Unitized Group Ration – A™ (UGR-A™) and UGR-B ... - R&DA
Unitized Group Ration – A™ (UGR-A™) and UGR-B ... - R&DA
Unitized Group Ration – A™ (UGR-A™) and UGR-B ... - R&DA
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<strong>Unitized</strong> <strong>Group</strong> <strong>Ration</strong> <strong>–</strong> A<br />
(<strong>UGR</strong>-A) <strong>and</strong> <strong>UGR</strong>-B<br />
Updates<br />
UNCLASSIFIED<br />
<strong>UGR</strong> Update<br />
Overview<br />
M. Susan Harrington<br />
Combat <strong>Ration</strong>s Team<br />
Research & Development Associates<br />
1 May y 2012<br />
• <strong>UGR</strong>-A Field Test <strong>and</strong> <strong>UGR</strong>-A Integrated<br />
Product Team (IPT) Approved FY13 Menu<br />
Changes<br />
• FY12 <strong>UGR</strong>-A Field Test Plans<br />
• <strong>UGR</strong>-A Initiatives to Reduce Frozen Cube<br />
• <strong>UGR</strong>-B Field Testing & Plans for Revision<br />
UNCLASSIFIED
Containerized<br />
Containerized Kitchen<br />
Kitchen<br />
Serving Line<br />
Serving Line<br />
Field Dining<br />
FY11 <strong>UGR</strong>-A Field Evaluation<br />
277th Field Artillery Battalion<br />
Fort Carson, CO<br />
4 <strong>Group</strong>s of 75 Warfighters for 5 days<br />
<strong>UGR</strong>-A control & test menus for Breakfast & Dinner<br />
MRE control & test menus for lunch<br />
UNCLASSIFIED<br />
FY11 <strong>UGR</strong>-A Field Evaluation<br />
<strong>UGR</strong>-A/MRE Field Test Site, Fort Carson, CO, Sep 11<br />
<strong>UGR</strong>-As awaiting pickup for<br />
remote feeding, Fort Carson, Sep 11<br />
9<br />
Dinner pickup for remote<br />
feeding at Fort Carson, Sep 11<br />
UNCLASSIFIED<br />
Frozen Vegetables, Fort Carson,<br />
Sep 11
FY11 <strong>UGR</strong>-A Field Evaluation<br />
• Fully improved <strong>UGR</strong>-A FY11 menus<br />
used as st<strong>and</strong>ard control menus<br />
• Over 300 c<strong>and</strong>idate <strong>UGR</strong> <strong>UGR</strong>-A A items<br />
were submitted <strong>and</strong> evaluated, with<br />
over 80 new <strong>UGR</strong>-A components<br />
down selected for field testing<br />
• Results <strong>and</strong> recommendations were<br />
presented to the <strong>UGR</strong>-A Integrated<br />
Product Team (Jan ( 12) ) for approval pp<br />
<strong>and</strong> inclusion in <strong>UGR</strong>-A FY13 menus<br />
• Army approval obtained via memo<br />
(Feb 12)<br />
UNCLASSIFIED<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
Current Breakfast Entrée<br />
Rankings (High to Low):<br />
Steak<br />
Ham Slice<br />
Chicken Breakfast Filet<br />
Bacon<br />
Pork Sausage Links<br />
Chipotle Bacon<br />
Beef Breakfast Skillet*<br />
Cheddar Pork Sausage Gravy*<br />
UNCLASSIFIED<br />
9 Like Extremely<br />
8 Like Very Much<br />
7 Like Moderately<br />
6 Like slightly<br />
5 Neither<br />
4 Dislike Slightly<br />
3 Dislike Moderately<br />
2 Dislike Very Much<br />
1 Dislike Extremely
Current <strong>UGR</strong>-A<br />
Breakfast Entrées<br />
Scrambled Eggs, Dehydrated, All Breakfast Menus<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
Recommended Changes for<br />
FY13 Menus<br />
Scrambled Eggs, Dehydrated, Lower Cholesterol to replace<br />
current Eggs in all seven breakfast menus<br />
Biscuits Biscuits, Whole Grain to replace all current Biscuits<br />
Breakfast Wrap/Chicken Sausage No Change<br />
Ham Slice/Chicken Fillet<br />
Steak; Sausage, Egg & Cheese Pita<br />
Cheddar Pork Sausage Gravy; Steak, Egg, & Cheese<br />
Taquitto<br />
Chicken Sausage Patty; Chipotle Bacon<br />
Chorizo Breakfast Wrap; Pork Sausage Links<br />
