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<strong>Unitized</strong> <strong>Group</strong> <strong>Ration</strong> <strong>–</strong> A<br />

(<strong>UGR</strong>-A) <strong>and</strong> <strong>UGR</strong>-B<br />

Updates<br />

UNCLASSIFIED<br />

<strong>UGR</strong> Update<br />

Overview<br />

M. Susan Harrington<br />

Combat <strong>Ration</strong>s Team<br />

Research & Development Associates<br />

1 May y 2012<br />

• <strong>UGR</strong>-A Field Test <strong>and</strong> <strong>UGR</strong>-A Integrated<br />

Product Team (IPT) Approved FY13 Menu<br />

Changes<br />

• FY12 <strong>UGR</strong>-A Field Test Plans<br />

• <strong>UGR</strong>-A Initiatives to Reduce Frozen Cube<br />

• <strong>UGR</strong>-B Field Testing & Plans for Revision<br />

UNCLASSIFIED


Containerized<br />

Containerized Kitchen<br />

Kitchen<br />

Serving Line<br />

Serving Line<br />

Field Dining<br />

FY11 <strong>UGR</strong>-A Field Evaluation<br />

277th Field Artillery Battalion<br />

Fort Carson, CO<br />

4 <strong>Group</strong>s of 75 Warfighters for 5 days<br />

<strong>UGR</strong>-A control & test menus for Breakfast & Dinner<br />

MRE control & test menus for lunch<br />

UNCLASSIFIED<br />

FY11 <strong>UGR</strong>-A Field Evaluation<br />

<strong>UGR</strong>-A/MRE Field Test Site, Fort Carson, CO, Sep 11<br />

<strong>UGR</strong>-As awaiting pickup for<br />

remote feeding, Fort Carson, Sep 11<br />

9<br />

Dinner pickup for remote<br />

feeding at Fort Carson, Sep 11<br />

UNCLASSIFIED<br />

Frozen Vegetables, Fort Carson,<br />

Sep 11


FY11 <strong>UGR</strong>-A Field Evaluation<br />

• Fully improved <strong>UGR</strong>-A FY11 menus<br />

used as st<strong>and</strong>ard control menus<br />

• Over 300 c<strong>and</strong>idate <strong>UGR</strong> <strong>UGR</strong>-A A items<br />

were submitted <strong>and</strong> evaluated, with<br />

over 80 new <strong>UGR</strong>-A components<br />

down selected for field testing<br />

• Results <strong>and</strong> recommendations were<br />

presented to the <strong>UGR</strong>-A Integrated<br />

Product Team (Jan ( 12) ) for approval pp<br />

<strong>and</strong> inclusion in <strong>UGR</strong>-A FY13 menus<br />

• Army approval obtained via memo<br />

(Feb 12)<br />

UNCLASSIFIED<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

Current Breakfast Entrée<br />

Rankings (High to Low):<br />

Steak<br />

Ham Slice<br />

Chicken Breakfast Filet<br />

Bacon<br />

Pork Sausage Links<br />

Chipotle Bacon<br />

Beef Breakfast Skillet*<br />

Cheddar Pork Sausage Gravy*<br />

UNCLASSIFIED<br />

9 Like Extremely<br />

8 Like Very Much<br />

7 Like Moderately<br />

6 Like slightly<br />

5 Neither<br />

4 Dislike Slightly<br />

3 Dislike Moderately<br />

2 Dislike Very Much<br />

1 Dislike Extremely


Current <strong>UGR</strong>-A<br />

Breakfast Entrées<br />

Scrambled Eggs, Dehydrated, All Breakfast Menus<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

Recommended Changes for<br />

FY13 Menus<br />

Scrambled Eggs, Dehydrated, Lower Cholesterol to replace<br />

current Eggs in all seven breakfast menus<br />

Biscuits Biscuits, Whole Grain to replace all current Biscuits<br />

Breakfast Wrap/Chicken Sausage No Change<br />

Ham Slice/Chicken Fillet<br />

Steak; Sausage, Egg & Cheese Pita<br />

Cheddar Pork Sausage Gravy; Steak, Egg, & Cheese<br />

Taquitto<br />

Chicken Sausage Patty; Chipotle Bacon<br />

Chorizo Breakfast Wrap; Pork Sausage Links<br />

Beef Breakfast Skillet; Shelf Stable (SS) Bacon<br />

Add Honey Butter Spread <strong>and</strong> Turkey Bacon; move Ham<br />

Slice to menu #7<br />

No Change<br />

Turkey Sausage Links to replace Cheddar Pork Sausage<br />

Gravy<br />

No Change<br />

No Change<br />

UNCLASSIFIED<br />

Turkey Bacon to replace Shelf Stable Bacon; Ham Slice<br />

(from menu #2) to replace Beef Breakfast Skillet;<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

