br />
6853<br />
(12)<br />
NF<br />
(11)<br />
USCG<br />
(9) MSHA<br />
(10)<br />
DOT<br />
(8)<br />
ABS<br />
(7)<br />
LR MOD<br />
(5) (6)<br />
DB/DIN<br />
5510<br />
(4)<br />
RINA<br />
(3)<br />
DNV<br />
(2)<br />
GL<br />
(1)<br />
Hose Construction St<strong>and</strong>ard<br />
Push-Lok<br />
Push-Lok<br />
Low pressure<br />
Transport + <strong>Hydraulic</strong><br />
Low pressure<br />
Transport + <strong>Hydraulic</strong><br />
Ab-16<br />
Classification Body Type Approvals<br />
Medium pressure<br />
801Plus 1 braid, fibre<br />
-<br />
830M 1 braid, fibre<br />
-<br />
Multipurpose 831 1 braid, fibre<br />
-<br />
837BM 1 braid, fibre<br />
-<br />
837PU 1 braid, fibre<br />
-<br />
Phosphate Ester 804 1 braid, fibre<br />
-<br />
Fire retardant 821FR 1 braid, fibre<br />
-<br />
High temperature 836 1 braid, fibre<br />
-<br />
X<br />
Non-conductive 838M 1 braid, fibre<br />
-<br />
601 2 braids, fibre<br />
DIN EN 854-R3 - SAE 100R3<br />
St<strong>and</strong>ard 611 1 braid, fibre<br />
DIN EN 854-R6<br />
681 2 braids, fibre<br />
DIN EN 854-2TE<br />
High temperature 611HT 1 braid, fibre<br />
DIN EN 854-R6<br />
X<br />
Railway 681DB 2 braids, fibre DIN EN 854-2TE<br />
X<br />
X X<br />
201 1 braid, wire<br />
SAE 100R5 - SAE J1402AII<br />
X<br />
206 1 braid, wire<br />
SAE 100R5 - SAE J1402AII<br />
X<br />
Transportation<br />
213 1 braid, wire<br />
SAE J1402AI<br />
X<br />
293 1 braid, fibre<br />
SAE J1402AI<br />
X<br />
Fire retardant 221FR 1 braid, wire SAE J1527TypR3<br />
X X<br />
X X X<br />
Refrigeration 285 1 braid, wire<br />
SAE J2064TypC<br />
421SN 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT X X X X X X X X<br />
422 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT<br />
X<br />
301SN 2 braids, wire DIN EN 853-2SN - SAE 100R2AT X X X X X X X X<br />
302 2 braids, wire DIN EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT<br />
X<br />
St<strong>and</strong>ard<br />
441 1 braid, wire<br />
ISO 11237-R16 - SAE 100R16<br />
451 1/2braid, wire<br />
ISO 11237-R17 - SAE 100R17<br />
492 1 braid, wire Exceeds DIN EN 857-1SC - ISO 11237-1SC X X X X X<br />
462 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC X X X X X<br />
301TC 2 braids, wire Exceeds DIN EN 853-2SN - ISO 1436-2SN(R2AT<br />
X<br />
X<br />
351TC 2 braids, wire<br />
SAE 100 R19<br />
X<br />
451TC 1/2braid, wire<br />
ISO 11237-R17 - SAE 100R17<br />
X<br />
471TC 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />
X<br />
472TC 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />
X<br />
X<br />
X<br />
Extreme abrasion 492ST 1 braid, wire<br />
DIN EN 857-1SC - ISO11237-1SC<br />
resistance 462ST 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />
426 1 braid, wire SAE 100R1AT<br />
X H X<br />
Low / High<br />
436 2 braids, wire SAE 100R16<br />
X<br />
X H X<br />
temperature<br />
461LT 2 braids, wire Exceeds DIN EN 857-2SC - ISO11237-2SC<br />
424 1 braid, wire<br />
SAE 100R1AT<br />
Phosphate Ester<br />
304 2 braids, wire<br />
SAE 100R2AT<br />
High<br />
abrasion resistance<br />
MSHA approved<br />
Medium pressure<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium pressure<br />
Medium pressure<br />
3-braids<br />
Ab-17<br />
High pressure<br />
Parkrimp No-Skive<br />
High pressure<br />
Parkrimp No-Skive<br />
Classification Body Type Approvals<br />
3-braids<br />
GL DNV RINA<br />
DB/DIN<br />
Hose Construction St<strong>and</strong>ard<br />
(1) (2) (3)<br />
5510<br />
LR MOD ABS DOT USCG<br />
(4)<br />
(5) (6) (7) (8) (9)<br />
441RH 1 braid, wire ISO 11237-R16 - SAE 100R16<br />
X<br />
X X X<br />
Railway<br />
421RH 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT<br />
X<br />
X X<br />
493 1 braid, wire<br />
-<br />
Water cleaning<br />
463 2 braids, wire<br />
-<br />
402 1 braid, wire<br />
-<br />
Pilot<br />
412 1 braid, wire<br />
-<br />
Wire cover 421WC 1 braid, wire ISOS1436-1SN/R1AT - SAE 100R1AT<br />
477 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC<br />
Powerlift<br />
477ST 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC<br />
Extremely 692 1/2 braids, wire<br />
Excels SAE 100R17<br />
flexible 692Twin 1/2 braids, wire<br />
Excels SAE 100R17<br />
811 1 braid,1steelspiral<br />
SAE 100R4<br />
Suction<br />
881 1 braid,1steelspiral SAE 100R4<br />
H X<br />
St<strong>and</strong>ard 372 3 braids, wire -<br />
X X<br />
X X<br />
Low temperature 371LT 3 braids, wire<br />
-<br />
High abrasion res. 372TC 3 braids, wire<br />
-<br />
X<br />
Railway 372RH 3 braids, wire -<br />
X<br />
X X<br />
701 4 spiral, wire DIN EN 856-4SP - ISO 3862-4SP X X<br />
731 4 spiral, wire<br />
DIN EN 856-4SH - ISO 3862-4SH<br />
St<strong>and</strong>ard<br />
781 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />
P35 6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 X<br />
X X X<br />
774 4 spiral, wire<br />
-<br />
Phosphate Ester<br />
F42 4/6 spiral, wire<br />
ISO 3862-R15 - SAE 100R15<br />
Extreme pressure 761 6 spiral, wire<br />
-<br />
721TC 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12<br />
X<br />
High abrasion<br />
782TC 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 X<br />
X<br />
X<br />
resistance<br />
4/6 spiral, wire X<br />
X X<br />
MSHA approved<br />
791TC<br />
ISO 3862-R15 - SAE 100R15<br />
X<br />
792TC 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
X<br />
X H X<br />
Low temperature 772LT 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12<br />
787TC 4 spiral, wire<br />
ISO 18752-DC<br />
X<br />
Compact spiral !<br />
797TC 4 spiral, wire<br />
ISO 18752-DC<br />
X<br />
H31 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP X X X X X X X<br />
H29 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH X X<br />
X X X X<br />
St<strong>and</strong>ard<br />
R35 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />
R42 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />
X X<br />
X X X<br />
H31TC 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP<br />
X<br />
High<br />
H29TC 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH<br />
X<br />
abrasion resistance<br />
4/6 spiral, wire<br />
MSHA approved<br />
R35TC<br />
DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />
X<br />
R42TC 4/6 spiral, wire<br />
ISO 3862-R15 - SAE 100R15<br />
X<br />
Extreme H31ST 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP<br />
abrasion H29ST 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH<br />
resistance R42ST 4/6 spiral, wire<br />
ISO 3862-R15 - SAE 100R15<br />
Railway H29RH 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH<br />
X<br />
X X<br />
MSHA NF<br />
BS<br />
MarED<br />
UNI BV<br />
6853<br />
(10) (11)<br />
(12)<br />
(13)<br />
CEI Marine<br />
GIG VG<br />
(14) (15)<br />
(16) (17)<br />
ParLock<br />
ParLock<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Conversion Chart<br />
Length<br />
Area<br />
Volume<br />
Weight<br />
Torque<br />
Pressure<br />
Velocity<br />
Flow rate<br />
Temperature<br />
(UK) Unit of United Kingdom<br />
(US) Unit of USA<br />
Ab-18<br />
Conversion Chart<br />
Unit Base Unit Conversion Unit Factor<br />
1 inch in mm 25.4<br />
1 milllimetre mm in 0.03934<br />
1 foot ft m 0.3048<br />
1 metre m ft 3.28084<br />
1 square inch sq in cm² 6.4516<br />
1 square centimetre cm² sq in 0.1550<br />
1 gallon (UK) gal l 4.54596<br />
1 litre l gal (UK) 0.219976<br />
1 gallon (US) gal l 3.78533<br />
1 litre l gal (US) 0.264177<br />
1 pound lb kg 0.453592<br />
1 kilogramme kg lb 2.204622<br />
1 pound foot lb • ft kg • m 1.488164<br />
1 Newton metre kg • m lb • ft 0.671969<br />
1 pound per square inch psi bar 0.06895<br />
1 bar bar psi 14.5035<br />
1 pound per square inch psi MPa 0.006895<br />
1 mega pascal MPa psi 145.035<br />
1 kilo pascal kPa bar 0.01<br />
1 bar bar kPa 100<br />
1 mega pascal MPa bar 10<br />
1 bar bar MPa 0.1<br />
1 foot per second ft / s m / s 0.3048<br />
1 metre per second m / s ft / s 3.28084<br />
1 gallon per minute (UK) gal / min. l / min. 4.54596<br />
1 litre per minute l / min. gal / min. (UK) 0.219976<br />
1 gallon per minute (US) gal / min. l / min. 3.78533<br />
1 litre per minute l / min. gal / min. (US) 0.264178<br />
Fahrenheit degree °F °C 5/9 • (°F-32)<br />
Celsius degree °C °F °C • (9/5) +32<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Temperature / Pressure Chart<br />
Reference 201, 206, 213 <strong>and</strong> 293 hose.<br />
Temperature<br />
(°C)<br />
160<br />
149<br />
138<br />
126<br />
115<br />
104<br />
93 1<br />
EXAMPLE: 201-8 hose to be used at 121 °C<br />
Percent of maximum working pressure (%)<br />
Maximum Multiplication Factor Maximum<br />
Working Pressure x from Chart = Working Pressure<br />
up to 100 °C at 121 °C<br />
13.8 MPa (2000 psi) x 85% = 11.7 MPa (1700 psi)<br />
Ab-19<br />
Temperature / Pressure Chart<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Flow Capacity Nomogram<br />
Flow Q (l/min)<br />
400<br />
300<br />
200<br />
150<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
15<br />
10<br />
9<br />
8<br />
7<br />
6<br />
The chart below is provided as an aid in the determination of the correct<br />
hose size.<br />
Example: at 10 gallons per minute (gal/min), what is the proper hose size<br />
within the recommended velocity range for pressure lines?<br />
Locate 10 gallons per minute in the left-h<strong>and</strong> column <strong>and</strong> 20 feet per<br />
second in the right-h<strong>and</strong> column (the maximum recommended velocity<br />
range for pressure lines). Lay a straight line across these two points.<br />
The inside diameter shown in the centre column is above -6 so we have<br />
to use -8 (1/2"). For suction hose, follow the same procedure except use<br />
recommended velocity range for intake lines in the right-h<strong>and</strong> column.<br />
where: Q = flow in gallons per minute (gal/min & l/min)<br />
V = velocity in feet per second (f/s & m/s)<br />
d = hose inside diameter (mm & dash size)<br />
Inside diameter d<br />
mm dash<br />
sizes<br />
inch<br />
50,8<br />
38,1<br />
31,8<br />
25,4<br />
19,1<br />
15,9<br />
12,7<br />
9,5<br />
7,9<br />
6,3<br />
-32<br />
-24<br />
-20<br />
-16<br />
-12<br />
-10<br />
-8<br />
-6<br />
-5<br />
-4<br />
2<br />
1<br />
3/4<br />
5/8<br />
1/2<br />
3/8<br />
1/4<br />
Example<br />
Flow Q = 45 l/m<br />
Velocity V = 6,1 m/s<br />
Konstant K = 21,2025<br />
1-1/2<br />
1-1/4<br />
5/16<br />
Ab-20<br />
0,6<br />
1<br />
1,2<br />
2<br />
3<br />
4<br />
5<br />
<br />
<br />
Velocity<br />
m/s feet/s<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
10<br />
15<br />
Flow Capacity Chart<br />
<br />
<br />
<br />
<br />
<br />
Recommended<br />
maximum velocity for<br />
suction lines<br />
Recommended<br />
maximum velocity for<br />
return lines<br />
Recommended<br />
maximum velocity for<br />
pressure lines<br />
4,8 -3 3/16 6,1<br />
20<br />
7<br />
5<br />
8<br />
9<br />
25<br />
30<br />
4<br />
UK gallons<br />
Conversion factor: gal/min x 4,546 = l/min<br />
feet/s x 0,3048 = m/s<br />
* Recommended velocities are according to hydraulic fluids of maximum viscosity 315 S.S.U. at 38°C working at roomtemperature within 18° <strong>and</strong> 68°C.<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
The Correct Method to Fit Female Swivel Ends<br />
To ensure a leakproof seal between swivel female hose<br />
ends shown in this catalogue <strong>and</strong> the appropriate<br />
adaptors it is necessary to follow the procedure below<br />
which is different from hydraulic tube assembly.<br />
Flats From Wrench Resistance (FFWR)<br />
Parker‘s recommended assembly method for JIC 37°<br />
flare, SAE 45° flare <strong>and</strong> ORFS swivel female is Flats<br />
From Wrench Resistance (FFWR). The torque values<br />
assigned by size are for reference only, <strong>and</strong> are only<br />
Spanner torque values<br />
Metric swivel female<br />
Thread Tube<br />
metric O.D. nominal min. - max.<br />
M 12x1.5 06L 16 15 - 17<br />
M 14x1.5 08L 16 15 - 17<br />
M 16x1.5 10L 26 25 - 28<br />
M 18x1.5 12L 37 35 - 39<br />
M 22x1.5 15L 47 45 - 50<br />
M 26x1.5 18L 89 85 - 94<br />
M 30x2 22L 116 110 - 121<br />
M 36x2 28L 137 130 - 143<br />
M 45x2 35L 226 215 - 237<br />
M 52x2 42L 347 330 - 363<br />
M 14x1.5 06S 26 25 - 28<br />
M 16x1.5 08S 42 40 - 44<br />
M 18x1.5 10S 53 50 - 55<br />
M 20x1.5 12S 63 60 - 66<br />
M 22x1.5 14S 79 75 - 83<br />
M 24x1.5 16S 84 80 - 88<br />
M 30x2 20S 126 120 - 132<br />
M 36x2 25S 179 170 - 187<br />
