Kinetic Resolution on scCO2 - Design of Continuous Reactor Based ...
Kinetic Resolution on scCO2 - Design of Continuous Reactor Based ...
Kinetic Resolution on scCO2 - Design of Continuous Reactor Based ...
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<str<strong>on</strong>g>Kinetic</str<strong>on</strong>g> <str<strong>on</strong>g>Resoluti<strong>on</strong></str<strong>on</strong>g> <strong>on</strong> <strong>scCO2</strong> - <strong>Design</strong> <strong>of</strong> C<strong>on</strong>tinuous <strong>Reactor</strong><br />
<strong>Based</strong> <strong>on</strong> Results <strong>of</strong> Batch Experiments<br />
Edit Székely *1 , Margita Utczás 1 , Béla Simándi 1<br />
1 Budapest University <strong>of</strong> Technology and Ec<strong>on</strong>omics, Department <strong>of</strong> Chemical and Envir<strong>on</strong>mental Process<br />
Engineering, Budapest, Hungary 1521<br />
Corresp<strong>on</strong>ding author: sz-edit@mail.bme.hu; Ph<strong>on</strong>e: (+36)-1-463-3191; Fax: (+36)-1-463-3197<br />
EXTENDED ABSTRACT<br />
The producti<strong>on</strong> <strong>of</strong> single enantiomers has a still increasing importance in the pharmaceutical, food and<br />
health industries. Asymmetric chemical synthesis and c<strong>on</strong>venti<strong>on</strong>al resoluti<strong>on</strong> methods are widely applied for<br />
preparing enantiopure compounds but biocatalysis also provides an alternative opportunity to prepare useful<br />
chiral compounds [1]. Biocatalysis <strong>of</strong>ten <strong>of</strong>fers advantages over chemical synthesis as enzyme-catalyzed<br />
reacti<strong>on</strong>s are <strong>of</strong>ten highly enantioselective and regioselective. The well-known advantages <strong>of</strong> supercritical<br />
carb<strong>on</strong> dioxide (<strong>scCO2</strong>) like gas-like diffusivity and low viscosity <strong>of</strong>fer reduced mass transfer resistance between<br />
the reacti<strong>on</strong> mixture and the active sites <strong>of</strong> the enzyme, resulting in increased reacti<strong>on</strong> rates. Additi<strong>on</strong>ally, <strong>scCO2</strong><br />
is n<strong>on</strong>-toxic, n<strong>on</strong>-flammable, low cost and the most important in technological respect is easy separati<strong>on</strong> from<br />
reacti<strong>on</strong> mixture [2]. Enzymes, especially lipases are particularly suited to perform stereoselective reacti<strong>on</strong>s in<br />
<strong>scCO2</strong>. The advantages <strong>of</strong> using enzymes in supercritical fluids have been investigated mostly in batch reactors<br />
[3-5].<br />
The enantiomers <strong>of</strong> trans-1,2-cyclohexandiol are used mainly as chiral auxiliaries, chiral building blocks or<br />
chiral intermediates for the synthesis <strong>of</strong> pharmaceuticals, agrochemicals, or crown ethers. Numerous methods for<br />
the chiral resoluti<strong>on</strong> <strong>of</strong> trans-1,2-cyclohexandiol were reported in literature. These include ester formati<strong>on</strong> with<br />
O-acetyl mandelic acid [6], selective dispiroketal formati<strong>on</strong> [7] or selective molecular complex formati<strong>on</strong> with L-<br />
tartaric acid followed by supercritical fluid extracti<strong>on</strong> [8]. <str<strong>on</strong>g>Kinetic</str<strong>on</strong>g> resoluti<strong>on</strong> <strong>of</strong> trans-1,2-cyclohexandiol was<br />
carried out via asymmetric benzoylati<strong>on</strong> [9], m<strong>on</strong>ophenyl ester formati<strong>on</strong> [10], or enzymatically via selective<br />
ester cleavage <strong>of</strong> diacetoxycyclohexane using the Bacillus subtilis recombinant lipase [11] or lipase AK [12].<br />
We developed an efficient method for the lipase-catalyzed c<strong>on</strong>secutive kinetic resoluti<strong>on</strong> <strong>of</strong> trans-1,2-<br />
cyclohexandiol in <strong>scCO2</strong> with vinyl-acetate acetyl d<strong>on</strong>or catalysed by a commercial immobilized Candida<br />
Antarctica lipase B (CALB). The reacti<strong>on</strong> was optimized in <strong>scCO2</strong> in batch reactor. The first acylati<strong>on</strong> step is<br />
moderately enantioselective, the formati<strong>on</strong> <strong>of</strong> (1R,2R)-2-acetoxycyclohexan-1-ol is preferred, while the sec<strong>on</strong>d<br />
acylati<strong>on</strong> step is fully enantioselective. Michaelis-Menten type reacti<strong>on</strong> c<strong>on</strong>stants and turnover number values<br />
were calculated from the yield over time functi<strong>on</strong>s. <strong>Based</strong> <strong>on</strong> the parameter requirements to achieve maximum<br />
reacti<strong>on</strong> rate with complete c<strong>on</strong>versi<strong>on</strong> and enantiopure products a c<strong>on</strong>tinuous flow reactor was designed with a<br />
few sec<strong>on</strong>ds <strong>of</strong> residence time (the time requirement <strong>of</strong> a batch reacti<strong>on</strong> was several hours) assuming that turn<br />
over number values in the batch reactor is equivalent to the turnover frequencies in a c<strong>on</strong>tinuous flow reactor.<br />
A combined extractor – enzymatic packed-bed reactor unit was developed. The cooled liquid CO2 was<br />
pumped trough a preheater coil, where it becomes supercritical fluid. The <strong>scCO2</strong> dissolved the solid substrate<br />
from the extractor column and the soluti<strong>on</strong> was mixed with VA with a static mixer before entering into the<br />
reactor column filled with the immobilised CALB. In a typical experiment, 230 mg CALB was filled into the
enzymatic reactor. The reacti<strong>on</strong>s were performed at 10 MPa and 45 °C. The amount <strong>of</strong> VA was in the range <strong>of</strong><br />
10 - 30 molar ratio to the substrate in each experiments. The residence time in the enzymatic reactor was varied<br />
from 2 to 13 s by changing the flow rate <strong>of</strong> the CO2. The implemented c<strong>on</strong>tinuous reactor was optimized to<br />
achieve maximum productivity and enantiopure products. The optimum residence time in the fixed reactor<br />
volume c<strong>on</strong>firmed entirely the calculated operati<strong>on</strong>al parameters (calculated necessary residence time: 3.3 s,<br />
measured optimal residence time: 4.3 s). No loss <strong>of</strong> enzyme activity was observed within 28 hours at c<strong>on</strong>tinuous<br />
operati<strong>on</strong>.<br />
ACKNOWLEDGMENTS<br />
The research work was supported financially by Hungarian Scientific Research Fund (OTKA 72861) and by<br />
TAMOP-4.2.1/B09/1/KMR-2010-0002 project.<br />
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