Aluar Aluminio Argentino S.A.I.C. CATALOGUE OF PRODUCTS
Aluar Aluminio Argentino S.A.I.C. CATALOGUE OF PRODUCTS
Aluar Aluminio Argentino S.A.I.C. CATALOGUE OF PRODUCTS
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<strong>Aluar</strong> <strong>Aluminio</strong> <strong>Argentino</strong> S.A.I.C. <strong>CATALOGUE</strong> <strong>OF</strong> <strong>PRODUCTS</strong><br />
ISO 9002
CURRENT TERMINOLOGY<br />
Pure Aluminium Ingots 4<br />
Pure ingots are cast from primary aluminium that has been reduced from alumina through electrolysis.<br />
Unalloyed ingots are offered in various grades of aluminium purity upon request.<br />
Aluminium Foundry Alloy Ingots of 50 lb (22.7 kg) or 15.4 lb (7.0 kg) 6/7/8<br />
Aluminium alloy, casting or foundry ingots are produced in several compositions to meet industry standards and provide<br />
the variety of features required in aluminium casting. Aluminium alloy ingots are a metalwork combination of aluminium<br />
and various alloying constituents.<br />
Aluminium Foundry Alloy T-Bars and Continuous Casting Ingots 9/10<br />
These primary aluminium alloy ingots are produced in different compositions to meet current standards and provide the<br />
variety of features required in aluminium casting. Primary aluminium alloy ingots are a metalwork combination of aluminium<br />
and various alloying constituents.<br />
Zincalum Sows 12<br />
Zincalum sow alloys (approximately 55% Aluminium and 45% Zinc) are solidified in moulds of appropriate form. They<br />
are used for coating steel sheet by galvanisation in the construction industry.<br />
Aluminium Rolling Ingots (Slabs) 13<br />
They are primary aluminium alloy ingots of a rectangular shape and size that are used in rolling mills. Rolling ingots have<br />
a fast-chilled structure; they are cast to specific standards, and are normally reheated before rolling to produce sheets and<br />
plates of different thickness.<br />
2
Aluminium Extrusion Billets 15<br />
They are primary aluminium alloy ingots of cylindrical shape and size suitable for use in extrusion presses. Extrusion<br />
billets are of a fast-chilled, homogenous form – from the metallurgical point of view – manufactured to meet specific<br />
standards. They are not remelted by users but are normally heated to extrusion temperatures before undergoing severe<br />
mechanical work in a press to produce an extruded shape.<br />
Aluminium Rod 19<br />
Metal wire produced by straining and continuous lamination in a Properzi´s machine, in diameters between 0.37 and 0.75 in.<br />
(9.5 and 19.0 mm), that are used mostly in the power transmission and cable industry. Both pure aluminium rod and<br />
alloyed rod are produced; the latter only of 0.37 in. (9.5 mm) in diameter.<br />
3
PURE ALUMINIUM INGOTS<br />
General Information<br />
Pure aluminium ingots are dross free, which minimises metal loss in later remelting. Cooling of moulds is carefully<br />
set-up in order to avoid any possibility of internal void formation. Automatic metal flow control assures uniform<br />
dimension and weight of every bundle.<br />
Stacking, strapping and weighing are automatically performed.<br />
<strong>Aluar</strong> Designation and Chemical Composition (**)<br />
All values are expressed in %<br />
4<br />
PRODUCT<br />
DESIGNATION<br />
99.90 (*)<br />
PURE INGOTS (1)<br />
99.80-D<br />
PURE INGOTS (2)<br />
99.80-J<br />
PURE INGOTS (2)<br />
99.70 F08<br />
PURE INGOTS (2)<br />
99.70-A<br />
PURE INGOTS (2)<br />
99.80 AE<br />
PURE INGOTS (3)<br />
99.50 AE II<br />
PURE INGOTS (3)<br />
99.80<br />
PURE INGOTS (2)<br />
99.70<br />
PURE INGOTS (2)<br />
99.50<br />
PURE INGOTS (2)<br />
99.00<br />
PURE INGOTS (4)<br />
(1) Others: 0.01% max (each), Others: 0.03% max. (total)<br />
(2) Others: 0.030% max. (each), Others: 0.10% max. (total)<br />
(3) Ti+V+Mn+Cr 0.015% max., Ti+V 0.005% max.<br />
Others: 0.020% max. (each), Others: 0.050% max. (total)<br />
(4) Others: 0.05% max. (each), Others: 0.15% max. (total)<br />
(*) Subject to special order due to limited production.<br />
(**)Other compositions may be available upon request.<br />
Table of Equivalence<br />
<strong>Aluminio</strong><br />
Mínimo<br />
99,90<br />
99,80<br />
99,80<br />
99,70<br />
99,70<br />
99,80<br />
99,50<br />
