Low-Energy Pellet Boiler 2-10 kW visioncomfort CKA

Low-Energy Pellet Boiler 2-10 kW visioncomfort CKA Low-Energy Pellet Boiler 2-10 kW visioncomfort CKA

04.10.2012 Views

Low-Energy Pellet Boiler 2-10 kW visioncomfort CKA � Fully-automatic, modulating low-energy central heating boiler � Space-saving, the most elegant heating boiler of its class � Higher safety (air-lock as standard) � Higher efficiency (efficiency rate of up to 94 %) � Higher comfort (patented self-cleaning stainless steel comb grate) Wood pellets according to ÖNORM M 7135 and DINplus • Large integrated pellet hopper • Fully-automatic, flexible fuel supply (optional, retrofitable)

<strong>Low</strong>-<strong>Energy</strong> <strong>Pellet</strong> <strong>Boiler</strong><br />

2-<strong>10</strong> <strong>kW</strong><br />

<strong>visioncomfort</strong> <strong>CKA</strong><br />

� Fully-automatic, modulating low-energy central heating boiler<br />

� Space-saving, the most elegant heating boiler of its class<br />

� Higher safety (air-lock as standard)<br />

� Higher efficiency (efficiency rate of up to 94 %)<br />

� Higher comfort (patented self-cleaning stainless steel comb grate)<br />

Wood pellets according to ÖNORM M 7135 and DINplus<br />

• Large integrated pellet hopper<br />

• Fully-automatic, flexible fuel supply (optional, retrofitable)


A CO2-neutral Fuel for a sustainable Future<br />

All your Requests ...<br />

will perhaps not be fulfilled by us. However, we help you to feel<br />

comfortable at home.<br />

The <strong>visioncomfort</strong> <strong>CKA</strong> pellet boiler embodies an impressive<br />

combination of comfort, reliability, efficiency, high-quality and<br />

environmental awareness in an impressive way – and it is available<br />

for a reasonable price.<br />

Due to its capacity range and special construction, the boiler is the<br />

ideal heating system for one-family houses or low-energy houses.<br />

Our Promise<br />

Fuel from the Region<br />

Wood fuel is plentiful in Europe and usually available from local<br />

source providing security even in times of an energy crises.<br />

Locally produced fuel boosts the local economy, and short<br />

transport routes reduces road trafic and pollution.<br />

High-quality pellets (certified according to ÖNORM M 7135 and<br />

DINplus) are important for an efficient combustion. Regional<br />

forest enterprises, pelletising factories and retailers take care<br />

that the availability will cover the whole country.<br />

Wood fuel has been used by humans for thousands of years. It is clean<br />

cheap and non polluting, the ultimate environmental friendly fuel. Wood<br />

fuel is CO 2 neutral: CO 2 released through combustion is captured by the<br />

growth of next years forests. Our boilers tap into this cycle of nature,<br />

warming your home with out harming the environment.<br />

The sustainable exploitation of natural resources demands responsibility,<br />

heart and creativity. Our specialists have a decade of experience and<br />

research expertise. This contribution to a livable energy future is a<br />

promise to our customers and the next generations: We are doing<br />

everything to ensure further development of non-polluting heating<br />

systems and the generation of new ideas. This is one of the reasons why<br />

we were honoured with the „ENERGY GENIUS“ innovation award by the<br />

Austrian Federal Ministry for Environment.<br />

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<strong>Low</strong>-E and stable Ignition<br />

Glow-Ignitor<br />

Patented Grate Cleaning<br />

Tilting Grate<br />

Burnout Funnel<br />

3<br />

The pellets are ignited using an<br />

electric ceramic heating element<br />

(see picture). Air is heated by being<br />

blown over the element and onto<br />

the pellets in the combustion<br />

chamber which ignite within a<br />

couple of minutes. The system is<br />

simple, reliable and has a low power<br />

consumption.<br />

The quiet stainless steel comb grate<br />

ensures a regular, automatic deslagging<br />

and ash removal as well as permanent<br />

week-long operation and at the same time<br />

provides for highest operating efficiency<br />

and ideal comfort. Due to the conical<br />

burnout funnel, unburnt parts slide again<br />

into the hot combustion chamber – giving<br />

low ash development and consistent high<br />

efficiency.<br />

Reliability and Safety Enlarged Ash Box<br />

Air-Lock Unit<br />

The device provides a comprehensive<br />

safety package (standard airlock,<br />

discharge chute, upstream<br />

screw, active temperature control,<br />

adaptive device control) in order to<br />

prevent backburning into the hopper.<br />

An optional electrical heating rod can<br />

be inserted into the boiler to prevent<br />

freezing if not in use for prolonged<br />

periods over winter.<br />

<strong>10</strong>0 mm Insulation (CFC-free)<br />

The high-quality, CFC-free all around insulation saves a lot<br />

of money. <strong>Energy</strong> remains in the boiler and does not get<br />

out to be wasted.<br />

Intelligent Device Control visioncontrol<br />

Comfort is important! There is enough space for<br />

storing the ash of a whole heating season within the<br />

optional, enlarged ash box (inserted underneath the<br />

boiler). Less work, more leasure time.<br />

… inserted underneath the boiler<br />

It is important to dimension the boiler correctly, i.e. the boiler must be<br />

chosen according to the calculated heat requirement. During operation,<br />

the intelligent, capacity-modulating control unit ensures fine<br />

adjustment. In combination with an exterior temperature control,<br />

a maximum heating comfort and an ideal operating efficiency will be<br />

achieved. <strong>Boiler</strong> capacity and combustion performance adapt in a<br />

modulating way to the current heat requirement. Higher comfort and<br />

higher operating efficiency thanks to more intelligence!


