03.06.2013 Views

Hydraulic Hoses, Fittings and Equipment - Brammer

Hydraulic Hoses, Fittings and Equipment - Brammer

Hydraulic Hoses, Fittings and Equipment - Brammer

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

aerospace<br />

climate control<br />

electromechanical<br />

filtration<br />

fluid & gas h<strong>and</strong>ling<br />

hydraulics<br />

pneumatics<br />

process control<br />

sealing & shielding<br />

<strong>Hydraulic</strong> <strong>Hoses</strong>, <strong>Fittings</strong><br />

<strong>and</strong> <strong>Equipment</strong><br />

Technical H<strong>and</strong>book


Parkrimp No-Skive <strong>and</strong> ParLock System<br />

Along with the ever-growing<br />

power <strong>and</strong> efficiency of<br />

construction, agriculture <strong>and</strong><br />

other machinery <strong>and</strong> increasing<br />

working pressures <strong>and</strong> flow<br />

Parkrimp No-Skive system<br />

is based on no-skiving technology (without<br />

removing the rubber cover before assembling)<br />

Each of the two concepts has its<br />

indisputable advantages – which<br />

concept should be selected<br />

depends on the particular<br />

conditions of the application.<br />

rates of their hydraulic systems,<br />

multispiral hose is gaining an<br />

increasingly important role in<br />

machine design.<br />

Parker Hannifin, as the world<br />

ParLock system<br />

uses external or internal <strong>and</strong> external<br />

skiving (Interlock) technology<br />

leader in the hydraulic hose<br />

market, responds to these highly<br />

dem<strong>and</strong>ing requirements with<br />

2 comprehensive systems –<br />

Parkrimp No-Skive <strong>and</strong> ParLock.<br />

Each of the Parkrimp No-Skive<br />

<strong>and</strong> ParLock systems consists of<br />

integrated ranges of hose, fittings<br />

<strong>and</strong> assembling equipment <strong>and</strong><br />

know-how, all of which are:<br />

• Designed <strong>and</strong> developed<br />

together<br />

• Tested <strong>and</strong> approved together<br />

• Produced <strong>and</strong> supplied<br />

together<br />

This way Parker Hannifin can<br />

guarantee:<br />

• The highest quality <strong>and</strong> safety<br />

<strong>and</strong> the longest service life of<br />

the final product – to the end<br />

users, <strong>and</strong> at the same time:<br />

• The easiest, most efficient <strong>and</strong><br />

safe production process – to<br />

the assemblers.<br />

In this way Parker Hannifin<br />

also meets the requirements of<br />

SAE J1273 <strong>and</strong> ISO 17165-2,<br />

which pay particular attention<br />

to matching the hose with the<br />

fittings <strong>and</strong> to their compatibility<br />

proven by the manufacturer.


Parkrimp No-Skive<br />

The easy to operate crimp system<br />

from textile to 6 spiral high tensile steel wire<br />

Parkrimp No-Skive is synonymous<br />

with the best solution for<br />

assembling hydraulic <strong>and</strong> related<br />

hose <strong>and</strong> fittings from both the<br />

technical <strong>and</strong> the manufacturing<br />

points of view!<br />

Throughout the progressive<br />

rubber <strong>and</strong> metal compression<br />

during the crimping process the<br />

reinforcement always remains<br />

intact. The meticulous design,<br />

Parkrimp No-Skive<br />

hose <strong>and</strong> fittings<br />

the system for fast<br />

<strong>and</strong> leak-free assemblies<br />

• For crimping Parkrimp<br />

No-Skive fittings only<br />

• No skiving tool needed<br />

• No need to remove the cover<br />

• Quick <strong>and</strong> easy: no gauges to<br />

set on the machine<br />

• Portable machines for field<br />

repair<br />

• Meets EN safety regulations<br />

Parkrimp No-Skivee hose <strong>and</strong> fittings the system with the perfect match<br />

The perfect match<br />

The complete system from one<br />

source. No-Skive hose, No-Skive<br />

fitting <strong>and</strong> crimping machine<br />

with world-wide guarantee<br />

<strong>and</strong> availability.<br />

testing <strong>and</strong> manufacturing processes<br />

of Parkrimp No-Skive<br />

hose <strong>and</strong> fittings, combined with<br />

the approved crimping diameters<br />

provide an excellent mechanical<br />

connection between the hose<br />

<strong>and</strong> the fitting. This absolutely<br />

leak-free connection gives long<br />

service life even with the highest<br />

pressures associated with 4- <strong>and</strong><br />

6-spiral hose assemblies.<br />

Parker’s colour-coded die sets<br />

No loose parts to mismatch or<br />

misplace – die set segments<br />

linked together. Die sets provide<br />

360° evenly applied crimping<br />

forces for an ideal crimp result.<br />

The smartly designed <strong>and</strong> timetested<br />

Parkrimp No-Skive assembling<br />

equipment combined with<br />

Parker‘s assembling know how<br />

allow the safest, most efficient<br />

<strong>and</strong> mistake-proof assembly<br />

process. The Parkrimp equipment<br />

allows cost <strong>and</strong> time savings to<br />

the assembler <strong>and</strong> guarantees a<br />

defect-free, reliable <strong>and</strong> durable<br />

final product to the end-user.<br />

Parkalign ®<br />

Parker’s exclusive Parkalign ®<br />

positions the fitting in the dies<br />

perfectly every time.


ParLock<br />

The system for extremely dynamic pressure applications<br />

Applications requiring the ParLock system<br />

• Hydrostatic transmissions<br />

(combine harvesters, large<br />

tractors, excavators, etc.)<br />

• Vibratory hammers<br />

Gripping zone<br />

• superb mechanical<br />

grip for safety <strong>and</strong><br />

impulse life<br />

Sealing zone<br />

• superb sealing<br />

performance<br />

• high compression<br />

• rubber friendly<br />

shapes<br />

For manufacturing the ParLock hose assemblies Parker Hannifin offers<br />

• Skiving machines for<br />

external <strong>and</strong> internal skiving<br />

• Large injection moulding<br />

machines<br />

• Tunnelling machines<br />

• Forestry machines<br />

• Universal crimping machines<br />

with adjustable crimping<br />

diameter<br />

tions with extremely dynamic pressure<br />

ressure surges <strong>and</strong> peaks, as well as<br />

tions with intense vibrations <strong>and</strong> hose<br />

(bending), especially when close to the<br />

, a strong mechanical grip by the fitting<br />

the hose is paramount.<br />

opular method accepted by the market of<br />

eving this mechanical grip in such aptions<br />

is to use hose fittings that „lock“<br />

etal reinforcement of the hose directly<br />

en the metal shell <strong>and</strong> nipple – for which<br />

er of the hose has to be removed both<br />

• Large material h<strong>and</strong>ling<br />

machines (container h<strong>and</strong>ling)<br />

• Excavator booms<br />

• Blow-out preventers<br />

in oil <strong>and</strong> gas<br />

Transition zone<br />

• gradual takeup<br />

of bending<br />

forces <strong>and</strong><br />

reinforcement<br />

<strong>and</strong> hose<br />

movements<br />

• weather seal<br />

• Detailed assembling<br />

instructions (see further<br />

in this catalogue)<br />

externally <strong>and</strong> up to a certain<br />

length also internally (a concept<br />

generally called „Interlock“).<br />

As a response to the market requirement<br />

for an „Interlock“ hose<br />

fitting system, Parker has developed<br />

the Parlock program. This<br />

range consists of a specific range<br />

of hose, fittings <strong>and</strong> assembly<br />

equipment combined with<br />

Parker crimping know-how.


Technical H<strong>and</strong>book<br />

<strong>Hydraulic</strong> <strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong><br />

<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Terminology – The basics Aa-2 – Aa-8<br />

Safe Hose Assemblies in 8 Steps Aa-9<br />

1 Application Aa-9<br />

2 Pressure Aa-10<br />

3 Size Aa-10<br />

4 Temperature Aa-11<br />

5 Fluid Compatibility Aa11<br />

6 Hose <strong>Fittings</strong> Aa-11<br />

7a Working Steps for One-Piece Parkrimp No-Skive <strong>Fittings</strong> Aa-12 – Aa-14<br />

7b Working Steps for Two-Piece ParLock <strong>Fittings</strong> Aa-15 – Aa-16<br />

8 Routing, Installation, Environmental influences Aa-17 – Aa-19<br />

How to Order (Part number description) Aa-20 – Aa-21<br />

<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Storage Aa-22 – Aa-23<br />

Safety Precaution Aa-24 – Aa-25<br />

Proactive Maintenance Programme Aa-26<br />

Technical Data<br />

Hose Overview Ab-2 – Ab-3<br />

Hose <strong>Fittings</strong> Overview Ab-4 – Ab-7<br />

Hose <strong>Fittings</strong> Pressure Ratings Ab-8 – Ab-10<br />

Hose <strong>Fittings</strong> Nomenclature Ab-11 – Ab-14<br />

Classification Bodies Ab-15<br />

Classification Body Type Approvals Ab-16 – Ab-17<br />

Conversion Chart Ab-18<br />

Temperature / Pressure Chart Ab-19<br />

Flow Capacity Nomogram Ab-20<br />

The Correct Method to Fit Female Swivel Ends Ab-21<br />

Chemical Resistance Table Ab-22 – Ab-30<br />

Identifying Fitting Types Ab-31 – Ab-41<br />

Safety Guide Ab-42 – Ab-45<br />

A-Index<br />

Index<br />

Catalogue 4400/UK


<strong>Hoses</strong> <strong>and</strong> <strong>Fittings</strong> Terminology<br />

– The basics!<br />

<strong>Hydraulic</strong> hose is a full-value part of the hydraulic<br />

system transmitting the hydraulic power – not just<br />

conveying a fluid – <strong>and</strong> deserves adequate attention,<br />

just like the other hydraulic components which generate,<br />

consume or control that power. Furthermore,<br />

it is just hydraulic hose assemblies that are usually<br />

most exposed to various extreme conditions in<br />

which they have to retain full functionality <strong>and</strong> assure<br />

serviceability of the hydraulic system <strong>and</strong> safety<br />

of the operators.<br />

Aa-2<br />

In spite of that, the importance of the hydraulic hose<br />

is often overlooked <strong>and</strong> underestimated.<br />

This catalogue is to provide guidelines to correct<br />

hoses <strong>and</strong> fittings selection <strong>and</strong> hose assembly<br />

manufacturing <strong>and</strong> to highlight the most important<br />

safety aspects for its service in the field.


<strong>Hydraulic</strong> Rubber <strong>Hoses</strong><br />

Tube – inner layer of rubber compound<br />

with chemical <strong>and</strong> physical<br />

properties to be long-term resistant<br />

to the fluid <strong>and</strong> working conditions.<br />

Reinforcement – 1 or 2 (exceptionally<br />

3) layers of braided textile fibre or<br />

highly tensile steel wire or 4 or 6 layers<br />

of spiralled very highly tensile steel<br />

wire to bear high pressure but allow<br />

flexibility of the hose.<br />

Cover – outer layer of rubber compound<br />

with chemical <strong>and</strong> physical<br />

properties to protect the reinforcement<br />

against ambient conditions <strong>and</strong><br />

mechanical damage.<br />

Depending on the pressure level we classify the<br />

hydraulic hoses in this catalogue into 4 groups:<br />

• Push-Lok<br />

– low-pressure hoses<br />

with self-grip connection to fittings<br />

• Low pressure <strong>and</strong> Transportation<br />

– 1 <strong>and</strong> 2 textile yarn braided <strong>and</strong><br />

1 steel wire braided hoses<br />

• Medium pressure<br />

– 1 <strong>and</strong> 2 steel wire braided hoses <strong>and</strong><br />

suction hoses<br />

• High pressure<br />

– 3 steel wire braided hoses <strong>and</strong><br />

4 or 6 spiral steel wire braided hoses<br />

– 4 spiral steel wire braided compact hoses<br />

Insulation/<br />

Separation layer<br />

Inside tube<br />

Aa-3<br />

Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

Cover<br />

Steel wire braided<br />

reinforcement<br />

Depending on the method of hose <strong>and</strong> fittings<br />

assembling we offer 2 basic product concepts<br />

(integrated product lines of hoses, fittings,<br />

assembling equipment <strong>and</strong> know-how):<br />

• Parkrimp No-Skive<br />

– complete range of braided <strong>and</strong> spiralled hose,<br />

not needing removing (skiving) of the hose<br />

cover before assembling.<br />

• ParLock<br />

– specific range of 4 <strong>and</strong> 6 spiral hose for extreme<br />

applications which require skiving of the cover<br />

<strong>and</strong> for bigger sizes also of the inner tube.


Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

Hose <strong>Fittings</strong><br />

Nipple (insert etc.) – the inner part of the fitting<br />

of which, one end is coupled to the counterpart of<br />

a hydraulic component (termination end), while the<br />

other end is inserted into the hose (tail end).<br />

To assure compatibility <strong>and</strong> leak-free sealing of the<br />

hose fitting with the other connectors, designs of<br />

termination ends are st<strong>and</strong>ardized according to<br />

numerous national <strong>and</strong> international st<strong>and</strong>ards.<br />

The main role of the tail end is to provide durable<br />

sealing between fitting <strong>and</strong> hose.<br />

Shell (socket, ferrule etc.) – the outer part of<br />

the fitting provides mechanical connection of the<br />

fitting with the hose. To assure a strong hold of the<br />

hose reinforcement, shells are generally crimped on<br />

to the hose during assembly.<br />

The design of the tail end <strong>and</strong> the shell profile is the<br />

sole responsibility of the respective manufacturer.<br />

Due to this reason many different designs are found<br />

in the market (only the design of the termination end<br />

<strong>and</strong> the functionality of the enitire hose assembly is<br />

specified in the international st<strong>and</strong>ards.<br />

In this catalogue we offer 3 kinds of fittings:<br />

• Push-Lok<br />

– special nipples connectable to<br />

Push-Lok hose without any shells.<br />

• 1-piece fittings<br />

– pre-crimped shells on nipples make the assembling<br />

of hose with fittings easier, more<br />

effective <strong>and</strong> reliable.<br />

• 2-piece fittings<br />

– for extreme applications requiring full metalto-metal<br />

connection of the hose reinforcement<br />

with the shell or even with the nipple (external<br />

or external plus internal skiving).<br />

Aa-4<br />

Note<br />

Parker Hannifin also offers a limited range of<br />

2-piece Parkrimp No-Skive fittings but being<br />

special products they are not included in this<br />

catalogue. For more information about 2-piece<br />

fittings, please contact our Division Helpdesk<br />

(HPDE_Helpdesk@parker.com)<br />

Except Push-Lok, all fittings in this catalogue<br />

are crimped <strong>and</strong> include:<br />

• All Parker 1-piece fittings<br />

– suitable for the<br />

Parkrimp No-Skive e product line<br />

• All 2-piece fittings in this catalogue<br />

– suitable for the<br />

ParLock product line


Hose Assembly<br />

It is the interplay between the fitting tail <strong>and</strong> shell<br />

designs <strong>and</strong> the hose design with its material<br />

properties that primarily determine performance,<br />

service, durability <strong>and</strong> safety of the final hose<br />

assembly. Yet compatibility of hose <strong>and</strong> fitting<br />

cannot be just theoretically projected. It requires<br />

exhaustive <strong>and</strong> repetitive laboratory <strong>and</strong><br />

field tests <strong>and</strong> further tuning of the designs.<br />

Non-compatibility of hose with fittings or even<br />

the combination of hose <strong>and</strong> fittings from different<br />

manufacturers, do not just only influence the performance<br />

of the hose assembly, they often<br />

lead to hose failure with serious health or<br />

life-threatening consequences! For this<br />

reason the main international st<strong>and</strong>ards<br />

ISO 17165-2 <strong>and</strong> SAE J1273 strictly<br />

warn not to mix hose with fittings from different<br />

manufacturers without their approval.<br />

Parker Hannifin has not approved products of<br />

any other manufacturer for combination with<br />

Parker hoses <strong>and</strong>/or Parker fittings <strong>and</strong> guarantees<br />

full compatibility, reliability <strong>and</strong> safety only<br />

for combinations of genuine Parker parts selected<br />

<strong>and</strong> assembled in accordance with the guidelines<br />

included in this catalogue!<br />

Pressure Rating<br />

Aa-5<br />

Hose Hint<br />

Never mix & match one manufacturer’s<br />

fittings with hoses from<br />

another manufacturer.<br />

Parker hoses, fittings, assembling<br />

equipment <strong>and</strong> know-how are<br />

designed as an integrated system.<br />

Only this ensures optimum product<br />

performance, reliability <strong>and</strong><br />

safety!<br />

<strong>Hydraulic</strong> hose is a component transmitting hydraulic power <strong>and</strong> the pressure is obviously the main physical<br />

quantity determining the hydraulic power. For hydraulic hoses the following pressure ratings are used:<br />

Working Pressure – the pressure for which the<br />

hose assembly is designed to operate over its<br />

whole service life - provided the other<br />

parameters (temperature in particula<br />

stay within reasonable limits.<br />

For apparently static applications<br />

(e.g. with h<strong>and</strong> pumps or water<br />

jetting) consult the Working Pressure<br />

with your Parker Field Representative<br />

or with our Technical Support<br />

(HPDE_Helpdesk@parker.com).<br />

Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

Burst Pressure – the pressure which statically<br />

applied causes destruction of the hose. Technical<br />

st<strong>and</strong>ards for hydraulic hoses define the burst<br />

pressure to be equal to or higher than 4 times the<br />

working pressure (safety factor 4). This rule <strong>and</strong><br />

the burst pressure in general serve<br />

to hose manufacturers for design<br />

<strong>and</strong> testing of the<br />

hose only! If you 4 x =<br />

happen to know<br />

the burst pressure of certain<br />

hose, never use this rule backwards<br />

to deduce its working pressure!


Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

Remember the working pressure<br />

1. The hose assembly working<br />

the weakest “link in the chai<br />

of the working pressures of<br />

fittings. Do not forget to chec<br />

sure of the fittings when sele<br />

for a hose assembly<br />

(see pages Ab-8 to Ab-10 of<br />

2. The real hydraulic system o<br />

is not given by the system<br />

components setup but by the<br />

which introduces into the sys<br />

<strong>and</strong> surges or by the functio<br />

system itself (rapid closing o<br />

induces spikes <strong>and</strong> pulses. S<br />

are detectable only by sensit<br />

sure gauges <strong>and</strong> are usually<br />

all filtered out by safety or relief valves <strong>and</strong> exert<br />

excessive strain on the hydraulic system – hoses<br />

<strong>and</strong> tubes first of all!<br />

3. The hose assembly working pressure must<br />

always be equal to or higher than the real<br />

hydraulic system operating pressure incl. all<br />

peaks, surges, spikes <strong>and</strong> pulses!<br />

Hose Hint<br />

Working pressure is a dynamic<br />

parameter, burst pressure is<br />

a static parameter. High burst<br />

pressure does not mean high<br />

working pressure!<br />

4x =<br />

Aa-6<br />

of<br />

s MPa<br />

(Mega Pascal) – used also in this catalogue. In the<br />

US <strong>and</strong> in Anglo-Saxon markets also psi (pounds<br />

per square inch) is officially used <strong>and</strong> many European<br />

producers, users <strong>and</strong> even technical st<strong>and</strong>ards<br />

still also use bar.<br />

For the conversion chart of various units of measure<br />

see page Ab-18.<br />

In order to assure mutual compatibility, producers<br />

of hydraulic equipment, producers of machines<br />

<strong>and</strong> also international technical st<strong>and</strong>ards profess<br />

certain preferred pressure levels:<br />

MPa 21 28 35 42<br />

bar 210 280 350 420<br />

psi 3000 4000 5000 6000<br />

Hose Hint<br />

For highly dem<strong>and</strong>ing applications<br />

(dynamic pressure, high number of pressure<br />

cycles, high temperature etc.):<br />

• Select hose with much higher working<br />

pressure than officially requested<br />

• Select multispiral hose instead of braided or<br />

ParLock instead of Parkrimp No-Skive<br />

• Select all of that in order to increase service life<br />

<strong>and</strong> safety!


Hose Size<br />

The other parameter determining the hydraulic<br />

power in direct proportion is the flow rate – i.e. the<br />

fluid velocity. However, too high fluid velocity gives<br />

rise to turbulence, pressure drops <strong>and</strong> heating up<br />

of the fluid, causing excessive ageing of hoses <strong>and</strong><br />

other components or even their damage. To keep<br />

the fluid velocity below certain limits but achieve the<br />

required flow rate, the size of the hose has to be<br />

defined appropriately (see Flow Capacity Chart on<br />

page Ab-20).<br />

As the first technical st<strong>and</strong>ards for hose came<br />

from the USA, dimensions of hose are defined in<br />

inches <strong>and</strong> hose sizes are expressed in inches or<br />

from inch-derived units. Global companies – such<br />

as Parker – use dash sizes (-1 = 1/16”), while the<br />

European st<strong>and</strong>ards use DIN-based DN (diameter<br />

nominal) sizes.<br />

Note<br />

SAE 100 R5 hydraulic hose, SAE J1402 air-brake<br />

hose <strong>and</strong> SAE J2064 air-conditioning hose use sizes<br />

equivalent to corresponding metal tube I.D. – different<br />

from the other hydraulic hoses (see datasheets<br />

of these hoses in this catalogue).<br />

Aa-7<br />

I.D.<br />

Ambient <strong>and</strong> Fluid Temperature<br />

Temperature is one of the factors which most<br />

negatively affect rubber characteristics <strong>and</strong> so<br />

it deserves particular attention of the hydraulic<br />

system designers <strong>and</strong> hose users!<br />

High temperature causes degradation of rubber<br />

<strong>and</strong> accelerated ageing of the hose – an<br />

effect which can be yet further intensified by the<br />

chemical impact of the fluid. That is why the upper<br />

temperature limits specified in this catalogue<br />

refer to the fluid temperature <strong>and</strong> why they differ<br />

for various media. However, permanent or longterm<br />

use at temperatures close to the upper<br />

limit would considerably shorten the hose service<br />

life in any case <strong>and</strong> if it cannot be avoided<br />

the hose should be replaced more frequently<br />

once it shows first symptoms of deterioratioin<br />

(stiffness, hard cover <strong>and</strong> cracks).<br />

Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

dash inch DN mm<br />

-3 3/16 05 4.8<br />

-4 1/4 06 6.4<br />

-5 5/16 08 7.9<br />

-6 3/8 10 9.5<br />

-8 1/2 12 12.7<br />

-10 5/8 16 15.9<br />

-12 3/4 19 19.1<br />

-16 1 25 25.4<br />

-20 1.1/4 31 31.8<br />

-24 1.1/2 38 38.1<br />

-32 2 51 50.8<br />

Size Inch mm DN<br />

-6 6/16 6/16 * 25,4 = 9,525 10<br />

<br />

-6 3/8 9,5 10<br />

°C<br />

Hose Hint<br />

The combination of high temperature<br />

<strong>and</strong> high pressure<br />

reduces the hose service life.<br />

Pay attention to regular inspection<br />

of such hoses <strong>and</strong><br />

their preventive replacement if<br />

the cover is brittle or cracked!<br />

Low temperature, on the other h<strong>and</strong>, affects<br />

mainly physical properties of rubber – making<br />

t more fragile – <strong>and</strong> so at extremely low temperatures<br />

hose being bent may crack in tube<br />

or cover which can cause immediate or later<br />

eakage, burst or reinforcement damage. As<br />

there are not many hydraulic fluids which flow<br />

at or below -40 °C, the lower temperature limits<br />

specified in this catalogue refer rather to ambient<br />

temperature below which the hose should<br />

not be bent or otherwise hit from outside (while<br />

staying passively in it does not cause serious<br />

problems).


Hose <strong>and</strong> <strong>Fittings</strong> Terminology<br />

Hose Bend Radius<br />

Small bend radius<br />

The role of hydraulic<br />

hose is to provide<br />

a connection of relatively<br />

movable parts of the circuit<br />

<strong>and</strong> so its bending is a natural<br />

state the hose is designed for. However,<br />

the layout of the reinforcement wire or fibre inside<br />

a bent hose may shift to less appropriate positions.<br />

The tube <strong>and</strong> cover are stretched <strong>and</strong> become thin-<br />

Aa-8<br />

Large bend radius<br />

Remember<br />

In order not to displace the hose reinforcement <strong>and</strong>/or damage<br />

its tube or cover, hydraulic hoses must never be bent below<br />

the min. bend radius specified in this catalogue<br />

Recommended Fluids<br />

As the power transmitting – not fluid conveying –<br />

element, hydraulic hose should be first of all used<br />

for the primary applications <strong>and</strong> with the recommended<br />

fluids specified in this catalogue!<br />

– even without any pressure or even in bulk<br />

when stored or packed!<br />

Hose Hint<br />

Bend radius <strong>and</strong><br />

are<br />

ings!<br />

rently<br />

(with<br />

orce)<br />

bent<br />

min.<br />

dius!<br />

ner <strong>and</strong> so the pressure<br />

resistance of a<br />

bent hose considerably<br />

decreases. For this reason<br />

working pressure <strong>and</strong> bend<br />

radius are negatively interdependent<br />

parameters <strong>and</strong> the max. working pressures specified<br />

in this catalogue are conditioned by respecting<br />

the min. bend radii.<br />

For low pressure applications with various<br />

non-hydraulic fluids see our catalogue<br />

“4401 Industrial <strong>Hoses</strong>”.<br />

If for required higher pressure or for any other<br />

reason you cannot use industrial hoses, follow<br />

the instructions in this catalogue (pages Aa-9 –<br />

Application, Aa-11 – Fluid Compatibility <strong>and</strong><br />

Ab-22 to Ab-30 – Chemical Resistance Table).


Safe Hose Assembly in 8 Steps<br />

1. Application<br />

There are so many operational factors affecting<br />

the functionality <strong>and</strong> service life of hydraulic rubber<br />

hoses <strong>and</strong> there is such a wide variety of external<br />

circumstances they have to work in that some few<br />

basic parameters such as pressure, size <strong>and</strong> fitting<br />

types cannot provide a sufficient basis for selecting<br />

<strong>and</strong> producing the proper product.<br />

The only unfailing way is to start … from the end<br />

– to learn <strong>and</strong> thoroughly underst<strong>and</strong> the application<br />

the hose assembly will work in.<br />

Hose Hint<br />

You do not always need additional sleeve to protect<br />

the hose against abrasion!<br />

Parker high <strong>and</strong> extremely high abrasion resistant<br />

<strong>and</strong> versions with<br />

80-times <strong>and</strong> 450-times higher abrasion resistance<br />

do the same, but better <strong>and</strong> cheaper!<br />

Metal-to-Hose Abrasion<br />

Resistance Comparison<br />

Levels of Abrasion Resistance<br />

St<strong>and</strong>ard<br />

Rubber Cover<br />

Tough Cover<br />

(TC)<br />

80<br />

Times<br />

450<br />

Times<br />

Aa-9<br />

Main operational factors:<br />

– Market<br />

(agriculture, construction, marine, mining, …)<br />

– Machine / equipment type<br />

– <strong>Hydraulic</strong> system pressure<br />

– Static / dynamic<br />

– Extreme pulses (frequency, amplitude)<br />

– Surges, peaks, spikes<br />

– Suction strains<br />

– Flow rate<br />

– Ambient / fluid temperature<br />

(permanent, peak)<br />

– Biodegradable oil<br />

– Other fluid – liquid / gaseous<br />

– Bend radius<br />

– etc.<br />

Main external circumstances:<br />

– Extreme environmental conditions<br />

– Ultraviolet light / sunlight<br />

– Ozone / smog / salt water<br />

– Restricted space<br />

– Abrasives / sharp-edged objects<br />

– Mechanical loads (strain , stress, torsion)<br />

– Mechanical vibrations<br />

– <strong>Fittings</strong> heated<br />

– <strong>Fittings</strong> under voltage / current<br />

– Electrical / magnetic field<br />

– Heat exposure<br />

– Flame / fire exposure<br />

– etc.<br />

Other requirements:<br />

– Certificate / approval needed<br />

– Special (OEM) specification<br />

– Environmental requirements<br />

– Work safety requirements


Safe Hose Assembly in 8 Steps<br />

2. Pressure<br />

Working pressures of both hose<br />

<strong>and</strong> fittings must be equal to or<br />

higher than the real hydraulic<br />

system operating pressure incl.<br />

all surges, peaks, spikes <strong>and</strong><br />

pulses!<br />

For hose working pressure rates see pages Ab-2 to<br />

Ab-3 Hose Overview.<br />

For fittings working pressure rates see pages Ab-8<br />

to Ab-10 Hose <strong>Fittings</strong> Pressure Ratings.<br />

For the absolute majority of hydraulic applications<br />

incl. for the highest pressure 4- <strong>and</strong> 6-spiral hoses<br />

we advise to use the Parkrimp No-Skive product<br />

line. It provides really supreme solutions for hydraulic<br />

<strong>and</strong> related hoses <strong>and</strong> fittings from both the technical<br />

