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DATA: 97/04/01 IMCU 700138<br />

ISTRUZIONI PER L’INSTALLAZIONE, L’USO E LA MANUTENZIONE<br />

INSTALLATION, USE AND MAINTENANCE INSTRUCTIONS<br />

INSTRUCTIONS POUR L’INSTALLATION, L’EMPLOI ET L’ENTRETIEN<br />

INSTALLATIONS-, BETRIEBS-UND WARTUNGSANLEITUNGEN<br />

INSTRUCCIONES PARA LA INSTALACIÓN, EL USO Y EL MANTENIMIENTO<br />

GRIGLIA A PIETRA LAVICA A GAS SERIE OMNIA - SECONDO: EN 437 e EN 203 parte 1 e 2 <strong>per</strong> Gas Metano e G.P.L.<br />

GAS LAVASTONE GRILL OMNIA RANGE - IN COMPLIANCE TO: EN 437 and EN 203 Part 1 and 2 for natural Gas and L.P.G.<br />

GAS LAVASTEIN GRILL DER OMNIA LINIE - NACH: EN 437 und EN 203 Teil 1 und 2 Kategorie II, für Erdgas und Flüssiggas<br />

GRILLE À PIERRE LAVIQUE À GAZ SERIE OMNIA -<br />

CONFORME AUX NORMES: EN 437 et EN 203 1ère et 2ème partie pour Gaz Méthane et G.P.L.<br />

PARRILLA DE PIEDRA LAVICA DE GAS SERIE OMNIA -<br />

SEGÚN: EN 437 y EN 203 parte 1 y 2. Categorías II para Gas Metano y G.P.L.<br />

GPL47<br />

GPL47P<br />

- 1 -<br />

GPL77<br />

GPL77P


INDEX<br />

CHAPTER DESCRIPTION PAGE<br />

1. General Remarks ............................................................................................................................................... 11<br />

2. Technical Data .................................................................................................................................................. 11<br />

2.1 Gas <strong>la</strong>vastone grill Omnia range .................................................................................................................... 11<br />

2.2 Technical data ................................................................................................................................................... 11<br />

3. Instal<strong>la</strong>tion diagrams ....................................................................................................................................... 12<br />

3.0.1 Lavastone grill .................................................................................................................................................. 12<br />

3.1 Instal<strong>la</strong>tion Instructions .................................................................................................................................. 12<br />

3.2 Information about Gas <strong>la</strong>vastone grill Omnia range ................................................................................... 13<br />

3.3 Instal<strong>la</strong>tion ........................................................................................................................................................ 13<br />

3.3.1 Laws, regu<strong>la</strong>tions and technical directives to be complied with .............................................................. 13<br />

3.3.2 Instal<strong>la</strong>tion P<strong>la</strong>ce .............................................................................................................................................. 13<br />

3.3.3 Positioning ........................................................................................................................................................ 13<br />

3.3.4 Mounting the Griddle P<strong>la</strong>tes on a base or an extending support ............................................................. 13<br />

3.4.0 Table II: gas technical data, pressure, burner nozzles, pilot and idle screws .......................................... 14<br />

3.4.0.1 Table II: gas technical data, pressure, burner nozzles, pilot and idle screws .......................................... 14<br />

3.4 Gas System Connection .................................................................................................................................. 15<br />

3.4.1 Discharge of exhaust flue products via a draft hood. Type A unit .......................................................... 15<br />

3.5 How to achieve the nominal thermal capacity ............................................................................................. 15<br />

3.5.1 Incoming Pressure Check ............................................................................................................................... 15<br />

3.5.2 Nozzle Pressure Check .................................................................................................................................... 15<br />

3.5.4 Adjusting the minimum thermal capacity ..................................................................................................... 15<br />

3.5.5 Liquid Gas o<strong>per</strong>ation control .......................................................................................................................... 15<br />

3.6 O<strong>per</strong>ation Control ............................................................................................................................................ 16<br />

3.7 Introduction to Users ...................................................................................................................................... 16<br />

4. Transformation to o<strong>per</strong>ate with other gas type ........................................................................................... 16<br />

4.1 Rep<strong>la</strong>cing the pilot burner nozzle .................................................................................................................. 16<br />

4.2 Rep<strong>la</strong>cing burner nozzle .................................................................................................................................. 16<br />