99,80<br />
99,70<br />
99,50<br />
99,00<br />
Fe<br />
Min.<br />
Max.<br />
0.07<br />
0.09<br />
0.12<br />
0.08<br />
0.20<br />
0.08<br />
0.25<br />
0.15<br />
0.25<br />
0.40<br />
0.80<br />
Si<br />
Min.<br />
Max.<br />
0.05<br />
0.10<br />
0.10<br />
0.20<br />
0.10<br />
0.10<br />
0.10<br />
0.15<br />
0.20<br />
0.30<br />
0.50<br />
Cu<br />
Min.<br />
Max.<br />
0.010<br />
0.030<br />
0.030<br />
0.020<br />
0.030<br />
0.010<br />
0.010<br />
0.020<br />
0.020<br />
0.030<br />
0.050<br />
Zn<br />
Min.<br />
Max.<br />
-----<br />
0.030<br />
0.030<br />
0.060<br />
0.030<br />
0.050<br />
0.050<br />
0.060<br />
0.060<br />
0.070<br />
0.080<br />
Ti<br />
Min.<br />
Max.<br />
0.010<br />
0.010<br />
0.010<br />
-----<br />
0.010<br />
-----<br />
-----<br />
-----<br />
-----<br />
V<br />
Min.<br />
Max.<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
Ga<br />
Min.<br />
Max.<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
0.020<br />
0.020<br />
-----<br />
ALUAR<br />
DESIGNATION ISO AA/ASTM AFNOR DIN<br />
99.90 Al-99.9 1090 ---- Al 99.9<br />
(3.0305)<br />
99.80-D Al-99.8 1080 A8 Al 99.8<br />
(3.0285)<br />
99.80-J Al-99.8 1080 A8 Al 99.8<br />
(3.0285)<br />
99.80 Al-99.8 1080 A8 Al 99.8<br />
(3.0285)<br />
99.70-A Al-99.7 1070 A7 Al 99.7<br />
(3.0275)<br />
99.70 Al-99.7 1070 A7 Al 99.7<br />
(3.0275)<br />
99.80-AE ------ ------- ------ -----------<br />
99.50-AE II E-Al 99.5 1350 A5/L E-Al<br />
(3.0257)<br />
99.70-F08 Al-99.7 1070 A7 - - - - - -<br />
99.50 Al-99.5 1050 A5 Al 99.5<br />
(3.0255)<br />
99.00 ------ ------- ------ -----------<br />
-----<br />
-----<br />
-----<br />
Mg<br />
Min.<br />
Max.<br />
-----<br />
0.015<br />
0.015<br />
-----<br />
0.015<br />
0.015<br />
0.015<br />
-----<br />
-----<br />
-----<br />
-----<br />
Mn<br />
Min.<br />
Max.<br />
0.010<br />
0.030<br />
0.030<br />
-----<br />
0.030<br />
0.006<br />
0.006<br />
-----<br />
-----<br />
-----<br />
-----<br />
Cr<br />
Min.<br />
Max.<br />
-----<br />
0.030<br />
0.030<br />
-----<br />
0.030<br />
0.004<br />
0.004<br />
-----<br />
-----<br />
-----<br />
-----<br />
B<br />
Min.<br />
Max.<br />
-----<br />
0.010<br />
0.010<br />
-----<br />
0.010<br />
0.020<br />
0.020<br />
-----<br />
-----<br />
-----<br />
-----
Approximate Weight and Size<br />
INGOTS<br />
Weight: 50 lb (22.7 kg)<br />
Packing<br />
BUNDLES<br />
Weight: 2,200 lb (1,000 kg)<br />
Quantity<br />
of ingots: 44<br />
Bundles are strapped with three painted<br />
steel straps, 0.98 in. (25 mm) wide<br />
and 0.03 in. (0.8 mm) thick.<br />
Identification<br />
Ingot<br />
Each ingot bears the heat number stamped<br />
on the base and <strong>Aluar</strong>’s logo in low relief.<br />
Bundles<br />
Bundles are identified with labels as shown<br />
on the right.<br />
Batches are identified with different colours<br />
of paint, according to their destination.<br />
5
ALUMINIUM FOUNDRY ALLOY INGOTS<br />
General Information<br />
Aluminium alloy ingots are dross free, which minimises metal loss in later remelting. Cooling of moulds is carefully<br />
set-up in order to avoid any possibility of internal void formation.<br />
Cleanliness of foundry alloys, made from primary aluminium, is guaranteed by using a highly efficient on-line metal<br />
refinement process consisting of inert gas injection and a ceramic foam filtration (CFF).<br />
Stacking, strapping and weighing are automatically performed.<br />
<strong>Aluar</strong> Designation and Chemical Composition (*)<br />
All values are expressed in %<br />
(*) Other compositions may be available upon request.<br />
Table of Equivalence<br />
6<br />
PRODUCT<br />
DESIGNATION<br />
AlSi7Mg<br />
AlSi7Mg<br />
AlSi7MgSr<br />
AlSi7MgSr<br />
AlSi11Mg<br />
AlSi11MgSr<br />
Fe<br />
Min.<br />
Max.<br />
0.10<br />
0.12<br />
0.10<br />
0.12<br />
0.12<br />
0.12<br />
Si<br />
Min.<br />
Max.<br />
6.5<br />
7.5<br />
6.5<br />
7.5<br />
6.5<br />
7.5<br />
6.5<br />
7.5<br />
10.5<br />
11.5<br />
10.5<br />
11.5<br />
Cu<br />
Min.<br />
Max.<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
Zn<br />
Min.<br />
Max.<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
Ti<br />
Min.<br />
Max.<br />
0.20<br />
0.20<br />
0.20<br />
0.20<br />
0.20<br />
0.20<br />
ALUAR<br />