<strong>and</strong> the manufacturing points of view!<br />

For applications with extremely pulsing dynamic pressure,<br />

pressure surges <strong>and</strong> peaks, as well as for applications<br />

with intense mechanical vibrations <strong>and</strong> hose<br />

flexing (bending), especially close to the fittings, we<br />

recommend using the ParLock k product line.<br />

3. Size<br />

To avoid turbulence <strong>and</strong> their negative consequences<br />

for hose <strong>and</strong> other components in the hydraulic<br />

circuit, certain limits for fluid velocity have been set<br />

based on long-term experience with hydraulic systems.<br />

The limits differ for pressure, return <strong>and</strong> suction<br />

lines, as the hydraulic flow tends to turbulences<br />

the more the lower the pressure.<br />

Max. recommended fluid velocity:<br />

• Pressure lines – ca. 6.1 m/sec<br />

• Return lines – ca. 3 m/sec<br />

• Suction lines – ca. 1.2 m/sec<br />

However, there is no need to calculate the velocity.<br />

Depending on the flow rate <strong>and</strong> kind of hydraulic<br />

line in which the hose is intended to serve (pressure<br />

/ return / suction) you can assign the required hose<br />

size in the Flow Capacity Nomogram on page Ab-20.<br />

Aa-10<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

- -<br />

-<br />

-<br />

s -<br />

s -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

s -<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

Size<br />

<br />

Temp. Construction St<strong>and</strong>ard Page<br />

-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

24 24 21 21 21 14 40/+100 1braid fibre<br />

<br />

EN854-R3 SAE100R3<br />

EN854-R6<br />

EN854-2TE<br />

EN854-R6<br />

EN854-2TE<br />

SAE100R5 SAEJ1402AII<br />

SAE100R5 SAEJ1402AII<br />

SAEJ1402AI<br />

SAEJ1402AI<br />

SAEJ1527TypR3<br />

SAEJ2064TypC<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

EN853-2SN SAE100R2AT<br />

ISO1436-1-2SN/R2AT SAE100R2AT<br />

O11237-1-R16 SAE100R16<br />

O11237-1-R17 SAE100R17<br />

EN857-1SC ISO11237-1-1SC<br />

EN857-2SC ISO11237-1-2SC<br />

EN853-2SN ISO1436-1-2SN(R2AT<br />

SAE 100 R19<br />

<br />

O11237-1-R17 SAE100R17<br />

N857-2SC ISO11237-1-2SC<br />

N857-2SC ISO11237-1-2SC<br />

<br />

N857-1SC ISO11237-1-1SC<br />

N857-2SC ISO11237-1-2SC<br />

SAE100R1AT<br />

SAE100R16<br />

EN857-2SC ISO11237-1-2SC<br />

SAE100R2AT<br />

SAE100R1AT<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

O11237-1-R16 SAE100R16<br />

<br />

436-1-1SN/R1AT SAE100R1AT<br />

els EN853-2SN EN856-2SC<br />

els EN853-2SN EN856-2SC<br />

Excels SAE100R17<br />

Excels SAE100R17<br />

SAE100R4<br />

SAE100R4<br />

<br />

N856-4SP ISO3862-1-4SP<br />

N856-4SH ISO3862-1-4SH<br />

13 ISO3862-1-R13 SAE100R13<br />

13 ISO3862-1-R13 SAE100R13<br />

<br />

O3862-1-R15 SAE100R15<br />

<br />

12 ISO3862-1-R12 SAE100R12<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

O3862-1-R15 SAE100R15<br />

12 ISO3862-1-R12 SAE100R12<br />

ISO 18752-DC<br />

ISO 18752-DC<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SH ISO3862-1-4SH<br />

<br />

<br />

<br />

<br />

<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

- -<br />

-<br />

-<br />

s -<br />

s -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

s -<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

-<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

Size<br />

<br />

Temp. Construction St<strong>and</strong>ard Page<br />

-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

2.4 2.4 2.1 2.1 2.1 1.4 -40/+100 1braid,fibre<br />

1.6 1.6 1.6 1.6 1.6 -40/+80 1braid,fibre<br />

2.4 2.0 2.0 2.0 2.0 -40/+100 1braid,fibre<br />

1.6 1.6 1.6 1.6 1.6 1.4 -40/+100 1braid,fibre<br />

16 16 16 16 16 -40/+100 1braid fibre<br />

<br />

EN854-R3 SAE100R3<br />

EN854-R6<br />

EN854-2TE<br />

EN854-R6<br />

EN854-2TE<br />

SAE100R5 SAEJ1402AII<br />

SAE100R5 SAEJ1402AII<br />

SAEJ1402AI<br />

SAEJ1402AI<br />

SAEJ1527TypR3<br />

SAEJ2064TypC<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

EN853-2SN SAE100R2AT<br />

ISO1436-1-2SN/R2AT SAE100R2AT<br />

O11237-1-R16 SAE100R16<br />

O11237-1-R17 SAE100R17<br />

EN857-1SC ISO11237-1-1SC<br />

EN857-2SC ISO11237-1-2SC<br />

EN853-2SN ISO1436-1-2SN(R2AT<br />

SAE 100 R19<br />

<br />

O11237-1-R17 SAE100R17<br />

N857-2SC ISO11237-1-2SC<br />

N857-2SC ISO11237-1-2SC<br />

<br />

N857-1SC ISO11237-1-1SC<br />

N857-2SC ISO11237-1-2SC<br />

SAE100R1AT<br />

SAE100R16<br />

EN857-2SC ISO11237-1-2SC<br />

SAE100R2AT<br />

SAE100R1AT<br />

ISO1436-1-1SN/R1AT SAE100R1AT<br />

O11237-1-R16 SAE100R16<br />

<br />

436-1-1SN/R1AT SAE100R1AT<br />

els EN853-2SN EN856-2SC<br />

els EN853-2SN EN856-2SC<br />

Excels SAE100R17<br />

Excels SAE100R17<br />

SAE100R4<br />

SAE100R4<br />

<br />

N856-4SP ISO3862-1-4SP<br />

N856-4SH ISO3862-1-4SH<br />

13 ISO3862-1-R13 SAE100R13<br />

13 ISO3862-1-R13 SAE100R13<br />

<br />

O3862-1-R15 SAE100R15<br />

<br />

12 ISO3862-1-R12 SAE100R12<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

O3862-1-R15 SAE100R15<br />

12 ISO3862-1-R12 SAE100R12<br />

ISO 18752-DC<br />

ISO 18752-DC<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

<br />

13 ISO3862-1-R13 SAE100R13<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SP ISO3862-1-4SP<br />

ds EN856-4SH ISO3862-1-4SH<br />

O3862-1-R15 SAE100R15<br />

ds EN856-4SH ISO3862-1-4SH<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

I.D.<br />

Technical H<strong>and</strong>book<br />

<br />

Hose Hint<br />

Don’t try to save your<br />

own or your customer’s<br />

money by downsizing<br />

the hose!<br />

It would cost your customer<br />

more to replace<br />

damaged hoses, other<br />

components <strong>and</strong> oil,<br />

<strong>and</strong> it will cost you more<br />

as you may lose your<br />

customer!<br />

The size of the hose is directly included in the hose part<br />

number: e.g. 302-6 – ISO 1436 / DIN EN 853 2SN hose<br />

size -6 (3/8”- DN10)<br />

Fitting<br />

end<br />

connection<br />

92. B1. B2.<br />

B4. B5<br />

EA, EB, EC<br />

91, D9<br />

01<br />

02<br />

03, 33<br />

Description<br />

BSP<br />

swivel female<br />

BSP<br />

swivel female<br />

with O-ring<br />

BSP<br />

male<br />

NPTF<br />

male<br />

NPTF<br />

female<br />

SAE (JIC) 37°<br />

male<br />

Metric tube size in mm<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

4 5 6 8 10 12 16 20 24 32<br />

63.0 55.0 43.0 37.5 35.0 28.0 25.0 21.0 21.0<br />

40.0 40.0 35.0 35.0 31.5 25.0 20.0 16.0 12.5<br />

63.0 55 0 43 0 35 0 28 0 25 0 21.0 21.0<br />

3 0 14.0<br />

3 0 14.0<br />

4 0 17.0<br />

04 SAE 45° male 4 0 17.0<br />

05<br />

06/68,37/3V,<br />

39/3W, L9,<br />

41/3Y<br />

93<br />

07<br />

08, 77, 79<br />

1L<br />

S2<br />

0G, 0L<br />

28, 67, 69<br />

SAE male<br />

with O-ring<br />

SAE (JIC) 37°<br />

swivel female<br />

Female SAE (JIC) 37°<br />

90° Elbow<br />

Female<br />

NPSM-pipe swivel<br />

Female SAE 45°<br />

swivel<br />

Male NPTF<br />

pipe swivel<br />

90° Elbow<br />

Female NPTF<br />

pipe swivel<br />

Male SAE<br />

O-Ring<br />

SAE Male<br />

inverted<br />

45° swivel<br />

15, 16, 17, 18,<br />

SAE flange<br />

19, 26, 27, 89,<br />

Code 61<br />

X5, X7, X9<br />

4A, 4N, 4F<br />

SAE flange<br />

5000 psi<br />

6A, 6E, 6F, 6G, SAE flange<br />

6N, XA, XF, XG, Code 62<br />

XN, X5, X7, X9 6000 psi<br />

4 0 17.0<br />

4 0 17.0<br />

4 0 17.0<br />

3<br />

4 0 17.0<br />

2 0 8.0<br />

2 0 8.0<br />

21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />

19.0 17.0 15.0 14.0<br />

34.5 34.5 34.5 34.5 27.5 21.0 21.0<br />

Ab-3.1<br />

Hose <strong>Fittings</strong> Pressure Ratings<br />

34.5 34.5 34.5<br />

41.0 41.0 41.0 41.0 41.0 41.0<br />

Catalogue 4400/UK


High Temperature<br />

For high temperature hoses choose the<br />

part numbers ending in “6”<br />

– e.g. 436-12 - SAE 100R16<br />

High Temperature hose size -12<br />

Low Temperature<br />

For extremely low temperature hoses choose the<br />

part numbers ending in “LT” –<br />

e.g. 461LT-16 – DIN EN 857-2SC<br />

Low Temperature Hose size -16<br />

5. Fluid Compatibility<br />

You can find recommended fluids for Parker hoses<br />

in the datasheet of each hose type in this catalogue.<br />

If the required fluid is not mentioned in the<br />

Recommended Fluids Chart <strong>and</strong> if due to<br />

higher pressure or for any other reason you<br />

cannot use Parker industrial hoses (see<br />

Parker catalogue “4401 Industrial <strong>Hoses</strong>”)<br />

pay the highest attention to obtain as much<br />

information as possible about the fluid (temperature,<br />

pressure, state – liquid or gaseous<br />

etc.) <strong>and</strong> about the working conditions of the<br />

hose (see par. 1. Application).<br />

Then check the compatibility of the fluid with<br />

the given hose <strong>and</strong> material of the fitting in the<br />

Chemical Resistance Table pages Ab-22 to Ab-30.<br />

Technical H<strong>and</strong>book<br />

I Medium II III IV V VI STEEL BRASS SS<br />

3M FC-75 A A A A 16 A A A A A<br />

A<br />

Acetic Acid X X X A 16 6 X X X A<br />

Acetone X X X A 16 AA X AA A AA<br />

Acetylene X X X X X - - - -<br />

AEROSHELL Turbine Oil 500 (See MIL-L-23699) X X F X X - A A A<br />

Air 1, 1, 1, A 1, 10 1, A A A A<br />

Air (dry)<br />

A, 10 10 A, 10 A, 10<br />

A, 10<br />

X F, 1, 10 F, 1, 10 A 1, 10 A, 1, 10 A A A A<br />

Alcohol F F F A 16 F - F A A<br />

(Methanol-Ethanol)<br />

Ammonia (Anhydrous) X X X X X - X X X<br />

Ammonium Chloride A A A A 16 AA A X X X<br />

Ammonium Hydroxide F F FF A 16 A X F X A<br />

Ammonium Nitrate A A A A 16 A - F X A<br />

Ammonium Phosphate A A A A 16 A - X X F<br />

Ammonium Sulfate A A A A 16 A - F X F<br />

Amoco 32 Rykon X A A F 15 X A A A A<br />

Ampol PE 46 X X X X A, 7 F A A A<br />

AMSOIL Synthetic ATF F A A A 16 X F A A A<br />

Amyl Alcohol X X X A 16 F - X A A<br />

Anderol 495,497,500,750 X X X A 16 X X A A A<br />

Aniline X X X A 16 A X A X A<br />

Animal Fats X F FF A 16 F - 6 6 A<br />

Aquacent Light, Heavy X A A X X A A A A<br />

Argon A A A A A A A A A<br />

Aromatic 100,150 X F F<br />

- X F A A A<br />

Arrow 602P A A A A 15 X A A A A<br />

Asphalt XX F FF F 15 X A F F A<br />

ASTM #3 Oil F F FF A 16 X - A A A<br />

ATF-M F A A A 15 X A A A A<br />

Automotive Brake Fluid X X X X - X X X X<br />

AW 32,46,68 F A A A 15 X A A A A<br />

B<br />

BCF F F FF F 16 - - A A A<br />

Benz Petraulic 32,46,68,100,150,220,320,460 F A A A 15 XX A A A A<br />

Benzene, Benzol X X X A 16 X F A A A<br />

Benzgrind HP 15 -- A A A 16 XX - A A A<br />

Benzine X X X F 16 X - A A A<br />

Biodegradable <strong>Hydraulic</strong> Fluid 112B X A A X - - A A A<br />

Biodiesel E20 X F X X X X - - -<br />

Biodiesel E100 X F X X XX - - -<br />

Biodiesel E60 X F X X X X - - -<br />

Biodiesel E80 X F X X X X - - -<br />

Borax F F F<br />

A 16 A - F A A<br />

Boric Acid A A A X A X X 6 A<br />

Brayco 882 X A A A 16 X - A A A<br />

Brayco Micronic 745 X X A F 15 X A A A A<br />

Brayco Micronic 776RP F A A F 15 X A A A A<br />

Brayco Micronic 889 X F FF - X - A A A<br />

Brine F F FF A 16 A - X F F<br />

Butane See 2 & 13 F A A A<br />

Butyl Alcohol, Butanol FF F FF A 16 F - F F A<br />

C<br />

Calcium Chloride A A A A 16 A - F F X<br />

Calcium Hydroxide A A A A 16 A - A A A<br />

Ab-19<br />

Catalogue 4400/UK<br />

The Chemical Resistance<br />

Table concerns solely the<br />

hose inner tube. <strong>Hydraulic</strong><br />

hoses should never be<br />

submerged in the hydraulic<br />

fluids! If you need to know<br />

the resistance of the hose<br />

cover, consult our<br />

Technical Support<br />

(HPDE_Helpdesk@parker.com)<br />

Aa-11<br />

Safe Hose Assembly in 8 Steps<br />

4. Temperature<br />

The main technical st<strong>and</strong>ards for hydraulic hoses<br />

specify the max - min temperature range usually<br />

(not always) as:<br />

• EN st<strong>and</strong>ards <strong>and</strong><br />

EN/DIN-based ISO st<strong>and</strong>ards<br />

-40 °C to +100 °C<br />

• SAE st<strong>and</strong>ards <strong>and</strong><br />

SAE-based ISO st<strong>and</strong>ards<br />

-40 °F to +250 °F / -40 °C to +121 °C<br />

For Parker hoses you can find the recommended<br />

temperature ranges for fluids <strong>and</strong> for water <strong>and</strong> air<br />

(when applicable) in the datasheet of each hose<br />

type in this catalogue.<br />

Besides a complete range of st<strong>and</strong>ard hoses Parker<br />

also offers a wide range of special types for low <strong>and</strong><br />

high temperatures – see pages Ab-2 to Ab-3 Hose<br />

Overview.<br />

6. <strong>Fittings</strong><br />

Hose Hint<br />

Although fittings are<br />

made of steel, their<br />

working pressure is<br />

often lower than that of<br />

hose! Don’t forget to<br />

check the working pressures<br />

of both fittings when<br />

selecting components for<br />

your hose assembly!<br />

Even if the fitting termination end<br />

is given by the other component<br />

in the hydraulic circuit or the<br />

hose assembly is just for replacement,<br />

you have to pay attention<br />

to choosing the correct fittings<br />

compatible with the given hose for<br />

the required working pressure <strong>and</strong><br />

fluid.<br />

To identify the corresponding termination<br />

end see pages Ab-31 to<br />

Ab-41 Identifying Fitting Types.<br />

For each type of hose the series of the compatible<br />

fitting is indicated in the hose datasheets in this<br />

catalogue – e.g. Parker hose 701 is to be assembled<br />

only with Parker <strong>Fittings</strong> Series 70.<br />

Always check the fitting work<br />

sure – see pages Ab-8 to Ab<br />

Hose <strong>Fittings</strong> Pressure Rating


Safe Hose Assembly in 8 Steps<br />

7a. Working Steps for<br />

1-Piece Parkrimp No-Skive <strong>Fittings</strong><br />

Cutting<br />

Tolerances for hose assemblies<br />

Length tolerance according to DIN 20066 <strong>and</strong> DIN EN 853 to DIN EN 857<br />

Hose assembly length up to DN25 from DN32 (size -20) from DN60<br />

(size -16) up to DN50 (size -32) (size -40)<br />

up to 630 +7 +12<br />

-3 -4<br />

over 630 up to 1250 +12 +20<br />

-4 -6 +25<br />

over 1250 up to 2500 +20 +25 -6<br />

-6 -6<br />

over 2500 up to 8000 +1,5 %<br />

-0,5 %<br />

over 8000 +3 %<br />

-1 %<br />

Cleaning<br />

after<br />

cutting<br />

Hose<br />

Air<br />

Aa-12<br />

Hose is cut to the desired length according to<br />

specifications. The correct hose cutting tool ensures<br />

a square, clean cut without damaging the pressure<br />

reinforcement. Depending on the hose type,<br />

different kinds of cutting blades must be used:<br />

1) Smooth cutting blade:<br />

for high tensile textile layer, return line hoses<br />

<strong>and</strong> steel wire braided hoses<br />

2) Serrated cutting blade:<br />

for hoses with 4 or 6 spiral layer of high<br />

tensile steel wire<br />

According to DIN EN 982,<br />

hose assemblies are<br />

not permitted to be<br />

manufactured from any<br />

components that have<br />

already been in use in other<br />

hose assemblies.<br />

After cutting it is recommended to clean the hose<br />

with compressed air from both sides.<br />

Please make use of Parker‘s Cleaning System TH6-7<br />

– A quick <strong>and</strong> simple system<br />

– Delivered with two plastic nozzles for hoses<br />

from size -4 up to -32.<br />

The hose is pressed against the nozzle <strong>and</strong> thereby<br />

opens a valve to allow the compressed air to blow<br />

through the hose <strong>and</strong> blow out loose particles.


Marking<br />

assemblies must be clearly <strong>and</strong> permanently<br />

marked. They must bear the following information:<br />

– Manufacturer’s identification<br />

– Date of production (year <strong>and</strong> month)<br />

– Maximum permissible working pressure limit<br />

of hose assembly<br />

Crimping 1-Piece Parkrimp No-Skive <strong>Fittings</strong><br />

Crimping is the safest, fastest <strong>and</strong><br />

most commonly used method of<br />

making a hose assembly. The Parker<br />

crimping systems ensure precise,<br />

leak-free <strong>and</strong> tear-proof assembly<br />

of hose <strong>and</strong> fitting. Reaching the<br />

exact crimping diameter is possible<br />

with Parkrimp crimping tools or<br />

adjustable crimping tools. When<br />

crimping, it is essential that hose,<br />

fitting <strong>and</strong> crimping tool (dies) match<br />

precisely. For crimping dimensions<br />

please refer our crimp charts on<br />

pages Ed-1 to Ed-11.<br />

26, 46, 48, 70, 71, 73, 76, 77, 78, 79, S6 series:<br />

Push the hose all the way into the coupling.<br />

Place the hose next to the fitting shell<br />

<strong>and</strong> mark the insertion depth or<br />

the length of the fitting onto the<br />

hose – (lubricate hose end if<br />

necessary), push the<br />

hose into the fitting<br />

until the mark on the<br />

hose is even with the<br />

end of the shell.<br />

Parker representatives<br />

can support you with<br />

training or advice !<br />

Aa-13<br />

Safe Hose Assembly in 8 Steps<br />

Furthermore, the insertion depth, a<br />

square cut hose, correct, burr-free<br />

<strong>and</strong> clean crimping are important to<br />

ensure a correctly formed <strong>and</strong> leakfree<br />

connection of hose <strong>and</strong> fitting.<br />

Using the ParKrimp hose crimpers<br />

or adjustable crimpers, the fitting is<br />

crimped onto the hose in one slow<br />

<strong>and</strong> smooth crimping procedure.<br />

A depth stop with automatic<br />

function ensures safe positioning<br />

of the fitting. This guarantees the<br />

correct crimping of hydraulic hose<br />

assemblies.<br />

Angle setting<br />

The displacement angle of a hose assembly<br />

is indicated only when two elbow fittings are<br />

assembled in a displaced way.<br />

The angle always has to be indicated clockwise<br />

looking from the elbow fitting at the back to the<br />

one in the front. Please also consider the natural<br />

bending of the hose.


Safe Hose Assembly in 8 Steps<br />

Testing (optional)<br />

Static test pressure depending on the hose type<br />

<strong>and</strong> application is applied to the finished hose<br />

assembly for a pre-defined period of time. The test<br />

procedure can be documented using a test logging<br />

unit. The test pressure for Parker hydraulic hose<br />

assemblies is 2 times the value of the dynamic<br />

operating overpressure.<br />

Cleaning<br />

The hydraulic systems have to reach<br />

a defined degree of cleanliness. For<br />

this purpose we use cleaning devices<br />

which ensure fast <strong>and</strong> efficient cleaning<br />

of hose assemblies.<br />

With the TH6-6 st<strong>and</strong>ard cleaning<br />

device, certain cleanliness classes can<br />

be achieved. This cleaning device first<br />

flushes the hose assembly with an<br />

anticorrossive emulsion <strong>and</strong> dries<br />

it afterwards with pre<br />

ISO<br />

4406<br />

NAS<br />

1638<br />

SAE<br />

749<br />

11/8 2<br />

12/9 3 0<br />

13/10 4 1<br />

14/11 5 2<br />

15/12 6 3<br />

16/13 7 4<br />

17/14 8 5<br />

18/15 9 6<br />

19/16 10<br />

20/17 11<br />

21/18 12<br />

Proof Pressure Test<br />

This test is typically carried out on customer<br />

request according to a method defined by the ISO<br />

1402 st<strong>and</strong>ard. The test should be done at normal<br />

ambient temperature with a proof test bench using<br />

water or another suitable liquid. The hose assembly<br />

should be pressurised for between 30 to 60<br />

seconds at twice the working pressure of the hose<br />

assembly. There should be no leakage or pressure<br />

drop. A complete test report should be provided<br />

together with the hose assembly to the customer.<br />

For permanent protection of the<br />

finished hose assembly against<br />

impurities we recommend using<br />

plastic caps.


7b. Working Steps for<br />

2-Piece ParLock <strong>Fittings</strong><br />

Cutting, cleaning after cutting <strong>and</strong> marking<br />

please see “Working Steps for 1-Piece Parkrimp No-Skive”<br />

Skiving<br />

For the skiving of hydraulic hose, one distinguishes<br />

between internal skiving <strong>and</strong> external skiving. This<br />

system is applied for hose types with 4 or 6 spiral<br />

reinforcement layers, the so-called Parker Parlock<br />

System or Interlock.<br />

Internal skiving tool<br />

a: Skiving knife<br />

D<br />

Skiving tool<br />

C<br />

a<br />

E<br />

A: Complete tool holder<br />

B: Skiving m<strong>and</strong>rel for internal skiving<br />

C: Supporting arm for skiving knife<br />

(short/long arm)<br />

D: Skiving knife for external skiving (2x)<br />

E: Skiving knife for internal skiving<br />

B<br />

Cleaning after skiving<br />

A<br />

Adjustment of tools<br />

for internal skiving<br />

Select the skiving<br />

tool according to<br />

the manufacturing<br />

documents <strong>and</strong> the<br />

hose size. Insert the<br />

knife for the internal<br />

skiving m<strong>and</strong>rel into<br />

the borehole of the<br />

m<strong>and</strong>rel provided for<br />

this purpose <strong>and</strong> mark<br />

it with a lock collar at<br />

the straight surface.<br />

When adjusting the<br />

knife, observe the<br />

marking on the internal<br />

skiving knife <strong>and</strong> insert<br />

the m<strong>and</strong>rel into the<br />

tool holder.<br />

Adjustment of tools for<br />

external skiving<br />

Attach the knives in the<br />

supporting arm. Select the<br />

supporting arm (long or short)<br />

depending on the hose size.<br />

Adjust the knives according to the Parker working<br />

instructions <strong>and</strong> insert the tools into the machine.<br />

Push the m<strong>and</strong>rel onto the hose until it is close to<br />

the tool (external or internal skiving knife).<br />

Adjustment of the sense of rotation of the<br />

machine<br />

Always skive into the direction of the spiral layers.<br />

Please observe the operation instructions of the<br />

machine.<br />

15<br />

Safe Hose Assembly in 8 Steps<br />

D C<br />

B<br />

A<br />

External skiving tool<br />

A: External skiving tool<br />

with two arms<br />

B: M<strong>and</strong>rel for<br />

external skiving<br />

C: Supporting arm<br />

for skiving knife<br />

(short/long arm)<br />

D: External skiving knife<br />

All hose types which have been skived externally<br />

or internally should be cleaned immediately after<br />

skiving. For this purpose we recommend using<br />

cleaning plugs which are shot through the hose<br />

using compressed air.<br />

(e.g. TH6-10-EL-7 or TH6-10-HL-9-2)<br />

In addition to this working step, the finished hose<br />

assembly must be cleaned from both ends using<br />

pressurised air after the completion of this working<br />

step.


Safe Hose Assembly in 8 Steps<br />

Crimping 2-Piece ParLock <strong>Fittings</strong><br />

Make sure that the hose<br />

ends are cut squarely.<br />

Push the ferrule onto<br />

the hose. The cut end of<br />

the hose must be clearly<br />

visible.<br />

Measurement 1<br />

in the plane of force<br />

For crimping<br />

ParLock fittings<br />

V4 series a minimum<br />

of 320 tons<br />

crimping force is<br />

recommended.<br />

Min. of 340 tons<br />

for V6 series.<br />

Push the nipple down<br />

into the hose until it<br />

reaches the stop on the<br />

lower groove (plastic<br />

ring, fitting shoulder or<br />

metal stop). Use Hoze-<br />

Oil, if required.<br />

Aa-16<br />

1) Select the appropriate crimping dies using the<br />

crimping diameter chart.<br />

2) Before crimping hoses <strong>and</strong> fittings it must be<br />

ensured that you have the most recent crimping<br />

dimensions. For crimping dimensions please<br />

refer our crimp charts on page Ed-12 to Ed-13.<br />

3) Insert the dies into the crimping press <strong>and</strong> set the<br />

crimping diameter.<br />

4) Place the pre-assembled hose assembly into the<br />

crimper <strong>and</strong> perform the crimping procedure.<br />

5) Please observe the operating instructions of the<br />

crimper.<br />

2-piece fittings must not be crimped on Parkrimp crimpers – only with adjustable crimpers.<br />

Measurement 2<br />

displaced by 90°<br />

The ferrule must bottom<br />

up against the plastic<br />

ring or metal stop.<br />

Checking for the correct crimping diameter<br />

In case of the ParLock System, the conicity is<br />

measured. It is measured at the beginning <strong>and</strong> the<br />

end of the ferrule in 2 measuring planes.<br />

Angle setting<br />

please see “Working Steps for<br />

1-Piece Parkrimp No-Skive”<br />

Measurement 1<br />

at the beginning <strong>and</strong> the<br />

end of the ferrule<br />

Testing <strong>and</strong> cleaning please see<br />

“Working Steps for 1-Piece Parkrimp No-Skive <strong>Fittings</strong>”<br />

After crimping, the<br />

ferrule must be located<br />

precisely in the groove<br />

of the nipple.<br />

e<br />

Measurement 2<br />

at the beginning <strong>and</strong><br />

the end of the ferrule<br />

(displaced by 90°)


8 Routing / Installation /<br />

Environmental Influences<br />

wrong right<br />

The routing of the hose assembly <strong>and</strong> the environment<br />

in which the hose assembly operates<br />

directly influence the service life of the hose<br />

assembly. The following diagrams indicate the<br />

correct routing of hose assemblies that will maximise<br />

its service life <strong>and</strong> assure a safe working<br />

functionality.<br />

When hose installation is straight, it must be<br />

assured that there is enough slack in the hose<br />

to allow for changes in length that occur when<br />

pressure is applied. When pressurized, hose that<br />

is too short may pull loose from its hose fittings<br />

or stress the hose fitting connections, causing<br />

premature metallic or seal failures.<br />

The hose length must be determined so that<br />

the hose assembly has enough slack to allow<br />

the system components to move or vibrate<br />

without creating tension in the hose.<br />

However, care needs to be taken not to allow<br />

too much slack <strong>and</strong> therefore introduce the risk<br />

of the hose snagging on other equipment or<br />

rubbing on other components.<br />

Mechanical straining of the hoses needs to be<br />

avoided, so the hose must not be bent below<br />

its minimum bend radius or twisted during<br />

installation. The minimum bending radii for<br />

each hose is stated in the hose tables in the<br />

catalogue.<br />

The plane of movement must also be considered<br />

<strong>and</strong> the hose routing selected accordingly.<br />

Hose routing also plays an important role<br />

on the selection of the hose fittings, as the<br />

correct fittings can avoid straining the hoses,<br />

unnecessary hose length or multiple threaded<br />

joints.<br />

Aa-17<br />

Safe Hose Assembly in 8 Steps


Safe Hose Assembly in 8 Steps<br />

wrong right<br />

Correct clamping (holding/supporting) of the<br />

hose should be exercised to securely route the<br />

hose or to avoid the hose contacting surfaces<br />

that will cause the hose damage.<br />

It is however, vital that the hose be allowed to<br />

keep its functionality as a “flexible-pipe” <strong>and</strong><br />

not be restricted from changing in length when<br />

under pressure.<br />

It should also be noted that hoses for high<strong>and</strong><br />

low-pressure lines shall not be crossed or<br />

clamped together, as the difference in changes<br />

in length could wear the hose covers.<br />

Hose should not be bent in more than one<br />

plane. If hose follows a compound bend, it shall<br />

be coupled into separate segments or clamped<br />

into segments that each flex in only one plane.<br />

<strong>Hoses</strong> should be kept away from hot parts as<br />

high ambient temperatures shorten hose life.<br />

Protective insulation may need to be used in<br />

unusually high ambient temperature areas.<br />

Whilst the importance of the functionality is<br />

primate the aesthetics <strong>and</strong> practicality of the<br />

installation should also be considered in the<br />

design.<br />

It should be considered that maintenance might<br />

be necessary at some stage in the future, so<br />

prohibitive design routings should be avoided.<br />

Aa-18


wrong right<br />

Pollution of hydraulic circuits<br />

Modern hydraulic equipment is becoming highly<br />

precise <strong>and</strong> as such more sensitive, so as a<br />

result the importance of a clean working fluid<br />

in the system is growing. Because as many as<br />

75 % of hydraulic system failures are caused by<br />

contamination of the fluid by solid particles, the<br />

initial cleanliness of hydraulic components, as the<br />

main source of these contaminates, is vital.<br />

With hose assemblies most of the pollution/<br />

contaminates enter the hose assembly during its<br />

production <strong>and</strong> mainly during the cutting (or skiving)<br />

process.<br />

In order to avoid system failures, all hose<br />

assemblies should be cleaned before use (cleaned<br />

<strong>and</strong> plugged before shipping) with suitable cleaning<br />

equipment such as the Parker TH6-6 machine.<br />

The level of contamination is defined in three<br />

popular norms: ISO4406, ISO4405 or NAS 1638.<br />

Most common however, is the ISO 4406, which<br />

describes the number <strong>and</strong> size of solid particles in<br />

the hydraulic system by means of a classification<br />

value e.g. 16/13.<br />

Abrasive influences<br />

In general care should be taken that the hose<br />

is not exposed to direct surface contact that<br />

will cause abrasive wearing of the outer cover<br />

(either hose to object or hose to hose contact). If<br />

however, the application is such that this cannot<br />

be avoided, either a hose with a higher abrasion<br />

resistant hose cover or a protective sleeve need<br />

to be used.<br />

Parker (TC) or (ST)<br />

covers offer 80 times or respectively 1000 times<br />

the abrasion resistance of st<strong>and</strong>ard rubber<br />

covers.<br />

Aa-19<br />

Safe Hose Assembly in 8 Steps<br />

ISO<br />

4406<br />

NAS<br />

1638<br />

SAE<br />

749<br />

11/8 2<br />

12/9 3 0<br />

13/10 4 1<br />

14/11 5 2<br />

15/12 6 3<br />

16/13 7 4<br />

17/14 8 5<br />

18/15 9 6<br />

19/16 10<br />

20/17 11<br />

21/18 12


How to Order<br />

To make ordering Parker products easier, we have itemized the order numbers on this page.<br />