4.3 Rep<strong>la</strong>cing idle bypass screws ........................................................................................................................ 16<br />

5. Rep<strong>la</strong>cing Important Components ................................................................................................................. 16<br />

6. Instructions to Users ....................................................................................................................................... 17<br />

6.1 Lavastone grill <strong>use</strong> instructions .................................................................................................................... 17<br />

6.2 Igniting the Pilot Burner .................................................................................................................................. 17<br />

6.3 Igniting the Burner ........................................................................................................................................... 17<br />

6.4 Lavastone grill cooking ................................................................................................................................... 17<br />

6.5 Cleaning ............................................................................................................................................................. 18<br />

7. Maintenance ..................................................................................................................................................... 18<br />

In case of non-compliance with the indications contained in the present manual, both on the <strong>use</strong>r’s part and on the installing<br />

technician’s part, the Manufacturer declines any esponsibility, and any possible accident or fault ca<strong>use</strong>d by the above mentioned<br />

non-compliances will not be imputable to the Manufacturer.<br />

The Manufacturer declines any responsibility for any imprecisions appearing on the present booklet, ascribable to transcription<br />

or printing errors. Furthermore, the Manufacturer reserves the right to make any modifications to the product deemed <strong>use</strong>ful or<br />

necessary, without prejudicing its essential characteristics.<br />

- 10 -


- Carefully read the instructions contained in the present booklet as they supply important information re<strong>la</strong>ting to safe<br />

instal<strong>la</strong>tion, <strong>use</strong> and maintenance.<br />

- Keep this booklet with care, for any further consultation by the various o<strong>per</strong>ators.<br />

- Having removed the packing, make sure the unit is in good order and in case of doubt, do not <strong>use</strong> the unit, but call on skilled<br />

<strong>per</strong>sonnel.<br />

- Before connecting the unit, make sure the data appearing on the <strong>la</strong>bel correspond to those of the main gas supply.<br />

- This unit must only be destined to the <strong>use</strong> it was expressely built for; any other <strong>use</strong> must be deemed impro<strong>per</strong> and therefore<br />

dangerous.<br />

- The unit must be <strong>use</strong>d only by a <strong>per</strong>son trained for its o<strong>per</strong>ation.<br />

- For any repairs, please call exclusively a technical service centre authorised by the manufacturer, and ask for original spare<br />

parts only.<br />

- The non-compliance of the above can compromise unit safety.<br />

- Do not wash the unit with direct or high-pressure water jets.<br />

- Do not obstruct openings or draft grids or heat vents.<br />

1. GENERAL REMARKS<br />

2. TECHNICAL DATA<br />

2.1 GAS LAVASTONE GRILL OMNIA RANGE, CTG. II (NATURAL GAS and L.P.G.)<br />

MODEL<br />

GPL47<br />

GPL47P<br />

GPL77<br />

GPL77P<br />

EXHAUST<br />

TYPE<br />

P = Fish *TOTAL HEIGHT = 425 mm.<br />

2.2 TECHNICAL DATA<br />

A<br />

A<br />

A<br />

A<br />

- Tap with safety device<br />

400x700x290<br />

400x700x290<br />

700x700x290<br />

700x700x290<br />

- Fat and juice collector in s/s AISI 304<br />

- Meat grid and fish grid (Mod. P)<br />

SIZE IN mm.<br />

GAS TOTAL<br />

GAS CONSUMPTION (15°C) NET<br />

EXTERNAL PLATE<br />

CONNECTION THERMAL<br />

CAPACITY<br />

(Hi)<br />

L.P.G.<br />

G30/G31<br />

NATURAL<br />

GAS H<br />

G20<br />

NATURAL<br />

GAS L<br />

G25<br />

WEIGHT<br />

L x P x A* L x P kW g/h m3 /h m3 /h kg.<br />

350x500<br />

350x500<br />

650x500<br />

650x500<br />

- Cooking top adjustable in height as to the heat source<br />

- Uniform tem<strong>per</strong>ature on the whole cooking surface<br />

G 1/2”<br />

G 1/2”<br />

G 1/2”<br />

G 1/2”<br />

- Burners manufactured according to CE rules, EN 2031 in order to have a <strong>per</strong>fect cooking without any food alteration.<br />

