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A CASE STUDY APPROACH<br />

TO THE ECONOMIC EVALUATION OF<br />

ISO <strong>9001</strong> CERTIFICATION<br />

Paulo Sampaio 1* , Pedro Saraiva 2 , António Guimarães Rodrigues 3<br />

1*. Researcher, PhD, University <strong>of</strong> Minho, Production and Systems Department, Campus de<br />

Gualtar, 4710-057 Braga, Portugal, Phone: +351 253 604 756, paulosampaio@dps.uminho.pt<br />

2. Associate Pr<strong>of</strong>essor, University <strong>of</strong> Coimbra, Chemical Engineering Department, Pólo II<br />

Pinhal de Marrocos, 3030-290 Coimbra, Portugal.<br />

3. Full Pr<strong>of</strong>essor, University <strong>of</strong> Minho, Production and Systems Department, Campus de<br />

Gualtar, 4710-057 Braga, Portugal.<br />

Summary<br />

This paper presents <strong>the</strong> results obtained from <strong>study</strong>ing <strong>the</strong> <strong>economic</strong> impact <strong>of</strong> quality<br />

management systems, based on <strong>the</strong> <strong>case</strong> <strong>study</strong> methodology. The sample <strong>of</strong> companies that<br />

we used comprises three companies that became ISO <strong>9001</strong> certified based on internal<br />

motivation, and three companies that have implemented <strong>the</strong>ir quality management system<br />

driven mostly by external motivation.<br />

Keywords<br />

ISO 9000, Economic-financial performance, Case <strong>study</strong> methodology.<br />

INTRODUCTION<br />

A number <strong>of</strong> studies have been carried out that try <strong>to</strong> relate <strong>the</strong> impact <strong>of</strong> quality management<br />

practices on organizational performance. The majority <strong>of</strong> <strong>the</strong>m conclude that <strong>the</strong>re is a<br />

positive relationship between <strong>the</strong> implementation <strong>of</strong> quality management practices and<br />

organizational performance improvement (Mann and Kehoe, 1994; Maani et al., 1994;<br />

Wisner and Eakins, 1994; Adam Jr. et al., 1997; Curkovic and Pagel, 1999; Terziovski and<br />

Samson, 1999; Gupta, 2000; Romano, 2000; Wi<strong>the</strong>rs and Ebrahimpour, 2000, 2001; Lee et<br />

al., 2001; Singels et al., 2001; Boulter and Bendell, 2002; Dick et al., 2002; Ozgur et al.,<br />

2002; Tarí and Molina, 2002; Tarí and Sabater, 2004; Quazi and Jacobs, 2004).<br />

Gupta’s (2000) results showed that ISO <strong>9001</strong> certified companies differed from non-certified<br />

ones on “technological management”, “quality management control”, “causes <strong>of</strong> poor quality”<br />

and “quality control techniques used”. Overall, in <strong>the</strong>se categories, <strong>the</strong> usage mean values<br />

were higher for ISO <strong>9001</strong> companies. Romano (2000) has observed statistically significant<br />

improvements after certification, concerning “quality performance in production and on <strong>the</strong><br />

reliability <strong>of</strong> <strong>the</strong> production system” and “external quality performances”. He also verified<br />

that “non-quality costs” diminished significantly after certification. Ozgur et al. (2002)<br />

observed that, for <strong>the</strong> majority <strong>of</strong> quality <strong>to</strong>ols, <strong>the</strong> level <strong>of</strong> usage was higher for ISO <strong>9001</strong><br />

certified firms. Concerning <strong>the</strong> services sec<strong>to</strong>r, Dick et al. (2002) have concluded that ISO<br />

<strong>9001</strong> certification makes a pr<strong>of</strong>ound difference in <strong>the</strong> ways quality is perceived and measured.


Although <strong>the</strong> majority <strong>of</strong> <strong>the</strong> studies carried out state that <strong>the</strong>re is a positive relationship<br />

between ISO <strong>9001</strong> certification and performance, <strong>the</strong>re is a group <strong>of</strong> authors that did not find<br />

evidence <strong>of</strong> such a relationship (Terziovski et al., 1997; Quazi et al., 2002; Conca et al.,<br />

2004). Results obtained by Terziovski et al. (1997) showed that <strong>the</strong> presence or absence <strong>of</strong><br />

ISO <strong>9001</strong> certification is a poor predic<strong>to</strong>r <strong>of</strong> organizational performance and quality. Quazi et<br />

al. (2002) concluded that <strong>the</strong>re was no statistically significant relationship between ISO <strong>9001</strong><br />

certification status, quality management practices and quality results.<br />

There seems <strong>to</strong> be a strong relationship between companies’ certification motivations and<br />

resultant benefits. When firms are reacting <strong>to</strong> external pressure for certification, <strong>the</strong>y may face<br />