This will be especially helpful when you order hose assemblies. You can find further useful hints on the<br />

following page.<br />

1. Hose<br />

Example: 436 6<br />

> Hose type<br />

436-6 > Hose inside diameter in size<br />

2. Hose <strong>Fittings</strong><br />

Example: 1 CA -6<br />

1 > Fitting<br />

Without suffix: steel, zinc plated<br />

B: brass<br />

C: stainless steel<br />

K: without a plastic ring<br />

SM: metric hexagon dimension<br />

4 No-Skive e<br />

1 CA 6 > End configuration nomenclature<br />

1 CA 48 > Fitting series<br />

1 CA 48 - 12 6 > Thread or tube size<br />

1 CA 48 - 12 -6 6 > Hose size<br />

<strong>and</strong><br />

hose fitting size<br />

I.D. = size -6<br />

I.D. = size -6<br />

The content of the hose crimping tables shows the st<strong>and</strong>ard part numbers. For the<br />

availability of non st<strong>and</strong>ard parts/materials please contact your local Parker service centre.<br />

All part numbers printed in bold in the respective price list are available ex-stock.<br />

Aa-20<br />

1 = Crimp<br />

3 = PushLok Pu Pus ushLo fitting ng<br />

K = Ni l t<br />

10<br />

( g<br />

( g )<br />

example: 100VS-8


3. Hose Assemblies<br />

Example: P436C AC F12106-1000-0-SG900<br />

P<br />

tio tion<br />

436 36<br />

pe<br />

CA<br />

43 436- 6-6 No-Skive<br />

CF<br />

12<br />

2<br />

onfig figura ratio ion<br />

43 436- 6-6 No-Skive H<br />

Aa-21<br />

ze<br />

Ho Hos ose se as ass sse semb mbl bly ly le leng ngt gth th in mm<br />

Ho<br />

Fi Fit itt tti ti<br />

10 6<br />

Ac y,<br />

e.<br />

-1000-0-S G900 900 9000<br />

P 4 3 6 C A C F 1 2 1 0 6 110 000 0 0 - 0 - SG S G 90 9 00 0 0<br />

R = Low Pressure Push-Lok <strong>Fittings</strong> Series 82<br />

P = Parkrimp No-Skive <strong>Fittings</strong> Series 26, 48<br />

D = Parkrimp No-Skive <strong>Fittings</strong> Series 46<br />

F = Parkrimp No-Skive <strong>Fittings</strong> Series 70, 71, 73, 76, 77, 78, 79 <strong>and</strong> S6<br />

E= Parlock Skive <strong>Fittings</strong> SeriesVS<br />

V= Parlock Skive <strong>Fittings</strong> SeriesV4<br />

S= Parlock Skive <strong>Fittings</strong> SeriesV6<br />

Ex Explanation xplanation of the ex exa example xam xample<br />

SG Spring Gu<br />

AG Armour Guard r<br />

AS/PS Partek Nylon protective sleeve v<br />

FS Fire Sleeves<br />

HG PolyGuard-Hose Protector<br />

PG ParKoil-Hose Protector<br />

mm.<br />

be<br />

fied for the t bent fitting in relation with h the hose curvature. A protection prote tection sleeve eeve as a spring guard rd in<br />

900 m


Hose <strong>and</strong> <strong>Fittings</strong> Storage<br />

It is a well-known fact that rubber properties<br />

deteriorate during the time of storage <strong>and</strong> service.<br />

A system of hose age control should be maintained<br />

to ensure that hose is used as long as it retains full<br />

capabilities for rendering the intended service.<br />

However, it is impossible to advise the ideal storage<br />

period <strong>and</strong> service life of rubber hose as it is subject<br />

DIN 20066<br />

Fluid power systems – Hose assemblies –<br />

Dimensions, requirements<br />

Specifies bulk hose shelf life <strong>and</strong> hose assembly<br />

storage period <strong>and</strong> service life:<br />

• The shelf life of bulk hose before assembling must<br />

not exceed 4 years.<br />

• The service life of a hose assembly, incl. any<br />

period of storage, must not exceed 6 years.<br />

• The period of storage of a hose assembly must<br />

not exceed 2 years.<br />

Bulk Hose<br />

Shelf life<br />

– max. 4 years<br />

Hose Assembly<br />

Service life – max. 6 years<br />

Storage<br />

max. 2 years<br />

ISO 17165-2 / SAE J1273<br />

<strong>Hydraulic</strong> fluid power – Hose assemblies<br />

– Recommended practices for hydraulic hose<br />

assemblies<br />

The specified max. shelf life of bulk hose or a hose<br />

assembly is 10 years (40 quarters) from the date of<br />

manufacture (vulcanization) of the hose, provided it<br />

has been stored in accordance with ISO 2230 (Rubber<br />

products - Guidelines for storage) <strong>and</strong> passes visual<br />

inspection <strong>and</strong> if need be also a proof pressure test.<br />

If visual inspection gives rise to any doubts as to the<br />

functionality of the hose (cracks in the cover or tube<br />

after hose flexing, excessive stiffness, reinforcement<br />

rust etc.), a proof pressure test should be carried<br />

out before use or the hose should be scrapped.<br />

Aa-22<br />

to a variety of factors which may affect the rubber<br />

characteristics <strong>and</strong> the suitability for use.<br />

That is also why various st<strong>and</strong>ardization committees<br />

take very different approaches to rubber hose<br />

storage period <strong>and</strong> service life. The main national<br />

<strong>and</strong> international st<strong>and</strong>ards defining rules for rubber<br />

hose storage are the following:<br />

BS 5244<br />

Recommendations for application, storage <strong>and</strong><br />

life expiry of hydraulic rubber hoses <strong>and</strong> hose<br />

assemblies<br />

Specifies tests needed for various storage periods<br />

of hose (in bulk or hose assembly):<br />

• Storage period does not exceed 3 years<br />

– no tests needed.<br />

• Storage period is between 3 <strong>and</strong> 5 years<br />

– proof pressure test needed.<br />

• Storage period is between 5 <strong>and</strong> 8 years<br />

– proof pressure, burst, impulse, cold flexibility<br />

<strong>and</strong> electrical tests needed.<br />

• Bulk hose or a hose assembly older than 8 years<br />

– must be scrapped.<br />

For hose assembly service life no explicit limits are<br />

specified, whereas it is recommended to establish<br />

rules for each particular equipment <strong>and</strong> application<br />

on the basis of records taken from the real service.<br />

Hint<br />

German <strong>and</strong> the<br />

British st<strong>and</strong>ards are<br />

the most rigorous.<br />

ISO 8331<br />

Rubber <strong>and</strong> plastic hoses <strong>and</strong> hose assemblies<br />

– Guide to selection, storage, use <strong>and</strong> maintenance<br />

Specifies storage periods similar to DIN 20066<br />

– bulk hose max. 4 years, a hose assembly max.<br />

2 years. If the storage exceeds these limits the hose<br />

must be inspected <strong>and</strong> tested (tests are not specified).<br />

Hose assembly service life is not specified.<br />

OEM regulations<br />

In addition to these national <strong>and</strong> international st<strong>and</strong>ards, also some Original <strong>Equipment</strong> Manufacturers<br />

(OEMs) have their own regulations for age of hose used for production of hose assemblies.<br />

We recommend generally observe the regulations relevant for your country or ISO 17165-2 (if there is no<br />

domestic regulation), plus the regulation of your customer’s country or of your OEM customer in the extent<br />

in which they are more dem<strong>and</strong>ing.


<strong>Hoses</strong> storage<br />

– best practices<br />

Store hoses <strong>and</strong> hose assemblies in a cool, dark<br />

<strong>and</strong> dry room with capped ends in closed boxes<br />

(preferably in the original Parker packaging) <strong>and</strong> in<br />

the manner facilitating inspection of the hose condition<br />

<strong>and</strong> the first-in first-out (FIFO) inventory control<br />

system.<br />

The main factors determining the hose storage are:<br />

a) Temperature<br />

Preferably between 15 °C <strong>and</strong> 25 °C,<br />

without rapid <strong>and</strong> frequent fluctuation.<br />

b) Humidity<br />

Preferably not higher than 65 %, protect hose<br />

against moisture <strong>and</strong> avoid atmospheric<br />

humidity condensation.<br />

c) Heat<br />

Store hose away from heat sources.<br />

d) Light<br />

Protect hose against direct sun light, light of<br />

discharge lamps <strong>and</strong> other ultraviolet sources.<br />

e) Corrosive liquids <strong>and</strong> fumes<br />

Do not store in the same room with corrosive<br />

chemicals.<br />

f) Ozone<br />

Avoid using high power electrical equipment <strong>and</strong><br />

electrical spark sources in the storage room.<br />

g) Oils <strong>and</strong> greases<br />

Avoid direct contact.<br />

h) Space <strong>and</strong> bends<br />

Keep hose in stress-free shape never bent below<br />

the min. bend radius.<br />

i) Electrical <strong>and</strong> magnetic fields<br />

Store hose away from powerful electric<br />

transformers, motors <strong>and</strong> generators that could<br />

induce current in the hose metal reinforcement.<br />

j) Rodents <strong>and</strong> insects<br />

Protect against rodents <strong>and</strong> insects.<br />

Aa-23<br />

<strong>Fittings</strong> storage<br />

– best practices<br />

For storing fittings the same rules as for hose are<br />

applicable (especially for fittings with rubber sealing),<br />

in addition:<br />

a) Mismatching <strong>and</strong> confusing<br />

Avoid unnecessary repacking <strong>and</strong> store fittings<br />

in clearly marked closed containers (preferably in<br />

the original Parker packaging).<br />

b) Damage of threads <strong>and</strong> sealing surfaces<br />

Avoid unnecessary reloading <strong>and</strong> h<strong>and</strong>ling.<br />

c) <strong>Fittings</strong> with O-rings<br />

Assure that storage period of fittings with<br />

O-rings or other rubber sealing does not<br />

exceed 2 years (remember: first in-first out).<br />

d) Caps<br />

Hose assemblies fittings should be capped<br />

against damage <strong>and</strong> contamination.<br />

10 100<br />

Years Ye Years ars rs


Safety First!<br />

A hydraulic hose assembly is a power component <strong>and</strong> may<br />

cause property damage, personal injury or death!<br />

WARNING: Injuries in which hydraulic or other liquid is involved must be treated<br />

without delay <strong>and</strong> not the same way as an ordinary injury!<br />

1. High pressure fluid injection can be almost invisible, leaking from a pinhole, but it can pierce the skin<br />

deep into the muscle!<br />

2. If a fluid-injection accident occurs, search immediately for a medical treatment by a doctor!<br />

3. Don’t touch pressurized hydraulic hose assemblies <strong>and</strong> don’t look at them from a short distance<br />

– especially not close to fittings!<br />

4. Secure ends of hydraulic assemblies with high pulsing pressure <strong>and</strong> all high pressure air hose assemblies<br />

against blow-off of the hose from the fitting with appropriate whip restraints!<br />

5. Stay out of hazardous areas while testing hose assemblies under pressure <strong>and</strong> wear proper protective<br />

clothing <strong>and</strong> goggles!<br />

We in Parker are making all efforts to develop,<br />

manufacture <strong>and</strong> deliver<br />

safe products <strong>and</strong> servi<br />

from integrated design<br />

ing of all components t<br />

sharing our know-how<br />

our customers <strong>and</strong> provi<br />

them with comprehen<br />

support <strong>and</strong> training.<br />

Aa-24<br />

ease also make all efforts on<br />

our side to provide reliable <strong>and</strong> safe<br />

se assemblies to your customers<br />

forward to them the know-how<br />

acquired, whether from us or due<br />

own unique experience, especially<br />

the proper use <strong>and</strong> maintenance of<br />

s.<br />

!<br />

Avoid Avoid injury injury to to yourself yourself <strong>and</strong><br />

<strong>and</strong><br />

others others by by following following these<br />

these<br />

important important rules<br />

rules


!<br />

• For selection of proper hose a<br />

– Safe Hose Assembly in 8 S<br />

– Technical Data (pages Aa-<br />

• For manufacturing of hose as<br />

– Working !No-Skive !a-12<br />

Steps for 1-Piece<br />

ff)<br />

– Working Steps for 2-Piece<br />

• For storing, packing <strong>and</strong> han<br />

– Hose <strong>and</strong> <strong>Fittings</strong> Storage<br />

• For installation on machines:<br />

– Routing !)<br />

/ Installation / Env<br />

• For inspection, maintenance<br />

– Preventive Maintenance Pr<br />

• READ CAREFULLY AND O<br />

– Parker Safety Guide for Selecting <strong>and</strong> Using Hose, Tubing, <strong>Fittings</strong> <strong>and</strong> Related Accessories<br />

(pages Ab-42 ff)<br />

• INVESTIGATE, STUDY AND OBSERVE all relevant international <strong>and</strong> national st<strong>and</strong>ards<br />

<strong>and</strong> directives of your local trade, technical <strong>and</strong> work safety associations, such as:<br />

– ISO 17165-1 <strong>Hydraulic</strong> Fl!<br />

– ISO 17165-2 <strong>Hydraulic</strong> Fl!<br />

b!<br />

Carefully read <strong>and</strong> observe especially the following sections<br />

of this catalogue<br />

Hose Hint<br />

There are several analogies between<br />

hydraulic <strong>and</strong> electric systems <strong>and</strong><br />

it is not inappropriate to compare<br />

high-pressure hydraulic hoses to<br />

high-voltage electrical cables <strong>and</strong><br />

to advise to regard <strong>and</strong> h<strong>and</strong>le them<br />

with similar caution <strong>and</strong> care!<br />

– ISO 1433 <strong>Hydraulic</strong> Power – General Rules <strong>and</strong> Safety Requirements for Systems <strong>and</strong> Components<br />

– SAE J1273 Recommended Practices for <strong>Hydraulic</strong> Hose Assemblies<br />

– DIN EN 982 Safety of Machinery – Safety Requirements for Fluid Power Systems <strong>and</strong> Components<br />

In Germany<br />

– BGR 237 Hydraulik-Schlauchleitungen – Regeln für den sicheren Einsatz<br />

– FA 015 Hydraulik-Schlauchleitungen Prüfen und Auswechseln<br />

– BGI 5100 Sicherheit<br />

In UK<br />

– BFPDA D8 Quality Control Procedures <strong>and</strong> Requirements for BFPDA Distributors<br />

– BFPDA D14 A Simple Rule for Re-ending <strong>Hydraulic</strong> Hose Assemblies – Don’t<br />

– BFPDA P47 Guidelines for the Use of <strong>Hydraulic</strong> Fluid Power Hose <strong>and</strong> Hose Assemblies<br />

Aa-25


Preventive Maintenance Programme<br />

“All hoses will eventually fail, it’s just a matter of<br />

when” it is an often ignored but essential fact to<br />

remember when working with hydraulic hoses.<br />

Moreover, if a hose suddenly fails, it can have direct<br />

consequences, including increased labour <strong>and</strong><br />

Be preventive,<br />

not reactive!<br />

A preventive hose maintenance program, including<br />

even preventive replacement of not-yet-failed hose<br />

assemblies, is far more cost-effective than reacting<br />

to a hose assembly failure plus it provides a number<br />

of other advantages. It’s essential not to look just at<br />

the initial purchase price of a new hose assembly<br />

but to the total costs in consequence of a potential<br />

failure:<br />

• Cost of lost fluid<br />

• Pollution-related costs<br />

• Costs of other more expensive components<br />

damaged due to hose failure<br />

• Machine downtime<br />

• “Costs” related to safety <strong>and</strong> health – hard to<br />

identify <strong>and</strong> not at all expressible in numbers!<br />

Aa-26<br />

material cost, unscheduled downtime <strong>and</strong>, most<br />

seriously, injury or even death of the personnel close<br />

the hose. Avoiding failure should be a prime<br />

directive for any work processes which use<br />

hydraulic hoses.<br />

The Preventive Maintenance Program includes a<br />

scheduled plan of visual inspections <strong>and</strong> preventive<br />

hose replacement, in case the hose assembly<br />

shows signs of an impending<br />

failure:<br />

• Damaged, cracked, cut or<br />

abraded hose cover<br />

• Exposed reinforcement<br />

• Cracked, damaged or corroded<br />

fittings<br />

• Leaks in fitting, perspiring<br />

hose cover close to fitting<br />

• Kinked, crushed, flattened<br />

or twisted hose<br />

• Hard, stiff, cracked or<br />

charred hose<br />

• Blistered, soft, degraded or<br />

loose cover<br />

• Fitting slippage on hose<br />

• etc.<br />

Hose Hint<br />

A good analogy is<br />

automobile tyres.<br />

Just like hose,<br />

tyres are made of<br />

rubber, age with<br />

time <strong>and</strong> experience<br />

a lot of strain<br />

from the conditions<br />

they work in.<br />

Most drivers are<br />

cautious to replace<br />

tyres once<br />

they show signs of<br />

wear, not leaving<br />

it to destiny when<br />

they break on the<br />

road! So why don’t<br />

they do it with<br />

hydraulic hoses?<br />

As there are countless factors influencing the hose life, there cannot be <strong>and</strong> are not any exact guidelines to<br />

determine when a hose assembly has to be replaced or to judge how long it will work. Yet, we do have a<br />

tool to influence <strong>and</strong> determine the hose life:<br />

Visual Inspections + Preventive Replacement = Preventive Maintenance Program!


Technical H<strong>and</strong>book<br />

Technical Data<br />

Technical Data<br />

Hose Overview Ab-2 – Ab-3<br />

Hose <strong>Fittings</strong> Overview Ab-4 – Ab-7<br />

Hose <strong>Fittings</strong> Pressure Ratings Ab-8 – Ab-10<br />

Hose <strong>Fittings</strong> Nomenclature Ab-11 – Ab-14<br />

Classification Bodies Ab-15<br />

Classification Body Type Approvals Ab-16 – Ab-17<br />

Conversion Chart Ab-18<br />

Temperature / Pressure Chart Ab-19<br />

Flow Capacity Nomogram Ab-20<br />

The Correct Method to Fit Female Swivel Ends Ab-21<br />

Chemical Resistance Table Ab-22 – Ab-30<br />

Identifying Fitting Types Ab-31 – Ab-41<br />

Safety Guide Ab-42 – Ab-45<br />

Ab-Index<br />

Index<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Hose Overview<br />

Push-Lok<br />

Push-Lok<br />

Low pressure<br />

Low pressure<br />

Transport + <strong>Hydraulic</strong><br />

Transport + <strong>Hydraulic</strong><br />

Ab-2<br />

Medium pressure<br />

Working Pressure (MPa) in Size<br />

Hose<br />

Temp. Construction St<strong>and</strong>ard Page<br />

-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

801Plus 2.4 2.4 2.1 2.1 2.1 1.4<br />

-40/+100 1 braid, fibre -<br />

B1a-1<br />

830M 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre -<br />

B1a-4<br />

Multipurpose 831<br />

2.4 2.0 2.0 2.0 2.0 -40/+100 1 braid, fibre -<br />

B1a-5<br />

837BM 1.6 1.6 1.6 1.6 1.6 1.4<br />

-40/+100 1 braid, fibre -<br />

B1a-7<br />

837PU 1.6 1.6 1.6 1.6 1.6 -40/+100 1 braid, fibre -<br />

B1a-8<br />

Phosphate Ester 804<br />

0.9 0.9 0.9 0.9 -40/+80 1 braid, fibre -<br />

B1a-2<br />

Fire retardant 821FR 2.4 2.0 2.0 1.7 -40/+100 1 braid, fibre -<br />

B1a-3<br />

High temperature 836<br />

1.7 1.7 1.7 1.7 1.7 -40/+150 1 braid, fibre -<br />

B1a-6<br />

Non-conductive 838M 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre -<br />

B1a-9<br />

601<br />

8.6 7.8 6.9 5.2 3.9<br />

-40/+125 2 braids, fibre DIN EN854-R3 - SAE 100R3<br />

B2a-7<br />

St<strong>and</strong>ard 611<br />

2.8 2.8 2.8 2.4 2.1 -40/+100 1 braid, fibre DIN EN854-R6<br />

B2a-8<br />

681<br />

7.5 6.8 6.3 5.8 5.0 4.5 4.0<br />

-40/+100 2 braids, fibre DIN EN854-2TE<br />

B2a-10<br />

High temperature 611HT 2.8 2.8 2.8 2.4 2.1 -40/+150 1 braid, fibre DIN EN854-R6<br />

B2a-9<br />

Railway 681DB 7.5 6.8 6.3 5.8 5.0 4.5 4.0<br />

-40/+100 2 braids, fibre DIN EN854-2TE<br />

B2a-11<br />

201<br />

20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -40/+150 1 braid, wire SAE 100R5 - SAE J1402AII<br />

B2a-1<br />

206<br />

20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -48/+150 1 braid, wire SAE 100R5 - SAE J1402AII<br />

B2a-2<br />

Transportation<br />

213<br />

13.8 10.3 10.3 8.6 6.9 5.2 2.8 2.1 1.7 1.4 -45/+150 1 braid, wire SAE J1402AI<br />

B2a-3<br />

293<br />

3.5 3.5 3.5 3.1 3.1 3.1<br />

-50/+150 1 braid, fibre SAE J1402AI<br />

B2a-6<br />

Fire retardant 221FR<br />

3.5 3.5 3.5 3.5 3.5 3.5<br />

-20/+100 1 braid, wire SAE J1527TypR3<br />

B2a-4<br />

Refrigeration 285<br />

3.4 3.4 3.4 3.4 3.4 -30/+125 1 braid, wire SAE J2064TypC<br />

B2a-5<br />

421SN 22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-9<br />

422<br />

22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-11<br />

301SN 40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire DIN EN 853-2SN - SAE 100R2AT Ca-1<br />

302<br />

40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire DIN EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT Ca-3<br />

St<strong>and</strong>ard<br />

441<br />

34.5 29.3 27.5 24.0 19.0 15.5 13.8<br />

-40/+125 1 braid, wire ISO 11237-R16 - SAE 100R16<br />

Ca-15<br />

451<br />

21.0 21.0 21.0 21.0 21.0 -40/+100 1/2braid, wire ISO 11237-R17 - SAE 100R17<br />

Ca-17<br />

492<br />

28.0 25.0 22.5 19.0 15.0 15.0 11.0 7.5 -40/+100 1 braid, wire Exceeds DIN EN 857-1SC - ISO 11237-1SC Ca-26<br />

462<br />

42.5 40.0 35.0 31.0 28.0 28.0 21.0 17.2 -40/+100 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC Ca-20<br />

301TC 40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire Exceeds DIN EN 853-2SN - ISO 1436-2SN(R2AT Ca-2<br />

High 351TC 28.0 28.0 28.0 28.0 -40/+100 2 braids, wire SAE 100R19<br />

Ca-5<br />

abrasion resistance 451TC 21.0 21.0 21.0 21.0 21.0 21.0<br />

-40/+100 1/2braid, wire ISO 11237-R17 - SAE 100R17<br />

Ca-18<br />

MSHA approved 471TC 40.0 36.0 35.0 29.7 25.0 21.5 17.5<br />

-40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-23<br />

472TC<br />

15.7 12.5 9.0 -40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-23<br />

Extreme abrasion 492ST 28.0 25.0 22.5 19.0 15.0 15.0 11.0<br />

-40/+100 1 braid, wire DIN EN 857-1SC - ISO 11237-1SC Ca-27<br />

resistance 462ST 42.5 40.0 35.0 31.0 28.0 28.0 21.0<br />

-40/+100 2 braids, wire DIN EN 857-2SC - ISO 11237-2SC Ca-21<br />

426<br />

19.2 15.7 14.0 10.5 8.7 7.0<br />

-48/+150 1 braid, wire SAE 100R1AT<br />

Ca-13<br />

Low / High<br />

436<br />

27.5 24.0 19.0 15.5 13.8<br />

-50/+150 2 braids, wire SAE 100R16<br />

Ca-14<br />

temperature<br />

461LT 42.5 40.0 35.0 31.0 28.0 28.0 21.0<br />

-50/+100 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC Ca-19<br />

424<br />

6.9 4.3 3.5 2.4 -40/+85 1 braid, wire SAE 100R1AT<br />

Ca-12<br />

Phosphate Ester<br />

304<br />

34.5 27.5 24.0 15.5 13.8 11.2 8.6 7.8 -40/+80 2 braids, wire SAE 100R2AT<br />

Ca-4<br />

Medium pressure<br />

Hose Overview<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium pressure<br />

3-braids<br />

Working Pressure (MPa) in Size<br />

Hose<br />

Temp. Construction St<strong>and</strong>ard Page<br />

-3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

441RH 34.5 29.3 27.5 24.0 19.0 15.5 13.8<br />

-40/+125 1 braid, wire ISO 11237-R16 - SAE 100R16 Ca-16<br />

Railway<br />

421RH<br />

6.3 5.0 4.0 -40/+100 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT Ca-8<br />

493<br />

20.0 20.0 20.0 17.5 max.+120 1 braid, wire -<br />

Ca-28<br />

Water cleaning<br />

463<br />

40.0 40.0 35.0 max.+120 2 braids, wire -<br />

Ca-22<br />

402<br />

10.0 10.0 10.0 10.0 -40/+100 1 braid, wire -<br />

Ca-6<br />

Pilot<br />

412 12.0 12.0 12.0<br />

-40/+100 1 braid, wire -<br />

Ca-7<br />

Wire cover 421WC 19.0 15.5 13.8 8.6 6.9<br />

-40/+121 1 braid, wire ISO S1436-1SN/R1AT - SAE 100R1AT Ca-10<br />

477<br />

45.0 42.5 40.0 38.0 35.0 35.0 25.0<br />

-40/+100 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC Ca-24<br />

Powerlift<br />

477ST 45.0 42.5 40.0 38.0 35.0 35.0 25.0<br />

-40/+100 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC Ca-25<br />

Extremely 692<br />

21.0 21.0 21.0 21.0 21.0<br />

-40/+100 1/2 braids, wire Excels SAE 100R17<br />

Ca-29<br />

flexible 692Twin 21.0 21.0 21.0 21.0 21.0<br />

-40/+100 1/2 braids, wire Excels SAE 100R17<br />

Ca-30<br />

811<br />

2.1 1.7 1.4 1.0 0.7 -40/+100 1 braid,1steelspiral SAE 100R4<br />

Ca-31<br />

Suction<br />

881<br />

2.1 1.7 1.4 1.0 0.7 -40/+121 1 braid,1steelspiral SAE 100R4<br />

Ca-32<br />

St<strong>and</strong>ard 372<br />

44.5 41.5 35.0 35.0 28.0<br />

-40/+100 3 braids, wire -<br />

Da-2<br />

Low temperature 371LT<br />

44.5 41.5 35.0 35.0 28.0<br />

-50/+100 3 braids, wire -<br />

Da-1<br />

High abrasion res. 372TC<br />

44.5 41.5 35.0 35.0 28.0<br />

-40/+100 3 braids, wire -<br />

Da-4<br />

Railway 372RH<br />

44.5 41.5 35.0 35.0 28.0<br />

-40/+100 3 braids, wire -<br />

Da-3<br />

701<br />

45.0 41.5 35.0 35.0 28.0<br />

-40/+100 4 spiral, wire DIN EN 856-4SP - ISO 3862-4SP Da-5<br />

731<br />

42.0 38.0 32.0 29.0 25.0 -40/+100 4 spiral, wire DIN EN 856-4SH - ISO 3862-4SH Da-7<br />

St<strong>and</strong>ard<br />

781<br />

35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-11<br />

P35<br />

35.0 -40/+125 6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-12<br />

774<br />

28.0 28.0 21.0 17.5 17.5 -40/+80 4 spiral, wire -<br />

Da-10<br />

Phosphate Ester<br />

F42<br />

42.0 42.0 42.0 42.0 -40/+80 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

Da-17<br />

Extreme pressure 761<br />

56.0 56.0<br />

-40/+125 6 spiral, wire -<br />

Da-8<br />

721TC<br />

28.0 28.0 28.0 28.0 28.0 21.0 17.5 17.5 -40/+125 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12 Da-6<br />

High abrasion<br />

782TC<br />

35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-13<br />

resistance<br />

42.0 42.0 4/6 spiral, wire Da-15<br />

MSHA approved<br />

791TC<br />

42.0 42.0 -40/+125<br />

ISO 3862-R15 - SAE 100R15<br />

792TC<br />

42.0 42.0<br />

-40/+125 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

Da-15<br />

Low temperature 772LT<br />

28.0 28.0 28.0 28.0 21.0 17.5 -57/+100 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12 Da-9<br />

787TC<br />

35.0 35.0 35.0 35.0<br />

-40/+125 4 spiral, wire ISO 18752-DC<br />

Da-14<br />

Compact spiral !<br />

797TC<br />

42.0 42.0 42.0 42.0<br />

-40/+125 4 spiral, wire ISO 18752-DC<br />

Da-16<br />

H31<br />

50.0 44.5 41.5 39.0 35.0 31.0<br />

-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-22<br />

H29<br />

43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-18<br />

St<strong>and</strong>ard<br />

R35<br />

35.0 35.0 35.0 35.0 35.0 -40/+100 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 Da-25<br />

R42<br />

42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

Da-27<br />

H31TC 50.0 44.5 41.5 39.0 35.0 31.0<br />

-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-23<br />

High<br />

H29TC<br />

43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-20<br />

abrasion resistance<br />

35.0 35.0 35.0 4/6 spiral, wire Da-26<br />

MSHA approved<br />

R35TC<br />

35.0 35.0 -40/+100<br />

DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />

R42TC<br />

42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

Da-28<br />

Extreme H31ST 50.0 44.5 41.5 39.0 35.0 31.0<br />

-40/+100 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP Da-24<br />

abrasion H29ST<br />

43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-21<br />

resistance R42ST<br />

42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

Da-29<br />

Railway H29RH<br />

40.0 35.0 31.0 -40/+100 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH Da-19<br />

