Concrete Repair Materials - Welcome to the Texas Department of ...
Concrete Repair Materials - Welcome to the Texas Department of ...
Concrete Repair Materials - Welcome to the Texas Department of ...
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<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
<strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
NOTE: Refresh <strong>the</strong> page <strong>to</strong> view <strong>the</strong> most current list.<br />
The following materials are pre-qualified in accordance with DMS-4655, “<strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong>.”<br />
The <strong>Department</strong> reserves <strong>the</strong> right <strong>to</strong> conduct random sampling <strong>of</strong> pre-qualified materials for testing and <strong>to</strong> perform random audits <strong>of</strong><br />
test reports. <strong>Department</strong> representatives may sample material from <strong>the</strong> manufacturing plant, <strong>the</strong> project site, and <strong>the</strong> warehouse.<br />
CST/M&P reserves <strong>the</strong> right <strong>to</strong> test samples <strong>to</strong> verify compliance with DMS-4655.<br />
Information on <strong>the</strong> coefficient <strong>of</strong> <strong>the</strong>rmal expansion and modulus <strong>of</strong> elasticity is listed <strong>to</strong> assist in choosing <strong>the</strong> repair material that<br />
most closely resembles <strong>the</strong> original material <strong>of</strong> <strong>the</strong> structure being repaired.<br />
Refer <strong>to</strong> Table 1 for repair scenarios and <strong>the</strong> repair material applications that apply.<br />
Material/Producer List 1 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Rapid<br />
Horizontal<br />
<strong>Repair</strong>s Less<br />
Than 4 in.<br />
Rapid<br />
Horizontal<br />
<strong>Repair</strong>s<br />
Greater Than<br />
4 in.<br />
Table 1—<strong>Repair</strong> Scenarios<br />
Rapid Vertical<br />
or Overhead<br />
<strong>Repair</strong>s Less<br />
Than 1 in.<br />
Rapid Vertical<br />
or Overhead<br />
<strong>Repair</strong>s<br />
Between 1 in.<br />
and 6 in.<br />
Ultra-Rapid<br />
<strong>Repair</strong>s<br />
General<br />
Purpose<br />
<strong>Repair</strong>s<br />
Non-Rapid<br />
Standard<br />
<strong>Repair</strong>s<br />
Application Classification Type A-1 Type A-2 Type A-3 Type A-4 Type B Type C Type D<br />
<strong>Repair</strong> Scenario<br />
Pavement Spall X<br />
Pavement Full-Depth X X X<br />
Temporary <strong>Repair</strong> X<br />
Bridge Deck X X X X<br />
Bridge Column X X X<br />
Bridge Abutment/Cap X X X X X<br />
Bridge Rail/Traffic Barrier X X X X<br />
Approach Slab X X X X<br />
Culvert X X X X X X<br />
Bridge Beam Field <strong>Repair</strong> X X<br />
Precast <strong>Concrete</strong> in<br />
Fabrication Yard<br />
See Precast <strong>Concrete</strong> <strong>Repair</strong> Manual<br />
Guardrail Posts X X<br />
Sign Posts X X<br />
Material/Producer List 2 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Rapid <strong>Repair</strong>s<br />
• Type A-1—Horizontal <strong>Repair</strong>s Less Than 4 in.<br />
Product Producer<br />
Mainline CeraTech, Inc.<br />
Repcon 928 SpecChem, LLC<br />
Fastrac 220FQ<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
53.5 lb. bag Neat No 2.97 4,720 Yes<br />
Curing Instructions: Self-curing; protect with blankets or equivalent in ambient temperatures below freezing<br />
(32°F / 0°C).<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Extended 2 No 6.0 4,729 Yes<br />
Curing Instructions: Do not add additional water <strong>to</strong> <strong>the</strong> surface during finishing. Lightly spray SpecFilm as a<br />
finishing aid on this and any o<strong>the</strong>r polymer modified mortars <strong>to</strong> assist in finishing.<br />
REPCON 928 is self-curing under most conditions. In severe drying conditions, use an<br />
ASTM C 309 compliant, water-based SpecChem curing compound.<br />
50 lb. bag<br />
2,000 lb. bulk bag<br />
Extended 3 No 5.6 4,986 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 3 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Fastrac 246<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
60 lb. bag<br />
3,000 lb. bulk bag<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
Extended 3 No 5.4 4,212 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Aggregate was added separately <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease<br />
<strong>the</strong> coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
3 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 4 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
10-60 Rapid<br />
Mortar<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
Set 45 HW BASF<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat No 8.6 2 5,716 3 Yes<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
50 lb. bag<br />
2,500 lb. bulk bag<br />
Extended 4 No 7.0 2 4,409 Yes<br />
Curing Instructions: Cure 10-60 Rapid Mortar immediately after finishing. Use a water-based curing compound that<br />
complies with ASTM C 309.<br />
50 lb. bag Extended 4 No 6.6 2 5,799 3 Yes<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
Material/Producer List 5 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Degadeck<br />
Polymer<br />
<strong>Concrete</strong><br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
D.O.T. Line CeraTech, Inc.<br />
SL CeraTech, Inc.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
37 lb. bag Extended 4 Yes 13.4 2 2,670 Yes<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
53.5 lb. bag Extended 5 No 6.3 2 4,832 Yes<br />
Curing Instructions: Self-curing: protect with blankets or equivalent in ambient temperatures below freezing<br />
(32°F / 0°C).<br />
51.8 lb. bucket Extended 5 No 6.1 2 4,489 Yes<br />
Curing Instructions: SL requires no special curing instructions o<strong>the</strong>r than if applied in temperatures below 50˚F, <strong>the</strong><br />
material should be covered with a <strong>the</strong>rmal blanket. Not recommended for surface temperatures<br />
above 110˚F or below 40˚F. Contact CERATECH Tech support for temperatures below 50˚F.<br />
Material/Producer List 6 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Rapid Set<br />
Low P<br />
Rapid Set DOT<br />
<strong>Repair</strong> Mix<br />
VersaSpeed LS<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
The Euclid<br />
Chemical<br />
Company<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
2,000 lb. bulk bag Extended 4 No N/A 6 4,823 Yes<br />
Curing Instructions: For overlays, <strong>the</strong> surface should be covered promptly after final finishing with a single, clean<br />