Recommended Bakery y Changes g<br />

for FY13 Breakfast Menus<br />

Donut Stick, Whole Wheat (remove powdered sugar donut)<br />

Mixed Berry Bar (use as needed for variety)<br />

Mini Apple Filled Bagel (remove larger bagel)<br />

UNCLASSIFIED


FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

Current Dinner Entrée Rankings<br />

(High to Low):<br />

Chicken Cordon Bleu (Tuscan Pork Loin)<br />

Steak<br />

Spaghetti g & Meatballs ( (Sausage g Scaloppini) )<br />

Chili Pepper Beef ( General Tso's Chicken)<br />

Chicken Alfredo (Split)<br />

General Tso's Chicken (Split)<br />

Chicken Tacos (Split)<br />

Beef Tacos (Split)<br />

Tuscan Pork Loin (Split)<br />

Pork Ribs (Jerk Chicken)<br />

Andouille Pasta & Cheese (Beef Brisket in BBQ sauce)<br />

Prime Rib<br />

Sausage Scaloppini (Split)<br />

Meatloaf (Jambalaya)<br />

Shrimp Scampi (Penne Pasta with Chicken in Alfredo Sauce)<br />

Turkey Cutlet<br />

Beef Brisket (Split)<br />

Cubed Beef in Gravy (Pork Shank in Spicy Honey Sauce)<br />

Pork Shank<br />

Fried Chicken<br />

Jambalaya* (Split)<br />

Jerk Chicken* (Split)<br />

Burgundy Beef Short Ribs*<br />

UNCLASSIFIED<br />

Test Entrée Rankings<br />

(High to Low):<br />

PULLED BBQ CHICKEN<br />

POT ROAST<br />

SWEET FIRE CHICKEN<br />

HAPPY FAMILY<br />

TURKEY ROULADE<br />

BEEF BARBACOA<br />

STEAK & CHEESE W/ ZITI<br />

ROASTED TURKEY BREAST<br />

BUFFALO TURKEY WING<br />

SEAFOOD MEDLEY<br />

BREADED PORK CHOPS<br />

CHICKEN CACCIATORE<br />

TEX MEX KIT<br />

CHICKEN CURRY<br />

SHAHI PANEER<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

UNCLASSIFIED<br />

9 Like Extremely<br />

8 Like Very Much<br />

7 Like Moderately<br />

6 Like slightly<br />

5 Neither<br />

4 Dislike Slightly<br />

3 Dislike Moderately<br />

2 Dislike Very Much<br />

1 Dislike Extremely<br />

9 Like Extremely<br />

8 Like Very Much<br />

7 Like Moderately<br />

6 Like slightly<br />

5 Neither<br />

4 Dislike Slightly<br />

3 Dislike Moderately<br />

2 Dislike Very Much<br />

1 Dislike Extremely


Current <strong>UGR</strong>-A<br />

Dinner Entrées Rankings<br />

(High to Low)<br />

Gravies<br />

Chicken Cordon Bleu split with Tuscan Pork Loin<br />

Steak<br />

Spaghetti & Meatballs split with Sausage Scaloppini<br />

Chili Pepper Beef split with General Tso's Chicken<br />

Soft Tacos, Chicken & Beef<br />

Pork Ribs split with Jerk Chicken<br />

Andouille Pasta & Cheese split with Beef Brisket in BBQ sauce<br />

Prime Rib<br />

Meatloaf split with Jambalaya<br />

Shrimp Scampi split with Penne Pasta with Chicken in Alfredo<br />

Sauce<br />

Turkey Cutlet<br />

Cubed Beef in Gravy split with Pork Shank in Spicy Honey Sauce<br />

Fried Chicken<br />

Burgundy Beef Short Ribs<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

Recommendations for<br />

FY12 Dinner Menus<br />

Gravies, Instant, Trans Fat Free to replace all current Gravies<br />

No Change<br />

No Change<br />

Non Pork Meatball; Remove Sausage Scaloppini<br />

Happy Family to replace Chili Pepper Beef (move to Meatloaf<br />

menu, dinner #2); Sweet Fire Chicken to replace General Tso’s<br />

No Change<br />