Medium pressure<br />

3-braids<br />

Ab-3<br />

Parkrimp No-Skive<br />

Parkrimp No-Skive<br />

High pressure<br />

High pressure<br />

Hose Overview<br />

ParLock<br />

ParLock<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

DIN – Metric<br />

CA<br />

Female Metric 24°<br />

Light Series with O–Ring<br />

Swivel – Straight<br />

ISO 12151-2-SWS-L – DKOL<br />

C0<br />

Female Metric<br />

Very Light Series LL<br />

Swivel – Straight (Ball Nose)<br />

DKM<br />

C9<br />

Female Metric 24° – Swivel<br />

Heavy Series with O–Ring<br />

Straight<br />

ISO 12151-2-SWS-S – DKOS<br />

C6<br />

Female Metric – Swivel<br />

Heavy Series – Straight (Ball Nose)<br />

DKS<br />

BSP<br />

92<br />

Female BSP Parallel Pipe<br />

Swivel – Straight (60° Cone)<br />

BS5200-A – DKR<br />

EA<br />

BSP Swivel Female<br />

with O–Ring (60° Cone)<br />

BS 5200 – ISO 12151-6 – DKOR<br />

91<br />

Male BSP Taper Pipe – Rigid<br />

Straight<br />

BS5200 – AGR-K<br />

CE<br />

Female Metric 24°<br />

Light Series with O–Ring<br />

Swivel – 45° Elbow<br />

ISO 12151-2-SWE 45°-L – DKOL 45°<br />

C3<br />

Female Metric<br />

Light Series – Swivel<br />

Straight (Ball Nose)<br />

DKL<br />

0C<br />

Female Metric 24° – Swivel<br />

Heavy Series with O–Ring<br />

45° Elbow<br />

ISO 12151-2 – SWE 45°-S – DKOS 45°<br />

49<br />

Metric Banjo<br />

Straight<br />

DIN 7642<br />

B1<br />

Female BSP Parallel Pipe<br />

Swivel<br />

45° Elbow (60° Cone)<br />

BS 5200-D – DKR 45°<br />

EB<br />

BSP Swivel Female<br />

with O–Ring<br />

45° Elbow (60° Cone)<br />

BS 5200 – ISO 12151-6 – DKOR 45°<br />

B5<br />

Female BSP Parallel Pipe<br />

Swivel<br />

Straight (Flat Seat)<br />

CF<br />

Female Metric 24°<br />

Light Series with O–Ring<br />

Swivel – 90° Elbow<br />

ISO 12151-2-SWE-L – DKOL 90°<br />

C4<br />

Female Metric<br />

Light Series – Swivel<br />

45° Elbow (Ball Nose)<br />

DKL 45°<br />

1C<br />

Female Metric 24° – Swivel<br />

Heavy Series with O–Ring<br />

90° Elbow<br />

ISO 12151-2-SWE-S – DKOS 90°<br />

9B<br />

Female Metric Swivel<br />

Light Series<br />

45° Elbow<br />

B2<br />

Ab-4<br />

Female BSP Parallel Pipe<br />

Swivel<br />

90° Elbow (60° Cone)<br />

BS 5200-B – DKR 90°<br />

EC<br />

BSP Swivel Female<br />

with O–Ring<br />

90° Elbow (60° Cone)<br />

BS 5200 – ISO 12151-6 – DKOR 90°<br />

34<br />

Inch St<strong>and</strong>pipe (Brass)<br />

Hose <strong>Fittings</strong> Overview<br />

D0<br />

Male Metric 24°<br />

Light Series – Rigid<br />

Straight<br />

ISO 12151-2-S-L – CEL<br />

C5<br />

Female Metric<br />

Light Series – Swivel<br />

90° Elbow (Ball Nose)<br />

DKL 90°<br />

D2<br />

Male Metric 24° – Rigid<br />

Heavy Series – Straight<br />

ISO 12151-2-S-S – CES<br />

9C<br />

Female Metric Swivel<br />

Light Series<br />

90° Elbow<br />

B4<br />

Female BSP Parallel Pipe<br />

Swivel – 90° Elbow<br />

Block Type (60° Cone)<br />

BS 5200-E – DKR 90°<br />

D9<br />

Male BSP Parallel Pipe<br />

Rigid – Straight (60° Cone)<br />

BS5200 – AGR<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

SAE<br />

01<br />

Male NPTF Pipe<br />

Rigid – Straight<br />

SAE J476A / J516 – AGN<br />

05<br />

Male SAE Straight Thread<br />

with O–Ring – Rigid<br />

Straight<br />

ISO 11926 – SAE J516<br />

37/3V<br />

Female JIC 37°<br />

SAE 45° – Dual Flare<br />

Swivel Female 45° Elbow<br />

ISO 12151-5-SWE 45° – DKJ 45°<br />

Flange<br />

15/4A<br />

SAE Code 61 Flange<br />

Straight<br />

ISO 12151-3-S-L – SFL<br />

5000 psi<br />

6A<br />

SAE Code 62 Flange<br />

Straight<br />

ISO 12151-3-S-S – SFS<br />

6000 psi<br />

8F<br />

Flange – 45° Elbow<br />

8000 psi<br />

X9<br />

Flange – 90° Elbow<br />

Full flang<br />

Code 61<br />

XG<br />

Caterpillar ® Flange<br />

60° Elbow<br />

02<br />

Female NPTF Pipe – Rigid<br />

Straight<br />

SAE J476A / J516<br />

06/68<br />

Female – JIC 37°<br />

SAE 45° Dual Flare<br />

Swivel – Straight<br />

ISO12151-5-SWS – DKJ<br />

39/3W<br />

Female JIC 37°<br />

SAE 45° – Dual Flare<br />

Swivel Female 90° Elbow<br />

ISO 12151-5-SWES – DKJ 90°<br />

16<br />

SAE Code 61 – Flange Head<br />

22.5° Elbow<br />

ISO 12151-3-E22ML – SFL 22.5°<br />

3000 psi<br />

6F<br />

SAE Code 62 Flange<br />

45° Elbow – Heavy Series<br />

ISO 12151-3 – E45-S – SFS 45°<br />

6000 psi<br />

8N<br />

Flange – 90° Elbow<br />

8000 psi<br />

PY<br />

Flange – 24° Male<br />

French Gas<br />

Straight<br />

XN<br />

Caterpillar ® Flange<br />

90° Elbow<br />

03<br />

Ab-5<br />

Male JIC 37° – Rigid<br />

Straight<br />

ISO12151-5-S – AGJ<br />

08<br />

Female SAE 45° – Swivel<br />

Straight<br />

SAE J516<br />

41/3Y<br />

Female JIC 37° / 45°<br />

Swivel Female 90° Elbow (Long)<br />

ISO 12151-5-SWEL – DKJ 90°L<br />

17/4F<br />

SAE Code 61 Flange<br />

45° Elbow<br />

ISO 12151-3 – E45S – L – SFL 45°<br />

5000 psi<br />

6N<br />

SAE Code 62 Flange<br />

90° Elbow<br />

ISO 12151-3 – E<br />

6000 psi<br />

X5<br />

Flange – Straight<br />

Full flange system for<br />

Code 61 or Code 62<br />

XA<br />

Caterpillar ® Flange<br />

Straight<br />

Hose <strong>Fittings</strong> Overview<br />

04<br />

Male SAE 45° – Rigid<br />

Straight<br />

SAE J516<br />

33<br />

Male JIC 37° – Rigid<br />

45° Elbow<br />

ISO 12151-5 – AGJ 45°<br />

L9<br />

Female JIC 37° – Swivel<br />

90° Elbow – Medium Drop<br />

ISO 12151-5-SWEM – DKJ 90° M<br />

19/4N<br />

SAE Code 61 Flange<br />

90° Elbow<br />

ISO 12151-3-E-L<br />

5000 psi<br />

8A<br />

Flange – Straight<br />

8000 psi<br />

X7<br />

Flange – 45° Elbow<br />

Full flange system for<br />

Code 61 or Code 62<br />

XF<br />

Caterpillar ® Flange<br />

45° Elbow<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

ORFS<br />

JC<br />

Female ORFS<br />

Swivel – Straight<br />

Short<br />

ISO 12151-1 – SWSA<br />

SAE J516 – ORFS<br />

J1<br />

Female ORFS – Swivel<br />

90° Elbow – Long Drop<br />

ISO 12151-1 – SWEL<br />

SAE J 516 – ORFS 90° L<br />

JIS<br />

FU<br />

Female BSP Parallel Pipe<br />

Swivel – Straight (30° Flare)<br />

ISO 228-1 – JIS B8363 – GUI<br />

FG<br />

Male French Gas Series<br />

Rigid – Straight (24° Cone)<br />

F9<br />

French Female Metric Series<br />

Swivel – (Ball Nose)<br />

CW<br />

Power Cleaner Connection<br />

JS<br />

French St<strong>and</strong>ard<br />

ORFS Swivel Female (Long)<br />

ISO 12151-1-SWSB<br />

SAE J516 – ORFS<br />

J5<br />

Female ORFS – Swivel<br />

90° Elbow – Medium Drop<br />

ISO 12151-1 – SWEM – ORFS 90° M<br />

GU<br />

Female BSP Parallel Pipe<br />

Swivel – Straight (60° Cone)<br />

ISO 228-1 – JIS B8363 – GUO<br />

F2<br />

Female French Gas Series<br />

Swivel – 90° Elbow<br />

FA<br />

Metric Male for Agriculture Valves<br />

High Pressure Cleaning<br />

NW<br />

Female Kärcher<br />

Metric Cleaning Hose Fitting<br />

Swivel – Straight<br />

J7<br />

F4<br />

Ab-6<br />

Female ORFS – Swivel<br />

45° Elbow<br />

ISO 12151-1 – SWE 45°<br />

SAE J516 – ORFS 45°<br />

JM<br />

ORFS Male<br />

ISO 12151-1-S – SAE J516<br />

MU<br />

Female Metric – Swivel<br />

Straight (30° Flare)<br />

JIS B8363 – MU<br />

Female French Gas Series<br />

Swivel – Straight<br />

(Ball Nose)<br />

PW<br />

Male Kärcher<br />

Metric Cleaning Hose Fitting<br />

Rigid – Straight<br />

Hose <strong>Fittings</strong> Overview<br />

J9<br />

Female ORFS – Swivel<br />

90° Elbow – Short Drop<br />

ISO 12151-1 – SW<br />

SAE J516 – ORFS 90°<br />

JD<br />

Male ORFS<br />

Bulkhead with Locknut<br />

Straight (with O–ring)<br />

ISO 12151-1 – SAE J516<br />

MZ<br />

Female Metric – Swivel<br />

90° Elbow (30° Flare)<br />

JIS B8363<br />

F6<br />

French Male Metric Series (24° Cone)<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Others<br />

XU<br />

Female Metric – Swivel<br />

Straight (30° Flare)<br />

JIS B8363<br />

FF<br />

Metru–Lok Swivel Female<br />

82<br />

Push–Lok ® Union<br />

6C<br />

60° Cone Swivel Female<br />

45° Elbow<br />

5T<br />

Female Tube O–Ring Swivel<br />

90° Elbow – Short Pilot<br />

EN<br />

UPTC – Male<br />

Straight<br />

XY<br />

Female Metric – Swivel<br />

90° Elbow (30° Flare)<br />

JIS B8363<br />

AF<br />

Male BSP Parallel Pipe<br />

Rigid – Straight<br />

(with O–ring Seal)<br />

DP<br />

Metric Swivel Female Tee<br />

Male Stud<br />

7C<br />

60° Cone Swivel Female<br />

90° Elbow<br />

59PT<br />

Male Tube O–Ring Swivel<br />

Long Pilot<br />

With Charge Port at 180° for R134a<br />

UPTC Universal push-to-connect<br />

EU<br />

UPTC – Male<br />

45° Elbow<br />

DK<br />

Ab-7<br />

Male Metric L – Rigid<br />

Bulkhead with Locknut<br />

(24° Cone)<br />

NM<br />

Male BSP Parallel Pipe<br />

L Series – Rigid – Straight<br />

ED–Seal<br />

ISO 1179<br />

DR<br />

Metric Swivel Female Tee<br />

5S<br />

Female Tube O–ring Swivel<br />

Short Pilot<br />

5LPT<br />

Female Tube O–Ring Swivel<br />

90° Elbow – Long Pilot<br />

With Charge Port at 180° for R134a<br />

ET<br />

UPTC – Male<br />

90° Elbow<br />

Hose <strong>Fittings</strong> Overview<br />

DX<br />

Female Metric Swivel<br />

(M27x2) O–Ring<br />

Light Series<br />

VW121<br />

BSP Swivel Female<br />

(VW-Norm 39-V-16631)<br />

5C<br />

60° Cone Swivel Female<br />

5H<br />

Female Tube O–Ring Swivel<br />

45° Elbow – Short Pilot<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Hose <strong>Fittings</strong> Pressure Ratings<br />

Fitting<br />

end<br />

connection<br />

92, B1, B2,<br />

B4, B5<br />

EA, EB, EC<br />

91, D9<br />

01<br />

02<br />

03, 33<br />

Description<br />

BSP<br />

swivel female<br />

BSP<br />

swivel female<br />

with O-ring<br />

BSP<br />

male<br />

NPTF<br />

male<br />

NPTF<br />

female<br />

SAE (JIC) 37°<br />

male<br />

Inch fittings (size)<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

-4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

63.0 55.0 43.0 37.5 35.0 28.0 25.0 21.0 21.0<br />

40.0 40.0 35.0 35.0 31.5 25.0 20.0 16.0 12.5<br />

63.0 55.0 43.0 35.0 28.0 25.0 21.0 21.0<br />

34.5 27.5 24.0 21.0 17.0 15.0 14.0 14.0<br />

34.5 27.5 24.0 21.0 17.0 15.0 14.0 14.0<br />

41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

04 SAE 45° male 41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

05<br />

06/68,37/3V,<br />

39/3W, L9,<br />

41/3Y<br />

93<br />

07<br />

08, 77, 79<br />

1L<br />

S2<br />

0G, 0L<br />

28, 67, 69<br />

15, 16, 17, 18,<br />

19, 26, 27, 89,<br />

X5, X7, X9<br />

4A, 4N, 4F<br />

6A, 6E, 6F, 6G,<br />

6N, XA, XF, XG,<br />

XN, X5, X7, X9<br />

SAE male<br />

with O-ring<br />

SAE (JIC) 37°<br />

swivel female<br />

Female SAE (JIC) 37°<br />

90° Elbow<br />

Female<br />

NPSM-pipe swivel<br />

Female SAE 45°<br />

swivel<br />

Male NPTF<br />

pipe swivel<br />

90° Elbow<br />

Female NPTF<br />

pipe swivel<br />

Male SAE<br />

O-ring<br />

SAE Male<br />

inverted<br />

45° swivel<br />

SAE flange<br />

Code 61<br />

SAE flange<br />

5000 psi<br />

SAE flange<br />

Code 62<br />

6000 psi<br />

41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

41.4 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

34.5 27.5 24.0 21.0 17.0<br />

41.0 41.0 34.5 34.5 34.5 34.5 27.5 20.0 17.0 17.0<br />

21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />

21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />

21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0<br />

19.0 17.0 15.0 14.0<br />

34.5 34.5 34.5 34.5 27.5 21.0 21.0<br />

Ab-8<br />

Hose <strong>Fittings</strong> Pressure Ratings<br />

34.5 34.5 34.5<br />

41.0 41.0 41.0 41.0 41.0 41.0<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Fitting<br />

end<br />

connection<br />

JM, J6, J8, J0,<br />

JU<br />

JC, JS, J3, J7,<br />

J9, J5, J1<br />

JD<br />

GU<br />

FU<br />

MU<br />

MZ<br />

UT<br />

V1<br />

V3<br />

Fitting<br />

end<br />

connection<br />

C3, C4, C5<br />

CA, CE, CF<br />

DO, DF, DG, DK<br />

DX<br />

Description<br />

Swivel female<br />

Form A<br />

DIN 20066<br />

swivel female<br />

with O-ring, Form N<br />

DIN 20066<br />

male stud, Form D<br />

Metric swivel female<br />

with O-ring<br />

Metric tube (mm) • Light series – L<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

6 8 10 12 15 18 22 28 35 42<br />

25.0 25.0 25.0 25.0 25.0 16.0 16.0 10.0 10.0 10.0<br />

31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0<br />

25.0 42.5 40.0 35.0 31.0 28.0 28.0 21.0 16.0 16.0<br />

31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0<br />

1D, DD, 5D Metric st<strong>and</strong>pipe 25.0 25.0 25.0 25.0 25.0 16.0 16.0 10.0 10.0 10.0<br />

CW, NW<br />

PW<br />

EN, ET, EU<br />

Description<br />

ORFS<br />

male<br />

ORFS<br />

swivel female<br />

Male ORFS Bulkhead with<br />

Locknut with O-ring<br />

JIS / BSP<br />

swivel female<br />

60° cone<br />

Female JIS / BSP 30°<br />

parallel<br />

pipe swivel<br />

JIS 30°<br />

metric<br />

swivel female<br />

Metric swivel female<br />

90° Elbow<br />

JIS / BSP<br />

male<br />

60° cone<br />

Banjo<br />

soft seal<br />

with UNF bolt<br />

Banjo<br />

soft seal<br />

with BSPP bolt<br />

High pressure cleaning<br />

hose connection<br />

High pressure cleaning<br />

hose connection<br />

Universal<br />

push-in connector<br />

Inch fittings (size)<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

-4 -5 -6 -8 -10 -12 -16 -20 -24 -32<br />

41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />

41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />

41.0 41.0 41.0 41.0 41.0 41.0 27.5 27.5<br />

35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />

35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />

35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />

35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5<br />

35.0 35.0 35.0 28.0 21.0 17.5<br />

25.0 25.0 21.5 21.5 20.0<br />

25.0 25.0 21.5 21.5 20.0<br />

22.5<br />

Ab-9<br />

40.0<br />

40.0 35.0 35.0 29.5 28.0 21.5<br />

Hose <strong>Fittings</strong> Pressure Ratings<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Fitting<br />

end<br />

connection<br />

C0<br />

Fitting<br />

end<br />

connection<br />

49<br />

V2<br />

Fitting<br />

end<br />

connection<br />

Fitting<br />

end<br />

connection<br />

F2<br />

F4<br />

Fitting<br />

end<br />

connection<br />

Description<br />

Description<br />

Swivel female<br />

90° Elbow<br />

Swivel female<br />

(Ball Nose)<br />

Description<br />

Metric tube (mm) • French metric series<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

10 12 14 18 20 22 30<br />

F9 Swivel female 20.0 14.0 16.0 14.0 13.0 12.2<br />

F6 Male agricultural valves 20.0 14.0 16.0 14.0 13.0 12.2<br />

FA Male agricultural valves 25.0<br />

Metric tube (mm) • Heavy series – S<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

6 8 10 12 14 16 20 25 30 38<br />

C6, C7, C8 Swivel female 63.0 63.0 63.0 63.0 63.0 40.0 40.0 40.0 25.0 25.0<br />

C9, 0C, 1C<br />

Description<br />

DIN 20066<br />

swivel female<br />

DKLL<br />

Description<br />

Metric Banjo - straight<br />

(DIN 7642)<br />

Banjo<br />

soft seal<br />

with metric bolt<br />

Swivel female<br />

DIN 20066:2002-10<br />

with O-ring, Form P<br />

Metric tube (mm) • Very light series – LL<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

8 10 12 15 18 22 28 35 42 50<br />

Metric tube (mm) • Metric<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

6 8 10 12 14 16 18 20 22 25 27<br />

20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0<br />

25.0 25.0 21.5 21.5 20.0<br />

63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0<br />

D2 Male stud 63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0<br />

3D Metric st<strong>and</strong>pipe 63.0 63.0 63.0 63.0 63.0 40.0 40.0 40.0 25.0 25.0<br />

Metric tube (mm) • French gas series<br />

Maximum working pressure (MPa) – safety factor 4:1<br />

13 17 21 27 33<br />

36.0 27.0 25.5 20.0 17.0<br />

36.0 27.0 25.5 20.0 17.0<br />

FG Male stud 36.0 27.0 25.5 20.0 17.0<br />

GE Metric st<strong>and</strong>pipe 36.0 27.0 25.5 20.0 17.0<br />

Ab-10<br />

6.3 6.3 6.3 6.3 4.0<br />

Hose <strong>Fittings</strong> Pressure Ratings<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Hose <strong>Fittings</strong> Nomenclature<br />

End<br />

Configu- Description<br />

ration<br />

St<strong>and</strong>ards Common Terms<br />

01 Male NPTF Pipe – Rigid – Straight SAE J476A / J516 AGN<br />

02 Female NPTF Pipe – Rigid – Straight SAE J476A / J516<br />

03 Male JIC 37° – Rigid – Straight ISO12151-5-S AGJ<br />

04 Male SAE 45° – Rigid – Straight SAE J516<br />

05 Male SAE Straight Thread with O-ring – Rigid – Straight ISO 11926, SAE J516<br />

06 Female JIC 37° Swivel – Straight ISO12151-5-SWS DKJ<br />

06/68 Female – JIC 37° / SAE 45° Dual Flare – Swivel – Straight ISO12151-5-SWS DKJ<br />

07 Female NPSM Pipe Swivel<br />

08 Female SAE 45° – Swivel – Straight SAE J516<br />

0C Female Metric 24° – Heavy Series with O-ring – Swivel – 45° Elbow ISO 12151-2 – SWE 45°-S DKOS 45°<br />

0G Male O-ring Straight<br />

0L Male O-ring 90° Elbow<br />

11 „Ferrul-Fix“<br />

12 Female SAE Flareless Swivel – Straight (24° Cone)<br />

13 Male NPTF Pipe Swivel SAE J476A / J516<br />

15 SAE Code 61 – Flange Head – Straight ISO 12151-3-S-L SFL / 3000 psi<br />

15/4A SAE Code 61 – Flange Head – Straight / SAE Flange Head 5000 psi ISO 12151-3-S-L SFL<br />

16 SAE Code 61 – Flange Head – 22.5° Elbow ISO 12151-3-E22ML SFL 22.5° / 3000 psi<br />

17 SAE Code 61 – Flange Head – 45° Elbow ISO 12151-3 – E45 – L SFL 45° / 3000 psi<br />

17/4F SAE Code 61 – Flange – 45° Elbow – 45° Elbow (5000 psi) ISO 12151-3 – E45S – L SFL 45°<br />

18 SAE Code 61 – Flange – 67.5° Elbow SFL 67.5°<br />

19 SAE Code 61 – Flange Head – 90° Elbow ISO 12151-3 – E– L SFL 90° / 3000 psi<br />

19/4N SAE Code 61 – Flange Head – 90° Elbow (5000 psi) ISO 12151-3-E-L SFL 90°<br />

1C Female Metric 24° – Heavy Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-S DKOS 90°<br />

1D Metric St<strong>and</strong>pipe – Light Series – Rigid – Straight ISO 8434-1 BEL<br />

1L Male NPTF Pipe Swivel – 90° Elbow<br />

26 SAE Code 61 Flange – 30° Elbow SFL 30°<br />

27 SAE Code 61 Flange – 60° Elbow SFL 60°<br />

28 SAE Male Inverted 45° Elbow<br />

33 Male JIC 37° – Rigid – 45° Elbow ISO 12151-5 AGJ 45°<br />

34 Inch St<strong>and</strong>pipe (Brass)<br />

37 Female JIC 37° – Swivel – 45° Elbow ISO 12151-5-SWE 45° DKJ 45°<br />

37/3V Female JIC 37° /SAE 45° – Dual Flare – Swivel Female 45° Elbow ISO 12151-5-SWE 45° DKJ 45°<br />

39 Female JIC 37° – Swivel – 90° Elbow ISO 12151-5-SWES DKJ 90°<br />

39/3W Female JIC 37° / SAE 45° – Dual Flare – Swivel Female 90° Elbow ISO 12151-5-SWES DKJ 90°<br />

3D Metric St<strong>and</strong>pipe – Heavy Series – Rigid – Straight ISO 8434-1 BES<br />

3V Female JIC 37°/SAE – 45° Swivel – 45° Elbow DKJ 45°<br />

3W Female JIC 37°/SAE – 45° Swivel – 90° Elbow DKJ 90°<br />

3Y Female JIC 37°/SAE – 45° Swivel – 90° Elbow (Long) DKJ 90°<br />

41 Female JIC 37° Swivel – 90° Elbow (Long) DKJ 90°<br />

41/3Y Female JIC 37° / 45° Swivel Female 90° Elbow (Long) ISO 12151-5-SWEL DKJ 90°L<br />

45 Male Tube O-ring Swivel – Long Pilot<br />

Ab-11<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

End<br />

Configu- Description<br />

ration<br />

St<strong>and</strong>ards Common Terms<br />

49 Metric Banjo – Straight DIN 7642<br />

4A 5000 psi SAE Code 61 – Flange – Straight<br />

4F 5000 psi SAE Code 61 – Flange – 45° Elbow<br />

4N 5000 psi SAE Code 61 – Flange – 90° Elbow<br />

59 Female Tube O-ring Swivel – Long Pilot<br />

59PT Male Tube O-ring Swivel – Long Pilot With Charge Port at 180° for 134a<br />

5C 60° Cone Swivel Female<br />

5D Metric St<strong>and</strong>pipe – Light Series – Rigid – 90° Elbow ISO 8434-1 BEL 90°<br />

5G Male Tube O-ring Rigid Port (3 step) Straight<br />

5GPR Female Tube O-ring Rigid Port (3 step) Straight With Charge Port for R12<br />

5H Female Tube O-ring Swivel – 45° Elbow – Short Pilot<br />

5K Male Tube O-ring Swivel – 90° Elbow – Short Pilot<br />

5LPR Female Tube O-ring Swivel – 90° Elbow – Long Pilot<br />

5LPT Female Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for 134a<br />

5MPR Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for R12<br />

5MPV Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 270° for 134a<br />

5N Female Tube O-ring Swivel – 45° Elbow – Long Pilot<br />

5P Female Tube O-ring Swivel – 45° Elbow – Long Pilot<br />

5R Male Tube O-ring Swivel – 45° Elbow – Short Pilot<br />

5S Female Tube O-ring Swivel – Short Pilot<br />

5T Female Tube O-ring Swivel – 90° Elbow – Short Pilot<br />

5V Female Compressor – Swivel 45° Elbow<br />

5W Female Compressor – Swivel 90° Elbow<br />

5Z Female Compressor – Swivel 90° Elbow – Block Type<br />

67 SAE Male Inverted Flare Swivel – 45° Elbow<br />

68 Female JIC 37° / SAE 45° Swivel DKJ<br />

69 SAE Male Inverted Flare Swivel – 90° Elbow<br />

6A SAE Code 62 – Flange – Straight ISO 12151-3-S-S SFS / 6000 psi<br />

6B SAE Code 62 – Flange – 22.5° Elbow SFS 22.5°<br />

6C 60° Cone Swivel Female – 45° Elbow<br />

6E SAE Code 62 – Flange – 30° Elbow SFS 30°<br />

6F SAE Flange 45° Elbow – Heavy Series ISO 12151-3 – E45-S SFS 45° / 6000 psi<br />

6G SAE Code 62 – Flange – 60° Elbow SFS 60°<br />

6N SAE Code 62 – Flange – 90° Elbow ISO 12151-3 – E-S SFS 90° / 6000 psi<br />

77 Female SAE 45° Swivel – 45° Elbow<br />

79 Female SAE 45° Swivel – 90° Elbow<br />

7C 60° Cone Swivel Female – 90° Elbow<br />

7D Male St<strong>and</strong>pipe Metric S – Rigid – 90° Elbow BES 90°<br />

82 Push-Lok ® Union<br />

89 SAE Code 61 – Flange – 90° Elbow (Long) – St<strong>and</strong>ard Series<br />

91 Male BSP Taper Pipe – Rigid – Straight BS5200 AGR-K<br />

92 Female BSP Parallel Pipe – Swivel – Straight (60° Cone) BS5200-A DKR<br />

Ab-12<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

End<br />

Configu- Description<br />

ration<br />

St<strong>and</strong>ards Common Terms<br />

93 Female JIC 37° – Swivel – 90° Elbow (Block Type)<br />

9B Metric – Swivel Female 45° Elbow – Light Series<br />

9C Light Series Metric Swivel Female 90° Elbow<br />

AF Male BSP Parallel Pipe – Rigid – Straight (with O-ring Seal)<br />

B1 Female BSP Parallel Pipe – Swivel – 45° Elbow (60° Cone) BS 5200-D DKR 45°<br />

B2 Female BSP Parallel Pipe – Swivel – 90° Elbow (60° Cone) BS 5200-B DKR 90°<br />

B4 Female BSP Parallel Pipe – Swivel – 90° Elbow Block Type (60° Cone) BS 5200-E DKR 90°<br />

B5 Female BSP Parallel Pipe – Swivel – Straight (Flat Seat)<br />

C0 Female Metric – Very Light Series LL – Swivel – Straight (Ball Nose) DKM<br />

C3 Female Metric – Light Series – Swivel – Straight (Ball Nose) DKL<br />

C4 Female Metric – Light Series – Swivel – 45° Elbow (Ball Nose) DKL 45°<br />

C5 Female Metric – Light Series – Swivel – 90° Elbow (Ball Nose) DKL 90°<br />

C6 Female Metric – Heavy Series – Swivel – Straight (Ball Nose) DKS<br />

C7 Female Metric Swivel – 45° Elbow “Heavy” Series DKS 45°<br />

C8 Female Metric Swivel – 90° Elbow “Heavy” Series DKS 90°<br />

C9 Female Metric 24° – Heavy Series with O-ring – Swivel – Straight ISO 12151-2-SWS-S DKOS<br />

CA Female Metric 24° – Light Series with O-ring – Swivel – Straight ISO 12151-2-SWS-L DKOL<br />

CE Female Metric 24° – Light Series with O-ring – Swivel – 45° Elbow ISO 12151-2-SWE 45°-L DKOL 45°<br />

CF Female Metric 24° – Light Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-L DKOL 90°<br />

