ACO Haustechnik
ACO Haustechnik
ACO Haustechnik
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Installation and operating instructions<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Wastewater lifting plants according to DIN EN 12050-1 for the collection and automatic<br />
lifting of wastewater without faecal matter, and with faecal and fatty matter, to above<br />
the backflow level, for free-standing / above-floor installation in the building.<br />
Muli-Pro -PE type K .. mono / duo / parallel (material: PE-HD, pump design: ducted wheel)<br />
Type<br />
K - 15<br />
K - 22<br />
K - 30<br />
K - 55<br />
K - 75<br />
Muli-Pro -PE type V .. mono / duo / parallel (material: PE-HD, pump design: free-flow impeller)<br />
Type<br />
V - 15<br />
V - 22<br />
V - 30<br />
V - 40<br />
Muli-Pro -VA type .. duo (material: 1.4571, pump design: free-flow impeller)<br />
Type<br />
1.1 / 270 l<br />
1.2 / 270 l<br />
1.3 / 270 l<br />
1.4 / 270 l<br />
2.1 / 365 l<br />
2.2 / 365 l<br />
2.3 / 365 l<br />
2.4 / 365 l
Data on the type plate |<br />
Muli-Pro-...<br />
Note | These operating instructions contain basic instructions which<br />
have to be observed during installation, operation and maintenance. It<br />
is therefore essential that the mechanic and responsible qualified staff/<br />
operator read these instructions prior to installation and operation, and<br />
that they are always available where the machine is installed.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
<strong>ACO</strong> Passavant GmbH<br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld, Germany<br />
Telephone 49-(0) 36965 819 - 0<br />
Fax 49-(0) 36965 819 - 361<br />
Wastewater lifting plant DIN EN 12050 - 1<br />
External monitoring certification LGA - Würzburg No. 0120022<br />
Year of manufacture<br />
Article number<br />
Serial number<br />
2<br />
Data<br />
0150.16.70<br />
Please copy and enter the data<br />
from the original type plate on<br />
the system.
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
3<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Content<br />
Chapter Page<br />
1. Product identification<br />
1.1 Manufacturer ........................................................................................................................... 5<br />
1.2 Supplier .................................................................................................................................. 5<br />
1.3 Electrician ............................................................................................................................... 5<br />
1.4 Address ... .............................................................................................................................. 5<br />
1.5 Fitter ...................................................................................................................................... 5<br />
1.6 Plant fitter ............................................................................................................................... 5<br />
1.7 Address ... .............................................................................................................................. 5<br />
1.8 EU conformity declaration ........................................................................................................ 6<br />
1.9 Installation of wastewater lifting plants, where and why .............................................................. 7<br />
1.10 Description: design / type ........................................................................................................ 9<br />
1.11 Description: mono / duo / parallel designs .............................................................................. 10<br />
1.12 Areas of application ............................................................................................................... 10<br />
1.13 Technical data, dimensions, performance diagrams, characteristic data .................................... 11<br />
2. Scope<br />
2.1 Applicability of the installation and operating instructions .......................................................... 18<br />
2.2 General information ............................................................................................................... 18<br />
3. Notes<br />
3.1 Explanation of symbols and notes ........................................................................................... 19<br />
3.2 Safety notices ....................................................................................................................... 20<br />
3.3 Directives and standards ........................................................................................................ 22<br />
4. Product description<br />
4.1 Components of Muli-Pro-PE design .......................................................................................... 27<br />
4.2 Components of Muli-Pro-VA design .......................................................................................... 28<br />
4.3 Switch box design types ........................................................................................................ 29<br />
4.4 Function (except for type K-55 and K-75) ................................................................................. 32<br />
4.5 Function Type K-55 and K-75 .................................................................................................. 33<br />
4.6 Installation recommendations ................................................................................................. 34<br />
4.7 Information on energy supply .................................................................................................. 35<br />
4.8 Information on potential-free contact – collective fault signal / operating signal .......................... 35<br />
4.9 Environmental conditions ........................................................................................................ 35<br />
4.10 Accessories .......................................................................................................................... 36<br />
5. Preparation of the product for use<br />
5.1 Transport, delivery and storage .............................................................................................. 38<br />
5.2 Fitter work for the mono and duo designs................................................................................ 39<br />
5.3 Fitter work for the parallel design ............................................................................................ 44<br />
5.4 Electrical work ...................................................................................................................... 46
6. Operating instructions<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
4<br />
0150.16.70<br />
6.1 Commissioning ...................................................................................................................... 49<br />
6.2 Explanation of the operating and indicating elements of the plug-ready switch boxes .................. 50<br />
6.3 Explanation of the operating and indicating elements of the connection-ready switch boxes ......... 52<br />
6.4 Schematic representation of the pneumatic level switching (with air bubbling) ............................. 54<br />
6.5 Test run process description (in this example: duo design with inlet from above) ......................... 56<br />
6.6 Operation .............................................................................................................................. 60<br />
6.7 Faults and their remedies ....................................................................................................... 61<br />
7. Servicing<br />
7.1 Instructions for maintenance and repair work ........................................................................... 62<br />
7.2 Regular inspections ............................................................................................................... 62<br />
7.3 Regular maintenance and repair work ...................................................................................... 63<br />
8. Repair<br />
9. Decommissioning<br />
9.1 Disassembly ......................................................................................................................... 64<br />
9.2 Disposal ............................................................................................................................... 64<br />
9.3 Decommissioning for a limited period of time .......................................................................... 64<br />
10. Stocking of spare parts and after-sales services<br />
10.1 Maintenance and wearing parts .............................................................................................. 65<br />
10.2 Order data ............................................................................................................................ 65<br />
11. Appendix<br />
11.1 Connection diagram for plug-ready switch box design -mono- up to 5 kW .................... 66<br />
11.2 Connection diagram for plug-ready switch box design -duo- up to 5 kW .................... 66<br />
11.3 Connection diagram for connection-ready switch box design -mono- 5.5 kW and higher .......... 67<br />
11.4 Connection diagram for connection-ready switch box design -duo- 5.5 kW and higher ......... 67
1. Product identification<br />
1.1 Manufacturer<br />
<strong>ACO</strong> Passavant GmbH<br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld, Germany<br />
Telephone 49-(0) 36965 819 - 0<br />
Fax 49-(0) 36965 819 - 36<br />
1.2 Supplier<br />
Telephone<br />
Fax<br />
1.4 Electrician<br />
Telephone<br />
Fax<br />
1.6 Address ...<br />
Telephone<br />
Fax<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
5<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
After-Sales Service Department<br />
<strong>ACO</strong> <strong>Haustechnik</strong> GmbH<br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld, Germany<br />
0150.16.70<br />
Service - Telephone 49-(0) 36965 819 - 444<br />
Service - Fax 49-(0) 36965 819 - 367<br />
E-mail service@aco-online.de<br />
1.3 Fitter<br />
Telephone<br />
Fax<br />
1.5 Plant fitter<br />
Telephone<br />
Fax<br />
1.7 Address ...<br />
Telephone<br />
Fax
1.8 EU conformity declaration<br />
EG - Konformitätserklärung<br />
Hiermit erklärt der Hersteller<br />
<strong>ACO</strong> Passavant GmbH<br />
Ulsterstraße 3<br />
36269 Philippsthal<br />
dass die Maschinenanlagen<br />
Muli Pro - PE / VA mono, duo und parallel<br />
konform sind mit der Bestimmung der<br />
EG-RL 2006/42/EG (Maschinenrichtlinie).<br />
Maschinen der Anlage sind konform mit weiteren Richtlinien:<br />
EG-RL 2006/95/EG (Niederspannungsrichtlinie).<br />
Folgende harmonisierte Normen wurden angewandt:<br />
DIN EN 12050-1 (Ausgabe 2001-05)<br />
Folgende gemeldete Stelle wurde eingeschaltet:<br />
LGA-Würzburg, Kenn-Nr. 0120022<br />
für:<br />
Fremdüberwachung<br />
Zuständiger Dokumentenbeauftragter:<br />
Herr Marco Eulenstein<br />
<strong>ACO</strong> <strong>Haustechnik</strong> GmbH<br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Philippstahl, 01.11.2009<br />
Unterschrift<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Ralf Sand<br />
(Geschäftsführung, <strong>ACO</strong> Passavant GmbH)<br />
6<br />
0150.16.70
1.9 Installation of wastewater lifting plants, where and why<br />
General aspects<br />
Building regulations | According to state building regulations, buildings<br />
and other structures may only be erected if the elimination of wastewater is<br />
properly and permanently ensured. Property grounds on which wastewater<br />
arises must be connected to the public sewer system, if they are ready<br />
for operation. It is this requirement, i.e., the direct connection of a<br />
property's drainage system to the public sewer system, that gives rise<br />
to the problem of backflow in this area. The frequency of such backflows<br />
depends on the type of sewer system used, i.e. whether it is a separate or<br />
combined system. In separate sewer systems, dirty water and rainwater<br />
are transported in separate pipe systems. This makes it less common for<br />
backflows to occur in dirty water sewers due to factors such as illegal<br />
introduction of waste, pipeline blockages and operationally necessary<br />
sewer measures; however, such backflows can never be entirely prevented.<br />
For economic reasons and to ensure the self-cleaning capability of the<br />
system, the current practice is to dimension drainage systems for a<br />
moderate level of rainfall. However, it must be expected that heavy rainfalls<br />
exceeding the amount used as the basis for calculation will occur. This<br />
means that a drainage system overload could occur at any time.<br />
Sewer backup | The physical effects of a sewer backup are based on<br />
the law of communicating tubes. If a backup occurs, the wastewater finds<br />
its way through these pipes into the property drainage system because the<br />
pipe systems of the property drainage system are directly connected to<br />
the public sewer system. The water rises to the same level as the water in<br />
the public sewer. This means that wastewater will continue to escape from<br />
all unprotected openings, such as floor drains, toilets, etc., until the water<br />
levels have reached equilibrium (Fig. 1-1).<br />
Backflow level | This results in a specific elevation or level below which<br />
special measures must be implemented as part of the property drainage<br />
system to protect against the risk of backflows on the property. This level<br />
is referred to as the backflow level. The pertinent backflow level is defined<br />
by the local authorities in the town by-laws. If no such definition exists, DIN<br />
EN 12056-4 and DIN 1986-100 defines the backflow level as the level of<br />
the top edge of the street above the location where the property drainage<br />
line connects to the public sewer system.<br />
Nevertheless, the backing up of water even above this level cannot be<br />
completely ruled out, for instance due to pipe blockages. If backed-up<br />
water penetrates within buildings into unprotected rooms, masonry walls<br />
and foundations can become saturated. This backed-up water can also<br />
cause water damage to furnishings. There may also be health risks due to<br />
infections. For these reasons, the risk and potential damage of backflowing<br />
wastewater must be kept as low as possible using preventive measures.<br />
According to town wastewater by-laws, the responsibility for these<br />
measures generally lies with the property owner. Property owners can hire<br />
suitable experts, such as qualified planners and fitters, to properly plan and<br />
execute such measures.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
7<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Figure 1-1:<br />
Sewer backflow<br />
0150.16.70
General aspects<br />
Protection against backflow | The greatest possible protection against<br />
backflow can be achieved with a wastewater lifting plant with a pressurised<br />
line that runs to above the backflow level (Fig. 1-2, 1-3).<br />
Backflow level<br />
Figure 1-2:<br />
Protection against backflow with an incline to the<br />
sewer using a wastewater lifting plant<br />
Regulations | DIN1986-100, “Drainage systems on private ground” and<br />
EN 12056 “Gravity drainage systems inside buildings” require that dirty<br />
water arising below the backflow level and precipitation water from surfaces<br />
below the backflow level be brought into the public sewer system in a<br />
manner than protects against backflows through the use of an automatic<br />
lifting plant.<br />
Drainage systems are planned according to the principle that “arising<br />
surface water must be diverted away from the building and not brought into<br />
the building.” Accordingly, surfaces exposed to rain must be drained by<br />
separate pump stations outside of the building.<br />
All drainage features situated above the backflow area must be drained<br />
with natural inclines (gravity principle); the wastewater from these drainage<br />
features may not be diverted through anti-flooding valves and may only be<br />
diverted through wastewater lifting plants in exceptional cases in which this<br />
is absolutely necessary (e.g. old building renovation).<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
8<br />
Backflow level<br />
0150.16.70<br />
Figure 1-3:<br />
Protection against backflow when the sewer is<br />
situated at a higher level than the drainage features
1.10 Description: design / type<br />
Design ...<br />
-PE | Polyethylene (PE-HD), rotated, collecting container.<br />
-VA | Stainless steel (1.4571), welded, collecting container.<br />
Type ...<br />
-K | Pump design, hydraulic component with ducted wheel (particle size<br />
70 mm or 100 mm with type K-75).<br />
The ducted wheel is suitable for pumping dirty water containing faecal<br />
matter as well as for pumping wastewater with firm, short, fibrous solids<br />
and thick matter, sludge and organic materials.<br />
Figure 1-4:<br />
3D ducted wheel<br />
-V | Pump design, hydraulic component with free-flow impeller (particle<br />
size 80 mm).<br />
A large open space in the pump housing (a sphere passage) allows the<br />
liquid to easily flow through the suction opening into the pump chamber<br />
and allows solid and long-fibred thick matter, such as long sanitary towels,<br />
textiles, etc. to pass through the pump housing without difficulty.<br />
Another advantage: Since free-flow pumps do not have a choke gap<br />
between the impeller and the pump housing, this design offers great<br />
operational reliability for applications with very long periods of inactivity.<br />
This prevents the impeller from rusting into place, which would result in<br />
blocking of the pump.<br />
Figure 1-6:<br />
3D free-flow wheel<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Figure 1-5:<br />
Ducted wheel cross-section<br />
Figure 1-7:<br />
3D pump cross section<br />
9<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70
1.11 Description: mono / duo / parallel designs<br />
mono design<br />
Wastewater lifting plants with one pump = -mono- design.<br />
Used in places where the wastewater flow may be interrupted or in rooms<br />
subject to less frequent use.<br />
Figure 1-8:<br />
-mono- wastewater lifting plant<br />
duo design<br />
Wastewater lifting plants with two pumps = -duo- design.<br />
Used in places where the wastewater flow may not be interrupted.<br />
The two pumps operate in alternation or together in event of a heavy load.<br />
parallel design<br />
Wastewater lifting plants with two collecting containers and 2 pumps =<br />
-parallel- design.<br />
Used in places where the wastewater flow may not be interrupted and in<br />
buildings with large volumes of wastewater, typically for commercial and<br />
industrial applications.<br />
The two pumps operate in alternation or<br />
together in event of a heavy load.<br />
1.12 Areas of application<br />
matter<br />
faecal with<br />
<br />
water<br />
= suitable<br />
- = not suitable Dirty<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Pumping medium<br />
Wastewater with firm and short,<br />
fibrous solids and thick matter,<br />
sludge and organic materials<br />
10<br />