Flexible <strong>Pellet</strong> Conveying System visionconvey AIR<br />

The new visionconvey AIR suction conveying system provides a number of various application and combination<br />

options for a comfortable automatic operation (see below). The flexible hose line (up to 15 meters horizontal and<br />

5 meters vertical transport distance) permits a gentle pellet transport either from a basement storage room, from<br />

a fabric tank or from an external terrestrial tank into the integrated hopper (capacity of about 50 liters) of the<br />

boiler. A short insertion screw conveys the pellets to the standard air-lock, where fuel is dosed in a performancerelated<br />

way. Then pellets fall into the combustion chamber via a discharge chute. It is of course possible to<br />

retrofit the automatic visionconvey AIR suction system.<br />

Screw / Suction Combination<br />

Fabric Tank / Suction Combination<br />

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Individual Choice of the Room used for <strong>Pellet</strong>-Storage<br />

Most pellets storage rooms are situated in the<br />

basement. However, it is also possible to store the fuel<br />

on other levels of the house. Ideally, the storage room<br />

is a room with an external wall in order to ensure an<br />

easy filling by means of two STORZ couplers. A tilted<br />

bottom (with about 35-45° inclination) supports the<br />

slipping of the fuel. Please comply with the technical<br />

documentation and with the effective fire protection<br />

regulations (e.g. TRVB H118).<br />

The flexible visionconvey AIR pellet suction conveying<br />

system allows for various storage options, satisfying<br />

individual needs.<br />

Integrated <strong>Pellet</strong> Hopper (Intermediate Hopper)<br />

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As with a log basket beside a traditional fireplace containing a<br />

days worth of fuel, the <strong>visioncomfort</strong> <strong>CKA</strong> utilizes of an integrated<br />

pellet hopper with a capacity of about 50 liters (= 35 kg pellets).<br />

The hopper may be filled manually or may be combined with the<br />

automatic visionconvey AIR pellet conveying system.<br />

The visionconvey AIR system will automatically fill he hopper<br />

as and when required.<br />

Fabric Tank (GEObox) Terrestrial Tank (GEOtank)<br />

The fabric (woven) tank was<br />

developed especially for<br />

in-house storage. Because<br />

of the simple assembly, the<br />

tank will be delivered in<br />

separate parts.<br />

Due to its maximum size of<br />

2,5 x 2,5 meters, it can be<br />

installed in nearly every room.<br />

The fabric tank is adjustable<br />

for heights between 2 and<br />

2,5 meters and thus may<br />

individually be adapted to<br />

room height.<br />

Due to its compact and solid<br />

construction, the terrestrial<br />

tank (volume up to 11 m 3 ),<br />

which has no grooves and<br />

joints, is designed for external<br />

underground storage.<br />

The specially developed<br />

discharge system ensures<br />

an efficient conveyance of<br />

the pellets into the heating<br />

room. The inclined bottom<br />

surfaces, which are aligned<br />

with the angle of repose of<br />

the filling material, ensure a<br />

continuous conveyance.


Defined Technology: Reliable, Safe, Innovative<br />

(9) Discharge chute into the combustion chamber<br />

(<strong>10</strong>) <strong>Low</strong>-E glow ignition<br />

(11) RPM controlled draft fan<br />

(12) Mainboard (Microprocessor Control)<br />

(13) Standard ash box<br />

(14) Side board (covering) with insulation<br />

(15) Device control panel (with LCD display)<br />

(16) Optional – large ash box<br />

(1) Fireclay pellet combustion chamber<br />

(2) Stainless steel grate (automatic selfcleaning<br />

comb-grate)<br />

(3) Thermo sensor<br />

(4) Front door with insulation brick<br />

(5) Water heat exchanger<br />

(6) <strong>Pellet</strong> hopper<br />

(7) Upstream screw with drive<br />

(8) Air-lock (backburning protection)<br />

schematic view<br />

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Technical Data<br />

TYPE <strong>CKA</strong> 6 <strong>CKA</strong> <strong>10</strong><br />

Nominal Capacity 6,0 <strong>kW</strong> <strong>10</strong> <strong>kW</strong><br />

Capacity Range 2,3 – 7,8 <strong>kW</strong> 3,0 – <strong>10</strong>,0 <strong>kW</strong><br />