M 42x2 30S 263 250 - 275<br />
M 52x2 38S 368 350 - 385<br />
BSP swivel female<br />
Thread<br />
BSPP size nominal min. - max.<br />
G1/4 -4 20 15 - 25<br />
G3/8 -6 34 27 - 41<br />
G1/2 -8 60 42 - 76<br />
G5/8 -10 69 44 - 94<br />
G3/4 -12 115 95 - 135<br />
G1 -16 140 115 - 165<br />
G1-1/4 -20 210 140 - 280<br />
G1-1/2 -24 290 215 - 365<br />
G2 -32 400 300 - 500<br />
Note<br />
Values given in tables are typical to achieve the recommended assembly methods when fitting material is steel zinc plated.<br />
For other materials different values will be applicable (see our recommendations for other materials on this page).<br />
Ab-21<br />
applicable to Parker system components using the<br />
FFWR method with trivalent chromate passivation<br />
on zinc plating of carbon steel components without<br />
lubrication.<br />
Metal-to-metal seal<br />
Screw the nut up h<strong>and</strong> tight <strong>and</strong> then tighten further<br />
with a spanner according to the values mentioned in<br />
the table below. Ensure that in all cases the hose is<br />
correctly aligned before tightening the nut onto the<br />
corresponding adaptor.<br />
JIC 37° swivel female<br />
Flats From<br />
Wrench Swivel Nut<br />
Thread<br />
Resistance Torque Nm<br />
UNF size (FFWR) (Ref)<br />
7/16-20 -4 2 18<br />
1/2-20 -5 2 23<br />
9/16-18 -6 1-1/2 30<br />
3/4-16 -8 1-1/2 57<br />
7/8-14 -10 1-1/2 81<br />
1.1/16-12 -12 1-1/4 114<br />
1.5/16-12 -16 1 160<br />
1.5/8-12 -20 1 228<br />
1.7/8-12 -24 1 265<br />
2.1/2-12 -32 1 360<br />
ORFS swivel female<br />
Flats From<br />
Wrench Swivel Nut<br />
Thread<br />
Resistance Torque Nm<br />
UNF size (FFWR) (Ref)<br />
9/16-18 -4 1/2 to 3/4 25<br />
11/16-16 -6 1/2 to 3/4 40<br />
13/16-16 -8 1/2 to 3/4 55<br />
1-14 -10 1/2 to 3/4 80<br />
1.3/16-12 -12 1/3 to 1/2 115<br />
1.7/16-12 -16 1/3 to 1/2 150<br />
1.11/16-12 -20 1/3 to 1/2 205<br />
2-12 -24 1/3 to 1/2 315<br />
2-1/2x12 -32 – –<br />
Note: The assembly torques listed are higher than the test torques<br />
published in SAE J1453.<br />
The torque values for other materials are as follows:<br />
• Brass fittings <strong>and</strong> adapters<br />
– 65 % of the torque value for steel.<br />
• Stainless steel <strong>and</strong> Monel<br />
– Use 5% higher than listed for steel.<br />
Threads to be lubricated for these materials.<br />
• Dissimilar metals<br />
– Use torque value designated for the lower of the two metals.<br />
• All fittings are dry except as noted above.<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Chemical Resistance Table<br />
Hose Selection by Medium <strong>and</strong> Hose Type<br />
This hose compatibility chart is a ready reference of Parker hose compatibility with various fluid media. It is intended as a guide to<br />
chemical compatibility with inner tube materials <strong>and</strong> assembly lubricants applied internally.<br />
The outer cover of the hose is intended to protect the reinforcement layer(s) from mechanical influences (abrasion, weathering<br />
etc), as such the cover compounds are not designed to exhibit the same chemical resistance as the tube compounds. The<br />
Hose Division Technical Department should be consulted about the compatibility of the cover should the application involve the<br />
extended exposure or immersion in a liquid.<br />
The specific recommendations are based upon field experience, the advice of various polymer or fluid suppliers, <strong>and</strong> specific<br />
laboratory experiments. It must be stressed, however, that this information is offered only as a guide. Final hose selection depends<br />
also upon pressure, fluid temperature, ambient temperature, <strong>and</strong> special requirements or variations, which may not be known by<br />
Parker. Legal <strong>and</strong> other regulations must be followed with particular care.<br />
Where an external compatibility problem may occur, or for fluids not listed, we encourage you to first contact the fluid manufacturer<br />
for a recommendation prior to contacting your Parker Field Representative or the Technical Department, Hose Products Division<br />
Europe (HPDE_Helpdesk@parker.com)<br />
Ab-22<br />
Chemical resistance table<br />
This chemical compatibility guide must not be used in conjunction with any other compatibility guides from previous or<br />
Warning ! future catalogue editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury<br />
or property damage.<br />
Use the Chart as Follows:<br />
1. Locate medium to be carried using the Chemical Resistance Table on the following pages.<br />
2. Select suitability of hose <strong>and</strong> fitting material from the table based on the letter rating in the table. See resistance rating key below for<br />
explanation of compatibility ratings. See list of numerals below for an explanation when a numeral, or a numeral <strong>and</strong> a letter rating are<br />
present in the table.<br />
3. The Column headings on the Chemical Resistance Table, I, II, III, IV, V refer to specific groups of hoses.<br />
4. Locate hose part number under Column l, ll, III, IV, V. VI from the list below.<br />
5. For fitting material availability refer to appropriate fitting section of catalogue.<br />
6. Check hose specifications in this catalogue. Contact Hose Products Division Europe Technical Department on any items not catalogued.<br />
Resistance Rating Key<br />
A = Preferred, good to excellent with little or no change in physical properties.<br />
F = Fair, marginal or conditional with noticeable effects on physical properties.<br />
X = Unsuitable, severe effects on physical properties.<br />
~ = No rating, insufficient information.<br />
Numerals<br />
1. For air or gaseous applications above 250 PSI (1,7 MPa), the cover should be pin pricked.<br />
2. Legal <strong>and</strong> insurance regulations must be considered. Contact HPDE Technical Department for more information.<br />
3. Push-Lok hoses (801, 804, 821, 821FR, 831, 836, 837BM, 837PU, 830M, 838M) are not recommended for any type of fuel.<br />
4. Use 285, 235 or 244 hoses. The compatibility of the system‘s refrigeration oil with these hoses needs to be evaluated on a case by case<br />
basis. Contact HPDE Technical Department for more information. Do not use mineral oil or alkyl benzene refrigeration oils with 244 hose.<br />
Chemical compatibility does not imply low permeation.<br />
5. 65 °C (150 °F) maximum.<br />
6. Satisfactory at some concentrations <strong>and</strong> temperatures, unsatisfactory at others.<br />
7. For phosphate ester fluids use 304, 424, 774, 804 or F42 hoses.<br />
8. Acceptable for flushing hose assemblies.<br />
9. 221FR hose recommended.<br />
10. For dry air applications, hoses with inner tubes from columns IV <strong>and</strong> V are preferred. See hose specifications for maximum recommended<br />
temperatures with air.<br />
11. 100 °C (212 °F) maximum.<br />
12. 121 °C (250 °F) maximum.<br />
13. <strong>Hoses</strong> for gas application are available from Parker.<br />
Please contact the Technical Department for more information about the products as well as the legal application requirements.<br />
14. 70 °C maximum for hoses 801, 837BM, 837PU<br />
15. No rating / insufficient information about chemical compatibility for hoses 801, 837BM, 837PU.<br />
Hose Types<br />
Column I: 201, 225, 601, 701, 721, 721TC, 731, 761, 77C, P35, 781, 791TC, 881, H31, H29, R35, R42, H31TC, H29TC, R35TC, R42TC, H31ST, H29ST, R42ST, H29RH<br />
Column II: 301TC, 351TC, 371LT, SS25UL, 421WC, 431, 441, 441RH, 451, 451TC, 451ST, 461LT, 463, 471TC, 471ST, 493, 681, 681DB, 772LT, 811<br />
Column III: 221FR, 301SN, 302, 372, 372RH, 372TC, 402, 412, 421RH, 421SN, 422, 462, 462ST, 472TC, 477, 477ST, 492, 492ST, 692, 692Twin, 772TC, 772ST, 782TC,<br />
782ST, 787TC, 792TC, 792ST, 797TC, 821, 831<br />
Column IV: 206, 213, 226, 266, 293, 426, 436, 611, 611HT, 821FR, 836, 801*, 837BM*, 837PU*<br />
Note: * See Numeral 15,16<br />
Column V: 304, 424, 604, 774, 804, F42 - Special EPDM hose for Phosphoric Ester<br />
Column VI: 830M, 838M<br />
Caution: The fluid manufacturer’s recommended maximum operating temperature for any specific name-br<strong>and</strong> fluid should be closely observed by<br />
the user. Specific name br<strong>and</strong> fluids can vary greatly between manufacturers even though they are considered to be from the same family of fluids.<br />
Using fluids above the manufacturer‘s maximum recommended temperature can cause the fluid to break down, creating by-products that can be<br />
harmful to elastomers or other materials used in the system. When selecting a hose type, both the fluid manufacturer <strong>and</strong> hose manufacturer‘s<br />
maximum temperature limit must be taken into consideration, with the lower of the two taking precedence.<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
3M FC-75<br />
A<br />
A A A A 15 A A A A A<br />
Acetic Acid X X X A 15 6 X X X A<br />
Acetone X X X A 15 A X A A A<br />
Acetylene X X X X X - - - -<br />
AEROSHELL Turbine Oil 500 (See MIL-L-23699) X X F X X - A A A<br />
Air A, 1, 10 A, 1, 10 A, 1, 10 A 1, 10 A, 1, 10 A A A A<br />
Air (dry) X F, 1, 10 F, 1, 10 A 1, 10 A, 1, 10 A A A A<br />
Alcohol (Methanol-Ethanol) F F F A 15 F - F A A<br />
Ammonia (Anhydrous) X X X X X - X X X<br />
Ammonium Chloride A A A A 15 A A X X X<br />
Ammonium Hydroxide F F F A 15 A X F X A<br />
Ammonium Nitrate A A A A 15 A - F X A<br />
Ammonium Phosphate A A A A 15 A - X X F<br />
Ammonium Sulfate A A A A 15 A - F X F<br />
Amoco 32 Rykon X A A F 14 X A A A A<br />
Ampol PE 46 X X X X A, 7 F A A A<br />
AMSOIL Synthetic ATF F A A A 15 X F A A A<br />
Amyl Alcohol X X X A 15 F - X A A<br />
Anderol 495,497,500,750 X X X A 15 X X A A A<br />
Aniline X X X A 15 A X A X A<br />
Animal Fats X F F A 15 F - 6 6 A<br />
Aquacent Light, Heavy X A A X X A A A A<br />
Argon A A A A A A A A A<br />
Aromatic 100,150 X F F - X F A A A<br />
Arrow 602P A A A A14 X A A A A<br />
Asphalt X F F F14 X A F F A<br />
ASTM #3 Oil F F F A 15 X - A A A<br />
ATF-M F A A A14 X A A A A<br />
Automotive Brake Fluid X X X X - X X X X<br />
AW 32,46,68<br />
B<br />
F A A A 14 X A A A A<br />
BCF F F F F 15 - - A A A<br />
Benz Petraulic 32,46,68,100,150,220,320,460 F A A A 14 X A A A A<br />
Benzene, Benzol X X X A 15 X F A A A<br />
Benzgrind HP 15 - A A A 15 X - A A A<br />
Benzine X X X F 15 X - A A A<br />
Biodegradable <strong>Hydraulic</strong> Fluid 112B X A A X - - A A A<br />
Biodiesel E20 X F X X X X - - -<br />
Biodiesel E100 X F X X X X - - -<br />
Biodiesel E60 X F X X X X - - -<br />
Biodiesel E80 X F X X X X - - -<br />
Borax F F F A 15 A - F A A<br />
Boric Acid A A A X A X X 6 A<br />
Brayco 882 X A A A 15 X - A A A<br />
Brayco Micronic 745 X X A F 14 X A A A A<br />
Brayco Micronic 776RP F A A F 14 X A A A A<br />
Brayco Micronic 889 X F F - X - A A A<br />
Brine F F F A 15 A - X F F<br />
Butane See 2 & 13 F A A A<br />
Butyl Alcohol, Butanol<br />
C<br />
F F F A 15 F - F F A<br />
Calcium Chloride A A A A 15 A - F F X<br />
Calcium Hydroxide A A A A 15 A - A A A<br />
Ab-23<br />
Chemical resistance table<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Calcium Hypochlorite X X X A 15 A - X F<br />
Calibrating Fluid A A A A14 X A A A<br />
Carbon Dioxide, gas F F F F 15 6 - A A<br />
Carbon Disulfide X X X A 15 X - A F<br />
Carbon Monoxide (hot) F F F A 15 6 - F 6<br />
Carbon Tetrachloride X X X A 15 X - 6 6<br />
Carbonic Acid F F F X F X X X<br />
Castor Oil A A A A 15 A - A A<br />
Castrol 5000 X F F A 15 X X A A<br />
Cellosolve Acetate X X X X A - X X<br />
Celluguard A A A - A - A A<br />
Cellulube 90, 150, 220 300, 550, 1000 X X X - A - A A<br />
Chevron Clarity AW 32, 46, 68 A A A A 14 X A A A<br />
Chevron FLO-COOL 180 F F F - X - A A<br />
Chevron FR-8, 10, 13, 20 X X X X A, 7 F A A<br />
Chevron <strong>Hydraulic</strong> Oils AW MV 15, 32, 46, 68, 100 A A A A 14 X A A A<br />
Chevron HyJet IV (9) X X X X A, 7 F A A<br />
Citric Acid F A A X A X X X<br />
Commonwealth EDM 242, 244 A A A - X A A A<br />
CompAir CN300 X X X A 15 X X A A<br />
CompAir CS100, 200, 300, 400 X X X A 15 X X A A<br />
Coolanol 15, 20, 25, 35, 45 A A A A 15 A X A A<br />
Copper Chloride F A A X A - X X<br />
Copper Sulfate A A A X A - X X<br />
Cosmolubric HF-122, HF-130, HF-144 X F A X X - A A<br />
Cosmolubric HF-1530 X F A X X - A A<br />
Cottonseed Oil F A A F 15 X - A A<br />
CPI CP-4000 X X X A 15 X - A A<br />
Crude Petroleum Oil F A A A14 X A F F<br />
CSS 1001Dairy <strong>Hydraulic</strong> Fluid<br />