DESIGNATION AA/ASTM CEN<br />
AlSi7Mg A356.2 EN AC-42000<br />
EN AC-AlSi7Mg<br />
AlSi7MgSr A356.2 EN AC-42000<br />
EN AC-AlSi7Mg<br />
AlSi11Mg ---------- EN AC-44000<br />
EN AC-AlSi11<br />
AlSi11MgSr ---------- EN AC-44000<br />
EN AC-AlSi11<br />
Mg<br />
Min.<br />
Max.<br />
0.20<br />
0.50<br />
0.20<br />
0.50<br />
0.20<br />
0.50<br />
0.20<br />
0.50<br />
0.10<br />
0.20<br />
0.10<br />
0.20<br />
Mn<br />
Min.<br />
Max.<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
Sr<br />
Min.<br />
Max.<br />
----<br />
----<br />
0.010<br />
0.045<br />
0.010<br />
0.045<br />
----<br />
0.030<br />
0.050<br />
P<br />
Min.<br />
Max.<br />
0.0015<br />
0.0015<br />
0.0015<br />
0.0015<br />
0.0020<br />
0.0020<br />
Ca<br />
Min.<br />
Max.<br />
0.002<br />
0.002<br />
0.002<br />
0.002<br />
0.002<br />
0.002<br />
Others<br />
Each<br />
Max.<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
0.03<br />
Others<br />
Total<br />
Max.<br />
0.15<br />
0.15<br />
0.15<br />
0.15<br />
0.15<br />
0.15
Aluminium Foundry Alloy Ingots - 50 lb (22.7 kg)<br />
Approximate Weight and Size<br />
INGOTS<br />
Weight: 50 lb (22.7 kg)<br />
Packing<br />
BUNDLES: Option 1<br />
Weight: 2,200 lb (1,000 kg)<br />
Quantity<br />
of ingots: 44<br />
Bundles are strapped with three painted<br />
steel straps, 0.98 in. (25 mm) wide<br />
and 0.03 in. (0.8 mm) thick.<br />
BUNDLES: Option 2<br />
Weight: 1,200 lb (545 kg)<br />
Quantity<br />
of ingots: 24<br />
Option 1 and Option 2 bundles are strapped<br />
with three painted steel straps, 0.98 in. (25 mm)<br />
wide and 0.03 in. (0.8 mm) thick.<br />
Identification<br />
Ingots:<br />
Each ingot bears the heat number stamped on the base<br />
and <strong>Aluar</strong>’s logo in low relief.<br />
Bundles:<br />
Bundles are identified with labels as shown on the right.<br />
Batches are identified with different colours of paint, according<br />
to their destination.<br />
7
Aluminium Foundry Alloy Ingots - 15.4 lb (7 kg)<br />
Approximate Weight and Size<br />
INGOTS<br />
Weight: 15.4 lb (7 kg)<br />
Packing<br />
BUNDLES: Option 1<br />
Weight: 1,219 lb (553 kg)<br />
Quantity of<br />
ingots: 79<br />
BUNDLES: Option 2<br />
Weight: 1,003 lb (455 kg)<br />
Quantity of<br />
ingots: 65<br />
Option 1 and Option 2 bundles are strapped<br />
with three parallel painted steel straps,<br />
0.98 in. (25 mm) wide and 0.03 in. (0.8 mm) thick.<br />
Identification<br />
Ingots:<br />
Each ingot bears the heat number stamped on the base and<br />
<strong>Aluar</strong>’s logo in low relief.<br />
Bundles:<br />
Bundles are identified with labels as shown on the right.<br />
Batches are identified with different colours of paint,<br />
according to their destination.<br />
8
ALUMINIUM FOUNDRY ALLOY T-BARS<br />
General Information<br />
Among the main features in the T-bar production process, the following can be mentioned:<br />
Casting technology<br />
Ingots are produced from primary aluminium. Solidification occurs in a Horizontal Continuous Casting Machine<br />
(Hertwich technology). Casting conditions are controlled in a continuous and automatic way.<br />
Cutting, stacking, strapping and weighing are carried out automatically.<br />
On-line liquid metal treatment<br />
The on-line refining system based on the injection of tiny bubbles of Argon in molten metal and filtration through a<br />
ceramic foam filter (CFF) guarantees high efficiency in hydrogen degassing and inclusion removal from hot aluminium.<br />
<strong>Aluar</strong> Designation, Chemical Composition, and Table of Equivalence<br />
The same chemical composition as for Aluminium Foundry Alloy Ingots can be obtained, see page 6.<br />
Approximate Weight and Size, and Packing<br />
Weight: min. 1,050 lb (475 kg);<br />
approximate length: 31.5 in. (800 mm)<br />
max. 1,575 lb (715 kg);<br />
approximate length: 47.2 in. (1,200 mm)<br />
Identification<br />
Ingots<br />
Each ingot is identified with the heat number<br />
and <strong>Aluar</strong>´s name stamped on its cutting face.<br />
Net weight, <strong>Aluar</strong>´s name and logo, heat number<br />
and ingot number are ink-marked on the side<br />
of each ingot.<br />
Each T-bar bears a label as that shown on the right.<br />
9
ALUMINIUM FOUNDRY ALLOY CONTINUOUS CASTING<br />