Fried Chicken (from dinner menu #1) to replace Jerk Chicken<br />

No Change<br />

No Change g<br />

UNCLASSIFIED<br />

Chili Pepper Beef (from dinner menu #5) to replace Jambalaya<br />

No Change<br />

Roasted Turkey Breast to replace Turkey Cutlet<br />

Buffalo Turkey Wings to replace Pork Shank<br />

Beef Barbacoa split with Pulled BBQ Chicken; Fried<br />

Chicken moved to Pork Rib menu, dinner #8)<br />

Pot Roast<br />

Additional Items for FY13 Dinner Menus<br />

RRemove:<br />

Chocolate Cheesecake<br />

Vanilla & Choc Cupcakes<br />

White Choc Lemon Raspberry<br />

Cake<br />

Pineapple Coconut Cake<br />

Sweet Potato Pie<br />

Harvest Pumpkin Cake<br />

FY11 <strong>UGR</strong>-A Field Test<br />

Results/Recommendations<br />

INCREASE<br />

VARIETY<br />

Add:<br />

Keylime Cheesecake<br />

Peanut Butter/Choc & Lemon Drop<br />

Cupcakes<br />

UNCLASSIFIED<br />

Pumpkin Roll<br />

Dulce de Leche Cake<br />

Orange Sunshine Cake<br />

Almond Joy Bar Cake<br />

Creamed Spinach & Pasta<br />

Roasted Red Mashed Potatoes


Questions?<br />

UNCLASSIFIED<br />

FY12 <strong>UGR</strong>-A<br />

Field Test Plans<br />

UNCLASSIFIED


FY12 <strong>UGR</strong>-A Field Test Plans<br />

• <strong>UGR</strong>-A Test Dates <strong>and</strong> Site TBD (Aug-Sep 12)<br />

• Deadline for submitting new items for FY12 consideration was in Apr 12<br />

• Thanks to industry for submitting an overwhelming number of potential<br />

items to both Natick <strong>and</strong> JCCoE<br />

• Suppliers will be notified by the end of May on the items selected for<br />

field testing<br />

• Based on Warfighter feedback the <strong>UGR</strong>-A field test results will be<br />

presented to the <strong>UGR</strong>-A IPT, Dec 12 / Jan 13 for decision to include in<br />

FY14 menus<br />

UNCLASSIFIED<br />

Future <strong>UGR</strong>-A Field Test Plans<br />

• Focus for Potential New Items:<br />

• Improved Nutrition<br />

‒ Reduced Sodium<br />

‒ Increased Fiber <strong>–</strong> Legumes, Whole Grains, etc.<br />

‒ Reduced Fat<br />

‒ Trans-Fat Free<br />

• Improved Variety<br />

• Reduced Frozen Cube<br />

UNCLASSIFIED


Initiative to Reduce<br />

the Frozen Cube in<br />

the <strong>UGR</strong>-A<br />

UNCLASSIFIED<br />

Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

• The <strong>UGR</strong>-A frozen box (1 per module) ranges from 2.18 to 3.9<br />

cubic feet<br />

• The <strong>UGR</strong>-A semi-perishable box (2 per module) remains constant<br />

at 11.75 75 cubic feet<br />

• The <strong>UGR</strong>-A frozen cube has significantly increased over the past<br />

decade due to:<br />

• Providing an additional breakfast meat choice<br />

• Increased use of commercial prepared frozen entrées<br />

• Adding frozen bakery items (muffins, Danish, bagels, cakes,<br />

cookies, <strong>and</strong> pies), which replaced shelf stable bakery items to<br />

increase variety <strong>and</strong> acceptability<br />

Positive Impact = Increased variety <strong>and</strong> acceptability of the <strong>UGR</strong>-A<br />

Negative Impact = Increased weight <strong>and</strong> volume of the frozen box;<br />