D<br />
F A A A 15 X - A A<br />
Daphne AW32 A A A A14 X A A A<br />
Dasco FR 201-A A A A - X - A A<br />
Dasco FR150, 200, 310 F A A - A - A A<br />
Dasco FR300, FR2550 X X X - X F A A<br />
Dasco FR355-3 X F A X X X A A<br />
Deicer Fluid 419R A A A - - A A A<br />
Deionized Water A A A A 15 A - F F<br />
Dexron II ATF F A A A14 X A A A<br />
Dexron III ATF X F, 11 F, 11 A 15, 12 X - A A<br />
Diesel Fuel F, 3 A, 3 A, 3 A 15, 3 X A(2) A A<br />
Diester Fluids X X X A 15 X X A A<br />
Dow Corning 2-1802 Sullair (24KT) - - - F 15 - - A A<br />
Dow Corning DC 200, 510, 550, 560, FC126 A A A A 15 - - A A<br />
Dow HD50-4 F F F - - - - -<br />
Dow Sullube 32 - - - F 15 - - A A<br />
Dowtherm A,E X X X A 15 X - A A<br />
Dowtherm G X X X X X - A A<br />
Duro AW-16, 31 A A A - X - A A<br />
Duro FR-HD<br />
E<br />
A A A - X - A A<br />
EcoSafe FR-68 A A A - X X A A<br />
Ethanol F F F A 15 F - F A<br />
Ethers X X X A 15 X - A A<br />
Ab-24<br />
Chemical resistance table<br />
X<br />
A<br />
A<br />
A<br />
A<br />
6<br />
F<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
6<br />
A<br />
A<br />
A<br />
A<br />
X<br />
F<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Ethyl Acetate X X X A 15 F - F A<br />
Ethyl Alcohol F F F A 15 F - F A<br />
Ethyl Cellulose F F F A 15 F - X F<br />
Ethyl Chloride X X X X A - F F<br />
Ethylene Dichloride X X X A 15 X - X A<br />
Ethylene Glycol F A A A A A A F<br />
Exxon 3110 FR A A A A 15 X A A A<br />
Exxon Esstic A A A A14 A A A A<br />
Exxon Nuto H 46, 68 A A A A 14 X A A A<br />
Exxon Tellura Indusrial Process Oils A A A A 14 X A A A<br />
Exxon Terresstic, EP A A A A14 A A A A<br />
Exxon Turbo Oil 2380 X F F A 15 X X A A<br />
Exxon Univolt 60, N61<br />
F<br />
F A A A 14 X A A A<br />
FE 232 (Halon) X X X X F - A A<br />
Fenso 150 - A A - X A A A<br />
Formaldehyde X X X A 15 A - X F<br />
Formic Acid X X X X A X X 6<br />
Freons see refrigerants - - - - - - - -<br />
Fuel Oil F, 3 A, 3 A, 3 A 15, 3 X A(2) A A<br />
Fyre-Safe 120C,126,155,1090E,1150,1220,1300E X X X X A, 7 F A A<br />
Fyre-Safe 200C, 225, 211 F A A A A F A A<br />
Fyre-Safe W/O A A A A 15 X A A A<br />
Fyrguard 150, 150-M, 200 A A A A A F A A<br />
Fyrquel 60, 90, 150, 220, 300, 550, 1000 X X X X A, 7 F A A<br />
Fyrquel EHC, GT, LT, VPF X X X X A, 7 F A A<br />
Fyrtek MF, 215, 290, 295<br />
G<br />
X X X X X F A A<br />
Gardner-Denver GD5000, GD8000 X X X A 15 X X A A<br />
Gasoline See 9 - A A<br />
Glue F F F - X - A F<br />
Glycerine, Glycerol A A A A 15 A - A F<br />
Grease A A A A14 X A A A<br />
Gulf-FR Fluid P37, P40, P43, P45, P47<br />
H<br />
X X X A 15 A - A A<br />
H-515 (NATO) A A A - X - A A<br />
Halon 1211, 1301 F F F F 15 - - A A<br />
Helium Gas X X X X X - A A<br />
Heptane X F F A 15 X - A A<br />
Hexane X F F A 15 X - A A<br />
HF-20, HF-28 A A A A F A A<br />
Houghto-Safe 1055, 1110, 1115, 1120, 1130 (9) X X X X A, 7 F A A<br />
Houghto-Safe 271 to 640 F A A A A F A A<br />
Houghto-Safe 419 <strong>Hydraulic</strong> Fluid A A A - X - A A<br />
Houghto-Safe 419R Deicer Fluid A A A - - A A A<br />
Houghto-Safe 5046, 5046W, 5047-F A A A A 15 X - A A<br />
HP 100C (Jack hammer oil) F A A A 14 X A A A<br />
HPWG 46B F A A A - F A A<br />
Hul-E-Mul A A A - X - A A<br />
Hychem C, EP1000, RDF A A A A 15 A - A A<br />
Hydra Safe E-190 A A A A 15 X - A A<br />
Hydra-Cut 481, 496 A A A - X - A A<br />
Hydrafluid 760 A A A - X - A A<br />
Hydrochloric Acid X X X X X X X X<br />
Ab-25<br />
Chemical resistance table<br />
A<br />
A<br />
F<br />
F<br />
X<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
-<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Hydrofluoric Acid X X X X X X X 6<br />
Hydrogen Gas X X X X X - A A<br />
Hydrogen Peroxide X X X A 15 X - X X<br />
Hydrogen Sulfide X X X X A - X X<br />
Hydrolube A A A A 15 A - A A<br />
Hydrolubric 120-B, 141, 595 F A A A 15 A - A A<br />
Hydrosafe Glycol 200 A A A A A F A F<br />
HyJet IV<br />
I<br />
X X X X A, 7 - A A<br />
Ideal Yellow 77 A A A A 15 X - A A<br />
Imol S150 to S550 X X X - - - A A<br />
Ingersoll R<strong>and</strong> SSR Coolant X X X A 15 X X A A<br />
Isocyanates X X X A 15 X - A -<br />
Isooctane X F F A 15 X - A A<br />
Isopar H X X X X X - A A<br />
Isopropyl Alcohol<br />
J<br />
F F F A 15 F - F A<br />
Jayflex DIDP X X X X A - A A<br />
JP3 <strong>and</strong> JP4 X A,3 A,3 - X A(2) A A<br />
JP5 X A,3 A,3 F 15,3 X A(2) A A<br />
JP9<br />
K<br />
X X X X X - A -<br />
Kaeser 150P, 175P, 325R, 687R X X X A 15 X - A A<br />
Kerosene X A A F 14 X A A A<br />
KSL-214, 219, 220, 222<br />
L<br />
X X X A 15 X - A A<br />
Lacquer X X X A 15 X - X A<br />
Lacquer Solvents X X X A 15 X - X A<br />
Lactic Acids X X X X X X X X<br />
Lindol HF X X X A 15 A - A A<br />
Linseed Oil A A A A 15 A - A A<br />
LP-Gas<br />
M<br />
See 13 - A A<br />
Magnesium Chloride A A A A 15 A - X X<br />
Magnesium Hydroxide F F F A 15 A - F F<br />
Magnesium Sulfate A A A A 15 A - A F<br />
Mercaptans X X X X X - - -<br />
Methane See 13 - A A<br />
Methanol F F F A 15 F - F A<br />
Methyl Alcohol F F F A 15 F - F A<br />
Methyl Chloride X X X A 15 X - A A<br />
Methyl Ethyl Ketone (MEK) X X X A 15 X - F A<br />
Methyl Isopropyl-Ketone X X X X X - F A<br />
Metsafe FR303, FR310, FR315, FR330, FR350 X X X X X F A A<br />
Microzol-T46 X A A - X - A A<br />
MIL-B-46176A X X X X X - X X<br />
MIL-H-46170 X F F A 15 X - A A<br />
MIL-H-5606 F A A A14 X A A A<br />
MIL-H-6083 F A A A 15 X - A A<br />
MIL-H-7083 F A A A 15 X - A A<br />
MIL-H-83282 F A A A 15 X - A A<br />
MIL-L-2104, 2104B F A A A 14 X A A A<br />
MIL-L-23699 X X X X X X A A<br />
MIL-L-7808 F A A - X - A A<br />
Ab-26<br />
Chemical resistance table<br />
X<br />
A<br />
6<br />
6<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
F<br />
A<br />
-<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Mine Guard FR A A A - A - A A<br />
Mineral Oil A A A F14 X A A A<br />
Mineral Spirits 8 8 8 8 X - A A<br />
Mobil Aero HFE F A A F 14 X A A A<br />
Mobil DTE 11M, 13M, 15M, 16M, 18M, 19M F A A A14 X A A A<br />
Mobil DTE 22, 24, 25, 26 F A A A 14 X A A A<br />
Mobil EAL 224H X A A X - - A A<br />
Mobil EAL Artic 10, 15, 22,32, 46, 68, 100 X X X X X X A A<br />
Mobil Glygoyle 11, 22, 30, 80 A A A - X - A A<br />
Mobil HFA F A A A 15 X - A A<br />
Mobil Jet 2 X F F A 15 X - A A<br />
Mobil Nyvac 20, 30, 200, FR F A A A A F A A<br />
Mobil Rarus 824, 826, 827 X X X A 15 X X A A<br />
Mobil SHC 600 Series F A A A 15 X - A A<br />
Mobil SHC 800 Series F A A A 15 X - A A<br />
Mobil SHL 624 - A A A 15 X - A A<br />
Mobil Vactra Oil A A A F14 X A A A<br />
Mobil XRL 1618B X X X X A, 7 F A A<br />
Mobilfluid 423 F A A A 14 X A A A<br />
Mobilgear SHC 150, 220, 320, 460, 680 F F F A 15 X - A A<br />
Mobilrama 525 A A A F 14 X A A A<br />
Molub-Alloy 890 X X X A 15 X - A A<br />
Moly Lube “HF” 902 F F F F14 X A A A<br />
Monolec 6120 <strong>Hydraulic</strong> Oil A A A A 14 X A A A<br />
Morpholine (pure additive)<br />
N<br />
X X X X X - X X<br />
Naptha X F F A 15 X - A A<br />
Napthalene X X X A 15 X - A A<br />
Natural Gas See 13 - A A<br />
Nitric Acid X X X X X X X X<br />
Nitrobenzene X X X A 15 X - X X<br />
Nitrogen, gas F, 1 F, 1 F, 1 F 15, 1 F, 1 - A A<br />
NORPAR 12, 13, 15 8 8 8 8 X - A A<br />
Nuto H 46, 68 A A A A 14 X A A A<br />
Nyvac 20, 30, 200, FR F A A A A F A A<br />
Nyvac Light<br />
O<br />
X X X - A - A A<br />
Oceanic HW F A A A X F A A<br />
Oxygen, gas X X X X X - X A<br />
Ozone<br />
P<br />
F F F - A - A A<br />
Pacer SLC 150, 300, 500, 700 X X X A 15 X - A A<br />
Pennzbell AWX F A A F 14 X A A A<br />
PENTOSIN CHF 11S F A A F A X A A<br />
Perchloroethylene X X X X X - F X<br />
Petroleum Ether X F F F 14 X A A A<br />
Petroleum Oils A A A A 14 X A A A<br />
Phenol (Carbolic Acid) X X X A 15 X X X F<br />
Phosphate Ester Blends X X X X X F A A<br />
Phosphate Esters X X X X A, 7 - A A<br />
Phosphoric Acid X X X X X X X X<br />
Plurasafe P 1000, 1200 F A A A F F A A<br />
Polyalkylene Glycol A F F - X - A A<br />
Polyol Ester X F A X X - A A<br />
Ab-27<br />
Chemical resistance table<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
F<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
F<br />
A<br />
A<br />
A<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Potassium Chloride A A A A 15 A - X F<br />
Potassium Hydroxide X X X A 15 A - 6 X<br />
Potassium Sulfate A A A A 15 A - A A<br />
Propane See 13 - A A<br />
Propylene Glycol F A A A 15 A - F F<br />
Pydraul 10-E, 29-E, 50-E, 65-E, 90-E, 115-E X X X X A, 7 F A A<br />
Pydraul 230-C, 312-C, 68-S X X X X A, 7 F A A<br />
Pydraul 60, 150, 625, F9 X X X X A, 7 - A A<br />
Pydraul 90, 135, 230, 312, 540, MC X X X X X - A A<br />
Pydraul A-200 X X X A 15 X - A A<br />
Pyro Gard 43, 230, 630 X X X X X - A A<br />
Pyro Gard C, D, R, 40S, 40W F A A F 15 X A A A<br />
Pyro Guard 53, 55, 51, 42<br />
Q<br />
X X X X A, 7 - A A<br />
Quintolubric 700 A A A A 15 A - A F<br />
Quintolubric 807-SN F A A - X - A A<br />
Quintolubric 822, 833 X F, 5 A, 5 X X X A A<br />
Quintolubric 822-68EHC (71°C, 160°F maximum) X F, 5 A, 5 - - - A A<br />
Quintolubric 888 X F, 5 A, 5 X X - A A<br />
Quintolubric 957, 958 F A A A A F A A<br />
Quintolubric N822-300 ~ ~ A - - - A A<br />
Quintolubric N888<br />
R<br />
X A F X - X A A<br />
R<strong>and</strong>o A A A A 14 X A A A<br />
Rayco 782 X F A X X - X X<br />
Refrigerant 124 See 4 X A A<br />
Refrigerant Freon 113, 114 X X X X X X A A<br />
Refrigerant Freon 12 See 4 X X A A<br />
Refrigerant Freon 22 See 4 X X A A<br />
Refrigerant Freon 502 See 4 X X A A<br />
Refrigerant HFC134A See 4 X X A A<br />
Reolube Turbofluid 46 X X X X A, 7 - A A<br />
Rotella A A A A14 X A A A<br />
Royal Bio Guard 3032, 3046, 3068, 3100 X ~ A X X X A A<br />
Royco 2200, 2210, 2222, 2232, 2246, 2268 X X X X X X A A<br />
Royco 4032, 4068, 4100, 4150 X X X A 15 X X A A<br />
Royco 756, 783 A A A A 14 X A A A<br />
Royco 770 X F F F 15 X - A A<br />
RTV Silicone Adhesive Sealants<br />
S<br />
X X X X X - A A<br />
Safco-Safe T10, T20 - - - - A - F F<br />
Safety-Kleen ISO 32, 46, 68 hydraulic oil F A A - X A A A<br />
Safety-Kleen Solvent 8 8 8 8 X - A A<br />
Santoflex 13 F F F - F - A A<br />
Santosafe 300 X X X - X - A A<br />
Santosafe W/G 15 to 30 - - - A 15 A - A A<br />
Sea Water F F F A 15 A - X F<br />
Sewage F F F A 15 F - X F<br />
Shell 140 Solvent 8 8 8 8 X - A A<br />
Shell Clavus HFC 68 X X X X X X A A<br />
Shell Comptella Oil F F F A14 X A A A<br />
Shell Comptella Oil S 46, 68 F F F A 14 X A A A<br />
Shell Comptella Oil SM F F F A 14 X A A A<br />
Shell Diala A, (R) Oil AX F A A F14 X A A A<br />
Ab-28<br />
Chemical resistance table<br />
F<br />
A<br />
A<br />
A<br />
F<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Shell FRM - - - - X - A A<br />
Shell IRUS 902, 905 A A A - A - A A<br />
Shell Naturelle HF-E F A A F A X A A<br />
Shell Pella-A A A A A 15 X - A A<br />
Shell Tellus F A A A14 X A A A<br />
Shell Tellus TD 46 A A A A A X A A<br />
Shell Thermia Oil C A A A A 14 X A A A<br />
Shell Turbo R X F F A 15 X X A A<br />
SHF 220, 300, 450 X X A X X X A A<br />
Silicate Esters A F F A 15 X - A A<br />
Silicone Oils A A A - - - A A<br />
Silicone Sealants X X X X X - A A<br />
Skydrol 500B-4, LD-4 X X X X A, 7 F A A<br />
Soap Solutions X F F F 15 A - A A<br />
Soda Ash, Sodium Carbonate A A A A 15 A - A F<br />
Sodium Bisulfate F F F A 15 A - F A<br />
Sodium Chloride F F F A 15 A - X F<br />
Sodium Hydroxide X X X A 15 A - A X<br />
Sodium Hypochlorite F F F X F - X X<br />
Sodium Nitrate F F F A 15 A - A F<br />
Sodium Peroxide X X X X A - X X<br />
Sodium Silicate A A A A 15 A - A A<br />
Sodium Sulfate A A A A 15 A - A A<br />
Soybean Oil F A A A 15 A - A A<br />
SSR Coolant X X X A 15 X X A A<br />
Steam X X X X X - F A<br />
Stoddard Solvent 8 8 8 8 X - A A<br />
Sulfur Chloride X X X A 15 X - X X<br />
Sulfur Dioxide X X X X F - X F<br />
Sulfur Trioxide X X X A 15 F - X X<br />
Sulfuric Acid (0% to 30% room temperture) F, 6 F, 6 F, 6 X F, 6 - 6 X<br />
Summa-20, Rotor, Recip X X X A 15 X - A A<br />
Summit DSL-32,68,100,125 X X X A 15 X - A A<br />
Sun Minesafe, Sun Safe X F F A 15 X - A A<br />
Sundex 8125 X F F - A - A A<br />
Suniso 3GS A A A A14 X A A A<br />
Sun-Vis 722 X F F - X - A A<br />
Super <strong>Hydraulic</strong> Oil 100, 150, 220 A A A A 14 X A A A<br />
SUVA MP 39, 52, 66 X X X X X X A A<br />
SYNCON Oil X X X X X - A A<br />
Syndale 2820 X F F - - - A A<br />
Synesstic 32,68,100 X X X X X X A A<br />
Syn-Flo 70,90 X X X A 15 X - A A<br />
SYN-O-AD 8478<br />
T<br />