layer <strong>of</strong> wet burlap followed by a layer <strong>of</strong> clear polyethylene film. Patches can be water cured<br />
by maintaining a moist sheen on <strong>the</strong> surface. The curing should continue until <strong>the</strong> concrete has<br />
reached <strong>the</strong> strength desired (usually 1-3 hours after <strong>the</strong> final finishing). During this period<br />
apply more water, as needed, <strong>to</strong> keep <strong>the</strong> entire concrete surface continuously wet.<br />
55 lb. bag Extended 4 No 7.4 2 5,486 3 Yes<br />
Curing Instructions: Water curing Rapid Set® DOT <strong>Repair</strong> Mix installations is recommended. Begin water curing<br />
as soon as <strong>the</strong> surface has lost its moist sheen and continue for a minimum <strong>of</strong> one hour. As an<br />
alternative <strong>to</strong> water curing, curing compounds that meet ASTM C 309 Type II Class B may be<br />
used. Apply <strong>the</strong>se curing compounds in accordance with <strong>the</strong> manufacture's recommendations.<br />
50 lb. bag Neat No 7.2 2 6,683 3 Yes<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21° C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
Material/Producer List 7 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
VersaSpeed LS<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
The Euclid<br />
Chemical<br />
Company<br />
Sikacrete 321 FS Sika<br />
SikaQuick 2500 Sika<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Extended 4 No 6.6 2 8,188 3 Yes<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21° C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
65 lb. bag<br />
2,000 lb. bulk bag<br />
Extended 5 No 5.2 5,252 3 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain and frost.<br />
50 lb. bag Neat No 8.8 2 4,251 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain and frost.<br />
Material/Producer List 8 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
SikaQuick 1000 Sika<br />
Repcon 928 SpecChem, LLC<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat No 6.7 2 4,503 Yes<br />
Curing Instructions: As per ACI recommendations for Portland cement concrete, curing is required. Moist cure with<br />
wet burlap and polyethylene, a fine mist <strong>of</strong> water or a curing compound meeting ASTM C 309.<br />
Moist cure should commence immediately after finishing. If necessary, protect newly applied<br />
material from rain. To prevent from freezing, cover with insulating material.<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Neat No 6.7 2 4,896 Yes<br />
Curing Instructions: Do not add additional water <strong>to</strong> <strong>the</strong> surface during finishing. Lightly spray SpecFilm as a<br />
finishing aid on this and any o<strong>the</strong>r polymer modified mortars <strong>to</strong> assist in finishing.<br />
REPCON 928 is self-curing under most conditions. In severe drying conditions, use an<br />
ASTM C 309 compliant, water-based SpecChem curing compound.<br />
1<br />
Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2<br />
Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
3<br />
Modulus <strong>of</strong> elasticity is greater than DMS specified maximum <strong>of</strong> 5,000 ksi.<br />
4<br />
Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
5<br />
Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
6<br />
Data is currently unavailable.<br />
Material/Producer List 9 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
• Type A-2—Horizontal <strong>Repair</strong>s Greater Than or Equal <strong>to</strong> 4 in.<br />
Product Producer<br />
Mainline CeraTech, Inc.<br />
Repcon 928 SpecChem, LLC<br />
Fastrac 220FQ<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
53.5 lb. bag Neat No 2.97 4,720 Yes<br />
Curing Instructions: Curing Instructions: self-curing; protect with blankets or equivalent in ambient temperatures<br />
below freezing (32°F / 0°C).<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Extended 2 No 6.0 4,729 Yes<br />
Curing Instructions: Do not add additional water <strong>to</strong> <strong>the</strong> surface during finishing. Lightly spray SpecFilm as a<br />
finishing aid on this and any o<strong>the</strong>r polymer modified mortars <strong>to</strong> assist in finishing.<br />
REPCON 928 is self-curing under most conditions. In severe drying conditions, use an<br />
ASTM C 309 compliant, water-based SpecChem curing compound.<br />
50 lb. bag<br />
2,000 lb. bulk bag<br />
Extended 3 No 5.6 4,986 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 10 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Fastrac 246<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
60 lb. bag<br />
3,000 lb. bulk bag<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
Extended 3 No 5.4 4,212 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
3 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 11 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
10-60 Rapid<br />
Mortar<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
Set 45 HW BASF<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat No 8.6 2 5,716 3 Yes<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
50 lb. bag<br />
2,500 lb. bulk bag<br />
Extended 4 No 7.0 2 4,409 Yes<br />
Curing Instructions: Cure 10-60 Rapid Mortar immediately after finishing. Use a water-based curing compound that<br />
complies with ASTM C 309.<br />
50 lb. bag Extended 4 No 6.6 2 5,799 3 Yes<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
Material/Producer List 12 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Degadeck<br />
Polymer<br />
<strong>Concrete</strong><br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
D.O.T. Line CeraTech, Inc.<br />
SL CeraTech, Inc.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
37 lb. bag Extended 4 Yes 13.4 2 2,670 Yes<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
53.5 lb. bag Extended 5 No 6.3 2 4,832 Yes<br />
Curing Instructions: Self-curing: protect with blankets or equivalent in ambient temperatures below freezing<br />
(32°F / 0°C).<br />
51.8 lb. bucket Extended 5 No 6.1 2 4,489 Yes<br />
Curing Instructions: SL requires no special curing instructions o<strong>the</strong>r than if applied in temperatures below 50˚F, <strong>the</strong><br />
material should be covered with a <strong>the</strong>rmal blanket. Not recommended for surface temperatures<br />
above 110˚F or below 40˚F. Contact CERATECH Tech support for temperatures below 50˚F.<br />
Material/Producer List 13 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Rapid Set<br />
Low P<br />
Rapid Set DOT<br />
<strong>Repair</strong> Mix<br />
