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Aluar Aluminio Argentino S.A.I.C. CATALOGUE OF PRODUCTS

Aluar Aluminio Argentino S.A.I.C. CATALOGUE OF PRODUCTS

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<strong>Aluar</strong> <strong>Aluminio</strong> <strong>Argentino</strong> S.A.I.C. <strong>CATALOGUE</strong> <strong>OF</strong> <strong>PRODUCTS</strong><br />

ISO 9002


CURRENT TERMINOLOGY<br />

Pure Aluminium Ingots 4<br />

Pure ingots are cast from primary aluminium that has been reduced from alumina through electrolysis.<br />

Unalloyed ingots are offered in various grades of aluminium purity upon request.<br />

Aluminium Foundry Alloy Ingots of 50 lb (22.7 kg) or 15.4 lb (7.0 kg) 6/7/8<br />

Aluminium alloy, casting or foundry ingots are produced in several compositions to meet industry standards and provide<br />

the variety of features required in aluminium casting. Aluminium alloy ingots are a metalwork combination of aluminium<br />

and various alloying constituents.<br />

Aluminium Foundry Alloy T-Bars and Continuous Casting Ingots 9/10<br />

These primary aluminium alloy ingots are produced in different compositions to meet current standards and provide the<br />

variety of features required in aluminium casting. Primary aluminium alloy ingots are a metalwork combination of aluminium<br />

and various alloying constituents.<br />

Zincalum Sows 12<br />

Zincalum sow alloys (approximately 55% Aluminium and 45% Zinc) are solidified in moulds of appropriate form. They<br />

are used for coating steel sheet by galvanisation in the construction industry.<br />

Aluminium Rolling Ingots (Slabs) 13<br />

They are primary aluminium alloy ingots of a rectangular shape and size that are used in rolling mills. Rolling ingots have<br />

a fast-chilled structure; they are cast to specific standards, and are normally reheated before rolling to produce sheets and<br />

plates of different thickness.<br />

2


Aluminium Extrusion Billets 15<br />

They are primary aluminium alloy ingots of cylindrical shape and size suitable for use in extrusion presses. Extrusion<br />

billets are of a fast-chilled, homogenous form – from the metallurgical point of view – manufactured to meet specific<br />

standards. They are not remelted by users but are normally heated to extrusion temperatures before undergoing severe<br />

mechanical work in a press to produce an extruded shape.<br />

Aluminium Rod 19<br />

Metal wire produced by straining and continuous lamination in a Properzi´s machine, in diameters between 0.37 and 0.75 in.<br />

(9.5 and 19.0 mm), that are used mostly in the power transmission and cable industry. Both pure aluminium rod and<br />

alloyed rod are produced; the latter only of 0.37 in. (9.5 mm) in diameter.<br />

3


PURE ALUMINIUM INGOTS<br />

General Information<br />

Pure aluminium ingots are dross free, which minimises metal loss in later remelting. Cooling of moulds is carefully<br />

set-up in order to avoid any possibility of internal void formation. Automatic metal flow control assures uniform<br />