ISO <strong>9001</strong> registration as <strong>the</strong> prime objective and adopt a minimalist <strong>approach</strong> <strong>to</strong> achieving it.<br />

Such firms obtain quality certification, but <strong>the</strong>y may not fully value quality management<br />

systems, and thus will achieve limited benefits.<br />

According <strong>to</strong> Garvin (1984, cited in Sousa and Voss, 2002) <strong>the</strong> effect <strong>of</strong> quality on business<br />

performance (financial perspective) is based on two main routes: manufacturing and market.<br />

In <strong>the</strong> manufacturing route, improving internal process quality results in better operational<br />

performance that leads <strong>to</strong> business performance. In <strong>the</strong> market route, improvement <strong>of</strong> product<br />

quality will influence marketing business performance.<br />

According <strong>to</strong> Sousa and Voss (2002), quality management practices have a significant and<br />

strong impact on quality and operational performance. However, <strong>the</strong>ir impact on business<br />

performance is weaker and not always significant. Brust and Gryna (2002) stated that, in <strong>the</strong><br />

following five <strong>economic</strong> areas, quality is <strong>of</strong> paramount importance: (1) exports competitive<br />

advantage; (2) national trade deficits; (3) <strong>economic</strong> growth; (4) productivity and cus<strong>to</strong>mer<br />

satisfaction; (5) standardization.<br />

A systematic <strong>approach</strong> <strong>to</strong> quality improvement results in two key fac<strong>to</strong>rs that drive financial<br />

performance: (1) it generates greater value for cus<strong>to</strong>mers, building market share and revenues;<br />

(2) it lowers costs, increasing margins and asset usage (George, 2002).<br />

Despite all <strong>of</strong> <strong>the</strong> studies carried out in this area, <strong>the</strong> conclusions reached still have a<br />

contradic<strong>to</strong>ry nature. Some authors conclude that <strong>the</strong>re is a positive relationship between ISO<br />

<strong>9001</strong> certification and companies’ financial improvement (Maani et al., 1994; Wisner and<br />

Eakins, 1994; LRQA, 1996; Chapman et al., 1997; Janas and Luczak, 2002; Lee et al., 2001;<br />

Beirão and Sarsfield Cabral, 2002; Nicolau and Sellers, 2002; Wayhan et al., 2002; Chow-<br />

Chua et al., 2003; Dimara et al., 2004; Naser et al., 2004). However, o<strong>the</strong>rs do not find<br />

evidence <strong>of</strong> such a relationship (Adam Jr. et al., 1997; Kannan et al., 1999; Haversjo, 2000;<br />

Lima et al., 2000; Heras et al., 2001, 2002a, 2002b; Aarts and Vos, 2001; Corbett et al., 2002,<br />

2005; Tsekouras et al., 2002; Martinez-Costa and Martinez-Lorente, 2003).<br />

Heras et al. (2001, 2002a, 2002b), regarding better financial performance presented by ISO<br />

<strong>9001</strong> certified companies, argued that: (1) one must consider <strong>the</strong> multitude <strong>of</strong> variables that<br />

influence or can influence a company’s business performance; (2) it is important that <strong>the</strong><br />

characteristics <strong>of</strong> <strong>the</strong> samples used are analysed in greater detail, because it is possible that<br />

higher pr<strong>of</strong>itability <strong>of</strong> <strong>the</strong> certified companies may have <strong>to</strong> do with <strong>the</strong> fact that certified firms<br />

belong <strong>to</strong> activity sec<strong>to</strong>rs that enjoy greater pr<strong>of</strong>itability levels; (3) higher pr<strong>of</strong>itability rates<br />

verified among ISO <strong>9001</strong> companies may be related <strong>to</strong> <strong>the</strong> most pr<strong>of</strong>itable companies, being<br />

those that have a greater propensity <strong>to</strong> be ISO <strong>9001</strong> certified.