Wastewater with firm and long,<br />
fibrous thick matter<br />
Figure 1-9:<br />
-duo- wastewater lifting plant<br />
Figure 1-10:<br />
-parallel- wastewater lifting plant<br />
Wastewater containing grease<br />
For large volumes of wastewater<br />
For long pressure lines and<br />
greater height differences<br />
0150.16.70<br />
Type K mono - -<br />
Type K duo - <br />
Type V mono -<br />
Type V duo <br />
Type 1.1- 2.4 duo <br />
Type K parallel - <br />
Type V parallel <br />
Wastewater flow may be<br />
interrupted<br />
Wastewater flow may not be<br />
interrupted
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
11<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
1.13 Technical data, dimensions, performance diagrams, characteristic data<br />
Muli-Pro-PE K- (15, 22, 30, 55, 75) mono<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
Polyethylene collecting container<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 515 litres,<br />
Useful container volume depending on inlet<br />
height<br />
1x inlet DN 150 inlet height 600 mm = 180 l<br />
2x inlet DN 150 inlet height 750 mm = 250 l<br />
1x inlet DN 150 inlet height 800 mm = 275 l<br />
-Dimensions |<br />
-Characteristic data |<br />
1x inlet DN 150 from above 1015 mm = 275 l<br />
1x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for pipe outer Ø 108<br />
- 114 mm<br />
Special check valve DN 80 (on K-75 DN 100)<br />
with air intake mechanism<br />
Shut-off valve DN 80<br />
(on K-75 DN 100)<br />
Special fastener for connection to the pressure<br />
line<br />
Pump unit<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
-Performance diagram |<br />
Type Motor power in kW Rated current Weight Article<br />
number<br />
P 1 P 2 A at 400 V approx. / in kg<br />
K - 15 2.01 1.5 3.6 225 0175.13.00<br />
K - 22 2.94 2.2 5.2 250 0175.13.01<br />
K - 30 3.87 3.0 6.6 315 0175.13.02<br />
K - 55 6.71 5.5 11.6 335 0175.13.03<br />
K - 75 8.97 7.5 15.5 335 0175.13.04<br />
0150.16.70<br />
Ducted wheel with 70 mm particle size<br />
(on K-75 100 mm)<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug<br />
(on K-15 up to 30),<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
Connection-ready, cable provided by customer<br />
(on K-55 and 75),<br />
dimensions 380 x 600 x 210 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
Muli-Pro-PE K- (15, 22, 30, 55, 75) duo<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
Polyethylene collecting container<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 515 litres,<br />
Useful container volume depending on inlet<br />
height<br />
1x inlet DN 150 inlet height 600 mm = 160 l<br />
2x inlet DN 150 inlet height 750 mm = 230 l<br />
1x inlet DN 150 inlet height 800 mm = 250 l<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article<br />
number<br />
P 1 P 2 A at 400 V approx. / in kg<br />
K - 15 2.01 1.5 3.6 315 0175.13.17<br />
K - 22 2.94 2.2 5.2 325 0175.13.18<br />
K - 30 3.87 3.0 6.6 420 0175.13.19<br />
K - 55 6.71 5.5 11.6 465 0175.13.20<br />
K - 75 8.97 7.5 15.5 510 0175.13.21<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1x inlet DN 150 from above 1015 mm = 250 l<br />
1x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for<br />
pipe outer Ø 108 - 114 mm<br />
2x special check valve DN 80 (on K-75 DN 100)<br />
with air intake mechanism<br />
2x shutoff valve DN 80<br />
(on K-75 DN 100)<br />
Y-pipe<br />
Special fastener for<br />
connection to the pressure line<br />
2 pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
-Performance diagram |<br />
12<br />
0150.16.70<br />
Shaft seal and floating ring seal<br />
Ducted wheel with 70 mm particle size (on K-75<br />
100 mm)<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug (on<br />
K-15 up to 30),<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
Connection-ready, cable provided by customer<br />
(on K-55 and 75),<br />
dimensions 380 x 600 x 210 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
Muli-Pro-PE V- (15, 22, 30, 40) mono<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
Polyethylene collecting container<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 515 litres, useful<br />
container volume depends on inlet height<br />
1x inlet DN 150 inlet height 600 mm = 180 l<br />
2x inlet DN 150 inlet height 750 mm = 250 l<br />
1x inlet DN 150 inlet height 800 mm = 275 l<br />
1x inlet DN 150 from above 1015 mm = 275 l<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article<br />
number<br />
P 1 P 2 A at 400 V approx. / in kg<br />
V - 15 2.01 1.5 4.1 180 0175.12.81<br />
V - 22 2.94 2.2 5.2 185 0175.12.82<br />
V - 30 3.87 3.0 6.6 195 0175.12.83<br />
V - 40 5.1 4.0 10.3 200 0175.12.84<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for<br />
pipe outer Ø 108 - 114 mm<br />
Special check valve DN 80 with air intake<br />
mechanism<br />
Shut-off valve DN 80<br />
Special fastener for connection to the pressure<br />
line<br />
Pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
Non-blocking free-flow impeller with 80 mm<br />
particle size<br />
13<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
-Performance diagram |<br />
0150.16.70<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug,<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
Muli-Pro-PE V- (15, 22, 30, 40) duo<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
Polyethylene collecting container<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 515 litres,<br />
Useful container volume depending on inlet<br />
height<br />
1x inlet DN 150 inlet height 600 mm = 160 l<br />
2x inlet DN 150 inlet height 750 mm = 230 l<br />
1x inlet DN 150 inlet height 800 mm = 250 l<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article<br />
P 1 P 2 A at 400 V approx. / in kg<br />
number<br />
V - 15 2.01 1.5 4.1 210 0175.12.89<br />
V - 22 2.94 2.2 5.2 215 0175.12.90<br />
V - 30 3.87 3.0 6.6 225 0175.12.91<br />
V - 40 5.1 4.0 10.3 230 0175.12.92<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1x inlet DN 150 from above 1015 mm = 250 l<br />
1x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for<br />
pipe outer Ø 108 - 114 mm<br />
2x special check valve DN 80 with air intake<br />
mechanism<br />
2x shutoff valve DN 80<br />
Y-pipe<br />
Special fastener for connection to the pressure<br />
line<br />
2 pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
14<br />
-Performance diagram |<br />
0150.16.70<br />
Non-blocking free-flow impeller with 80 mm<br />
particle size<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug,<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
Muli-Pro-VA ... (1.1, 1.2, 1.3, 1.4, 2.1, 2.2, 2.3, 2.4) duo<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
Stainless steel collecting container 1.4571<br />
Length 1000 x 750 x 688 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 270 or 355 litres,<br />
container useful volume: 98 or 185 litres<br />
Either 2x inspection opening width 285 mm or<br />
2x inlet DN 100/150 side inlet height<br />
Connection for ventilation line DN 100<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article No.<br />
Service line<br />
P 1 P 2 A at 400 V approx. / in kg<br />
VA - 1.1 2.01 1.5 4.1 210 0175.06.69<br />
VA - 1.2 2.94 2.2 5.2 215 0175.06.70<br />
VA - 1.3 3.87 3.0 6.6 225 0175.06.71<br />
VA - 1.4 5.1 4.0 10.3 230 0175.06.72<br />
VA - 2.1 2.01 1.5 4.1 290 0175.06.74<br />
VA - 2.2 2.94 2.2 5.2 295 0175.06.75<br />
VA - 2.3 3.87 3.0 6.6 305 0175.06.76<br />
VA - 2.4 5.1 4.0 10.3 310 0175.06.77<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for pipe outer Ø 108<br />
- 114 mm<br />
2x special check valve DN 80 with air intake<br />
mechanism<br />
2x shutoff valve DN 80<br />
Y-pipe<br />
Special fastener for connection to the pressure<br />
line<br />
2 pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
Non-blocking free-flow impeller with 80 mm<br />
particle size<br />
15<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug,<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal<br />
-Performance diagram |
Muli-Pro-PE K- (15, 22, 30, 55, 75) parallel<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
2x Polyethylene collecting containers<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 1030 litres, useful<br />
container volume depends on inlet height<br />
1x inlet DN 150 inlet height 600 mm = 320 l<br />
2x inlet DN 150 inlet height 750 mm = 460 l<br />
1x inlet DN 150 inlet height 800 mm = 500 l<br />
1x inlet DN 150 from above 1015 mm = 500 l<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article No.<br />
P 1 P 2 A at 400 V approx. / in kg<br />
K - 15 2.01 1.5 3.6 450 0175.13.23<br />
K - 22 2.94 2.2 5.2 500 0175.13.24<br />
K - 30 3.87 3.0 6.6 530 0175.13.25<br />
K - 55 6.71 5.5 11.6 670 0175.13.26<br />
K - 75 8.97 7.5 15.5 670 0175.13.27<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
2x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for pipe outer Ø 108<br />
- 114 mm<br />
2x special check valve DN 80 (on K-75 DN 100)<br />
with air intake mechanism<br />
2x shutoff valve DN 80<br />
(on K-75 DN 100)<br />
Y-pipe<br />
Special fastener for connection to the pressure<br />
line<br />
2 pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
16<br />
-Performance diagram |<br />
0150.16.70<br />
Ducted wheel with 70 mm particle size<br />
(on K-75 100 mm)<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug (on<br />
K-15 up to 30),<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
Connection-ready, cable provided by customer<br />
(on K-55 and 75),<br />
dimensions 380 x 600 x 210 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
Muli-Pro-PE V- (15, 22, 30, 40) parallel<br />
-Product information |<br />
Wastewater lifting plants acc. to DIN EN 12050-1<br />
For collection and automatic lifting of greasy<br />
wastewater with or without faecal matter to above<br />
the backflow level<br />
For free-standing / above-floor installation in<br />
buildings<br />
2x Polyethylene collecting containers<br />
Length 1500 x 780 x 1035 mm / LxWxH<br />
Drain screw and connection for hand diaphragm<br />
pump R 1 1/2<br />
Fastening set for anchoring against lifting<br />
forces<br />
Total container volume: 1030 litres,<br />
Useful container volume depending on inlet<br />
height<br />
1x inlet DN 150 inlet height 600 mm = 320 l<br />
2x inlet DN 150 inlet height 750 mm = 460 l<br />
1x inlet DN 150 inlet height 800 mm = 500 l<br />
-Dimensions |<br />
-Characteristic data |<br />
Type Motor power in kW Rated current Weight Article No.<br />
Service line<br />
P 1 P 2 A at 400 V approx. / in kg<br />
V - 15 2.01 1.5 4.1 180 0175.12.81<br />
V - 22 2.94 2.2 5.2 185 0175.12.82<br />
V - 30 3.87 3.0 6.6 195 0175.12.83<br />
V - 40 5.1 4.0 10.3 200 0175.12.84<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1x inlet DN 150 from above 1015 mm = 500 l<br />
2x inspection opening, width 320 mm<br />
Connection for ventilation line DN 100<br />
Pipe connections suitable for plastic pipes or<br />
coated, grey cast iron plain end pipes<br />
Pressure line with connection for pipe outer Ø 108<br />
- 114 mm<br />
2x special check valve DN 80 with air intake<br />
mechanism<br />
2x shutoff valve DN 80<br />
Y-pipe<br />
Special fastener for connection to the pressure<br />
line<br />
2 pump units<br />
Motor 400 V / 50 Hz,<br />
Connection cable 7 m long<br />
Protection type IP 68<br />
Shaft seal and floating ring seal<br />
17<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
-Performance diagram |<br />
0150.16.70<br />
Non-blocking free-flow impeller with 80 mm<br />
particle size<br />
Pneumatic level switch with pitot tube and<br />
pneumatic control line (7 m long)<br />
Compact compressor for bubbling air<br />
Switching and warning device<br />
Protection type IP 54<br />
Plug-ready, with 1.5 m cable and CEE plug,<br />
dimensions 250 x 200 x 100 mm / WxHxD<br />
With potential-free collective fault and operating<br />
signal
2. Scope<br />
2.1 Applicability of the installation and operating instructions<br />
These instructions are applicable for <strong>ACO</strong> Passavant wastewater lifting<br />
plants<br />
• Muli -Pro-PE Type K mono / duo / parallel<br />
• Muli -Pro-PE Type V mono / duo / parallel<br />
• Muli -Pro-VA duo.<br />
These instructions are used for installing, commissioning, operating,<br />
maintaining, repairing and decommissioning.<br />
Data on any standards, certification marks, quality marks and trademarks<br />
correspond to those valid at the time of going to print. Illustrations, as well<br />
as size and weight measurements, may vary. We reserve the right to make<br />
changes and improvements without notification in the interest of technical<br />
progress.<br />
2.2 General information<br />
Safekeeping of the instructions | The installation and operating<br />
instructions have to be available permanently at the location of use of the<br />
wastewater lifting plant.<br />
Supplements | The operator of the system has to supplement the<br />
installation and operating instructions with the instructions prescribed by<br />
the existing national regulations on accident prevention and environmental<br />
protection.<br />
Apart from the installation and operating instructions as well as the binding<br />
regulations on accident prevention applicable in the country of use and at<br />
the location of use, the recognised technical rules for safe and expert work<br />
also have to be observed.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
18<br />
CAUTION<br />
0150.16.70<br />
The operator must keep the instructions<br />
in a safe place.<br />
If additional instructions for individual<br />
parts of the entire plant have been<br />
enclosed, these must be observed as<br />
well!<br />
CAUTION<br />
<strong>ACO</strong> Passavant GmbH owns the<br />
copyright in these instructions.<br />
These instructions are intended for the<br />
installation, operating, maintenance<br />
and supervising staff. They contain<br />
instructions and technical drawings<br />
which may not be duplicated in whole or<br />
in part, may not be distributed or used<br />
by unauthorised persons for competitive<br />
purposes and may not be disclosed to<br />
other parties.
3. Notes<br />
General aspects | These operating instructions contain basic<br />
instructions which have to be observed during installation, operation and<br />
maintenance. It is therefore essential that the mechanic and responsible<br />
qualified staff/operator read these instructions prior to installation and<br />
operation, and that they are always available where the machine is installed.<br />
In addition to the general safety notices listed in this section, the special<br />
safety notices in other sections must also be observed, e.g., those for<br />
private use.<br />
The special operating instructions of the equipment supplied by other<br />
manufacturers and installed in the lifting plant are also important and have<br />
to be observed (see appendix and/or complete documents on delivery)!<br />
3.1 Explanation of symbols and notes<br />
This symbol is shown next to all of the work safety instructions in these<br />
operating instructions concerning work that potentially poses a threat to life<br />
and limb. These instructions must be observed and such cases in particular<br />
require that personnel exercise caution. All work safety instructions have<br />
to be communicated to other plant operators. Apart from the instructions<br />
in these installation and operating instructions, general safety and accident<br />
prevention regulations also have to be taken into consideration.<br />
This symbol is shown next to all installation and operating instructions that<br />
have to be observed especially for compliance with the relevant directives,<br />
standards, regulations and notes, and in order to ensure that the correct<br />
work sequences are observed to ensure that the plant, its parts and their<br />
surroundings are not damaged, and so as to ensure perfect function.<br />
This symbol indicates environmental protection measures.<br />
This symbol indicates listings.<br />
Instructions attached directly to the plant have to be observed as well.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
19<br />
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CAUTION<br />
0150.16.70
3.2 Safety notices<br />
Dangers of failure to comply with safety notices<br />
Failure to observe the safety notices can put people at risk as well as cause<br />
damage to the environment and the machine.<br />
Failure to observe individual safety notices could result in the following<br />
hazards, for example:<br />
• Failure of important machine functions<br />
• Failure of prescribed maintenance and servicing methods<br />
• Risk to people from detrimental electrical, mechanical and chemical<br />
effects<br />
• Risk to the environment from leakage of hazardous substances<br />
Safety-conscious operation<br />
Observe the safety notices listed in these instructions and current national<br />
accident-prevention regulations as well as any internal work, operation and<br />
safety regulations of the operator.<br />
Safety notices for maintenance, inspection and installation<br />
Staff | Operating, maintenance, inspection and installation staff have<br />
to be appropriately qualified to carry out this work. The operator has to<br />
exactly specify the accountability, responsibility and supervision of staff.<br />
If staff do not have the necessary knowledge, they have to be trained and<br />
instructed accordingly. The operator also has to ensure that the staff have<br />
fully understood the contents of these operating instructions.<br />
The operator has to ensure that corresponding measures are taken to<br />
protect the staff.<br />
Safety instructions for maintenance, inspection and mounting<br />
work | The operator has to ensure that all maintenance, inspection and<br />
installation work be carried out by authorised and qualified professionals<br />
who have sufficiently informed themselves by thoroughly studying the<br />
operating instructions.<br />
The plant and its components must generally be shut down when<br />
performing work on it.<br />
The procedure for shutting down the plant described in the instructions has<br />
to be observed. Pumps and pumping sets carrying hazardous material must<br />
be decontaminated.<br />
Legal regulations have to be observed.<br />
When the work has been completed, all safety and protection devices have<br />
to be immediately reattached and put into operation.<br />
Before the machine is put into operation again, the points listed in the<br />
section on first commissioning have to be observed.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
20<br />
CAUTION<br />
0150.16.70<br />
If hot or cold machine parts are<br />
hazardous, the customer has to protect<br />
these parts from being touched.<br />
Protection devices of moving parts (e.g.<br />
impeller) may not be removed from the<br />
plant while operating.<br />
Leaks (e.g. at the shaft seal) of hazardous<br />
pumping material (e.g. explosive,<br />
toxic, hot) must be discharged in such a<br />
way that it represents no risk to people<br />
or the environment.; legal regulations<br />
have to be observed.<br />
Dangers posed by electrical energy<br />
have to be eliminated (for more detailed<br />
information, refer to the National<br />
Electric Code and local energy supply<br />
company regulations for example).