INGOTS<br />
General Information<br />
Among the main features in the C.C. Ingots production process, the following can be mentioned:<br />
Casting Technology<br />
Ingots are produced from primary aluminium. Solidification occurs in a Horizontal Continuous Casting Machine<br />
(Hertwich technology). Casting conditions are controlled in a continuous and automatic way.<br />
Cutting, stacking, strapping and weighing are carried out automatically.<br />
On-line Liquid Metal Treatment<br />
The on-line refining system based on the injection of tiny bubbles of Argon in molten metal and filtration through a<br />
ceramic foam filter (CFF) guarantees high efficiency in hydrogen degassing and inclusion removal from hot aluminium.<br />
<strong>Aluar</strong> Designation, Chemical Composition, and Table of Equivalence<br />
The same chemical composition as for Aluminium Foundry Alloy Ingots can be obtained, see page 6.<br />
Approximate Weight and Size<br />
INGOTS<br />
Weight 1: 15 lb (6.8 kg)<br />
Weight 2: 17 lb (7.8 kg)<br />
10
Bundles: There are two possible configurations for each ingot final length.<br />
Ingots = 25.5 in. (648 mm) long<br />
Bundle weight<br />
(lb) 1,658 2,013<br />
(kg) 752 913<br />
Bundle total height<br />
(inches) 30.8 36.7<br />
(mm) 783 933<br />
Layers per ingot 9 x 12 11 x 12<br />
Foot ingots 4 4<br />
Total number of Ingots<br />
(Including 4 foot ingots) 112 136<br />
Ingots = 29.8 in. (756 mm)<br />
Bundle weight<br />
(lb) 1,761 2,246<br />
(kg) 799 1,019<br />
Bundle total height<br />
(inches) 24.9 30.8<br />
(mm) 633 783<br />
Layers per ingot 7 x 14 9 x 14<br />
Foot ingots 4 4<br />
Total number of ingots<br />
(Including 4 foot ingots) 102 130<br />
There are two options for strapping the four existing bundle configurations:<br />
TYPE 1: Bundles are strapped with three parallel and two crossed painted steel straps, 0.98 in. (25 mm) wide and<br />
0.03 in. (0.8 mm) thick.<br />
TYPE 2: Bundles are strapped with three parallel painted steel straps, 0.98 in. (25 mm) wide and 0.03 in (0.8 mm) thick,<br />
and a lateral wrapping of polyethylene foil.<br />
Identification<br />
Ingots<br />
Heat number is ink-marked on the cutting face of each ingot.<br />
Bundles<br />
Heat number, alloy designation and <strong>Aluar</strong>’s name and logo<br />
are ink-marked on each layer.<br />
Bundles are identified with labels as shown on the right.<br />
11
ZINCALUM SOWS<br />
General Information<br />
Sows are produced from primary aluminium. Solidification takes place in open moulds.<br />
Each sow is skimmed manually before solidification takes place.<br />
<strong>Aluar</strong> Designation and Chemical Composition (*)<br />
All values are expressed in %<br />
12<br />
PRODUCT<br />
DESIGNATION<br />
AZ-57<br />
AZ-55<br />
(*) Other compositions may be available upon request.<br />
Approximate Weight and Size<br />
Weight : 2,314 ± 220 lb (1,050 ± 100 kg)<br />
Identification<br />
Fe<br />
Min.<br />
Max.<br />
0.15<br />
0.10<br />
Si<br />
Min.<br />
Max.<br />
1.40<br />
1.60<br />
1.25<br />
1.60<br />
Each sow has the heat number stamped<br />
on its two smallest faces.<br />
An identification label is stuck<br />
on each sow as that shown on the right.<br />
Cu<br />
Min.<br />
Max.<br />
0.03<br />
0.030<br />
Zn<br />
Min.<br />
Max.<br />
40.0<br />
43.0<br />
41.0<br />
45.0<br />
Ti<br />
Min.<br />
Max.<br />
----<br />
0.003<br />
Mg<br />
Min.<br />
Max.<br />
----<br />
0.002<br />
Pb<br />
Min.<br />
Max.<br />
0.01<br />
0.010<br />
Sn<br />
Min.<br />
Max.<br />
0.01<br />
----<br />
Ca<br />
Min.<br />
Max.<br />
----<br />
0.002<br />
Li<br />
Min.<br />
Max.<br />
----<br />
0.002<br />
Al<br />
Min.<br />
Max.<br />
55.0<br />
58.5<br />
53.00<br />
57.00<br />
Others<br />
Each<br />
Max.<br />
0.030<br />
0.030<br />
Others<br />
total<br />
Max.<br />
0.10<br />
0.10
ALUMINIUM ROLLING INGOTS (SLABS)<br />
General Information<br />
Slabs for rolling (series 1000) are produced in different dimensions according to customers' request, by conventional DC<br />
casting. The liquid metal undergoes a degassing process in a furnace with cryogenic nitrogen. Ceramic foam filtration<br />
(30 ppi) is implemented for removing non-metallic inclusions.<br />