Overall, no consistent evidence could be found in <strong>the</strong> literature concerning <strong>the</strong> real ISO <strong>9001</strong><br />

impact on companies’ business performance, thus motivating <strong>the</strong> fieldwork that we decided <strong>to</strong><br />

carry out.<br />

CASE STUDIES FOR ISO <strong>9001</strong> PERFORMANCE IMPACT EVALUATION<br />

We conducted six <strong>case</strong> studies, in order <strong>to</strong> analyse <strong>the</strong> impact <strong>of</strong> ISO <strong>9001</strong> on companies’<br />

financial performance. Our goal was <strong>to</strong> reconstruct <strong>the</strong> <strong>economic</strong>-financial company his<strong>to</strong>ry<br />

with <strong>the</strong> aim <strong>of</strong> identifying <strong>the</strong> benefits and costs directly related <strong>to</strong> <strong>the</strong>ir quality management<br />

systems. The time period analysed ranged from <strong>the</strong> year when <strong>the</strong> company decided <strong>to</strong><br />

implement its quality management system up <strong>to</strong> <strong>the</strong> present (2007).<br />

Our <strong>case</strong> <strong>study</strong> methodology was split in<strong>to</strong> three main phases. First we developed <strong>the</strong><br />

framework that we would use in interviews. Then we tested <strong>the</strong> framework in order <strong>to</strong><br />

validate and improve it, by making a pilot <strong>case</strong> <strong>study</strong> in a textile company.<br />

Finally, with a revised framework, we selected six companies for which we had previously<br />

identified what had been <strong>the</strong>ir most important ISO <strong>9001</strong> certification motivation, ei<strong>the</strong>r<br />

internal or external. Thus, we selected three companies that became certified based mainly on<br />

external motivation, and ano<strong>the</strong>r three companies that became certified based mostly on<br />

internal motivation. We tried <strong>to</strong> choose companies that belonged <strong>to</strong> <strong>the</strong> same industrial sec<strong>to</strong>r,<br />

but with different ISO <strong>9001</strong> motivations. However, that was not possible, since some <strong>of</strong> <strong>the</strong><br />

selected companies declined <strong>to</strong> participate in <strong>the</strong> project. To have six companies willing <strong>to</strong><br />

participate, we contacted 11 companies overall. These companies were chosen from a sample<br />

<strong>of</strong> 48 companies for which we were pretty sure about what was <strong>the</strong>ir most important ISO<br />

<strong>9001</strong> certification motivation (Sampaio et al., 2006, 2008, 2009).<br />

The external-motivation companies are from <strong>the</strong> following industrial sec<strong>to</strong>rs:<br />

Company A: EAC 12 – Chemicals, chemical products and fibres.<br />

Company B: EAC 28 – Construction.<br />

Company C: EAC 18 – Machinery and equipment.<br />

The internal-motivation companies are from <strong>the</strong> following industrial sec<strong>to</strong>rs:<br />

Company D: EAC 18 – Machinery and equipment.<br />

Company E: EAC 12 – Chemicals, chemical products and fibres.<br />

Company F: EAC 4 – Textiles and textile products.<br />

The interviews were performed with <strong>the</strong> companies’ quality managers, and for each <strong>of</strong> <strong>the</strong><br />

companies we performed a qualitative analysis and a quantitative analysis. The qualitative<br />

analysis was performed on information collected during <strong>the</strong> interviews with <strong>the</strong> companies’<br />

quality managers. In <strong>the</strong> quantitative analysis we asked <strong>the</strong> companies <strong>to</strong> characterize two<br />

different scenarios: <strong>the</strong> real one, with certification, and ano<strong>the</strong>r one, without it, concerning <strong>the</strong><br />

following financial indica<strong>to</strong>rs:<br />

Sales.<br />

Average price.<br />

Average production cost.


Quality management system implementation and maintenance costs.<br />

Using <strong>the</strong> previous set <strong>of</strong> financial indica<strong>to</strong>rs, we estimated <strong>the</strong> following indica<strong>to</strong>r values:<br />

Operational Results<br />

Operational Results Difference<br />

Sales * (Average price – Average production cost)<br />

Estimated Operational Results with ISO <strong>9001</strong> - Estimated Operational Cost without ISO <strong>9001</strong><br />

We asked <strong>the</strong> companies <strong>to</strong> define <strong>the</strong> above financial indica<strong>to</strong>rs on an annual basis, from <strong>the</strong><br />

year <strong>of</strong> <strong>the</strong> decision <strong>to</strong> implement <strong>the</strong> quality management system, until 2007.<br />

The goal <strong>of</strong> our quantitative analysis was <strong>to</strong> verify if <strong>the</strong>re was any variation in <strong>the</strong><br />

Operational Results from <strong>the</strong> scenario with ISO <strong>9001</strong> certification as compared with <strong>the</strong> one<br />

without ISO <strong>9001</strong> certification.<br />

MAIN RESULTS OBTAINED<br />

Based on <strong>the</strong> developed work we were able <strong>to</strong> find that ISO <strong>9001</strong> certification motivations<br />