Designated use<br />
This type of wastewater lifting plant is designed for the pumping of<br />
wastewater with or without faecal matter or grease.<br />
Any other uses shall not be considered designated. The manufacturer shall<br />
not be held liable for any resulting damage; the risk shall be borne by the<br />
operator alone.<br />
The following must not be introduced: See page 60, section 6.6.<br />
Unauthorised alteration and spare-parts manufacture<br />
Alterations or changes to the machine are only permitted following<br />
consultation with the manufacturer.<br />
Delay of installation<br />
If it is known or if it must be expected at the time of installation that a<br />
longer period of time will pass until the plant will be commissioned for the<br />
first time, the following measures have to be taken to protect the plant:<br />
• Protect the plant (and parts) against moisture and soiling (applicable for<br />
electric parts in particular).<br />
• Occasionally move functional parts in order to prevent seizure.<br />
• If the pump cables are not connected, protect the cable ends from<br />
moisture.<br />
Shutdown and restart<br />
As a matter of principle, work on the plant may be carried out only when<br />
the moving parts are at a standstill.<br />
The procedure for shutting down the parts of the machine described in the<br />
instructions has to be observed.<br />
When the work has been completed, all safety and protection devices have<br />
to be immediately reattached and put into operation.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
21<br />
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CAUTION<br />
0150.16.70<br />
CAUTION<br />
Designated use includes also:<br />
Observation of all national laws and<br />
regulations.<br />
Observation of the inspection and<br />
maintenance instructions.<br />
Observation of the installation,<br />
commissioning, operating and<br />
maintenance instructions prescribed<br />
by the manufacturer.<br />
Original spare parts and accessories<br />
authorised by the manufacturer should<br />
be used for safety purposes.<br />
The manufacturer may refuse liability<br />
for resulting damages if other parts<br />
are used.<br />
The use of <strong>ACO</strong> Passavant's original<br />
parts ensures a safe and reliable<br />
operation of the separator.<br />
NOTE<br />
In case of a period of more than one<br />
year passes before the initial operation,<br />
an inspection has to be carried out by<br />
<strong>ACO</strong> <strong>Haustechnik</strong> - Services Department<br />
(against invoice).<br />
NOTE<br />
Before the plant is put into operation<br />
again, the points listed in the section<br />
on first commissioning have to be<br />
observed.
Electrical safety<br />
The electrical installation of a plant component has to be in conformity with<br />
the stipulations of European standards EN 1012, Part 1 and EN 60 204,<br />
Part 1; if and when necessary, the local regulations of the power supply<br />
companies have to be taken into consideration.<br />
The local potential adaptations have to be included.<br />
Work on the electric equipment of the wastewater lifting plant may only be<br />
carried out by an electrician or by trained persons under the management<br />
or supervision of a qualified electrician in keeping with the rules governing<br />
the use of electricity.<br />
Environmental protection<br />
The waste disposal regulations have to be observed when disposing of<br />
matter that was removed from the plant.<br />
Safety and health protection measures<br />
With respect to the fundamental safety and health protection measures<br />
to be observed, reference is made to the pertinent regulations of the<br />
professional associations and the German Federal Work Group of Accident<br />
Insurance Companies, such as the BGR (rules), BGV (regulations) and BGI<br />
(information).<br />
3.3 Directives and standards<br />
(Note: the summaries provided below do not claim to be complete)<br />
Legal regulations<br />
The requirements on operation of property drainage systems are defined by<br />
the construction, water and waste management laws of Germany and the<br />
German states as well as local by-laws. The ordinances and laws may differ<br />
between German states.<br />
All legal regulations have in common that they refer to the generally<br />
accepted rules and conditions of engineering with regard to specific<br />
requirements.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
22<br />
0150.16.70<br />
CAUTION<br />
Prior to any work on electrical systems, the<br />
following measures have to be carried out in the<br />
order listed here:<br />
Disconnect all power connections<br />
(switch off main switch or pull power<br />
plug).<br />
Protect against switching on and check<br />
for absence of voltage.
Overview of key standards and directives<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
23<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Standard / directive Version Title<br />
DIN EN 12050-1/2 05-2001 Wastewater lifting plants for buildings and properties<br />
Principles of construction and testing<br />
(product standard)<br />
Part 1: Lifting plants for wastewater containing faecal matter /<br />
Part 2: Lifting plants for faecal-free wastewater<br />
DIN EN 12056-1 01-2001 Gravity drainage systems inside of buildings<br />
Part 1: General and performance requirements<br />
DIN EN 12056-4 01-2001 Gravity drainage systems inside of buildings<br />
Part 4: Wastewater lifting plants - layout and calculation<br />
DIN 1986-100 01-2001 Drainage systems for buildings and properties<br />
Part 100: Additional specifications regarding DIN EN 752 and DIN EN 12056<br />
DWA-M 167-4 12-2007 Backflow prevention with wastewater lifting plants or anti-flooding valves<br />
Planning standards and directives<br />
Key word Symbol Title Standard / directive;<br />
-section- (excerpt)<br />
Drainage<br />
system<br />
Natural<br />
incline<br />
Backflow<br />
protection<br />
Backflow<br />
level<br />
- Plants consisting of drainage fixtures, pipes and other components<br />
that collect wastewater and drain it via gravity. A wastewater lifting<br />
plant can be part of a gravity drainage system.<br />
- All drainage objects above the backflow level are to be drained by<br />
means of natural incline and may therefore not be connected to the<br />
wastewater lifting plant.<br />
- Drainage points beneath the backflow level must be secured<br />
against backflow. The protection against backflow is provided by<br />
wastewater lifting plants with backflow loop. Only designs with a<br />
backflow loop offer a high level of protection against backflow.<br />
- If the backflow level has not been determined by the responsible<br />
authority, the height of the road at the point of connection shall<br />
apply.<br />
Selection - The planning and selection of wastewater lifting plants must take<br />
place according to DIN EN 12056-4 and DIN 1986-100.<br />
Planning<br />
documents<br />
Accessibility<br />
Installation<br />
site<br />
Connection<br />
heights<br />
Surface<br />
water<br />
Useful<br />
volume<br />
- Before installation of the lifting plant or anti-flood valve, it is<br />
necessary to evaluate whether the plant being installed conforms to<br />
the approved planning documents and applicable standards.<br />
- Accessibility to installation, maintenance, inspection and disposal<br />
must be ensured including during operation.<br />
- The installation site must have sufficient load-bearing capacity and<br />
satisfy the regulations for noise prevention in structures.<br />
- The existing drainage pipes have to be checked for suitable<br />
connection height.<br />
- Surface water arising outside of the building and below the<br />
backflow level must be transported separately from the building<br />
wastewater and outside of the building via a wastewater lifting<br />
plant.<br />
- The useful volume of the lifting plant must be greater than the<br />
pressure line volume extending through the check valve up to the<br />
backflow loop, but no less than 20 l. This ensures that the volume<br />
in the pressure line will be exchanged during pump operation.<br />
DIN EN 12056-1;<br />
-3.1.3-<br />
DIN EN 12056-1;<br />
-4.1-<br />
DIN EN 12056-4;<br />
-4-<br />
DIN EN 12056-4;<br />
-4-<br />
DWA-M 167;<br />
-3.1-<br />
DWA-M 167;<br />
-3.1-<br />
DWA-M 167;<br />
-3.1-<br />
DWA-M 167;<br />
-3.1-<br />
DWA-M 167;<br />
-3.1-<br />
DIN EN 12056-4;<br />
-5.1-<br />
DIN EN 12056-4;<br />
-6.3-
Standards and directives regarding installation<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
24<br />
0150.16.70<br />
Key word Symbol Title Standard / directive;<br />
-section- (excerpt)<br />
Collecting<br />
container<br />
Collecting container for wastewater containing faecal matter may not be<br />
structurally connected to the building.<br />
Pump sump A pump sump must be installed to lift plants for draining rooms of<br />
wastewater containing faecal matter.<br />
Rotation<br />
prevention<br />
Protection<br />
against<br />
lifting forces<br />
Clearance<br />
600<br />
600<br />
Wastewater lifting plants must be installed with measures to prevent rotation<br />
of the plant.<br />
Plants exposed to lifting forces must be anchored securely against such<br />
forces.<br />
Spaces for the wastewater lifting plant must be large enough that a<br />
clearance of at least 600 mm exists next to and above all parts used in<br />
operation and maintenance.<br />
DIN EN 12056-4;<br />
-5.1-<br />
DIN EN 12056-4;<br />
-5.1-w<br />
DIN EN 12056-4;<br />
-5.1-<br />
DIN EN 12056-4;<br />
-5.1-<br />
DIN EN 12056-4;<br />
-5.1-<br />
Illumination The installation room must be sufficiently illuminated. DIN EN 12056-4;<br />
-5.1-<br />
Room<br />
ventilation<br />
The installation room must have sufficient ventilation. DIN EN 12056-4;<br />
-5.1-<br />
Double plant A double plant must be installed in situations where the flow of wastewater<br />
must not be interrupted.<br />
Line<br />
drainage<br />
All pipelines must be installed such that they can drain themselves (except<br />
for the pressure line).<br />
Stress-free The connections of the drainage lines to the wastewater lifting plant must be<br />
free of stress.<br />
Nominal<br />
width<br />
reduction<br />
DIN EN 12056-4;<br />
-5.1-<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-<br />
The lines may not narrow in the direction of flow. DIN EN 12056-4;<br />
-5.2-<br />
Inlet pipe A shutoff valve must be situated on the inflow side. DIN EN 12056-4;<br />
-5.2-
Standards and directives regarding installation<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
25<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Key word Symbol Title Standard / directive;<br />
-section- (excerpt)<br />
Sound<br />
insulation<br />
All line connections to the wastewater lifting plant must have sound<br />
insulation and be implemented flexibly.<br />
DIN EN 12056-4;<br />
-5.1-<br />
Weight relief The lines must be appropriately relieved of their own weight. DIN EN 12056-4;<br />
-5.1-<br />
Ventilation Ventilation lines (primarily for lifting plants carrying faecal matter) must rise<br />
constantly to above the roof without decreasing in nominal width. The line<br />
may therefore be run to the main or secondary exhaust ventilation line.<br />
Ventilation The ventilation of the plant may not be connected to the intake ventilation<br />
line of a grease separator.<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line min<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
The pressure line of the wastewater lifting plant must be run such that the<br />
base of the backflow loop will be above the backflow level.<br />
DIN EN 12056-4;<br />
-5.3-<br />
DIN EN 12056-4;<br />
-5.3-<br />
DIN EN 12056-4;<br />
-5.2-<br />
The pressure line must be appropriately relieved of its own weight. DIN EN 12056-4;<br />
-5.1-<br />
A check valve must be installed in the pressure line. If no shutoff mechanism<br />
is situated after this point in the plant, the check valve must have an air<br />
intake mechanism or some other option must exist for draining.<br />
A shutoff mechanism must be installed in the pressure line after the check<br />
valve. This is not necessary if the nominal width of the line < DN 80.<br />
The line must be secured against coming unattached at connections that<br />
are not designed to elastically accept longitudinal forces.<br />
The minimum nominal width of the pressure line must comply with Table 5 of<br />
DIN EN 12056-4.<br />
Pressure lines must always be connected to ventilated ground lines or<br />
mains. The connections must be designed as connections for pressure-free<br />
lines.<br />
The pressure line must accept at least 1.5 times the maximum pump<br />
pressure of the plant. Appropriate pressure pipes must be used.<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-5.2-
Standards and directives regarding installation<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
26<br />
0150.16.70<br />
Key word Symbol Title Standard / directive;<br />
-section- (excerpt)<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Pressure<br />
line<br />
Key word Symbol Title Standard / directive;<br />
-section- (excerpt)<br />
Commissioning<br />
Commissioning must be performed by appropriate experts, and the<br />
immediate supplier of the wastewater lifting plant will be responsible<br />
for ensuring that such experts be available. During commissioning,<br />
a test run with water must be performed for at least two switching<br />
operations. Dry running must be avoided during the test run. Checks to<br />
be performed before, during and after this test run: see standard.<br />
Inspection Wastewater lifting plants should be inspected once a month by the<br />
operator to ensure correct functioning by monitoring a minimum of<br />
two switching operations.<br />
Maintenance<br />
Maintenance<br />
contract<br />
No other connections may be made to the pressure line. DIN EN 12056-4;<br />
-5.2-<br />
Pressure lines of wastewater lifting plants may not be connected to<br />
wastewater downpipes.<br />
The flow rate in the pressure line must not fall below 0.7 m/s or<br />
exceed 2.3 m/s.<br />
The plant must be maintained by an expert. The maintenance<br />
intervals should not exceed:<br />
- 3 months in commercial operations.<br />
- 6 months in multifamily dwellings.<br />
- 1 year in single-family dwellings.<br />
Work to be carried out during maintenance: See standard.<br />
- It is recommended that plant operators conclude a maintenance<br />
contract for regular performance of maintenance and service work.<br />
DIN EN 12056-4;<br />
-5.2-<br />
DIN EN 12056-4;<br />
-6.1-<br />
Ventilation valves are not permitted in the pressure line. DIN EN 12056-4;<br />
-5.2-<br />
Pipeline The line routes must be protected against frost. DIN EN 12056-4;<br />
-5.2-<br />
Electrical<br />
equipment<br />
Electrical<br />
connections<br />
Standards and directives regarding operation<br />
Electrical systems that are not flood-safe must be installed in dry<br />
and well-ventilated rooms such that they are safe from flooding.<br />
The electrical connection work may only be performed by a<br />
qualified electrician. The applicable state-specific regulations must<br />
be observed.<br />
DIN EN 12056-4;<br />
-5.5-<br />
DIN EN 12056-4;<br />
-5.5-<br />
DIN EN 12056-4;<br />
-8.1-<br />
DIN EN 12056-4;<br />
-8.1-<br />
DIN EN 12056-4;<br />
-8.2-<br />
DIN EN 12056-4;<br />
-8.3-
4. Product description<br />
4.1 Components of Muli-Pro-PE design<br />
16<br />
15<br />
12<br />
2<br />
17<br />
14<br />
13<br />
Service line<br />
19<br />
10<br />
9<br />
1<br />
3 11 8 6 5<br />
Figure 1-11:<br />
Example Muli-Pro-PE V duo<br />
18<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
4<br />
7<br />
27<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
1 PE-HD collecting container<br />
2 Drain screw cap<br />
3 Brackets for securing against<br />
lifting forces<br />
4 Inlet connection DN 150<br />
(sealed)<br />
5 Inspection cover, width 320 mm<br />
6 Connection DN 100 for exhaust<br />
ventilation<br />
7 Connection DN 150 (closed) only<br />
for overflow in parallel plant<br />
8 Screw lid with connection for<br />
control lines / pneumatic level<br />
measurement<br />
9 Pump housing rotary pump with<br />
free-flow impeller or ducted wheel<br />
10 Three-phase motor<br />
11 Pump housing ventilation<br />
12 Rising pipe (on type V) or bend<br />
(on type K)<br />
13 Check valve with drain screw<br />
and testing connection<br />
14 Shutoff valve (accessories)<br />
15 Y-pipe (on duo design)<br />
16 Special fastening element DN 100<br />
17 Hand diaphragm pump<br />
connection<br />
R 1 1/2<br />
18 Switch box<br />
19 Compact compressor<br />
Description | A polyethylene casing 1 functions as collecting container. The hydraulic parts (ducted wheel / type<br />
K or free-flow impeller / type V) of the rotary pumps and the two pitot tubes (short / long) for the pneumatic level<br />
switching are housed in the collecting container. The pump housing 9 (with ducted wheel for type K) and the threephase<br />
motors 10 sit outside. A check valve 13 with drain cock is attached on the pump discharge side after a<br />
flanged bend 12 (on type K) or a rising pipe 12 (for type V). A Y-pipe 15 merges the flows, and a special fastening<br />
element 16 is connected as termination, forming the transition point to the customer connection. A shutoff valve<br />
14 (accessory) is installed between the check valve and Y-pipe. The inlet connections 4 (4 on side at various<br />
heights and 1 from above) and ventilation 6 are located on the container. The one inlet connection, which should be<br />
used as inlet, must first be opened by sawing off the sealed end piece. The drain screw 2 (base drain) is located<br />
near the bottom on the side of the container. A screw connection 17 for connecting a hand diaphragm pump is<br />
located to the side of the pump on the base plate.<br />
The lifting plant is connected to the switch box 18 and the compact compressor 19 via sufficiently long pump<br />
cables and the pneumatic control lines.
