AGENDA - 33rd meeting of Standing Committee on Safety in Coal ...

AGENDA - 33rd meeting of Standing Committee on Safety in Coal ... AGENDA - 33rd meeting of Standing Committee on Safety in Coal ...

03.06.2013 Views

• Rescue & recovery operation: The Disaster Management Plan was put into operation by the local management immediately. Three control rooms were set up at CGM Office, Jayant, Coal section Time ong>ofong>fice, Jayant and at the accident site. 3 nos ong>ofong> PC (bucket capacity- 2.8 cum), 5 nos ong>ofong> Volvo Tipper, 6 nos. Higher Capacity Dozer were deployed by 12 A.m. The progress ong>ofong> different activities was monitored round the clock by top management ong>ofong> NCL. "Sniffer Dogs" and “Magnetometer” was used from 18.12.08 to locate the trapped tipper along with persons precisely as the volume ong>ofong> failed dump materials was huge (about 1.35 lakh cu.m). All the dead bodies were recovered on 20.12.08. • Dump Prong>ofong>ile Study: M/S PEGS India Ltd., Gurgaon was engaged for dump prong>ofong>ile study. PEGS India Ltd had scanned the dump with the slide zone from all possible angles at western side and the dumps located on the eastern side ong>ofong> the project area and prepared Cross Sections and Longitudinal Sections ong>ofong> slide zone at 5 m intervals and also prepare Cross Section map at 5 m intervals ong>ofong> the inside covering all the three dumps by using Riegl LMS Z-420i 3-D Laser Scanner and TCR 405 Total Station. 3-D Laser Scanning Report provided vital clue for analysis ong>ofong> dump slope failure. The Causes ong>ofong> Accident: (only salient points) o Wrong system ong>ofong> creation ong>ofong> dumb-bell. o Strong coal rib left against the dragline spoil heaps o Presence ong>ofong> Water and Clay at dump base o Insufficient Corridor Width at dragline sitting level. o Dead weight on unconsolidated dragline dump o Not puncturing the coal rib intermittently o Lack ong>ofong> infra-structure for monitoring movement ong>ofong> dump slope o The effect ong>ofong> seismic activities as a cause ong>ofong> accident has been ruled out. o The effect ong>ofong> deep-hole blasting as a cause ong>ofong> accident has also been ruled out. Recommendations: No dump-bell should be formed. If unavoidable, then a numbers ong>ofong> long and large diameter Hume pipes should be placed at the bottom for free flow ong>ofong> water. o Coal rib should be ong>ofong> not more than 2 m width at its top. To obviate accumulation ong>ofong> large amount ong>ofong> water behind the coal rib, it should be punctured intermittently. The analysis shows that even in absence ong>ofong> rib, the dump material is stable at the angle ong>ofong> repose. o The coal seam floor, which forms the base ong>ofong> internal dump, may be ripped or blasted to a depth ong>ofong> 1 to 2 m, before start ong>ofong> dumping by dragline to improve the frictional resistance at the base ong>ofong> the dump. It will also facilitate the passage ong>ofong> water through the quarry floor down to the competent rock strata, thus, preventing accumulation ong>ofong> water at the base ong>ofong> the dump. o An effective 10 m bench width should be left along the roong>ofong> ong>ofong> coal rib and a practice ong>ofong> leaving 10 m to 15 m bench width at dragline sitting levels should be followed. The present practice ong>ofong> formation ong>ofong> corridor / bench by scooping- ong>ofong>f (dragging) the dragline bucket should be discouraged. o The topsoil should be dumped separately. Under no circumstances such materials should be placed at the base ong>ofong> the dumps. 40