Metal cleanliness is ensured by the use of grain refiners of low boron content. The grain size is controlled by means of the<br />
addition of rod Al 5% Ti 0.2% B.<br />
The produced slabs may be used in foil production.<br />
<strong>Aluar</strong> Designation and Chemical Composition<br />
All values are expressed in %<br />
PRODUCT<br />
DESIGNATION<br />
AA 1230/A<br />
SLABS (3)<br />
AA 8079/A<br />
SLABS (4)<br />
AA 1050/A<br />
SLABS (1)<br />
AA 1145/A<br />
SLABS (2)<br />
(1) Fe + Si max. 0.45%<br />
Others: max. 0.03% (each), Others: max. 0.10% (total)<br />
(2) Fe + Si max. 0.55%, Fe/Si min. 2.50<br />
Others: max. 0.030% (each), Others: max. 0.10% (total)<br />
(3) Fe + Si max. 0.70%, Fe/Si min. 2.50 max. 3.50<br />
Others: max. 0.03% (each), Others: max. 0.10% (total)<br />
(4) Others: max. 0.03% (each), Others: max. 0.10% (total)<br />
Table of Equivalence<br />
Dimension Tolerance<br />
Aluminium<br />
Min<br />
99.30<br />
Rest<br />
99.50<br />
99.45<br />
Fe<br />
Min.<br />
Max.<br />
0.40<br />
0.50<br />
0.75<br />
1.00<br />
0.20<br />
0.40<br />
0.30<br />
0.46<br />
ALUAR<br />
DESIGNATION AA/ASTM<br />
AA1145/A AA1145<br />
AA1050/A AA1050<br />
AA1230/A AA1230<br />
AA8079/A AA8079<br />
Si<br />
Min.<br />
Max.<br />
0.13<br />
0.20<br />
0.08<br />
0.15<br />
0.20<br />
0.07<br />
0.12<br />
Cu<br />
Min.<br />
Max.<br />
0.030<br />
Length:<br />
± 2.0% of nominal value<br />
Width:<br />
± 0.5% of nominal value<br />
Thickness:<br />
± 1.0% of nominal value*<br />
* Except for 12 x 32 in. (320 x 820 mm) length, where tolerance is ± 1.6%.<br />
0.03<br />
0.050<br />
0.040<br />
Zn<br />
Min.<br />
Max.<br />
0.030<br />
0.03<br />
----<br />
0.030<br />
Ti<br />
Min.<br />
Max.<br />
0.030<br />
0.020<br />
0.030<br />
0.030<br />
Mg<br />
Min.<br />
Max.<br />
0.005<br />
0.005<br />
0.010<br />
0.005<br />
Mn<br />
Min.<br />
Max.<br />
0.030<br />
0.03<br />
0.030<br />
0.030<br />
Cr<br />
Min.<br />
Max.<br />
0.020<br />
0.02<br />
0.030<br />
----<br />
B<br />
Min.<br />
Max.<br />
----<br />
----<br />
0.008<br />
----<br />
13
Bow:<br />
± 0.5% of total length<br />
Plainness:<br />
Transverse: Determined between both rolling faces, at 90º from the longitudinal axis, between the points of maximum<br />
and minimum thickness. Acceptance limit:<br />
Maximum thickness - Minimum thickness ≤ 0.4 in. (10 mm).<br />
Longitudinal: Refers to the bow tolerance of the rolling face in the direction parallel to the main axis. Acceptance limit:<br />
Bow tolerance ≤ 0.3 % of total length.<br />
Cutting angle:<br />
The angle formed by the cut face of the slab and the axis of the slab is 90° ± 0.5°.<br />
Packing<br />
Slabs are stacked on wooden runners. These figures show three different configurations for different types of stacks.<br />
FARDO #1 FARDO #2 FARDO #3<br />
Cutting and Stacking<br />
SLAB SECTION SLAB LENGTH STACK DIMENSION PIECES TYPE <strong>OF</strong> WEIGHT<br />
PER<br />
STACK<br />
PACKING<br />
mm<br />
ALUMINIUM ROLLING INGOTS (SLABS)<br />
300 x 820<br />
400 x 1080<br />
400 x 1170<br />
400 x 1420<br />
Identification<br />
Each slab is identified on one of its cut ends with:<br />
- Heat number.<br />
- Alloy designation.<br />
- A self-adhesive label as the one shown on the right.<br />
14<br />
in.<br />
12 x 32<br />
16 x 42<br />
16 x 46<br />
16 x 56<br />
mm<br />
3250<br />
1500<br />
1500<br />
3250<br />
2900<br />
2180<br />
3250<br />
2900<br />
2180<br />
3250<br />
2900<br />
in.<br />
128<br />
59<br />
59<br />
128<br />
114<br />
86<br />
128<br />
114<br />
86<br />
128<br />
114<br />
mm<br />
820 x 400 x 3250<br />
820 x 1140 x 1500<br />
820 x 400 x 1500<br />
1080 x 525 x 3250<br />
1080 x 525 x 2900<br />
1080 x 995 x 2180<br />
1170 x 500 x 3250<br />
1170 x 500 x 2900<br />
1170 x 970 x 2180<br />
1420 x 500 x 3250<br />
1420 x 500 x 2900<br />
in.<br />
32 x 16 x 128<br />
32 x 45 x 59<br />
32 x 16 x 59<br />
42 x 21 x 128<br />
42 x 21 x 114<br />
42 x 39 x 86<br />
46 x 20 x 128<br />
46 x 20 x 114<br />
46 x 38 x 86<br />
56 x 20 x 128<br />
56 x 20 x 114<br />
1<br />
3<br />
1<br />
1<br />
1<br />
2<br />
1<br />
1<br />
2<br />
1<br />
1<br />
#2<br />
#1<br />
#2<br />
#2<br />
#2<br />
#3<br />
#2<br />
#2<br />
#3<br />
#2<br />
#2<br />
kg/m<br />
664<br />
1166<br />
1264<br />