Beef Breakfast Skillet; Shelf Stable (SS) Bacon<br />
Add Honey Butter Spread <strong>and</strong> Turkey Bacon; move Ham<br />
Slice to menu #7<br />
No Change<br />
Turkey Sausage Links to replace Cheddar Pork Sausage<br />
Gravy<br />
No Change<br />
No Change<br />
UNCLASSIFIED<br />
Turkey Bacon to replace Shelf Stable Bacon; Ham Slice<br />
(from menu #2) to replace Beef Breakfast Skillet;<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
Recommended Bakery y Changes g<br />
for FY13 Breakfast Menus<br />
Donut Stick, Whole Wheat (remove powdered sugar donut)<br />
Mixed Berry Bar (use as needed for variety)<br />
Mini Apple Filled Bagel (remove larger bagel)<br />
UNCLASSIFIED
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
Current Dinner Entrée Rankings<br />
(High to Low):<br />
Chicken Cordon Bleu (Tuscan Pork Loin)<br />
Steak<br />
Spaghetti g & Meatballs ( (Sausage g Scaloppini) )<br />
Chili Pepper Beef ( General Tso's Chicken)<br />
Chicken Alfredo (Split)<br />
General Tso's Chicken (Split)<br />
Chicken Tacos (Split)<br />
Beef Tacos (Split)<br />
Tuscan Pork Loin (Split)<br />
Pork Ribs (Jerk Chicken)<br />
Andouille Pasta & Cheese (Beef Brisket in BBQ sauce)<br />
Prime Rib<br />
Sausage Scaloppini (Split)<br />
Meatloaf (Jambalaya)<br />
Shrimp Scampi (Penne Pasta with Chicken in Alfredo Sauce)<br />
Turkey Cutlet<br />
Beef Brisket (Split)<br />
Cubed Beef in Gravy (Pork Shank in Spicy Honey Sauce)<br />
Pork Shank<br />
Fried Chicken<br />
Jambalaya* (Split)<br />
Jerk Chicken* (Split)<br />
Burgundy Beef Short Ribs*<br />
UNCLASSIFIED<br />
Test Entrée Rankings<br />
(High to Low):<br />
PULLED BBQ CHICKEN<br />
POT ROAST<br />
SWEET FIRE CHICKEN<br />
HAPPY FAMILY<br />
TURKEY ROULADE<br />
BEEF BARBACOA<br />
STEAK & CHEESE W/ ZITI<br />
ROASTED TURKEY BREAST<br />
BUFFALO TURKEY WING<br />
SEAFOOD MEDLEY<br />
BREADED PORK CHOPS<br />
CHICKEN CACCIATORE<br />
TEX MEX KIT<br />
CHICKEN CURRY<br />
SHAHI PANEER<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
UNCLASSIFIED<br />
9 Like Extremely<br />
8 Like Very Much<br />
7 Like Moderately<br />
6 Like slightly<br />
5 Neither<br />
4 Dislike Slightly<br />
3 Dislike Moderately<br />
2 Dislike Very Much<br />
1 Dislike Extremely<br />
9 Like Extremely<br />
8 Like Very Much<br />
7 Like Moderately<br />
6 Like slightly<br />
5 Neither<br />
4 Dislike Slightly<br />
3 Dislike Moderately<br />
2 Dislike Very Much<br />
1 Dislike Extremely
Current <strong>UGR</strong>-A<br />
Dinner Entrées Rankings<br />
(High to Low)<br />
Gravies<br />
Chicken Cordon Bleu split with Tuscan Pork Loin<br />
Steak<br />
Spaghetti & Meatballs split with Sausage Scaloppini<br />
Chili Pepper Beef split with General Tso's Chicken<br />
Soft Tacos, Chicken & Beef<br />
Pork Ribs split with Jerk Chicken<br />
Andouille Pasta & Cheese split with Beef Brisket in BBQ sauce<br />
Prime Rib<br />
Meatloaf split with Jambalaya<br />
Shrimp Scampi split with Penne Pasta with Chicken in Alfredo<br />
Sauce<br />
Turkey Cutlet<br />
Cubed Beef in Gravy split with Pork Shank in Spicy Honey Sauce<br />
Fried Chicken<br />
Burgundy Beef Short Ribs<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
Recommendations for<br />
FY12 Dinner Menus<br />
Gravies, Instant, Trans Fat Free to replace all current Gravies<br />
No Change<br />
No Change<br />
Non Pork Meatball; Remove Sausage Scaloppini<br />
Happy Family to replace Chili Pepper Beef (move to Meatloaf<br />
menu, dinner #2); Sweet Fire Chicken to replace General Tso’s<br />
No Change<br />
Fried Chicken (from dinner menu #1) to replace Jerk Chicken<br />