CW Power Cleaner Connection<br />

D0 Male Metric 24° – Light Series – Rigid – Straight ISO 12151-2-S-L CEL<br />

D2 Male Metric 24° – Heavy Series – Rigid – Straight ISO 12151-2-S-S CES<br />

D9 Male BSP Parallel Pipe – Rigid – Straight (60° Cone) BS5200 AGR<br />

DD Metric St<strong>and</strong>pipe – Light Series – Rigid – 45° Elbow BEL 45°<br />

DE Double Banjo Union<br />

DK Male Metric L – Rigid – Bulkhead with Locknut (24° Cone)<br />

DP Metric Swivel Female Tee / Male Stud<br />

DR Metric Swivel Female Tee<br />

DS Metric Swivel Female Tee / St<strong>and</strong>pipe<br />

DW Female Metric Swivel „Light“ Series TGL<br />

DX Female Metric Swivel (M27x2) O-ring – Light Series<br />

EA BSP Swivel Female with O-ring (60° Cone) BS 5200, ISO 12151-6 DKOR<br />

EB BSP Swivel Female with O-ring – 45° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 45°<br />

EC BSP Swivel Female with O-ring – 90° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 90°<br />

EN UPTC – Male – Straight<br />

ET UPTC – Male – 90° Elbow<br />

EU UPTC – Male – 45° Elbow<br />

F2 Female French Swivel Female – Gas Series 90° Elbow<br />

F4 Female French Gas Series – Swivel – Straight (Ball Nose)<br />

F6 French Male Metric Series (24° Cone)<br />

F9 French Swivel Female Metric Series – (Ball Nose)<br />

FA Metric Male For Agriculture Valves<br />

Ab-13<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

FB French Metric<br />

FF Metru-Lok Swivel Female<br />

FG Male French Gas Series – Rigid – Straight (24° Cone)<br />

FU Female BSP Parallel Pipe – Swivel – Straight (30° Flare) ISO 228-1, JIS B8363 GUI<br />

GE French Gas St<strong>and</strong>pipe<br />

GU Female BSP Parallel Pipe – Swivel – Straight (60° Cone) ISO 228-1, JIS B8363 GUO<br />

J1 Female ORFS – Swivel – 90° Elbow – Long Drop ISO 12151-1 – SWEL, SAE J 516 ORFS 90° L<br />

J5 Female ORFS – Swivel – 90° Elbow – Medium Drop ISO 12151-1 – SWEM ORFS 90° M<br />

J7 Female ORFS – Swivel – 45° Elbow ISO 12151-1 – SWE 45°, SAE J516 ORFS 45°<br />

J9 Female ORFS – Swivel – 90° Elbow – Short Drop ISO 12151-1 – SWES, SAE J516 ORFS 90°<br />

JC Female ORFS – Swivel – Straight – Short ISO 12151-1 – SWSA, SAE J516 ORFS<br />

JD Male ORFS – Bulkhead with Locknut – Straight (with O-ring) ISO 12151-1 – SAE J516<br />

JM ORFS Male ISO 12151-1-S, SAE J516<br />

JS ORFS Swivel Female (Long) ISO 12151-1-SWSB, SAE J516 ORFS<br />

L9 Female JIC 37° – Swivel – 90° Elbow – Medium Drop ISO 12151-5-SWEM DKJ 90° M<br />

MU Female Metric – Swivel – Straight (30° Flare) JIS B8363 MU<br />

MZ Female Metric – Swivel – 9 0° Elbow (30° Flare) JIS B8363<br />

NM Male BSP Parallel Pipe – L Series – Rigid – Straight – ED-Seal ISO 1179<br />

NW Female Kärcher Metric Cleaning Hose Fitting – Swivel – Straight<br />

PW Male Kärcher Metric Cleaning Hose Fitting – Rigid – Straight<br />

S2 Female NPTF Pipe Swivel<br />

S5 Male Tube O-ring Swivel – Short Pilot<br />

T1 Male Refrigerant Tube Mender – Straight (with Nut <strong>and</strong> Ferrule)<br />

UT Male BSP Taper Pipe – Rigid – Straight (60° Cone) JIS B 8363-R<br />

V1 Ermeto st<strong>and</strong>ard Pressure Banjo – Straight (with UNF Bolt <strong>and</strong> O-ring)<br />

VW Push In Connector (VW-St<strong>and</strong>ard 39-V-16619)<br />

VW121 BSP Swivel Female (VW-Norm 39-V-16631)<br />

VW39D Push In Connector (VW-St<strong>and</strong>ard 39D-1401)<br />

WKS Rubber h<strong>and</strong> grip<br />

X5 Flange – Straight – Full flange system for Code 61 or Code 62<br />

X7 Flange – 45° Elbow – Full flange system for Code 61 or Code 62<br />

X9 Flange – 90° Elbow – Full flange system for Code 61 or Code 62<br />

XA Caterpillar ® Flange Head – Straight<br />

XF Caterpillar ® Flange Head – 45° Elbow<br />

XG Caterpillar ® Flange Head – 60° Elbow<br />

XN Caterpillar ® End<br />

Configu- Description<br />

ration<br />

St<strong>and</strong>ards Common Terms<br />

Flange Head – 90° Elbow<br />

XU Female Metric – Swivel – Straight (30° Flare) JIS B8363<br />

XY Female Metric – Swivel – 90° Elbow (30° Flare) JIS B8363<br />

YW Male St<strong>and</strong>pipe – Rigid – Straight – A-Lok Metric Size Tube O.D. with Vee Notch<br />

Ab-14<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Classification Bodies<br />

The mission of classification bodies is to contribute to the development <strong>and</strong> implementation of technical<br />

st<strong>and</strong>ards for the protection of life, property <strong>and</strong> the environment.<br />

(1) Germanischer Lloyd (GL)<br />

German independant organisation of technical<br />

experts approving products for the German<br />

merrcantile marine <strong>and</strong> the energy sector – GLIS<br />

(oil <strong>and</strong> gas, wind energy, etc...)<br />

(2) Det Norske Veritas (DNV)<br />

Norwegian service company for managing risk in<br />

ship classification, off-shore industry, etc...<br />

(3) RINA (Registro Italiano Navale)<br />

Italian company offering certification, verification,<br />

control, assistance in marine, energy & process,<br />

transport <strong>and</strong> industry.<br />

(4) Deutsche Bahn (DB) - German<br />

St<strong>and</strong>ard DIN 5510 - Part 2<br />

The German rail authority (DB) approves the<br />

behaviour of products with respect to their<br />

resistance to burning <strong>and</strong> their ability to selfextinguish<br />

after a fire, according the DIN 5510-2<br />

requirements.<br />

(5) Lloyd’s Register (LR)<br />

English independent organisation providing<br />

certification around the world. Marine services,<br />

Rail services <strong>and</strong> Energy services are their main<br />

activities.<br />

(6) Ministry of Defence (MOD)<br />

British Ministry of Defence providing approvals for<br />

military equipment according the MOD DefStan<br />

(Defence St<strong>and</strong>ard) 47-2 specification.<br />

(7) American Bureau of Shipping (ABS)<br />

US company providing rules for safety in the marine<br />

environment.<br />

(8) US Department of Transportation<br />

(DOT)<br />

US organisation providing certifications to ensure<br />

a fast, safe, efficient, accessible <strong>and</strong> convenient<br />

transportation system in this country.<br />

EN European St<strong>and</strong>ard<br />

ISO International Organisation for St<strong>and</strong>ardization<br />

SAE Society of Automotive Engineers<br />

(US organisation)<br />

Ab-15<br />

Classification Bodies<br />

(9) US Coast Guard (USCG)<br />

Provides maritime safety, law enforcement,<br />

recreational boating safety, <strong>and</strong> environmental<br />

protection information for merchant mariners. The<br />

approved hoses are not accepted for all applications<br />

automatically. If the column contains “H”, the hose is<br />

accepted for hydraulic systems only <strong>and</strong> not for fuel<br />

<strong>and</strong> lube systems.<br />

(10) Mine Safety <strong>and</strong> Health<br />

Administration (MSHA)<br />

US organisation for safety in the mining industry<br />

(11) French St<strong>and</strong>ard NF F-16-101/102<br />

(NF)<br />

Tests the fire behaviour <strong>and</strong> fire effluents of the hose<br />

cover material for rail applications.<br />

(12) British St<strong>and</strong>ard (BS 6853)<br />

Tests the fire behaviour <strong>and</strong> fire effluents of the hose<br />

cover material for rail applications.<br />

(13) MarED<br />

MarED is the Group of Notified Bodies for the<br />

Implementation of the Marine <strong>Equipment</strong> Directive.<br />

(14) UNI CEI 11170-1:2005<br />

Railway <strong>and</strong> tramway vehicles<br />

– Guidelines for fire protection of railway, tramway<br />

<strong>and</strong> guided path vehicles<br />

(15) Bureau Veritas (BV)<br />

Bureau Veritas is today the most widely recognized<br />

certification body in the world, offering solutions in<br />

the key strategic fields of operations: Quality, Health<br />

& Safety, Environment <strong>and</strong> Social Responsibility.<br />

(16) GIG<br />

The Central Mining Institute (in Polish: Główny<br />

Instytut Górnictwa GIG) is a restructured scientific<br />

<strong>and</strong> development organization, subordinated to the<br />

Minister of Economy, working not only for the benefit<br />

of the mining industry, but also for enterprises<br />

representing different branches - including small <strong>and</strong><br />

medium enterprises, state <strong>and</strong> local administration<br />

institutions <strong>and</strong> offices, <strong>and</strong> foreign partners.<br />

(17) Verteidigungs-Gerätenorm (VG)<br />

German Organisation providing approvals for<br />

military equipment.<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Description (1)-(17) see Ab-15<br />

Classification Body Type Approvals<br />

VG<br />

(17)<br />

GIG<br />

(16)<br />

BV<br />

Marine<br />

(15)<br />

UNI<br />

CEI<br />

(14)<br />

MarED<br />

(13)<br />

BS<br />

6853<br />

(12)<br />

NF<br />

(11)<br />

USCG<br />

(9) MSHA<br />

(10)<br />

DOT<br />

(8)<br />

ABS<br />

(7)<br />

LR MOD<br />

(5) (6)<br />

DB/DIN<br />

5510<br />

(4)<br />

RINA<br />

(3)<br />

DNV<br />

(2)<br />

GL<br />

(1)<br />

Hose Construction St<strong>and</strong>ard<br />

Push-Lok<br />

Push-Lok<br />

Low pressure<br />

Transport + <strong>Hydraulic</strong><br />

Low pressure<br />

Transport + <strong>Hydraulic</strong><br />

Ab-16<br />

Classification Body Type Approvals<br />

Medium pressure<br />

801Plus 1 braid, fibre<br />

-<br />

830M 1 braid, fibre<br />

-<br />

Multipurpose 831 1 braid, fibre<br />

-<br />

837BM 1 braid, fibre<br />

-<br />

837PU 1 braid, fibre<br />

-<br />

Phosphate Ester 804 1 braid, fibre<br />

-<br />

Fire retardant 821FR 1 braid, fibre<br />

-<br />

High temperature 836 1 braid, fibre<br />

-<br />

X<br />

Non-conductive 838M 1 braid, fibre<br />

-<br />

601 2 braids, fibre<br />

DIN EN 854-R3 - SAE 100R3<br />

St<strong>and</strong>ard 611 1 braid, fibre<br />

DIN EN 854-R6<br />

681 2 braids, fibre<br />

DIN EN 854-2TE<br />

High temperature 611HT 1 braid, fibre<br />

DIN EN 854-R6<br />

X<br />

Railway 681DB 2 braids, fibre DIN EN 854-2TE<br />

X<br />

X X<br />

201 1 braid, wire<br />

SAE 100R5 - SAE J1402AII<br />

X<br />

206 1 braid, wire<br />

SAE 100R5 - SAE J1402AII<br />

X<br />

Transportation<br />

213 1 braid, wire<br />

SAE J1402AI<br />

X<br />

293 1 braid, fibre<br />

SAE J1402AI<br />

X<br />

Fire retardant 221FR 1 braid, wire SAE J1527TypR3<br />

X X<br />

X X X<br />

Refrigeration 285 1 braid, wire<br />

SAE J2064TypC<br />

421SN 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT X X X X X X X X<br />

422 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT<br />

X<br />

301SN 2 braids, wire DIN EN 853-2SN - SAE 100R2AT X X X X X X X X<br />

302 2 braids, wire DIN EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT<br />

X<br />

St<strong>and</strong>ard<br />

441 1 braid, wire<br />

ISO 11237-R16 - SAE 100R16<br />

451 1/2braid, wire<br />

ISO 11237-R17 - SAE 100R17<br />

492 1 braid, wire Exceeds DIN EN 857-1SC - ISO 11237-1SC X X X X X<br />

462 2 braids, wire Exceeds DIN EN 857-2SC - ISO 11237-2SC X X X X X<br />

301TC 2 braids, wire Exceeds DIN EN 853-2SN - ISO 1436-2SN(R2AT<br />

X<br />

X<br />

351TC 2 braids, wire<br />

SAE 100 R19<br />

X<br />

451TC 1/2braid, wire<br />

ISO 11237-R17 - SAE 100R17<br />

X<br />

471TC 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />

X<br />

472TC 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />

X<br />

X<br />

X<br />

Extreme abrasion 492ST 1 braid, wire<br />

DIN EN 857-1SC - ISO11237-1SC<br />

resistance 462ST 2 braids, wire DIN EN 857-2SC - ISO11237-2SC<br />

426 1 braid, wire SAE 100R1AT<br />

X H X<br />

Low / High<br />

436 2 braids, wire SAE 100R16<br />

X<br />

X H X<br />

temperature<br />

461LT 2 braids, wire Exceeds DIN EN 857-2SC - ISO11237-2SC<br />

424 1 braid, wire<br />

SAE 100R1AT<br />

Phosphate Ester<br />

304 2 braids, wire<br />

SAE 100R2AT<br />

High<br />

abrasion resistance<br />

MSHA approved<br />

Medium pressure<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium pressure<br />

Medium pressure<br />

3-braids<br />

Ab-17<br />

High pressure<br />

Parkrimp No-Skive<br />

High pressure<br />

Parkrimp No-Skive<br />

Classification Body Type Approvals<br />

3-braids<br />

GL DNV RINA<br />

DB/DIN<br />

Hose Construction St<strong>and</strong>ard<br />

(1) (2) (3)<br />

5510<br />

LR MOD ABS DOT USCG<br />

(4)<br />

(5) (6) (7) (8) (9)<br />

441RH 1 braid, wire ISO 11237-R16 - SAE 100R16<br />

X<br />

X X X<br />

Railway<br />

421RH 1 braid, wire DIN EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT<br />

X<br />

X X<br />

493 1 braid, wire<br />

-<br />

Water cleaning<br />

463 2 braids, wire<br />

-<br />

402 1 braid, wire<br />

-<br />

Pilot<br />

412 1 braid, wire<br />

-<br />

Wire cover 421WC 1 braid, wire ISOS1436-1SN/R1AT - SAE 100R1AT<br />

477 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC<br />

Powerlift<br />

477ST 2 braids, wire Excels DIN EN 853-2SN - DIN EN 856-2SC<br />

Extremely 692 1/2 braids, wire<br />

Excels SAE 100R17<br />

flexible 692Twin 1/2 braids, wire<br />

Excels SAE 100R17<br />

811 1 braid,1steelspiral<br />

SAE 100R4<br />

Suction<br />

881 1 braid,1steelspiral SAE 100R4<br />

H X<br />

St<strong>and</strong>ard 372 3 braids, wire -<br />

X X<br />

X X<br />

Low temperature 371LT 3 braids, wire<br />

-<br />

High abrasion res. 372TC 3 braids, wire<br />

-<br />

X<br />

Railway 372RH 3 braids, wire -<br />

X<br />

X X<br />

701 4 spiral, wire DIN EN 856-4SP - ISO 3862-4SP X X<br />

731 4 spiral, wire<br />

DIN EN 856-4SH - ISO 3862-4SH<br />

St<strong>and</strong>ard<br />

781 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />

P35 6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 X<br />

X X X<br />

774 4 spiral, wire<br />

-<br />

Phosphate Ester<br />

F42 4/6 spiral, wire<br />

ISO 3862-R15 - SAE 100R15<br />

Extreme pressure 761 6 spiral, wire<br />

-<br />

721TC 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12<br />

X<br />

High abrasion<br />

782TC 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13 X<br />

X<br />

X<br />

resistance<br />

4/6 spiral, wire X<br />

X X<br />

MSHA approved<br />

791TC<br />

ISO 3862-R15 - SAE 100R15<br />

X<br />

792TC 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

X<br />

X H X<br />

Low temperature 772LT 4 spiral, wire DIN EN 856-R12 - ISO 3862-R12 - SAE 100R12<br />

787TC 4 spiral, wire<br />

ISO 18752-DC<br />

X<br />

Compact spiral !<br />

797TC 4 spiral, wire<br />

ISO 18752-DC<br />

X<br />

H31 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP X X X X X X X<br />

H29 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH X X<br />

X X X X<br />

St<strong>and</strong>ard<br />

R35 4/6 spiral, wire DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />

R42 4/6 spiral, wire ISO 3862-R15 - SAE 100R15<br />

X X<br />

X X X<br />

H31TC 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP<br />

X<br />

High<br />

H29TC 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH<br />

X<br />

abrasion resistance<br />

4/6 spiral, wire<br />

MSHA approved<br />

R35TC<br />

DIN EN 856-R13 - ISO 3862-R13 - SAE 100R13<br />

X<br />

R42TC 4/6 spiral, wire<br />

ISO 3862-R15 - SAE 100R15<br />

X<br />

Extreme H31ST 4 spiral, wire Exceeds DIN EN 856-4SP - ISO 3862-4SP<br />

abrasion H29ST 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH<br />

resistance R42ST 4/6 spiral, wire<br />

ISO 3862-R15 - SAE 100R15<br />

Railway H29RH 4 spiral, wire Exceeds DIN EN 856-4SH - ISO 3862-4SH<br />

X<br />

X X<br />

MSHA NF<br />

BS<br />

MarED<br />

UNI BV<br />

6853<br />

(10) (11)<br />

(12)<br />

(13)<br />

CEI Marine<br />

GIG VG<br />

(14) (15)<br />

(16) (17)<br />

ParLock<br />

ParLock<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Conversion Chart<br />

Length<br />

Area<br />

Volume<br />

Weight<br />

Torque<br />

Pressure<br />

Velocity<br />

Flow rate<br />

Temperature<br />

(UK) Unit of United Kingdom<br />

(US) Unit of USA<br />

Ab-18<br />

Conversion Chart<br />

Unit Base Unit Conversion Unit Factor<br />

1 inch in mm 25.4<br />

1 milllimetre mm in 0.03934<br />

1 foot ft m 0.3048<br />

1 metre m ft 3.28084<br />

1 square inch sq in cm² 6.4516<br />

1 square centimetre cm² sq in 0.1550<br />

1 gallon (UK) gal l 4.54596<br />

1 litre l gal (UK) 0.219976<br />

1 gallon (US) gal l 3.78533<br />

1 litre l gal (US) 0.264177<br />

1 pound lb kg 0.453592<br />

1 kilogramme kg lb 2.204622<br />

1 pound foot lb • ft kg • m 1.488164<br />

1 Newton metre kg • m lb • ft 0.671969<br />

1 pound per square inch psi bar 0.06895<br />

1 bar bar psi 14.5035<br />

1 pound per square inch psi MPa 0.006895<br />

1 mega pascal MPa psi 145.035<br />

1 kilo pascal kPa bar 0.01<br />

1 bar bar kPa 100<br />

1 mega pascal MPa bar 10<br />

1 bar bar MPa 0.1<br />

1 foot per second ft / s m / s 0.3048<br />

1 metre per second m / s ft / s 3.28084<br />

1 gallon per minute (UK) gal / min. l / min. 4.54596<br />

1 litre per minute l / min. gal / min. (UK) 0.219976<br />

1 gallon per minute (US) gal / min. l / min. 3.78533<br />

1 litre per minute l / min. gal / min. (US) 0.264178<br />

Fahrenheit degree °F °C 5/9 • (°F-32)<br />

Celsius degree °C °F °C • (9/5) +32<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Temperature / Pressure Chart<br />

Reference 201, 206, 213 <strong>and</strong> 293 hose.<br />

Temperature<br />

(°C)<br />

160<br />

149<br />

138<br />

126<br />

115<br />

104<br />

93 1<br />

EXAMPLE: 201-8 hose to be used at 121 °C<br />

Percent of maximum working pressure (%)<br />

Maximum Multiplication Factor Maximum<br />

Working Pressure x from Chart = Working Pressure<br />

up to 100 °C at 121 °C<br />

13.8 MPa (2000 psi) x 85% = 11.7 MPa (1700 psi)<br />

Ab-19<br />

Temperature / Pressure Chart<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Flow Capacity Nomogram<br />

Flow Q (l/min)<br />

400<br />

300<br />

200<br />

150<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

15<br />

10<br />

9<br />

8<br />

7<br />

6<br />

The chart below is provided as an aid in the determination of the correct<br />

hose size.<br />

Example: at 10 gallons per minute (gal/min), what is the proper hose size<br />

within the recommended velocity range for pressure lines?<br />

Locate 10 gallons per minute in the left-h<strong>and</strong> column <strong>and</strong> 20 feet per<br />

second in the right-h<strong>and</strong> column (the maximum recommended velocity<br />

range for pressure lines). Lay a straight line across these two points.<br />

The inside diameter shown in the centre column is above -6 so we have<br />

to use -8 (1/2"). For suction hose, follow the same procedure except use<br />

recommended velocity range for intake lines in the right-h<strong>and</strong> column.<br />

where: Q = flow in gallons per minute (gal/min & l/min)<br />

V = velocity in feet per second (f/s & m/s)<br />

d = hose inside diameter (mm & dash size)<br />

Inside diameter d<br />

mm dash<br />

sizes<br />

inch<br />

50,8<br />

38,1<br />

31,8<br />

25,4<br />

19,1<br />

15,9<br />

12,7<br />

9,5<br />

7,9<br />

6,3<br />

-32<br />

-24<br />

-20<br />

-16<br />

-12<br />

-10<br />

-8<br />

-6<br />

-5<br />

-4<br />

2<br />

1<br />

3/4<br />

5/8<br />

1/2<br />

3/8<br />

1/4<br />

Example<br />

Flow Q = 45 l/m<br />

Velocity V = 6,1 m/s<br />

Konstant K = 21,2025<br />

1-1/2<br />

1-1/4<br />

5/16<br />

Ab-20<br />

0,6<br />

1<br />

1,2<br />

2<br />

3<br />

4<br />

5<br />

<br />

<br />

Velocity<br />

m/s feet/s<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

10<br />

15<br />

Flow Capacity Chart<br />

<br />

<br />

<br />

<br />

<br />

Recommended<br />

maximum velocity for<br />

suction lines<br />

Recommended<br />

maximum velocity for<br />

return lines<br />

Recommended<br />

maximum velocity for<br />

pressure lines<br />

4,8 -3 3/16 6,1<br />

20<br />

7<br />

5<br />

8<br />

9<br />

25<br />

30<br />

4<br />

UK gallons<br />

Conversion factor: gal/min x 4,546 = l/min<br />

feet/s x 0,3048 = m/s<br />

* Recommended velocities are according to hydraulic fluids of maximum viscosity 315 S.S.U. at 38°C working at roomtemperature within 18° <strong>and</strong> 68°C.<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

The Correct Method to Fit Female Swivel Ends<br />

To ensure a leakproof seal between swivel female hose<br />

ends shown in this catalogue <strong>and</strong> the appropriate<br />

adaptors it is necessary to follow the procedure below<br />

which is different from hydraulic tube assembly.<br />

Flats From Wrench Resistance (FFWR)<br />

Parker‘s recommended assembly method for JIC 37°<br />

flare, SAE 45° flare <strong>and</strong> ORFS swivel female is Flats<br />

From Wrench Resistance (FFWR). The torque values<br />

assigned by size are for reference only, <strong>and</strong> are only<br />

Spanner torque values<br />

Metric swivel female<br />

Thread Tube<br />

metric O.D. nominal min. - max.<br />

M 12x1.5 06L 16 15 - 17<br />

M 14x1.5 08L 16 15 - 17<br />

M 16x1.5 10L 26 25 - 28<br />

M 18x1.5 12L 37 35 - 39<br />

M 22x1.5 15L 47 45 - 50<br />

M 26x1.5 18L 89 85 - 94<br />

M 30x2 22L 116 110 - 121<br />

M 36x2 28L 137 130 - 143<br />

M 45x2 35L 226 215 - 237<br />

M 52x2 42L 347 330 - 363<br />

M 14x1.5 06S 26 25 - 28<br />

M 16x1.5 08S 42 40 - 44<br />

M 18x1.5 10S 53 50 - 55<br />

M 20x1.5 12S 63 60 - 66<br />

M 22x1.5 14S 79 75 - 83<br />

M 24x1.5 16S 84 80 - 88<br />

M 30x2 20S 126 120 - 132<br />

M 36x2 25S 179 170 - 187<br />

M 42x2 30S 263 250 - 275<br />

M 52x2 38S 368 350 - 385<br />

BSP swivel female<br />

Thread<br />

BSPP size nominal min. - max.<br />

G1/4 -4 20 15 - 25<br />

G3/8 -6 34 27 - 41<br />

G1/2 -8 60 42 - 76<br />

G5/8 -10 69 44 - 94<br />

G3/4 -12 115 95 - 135<br />

G1 -16 140 115 - 165<br />

G1-1/4 -20 210 140 - 280<br />

G1-1/2 -24 290 215 - 365<br />

G2 -32 400 300 - 500<br />

Note<br />

Values given in tables are typical to achieve the recommended assembly methods when fitting material is steel zinc plated.<br />

For other materials different values will be applicable (see our recommendations for other materials on this page).<br />

Ab-21<br />

applicable to Parker system components using the<br />

FFWR method with trivalent chromate passivation<br />

on zinc plating of carbon steel components without<br />

lubrication.<br />

Metal-to-metal seal<br />

Screw the nut up h<strong>and</strong> tight <strong>and</strong> then tighten further<br />

with a spanner according to the values mentioned in<br />

the table below. Ensure that in all cases the hose is<br />

correctly aligned before tightening the nut onto the<br />

corresponding adaptor.<br />

JIC 37° swivel female<br />

Flats From<br />

Wrench Swivel Nut<br />

Thread<br />

Resistance Torque Nm<br />

UNF size (FFWR) (Ref)<br />

7/16-20 -4 2 18<br />

1/2-20 -5 2 23<br />

9/16-18 -6 1-1/2 30<br />

3/4-16 -8 1-1/2 57<br />

7/8-14 -10 1-1/2 81<br />

1.1/16-12 -12 1-1/4 114<br />

1.5/16-12 -16 1 160<br />

1.5/8-12 -20 1 228<br />

1.7/8-12 -24 1 265<br />

2.1/2-12 -32 1 360<br />

ORFS swivel female<br />

Flats From<br />

Wrench Swivel Nut<br />

Thread<br />

Resistance Torque Nm<br />

UNF size (FFWR) (Ref)<br />

9/16-18 -4 1/2 to 3/4 25<br />

11/16-16 -6 1/2 to 3/4 40<br />

13/16-16 -8 1/2 to 3/4 55<br />

1-14 -10 1/2 to 3/4 80<br />

1.3/16-12 -12 1/3 to 1/2 115<br />

1.7/16-12 -16 1/3 to 1/2 150<br />

1.11/16-12 -20 1/3 to 1/2 205<br />

2-12 -24 1/3 to 1/2 315<br />

2-1/2x12 -32 – –<br />

Note: The assembly torques listed are higher than the test torques<br />

published in SAE J1453.<br />

The torque values for other materials are as follows:<br />

• Brass fittings <strong>and</strong> adapters<br />

– 65 % of the torque value for steel.<br />

• Stainless steel <strong>and</strong> Monel<br />

– Use 5% higher than listed for steel.<br />

Threads to be lubricated for these materials.<br />

• Dissimilar metals<br />

– Use torque value designated for the lower of the two metals.<br />

• All fittings are dry except as noted above.<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Chemical Resistance Table<br />

Hose Selection by Medium <strong>and</strong> Hose Type<br />

This hose compatibility chart is a ready reference of Parker hose compatibility with various fluid media. It is intended as a guide to<br />

chemical compatibility with inner tube materials <strong>and</strong> assembly lubricants applied internally.<br />

The outer cover of the hose is intended to protect the reinforcement layer(s) from mechanical influences (abrasion, weathering<br />

etc), as such the cover compounds are not designed to exhibit the same chemical resistance as the tube compounds. The<br />

Hose Division Technical Department should be consulted about the compatibility of the cover should the application involve the<br />

extended exposure or immersion in a liquid.<br />

The specific recommendations are based upon field experience, the advice of various polymer or fluid suppliers, <strong>and</strong> specific<br />

laboratory experiments. It must be stressed, however, that this information is offered only as a guide. Final hose selection depends<br />

also upon pressure, fluid temperature, ambient temperature, <strong>and</strong> special requirements or variations, which may not be known by<br />

Parker. Legal <strong>and</strong> other regulations must be followed with particular care.<br />

Where an external compatibility problem may occur, or for fluids not listed, we encourage you to first contact the fluid manufacturer<br />

for a recommendation prior to contacting your Parker Field Representative or the Technical Department, Hose Products Division<br />

Europe (HPDE_Helpdesk@parker.com)<br />

Ab-22<br />

Chemical resistance table<br />

This chemical compatibility guide must not be used in conjunction with any other compatibility guides from previous or<br />

Warning ! future catalogue editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury<br />

or property damage.<br />

Use the Chart as Follows:<br />

1. Locate medium to be carried using the Chemical Resistance Table on the following pages.<br />

2. Select suitability of hose <strong>and</strong> fitting material from the table based on the letter rating in the table. See resistance rating key below for<br />

explanation of compatibility ratings. See list of numerals below for an explanation when a numeral, or a numeral <strong>and</strong> a letter rating are<br />

present in the table.<br />

3. The Column headings on the Chemical Resistance Table, I, II, III, IV, V refer to specific groups of hoses.<br />

4. Locate hose part number under Column l, ll, III, IV, V. VI from the list below.<br />

5. For fitting material availability refer to appropriate fitting section of catalogue.<br />

6. Check hose specifications in this catalogue. Contact Hose Products Division Europe Technical Department on any items not catalogued.<br />

Resistance Rating Key<br />

A = Preferred, good to excellent with little or no change in physical properties.<br />

F = Fair, marginal or conditional with noticeable effects on physical properties.<br />

X = Unsuitable, severe effects on physical properties.<br />

~ = No rating, insufficient information.<br />

Numerals<br />

1. For air or gaseous applications above 250 PSI (1,7 MPa), the cover should be pin pricked.<br />

2. Legal <strong>and</strong> insurance regulations must be considered. Contact HPDE Technical Department for more information.<br />