4.2 Components of Muli-Pro-VA design<br />
16<br />
15<br />
14<br />
13<br />
12<br />
1<br />
2<br />
Figure 1-12:<br />
Example Muli-Pro-VA duo<br />
17<br />
10<br />
9<br />
7 3<br />
8 6 11<br />
5<br />
18<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
19<br />
4<br />
28<br />
0150.16.70<br />
1 Collecting container of 1.4571<br />
2 Drain screw and connection for<br />
hand diaphragm pump R 1 1/2<br />
3 Brackets for securing against<br />
lifting forces<br />
4 Inlet clamping flange (closed)<br />
Connection flange (accessory)<br />
5 Inspection lid flange<br />
usable as inlet with connection<br />
flange (accessory)<br />
6 Connection DN 100 for exhaust<br />
ventilation<br />
7 Rubber underlays<br />
8 Lid with connection for<br />
control lines / pneumatic level<br />
measurement<br />
9 Pump housing rotary pump with<br />
free-flow impeller<br />
10 Three-phase motor<br />
11 Pump housing ventilation<br />
12 Rising pipe<br />
13 Check valve with drain screw<br />
and testing connection<br />
14 Shutoff valve (accessories)<br />
15 Y-pipe<br />
16 Special fastening element DN<br />
100<br />
17 Switch box<br />
18 Compact compressor<br />
19 Pitot tube (short and long)<br />
Description | A stainless steel 1.4571 casing 1 functions as collecting container. The free-flow impellers of the<br />
rotary pumps and the two pitot tubes 19 for the pneumatic level switching are housed in the collecting container.<br />
The three-phase motors 10 and the two pump housing 9 sit outside. In each case, a check valve 13 with drain<br />
cock is attached after the rising pipe 12 on the pump discharge side. A Y-pipe 15 merges the flows, and a special<br />
fastening element 16 is connected as termination, forming the transition point to the customer connection. A<br />
shutoff valve 14 (accessory) is installed between the check valve and Y-pipe. Dummy connection flanges 4 for<br />
inlet DN 100 or 150 (3x above/on type 1.1-1.4, plus additional 2x on side/on type 2.1-2.4) are provided on the<br />
container. The corresponding connection parts are available as accessories. A pipe connection 6 DN 100 serves<br />
for connection of the ventilation pipe. The drain screw 2 (base drain) is located at a low point on the side of the<br />
container, where a hand diaphragm pump can also be connected.<br />
The lifting plant is connected to the switch box 17 and the compact compressor 18 via sufficiently long pump<br />
cables and the pneumatic control lines.
4.3 Switch box design types<br />
Switch box for mono type lifting plant (all types except K 55 and K 75)<br />
Technical data, standard design |<br />
Dimensions: 250 x 200, 100 mm (WxH, D)<br />
Protection type: IP 54<br />
Material: Plastic, white<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A<br />
Connection: Plug-ready, 1.5 m cable with CEE plug 16 A<br />
Indicators: 1 x digital level height indicator<br />
1 x rotation direction check / red<br />
1 x operation / green<br />
1 x fault / red<br />
Operation: 1 x control dial level 1 / pump<br />
1 x control dial level 2 / alarm<br />
1 x control dial follow-up time<br />
1 x control dial cutoff current<br />
1 x flip switch off/auto/manual<br />
1 x reset button<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Switch box for mono type lifting plant (for types K 55 and K 75)<br />
Technical data, standard design |<br />
Dimensions: 380 x 600, 210 mm (WxH, D)<br />
Protection type IP 66<br />
Material: Coated steel, RAL 7032<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 32 A<br />
Connection: Connection-ready, cable not included<br />
Indicators: 1 x rotation direction check / red<br />
1 x high alarm / red<br />
1 x fault / red<br />
1 x plant ready / green<br />
Operation: 1 x illuminated locking toggle switch<br />
1 x main switch<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
29<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Niveauhöhe in cm<br />
Figure 1-13:<br />
Single plant PCSP pump control<br />
Figure 1-14:<br />
Single plant PCSP pump control<br />
0150.16.70<br />
Pumpensteuerung Einzelanlage PSE<br />
Drehrichtung<br />
falsch<br />
40<br />
40<br />
30 50<br />
30 50<br />
20<br />
60<br />
20<br />
60<br />
0<br />
80<br />
0<br />
80<br />
cm (WS) cm (WS)<br />
Niveau 2 (Alarm)<br />
Niveau 1 (Pumpe ein)<br />
Pumpe<br />
Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15<br />
1<br />
30<br />
Abschaltstrom S<br />
Strom in A<br />
Strom in A<br />
2 10<br />
A Reset<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361
Switch box for duo type lifting plant (all types except K 55 and K 75)<br />
Technical data, standard design |<br />
Dimensions: 250 x 200, 100 mm (WxH, D)<br />
Protection type: IP 54<br />
Material: Plastic, white<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A<br />
Connection: Plug-ready, 1.5 m cable with CEE plug 16 A<br />
Indicators: 1 x digital level height indicator<br />
1 x rotation direction check / red<br />
2 x operation / green<br />
2 x fault / red<br />
Operation: 1 x control dial level 1 / pump 1 or 2<br />
1 x control dial level 2 / pump 1 and 2<br />
1 x control dial level 3 / alarm<br />
1 x control dial follow-up time<br />
2 x control dial cutoff current<br />
2 x flip switch off/auto/manual<br />
2 x reset button<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Technical data, design with operating hours counter |<br />
Dimensions: 250 x 200, 100 mm (WxH, D)<br />
Protection type IP 54<br />
Material: Plastic, white<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A<br />
Connection: Plug-ready, 1.5 m cable with CEE plug 16 A<br />
Indicators: 1 x digital level height indicator<br />
1 x rotation direction check / red<br />
2 x operation / green<br />
2 x fault / red<br />
2 x operating hours counter<br />
Operation: 1 x control dial level 1 / pump 1 or 2<br />
1 x control dial level 2 / pump 1 and 2<br />
1 x control dial level 3 / alarm<br />
1 x control dial follow-up time<br />
2 x control dial cutoff current<br />
2 x flip switch off/auto/manual<br />
2 x reset button<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
30<br />
Niveauhöhe in cm<br />
Figure 1-15:<br />
Double plant PCDP pump control<br />
Niveauhöhe in cm<br />
0150.16.70<br />
Pumpensteuerung Doppelanlage PSD<br />
Drehrichtung<br />
falsch<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80 0<br />
80 0<br />
80<br />
cm (WS) cm (WS) cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
1<br />
30<br />
Abschaltstrom S<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
Pumpensteuerung Doppelanlage PSD<br />
1<br />
30<br />
Abschaltstrom S<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
0000000,0 Reset<br />
0000000,0 Reset<br />
(rückstellbar)<br />
(rückstellbar)<br />
Betriebsstunden Betriebsstunden<br />
Figure 1-16:<br />
Double plant PCDP pump control with<br />
operating hours counter<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361<br />
Drehrichtung<br />
falsch<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80 0<br />
80 0<br />
80<br />
cm (WS) cm (WS) cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361
Technical data, design with main switch |<br />
Dimensions: 250 x 200, 100 mm (WxH, D)<br />
Protection type IP 54<br />
Material: Plastic, white<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A<br />
Connection: Plug-ready, 1.5 m cable with CEE plug 16 A<br />
Indicators: 1 x digital level height indicator<br />
1 x rotation direction check / red<br />
2 x operation / green<br />
2 x fault / red<br />
Operation: 1 x control dial level 1 / pump 1 or 2<br />
1 x control dial level 2 / pump 1 and 2<br />
1 x control dial level 3 / alarm<br />
1 x control dial follow-up time<br />
2 x control dial cutoff current<br />
2 x flip switch off/auto/manual<br />
2 x reset button<br />
1 x main switch<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Switch box for type duo lifting plant (for types K 55 and K 75)<br />
Technical data, standard design |<br />
Dimensions: 380 x 600, 210 mm (WxH, D)<br />
Protection type IP 66<br />
Material: Coated steel, RAL 7032<br />
Operating voltage: 400 V / 50 Hz, max. back-up fuse 32 A<br />
Connection: Connection-ready, cable not included<br />
Indicators: 1 x rotation direction check / red<br />
1 x high alarm / red<br />
2 x fault / red<br />
1 x plant ready / green<br />
Operation: 2 x illuminated locking toggle switch<br />
1 x main switch<br />
Messages: 1 x potential-free collective fault signal<br />
1 x potential-free pump operating signal<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
31<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Niveauhöhe in cm<br />
0150.16.70<br />
I<br />
Drehrichtung 0 0<br />
falsch<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80 0<br />
80 0<br />
80<br />
cm (WS) cm (WS) cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
Pumpensteuerung Doppelanlage PSD<br />
1<br />
30<br />
Abschaltstrom S<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
Figure 1-17:<br />
Double plant PCDP pump control with main<br />
switch<br />
Figure 1-18:<br />
Double plant PCDP pump control<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361
4.4 Function (except for type K-55 and K-75)<br />
Figure 1-19:<br />
Example Muli -Pro-VA duo, stretched representation<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
32<br />
Level 5<br />
Level 4<br />
Level 3<br />
Level 2<br />
Level follow-up time<br />
Level 0<br />
0150.16.70<br />
Description | The wastewater flows through the inlet into the collecting container. If the wastewater reaches<br />
"level 1", pump 1 is switched on and the wastewater is pumped through the pressure line (rising pipe, check valve,<br />
Y-pipe, special fastening element) through the backflow loop and into the sewer system. If the water level falls<br />
back to the "follow-up time level", the follow-up time of the pump is started and the pump is switched off when<br />
"level 0" is reached. The switchover protection automatically swaps the activation order after each time the pumps<br />
are started up. This prevents the suction opening of a pump from accumulating thick matter deposits as a result<br />
of being inactive for too long. In addition, if there are large volumes of wastewater and "level 2" is reached, the<br />
second pump will start up. The automatic pump control is handled by a pneumatic switch based on the level of<br />
liquid (membrane switch). A compact compressor generates continuous compressed air and feeds this into the long<br />
pitot tube of the collecting container via a corresponding control line. At the end of the pitot tube, the compressed<br />
air bubbles freely into the wastewater. An opposing pressure proportional to the liquid level arises in the pitot tube<br />
(measurement tube, short and long). This pressure trips the pressure sensor (in the switch box), activating contacts<br />
that switch on the pumps and trigger the high alarm. The volume between the two switch points "level 0+1"<br />
corresponds to the useful volume of the collecting container. If the pumps are not switched on due to an existing<br />
fault / defect (see fault causes), an alarm is triggered in the switch box upon reaching of "level 3," and the situation<br />
must be evaluated. If no inspection takes place and wastewater continues to enter, forced activation of both pumps<br />
takes place upon reaching level 5 (with simultaneous triggering of the alarm), and the pumps are switched off again<br />
at level 4. This automatic level switch is set to the corresponding switch points by the manufacturer (for use of the<br />
inlet from above). Ventilation of the container and the constant rising of the control lines are of critical importance<br />
for proper functioning of the automatic level switching.<br />
Before commissioning, the lifting plant must be filled with water and the switching operations tested.<br />
Level 1
4.5 Function Type K-55 and K-75<br />
Level 3<br />
Service line<br />
Level 2<br />
Level 1<br />
Level 0<br />
Figure 1-20:<br />
Example Muli-Pro-PE K duo, stretched representation<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
33<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Description | The wastewater flows through the inlet into the collecting container. If the wastewater reaches<br />
"level 1", pump 1 is switched on and the wastewater is pumped through the pressure line (rising pipe, check valve,<br />
Y-pipe, special fastening element) through the backflow loop and into the sewer system. If the water level falls back<br />
to "level 0," the pump is switched off. The switchover protection automatically swaps the activation order after<br />
each time the pumps are started up. This prevents the suction opening of a pump from accumulating thick matter<br />
deposits as a result of being inactive for too long. In addition, if there are large volumes of wastewater and "level<br />
2" is reached, the second pump will start up. The automatic pump control is handled by a pneumatic switch based<br />
on the level of liquid (membrane switch). A compact compressor generates continuous compressed air and feeds<br />
this into the long pitot tube of the collecting container via a corresponding control line. At the end of the pitot tube,<br />
the compressed air bubbles freely into the wastewater. An opposing pressure proportional to the liquid level arises<br />
in the pitot tube (measurement tube, short and long). This pressure trips the membrane switch, activating contacts<br />
that switch on the pumps and trigger the high alarm. The volume between the two switch points "level 0+1"<br />
corresponds to the useful volume of the collecting container. If the pumps are not switched on due to an existing<br />
fault / defect (see fault causes), an alarm is triggered in the switch box upon reaching of "level 3," and the situation<br />
must be evaluated. This automatic level switch is set to the corresponding switch points by the manufacturer (for<br />
use of the inlet from above). Ventilation of the container and the constant rising of the control lines are of critical<br />
importance for proper functioning of the automatic level switching.<br />
Before commissioning, the lifting plant must be filled with water and the switching operations tested.