1534<br />
lb/ft<br />
91<br />
159<br />
172<br />
209<br />
NET WEIGHT<br />
PER STACK<br />
(NOMINAL)<br />
kg<br />
2158<br />
2989<br />
996<br />
3791<br />
3383<br />
5086<br />
4106<br />
3664<br />
5511<br />
4984<br />
4447<br />
lb<br />
4748<br />
6576<br />
2191<br />
8340<br />
7442<br />
11189<br />
9033<br />
8061<br />
12124<br />
10965<br />
9783
ALUMINIUM EXTRUSION BILLETS<br />
General Information<br />
Among the main outstanding features in the production of billets, the following could be mentioned:<br />
On-line Liquid Metal Treatment<br />
The on-line refining system, based on the injection of tiny bubbles of inert gas (Argon) in molten metal and filtration<br />
through a ceramic foam filter (CFF), provides a high degree of efficiency in hydrogen degassing and inclusions removal<br />
from hot aluminium.<br />
Casting Technology<br />
Air-assisted casting increases billet quality providing an extremely smooth surface, minimum segregation shell thickness,<br />
uniform fine grain structure and minimum dendritic spacing.<br />
As a result of this, our customers can expect superior extrusions every time; higher extrusion speeds, reduced break-out<br />
pressure, longer die life, more consistent as-extruded surfaces, better consistent anodising response and improvement in<br />
mechanical properties.<br />
Continuous Homogenisation Treatment<br />
Continuous homogenisation process of the 6000 alloy series is carried out in a continuous heat treatment station<br />
consisting of a heating chamber, a holding chamber and a forced air cooling chamber.<br />
The temperature is controlled for each log, one by one, by means of sting thermocouples, of the contact type.<br />
Throughout the process the temperature is measured four times: at the entrance and exit of the holding chamber, and<br />
in two positions during the cooling of each log. The data are continuously stored so that temperature and the homogenisation<br />
time as well as the cooling speed of each log are available. In this way, information traceability is assured.<br />
Furthermore, the temperature control in the different chambers is performed both as a function of the billet temperature<br />
and the hot air temperature. As a result of this, a highly reproducible thermal control of each log is ensured, the dispersion<br />
being less than 5° C within the homogenisation of each cast.<br />
High performance in the process guarantees a constant metallurgic quality of aluminium billets, with excellent<br />
extrudability and uniform final properties.<br />
15
ALUMINIUM EXTRUSION BILLETS<br />
<strong>Aluar</strong> Designation and Chemical Composition (*)<br />
All values are expressed in %<br />
16<br />
(*) Other compositions may be available upon request.<br />
(1) Others: max. 0.01% (each), Others: max. 0.030% (total)<br />
(2) Others: max. 0.030% (each), Others: max. 0.10 % (total)<br />
(3) Fe + Si max. 0.45%<br />
Others: max. 0.030% (each), Others: max. 0.15 % (total)<br />
(4) After adding Mn to alloys, a significant improvement is obtained in the internal structure of the billets.<br />
(!) Typical range of SiMg2 + Si (excess) = 0.76 to 0.82 %<br />
Typical value of SiMg2 + Si (excess) = 0.80 %<br />
(#) Fe + Si , ≤ 0.45 %<br />
Table of Equivalence<br />
Dimension Tolerance<br />
Diameters:<br />
PRODUCT<br />
DESIGNATION<br />
AA 6063/E<br />
BILLETS (1)<br />
AA 6060/A<br />
BILLETS (2)<br />
AA 6063/M (!)<br />
BILLETS (1)<br />
AA 6061/A<br />
BILLETS (1)<br />
AA 6463/A<br />
BILLETS (1)<br />
AA 1050/B (#)<br />
BILLETS (3)<br />
Al<br />
Min<br />
Rest<br />
Rest<br />
Rest<br />
Rest<br />
Rest<br />
99,50<br />
Fe<br />
Min.<br />
Max.<br />
0.14<br />
0.20<br />
0.15<br />
0.25<br />
0.14<br />
0.22<br />
0.14<br />
0.30<br />
0.06<br />
0.14<br />
0.12<br />
0.30<br />
Si<br />
Min.<br />
Max.<br />
0.38<br />
0.46<br />
0.38<br />
0.45<br />
0.30<br />
0.38<br />
0.55<br />
0.65<br />
0.35<br />
0.44<br />
0.07<br />
0.20<br />
ALUAR<br />
DESIGNATION ISO AA/ASTM CEN<br />
AA-6063/E AlMgSi 6063 EN AW-6063<br />
EN AW-Al Mg 0.7Si<br />
AA-6463/A AlMgSi 6463 EN AW-6463<br />
EN AW-Al Mg 0.7Si<br />
AA-6063/M AlMgSi 6063 EN AW-6063<br />
EN AW-Al Mg 0.7Si<br />
AA-6060/A AlMgSi 6060 EN AW-6060<br />
EN AW-Al MgSi<br />
AA-6061/A AlMg1SiCu 6061 EN AW-6061<br />