X X X X A, 7 F A A<br />
Tannic Acid F A A A 15 A X X F<br />
Tar F F F A 15 X - X F<br />
Tellus (Shell) F A A A14 X A A A<br />
Texaco 760 Hydrafluid - - - - X - A A<br />
Texaco 766, 763 (200 - 300) - - - - A - F F<br />
Texaco A-Z Oil A A A F14 X A A A<br />
Texaco Spindura Oil 22 F F F F 14 X A A A<br />
Texaco Way Lubricant 68 A A A A 14 X A A A<br />
Thanol-R-650-X X F F - X - A A<br />
Ab-29<br />
Chemical resistance table<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
F<br />
A<br />
A<br />
X<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
F<br />
X<br />
6<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
X<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
A<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Medium I II III IV V VI STEEL BRASS SS<br />
Thermanol 60 X X X X X - A A A<br />
Toluene, Toluol X X X X X - A A A<br />
Transmission Oil A A A A 14 X A A A A<br />
Tribol 1440 X F F X X F A A A<br />
Trichloroethylene X X X A 15 X - X A A<br />
Trim-Sol F A A A 15 X - A A A<br />
Turbinol 50, 1122, 1223 X X X X A, 7 - A A A<br />
Turpentine<br />
U<br />
X X X A 15 X - A A A<br />
Ucon Hydrolubes F A A A A F A A A<br />
UltraChem 215,230,501,751 X X X A 15 X - A A A<br />
Univis J26 A A A A 14 X A A A A<br />
Unleaded Gasoline See 9 - A A A<br />
Unocal 66/3 Mineral Spirits 8 8 8 8 X - A A A<br />
Urea F F F A 15 F - F - F<br />
Urethane Formulations<br />
V<br />
A A A A 15 - - A A A<br />
Van Straaten 902 A A A A 15 X - A A A<br />
Varnish X X X A 15 X - F F A<br />
Varsol 8 F F 8 X - A A A<br />
Versilube F44, F55 A A A 15 - - A A A<br />
Vinegar X X X A 15 A - F X A<br />
Vital 29, 4300, 5230, 5310 X X X X X - A A A<br />
Volt Esso 35<br />
W<br />
A A A A 15 X - A A A<br />
Water F A A A A A F A A<br />
Water / Glycols<br />
X<br />
A A A A A F A F A<br />
Xylene, Xylol<br />
Z<br />
X X X X X - A A A<br />
Zerol 150 A A A A 14 X A A A A<br />
Zinc Chloride A A A X A - X X F<br />
Zinc Sulfate A A A X A - X A A<br />
Ab-30<br />
Chemical resistance table<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Identifying Fitting Types<br />
sealing surface/sealing type or by their thread type/form. Viewing the<br />
following pages, the visual identification will be self explanatory. The<br />
sealing mechanism <strong>and</strong> the method of thread identification, however,<br />
needs further explanation<br />
Determining Sealing<br />
Mechanisms:<br />
• Thread interface<br />
• O-ring<br />
• Matching angle or<br />
metal-to-metal joint<br />
• Mated angle with O-ring<br />
Thread Interface<br />
The sealing is assured by the flattening<br />
of the edges of the threads<br />
when the male is screwed into the<br />
female fitting. Typically the front of<br />
the male fittings is narrower than<br />
the back of the fittings – often<br />
referred to as tapered threads.<br />
O-ring<br />
The O-ring on the male is compressed<br />
against the corresponding<br />
female <strong>and</strong> assures the seal.<br />
This type of sealing mechanism<br />
should be the preferred choice for<br />
high-pressure applications.<br />
Matching Angle or<br />
Metal-to-Metal Joint<br />
Sealing takes place where the<br />
two angled faces of the male <strong>and</strong><br />
corresponding female meet <strong>and</strong><br />
are wedged into one another by<br />
the tightening of the threaded nut.<br />
The sealing surfaces can either be<br />
convex or concave (seat) on the<br />
male or in the head of the pipe of<br />
the female as shown.<br />
Ab-31<br />
Determining<br />
Sealing Mechanisms<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Matching Angle with O-ring<br />
These fittings combine the functionality<br />
of both the matching<br />
angle seal with the O-ring.<br />
The O-ring is in the angled sealing<br />
surface of the fitting so that when<br />
the threaded male <strong>and</strong> female<br />
are screwed together the sealing<br />
surfaces wedge together <strong>and</strong> at<br />
the same time deform the O-ring<br />
between them.<br />
Determining the Thread Type<br />
In general of the threads of various fittings look similar <strong>and</strong> hinder the<br />
easy identification of the thread. To assure the correct identification,<br />
the threads must be measured <strong>and</strong> compared to the tables listed in<br />
the following section.<br />
Thread Gauge<br />
Using a thread gauge, the<br />
number of threads per inch can<br />
be determined.<br />
Holding the gauge <strong>and</strong> coupling<br />
threads in front of a lighted background<br />
helps to obtain an accurate<br />
measurement.<br />
Caliper Measure<br />
A vernier caliper should be used<br />
to measure the thread diameter of<br />
the largest point. (Outside diameter<br />
(O.D.) of male threads – Inside<br />
Diameter (I.D.) of female threads.)<br />
Ab-32<br />
Determining<br />
Thread Type<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
German DIN Hose <strong>Fittings</strong><br />
(DIN – Deutsches Institut für Normung)<br />
Often referred to as metric fittings, these fittings seal using the angled<br />
sealing surfaces (metal-to-metal) or the combination of metal-to-metal<br />
with O-rings.<br />
They are available in very light (LL), light (L) or heavy series (S).<br />
The sealing face angles are either 24° with or without O-rings, or<br />
24°/60° universal cones.<br />
Identification is made by measuring the thread size <strong>and</strong> also the tube<br />
outside diameter.<br />
DIN Very Light Series (LL)<br />
The male 60° cone will mate with<br />
the female 60° cone only.<br />
The male has a 60° sealing angle<br />
(seat) <strong>and</strong> straight metric thread.<br />
The female has a 60° seat <strong>and</strong><br />
straight metric thread.<br />
St<strong>and</strong>ard<br />
DIN 20078 Part 3 1)<br />
Parker end configurations<br />
C0<br />
DIN Light (L) <strong>and</strong> Heavy Series<br />
(S) without O-ring<br />
The male 60° cone will mate with<br />
the female universal 24° or 60°<br />
cone only.<br />
The male has a 60° sealing angle<br />
(seat) <strong>and</strong> straight metric threads.<br />
The female has a 24° <strong>and</strong> 60°<br />
universal seat <strong>and</strong> straight metric<br />
threads.<br />
St<strong>and</strong>ard<br />
DIN 20078 Part 2 1)<br />
(previously known as<br />
DIN 20078 A, D & E)<br />
Parker end configurations<br />
light series<br />
C3, C4, C5, C6<br />
(Often also referred to<br />
as “Ball nose cones”)<br />
Ab-33<br />
Tube O.D.<br />
(DN)<br />
Thread<br />
metric<br />
European Thread Types<br />
German DIN Hose <strong>Fittings</strong><br />
Defined by the outside diameter<br />
<strong>and</strong> the pitch (distance between<br />
2 crests of the thread) example:<br />
M22x1.5 - pitch of 1.5mm.<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
20 M30x1.5 30.00 28.50<br />
25 M38x1.5 38.00 36.50<br />
32 M45x1.5 45.00 43.50<br />
40 M52x1.5 52.00 50.50<br />
50 M65x2 65.00 63.00<br />
O-ring<br />
1.5 mm<br />
1) obsolete st<strong>and</strong>ard, no exact replacement<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
DIN 24° Light (L) <strong>and</strong> Heavy<br />
Series (S) with O-ring<br />
The male has a 24° sealing angle<br />
cone seat with straight metric<br />
threads.<br />
The female has a 24° convex<br />
cone with O-ring <strong>and</strong> a swivel<br />
straight metric threaded nut.<br />
St<strong>and</strong>ard<br />
ISO 12151-2 / ISO 8434-1 &<br />
ISO 8434-4<br />
(Previously<br />
DIN 20 078 Part 4, 5, 8, 9)<br />
Parker end configurations<br />
light series<br />
CA, CE, CF, D0<br />
Parker end configurations<br />
heavy series<br />
C9, 0C, 1C, D2<br />
Tube O.D.<br />
(mm)<br />
Spec.<br />
Ab-34<br />
with O-ring<br />
Thread<br />
metric<br />
ØA<br />
(mm)<br />
European Thread Types<br />
German DIN Hose <strong>Fittings</strong><br />
ØB<br />
(mm)<br />
C<br />
(mm)<br />
ØD<br />
(mm)<br />
6.00 6L M12X1.5 10.50 12.00 7.00 6.20<br />
6.00 6S M14X1.5 12.50 14.00 7.00 6.20<br />
8.00 8L M14x1.5 12.50 14.00 7.00 8.20<br />
8.00 8S M16x1.5 14.50 16.00 7.00 8.20<br />
10.00 10L M16x1.5 14.50 16.00 7.00 10.20<br />
10.00 10S M18x1.5 16.50 18.00 7.50 10.20<br />
12.00 12L M18x1.5 16.50 18.00 7.00 12.20<br />
12.00 12S M20x1.5 18.50 20.00 7.50 12.20<br />
14.00 14S M22x1.5 20.50 22.00 8.00 14.20<br />
15.00 15L M22x1.5 20.50 22.00 7.00 15.20<br />
16.00 16S M24x1.5 22.50 24.00 8.50 16.20<br />
18.00 18L M26x1.5 24.50 26.00 7.50 18.20<br />
20.00 20S M30x2 27.90 30.00 10.50 20.20<br />
22.00 22L M30x2 27.90 30.00 7.50 22.20<br />
25.00 25S M36x2 33.90 36.00 12.00 25.20<br />
28.00 28L M36x2 33.90 36.00 7.50 28.20<br />
30.00 30S M42x2 39.90 42.00 13.50 30.20<br />
35.00 35L M45x2 42.90 45.00 10.50 35.30<br />
38.00 38S M52x2 49.90 52.00 16.00 38.30<br />
42.00 42L M52x2 49.90 52.00 11.00 42.30<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
British St<strong>and</strong>ard Pipe (BSP)<br />
Also referred to as Whitworth threads, the BSP thread type fittings<br />
seal use metal-to-metal angled surfaces or a combination of<br />
metal-to-metal <strong>and</strong> an O-ring.<br />
The angle of the sealing surfaces is 60° for both forms.<br />
There are two popular thread forms:<br />
British St<strong>and</strong>ard Pipe Parallel (BSPP) <strong>and</strong><br />
British St<strong>and</strong>ard Pipe Tapered (BSPT).<br />
BSPP<br />
metal-to-metal without O-ring<br />
St<strong>and</strong>ard<br />
BS5200<br />
Parker end configurations<br />
92, B1, B2, B4, D9<br />
BSPP<br />
metal-to-metal with O-ring<br />
St<strong>and</strong>ard<br />
ISO 12151-6<br />
Parker end configurations<br />
EA, EB, EC, EE, D9<br />
BSPT<br />
fittings seal through the thread<br />
interface mechanism. Care should<br />
be taken not to confuse the BSPT<br />
fitting with the NPTF male fitting.<br />
BSPT has a 55° thread angle.<br />
NPTF has 60° thread angle.<br />
Parker end configuration<br />
91<br />
BSP Flat Seal<br />
These fittings have BSP parallel<br />
threads but the sealing surface is<br />
flat. The seal is made when the<br />
composite seal is compressed<br />
against the female flat face.<br />
Parker end configurations<br />
B5, B6, B7<br />
Ab-35<br />
Tube<br />
I.D./O.D.<br />
(mm)<br />
European Thread Types<br />
British St<strong>and</strong>ard Pipe (BSP)<br />
Identification is made by measuring<br />
the outside diameter of the<br />
thread <strong>and</strong> the number of threads<br />
per inch (25.4 mm)<br />
Size<br />
Thread<br />
BSP<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
6/10 -2 1/8x28 8.60 9.70<br />
8/13 -4 1/4x19 11.50 13.20<br />
12/17 -6 3/8x19 14.90 16.70<br />
15/21 -8 1/2x14 18.60 20.90<br />
18/23 -10 5/8x14 20.60 22.90<br />
20/27 -12 3/4x14 24.10 26.40<br />
26/34 -16 1x11 30.30 33.20<br />
33/42 -20 1-1/4x11 38.90 41.90<br />
40/49 -24 1-1/2x11 44.90 47.80<br />
50/60 -32 2x11 56.70 59.60<br />
Tube<br />
I.D./O.D.<br />
(mm)<br />
Tube<br />
I.D./O.D.<br />
(mm)<br />
Size<br />
Size<br />
1”<br />
Thread<br />
BSP<br />
Thread<br />
BSP<br />
ØA<br />
(mm)<br />
5/10 -2 1/8x28 9.73<br />
8/13 -4 1/4x19 13.16<br />
12/17 -6 3/8x19 16.66<br />
15/21 -8 1/2x14 20.96<br />
20/27 -12 3/4x14 26.44<br />
26/34 -16 1x11 33.25<br />
33/42 -20 1-1/4x11 41.91<br />
40/49 -24 1-1/2x11 47.80<br />
50/60 -32 2x11 59.61<br />
ØA<br />
(mm)<br />
6/10 -2 1/8x28 8.6<br />
8/13 -4 1/4x19 11.5<br />
12/17 -6 3/8x19 14.9<br />
15/21 -8 1/2x14 18.6<br />
18/23 -10 5/8x14 20.6<br />
20/27 -12 3/4x14 24.1<br />
26/34 -16 1x11 30.3<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
French Gas fittings<br />
Typical to the French market the French Gas fittings have a 24° sealing<br />
surfaces seat with metric straight threads. Although similar to German<br />
DIN fittings the threads differ in some sizes as the French Gas fittings<br />
have fine threads in all sizes whereas the German DIN fittings use<br />
st<strong>and</strong>ard threads in the larger sizes.<br />
French Metric 24° Cone Gas<br />
<strong>Fittings</strong><br />
The sealing mechanism is<br />
metal-to-metal.<br />
The fittings are not specified in<br />
any international st<strong>and</strong>ard.<br />
Parker end configurations<br />
F6, F9 (metric tube)<br />
FG, F2, F4 (gas tube)<br />
Tube O.D.<br />
(mm)<br />
Spec.<br />
Ab-36<br />
Thread<br />
metric<br />
ØA<br />
(mm)<br />
European Thread Types<br />
French Gas fittings<br />
ØB<br />
(mm)<br />
ØC<br />
(mm)<br />
D<br />
(mm)<br />
6.00 6N M12x1 11.00 12.00 6.20 9.00<br />