4.6 Installation recommendations<br />
mono design<br />
Figure 1-21:<br />
Example Muli-Pro-PE K mono<br />
Figure 1-22:<br />
Example Muli-Pro-PE V duo<br />
8<br />
duo or parallel design<br />
8<br />
9<br />
1<br />
9<br />
1<br />
2<br />
3<br />
6<br />
2<br />
3<br />
6<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
5<br />
7<br />
4<br />
5<br />
7<br />
4<br />
13<br />
13<br />
34<br />
11<br />
12<br />
10<br />
14<br />
11<br />
12<br />
10<br />
14<br />
0150.16.70<br />
1 Lifting plant Muli-Pro mono<br />
2 Switch box<br />
3 Compact compressor<br />
4 CEE socket or connection cable<br />
5 Backflow loop<br />
6 Container air exhaust<br />
7 Pressure line<br />
8 Inlet pipe<br />
9 Inlet shutoff valve (accessories)<br />
10 Collecting container drain line<br />
11 Hand diaphragm pump<br />
(accessories)<br />
12 Three-way cock (accessories)<br />
13 Pressure line shutoff valve<br />
(accessories)<br />
14 Pump sump (built into installation<br />
site)<br />
1 Lifting plant Muli-Pro duo<br />
2 Switch box<br />
3 Compact compressor<br />
4 CEE socket or connection cable<br />
5 Backflow loop<br />
6 Container air exhaust<br />
7 Pressure line<br />
8 Inlet pipe<br />
9 Inlet shutoff valve (accessories)<br />
10 Collecting container drain line<br />
11 Hand diaphragm pump<br />
(accessories)<br />
12 Three-way cock (accessories)<br />
13 Pressure line shutoff valve<br />
(accessories)<br />
14 Pump sump (built into installation<br />
site)
4.7 Information on energy supply<br />
Water supply<br />
If possible, an R ¾" fresh water tapping point should be provided in the<br />
vicinity for general cleaning work and internal cleaning of the collecting<br />
container. Hot water should also be available, if possible.<br />
Power supply<br />
Plug-ready switch box | A 16-A CEE socket must be installed in the<br />
vicinity of the switch box for all plug-ready switch boxes with 1.5 m power<br />
cable and CEE plug.<br />
An operating voltage of 400 V / 50 Hz is required. Use circuit breakers on<br />
all poles, max. 16 A, for protection.<br />
Connection-ready switch box (K 55-75) | An operating voltage of<br />
400 V / 50 Hz is required for all connection-ready switch boxes. Use circuit<br />
breakers on all poles, max. 32 A, for protection. The customer must run a<br />
corresponding cable and connect it according to the circuit diagram.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
35<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
4.8 Information on potential-free contact – collective fault signal / operating signal<br />
The switch boxes all have a potential-free contact for transmitting a<br />
collective fault signal and an operating signal. The contact is realised with<br />
a changeover contact. This electrically isolates the electrical power circuits<br />
of the devices being connected.<br />
The pin assignment information can be found in the corresponding circuit<br />
diagram (see appendix or enclosure with switch box).<br />
4.9 Environmental conditions<br />
The installation site of the lifting plant must be easily accessible; in other<br />
words, parts of the wastewater lifting plant that must be operated and<br />
maintained must have a clearance on all sides from the wall or other<br />
equipment of at least 0.6 m.<br />
It must be possible to run the inlet line DN 100 or DN 150, the pressure line<br />
DN 80 or DN 100, the ventilation line DN 100 and the electrical connection<br />
cable into or out of the installation area.<br />
A position safe from flooding must be selected for the switch box and a wall<br />
area of approx. W x H = 300 x 300 mm or 450 x 650 mm must be kept<br />
free.<br />
For installation of a hand diaphragm pump, a wall surface of W x H = 300 x<br />
800 mm and a pump sump of at least L x W x H = 400 x 400 x 450 must<br />
be provided.
4.10 Accessories<br />
Identification diagram<br />
1<br />
Figure 1-23:<br />
Example Muli-Pro-PE V duo<br />
Shutoff valve inlet DN 100 and 150<br />
Article number 0175.13.84<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
5<br />
4<br />
3<br />
4<br />
36<br />
0150.16.70<br />
1 Inlet shutoff valve<br />
2 Signal system (not shown)<br />
3 Manual diaphragm pump<br />
4 Three-way cock, shutoff valve<br />
5 Pressure line shutoff valve<br />
Article number 0175.13.85<br />
1
Signal system<br />
-Technical data |<br />
Visible and audible signal system, mains-independent with audible clearing and potential-free<br />
changeover contact.<br />
Insulating housing 116 x 116 x 60 mm with 3 cable screw connections PG 11, plug-ready, with 1<br />
m connection cable and safety plug, without contact mechanism, terminal strip, terminals 1+2 for<br />
connection of contact mechanism (float switch or diaphragm pressure switch) terminals 3, 4 + 5<br />
potential-free changeover contact for connecting the external forwarding of the fault signal “Level<br />
High”. Potential-free changeover contact accepts a load up to 5 A. Buzzer suitable for sustained<br />
continuous duty, volume 85 dB A.<br />
Operating time upon power failure:<br />
"Mains-independent" design with built-in rechargeable batteries, about 5 hours<br />
Article number 0159.12.31<br />
Manual diaphragm pump<br />
-Technical data |<br />
Pump of grey cast iron, diaphragm and balls oil-resistant, capacity 45 l/min at 50 strokes/min.,<br />
pump height max. 10 m suction height max. 6 m, R.11/2”.<br />
Article number 0159.12.51<br />
Three-way cock, shutoff valve R 1 1/2<br />
Shutoff valve DN 80 or 100 (K 75), pressure line<br />
-Characteristic data |<br />
Service line<br />
Article number 0159.10.14<br />
DN Dimensions in mm Article No.<br />
H L d<br />
80 315 180 160 0159.09.89<br />
100 345 190 200 0159.09.90<br />
Connection dimensions as per DIN 2501 - PN 10<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
37<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Article number 0159.10.12<br />
0150.16.70<br />
Hupe „AUS“<br />
Störung<br />
Summer<br />
Test<br />
2<br />
3<br />
4<br />
5
5. Preparation of the product for use<br />
5.1 Transport, delivery and storage<br />
Delivery<br />
The wastewater lifting plant and its components are generally delivered<br />
fastened to wooden pallets and wrapped in foil.<br />
Check that the delivery is complete and intact.<br />
Transport<br />
Transport instructions I In order to prevent damage to the wastewater<br />
lifting plant and its components, a fork-lift truck or guy ropes have to be<br />
used.<br />
Transport with fork-lift truck | For transport by fork-lift truck, the<br />
wastewater lifting plant and its components must be placed on a suitable<br />
transport unit (such as a wooden pallet, such as the one they were<br />
delivered on).<br />
Transport by crane hooks I For the transport of the wastewater lifting<br />
plant by crane hooks, please attach the corresponding guy ropes to the<br />
units delivered.<br />
Packaging<br />
The transport route is also decisive for the packaging.<br />
Unless agreed otherwise by contract, the packaging is in conformity with<br />
the packaging guidelines which have been set up by the German Federal<br />
Association of Wooden Equipment, Pallets, Export Packaging and by the<br />
German Association of Mechanical Engineering.<br />
The parts of the wastewater lifting plant are placed on wooden pallets for<br />
transport.<br />
Storage<br />
The packaged wastewater lifting plant should be stored in a closed frostproof<br />
room.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
38<br />
CAUTION<br />
0150.16.70<br />
Do not stand under suspended loads.<br />
Do not exceed the permissible carrying<br />
weight of the lifting device.
5.2 Fitter work for the mono and duo designs<br />
6<br />
7<br />
Set up the collecting container<br />
The collecting container must be set up level at the installation site.<br />
Collecting containers of stainless steel must be placed on the supplied<br />
rubber mats for sound insulation and floor ventilation purposes.<br />
Service line<br />
1<br />
2 5<br />
Anchoring the collecting container against lifting forces<br />
To ensure that the collecting container does not float up if the area around<br />
it floods, it must be anchored to the floor at the fastening points with the<br />
supplied fastening set.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
4<br />
39<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Related technical notes<br />
(not necessarily complete)<br />
0150.16.70<br />
List of mounting work<br />
1 Set up the collecting container<br />
2 Anchor the collecting container<br />
against lifting forces<br />
3 Connect the pipes<br />
4 Connect the inlet pipe<br />
5 Connect the ventilation pipe<br />
6 Connecting the pressure line<br />
7 Shutoff valve (accessories)<br />
Figure 1-24:<br />
Example Muli-Pro-PE V duo<br />
600<br />
600<br />
Spaces for the wastewater lifting<br />
plant must be large enough<br />
that a clearance of at least 600<br />
mm exists next to and above<br />
all parts used in operation and<br />
maintenance.<br />
The installation room must be<br />
sufficiently illuminated.<br />
The installation room must have<br />
sufficient ventilation.<br />
Related technical notes<br />
(not necessarily complete)<br />
1<br />
2<br />
Wastewater lifting plants must be<br />
installed with measures to prevent<br />
rotation of the plant.<br />
Plants exposed to lifting forces<br />
must be anchored securely against<br />
such forces.
Connect the pipes<br />
The system must by no means be used as a fixed point for the pipe system.<br />
Expansions of the pipe system caused by high temperature have to be<br />
compensated by suitable measures in order to relieve the wastewater lifting<br />
plant. In case of non-observation, leaks may occur causing a penetration of<br />
waste water.<br />
Connect the inlet pipe<br />
PE collecting container | Four horizontal pipe connections DN 150 (2<br />
on front arranged vertically, 2 on side arranged opposite) and 1 vertical<br />
pipe connection DN 150 (from above) are available for connection of<br />
the inlet line(s). The connections are all sealed. After determining which<br />
connections will be used, the respective connection caps must be sawn<br />
off at the corresponding notch. The inlet line provided by the installer with<br />
shutoff valve is then connected appropriately to the spigot end.<br />
The connection dimensions of the connections<br />
correspond to DIN EN 877.<br />
The inlet line must be dimensioned and<br />
installed according to DIN 1986 Part 2.<br />
Collecting container of 1.4571 | Various options exist for attaching<br />
the inlet line(s) to the collecting container, specifically:<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Notch for saw cut<br />
Figure 1-25:<br />
Example: Pipe connection from above<br />
40<br />
CAUTION<br />
Related technical notes<br />
(not necessarily complete)<br />
0150.16.70<br />
Pipe forces and moments must not act<br />
on the plant.<br />
4<br />
All pipelines must be installed such<br />
that they can drain themselves<br />
(except for the pressure line).<br />
The connections of the drainage<br />
lines to the wastewater lifting plant<br />
must be free of stress.<br />
The lines may not narrow in the<br />
direction of flow.<br />
A shutoff valve must be situated<br />
on the inflow side.<br />
All line connections to the<br />
wastewater lifting plant must<br />
have sound insulation and be<br />
implemented flexibly.<br />
The lines must be appropriately<br />
relieved of their own weight.<br />
Version AHA type Short description Fig. No.<br />
A VA 1.1 - 1.4 Inlet from above.<br />
Clamping flange for direct connection of an inlet line DN 100 /<br />
outer diameter 110 mm<br />
1 -28<br />
A VA 2.1 - 2.4 Inlet from above.<br />
Clamping flange for direct connection of an inlet line DN 150 /<br />
outer diameter 160 mm<br />
1 -28<br />
B VA 2.1 - 2.4 2 x inlets on side.<br />
Clamping flange with blind flange mounted on delivered unit.<br />
For connection of an inlet line DN 150 / outer diameter 160 mm,<br />
replace the blind flange with the supplied round sealing ring.<br />
1 -29<br />
C VA all 2 x inlet from above in place of inspection lid.<br />
Replace the inspection lid with a clamping flange assembly<br />
(accessory) DN 100 or DN 150.<br />
1 -30<br />
3
Versions<br />
A<br />
Figure 1-26:<br />
Top view AHA Muli-Pro-VA<br />
Version A<br />
Service line<br />
C<br />
C<br />
B<br />
B<br />
Figure 1-28:<br />
Connection parts -inlet from above<br />
Version B<br />
Version C<br />
3<br />
2<br />
1<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
3<br />
2<br />
1<br />
4<br />
Figure 1-27:<br />
Assembly -inlet<br />
approx. 50 mm<br />
3<br />
5 2<br />
4<br />
Figure 1-29:<br />
Connection parts -inlet on side<br />
5 6<br />
Figure 1-30:<br />
Connection parts -inlet in place of inspection lid<br />
4<br />
1<br />
1<br />
3<br />
2<br />
41<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
List of main components<br />
1 Collecting container<br />
2 Round sealing ring<br />
3 Clamping flange<br />
4 Customer-provided inlet pipe<br />
DN 100 or DN 150<br />
CAUTION<br />
Tighten screw connections evenly.<br />
Assembly sequence (see also Fig. 1-27)<br />
A Loosen screw connection<br />
B Slide the clamping flange (3) over the<br />
customer-provided connection pipe<br />
C Roll the round seal ring (2) approx.<br />
50 mm over the pipe spigot<br />
D Insert the unit into the opening<br />
E Thread the clamping flange (3) over<br />
the stud screws<br />
F Tighten the screw connection evenly<br />
Assembly sequence (see also Fig. 1-27)<br />
A Loosen screw connection<br />
B Flat seal (4) and blind flange (5) not<br />
used<br />
C Remainder as assembly sequence B-F<br />
of version A<br />
Assembly sequence (see also Fig. 1-27)<br />
A Loosen screw connection<br />
B Inspection lid (5) not present<br />
C Seal the transition flange (6) with flat<br />
seal (4) onto the collecting container<br />
(1) and fasten (tighten screw<br />
connection evenly)<br />
D Remainder as assembly sequence B-F<br />
of version A
Connect the ventilation pipe<br />
A pipe connection DN 100 with outer diameter 110 mm is situated on the<br />
collecting container (top) for connection of the ventilation line.<br />
Connecting the pressure line<br />
Special fastening element | All types of Muli-Pro wastewater lifting<br />
plant have a special transition element installed as the termination of the<br />
device pressure line.<br />
The customer-provided pressure line is elastically connected to this special<br />
transition element as the spigot.<br />
3<br />
Limit stop<br />
Figure 1-31:<br />
Connection of pressure line<br />
Backflow loop | The backflow loop must be installed with the discharging<br />
pipe base above the “backflow level”.<br />
Figure 1-32:<br />
Backflow loop<br />
5<br />
Pipe base<br />
Backflow level<br />
1<br />
4<br />
2<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Assembly sequence (see also Fig. 1-24)<br />
A Loosen screw connection<br />
B Grease round sealing ring (4) well<br />
C Grease the pipe spigot (5) well on<br />
the end, insert it into the special<br />
fastening element (1) until reaching<br />
the limit stop, then pull back again<br />
about 5 mm.<br />
D Evenly tighten the screw connection (2)<br />
42<br />
Related technical notes<br />
(not necessarily complete)<br />
Related technical notes<br />
(not necessarily complete)<br />
min<br />
0150.16.70<br />
All line connections to the<br />
wastewater lifting plant must<br />
have sound insulation and be<br />
implemented flexibly.<br />
The lines must be appropriately<br />
relieved of their own weight.<br />
5<br />
Ventilation lines (primarily for lifting<br />
plants carrying faecal matter)<br />
must rise constantly to above the<br />
roof without decreasing in nominal<br />
width. The line may therefore<br />
be run to the main or secondary<br />
exhaust ventilation line.<br />
The ventilation of the plant may<br />
not be connected to the intake<br />
ventilation line of a grease<br />
separator.<br />
The pressure line of the<br />
wastewater lifting plant must be<br />
run such that the base of the<br />
backflow loop will be above the<br />
backflow level.<br />
The pressure line must be<br />
appropriately relieved of its own<br />
weight.<br />
A check valve must be installed<br />
in the pressure line. If no shutoff<br />
mechanism is situated after this<br />
point in the plant, the check<br />
valve must have an air intake<br />
mechanism or some other option<br />
must exist for draining.<br />
(Included as standard with these<br />
lifting plants).<br />
6<br />
The line must be secured against<br />
coming unattached at connections<br />
that are not designed to elastically<br />
accept longitudinal forces.<br />
The minimum nominal width of the<br />
pressure line must comply with<br />
Table 5 of DIN EN 12056-4.<br />
Pressure lines must always be<br />
connected to ventilated ground<br />
lines or mains. The connections<br />
must be designed as connections<br />
for pressure-free lines.<br />
The pressure line must accept<br />
at least 1.5 times the maximum<br />
pump pressure of the plant.<br />
Appropriate pressure pipes must<br />
be used.