(internal or external ones) influence <strong>the</strong> derived benefits. We have also found out that<br />

companies’ motivations can influence <strong>the</strong> organization’s involvement and commitment <strong>to</strong> <strong>the</strong><br />

quality management system. In those companies that became certified based mainly on<br />

internal motivation, <strong>the</strong>re is <strong>of</strong>ten <strong>the</strong> perception that all <strong>the</strong> organization is committed <strong>to</strong> <strong>the</strong><br />

system. That is not <strong>the</strong> <strong>case</strong> when we talk about external motivation-driven companies.<br />

We would like <strong>to</strong> point out that <strong>the</strong> certified companies easily identified <strong>the</strong> costs related <strong>to</strong><br />

<strong>the</strong>ir quality management systems. However, it was very difficult for <strong>the</strong> quality managers <strong>to</strong><br />

quantify <strong>the</strong> direct pr<strong>of</strong>its (or cost reductions) associated with <strong>the</strong> quality management<br />

systems. Quality managers have <strong>the</strong> perception that <strong>the</strong> company’s internal organization has<br />

improved, but <strong>the</strong>y are not able <strong>to</strong> quantify how those improvements translate in<strong>to</strong> <strong>economic</strong><br />

benefits.<br />

Those companies that did present internal motivations have perceived higher benefits than<br />

those that became certified based on external motivations. However, in <strong>the</strong> externalmotivation<br />

companies it was easier <strong>to</strong> quantify increased pr<strong>of</strong>its and sales deriving from ISO<br />

<strong>9001</strong> certification.<br />

Concerning <strong>the</strong> costs related <strong>to</strong> quality management system implementation and maintenance,<br />

it is important <strong>to</strong> point out that <strong>the</strong> <strong>to</strong>tal amount is significantly higher for companies that had<br />

consultants helping <strong>to</strong> implement <strong>the</strong> systems.<br />

For <strong>the</strong> majority <strong>of</strong> <strong>the</strong> <strong>case</strong> studies we have concluded that companies are not able <strong>to</strong> support<br />

<strong>the</strong> fact that quality management system implementation does have a positive impact on<br />

companies’ <strong>economic</strong>-financial performance.


ACKNOWLEDGEMENTS<br />

The authors acknowledge financial support provided by Fundação para a Ciência e a<br />

Tecnologia (FCT) through PhD research grant (BD/16032/2004).<br />

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practice and organizational performance, International Journal <strong>of</strong> Quality & Reliability<br />

Management, 16(3), pp. 226-237.<br />

[42] Tsekouras, K., Dimara, E., Skuras, D. (2002), Adoption <strong>of</strong> a quality assurance scheme<br />

and its effect on firm performance: a <strong>study</strong> <strong>of</strong> Greek firms implementing ISO 9000, Total<br />

Quality Management, 13(6), pp. 827-841.<br />

[43] Wayhan, V., Kirche, E., Khumawala, B. (2002), ISO 9000 certification: <strong>the</strong> financial<br />

performance implications, Total Quality Management, 13(2), pp. 217-231.<br />

[44] Wisner, J. and Eakins, S. (1994), A performance assessment <strong>of</strong> <strong>the</strong> US Baldrige Quality<br />

Award Winners, International Journal <strong>of</strong> Quality & Reliability Management, 11(2), pp. 8-25.<br />

[45] Wi<strong>the</strong>rs, B. and Ebrahimpour, M. (2000), Does ISO 9000 certification affect <strong>the</strong><br />

dimensions <strong>of</strong> quality used for competitive advantage?, European Management Journal,<br />

18(4), pp. 431-443.<br />

[46] Wi<strong>the</strong>rs, B. and Ebrahimpour, M. (2001), Impacts <strong>of</strong> ISO 9000 registration on European<br />

firms: a <strong>case</strong> analysis, Integrating Manufacturing Systems, 12(2), pp. 139-151.


A Case Study Approach <strong>to</strong> <strong>the</strong><br />

Economic Evaluation <strong>of</strong> ISO <strong>9001</strong><br />

Certification<br />

Paulo Sampaio*, Pedro Saraiva**, A. Guimarães Rodrigues*<br />

* University <strong>of</strong> Minho; ** University <strong>of</strong> Coimbra<br />

53rd EOQ Annual Congress<br />

Dubrovnik - Croatia<br />

Project was funded by a grant from Fundação para a Ciência e a Tecnologia<br />

(BD/16032/2004)


Session agenda<br />

Session learning objectives.<br />

Literature review.<br />

Methodology.<br />

Case studies.<br />

Main conclusions.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

2/35


Session learning objectives<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