8.00 8N M14x1.5 12.50 14.00 8.15 9.00<br />
10.00 10N M16x1.5 14.50 16.00 10.20 9.00<br />
12.00 12N M18x1.5 16.50 18.00 12.15 9.00<br />
13.25 13G M20x1.5 18.50 20.00 13.50 9.00<br />
14.00 14N M20x1.5 18.50 20.00 14.15 9.00<br />
15.00 15N M22x1.5 20.50 22.00 15.15 9.00<br />
16.00 16N M24x1.5 22.50 24.00 16.15 9.00<br />
16.75 17G M24x1.5 22.50 24.00 17.00 9.00<br />
18.00 18N M27x1.5 25.50 27.00 18.15 9.00<br />
20.00 20N M27x1.5 25.50 27.00 20.15 9.00<br />
21.25 21G M30x1.5 28.50 30.00 21.50 9.00<br />
22.00 22N M30x1.5 28.50 30.00 22.15 9.00<br />
25.00 25N M33x1.5 31.50 33.00 25.15 9.00<br />
26.75 27G M36x1.5 34.50 36.00 27.00 9.00<br />
28.00 28N M36x1.5 34.50 36.00 28.25 9.00<br />
30.00 30N M39x1.5 37.50 39.00 30.25 9.00<br />
32.00 32N M42x1.5 40.50 42.00 32.25 9.00<br />
33.25 34G M45x1.5 43.50 45.00 33.80 9.00<br />
35.00 35N M45x1.5 43.50 45.00 35.25 9.00<br />
38.00 38N M48x1.5 46.50 48.00 38.25 9.00<br />
40.00 40N M52x1.5 50.50 52.00 40.35 9.00<br />
42.25 42G M52x1.5 50.50 52.00 42.55 9.00<br />
48.25 49G M58x2 55.90 58.00 49.00 11.00<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
North American Thread Types<br />
This type of fitting uses the thread interface to seal <strong>and</strong> as such has a tapered<br />
thread that deforms <strong>and</strong> forms the seal.<br />
They have 30° sealing angle surfaces, forming a 60° inverted (concave) seat.<br />
The fittings are most frequently seen on machines of US origin.<br />
Dryseal American St<strong>and</strong>ard<br />
Taper Pipe Thread (NPTF)<br />
The NPTF male will mate with the<br />
NPTF, NPSF, or NPSM females.<br />
Care should be taken not to<br />
confuse the NPTF fitting with the<br />
BSPT male fitting. NPTF fittings<br />
have a 60° thread angle.<br />
BSPT has a 55° thread angle.<br />
St<strong>and</strong>ard<br />
SAE J516<br />
Parker end configuration<br />
01<br />
SAE JIC 37°<br />
Commonly referred to as JIC<br />
fittings, these metal-to-metal<br />
sealing type fittings have a 37°<br />
flare (sealing surface angle) <strong>and</strong><br />
straight United National Fine<br />
Threads (UNF).<br />
The original design specification<br />
for the fittings comes from the<br />
Society of Automotive Engineers<br />
(SAE) <strong>and</strong> these fittings are the<br />
most common American fitting<br />
types in Europe.<br />
St<strong>and</strong>ard<br />
ISO 12151-5, ISO8434-2 <strong>and</strong><br />
SAE J516<br />
Parker JIC hose fittings are fully<br />
compatible with Parker Triple-Lok<br />
Tube <strong>Fittings</strong> <strong>and</strong> adapters.<br />
Parker end configurations<br />
03, 06/68, 37/3V, 39/3W, 41/3Y,<br />
L9<br />
ØA dimension is measured on<br />
the 4th pitch of the thread<br />
Tube O.D.<br />
(inch)<br />
Ab-37<br />
Tube O.D.<br />
(mm)<br />
Size<br />
North American Thread Types<br />
NPTF / SAE JIC 37°<br />
Thread<br />
NPTF<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
-2 1/8x27 10.24 8.73<br />
-4 1/4x18 13.61 11.90<br />
-6 3/8x18 17.05 15.90<br />
-8 1/2x14 21.22 19.05<br />
-12 3/4x14 26.56 24.60<br />
-16 1x11.5 33.22 30.95<br />
-20 1-1/4x11.5 41.98 39.69<br />
-24 1-1/2x11.5 48.05 45.24<br />
-32 2x11.5 60.09 57.15<br />
Thread<br />
UNF<br />
Size<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
3/16 3/8x24 -3 8.60 9.50<br />
1/4 6 7/16x20 -4 10.00 11.10<br />
5/16 8 1/2x20 -5 11.60 12.70<br />
3/8 10 9/16x18 -6 13.00 14.30<br />
1/2 12 3/4x16 -8 17.60 19.10<br />
5/8 14-15-16 7/8x14 -10 20.50 22.20<br />
3/4 18-20 1-1/16x12 -12 24.60 27.00<br />
7/8 22 1-3/16x12 -14 28.30 30.10<br />
1 25 1-5/16x12 -16 31.30 33.30<br />
1-1/4 30-32 1-5/8x12 -20 39.20 41.30<br />
1-1/2 38 1-7/8x12 -24 45.60 47.60<br />
2 2-1/2x12 x32 61.50 63.50<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
SAE 45° Flare<br />
The angle of the flare is commonly<br />
used as a name when referring<br />
to these metal-to-metal sealing<br />
fittings.<br />
The female fittings have a 90°<br />
concave inverted seat, created by<br />
the 45° angle sealing surfaces.<br />
The SAE 45° flare male will mate<br />
with an SAE 45° flare female only<br />
or a dual seat JIC 37°/SAE45°.<br />
St<strong>and</strong>ard<br />
SAE J516<br />
Parker end configurations<br />
04, 08/68, 77/3V, 79/3W, 81/3Y<br />
SAE O-ring (Boss Type)<br />
This male fitting has straight<br />
threads, a sealing face <strong>and</strong> an<br />
O-ring. It is compatible only with<br />
female boss type fittings generally<br />
found in the ports of machines.<br />
Sealing is achieved through the<br />
O-ring of the male <strong>and</strong> through<br />
the sealing face of the female.<br />
Parker end configuration<br />
05<br />
O-ring Face Seal (ORFS)<br />
ORFS fittings are becoming the<br />
most popular international fitting<br />
type used on global OEM machines<br />
due to their high level of<br />
sealing <strong>and</strong> their good vibration<br />
resistance. The fittings use the<br />
O-ring compression mechanism<br />
to seal.<br />
The female fittings have flat faces<br />
<strong>and</strong> straight threaded UNF swivel<br />
nuts. The male fittings have the<br />
O-ring in a groove in the flat face.<br />
Seen as a major advantage, these<br />
fittings offer the possibility to build<br />
the hose assemblies into fixed<br />
distances/spaces, without having<br />
to move back other system<br />
components due the flat faces of<br />
the male <strong>and</strong> female fittings – the<br />
hose assembly can be slotted in.<br />
St<strong>and</strong>ard<br />
ISO 12151-1, ISO8434-3 <strong>and</strong><br />
SAE J516<br />
Parker end configurations<br />
JC, JM/J0, JS, JU, J1, J3, J5,<br />
J7, J9<br />
Tube O.D.<br />
(inch)<br />
Ab-38<br />
Tube O.D.<br />
(inch)<br />
North American Thread Types<br />
SAE 45° Flare / SAE O-ring / ORFS<br />
Size<br />
Thread<br />
UNF<br />
Thread<br />
UNF<br />
ØA<br />
(mm)<br />
Size<br />
ØB<br />
(mm)<br />
1/4 x4 7/16x20 9.90 11.10<br />
5/16 -5 1/2x20 11.50 12.70<br />
3/8 -6 5/8x18 14.30 15.90<br />
1/2 -8 3/4x16 17.50 19.10<br />
5/8 -10 7/8x14 20.60 22.20<br />
3/4 -12 1-1/16x14 25.00 27.00<br />
Tube O.D.<br />
(mm)<br />
Thread<br />
UNF<br />
ØA<br />
(mm)<br />
5/16x24 -2 7.93<br />
3/8x24 -3 9.52<br />
7/16x20 -4 11.11<br />
1/2x20 -5 12.70<br />
9/16x18 -6 14.28<br />
3/4x16 -8 19.10<br />
7/8x14 -10 22.22<br />
1-1/16x12 -12 27.00<br />
1-3/16x12 -14 30.10<br />
1-5/16x12 -16 33.30<br />
1-5/8x12 -20 41.30<br />
1-7/8x12 -24 47.60<br />
2-1/2x12 -32 63.50<br />
Size<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
1/4 6 9/16x18 -4 13.00 14.20<br />
3/8 10 11/16x16 -6 15.90 17.50<br />
1/2 12 13/16x16 -8 19.10 20.60<br />
5/8 16 1x14 -10 23.80 25.40<br />
3/4 20 1-3/16x12 -12 28.20 30.10<br />
1 25 1-7/16x12 -16 34.15 36.50<br />
1-1/4 32 1-11/16x12 -20 40.50 42.90<br />
1-1/2 38 2x12 -24 48.80 50.80<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Flange <strong>Fittings</strong><br />
Code 61 <strong>and</strong> Code 62<br />
The 4-bolt split flange (or full<br />
flange) fitting is used worldwide<br />
for connecting high-pressure<br />
hoses typically to pumps, motors<br />
<strong>and</strong> cylinders, where the hose<br />
assemblies are subjected to large<br />
pressure loadings.<br />
The sealing mechanism is through<br />
compression of the O-ring in the<br />
face of the flange head against<br />
the surface of the port/connection.<br />
The flange fittings are generally<br />
separated into two pressure<br />
classes referred to as<br />
3000 psi (SFL) or 6000 psi (SFS).<br />
ISO 12151-3 refers to the flange<br />
fittings as code 61 for the 3000<br />
psi <strong>and</strong> code 62 for the 6000 psi.<br />
In addition to these flanges,<br />
customer-specific Komatsu ® <strong>and</strong><br />
CATERPILLAR ® flanges can also<br />
be found in the market.<br />
Parker end configurations<br />
Code 61 (3000 psi)<br />
15, 16, 17, 19, P5, P7, P9<br />
5000 psi (Code 61 dimensions)<br />
4A, 4F, 4N<br />
Code 62 (6000 psi)<br />
6A, 6F, 6N, PA, PF, PN, 89<br />
Caterpillar flange<br />
XA, XF, XG, XN<br />
Although not in the SAE or the<br />
ISO st<strong>and</strong>ard the size -10 (5/8)<br />
flange head is gaining popularity.<br />
This flange is often found on<br />
Komatsu equipment or hydrostatic<br />
drives in agricultural machines.<br />
Code 61 – SAE – 3000 psi<br />
CATERPILLAR ®<br />
Ab-39<br />
Flange<br />
(inch)<br />
Code 62 – SAE – 6000 psi<br />
Komatsu ®<br />
North American Thread Types<br />
Flanges Code 61 <strong>and</strong> Code 62<br />
• St<strong>and</strong>ard Code 61 for<br />
3000 to 5000 psi max.,depending on size<br />
• High Pressure Code 62<br />
for 6000 psi max. regardless of size<br />
Flange<br />
(inch)<br />
Size<br />
Code 61<br />
MPa / psi<br />
Code 62<br />
MPa / psi<br />
1/2 -8 34.5 / 5000 41.3 / 6000<br />
3/4 -12 34.5 / 5000 41.3 / 6000<br />
1 -16 34.5 / 5000 41.3 / 6000<br />
1-1/4 -20 27.5 / 4000 41.3 / 6000<br />
1-1/2 -24 20.7 / 3000 41.3 / 6000<br />
2 -32 20.7 / 3000 41.3 / 6000<br />
Note: 5000 psi in size -20/-24/-32 with 4A,4F<br />
<strong>and</strong> 4N fittings <strong>and</strong> 50H flange halves.<br />
Size<br />
ØA<br />
(mm)<br />
B<br />
(mm)<br />
O-Ring<br />
1/2 -8 30.18 6.73 18.64x3.53<br />
3/4 -12 38.10 6.73 24.99x3.53<br />
1 -16 44.45 8.00 32.92x3.53<br />
1-1/4 -20 50.80 8.00 37.69x3.53<br />
1-1/2 -24 60.33 8.00 47.22x3.53<br />
2 -32 71.42 9.53 56.74x3.53<br />
2-1/2 -40 84.12 9.53 69.44x3.53<br />
3 -48 101.60 9.53 85.32x3.53<br />
Flange<br />
(inch)<br />
Size<br />
ØA<br />
(mm)<br />
B<br />
(mm)<br />
O-Ring<br />
1/2 -8 31.75 7.75 18.64x3.53<br />
3/4 -12 41.28 8.76 24.99x3.53<br />
1 -16 47.63 9.53 32.92x3.53<br />
1-1/4 -20 53.98 10.29 37.69x3.53<br />
1-1/2 -24 63.50 12.57 47.22x3.53<br />
2 -32 79.38 12.57 56.74x3.53<br />
Flange<br />
(inch)<br />
Size<br />
ØA<br />
(mm)<br />
B<br />
(mm)<br />
O-Ring<br />
3/4 -12 41.28 14.22 25.40x5.00<br />
1 -16 47.63 14.22 31.90x5.00<br />
1-1/4 -20 53.98 14.22 38.20x5.00<br />
1-1/2 -24 63.50 14.22 44.70x5.00<br />
Flange<br />
(inch)<br />
Size<br />
ØA<br />
(mm)<br />
B<br />
(mm)<br />
O-Ring<br />
5/8 -10 34.25 6.00 21.7x3.5<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
4-Bolt Split Flange<br />
A 4-bolt split flange is used to<br />
attach the flange fittings to their<br />
ports.<br />
• St<strong>and</strong>ard Code 61<br />
for 3000 to 5000 psi max.,<br />
depending on size<br />
• High Pressure Code 62<br />
for 6000 psi max.,<br />
regardless of size<br />
Code 61 – SAE – 3000 psi<br />
Flange<br />
(inch)<br />
Ab-40<br />
Size<br />
A<br />
(mm)<br />
North American Thread Types<br />
4-Bolt Split Flange<br />
dimensions<br />
B<br />
(mm)<br />
C<br />
(inch) (metr.)<br />
1/2 -8 38.1 17.5 5/16x18 M8x1.25<br />
3/4 -12 47.6 22.3 3/8x16 M10x1.5<br />
1 -16 52.4 26.2 3/8x16 M10x1.5<br />
1-1/4 -20 58.7 30.2 7/16x14 M10x1.5<br />
1-1/2 -24 69.9 35.7 1/2x13 M12x1.75<br />
2 -32 77.8 42.8 1/2x13 M12x1.75*<br />
Code 62 – SAE – 6000 psi<br />
Flange<br />
(inch)<br />
Size<br />
A<br />
(mm)<br />
B<br />
(mm)<br />
C<br />
(inch) (metr.)<br />
1/2 -8 40.5 18.2 5/16x18 M8x1.25<br />
3/4 -12 50.8 23.8 3/8x16 M10x1.5<br />
1 -16 57.2 27.8 7/16x14 M12x1.75<br />
1-1/4 -20 66.7 31.8 1/2x13 M12x1.75*<br />
1-1/2 -24 79.4 36.5 5/8x11 M16x2<br />
2 -32 96.8 44.4 3/4x10 M20x2.5<br />
*M14x2 still used in the market but no longer in accordance with ISO 6162<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Japanese fittings<br />
The Japanese Industrial St<strong>and</strong>ard (JIS) is seen on most Japanese<br />
equipment <strong>and</strong> uses a 30° sealing angle seat <strong>and</strong> either British St<strong>and</strong>ard<br />
Pipe Parallel or metric threads.<br />
Care must be taken not to confuse the JIS fittings with BSP or JIC<br />
fittings.<br />
Japanese fittings - JIS<br />
The sealing mechanism of the<br />
fittings is the 30° metal-to-metal<br />
angled surfaces<br />
Parker end configurations<br />
MU, XU (Metric)<br />
FU (BSP)<br />
JIS 30° metric<br />
JIS 30° BSP<br />
Ab-41<br />
Symbol<br />
Thread<br />
metric<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
MU-6 M14x1.5 12.50 14.00<br />
MU-9 M18x1.5 16.50 18.00<br />
MU-12 M22x1.5 20.50 22.00<br />
MU-15 M27x2 25.00 27.00<br />
MU-19 M27x2 25.00 27.00<br />
MU-25 M33x2 31.00 33.00<br />
MU-32 M42x2 40.00 42.00<br />
MU-38 M50x2 48.00 50.00<br />
MU-50 M60x2 58.00 60.00<br />
Symbol<br />
Thread<br />
BSP<br />
ØA<br />
(mm)<br />
ØB<br />
(mm)<br />