VersaSpeed LS<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
The Euclid<br />
Chemical<br />
Company<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
2,000 lb. bulk bag Extended 4 No N/A 6 4,823 Yes<br />
Curing Instructions: For overlays, <strong>the</strong> surface should be covered promptly after final finishing with a single, clean<br />
layer <strong>of</strong> wet burlap followed by a layer <strong>of</strong> clear polyethylene film. Patches can be water cured<br />
by maintaining a moist sheen on <strong>the</strong> surface. The curing should continue until <strong>the</strong> concrete has<br />
reached <strong>the</strong> strength desired (usually 1–3 hours after <strong>the</strong> final finishing). During this period<br />
apply more water, as needed, <strong>to</strong> keep <strong>the</strong> entire concrete surface continuously wet.<br />
55 lb. bag Extended 4 No 7.4 2 5,486 3 Yes<br />
Curing Instructions: Water curing Rapid Set® DOT <strong>Repair</strong> Mix installations is recommended. Begin water curing<br />
as soon as <strong>the</strong> surface has lost its moist sheen and continue for a minimum <strong>of</strong> one hour. As an<br />
alternative <strong>to</strong> water curing, curing compounds that meet ASTM C 309 Type II Class B may be<br />
used. Apply <strong>the</strong>se curing compounds in accordance with <strong>the</strong> manufacture's recommendations.<br />
50 lb. bag Neat No 7.2 2 6,683 3 Yes<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21°C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
Material/Producer List 14 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
VersaSpeed LS<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
The Euclid<br />
Chemical<br />
Company<br />
Sikacrete 321 FS Sika<br />
SikaQuick 2500 Sika<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Extended 4 No 6.6 2 8,188 3 Yes<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21°C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
65 lb. bag<br />
2,000 lb. bulk bag<br />
Extended 5 No 5.2 5,252 3 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain and frost.<br />
50 lb. bag Neat No 8.8 2 4,251 Yes<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain and frost.<br />
Material/Producer List 15 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
SikaQuick 1000 Sika<br />
Repcon 928 SpecChem, LLC<br />
Pre-approved Rapid <strong>Repair</strong> Type A-2<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat No 6.7 2 4,503 Yes<br />
Curing Instructions: As per ACI recommendations for Portland cement concrete, curing is required. Moist cure with<br />
wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a curing compound meeting ASTM C 309.<br />
Moist cure should commence immediately after finishing. If necessary, protect newly applied<br />
material from rain. To prevent from freezing, cover with insulating material.<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Neat No 6.7 2 4,896 Yes<br />
Curing Instructions: Do not add additional water <strong>to</strong> <strong>the</strong> surface during finishing. Lightly spray SpecFilm as a<br />
finishing aid on this and any o<strong>the</strong>r polymer modified mortars <strong>to</strong> assist in finishing. REPCON<br />
928 is self-curing under most conditions. In severe drying conditions, use an ASTM C 309<br />
compliant, water-based SpecChem curing compound.<br />
1<br />
Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2<br />
Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
3<br />
Modulus <strong>of</strong> elasticity is greater than DMS specified maximum <strong>of</strong> 5,000 ksi.<br />
4<br />
Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
5<br />
Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
7<br />
Data is currently unavailable.<br />
Material/Producer List 16 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
• Type A-3 — Vertical or Overhead <strong>Repair</strong>s Less Than 1 in.<br />
Product Producer<br />
Packaging Size<br />
and Style<br />
Pre-approved Rapid <strong>Repair</strong> Type A-3<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS 4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
4 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 17 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
240 CR BASF<br />
Emaco S66 BASF<br />
Pre-approved Standard <strong>Repair</strong> Type A-3<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat None No 8.6 3 5,716 4<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Extended 5 None No 7.4 3 5,067 4<br />
Curing Instructions: Proper curing is extremely important; conduct in accordance with ACI 308, “Standard Practice<br />
for Curing <strong>Concrete</strong>.” Apply a curing compound that complies with <strong>the</strong> moisture-retention<br />
requirements <strong>of</strong> ASTM C 309 or ASTM C 1315 or moist cure for a minimum <strong>of</strong> 7 days<br />
(including time in <strong>the</strong> form). Curing should continue after form removal.<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Extended 5 None No 8.3 3 6,092 4<br />
Curing Instructions: Proper curing is extremely important; conduct it in accordance with ACI 308, “Standard<br />
Practice for Curing <strong>Concrete</strong>.” Curing should continue after <strong>the</strong> removal <strong>of</strong> forms. Apply a<br />
curing compound complying with moisture-retention requirements <strong>of</strong> ASTM C 209 or<br />
ASTM C 1315 or moist cure for a minimum <strong>of</strong> 7 days (including time in <strong>the</strong> form).<br />
Material/Producer List 18 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
LA 40 <strong>Repair</strong><br />
Mortar<br />
LA <strong>Repair</strong><br />
Mortar<br />
Multipurpose<br />
Grout<br />
Pre-approved Standard <strong>Repair</strong> Type A-3<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
BASF<br />
Hilti<br />
Packaging Size<br />
and Style<br />
55 lb. bag<br />
80 lb. bag<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
Extended 5 None No 7.1 3 4,806<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength reaches 2,500 psi or a strength<br />
specified by <strong>the</strong> engineer. LA40 <strong>Repair</strong> Mortar must be cured immediately after <strong>the</strong> formwork<br />
is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308, “Standard Practice for<br />
Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet curing is recommended. In cold<br />
conditions, protect <strong>the</strong> finished repair from freezing.<br />
55 lb. bag Neat None No 8.1 3 5,084 4<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength <strong>of</strong> <strong>the</strong> LA <strong>Repair</strong> Mortar reaches<br />