o Cut Dumping by shovel-dumper should not be permitted in order to limit dragline dump height within permissible safe prong>ofong>ile. o The interface layer i.e. debris ong>ofong> coal dust, fragmented rock, soil mixed with water should be cleared as far as possible from the de-coaled floor before dumping by dragline. The analysis shows that the presence ong>ofong> the wet interface material decreases the factor ong>ofong> safety. If it cannot be avoided, then, it should be ripped by blasting. o The valley in the dragline dump should be leveled to avoid rainwater ponding between the heaps ong>ofong> the dragline dump. The trapped rainwater between heaps percolates to the lower levels ong>ofong> dump. The stability analysis shows that presence ong>ofong> rainwater in the dump decreases its stability. o The overburden excavated from the shovel-dumper benches should not be dumped on or near the freshly created dragline dump to avoid further loading ong>ofong> the partially consolidated dragline dump. Ideally, dumping ong>ofong> overburden excavated from shovel-dumper benches should be done at least two cuts away (160 to 180m). o The final resultant dump slope, after rehandling, should not exceed the angle ong>ofong> repose for the dump material (370). o Slope monitoring is essential to detect any instability in advance to safe guard against possible slope failure. o The dumps should be regularly surveyed to produce up-to-date and accurate dump geometry. o Geo-Technical cell shall be constituted in this regard at dragline mine with dedicated team equipped with sophisticated slope monitoring equipments like 3-D Scanner / Laser Prong>ofong>iler / Target less Total Station / Slope Stability Radar to monitor the dump slope stability. o Adequate infrastructure to be provided for imparting training on slope stability to all concerned person employed in the large open cast mine. 2. Lodna Colliery, BCCL Date ong>ofong> Accident: 05.01.09 Number ong>ofong> persons killed: 3 About working ong>ofong> mine: Mine is working through four numbers ong>ofong> pits i.e.7 Pit for IX/X Seam depillaring, 1 Pit for VII Seam development and 8 Pit for Pumping in VII Seam and 6 Pit used as 2 nd outlet and isolation stoppings inspection ong>ofong> XI/XII Seam. Details ong>ofong> the Old workings ong>ofong> 24 th rise ong>ofong> VII Seam, where the accident took place:- At rise side ong>ofong> there was barrier ong>ofong> North Tisra workings(last date ong>ofong> working-1990) .There is fire in V/VI/VII Seams ong>ofong> North Tisra and continuous flow ong>ofong> 45 0 to 46 0 C hot water was there. Status ong>ofong> inspection ong>ofong> the barrier and the old workings: It is unapproachable and sealed ong>ofong>f from North Tisra colliery side and thickness ong>ofong> the barrier in VII Seam against 41

• Rescue & recovery operati<strong>on</strong>: The Disaster Management Plan was put <strong>in</strong>to<br />

operati<strong>on</strong> by the local management immediately. Three c<strong>on</strong>trol rooms were set up<br />

at CGM Office, Jayant, <strong>Coal</strong> secti<strong>on</strong> Time <str<strong>on</strong>g>of</str<strong>on</strong>g>fice, Jayant and at the accident site. 3<br />

nos <str<strong>on</strong>g>of</str<strong>on</strong>g> PC (bucket capacity- 2.8 cum), 5 nos <str<strong>on</strong>g>of</str<strong>on</strong>g> Volvo Tipper, 6 nos. Higher<br />

Capacity Dozer were deployed by 12 A.m. The progress <str<strong>on</strong>g>of</str<strong>on</strong>g> different activities was<br />

m<strong>on</strong>itored round the clock by top management <str<strong>on</strong>g>of</str<strong>on</strong>g> NCL. "Sniffer Dogs" and<br />

“Magnetometer” was used from 18.12.08 to locate the trapped tipper al<strong>on</strong>g with<br />

pers<strong>on</strong>s precisely as the volume <str<strong>on</strong>g>of</str<strong>on</strong>g> failed dump materials was huge (about 1.35<br />

lakh cu.m). All the dead bodies were recovered <strong>on</strong> 20.12.08.<br />

• Dump Pr<str<strong>on</strong>g>of</str<strong>on</strong>g>ile Study: M/S PEGS India Ltd., Gurga<strong>on</strong> was engaged for dump<br />

pr<str<strong>on</strong>g>of</str<strong>on</strong>g>ile study. PEGS India Ltd had scanned the dump with the slide z<strong>on</strong>e from all<br />

possible angles at western side and the dumps located <strong>on</strong> the eastern side <str<strong>on</strong>g>of</str<strong>on</strong>g> the<br />

project area and prepared Cross Secti<strong>on</strong>s and L<strong>on</strong>gitud<strong>in</strong>al Secti<strong>on</strong>s <str<strong>on</strong>g>of</str<strong>on</strong>g> slide z<strong>on</strong>e<br />

at 5 m <strong>in</strong>tervals and also prepare Cross Secti<strong>on</strong> map at 5 m <strong>in</strong>tervals <str<strong>on</strong>g>of</str<strong>on</strong>g> the <strong>in</strong>side<br />

cover<strong>in</strong>g all the three dumps by us<strong>in</strong>g Riegl LMS Z-420i 3-D Laser Scanner and<br />