Fuel Wood <strong>Pellet</strong>s according to ÖNORM M 7135 and DINplus<br />

Device Control visioncontrol; modulating micro-processed boiler control unit with<br />

thermo sensor, flexibly upgradeable i.e. with an exterior<br />

temperature, heat distribution or remote control<br />

Measures (hxbxt) about <strong>10</strong>50 x 600 x 700 mm (h1 = about 1350 mm)<br />

<strong>Boiler</strong> Weight about 160 kg about 160 kg<br />

Efficiency Rate up to 94 %<br />

Chimney: Smoke Tube Connection Ø <strong>10</strong>0 mm<br />

Flue Gas Temperature 140-160°C<br />

Min. Draft Requirement 0,05-0,15 mbar<br />

<strong>Boiler</strong> Water Volume about 20 l<br />

Combustion Insertion grate-combustion, high-quality fireclay<br />

Permanent Operation, Grate Cleaning Patented, automatic deslagging and de-ashing by means of<br />

stainless steel tilting comb-grate<br />

Ignition Automatically by means of a glow-ignition (about 270 W)<br />

Ash box 2,8 l (and 50 l with enlarged ash box)<br />

Integrated Hopper about 50 l (35 kg)<br />

Burning Duration of 1 Hopper Charge Depending on heat output, max. 70 hours<br />

Automatic Hopper Refilling Yes, flexible pellet supply with visionconvey AIR (suction conveyor)<br />

Reverse Flow Mixing Valve (RFMV) External RFMV mandatory (minimum reverse flow temperature 55°C)<br />

Safety Functions Upstream screw, discharge chute, air-lock, STL and optional<br />

electric heating element (preventing freezing of system)<br />

Accessories Automatic fuel supply, room device/remote control,<br />

mixing valve, electric heating element etc.<br />

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Further products …<br />

Special <strong>Pellet</strong> <strong>Boiler</strong> PN 15, 23, 30 <strong>kW</strong><br />

(5<strong>10</strong>00, 78500, <strong>10</strong>2000 BTU)<br />

• Fully automatic (ignition, energy modulation, draft-fan ...)<br />

• “PEC” permanent emission control (lambda-probe)<br />

• Automatic self-cleaning stainless steel tilting grate<br />

• Centrifugal de-ashing<br />

• Modular heat exchanger<br />

• Flexible pellet feeding kit (120/200 L adjoining hopper,<br />

4x4 m screw or 20 m vacuum suction)<br />

Logwood – Gasifier VN 22, 33, 44, 55 <strong>kW</strong><br />

(75000, 112500, 150000, 187500 BTU)<br />

• ½ meter wood logs (firewood), 150-300 L loading volume<br />

• About 6-7 hours continuous operation with only one load<br />

• Stainless steel combustion grate<br />

• Flue gas outlet (insures a smoke free fuel insertion)<br />

• “PEC” permanent emission control system (lambda probe)<br />

• 8 mm high-quality steel<br />

<strong>Pellet</strong> Stove with Water Jacket EKA 6, 9, 12 <strong>kW</strong><br />

(20500, 30750 ,4<strong>10</strong>00 BTU)<br />

• Fully automatic (ignition, energy modulation, draft fan ...)<br />

• “PEC” permanent emission control (thermo sensor)<br />

• Patented quiet self-cleaning comb-grate<br />

• Only 15 % thermal radiation rate<br />

• High operation safety (integrated air-lock, adaptive control unit)<br />

• Individual Colour Choice (every regular RAL Colour available)<br />

• Flexible pellet feeding kit (15 m horizontal, 5 m vertical distance)<br />

Combi <strong>Boiler</strong> for <strong>Pellet</strong>s & Logs TDA 15, 25 <strong>kW</strong><br />

(5<strong>10</strong>00, 85000 BTU)<br />

• Fully automatic (ignition for both fuels types, energy modulation,<br />

draft fan ...)<br />

• Automatic fuel recognition (no manual switch-over necessary)<br />

• About 6-7 hours continuous operation with only one load<br />

• Two stainless steel combustion grates (tilting grate for pellets)<br />

• “PEC” permanent emission control system (lambda probe)<br />

• Flexible pellet feeding kit (120/200 L adjoining hopper,<br />

4x4 m screw or 20 m vacuum suction)<br />

All our products are certified by authorized test institutes such as BLT Wieselburg, TÜV Bavaria,<br />

ÅFAB Sweden or TGM University of Vienna according to EN 303-5. The efficiency rate goes up to<br />

94 % due to clean combustion and low emissions (about 90 % reduction in relation to EN 303-5<br />

standard).<br />

Distributor:<br />

sht-Heiztechnik aus<br />

Salzburg GmbH<br />

Rechtes Salzachufer 40<br />

A 5<strong>10</strong>1 Salzburg/Austria<br />

Tel. +43-662-450444-0<br />

Fax: DW 5/9<br />

e-mail: info@sht.at<br />

Misprint, technical changes and errors reserved 03-V1/2006<br />

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