2,500 psi or a strength specified by <strong>the</strong> engineer. LA <strong>Repair</strong> Mortar must be cured immediately<br />
after <strong>the</strong> formwork is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308<br />
Standard Practice for Curing <strong>Concrete</strong>. If <strong>the</strong> repair area will receive a coating, wet curing is<br />
recommended.<br />
50 lb. bag Neat None No 7.6 3 4,963<br />
Curing Instructions: When grouting at higher temperatures, shade <strong>the</strong> area <strong>to</strong> be grouted and prevent rapid water loss<br />
by covering <strong>the</strong> exposed grout surfaces with wet burlap during <strong>the</strong> first 48 hours or apply an<br />
acceptable water-based cure and seal agent. For placement and curing please also refer <strong>to</strong><br />
ACI 351.<br />
Material/Producer List 19 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
SikaCrete 211<br />
SCC Plus<br />
Pre-approved Standard <strong>Repair</strong> Type A-3<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Sika<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
65 lb. bag Neat None No N/A 7 4,291<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain and frost.<br />
1<br />
Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2<br />
Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3<br />
Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
4<br />
Modulus <strong>of</strong> elasticity is greater than DMS specified maximum <strong>of</strong> 5,000 ksi.<br />
5<br />
Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
6<br />
Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
7 Data is currently unavailable.<br />
Material/Producer List 20 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
• Type A-4 — Vertical or Overhead <strong>Repair</strong>s Between 1 in. and 6 in.<br />
Product Producer<br />
Packaging Size<br />
and Style<br />
Pre-approved Rapid <strong>Repair</strong> Type A-4<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
4 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 21 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
240 CR BASF<br />
Emaco S66 BASF<br />
Pre-approved Standard <strong>Repair</strong> Type A-4<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
50 lb. bag Neat None No 8.6 3 5,716 4<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Extended 5 None No 7.4 3 5,067 4<br />
Curing Instructions: Proper curing is extremely important; conduct in accordance with ACI 308, “Standard Practice<br />
for Curing <strong>Concrete</strong>.” Apply a curing compound that complies with <strong>the</strong> moisture-retention<br />
requirements <strong>of</strong> ASTM C 309 or ASTM C 1315 or moist cure for a minimum <strong>of</strong> 7 days<br />
(including time in <strong>the</strong> form). Curing should continue after form removal.<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Extended 5 None No 8.3 3 6,092 4<br />
Curing Instructions: Proper curing is extremely important; conduct it in accordance with ACI 308, “Standard<br />
Practice for Curing <strong>Concrete</strong>.” Curing should continue after <strong>the</strong> removal <strong>of</strong> forms. Apply a<br />
curing compound complying with moisture-retention requirements <strong>of</strong> ASTM C 209 or<br />
ASTM C 1315 or moist cure for a minimum <strong>of</strong> 7 days (including time in <strong>the</strong> form).<br />
Material/Producer List 22 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
LA 40 <strong>Repair</strong><br />
Mortar<br />
LA <strong>Repair</strong><br />
Mortar<br />
Pre-approved Standard <strong>Repair</strong> Type A-4<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
BASF<br />
Emaco S88 BASF<br />
Packaging Size<br />
and Style<br />
55 lb. bag<br />
80 lb. bag<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Extended 5 None No 7.1 3 4,806<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength reaches 2,500 psi or a strength<br />
specified by <strong>the</strong> engineer. LA40 <strong>Repair</strong> Mortar must be cured immediately after <strong>the</strong> formwork<br />
is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308, “Standard Practice for<br />
Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet curing is recommended. In cold<br />
conditions, protect <strong>the</strong> finished repair from freezing.<br />
55 lb. bag Neat None No 8.1 3 5,084 4<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength <strong>of</strong> <strong>the</strong> LA <strong>Repair</strong> Mortar reaches<br />
2,500 psi or a strength specified by <strong>the</strong> engineer. LA <strong>Repair</strong> Mortar must be cured immediately<br />
after <strong>the</strong> formwork is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308,<br />
“Standard Practice for Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet curing is<br />
recommended.<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Neat None No 9.9 3 4,957<br />
Curing Instructions: The finished patch requires curing for optimum performance and durability. Ei<strong>the</strong>r keep <strong>the</strong><br />
finished patch continuously moist with water for a minimum <strong>of</strong> 7 days or use a two-coat<br />
application <strong>of</strong> a quality curing compound compliant with ASTM C 309 or ASTM C 1315.<br />
Apply <strong>the</strong> first coat <strong>of</strong> curing compound immediately after finishing operations are completed.<br />
Apply <strong>the</strong> second coat as soon as <strong>the</strong> first coat dries.<br />
Material/Producer List 23 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Shotpatch 21F BASF<br />
Multipurpose<br />
Grout<br />
Precision<br />
Grout<br />
Pre-approved Standard <strong>Repair</strong> Type A-4<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Hilti<br />
Hilti<br />
Packaging Size<br />
and Style<br />
55 lb. bag<br />
3,300 lb. bulk bag<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Neat None No 8.4 3 5,270 4<br />
Curing Instructions: Proper curing is extremely important and should be conducted in accordance with ACI 308,<br />
“Standard Practice for Curing <strong>Concrete</strong>.” Apply a curing compound that complies with <strong>the</strong><br />
moisture-retention requirements <strong>of</strong> ASTM C 309 or ASTM C 1315 or else moist cure for a<br />
minimum <strong>of</strong> 7 days.<br />
50 lb. bag Neat None No 7.6 3 4,963<br />
Curing Instructions: When grouting at higher temperatures, shade <strong>the</strong> area <strong>to</strong> be grouted and prevent rapid water loss<br />