dimension and weight of every bundle.<br />

Stacking, strapping and weighing are automatically performed.<br />

<strong>Aluar</strong> Designation and Chemical Composition (**)<br />

All values are expressed in %<br />

4<br />

PRODUCT<br />

DESIGNATION<br />

99.90 (*)<br />

PURE INGOTS (1)<br />

99.80-D<br />

PURE INGOTS (2)<br />

99.80-J<br />

PURE INGOTS (2)<br />

99.70 F08<br />

PURE INGOTS (2)<br />

99.70-A<br />

PURE INGOTS (2)<br />

99.80 AE<br />

PURE INGOTS (3)<br />

99.50 AE II<br />

PURE INGOTS (3)<br />

99.80<br />

PURE INGOTS (2)<br />

99.70<br />

PURE INGOTS (2)<br />

99.50<br />

PURE INGOTS (2)<br />

99.00<br />

PURE INGOTS (4)<br />

(1) Others: 0.01% max (each), Others: 0.03% max. (total)<br />

(2) Others: 0.030% max. (each), Others: 0.10% max. (total)<br />

(3) Ti+V+Mn+Cr 0.015% max., Ti+V 0.005% max.<br />

Others: 0.020% max. (each), Others: 0.050% max. (total)<br />

(4) Others: 0.05% max. (each), Others: 0.15% max. (total)<br />

(*) Subject to special order due to limited production.<br />

(**)Other compositions may be available upon request.<br />

Table of Equivalence<br />

<strong>Aluminio</strong><br />

Mínimo<br />

99,90<br />

99,80<br />

99,80<br />

99,70<br />

99,70<br />

99,80<br />

99,50<br />

99,80<br />

99,70<br />

99,50<br />

99,00<br />

Fe<br />

Min.<br />

Max.<br />

0.07<br />

0.09<br />

0.12<br />

0.08<br />

0.20<br />

0.08<br />

0.25<br />

0.15<br />

0.25<br />

0.40<br />

0.80<br />

Si<br />

Min.<br />

Max.<br />

0.05<br />

0.10<br />

0.10<br />

0.20<br />

0.10<br />

0.10<br />

0.10<br />

0.15<br />

0.20<br />

0.30<br />

0.50<br />

Cu<br />

Min.<br />

Max.<br />

0.010<br />

0.030<br />

0.030<br />

0.020<br />

0.030<br />

0.010<br />

0.010<br />

0.020<br />

0.020<br />

0.030<br />

0.050<br />

Zn<br />

Min.<br />

Max.<br />

-----<br />

0.030<br />

0.030<br />

0.060<br />

0.030<br />

0.050<br />

0.050<br />

0.060<br />

0.060<br />

0.070<br />

0.080<br />

Ti<br />

Min.<br />

Max.<br />

0.010<br />

0.010<br />

0.010<br />

-----<br />

0.010<br />

-----<br />

-----<br />

-----<br />

-----<br />

V<br />

Min.<br />

Max.<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

Ga<br />

Min.<br />

Max.<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

0.020<br />

0.020<br />

-----<br />

ALUAR<br />

DESIGNATION ISO AA/ASTM AFNOR DIN<br />

99.90 Al-99.9 1090 ---- Al 99.9<br />

(3.0305)<br />

99.80-D Al-99.8 1080 A8 Al 99.8<br />

(3.0285)<br />

99.80-J Al-99.8 1080 A8 Al 99.8<br />

(3.0285)<br />

99.80 Al-99.8 1080 A8 Al 99.8<br />

(3.0285)<br />

99.70-A Al-99.7 1070 A7 Al 99.7<br />

(3.0275)<br />

99.70 Al-99.7 1070 A7 Al 99.7<br />

(3.0275)<br />

99.80-AE ------ ------- ------ -----------<br />

99.50-AE II E-Al 99.5 1350 A5/L E-Al<br />

(3.0257)<br />

99.70-F08 Al-99.7 1070 A7 - - - - - -<br />

99.50 Al-99.5 1050 A5 Al 99.5<br />

(3.0255)<br />

99.00 ------ ------- ------ -----------<br />

-----<br />

-----<br />

-----<br />

Mg<br />

Min.<br />

Max.<br />

-----<br />

0.015<br />

0.015<br />

-----<br />

0.015<br />

0.015<br />

0.015<br />

-----<br />

-----<br />

-----<br />

-----<br />

Mn<br />

Min.<br />

Max.<br />

0.010<br />

0.030<br />

0.030<br />

-----<br />

0.030<br />

0.006<br />

0.006<br />

-----<br />

-----<br />

-----<br />

-----<br />

Cr<br />

Min.<br />

Max.<br />

-----<br />

0.030<br />

0.030<br />

-----<br />

0.030<br />

0.004<br />

0.004<br />

-----<br />

-----<br />

-----<br />

-----<br />

B<br />

Min.<br />

Max.<br />

-----<br />

0.010<br />

0.010<br />

-----<br />

0.010<br />

0.020<br />

0.020<br />

-----<br />

-----<br />

-----<br />

-----


Approximate Weight and Size<br />

INGOTS<br />

Weight: 50 lb (22.7 kg)<br />

Packing<br />

BUNDLES<br />

Weight: 2,200 lb (1,000 kg)<br />

Quantity<br />

of ingots: 44<br />

Bundles are strapped with three painted<br />

steel straps, 0.98 in. (25 mm) wide<br />

and 0.03 in. (0.8 mm) thick.<br />

Identification<br />

Ingot<br />

Each ingot bears the heat number stamped<br />

on the base and <strong>Aluar</strong>’s logo in low relief.<br />

Bundles<br />

Bundles are identified with labels as shown<br />

on the right.<br />

Batches are identified with different colours<br />

of paint, according to their destination.<br />

5


ALUMINIUM FOUNDRY ALLOY INGOTS<br />

General Information<br />

Aluminium alloy ingots are dross free, which minimises metal loss in later remelting. Cooling of moulds is carefully<br />

set-up in order to avoid any possibility of internal void formation.<br />

Cleanliness of foundry alloys, made from primary aluminium, is guaranteed by using a highly efficient on-line metal<br />

refinement process consisting of inert gas injection and a ceramic foam filtration (CFF).<br />