(LO)<br />

3/35


Learning objectives<br />

At <strong>the</strong> conclusion <strong>of</strong> this session, attendees should be able <strong>to</strong> get partial<br />

answers <strong>to</strong> <strong>the</strong> following questions:<br />

What is <strong>the</strong> real ISO <strong>9001</strong> certification impact over business financial<br />

performance?<br />

Are “ISO <strong>9001</strong> quality organizations” indeed more pr<strong>of</strong>itable and<br />

competitive than <strong>the</strong> o<strong>the</strong>rs?<br />

Do companies that become certified base upon internal motivations<br />

achieve different results, also from a financial perspective, as<br />

compared <strong>to</strong> <strong>the</strong> ones that become certified base mostly on external<br />

motivations?<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

4/35


Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Literature review<br />

(LR)<br />

5/35


The literature (1/3)<br />

Relationship between Quality Management Systems implementation /<br />

certification and business financial performance improvement.<br />

Results <strong>of</strong> a contradic<strong>to</strong>ry nature are reported!<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

6/35


The literature (2/3)<br />

Principal studies (2000-2005) analyzing <strong>the</strong> effects on results <strong>of</strong> quality<br />

management implementation in Europe (Heras and Arana, 2006).<br />

Authors<br />

Haversjo (2000)<br />

Romano (2000)<br />

Casadesús et<br />

al. (2001)<br />

Merino (2001)<br />

Tarí and Molina<br />

(2002)<br />

Main conclusions<br />

Certified companies are more pr<strong>of</strong>itable than non certified companies,<br />

although certification does not seem <strong>to</strong> be <strong>the</strong> cause <strong>of</strong> <strong>the</strong> increase in<br />

pr<strong>of</strong>itability.<br />

ISO 9000 certification contributes <strong>to</strong> improving quality costs and production<br />

times, although it increases inspection costs.<br />

65% <strong>of</strong> <strong>the</strong> companies obtained improvements, internal as well as external,<br />

following implementation <strong>of</strong> <strong>the</strong> ISO 9000. The pr<strong>of</strong>it-motivation relationship<br />

stands out, given that <strong>the</strong> companies certified for internal reasons obtain<br />

greater pr<strong>of</strong>its.<br />

There are significant activity sec<strong>to</strong>rs differences between QM practices and<br />

<strong>the</strong>ir influence on results. The companies reaching <strong>the</strong> highest indexes <strong>of</strong><br />

QM implementation obtain <strong>the</strong> best results.<br />

Those companies that have put QM in<strong>to</strong> practice have improved business<br />

results, client satisfaction, employee satisfaction and social impact.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

7/35


The literature (3/3)<br />

Authors<br />

Gotzamani and<br />

Tsiotras (2002)<br />

Martínez-Lorente<br />

and Martínez-Costa<br />

(2002)<br />

Dimara et al. (2004)<br />

Lagrossen and<br />

Lagrossen (2005)<br />

Main conclusions<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

In <strong>the</strong> opinion <strong>of</strong> <strong>the</strong> managers, ISO 9000 contributes <strong>to</strong> improve internal<br />

company organization and operating results.<br />

TQM has a positive effect on <strong>the</strong> operating results. However, <strong>the</strong><br />

simultaneous application <strong>of</strong> ISO 9000 and TQM models cancel those<br />

positive effects.<br />

The financial results <strong>of</strong> certified and non certified companies are<br />

analyzed taking in account <strong>the</strong>ir strategic orientation, which is, in <strong>the</strong><br />

end, <strong>the</strong> variable affecting company pr<strong>of</strong>itability.<br />

The results show that <strong>the</strong>re is a correlation between <strong>the</strong> adoption <strong>of</strong> <strong>the</strong><br />

values if TQM and successful QM.<br />

LO LR M CS MC<br />

8/35


Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Methodology<br />

(M)<br />

9/35


Methodology (1/4)<br />

Methodology: Case <strong>study</strong> – six companies.<br />

Goal: reconstruct <strong>the</strong> <strong>economic</strong>-financial companies’ his<strong>to</strong>ry with <strong>the</strong><br />

aim <strong>of</strong> identifying <strong>the</strong> benefits and costs directly related <strong>to</strong> <strong>the</strong> quality<br />

management system, since <strong>the</strong> QMS implementation year up <strong>to</strong> <strong>the</strong><br />

present (2007).<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

10/35


Methodology (2/4)<br />

Phases<br />

Development <strong>of</strong> <strong>the</strong> framework used during <strong>the</strong> interviews.<br />

Pilot <strong>case</strong> <strong>study</strong> in order <strong>to</strong> validate and improve <strong>the</strong> framework.<br />

Revision <strong>of</strong> <strong>the</strong> framework based upon pilot <strong>case</strong> <strong>study</strong> feedback.<br />