by covering <strong>the</strong> exposed grout surfaces with wet burlap during <strong>the</strong> first 48 hours or apply an<br />
acceptable water-based cure and seal agent. For placement and curing please also refer <strong>to</strong><br />
ACI 351.<br />
50 lb. bag Neat None No 8.6 3 4,838<br />
Curing Instructions: When grouting at higher temperatures, shade <strong>the</strong> area <strong>to</strong> be grouted and prevent rapid water loss<br />
by covering <strong>the</strong> exposed grout surfaces with wet burlap during <strong>the</strong> first 48 hours or apply an<br />
acceptable water-based cure and seal agent. For placement and curing please also refer <strong>to</strong>:<br />
ACI 351.<br />
Material/Producer List 24 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Sikacem 103 Sika<br />
SikaCrete 211 Sika<br />
SikaCrete 211<br />
SCC Plus<br />
Pre-approved Standard <strong>Repair</strong> Type A-4<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Sika<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
55 lb. bag Neat None No 9.5 3 5,202 4<br />
Curing Instructions: As per ACI recommendations for portland cement concrete, curing is required. Moist cure with<br />
wet burlap and polyethylene or a fine mist <strong>of</strong> water. Curing compounds adversely affect <strong>the</strong><br />
adhesion <strong>of</strong> following layers <strong>of</strong> mortar, leveling mortar or protective coatings. Moist curing<br />
should commence immediately after finishing. Protect newly applied material from direct<br />
sunlight, wind, rain, and frost.<br />
80 lb. bag Extended None No 4.5 4,997<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
65 lb. bag Neat None No N/A 7 4,291<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 25 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
V/O Mortar<br />
Pre-approved Standard <strong>Repair</strong> Type A-4<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
50 lb. bag Neat None No 6.4 3 2,852<br />
Curing Instructions: Direct sun or wind may cause unwanted rapid surface drying. Curing may be accomplished by<br />
continuous water fogging for 48 hours or cover with wet burlap or burlene curing blankets. Do<br />
not use solvent-based curing compounds.<br />
1<br />
Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2<br />
Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3<br />
Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
4<br />
Modulus <strong>of</strong> elasticity is greater than DMS specified maximum <strong>of</strong> 5,000 ksi.<br />
5<br />
Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
6<br />
Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
7 Data is currently unavailable.<br />
Material/Producer List 26 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Ultra-Rapid <strong>Repair</strong>s<br />
• Type B<br />
Product Producer<br />
Sikacrete 321 FS Sika<br />
Repcon 928 SpecChem, LLC<br />
Fastrac 220FQ<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
65 lb. bag<br />
2,000 lb. bulk bag<br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet all default specifications.<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Extended 3 No 5.2<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Extended 2 No 6.0<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
50 lb. bag<br />
2,000 lb. bulk bag<br />
Extended 3 No 5.6<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 27 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Fastrac 246<br />
Western<br />
<strong>Materials</strong><br />
Packaging Size<br />
and Style<br />
60 lb. bag<br />
3,000 lb. bulk bag<br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet all default specifications.<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Extended 3 No 5.4<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
3 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 28 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
Set 45 HW BASF<br />
Degadeck<br />
Polymer<br />
<strong>Concrete</strong><br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
Packaging Size<br />
and Style<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
50 lb. bag Neat No 8.6 2<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
50 lb. bag Extended 3 No 6.6 2<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
37 lb. bag Extended 3 Yes 13.4 2<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet cure.<br />
Material/Producer List 29 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Rapid Set<br />
Cement All<br />
Rapid Set<br />
Cement<br />
Rapid Set<br />
<strong>Concrete</strong> Mix<br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
Packaging Size<br />
and Style<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
55 lb. bag Neat No 8.8 2<br />
Curing Instructions: Begin curing as soon as <strong>the</strong> surface has lost its moist sheen. Keep exposed surfaces wet for a<br />
minimum <strong>of</strong> 1 hour. When experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong><br />
use <strong>of</strong> retarder, longer cure times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong><br />
maintain a continuously wet surface until <strong>the</strong> product has achieved sufficient strength.<br />
50 lb. and 88 lb. bags<br />
2,000 lb. bulk bag<br />
Tanker (25 <strong>to</strong>ns)<br />
Rail Car (100 <strong>to</strong>ns)<br />
Extended 3 No N/A 5<br />
Curing Instructions: Begin water curing immediately after final finishing. For more details, contact CTS. To control<br />
<strong>the</strong> set time use SET Control® and cold water. <strong>Concrete</strong> additives are available from <strong>the</strong> CTS<br />
<strong>Concrete</strong> Pharmacy®.<br />
60 lb. bag Extended 4 No 7.1 2<br />
Curing Instructions: Begin curing as soon as <strong>the</strong> surface has lost its moist sheen. Keep exposed surfaces wet for a<br />
minimum <strong>of</strong> 1 hour. When experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong><br />
use <strong>of</strong> retarder, longer cure times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong><br />
maintain a continuously wet surface until <strong>the</strong> product has achieved sufficient strength.<br />
Material/Producer List 30 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Rapid Set<br />
DOT <strong>Repair</strong> Mix<br />
Rapid Set<br />
Low P<br />
Rapid Set<br />
Mortar Mix<br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
Packaging Size<br />
and Style<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
55 lb. bag Extended 3 No 7.4 2<br />
Curing Instructions: Water curing Rapid Set® DOT <strong>Repair</strong> Mix installations is recommended. Begin water curing<br />
