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Annual report 2009 - Siempelkamp

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Diagnostic and monitoring systems: higher safety, higher productivity<br />

The generation of electrical power with turbine generator sets is optimized for reliability of supply and effi ciency. To realize this, it is<br />

necessary to know the precise status of the turbine generator set and to record and evaluate deviations from its normal operating<br />

characteristics.<br />

<strong>Siempelkamp</strong> has developed STUDIS, a stationary turbine generator diagnostic system for the diagnosis and early recognition of faults<br />

as a pre-requisite for preventative maintenance based on condition. Based on the values from a monitoring system, deviations from<br />

the normal characteristics and possible malfunctions are recognized and <strong>report</strong>ed.<br />

In addition to the primary tasks of evaluating the condition, early recognition of faults and fault analysis, the system supports the<br />

operator in ensuring optimum operation of the equipment monitored, avoiding undesired operating states and allowing reliable and<br />

economical operation. STUDIS is not intended to replace experts, but to make their work more effective. The early recognition of hot<br />

spots on bearings, alignment errors, atypical component behavior, changes and damages to blades and gearboxes as well as shafts<br />

and bearings is possible.<br />

<strong>2009</strong>: sales successes for our stationary turbine generator<br />

diagnostic systems<br />

In <strong>2009</strong> six new turbine generator diagnostic systems started<br />

operation in different coal-fi red power stations. We were also<br />

able to increase the number of maintenance contracts in this<br />

area. Meanwhile, a total of 60 turbine generator diagnostic<br />

systems and more than 100 rotating components are monitored<br />

online and supported by us. Our developments in the area of<br />

blade vibrations in <strong>2009</strong> are very pleasing. Here, we received<br />

three new orders from the coal-fi red power plants Niederaußem F,<br />

Neurath E and the nuclear power plant Phillipsburg. Furthermore,<br />

after extensive negotiations, we succeeded in receiving the orders<br />

for the monitoring of the turbosets for two coal-fi red power plant<br />

units in Eemshaven, Netherlands, and for two coal-fi red power<br />

plant units in Westphalia, Germany, in late <strong>2009</strong>.<br />

STUDIS – analysis of damaged blades

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