Companies’ selection (three external motivation companies and three internal<br />

motivation ones).<br />

Case studies – interviews with <strong>the</strong> companies´ quality managers.<br />

Notes<br />

In order <strong>to</strong> have six companies willing <strong>to</strong> participate, we have contacted 11<br />

companies overall.<br />

These companies were chosen from a sample <strong>of</strong> 48 companies, for which we<br />

have previously indentified what was <strong>the</strong>ir most important ISO <strong>9001</strong><br />

certification motivation (Sampaio et al., 2006, 2008, 2009).<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

11/35


Methodology (3/4)<br />

Case Studies<br />

Qualitative and Quantitative analyses.<br />

Qualitative – analysis performed over information collected during<br />

<strong>the</strong> interviews with <strong>the</strong> companies’ quality managers.<br />

Quantitative – <strong>the</strong> quality managers were asked <strong>to</strong> characterize two<br />

different scenarios, <strong>the</strong> real one, with certification, and an hypo<strong>the</strong>tic<br />

scenario, without it, in terms <strong>of</strong>:<br />

- Sales.<br />

- Average price.<br />

- Average production cost.<br />

- QMS implementation and maintenance costs.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

12/35


Methodology (4/4)<br />

Financial indica<strong>to</strong>rs analyzed<br />

Operational Results<br />

Sales * (Average price – Average production cost)<br />

Operational Results Difference<br />

Estimated OR with ISO <strong>9001</strong> – Estimated OR without ISO <strong>9001</strong><br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

13/35


Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Case studies<br />

(CS)<br />

14/35


Case <strong>study</strong> A – External Motivations (1/3)<br />

Company A, EAC 12 – Chemicals, chemical products and fibers<br />

Qualitative analysis<br />

ISO <strong>9001</strong> motivations – (1) company internationalization; (2) access <strong>to</strong> new<br />

foreign markets.<br />

Top management commitment decreased over time.<br />

ISO <strong>9001</strong> benefits – (1) internal organizational improvements; (2) improvement <strong>of</strong><br />

<strong>the</strong> NC identification and treatment processes; (3) access <strong>to</strong> new markets; (4)<br />

corporate image improvement; sales growth as a result <strong>of</strong> <strong>the</strong> QMS certification.<br />

The company is better organized than it was before ISO <strong>9001</strong> certification and<br />

<strong>the</strong> company best clients only become company clients after certification.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

15/35


Case <strong>study</strong> A – External Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

4.500.000,00<br />

3.500.000,00<br />

2.500.000,00<br />

1.500.000,00<br />

500.000,00<br />

-500.000,00<br />

-1.500.000,00<br />

-2.500.000,00<br />

-3.500.000,00<br />

-4.500.000,00<br />

Implementation<br />

2001 2002 2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

170.000,00<br />

120.000,00<br />

70.000,00<br />

20.000,00<br />

-30.000,00<br />

-80.000,00<br />

-130.000,00<br />

-180.000,00<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

LO LR M CS MC<br />

QMS costs (€)<br />

16/35


Case <strong>study</strong> A – External Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

500.000,00<br />

400.000,00<br />

300.000,00<br />

200.000,00<br />

100.000,00<br />

0,00<br />

-100.000,00<br />

-200.000,00<br />

Implementation<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

2001 2002 2003 2004 2005 2006 2007<br />

LO LR M CS MC<br />

17/35


Case <strong>study</strong> B – External Motivations (1/3)<br />

Company B, EAC 28 – Construction<br />

Qualitative analysis<br />

ISO <strong>9001</strong> certification main motivation – access <strong>to</strong> public contracts.<br />

The company internal organization significantly improved after <strong>the</strong> QMS<br />

implementation. However <strong>the</strong> quality manager was not able <strong>to</strong> quantify those<br />

improvements.<br />

The organization commitment and involvement decreased over time, with<br />

exception <strong>of</strong> <strong>the</strong> days before <strong>the</strong> audits take place.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

18/35


Case <strong>study</strong> B – External Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

20.000.000,00<br />

15.000.000,00<br />

10.000.000,00<br />

5.000.000,00<br />

0,00<br />

-5.000.000,00<br />

-10.000.000,00<br />

-15.000.000,00<br />

-20.000.000,00<br />

Implementation<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

2002 2003 2004 2005 2006 2007<br />

150.000,00<br />

100.000,00<br />

50.000,00<br />

0,00<br />

-50.000,00<br />

-100.000,00<br />

-150.000,00<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

LO LR M CS MC<br />

QMS costs (€)<br />

19/35


Case <strong>study</strong> B – External Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