Stacking, strapping and weighing are automatically performed.<br />

<strong>Aluar</strong> Designation and Chemical Composition (*)<br />

All values are expressed in %<br />

(*) Other compositions may be available upon request.<br />

Table of Equivalence<br />

6<br />

PRODUCT<br />

DESIGNATION<br />

AlSi7Mg<br />

AlSi7Mg<br />

AlSi7MgSr<br />

AlSi7MgSr<br />

AlSi11Mg<br />

AlSi11MgSr<br />

Fe<br />

Min.<br />

Max.<br />

0.10<br />

0.12<br />

0.10<br />

0.12<br />

0.12<br />

0.12<br />

Si<br />

Min.<br />

Max.<br />

6.5<br />

7.5<br />

6.5<br />

7.5<br />

6.5<br />

7.5<br />

6.5<br />

7.5<br />

10.5<br />

11.5<br />

10.5<br />

11.5<br />

Cu<br />

Min.<br />

Max.<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

Zn<br />

Min.<br />

Max.<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

Ti<br />

Min.<br />

Max.<br />

0.20<br />

0.20<br />

0.20<br />

0.20<br />

0.20<br />

0.20<br />

ALUAR<br />

DESIGNATION AA/ASTM CEN<br />

AlSi7Mg A356.2 EN AC-42000<br />

EN AC-AlSi7Mg<br />

AlSi7MgSr A356.2 EN AC-42000<br />

EN AC-AlSi7Mg<br />

AlSi11Mg ---------- EN AC-44000<br />

EN AC-AlSi11<br />

AlSi11MgSr ---------- EN AC-44000<br />

EN AC-AlSi11<br />

Mg<br />

Min.<br />

Max.<br />

0.20<br />

0.50<br />

0.20<br />

0.50<br />

0.20<br />

0.50<br />

0.20<br />

0.50<br />

0.10<br />

0.20<br />

0.10<br />

0.20<br />

Mn<br />

Min.<br />

Max.<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

Sr<br />

Min.<br />

Max.<br />

----<br />

----<br />

0.010<br />

0.045<br />

0.010<br />

0.045<br />

----<br />

0.030<br />

0.050<br />

P<br />

Min.<br />

Max.<br />

0.0015<br />

0.0015<br />

0.0015<br />

0.0015<br />

0.0020<br />

0.0020<br />

Ca<br />

Min.<br />

Max.<br />

0.002<br />

0.002<br />

0.002<br />

0.002<br />

0.002<br />

0.002<br />

Others<br />

Each<br />

Max.<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

0.03<br />

Others<br />

Total<br />

Max.<br />

0.15<br />

0.15<br />

0.15<br />

0.15<br />

0.15<br />

0.15


Aluminium Foundry Alloy Ingots - 50 lb (22.7 kg)<br />

Approximate Weight and Size<br />

INGOTS<br />

Weight: 50 lb (22.7 kg)<br />

Packing<br />

BUNDLES: Option 1<br />

Weight: 2,200 lb (1,000 kg)<br />

Quantity<br />

of ingots: 44<br />

Bundles are strapped with three painted<br />

steel straps, 0.98 in. (25 mm) wide<br />

and 0.03 in. (0.8 mm) thick.<br />

BUNDLES: Option 2<br />

Weight: 1,200 lb (545 kg)<br />

Quantity<br />

of ingots: 24<br />

Option 1 and Option 2 bundles are strapped<br />

with three painted steel straps, 0.98 in. (25 mm)<br />

wide and 0.03 in. (0.8 mm) thick.<br />

Identification<br />

Ingots:<br />

Each ingot bears the heat number stamped on the base<br />

and <strong>Aluar</strong>’s logo in low relief.<br />

Bundles:<br />

Bundles are identified with labels as shown on the right.<br />

Batches are identified with different colours of paint, according<br />

to their destination.<br />

7


Aluminium Foundry Alloy Ingots - 15.4 lb (7 kg)<br />

Approximate Weight and Size<br />

INGOTS<br />

Weight: 15.4 lb (7 kg)<br />

Packing<br />

BUNDLES: Option 1<br />

Weight: 1,219 lb (553 kg)<br />

Quantity of<br />

ingots: 79<br />

BUNDLES: Option 2<br />

Weight: 1,003 lb (455 kg)<br />

Quantity of<br />

ingots: 65<br />

Option 1 and Option 2 bundles are strapped<br />

with three parallel painted steel straps,<br />

0.98 in. (25 mm) wide and 0.03 in. (0.8 mm) thick.<br />

Identification<br />

Ingots:<br />

Each ingot bears the heat number stamped on the base and<br />

<strong>Aluar</strong>’s logo in low relief.<br />

Bundles:<br />

Bundles are identified with labels as shown on the right.<br />

Batches are identified with different colours of paint,<br />

according to their destination.<br />

8


ALUMINIUM FOUNDRY ALLOY T-BARS<br />

General Information<br />

Among the main features in the T-bar production process, the following can be mentioned:<br />

Casting technology<br />

Ingots are produced from primary aluminium. Solidification occurs in a Horizontal Continuous Casting Machine<br />

(Hertwich technology). Casting conditions are controlled in a continuous and automatic way.<br />

Cutting, stacking, strapping and weighing are carried out automatically.<br />

On-line liquid metal treatment<br />

The on-line refining system based on the injection of tiny bubbles of Argon in molten metal and filtration through a<br />

ceramic foam filter (CFF) guarantees high efficiency in hydrogen degassing and inclusion removal from hot aluminium.<br />

<strong>Aluar</strong> Designation, Chemical Composition, and Table of Equivalence<br />

The same chemical composition as for Aluminium Foundry Alloy Ingots can be obtained, see page 6.<br />

Approximate Weight and Size, and Packing<br />

Weight: min. 1,050 lb (475 kg);<br />

approximate length: 31.5 in. (800 mm)<br />

max. 1,575 lb (715 kg);<br />

approximate length: 47.2 in. (1,200 mm)<br />

Identification<br />

Ingots<br />

Each ingot is identified with the heat number<br />

and <strong>Aluar</strong>´s name stamped on its cutting face.<br />

Net weight, <strong>Aluar</strong>´s name and logo, heat number<br />

and ingot number are ink-marked on the side<br />

of each ingot.<br />

Each T-bar bears a label as that shown on the right.<br />

9


ALUMINIUM FOUNDRY ALLOY CONTINUOUS CASTING<br />

INGOTS<br />

General Information<br />

Among the main features in the C.C. Ingots production process, the following can be mentioned:<br />

Casting Technology<br />

Ingots are produced from primary aluminium. Solidification occurs in a Horizontal Continuous Casting Machine<br />

(Hertwich technology). Casting conditions are controlled in a continuous and automatic way.<br />

Cutting, stacking, strapping and weighing are carried out automatically.<br />

On-line Liquid Metal Treatment<br />

The on-line refining system based on the injection of tiny bubbles of Argon in molten metal and filtration through a<br />

ceramic foam filter (CFF) guarantees high efficiency in hydrogen degassing and inclusion removal from hot aluminium.<br />