3. Push-Lok hoses (801, 804, 821, 821FR, 831, 836, 837BM, 837PU, 830M, 838M) are not recommended for any type of fuel.<br />

4. Use 285, 235 or 244 hoses. The compatibility of the system‘s refrigeration oil with these hoses needs to be evaluated on a case by case<br />

basis. Contact HPDE Technical Department for more information. Do not use mineral oil or alkyl benzene refrigeration oils with 244 hose.<br />

Chemical compatibility does not imply low permeation.<br />

5. 65 °C (150 °F) maximum.<br />

6. Satisfactory at some concentrations <strong>and</strong> temperatures, unsatisfactory at others.<br />

7. For phosphate ester fluids use 304, 424, 774, 804 or F42 hoses.<br />

8. Acceptable for flushing hose assemblies.<br />

9. 221FR hose recommended.<br />

10. For dry air applications, hoses with inner tubes from columns IV <strong>and</strong> V are preferred. See hose specifications for maximum recommended<br />

temperatures with air.<br />

11. 100 °C (212 °F) maximum.<br />

12. 121 °C (250 °F) maximum.<br />

13. <strong>Hoses</strong> for gas application are available from Parker.<br />

Please contact the Technical Department for more information about the products as well as the legal application requirements.<br />

14. 70 °C maximum for hoses 801, 837BM, 837PU<br />

15. No rating / insufficient information about chemical compatibility for hoses 801, 837BM, 837PU.<br />

Hose Types<br />

Column I: 201, 225, 601, 701, 721, 721TC, 731, 761, 77C, P35, 781, 791TC, 881, H31, H29, R35, R42, H31TC, H29TC, R35TC, R42TC, H31ST, H29ST, R42ST, H29RH<br />

Column II: 301TC, 351TC, 371LT, SS25UL, 421WC, 431, 441, 441RH, 451, 451TC, 451ST, 461LT, 463, 471TC, 471ST, 493, 681, 681DB, 772LT, 811<br />

Column III: 221FR, 301SN, 302, 372, 372RH, 372TC, 402, 412, 421RH, 421SN, 422, 462, 462ST, 472TC, 477, 477ST, 492, 492ST, 692, 692Twin, 772TC, 772ST, 782TC,<br />

782ST, 787TC, 792TC, 792ST, 797TC, 821, 831<br />

Column IV: 206, 213, 226, 266, 293, 426, 436, 611, 611HT, 821FR, 836, 801*, 837BM*, 837PU*<br />

Note: * See Numeral 15,16<br />

Column V: 304, 424, 604, 774, 804, F42 - Special EPDM hose for Phosphoric Ester<br />

Column VI: 830M, 838M<br />

Caution: The fluid manufacturer’s recommended maximum operating temperature for any specific name-br<strong>and</strong> fluid should be closely observed by<br />

the user. Specific name br<strong>and</strong> fluids can vary greatly between manufacturers even though they are considered to be from the same family of fluids.<br />

Using fluids above the manufacturer‘s maximum recommended temperature can cause the fluid to break down, creating by-products that can be<br />

harmful to elastomers or other materials used in the system. When selecting a hose type, both the fluid manufacturer <strong>and</strong> hose manufacturer‘s<br />

maximum temperature limit must be taken into consideration, with the lower of the two taking precedence.<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

3M FC-75<br />

A<br />

A A A A 15 A A A A A<br />

Acetic Acid X X X A 15 6 X X X A<br />

Acetone X X X A 15 A X A A A<br />

Acetylene X X X X X - - - -<br />

AEROSHELL Turbine Oil 500 (See MIL-L-23699) X X F X X - A A A<br />

Air A, 1, 10 A, 1, 10 A, 1, 10 A 1, 10 A, 1, 10 A A A A<br />

Air (dry) X F, 1, 10 F, 1, 10 A 1, 10 A, 1, 10 A A A A<br />

Alcohol (Methanol-Ethanol) F F F A 15 F - F A A<br />

Ammonia (Anhydrous) X X X X X - X X X<br />

Ammonium Chloride A A A A 15 A A X X X<br />

Ammonium Hydroxide F F F A 15 A X F X A<br />

Ammonium Nitrate A A A A 15 A - F X A<br />

Ammonium Phosphate A A A A 15 A - X X F<br />

Ammonium Sulfate A A A A 15 A - F X F<br />

Amoco 32 Rykon X A A F 14 X A A A A<br />

Ampol PE 46 X X X X A, 7 F A A A<br />

AMSOIL Synthetic ATF F A A A 15 X F A A A<br />

Amyl Alcohol X X X A 15 F - X A A<br />

Anderol 495,497,500,750 X X X A 15 X X A A A<br />

Aniline X X X A 15 A X A X A<br />

Animal Fats X F F A 15 F - 6 6 A<br />

Aquacent Light, Heavy X A A X X A A A A<br />

Argon A A A A A A A A A<br />

Aromatic 100,150 X F F - X F A A A<br />

Arrow 602P A A A A14 X A A A A<br />

Asphalt X F F F14 X A F F A<br />

ASTM #3 Oil F F F A 15 X - A A A<br />

ATF-M F A A A14 X A A A A<br />

Automotive Brake Fluid X X X X - X X X X<br />

AW 32,46,68<br />

B<br />

F A A A 14 X A A A A<br />

BCF F F F F 15 - - A A A<br />

Benz Petraulic 32,46,68,100,150,220,320,460 F A A A 14 X A A A A<br />

Benzene, Benzol X X X A 15 X F A A A<br />

Benzgrind HP 15 - A A A 15 X - A A A<br />

Benzine X X X F 15 X - A A A<br />

Biodegradable <strong>Hydraulic</strong> Fluid 112B X A A X - - A A A<br />

Biodiesel E20 X F X X X X - - -<br />

Biodiesel E100 X F X X X X - - -<br />

Biodiesel E60 X F X X X X - - -<br />

Biodiesel E80 X F X X X X - - -<br />

Borax F F F A 15 A - F A A<br />

Boric Acid A A A X A X X 6 A<br />

Brayco 882 X A A A 15 X - A A A<br />

Brayco Micronic 745 X X A F 14 X A A A A<br />

Brayco Micronic 776RP F A A F 14 X A A A A<br />

Brayco Micronic 889 X F F - X - A A A<br />

Brine F F F A 15 A - X F F<br />

Butane See 2 & 13 F A A A<br />

Butyl Alcohol, Butanol<br />

C<br />

F F F A 15 F - F F A<br />

Calcium Chloride A A A A 15 A - F F X<br />

Calcium Hydroxide A A A A 15 A - A A A<br />

Ab-23<br />

Chemical resistance table<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Calcium Hypochlorite X X X A 15 A - X F<br />

Calibrating Fluid A A A A14 X A A A<br />

Carbon Dioxide, gas F F F F 15 6 - A A<br />

Carbon Disulfide X X X A 15 X - A F<br />

Carbon Monoxide (hot) F F F A 15 6 - F 6<br />

Carbon Tetrachloride X X X A 15 X - 6 6<br />

Carbonic Acid F F F X F X X X<br />

Castor Oil A A A A 15 A - A A<br />

Castrol 5000 X F F A 15 X X A A<br />

Cellosolve Acetate X X X X A - X X<br />

Celluguard A A A - A - A A<br />

Cellulube 90, 150, 220 300, 550, 1000 X X X - A - A A<br />

Chevron Clarity AW 32, 46, 68 A A A A 14 X A A A<br />

Chevron FLO-COOL 180 F F F - X - A A<br />

Chevron FR-8, 10, 13, 20 X X X X A, 7 F A A<br />

Chevron <strong>Hydraulic</strong> Oils AW MV 15, 32, 46, 68, 100 A A A A 14 X A A A<br />

Chevron HyJet IV (9) X X X X A, 7 F A A<br />

Citric Acid F A A X A X X X<br />

Commonwealth EDM 242, 244 A A A - X A A A<br />

CompAir CN300 X X X A 15 X X A A<br />

CompAir CS100, 200, 300, 400 X X X A 15 X X A A<br />

Coolanol 15, 20, 25, 35, 45 A A A A 15 A X A A<br />

Copper Chloride F A A X A - X X<br />

Copper Sulfate A A A X A - X X<br />

Cosmolubric HF-122, HF-130, HF-144 X F A X X - A A<br />

Cosmolubric HF-1530 X F A X X - A A<br />

Cottonseed Oil F A A F 15 X - A A<br />

CPI CP-4000 X X X A 15 X - A A<br />

Crude Petroleum Oil F A A A14 X A F F<br />

CSS 1001Dairy <strong>Hydraulic</strong> Fluid<br />

D<br />

F A A A 15 X - A A<br />

Daphne AW32 A A A A14 X A A A<br />

Dasco FR 201-A A A A - X - A A<br />

Dasco FR150, 200, 310 F A A - A - A A<br />

Dasco FR300, FR2550 X X X - X F A A<br />

Dasco FR355-3 X F A X X X A A<br />

Deicer Fluid 419R A A A - - A A A<br />

Deionized Water A A A A 15 A - F F<br />

Dexron II ATF F A A A14 X A A A<br />

Dexron III ATF X F, 11 F, 11 A 15, 12 X - A A<br />

Diesel Fuel F, 3 A, 3 A, 3 A 15, 3 X A(2) A A<br />

Diester Fluids X X X A 15 X X A A<br />

Dow Corning 2-1802 Sullair (24KT) - - - F 15 - - A A<br />

Dow Corning DC 200, 510, 550, 560, FC126 A A A A 15 - - A A<br />

Dow HD50-4 F F F - - - - -<br />

Dow Sullube 32 - - - F 15 - - A A<br />

Dowtherm A,E X X X A 15 X - A A<br />

Dowtherm G X X X X X - A A<br />

Duro AW-16, 31 A A A - X - A A<br />

Duro FR-HD<br />

E<br />

A A A - X - A A<br />

EcoSafe FR-68 A A A - X X A A<br />

Ethanol F F F A 15 F - F A<br />

Ethers X X X A 15 X - A A<br />

Ab-24<br />

Chemical resistance table<br />

X<br />

A<br />

A<br />

A<br />

A<br />

6<br />

F<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

6<br />

A<br />

A<br />

A<br />

A<br />

X<br />

F<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Ethyl Acetate X X X A 15 F - F A<br />

Ethyl Alcohol F F F A 15 F - F A<br />

Ethyl Cellulose F F F A 15 F - X F<br />

Ethyl Chloride X X X X A - F F<br />

Ethylene Dichloride X X X A 15 X - X A<br />

Ethylene Glycol F A A A A A A F<br />

Exxon 3110 FR A A A A 15 X A A A<br />

Exxon Esstic A A A A14 A A A A<br />

Exxon Nuto H 46, 68 A A A A 14 X A A A<br />

Exxon Tellura Indusrial Process Oils A A A A 14 X A A A<br />

Exxon Terresstic, EP A A A A14 A A A A<br />

Exxon Turbo Oil 2380 X F F A 15 X X A A<br />

Exxon Univolt 60, N61<br />

F<br />

F A A A 14 X A A A<br />

FE 232 (Halon) X X X X F - A A<br />

Fenso 150 - A A - X A A A<br />

Formaldehyde X X X A 15 A - X F<br />

Formic Acid X X X X A X X 6<br />

Freons see refrigerants - - - - - - - -<br />

Fuel Oil F, 3 A, 3 A, 3 A 15, 3 X A(2) A A<br />

Fyre-Safe 120C,126,155,1090E,1150,1220,1300E X X X X A, 7 F A A<br />

Fyre-Safe 200C, 225, 211 F A A A A F A A<br />

Fyre-Safe W/O A A A A 15 X A A A<br />

Fyrguard 150, 150-M, 200 A A A A A F A A<br />

Fyrquel 60, 90, 150, 220, 300, 550, 1000 X X X X A, 7 F A A<br />

Fyrquel EHC, GT, LT, VPF X X X X A, 7 F A A<br />

Fyrtek MF, 215, 290, 295<br />

G<br />

X X X X X F A A<br />

Gardner-Denver GD5000, GD8000 X X X A 15 X X A A<br />

Gasoline See 9 - A A<br />

Glue F F F - X - A F<br />

Glycerine, Glycerol A A A A 15 A - A F<br />

Grease A A A A14 X A A A<br />

Gulf-FR Fluid P37, P40, P43, P45, P47<br />

H<br />

X X X A 15 A - A A<br />

H-515 (NATO) A A A - X - A A<br />

Halon 1211, 1301 F F F F 15 - - A A<br />

Helium Gas X X X X X - A A<br />

Heptane X F F A 15 X - A A<br />

Hexane X F F A 15 X - A A<br />

HF-20, HF-28 A A A A F A A<br />

Houghto-Safe 1055, 1110, 1115, 1120, 1130 (9) X X X X A, 7 F A A<br />

Houghto-Safe 271 to 640 F A A A A F A A<br />

Houghto-Safe 419 <strong>Hydraulic</strong> Fluid A A A - X - A A<br />

Houghto-Safe 419R Deicer Fluid A A A - - A A A<br />

Houghto-Safe 5046, 5046W, 5047-F A A A A 15 X - A A<br />

HP 100C (Jack hammer oil) F A A A 14 X A A A<br />

HPWG 46B F A A A - F A A<br />

Hul-E-Mul A A A - X - A A<br />

Hychem C, EP1000, RDF A A A A 15 A - A A<br />

Hydra Safe E-190 A A A A 15 X - A A<br />

Hydra-Cut 481, 496 A A A - X - A A<br />

Hydrafluid 760 A A A - X - A A<br />

Hydrochloric Acid X X X X X X X X<br />

Ab-25<br />

Chemical resistance table<br />

A<br />

A<br />

F<br />

F<br />

X<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

-<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Hydrofluoric Acid X X X X X X X 6<br />

Hydrogen Gas X X X X X - A A<br />

Hydrogen Peroxide X X X A 15 X - X X<br />

Hydrogen Sulfide X X X X A - X X<br />

Hydrolube A A A A 15 A - A A<br />

Hydrolubric 120-B, 141, 595 F A A A 15 A - A A<br />

Hydrosafe Glycol 200 A A A A A F A F<br />

HyJet IV<br />

I<br />

X X X X A, 7 - A A<br />

Ideal Yellow 77 A A A A 15 X - A A<br />

Imol S150 to S550 X X X - - - A A<br />

Ingersoll R<strong>and</strong> SSR Coolant X X X A 15 X X A A<br />

Isocyanates X X X A 15 X - A -<br />

Isooctane X F F A 15 X - A A<br />

Isopar H X X X X X - A A<br />

Isopropyl Alcohol<br />

J<br />

F F F A 15 F - F A<br />

Jayflex DIDP X X X X A - A A<br />

JP3 <strong>and</strong> JP4 X A,3 A,3 - X A(2) A A<br />

JP5 X A,3 A,3 F 15,3 X A(2) A A<br />

JP9<br />

K<br />

X X X X X - A -<br />

Kaeser 150P, 175P, 325R, 687R X X X A 15 X - A A<br />

Kerosene X A A F 14 X A A A<br />

KSL-214, 219, 220, 222<br />

L<br />

X X X A 15 X - A A<br />

Lacquer X X X A 15 X - X A<br />

Lacquer Solvents X X X A 15 X - X A<br />

Lactic Acids X X X X X X X X<br />

Lindol HF X X X A 15 A - A A<br />

Linseed Oil A A A A 15 A - A A<br />

LP-Gas<br />

M<br />

See 13 - A A<br />

Magnesium Chloride A A A A 15 A - X X<br />

Magnesium Hydroxide F F F A 15 A - F F<br />

Magnesium Sulfate A A A A 15 A - A F<br />

Mercaptans X X X X X - - -<br />

Methane See 13 - A A<br />

Methanol F F F A 15 F - F A<br />

Methyl Alcohol F F F A 15 F - F A<br />

Methyl Chloride X X X A 15 X - A A<br />

Methyl Ethyl Ketone (MEK) X X X A 15 X - F A<br />

Methyl Isopropyl-Ketone X X X X X - F A<br />

Metsafe FR303, FR310, FR315, FR330, FR350 X X X X X F A A<br />

Microzol-T46 X A A - X - A A<br />

MIL-B-46176A X X X X X - X X<br />

MIL-H-46170 X F F A 15 X - A A<br />

MIL-H-5606 F A A A14 X A A A<br />

MIL-H-6083 F A A A 15 X - A A<br />

MIL-H-7083 F A A A 15 X - A A<br />

MIL-H-83282 F A A A 15 X - A A<br />

MIL-L-2104, 2104B F A A A 14 X A A A<br />

MIL-L-23699 X X X X X X A A<br />

MIL-L-7808 F A A - X - A A<br />

Ab-26<br />

Chemical resistance table<br />

X<br />

A<br />

6<br />

6<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

F<br />

A<br />

-<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Mine Guard FR A A A - A - A A<br />

Mineral Oil A A A F14 X A A A<br />

Mineral Spirits 8 8 8 8 X - A A<br />

Mobil Aero HFE F A A F 14 X A A A<br />

Mobil DTE 11M, 13M, 15M, 16M, 18M, 19M F A A A14 X A A A<br />

Mobil DTE 22, 24, 25, 26 F A A A 14 X A A A<br />

Mobil EAL 224H X A A X - - A A<br />

Mobil EAL Artic 10, 15, 22,32, 46, 68, 100 X X X X X X A A<br />

Mobil Glygoyle 11, 22, 30, 80 A A A - X - A A<br />

Mobil HFA F A A A 15 X - A A<br />

Mobil Jet 2 X F F A 15 X - A A<br />

Mobil Nyvac 20, 30, 200, FR F A A A A F A A<br />

Mobil Rarus 824, 826, 827 X X X A 15 X X A A<br />

Mobil SHC 600 Series F A A A 15 X - A A<br />

Mobil SHC 800 Series F A A A 15 X - A A<br />

Mobil SHL 624 - A A A 15 X - A A<br />

Mobil Vactra Oil A A A F14 X A A A<br />

Mobil XRL 1618B X X X X A, 7 F A A<br />

Mobilfluid 423 F A A A 14 X A A A<br />

Mobilgear SHC 150, 220, 320, 460, 680 F F F A 15 X - A A<br />

Mobilrama 525 A A A F 14 X A A A<br />

Molub-Alloy 890 X X X A 15 X - A A<br />

Moly Lube “HF” 902 F F F F14 X A A A<br />

Monolec 6120 <strong>Hydraulic</strong> Oil A A A A 14 X A A A<br />

Morpholine (pure additive)<br />

N<br />

X X X X X - X X<br />

Naptha X F F A 15 X - A A<br />

Napthalene X X X A 15 X - A A<br />

Natural Gas See 13 - A A<br />

Nitric Acid X X X X X X X X<br />

Nitrobenzene X X X A 15 X - X X<br />

Nitrogen, gas F, 1 F, 1 F, 1 F 15, 1 F, 1 - A A<br />

NORPAR 12, 13, 15 8 8 8 8 X - A A<br />

Nuto H 46, 68 A A A A 14 X A A A<br />

Nyvac 20, 30, 200, FR F A A A A F A A<br />

Nyvac Light<br />

O<br />

X X X - A - A A<br />

Oceanic HW F A A A X F A A<br />

Oxygen, gas X X X X X - X A<br />

Ozone<br />

P<br />

F F F - A - A A<br />

Pacer SLC 150, 300, 500, 700 X X X A 15 X - A A<br />

Pennzbell AWX F A A F 14 X A A A<br />

PENTOSIN CHF 11S F A A F A X A A<br />

Perchloroethylene X X X X X - F X<br />

Petroleum Ether X F F F 14 X A A A<br />

Petroleum Oils A A A A 14 X A A A<br />

Phenol (Carbolic Acid) X X X A 15 X X X F<br />

Phosphate Ester Blends X X X X X F A A<br />

Phosphate Esters X X X X A, 7 - A A<br />

Phosphoric Acid X X X X X X X X<br />

Plurasafe P 1000, 1200 F A A A F F A A<br />

Polyalkylene Glycol A F F - X - A A<br />

Polyol Ester X F A X X - A A<br />

Ab-27<br />

Chemical resistance table<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

F<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

F<br />

A<br />

A<br />

A<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Potassium Chloride A A A A 15 A - X F<br />

Potassium Hydroxide X X X A 15 A - 6 X<br />

Potassium Sulfate A A A A 15 A - A A<br />

Propane See 13 - A A<br />

Propylene Glycol F A A A 15 A - F F<br />

Pydraul 10-E, 29-E, 50-E, 65-E, 90-E, 115-E X X X X A, 7 F A A<br />

Pydraul 230-C, 312-C, 68-S X X X X A, 7 F A A<br />

Pydraul 60, 150, 625, F9 X X X X A, 7 - A A<br />

Pydraul 90, 135, 230, 312, 540, MC X X X X X - A A<br />

Pydraul A-200 X X X A 15 X - A A<br />

Pyro Gard 43, 230, 630 X X X X X - A A<br />

Pyro Gard C, D, R, 40S, 40W F A A F 15 X A A A<br />

Pyro Guard 53, 55, 51, 42<br />

Q<br />

X X X X A, 7 - A A<br />

Quintolubric 700 A A A A 15 A - A F<br />

Quintolubric 807-SN F A A - X - A A<br />

Quintolubric 822, 833 X F, 5 A, 5 X X X A A<br />

Quintolubric 822-68EHC (71°C, 160°F maximum) X F, 5 A, 5 - - - A A<br />

Quintolubric 888 X F, 5 A, 5 X X - A A<br />

Quintolubric 957, 958 F A A A A F A A<br />

Quintolubric N822-300 ~ ~ A - - - A A<br />

Quintolubric N888<br />

R<br />

X A F X - X A A<br />

R<strong>and</strong>o A A A A 14 X A A A<br />

Rayco 782 X F A X X - X X<br />

Refrigerant 124 See 4 X A A<br />

Refrigerant Freon 113, 114 X X X X X X A A<br />

Refrigerant Freon 12 See 4 X X A A<br />

Refrigerant Freon 22 See 4 X X A A<br />

Refrigerant Freon 502 See 4 X X A A<br />

Refrigerant HFC134A See 4 X X A A<br />

Reolube Turbofluid 46 X X X X A, 7 - A A<br />

Rotella A A A A14 X A A A<br />

Royal Bio Guard 3032, 3046, 3068, 3100 X ~ A X X X A A<br />

Royco 2200, 2210, 2222, 2232, 2246, 2268 X X X X X X A A<br />

Royco 4032, 4068, 4100, 4150 X X X A 15 X X A A<br />

Royco 756, 783 A A A A 14 X A A A<br />

Royco 770 X F F F 15 X - A A<br />

RTV Silicone Adhesive Sealants<br />

S<br />

X X X X X - A A<br />

Safco-Safe T10, T20 - - - - A - F F<br />

Safety-Kleen ISO 32, 46, 68 hydraulic oil F A A - X A A A<br />

Safety-Kleen Solvent 8 8 8 8 X - A A<br />

Santoflex 13 F F F - F - A A<br />

Santosafe 300 X X X - X - A A<br />

Santosafe W/G 15 to 30 - - - A 15 A - A A<br />

Sea Water F F F A 15 A - X F<br />

Sewage F F F A 15 F - X F<br />

Shell 140 Solvent 8 8 8 8 X - A A<br />

Shell Clavus HFC 68 X X X X X X A A<br />

Shell Comptella Oil F F F A14 X A A A<br />

Shell Comptella Oil S 46, 68 F F F A 14 X A A A<br />

Shell Comptella Oil SM F F F A 14 X A A A<br />

Shell Diala A, (R) Oil AX F A A F14 X A A A<br />

Ab-28<br />

Chemical resistance table<br />

F<br />

A<br />

A<br />

A<br />

F<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Shell FRM - - - - X - A A<br />

Shell IRUS 902, 905 A A A - A - A A<br />

Shell Naturelle HF-E F A A F A X A A<br />

Shell Pella-A A A A A 15 X - A A<br />

Shell Tellus F A A A14 X A A A<br />

Shell Tellus TD 46 A A A A A X A A<br />

Shell Thermia Oil C A A A A 14 X A A A<br />

Shell Turbo R X F F A 15 X X A A<br />

SHF 220, 300, 450 X X A X X X A A<br />

Silicate Esters A F F A 15 X - A A<br />

Silicone Oils A A A - - - A A<br />

Silicone Sealants X X X X X - A A<br />

Skydrol 500B-4, LD-4 X X X X A, 7 F A A<br />

Soap Solutions X F F F 15 A - A A<br />

Soda Ash, Sodium Carbonate A A A A 15 A - A F<br />

Sodium Bisulfate F F F A 15 A - F A<br />

Sodium Chloride F F F A 15 A - X F<br />

Sodium Hydroxide X X X A 15 A - A X<br />

Sodium Hypochlorite F F F X F - X X<br />

Sodium Nitrate F F F A 15 A - A F<br />

Sodium Peroxide X X X X A - X X<br />

Sodium Silicate A A A A 15 A - A A<br />

Sodium Sulfate A A A A 15 A - A A<br />

Soybean Oil F A A A 15 A - A A<br />

SSR Coolant X X X A 15 X X A A<br />

Steam X X X X X - F A<br />

Stoddard Solvent 8 8 8 8 X - A A<br />

Sulfur Chloride X X X A 15 X - X X<br />

Sulfur Dioxide X X X X F - X F<br />

Sulfur Trioxide X X X A 15 F - X X<br />

Sulfuric Acid (0% to 30% room temperture) F, 6 F, 6 F, 6 X F, 6 - 6 X<br />

Summa-20, Rotor, Recip X X X A 15 X - A A<br />

Summit DSL-32,68,100,125 X X X A 15 X - A A<br />

Sun Minesafe, Sun Safe X F F A 15 X - A A<br />

Sundex 8125 X F F - A - A A<br />

Suniso 3GS A A A A14 X A A A<br />

Sun-Vis 722 X F F - X - A A<br />

Super <strong>Hydraulic</strong> Oil 100, 150, 220 A A A A 14 X A A A<br />

SUVA MP 39, 52, 66 X X X X X X A A<br />

SYNCON Oil X X X X X - A A<br />

Syndale 2820 X F F - - - A A<br />

Synesstic 32,68,100 X X X X X X A A<br />

Syn-Flo 70,90 X X X A 15 X - A A<br />

SYN-O-AD 8478<br />

T<br />

X X X X A, 7 F A A<br />

Tannic Acid F A A A 15 A X X F<br />

Tar F F F A 15 X - X F<br />

Tellus (Shell) F A A A14 X A A A<br />

Texaco 760 Hydrafluid - - - - X - A A<br />

Texaco 766, 763 (200 - 300) - - - - A - F F<br />

Texaco A-Z Oil A A A F14 X A A A<br />

Texaco Spindura Oil 22 F F F F 14 X A A A<br />

Texaco Way Lubricant 68 A A A A 14 X A A A<br />

Thanol-R-650-X X F F - X - A A<br />

Ab-29<br />

Chemical resistance table<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

F<br />

A<br />

A<br />

X<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

F<br />

X<br />

6<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

X<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Medium I II III IV V VI STEEL BRASS SS<br />

Thermanol 60 X X X X X - A A A<br />

Toluene, Toluol X X X X X - A A A<br />

Transmission Oil A A A A 14 X A A A A<br />

Tribol 1440 X F F X X F A A A<br />

Trichloroethylene X X X A 15 X - X A A<br />

Trim-Sol F A A A 15 X - A A A<br />

Turbinol 50, 1122, 1223 X X X X A, 7 - A A A<br />

Turpentine<br />

U<br />

X X X A 15 X - A A A<br />

Ucon Hydrolubes F A A A A F A A A<br />

UltraChem 215,230,501,751 X X X A 15 X - A A A<br />

Univis J26 A A A A 14 X A A A A<br />

Unleaded Gasoline See 9 - A A A<br />

Unocal 66/3 Mineral Spirits 8 8 8 8 X - A A A<br />

Urea F F F A 15 F - F - F<br />

Urethane Formulations<br />

V<br />

A A A A 15 - - A A A<br />

Van Straaten 902 A A A A 15 X - A A A<br />

Varnish X X X A 15 X - F F A<br />

Varsol 8 F F 8 X - A A A<br />

Versilube F44, F55 A A A 15 - - A A A<br />

Vinegar X X X A 15 A - F X A<br />

Vital 29, 4300, 5230, 5310 X X X X X - A A A<br />

Volt Esso 35<br />

W<br />

A A A A 15 X - A A A<br />

Water F A A A A A F A A<br />

Water / Glycols<br />

X<br />

A A A A A F A F A<br />

Xylene, Xylol<br />

Z<br />

X X X X X - A A A<br />

Zerol 150 A A A A 14 X A A A A<br />

Zinc Chloride A A A X A - X X F<br />

Zinc Sulfate A A A X A - X A A<br />

Ab-30<br />

Chemical resistance table<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Identifying Fitting Types<br />

sealing surface/sealing type or by their thread type/form. Viewing the<br />

following pages, the visual identification will be self explanatory. The<br />

sealing mechanism <strong>and</strong> the method of thread identification, however,<br />

needs further explanation<br />

Determining Sealing<br />

Mechanisms:<br />

• Thread interface<br />

• O-ring<br />

• Matching angle or<br />

metal-to-metal joint<br />

• Mated angle with O-ring<br />

Thread Interface<br />

The sealing is assured by the flattening<br />

of the edges of the threads<br />

when the male is screwed into the<br />

female fitting. Typically the front of<br />

the male fittings is narrower than<br />

the back of the fittings – often<br />

referred to as tapered threads.<br />

O-ring<br />

The O-ring on the male is compressed<br />

against the corresponding<br />

female <strong>and</strong> assures the seal.<br />

This type of sealing mechanism<br />

should be the preferred choice for<br />

high-pressure applications.<br />

Matching Angle or<br />

Metal-to-Metal Joint<br />

Sealing takes place where the<br />

two angled faces of the male <strong>and</strong><br />

corresponding female meet <strong>and</strong><br />

are wedged into one another by<br />

the tightening of the threaded nut.<br />

The sealing surfaces can either be<br />

convex or concave (seat) on the<br />

male or in the head of the pipe of<br />

the female as shown.<br />

Ab-31<br />

Determining<br />

Sealing Mechanisms<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Matching Angle with O-ring<br />