TCR 405 Total Stati<strong>on</strong>. 3-D Laser Scann<strong>in</strong>g Report provided vital clue for<br />

analysis <str<strong>on</strong>g>of</str<strong>on</strong>g> dump slope failure.<br />

The Causes <str<strong>on</strong>g>of</str<strong>on</strong>g> Accident: (<strong>on</strong>ly salient po<strong>in</strong>ts)<br />

o Wr<strong>on</strong>g system <str<strong>on</strong>g>of</str<strong>on</strong>g> creati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> dumb-bell.<br />

o Str<strong>on</strong>g coal rib left aga<strong>in</strong>st the dragl<strong>in</strong>e spoil heaps<br />

o Presence <str<strong>on</strong>g>of</str<strong>on</strong>g> Water and Clay at dump base<br />

o Insufficient Corridor Width at dragl<strong>in</strong>e sitt<strong>in</strong>g level.<br />

o Dead weight <strong>on</strong> unc<strong>on</strong>solidated dragl<strong>in</strong>e dump<br />

o Not punctur<strong>in</strong>g the coal rib <strong>in</strong>termittently<br />

o Lack <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>in</strong>fra-structure for m<strong>on</strong>itor<strong>in</strong>g movement <str<strong>on</strong>g>of</str<strong>on</strong>g> dump slope<br />

o The effect <str<strong>on</strong>g>of</str<strong>on</strong>g> seismic activities as a cause <str<strong>on</strong>g>of</str<strong>on</strong>g> accident has been ruled out.<br />

o The effect <str<strong>on</strong>g>of</str<strong>on</strong>g> deep-hole blast<strong>in</strong>g as a cause <str<strong>on</strong>g>of</str<strong>on</strong>g> accident has also been ruled<br />

out.<br />

Recommendati<strong>on</strong>s:<br />

No dump-bell should be formed. If unavoidable, then a numbers <str<strong>on</strong>g>of</str<strong>on</strong>g> l<strong>on</strong>g and large<br />

diameter Hume pipes should be placed at the bottom for free flow <str<strong>on</strong>g>of</str<strong>on</strong>g> water.<br />

o <strong>Coal</strong> rib should be <str<strong>on</strong>g>of</str<strong>on</strong>g> not more than 2 m width at its top. To obviate accumulati<strong>on</strong><br />

<str<strong>on</strong>g>of</str<strong>on</strong>g> large amount <str<strong>on</strong>g>of</str<strong>on</strong>g> water beh<strong>in</strong>d the coal rib, it should be punctured <strong>in</strong>termittently.<br />

The analysis shows that even <strong>in</strong> absence <str<strong>on</strong>g>of</str<strong>on</strong>g> rib, the dump material is stable at the<br />

angle <str<strong>on</strong>g>of</str<strong>on</strong>g> repose.<br />

o The coal seam floor, which forms the base <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>in</strong>ternal dump, may be ripped or<br />

blasted to a depth <str<strong>on</strong>g>of</str<strong>on</strong>g> 1 to 2 m, before start <str<strong>on</strong>g>of</str<strong>on</strong>g> dump<strong>in</strong>g by dragl<strong>in</strong>e to improve the<br />

fricti<strong>on</strong>al resistance at the base <str<strong>on</strong>g>of</str<strong>on</strong>g> the dump. It will also facilitate the passage <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

water through the quarry floor down to the competent rock strata, thus, prevent<strong>in</strong>g<br />

accumulati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> water at the base <str<strong>on</strong>g>of</str<strong>on</strong>g> the dump.<br />

o An effective 10 m bench width should be left al<strong>on</strong>g the ro<str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>of</str<strong>on</strong>g> coal rib and a<br />

practice <str<strong>on</strong>g>of</str<strong>on</strong>g> leav<strong>in</strong>g 10 m to 15 m bench width at dragl<strong>in</strong>e sitt<strong>in</strong>g levels should be<br />

followed. The present practice <str<strong>on</strong>g>of</str<strong>on</strong>g> formati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> corridor / bench by scoop<strong>in</strong>g- <str<strong>on</strong>g>of</str<strong>on</strong>g>f<br />

(dragg<strong>in</strong>g) the dragl<strong>in</strong>e bucket should be discouraged.<br />

o The topsoil should be dumped separately. Under no circumstances such materials<br />

should be placed at the base <str<strong>on</strong>g>of</str<strong>on</strong>g> the dumps.<br />

40

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