Notes on pump capacity, pump height and total pump height<br />
Pump rate in l/s | Rate of flow at which the pumping media is pumped<br />
up to the total pump height by the wastewater lifting pump at its operating<br />
point.<br />
Pump height in m | Pressure head applied by the wastewater lifting<br />
pump at its operating point for overcoming the static height difference as<br />
well as the total loss height in the pressure line.<br />
Total pump height in m | The total pump height is the sum of the static<br />
pump height and the pump head losses in valves and fittings plus pipe<br />
friction losses (all in m).<br />
Installation of a shutoff valve (accessory)<br />
Standards require that a shutoff element be installed for pressure lines of<br />
DN 80 or larger.<br />
<strong>ACO</strong> <strong>Haustechnik</strong> offers a matching shutoff valve DN 80 or DN 100 as an<br />
accessory for these lifting plants, specifically:<br />
Type Shutoff valve Shutoff valve<br />
Service line<br />
1<br />
1 2<br />
3 3<br />
4 4<br />
5 5<br />
mono duo<br />
Figure 1-33:<br />
Shutoff valve for mono and duo<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
DN 80 DN 100<br />
mono / except for K75 1 -<br />
mono / K75 - 1<br />
duo / except for K75 2 -<br />
duo / K75 - 2<br />
43<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
CAUTION<br />
Related technical notes<br />
(not necessarily complete)<br />
0150.16.70<br />
The following must absolutely be<br />
considered in determining the spacing<br />
between the wastewater lifting plant and<br />
the pipe base of the backflow loop:<br />
The pump capacity and pump height of<br />
the wastewater lifting plant pump must<br />
be greater than or equal to the total<br />
pump height.<br />
List of main components<br />
1 Special fastening element<br />
2 Y-pipe<br />
A shutoff mechanism must be<br />
installed in the pressure line<br />
after the check valve. This is not<br />
necessary if the nominal width of<br />
the line < DN 80.<br />
3 Shutoff valve<br />
4 Fastening set (flat seal, screws,<br />
washers, nuts)<br />
5 Check valve<br />
Mounting sequence<br />
A Loosen screw connection (4)<br />
B Lift the special fastening element (1)<br />
or Y-pipe (2) off the check valve (5)<br />
C Place the shutoff valve (3) on the<br />
check valve (5), screw them together<br />
with the fastening set (4) and seal the<br />
connection.<br />
D Place the special fastening element<br />
(1) or Y-pipe (2) on the shutoff valve<br />
(3), screw them together with the<br />
fastening set (4, accessory) and seal<br />
the connection.<br />
7
5.3 Fitter work for the parallel design<br />
5<br />
6<br />
Figure 1-34:<br />
Example Muli-Pro-PE V parallel<br />
Collecting container, connections open<br />
3<br />
2<br />
4<br />
1<br />
4<br />
The connections of both connection sockets are sealed. After determining<br />
which connections will be used, the respective connection caps must be<br />
sawn off at the corresponding notch.<br />
The connection sockets are arranged in a mirror image on container 2.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1<br />
1<br />
Figure 1-35:<br />
Container 1 connection sockets<br />
44<br />
1<br />
Collecting container 1<br />
0150.16.70<br />
List of mounting work<br />
1 Collecting containers,<br />
connections open, set up and<br />
connect together<br />
2 Anchor the collecting container<br />
against lifting forces<br />
3 Connect the inlet pipe<br />
4 Connect the ventilation pipe<br />
5 Connecting the pressure line<br />
6 Shutoff valve (accessories)<br />
CAUTION<br />
No inlet.<br />
Connection<br />
1 a
Set up the collecting container<br />
The collecting containers must be set up level at the installation site.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
45<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Connect the collecting container and mount the Y-pipe / special fastening element unit<br />
The two collecting containers are connected above and below with supplied<br />
sliding collars. Lubricate the interior sealing rings first. Slide together<br />
both containers, leaving the appropriate space for the Y-pipe, then mount<br />
the unit consisting of Y-pipe / special fastening element to the two shutoff<br />
valves or check valves.<br />
Collecting container 1<br />
Sliding collar<br />
Figure 1-36:<br />
Connection between containers 1 and 2<br />
Collecting container 2<br />
Related technical notes<br />
(not necessarily complete)<br />
600<br />
Special fastening element<br />
Y-pipe<br />
600<br />
0150.16.70<br />
Spaces for the wastewater lifting<br />
plant must be large enough that<br />
a clearance of at least 600 mm<br />
exists next to and above all<br />
parts used in operation and<br />
maintenance.<br />
The installation room must be<br />
sufficiently illuminated.<br />
The installation room must have<br />
sufficient ventilation.<br />
Figure 1-37:<br />
Distance between the two containers<br />
Remaining assembly work<br />
2 Connect the inlet pipe<br />
1 b<br />
1 c<br />
3 Anchoring the collecting<br />
container against lifting forces<br />
4 Connect the ventilation pipe<br />
5 Connecting the pressure line<br />
6 Shutoff valve (accessories)<br />
7 Prepare tapping point<br />
see section 5.2
5.4 Electrical work<br />
Switch box<br />
3<br />
Figure 1-38:<br />
Example Muli-Pro-PE V duo<br />
1<br />
4<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
5<br />
2<br />
46<br />
0150.16.70<br />
List of work<br />
1 Switch box<br />
2 Pump connection cable<br />
3 Compact compressor and<br />
control lines to switch box are<br />
plug-ready<br />
4 Compact compressor and<br />
control lines to switch box are<br />
connection-ready<br />
5 Potential-free signals<br />
The switch box must be installed at an easily accessible location that is safe from flooding (consideration should<br />
also be given to ensuring that the audio alarm signal can be heard easily). A free wall surface of approx. W x H<br />
= 300 x 300 mm (plug-ready switch boxes) or 450 x 650 mm (connection-ready switch boxes) is required. The<br />
distance from the switch box installation site to the wastewater lifting plant also depends on the length of the pump<br />
connection cable (factory-connected cable 5 m long, 7 m on K-55 and K-75), which is already connected to the<br />
connection box of the pump motor.<br />
Plug-ready switch box | A 16-A CEE socket must be installed in the<br />
vicinity of the switch box for all plug-ready switch boxes with 1.5 m power<br />
cable and CEE plug.<br />
An operating voltage of 400 V / 50 Hz is required. Use circuit breakers on<br />
all poles, max. 16 A, for protection.<br />
Connection-ready switch box | An operating voltage of 400 V / 50 Hz<br />
is required for all connection-ready switch boxes. Use circuit breakers on all<br />
poles, max. 32 A, for protection. The customer must run a corresponding<br />
cable and connect it according to the circuit diagram.<br />
CAUTION<br />
The electric connection of the control<br />
has to be carried out by an expert in<br />
keeping with the applicable regulations<br />
of the German Association of<br />
Electricians.<br />
Niveauhöhe in cm<br />
Pumpensteuerung Doppelanlage PSD<br />
Figure 1-39:<br />
Example plug-ready switch box<br />
Figure 1-40:<br />
Example connection-ready switch box<br />
1<br />
Drehrichtung<br />
falsch<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80 0<br />
80 0<br />
80<br />
cm (WS) cm (WS) cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
1<br />
30<br />
Abschaltstrom S<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1 9<br />
1<br />
A 9 Reset<br />
A Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361
Pump connection cable<br />
The connection cable is 5 m (7 m for K-55 and K-75) long and already<br />
connected to the connection box of the pump motor. The cable length can<br />
be adapted to the local conditions (take note of the wire labelling).<br />
The electrical connection to the terminal strip of the switch box must<br />
take place according to the connection diagram (see appendix to these<br />
installation and operating instructions or enclosure with switch box).<br />
Compact compressor and control lines to switch box are plug-ready<br />
Install the compact compressor at a location safe from flooding in the<br />
vicinity (max. approx. 1 m) of the switch box. The 1.5 m connection cable<br />
is already firmly connected to the compressor. The pin assignments in the<br />
switch box can be found in the connection diagram (see appendix to this<br />
manual or enclosure with switch box).<br />
View Z<br />
CAUTION<br />
The length of the control lines<br />
can be adapted to the local<br />
conditions.<br />
All control lines must rise<br />
consistently and be safe<br />
from frost.<br />
Service line<br />
10<br />
11<br />
13<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Z<br />
12<br />
4<br />
1<br />
7<br />
8<br />
9<br />
Figure 1-41:<br />
Connection of control lines for<br />
plug-ready switch boxes<br />
47<br />
Detail<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
2<br />
3<br />
5<br />
6<br />
7<br />
0150.16.70<br />
List of main components<br />
1 Compact compressor<br />
2 Transparent hose Ø 6(x4),<br />
100 mm long<br />
3 Screw-on connection 4-6<br />
4 Hose nozzle<br />
5 Transparent hose Ø 6, 500 mm<br />
long<br />
6 Spring return valve<br />
7 Transparent hose Ø 6, 3500 mm<br />
long<br />
8 Transparent hose Ø 6, 4000 mm<br />
long<br />
9 Red hose Ø 6, 4000 mm long<br />
10 Short pitot tube<br />
11 Long pitot tube<br />
12 Collecting container<br />
13 Switch box mono or duo<br />
Mounting sequence<br />
A Fasten the compact compressor (1)<br />
to the wall<br />
B Mount the screw connection (3) on<br />
the hose nozzle (4)<br />
C Fasten the hose piece (2) to the<br />
screw connection (3) and compact<br />
compressor<br />
D Slide the hose piece (5) over the<br />
hose nozzle and fasten it with the<br />
hose clamp (4)<br />
E Insert the spring return valve (6)<br />
into the hose (5) and (7) (ensure the<br />
correct direction!) and fasten with the<br />
hose clamps<br />
F Hose (7) and (8) are fastened to the<br />
long pitot tube (11) at the factory,<br />
hose (9) to the short pitot tube (10)<br />
G Fasten hose (8) and (9) to the hose<br />
nozzles of the switch box (13) with<br />
cable clamps as shown in View Z<br />
2<br />
3
Compact compressor and control lines to switch box are connection-ready<br />
Install the compact compressor at a location safe from flooding in the<br />
vicinity (max. approx. 1 m) of the switch box. The 1.5 m connection cable<br />
is already firmly connected to the compressor. The pin assignments in the<br />
switch box can be found in the connection diagram (see appendix to this<br />
manual or enclosure with switch box).<br />
CAUTION<br />
13<br />
Adjustable pressure switch<br />
Adjustable pressure switch<br />
Fixed pressure switch<br />
The length of the control lines<br />
can be adapted to the local<br />
conditions.<br />
All control lines must rise<br />
consistently and be safe<br />
from frost.<br />
10<br />
11<br />
Potential-free signals<br />
S1 S2<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
12<br />
4<br />
1<br />
7<br />
8<br />
9<br />
Figure 1-42:<br />
Connection of control lines for<br />
connection-ready switch boxes<br />
48<br />
0150.16.70<br />
List of main components<br />
1 Compact compressor<br />
2 Transparent hose Ø 6(x4),<br />
100 mm long<br />
3 Screw-on connection 4-6<br />
4 Hose nozzle<br />
5 Transparent hose Ø 6, 500 mm<br />
long<br />
6 Spring return valve<br />
7 Transparent hose Ø 6, 3500 mm<br />
long<br />
8 Transparent hose Ø 6, 4000 mm<br />
long<br />
9 Red hose Ø 6, 4000 mm long<br />
10 Short pitot tube<br />
11 Long pitot tube<br />
12 Collecting container<br />
13 Switch box mono or duo<br />
A corresponding cable must be laid (by the customer) for passing on the potential-free signals (operating signal<br />
pump 1, operating signal pump 2 / on duo systems and collective fault signal).<br />
The electrical connection to the terminal strip of the switch box must take place according to the connection<br />
diagram (see appendix to these installation and operating instructions or enclosure with switch box).<br />
Detail<br />
2<br />
3<br />
5<br />
6<br />
7<br />
Mounting sequence<br />
A Fasten the compact compressor (1)<br />
to the wall<br />
B Mount the screw connection (3) on<br />
the hose nozzle (4)<br />
C Fasten the hose piece (2) to the<br />
screw connection (3) and compact<br />
compressor<br />
D Slide the hose piece (5) over the<br />
hose nozzle and fasten it with the<br />
hose clamp (4)<br />
E Insert the spring return valve (6)<br />
into the hose (5) and (7) (ensure the<br />
correct direction!) and fasten with the<br />
hose clamps<br />
F Hose (7) and (8) are fastened to the<br />
long pitot tube (11) at the factory,<br />
hose (9) to the short pitot tube (10)<br />
G Insert hose (8) and (9) through the<br />
cable screw connections of the<br />
switch box (13) and fasten them to<br />
the corresponding hose nozzles of<br />
the pressure switch line using hose<br />
clamps:<br />
• Hose (8) transparent to S1<br />
• Hose (9) red to S2<br />
4<br />
5
6. Operating instructions<br />
6.1 Commissioning<br />
Prerequisites<br />
• All connecting and mounting work has to be completed.<br />
• All electric installations have to be completed.<br />
• Pipelines must be flushed clean.<br />
• The collecting container must be thoroughly cleaned (to remove any<br />
construction waste or dust).<br />
• Test run has been completed successfully.<br />
• Acceptance inspection of the plant was performed by expert<br />
(recommended).<br />
Test run (See section 6.5 for a detailed description)<br />
The following points must be performed or checked before, during or after<br />
the test run:<br />
• electrical protection of the wastewater lifting plant according to lEC and<br />
local regulations,<br />
• rotation direction of the motor,<br />
• valve sliders (actuation, open position, seal),<br />
• switching and configuration of the switch levels in the collecting container,<br />
• absence of leaks in the plant, valves, fittings and lines,<br />
• checking the operating voltage and frequency,<br />
• function test of the check valve,<br />
• fault signalling device,<br />
• fastening of the pressure line,<br />
• protective motor switch, testing by briefly unscrewing individual fuses<br />
(two-phase operation),<br />
• indicator lights, measuring instruments and meters, and<br />
• function test of any installed hand pump.<br />
Presence during initial operation<br />
The following persons should be present during commissioning:<br />
• fitter<br />
• electrician<br />
• operating staff / operator<br />
Handover<br />
Following the provision of training, the operating instructions, the operating<br />
logbook and the handover protocol have to be handed to the operator.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
49<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
CAUTION<br />
0150.16.70<br />
The commissioning must be performed<br />
by a qualified expert as described in<br />
DIN1986 Part 31.<br />
During commissioning, a test run with<br />
water must be performed for at least<br />
two switching operations after flushing<br />
the pipeline and cleaning the collecting<br />
container.<br />
The test run must take place according<br />
to the specifications in these operating<br />
instructions as well as DIN EN 12056-4.<br />
The commissioning must be<br />
documented in writing with notation of<br />
key data, such as the protective motor<br />
switch setting and the status of the<br />
operating hours counter (option).<br />
CAUTION<br />
The documents must always be at hand<br />
at the place where the wastewater<br />
lifting plant is used.