No Change<br />
No Change g<br />
UNCLASSIFIED<br />
Chili Pepper Beef (from dinner menu #5) to replace Jambalaya<br />
No Change<br />
Roasted Turkey Breast to replace Turkey Cutlet<br />
Buffalo Turkey Wings to replace Pork Shank<br />
Beef Barbacoa split with Pulled BBQ Chicken; Fried<br />
Chicken moved to Pork Rib menu, dinner #8)<br />
Pot Roast<br />
Additional Items for FY13 Dinner Menus<br />
RRemove:<br />
Chocolate Cheesecake<br />
Vanilla & Choc Cupcakes<br />
White Choc Lemon Raspberry<br />
Cake<br />
Pineapple Coconut Cake<br />
Sweet Potato Pie<br />
Harvest Pumpkin Cake<br />
FY11 <strong>UGR</strong>-A Field Test<br />
Results/Recommendations<br />
INCREASE<br />
VARIETY<br />
Add:<br />
Keylime Cheesecake<br />
Peanut Butter/Choc & Lemon Drop<br />
Cupcakes<br />
UNCLASSIFIED<br />
Pumpkin Roll<br />
Dulce de Leche Cake<br />
Orange Sunshine Cake<br />
Almond Joy Bar Cake<br />
Creamed Spinach & Pasta<br />
Roasted Red Mashed Potatoes
Questions?<br />
UNCLASSIFIED<br />
FY12 <strong>UGR</strong>-A<br />
Field Test Plans<br />
UNCLASSIFIED
FY12 <strong>UGR</strong>-A Field Test Plans<br />
• <strong>UGR</strong>-A Test Dates <strong>and</strong> Site TBD (Aug-Sep 12)<br />
• Deadline for submitting new items for FY12 consideration was in Apr 12<br />
• Thanks to industry for submitting an overwhelming number of potential<br />
items to both Natick <strong>and</strong> JCCoE<br />
• Suppliers will be notified by the end of May on the items selected for<br />
field testing<br />
• Based on Warfighter feedback the <strong>UGR</strong>-A field test results will be<br />
presented to the <strong>UGR</strong>-A IPT, Dec 12 / Jan 13 for decision to include in<br />
FY14 menus<br />
UNCLASSIFIED<br />
Future <strong>UGR</strong>-A Field Test Plans<br />
• Focus for Potential New Items:<br />
• Improved Nutrition<br />
‒ Reduced Sodium<br />
‒ Increased Fiber <strong>–</strong> Legumes, Whole Grains, etc.<br />
‒ Reduced Fat<br />
‒ Trans-Fat Free<br />
• Improved Variety<br />
• Reduced Frozen Cube<br />
UNCLASSIFIED
Initiative to Reduce<br />
the Frozen Cube in<br />
the <strong>UGR</strong>-A<br />
UNCLASSIFIED<br />
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
• The <strong>UGR</strong>-A frozen box (1 per module) ranges from 2.18 to 3.9<br />
cubic feet<br />
• The <strong>UGR</strong>-A semi-perishable box (2 per module) remains constant<br />
at 11.75 75 cubic feet<br />
• The <strong>UGR</strong>-A frozen cube has significantly increased over the past<br />
decade due to:<br />
• Providing an additional breakfast meat choice<br />
• Increased use of commercial prepared frozen entrées<br />
• Adding frozen bakery items (muffins, Danish, bagels, cakes,<br />
cookies, <strong>and</strong> pies), which replaced shelf stable bakery items to<br />
increase variety <strong>and</strong> acceptability<br />
Positive Impact = Increased variety <strong>and</strong> acceptability of the <strong>UGR</strong>-A<br />
Negative Impact = Increased weight <strong>and</strong> volume of the frozen box;<br />
Increased cost of the <strong>UGR</strong>-A; Increased need for reefer assets at<br />
forward locations<br />
UNCLASSIFIED
Frozen Box Short Side<br />
View<br />
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
2.32 cubic feet<br />
44 pounds<br />
2.78 cubic feet<br />
62 pounds<br />
3.9 cubic feet<br />
60+ pounds<br />
UNCLASSIFIED<br />
Frozen Box Long Side<br />
View<br />
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
Phase I: Frozen Bakery Items<br />
Biscuits:<br />
• Through FY11, biscuits were packed in a 100<br />