GUI-3 1/8x28 8.60 9.70<br />
GUI-5/-6 1/4x19 11.50 13.20<br />
GUI-8/-9 3/8x19 14.90 16.70<br />
GUI-12 1/2x14 18.60 20.90<br />
GUI-15/-19 3/4x14 24.10 26.40<br />
GUI-25 1x11 30.30 33.20<br />
GUI-32 1-1/4x11 38.90 41.90<br />
GUI-38 1-1/2x11 44.90 47.80<br />
GUI-50 2x11 56.70 59.60<br />
Japanese <strong>Fittings</strong><br />
JIS<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
WARNING<br />
Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause<br />
death, personal injury <strong>and</strong> property damage. Possible consequences of failure or improper selection or improper use of these<br />
Products include but are not limited to:<br />
• <strong>Fittings</strong> thrown off at high speed.<br />
• High velocity fluid discharge.<br />
• Explosion or burning of the conveyed fluid.<br />
• Electrocution from high voltage electric powerlines.<br />
• Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.<br />
• Injections by high-pressure fluid discharge.<br />
• Dangerously whipping Hose.<br />
• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.<br />
• Sparking or explosion caused by static electricity buildup or other sources of electricity.<br />
• Sparking or explosion while spraying paint or flammable liquids.<br />
• Injuries resulting from inhalation, ingestion or exposure to fluids.<br />
Before selecting or using any of these Products, it is important that you read <strong>and</strong> follow the instructions below.<br />
Only Hose from Parker’s Stratoflex Products Division is approved for in flight aerospace applications.<br />
1.0 GENERAL INSTRUCTIONS<br />
1.1 Scope: This safety guide provides instructions for selecting<br />
<strong>and</strong> using (including assembling, installing, <strong>and</strong> maintaining)<br />
these Products. For convenience, all rubber <strong>and</strong>/or thermoplastic<br />
products commonly called “hose” or “tubing” are called “Hose”<br />
in this safety guide. All assemblies made with Hose are called<br />
“Hose Assemblies”. All products commonly called “fittings”,<br />
“couplings” or “adapters” are called “<strong>Fittings</strong>”. All related accessories<br />
(including crimping <strong>and</strong> swaging machines <strong>and</strong> tooling)<br />
are called “Related Accessories”. This safety guide is a supplement<br />
to <strong>and</strong> is to be used with the specific Parker publications<br />
for the specific Hose, <strong>Fittings</strong> <strong>and</strong> Related Accessories that are<br />
being considered for use. Parker publications are available at<br />
www.parker.com. SAE J1273 (www.sae.org) <strong>and</strong> ISO 17165 2<br />
(www.ansi.org) also provide recommended practices for hydraulic<br />
Hose Assemblies.<br />
1.2 Fail-Safe: Hose, Hose Assemblies <strong>and</strong> <strong>Fittings</strong> can <strong>and</strong> do<br />
fail without warning for many reasons. Design all systems <strong>and</strong><br />
equipment in a fail safe mode, so that failure of the Hose, Hose<br />
Assembly or Fitting will not endanger persons or property.<br />
1.3 Distribution: Provide a copy of this safety guide to each person<br />
responsible for selecting or using Hose <strong>and</strong> Fitting products.<br />
Do not select or use Parker Hose or <strong>Fittings</strong> without thoroughly<br />
reading <strong>and</strong> underst<strong>and</strong>ing this safety guide as well as the specific<br />
Parker publications for the Products.<br />
1.4 User Responsibility: Due to the wide variety of operating conditions<br />
<strong>and</strong> applications for Hose <strong>and</strong> <strong>Fittings</strong>, Parker does not<br />
represent or warrant that any particular Hose or Fitting is suitable<br />
for any specific end use system. This safety guide does not analyze<br />
all technical parameters that must be considered in selecting<br />
a product. The user, through its own analysis <strong>and</strong> testing, is<br />
solely responsible for:<br />
• Making the final selection of the Products.<br />
• Assuring that the user’s requirements are met <strong>and</strong> that the application<br />
presents no health or safety hazards.<br />
• Providing all appropriate health <strong>and</strong> safety warnings on the<br />
equipment on which the Products are used.<br />
• Assuring compliance with all applicable government <strong>and</strong> industry<br />
st<strong>and</strong>ards.<br />
1.5 Additional Questions: Call the appropriate Parker technical<br />
service department if you have any questions or require any<br />
Ab-42<br />
Parker Safety Guide<br />
Parker Safety Guide for Selecting <strong>and</strong> Using Hose, Tubing, <strong>Fittings</strong> <strong>and</strong> Related Accessories<br />
Parker Publication No. 4400-B.1<br />
Revised: November, 2007<br />
additional information. See the Parker publication for the Products<br />
being considered or used, or call 1 800 CPARKER, or go<br />
to www.parker.com, for telephone numbers of the appropriate<br />
technical service department.<br />
2.0 HOSE AND FITTING SELECTION INSTRUCTIONS<br />
2.1 Electrical Conductivity: Certain applications require that the<br />
Hose be nonconductive to prevent electrical current flow. Other<br />
applications require the Hose <strong>and</strong> the <strong>Fittings</strong> <strong>and</strong> the Hose/<br />
Fitting interface to be sufficiently conductive to drain off static<br />
electricity. Extreme care must be exercised when selecting Hose<br />
<strong>and</strong> <strong>Fittings</strong> for these or any other applications in which electrical<br />
conductivity or nonconductivity is a factor. The electrical conductivity<br />
or nonconductivity of Hose <strong>and</strong> <strong>Fittings</strong> is dependent upon<br />
many factors <strong>and</strong> may be susceptible to change. These factors<br />
include but are not limited to the various materials used to make<br />
the Hose <strong>and</strong> the <strong>Fittings</strong>, Fitting finish (some Fitting finishes are<br />
electrically conductive while others are nonconductive), manufacturing<br />
methods (including moisture control), how the <strong>Fittings</strong><br />
contact the Hose, age <strong>and</strong> amount of deterioration or damage<br />
or other changes, moisture content of the Hose at any particular<br />
time, <strong>and</strong> other factors. The following are considerations for<br />
electrically nonconductive <strong>and</strong> conductive Hose. For other applications<br />
consult the individual catalog pages <strong>and</strong> the appropriate<br />
industry or regulatory st<strong>and</strong>ards for proper selection.<br />
2.1.1 Electrically Nonconductive Hose: Certain applications require<br />
that the Hose be nonconductive to prevent electrical current<br />
flow or to maintain electrical isolation. For applications that<br />
require Hose to be electrically nonconductive, including but not<br />
limited to applications near high voltage electric lines, only special<br />
nonconductive Hose can be used. The manufacturer of the<br />
equipment in which the nonconductive Hose is to be used must<br />
be consulted to be certain that the Hose <strong>and</strong> <strong>Fittings</strong> that are<br />
selected are proper for the application. Do not use any Parker<br />
Hose or <strong>Fittings</strong> for any such application requiring nonconductive<br />
Hose, including but not limited to applications near high voltage<br />
electric lines, unless (i) the application is expressly approved in<br />
the Parker technical publication for the product, (ii) the Hose is<br />
marked “nonconductive”, <strong>and</strong> (iii) the manufacturer of the equipment<br />
on which the Hose is to be used specifically approves the<br />
particular Parker Hose <strong>and</strong> <strong>Fittings</strong> for such use.<br />
2.1.2 Electrically Conductive Hose: Parker manufactures special<br />
Hose for certain applications that require electrically conductive<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Hose. Parker manufactures special Hose for conveying paint in<br />
airless paint spraying applications. This Hose is labeled “Electrically<br />
Conductive Airless Paint Spray Hose” on its layline <strong>and</strong><br />
packaging. This Hose must be properly connected to the appropriate<br />
Parker <strong>Fittings</strong> <strong>and</strong> properly grounded in order to dissipate<br />
dangerous static charge buildup, which occurs in all airless<br />
paint spraying applications. Do not use any other Hose for airless<br />
paint spraying, even if electrically conductive. Use of any other<br />
Hose or failure to properly connect the Hose can cause a fire<br />
or an explosion resulting in death, personal injury, <strong>and</strong> property<br />
damage. Parker manufactures a special Hose for certain compressed<br />
natural gas (“CNG”) applications where static electricity<br />
buildup may occur. Parker CNG Hose assemblies comply<br />
with the requirements of ANSI/IAS NGV 4.2-1999; CSA 12.52-<br />
M99, “<strong>Hoses</strong> for Natural Gas Vehicles <strong>and</strong> Dispensing Systems”<br />
(www. ansi.org). This Hose is labeled “Electrically Conductive for<br />
CNG Use” on its layline <strong>and</strong> packaging. This Hose must be properly<br />
connected to the appropriate Parker <strong>Fittings</strong> <strong>and</strong> properly<br />
grounded in order to dissipate dangerous static charge buildup,<br />
which occurs in, for example, high velocity CNG dispensing or<br />
transfer. Do not use any other Hose for CNG applications where<br />
static charge buildup may occur, even if electrically conductive.<br />
Use of other <strong>Hoses</strong> in CNG applications or failure to properly<br />
connect or ground this Hose can cause a fire or an explosion<br />
resulting in death, personal injury, <strong>and</strong> property damage. Care<br />
must also be taken to protect against CNG permeation through<br />
the Hose wall. See section 2.6, Permeation, for more information.<br />
Parker CNG Hose is intended for dispenser <strong>and</strong> vehicle use<br />
at a maximum temperature of 180°F (82°C). Parker CNG Hose<br />
should not be used in confined spaces or unventilated areas or<br />
areas exceeding 180°F (82°C). Final assemblies must be tested<br />
for leaks. CNG Hose Assemblies should be tested on a monthly<br />
basis for conductivity per ANSI/IAS NGV 4.2-1999; CSA 12.52-<br />
M99. Parker manufactures special Hose for aerospace in flight<br />
applications. Aerospace in flight applications employing Hose<br />
to transmit fuel, lubricating fluids <strong>and</strong> hydraulic fluids require a<br />
special Hose with a conductive inner tube. This Hose for in flight<br />
applications is available only from Parker’s Stratoflex Products<br />
Division. Do not use any other Parker Hose for in flight applications,<br />
even if electrically conductive. Use of other <strong>Hoses</strong> for in<br />
flight applications or failure to properly connect or ground this<br />
Hose can cause a fire or an explosion resulting in death, personal<br />
injury <strong>and</strong> property damage. These Hose assemblies for in flight<br />
applications must meet all applicable aerospace industry, aircraft<br />
engine <strong>and</strong> aircraft requirements.<br />
2.2 Pressure: Hose selection must be made so that the published<br />
maximum working pressure of the Hose <strong>and</strong> <strong>Fittings</strong> are<br />
equal to or greater than the maximum system pressure. The<br />
maximum working pressure of a Hose Assembly is the lower<br />
of the respective published maximum working pressures of the<br />
Hose <strong>and</strong> the <strong>Fittings</strong> used. Surge pressures or peak transient<br />
pressures in the system must be below the published maximum<br />
working pressure for the Hose. Surge pressures <strong>and</strong> peak pressures<br />
can usually only be determined by sensitive electrical instrumentation<br />
that measures <strong>and</strong> indicates pressures at millisecond<br />
intervals. Mechanical pressure gauges indicate only average<br />
pressures <strong>and</strong> cannot be used to determine surge pressures or<br />
peak transient pressures. Published burst pressure ratings for<br />
Hose is for manufacturing test purposes only <strong>and</strong> is no indication<br />
that the Product can be used in applications at the burst pressure<br />