<strong>Aluar</strong> Designation, Chemical Composition, and Table of Equivalence<br />

The same chemical composition as for Aluminium Foundry Alloy Ingots can be obtained, see page 6.<br />

Approximate Weight and Size<br />

INGOTS<br />

Weight 1: 15 lb (6.8 kg)<br />

Weight 2: 17 lb (7.8 kg)<br />

10


Bundles: There are two possible configurations for each ingot final length.<br />

Ingots = 25.5 in. (648 mm) long<br />

Bundle weight<br />

(lb) 1,658 2,013<br />

(kg) 752 913<br />

Bundle total height<br />

(inches) 30.8 36.7<br />

(mm) 783 933<br />

Layers per ingot 9 x 12 11 x 12<br />

Foot ingots 4 4<br />

Total number of Ingots<br />

(Including 4 foot ingots) 112 136<br />

Ingots = 29.8 in. (756 mm)<br />

Bundle weight<br />

(lb) 1,761 2,246<br />

(kg) 799 1,019<br />

Bundle total height<br />

(inches) 24.9 30.8<br />

(mm) 633 783<br />

Layers per ingot 7 x 14 9 x 14<br />

Foot ingots 4 4<br />

Total number of ingots<br />

(Including 4 foot ingots) 102 130<br />

There are two options for strapping the four existing bundle configurations:<br />

TYPE 1: Bundles are strapped with three parallel and two crossed painted steel straps, 0.98 in. (25 mm) wide and<br />

0.03 in. (0.8 mm) thick.<br />

TYPE 2: Bundles are strapped with three parallel painted steel straps, 0.98 in. (25 mm) wide and 0.03 in (0.8 mm) thick,<br />

and a lateral wrapping of polyethylene foil.<br />

Identification<br />

Ingots<br />

Heat number is ink-marked on the cutting face of each ingot.<br />

Bundles<br />

Heat number, alloy designation and <strong>Aluar</strong>’s name and logo<br />

are ink-marked on each layer.<br />

Bundles are identified with labels as shown on the right.<br />

11


ZINCALUM SOWS<br />

General Information<br />

Sows are produced from primary aluminium. Solidification takes place in open moulds.<br />

Each sow is skimmed manually before solidification takes place.<br />

<strong>Aluar</strong> Designation and Chemical Composition (*)<br />

All values are expressed in %<br />

12<br />

PRODUCT<br />

DESIGNATION<br />

AZ-57<br />

AZ-55<br />

(*) Other compositions may be available upon request.<br />

Approximate Weight and Size<br />

Weight : 2,314 ± 220 lb (1,050 ± 100 kg)<br />

Identification<br />

Fe<br />

Min.<br />

Max.<br />

0.15<br />

0.10<br />

Si<br />

Min.<br />

Max.<br />

1.40<br />

1.60<br />

1.25<br />

1.60<br />

Each sow has the heat number stamped<br />

on its two smallest faces.<br />

An identification label is stuck<br />

on each sow as that shown on the right.<br />

Cu<br />

Min.<br />

Max.<br />

0.03<br />

0.030<br />

Zn<br />

Min.<br />

Max.<br />

40.0<br />

43.0<br />

41.0<br />

45.0<br />

Ti<br />

Min.<br />

Max.<br />

----<br />

0.003<br />

Mg<br />

Min.<br />

Max.<br />

----<br />

0.002<br />

Pb<br />

Min.<br />

Max.<br />

0.01<br />

0.010<br />

Sn<br />

Min.<br />

Max.<br />

0.01<br />

----<br />

Ca<br />

Min.<br />

Max.<br />

----<br />

0.002<br />

Li<br />

Min.<br />

Max.<br />

----<br />

0.002<br />

Al<br />

Min.<br />

Max.<br />

55.0<br />

58.5<br />

53.00<br />

57.00<br />

Others<br />

Each<br />

Max.<br />

0.030<br />

0.030<br />

Others<br />

total<br />

Max.<br />

0.10<br />

0.10


ALUMINIUM ROLLING INGOTS (SLABS)<br />

General Information<br />

Slabs for rolling (series 1000) are produced in different dimensions according to customers' request, by conventional DC<br />

casting. The liquid metal undergoes a degassing process in a furnace with cryogenic nitrogen. Ceramic foam filtration<br />

(30 ppi) is implemented for removing non-metallic inclusions.<br />

Metal cleanliness is ensured by the use of grain refiners of low boron content. The grain size is controlled by means of the<br />