count box (2 biscuits per serving)<br />
• By reducing the number of biscuits to one per<br />
serving, we significantly reduced the cube in 4 of<br />
the 7 breakfast menus<br />
•Approved by <strong>UGR</strong>-A IPT for FY13 menus.<br />
•<strong>UGR</strong>-A Assemblers / Biscuit Supplier<br />
accelerated transition in 2QFY12 due to the<br />
significant cost <strong>and</strong> cube savings<br />
OLD CASE - 5/20 ct NEW CASE - 2/25 ct<br />
Cube = 1.13<br />
Length = 15.56<br />
Width = 13.06<br />
Height = 11.06<br />
Cube = .48<br />
Length = 15.56<br />
Width = 13.06<br />
Height = 4.125<br />
UNCLASSIFIED
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
Phase I: Frozen Bakery Items<br />
Sheet Cakes<br />
• It was determined that the three major bakery suppliers for the <strong>UGR</strong>-A program<br />
provided sheet cakes in various serving sizes sizes, packages packages, <strong>and</strong> number of packages<br />
per module<br />
Vendor A <strong>–</strong> 3 quarter-sheet trays (bake in box <strong>and</strong> pre-sliced - 18 slices per<br />
tray)<br />
Vendor B <strong>–</strong> 2 quarter-sheet trays (bake in box <strong>and</strong> pre-sliced - 24 slices per<br />
tray)<br />
Vendor C <strong>–</strong> 3 quarter-sheet trays (thermoformed corrugated tray, not sliced <strong>–</strong> 18<br />
servings per tray)<br />
• Working with these 3 bakery vendors, it was determined that Vendor B’s<br />
packaging provided the best solution for the <strong>UGR</strong>-A<br />
• Per <strong>UGR</strong>-A IPT approval, all 3 vendors will transition to half-sheet, bake in box<br />
trays, pre-sliced, 24 slices per tray, 2 trays per module by FY13<br />
• Approximately 30% reduction in weight in cube in menus containing frozen cakes<br />
Current<br />
Frozen Sheet<br />
Cake Boxes<br />
UNCLASSIFIED<br />
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
UNCLASSIFIED<br />
Future<br />
Required<br />
Maximum<br />
Cube
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
Th These ttwo changes h alone l will ill<br />
significantly reduce the cube of boxes<br />
containing either frozen biscuits or cakes<br />
by as much as 15%<br />
Phase II:<br />
UNCLASSIFIED<br />
Initiative to Reduce the Frozen<br />
Cube in the <strong>UGR</strong>-A<br />
• Initiate a Process Action Team (PAT) to identify additional<br />
frozen product types that can be st<strong>and</strong>ardized (Boil-in-Bag<br />
entrées, breakfast s<strong>and</strong>wiches, proteins, veggies) or<br />
otherwise reduced<br />
• First PAT meeting will be conducted in conjunction with<br />
the R&<strong>DA</strong>, May 12. Attendees will initially include<br />
NSRDEC, , JCCoE, , Marine Corps, p , DLA-Troop p Support, pp ,<br />
<strong>and</strong> the three <strong>UGR</strong>-A assemblers<br />
• Status updates <strong>and</strong> metrics of success will be provided<br />
at future <strong>UGR</strong>-A IPT <strong>and</strong> JSORF meetings<br />
UNCLASSIFIED
<strong>UGR</strong>-B Field Testing<br />
<strong>and</strong> Plans<br />
for Menu Revision<br />
UNCLASSIFIED<br />
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
• Project to identify <strong>and</strong> reduce the build-up of unused <strong>UGR</strong>-B components<br />
<strong>and</strong> to execute a complete menu revision<br />
• FY11 accomplishments:<br />
• Completed evaluation of current <strong>UGR</strong>-B menus utilized at Camp<br />
Wilson, Twenty-nine Palms, CA (Mar 11) to determine:<br />
• Ease of Preparation<br />
• Overages of Individual Components<br />