as soon as <strong>the</strong> surface has lost its moist sheen and continue for a minimum <strong>of</strong> one hour. As an<br />
alternative <strong>to</strong> water curing, curing compounds that meet ASTM C 309 Type II Class B may be<br />
used. Apply <strong>the</strong>se curing compounds in accordance with <strong>the</strong> manufacture's recommendations.<br />
2,000 lb bulk bag Extended No N/A 5<br />
Curing Instructions: For overlays, <strong>the</strong> surface should be covered promptly after final finishing with a single, clean<br />
layer <strong>of</strong> wet burlap followed by a layer <strong>of</strong> clear polyethylene film. Patches can be water cured<br />
by maintaining a moist sheen on <strong>the</strong> surface. The curing should continue until <strong>the</strong> concrete has<br />
reached <strong>the</strong> strength desired (usually 1–3 hours after <strong>the</strong> final finishing). During this period<br />
apply more water, as needed, <strong>to</strong> keep <strong>the</strong> entire concrete surface continuously wet.<br />
55 lb. bag Neat No 8.0 2<br />
Curing Instructions: Begin curing as soon as <strong>the</strong> surface has lost its moist sheen. Keep exposed surfaces wet for a<br />
minimum <strong>of</strong> 1 hour. When experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong><br />
use <strong>of</strong> retarder, longer cure times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong><br />
maintain a continuously wet surface until <strong>the</strong> product has achieved sufficient strength.<br />
Material/Producer List 31 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
FastSet DOT<br />
Mix Extended<br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
The Quikrete<br />
Companies, Inc.<br />
SikaQuick 2500 Sika<br />
Repcon 928 SpecChem, LLC<br />
Packaging Size<br />
and Style<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
80 lb. bag Extended 4 No 7.5 2<br />
Curing Instructions: Proper curing increases <strong>the</strong> strength and durability <strong>of</strong> concrete repair materials. QUIKRETE®<br />
Acrylic <strong>Concrete</strong> Cure and Seal (#8730) provides <strong>the</strong> easiest and most convenient method <strong>of</strong><br />
curing. Apply by spray, brush or roller, when <strong>the</strong> surface is hard, following <strong>the</strong> final finishing<br />
operation. The surface may be damp, but not wet, when applying <strong>the</strong> curing compound.<br />
50 lb. bag Neat No 8.8 2<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water, or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
50 lb. bag<br />
3,000 lb. bulk bag<br />
Neat No 6.7 2<br />
Curing Instructions: Moist cure with wet burlap and polyethylene. The water-based curing compound that complies<br />
with ASTM C 309 is recommended. Moist cure should begin immediately after finishing.<br />
Protect newly placed material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 32 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Transpatch<br />
<strong>Concrete</strong><br />
Pre-approved Ultra-Rapid <strong>Repair</strong> Type B<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
US Spec<br />
Packaging Size<br />
and Style<br />
Neat or Extended 1 Bonding Agent Required<br />
Coefficient <strong>of</strong> Thermal<br />
Expansion<br />
(micro strain /°F)<br />
50 lb. bag Extended 4 No 8.6 2<br />
Curing Instructions: Follow standard ACI curing practices. Exposed surfaces should be cured with a membraneforming<br />
compound such as US SPEC Maxcure Resin Clear, Hydrasheen 15% or<br />
Hydrasheen 30%.<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
3 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
4 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
5 Data is currently unavailable.<br />
Material/Producer List 33 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
General Purpose <strong>Repair</strong>s<br />
• Type C<br />
Product Producer<br />
DOT <strong>Repair</strong> Mix<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
Packaging Size<br />
and Style<br />
1 Age at which compressive strength meets or exceeds 3,600 psi.<br />
Pre-approved General Purpose <strong>Repair</strong> Type C<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Compressive<br />
Strength Age 1<br />
Initial Set Final Set<br />
55 lb. bag Neat No 1 hour 51 minutes 70 minutes<br />
Curing Instructions: Spray a fine water mist over <strong>the</strong> surface for at least 30 minutes. Cure longer for thin sections, in<br />
cold wea<strong>the</strong>r, or when using Set Control.<br />
Material/Producer List 34 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Cement All<br />
<strong>Concrete</strong> Mix<br />
Eucocrete<br />
Pre-approved General Purpose <strong>Repair</strong> Type C<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
The Euclid<br />
Chemical<br />
Company<br />
Packaging Size<br />
and Style<br />
10 lb. bag,<br />
25 lb. bag,<br />
55 lb. bag<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Compressive<br />
Strength Age 1<br />
Initial Set Final Set<br />
Neat No 1 hour 28 minutes 2 39 minutes<br />
Curing Instructions: Water cure all Rapid Set ® CEMENT ALL installations. Begin curing as soon as <strong>the</strong> surface<br />
has lost its moist sheen. Keep exposed surfaces wet for a minimum <strong>of</strong> 1 hour. When<br />
experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong> use <strong>of</strong> retarder, longer cure<br />
times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong> maintain a continuously wet<br />
surface until <strong>the</strong> product has achieved sufficient strength.<br />
60 lb. bag Neat No 1 hour 38 minutes 2 47 minutes<br />
Curing Instructions: Water cure all Rapid Set ® CONCRETE MIX installations. Begin curing as soon as <strong>the</strong> surface<br />
has lost its moist sheen. Keep exposed surfaces wet for a minimum <strong>of</strong> 1 hour. When<br />
experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong> use <strong>of</strong> retarder, longer cure<br />
times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong> maintain a continuously wet<br />
surface until <strong>the</strong> product has achieved sufficient strength.<br />
50 lb. bag Neat No 28 days<br />
3 hours 40<br />
minutes<br />
4 hours 40<br />
minutes 3<br />
Curing Instructions: To prevent surface cracking, cure <strong>the</strong> floor with a high solids curing compound from The Euclid<br />
Chemical Company. In hot, windy or direct sunlight situations, re-wet <strong>the</strong> surface after <strong>the</strong><br />
curing compound has dried and cover with polyethylene for a minimum <strong>of</strong> three days. If a<br />