- 11 -<br />

7,0<br />

7,0<br />

14,0<br />

14,0<br />

552 - 544<br />

552 - 544<br />

1105 - 1088<br />

1105 - 1088<br />

0,740<br />

0,740<br />

1,480<br />

1,480<br />

0,862<br />

0,862<br />

1,725<br />

1,725<br />

30<br />

30<br />

60<br />

60


3.0.1 GAS LAVASTONE GRILL<br />

G) Gas connection G 1/2”<br />

See Fig. 3<br />

T (Fat and juice collector)<br />

Z (Piezo-electric ignition)<br />

P (Oil tap knob)<br />

S (Port-hole)<br />

GPL47<br />

GPL47P<br />

3. INSTALLATION DIAGRAMS<br />

3.1 INSTALLATION INSTRUCTIONS<br />

- 12 -<br />

GPL77<br />

GPL77P<br />

Instal<strong>la</strong>tion and any transformation for using other types of gas, must be <strong>per</strong>formed by qualified technicians according to the<br />

<strong>la</strong>w in force.<br />

See technical data tables: 2.1 and 3.4.0/1.<br />

WARNINGS:<br />

Should the unit be installed against a wall, the <strong>la</strong>tter must be heat resistant to tem<strong>per</strong>atures of 80°C and must be fireproof.<br />

Before proceeding with the instal<strong>la</strong>tion, remove the protective p<strong>la</strong>stic film from the relevant parts, eliminating any adhesive<br />

residues with an appropriate cleaning product suitable for stainless steel.<br />

Install the unit in a horizontal position; its correct levelling will be achieved by rotating the adjustable feet.<br />

If the unit is installed by itself, it is advisable to fasten it to make its stability safer.


3.2 INFORMATION ABOUT GAS LAVASTONE GRILL OMNIA RANGE<br />

This manual applies to our Gas Lavastone Grill Omnia Range, Type A Category II (Natural Gas and L.P.G.).<br />

See table 2.1 and 3.4.0.<br />

The <strong>la</strong>bel according to EN437<br />

and EN203 regu<strong>la</strong>tions, Part 1, is<br />

located inside the unit and/or at<br />

back.<br />

Example for Italy <strong>la</strong>bel:<br />

Category II 2H3+<br />

Pe = Incoming Pressure<br />

Pi = Nozzle Pressure<br />

3.3 INSTALLATION<br />

3.3.1 LAWS, REGULATIONS AND TECHNICAL DIRECTIVES TO BE COMPLIED WITH<br />

The following indications should be observed during instal<strong>la</strong>tion:<br />

- Accident and fire regu<strong>la</strong>tions in force<br />

- Prescriptions by the gas supply Company, which should issue an authorisation before instal<strong>la</strong>tion<br />

- Instructions for the “Instal<strong>la</strong>tion of gas equipment”<br />

- Hygienic regu<strong>la</strong>tions.<br />

3.3.2 INSTALLATION PLACE<br />

- The unit should be installed in adequately venti<strong>la</strong>ted p<strong>la</strong>ces. (This unit requires a draft of at least 2cu.m/hr l kW T.C.<br />

(Thermal Capacity).<br />

- Install the equipment in compliance with the safety rules applicable in the country where the equipment is installed.<br />

3.3.3 POSITIONING<br />

Mod. GPL47<br />

- The various units may be installed individually or together with other units of our range.<br />

- This unit is not suitable for encasing.<br />

- The distance between side walls must be a minimum of 10cm; should the distance be less or the wall or floor material be<br />

f<strong>la</strong>mmable, it is essential to <strong>use</strong> a thermal insu<strong>la</strong>tor.<br />

3.3.4 MOUNTING THE TOP UNITS ON A<br />

BASE OR AN EXTENDING SUPPORT<br />

(Side illustration)<br />

All Top units are supplied with height-adjustable feet (P):<br />

- When the unit is to be p<strong>la</strong>ced free on a table or a<br />

surface, tighten or loosen the feet (P) as shown in the<br />

illustration till it is <strong>per</strong>fectly steady, then tighten the<br />

locknut (D) so that the foot is blocked. To prevent<br />

slipping, insert the rubber plugs (M) into the feet’s<br />

lower holes.<br />

- When the unit is to be fixed to a base or an extending<br />

support, adjust the feet (P) till it is <strong>per</strong>fectly steady, then<br />