• Additionally, conducted focus group with Marine Corps (MC) cooks at Camp<br />
Wilson to review preparation procedures <strong>and</strong> brainstorm ideas for future<br />
menus<br />
• Based on this information as well as HQMC input, recipes are under revision,<br />
components are being “right sized”, <strong>and</strong> test menus are being developed for<br />
field testing (Jun/Jul 12)<br />
• MC has requested that the number of breakfast menus be increased from 5<br />
to 7<br />
UNCLASSIFIED
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
Components targeted for right-sizing:<br />
• Maple syrup bottles (reduce from 5 to 4)<br />
• Catsup (20 oz to 12 oz)<br />
• Peanut Butter & Jam/Jelly (reduce amount <strong>and</strong><br />
number of menus)<br />
• Pancakes (currently in 5 menus; reduce to 4 out of 7)<br />
• Biscuits (currently in 4 out of 5 menus; change to 4<br />
out t of f 7)<br />
• Incorporate canned fruits in desserts (e.g., apple<br />
cobbler) to increase consumption<br />
UNCLASSIFIED<br />
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
Breakfast Test Items:<br />
• Variety of Breakfast Skillets (Pork Sausage, Turkey<br />
Sausage, Ham, <strong>and</strong> Beef)<br />
• Shelf Stable Tortillas for Skillets <strong>and</strong> Egg Wraps<br />
• Lower Cholesterol Eggs<br />
• Variety of Hash (Beef, Ham, Chicken)<br />
• Breakfast Fried Rice<br />
• Ham Steak<br />
UNCLASSIFIED
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
Dinner Test Items:<br />
• Institutional-Sized Pouches (ILO #10 cans) of Meatballs in Tomato<br />
Sauce, <strong>and</strong> Cubed Beef<br />
• Thicker Pork Chop in Bourbon Sauce<br />
• Turkey Meatloaf<br />
• Strip Steak with Garlic Mashed Potatoes<br />
• Vegetable Chili (as a side)<br />
• Wrap Menu <strong>–</strong> Buffalo Chicken, Chicken Fajita with Sour Cream,<br />
Cheddar Cheese <strong>and</strong> Guacamole<br />
• Beef Stroganoff<br />
• BBQ Chicken Chi k<br />
• Chili Garlic Chicken<br />
• Southwest Chicken Alfredo<br />
• Ham Slice in a Caribbean Sauce<br />
• Asian Sesame Shrimp<br />
• Salsa Chicken & Shrimp<br />
UNCLASSIFIED<br />
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
Bakery Test Items:<br />
• Cinnamon Biscuit<br />
• Coffee Cake<br />
• Dump Cakes with Fruit (Fruit Cocktail, Blueberries,<br />
Apples)<br />
• Frosted Brownie<br />
• Cobblers (Apple, Blueberry)<br />
• Cheddar Cheese <strong>and</strong> Jalapeño Corn Bread<br />
Beverages:<br />
• Exp<strong>and</strong> variety by incorporating Carbohydrate<br />
Beverages<br />
UNCLASSIFIED
<strong>UGR</strong>-B Field Testing & Plans<br />
for Revision<br />
• Field test results <strong>and</strong> recommendations will be<br />
presented to HQMC for decision to include in new<br />
menus (4QFY12)<br />
• These “right-sizing” changes <strong>and</strong> menu improvements<br />
will increase acceptability <strong>and</strong> reduce waste in the<br />
<strong>UGR</strong>-B<br />
• Performance-based Contract Requirements,<br />
Commercial Item Descriptions <strong>and</strong> Assembly Contract<br />
Requirements will be developed <strong>and</strong> transitioned to<br />
DLA-Troop Support for procurement (FY13)<br />
UNCLASSIFIED<br />
Conclusion<br />
…looking forward to our continued<br />
partnership with The Military Services <strong>and</strong><br />
industry, which has contributed<br />
significantly to the ongoing success of the<br />
Fielded <strong>Group</strong> <strong>Ration</strong> Continuous Product<br />
Improvement Project.<br />
UNCLASSIFIED
Questions?<br />
UNCLASSIFIED