Increased cost of the <strong>UGR</strong>-A; Increased need for reefer assets at<br />

forward locations<br />

UNCLASSIFIED


Frozen Box Short Side<br />

View<br />

Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

2.32 cubic feet<br />

44 pounds<br />

2.78 cubic feet<br />

62 pounds<br />

3.9 cubic feet<br />

60+ pounds<br />

UNCLASSIFIED<br />

Frozen Box Long Side<br />

View<br />

Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

Phase I: Frozen Bakery Items<br />

Biscuits:<br />

• Through FY11, biscuits were packed in a 100<br />

count box (2 biscuits per serving)<br />

• By reducing the number of biscuits to one per<br />

serving, we significantly reduced the cube in 4 of<br />

the 7 breakfast menus<br />

•Approved by <strong>UGR</strong>-A IPT for FY13 menus.<br />

•<strong>UGR</strong>-A Assemblers / Biscuit Supplier<br />

accelerated transition in 2QFY12 due to the<br />

significant cost <strong>and</strong> cube savings<br />

OLD CASE - 5/20 ct NEW CASE - 2/25 ct<br />

Cube = 1.13<br />

Length = 15.56<br />

Width = 13.06<br />

Height = 11.06<br />

Cube = .48<br />

Length = 15.56<br />

Width = 13.06<br />

Height = 4.125<br />

UNCLASSIFIED


Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

Phase I: Frozen Bakery Items<br />

Sheet Cakes<br />

• It was determined that the three major bakery suppliers for the <strong>UGR</strong>-A program<br />

provided sheet cakes in various serving sizes sizes, packages packages, <strong>and</strong> number of packages<br />

per module<br />

Vendor A <strong>–</strong> 3 quarter-sheet trays (bake in box <strong>and</strong> pre-sliced - 18 slices per<br />

tray)<br />

Vendor B <strong>–</strong> 2 quarter-sheet trays (bake in box <strong>and</strong> pre-sliced - 24 slices per<br />

tray)<br />

Vendor C <strong>–</strong> 3 quarter-sheet trays (thermoformed corrugated tray, not sliced <strong>–</strong> 18<br />

servings per tray)<br />

• Working with these 3 bakery vendors, it was determined that Vendor B’s<br />

packaging provided the best solution for the <strong>UGR</strong>-A<br />

• Per <strong>UGR</strong>-A IPT approval, all 3 vendors will transition to half-sheet, bake in box<br />

trays, pre-sliced, 24 slices per tray, 2 trays per module by FY13<br />

• Approximately 30% reduction in weight in cube in menus containing frozen cakes<br />

Current<br />

Frozen Sheet<br />

Cake Boxes<br />

UNCLASSIFIED<br />

Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

UNCLASSIFIED<br />

Future<br />

Required<br />

Maximum<br />

Cube


Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

Th These ttwo changes h alone l will ill<br />

significantly reduce the cube of boxes<br />

containing either frozen biscuits or cakes<br />

by as much as 15%<br />

Phase II:<br />

UNCLASSIFIED<br />

Initiative to Reduce the Frozen<br />

Cube in the <strong>UGR</strong>-A<br />

• Initiate a Process Action Team (PAT) to identify additional<br />

frozen product types that can be st<strong>and</strong>ardized (Boil-in-Bag<br />

entrées, breakfast s<strong>and</strong>wiches, proteins, veggies) or<br />

otherwise reduced<br />

• First PAT meeting will be conducted in conjunction with<br />

the R&<strong>DA</strong>, May 12. Attendees will initially include<br />

NSRDEC, , JCCoE, , Marine Corps, p , DLA-Troop p Support, pp ,<br />

<strong>and</strong> the three <strong>UGR</strong>-A assemblers<br />

• Status updates <strong>and</strong> metrics of success will be provided<br />

at future <strong>UGR</strong>-A IPT <strong>and</strong> JSORF meetings<br />

UNCLASSIFIED


<strong>UGR</strong>-B Field Testing<br />

<strong>and</strong> Plans<br />

for Menu Revision<br />

UNCLASSIFIED<br />

<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

• Project to identify <strong>and</strong> reduce the build-up of unused <strong>UGR</strong>-B components<br />

<strong>and</strong> to execute a complete menu revision<br />

• FY11 accomplishments:<br />

• Completed evaluation of current <strong>UGR</strong>-B menus utilized at Camp<br />