tighten the locknut (D) so that the foot is blocked.<br />

Subsequently fasten from beneath by way of M5 screws<br />

(T) and respective washers, screwing them into the feet<br />

as shown in the illustration.<br />

M B M BRESCELLO - RE - ITALY<br />

- 13 -<br />

Matr.<br />

EN 203/92 - 0063 AQ 3621<br />

Cat. II 2H3+ IT Type A<br />

Nominal Thermal Capacity 7,0 kW<br />

Gas Pe mbar Pi Consumption (15'C)<br />

G20 20<br />

0,740 m<br />

G30 29<br />

552<br />

G31 37<br />

544<br />

Fitted for: G20 - 20 mbar<br />

3 /h<br />

m3 /h<br />

g/h<br />

AC V Hz kW IP<br />

g/h<br />

UNIT<br />

LABEL<br />

ADHESIVE LABELS FOR<br />

CHANGING INTO<br />

ANOTHER GAS TYPE<br />

G 20 20 mbar<br />

G 30/31 29/37 mbar


3.4.0 TABLE II: GAS TECHNICAL DATA, PRESSURE, BURNER NOZZLES, PILOT AND IDLE<br />

SCREW (VALID FOR GAS LAVASTONE GRILL OMNIA RANGE) GPL47 AND GPL47P<br />

COUNTRY NOZZLE<br />

CATEGORY<br />

ENG., ICEL., DENM.,<br />

FIN., SWED., PORT.,<br />

GREECE, IRELAND<br />

NETHERLANDS<br />

ICEL., DENMARK,<br />

FINLAND, SWEDEN<br />

GREECE<br />

NORWAY<br />

ENGLAND, IRELAND<br />

PORTUGAL<br />

ENGLAND,<br />

NETHERLANDS<br />

2H<br />

2L<br />

3B/P<br />

3+<br />

3P<br />

3P<br />

3P<br />

GAS<br />

TYPE<br />

INCOMING GAS<br />

PRESSURE mbar<br />

Nom. Min. Max.<br />

Ø mm. Type<br />

STAMPED<br />

Nr. 1 BURNER BY-PASS PILOT<br />

R.o.A.<br />

X mm.<br />

3.4.0.1 TABLE II: GAS TECHNICAL DATA, PRESSURE, BURNER NOZZLES, PILOT AND IDLE<br />

SCREW (VALID FOR GAS LAVASTONE GRILL OMNIA RANGE) GPL77 AND GPL77P<br />

- 14 -<br />

Ø mm.<br />

STAMPED<br />

“TARGHET”<br />

STAMPED<br />

NOZZLE GAS<br />

PRESSURE<br />

21 S<br />

Max.<br />

mbar<br />

Min.<br />

mbar<br />

THERMAL CAPACITY<br />

NOM. kW (1)<br />

R.o.A. = Regu<strong>la</strong>tion of primary air (1) Including the pilot thermal capacity approx. 200W. Nozzle marking Ø 1/100<br />

* Pressure regu<strong>la</strong>tor excluded K = Short nozzle l = 15 mm T.A. = Opened<br />