addition of rod Al 5% Ti 0.2% B.<br />

The produced slabs may be used in foil production.<br />

<strong>Aluar</strong> Designation and Chemical Composition<br />

All values are expressed in %<br />

PRODUCT<br />

DESIGNATION<br />

AA 1230/A<br />

SLABS (3)<br />

AA 8079/A<br />

SLABS (4)<br />

AA 1050/A<br />

SLABS (1)<br />

AA 1145/A<br />

SLABS (2)<br />

(1) Fe + Si max. 0.45%<br />

Others: max. 0.03% (each), Others: max. 0.10% (total)<br />

(2) Fe + Si max. 0.55%, Fe/Si min. 2.50<br />

Others: max. 0.030% (each), Others: max. 0.10% (total)<br />

(3) Fe + Si max. 0.70%, Fe/Si min. 2.50 max. 3.50<br />

Others: max. 0.03% (each), Others: max. 0.10% (total)<br />

(4) Others: max. 0.03% (each), Others: max. 0.10% (total)<br />

Table of Equivalence<br />

Dimension Tolerance<br />

Aluminium<br />

Min<br />

99.30<br />

Rest<br />

99.50<br />

99.45<br />

Fe<br />

Min.<br />

Max.<br />

0.40<br />

0.50<br />

0.75<br />

1.00<br />

0.20<br />

0.40<br />

0.30<br />

0.46<br />

ALUAR<br />

DESIGNATION AA/ASTM<br />

AA1145/A AA1145<br />

AA1050/A AA1050<br />

AA1230/A AA1230<br />

AA8079/A AA8079<br />

Si<br />

Min.<br />

Max.<br />

0.13<br />

0.20<br />

0.08<br />

0.15<br />

0.20<br />

0.07<br />

0.12<br />

Cu<br />

Min.<br />

Max.<br />

0.030<br />

Length:<br />

± 2.0% of nominal value<br />

Width:<br />

± 0.5% of nominal value<br />

Thickness:<br />

± 1.0% of nominal value*<br />

* Except for 12 x 32 in. (320 x 820 mm) length, where tolerance is ± 1.6%.<br />

0.03<br />

0.050<br />

0.040<br />

Zn<br />

Min.<br />

Max.<br />

0.030<br />

0.03<br />

----<br />

0.030<br />

Ti<br />

Min.<br />

Max.<br />

0.030<br />

0.020<br />

0.030<br />

0.030<br />

Mg<br />

Min.<br />

Max.<br />

0.005<br />

0.005<br />

0.010<br />

0.005<br />

Mn<br />

Min.<br />

Max.<br />

0.030<br />

0.03<br />

0.030<br />

0.030<br />

Cr<br />

Min.<br />

Max.<br />

0.020<br />

0.02<br />

0.030<br />

----<br />

B<br />

Min.<br />

Max.<br />

----<br />

----<br />

0.008<br />

----<br />

13


Bow:<br />

± 0.5% of total length<br />

Plainness:<br />

Transverse: Determined between both rolling faces, at 90º from the longitudinal axis, between the points of maximum<br />

and minimum thickness. Acceptance limit:<br />

Maximum thickness - Minimum thickness ≤ 0.4 in. (10 mm).<br />

Longitudinal: Refers to the bow tolerance of the rolling face in the direction parallel to the main axis. Acceptance limit:<br />

Bow tolerance ≤ 0.3 % of total length.<br />

Cutting angle:<br />

The angle formed by the cut face of the slab and the axis of the slab is 90° ± 0.5°.<br />

Packing<br />

Slabs are stacked on wooden runners. These figures show three different configurations for different types of stacks.<br />

FARDO #1 FARDO #2 FARDO #3<br />

Cutting and Stacking<br />

SLAB SECTION SLAB LENGTH STACK DIMENSION PIECES TYPE <strong>OF</strong> WEIGHT<br />

PER<br />

STACK<br />

PACKING<br />

mm<br />

ALUMINIUM ROLLING INGOTS (SLABS)<br />

300 x 820<br />

400 x 1080<br />

400 x 1170<br />

400 x 1420<br />

Identification<br />

Each slab is identified on one of its cut ends with:<br />

- Heat number.<br />

- Alloy designation.<br />

- A self-adhesive label as the one shown on the right.<br />

14<br />

in.<br />

12 x 32<br />

16 x 42<br />

16 x 46<br />

16 x 56<br />

mm<br />

3250<br />

1500<br />

1500<br />

3250<br />

2900<br />

2180<br />

3250<br />

2900<br />

2180<br />

3250<br />

2900<br />

in.<br />

128<br />

59<br />

59<br />

128<br />

114<br />

86<br />

128<br />

114<br />

86<br />

128<br />

114<br />

mm<br />

820 x 400 x 3250<br />

820 x 1140 x 1500<br />

820 x 400 x 1500<br />

1080 x 525 x 3250<br />

1080 x 525 x 2900<br />

1080 x 995 x 2180<br />

1170 x 500 x 3250<br />

1170 x 500 x 2900<br />

1170 x 970 x 2180<br />

1420 x 500 x 3250<br />

1420 x 500 x 2900<br />

in.<br />

32 x 16 x 128<br />

32 x 45 x 59<br />

32 x 16 x 59<br />

42 x 21 x 128<br />

42 x 21 x 114<br />

42 x 39 x 86<br />

46 x 20 x 128<br />

46 x 20 x 114<br />

46 x 38 x 86<br />

56 x 20 x 128<br />

56 x 20 x 114<br />

1<br />

3<br />

1<br />

1<br />

1<br />

2<br />

1<br />

1<br />

2<br />

1<br />

1<br />

#2<br />

#1<br />

#2<br />

#2<br />

#2<br />

#3<br />

#2<br />

#2<br />

#3<br />

#2<br />

#2<br />

kg/m<br />

664<br />

1166<br />

1264<br />

1534<br />

lb/ft<br />

91<br />

159<br />

172<br />

209<br />

NET WEIGHT<br />

PER STACK<br />

(NOMINAL)<br />

kg<br />

2158<br />

2989<br />

996<br />

3791<br />

3383<br />

5086<br />

4106<br />

3664<br />

5511<br />

4984<br />

4447<br />

lb<br />

4748<br />

6576<br />

2191<br />

8340<br />

7442<br />

11189<br />

9033<br />

8061<br />

12124<br />

10965<br />

9783


ALUMINIUM EXTRUSION BILLETS<br />

General Information<br />

Among the main outstanding features in the production of billets, the following could be mentioned:<br />