EN AW-Al Mg1SiCu<br />
AA-1050/B Al-99.5 1050 EN AW-1050<br />
EN AW-Al 99.5<br />
Diameter 6 in. (152 mm): ± 0.04 in. (+ 1.0 mm - 1.0 mm)<br />
Diameter 6.7 in. (170 mm): + 0.02 - 0.08 in. (+ 0.5 mm - 2.0 mm)<br />
Diameter 7 in. (178 mm): + 0.02 - 0.04 in. (+ 0.5 mm - 1.0 mm)<br />
Diameter 8 in. (203 mm): + 0.04 - 0.02 in. (+ 1.0 mm - 0.5 mm)<br />
Cu<br />
Min.<br />
Max.<br />
0.030<br />
0.030<br />
0.030<br />
0.25<br />
0.35<br />
0.10<br />
0.20<br />
0.050<br />
Zn<br />
Min.<br />
Max.<br />
0.050<br />
-----<br />
0.050<br />
0.050<br />
0.050<br />
0.050<br />
Ti<br />
Min.<br />
Max.<br />
0.030<br />
0.050<br />
0.030<br />
0.030<br />
0.030<br />
0.030<br />
V<br />
Min.<br />
Max.<br />
-----<br />
-----<br />
-----<br />
-----<br />
-----<br />
0.050<br />
Ga<br />
Min.<br />
Max.<br />
0.020<br />
-----<br />
0.020<br />
0.020<br />
0.020<br />
-----<br />
Mg<br />
Min.<br />
Max.<br />
0.45<br />
0.60<br />
0.35<br />
0.45<br />
0.45<br />
0.55<br />
0.85<br />
1.00<br />
0.45<br />
0.60<br />
0.050<br />
Mn<br />
Min.<br />
Max.(4)<br />
0.02<br />
0.04<br />
0.05<br />
0.02<br />
0.04<br />
0.05<br />
0.01<br />
0.03<br />
0.050<br />
Cr<br />
Min.<br />
Max.<br />
0.010<br />
0.030<br />
0.010<br />
0.06<br />
0.14<br />
0.010<br />
----
Length tolerance:<br />
Billets up to 29.5 in. (750 mm): ± 0.12 in. (3 mm)<br />
Over 29.5 to 112 in. (750 to 2,850 mm): ± 0.24 in. (6 mm)<br />
Over 112 to 235.7 in. (2,850 to 6,000 mm): ± 0.36 in. (9 mm)<br />
Bow tolerance:<br />
Less than 0.025 in./ft (2 mm/m).<br />
Cutting angle:<br />
The angle formed by the cut face of the billet and the axis of the log is 90º ± 0.5º.<br />
Packing<br />
Billets are stacked on 3.1 in. x 3 in. (80 x 75 mm) wooden runners. These figures show the basic configurations of the different<br />
types of packing.<br />
17
ALUMINIUM EXTRUSION BILLETS<br />
18<br />
Billet Length<br />
in. mm Number of wooden runners Number of straps<br />
19.7 - 39.4 500 - 1000 2 3<br />
39.4 - 59.1 1001 - 1500 3 3<br />
59.1 - 236.2 1501 - 6000 4 4<br />
Weight and Size for Billets, Bundles and Runners<br />
DIAMETER WEIGHT BILLET LENGTH STACK<br />
DIMENSION<br />
(Height)<br />
mm<br />
152<br />
170<br />
178<br />
203<br />
Inch<br />
6<br />
6,7<br />
7<br />
8<br />
kg/m<br />
48.99<br />
61.28<br />
67.19<br />
87.39<br />
Stacks height includes wooden runners.<br />
Identification<br />
lb/ft<br />
32.66<br />
40.85<br />
44.79<br />
58.26<br />
mm<br />
500-1000<br />
1001-2000<br />
2001-3000<br />
3001-6000<br />
500-1000<br />
1001-2000<br />
2001-3000<br />
3001-6000<br />
500-1000<br />
1001-2000<br />
2001-3000<br />
3001-6000<br />
500-1000<br />
1001-2000<br />
2001-3000<br />
3001-6000<br />
Each aluminium extrusion billet is identified on one of its cut faces with:<br />
- <strong>Aluar</strong>’s logo and name<br />
- Heat number<br />
- Alloy designation<br />
Inch<br />
19.7-39.4<br />
39.4-78.8<br />
78.8-118.2<br />
118.2-236.4<br />
19.7-39.4<br />
39.4-78.8<br />
78.8-118.2<br />
118.2-236.4<br />
19.7-39.4<br />
39.4-78.8<br />
78.8-118.2<br />
118.2-236.4<br />
19.7-39.4<br />
39.4-78.8<br />
78.8-118.2<br />
118.2-236.4<br />
Each billet stack has an adhesive label as shown on the right.<br />
mm<br />
829<br />
697<br />
434<br />
227<br />
909<br />
762<br />
467<br />
245<br />
945<br />
790<br />
482<br />
253<br />
880<br />
880<br />
529<br />
278<br />
STACK<br />
DIMENSION<br />
(Width)<br />
PIECES<br />
PER<br />
STACK<br />
STACKING<br />
PATTERN<br />
WOODEN<br />
RUNNERS<br />
LENGTH<br />
Batches of stacks to be shipped to the foreign market are identified with different colours of paint, according to<br />
their destination, painted on the straps.<br />
Inch<br />
33<br />
27<br />
17<br />
9<br />
36<br />
30<br />
18<br />
10<br />
37<br />
31<br />
19<br />
10<br />
35<br />
35<br />
21<br />
11<br />
mm<br />
1216<br />
1064<br />
1064<br />
1064<br />
1190<br />
1020<br />
1190<br />
1190<br />
1068<br />
1068<br />
1068<br />
1068<br />
1015<br />
1015<br />
1015<br />
1015<br />
Inch<br />
48<br />
42<br />
42<br />
42<br />
47<br />
40<br />
47<br />
47<br />
42<br />
42<br />
42<br />
42<br />
40<br />
40<br />
40<br />
40<br />
36<br />
26<br />
13<br />
7<br />
31<br />
22<br />
13<br />
7<br />