COUNTRY NOZZLE<br />

CATEGORY<br />

ENG., ICEL., DENM.,<br />

FIN., SWED., PORT.,<br />

GREECE, IRELAND<br />

NETHERLANDS<br />

ICEL., DENMARK,<br />

FINLAND, SWEDEN<br />

GREECE<br />

NORWAY<br />

ENGLAND, IRELAND<br />

PORTUGAL<br />

ENGLAND,<br />

NETHERLANDS<br />

2H<br />

2L<br />

3B/P<br />

3+<br />

3P<br />

3P<br />

3P<br />

G 20<br />

G 25<br />

G 30*<br />

G 31<br />

G 30*<br />

G 31<br />

G 31*<br />

G 31*<br />

G 31*<br />

GAS<br />

TYPE<br />

G 20<br />

G 25<br />

G 30*<br />

G 31<br />

G 30*<br />

G 31<br />

G 31*<br />

G 31*<br />

G 31*<br />

20<br />

25<br />

29<br />

28 - 30<br />

29<br />

37<br />

30<br />

37<br />

50<br />

17<br />

20<br />

25<br />

20<br />

25<br />

25<br />

25<br />

42,5<br />

INCOMING GAS<br />

PRESSURE mbar<br />

25<br />

30<br />

35<br />

35<br />

45<br />

35<br />

45<br />

57,5<br />

Nom. Min. Max.<br />

20<br />

25<br />

29<br />

28 - 30<br />

29<br />

37<br />

30<br />

37<br />

50<br />

17<br />

20<br />

25<br />

20<br />

25<br />

25<br />

25<br />

42,5<br />

25<br />

30<br />

35<br />

35<br />

45<br />

35<br />

45<br />

57,5<br />

195 K<br />

205 K<br />

135 K<br />

135 K<br />

145 K<br />

135 K<br />

120 K<br />

16<br />

16<br />

TA<br />

TA<br />

TA<br />

TA<br />

TA<br />

180<br />

180<br />

100<br />

100<br />

100<br />

100<br />

Nr. 2 BURNERS BY-PASS PILOT<br />

Ø mm. Type<br />

STAMPED<br />

195 K<br />

205 K<br />

135 K<br />

135 K<br />

145 K<br />

135 K<br />

120 K<br />

R.o.A.<br />

X mm.<br />

85<br />

Ø mm.<br />

STAMPED<br />

36<br />

36<br />

19<br />

19<br />

19<br />

19<br />

14<br />

“TARGHET”<br />

STAMPED<br />

19,1<br />

23,7<br />

28,8<br />

28,8<br />

36,7<br />

29,7<br />

36,7<br />

49,8<br />

6,2<br />

6,8<br />

6,0<br />

6,0<br />

15<br />

5,6<br />

7,8<br />

9,3<br />

NOZZLE GAS<br />

PRESSURE<br />

21 S<br />

Max.<br />

mbar<br />

Min.<br />

mbar<br />

GAS CONSUMPTION<br />

(15°C)<br />

100% P.T. Min. l/h g/h<br />

7,0<br />

7,0<br />

7,0<br />

7,0<br />

7,0<br />

7,0<br />

7,0<br />

3,8<br />

3,7<br />

3,35<br />

3,0<br />

3,0<br />

3,0<br />

3,0<br />

THERMAL CAPACITY<br />

NOM. kW (1)<br />

R.o.A. = Regu<strong>la</strong>tion of primary air (1) Including the pilot thermal capacity approx. 200W. Nozzle marking Ø 1/100<br />

* Pressure regu<strong>la</strong>tor excluded K = Short nozzle l = 15 mm T.A. = Opened<br />

16<br />

16<br />

TA<br />

TA<br />

TA<br />

TA<br />

TA<br />

180<br />

180<br />

100<br />

100<br />

100<br />

100<br />

85<br />

36<br />

36<br />

19<br />

19<br />

19<br />

19<br />

14<br />

19,1<br />

23,7<br />

28,8<br />

28,8<br />

36,7<br />

29,7<br />

36,7<br />

49,8<br />

6,2<br />

6,8<br />

6,0<br />

6,0<br />

15<br />

5,6<br />

7,8<br />

9,3<br />

740<br />

862<br />

257<br />

251<br />

217<br />

286<br />

286<br />

286<br />

286<br />

-<br />

-<br />

552<br />

477<br />

552<br />

544<br />

544<br />

544<br />

544<br />

GAS CONSUMPTION<br />

(15°C)<br />

100% P.T. Min. l/h g/h<br />

14,0<br />

14,0<br />

14,0<br />

14,0<br />

14,0<br />

14,0<br />

14,0<br />

7,6<br />

7,4<br />

6,7<br />

6,0<br />

6,0<br />

6,0<br />

6,0<br />

1480<br />

1724<br />

434<br />

502<br />

434<br />

572<br />

572<br />

572<br />

572<br />

-<br />

-<br />

1104<br />

954<br />

1104<br />

1088<br />

1088<br />

1088<br />

1088


3.4 GAS SYSTEM CONNECTION<br />

- The unit should be supplied with gas having the characteristics and the pressure shown on Table II.<br />

- The gas pressure is measured at the initial pressure outlet with the burner on (see Fig. 1 and Art. 3.5.1).<br />

- The unit is tested and fitted to o<strong>per</strong>ate with natural gas H G20 - 20mbar.<br />

* N.B. Should the supply pressure vary more than +10% of the nominal pressure, it is advisable to install a pressure<br />

regu<strong>la</strong>tor ahead of the unit to guarantee the nominal pressure.<br />