These fittings combine the functionality<br />

of both the matching<br />

angle seal with the O-ring.<br />

The O-ring is in the angled sealing<br />

surface of the fitting so that when<br />

the threaded male <strong>and</strong> female<br />

are screwed together the sealing<br />

surfaces wedge together <strong>and</strong> at<br />

the same time deform the O-ring<br />

between them.<br />

Determining the Thread Type<br />

In general of the threads of various fittings look similar <strong>and</strong> hinder the<br />

easy identification of the thread. To assure the correct identification,<br />

the threads must be measured <strong>and</strong> compared to the tables listed in<br />

the following section.<br />

Thread Gauge<br />

Using a thread gauge, the<br />

number of threads per inch can<br />

be determined.<br />

Holding the gauge <strong>and</strong> coupling<br />

threads in front of a lighted background<br />

helps to obtain an accurate<br />

measurement.<br />

Caliper Measure<br />

A vernier caliper should be used<br />

to measure the thread diameter of<br />

the largest point. (Outside diameter<br />

(O.D.) of male threads – Inside<br />

Diameter (I.D.) of female threads.)<br />

Ab-32<br />

Determining<br />

Thread Type<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

German DIN Hose <strong>Fittings</strong><br />

(DIN – Deutsches Institut für Normung)<br />

Often referred to as metric fittings, these fittings seal using the angled<br />

sealing surfaces (metal-to-metal) or the combination of metal-to-metal<br />

with O-rings.<br />

They are available in very light (LL), light (L) or heavy series (S).<br />

The sealing face angles are either 24° with or without O-rings, or<br />

24°/60° universal cones.<br />

Identification is made by measuring the thread size <strong>and</strong> also the tube<br />

outside diameter.<br />

DIN Very Light Series (LL)<br />

The male 60° cone will mate with<br />

the female 60° cone only.<br />

The male has a 60° sealing angle<br />

(seat) <strong>and</strong> straight metric thread.<br />

The female has a 60° seat <strong>and</strong><br />

straight metric thread.<br />

St<strong>and</strong>ard<br />

DIN 20078 Part 3 1)<br />

Parker end configurations<br />

C0<br />

DIN Light (L) <strong>and</strong> Heavy Series<br />

(S) without O-ring<br />

The male 60° cone will mate with<br />

the female universal 24° or 60°<br />

cone only.<br />

The male has a 60° sealing angle<br />

(seat) <strong>and</strong> straight metric threads.<br />

The female has a 24° <strong>and</strong> 60°<br />

universal seat <strong>and</strong> straight metric<br />

threads.<br />

St<strong>and</strong>ard<br />

DIN 20078 Part 2 1)<br />

(previously known as<br />

DIN 20078 A, D & E)<br />

Parker end configurations<br />

light series<br />

C3, C4, C5, C6<br />

(Often also referred to<br />

as “Ball nose cones”)<br />

Ab-33<br />

Tube O.D.<br />

(DN)<br />

Thread<br />

metric<br />

European Thread Types<br />

German DIN Hose <strong>Fittings</strong><br />

Defined by the outside diameter<br />

<strong>and</strong> the pitch (distance between<br />

2 crests of the thread) example:<br />

M22x1.5 - pitch of 1.5mm.<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

20 M30x1.5 30.00 28.50<br />

25 M38x1.5 38.00 36.50<br />

32 M45x1.5 45.00 43.50<br />

40 M52x1.5 52.00 50.50<br />

50 M65x2 65.00 63.00<br />

O-ring<br />

1.5 mm<br />

1) obsolete st<strong>and</strong>ard, no exact replacement<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

DIN 24° Light (L) <strong>and</strong> Heavy<br />

Series (S) with O-ring<br />

The male has a 24° sealing angle<br />

cone seat with straight metric<br />

threads.<br />

The female has a 24° convex<br />

cone with O-ring <strong>and</strong> a swivel<br />

straight metric threaded nut.<br />

St<strong>and</strong>ard<br />

ISO 12151-2 / ISO 8434-1 &<br />

ISO 8434-4<br />

(Previously<br />

DIN 20 078 Part 4, 5, 8, 9)<br />

Parker end configurations<br />

light series<br />

CA, CE, CF, D0<br />

Parker end configurations<br />

heavy series<br />

C9, 0C, 1C, D2<br />

Tube O.D.<br />

(mm)<br />

Spec.<br />

Ab-34<br />

with O-ring<br />

Thread<br />

metric<br />

ØA<br />

(mm)<br />

European Thread Types<br />

German DIN Hose <strong>Fittings</strong><br />

ØB<br />

(mm)<br />

C<br />

(mm)<br />

ØD<br />

(mm)<br />

6.00 6L M12X1.5 10.50 12.00 7.00 6.20<br />

6.00 6S M14X1.5 12.50 14.00 7.00 6.20<br />

8.00 8L M14x1.5 12.50 14.00 7.00 8.20<br />

8.00 8S M16x1.5 14.50 16.00 7.00 8.20<br />

10.00 10L M16x1.5 14.50 16.00 7.00 10.20<br />

10.00 10S M18x1.5 16.50 18.00 7.50 10.20<br />

12.00 12L M18x1.5 16.50 18.00 7.00 12.20<br />

12.00 12S M20x1.5 18.50 20.00 7.50 12.20<br />

14.00 14S M22x1.5 20.50 22.00 8.00 14.20<br />

15.00 15L M22x1.5 20.50 22.00 7.00 15.20<br />

16.00 16S M24x1.5 22.50 24.00 8.50 16.20<br />

18.00 18L M26x1.5 24.50 26.00 7.50 18.20<br />

20.00 20S M30x2 27.90 30.00 10.50 20.20<br />

22.00 22L M30x2 27.90 30.00 7.50 22.20<br />

25.00 25S M36x2 33.90 36.00 12.00 25.20<br />

28.00 28L M36x2 33.90 36.00 7.50 28.20<br />

30.00 30S M42x2 39.90 42.00 13.50 30.20<br />

35.00 35L M45x2 42.90 45.00 10.50 35.30<br />

38.00 38S M52x2 49.90 52.00 16.00 38.30<br />

42.00 42L M52x2 49.90 52.00 11.00 42.30<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

British St<strong>and</strong>ard Pipe (BSP)<br />

Also referred to as Whitworth threads, the BSP thread type fittings<br />

seal use metal-to-metal angled surfaces or a combination of<br />

metal-to-metal <strong>and</strong> an O-ring.<br />

The angle of the sealing surfaces is 60° for both forms.<br />

There are two popular thread forms:<br />

British St<strong>and</strong>ard Pipe Parallel (BSPP) <strong>and</strong><br />

British St<strong>and</strong>ard Pipe Tapered (BSPT).<br />

BSPP<br />

metal-to-metal without O-ring<br />

St<strong>and</strong>ard<br />

BS5200<br />

Parker end configurations<br />

92, B1, B2, B4, D9<br />

BSPP<br />

metal-to-metal with O-ring<br />

St<strong>and</strong>ard<br />

ISO 12151-6<br />

Parker end configurations<br />

EA, EB, EC, EE, D9<br />

BSPT<br />

fittings seal through the thread<br />

interface mechanism. Care should<br />

be taken not to confuse the BSPT<br />

fitting with the NPTF male fitting.<br />

BSPT has a 55° thread angle.<br />

NPTF has 60° thread angle.<br />

Parker end configuration<br />

91<br />

BSP Flat Seal<br />

These fittings have BSP parallel<br />

threads but the sealing surface is<br />

flat. The seal is made when the<br />

composite seal is compressed<br />

against the female flat face.<br />

Parker end configurations<br />

B5, B6, B7<br />

Ab-35<br />

Tube<br />

I.D./O.D.<br />

(mm)<br />

European Thread Types<br />

British St<strong>and</strong>ard Pipe (BSP)<br />

Identification is made by measuring<br />

the outside diameter of the<br />

thread <strong>and</strong> the number of threads<br />

per inch (25.4 mm)<br />

Size<br />

Thread<br />

BSP<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

6/10 -2 1/8x28 8.60 9.70<br />

8/13 -4 1/4x19 11.50 13.20<br />

12/17 -6 3/8x19 14.90 16.70<br />

15/21 -8 1/2x14 18.60 20.90<br />

18/23 -10 5/8x14 20.60 22.90<br />

20/27 -12 3/4x14 24.10 26.40<br />

26/34 -16 1x11 30.30 33.20<br />

33/42 -20 1-1/4x11 38.90 41.90<br />

40/49 -24 1-1/2x11 44.90 47.80<br />

50/60 -32 2x11 56.70 59.60<br />

Tube<br />

I.D./O.D.<br />

(mm)<br />

Tube<br />

I.D./O.D.<br />

(mm)<br />

Size<br />

Size<br />

1”<br />

Thread<br />

BSP<br />

Thread<br />

BSP<br />

ØA<br />

(mm)<br />

5/10 -2 1/8x28 9.73<br />

8/13 -4 1/4x19 13.16<br />

12/17 -6 3/8x19 16.66<br />

15/21 -8 1/2x14 20.96<br />

20/27 -12 3/4x14 26.44<br />

26/34 -16 1x11 33.25<br />

33/42 -20 1-1/4x11 41.91<br />

40/49 -24 1-1/2x11 47.80<br />

50/60 -32 2x11 59.61<br />

ØA<br />

(mm)<br />

6/10 -2 1/8x28 8.6<br />

8/13 -4 1/4x19 11.5<br />

12/17 -6 3/8x19 14.9<br />

15/21 -8 1/2x14 18.6<br />

18/23 -10 5/8x14 20.6<br />

20/27 -12 3/4x14 24.1<br />

26/34 -16 1x11 30.3<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

French Gas fittings<br />

Typical to the French market the French Gas fittings have a 24° sealing<br />

surfaces seat with metric straight threads. Although similar to German<br />

DIN fittings the threads differ in some sizes as the French Gas fittings<br />

have fine threads in all sizes whereas the German DIN fittings use<br />

st<strong>and</strong>ard threads in the larger sizes.<br />

French Metric 24° Cone Gas<br />

<strong>Fittings</strong><br />

The sealing mechanism is<br />

metal-to-metal.<br />

The fittings are not specified in<br />

any international st<strong>and</strong>ard.<br />

Parker end configurations<br />

F6, F9 (metric tube)<br />

FG, F2, F4 (gas tube)<br />

Tube O.D.<br />

(mm)<br />

Spec.<br />

Ab-36<br />

Thread<br />

metric<br />

ØA<br />

(mm)<br />

European Thread Types<br />

French Gas fittings<br />

ØB<br />

(mm)<br />

ØC<br />

(mm)<br />

D<br />

(mm)<br />

6.00 6N M12x1 11.00 12.00 6.20 9.00<br />

8.00 8N M14x1.5 12.50 14.00 8.15 9.00<br />

10.00 10N M16x1.5 14.50 16.00 10.20 9.00<br />

12.00 12N M18x1.5 16.50 18.00 12.15 9.00<br />

13.25 13G M20x1.5 18.50 20.00 13.50 9.00<br />

14.00 14N M20x1.5 18.50 20.00 14.15 9.00<br />

15.00 15N M22x1.5 20.50 22.00 15.15 9.00<br />

16.00 16N M24x1.5 22.50 24.00 16.15 9.00<br />

16.75 17G M24x1.5 22.50 24.00 17.00 9.00<br />

18.00 18N M27x1.5 25.50 27.00 18.15 9.00<br />

20.00 20N M27x1.5 25.50 27.00 20.15 9.00<br />

21.25 21G M30x1.5 28.50 30.00 21.50 9.00<br />

22.00 22N M30x1.5 28.50 30.00 22.15 9.00<br />

25.00 25N M33x1.5 31.50 33.00 25.15 9.00<br />

26.75 27G M36x1.5 34.50 36.00 27.00 9.00<br />

28.00 28N M36x1.5 34.50 36.00 28.25 9.00<br />

30.00 30N M39x1.5 37.50 39.00 30.25 9.00<br />

32.00 32N M42x1.5 40.50 42.00 32.25 9.00<br />

33.25 34G M45x1.5 43.50 45.00 33.80 9.00<br />

35.00 35N M45x1.5 43.50 45.00 35.25 9.00<br />

38.00 38N M48x1.5 46.50 48.00 38.25 9.00<br />

40.00 40N M52x1.5 50.50 52.00 40.35 9.00<br />

42.25 42G M52x1.5 50.50 52.00 42.55 9.00<br />

48.25 49G M58x2 55.90 58.00 49.00 11.00<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

North American Thread Types<br />

This type of fitting uses the thread interface to seal <strong>and</strong> as such has a tapered<br />

thread that deforms <strong>and</strong> forms the seal.<br />

They have 30° sealing angle surfaces, forming a 60° inverted (concave) seat.<br />

The fittings are most frequently seen on machines of US origin.<br />

Dryseal American St<strong>and</strong>ard<br />

Taper Pipe Thread (NPTF)<br />

The NPTF male will mate with the<br />

NPTF, NPSF, or NPSM females.<br />

Care should be taken not to<br />

confuse the NPTF fitting with the<br />

BSPT male fitting. NPTF fittings<br />

have a 60° thread angle.<br />

BSPT has a 55° thread angle.<br />

St<strong>and</strong>ard<br />

SAE J516<br />

Parker end configuration<br />

01<br />

SAE JIC 37°<br />

Commonly referred to as JIC<br />

fittings, these metal-to-metal<br />

sealing type fittings have a 37°<br />

flare (sealing surface angle) <strong>and</strong><br />

straight United National Fine<br />

Threads (UNF).<br />

The original design specification<br />

for the fittings comes from the<br />

Society of Automotive Engineers<br />

(SAE) <strong>and</strong> these fittings are the<br />

most common American fitting<br />

types in Europe.<br />

St<strong>and</strong>ard<br />

ISO 12151-5, ISO8434-2 <strong>and</strong><br />

SAE J516<br />

Parker JIC hose fittings are fully<br />

compatible with Parker Triple-Lok<br />

Tube <strong>Fittings</strong> <strong>and</strong> adapters.<br />

Parker end configurations<br />

03, 06/68, 37/3V, 39/3W, 41/3Y,<br />

L9<br />

ØA dimension is measured on<br />

the 4th pitch of the thread<br />

Tube O.D.<br />

(inch)<br />

Ab-37<br />

Tube O.D.<br />

(mm)<br />

Size<br />

North American Thread Types<br />

NPTF / SAE JIC 37°<br />

Thread<br />

NPTF<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

-2 1/8x27 10.24 8.73<br />

-4 1/4x18 13.61 11.90<br />

-6 3/8x18 17.05 15.90<br />

-8 1/2x14 21.22 19.05<br />

-12 3/4x14 26.56 24.60<br />

-16 1x11.5 33.22 30.95<br />

-20 1-1/4x11.5 41.98 39.69<br />

-24 1-1/2x11.5 48.05 45.24<br />

-32 2x11.5 60.09 57.15<br />

Thread<br />

UNF<br />

Size<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

3/16 3/8x24 -3 8.60 9.50<br />

1/4 6 7/16x20 -4 10.00 11.10<br />

5/16 8 1/2x20 -5 11.60 12.70<br />

3/8 10 9/16x18 -6 13.00 14.30<br />

1/2 12 3/4x16 -8 17.60 19.10<br />

5/8 14-15-16 7/8x14 -10 20.50 22.20<br />

3/4 18-20 1-1/16x12 -12 24.60 27.00<br />

7/8 22 1-3/16x12 -14 28.30 30.10<br />

1 25 1-5/16x12 -16 31.30 33.30<br />

1-1/4 30-32 1-5/8x12 -20 39.20 41.30<br />

1-1/2 38 1-7/8x12 -24 45.60 47.60<br />

2 2-1/2x12 x32 61.50 63.50<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

SAE 45° Flare<br />

The angle of the flare is commonly<br />

used as a name when referring<br />

to these metal-to-metal sealing<br />

fittings.<br />

The female fittings have a 90°<br />

concave inverted seat, created by<br />

the 45° angle sealing surfaces.<br />

The SAE 45° flare male will mate<br />

with an SAE 45° flare female only<br />

or a dual seat JIC 37°/SAE45°.<br />

St<strong>and</strong>ard<br />

SAE J516<br />

Parker end configurations<br />

04, 08/68, 77/3V, 79/3W, 81/3Y<br />

SAE O-ring (Boss Type)<br />

This male fitting has straight<br />

threads, a sealing face <strong>and</strong> an<br />

O-ring. It is compatible only with<br />

female boss type fittings generally<br />

found in the ports of machines.<br />

Sealing is achieved through the<br />

O-ring of the male <strong>and</strong> through<br />

the sealing face of the female.<br />

Parker end configuration<br />

05<br />

O-ring Face Seal (ORFS)<br />

ORFS fittings are becoming the<br />

most popular international fitting<br />

type used on global OEM machines<br />

due to their high level of<br />

sealing <strong>and</strong> their good vibration<br />

resistance. The fittings use the<br />

O-ring compression mechanism<br />

to seal.<br />

The female fittings have flat faces<br />

<strong>and</strong> straight threaded UNF swivel<br />

nuts. The male fittings have the<br />

O-ring in a groove in the flat face.<br />

Seen as a major advantage, these<br />

fittings offer the possibility to build<br />

the hose assemblies into fixed<br />

distances/spaces, without having<br />

to move back other system<br />

components due the flat faces of<br />

the male <strong>and</strong> female fittings – the<br />

hose assembly can be slotted in.<br />

St<strong>and</strong>ard<br />

ISO 12151-1, ISO8434-3 <strong>and</strong><br />

SAE J516<br />

Parker end configurations<br />

JC, JM/J0, JS, JU, J1, J3, J5,<br />

J7, J9<br />

Tube O.D.<br />

(inch)<br />

Ab-38<br />

Tube O.D.<br />

(inch)<br />

North American Thread Types<br />

SAE 45° Flare / SAE O-ring / ORFS<br />

Size<br />

Thread<br />

UNF<br />

Thread<br />

UNF<br />

ØA<br />

(mm)<br />

Size<br />

ØB<br />

(mm)<br />

1/4 x4 7/16x20 9.90 11.10<br />

5/16 -5 1/2x20 11.50 12.70<br />

3/8 -6 5/8x18 14.30 15.90<br />

1/2 -8 3/4x16 17.50 19.10<br />

5/8 -10 7/8x14 20.60 22.20<br />

3/4 -12 1-1/16x14 25.00 27.00<br />

Tube O.D.<br />

(mm)<br />

Thread<br />

UNF<br />

ØA<br />

(mm)<br />

5/16x24 -2 7.93<br />

3/8x24 -3 9.52<br />

7/16x20 -4 11.11<br />

1/2x20 -5 12.70<br />

9/16x18 -6 14.28<br />

3/4x16 -8 19.10<br />

7/8x14 -10 22.22<br />

1-1/16x12 -12 27.00<br />

1-3/16x12 -14 30.10<br />

1-5/16x12 -16 33.30<br />

1-5/8x12 -20 41.30<br />

1-7/8x12 -24 47.60<br />

2-1/2x12 -32 63.50<br />

Size<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

1/4 6 9/16x18 -4 13.00 14.20<br />

3/8 10 11/16x16 -6 15.90 17.50<br />

1/2 12 13/16x16 -8 19.10 20.60<br />

5/8 16 1x14 -10 23.80 25.40<br />

3/4 20 1-3/16x12 -12 28.20 30.10<br />

1 25 1-7/16x12 -16 34.15 36.50<br />

1-1/4 32 1-11/16x12 -20 40.50 42.90<br />

1-1/2 38 2x12 -24 48.80 50.80<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Flange <strong>Fittings</strong><br />

Code 61 <strong>and</strong> Code 62<br />

The 4-bolt split flange (or full<br />

flange) fitting is used worldwide<br />

for connecting high-pressure<br />

hoses typically to pumps, motors<br />

<strong>and</strong> cylinders, where the hose<br />

assemblies are subjected to large<br />

pressure loadings.<br />

The sealing mechanism is through<br />

compression of the O-ring in the<br />

face of the flange head against<br />

the surface of the port/connection.<br />

The flange fittings are generally<br />

separated into two pressure<br />

classes referred to as<br />

3000 psi (SFL) or 6000 psi (SFS).<br />

ISO 12151-3 refers to the flange<br />

fittings as code 61 for the 3000<br />

psi <strong>and</strong> code 62 for the 6000 psi.<br />

In addition to these flanges,<br />

customer-specific Komatsu ® <strong>and</strong><br />

CATERPILLAR ® flanges can also<br />

be found in the market.<br />

Parker end configurations<br />

Code 61 (3000 psi)<br />

15, 16, 17, 19, P5, P7, P9<br />

5000 psi (Code 61 dimensions)<br />

4A, 4F, 4N<br />

Code 62 (6000 psi)<br />

6A, 6F, 6N, PA, PF, PN, 89<br />

Caterpillar flange<br />

XA, XF, XG, XN<br />

Although not in the SAE or the<br />

ISO st<strong>and</strong>ard the size -10 (5/8)<br />

flange head is gaining popularity.<br />

This flange is often found on<br />

Komatsu equipment or hydrostatic<br />

drives in agricultural machines.<br />

Code 61 – SAE – 3000 psi<br />

CATERPILLAR ®<br />

Ab-39<br />

Flange<br />

(inch)<br />

Code 62 – SAE – 6000 psi<br />

Komatsu ®<br />

North American Thread Types<br />

Flanges Code 61 <strong>and</strong> Code 62<br />

• St<strong>and</strong>ard Code 61 for<br />

3000 to 5000 psi max.,depending on size<br />

• High Pressure Code 62<br />

for 6000 psi max. regardless of size<br />

Flange<br />

(inch)<br />

Size<br />

Code 61<br />

MPa / psi<br />

Code 62<br />

MPa / psi<br />

1/2 -8 34.5 / 5000 41.3 / 6000<br />

3/4 -12 34.5 / 5000 41.3 / 6000<br />

1 -16 34.5 / 5000 41.3 / 6000<br />

1-1/4 -20 27.5 / 4000 41.3 / 6000<br />

1-1/2 -24 20.7 / 3000 41.3 / 6000<br />

2 -32 20.7 / 3000 41.3 / 6000<br />

Note: 5000 psi in size -20/-24/-32 with 4A,4F<br />

<strong>and</strong> 4N fittings <strong>and</strong> 50H flange halves.<br />

Size<br />

ØA<br />

(mm)<br />

B<br />

(mm)<br />

O-Ring<br />

1/2 -8 30.18 6.73 18.64x3.53<br />

3/4 -12 38.10 6.73 24.99x3.53<br />

1 -16 44.45 8.00 32.92x3.53<br />

1-1/4 -20 50.80 8.00 37.69x3.53<br />

1-1/2 -24 60.33 8.00 47.22x3.53<br />

2 -32 71.42 9.53 56.74x3.53<br />

2-1/2 -40 84.12 9.53 69.44x3.53<br />

3 -48 101.60 9.53 85.32x3.53<br />

Flange<br />

(inch)<br />

Size<br />

ØA<br />

(mm)<br />

B<br />

(mm)<br />

O-Ring<br />

1/2 -8 31.75 7.75 18.64x3.53<br />

3/4 -12 41.28 8.76 24.99x3.53<br />

1 -16 47.63 9.53 32.92x3.53<br />

1-1/4 -20 53.98 10.29 37.69x3.53<br />

1-1/2 -24 63.50 12.57 47.22x3.53<br />

2 -32 79.38 12.57 56.74x3.53<br />

Flange<br />

(inch)<br />

Size<br />

ØA<br />

(mm)<br />

B<br />

(mm)<br />

O-Ring<br />

3/4 -12 41.28 14.22 25.40x5.00<br />

1 -16 47.63 14.22 31.90x5.00<br />

1-1/4 -20 53.98 14.22 38.20x5.00<br />

1-1/2 -24 63.50 14.22 44.70x5.00<br />

Flange<br />

(inch)<br />

Size<br />

ØA<br />

(mm)<br />

B<br />

(mm)<br />

O-Ring<br />

5/8 -10 34.25 6.00 21.7x3.5<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

4-Bolt Split Flange<br />

A 4-bolt split flange is used to<br />

attach the flange fittings to their<br />

ports.<br />

• St<strong>and</strong>ard Code 61<br />

for 3000 to 5000 psi max.,<br />

depending on size<br />

• High Pressure Code 62<br />

for 6000 psi max.,<br />

regardless of size<br />

Code 61 – SAE – 3000 psi<br />

Flange<br />

(inch)<br />

Ab-40<br />

Size<br />

A<br />

(mm)<br />

North American Thread Types<br />

4-Bolt Split Flange<br />

dimensions<br />

B<br />

(mm)<br />

C<br />

(inch) (metr.)<br />

1/2 -8 38.1 17.5 5/16x18 M8x1.25<br />

3/4 -12 47.6 22.3 3/8x16 M10x1.5<br />

1 -16 52.4 26.2 3/8x16 M10x1.5<br />

1-1/4 -20 58.7 30.2 7/16x14 M10x1.5<br />

1-1/2 -24 69.9 35.7 1/2x13 M12x1.75<br />

2 -32 77.8 42.8 1/2x13 M12x1.75*<br />

Code 62 – SAE – 6000 psi<br />

Flange<br />

(inch)<br />

Size<br />

A<br />

(mm)<br />

B<br />

(mm)<br />

C<br />

(inch) (metr.)<br />

1/2 -8 40.5 18.2 5/16x18 M8x1.25<br />

3/4 -12 50.8 23.8 3/8x16 M10x1.5<br />

1 -16 57.2 27.8 7/16x14 M12x1.75<br />

1-1/4 -20 66.7 31.8 1/2x13 M12x1.75*<br />

1-1/2 -24 79.4 36.5 5/8x11 M16x2<br />

2 -32 96.8 44.4 3/4x10 M20x2.5<br />

*M14x2 still used in the market but no longer in accordance with ISO 6162<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Japanese fittings<br />

The Japanese Industrial St<strong>and</strong>ard (JIS) is seen on most Japanese<br />

equipment <strong>and</strong> uses a 30° sealing angle seat <strong>and</strong> either British St<strong>and</strong>ard<br />

Pipe Parallel or metric threads.<br />

Care must be taken not to confuse the JIS fittings with BSP or JIC<br />

fittings.<br />

Japanese fittings - JIS<br />

The sealing mechanism of the<br />

fittings is the 30° metal-to-metal<br />

angled surfaces<br />

Parker end configurations<br />

MU, XU (Metric)<br />

FU (BSP)<br />

JIS 30° metric<br />

JIS 30° BSP<br />

Ab-41<br />

Symbol<br />

Thread<br />

metric<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

MU-6 M14x1.5 12.50 14.00<br />

MU-9 M18x1.5 16.50 18.00<br />

MU-12 M22x1.5 20.50 22.00<br />

MU-15 M27x2 25.00 27.00<br />

MU-19 M27x2 25.00 27.00<br />

MU-25 M33x2 31.00 33.00<br />

MU-32 M42x2 40.00 42.00<br />

MU-38 M50x2 48.00 50.00<br />

MU-50 M60x2 58.00 60.00<br />

Symbol<br />

Thread<br />

BSP<br />

ØA<br />

(mm)<br />

ØB<br />

(mm)<br />

GUI-3 1/8x28 8.60 9.70<br />

GUI-5/-6 1/4x19 11.50 13.20<br />

GUI-8/-9 3/8x19 14.90 16.70<br />

GUI-12 1/2x14 18.60 20.90<br />

GUI-15/-19 3/4x14 24.10 26.40<br />

GUI-25 1x11 30.30 33.20<br />

GUI-32 1-1/4x11 38.90 41.90<br />

GUI-38 1-1/2x11 44.90 47.80<br />

GUI-50 2x11 56.70 59.60<br />

Japanese <strong>Fittings</strong><br />

JIS<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

WARNING<br />

Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause<br />

death, personal injury <strong>and</strong> property damage. Possible consequences of failure or improper selection or improper use of these<br />

Products include but are not limited to:<br />

• <strong>Fittings</strong> thrown off at high speed.<br />

• High velocity fluid discharge.<br />

• Explosion or burning of the conveyed fluid.<br />

• Electrocution from high voltage electric powerlines.<br />

• Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.<br />

• Injections by high-pressure fluid discharge.<br />

• Dangerously whipping Hose.<br />

• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.<br />

• Sparking or explosion caused by static electricity buildup or other sources of electricity.<br />

• Sparking or explosion while spraying paint or flammable liquids.<br />

• Injuries resulting from inhalation, ingestion or exposure to fluids.<br />

Before selecting or using any of these Products, it is important that you read <strong>and</strong> follow the instructions below.<br />

Only Hose from Parker’s Stratoflex Products Division is approved for in flight aerospace applications.<br />

1.0 GENERAL INSTRUCTIONS<br />

1.1 Scope: This safety guide provides instructions for selecting<br />

<strong>and</strong> using (including assembling, installing, <strong>and</strong> maintaining)<br />

these Products. For convenience, all rubber <strong>and</strong>/or thermoplastic<br />

products commonly called “hose” or “tubing” are called “Hose”<br />

in this safety guide. All assemblies made with Hose are called<br />

“Hose Assemblies”. All products commonly called “fittings”,<br />

“couplings” or “adapters” are called “<strong>Fittings</strong>”. All related accessories<br />

(including crimping <strong>and</strong> swaging machines <strong>and</strong> tooling)<br />

are called “Related Accessories”. This safety guide is a supplement<br />

to <strong>and</strong> is to be used with the specific Parker publications<br />

for the specific Hose, <strong>Fittings</strong> <strong>and</strong> Related Accessories that are<br />

being considered for use. Parker publications are available at<br />

www.parker.com. SAE J1273 (www.sae.org) <strong>and</strong> ISO 17165 2<br />

(www.ansi.org) also provide recommended practices for hydraulic<br />

Hose Assemblies.<br />

1.2 Fail-Safe: Hose, Hose Assemblies <strong>and</strong> <strong>Fittings</strong> can <strong>and</strong> do<br />

fail without warning for many reasons. Design all systems <strong>and</strong><br />

equipment in a fail safe mode, so that failure of the Hose, Hose<br />

Assembly or Fitting will not endanger persons or property.<br />

1.3 Distribution: Provide a copy of this safety guide to each person<br />

responsible for selecting or using Hose <strong>and</strong> Fitting products.<br />

Do not select or use Parker Hose or <strong>Fittings</strong> without thoroughly<br />

reading <strong>and</strong> underst<strong>and</strong>ing this safety guide as well as the specific<br />

Parker publications for the Products.<br />

1.4 User Responsibility: Due to the wide variety of operating conditions<br />

<strong>and</strong> applications for Hose <strong>and</strong> <strong>Fittings</strong>, Parker does not<br />

represent or warrant that any particular Hose or Fitting is suitable<br />

for any specific end use system. This safety guide does not analyze<br />

all technical parameters that must be considered in selecting<br />

a product. The user, through its own analysis <strong>and</strong> testing, is<br />

solely responsible for:<br />

• Making the final selection of the Products.<br />

• Assuring that the user’s requirements are met <strong>and</strong> that the application<br />

presents no health or safety hazards.<br />

• Providing all appropriate health <strong>and</strong> safety warnings on the<br />

equipment on which the Products are used.<br />

• Assuring compliance with all applicable government <strong>and</strong> industry<br />

st<strong>and</strong>ards.<br />

1.5 Additional Questions: Call the appropriate Parker technical<br />

service department if you have any questions or require any<br />

Ab-42<br />

Parker Safety Guide<br />

Parker Safety Guide for Selecting <strong>and</strong> Using Hose, Tubing, <strong>Fittings</strong> <strong>and</strong> Related Accessories<br />