On-line Liquid Metal Treatment<br />

The on-line refining system, based on the injection of tiny bubbles of inert gas (Argon) in molten metal and filtration<br />

through a ceramic foam filter (CFF), provides a high degree of efficiency in hydrogen degassing and inclusions removal<br />

from hot aluminium.<br />

Casting Technology<br />

Air-assisted casting increases billet quality providing an extremely smooth surface, minimum segregation shell thickness,<br />

uniform fine grain structure and minimum dendritic spacing.<br />

As a result of this, our customers can expect superior extrusions every time; higher extrusion speeds, reduced break-out<br />

pressure, longer die life, more consistent as-extruded surfaces, better consistent anodising response and improvement in<br />

mechanical properties.<br />

Continuous Homogenisation Treatment<br />

Continuous homogenisation process of the 6000 alloy series is carried out in a continuous heat treatment station<br />

consisting of a heating chamber, a holding chamber and a forced air cooling chamber.<br />

The temperature is controlled for each log, one by one, by means of sting thermocouples, of the contact type.<br />

Throughout the process the temperature is measured four times: at the entrance and exit of the holding chamber, and<br />

in two positions during the cooling of each log. The data are continuously stored so that temperature and the homogenisation<br />

time as well as the cooling speed of each log are available. In this way, information traceability is assured.<br />

Furthermore, the temperature control in the different chambers is performed both as a function of the billet temperature<br />

and the hot air temperature. As a result of this, a highly reproducible thermal control of each log is ensured, the dispersion<br />

being less than 5° C within the homogenisation of each cast.<br />

High performance in the process guarantees a constant metallurgic quality of aluminium billets, with excellent<br />

extrudability and uniform final properties.<br />

15


ALUMINIUM EXTRUSION BILLETS<br />

<strong>Aluar</strong> Designation and Chemical Composition (*)<br />

All values are expressed in %<br />

16<br />

(*) Other compositions may be available upon request.<br />

(1) Others: max. 0.01% (each), Others: max. 0.030% (total)<br />

(2) Others: max. 0.030% (each), Others: max. 0.10 % (total)<br />

(3) Fe + Si max. 0.45%<br />

Others: max. 0.030% (each), Others: max. 0.15 % (total)<br />

(4) After adding Mn to alloys, a significant improvement is obtained in the internal structure of the billets.<br />