- Gas supply connection should be <strong>per</strong>formed by means of metal piping of an appropriate cross section and an approved<br />

shutoff cock should be fitted at source.<br />

- Having connected the gas supply, you should make sure no leaks exist at the joints by checking with bubble soap.<br />

3.4.1 DISCHARGE OF EXHAUST FLUE PRODUCTS VIA A DRAFT HOOD. TYPE “A” UNIT.<br />

The gas unit should be p<strong>la</strong>ced beneath a draft hood with its system complying with the Regu<strong>la</strong>tions. (This unit needs at least<br />

2cu.m/hr l kW T.C. (Thermal Capacity).<br />

Check kitchen venti<strong>la</strong>tion: it should by complying with the Regu<strong>la</strong>tions in force.<br />

3.5 HOW TO ACHIEVE THE NOMINAL THERMAL CAPACITY<br />

Check whether the unit is fitted for the gas type, pressure and category corresponding with the main gas supply.<br />

Indication shown on packing and/or the <strong>la</strong>bel of the unit.<br />

If the unit is fitted for another gas type or pressure, you need to first effect a change over to the other gas type.<br />

See Table II for the nozzle, the idle screw (bypass), the primary air regu<strong>la</strong>tion, (X mm), the pilot nozzle and the nozzle pressure<br />

for the main burner.<br />

N.B. The names of nozzles “2H” and “3+” are shown on the left side of Table II.<br />

2H= G20 - 20mbar<br />

3+= G30 29mbar and/or G31 - 37mbar coupled gas and pressure. In our sector, we almost always have to deal with G31 - 37mbar!<br />

Table II shows the types of gas and pressure for all burners and respective nozzles, the X mm distance for the adjustment of<br />

primary air (see Fig. 3), the idle screw (bypass), the pilot nozzle, the maximum and minimum pressure at nozzle, the maximum<br />

and minimum thermal capacity, and the gas consumption in l/hr (15°C) or in g/hr in the case of L.P.G.<br />

Attention: If the incoming gas’ “dynamic” pressure to the unit is lower than the minimum pressure on Table II, connection<br />

is prohibited; furthermore, the fitter should notify the gas Company that the supply pressure is too low.<br />

N.B. Should the pressure vary more to than +10% of the nominal pressure, e.g. for G20 ž 22mbar, it is advisable to mount a<br />

pressure regu<strong>la</strong>tor ahead of the unit in order to guarantee the nominal pressure.<br />

Should the supply pressure exceed the maximum pressure on Table II, e.g. for G20 ž 25mbar, notify the gas Company.<br />

Make sure the inlet and nozzle pressures agrees with the values shown on Table II.<br />

3.5.1 INCOMING PRESSURE CHECK (Pe) Fig. 2<br />

Pressure is measured with a manometer 0 ÷ 80mbar (precision at least 0.1mbar).<br />

The pressure socket Fig. 2 is located on the G 1/2" gas ramp behind the panel; undo the screw (A) of the pressure socket (B),<br />

attach the silicone rubber to the manometer, ignite the burner (Fig. 1 position T) and take the incoming “dynamic” pressure.<br />

Fasten the screw (A) back with a gas washer (C), check gas sealing with bubble soap.<br />

3.5.2 NOZZLE PRESSURE CHECK (Pi) Fig. 1<br />

The pressure socket is located under the nozzle holder (Fig. 1).<br />

The silicone rubber is prepared for high tem<strong>per</strong>atures and should be protected with tin foil to avoid its burning.<br />

3.5.4 ADJUSTING THE MINIMUM THERMAL CAPACITY<br />

The right minimum for thermal capacity is achieved by means of the “calibrated” bypass idle screw firmly tightened in accordance<br />

with Table II.<br />

Ignite the burner according to Chapter 6 “Instructions to Users” in the maximum position ( ); after approx. 15 minutes of pre-<br />

heating, turn knob to the minimum position ( ).<br />

For the 2nd and 3rd Family, the bypass idle screw should be all screwed down.<br />

3.5.5 LIQUID GAS OPERATION CONTROL<br />

Check whether the fitted nozzles comply with the indications on Table II, Ch. 3.4.0 - 3.4.0.1.<br />

Check whether the incoming pressure complies with the indications on Table II.<br />