Parker Publication No. 4400-B.1<br />

Revised: November, 2007<br />

additional information. See the Parker publication for the Products<br />

being considered or used, or call 1 800 CPARKER, or go<br />

to www.parker.com, for telephone numbers of the appropriate<br />

technical service department.<br />

2.0 HOSE AND FITTING SELECTION INSTRUCTIONS<br />

2.1 Electrical Conductivity: Certain applications require that the<br />

Hose be nonconductive to prevent electrical current flow. Other<br />

applications require the Hose <strong>and</strong> the <strong>Fittings</strong> <strong>and</strong> the Hose/<br />

Fitting interface to be sufficiently conductive to drain off static<br />

electricity. Extreme care must be exercised when selecting Hose<br />

<strong>and</strong> <strong>Fittings</strong> for these or any other applications in which electrical<br />

conductivity or nonconductivity is a factor. The electrical conductivity<br />

or nonconductivity of Hose <strong>and</strong> <strong>Fittings</strong> is dependent upon<br />

many factors <strong>and</strong> may be susceptible to change. These factors<br />

include but are not limited to the various materials used to make<br />

the Hose <strong>and</strong> the <strong>Fittings</strong>, Fitting finish (some Fitting finishes are<br />

electrically conductive while others are nonconductive), manufacturing<br />

methods (including moisture control), how the <strong>Fittings</strong><br />

contact the Hose, age <strong>and</strong> amount of deterioration or damage<br />

or other changes, moisture content of the Hose at any particular<br />

time, <strong>and</strong> other factors. The following are considerations for<br />

electrically nonconductive <strong>and</strong> conductive Hose. For other applications<br />

consult the individual catalog pages <strong>and</strong> the appropriate<br />

industry or regulatory st<strong>and</strong>ards for proper selection.<br />

2.1.1 Electrically Nonconductive Hose: Certain applications require<br />

that the Hose be nonconductive to prevent electrical current<br />

flow or to maintain electrical isolation. For applications that<br />

require Hose to be electrically nonconductive, including but not<br />

limited to applications near high voltage electric lines, only special<br />

nonconductive Hose can be used. The manufacturer of the<br />

equipment in which the nonconductive Hose is to be used must<br />

be consulted to be certain that the Hose <strong>and</strong> <strong>Fittings</strong> that are<br />

selected are proper for the application. Do not use any Parker<br />

Hose or <strong>Fittings</strong> for any such application requiring nonconductive<br />

Hose, including but not limited to applications near high voltage<br />

electric lines, unless (i) the application is expressly approved in<br />

the Parker technical publication for the product, (ii) the Hose is<br />

marked “nonconductive”, <strong>and</strong> (iii) the manufacturer of the equipment<br />

on which the Hose is to be used specifically approves the<br />

particular Parker Hose <strong>and</strong> <strong>Fittings</strong> for such use.<br />

2.1.2 Electrically Conductive Hose: Parker manufactures special<br />

Hose for certain applications that require electrically conductive<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Hose. Parker manufactures special Hose for conveying paint in<br />

airless paint spraying applications. This Hose is labeled “Electrically<br />

Conductive Airless Paint Spray Hose” on its layline <strong>and</strong><br />

packaging. This Hose must be properly connected to the appropriate<br />

Parker <strong>Fittings</strong> <strong>and</strong> properly grounded in order to dissipate<br />

dangerous static charge buildup, which occurs in all airless<br />

paint spraying applications. Do not use any other Hose for airless<br />

paint spraying, even if electrically conductive. Use of any other<br />

Hose or failure to properly connect the Hose can cause a fire<br />

or an explosion resulting in death, personal injury, <strong>and</strong> property<br />

damage. Parker manufactures a special Hose for certain compressed<br />

natural gas (“CNG”) applications where static electricity<br />

buildup may occur. Parker CNG Hose assemblies comply<br />

with the requirements of ANSI/IAS NGV 4.2-1999; CSA 12.52-<br />

M99, “<strong>Hoses</strong> for Natural Gas Vehicles <strong>and</strong> Dispensing Systems”<br />

(www. ansi.org). This Hose is labeled “Electrically Conductive for<br />

CNG Use” on its layline <strong>and</strong> packaging. This Hose must be properly<br />

connected to the appropriate Parker <strong>Fittings</strong> <strong>and</strong> properly<br />

grounded in order to dissipate dangerous static charge buildup,<br />

which occurs in, for example, high velocity CNG dispensing or<br />

transfer. Do not use any other Hose for CNG applications where<br />

static charge buildup may occur, even if electrically conductive.<br />

Use of other <strong>Hoses</strong> in CNG applications or failure to properly<br />

connect or ground this Hose can cause a fire or an explosion<br />

resulting in death, personal injury, <strong>and</strong> property damage. Care<br />

must also be taken to protect against CNG permeation through<br />

the Hose wall. See section 2.6, Permeation, for more information.<br />

Parker CNG Hose is intended for dispenser <strong>and</strong> vehicle use<br />

at a maximum temperature of 180°F (82°C). Parker CNG Hose<br />

should not be used in confined spaces or unventilated areas or<br />

areas exceeding 180°F (82°C). Final assemblies must be tested<br />

for leaks. CNG Hose Assemblies should be tested on a monthly<br />

basis for conductivity per ANSI/IAS NGV 4.2-1999; CSA 12.52-<br />

M99. Parker manufactures special Hose for aerospace in flight<br />

applications. Aerospace in flight applications employing Hose<br />

to transmit fuel, lubricating fluids <strong>and</strong> hydraulic fluids require a<br />

special Hose with a conductive inner tube. This Hose for in flight<br />

applications is available only from Parker’s Stratoflex Products<br />

Division. Do not use any other Parker Hose for in flight applications,<br />

even if electrically conductive. Use of other <strong>Hoses</strong> for in<br />

flight applications or failure to properly connect or ground this<br />

Hose can cause a fire or an explosion resulting in death, personal<br />

injury <strong>and</strong> property damage. These Hose assemblies for in flight<br />

applications must meet all applicable aerospace industry, aircraft<br />

engine <strong>and</strong> aircraft requirements.<br />

2.2 Pressure: Hose selection must be made so that the published<br />

maximum working pressure of the Hose <strong>and</strong> <strong>Fittings</strong> are<br />

equal to or greater than the maximum system pressure. The<br />

maximum working pressure of a Hose Assembly is the lower<br />

of the respective published maximum working pressures of the<br />

Hose <strong>and</strong> the <strong>Fittings</strong> used. Surge pressures or peak transient<br />

pressures in the system must be below the published maximum<br />

working pressure for the Hose. Surge pressures <strong>and</strong> peak pressures<br />

can usually only be determined by sensitive electrical instrumentation<br />

that measures <strong>and</strong> indicates pressures at millisecond<br />

intervals. Mechanical pressure gauges indicate only average<br />

pressures <strong>and</strong> cannot be used to determine surge pressures or<br />

peak transient pressures. Published burst pressure ratings for<br />

Hose is for manufacturing test purposes only <strong>and</strong> is no indication<br />

that the Product can be used in applications at the burst pressure<br />

or otherwise above the published maximum recommended<br />

working pressure.<br />

2.3 Suction: <strong>Hoses</strong> used for suction applications must be selected<br />

to ensure that the Hose will withst<strong>and</strong> the vacuum <strong>and</strong><br />

pressure of the system. Improperly selected Hose may collapse<br />

in suction application.<br />

2.4 Temperature: Be certain that fluid <strong>and</strong> ambient temperatures,<br />

both steady <strong>and</strong> transient, do not exceed the limitations<br />

of the Hose. Temperatures below <strong>and</strong> above the recommended<br />

limit can degrade Hose to a point where a failure may occur <strong>and</strong><br />

Ab-43<br />

Parker Safety Guide<br />

release fluid. Properly insulate <strong>and</strong> protect the Hose Assembly<br />

when routing near hot objects (e.g. manifolds). Do not use any<br />

Hose in any application where failure of the Hose could result in<br />

the conveyed fluids (or vapors or mist from the conveyed fluids)<br />

contacting any open flame, molten metal, or other potential fire<br />

ignition source that could cause burning or explosion of the conveyed<br />

fluids or vapors.<br />

2.5 Fluid Compatibility: Hose Assembly selection must assure<br />

compatibility of the Hose tube, cover, reinforcement, <strong>and</strong> <strong>Fittings</strong><br />

with the fluid media used. See the fluid compatibility chart in the<br />

Parker publication for the product being considered or used.<br />

This information is offered only as a guide. Actual service life can<br />

only be determined by the end user by testing under all extreme<br />

conditions <strong>and</strong> other analysis. Hose that is chemically compatible<br />

with a particular fluid must be assembled using <strong>Fittings</strong> <strong>and</strong><br />

adapters containing likewise compatible seals.<br />

2.6 Permeation: Permeation (that is, seepage through the Hose)<br />

will occur from inside the Hose to outside when Hose is used<br />

with gases, liquid <strong>and</strong> gas fuels, <strong>and</strong> refrigerants (including but<br />

not limited to such materials as helium, diesel fuel, gasoline,<br />

natural gas, or LPG). This permeation may result in high concentrations<br />

of vapors which are potentially flammable, explosive, or<br />

toxic, <strong>and</strong> in loss of fluid. Dangerous explosions, fires, <strong>and</strong> other<br />

hazards can result when using the wrong Hose for such applications.<br />

The system designer must take into account the fact that<br />

this permeation will take place <strong>and</strong> must not use Hose if this<br />

permeation could be hazardous. The system designer must take<br />

into account all legal, government, insurance, or any other special<br />

regulations which govern the use of fuels <strong>and</strong> refrigerants.<br />

Never use a Hose even though the fluid compatibility is acceptable<br />

without considering the potential hazardous effects that can<br />

result from permeation through the Hose Assembly. Permeation<br />

of moisture from outside the Hose to inside the Hose will also<br />

occur in Hose assemblies, regardless of internal pressure. If this<br />

moisture permeation would have detrimental effects (particularly,<br />

but not limited to refrigeration <strong>and</strong> air conditioning systems), incorporation<br />

of sufficient drying capacity in the system or other<br />

appropriate system safeguards should be selected <strong>and</strong> used.<br />

2.7 Size: Transmission of power by means of pressurized fluid<br />

varies with pressure <strong>and</strong> rate of flow. The size of the components<br />

must be adequate to keep pressure losses to a minimum <strong>and</strong><br />

avoid damage due to heat generation or excessive fluid velocity.<br />

2.8 Routing: Attention must be given to optimum routing to<br />

minimize inherent problems (kinking or flow restriction due to<br />

Hose collapse, twisting of the Hose, proximity to hot objects or<br />

heat sources). For additional routing recommendations see SAE<br />

J1273 <strong>and</strong> ISO 17165-2. Hose Assemblies have a finite life <strong>and</strong><br />

if possible, should be installed in a manner that allows for ease of<br />

inspection <strong>and</strong> future replacement. Rubber Hose because of its<br />

relative short life, should not be used in residential <strong>and</strong> commercial<br />

buildings for HVAC (heating, ventilating <strong>and</strong> air conditioning)<br />

applications.<br />

2.9 Environment: Care must be taken to ensure that the Hose<br />

<strong>and</strong> <strong>Fittings</strong> are either compatible with or protected from the<br />

environment (that is, surrounding conditions) to which they are<br />

exposed. Environmental conditions including but not limited to<br />

ultraviolet radiation, sunlight, heat, ozone, moisture, water, salt<br />

water, chemicals <strong>and</strong> air pollutants can cause degradation <strong>and</strong><br />

premature failure.<br />

2.10 Mechanical Loads: External forces can significantly reduce<br />

Hose life or cause failure. Mechanical loads which must be considered<br />

include excessive flexing, twist, kinking, tensile or side<br />

loads, bend radius, <strong>and</strong> vibration. Use of swivel type <strong>Fittings</strong> or<br />

adapters may be required to ensure no twist is put into the Hose.<br />

Unusual applications may require special testing prior to Hose<br />

selection.<br />

2.11 Physical Damage: Care must be taken to protect Hose from<br />

wear, snagging, kinking, bending smaller that minimum bend radius<br />

<strong>and</strong> cutting, any of which can cause premature Hose failure.<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

Any Hose that has been kinked or bent to a radius smaller than<br />

the minimum bend radius, <strong>and</strong> any Hose that has been cut or is<br />

cracked or is otherwise damaged should be removed <strong>and</strong> discarded.<br />

2.12 Proper End Fitting: See instructions 3.2 through 3.5. These<br />

recommendations may be substantiated by testing to industry<br />

st<strong>and</strong>ards such as SAE J517 for hydraulic applications, or MIL-<br />

A-5070, AS1339, or AS3517 for <strong>Hoses</strong> from Parker’s Stratoflex<br />

Products Division for aerospace applications.<br />

2.13 Length: When establishing a proper Hose length, motion<br />

absorption, Hose length changes due to pressure, <strong>and</strong> Hose<br />

<strong>and</strong> machine tolerances <strong>and</strong> movement must be considered.<br />

2.14 Specifications <strong>and</strong> St<strong>and</strong>ards: When selecting Hose <strong>and</strong><br />

<strong>Fittings</strong>, government, industry, <strong>and</strong> Parker specifications <strong>and</strong><br />

recommendations must be reviewed <strong>and</strong> followed as applicable.<br />

2.15 Hose Cleanliness: Hose components may vary in cleanliness<br />

levels. Care must be taken to ensure that the Hose Assembly<br />

selected has an adequate level of cleanliness for the application.<br />

2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be<br />

conveyed by Hose require use of the same type of Hose as used<br />

with petroleum base fluids. Some such fluids require a special<br />

Hose, while a few fluids will not work with any Hose at all. See<br />

instructions 2.5 <strong>and</strong> 1.5. The wrong Hose may fail after a very<br />

short service. In addition, all liquids but pure water may burn<br />

fiercely under certain conditions, <strong>and</strong> even pure water leakage<br />

may be hazardous.<br />

2.17 Radiant Heat: Hose can be heated to destruction without<br />

contact by such nearby items as hot manifolds or molten metal.<br />

The same heat source may then initiate a fire. This can occur<br />

despite the presence of cool air around the Hose.<br />

2.18 Welding or Brazing: When using a torch or arc welder in<br />

close proximity to hydraulic lines, the hydraulic lines should be<br />

removed or shielded with appropriate fire resistant materials.<br />

Flame or weld spatter could burn through the Hose <strong>and</strong> possibly<br />

ignite escaping fluid resulting in a catastrophic failure. Heating of<br />

plated parts, including Hose <strong>Fittings</strong> <strong>and</strong> adapters, above 450°F<br />

(232°C) such as during welding, brazing or soldering may emit<br />

deadly gases.<br />

2.19 Atomic Radiation: Atomic radiation affects all materials<br />

used in Hose assemblies. Since the long-term effects may be<br />

unknown, do not expose Hose assemblies to atomic radiation.<br />

2.20 Aerospace Applications: The only Hose <strong>and</strong> <strong>Fittings</strong> that<br />

may be used for in flight aerospace applications are those available<br />

from Parker’s Stratoflex Products Division. Do not use any<br />

other Hose or <strong>Fittings</strong> for in flight applications. Do not use any<br />

Hose or <strong>Fittings</strong> from Parker’s Stratoflex Products Division with<br />

any other Hose or <strong>Fittings</strong>, unless expressly approved in writing<br />

by the engineering manager or chief engineer of Stratoflex Products<br />

Division <strong>and</strong> verified by the user’s own testing <strong>and</strong> inspection<br />

to aerospace industry st<strong>and</strong>ards.<br />

2.21 Unlocking Couplings: Ball locking couplings or other <strong>Fittings</strong><br />

with quick disconnect ability can unintentionally disconnect<br />

if they are dragged over obstructions, or if the sleeve or other<br />

disconnect member, is bumped or moved enough to cause disconnect.<br />

Threaded <strong>Fittings</strong> should be considered where there is<br />

a potential for accidental uncoupling.<br />

3.0 HOSE AND FITTING ASSEMBLY AND INSTALLATION<br />

INSTRUCTIONS<br />

3.1 Component Inspection: Prior to assembly, a careful examination<br />

of the Hose <strong>and</strong> <strong>Fittings</strong> must be performed. All components<br />

must be checked for correct style, size, catalog number, <strong>and</strong><br />

length. The Hose must be examined for cleanliness, obstructions,<br />

blisters, cover looseness, kinks, cracks, cuts or any other<br />

visible defects. Inspect the Fitting <strong>and</strong> sealing surfaces for burrs,<br />

nicks, corrosion or other imperfections. Do NOT use any component<br />

that displays any signs of nonconformance.<br />

Ab-44<br />

Parker Safety Guide<br />

3.2 Hose <strong>and</strong> Fitting Assembly: Do not assemble a Parker Fitting<br />

on a Parker Hose that is not specifically listed by Parker<br />

for that Fitting, unless authorized in writing by the engineering<br />

manager or chief engineer of the appropriate Parker division. Do<br />

not assemble a Parker Fitting on another manufacturer’s Hose<br />

or a Parker Hose on another manufacturer’s Fitting unless (i) the<br />

engineering manager or chief engineer of the appropriate Parker<br />

division approves the Assembly in writing or that combination is<br />

expressly approved in the appropriate Parker literature for the<br />

specific Parker product, <strong>and</strong> (ii) the user verifies the Assembly<br />

<strong>and</strong> the application through analysis <strong>and</strong> testing. For Parker<br />

Hose that does not specify a Parker Fitting, the user is solely<br />

responsible for the selection of the proper Fitting <strong>and</strong> Hose Assembly<br />

procedures. See instruction 1.4. To prevent the possibility<br />

of problems such as leakage at the Fitting or system contamination,<br />

it is important to completely remove all debris from the<br />

cutting operation before installation of the <strong>Fittings</strong>. The Parker<br />

published instructions must be followed for assembling the <strong>Fittings</strong><br />

on the Hose. These instructions are provided in the Parker<br />

Fitting catalog for the specific Parker Fitting being used, or by<br />

calling 1 800 CPARKER, or at www.parker.com.<br />

3.3 Related Accessories: Do not crimp or swage any Parker<br />

Hose or Fitting with anything but the listed swage or crimp machine<br />

<strong>and</strong> dies in accordance with Parker published instructions.<br />

Do not crimp or swage another manufacturer’s Fitting with a<br />

Parker crimp or swage die unless authorized in writing by the<br />

engineering manager or chief engineer of the appropriate Parker<br />

division.<br />

3.4 Parts: Do not use any Parker Fitting part (including but not<br />

limited to socket, shell, nipple, or insert) except with the correct<br />

Parker mating parts, in accordance with Parker published<br />

instructions, unless authorized in writing by the engineering manager<br />

or chief engineer of the appropriate Parker division.<br />

3.5 Field Attachable/Permanent: Do not reuse any field attachable<br />

Hose Fitting that has blown or pulled off a Hose. Do not<br />

reuse a Parker permanent Hose Fitting (crimped or swaged) or<br />

any part thereof. Complete Hose Assemblies may only be reused<br />

after proper inspection under section 4.0. Do not assemble <strong>Fittings</strong><br />

to any previously used hydraulic Hose that was in service,<br />

for use in a fluid power application.<br />

3.6 Pre-Installation Inspection: Prior to installation, a careful examination<br />

of the Hose Assembly must be performed. Inspect the<br />

Hose Assembly for any damage or defects. DO NOT use any<br />

Hose Assembly that displays any signs of nonconformance.<br />

3.7 Minimum Bend Radius: Installation of a Hose at less than the<br />

minimum listed bend radius may significantly reduce the Hose<br />

life. Particular attention must be given to preclude sharp bending<br />

at the Hose to Fitting juncture. Any bending during installation at<br />

less than the minimum bend radius must be avoided. If any Hose<br />

is kinked during installation, the Hose must be discarded.<br />

3.8 Twist Angle <strong>and</strong> Orientation: Hose Assembly installation must<br />

be such that relative motion of machine components does not<br />

produce twisting.<br />

3.9 Securement: In many applications, it may be necessary to<br />

restrain, protect, or guide the Hose to protect it from damage<br />

by unnecessary flexing, pressure surges, <strong>and</strong> contact with other<br />

mechanical components. Care must be taken to ensure such<br />

restraints do not introduce additional stress or wear points.<br />

3.10 Proper Connection of Ports: Proper physical installation of<br />

the Hose Assembly requires a correctly installed port connection<br />

insuring that no twist or torque is transferred to the Hose when<br />

the <strong>Fittings</strong> are being tightened or otherwise during use..<br />

3.11 External Damage: Proper installation is not complete without<br />

insuring that tensile loads, side loads, kinking, flattening, potential<br />

abrasion, thread damage or damage to sealing surfaces<br />

are corrected or eliminated. See instruction 2.10.<br />

3.12 System Checkout: All air entrapment must be eliminated<br />

<strong>and</strong> the system pressurized to the maximum system pressure<br />

(at or below the Hose maximum working pressure) <strong>and</strong> checked<br />

Catalogue 4400/UK


Technical H<strong>and</strong>book<br />

for proper function <strong>and</strong> freedom from leaks. Personnel must stay<br />

out of potential hazardous areas while testing <strong>and</strong> using.<br />

3.13 Routing: The Hose Assembly should be routed in such a<br />

manner so if a failure does occur, the escaping media will not<br />

cause personal injury or property damage. In addition, if fluid media<br />

comes in contact with hot surfaces, open flame or sparks, a<br />

fire or explosion may occur. See section 2.4.<br />

3.14 Ground Fault <strong>Equipment</strong> Protection Devices (GFEPDs):<br />

WARNING! Fire <strong>and</strong> Shock Hazard: To minimize the danger of fire<br />

if the heating cable of a Multitube bundle is damaged or improperly<br />

installed, use a Ground Fault <strong>Equipment</strong> Protection Device.<br />

Electrical fault currents may be insufficient to trip a conventional<br />

circuit breaker. For ground fault protection, the IEEE 515:1989<br />

(www.ansi.org) st<strong>and</strong>ard for heating cables recommends the use<br />

of GFEPDs with a nominal 30 milliampere trip level for “piping<br />

systems in classified areas, those areas requiring a high degree<br />

of maintenance, or which may be exposed to physical abuse or<br />

corrosive atmospheres”.<br />

4.0 HOSE AND FITTING MAINTENANCE AND REPLACE-<br />

MENT INSTRUCTIONS<br />

4.1 Even with proper selection <strong>and</strong> installation, Hose life may be<br />

significantly reduced without a continuing maintenance program.<br />

The severity of the application, risk potential from a possible<br />

Hose failure, <strong>and</strong> experience with any Hose failures in the application<br />

or in similar applications should determine the frequency<br />

of the inspection <strong>and</strong> the replacement for the Products so that<br />

Products are replaced before any failure occurs. A maintenance<br />

program must be established <strong>and</strong> followed by the user <strong>and</strong>, at<br />

minimum, must include instructions 4.2 through 4.7.<br />

4.2 Visual Inspection Hose/Fitting: Any of the following conditions<br />

require immediate shut down <strong>and</strong> replacement of the Hose<br />

Assembly:<br />

• Fitting slippage on Hose;<br />

• Damaged, cracked, cut or abraded cover (any reinforcement<br />

exposed);<br />

• Hard, stiff, heat cracked, or charred Hose;<br />

• Cracked, damaged, or badly corroded <strong>Fittings</strong>;<br />

• Leaks at Fitting or in Hose;<br />

• Kinked, crushed, flattened or twisted Hose; <strong>and</strong><br />

• Blistered, soft, degraded, or loose cover.<br />

4.3 Visual Inspection All Other: The following items must be tightened,<br />

repaired, corrected or replaced as required:<br />

• Leaking port conditions;<br />

• Excess dirt buildup;<br />

• Worn clamps, guards or shields; <strong>and</strong><br />

• System fluid level, fluid type, <strong>and</strong> any air entrapment.<br />

4.4 Functional Test: Operate the system at maximum operating<br />

pressure <strong>and</strong> check for possible malfunctions <strong>and</strong> leaks. Personnel<br />

must avoid potential hazardous areas while testing <strong>and</strong> using<br />

the system. See section 2.2.<br />

4.5 Replacement Intervals: Hose assemblies <strong>and</strong> elastomeric<br />

seals used on Hose <strong>Fittings</strong> <strong>and</strong> adapters will eventually age,<br />

harden, wear <strong>and</strong> deteriorate under thermal cycling <strong>and</strong> compression<br />

set. Hose Assemblies <strong>and</strong> elastomeric seals should be<br />

inspected <strong>and</strong> replaced at specific replacement intervals, based<br />

on previous service life, government or industry recommendations,<br />

or when failures could result in unacceptable downtime,<br />

damage, or injury risk. See section 1.2. Hose <strong>and</strong> <strong>Fittings</strong> may<br />

be subjected to internal mechanical <strong>and</strong>/or chemical wear from<br />

the conveying fluid <strong>and</strong> may fail without warning. The user must<br />

determine the product life under such circumstances by testing.<br />

Also see section 2.5. See section 1.2.<br />

4.6 Hose Inspection <strong>and</strong> Failure: <strong>Hydraulic</strong> power is accomplished<br />

by utilizing high pressure fluids to transfer energy <strong>and</strong><br />

do work. <strong>Hoses</strong>, <strong>Fittings</strong> <strong>and</strong> Hose Assemblies all contribute to<br />

this by transmitting fluids at high pressures. Fluids under pressure<br />

can be dangerous <strong>and</strong> potentially lethal <strong>and</strong>, therefore, extreme<br />

caution must be exercised when working with fluids under<br />

pressure <strong>and</strong> h<strong>and</strong>ling the <strong>Hoses</strong> transporting the fluids. From<br />

Ab-45<br />

Parker Safety Guide<br />

time to time, Hose Assemblies will fail if they are not replaced<br />

at proper time intervals. Usually these failures are the result of<br />

some form of misapplication, abuse, wear or failure to perform<br />

proper maintenance. When <strong>Hoses</strong> fail, generally the high pressure<br />

fluids inside escape in a stream which may or may not be<br />

visible to the user. Under no circumstances should the user attempt<br />

to locate the leak by “feeling” with their h<strong>and</strong>s or any other<br />

part of their body. High pressure fluids can <strong>and</strong> will penetrate the<br />

skin <strong>and</strong> cause severe tissue damage <strong>and</strong> possibly loss of limb.<br />

Even seemingly minor hydraulic fluid injection injuries must be<br />

treated immediately by a physician with knowledge of the tissue<br />

damaging properties of hydraulic fluid. If a Hose failure occurs,<br />

immediately shut down the equipment <strong>and</strong> leave the area until<br />

pressure has been completely released from the Hose Assembly.<br />

Simply shutting down the hydraulic pump may or may not<br />

eliminate the pressure in the Hose Assembly. Many times check<br />

valves, etc., are employed in a system <strong>and</strong> can cause pressure<br />

to remain in a Hose Assembly even when pumps or equipment<br />

are not operating. Tiny holes in the Hose, commonly known as<br />

pinholes, can eject small, dangerously powerful but hard to see<br />

streams of hydraulic fluid. It may take several minutes or even<br />

hours for the pressure to be relieved so that the Hose Assembly<br />

may be examined safely. Once the pressure has been reduced<br />

to zero, the Hose Assembly may be taken off the equipment<br />

<strong>and</strong> examined. It must always be replaced if a failure has occurred.<br />

Never attempt to patch or repair a Hose Assembly that<br />

has failed. Consult the nearest Parker distributor or the appropriate<br />

Parker division for Hose Assembly replacement information.<br />

Never touch or examine a failed Hose Assembly unless it is<br />

obvious that the Hose no longer contains fluid under pressure.<br />

The high pressure fluid is extremely dangerous <strong>and</strong> can cause<br />

serious <strong>and</strong> potentially fatal injury.<br />

4.7 Elastomeric seals: Elastomeric seals will eventually age, harden,<br />

wear <strong>and</strong> deteriorate under thermal cycling <strong>and</strong> compression<br />

set. Elastomeric seals should be inspected <strong>and</strong> replaced.<br />

4.8 Refrigerant gases: Special care should be taken when working<br />

with refrigeration systems. Sudden escape of refrigerant gases<br />

can cause blindness if the escaping gases contact the eye<br />

<strong>and</strong> can cause freezing or other severe injuries if it contacts any<br />

other portion of the body.<br />

4.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies<br />

should be tested after installation <strong>and</strong> before use, <strong>and</strong> at<br />

least on a monthly basis per ANSI/IAS NGV 4.2-1999; CSA<br />

12.52-M99 Section 4.2 “Visual Inspection Hose/ Fitting”. The<br />

recommended procedure is to pressurize the Hose <strong>and</strong> check<br />

for leaks <strong>and</strong> to visually inspect the Hose for damage. Caution:<br />

Matches, c<strong>and</strong>les, open flame or other sources of ignition shall<br />

not be used for Hose inspection. Leak check solutions should be<br />

rinsed off after use.<br />

5.0 HOSE STORAGE<br />

5.1 Age Control: Hose <strong>and</strong> Hose Assemblies must be stored<br />

in a manner that facilitates age control <strong>and</strong> first-in <strong>and</strong> first-out<br />

usage based on manufacturing date of the Hose <strong>and</strong> Hose Assemblies.<br />

The shelf life of rubber Hose or Hose Assemblies that<br />

have passed visual inspection <strong>and</strong> a proof test is 10 years (40<br />

quarters) from the date of manufacture. The shelf life of thermoplastic<br />

<strong>and</strong> polytetrafluoroethylene Hose or Hose Assemblies is<br />

considered to be unlimited.<br />

5.2 Storage: Stored Hose <strong>and</strong> Hose Assemblies must not be<br />

subjected to damage that could reduce their expected service<br />

life <strong>and</strong> must be placed in a cool, dark <strong>and</strong> dry area with the ends<br />

capped. Stored Hose <strong>and</strong> Hose Assemblies must not be exposed<br />

to temperature extremes, ozone, oils, corrosive liquids or<br />

fumes, solvents, high humidity, rodents, insects, ultraviolet light,<br />

electromagnetic fields or radioactive materials.<br />

Catalogue 4400/UK


Notes<br />

Catalogue 4400/UK

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!