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
50<br />
0150.16.70<br />
6.2 Explanation of the operating and indicating elements of the plug-ready switch boxes<br />
Front views of the plug-ready switch boxes<br />
Niveauhöhe in cm<br />
Figure 1-43:<br />
Single plant pump control PCSP<br />
Niveauhöhe in cm<br />
Figure 1-45:<br />
Double plant pump control PCDP with operating hours counter<br />
Indicators<br />
Pumpensteuerung Einzelanlage PSE<br />
20<br />
30<br />
40<br />
50<br />
60<br />
Pumpe<br />
Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Aus Auto Hand<br />
15<br />
1<br />
Abschaltstrom S<br />
30<br />
Strom in A<br />
Strom in A<br />
2<br />
A<br />
10<br />
Reset<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
Pumpensteuerung Doppelanlage PSD<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Betrieb Störung Temperatur<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
1<br />
Abschaltstrom S<br />
30<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
0000000,0 Reset<br />
0000000,0<br />
(rückstellbar)<br />
Betriebsstunden Betriebsstunden<br />
Indicator Designation Consumer Explanation<br />
Level height<br />
in cm<br />
Incorrect<br />
direction of<br />
rotation<br />
Operation<br />
Fault<br />
40<br />
30 50<br />
20<br />
60<br />
0<br />
80<br />
0<br />
80<br />
cm (WS) cm (WS)<br />
Drehrichtung<br />
falsch<br />
Niveau 2 (Alarm)<br />
Niveau 1 (Pumpe ein)<br />
Drehrichtung<br />
falsch<br />
Reset<br />
(rückstellbar)<br />
Pump or pump<br />
1 or 2<br />
Pump or pump<br />
1 or 2<br />
Pump or pump<br />
1 or 2<br />
Pump or pump<br />
1 or 2<br />
0000000,0 Operating hours Pump 1 or 2<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361<br />
Niveauhöhe in cm<br />
Niveauhöhe in cm<br />
Figure 1-44:<br />
Double plant pump control PCDP<br />
Figure 1-46:<br />
Double plant PCDP pump control with main switch<br />
Indicates the current fluid level / reference point: End of the long pitot<br />
tube (however, only in the area between the pump switch-off point and<br />
alarm point, long pitot tube).<br />
Lights up when a left rotary field or 1 phase is missing in the<br />
customer-provided connection<br />
cable. Light goes out once the error is corrected.<br />
Lit up when the pump is in operation.<br />
Pumpensteuerung Doppelanlage PSD<br />
Drehrichtung<br />
falsch<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Betrieb Störung Temperatur<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
1<br />
Abschaltstrom S<br />
30<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
Pumpensteuerung Doppelanlage PSD<br />
40<br />
40<br />
40<br />
30 50 30 50 30 50<br />
20<br />
60 20<br />
60 20<br />
60<br />
1<br />
Abschaltstrom S<br />
30<br />
Abschaltstrom<br />
Strom in A<br />
Strom in A<br />
1<br />
A<br />
9<br />
Reset<br />
1<br />
A 9 Reset<br />
Reset-Funktion bei „Störung“:<br />
Reset-Funktion bei „Störung“:<br />
1x drücken, Signalton aus<br />
1x drücken, Signalton aus<br />
2x drücken, Alarm quittiert<br />
2x drücken, Alarm quittiert<br />
Lights up when the protective motor switch of the pump has tripped.<br />
The hours are displayed while the pump is in operation<br />
(operating time of the pump).<br />
Drehrichtung<br />
falsch<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
0<br />
80<br />
cm (WS)<br />
Niveau 3 (Alarm, Staurohr 1)<br />
Niveau 2 (Pumpe 1 und Pumpe 2)<br />
Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)<br />
Pumpe 1<br />
Pumpe 2<br />
Betrieb Störung Temperatur<br />
Nachlaufzeit<br />
Betrieb Störung Temperatur<br />
Aus Auto Hand<br />
15 Aus Auto Hand<br />
0<br />
I<br />
0<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld<br />
Tel. 036965 - 819 0<br />
Fax 036965 - 819 361
Flip switch<br />
Switch Position Consumer Explanation<br />
Control dials<br />
20<br />
Reset button<br />
Service line<br />
Off<br />
Auto<br />
(operating state)<br />
Manual<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Pump or<br />
pump 1 or 2<br />
Pump or<br />
pump 1 or 2<br />
Pump or<br />
pump 1 or 2<br />
Buttons Position Consumer Explanation<br />
Main switch<br />
0<br />
1<br />
Control Type Value Consumer Explanation<br />
30<br />
40<br />
0<br />
80<br />
cm (WS)<br />
15<br />
S<br />
Press once<br />
Press twice<br />
Pump or<br />
pump 1 or 2<br />
Pump or<br />
pump 1 or 2<br />
Switch Position Consumer Explanation<br />
I<br />
0<br />
50<br />
60<br />
30<br />
1 9<br />
(11)<br />
- - Pressure sensor<br />
- -<br />
K-15 5.1<br />
K-22 6.7<br />
K-30 8.1<br />
V-15 5.6<br />
V-22 6.7<br />
V-30 8.7<br />
V-40 11<br />
Pump or<br />
pump 1 or 2<br />
Pump or<br />
pump 1 or 2<br />
0 All<br />
51<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
Switches the pump off (flip switch / rocker snaps into place)<br />
Pump is automatically switched by the pneumatic level switch<br />
(flip switch / rocker snaps into place).<br />
Pump is switched on (flip switch / rocker must be held).<br />
Regulates the activation points of the pumps and the alarm points<br />
(level switching).<br />
Regulates the follow-up time of the pumps after reaching level 1.<br />
Regulates the cutoff current (amps) / motor protection<br />
(set at the factory).<br />
Resets the audible tone of the fault signal.<br />
Resets the fault display of the fault signal after correction of the fault.<br />
Consumer without power supply = deactivated.<br />
Switch setting can be locked.<br />
I All Consumer with power supply = activated.
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Fax +49 (0) 36965 819–361<br />
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0150.16.70<br />
6.3 Explanation of the operating and indicating elements of the connection-ready switch boxes<br />
Front views of the connection-ready switch boxes<br />
Figure 1-47:<br />
Single plant pump control PCSP<br />
Indicators<br />
1<br />
List of indicator/operating<br />
elements<br />
1 Illuminated locking toggle switch<br />
pump (1)<br />
2 Illuminated locking toggle switch<br />
pump 2<br />
3 Rotation direction indicator light<br />
4 Fault light pump (1)<br />
5 Fault light pump 2<br />
6 High alarm light<br />
7 Ready light<br />
8 Main switch<br />
9 Pressure switch (fixed)<br />
10 Pressure switch (adjustable)<br />
3 4 6 3 4 5 6<br />
7<br />
8<br />
10 10<br />
9 9<br />
Indicator Part number Consumer Explanation<br />
3 -<br />
4 or 5<br />
S1 S2 S1 S2<br />
6 -<br />
Pump or<br />
pump 1 or 2<br />
Figure 1-48:<br />
Double plant pump control PCDP<br />
Lights up when a left rotary field or 1 phase is missing in the<br />
customer-provided connection cable. Light goes out once the error<br />
is corrected.<br />
Lights up when the protective motor switch trips due to overload<br />
(reset on protective motor switch). The buzzer also emits a tone.<br />
Lights up when the water level reaches level 3 / high alarm.<br />
Goes out when the water level falls back below level 3.<br />
7 - Lights up when the right rotary field exists and no errors exist.<br />
1<br />
7<br />
8<br />
2
Illuminated locking toggle switch<br />
Switch Part number Consumer Explanation<br />
Main switch<br />
Service line<br />
1 and 2<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Pump or<br />
pump 1 + 2<br />
Position H =<br />
Position 0 =<br />
Position A =<br />
Switch Position Consumer Explanation<br />
Pressure switch (in switch box)<br />
0 All<br />
53<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
The switch must be held.<br />
The pump is switched on and the illuminated toggle<br />
switch lights up.<br />
The switch locks into place.<br />
Pump off, switch does not light up.<br />
The switch locks into place.<br />
The pump is activated but only switches on<br />
according to the level switching.<br />
The illuminated switch lights up during operation.<br />
Consumer without power supply = deactivated.<br />
Switch setting can be locked.<br />
I All Consumer with power supply = activated.<br />
Switch Position Consumer Explanation<br />
Fixed Pump<br />
Adjustable Pump<br />
Mechanical pressure switch with fixed switching point. If the pressure<br />
reaches the value, a switch contact is triggered and the pump is<br />
switched on.<br />
Mechanical pressure switch with adjustable switching point. If the<br />
pressure reaches the value, a switch contact is triggered and the<br />
pump is switched on.
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0150.16.70<br />
6.4 Schematic representation of the pneumatic level switching (with air bubbling)<br />
With plug-ready switch boxes<br />
Design Used<br />
Inlet<br />
Figure 1-51:<br />
Connection options inlet var. A-D<br />
Short pitot tube<br />
Long pitot tube<br />
Level 5<br />
Level 4<br />
Reference<br />
Level 3<br />
Level 2<br />
Level 1<br />
Level follow-up time<br />
Level 0<br />
Level information / configured values on switch box<br />
in mbar or cm<br />
Figure 1-50:<br />
Example Muli-Pro-VA duo,<br />
stretched representation<br />
Useful<br />
volume<br />
Type Var. Dimension FUT 1 2 3 4 5 in litres<br />
PE mono<br />
PE duo<br />
VA duo<br />
1.1-1.4<br />
VA duo<br />
2.1-2.4<br />
A<br />
C<br />
A from above 15 62 - 67 73 80 275<br />
B side 800 15 62 - 67 73 80 275<br />
C side 750 15 57 - 62 73 80 250<br />
D side 600 15 42 - 47 73 80 180<br />
A from above 15 57 62 67 73 80 250<br />
B side 800 15 57 62 67 73 80 250<br />
C side 750 15 52 57 62 73 80 225<br />
D side 600 15 37 42 47 73 80 160<br />
A from above 15 31 36 41 43 50 95<br />
A from above 15 61 66 71 73 80 185<br />
B side 830 15 61 66 71 73 80 185<br />
B<br />
D<br />
Values are set at the factory<br />
Recommended values<br />
NOTE<br />
Level Explanation<br />
0 = Shutoff point of the pump<br />
(approx. 8 mbar or cm)<br />
FUT = Start pump follow-up time<br />
1 = Activation point of the pump<br />
2 = Activation of the 2nd pump (duo)<br />
3 = High alarm<br />
4 = Shutoff point of the pump<br />
5 = Forced activation of the pump (both<br />
pumps on duo), plus alarm<br />
Reference point = end of long pitot tube<br />
The switch points / level 1 to 3 and the follow-up time of<br />
the pump (time from level FUT to 0) can be adjusted on<br />
the switch box.<br />
NOTE<br />
All configuration values can be<br />
changed or adapted to the operating<br />
conditions upon consultation with the<br />
<strong>ACO</strong> <strong>Haustechnik</strong> customer service<br />
department.
With connection-ready switch boxes<br />
Service line<br />
tube pitot<br />
Level 0<br />
Reference Long<br />
Short pitot tube<br />
Design Used<br />
Inlet<br />
Figure 1-53:<br />
Connection options inlet var. A-D<br />
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Fax +49 (0) 36965 819–361<br />
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<strong>ACO</strong> <strong>Haustechnik</strong><br />
Level information / configured values on switch box<br />
in mbar or cm<br />
0150.16.70<br />
Figure 1-52:<br />
Example Muli-Pro-VA duo, stretched<br />
representation<br />
Useful<br />
volume<br />
Type Var. Dimension 0 1 2 3 in litres<br />
PE mono<br />
PE duo<br />
VA duo<br />
1.1-1.4<br />
VA duo<br />
2.1-2.4<br />
Level 2<br />
Level 3<br />
A<br />
C<br />
Level 1<br />
A from above 8 62 - 76 275<br />
B side 800 8 62 - 76 275<br />
C side 750 8 57 - 76 250<br />
D side 600 8 42 - 76 180<br />
A from above 8 57 62 76 250<br />
B side 800 8 57 62 76 250<br />
C side 750 8 52 57 76 225<br />
D side 600 8 37 42 76 160<br />
A from above 8 31 36 46 95<br />
A from above 8 61 66 76 185<br />
B side 830 8 61 66 76 185<br />
B<br />
D<br />
Values are set at the factory<br />
Recommended values<br />
NOTE<br />
Level Explanation<br />
0 = Switch-off point of the pump (approx.<br />
8 mbar or cm)<br />
1 = Activation point of the pump<br />
2 = Activation of the 2nd pump (duo)<br />
3 = High alarm<br />
Reference point = end of long pitot tube<br />
The switch points / levels 1 to 2 can be configured in the<br />
switch box.<br />
NOTE<br />
All configuration values can be<br />
changed or adapted to the operating<br />
conditions upon consultation with the<br />
<strong>ACO</strong> <strong>Haustechnik</strong> customer service<br />
department.
6.5 Test run process description (in this example: duo design with inlet from above)<br />
With plug-ready switch boxes<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
Start<br />
• Water is still standing in the<br />
collecting container from<br />
the leak test (if performed).<br />
• Open the valves in the inlet line and pressure line (if present).<br />
• Connect power (e.g. CEE socket/plug).<br />
• Set rocker switch pump 1 + 2 to position "Auto" (switch box).<br />
• Set follow-up time control dial to 5 sec (switch box).<br />
• Let water run through connected drainage fixtures.<br />
Switching cycle 1 Switching cycle 2<br />
• Water reaches "level 1,"<br />
pump 1 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
• Interrupt water flow.<br />
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Fax +49 (0) 36965 819–361<br />
Level 1<br />
56<br />
• Water reaches "level 0",<br />
pump switches off.<br />
Switching cycle 3 Switching cycle 4<br />
• Water reaches "level 1,"<br />
pump 2 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
Level 1<br />
0150.16.70<br />
Level 0<br />
• If level 0 (with respect to the level reference) does not lie at 8-9 cm,<br />
turn the follow-up regulator forward or back, check the switch-off<br />
point again in the next cycle and adapt the follow-up time again, if<br />
necessary.<br />
• Start water flow.<br />
• Water reaches "level 0",<br />
pump switches off.<br />
• Interrupt water flow. • Start water flow.<br />
Switching cycle 5 Switching cycle 6<br />
• Water reaches "level 1,"<br />
pump 1 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
• Increase the water flow.<br />
Level 1<br />
• Water reaches "level<br />
2," pump 2 switches on<br />
and both pumps pump<br />
the contents above the<br />
backflow level.<br />
CAUTION<br />
Turn back the air flow at the pressure<br />
regulator D of the compact compressor<br />
just far enough (volume reduction)<br />
that air bubbles still escape from<br />
the end of the pitot tube and rise up<br />
through the wastewater (still bubbling).<br />
• Set rocker switch pump 1 and 2 on the switch box to "Off".<br />
• Let the water continue to flow in.<br />
D<br />
Level 0<br />
Level 2
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
Switching cycle 7 Switching cycle 8<br />
• Pumps switch off.<br />
• Water reaches "level 3",<br />
value is shown on the digital<br />
display, alarm / sound<br />
emitted.<br />
• Loosen the control line (transparent) between the long pitot tube and<br />
the switch box at the switch box (open hose clamps, pull out hose).<br />
• Set rocker switch pump 1 and 2 on the switch box to "Auto".<br />
• Let the water continue to flow in.<br />
End<br />
• Water reaches "level 0",<br />
pump switches off.<br />
• Test run complete.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
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<strong>ACO</strong> H a u s t e c h n i k<br />
• Level display, value goes<br />
to zero, alarm / sound<br />
emitted.<br />
• Water reaches "level 5",<br />
both pumps switch on and<br />
pump the contents above<br />
the backflow level, alarm /<br />
sound emitted.<br />
• Stop the water flow.<br />
Switching cycle 9 Switching cycle 10<br />
• Alarm / sound go off.<br />
• Water reaches "level 4",<br />
both pumps switch off.<br />
• Reattach the control line (transparent) between the long pitot tube<br />
and the switch box at the switch box (connect hose, tighten hose<br />
clamps).<br />
The plant is ready for operation.<br />
Level 4<br />
Level 0<br />
• Water stands at "level 4",<br />
pump 1 switches on and<br />
pumps the contents above<br />
the backflow level, alarm /<br />
sound go off.<br />
• -<br />
CAUTION<br />
0150.16.70<br />
Level 5<br />
Level 4<br />
To ensure functional safety, the switching<br />
operations must be observed over<br />
multiple cycles.