curing compound is not desired, wet cure for a minimum <strong>of</strong> three days.<br />
Material/Producer List 35 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
FastSet DOT<br />
Mix<br />
LA <strong>Repair</strong><br />
Mortar<br />
LA40 <strong>Repair</strong><br />
Mortar<br />
Pre-approved General Purpose <strong>Repair</strong> Type C<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
The Quikrete<br />
Companies, Inc.<br />
BASF<br />
BASF<br />
Packaging Size<br />
and Style<br />
55 lb. bag<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Compressive<br />
Strength Age 1<br />
Initial Set Final Set<br />
Neat No 1 hour 23 minutes 2 27 minutes<br />
Curing Instructions: Quikrete <strong>Concrete</strong> Sealer provides <strong>the</strong> easiest and most convenient method <strong>of</strong> curing. Apply by<br />
spray, brush, or roller, when surface is hard, following <strong>the</strong> final finishing operation. The surface<br />
may be damp, but not wet, when applying <strong>the</strong> curing compound.<br />
55 lb. bag Neat No 3 days<br />
4 hours 30<br />
minutes<br />
5 hours 55<br />
minutes 3<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength <strong>of</strong> <strong>the</strong> LA <strong>Repair</strong> Mortar reaches<br />
2,500 psi or a strength specified by <strong>the</strong> engineer. LA <strong>Repair</strong> Mortar must be cured immediately<br />
after <strong>the</strong> formwork is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308,<br />
“Standard Practice for Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet curing is<br />
recommended.<br />
55 lb. bag<br />
80 lb. bag<br />
Neat No 3 days<br />
4 hours 20<br />
minutes<br />
6 hours 3<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength <strong>of</strong> <strong>the</strong> LA40 <strong>Repair</strong> Mortar reaches<br />
2,500 psi or a strength specified by <strong>the</strong> engineer. LA40 <strong>Repair</strong> Mortar must be cured<br />
immediately after <strong>the</strong> formwork is stripped in accordance with good concrete practices. Refer <strong>to</strong><br />
ACI 308, “Standard Practice for Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet<br />
curing is recommended.<br />
Material/Producer List 36 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Mortar Mix<br />
Pre-approved General Purpose <strong>Repair</strong> Type C<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
Packaging Size<br />
and Style<br />
25 lb. bag,<br />
55 lb. bag<br />
1 Age at which compressive strength meets or exceeds 3,600 psi.<br />
2 Initial set is shorter than DMS specified minimum <strong>of</strong> 45 minutes.<br />
3 Final set is longer than DMS specified maximum <strong>of</strong> 4 hours.<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Compressive<br />
Strength Age 1<br />
Initial Set Final Set<br />
Neat No 7 days 31 minutes 2 37 minutes<br />
Curing Instructions: Water cure all Rapid Set ® MORTAR MIX installations. Begin curing as soon as <strong>the</strong> surface<br />
has lost its moist sheen. Keep exposed surfaces wet for a minimum <strong>of</strong> 1 hour. When<br />
experiencing extended setting times, due <strong>to</strong> cold temperature or <strong>the</strong> use <strong>of</strong> retarder, longer cure<br />
times may be required. The objective <strong>of</strong> water curing shall be <strong>to</strong> maintain a continuously wet<br />
surface until <strong>the</strong> product has achieved sufficient strength.<br />
Material/Producer List 37 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Standard <strong>Repair</strong>s (Non-Rapid)<br />
• Type D<br />
Product Producer<br />
Packaging Size and<br />
Style<br />
Pre-approved Rapid <strong>Repair</strong> Type A-1<br />
Products meet all default specifications.<br />
Neat or<br />
Extended 1<br />
Mixing<br />
Admixture 2<br />
Bonding Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain<br />
/°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
1 Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2 Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3 Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
4 Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
Material/Producer List 38 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
TRM ARDEX<br />
Degadeck<br />
Polymer<br />
<strong>Concrete</strong><br />
Pre-approved Standard <strong>Repair</strong> Type D<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
Set 45 HW BASF<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Neat None No 8.6 3 5,716 4<br />
Curing Instructions: Direct sunlight or wind may cause unwanted ARDEX TRM surface drying.<br />
37 lb. bag Extended 5<br />
Degadeck<br />
Polymer<br />
Liquid<br />
Yes 13.4 3 2,670<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
50 lb. bag Extended 5 None No 6.6 3 5,799 4<br />
Curing Instructions: No curing is required, but protect from rain immediately after placing. Liquid-membrane curing<br />
or plastic sheeting may be used <strong>to</strong> protect <strong>the</strong> early surface from precipitation, but never wet<br />
cure.<br />
Material/Producer List 39 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Emaco S66 BASF<br />
LA <strong>Repair</strong><br />
Mortar<br />
Pre-approved Standard <strong>Repair</strong> Type D<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
BASF<br />
Ekkomax CeraTech, Inc.<br />
Packaging Size<br />
and Style<br />
55 lb. bag,<br />
3,300 lb. bulk bag<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
Extended 5 None No 8.3 3 6,092 4<br />
Curing Instructions: Proper curing is extremely important; conduct it in accordance with ACI 308, “Standard<br />
Practice for Curing <strong>Concrete</strong>.” Curing should continue after <strong>the</strong> removal <strong>of</strong> forms. Apply a<br />
curing compound complying with moisture-retention requirements <strong>of</strong> ASTM C 209 or<br />
ASTM C 1315 or moist cure for a minimum <strong>of</strong> 7 days (including time in <strong>the</strong> form).<br />
55 lb. bag Neat None No 8.1 3 5,084 4<br />
Curing Instructions: Leave <strong>the</strong> formwork in place until <strong>the</strong> compressive strength <strong>of</strong> <strong>the</strong> LA <strong>Repair</strong> Mortar reaches<br />
2,500 psi or a strength specified by <strong>the</strong> engineer. LA <strong>Repair</strong> Mortar must be cured immediately<br />
after <strong>the</strong> formwork is stripped in accordance with good concrete practices. Refer <strong>to</strong> ACI 308,<br />