Wilson, Twenty-nine Palms, CA (Mar 11) to determine:<br />

• Ease of Preparation<br />

• Overages of Individual Components<br />

• Additionally, conducted focus group with Marine Corps (MC) cooks at Camp<br />

Wilson to review preparation procedures <strong>and</strong> brainstorm ideas for future<br />

menus<br />

• Based on this information as well as HQMC input, recipes are under revision,<br />

components are being “right sized”, <strong>and</strong> test menus are being developed for<br />

field testing (Jun/Jul 12)<br />

• MC has requested that the number of breakfast menus be increased from 5<br />

to 7<br />

UNCLASSIFIED


<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

Components targeted for right-sizing:<br />

• Maple syrup bottles (reduce from 5 to 4)<br />

• Catsup (20 oz to 12 oz)<br />

• Peanut Butter & Jam/Jelly (reduce amount <strong>and</strong><br />

number of menus)<br />

• Pancakes (currently in 5 menus; reduce to 4 out of 7)<br />

• Biscuits (currently in 4 out of 5 menus; change to 4<br />

out t of f 7)<br />

• Incorporate canned fruits in desserts (e.g., apple<br />

cobbler) to increase consumption<br />

UNCLASSIFIED<br />

<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

Breakfast Test Items:<br />

• Variety of Breakfast Skillets (Pork Sausage, Turkey<br />

Sausage, Ham, <strong>and</strong> Beef)<br />

• Shelf Stable Tortillas for Skillets <strong>and</strong> Egg Wraps<br />

• Lower Cholesterol Eggs<br />

• Variety of Hash (Beef, Ham, Chicken)<br />

• Breakfast Fried Rice<br />

• Ham Steak<br />

UNCLASSIFIED


<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

Dinner Test Items:<br />

• Institutional-Sized Pouches (ILO #10 cans) of Meatballs in Tomato<br />

Sauce, <strong>and</strong> Cubed Beef<br />

• Thicker Pork Chop in Bourbon Sauce<br />

• Turkey Meatloaf<br />

• Strip Steak with Garlic Mashed Potatoes<br />

• Vegetable Chili (as a side)<br />

• Wrap Menu <strong>–</strong> Buffalo Chicken, Chicken Fajita with Sour Cream,<br />

Cheddar Cheese <strong>and</strong> Guacamole<br />

• Beef Stroganoff<br />

• BBQ Chicken Chi k<br />

• Chili Garlic Chicken<br />

• Southwest Chicken Alfredo<br />

• Ham Slice in a Caribbean Sauce<br />

• Asian Sesame Shrimp<br />

• Salsa Chicken & Shrimp<br />

UNCLASSIFIED<br />

<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

Bakery Test Items:<br />

• Cinnamon Biscuit<br />

• Coffee Cake<br />

• Dump Cakes with Fruit (Fruit Cocktail, Blueberries,<br />

Apples)<br />

• Frosted Brownie<br />

• Cobblers (Apple, Blueberry)<br />

• Cheddar Cheese <strong>and</strong> Jalapeño Corn Bread<br />

Beverages:<br />

• Exp<strong>and</strong> variety by incorporating Carbohydrate<br />

Beverages<br />

UNCLASSIFIED


<strong>UGR</strong>-B Field Testing & Plans<br />

for Revision<br />

• Field test results <strong>and</strong> recommendations will be<br />

presented to HQMC for decision to include in new<br />

menus (4QFY12)<br />

• These “right-sizing” changes <strong>and</strong> menu improvements<br />

will increase acceptability <strong>and</strong> reduce waste in the<br />

<strong>UGR</strong>-B<br />

• Performance-based Contract Requirements,<br />

Commercial Item Descriptions <strong>and</strong> Assembly Contract<br />

Requirements will be developed <strong>and</strong> transitioned to<br />

DLA-Troop Support for procurement (FY13)<br />

UNCLASSIFIED<br />

Conclusion<br />

…looking forward to our continued<br />

partnership with The Military Services <strong>and</strong><br />

industry, which has contributed<br />

significantly to the ongoing success of the<br />

Fielded <strong>Group</strong> <strong>Ration</strong> Continuous Product<br />

Improvement Project.<br />

UNCLASSIFIED


Questions?<br />

UNCLASSIFIED

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