26<br />
22<br />
11<br />
6<br />
18<br />
18<br />
9<br />
5<br />
8-7-8-7-6<br />
7-6-7-6<br />
7-6<br />
7<br />
7-6-7-6-5<br />
6-5-6-5<br />
7-6<br />
7<br />
6-5-6-5-4<br />
6-5-6-5<br />
6-5<br />
6<br />
5-4-5-4<br />
5-4-5-4<br />
5-4<br />
5<br />
mm<br />
1005<br />
955<br />
955<br />
955<br />
1080<br />
905<br />
1080<br />
1080<br />
955<br />
905<br />
Inch<br />
40<br />
38<br />
38<br />
38<br />
45<br />
36<br />
45<br />
45<br />
37.6<br />
36<br />
TYPE <strong>OF</strong><br />
STACKING<br />
#2<br />
#1<br />
#4<br />
#3<br />
#2<br />
#1<br />
#4<br />
#4<br />
#2<br />
#1<br />
#4<br />
#3<br />
#1<br />
#1<br />
#4<br />
#3
ALUMINIUM ROD<br />
General Information<br />
Rods are made from primary aluminium in a continuous casting and milling machine.<br />
On-line treatment is based on the injection of Nitrogen and additional filtration through a ceramic foam filter of 30 ppi.<br />
The rod obtained is automatically coiled, cooled by forced air and packed once room temperature is reached.<br />
The process parameters control guarantees all tempers related to the chemical compositions offered, with the exception<br />
of the annealing (O temper) which is obtained after heat treatment in a batch furnace.<br />
<strong>Aluar</strong> Designation and Chemical Composition (*)<br />
All values are expressed in %<br />
PRODUCT<br />
DESIGNATION<br />
AA 1350/A<br />
AA 1350/D<br />
AA 1370/A<br />
AA 6101/A<br />
(*) Other compositions may be available upon request.<br />
Electrical and Mechanical Properties (*)<br />
Mechanical Properties<br />
Aluminium<br />
Minimum<br />
99.50<br />
99.70<br />
99.70<br />
Rest<br />
Fe<br />
Min.<br />
Max.<br />
0.20<br />
----<br />
0.25<br />
0.25<br />
Temper UTS (MPa)<br />
AA1350/A or AA1370/A 0 59-97<br />
AA1350/A or AA1370/A H 12 83-117<br />
AA1350/A or AA1370/A H 14 103-138<br />
AA1350/A or AA1370/A H 16 117-150<br />
AA1350 or 1370 0 60-80<br />
AA1370 or 1370 H11 80-95<br />
AA1370 or 1370 H12 95-110<br />
AA1370 or 1370 H13 105-120<br />
AA1370 or 1370 H14 115-130<br />
AA6101/A T4 158-170<br />
Si<br />
Min.<br />
Max.<br />
0.10<br />
0.25<br />
0.10<br />
0.37<br />
0.42<br />
Cu<br />
Min.<br />
Max.<br />
0.020<br />
----<br />
0.020<br />
0.10<br />
Zn<br />
Min.<br />
Max.<br />
0.040<br />
----<br />
0.040<br />
0.10<br />
Ti<br />
Min.<br />
Max.<br />
0.010<br />
----<br />
0.020<br />
0.02<br />
V<br />
Min.<br />
Max.<br />
0.010<br />
----<br />
0.020<br />
----<br />
Electrical Properties<br />
(*)Other ranges of properties could be considered upon customers’ request.<br />
Ga<br />
Min.<br />
Max.<br />
0.03<br />
----<br />
0.03<br />
----<br />
Mg<br />
Min.<br />
Max.<br />
0.020<br />
0.050<br />
0.020<br />
0.39<br />
0.45<br />
Mn<br />
Min.<br />
Max.<br />
0.010<br />
----<br />
0.010<br />
0.03<br />
Temper Conductivity<br />
(%IACS)<br />
(Minimum)<br />
AA1350/A-0 62.6<br />
AA1350/A-H-12 61.9<br />
AA1350/A-H-14 61.6<br />
AA1350/A-H-16 61.6<br />
AA1370/A 61.5<br />
AA6101/A - T4 51.8<br />
Cr<br />
Min.<br />
Max.<br />
0.010<br />
----<br />
0.010<br />
0.03<br />
B<br />
Min.<br />
Max.<br />
0.020<br />
----<br />
0.020<br />
0.06<br />
19
ALUMINIUM ROD<br />
Table of Equivalence<br />
Dimension Tolerance<br />
20<br />
ALUAR<br />
DESIGNATION AA/ASTM CEN DIN<br />
AA1350/A AA1350 EN AW 1350 E-Al 1712<br />
3.0257<br />
EN AW 1370<br />
(AA1370/A)<br />
AA1370 EN AW 1370<br />
AA6101/A AA6101 EN AW 6101 E-lMgSi0.5<br />
3207<br />
DIAMETER TOLERANCE OUT <strong>OF</strong> ROUNDNESS<br />
(MAX.)<br />
mm inches mm inches mm inches<br />
9.5 0.37 ± 0.5 ± 0.02 0.29 0.010<br />
12 0.47 ± 0.5 ± 0.02 0.36 0.015<br />
15 0.59 ± 0.5 ± 0.02 0.45 0.018<br />
19 0.75 ± 0.9 ± 0.03 0.57 0.022<br />
Approximate Weight and Size, and Packing<br />
Each coil is strapped with a plastic band and protected by means of cardboard and polyethylene foil. The coil is<br />
provided on a wooden pallet in order to facilitate handling operations.<br />
Weight:<br />
4,409 lb (2,000 kg) ± 10%<br />
“Note:<br />
> From November 2001 onwards ALUAR will be able to<br />
offer on-line lubricated rod, random or tight wounding<br />
and a wider range of diameters (additional 12.7 and<br />
17.46 mm).”<br />
Identification<br />
Each coil bears a label as shown on the right.