Make sure that the L.P.G. gas system has two pressure regu<strong>la</strong>tors of suitable capacity and that the evaporation capacity is<br />

sufficient.<br />

See also the publication “Instal<strong>la</strong>tion Regu<strong>la</strong>tions and Characteristics of L.P.G. Systems”.<br />

- 15 -


3.6 OPERATION CONTROL<br />

- Start the unit in accordance with the <strong>use</strong> instructions.<br />

- Make sure there are no leaks following the local procedures.<br />

- Check the ignition and interignition of the pilot burner and the main burner.<br />

- Make sure the flue gases are discharged regu<strong>la</strong>rly.<br />

- Write on a sticker, to be glued to the unit <strong>la</strong>bel, for what gas and pressure the unit has been calibrated<br />

3.7 INTRODUCTION TO USERS<br />

Exp<strong>la</strong>in the o<strong>per</strong>ation and <strong>use</strong> of the Gas Lavastone Grill to its <strong>use</strong>r by consulting the manual, and illustrate any changes.<br />

Leave the manual in the <strong>use</strong>r’s hands and exp<strong>la</strong>in that he/she should <strong>use</strong> in for further reference.<br />

4. TRANSFORMATION TO OPERATE<br />

WITH OTHER GAS TYPE<br />

Remove the juice collector (T - picture 3), remove the knob (P - picture 3), unscrew the 4 screws fixing the panel (K - picture 3)<br />

and, remove it.<br />

4.1 REPLACING THE PILOT BURNER NOZZLE<br />

N.B. In order not to break the spark plug, it is advisable to first remove it (6 and 7 Fig. 1).<br />

To change the pilot injector, you should unscrew the nut (4 Fig. 1) with a size-10 spanner and rep<strong>la</strong>ce the injector (5 Fig. 1) with<br />

one corresponding to the gas type chosen and shown on Table II.<br />

4.2 REPLACING THE BURNER NOZZLE<br />

Rep<strong>la</strong>ce the burner nozzle (U Fig. 1) with one corresponding to the gas type chosen and indicated on Table II.<br />

Ignite the pilot burner (8 Fig. 1) by turning the knob (P Fig. 2) to position ( ), ignite the burner (T Fig. 1) by turning the knob<br />

to position ( ), loosen the screw (V Fig. 5) and adjust the f<strong>la</strong>me by o<strong>per</strong>ating the regu<strong>la</strong>tion collet (S Fig. 5), for each gas type<br />

regu<strong>la</strong>te the primary air (R.o.A.) of X mm (see injector Table II).<br />

4.3 REPLACING THE IDLE BYPASS SCREW<br />

Rep<strong>la</strong>ce the idle screw (3 Fig. 2) located on the gas-tap, with one corresponding to the gas type chosen, and complying with<br />

injector Table II.<br />

Screw the idle screw or bypass all the way down.<br />

5. REPLACING IMPORTANT<br />

COMPONENTS<br />

To be <strong>per</strong>formed exclusively by authorised technical service!<br />

In order to rep<strong>la</strong>ce these components, it is important to first do the following:<br />

- Shut off the gas supply outlet valve<br />

- Remove the grease well drawer (T Fig. 3)<br />

- Disassemble the front panel with the thermostat knob (Fig. 3 positions P and K)<br />

- Remove the drawer guide.<br />

A) Safety Valve knob (N Fig. 2)<br />

- Unscrew the gas inlet (5) and outlet (7) connections with a size-19 spanner<br />

- Unscrew the pilot burner inlet (4) with a size-10 spanner<br />

- Unscrew the thermocouple (6) with a size-9 spanner<br />

- Install the new safety valve knob<br />

- Check the idle screw (bypass) (B); it should comply with Table II.<br />

ATTENTION: check the gas sealing with bubble soap.<br />

B) Thermocouple (Fig. 1 and 2)<br />

- Unscrew the thermocouple of the safety valve (6 Fig. 2) with a size-9 spanner<br />

- Unscrew the nut (1 Fig. 1) with a size-10 spanner<br />

- Install the new thermocouple.<br />

C) Spark plug (Fig. 1)<br />

- Detach the high-voltage wire from the spark plug (6)<br />

- Unscrew the nut (9) with a size-10 spanner<br />

- Install the new spark plug<br />

- Connect the high-voltage wire.<br />

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D) Piezoelectric Igniter (Fig. 3)<br />