or otherwise above the published maximum recommended<br />
working pressure.<br />
2.3 Suction: <strong>Hoses</strong> used for suction applications must be selected<br />
to ensure that the Hose will withst<strong>and</strong> the vacuum <strong>and</strong><br />
pressure of the system. Improperly selected Hose may collapse<br />
in suction application.<br />
2.4 Temperature: Be certain that fluid <strong>and</strong> ambient temperatures,<br />
both steady <strong>and</strong> transient, do not exceed the limitations<br />
of the Hose. Temperatures below <strong>and</strong> above the recommended<br />
limit can degrade Hose to a point where a failure may occur <strong>and</strong><br />
Ab-43<br />
Parker Safety Guide<br />
release fluid. Properly insulate <strong>and</strong> protect the Hose Assembly<br />
when routing near hot objects (e.g. manifolds). Do not use any<br />
Hose in any application where failure of the Hose could result in<br />
the conveyed fluids (or vapors or mist from the conveyed fluids)<br />
contacting any open flame, molten metal, or other potential fire<br />
ignition source that could cause burning or explosion of the conveyed<br />
fluids or vapors.<br />
2.5 Fluid Compatibility: Hose Assembly selection must assure<br />
compatibility of the Hose tube, cover, reinforcement, <strong>and</strong> <strong>Fittings</strong><br />
with the fluid media used. See the fluid compatibility chart in the<br />
Parker publication for the product being considered or used.<br />
This information is offered only as a guide. Actual service life can<br />
only be determined by the end user by testing under all extreme<br />
conditions <strong>and</strong> other analysis. Hose that is chemically compatible<br />
with a particular fluid must be assembled using <strong>Fittings</strong> <strong>and</strong><br />
adapters containing likewise compatible seals.<br />
2.6 Permeation: Permeation (that is, seepage through the Hose)<br />
will occur from inside the Hose to outside when Hose is used<br />
with gases, liquid <strong>and</strong> gas fuels, <strong>and</strong> refrigerants (including but<br />
not limited to such materials as helium, diesel fuel, gasoline,<br />
natural gas, or LPG). This permeation may result in high concentrations<br />
of vapors which are potentially flammable, explosive, or<br />
toxic, <strong>and</strong> in loss of fluid. Dangerous explosions, fires, <strong>and</strong> other<br />
hazards can result when using the wrong Hose for such applications.<br />
The system designer must take into account the fact that<br />
this permeation will take place <strong>and</strong> must not use Hose if this<br />
permeation could be hazardous. The system designer must take<br />
into account all legal, government, insurance, or any other special<br />
regulations which govern the use of fuels <strong>and</strong> refrigerants.<br />
Never use a Hose even though the fluid compatibility is acceptable<br />
without considering the potential hazardous effects that can<br />
result from permeation through the Hose Assembly. Permeation<br />
of moisture from outside the Hose to inside the Hose will also<br />
occur in Hose assemblies, regardless of internal pressure. If this<br />
moisture permeation would have detrimental effects (particularly,<br />
but not limited to refrigeration <strong>and</strong> air conditioning systems), incorporation<br />
of sufficient drying capacity in the system or other<br />
appropriate system safeguards should be selected <strong>and</strong> used.<br />
2.7 Size: Transmission of power by means of pressurized fluid<br />
varies with pressure <strong>and</strong> rate of flow. The size of the components<br />
must be adequate to keep pressure losses to a minimum <strong>and</strong><br />
avoid damage due to heat generation or excessive fluid velocity.<br />
2.8 Routing: Attention must be given to optimum routing to<br />
minimize inherent problems (kinking or flow restriction due to<br />
Hose collapse, twisting of the Hose, proximity to hot objects or<br />
heat sources). For additional routing recommendations see SAE<br />
J1273 <strong>and</strong> ISO 17165-2. Hose Assemblies have a finite life <strong>and</strong><br />
if possible, should be installed in a manner that allows for ease of<br />
inspection <strong>and</strong> future replacement. Rubber Hose because of its<br />
relative short life, should not be used in residential <strong>and</strong> commercial<br />
buildings for HVAC (heating, ventilating <strong>and</strong> air conditioning)<br />
applications.<br />
2.9 Environment: Care must be taken to ensure that the Hose<br />
<strong>and</strong> <strong>Fittings</strong> are either compatible with or protected from the<br />
environment (that is, surrounding conditions) to which they are<br />
exposed. Environmental conditions including but not limited to<br />
ultraviolet radiation, sunlight, heat, ozone, moisture, water, salt<br />
water, chemicals <strong>and</strong> air pollutants can cause degradation <strong>and</strong><br />
premature failure.<br />
2.10 Mechanical Loads: External forces can significantly reduce<br />
Hose life or cause failure. Mechanical loads which must be considered<br />
include excessive flexing, twist, kinking, tensile or side<br />
loads, bend radius, <strong>and</strong> vibration. Use of swivel type <strong>Fittings</strong> or<br />
adapters may be required to ensure no twist is put into the Hose.<br />
Unusual applications may require special testing prior to Hose<br />
selection.<br />
2.11 Physical Damage: Care must be taken to protect Hose from<br />
wear, snagging, kinking, bending smaller that minimum bend radius<br />
<strong>and</strong> cutting, any of which can cause premature Hose failure.<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
Any Hose that has been kinked or bent to a radius smaller than<br />
the minimum bend radius, <strong>and</strong> any Hose that has been cut or is<br />
cracked or is otherwise damaged should be removed <strong>and</strong> discarded.<br />
2.12 Proper End Fitting: See instructions 3.2 through 3.5. These<br />
recommendations may be substantiated by testing to industry<br />
st<strong>and</strong>ards such as SAE J517 for hydraulic applications, or MIL-<br />
A-5070, AS1339, or AS3517 for <strong>Hoses</strong> from Parker’s Stratoflex<br />
Products Division for aerospace applications.<br />
2.13 Length: When establishing a proper Hose length, motion<br />
absorption, Hose length changes due to pressure, <strong>and</strong> Hose<br />
<strong>and</strong> machine tolerances <strong>and</strong> movement must be considered.<br />
2.14 Specifications <strong>and</strong> St<strong>and</strong>ards: When selecting Hose <strong>and</strong><br />
<strong>Fittings</strong>, government, industry, <strong>and</strong> Parker specifications <strong>and</strong><br />
recommendations must be reviewed <strong>and</strong> followed as applicable.<br />
2.15 Hose Cleanliness: Hose components may vary in cleanliness<br />
levels. Care must be taken to ensure that the Hose Assembly<br />
selected has an adequate level of cleanliness for the application.<br />
2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be<br />
conveyed by Hose require use of the same type of Hose as used<br />
with petroleum base fluids. Some such fluids require a special<br />
Hose, while a few fluids will not work with any Hose at all. See<br />
instructions 2.5 <strong>and</strong> 1.5. The wrong Hose may fail after a very<br />
short service. In addition, all liquids but pure water may burn<br />
fiercely under certain conditions, <strong>and</strong> even pure water leakage<br />
may be hazardous.<br />
2.17 Radiant Heat: Hose can be heated to destruction without<br />
contact by such nearby items as hot manifolds or molten metal.<br />
The same heat source may then initiate a fire. This can occur<br />
despite the presence of cool air around the Hose.<br />
2.18 Welding or Brazing: When using a torch or arc welder in<br />
close proximity to hydraulic lines, the hydraulic lines should be<br />
removed or shielded with appropriate fire resistant materials.<br />
Flame or weld spatter could burn through the Hose <strong>and</strong> possibly<br />
ignite escaping fluid resulting in a catastrophic failure. Heating of<br />
plated parts, including Hose <strong>Fittings</strong> <strong>and</strong> adapters, above 450°F<br />
(232°C) such as during welding, brazing or soldering may emit<br />
deadly gases.<br />
2.19 Atomic Radiation: Atomic radiation affects all materials<br />
used in Hose assemblies. Since the long-term effects may be<br />
unknown, do not expose Hose assemblies to atomic radiation.<br />
2.20 Aerospace Applications: The only Hose <strong>and</strong> <strong>Fittings</strong> that<br />
may be used for in flight aerospace applications are those available<br />
from Parker’s Stratoflex Products Division. Do not use any<br />
other Hose or <strong>Fittings</strong> for in flight applications. Do not use any<br />
Hose or <strong>Fittings</strong> from Parker’s Stratoflex Products Division with<br />
any other Hose or <strong>Fittings</strong>, unless expressly approved in writing<br />
by the engineering manager or chief engineer of Stratoflex Products<br />
Division <strong>and</strong> verified by the user’s own testing <strong>and</strong> inspection<br />
to aerospace industry st<strong>and</strong>ards.<br />
2.21 Unlocking Couplings: Ball locking couplings or other <strong>Fittings</strong><br />
with quick disconnect ability can unintentionally disconnect<br />
if they are dragged over obstructions, or if the sleeve or other<br />
disconnect member, is bumped or moved enough to cause disconnect.<br />
Threaded <strong>Fittings</strong> should be considered where there is<br />
a potential for accidental uncoupling.<br />
3.0 HOSE AND FITTING ASSEMBLY AND INSTALLATION<br />
INSTRUCTIONS<br />
3.1 Component Inspection: Prior to assembly, a careful examination<br />
of the Hose <strong>and</strong> <strong>Fittings</strong> must be performed. All components<br />
must be checked for correct style, size, catalog number, <strong>and</strong><br />
length. The Hose must be examined for cleanliness, obstructions,<br />
blisters, cover looseness, kinks, cracks, cuts or any other<br />
visible defects. Inspect the Fitting <strong>and</strong> sealing surfaces for burrs,<br />
nicks, corrosion or other imperfections. Do NOT use any component<br />
that displays any signs of nonconformance.<br />
Ab-44<br />
Parker Safety Guide<br />
3.2 Hose <strong>and</strong> Fitting Assembly: Do not assemble a Parker Fitting<br />
on a Parker Hose that is not specifically listed by Parker<br />
for that Fitting, unless authorized in writing by the engineering<br />
manager or chief engineer of the appropriate Parker division. Do<br />
not assemble a Parker Fitting on another manufacturer’s Hose<br />
or a Parker Hose on another manufacturer’s Fitting unless (i) the<br />
engineering manager or chief engineer of the appropriate Parker<br />
division approves the Assembly in writing or that combination is<br />
expressly approved in the appropriate Parker literature for the<br />
specific Parker product, <strong>and</strong> (ii) the user verifies the Assembly<br />
<strong>and</strong> the application through analysis <strong>and</strong> testing. For Parker<br />
Hose that does not specify a Parker Fitting, the user is solely<br />
responsible for the selection of the proper Fitting <strong>and</strong> Hose Assembly<br />
procedures. See instruction 1.4. To prevent the possibility<br />
of problems such as leakage at the Fitting or system contamination,<br />
it is important to completely remove all debris from the<br />
cutting operation before installation of the <strong>Fittings</strong>. The Parker<br />
published instructions must be followed for assembling the <strong>Fittings</strong><br />
on the Hose. These instructions are provided in the Parker<br />
Fitting catalog for the specific Parker Fitting being used, or by<br />
calling 1 800 CPARKER, or at www.parker.com.<br />
3.3 Related Accessories: Do not crimp or swage any Parker<br />
Hose or Fitting with anything but the listed swage or crimp machine<br />
<strong>and</strong> dies in accordance with Parker published instructions.<br />
Do not crimp or swage another manufacturer’s Fitting with a<br />
Parker crimp or swage die unless authorized in writing by the<br />
engineering manager or chief engineer of the appropriate Parker<br />