(!) Typical range of SiMg2 + Si (excess) = 0.76 to 0.82 %<br />

Typical value of SiMg2 + Si (excess) = 0.80 %<br />

(#) Fe + Si , ≤ 0.45 %<br />

Table of Equivalence<br />

Dimension Tolerance<br />

Diameters:<br />

PRODUCT<br />

DESIGNATION<br />

AA 6063/E<br />

BILLETS (1)<br />

AA 6060/A<br />

BILLETS (2)<br />

AA 6063/M (!)<br />

BILLETS (1)<br />

AA 6061/A<br />

BILLETS (1)<br />

AA 6463/A<br />

BILLETS (1)<br />

AA 1050/B (#)<br />

BILLETS (3)<br />

Al<br />

Min<br />

Rest<br />

Rest<br />

Rest<br />

Rest<br />

Rest<br />

99,50<br />

Fe<br />

Min.<br />

Max.<br />

0.14<br />

0.20<br />

0.15<br />

0.25<br />

0.14<br />

0.22<br />

0.14<br />

0.30<br />

0.06<br />

0.14<br />

0.12<br />

0.30<br />

Si<br />

Min.<br />

Max.<br />

0.38<br />

0.46<br />

0.38<br />

0.45<br />

0.30<br />

0.38<br />

0.55<br />

0.65<br />

0.35<br />

0.44<br />

0.07<br />

0.20<br />

ALUAR<br />

DESIGNATION ISO AA/ASTM CEN<br />

AA-6063/E AlMgSi 6063 EN AW-6063<br />

EN AW-Al Mg 0.7Si<br />

AA-6463/A AlMgSi 6463 EN AW-6463<br />

EN AW-Al Mg 0.7Si<br />

AA-6063/M AlMgSi 6063 EN AW-6063<br />

EN AW-Al Mg 0.7Si<br />

AA-6060/A AlMgSi 6060 EN AW-6060<br />

EN AW-Al MgSi<br />

AA-6061/A AlMg1SiCu 6061 EN AW-6061<br />

EN AW-Al Mg1SiCu<br />

AA-1050/B Al-99.5 1050 EN AW-1050<br />

EN AW-Al 99.5<br />

Diameter 6 in. (152 mm): ± 0.04 in. (+ 1.0 mm - 1.0 mm)<br />

Diameter 6.7 in. (170 mm): + 0.02 - 0.08 in. (+ 0.5 mm - 2.0 mm)<br />

Diameter 7 in. (178 mm): + 0.02 - 0.04 in. (+ 0.5 mm - 1.0 mm)<br />

Diameter 8 in. (203 mm): + 0.04 - 0.02 in. (+ 1.0 mm - 0.5 mm)<br />

Cu<br />

Min.<br />

Max.<br />

0.030<br />

0.030<br />

0.030<br />

0.25<br />

0.35<br />

0.10<br />

0.20<br />

0.050<br />

Zn<br />

Min.<br />

Max.<br />

0.050<br />

-----<br />

0.050<br />

0.050<br />

0.050<br />

0.050<br />

Ti<br />

Min.<br />

Max.<br />

0.030<br />

0.050<br />

0.030<br />

0.030<br />

0.030<br />

0.030<br />

V<br />

Min.<br />

Max.<br />

-----<br />

-----<br />

-----<br />

-----<br />

-----<br />

0.050<br />

Ga<br />

Min.<br />

Max.<br />

0.020<br />

-----<br />

0.020<br />

0.020<br />

0.020<br />

-----<br />

Mg<br />

Min.<br />

Max.<br />

0.45<br />

0.60<br />

0.35<br />

0.45<br />

0.45<br />

0.55<br />

0.85<br />

1.00<br />

0.45<br />

0.60<br />

0.050<br />

Mn<br />

Min.<br />

Max.(4)<br />

0.02<br />

0.04<br />

0.05<br />

0.02<br />

0.04<br />

0.05<br />

0.01<br />

0.03<br />

0.050<br />

Cr<br />

Min.<br />

Max.<br />

0.010<br />

0.030<br />

0.010<br />

0.06<br />

0.14<br />

0.010<br />

----


Length tolerance:<br />

Billets up to 29.5 in. (750 mm): ± 0.12 in. (3 mm)<br />

Over 29.5 to 112 in. (750 to 2,850 mm): ± 0.24 in. (6 mm)<br />

Over 112 to 235.7 in. (2,850 to 6,000 mm): ± 0.36 in. (9 mm)<br />

Bow tolerance:<br />

Less than 0.025 in./ft (2 mm/m).<br />

Cutting angle:<br />

The angle formed by the cut face of the billet and the axis of the log is 90º ± 0.5º.<br />

Packing<br />

Billets are stacked on 3.1 in. x 3 in. (80 x 75 mm) wooden runners. These figures show the basic configurations of the different<br />

types of packing.<br />

17


ALUMINIUM EXTRUSION BILLETS<br />

18<br />

Billet Length<br />

in. mm Number of wooden runners Number of straps<br />

19.7 - 39.4 500 - 1000 2 3<br />

39.4 - 59.1 1001 - 1500 3 3<br />

59.1 - 236.2 1501 - 6000 4 4<br />

Weight and Size for Billets, Bundles and Runners<br />

DIAMETER WEIGHT BILLET LENGTH STACK<br />

DIMENSION<br />

(Height)<br />

mm<br />

152<br />

170<br />

178<br />

203<br />

Inch<br />

6<br />

6,7<br />

7<br />

8<br />

kg/m<br />

48.99<br />

61.28<br />

67.19<br />

87.39<br />

Stacks height includes wooden runners.<br />

Identification<br />

lb/ft<br />

32.66<br />

40.85<br />

44.79<br />

58.26<br />

mm<br />

500-1000<br />

1001-2000<br />

2001-3000<br />

3001-6000<br />

500-1000<br />

1001-2000<br />

2001-3000<br />

3001-6000<br />

500-1000<br />

1001-2000<br />

2001-3000<br />

3001-6000<br />

500-1000<br />

1001-2000<br />

2001-3000<br />

3001-6000<br />

Each aluminium extrusion billet is identified on one of its cut faces with:<br />

- <strong>Aluar</strong>’s logo and name<br />

- Heat number<br />

- Alloy designation<br />

Inch<br />

19.7-39.4<br />

39.4-78.8<br />

78.8-118.2<br />

118.2-236.4<br />

19.7-39.4<br />

39.4-78.8<br />

78.8-118.2<br />

118.2-236.4<br />

19.7-39.4<br />

39.4-78.8<br />

78.8-118.2<br />

118.2-236.4<br />

19.7-39.4<br />

39.4-78.8<br />

78.8-118.2<br />

118.2-236.4<br />

Each billet stack has an adhesive label as shown on the right.<br />

mm<br />

829<br />

697<br />

434<br />

227<br />

909<br />

762<br />

467<br />

245<br />

945<br />

790<br />

482<br />

253<br />

880<br />

880<br />

529<br />

278<br />

STACK<br />

DIMENSION<br />

(Width)<br />

PIECES<br />

PER<br />

STACK<br />

STACKING<br />

PATTERN<br />

WOODEN<br />

RUNNERS<br />

LENGTH<br />

Batches of stacks to be shipped to the foreign market are identified with different colours of paint, according to<br />

their destination, painted on the straps.<br />

Inch<br />

33<br />

27<br />

17<br />

9<br />

36<br />

30<br />

18<br />

10<br />

37<br />

31<br />

19<br />

10<br />

35<br />

35<br />

21<br />

11<br />

mm<br />

1216<br />

1064<br />

1064<br />

1064<br />

1190<br />

1020<br />

1190<br />

1190<br />

1068<br />

1068<br />

1068<br />

1068<br />

1015<br />

1015<br />

1015<br />

1015<br />

Inch<br />

48<br />

42<br />

42<br />

42<br />

47<br />

40<br />

47<br />

47<br />

42<br />

42<br />

42<br />

42<br />

40<br />

40<br />

40<br />

40<br />

36<br />

26<br />

13<br />

7<br />

31<br />

22<br />

13<br />

7<br />

26<br />

22<br />

11<br />

6<br />

18<br />

18<br />

9<br />

5<br />

8-7-8-7-6<br />

7-6-7-6<br />

7-6<br />

7<br />

7-6-7-6-5<br />

6-5-6-5<br />

7-6<br />

7<br />

6-5-6-5-4<br />

6-5-6-5<br />

6-5<br />

6<br />

5-4-5-4<br />

5-4-5-4<br />

5-4<br />

5<br />

mm<br />

1005<br />

955<br />

955<br />

955<br />

1080<br />

905<br />

1080<br />

1080<br />

955<br />

905<br />

Inch<br />

40<br />

38<br />

38<br />

38<br />

45<br />

36<br />

45<br />

45<br />

37.6<br />

36<br />

TYPE <strong>OF</strong><br />

STACKING<br />

#2<br />

#1<br />

#4<br />

#3<br />

#2<br />

#1<br />

#4<br />

#4<br />

#2<br />

#1<br />

#4<br />

#3<br />

#1<br />

#1<br />

#4<br />

#3


ALUMINIUM ROD<br />

General Information<br />

Rods are made from primary aluminium in a continuous casting and milling machine.<br />