With connection-ready switch boxes<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
Start<br />
• Water is still standing in the<br />
collecting container from<br />
the leak test (if performed).<br />
• Open the valves in the inlet line and pressure line (if present).<br />
• Switch on main switch.<br />
• Set toggle switch pump 1 + 2 on the switch box to position "A"<br />
(auto).<br />
• Let water run through connected drainage fixtures.<br />
Switching cycle 1 Switching cycle 2<br />
• Water reaches "level 1,"<br />
pump 1 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
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• Water reaches "level 0",<br />
pump switches off.<br />
• Interrupt water flow. • Start water flow.<br />
Switching cycle 3 Switching cycle 4<br />
• Water reaches "level 1,"<br />
pump 2 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
Level 1<br />
Level 1<br />
• Water reaches "level 0",<br />
pump switches off.<br />
• Interrupt water flow. • Start water flow.<br />
CAUTION<br />
0150.16.70<br />
Turn back the air flow at the pressure<br />
regulator D of the compact compressor<br />
just far enough (volume reduction)<br />
that air bubbles still escape from<br />
the end of the pitot tube and rise up<br />
through the wastewater (still bubbling).<br />
D<br />
Level 0<br />
Level 0
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
States / reactions<br />
Work<br />
Switching cycle 5 Switching cycle 6<br />
• Water reaches "level 1,"<br />
pump 1 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
• Increase the water flow.<br />
End<br />
• Water reaches "level 0",<br />
pump switches off.<br />
• Test run complete.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
59<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
• Water reaches "level<br />
2," pump 2 switches on<br />
and both pumps pump<br />
the contents above the<br />
backflow level.<br />
Switching cycle 7 Switching cycle 8<br />
• Pumps switch off.<br />
• Water reaches "level 3",<br />
high alarm fault indicator<br />
lights up / sound emitted.<br />
• Set toggle switch pump 1 + 2 on the switch box to position "A"<br />
(auto).<br />
• Stop the water flow.<br />
The plant is ready for operation.<br />
Level 1<br />
Level 3<br />
Level 0<br />
0150.16.70<br />
• Set toggle switch pump 1 + 2 on the switch box to position "0" (off).<br />
• Let the water continue to flow in.<br />
• Pump 2 switches on and<br />
pumps the contents above<br />
the backflow level.<br />
• High alarm fault indicator<br />
goes off / sound stops.<br />
• -.<br />
CAUTION<br />
Level 2<br />
To ensure functional safety, the switching<br />
operations must be observed over<br />
multiple cycles.
6.6 Operation<br />
Automatic mode<br />
After completion of the test run:<br />
Set the two rocker switches or toggle switch pump 1+2 on the switch box to the<br />
setting "Auto" or "A (Auto)".<br />
Water entering the plant will be automatically pumped over the backflow level.<br />
Use / designated use / obvious misuse<br />
Use / designated use | This type of wastewater lifting plant is designed<br />
for pumping wastewater with or without faecal matter and grease.<br />
Any other uses shall not be considered designated.<br />
The manufacturer shall not be held liable for any resulting damage; the risk<br />
shall be borne by the operator alone.<br />
Obvious misuse | In accordance with DIN1986 Part 3 item 2.3.1., no<br />
hazardous materials may be introduced into the wastewater lifting plant.<br />
These include:<br />
(List not necessarily complete)<br />
• waste materials such as rubbish, glass, etc.<br />
• hardening substances such as cement, lime, gypsum, mortar, etc.<br />
• mixtures that pose fire hazards such as petrol, heating oil, paint, etc.<br />
• aggressive and/or toxic substances such as acids, bases, etc.<br />
• pipe cleaning agents that damage the drainage fixtures, pipes, etc.<br />
• cleaning agents, disinfectants and washing detergents in excessive<br />
quantities<br />
• animal faecal matter such as liquid manure, dung, leavings, etc.<br />
• substances with high bacterial load or infectious substances such as<br />
slaughterhouse wastes, animal bodies, blood, etc.<br />
• vapours and gases such as steam, chlorine, etc.<br />
• radioactive substances.<br />
In departure from this, harmful substances may be introduced in very small<br />
quantities and very diluted form or very low concentration.<br />
Operation<br />
The plant works fully automatically. The only regular work that needs to be<br />
carried out on the plant is the maintenance work described in section 7.3.<br />
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0150.16.70<br />
CAUTION<br />
Designated use includes also:<br />
Observation of all national laws and<br />
regulations.<br />
Observation of the inspection and<br />
maintenance instructions.<br />
Observation of the installation,<br />
commissioning, operating and<br />
maintenance instructions prescribed<br />
by the manufacturer.<br />
NOTE<br />
Warranty<br />
Information on warranty and liability<br />
can be found in our General Business<br />
Conditions.
6.7 Faults and their remedies<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
61<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Fault Cause Remedy<br />
• Pump runs loud and relatively<br />
long or does not switch off.<br />
• Pump pumps little or nothing.<br />
• Audible and/or visible fault<br />
signal.<br />
• Collecting container is full.<br />
• Pump does not run and audible<br />
and/or visible fault signal is<br />
triggered.<br />
• Pump does not run.<br />
• Audible and/or visible fault<br />
signal.<br />
• Collecting container is full.<br />
• Pump does not run except in<br />
"manual mode".<br />
• Audible and/or visible fault<br />
signal.<br />
• Collecting container is full.<br />
• Back-up in inlet line, pump<br />
constantly switches on and off<br />
at intervals.<br />
CAUTION<br />
Work on the electric equipment of the<br />
separator may be carried out by an<br />
electrician only.<br />
0150.16.70<br />
Pump rotation direction is incorrect. Check right rotary field in the connection<br />
line.<br />
Pressure line or ventilation line is<br />
blocked.<br />
Ventilation line not connected or laid<br />
incorrectly.<br />
Clean line.<br />
Lay the line as instructed.<br />
Incorrect dimensioning, losses too high. Reduce losses by selecting a larger<br />
nominal width.<br />
Ventilation line of the pump is blocked. Clean line.<br />
Overloading of the motor, protective<br />
motor switch has tripped.<br />
Fuse has tripped. Replace fuse.<br />
Plug-ready switch box:<br />
Press protective motor switch / reset<br />
button on the switch box.<br />
Connection-ready switch boxes:<br />
Disconnect plant from power, open switch<br />
box, press protective motor switch and<br />
close switch box.<br />
Motor is defective. Replace motor (replacement unit)<br />
according to repair manual.<br />
Pump is blocked by foreign body. Remove pump and clean impeller.<br />
Electrical connection is interrupted. Inspect fuses and cables.<br />
Pneumatic control line leaky, kinked or<br />
blocked.<br />
Inspect control line.<br />
Pitot tube is blocked. Clean pitot tube.<br />
Pressure switch is defective. Replace pressure switch.<br />
Check valve is defective. Open check valve; clean the chamber,<br />
flap seat and flap itself; replace,<br />
if necessary.<br />
CAUTION<br />
Disconnect the power supply to the<br />
pump before checking the impeller.<br />
Do not repeatedly operate the motor<br />
manually if the motor protection has<br />
tripped.<br />
Note<br />
In case of uncertainties in remedying<br />
failures, always contact <strong>ACO</strong> Service:<br />
Telephone +49 (0) 36965 - 819-444
7. Servicing<br />
7.1 Instructions for maintenance and repair work<br />
General aspects<br />
• Work on the electrical equipment of the wastewater lifting plant may<br />
only be carried out by an electrician or by trained persons under the<br />
management or supervision of an electrician in keeping with the rules<br />
governing the use of electricity.<br />
• Prior to all maintenance work on the wastewater lifting plant, the power<br />
supply to the electric equipment has to be interrupted and protected<br />
against being switched back on.<br />
• Only use tools insulated against the conduction of electricity!<br />
• Always re-tighten connections undone during maintenance and repair<br />
work.<br />
• The contents arising during the operation of the wastewater lifting plant<br />
as well as the replaced parts have to be disposed of according to the<br />
environmental protection regulations.<br />
Preservation of value and function, maintenance contract<br />
7.2 Regular inspections<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
62<br />
0150.16.70<br />
We recommend 1 to 4 maintenance sessions per year to preserve the value and proper functioning of the plant<br />
(see section 3.4).<br />
We recommend to have the regular maintenance and repair work carried out by the manufacturer, <strong>ACO</strong> Passavant<br />
GmbH. This not only ensures constant operational safety, you also profit from revisions and modernisations which<br />
we carry out within the framework of our product development.<br />
To request an offer for a maintenance contract, please copy the section below, fill it in completely and fax it to<br />
the fax number: +49 (0) 36965/819-367.<br />
In case of queries, please call our customer service department at: +49 (0) 36965/819-444.<br />
Request of an offer for a wastewater lifting plant maintenance contract<br />
Please send a non-binding offer for regular maintenance of the plant.<br />
Fax no.: +49 (0) 36965/819-367<br />
Last name, first name<br />
Postal code, town<br />
Type as per type plate<br />
CAUTION<br />
Street address<br />
Date of installation<br />
Telephone / fax number<br />
Single-family home Multi-family home Commercial operation<br />
Wastewater lifting plants should be inspected once per month by the operator to ensure correct functioning by<br />
monitoring at least two switching operations (see section 6.5 Test Run).
7.3 Regular maintenance and repair work<br />
Requirements of applicable standards<br />
The plant must be regularly maintained by an appropriately qualified expert<br />
1). The maintenance intervals must not exceed<br />
- 3 months for plants in commercial operation<br />
- 6 months for plants in multi-family dwellings<br />
- 1 year for plants in single-family dwellings<br />
Overview<br />
Maintenance and service<br />
plan<br />
Work must be performed by:<br />
1 Control and measuring equipment<br />
1.1<br />
Check condition and function of indicator<br />
lights<br />
1.2<br />
Check condition and function of<br />
operating elements<br />
1.3 Clean level switch mechanisms<br />
1.4 Check alarm device function<br />
1.5 Check remote signalling function<br />
1.6 Check protective motor switch setting<br />
1.7<br />
Check condition, assignment of electrical<br />
parts<br />
1.8<br />
Check condition of electrical components<br />
inside/outside the switch box<br />
1.9 Check firm seat of the circuit breakers<br />
1.10<br />
Check function of the level switching<br />
mechanism / see test run description<br />
1.11 Clean switch box<br />
2 Collecting container<br />
2.1 Check container condition<br />
2.2 Clean container interior<br />
2.3 Check status of attachments<br />
3 Pipes and valves<br />
3.1<br />
Check condition of pipes, screw<br />
connections and other connections<br />
3.2<br />
Check condition of hose, hose<br />
connections<br />
3.3<br />
Check condition, function of shutoff<br />
mechanisms<br />
Service line<br />
Electrician<br />
Qualified expert 1)<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Time intervals<br />
3 months<br />
6 months<br />
1x per year<br />
63<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
Maintenance and service<br />
plan<br />
Work must be performed by:<br />
Electrician<br />
Qualified expert 1)<br />
3.4 Clean shutoff mechanisms<br />
3.5<br />
Lubricate adjusting spindles of shutoff<br />
valves<br />
3.6 Check condition of compressor<br />
3.7 Clean check valve<br />
3.8 Check condition of inflow line<br />
3.9 Check condition of ventilation line<br />
3.10 Check condition of pressure line<br />
4 Pump<br />
4.1<br />
Check condition and function of pump<br />
and direction of rotation<br />
4.2 Check pump running noises<br />
4.3 Clean pump chamber<br />
4.4 Clean pump impeller<br />
4.6 Check condition of hand diaphragm pump<br />
5 Electric motors<br />
5.1 Check condition of electric motors<br />
5.2 Clean exterior of electric motors<br />
6 Other plant parts<br />
6.1 Check condition of other plant parts<br />
7 Electrical protection measures<br />
7.1<br />
Check electrical protection measures for<br />
permanently connected consumers<br />
7.3<br />
Check electrical safety for consumers<br />
connected by plug<br />
8 Clean plant environment<br />
0150.16.70<br />
Time intervals<br />
When the maintenance work has been completed, carry out a test run according to section 6.5 and then<br />
commission the plant again.<br />
Keep a maintenance log specifying all the work carried out and the most important data. If irreparable defects are<br />
detected, then the professional who carried out the maintenance must inform the plant operator immediately in<br />
writing against receipt.<br />
1) "Specialists" are staff members of operator-independent companies, experts or other institutions which demonstrably have the required<br />
knowledge in the operation, maintenance and testing of wastewater lifting plants as required here and have the technical equipment for testing<br />
wastewater lifting plants. In individual cases, these inspections may be carried out by in-house independent experts of the operator with the same<br />
qualification and technical equipment.<br />
3 months<br />
6 months<br />
1x per year
8. Repair<br />
Please contact the <strong>ACO</strong> Passavant Service for repair work.<br />
Telephone +49 (0) 36965 - 819-444<br />
Fax +49 (0) 36965 - 819-367<br />
Email service@aco-online.de<br />
9. Decommissioning<br />
9.1 Disassembly<br />
Allow water to run over multiple pump cycles, shut off the water supply,<br />
prevent further inflow of water, disconnect power to the switch box,<br />
unscrew or remove fuses and circuit breakers, empty the pressure line,<br />
empty the collecting container, disconnect electrical supply line.<br />
9.2 Disposal<br />
The wastewater lifting plant consists of re-usable materials. They have to be<br />
disposed of according to local regulations.<br />
9.3 Decommissioning for a limited period of time<br />
1. Protect the plant against humidity.<br />
2. Occasionally move functional parts (e.g. valve sliders, pump) in order to<br />
prevent seizure.<br />
3. Protect the switch box against humidity.<br />
4. Depending on the duration and environment, remove functional parts and<br />
the switch box and keep in a dry place.<br />
When decommissioning the plant, items 1, 3 and 4 are highly<br />
recommended.<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
64<br />
CAUTION<br />
0150.16.70<br />
Work on the electrical equipment of the<br />
wastewater lifting plant may only be<br />
carried out by an electrician.<br />
Incorrectly performed work can result in<br />
fatal injuries!<br />
CAUTION<br />
on 2.:<br />
The wastewater lifting plant must in<br />
this case be filled with pure water.
10. Stocking of spare parts and after-sales services<br />
10.1 Maintenance and wearing parts<br />
Please contact the <strong>ACO</strong> Service Department, and be sure to specify the<br />
type and year of manufacture of the wastewater lifting plant.<br />
10.2 Order data<br />
For spare part orders or enquiries, please indicate<br />
(see type plate for data):<br />
• Wastewater lifting plant – type<br />
• Year of manufacture<br />
• Article number<br />
• Serial number (data found on type plate)<br />
• Order number<br />
• Quantity<br />
In order to avoid the installation of maintenance and spare parts of inferior<br />
quality, only original parts from the plant manufacturer should be used.<br />
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
65<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
<strong>ACO</strong> Service:<br />
Telephone +49 (0) 36965 - 819-444<br />
Fax +49 (0) 36965 - 819-367<br />
Email service@aco-online.de<br />
CAUTION<br />
<strong>ACO</strong> Passavant GmbH wishes to<br />
explicitly point out that it has not<br />
tested or approved any non-original<br />
maintenance and spare parts as well as<br />
accessories.<br />
The installation and/or use of such<br />
products may negatively affect<br />
the constructive properties of the<br />
separator, and thus may affect the<br />
active and/or passive safety.<br />
For damage which occurs due to<br />
the use of non-original parts and<br />
accessories, <strong>ACO</strong> <strong>Haustechnik</strong> shall not<br />
accept any liability and warranty claims.
11. Appendix<br />
11.1 Connection diagram for plug-ready switch box design -mono- up to 5 kW<br />
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Fax +49 (0) 36965 819–361<br />
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11.2 Connection diagram for plug-ready switch box design -duo- up to 5 kW<br />
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Additional features: Operating hours counter<br />
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Additional features: Main switch<br />
0178.61.41<br />
0178.62.11<br />
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Valid for switch box design Article No.<br />
Standard without additional equipment 0178.60.81<br />
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Valid for switch box design Article No.<br />
Standard without additional equipment 0178.60.82
Service line<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
67<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
0150.16.70<br />
11.3 Connection diagram for connection-ready switch box design -mono- 5.5 kW and higher<br />
Enclosed with switch box.<br />
11.4 Connection diagram for connection-ready switch box design -duo- 5.5 kW and higher<br />
Enclosed with switch box.<br />
Valid for switch box design Article No.<br />
Standard without additional equipment 0177.01.17<br />
Valid for switch box design Article No.<br />
Standard without additional equipment 0177.01.12
<strong>ACO</strong> Passavant GmbH<br />
Im Gewerbepark 11c<br />
36457 Stadtlengsfeld, Germany<br />
Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
www.aco-haustechnik.de<br />
The <strong>ACO</strong> Group. A strong family you can rely on.<br />
<strong>ACO</strong> H a u s t e c h n i k<br />
www.aco.com<br />
0150.16.70<br />
© 2009 by <strong>ACO</strong> Passavant GmbH / 03_12