20.000.000,00<br />

15.000.000,00<br />

10.000.000,00<br />

5.000.000,00<br />

0,00<br />

-5.000.000,00<br />

-10.000.000,00<br />

-15.000.000,00<br />

-20.000.000,00<br />

Implementation<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

2002 2003 2004 2005 2006<br />

LO LR M CS MC<br />

20/35


Case <strong>study</strong> C – External Motivations (1/3)<br />

Company C, EAC 18 – Machinery and equipment<br />

Qualitative analysis<br />

The company became ISO <strong>9001</strong> certified because in <strong>the</strong> year 2000 it was<br />

“fashion” for companies <strong>to</strong> have a certified QMS.<br />

The QMS implementation process was extremely bureaucratic and <strong>the</strong> system<br />

maintenance costs were significantly higher for <strong>the</strong> reality <strong>of</strong> <strong>the</strong> company.<br />

The ISO <strong>9001</strong> benefits were not higher than <strong>the</strong> costs needed <strong>to</strong> maintain <strong>the</strong><br />

QMS certified.<br />

The <strong>to</strong>p management involvement with <strong>the</strong> system was very scarce .<br />

Company C was not able <strong>to</strong> quantify <strong>the</strong> <strong>economic</strong> benefits that have been<br />

derived from <strong>the</strong> system. However <strong>the</strong> costs directly related with <strong>the</strong> QMS were<br />

easily pointed out.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

21/35


Case <strong>study</strong> C – External Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

2.500.000,00<br />

2.000.000,00<br />

1.500.000,00<br />

1.000.000,00<br />

500.000,00<br />

0,00<br />

-500.000,00<br />

-1.000.000,00<br />

-1.500.000,00<br />

-2.000.000,00<br />

-2.500.000,00<br />

Certification<br />

Implementation<br />

2000 2001 2002 2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

withdrawn<br />

40.000,00<br />

30.000,00<br />

20.000,00<br />

10.000,00<br />

0,00<br />

-10.000,00<br />

-20.000,00<br />

-30.000,00<br />

-40.000,00<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

LO LR M CS MC<br />

QMS costs (€)<br />

22/35


Case <strong>study</strong> C – External Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

35.000,00<br />

25.000,00<br />

15.000,00<br />

5.000,00<br />

-5.000,00<br />

-15.000,00<br />

-25.000,00<br />

-35.000,00<br />

Certification<br />

2000 2001 2002 2003 2004 2005 2006 2007<br />

Implementation<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

withdrawn<br />

LO LR M CS MC<br />

23/35


Case <strong>study</strong> D – Internal Motivations (1/3)<br />

Company D, EAC 18 – Machinery and equipment<br />

Qualitative analysis<br />

The company became certified with <strong>the</strong> aim <strong>of</strong> improving its internal organization.<br />

The company has <strong>the</strong> perception that its internal organization improved after <strong>the</strong><br />

system implementation, but <strong>the</strong> quality manager was not able <strong>to</strong> quantify those<br />

improvements.<br />

All <strong>the</strong> organization is committed and involved with <strong>the</strong> QMS – <strong>the</strong> quality<br />

manager belongs <strong>to</strong> <strong>the</strong> company <strong>to</strong>p management.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

24/35


Case <strong>study</strong> D – Internal Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

140.000,00<br />

90.000,00<br />

40.000,00<br />

-10.000,00<br />

-60.000,00<br />

-110.000,00<br />

-160.000,00<br />

Implementation<br />

2001 2002 2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

45.000,00<br />

35.000,00<br />

25.000,00<br />

15.000,00<br />

5.000,00<br />

-5.000,00<br />

-15.000,00<br />

-25.000,00<br />

-35.000,00<br />

-45.000,00<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

LO LR M CS MC<br />

QMS costs (€)<br />

25/35


Case <strong>study</strong> D – Internal Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

0,00<br />

-10.000,00<br />

-20.000,00<br />

-30.000,00<br />

-40.000,00<br />

-50.000,00<br />

-60.000,00<br />

-70.000,00<br />

-80.000,00<br />

-90.000,00<br />

2001 2002 2003 2004 2005 2006 2007<br />

Implementation<br />

Certification<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

26/35


Case <strong>study</strong> E – Internal Motivations (1/3)<br />

Company E, EAC 12 – Chemicals, chemical products and fibers<br />

Qualitative analysis<br />

The QMS was implemented mainly <strong>to</strong> achieve internal organizational<br />

improvements. However, <strong>the</strong> quality manager opinion is that, actually, ISO <strong>9001</strong><br />

certification does not represent significant competitive advantages.<br />

Company E was not able <strong>to</strong> quantify <strong>the</strong> organizational improvements and<br />

translate <strong>the</strong>m in<strong>to</strong> <strong>economic</strong> benefits.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