- Detach the high-voltage wire from the igniter<br />

- Unscrew the nut behind the panel (7)<br />

- Install the new piezoelectric igniter<br />

- Mount back the grease well drawer<br />

- Mount back the front panel and the knob (K and P Fig. 3)<br />

- Rep<strong>la</strong>ce the grease well drawer (T Fig. 3)<br />

6.1 LAVASTONE GRILL USE INSTRUCTIONS<br />

1) Structure<br />

2) Gas burner<br />

3) Brazier with sp<strong>la</strong>sh-guard<br />

4) Lavastone support grid<br />

5) Lavastone<br />

6) Meat grid<br />

7) Fish grid<br />

See picture for correct <strong>la</strong>vastone grill montage.<br />

Attention!<br />

For first <strong>la</strong>vastone grill working, remove the <strong>la</strong>vastone from bag and<br />

put it on the support grid (4), excluding small pieces and fragments;<br />

then distribute the <strong>la</strong>vastone uniformly in order to cover the grid<br />

completely.<br />

6.2 IGNITING THE PILOT BURNER Fig. 2 and 3<br />

- To ignite the pilot burner, press the knob (P) turning it to the left to reach the symbol ( ); having reached this position,<br />

press the knob deeply down and at the same time push the piezoelectric ignition button (Z).<br />

- The pilot, visible through the peephole on the panel (S), will light up; keep the knob pressed for approx. 15 seconds and then<br />

release it. Should the pilot go off, repeat the ignition o<strong>per</strong>ation.<br />

6.3 IGNITING THE BURNER Fig. 1 and 2<br />

6. INSTRUCTIONS TO USER<br />

- To ignite and adjust the burner (T), turn the knob to the position ( ), to switch off the burner, return the knob to<br />

position ( ); for total shutoff, return the knob to position ( ).<br />

6.4 LAVASTONE GRILL COOKING<br />

After maximum ignition of the burner, as indicated in the previous paragraph, let <strong>la</strong>vastone get warm for about 12-15 minutes,<br />

then put fish to be cooked on the grid. For meat cooking, let the <strong>la</strong>vastone get warm for about 20-25 minutes (always with burner<br />

at maximum ignition).<br />

- 17 -


6.5 CLEANING<br />

For a good cleaning of the <strong>la</strong>vastone grill, first remove cooking grid (6 o 7), then extract the <strong>la</strong>vastone grid (4) through special<br />

handles, remove the brazier with sp<strong>la</strong>sh-guard and unthread the gas burner, as indicated in picture 1. Wash the cooking grids<br />

and the sp<strong>la</strong>sh-guard carefully and brush the burner strongly in order to remove any food residual.<br />

Extract the juice collector (T picture 3), empty and wash it.<br />

N.B.<br />

After cleaning, insert the burner on the extension pipe very carefully (G picture 1) in order to avoid violent strokes to the<br />

extension pipe or to the burner.<br />

7. MAINTENANCE<br />

- Clean the stainless steel parts daily with soapy lukewarm water, then rinse well and dry thoroughly.<br />

- Absolutely avoid to clean the stainless steel with common steel-wool, or common steel brushes and scra<strong>per</strong>s, as they may<br />

discard ferrous particles which, on depositing, ca<strong>use</strong> rust spots. You may, if you like, <strong>use</strong> stainless steel-wool passed on<br />

following the butter-finish direction.<br />

- Should the unit remain un<strong>use</strong>d for long <strong>per</strong>iods, heavily rub all the steel surfaces with a cloth slightly wetted with vaseline oil,<br />

in order to cover them with a protective film. Periodically venti<strong>la</strong>te the premises.<br />

IMPORTANT<br />

After using detergents, rinse the p<strong>la</strong>te and switch it on for a few seconds to let it dry. Periodically cover it with a film of oil or<br />

simi<strong>la</strong>r product for protection.<br />

This way the p<strong>la</strong>te will always be just as new.<br />

STAINLESS STEEL PARTS<br />

- The stainless steel parts too must be cleaned with soapy water and then dried with a soft cloth.<br />

The bright polish is kept by <strong>per</strong>iodical wiping with liquid (POLISH), a product easily avai<strong>la</strong>ble.<br />

- 18 -


Fig. 1<br />

Fig. 2 Fig. 4<br />

Fig. 3<br />

- 46 -<br />

Fig. 5

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