division.<br />
3.4 Parts: Do not use any Parker Fitting part (including but not<br />
limited to socket, shell, nipple, or insert) except with the correct<br />
Parker mating parts, in accordance with Parker published<br />
instructions, unless authorized in writing by the engineering manager<br />
or chief engineer of the appropriate Parker division.<br />
3.5 Field Attachable/Permanent: Do not reuse any field attachable<br />
Hose Fitting that has blown or pulled off a Hose. Do not<br />
reuse a Parker permanent Hose Fitting (crimped or swaged) or<br />
any part thereof. Complete Hose Assemblies may only be reused<br />
after proper inspection under section 4.0. Do not assemble <strong>Fittings</strong><br />
to any previously used hydraulic Hose that was in service,<br />
for use in a fluid power application.<br />
3.6 Pre-Installation Inspection: Prior to installation, a careful examination<br />
of the Hose Assembly must be performed. Inspect the<br />
Hose Assembly for any damage or defects. DO NOT use any<br />
Hose Assembly that displays any signs of nonconformance.<br />
3.7 Minimum Bend Radius: Installation of a Hose at less than the<br />
minimum listed bend radius may significantly reduce the Hose<br />
life. Particular attention must be given to preclude sharp bending<br />
at the Hose to Fitting juncture. Any bending during installation at<br />
less than the minimum bend radius must be avoided. If any Hose<br />
is kinked during installation, the Hose must be discarded.<br />
3.8 Twist Angle <strong>and</strong> Orientation: Hose Assembly installation must<br />
be such that relative motion of machine components does not<br />
produce twisting.<br />
3.9 Securement: In many applications, it may be necessary to<br />
restrain, protect, or guide the Hose to protect it from damage<br />
by unnecessary flexing, pressure surges, <strong>and</strong> contact with other<br />
mechanical components. Care must be taken to ensure such<br />
restraints do not introduce additional stress or wear points.<br />
3.10 Proper Connection of Ports: Proper physical installation of<br />
the Hose Assembly requires a correctly installed port connection<br />
insuring that no twist or torque is transferred to the Hose when<br />
the <strong>Fittings</strong> are being tightened or otherwise during use..<br />
3.11 External Damage: Proper installation is not complete without<br />
insuring that tensile loads, side loads, kinking, flattening, potential<br />
abrasion, thread damage or damage to sealing surfaces<br />
are corrected or eliminated. See instruction 2.10.<br />
3.12 System Checkout: All air entrapment must be eliminated<br />
<strong>and</strong> the system pressurized to the maximum system pressure<br />
(at or below the Hose maximum working pressure) <strong>and</strong> checked<br />
Catalogue 4400/UK
Technical H<strong>and</strong>book<br />
for proper function <strong>and</strong> freedom from leaks. Personnel must stay<br />
out of potential hazardous areas while testing <strong>and</strong> using.<br />
3.13 Routing: The Hose Assembly should be routed in such a<br />
manner so if a failure does occur, the escaping media will not<br />
cause personal injury or property damage. In addition, if fluid media<br />
comes in contact with hot surfaces, open flame or sparks, a<br />
fire or explosion may occur. See section 2.4.<br />
3.14 Ground Fault <strong>Equipment</strong> Protection Devices (GFEPDs):<br />
WARNING! Fire <strong>and</strong> Shock Hazard: To minimize the danger of fire<br />
if the heating cable of a Multitube bundle is damaged or improperly<br />
installed, use a Ground Fault <strong>Equipment</strong> Protection Device.<br />
Electrical fault currents may be insufficient to trip a conventional<br />
circuit breaker. For ground fault protection, the IEEE 515:1989<br />
(www.ansi.org) st<strong>and</strong>ard for heating cables recommends the use<br />
of GFEPDs with a nominal 30 milliampere trip level for “piping<br />
systems in classified areas, those areas requiring a high degree<br />
of maintenance, or which may be exposed to physical abuse or<br />
corrosive atmospheres”.<br />
4.0 HOSE AND FITTING MAINTENANCE AND REPLACE-<br />
MENT INSTRUCTIONS<br />
4.1 Even with proper selection <strong>and</strong> installation, Hose life may be<br />
significantly reduced without a continuing maintenance program.<br />
The severity of the application, risk potential from a possible<br />
Hose failure, <strong>and</strong> experience with any Hose failures in the application<br />
or in similar applications should determine the frequency<br />
of the inspection <strong>and</strong> the replacement for the Products so that<br />
Products are replaced before any failure occurs. A maintenance<br />
program must be established <strong>and</strong> followed by the user <strong>and</strong>, at<br />
minimum, must include instructions 4.2 through 4.7.<br />
4.2 Visual Inspection Hose/Fitting: Any of the following conditions<br />
require immediate shut down <strong>and</strong> replacement of the Hose<br />
Assembly:<br />
• Fitting slippage on Hose;<br />
• Damaged, cracked, cut or abraded cover (any reinforcement<br />
exposed);<br />
• Hard, stiff, heat cracked, or charred Hose;<br />
• Cracked, damaged, or badly corroded <strong>Fittings</strong>;<br />
• Leaks at Fitting or in Hose;<br />
• Kinked, crushed, flattened or twisted Hose; <strong>and</strong><br />
• Blistered, soft, degraded, or loose cover.<br />
4.3 Visual Inspection All Other: The following items must be tightened,<br />
repaired, corrected or replaced as required:<br />
• Leaking port conditions;<br />
• Excess dirt buildup;<br />
• Worn clamps, guards or shields; <strong>and</strong><br />
• System fluid level, fluid type, <strong>and</strong> any air entrapment.<br />
4.4 Functional Test: Operate the system at maximum operating<br />
pressure <strong>and</strong> check for possible malfunctions <strong>and</strong> leaks. Personnel<br />
must avoid potential hazardous areas while testing <strong>and</strong> using<br />
the system. See section 2.2.<br />
4.5 Replacement Intervals: Hose assemblies <strong>and</strong> elastomeric<br />
seals used on Hose <strong>Fittings</strong> <strong>and</strong> adapters will eventually age,<br />
harden, wear <strong>and</strong> deteriorate under thermal cycling <strong>and</strong> compression<br />
set. Hose Assemblies <strong>and</strong> elastomeric seals should be<br />
inspected <strong>and</strong> replaced at specific replacement intervals, based<br />
on previous service life, government or industry recommendations,<br />
or when failures could result in unacceptable downtime,<br />
damage, or injury risk. See section 1.2. Hose <strong>and</strong> <strong>Fittings</strong> may<br />
be subjected to internal mechanical <strong>and</strong>/or chemical wear from<br />
the conveying fluid <strong>and</strong> may fail without warning. The user must<br />
determine the product life under such circumstances by testing.<br />
Also see section 2.5. See section 1.2.<br />
4.6 Hose Inspection <strong>and</strong> Failure: <strong>Hydraulic</strong> power is accomplished<br />
by utilizing high pressure fluids to transfer energy <strong>and</strong><br />
do work. <strong>Hoses</strong>, <strong>Fittings</strong> <strong>and</strong> Hose Assemblies all contribute to<br />
this by transmitting fluids at high pressures. Fluids under pressure<br />
can be dangerous <strong>and</strong> potentially lethal <strong>and</strong>, therefore, extreme<br />
caution must be exercised when working with fluids under<br />
pressure <strong>and</strong> h<strong>and</strong>ling the <strong>Hoses</strong> transporting the fluids. From<br />
Ab-45<br />
Parker Safety Guide<br />
time to time, Hose Assemblies will fail if they are not replaced<br />
at proper time intervals. Usually these failures are the result of<br />
some form of misapplication, abuse, wear or failure to perform<br />
proper maintenance. When <strong>Hoses</strong> fail, generally the high pressure<br />
fluids inside escape in a stream which may or may not be<br />
visible to the user. Under no circumstances should the user attempt<br />
to locate the leak by “feeling” with their h<strong>and</strong>s or any other<br />
part of their body. High pressure fluids can <strong>and</strong> will penetrate the<br />
skin <strong>and</strong> cause severe tissue damage <strong>and</strong> possibly loss of limb.<br />
Even seemingly minor hydraulic fluid injection injuries must be<br />
treated immediately by a physician with knowledge of the tissue<br />
damaging properties of hydraulic fluid. If a Hose failure occurs,<br />
immediately shut down the equipment <strong>and</strong> leave the area until<br />
pressure has been completely released from the Hose Assembly.<br />
Simply shutting down the hydraulic pump may or may not<br />
eliminate the pressure in the Hose Assembly. Many times check<br />
valves, etc., are employed in a system <strong>and</strong> can cause pressure<br />
to remain in a Hose Assembly even when pumps or equipment<br />
are not operating. Tiny holes in the Hose, commonly known as<br />
pinholes, can eject small, dangerously powerful but hard to see<br />
streams of hydraulic fluid. It may take several minutes or even<br />
hours for the pressure to be relieved so that the Hose Assembly<br />
may be examined safely. Once the pressure has been reduced<br />
to zero, the Hose Assembly may be taken off the equipment<br />
<strong>and</strong> examined. It must always be replaced if a failure has occurred.<br />
Never attempt to patch or repair a Hose Assembly that<br />
has failed. Consult the nearest Parker distributor or the appropriate<br />
Parker division for Hose Assembly replacement information.<br />
Never touch or examine a failed Hose Assembly unless it is<br />
obvious that the Hose no longer contains fluid under pressure.<br />
The high pressure fluid is extremely dangerous <strong>and</strong> can cause<br />
serious <strong>and</strong> potentially fatal injury.<br />
4.7 Elastomeric seals: Elastomeric seals will eventually age, harden,<br />
wear <strong>and</strong> deteriorate under thermal cycling <strong>and</strong> compression<br />
set. Elastomeric seals should be inspected <strong>and</strong> replaced.<br />
4.8 Refrigerant gases: Special care should be taken when working<br />
with refrigeration systems. Sudden escape of refrigerant gases<br />
can cause blindness if the escaping gases contact the eye<br />
<strong>and</strong> can cause freezing or other severe injuries if it contacts any<br />
other portion of the body.<br />
4.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies<br />
should be tested after installation <strong>and</strong> before use, <strong>and</strong> at<br />
least on a monthly basis per ANSI/IAS NGV 4.2-1999; CSA<br />
12.52-M99 Section 4.2 “Visual Inspection Hose/ Fitting”. The<br />
recommended procedure is to pressurize the Hose <strong>and</strong> check<br />
for leaks <strong>and</strong> to visually inspect the Hose for damage. Caution:<br />
Matches, c<strong>and</strong>les, open flame or other sources of ignition shall<br />
not be used for Hose inspection. Leak check solutions should be<br />
rinsed off after use.<br />
5.0 HOSE STORAGE<br />
5.1 Age Control: Hose <strong>and</strong> Hose Assemblies must be stored<br />
in a manner that facilitates age control <strong>and</strong> first-in <strong>and</strong> first-out<br />
usage based on manufacturing date of the Hose <strong>and</strong> Hose Assemblies.<br />
The shelf life of rubber Hose or Hose Assemblies that<br />
have passed visual inspection <strong>and</strong> a proof test is 10 years (40<br />
quarters) from the date of manufacture. The shelf life of thermoplastic<br />
<strong>and</strong> polytetrafluoroethylene Hose or Hose Assemblies is<br />
considered to be unlimited.<br />
5.2 Storage: Stored Hose <strong>and</strong> Hose Assemblies must not be<br />
subjected to damage that could reduce their expected service<br />
life <strong>and</strong> must be placed in a cool, dark <strong>and</strong> dry area with the ends<br />
capped. Stored Hose <strong>and</strong> Hose Assemblies must not be exposed<br />
to temperature extremes, ozone, oils, corrosive liquids or<br />
fumes, solvents, high humidity, rodents, insects, ultraviolet light,<br />
electromagnetic fields or radioactive materials.<br />
Catalogue 4400/UK
Notes<br />
Catalogue 4400/UK