On-line treatment is based on the injection of Nitrogen and additional filtration through a ceramic foam filter of 30 ppi.<br />

The rod obtained is automatically coiled, cooled by forced air and packed once room temperature is reached.<br />

The process parameters control guarantees all tempers related to the chemical compositions offered, with the exception<br />

of the annealing (O temper) which is obtained after heat treatment in a batch furnace.<br />

<strong>Aluar</strong> Designation and Chemical Composition (*)<br />

All values are expressed in %<br />

PRODUCT<br />

DESIGNATION<br />

AA 1350/A<br />

AA 1350/D<br />

AA 1370/A<br />

AA 6101/A<br />

(*) Other compositions may be available upon request.<br />

Electrical and Mechanical Properties (*)<br />

Mechanical Properties<br />

Aluminium<br />

Minimum<br />

99.50<br />

99.70<br />

99.70<br />

Rest<br />

Fe<br />

Min.<br />

Max.<br />

0.20<br />

----<br />

0.25<br />

0.25<br />

Temper UTS (MPa)<br />

AA1350/A or AA1370/A 0 59-97<br />

AA1350/A or AA1370/A H 12 83-117<br />

AA1350/A or AA1370/A H 14 103-138<br />

AA1350/A or AA1370/A H 16 117-150<br />

AA1350 or 1370 0 60-80<br />

AA1370 or 1370 H11 80-95<br />

AA1370 or 1370 H12 95-110<br />

AA1370 or 1370 H13 105-120<br />

AA1370 or 1370 H14 115-130<br />

AA6101/A T4 158-170<br />

Si<br />

Min.<br />

Max.<br />

0.10<br />

0.25<br />

0.10<br />

0.37<br />

0.42<br />

Cu<br />

Min.<br />

Max.<br />

0.020<br />

----<br />

0.020<br />

0.10<br />

Zn<br />

Min.<br />

Max.<br />

0.040<br />

----<br />

0.040<br />

0.10<br />

Ti<br />

Min.<br />

Max.<br />

0.010<br />

----<br />

0.020<br />

0.02<br />

V<br />

Min.<br />

Max.<br />

0.010<br />

----<br />

0.020<br />

----<br />

Electrical Properties<br />

(*)Other ranges of properties could be considered upon customers’ request.<br />

Ga<br />

Min.<br />

Max.<br />

0.03<br />

----<br />

0.03<br />

----<br />

Mg<br />

Min.<br />

Max.<br />

0.020<br />

0.050<br />

0.020<br />

0.39<br />

0.45<br />

Mn<br />

Min.<br />

Max.<br />

0.010<br />

----<br />

0.010<br />

0.03<br />

Temper Conductivity<br />

(%IACS)<br />

(Minimum)<br />

AA1350/A-0 62.6<br />

AA1350/A-H-12 61.9<br />

AA1350/A-H-14 61.6<br />

AA1350/A-H-16 61.6<br />

AA1370/A 61.5<br />

AA6101/A - T4 51.8<br />

Cr<br />

Min.<br />

Max.<br />

0.010<br />

----<br />

0.010<br />

0.03<br />

B<br />

Min.<br />

Max.<br />

0.020<br />

----<br />

0.020<br />

0.06<br />

19


ALUMINIUM ROD<br />

Table of Equivalence<br />

Dimension Tolerance<br />

20<br />

ALUAR<br />

DESIGNATION AA/ASTM CEN DIN<br />

AA1350/A AA1350 EN AW 1350 E-Al 1712<br />

3.0257<br />

EN AW 1370<br />

(AA1370/A)<br />

AA1370 EN AW 1370<br />

AA6101/A AA6101 EN AW 6101 E-lMgSi0.5<br />

3207<br />

DIAMETER TOLERANCE OUT <strong>OF</strong> ROUNDNESS<br />

(MAX.)<br />

mm inches mm inches mm inches<br />

9.5 0.37 ± 0.5 ± 0.02 0.29 0.010<br />

12 0.47 ± 0.5 ± 0.02 0.36 0.015<br />

15 0.59 ± 0.5 ± 0.02 0.45 0.018<br />

19 0.75 ± 0.9 ± 0.03 0.57 0.022<br />

Approximate Weight and Size, and Packing<br />

Each coil is strapped with a plastic band and protected by means of cardboard and polyethylene foil. The coil is<br />

provided on a wooden pallet in order to facilitate handling operations.<br />

Weight:<br />

4,409 lb (2,000 kg) ± 10%<br />

“Note:<br />

> From November 2001 onwards ALUAR will be able to<br />

offer on-line lubricated rod, random or tight wounding<br />

and a wider range of diameters (additional 12.7 and<br />

17.46 mm).”<br />

Identification<br />

Each coil bears a label as shown on the right.

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