27/35


Case <strong>study</strong> E – Internal Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

1100000<br />

600000<br />

100000<br />

-400000<br />

-900000<br />

-1400000<br />

Implementation<br />

2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

6.000,00<br />

4.000,00<br />

2.000,00<br />

0,00<br />

-2.000,00<br />

-4.000,00<br />

-6.000,00<br />

LO LR M CS MC<br />

QMS costs (€)<br />

28/35


Case <strong>study</strong> E – Internal Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

6.000,00<br />

4.000,00<br />

2.000,00<br />

0,00<br />

-2.000,00<br />

-4.000,00<br />

-6.000,00<br />

Implementation<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

2003 2004 2005 2006 2007<br />

Certification<br />

LO LR M CS MC<br />

29/35


Case <strong>study</strong> F – Internal Motivations (1/3)<br />

Company F, EAC 4 – Textiles and textile products<br />

Qualitative analysis<br />

Company F became certified based upon a strategic decision <strong>of</strong> <strong>the</strong> <strong>to</strong>p<br />

management in order <strong>to</strong> improve <strong>the</strong> company internal organization.<br />

The QMS is being used as a continuous improvement <strong>to</strong>ol.<br />

The organization is committed with <strong>the</strong> QMS – quality manager belongs <strong>to</strong> <strong>the</strong><br />

company <strong>to</strong>p management.<br />

The quality manager has <strong>the</strong> perception that <strong>the</strong> company internal organization<br />

improved as a result <strong>of</strong> <strong>the</strong> QMS implementation. However, he was not able <strong>to</strong><br />

quantify <strong>the</strong> <strong>economic</strong> value <strong>of</strong> those improvements.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

30/35


Case <strong>study</strong> F – Internal Motivations (2/3)<br />

Quantitative analysis – Operational Results<br />

Operational Results (€)<br />

2.500.000,00<br />

2.000.000,00<br />

1.500.000,00<br />

1.000.000,00<br />

500.000,00<br />

0,00<br />

-500.000,00<br />

-1.000.000,00<br />

-1.500.000,00<br />

-2.000.000,00<br />

-2.500.000,00<br />

Implementation<br />

2000 2001 2002 2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

60.000,00<br />

40.000,00<br />

20.000,00<br />

0,00<br />

-20.000,00<br />

-40.000,00<br />

-60.000,00<br />

QMS costs Operational Results w ith ISO <strong>9001</strong> Operational Results w ithout ISO <strong>9001</strong><br />

LO LR M CS MC<br />

QMS costs (€)<br />

31/35


Case <strong>study</strong> F – Internal Motivations (3/3)<br />

Quantitative analysis – Operational Results Difference<br />

Operational Results Difference (€)<br />

350.000,00<br />

300.000,00<br />

250.000,00<br />

200.000,00<br />

150.000,00<br />

100.000,00<br />

50.000,00<br />

0,00<br />

Implementation<br />

2000 2001 2002 2003 2004 2005 2006 2007<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Certification<br />

LO LR M CS MC<br />

32/35


Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Main conclusions<br />

(MC)<br />

33/35


Main conclusions<br />

The internal motivations companies do present higher benefits perception, but<br />

<strong>the</strong>y are not able <strong>to</strong> quantify how those improvements translate in<strong>to</strong> <strong>economic</strong><br />

benefits.<br />

In <strong>the</strong> external motivations companies it is easier <strong>to</strong> quantify increased pr<strong>of</strong>its<br />

and sales deriving from ISO <strong>9001</strong> certification.<br />

For <strong>the</strong> majority <strong>of</strong> <strong>the</strong> internal motivations companies that were analyzed <strong>the</strong>re is<br />

<strong>of</strong>ten <strong>the</strong> perception that all <strong>the</strong> organization is committed with <strong>the</strong> system. This is<br />

not <strong>the</strong> <strong>case</strong> when we talk about external motivation driven companies.<br />

It is not unanimous that <strong>the</strong> certified companies would be less pr<strong>of</strong>itable if <strong>the</strong>y<br />

had not implemented <strong>the</strong>ir QMS.<br />

We were not able <strong>to</strong> support <strong>the</strong> <strong>the</strong>sis that QMS implementation does have a<br />

positive impact over companies’ <strong>economic</strong>-financial performance.<br />

Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

LO LR M CS MC<br />

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Paulo Sampaio, Pedro Saraiva e A. Guimarães Rodrigues<br />

Paulo Sampaio<br />

University <strong>of</strong> Minho, Portugal<br />

E-mail: mail: paulosampaio@dps.uminho.pt<br />

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