“Standard Practice for Curing <strong>Concrete</strong>.” If <strong>the</strong> repair area will receive a coating, wet curing is<br />
recommended.<br />
Contact Manufacturer Extended 5<br />
Contact<br />
Manufacturer<br />
No 4.8-6.7 3 6,259-6,712 4<br />
Curing Instructions: Follow standard ACI curing practices. Contact manufacturer for curing compound.<br />
Material/Producer List 40 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
Rapid Set<br />
Low P<br />
Rapid Set<br />
DOT <strong>Repair</strong> Mix<br />
VersaSpeed LS<br />
Pre-approved Standard <strong>Repair</strong> Type D<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
CTS Cement<br />
Manufacturing<br />
Corp.<br />
The Euclid<br />
Chemical<br />
Company<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
2,000 lb. bulk Extended 5 None No N/A 7 4,823<br />
Curing Instructions: For overlays, <strong>the</strong> surface should be covered promptly after final finishing with a single, clean<br />
layer <strong>of</strong> wet burlap followed by a layer <strong>of</strong> clear polyethylene film. Patches can be water cured<br />
by maintaining a moist sheen on <strong>the</strong> surface. The curing should continue until <strong>the</strong> concrete has<br />
reached <strong>the</strong> strength desired (usually 1–3 hours after <strong>the</strong> final finishing). During this period<br />
apply more water, as needed, <strong>to</strong> keep <strong>the</strong> entire concrete surface continuously wet.<br />
55 lb. bag Extended 5 None No 7.4 3 5,486 4<br />
Curing Instructions: Water curing Rapid Set® DOT <strong>Repair</strong> Mix installations is recommended. Begin water curing<br />
as soon as <strong>the</strong> surface has lost its moist sheen and continue for a minimum <strong>of</strong> one hour. As an<br />
alternative <strong>to</strong> water curing, curing compounds that meet ASTM C 309 Type II Class B may be<br />
used. Apply <strong>the</strong>se curing compounds in accordance with <strong>the</strong> manufacture's recommendations.<br />
50 lb. bag Neat None No 7.2 3 6,683 4<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21°C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
Material/Producer List 41 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
VersaSpeed LS<br />
SikaCrete 211<br />
SCC Plus<br />
Pre-approved Standard <strong>Repair</strong> Type D<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
The Euclid<br />
Chemical<br />
Company<br />
Sika<br />
SikaTop 122 Sika<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
Bonding<br />
Agent<br />
Required<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
50 lb. bag Extended 5 None No 6.6 3 8,188 4<br />
Curing Instructions: When an epoxy coating will not be applied, wet cure <strong>the</strong> surface with water and polyethylene<br />
sheets at least one day, or use a curing compound. VERSASPEED LS can be coated with epoxy<br />
systems after 5 hours at 70°F (21°C). Cooler temperatures will increase <strong>the</strong> time before a<br />
coating can be applied.<br />
65 lb. bag Neat None No N/A 7 4,291<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
61.5 lb. bag Neat<br />
Component A<br />
Liquid<br />
No 9.5 3 3,652<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
Material/Producer List 42 04/16/13
<strong>Texas</strong> <strong>Department</strong> <strong>of</strong> Transportation <strong>Concrete</strong> <strong>Repair</strong> <strong>Materials</strong><br />
Product Producer<br />
SikaTop 111 Sika<br />
Pre-approved Standard <strong>Repair</strong> Type D<br />
Products meet default specifications except as noted. Noted properties may be changed in plans or purchase order.<br />
Packaging Size<br />
and Style<br />
Neat or<br />
Extended 1<br />
61.5 lb. bag Neat<br />
Bonding<br />
Agent<br />
Required<br />
Component A<br />
Liquid<br />
Coefficient <strong>of</strong><br />
Thermal<br />
Expansion<br />
(micro strain /°F)<br />
Modulus <strong>of</strong><br />
Elasticity<br />
(ksi)<br />
Freeze/Thaw<br />
Resistance<br />
No 9.8 3 3,827<br />
Curing Instructions: Moist cure with wet burlap and polyethylene, a fine mist <strong>of</strong> water or a water-based compatible<br />
curing compound. Curing compounds adversely affect <strong>the</strong> adhesion <strong>of</strong> following layers <strong>of</strong><br />
mortar, leveling mortar or protective coatings. Moist curing should commence immediately<br />
after finishing. Protect newly applied material from direct sunlight, wind, rain, and frost.<br />
1<br />
Neat is defined as <strong>the</strong> product was tested as received, without <strong>the</strong> inclusion <strong>of</strong> aggregates. Extended is defined as <strong>the</strong> product was extended with aggregates<br />
ei<strong>the</strong>r added during <strong>the</strong> mixing process or pre-packaged with <strong>the</strong> addition <strong>of</strong> aggregates. These repair materials are only approved based on <strong>the</strong> condition<br />
that <strong>the</strong>y were tested (neat or extended). Fur<strong>the</strong>r testing may be necessary <strong>to</strong> ensure <strong>the</strong> material meets <strong>the</strong> requirements <strong>of</strong> DMS-4655 if <strong>the</strong> contents <strong>of</strong> <strong>the</strong><br />
material change (e.g. ei<strong>the</strong>r adding aggregates <strong>to</strong> <strong>the</strong> neat product or not extending <strong>the</strong> product and using it in <strong>the</strong> neat condition).<br />
2<br />
Mixing admixture, supplied by <strong>the</strong> producer, must be used with <strong>the</strong> use <strong>of</strong> this product <strong>to</strong> meet <strong>the</strong> specification requirements.<br />
3<br />
Coefficient <strong>of</strong> <strong>the</strong>rmal expansion is greater than DMS specified maximum <strong>of</strong> 6.0 micro strain/°F.<br />
4<br />
Modulus <strong>of</strong> elasticity is greater than DMS specified maximum <strong>of</strong> 5,000 ksi.<br />
5<br />
Aggregate was added <strong>to</strong> <strong>the</strong> product during mixing <strong>to</strong> extend. Type <strong>of</strong> aggregate (siliceous or limes<strong>to</strong>ne) may significantly increase or decrease <strong>the</strong><br />
coefficient <strong>of</strong> <strong>the</strong>rmal expansion (CTE) or <strong>the</strong> modulus <strong>of</strong> elasticity (MOE). Typically, limes<strong>to</strong>ne aggregates have lower CTE and MOE values than<br />
siliceous aggregates.<br />
6<br />
Aggregate is pre-blended as part <strong>of</strong> <strong>the</strong> product.<br />
7 Data is currently unavailable.<br />
Material/Producer List 43 04/16/13